BRUTUS SNOW BLOWER
Contents
1. 28 Replacing Skid Shoe Llsuun 39 Reri TO Servers 2 4 4 acho eds Ead 41 S Satcl LADES out dc eG eer eb ad actes 6 7 SalCly OS VIDDOIS i queo os nim accedat Aor edes edes 4 Safety Warnings u su aac n eR eee ag POE d 8 9 Seat Belt 4t tered x ae Ee Seti 9 16 Si9nal Words odo vedi ERES d b E 4 Skid Shoe Adjustment 22 36 Skid Shoe Replacement 39 Snow Blower Dimensions 43 Snow blower Mounting Frame 13 Snow Blower Removal 000 28 Snow Blower Specifications 44 Snow Blower Storage 0 0c eee 4 Standard etis aeicewioegot seo eret i Se dei aet Gi 12 SOLIDE 2 2g Cuup SO phi UD R RAIN ARA TU dd ego ales es 4 Storing the Attachment 0 41 V Vehicle Identification Number 5 W MV OEITI EOS cec oat eS pie ee eR brat eS 4 WOOULOH ic aire ica arian at ated LU E Pp IE A 45 Weight of Snow Blower 05 44 MNOEICOBIG e viebuba id edu ue nouae E EY 1 Width of Snow Blower 00005 43 INDEX 47 AWARNING Improper vehicle use can result in SEVERE INJURY or DEATH NEVER Operate ALWAYS e At speeds too fast for your skills or the conditions e Wear your seat belt Vehicle rollover could cause severe injury or death Wear eye protection and keep hands and feet in vehicle at all times e On public roads a collision can occur with another vehicle2. Loosen the bolts Item 1 Adjust the skid shoe to the desired height Item 2 Tighten the bolts Item 1 Tip The snow blower has four skid shoes The back two skid shoes are not adjustable Drive Chain Adjustment Remove the three bolts Item 1 and cover Item 2 Installation Install the cover Item 2 Install and tighten the three bolts Item 1 Loose the four bolts Item 3 Slide the gear carriage Item 4 until the chain is tight Installation Tighten the four bolts Item 3 WARNING AVOID INJURY OR DEATH Never operate with covers or guards removed 36 Lubrication Locations Lubricate as specified in the service schedule for the best perfor mance of the snow blower See page 37 Always use a good quality lithium based multipurpose grease Apply lubricant until extra grease shows Lubricate the following PTO Driveline Utility Vehicle Two locations Items 1 on the PTO driveline Snow Blower Universal joint Item2 at the drive chain Remove one bolt from the access cover Item 3 Turn the PTO driveline Item 4 by hand Spray chain lubricant onto the drive chain until the entire chain Item 5 has been lubricated Install the bolt in the access cover MAINTENANCE JI MAINTENANCE Auger Gearbox Fluid Change WARNING AVOID INJURY OR DEATH Wear safety glasses to prevent eye injury when any of the following conditions exist e When fluids are under pressure e Flying debris o
3. e Always keep hands and feet inside the vehicle at all times e Always keep both hands on the steering wheel and both feet on the floorboards of the vehicle during operation Never permit a guest to operate this vehicle unless the guest has read this manual and all product labels To reduce tipover risk be especially careful when encountering obstacles and slopes and when braking on hills or during turns This vehicle is for off road use only Never operate on public roads Always avoid paved surfaces Never consume alcohol or drugs before or while operating this vehicle Never operate at excessive speeds Always travel at a speed proper for the terrain visibility and operating conditions and your experience Never attempt jumps or other stunts e Always inspect the vehicle before each use to make sure it s in safe operating condition Always follow the inspection pro cedures described in this manual Always travel slowly and use extra caution when operating on unfamiliar terrain Be alert to changing terrain e Never operate on excessively rough slippery or loose terrain e Always follow proper procedures for turning Practice turning at slow speeds before attempting to turn at faster speeds Never turn at excessive speeds e Always have this vehicle checked by an authorized POLARIS dealer if it has been involved in an accident o pute this vehicle on hills too steep for the vehicle or for your abilities Practice
4. SAFETY Safety Labels and Locations Warning labels have been placed on the vehicle for your protection Read and follow the instructions of the labels on the vehi cle carefully If any of the labels depicted in this manual differ from the labels on your vehicle always read and follow the instructions of the labels on the vehicle If any label becomes illegible or comes off contact your POLARIS dealer to purchase a replacement Replacement safety labels are provided by POLARIS at no charge The part number is printed on the label 4 DANGER AVOID INJURY OR DEATH Rotating tan blades enn crush amp dismember Bpumbpramnmanmdm 312042 Keep 10 feet Am away from machine aedi Atlachment when in uda WARNING AVOID INJUR Y OR DEATH Never direct discharge toward bystanders Debris can be thrown great distances aire AVOID INJURY 3120257 OR DEATH Do not operate with shields removed A DANGER ROTATING SH WILL CAUSE SEFITLIS INJURY OR DEATH Kep sheets nnd guania in placa acira m A WARNING Hie Teu Rie 3120431 2 m a A DANGER AVOID INJURY OR DEATH Keep 10 feet 3m away Iram machine nitncheureent when in uae 1 CE MCI RR 312037 Safety Labels and Locations Fan Danger DANGER AVOID INJURY OR DEATH e Stop engine before placing hand in discharge chute Rotating fan blades can crush and dismember Keep Away Danger DANG
5. Engine is running Tools are being used Slightly raise the snow blower and support the cutting edge with blocks Stop the engine and exit the machine See page 16 To remove skid shoe Item 1 loosen and remove the bolts and nuts Item 2 and remove the skid shoe Installation Realign holes install bolts Item 2 Adjust skid imas E NEN mm shoe Item 1 to the desired height Tighten the bolt Tip The back two skid shoes are not adjustable 39 MAINTENANCE Removal and Installation of the Cutting Edge To replace cutting edge Item 1 lift and block the snow blower to keep from falling Remove the bolts and nuts Item 2 and remove the cutting edge Tip The cutting edge is reversible Installation Tighten nuts to 65 70 ft lb 88 95 Nm torque Removal and Installation of the Chute Slide Remove the two bolts and nuts Item 1 and cover Item 2 Installation Install the two bolt standoffs Item 3 and cover Item 2 Tighten the two bolts and nuts Item 1 Remove the bolt Item 4 Remove the chute slide Item 5 Installation Install the chute slide Item 5 Tighten the bolt Item 1 Tip When tightening the bolt Item 4 make sure the chute slide Item 5 can rotate freely 40 MAINTENANCE Attachment Storage Sometimes it may be necessary to store your attachment for an extended period of time Below 1s a list of items to perform before storage Thoroughly clean and wa
6. The utility vehicle speed is determined by the depth and density of the snow WARNING FLYING OBJECTS AND ROTATING PARTS CAN CAUSE INJURY OR DEATH Stay at least 3 m 10 ft away from operating equipment e Stop engine before cleaning or servicing Keep all guards in place Disengage the PTO when finished clearing snow from the work area See page 24 26 OPERATION Clearing The Discharge Chute If the discharge chute becomes plugged disengage the PTO system See page 24 See the Brutus owner s manual for addi tional information WARNING AVOID INJURY OR DEATH Before leaving the operator seat e Park on flat level ground Lower the attachment arm put the attachment flat on the ground Press the brake and put the gear selector lever in PARK e Stop the engine and remove the key Make sure PTO driveline and all rotating parts have come to a complete stop SEE THE BRUTUS OWNER S MANUAL FOR MORE INFORMATION Always park on flat level ground Fully lower the attachment arm and put the attachment flat on the ground Press the brake pedal and put the gear selector lever in PARK Place all controls in neutral Stop the engine and exit the utility vehicle See page 16 Make sure the PTO driveline and all rotating components have come to a complete stop before exiting the utility vehicle DANGER AVOID INJURY OR DEATH e Stop engine before placing hand in discharge chute Rotating fan blades can crush and dismember Remov
