T1xe-02(AC) TreAdmill SerViCe mANUAl
Contents
1. EVER PE 28 8 5 0140 0140 Error Troubleshooting nene apad Ga Fn 29 8 6 01A4 01A5 01A6 Error Troubleshooting 29 8 7 01A8 01AD 0286 0287 0288 Error Troubleshooting 30 8 8 TAB Error Trouble Si Ondes dessiner ionique 30 8 9 02A0 7 02A8 Error Troubleshooting 31 8 10 02A1 02A2 Error Troubleshooting pua arb Ru Riad Uus 32 8 11 OZAD V 32 8 12 D2B5 Error Troubleshoot 33 8 13 0289 02 02BC 02BD Error TroubleshOoOllhig esatta dae ka 34 TABLE OF CONTENTS 8 14 DEAD Error Troubleshooting DEI 34 8 15 Troubleshooting Heart Rate Issues Rs 35 8 16 Troubleshooting TV Reception Issues 36 CHAPTER 9 PART REPLACEMENT GUIDE 9 1 Motor Cover Replacement teres Sonn 37 9 2 Rear Roller Replacement se 38 9 3 Deck Replacement MMC 39 9 4 Deck Cushion Replacement aui eee 40 9 5 Front Roler _ _2. 41 9 6 Be RERO 42 9 7 Side Rail XV gt C 43 9 8 Motor Control Board MCB Replacement Rs 44 9 9 Motor Replacement 45 9 10 Drive Belt Replacement rho na xn nth n RUE X Rx Ee 47 9 11 Motor Replacement essences 49 9 12 COINS NF Gh 51 9 13 Emergency Stop Switch Replacement ss 52 9 14 Console Frame 54 9 15 Heart Rate Board Replacement ss 55 9 16 Speed or Incline Keypad Replacement VU nnns 56 9 17 Handlebar Frame Replacement 4 57 9 18 Heart Rate Handlebars Replacement esee 58 9 19 Heart Rate Grips Replacement ss 59 9 20 Console Mast Replacement ss 60 9 21 Testing the _______ _ _ _ _ _ _ _ _ _ __ _ __ ___ ___ __ ___ _ 61 10 TREADMILL SPECIFICATIONS AND ASSEMBLY GUIDE 10 1 Treadmill SPSS CANONS 62 10 2 Fasteners and Assembly Tools 63 10 3 Assembly MNS
3. Strong Smart Beautiful T1XE 02 AC TREADMILL SERVICE MANUAL TABLE OF CONTENTS CHAPTER 1 SERIAL NUMBER LOCATION 1 CHAPTER 2 IMPORTANT SAFETY INSTRUCTIONS 2 1 2 2 3 Read and Save These Instructions 4 53 2 4 Electrical Requirements ee de romeo ce none 4 CHAPTER 3 PREVENTATIVE MAINTENANCE 3 1 Recommended Cleaning Tips Ada mourut 5 du Check for Damaged RU m 5 did Care and Maintenance Instructions dissident 6 3 4 Aut Calibration Procedure a mu de emma 7 675 Adjusting the Running Belt SR tm me 7 3 6 Knowing When to Replace the Running Belt and Deck 8 CHAPTER 4 USING THE CONSOLE AND PROGRAM DESCRIPTION 4 1 SSH ON 9 4 2 Manual 10 4 3 Operating Level Based Programs 4 10 4 4 Target Heart Rate Control Workout Operation 11 4 5 Gerkin Fitness Test Workout Operation 12 CHAPTER 5 MANAGER MODE 5 1 Manager Mode OvervieW de aan amine dis nn iii 13 5 2 Manager Mode About une
4. 14 9 9 Manager Mode Time aa tenai Nor 14 5 4 Manager Mode Speed 15 5 5 Manager Mode Default Tab 4 15 5 6 Manager Mode Language Tab 16 5 7 Manager Mode sement 17 CHAPTER 6 ENGINEERING MODE 6 1 Engineering Mode Overview iii 18 6 2 Engineering Mode Calibration ii tira 18 6 3 Engineering Mode Statistics dd ten sien 19 6 4 Engineering Mode ami e f ENTRE de dt ton cou 19 6 5 Engineering Mode CIUDS 20 6 6 Engineering M decin ae era 20 CHAPTER 7 SERVICE MODE 7 1 Service Mode Overview 21 7 2 Service Mode SetUP a IM dot 22 7 3 Service Mode 22 7 4 Service Mode EE PR alias nace onde ublinduituteni Od NE SUA 23 7 5 Service Mode Date amp 23 CHAPTER 8 TROUBLESHOOTING 8 1 lt gt ea ae 24 8 2 DS 26 8 3 MCB LED Placement and Definitions 27 8 4 Error Messages the Console