7. DESIGN This warranty also does not cover 1 acts of God accidental damage normal wear and tear abuse or improper handling 2 scheduled service and general wear items consumable components or any parts exposed to friction surfaces stresses environmental conditions and or contamination for which they were not designed or not intended including engine and hydraulic components and fluids and 3 any component or part that has been altered structurally modified neglected improperly maintained or used for purposes other than for which it was designed This warranty excludes damages or failures resulting from improper attachment or installation airflow obstructions operator error or abuse accidents use of the attachment on any vehicle or equipment not approved by Polaris failure to maintain or use the attachment as provided in the applicable instruc tions or repairs made by an unauthorized repair center Mixing brands of hydraulic fluids or using non recommended hydraulic fluids may cause damage to attachments We recommend the use of POLARIS hydraulic fluids Damage or failure resulting from the use of non recommended lubricants or hydraulic fluids is not covered by this warranty The warranty provides no coverage for personal loss or expense including mileage transportation costs hotels meals shipping or handling fees product pick up or delivery replacement rentals loss of product use loss of profits or loss of vacation or person
8. OR DEATH Adequately designed ramps of sufficient strength are needed to support the weight of the machine when loading onto a transport vehicle Wood ramps can break and cause personal injury Be sure the transport and towing vehicles are of adequate size and capacity for weight of machine and attachment combination See utility vehicle and attachment Owner s Manuals for specifica tions Loading The rear of the trailer must be blocked or supported when loading and unloading to prevent the front of the trailer from raising e Load the heaviest end of the machine and attachment combina tion first Lower the attachment to the floor e Stop the engine e Exit the utility vehicle See page 16 Fastening Install the chains at the front and rear tie down positions on the BRUTUS See BRUTUS owner s manual for procedure e Install chains on the attachment if needed e Fasten each end of the chain to the transport vehicle and secure with chain binders Tip Use chain binders to prevent the attachment and machine from moving during transport 31 MAINTENANCE SAFETY WARNING Instructions are necessary before operating or servicing machine Read and understand the Owner s Manual Operator s Hand book and signs decals on machine Follow warnings and instructions in the manuals when making repairs adjustments or ser vice Check for correct function after adjustments repairs or service Untrained operators and failure to fo
9. PEOC seed ANa Use exa canon when CAUVIN passengers e With passengers under age twelve or who cannot comfortably AOIG SRAD ms Prts ane appi ying ngavy NOLE l reach the floor and hand holds Operate slowly in reverse avoid sharp turns or sudden braking e With unapproved accessories they may seriously affect e Make sure passenger reads and understands all safety signs stability e Watch for branches or other hazards that could enter vehicle e After or while using Alcohol or Drugs e On hills steeper than 15 degrees _ 15 READ OWNER S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS For your nearest Polaris dealer call 1 800 POLARIS 765 2747 or visit www polaris com ei eee Polaris Industries Inc 2100 Hwy 55 Medina MN 55340 Part No 9924393 Rev 02 F Printed in USA
10. Trailer 31 OA ed aie Ase Eaa eset icr bes ed ts 21 bound Capacity is vosarue tex ipe bonded ecd 44 G Gearbox Fluid Change 45 38 Grease POIS a uuo doeet aree ike aqu ins 37 Greasing The Attachment 37 H Hydraulic Quick Couplers 20 l Installing Chute Slide 0 40 Installing Couplers 2 esse ve kb eee ene x 20 Installing Cutting Edge 40 Installing Skid Shoe 000085 39 Instalbne tie P TO s os temet reir eT RIES 19 Installing the Snow blower 17 Introduction cs aed DIE dee eH RR E 4 L Leveling The Snow Blower 18 Lifting The Attachment 30 Loading Onto Trailer 0 2 3 Lowering the Attachment 21 LUDM CANON EP 37 M Maintenance Log i sce ieee ede aid dia 46 Modifications to Vehicle 0000 9 Mounting Frames dria 2 and Ren des 13 O Operator Siera o abit aep Rie mr e d dis 8 9 P Pertormance a cese see wes FEES ER PEERS 44 Power Take Orl since tate eee ee edad 19 Protective Eyewear efi arb Oho Bie eR y Ces 9 luere 19 PT OC OnWOls s 5 bachata dene ae epi da 24 PPO Diveli 2 p unelcouiM dee Sed i rots 13 R Raising the Attachment 21 Removing Chute Slide 40 Removing Cutting Edge 0 40 Remoyvme the PTOS li ct tet fa n e reed 19 Removing The Snow Blower
11. attachment Owner s Manual and the BRUTUS Owner s Manual prior to installing or using any attachment WARNING VEHICLE TIPPING OR ROLLOVER CAN CAUSE SERIOUS INJURY OR DEATH Keep the attachment arm as low as possible e Turn on level ground Slow down when turning e Go up and down slopes not across them Keep the heavy end of the vehicle uphill Do not exceed vehicle load capacity WARNING When operating the machine e Operate only from the driver s seat e Keep the seat belts fastened snugly e Keep entire body inside the vehicle Enter the utility vehicle See page 16 Start the engine Raise the snow blower to the travel position See Controls on page 21 Tip Keep the snow blower as low as possible for travel Drive the utility vehicle and attachment to the work area 23 OPERATION Operating The Snow Blower The snow blower is used to clear snow from sidewalks driveways and parking lots Tip Damage to the snow blower and the BRUTUS may be caused if the PTO is engaged while in the travel position WARNING AVOID INJURY OR DEATH Never direct discharge toward bystanders building or other property Foreign objects or ice chunks can be thrown great distances NOTICE AVOID PTO DRIVELINE DAMAGE PTO powered attachments are not compatible with the tilt cylinder full range of motion Engage the tilt cylinder lock once the attachment is level to prevent PTO driveline damage 1 Adjust the skid shoes
12. make sure all rotating components are completely stopped before connecting disconnecting adjusting or cleaning any PTO driven equipment e Always keep PTO shields and all guards in place when using PTO driven equipment e Disengage PTO for road travel WARNING MACHINE ROLLAWAY CAN CAUSE SERIOUS INJURY OR DEATH Place the gear selector lever in PARK before leaving the operator s seat Inspect the mounting frame Item 1 and all welds on the attach ment mount for wear and damage each time the attachment is removed from the machine Check the attachment mounting pins Item 2 for wear or damage ensure mounting pins are securely fastened in there storage loca tion 14 Approved Utility Vehicle Models And Requirements BRUTUS HDPro X The above chart lists the snow blower approved for use on the BRUTUS HDpto The warranty is void if this attachment is used on a non approved carrier See your Polaris dealer for an updated list of approved carriers WARNING Never use attachments or buckets which are not approved by Polaris Attachments and buckets for safe loads of specified densities are approved for each model Unapproved attachments and buckets can cause injury or death The utility vehicle must be equipped with front auxiliary hydraulics Item 1 for proper operation of the chute rotation See your dealer for available kits for your model utility vehicle OPERATION 15 OPERATION Entering and Existing The Ut
13. there are no obstacles or people behind your vehicle when operating in reverse When it s safe to proceed in reverse move slowly Avoid turning at sharp angles in reverse P Ls the proper size and type of tires specified in this manual Always maintain proper tire pressure as specified on safety labels Never modify this vehicle through improper installation or use of accessories Never exceed the stated load capacity for this vehicle Cargo should be properly distributed and securely attached Reduce speed and follow the instructions in this manual for hauling cargo with attachments installed or pulling a trailer Allow a greater distance for braking Keep the attachment arm low 1f equipped and slow down when turning e Check that the attachment is securely fastened to the machine Check for underground lines before operating attachment 1f applicable Disengage PTO if equipped put the gear selector lever in PARK stop the engine and make sure all rotating components are stopped before exiting utility vehicle e Always stop the engine before refueling Remove flammable material containers from the box before filling them with fuel Make sure the refueling area is well ventilated and free of any source of flame or sparks Fuel is extremely flammable See your BRUTUS owner s manual for fuel safety warnings e Always remove the ignition key when the vehicle is not in use to prevent unauthorized use or accidental starting FOR MORE I
14. ER AVOID INJURY OR DEATH Keep 10 feet 3 m away from machine and attachment when in use Debris Warning WARNING AVOID INJURY OR DEATH Never direct discharge chute towards bystanders Debris can be thrown great distances Shields Warning WARNING AVOID INJURY OR DEATH Do not operate with shields removed Rotating Shaft Danger Overspeed Warning WARNING ROTATING SHAFT WILL CAUSE SERIOUS INJURY OR DEATH Keep shields and guards in place Overspeeding implement PTO can cause serious injury or death Do Not exceed the PTO speed of 2000 RPM SAFETY 3120428 3120370 3120257 3120258 3120431 SAFETY Operator Safety WARNING Serious injury or death can result if you do not follow these instructions and procedures which are outlined in further detail within your owner s manual Read this manual and all labels carefully Follow the operating procedures described e Never allow anyone under age 16 to operate this vehicle and never allow anyone without a valid driver s license to operate this vehicle Do not carry passengers until you have at least two hours of driving experience with this vehicle No person under the age of 12 may ride as a passenger in this vehicle Any passenger must be able to comfortably reach the floor and hand holds e The driver and all passengers must wear eye protection and seat belt at all times All riders should also wear long sleeves long pants and sturdy over the ankle boots
15. NFORMATION ABOUT SAFETY call POLARIS at 1 800 342 3764 8 SAFETY Operator Safety Equipment Modifications We strongly recommend that consumers do not install on a POLARIS BRUTUS any equipment that may increase the speed or power of the vehicle or make any other modifications to the vehicle for these purposes Any modifications to the original equipment of the vehicle create a substantial safety hazard and increase the risk of bodily injury The warranty on your POLARIS BRUTUS is terminated if any equipment has been added to the vehicle or if any modifica tions have been made to the vehicle that increase its speed or power The addition of certain accessories including but not limited to mowers blades tires sprayers or large racks may change the handling characteristics of the vehicle Use only POLARIS approved accessories and attachments and familiarize your self with their function and effect on the vehicle WARNING Failure to operate the BRUTUS properly can result in a collision loss of control accident or overturn which may result in serious injury or death Heed all safety warnings outlined in this section of the owner s manual See the OPERATION section of the owner s manual for proper operating procedures Age Restrictions This vehicle is an ADULT VEHICLE ONLY NEVER operate this vehicle if you are under age 16 and NEVER operate without a valid driver s license No person under the age of 12 may ride as a passeng
16. POLARIS BRUTUS SNOW BLOWER Owner s Manual for Maintenance and Safety WELCOME Thank you for purchasing a POLARIS vehicle and welcome to our world wide family of POLARIS owners We proudly pro duce an exciting line of utility and recreational products e Snowmobiles All terrain vehicles ATVs BRUTUS utility vehicles and attachments RANGER utility vehicles Victory motorcycles Low Emission Vehicles LEVs We believe POLARIS sets a standard of excellence for all utility and recreational vehicles manufactured in the world today Many years of experience have gone into the engineering design and development of your POLARIS vehicle making it the finest machine we ve ever produced For safe and enjoyable operation of your vehicle be sure to follow the instructions and recommendations in this owner s man ual Your manual contains instructions for minor maintenance but information about major repairs 1s outlined in the POLARIS Service Manual and should be performed only by a Factory Certified Master Service Dealer MSD Technician Your POLARIS dealer knows your vehicle best and is interested in your total satisfaction Be sure to return to your dealership for all of your service needs during and after the warranty period POLARIS POLARIS and BRUTUS are trademarks of POLARIS Industries Inc Copyright 2013 POLARIS Industries Inc All information contained within this publication is based on the latest product
17. Start the engine 3 Lower the arm and keeping the snow blower 76 101 mm 3 4 in from the ground 4 Move the engine speed control lever Item 1 to low engine speed 5 To avoid start up overload on PTO driveline reduce engine speed to low idle when engaging the PTO After PTO driveline is rotating increase engine speed 6 Engage the PTO system by pressing the center button Item 2 and then pulling up on the knob Item 3 See the BRUTUS Owner s Manual for detailed information 7 The front PTO driveline will start to rotate 8 Move the engine speed lever Item 1 to increase engine speed to approximately 3600 RPM as indicated on the instrument gauge Do Not exceed a PTO speed of 2000 RPM The light Item 4 in the dash will illuminate and the PTO shaft will start rotating The PTO shaft RPM will be displayed in the dash Item 5 Tip When the PTO is engaged the tilt function of the PRO TACH attachment sys tem will be automatically locked WARNING AVOID INJURY OR DEATH Keep PTO shield and all guards in place Keep away from moving parts e Keep bystanders away Do NOT exceed 2000 PTO RPM Disengaging The PTO 1 Move the engine speed lever back to the low idle position 2 Disengage the PTO system by pressing the knob Item 3 down See the Brutus Owner s Manual for detailed informa tion 24 OPERATION Driving The Utility Vehicle and The Snow Blower To The Worksite Read and understand the
18. al time THE EXCLUSIVE REMEDY FOR BREACH OF THIS WARRANTY SHALL BE AT POLARIS OPTION REPAIR OR REPLACEMENT OF ANY DEFECTIVE MATERIALS COMPONENTS OR PRODUCTS THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCI DENTAL CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION WHETHER ARISING OUT OF EXPRESS OR IMPLIED WAR RANTY OR ANY OTHER CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE THIS EXCLUSION OF CONSEQUENTIAL INCIDENTAL AND SPECIAL DAMAGES IS INDEPENDENT FROM AND SHALL SURVIVE ANY FINDING THAT THE EXCLUSIVE REM EDY FAILED OF ITS ESSENTIAL PURPOSE THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE IS EXCLUDED FROM THIS LIMITED WARRANTY ALL OTHER IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY ARE LIMITED IN DURATION TO THE ABOVE 12 MONTH WARRANTY PERIOD POLARIS DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY Some states do not permit the exclusion or limitation of incidental or consequential damages or allow limitations on the duration of implied warranties so the above limitations may not apply to you if inconsistent with controlling state law Please work with your dealer to resolve any warranty issues Should your dealer require any additional assistance they will contact the appropriate person at POLARIS This warranty gives you specific legal rights and yo