5. A 2 Select the key next to the setting that needs to be changed and follow the prompts to change 3 Press the ENTER key once the desired setting is correct to save 4 Press the key next to HOME on the display or press the EMERGENCY STOP key to return to normal operation Service Mode Date Time FIGURE A 21 CHAPTER 7 SERVICE MODE 7 2 SERVICE MODE SETUP TAB Back Service Mode Setup _ Machine Accumulated Distance 00130 mi ESL Accumulated Time 00025 hrs Show boot _ Perry SERVICE MODE FUNCTION amp DEFAULTS DESCRIPTIONS Setup Machine Type This option selects the current model N A Default Treadmill Serial Number This option display the serial number of the console and frame Accumulated Distance This option displays the total distance of workouts since N A production Displayed in native units miles or kilometers Accumulated Time This option displays the total time of the workouts since production Show Service on Boot Factory Setting Only 7 3 SERVICE MODE TEST TAB Back Service Mode Test Auto Calibration Key Pad SERVICE MODE FUNCTION amp DEFAULTS DESCRIPTIONS MODIFIED 22 CHAPTER 7 SERVICE MODE 7 4 SERVICE MODE LOG TAB Service Mode _ Lo Service Drive Belt SERVICE MODE FUNCTION amp DEFAULTS DESCRIPTIONS MODIFIED Log This option is to record key N A component replacement history 7 5 SERV
6. If it is moving to the left tighten the left bolt by turning it clockwise 1 4 turn and loosen the right 1 4 turn Repeat Step 3 until the belt remains centered for several minutes STEP 4 Check the tension of the belt The belt should be very snug When a person walks or runs on the belt it should not hesitate or slip If this occurs tighten the belt by turning both bolts clockwise 1 4 turn Repeat if necessary CHAPTER 3 PREVENTATIVE MAINTENANCE 3 6 KNOWING WHEN TO REPLACE THE RUNNING BELT AND DECK One of the most common wear and tear items on a treadmill is the deck and belt combination If these two items are not properly maintained they can cause damage to other components Always keep your deck and belt free of dirt and dust by wiping the edges of the belt and deck and up to 2 under the belt with a clean dry cloth To tell if your deck and belt combination needs to be replaced 1 Have someone between 150 200lbs run on the treadmill at about MPH 2 Use a multi meter to measure the amp draw with the user running During normal use the amp draw should be close to 5 amps If the amp draw is significantly higher than 5 amps replace the belt and or flip replace the running deck CHAPTER 4 CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4 1 T1XE 01 CONSOLE DESCRIPTION MULTI PURPOSE KEYS Keys have different functions depending on each screen GO One touch Start and Quick Start ENTER To confirm each program set
7. S wire digital comm 59 ground wire EM motor discharge wire JIS AC Motor GREEN YELLOW en 8 TEMP SENSOR 2 TEMP SENSOR 11 CTRL board PWR wire P16 x EI MCB TOPTEK 220V AO H 1 2 o 0 8 OQ rd POWER m power wire P15 M24 io ND a GREEN YELLOW N27 0 I wire ear phone board N33 2 extend wire ear phone board N34 ear phone board Po I sensor wire grip pulse N71 J1 sorotrepes H P sensor wire right G24 HD2 1 RT PRI set 10D 2 RT SEC Salutron lt GROUND 5 55 2 in 1 HD4 4 LT PRI wire hand pulse N7q 55 wire safety switch ATOS IL J18 5 LT SEC 6 GROUND NE pulse board gnd N87 H P sensor wire left G23 GND RELEASE FOR PRODUCTION 24 CHAPTER 8 TROUBLESHOOTING 8 1 ELECTRICAL DIAGRAM CONTINUED DIGITAL COMMUNICATION WIRE 20508 30 220 2404 LE MLELI ST MARPITE MLELEQ 57 409 PT 2 Temi EC 02 008 22 wb alaj aD PULSE GRIP WIRE IST XAP 03V 1 TKP 25104 0 8 PITCH2 5mm JM PITCH 54mm 2 313 lE 25 26 CHAPTER 8 TROUBLESHOO