19. ck Press the tilt lockout switch backward Item 4 to disengage the tilt lock NOTICE AVOID PTO DRIVELINE DAMAGE PTO powered attachments are not compatible with the tilt cylinder full range of motion Engage the tilt cylinder lock once the attachment is level to prevent PTO driveline damage 2 OPERATION Controls Deflector Adjustment WARNING AVOID INJURY OR DEATH Before leaving the operator seat Park on flat level ground Lower the attachment arm put the attachment flat on the ground Press the brake and put the gear selector lever in PARK e Stop the engine and remove the key Make sure PTO driveline and all rotating parts have come to a complete stop SEE THE BRUTUS OWNER S MANUAL FOR MORE INFORMATION 1 Stop the engine and exit the utility vehicle See page 16 2 Make sure the PTO driveline and all rotating components have come to a complete stop before exiting the utility vehi cle 3 The deflector Item 1 can be adjusted to control the distance snow is thrown 4 To adjust the deflector Item 1 loosen both the friction knobs Item 2 Adjust the deflector up or down Tighten both friction knobs WARNING AVOID INJURY OR DEATH Never direct discharge toward bystanders building or other property Foreign objects or ice chunks can be thrown great distances Skid Shoe Adjustment 1 Slightly raise the snow blower and support the cutting edge with blocks Stop the engine and exit the
20. cle 16 OPERATION Installation Installing The Snow Blower Always inspect the utility vehicle s mounting frame and attach ment front mounting frame before installation See the BRUTUS owner s manual See Daily Inspection on page 14 WARNING Warnings on the machine and in the manuals are for your safety Failure to obey warnings can cause serious injury or death WARNING Keep fingers and hands out of pinch points when installing and removing attachments Enter the utility vehicle See page 16 2 Start the engine 3 Move the gear selector lever to Low 4 Tilt the mounting frame Item 1 of the utility vehicle for ward Slowly drive forward until the front edge of the attach ment interface Item 1 is completely under the top lip of the attachment mounting frame Item 2 5 Raise the utility vehicle s attachment arm until the mounting frame engages the attachment mounting frame and starts to raise the attachment off the ground 6 Tilt the attachment interface backward until the attachment 1s slightly off the ground 7 Move the gear selector lever to Park Stop the engine and exit the utility vehicle See page 16 8 Remove the two retainer pins Item 3 and pins Item 4 from the storage location on the mounting frame 17 OPERATION Installation Installing The Snow Blower 9 Install the pin Item 5 and retainer pin Item 6 both sides Leveling The Snow Blower The snow blower shoul
21. correct connection of the PTO shaft Check connection connect properly repair or replace Auger shear bolt has sheared missing Replace bolt Fan shear bolt has sheared or missing Replace bolt Snow blower cuts too low too Skid shoes out of adjustment Raise or lower skid shoes as needed high Chute does not rotate Damaged quick couplers Damaged hydraulic motor Worn teeth on gear motor or chute Adjust gear mesh by adjusting hydraulic motor placement or replace gears Orifice plugged Remove the orifice fittings and clean the fittings and re install If problem still persists replace orifice fittings SERVICE SCHEDULE Description Maintenance work must be done at regular intervals Failure to do so will result in excessive wear and early failures The service schedule is a guide for correct maintenance of the attachment WARNING Instructions are necessary before operating or servicing machine Read and understand the Owner s Manual Operator s Handbook and signs decals on machine Follow warnings and instructions in the manuals when making repairs adjustments or service Check for correct function after adjustments repairs or service Untrained operators and failure to follow instructions can cause injury or death Chart SERVICE SCHEDULE FREQUENCY UEM uic oit DAILY 2 HOURS 10 HOURS 50 HOURS YEARLY NENENNM NENNEN ee Attachment Frame Inspection Inspect for cracks or damage kid Shoe Inspection I
22. d be leveled before every use This will position the snow blower parallel to the ground 1 The tilt cylinder Item 1 is used to adjust the front to back level of the attachment 2 Using the tilt function of the utility vehicle level the snow blower 3 Once the attachment is leveled engage the tilt lock See page 21 Tip Once the attachment is leveled the tilt function of the utility vehicle can be locked so it does not need to be readjusted See the BRUTUS Owner s Manual for additional information NOTICE AVOID PTO DRIVELINE DAMAGE PTO powered attachments are not compatible with the tilt cylinder full range of motion Engage the tilt cylinder lock once the attachment is level to prevent PTO driveline damage 18 OPERATION Power Take Off PTO Installation 1 Install the snow blower on the utility vehicle 2 Always park on flat level ground Fully lower the arm and put the attachment flat on the ground 3 Stop the engine and exit the utility vehicle See page 16 4 Make sure the PTO driveline and all rotating components ios come to a complete stop before exiting the utility vehi cle WARNING AVOID INJURY OR DEATH Before leaving the operator s seat Always park machine on flat level ground Place the gear selector lever in PARK Lower the attachment arm and put the attachment flat on the ground Move the engine speed control lever to low idle Stop the engine and remove the key Make sure PTO
23. driveline and all rotating parts have come to a complete stop SEE THE BRUTUS OWNER S MANUAL FOR MORE INFORMATION a 6 Connect the attachment PTO shaft Item 1 to the utility vehicle PTO shaft Item 2 Retract the collar Item 3 and slide the attachment PTO driveline onto the utility vehicle PTO shaft Item 2 Release the collar and the driveline will lock onto the PTO shaft Push and pull the PTO driveline back and forth several times and make sure it 1s securely attached to the PTO shaft Tip The PTO driveline must have a means to retain it to both the utility vehicle and attachment PTO shaft WARNING AVOID INJURY OR DEATH Keep PTO shield and all guards in place Keep away from moving parts Keep bystanders away Do NOT exceed 2000 PTO RPM Removal WARNING AVOID INJURY OR DEATH Before leaving the operator seat Park on flat level ground Lower the attachment arm put the attachment flat on the ground Press the brake and put the gear selector lever in PARK Stop the engine and remove the key Make sure PTO driveline and all rotating parts have come to a complete stop SEE THE BRUTUS OWNER S MANUAL FOR MORE INFORMATION Puch de Sp Tera Always park on flat level ground Fully lower the attachment arm and put the attachment flat on the ground Stop the engine and exit the utility vehicle See page 16 Make sure the PTO driveline and all rotating components have come to a complete stop before exiting t
24. e the snow or foreign material plugging the discharge chute Verify shear bolts are still intact and not missing Replace shear bolts if missing See page 39 Enter the utility vehicle See page 16 Start the engine Engage the PTO system See the BRUTUS owner s manual for detailed information Lower the snow blower setting the skid shoes on the ground Slowly start driving forward into the snow to make sure the dis charge chute is unplugged 2a OPERATION Removal Removing The Snow Blower Tip In muddy conditions or to prevent the attachment from freezing to the ground put the attachment on planks or blocks before removing the attachment from the machine WARNING AVOID INJURY OR DEATH Before leaving the operator seat Park on flat level ground Lower the attachment arm put the attachment flat on the ground Press the brake and put the gear selector lever in PARK e Stop the engine and remove the key Make sure PTO driveline and all rotating parts have come to a complete stop SEE THE BRUTUS OWNER S MANUAL FOR MORE INFORMATION 1 Always park on flat level ground Fully lower the attachment arm and put the attachment flat on the ground 2 Stop the engine Release auxiliary hydraulic pressure See the BRUTUS owner s manual for the correct procedure Exit the utility vehicle See page 16 Disconnect the PTO driveline See page 24 Enter the utility vehicle See page 16 Start the engine With the gear se
25. ehicle to roll straight downhill while applying light brake pressure to control speed Improper Tire Maintenance Operating this vehicle with improper tires or with improper or uneven tire pressure could cause loss of control or accident Always use the size and type of tires specified for your vehicle Always maintain proper tire pressure as described in the owner s manual and on safety labels Operating on Frozen Bodies of Water Severe injury or death can result if the vehicle and or the operator fall through the ice Never operate the vehicle on a frozen body of water unless you have first verified that the ice is sufficiently thick to support the weight and moving force of the vehicle you and your passengers and your cargo together with any other vehicles in your party Always check with local authorities and residents to confirm ice conditions and thickness over your entire route Vehicle operators assume all risk associated with ice conditions on frozen bodies of water Unauthorized Use of the Vehicle Leaving the keys in the ignition can lead to unauthorized use of the vehicle which could result in an accident or overturn Always remove the ignition key when the vehicle is not in use Hot Exhaust Systems Exhaust system components are very hot during and after use of the vehicle Hot components can cause burns and fire Do not touch hot exhaust system components Always keep combustible materials away from the exhaust system Use cautio
26. er in this vehicle Any passenger must be able to comfortably reach the floor and hand holds Operating Without Instruction Operating this vehicle without proper instruction increases the risk of an accident The operator must understand how to operate the vehicle properly in different situations and on different types of terrain All operators must read and understand the Owner s Manual and all warning and instruction labels before operating the vehicle and attachment Using Alcohol or Drugs Operating the vehicle after consuming alcohol or drugs could adversely affect operator judgment reaction time balance and perception Never drink alcohol or use drugs or medications before or while operating this vehicle Seat Belts Riding in this vehicle without wearing the seat belt increases the risk of serious injury in the event of an accident or sudden stop Riders must wear seat belts at all times Seat belts reduce the severity of injury in the event of a sudden stop or accident Always make sure the seat belts are secured for both the operator and passengers before riding Protective Eyewear Riding in this vehicle without wearing protective eye wear increases the risk of a serious injuries in the event of an accident Operator and all passengers must always wear approved eye protection goggles Operating With a Load on the Vehicle The weight of both cargo passengers and attachments impacts vehicle operation For your safety and the
27. erious injury or death Keep all shields in place Replace damaged or missing shields before operating Follow warnings and instructions on machine signs decals Replace damaged or missing decals Do not wear loose or bulky clothing around the PTO or other moving parts Keep bystanders away from PTO driven equipment and never allow children near machines Read and understand the manuals for the PTO driven equipment and be aware of safe operating procedures and hazards that may not be readily apparent Always walk around equipment to avoid coming near a turning PTO driveline Stepping over leaning across or crawling under a turning PTO driveline can lead to entanglement Do not install an adapter between the machine PTO shaft and the attachment PTO driveline Never overspeed the PTO Position the machine and attachment correctly to prevent driveline stress and separation Use caution when raising PTO driven attachment Excessive driveline angle can reduce driveline service life WARNING DRIVELINE ENTANGLEMENT OR OVERSPEEDING PTO CAN CAUSE SERIOUS INJURY OR DEATH DONOT install an adapter between the utility vehicle PTO shaft and the attachment PTO driveline e An adapter can extend the driveline universal joint and connecting yoke beyond the PTO shields e An adapter can overspeed the attachment PTO causing driveline or attachment damage 23 OPERATION Controls For PTO Engaging The PTO Enter the utility vehicle See page 16 2
28. gn the notched out area of the sleeve Item 1 with the ball on the base Item 2 Push the couplers together retract the sleeve on the female coupler until the couplers disconnect Pull to disengage the male coupler For First Time Installation With the utility vehicle s engine off connect the attachment couplers to the utility vehicle couplers Check the attachment hoses so they are not twisted and they route to the utility vehicle without contacting any moving parts Tighten all connections before starting the utility vehicle Tip Check the attachment hydraulic hoses so the hoses are not twisted or contacting any moving parts of the BRUTUS or attachment 20 OPERATION Controls Joystick The joystick control lever will be used to control the utility vehi cle PRO TACH attachment system Move the joystick control lever forward to lower the attachment arm Item 1 Move the joystick control lever backward to raise the attachment arm Item 2 Float Move the joystick control lever all the way forward until it locks in the detent float position to have the utility vehicle PRO TACH in the float position Move the joystick back to disengage float Discharge Chute Rotation Press the switch to the left Item 1 to rotate discharge chute counterclockwise Press the switch to the right Item 2 to rotate discharge chute clockwise Z Tilt Lock Switch Press the tilt lockout switch forward Item 3 to engage the tilt lo
29. he Snow Blower WARNING AVOID INJURY OR DEATH Wear safety glasses to prevent eye injury when any of the following conditions exist e When fluids are under pressure e Flying debris or loose material is present Engine is running Tools are being used Stop the machine and attachment on a flat level surface Put the gear selector lever in PARK Disengage the PTO and place all controls in neutral Stop the engine unfasten the seat belt remove the key and exit the machine Disconnect the PTO driveline See page 19 Use water or air pressure to clean debris from the snow blower Adjusting Chute Rotation Gears Remove the two bolts and nuts Item 1 and cover Item 2 Installation Install the two bolt standoffs Item 3 and cover Item 2 Tighten the two bolts and nuts Item 1 Loosen the four bolts Item 4 Slide the motor Item 5 until the motor gear Item 6 meshes with the chute gear Item 7 Tip Leave a small gap between the teeth Do not bottom the teeth out on each other Premature tooth wear can result Tighten the four bolts Item 4 Install the cover WARNING AVOID INJURY OR DEATH Never operate with covers or guards removed 35 MAINTENANCE Skid Shoe Adjustment Slightly raise the snow blower and support the cutting edge with blocks Stop the engine and exit the machine See page 16 Loosen the bolts Item 1 Adjust the skid shoe to the desired height Item 2 Tighten the bolts Item 1
30. he utility vehicle Retract the collar Item 3 and pull the attachment PTO driveline Item 1 off the utility vehicle PTO shaft Item 2 Place the PTO driveline into the attachment storage position 1f equipped Remove the snow blower from the utility vehicle See page 28 19 OPERATION Hydraulic Quick Couplers New attachments and new BRUTUS HD and HDptTo models are factory equipped with flush face couplers If installing an attach ment equipped with other couplers the attachment couplers will have to be changed to match the BRUTUS See your dealer for parts Tip Make sure the quick couplers are fully engaged If the quick cou plers do not fully engage check to see that the couplers are the same size and type WARNING AVOID BURNS Hydraulic fluid tubes fittings and quick couplers can get hot when 2 running machine and attachments Be careful when connecting and disconnecting quick couplers To Connect Remove dirt or debris from the both the female and male couplers Visually check the couplers for corrosion damage or excessive wear if any of these conditions exist the couplers must be replaced Align the notched out area of the sleeve Item 1 with the ball on the base Item 2 and retract the sleeve on the female coupler Insert the male coupler and push the couplers tightly together Pull back firmly on the male coupler to make sure the couplers have engaged properly To Disconnect Ali