8. lose power when you perform this test Non looped isolated neutral grounding means that each circuit must have an individual neutral ground connection coming from it and terminating at an approved earth ground You cannot jumper a single neutral ground from one circuit to the next In addition to the dedicated circuit requirement the proper gauge wire must be used from the circuit breaker box to each outlet that will have the maximum number of units running off of it If the distance from the circuit breaker box to each outlet is 100 feet or less then 12 gauge wire may be used For any distance greater than 100 feet from the circuit breaker box to the outlet 10 gauge wire must be used CHAPTER 3 PREVENTATIVE MAINTENANCE 3 1 RECOMMENDED CLEANING TIPS 3 2 CHECK FOR DAMAGED PARTS DO NOT use any equipment that is damaged or has worn or broken parts Use only replacement parts supplied by Matrix Fitness Systems Preventative maintenance and daily cleaning will prolong the life and look of your MATRIX T1xe 01 Treadmill Please read and follow these tips Position the equipment away from direct sunlight The intense UV light can cause discoloration on plastics Locate your equipment in an area with cool temperatures and low humidity Clean with a soft 10096 cotton cloth Clean with soap and water or other non ammonia based all pur pose cleaners e Wipe foot rails console heart rate grips and handlebars clea
9. pause time Maximum 10 Default 5 Minutes Minimum 1 14 CHAPTER 5 MANAGER MODE 5 4 MANAGER MODE SPEED TAB Manager Mode m Start Speed Speed Maximum Speed Back MANAGER MODE FUNCTION amp DEFAULTS DESCRIPTIONS MODIFED Maximum Speed Controls the maximum speed for all Maximum 12 MPH 20 KPH Default 12 MPH 19 2 KPH programs Displayed in native units MPH Minimum MPH 4 8 KPH KPH Start Speed Controls the starting speed for all programs Maximum 3 MPH 4 8 KPH Default 0 5 MPH 0 8 KPH Displayed in native units MPH or KPH Minimum 0 5 MPH 0 8 KPH 5 5 MANAGER MODE DEFAULTS TAB m Default Level Manager Mode Default Age Default Key Sound Default Weight Back MANAGER MODE FUNCTION amp DEFAULTS DESCRIPTIONS MODIFIED gt Defaults Default Level This option controls the default program Maximum 1 Default 1 level Minimum 20 Default Age This option controls the default user s age Maximum 99 Default 30 used in the target heart rate calculations Minimum 5 Default Weight This option controls the default user s Maximum 400 Ib 182 kg Default 150 Ib 68 kg weight used in the calorie calculations Minimum 50 22 kg Displayed in native units Pounds or Kilograms Key Sound This sets the different sounds for when ON or OFF Default ON the keypad is pressed 15 16 CHAPTER 5 MANAGER MODE 5 6 MANAGER MODE LANGUAGE T
10. to perform these tasks which include but may not be limited to Metric Allen wrenches 2 Phillips head screwdriver Adjustable wrench Torque wrench capability to read foot Ibs and inch lbs Lint free cleaning cloths Teflon based spray lubricant such as Super Lube or other Matrix approved products Mild water soluble detergent such as Simple Green or other Matrix approved products Vacuum cleaner with an extendable hose and crevasse tool attachment You may periodically see addendums to this document as the Matrix Technical Support Team identifies items that require specific attention the latest version will always