31. ility Vehicle Entering WARNING Operator must have instructions before operating the machine Untrained operators can cause injury or death WARNING AVOID INJURY OR DEATH When operating the machine Operate only from the driver s seat Keep the seat belts fastened snugly Keep entire body inside the vehicle Enter and exit the operator seat of the utility vehicle from the left side Tip The left side of the utility vehicle as viewed from the operator seat Insert the tab Item 1 into the buckle Item 2 Position the lap belt as low as possible on the hips not on the waist then adjust it to a snug fit by pulling the shoulder portion upward through the latch plate Tip Use a single safety belt for one person at a time Do not use a single safety belt for two or more people this includes children Exiting WARNING AVOID INJURY OR DEATH Before leaving the operator seat e Park on flat level ground Lower the attachment arm put the attachment flat on the ground Press the brake and put the gear selector lever in PARK Stop the engine and remove the key Make sure PTO driveline and all rotating parts have come to a complete stop SEE THE BRUTUS OWNER S MANUAL FOR MORE INFORMATION To release the seat belt press the buckle release button Item 1 and allow the belt to retract Remove the key to prevent operation of the utility vehicle by unauthor ized personnel Exit the utility vehi
32. information at the time of publica tion Due to constant improvements in the design and quality of production components some minor discrepancies may result between the actual vehicle and the information presented in this publication Depictions and or procedures in this publication are intended for reference use only No liability can be accepted for omissions or inaccuracies Any reprinting or reuse of the depictions and or procedures contained within whether whole or in part is expressly prohibited The original instructions for this vehicle are in English Other languages are provided as translations of the original instructions Printed in U S A BRUTUS Snow Blower Owner s Manual P N 9924393 TABLE OF CONTENTS INTFOGUCHION 6 scudo epee eee BOR toC c aot C c oen 4 rci ian ois eae Hee gO ee ee oe eee een eanion 6 Features And Controls 11 Dally INSDCCUON usar ERREUR EH aco eke eee we ae 12 ODGFallOD sec wi AUR E E CEESRUELA Eno ipiis irf wae eee ROSE RE EUR RIS 15 Lifting The Attachment 30 Transporting The Attachment On A Trailer 30 Maintenance Safety lleleesl 32 Troubleshooting sx cite nde he tote eee tees se ed 33 MAINICNANCC us cuo etch dw te CREE Rumi C a eee 34 POLARIS PIOGUCIS soc a RECRCU QR oA READ eens e 42 SPCCIIICANONS PPP T 43 Wara eccere TTETITIIITS T II TL 1T T 45 Maintenance Log 0 cece eee e
33. jumps or other stunts Avoid exhibition driving Operating in Unfamiliar Terrain Failure to use extra caution when operating on unfamiliar terrain could result in an accident or overturn Unfamiliar terrain may contain hidden rocks bumps or holes that could cause loss of control or overturn Travel slowly and use extra caution when operating on unfamiliar terrain Always be alert to changing terrain conditions Operating on Slippery Terrain Failure to use extra caution when operating on excessively rough slippery or loose terrain could cause loss of traction loss of control accident or overturn Do not operate on excessively slippery surfaces Always reduce speed and use additional caution when operating on slippery surfaces Improper Hill Climbing Si ee improperly can cause loss of control or vehicle overturn Always follow proper procedures for climbing hills as described in the BRUTUS owner s manual Stalling While Climbing a Hill Stalling or rolling backwards while climbing a hill could cause an overturn Always maintain a steady speed when climbing a hill If all forward speed is lost Apply the brakes e Pio e transmission in reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control speed If you begin rolling downhill Never apply engine power Apply the brakes gradually until the vehicle is fully stopped e pue transmission in reverse and slowly allow the v
34. lector lever in PARK raise the snow blower until it is slightly off the ground 9 Stop the engine and exit the utility vehicle See page 16 10 Remove the retaining pins Item 1 both sides 11 Remove the pins Item 2 both sides 12 Install the two pins Item 3 and retaining pins Item 4 in the storage location on the mounting frame UJ Bu Eau 28 OPERATION Removal Removing The Snow Blower 13 Slowly lower the attachment arm and tilt it forward until the attachment is released from the mounting frame See page 28 14 Slowly drive the Brutus backwards away from the attachment 29 LIFTING THE ATTACHMENT Procedure Fasten the chain to the snow blower Item 1 Tip Use chains that are in good condition and of adequate size to lift the attachment TRANSPORTING THE ATTACHMENT ON A TRAILER Fastening With the snow blower on the transport vehicle place the chain Item 1 around the outer auger shaft Item 2 Route chain through the tie downs Item 3 Place the chain around the other end of the outer auger shaft Item 2 Install a second chain Item 1 to the snow blower frame Item 2 Route the chain through the tie downs Item 3 Install the chain to the opposite side of the snow blower frame Item 2 Use chain binders Item 4 to prevent the snow blower from mov ing during transport 30 TRANSPORTING THE ATTACHMENT ON A TRAILER Loading and Fastening WARNING AVOID INJURY
35. llow instructions can cause injury or death CORRECT WARNING Never service attachments without instructions See Owner s Manual and Attachment Service Manual WARNING Cleaning and maintenance are required daily WARNING Never service or adjust attachment with the engine running unless instructed to do so in manual WARNING Always lower the attachment to the ground before lubricating or servicing WARNING Avoid contact with leaking hydraulic fluid or diesel fuel under pressure It can penetrate skin or eyes WARNING Stop cool and clean engine of flammable materials before checking fluids WARNING Keep body loose objects and clothing away from moving parts electrical contacts hot parts and exhaust WARNING Safety glasses are needed for eye protection from electrical arcs battery acid compressed springs fluids under pressure and flying debris or when tools are used Use eye protection approved for type of welding 32 TROUBLESHOOTING WARNING Instructions are necessary before operating or servicing machine Read and understand the Owner s Manual Operator s Handbook and signs decals on machine Follow warnings and instructions in the manuals when making repairs adjustments or service Check for correct function after adjustments repairs or service Untrained operators and failure to follow instructions can cause injury or death Chart PROBLEM CAUSE CORRECTION Snow blower does not operate Damaged or in
36. n when traveling through tall grass especially dry grass 10 FEATURES AND CONTROLS Component Locations Discharge do NE 3m Az 4 Fan Auger Gearbox EE Skid Shoe ge Deflector n Deflector Adjustment g Attachment Mounting Chute E Frame Rotator ar Motor PTO Driveline 1 FEATURES AND ACCESSORIES Standard Items The snow blower is equipped with the following Standard items e PTO Category 1 Driveline e Shear Bolt Drive Protection e Adjustable and Replaceable Skid Shoes e Manual Adjustable Deflector e Reversible Replaceable Bolt On Cutting Edge e Hydraulic Discharge Chute Rotation 12 DAILY INSPECTION Snow Blower Mounting Frame Inspect the mounting flange Item 1 and all welds on the attachment for wear or damage each time the attachment is removed from the machine Inspect the input shaft and PTO driveline for damage Item 2 Check the following items at the start of the work day Check for damaged or missing decals Replace if necessary Replace any worn or damaged parts immediately PTO Driveline Inspect the driveline assembly for wear or damage Replace damaged or worn U joints Item 1 Inspect the snap rings Item 2 for damage or missing Replace damaged or missing snap rings 13 DAILY INSPECTION PRO TACH Attachment Mounting Frame WARNING AVOID INJUSRY OR DEATH e Disengage the PTO put the Gear Selector Lever in PARK stop the engine and
37. ngine exhaust from this product contains chemicals known to cause cancer birth defects or other reproductive harm Operate this vehicle only outdoors or in well ventilated areas Operating a Damaged Vehicle Operating a damaged vehicle or attachment can result in an accident After any overturn or accident have a qualified service dealer inspect the entire machine for possible damage including but not limited to brakes throttle and steering systems Operating at Excessive Speeds Operating this vehicle at excessive speeds increases the operator s risk of losing control Always operate at a speed that s appropriate for the terrain the visibility and operating conditions your skills and your passengers skills Turning Improperly m improperly could cause loss of traction loss of control accident or overturn Always follow proper procedures for turning Never turn abruptly or at sharp angles Never turn at high speeds Practice turning at slow speeds before attempting to turn at faster speeds Operating on Public Roads Operating this vehicle on public streets roads or highways could result in a collision with another vehicle Never operate this vehicle on any public street road or highway including dirt and gravel roads In some areas it s unlawful to operate this vehicle on public streets roads and highways Jumps and Stunts Attempting wheelies jumps and other stunts increases the risk of an accident or overturn Never attempt wheelies
38. nspect for excess wear cracks damage and loose hardware heck Chute Rotation Gears Adjust and or replace gears as required Grease PTO shaft and knuckles lL Wee Lubricate the Drive Chain Lubricate the drive chain with chain irian See your dealer D Replace Gearbox Lube Drain and replace fluid Approximately 10 2 fl oz 0 3 L of Polaris Premium lun MEN Angle Drive Fluid l MM 1 Service at first 10 hours and then as scheduled 33 MAINTENANCE Auger Gearbox Fluid WARNING AVOID INJURY OR DEATH Wear safety glasses to prevent eye injury when any of the following conditions exist e When fluids are under pressure e Flying debris or loose material is present Engine is running Tools are being used Tip Fluid such as engine oil hydraulic fluid coolants grease etc must be disposed of in an environmentally safe manner Some regula tions require that certain spills and leaks on the ground must be cleaned in a specific manner See local state and federal regula tions for the correct disposal Check for proper oil level in the gearbox Remove the check plug Item 1 The oil should flow from the check port If the oil does not flow out of the check port remove the breather fill plug Item 2 Add oil Polaris Premium Angle Drive Fluid until the oil begins to flow out of the check port Reinstall check plug and breather fill plug 34 MAINTENANCE Cleaning T
39. on smaller hills before attempting arger hills e Always follow proper procedures for climbing hills as described in the BRUTUS owner s manual Check the terrain care fully before attempting to climb a hill Never climb hills with excessively slippery or loose surfaces Never move the travel n as suddenly make sudden changes of direction or make sudden gear changes Never go over the top of a hill at igh speed e Always follow the proper procedures outlined in this manual for traveling downhill and for braking on hills Check the ter rain carefully before descending a hill Never travel downhill at high speed Avoid going downhill at an angle which would cause the vehicle to lean sharply to one side Travel straight down the hill where possible Always check for obstacles before operating in a new area Never attempt to operate over large obstacles such as rocks or fallen trees Always follow the proper procedures outlined in the BRUTUS owner s manual when operating over obstacles e Always be careful of skidding or sliding On slippery surfaces such as ice travel slowly and exercise caution to reduce the chance of skidding or sliding out of control Never operate your vehicle in fast flowing water or in water deeper than that specified in the BRUTUS owner s manual Wet brakes may have reduced stopping ability Test your brakes after leaving water If necessary apply them lightly several times to let friction dry out the pads Always be sure
40. ore riding trails The BRUTUS is an off road vehicle Familiarize yourself with all laws and regulations concerning the operation of this vehi cle in your area The following signal words and symbols uud throughout this manual and on your vehicle Your safety is involved when these words and symbols are used Become familiar with their meanings before reading the manual Safety Symbols and Signal Words The following signal words and symbols appear throughout this manual Your safety and the safety of others is involved when these words and symbols are used Become familiar with their meanings before reading the manual A The safety alert symbol indicates a potential personal injury hazard DANGER A DANGER indicates a hazardous situation that if not avoided will result in death or serious injury WARNING A WARNING indicates a hazardous situation that if not avoided could result in death or serious injury CAUTION A CAUTION indicates a hazardous situation that if not avoided could result in minor or moderate injury NOTICE A NOTICE indicates a situation that could result in property damage The Prohibition Safety Sign indicates an action NOT to take in order to avoid a hazard C The Mandatory Action Sign indicates an action that NEEDS to be taken to avoid a hazard INTRODUCTION Vehicle Identification Numbers Record your snow blower identification number in the spaces provided VIN Vehicle Model Number
41. r loose material is present Engine is running Tools are being used Tip Fluid such as engine oil hydraulic fluid coolants grease etc must be disposed of in an environmentally safe manner Some regula tions require that certain spills and leaks on the ground must be cleaned in a specific manner See local state and federal regula tions for the correct disposal Remove drain plug Item 1 from the bottom side of the gearbox Draining the fluid into an approved container and cleaning up any spills Install and tighten drain plug Remove the check plug Item 2 Remove the fill plug Item 3 Add oil Polaris Premium Angle Drive Fluid through the fill port Item 3 until the oil begins to flow out of the check port Item 2 Install and tighten check plug Item 2 and fill plug Item 3 38 MAINTENANCE Removal and Installation of Shear Bolt Remove any remaining portion of the old shear bolt Item 1 from the shaft Tip Use only shear bolts recommended by Polaris Tip When replacing shear bolts for the auger the auger paddles must be 180 from each other Installation Realign holes install the new shear bolt Item 2 as needed tighten bolts and nuts Removal And Installation Of Skid Shoe WARNING AVOID INJURY OR DEATH Wear safety glasses to prevent eye injury when any of the following conditions exist e When fluids are under pressure e Flying debris or loose material is present
42. s 46 n NG se ede os eee Aart eee ee ne ed Ge eee ee ee 47 INTRODUCTION Failure to follow the warnings contained in this manual can result in severe injury or death A POLARIS BRUTUS and attachments are not toy s and can be hazardous to operate This vehicle handles differently than other vehicles such as motorcycles and cars A collision or rollover can occur quickly even during routine maneuvers like turning or driving on hills or over obstacles if you fail to take proper precautions e Read this owner s manual Understand all safety warnings precautions and operating procedures before operating the vehicle Keep this manual with the vehicle Never permit a guest to operate this vehicle unless the guest has read this manual and all product labels e Always keep hands and feet inside the vehicle at all times The Polaris BRUTUS is not intended for on highway use Driver must be at least 16 years old with a valid driver s license to operate Passengers must be at least 12 years old and tall enough to sit with feet firmly on the floor All SxS drivers should take a safety training course Polaris recommends that drivers and passengers wear helmets eye protection and protective clothing especially for trail riding and other recreational use Always wear seat belts Be particularly careful on difficult terrain Never engage in stunt driving and avoid excessive speeds and sharp turns Riding and alcohol drugs don t mix Check local laws bef