be available on the Matrix web site at www matrixfitness com DAILY MAINTENANCE ITEMS 1 Clean the entire machine using water and mild detergent such as Simple Green or other Matrix approved solutions cleaning agents MUST be alcohol and ammonia free 2 Check the emergency stop button and cord for proper operation MONTHLY MAINTENANCE ITEMS 1 Inspect the power cord for damage inspect the hand grip areas and inspect the emergency stop button and cord for proper operation 2 Check the running belt for proper tension adjust as needed QUARTERLY MAINTENANCE ITEMS 1 Remove the front plastic cover and vacuum the entire inside area of machine Be careful when working around the MCB not to bump any wires or connections loose 2 Check the drive belt for visible wear ie cracking tears etc T
11. until the standby picture has been cleared Figure 3 Insert the USB drive into the Reprogram Port in the back of the console back cover Figure Rolling Hills Interval FIGURE A FIGURE B 4 The upgrade procedure will run automatically Figure C 5 When the update is complete the display will prompt to remove the USB drive Figure D 6 Power should cycle automatically once the USB drive is removed Once the unit powers back up test for function as outlined in Section 9 21 Matrix Fitness Update Manager FIGURE C FIGURE D NOTES 71 Strong Smart Beautiful MATRIX FITNESS SYSTEMS CORP 1610 LANDMARK DRIVE COTTAGE GROVE WI 53527 USA TOLL FREE 866 693 4863 www matrixfitness com FAX 608 839 1717 KO REV 1
12. AB LANGUAGE English German English 2 Manager Las Deutsch Portugu s Espa ol Back FUNCTION amp DEFAULTS DESCRIPTIONS MODIFIED Select default language This option allows the user to select a flag for a N A specific language FLAG UNIT LANGUAGE Mile Spanish i E LANGUAGE FLAG UNIT NM Portuguese KM EN Italian Japanese CHAPTER 5 MANAGER MODE 5 7 MANAGER MODE TV TAB Default Channel Manager Mode Default Volume Channel Scan i Tuner Available Back MANAGER MODE FUNCTION amp DEFAULTS DESCRIPTIONS Default Channel This option controls the default TV channel LL 99 Default 1 on start up Minimum 1 Default Volume This option controls the default TV volume on Maximum 17 Default 1 start up Minimum 1 Tuner Available This option controls whether the TV function YES or NO Default Yes is available Setup This option sets the TV tuner function Press the key to enter this function CHAPTER 6 ENGINEERING MODE 6 1 ENGINEERING MODE OVERVIEW The Engineering Mode allows the club owner to keep track of the technical settings and error history for the treadmill 1 To enter Engineering Mode press ENTER 2 0 0 1 ENTER on the number keypad ON THE CONSOLE Engineering Mode will appear on the display Figure A 2 Select the key next to the setting that needs to be changed and follow the prompts to chan
13. EMENT GUIDE 9 17 HANDLEBAR FRAME REPLACEMENT 1 Turn off power to the treadmill and remove the power cord 2 Remove the console as outlined in Section 9 12 3 Remove the console frame as outlined in Section 9 14 4 Remove the 3 screws on each side holding the handlebar frame to the console mast Figure A FIGURE A 5 Lift the handlebar frame up and away from the console mast Figure NOTE The console cable wiring will need to be removed from the handlebar frame on the user s right side as it is removed FIGURE B 6 Reverse Steps 1 5 to install a new handlebar frame 7 Test the treadmill for function as outlined in Section 