43. safety of others carefully consider how your vehicle is loaded and how to safely operate the vehicle Follow the instructions in this manual for loading tire pressure gear selection and speed Do not exceed vehicle weight capacities The vehicle s maximum weight capacity is listed in the specifications section of the owner s manual and on a label on the vehicle When more passenger weight is added cargo weight may need to be reduced accordingly e The recommended tire pressures are listed in the specifications section of the BRUTUS owner s manual Always follow these guidelines Under ANY of these conditions Do ALL of these steps Passenger and or cargo exceeds half the maximum weight capacity 1 Slow down Operating in rough terrain 2 Verify tire pressure 3 Use extra caution when operating Operating over obstacles Climbing an incline Operating with attachments installed SAFETY Failure to Inspect Before Operating Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident Always inspect your BRUTUS and attachment before each use to make sure it s in safe operating condition Always follow all inspection and maintenance procedures and schedules described in the owner s manual Exposure to Exhaust Engine du fumes are poisonous and can cause loss of consciousness or death in a short time Never start the engine or let it run in an enclosed area The e
44. sh the attachment Lubricate the attachment Inspect the mounting frame mounting pins and all welds on the attachment for wear and damage Check for loose hardware missing guards or damaged parts Replace worn or damaged parts Check for damaged or missing decals Replace if necessary Place the attachment in a dry protected shelter Place the attachment flat on the ground Tip In muddy conditions or to prevent the attachment from freezing to the ground put the attachment on planks or blocks before removing the attachment from the machine Return to Service After the attachment has been in storage it is necessary to follow a list of items to return the attachment to service Check for damaged or missing decals Replace if necessary Be sure all shields and guards are in place Lubricate the attachment Check for loose hardware missing or damaged parts Check for leaks Repair as needed Check oil level in the gearbox Install and operate attachment check for correct function 4 POLARIS PRODUCTS Part Number 28 1312 28 1322 28 1423 28 1515 28 1551 28 1653 28 2267 42 Description Grease Specialized Lubricants Grease Gun Kit Premium All Season Premium All Season Grease 3 0z 89 ml cartridge Premium All Season Grease 14 0z 414 ml cartridge Premium U Joint Lube 3 0z 89 ml cartridge Premium U Joint Lube 14 oz 414 ml cartridge Premium Angle Drive Fluid 8 0z 237 ml Premium Angle Drive Fl
45. to set the cutting edge height See page 22 2 Adjust the tilt cylinder to set the cutting edge level with the ground Engage the tilt lock See page 18 Adjust deflector to control the distance the snow is thrown See page 22 Enter the utility vehicle See page 16 Start the engine Rotate the discharge chute to the desired position See page 21 Lower the attachment keeping the snow blower 76 101 mm 3 4 in from ground See page 25 Engage the PTO See page 23 Lower the snow blower setting the skid shoes on the ground 10 Slowly drive the utility vehicle forward Watch for and avoid obstructions and obstacles that may cause damage to the snow blower and utility vehicle NOTICE Damage to the snow blower and utility vehicle may occur by hitting objects that can be easily hidden in the snow 11 When at the end of a pass stop and raise the snow blower 76 101 mm 3 4 in from ground Use caution when raising the snow blower when the PTO is engaged if the snow blower is raised too high the attachment PTO shaft may bind causing damage Tip Caution is to be used when raising the snow blower when the PTO is engaged Tip If additional lift height is required for travel disengage the PTO then raise the snow blower to desired height 12 Drive the utility vehicle to the desired starting point while moving over up to 3 4 the width of the snow blower 13 Follow steps 9 through 12 until the area is cleared d R E ME d
46. u may also have other rights which vary from state to state If any of the above terms are void because of federal state local law all other warranty terms will remain in effect For questions call POLARIS Customer Assistance United States 1 888 704 5290 Canada 1 204 925 7100 45 MAINTENANCE LOG Use the following chart to record periodic maintenance MILES KM TECHNICIAN SERVICE PERFORMED COMMENTS OR HOURS A Adjusting Deflector 000005 22 Adjusting Drive Chain 04 36 Adjusting the Skid Shoe 22 36 Attachment Component Locations 11 Attachment Mounting Frame 14 Attachment Storage 000 00a ee 41 C CACY ue Nasce eee ee than AUS Rr dicc Rete 44 Chain Adjustment 0 00 00 eee 36 Changing Gearbox Fluid 38 Cleaning Discharge Chute 27 Cleaning Snow Blower 0005 35 Component Locations nooo aoaaa aaeeea 11 COBBEO IS i hors sco ot cire CEPI 2l Controls Float sco hahaa edat teo 2l GOUDIGES e E tle ewes ae 20 D Deflector Adjustment 000 22 Disconnecting Couplers 0005 20 E Enbsasito PTO e siot ak ea eee ba wees 24 CIN Cig een dae ren a te Nicos dc ts omega 16 Entering and Exiting 005 16 Equipment Modifications 9 EXT 8 ood dre ge Senior do adem sr Ux eed 16 F Fastening BRUTUS and Attachment on
47. uid 2 5 gal 9 5 I SPECIFICATIONS Dimensions Where applicable specifications conform to SAE and ISO standards and are subject to change without notice EE 64 4 in 1635 mm ey T i 42 7 1n 1084 mm ay H S Ca ACA A A UJ v R MW WV 14 0 in 12 0 in 356 mm 384 mm 305 mm 26 0 in 660 mm 62 0 in 1575 mm 43 SPECIFICATIONS Performance 404 Ibs 183 kg Main Drive 60H 0 750 Pitch Chain Deflector Control Manual Clamp Handle Discharge Chute Control Hydraulic Cutting Edge 0 25 x 4 5 in 6 4 x 114 3 mm kid Shoes Adjustable Replaceable Capacities Auger Gearbox 10 2 US fl oz 0 3 1 of Polaris Premium Angle Drive Fluid POLARIS ATTACHMENT LIMITED WARRANTY LIMITED WARRANTY POLARIS Sales Inc 2100 Highway 55 Medina MN 55340 POLARIS gives a 12 month LIMITED WARRANTY for all components of your POLARIS Attachment against defects in material or workmanship This warranty covers parts and labor charges for repair or replacement of defective parts and begins on the date of purchase This warranty is limited to the original retail purchaser and is not transferable The duration of this warranty may vary by international region based upon local laws and regulations WARRANTY COVERAGE LIMITATIONS AND EXCLUSIONS This POLARIS limited warranty excludes any failures that are not caused by a defect in material or workmanship THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE
48. utility vehicle See page 16 Remove the nuts and bolts Item 1 Raise skid shoe Item 2 to lower cutting edge Item 3 Lower skid shoe Item 2 to raise cutting edge Item 3 Tighten the nuts and bolts Item 1 QE M CE LR 22 OPERATION Controls For PTO Safety Rules For PTO Operation WARNING AVOID INJURY OR DEATH Do Not exceed the rated attachment PTO speed Stay clear of rotating driveline Keep bystanders away Keep hands feet clothing and long hair away Keep PTO shields and guards in place Disengage PTO put gear selector lever in PARK stop the engine and make sure all rotating components are stopped before exiting utility vehicle Do Not service the utility vehicle or attachment with the PTO engaged Do Not service the attachment in a raised position unless properly blocked and all rotating components stopped Disengage PTO for road travel WARNING AVOID INJURY OR DEATH Before leaving the operator seat Parkon flat level ground Lower the attachment arm put the attachment flat on the ground Press the brake and put the gear selector lever in PARK e Stop the engine and remove the key Make sure PTO driveline and all rotating parts have come to a complete stop SEE THE BRUTUS OWNER S MANUAL FOR MORE INFORMATION WARNING AVOID INJURY OR DEATH Warnings and instructions in this manual and on the machine are for your protection Failure to follow the warnings and instructions can cause s
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