9 21 97 58 CHAPTER 9 PART REPLACEMENT GUIDE 9 18 HEART RATE HANDLEBAR REPLACEMENT 1 Turn off power to the treadmill and remove the power cord 2 Remove the console as outlined in Section 9 12 3 Remove the console frame as outlined in Section 9 14 4 Remove the 3 screws on each side holding the handlebar frame to the console mast Figure A 5 Lift the handlebar frame up and away from the console mast Figure NOTE The console cable wiring will need to be removed from the handlebar frame on the user s right side as it is removed FIGURE A m FIGURE B 6 Remove the screw on each side holding the heart rate handlebar to the handlebar frame Figure 7 Pull the two sides of the handlebar frame away from each other and remove the heart rate handlebar from the handleba
14. ICE MODE DATE amp TIME TAB Service Mode Date Time Date 2008 09 04 Time 13 11 58 SERVICE MODE FUNCTION amp DEFAULTS DESCRIPTIONS MODIFIED Date amp Time This option sets the current date and time of the unit 23 Z O O L CHAPTER 8 8 1 ELECTRICAL DIAGRAM TV transfer connetor TV Keypad N30 safety switch set Program Keypad N29 02 TV singal wire N57 power switch fix set C SAFE socket AC220V POWER SOCKET 125V 20A 7 Analog LCD Small Media Module WO2 NY TV cable seat a gt TV transfer connector AL extend singal wire middle i S nal wire PO9 C UBRUNSODAONOURUN 5 Z RE E LP ERS EE U CEE CE ESA eee Gage V5 y 5 BREAKER A 250V 12A CND 250V 12A L ah c SSBAIBSRDBIOSSISOFfaN DORIA SEELRALERAS SEL BTS UCAS EN P10 War INCLINE 7008 2201 2 Hp 2 SUP Driver M13 wire BS connector P02 m IM 3 3 POWER o Aw SWITCH C 125 20 P COOLING FAN P01 N 12V 0 1A 9 M12 Wire USB connect power wire EMI filter to swit 19 pu PS ee cardio signal wire W1 dsc7
15. MESSAGE 02B5 1 CAUSE a The inverter sensor is reading the normal rated current is over 10 5 amps for 60 seconds 2 SOLUTION a Use a multi meter to check the motor cable for resistance at 3 points Figures amp b the motor cable displays an ohm value over 4 replace the motor c If the motor cable displays an ohm value under 4 replace the MCB La FIGURE B FIGURE C 33 CHAPTER 8 TROUBLESHOOTING 8 13 02B9 02BA 02BC 02BD ERROR TROUBLESHOOTING ERROR MESSAGE 0289 2 02BC 02BD 1 CAUSE 0289 The inner memory IC data write error 2 The inner memory IC data read error 2 Ground connection or fuse error 02BD Inverter hardware interrupt error 2 SOLUTION the 8 14 04 0 TROUBLESHOOTING MESSAGE 04 0 1 CAUSE a No communication response 2 SOLUTION If an O4A0 error is displayed MCB Com LED should not be lit Figure A Check the connection of the digital communication wire at the MCB Figure Replace the digital communication wire Replace the console Replace the MCB D FIGURE A FIGURE B CHAPTER 8 TROUBLESHOOTING 8 15 TROUBLESHOOTING HEART RATE ISSUES HEART RATE FUNCTION DOES NOT WORK OR IS READING INCORRECTLY POSSIBLE CAUSES 1 The chest strap being used is not making good contact with the user s chest 2 The chest strap is at
16. ON THE CONSOLE and Manager Mode will appear on the display 2 Manager Mode is divided into 6 tabs They are About Time Speed Defaults Language and TV 3 Choose a tab by touching the button next to the desired tab 4 Each of the tabs have options that will appear once you have chosen that particular tab 5 Press the key next to HOME on the display or the EMERGENCY STOP to exit Manager Mode Manager Mode Default Language TV FIGURE A 13 CHAPTER 5 MANAGER MODE 5 2 MANAGER MODE ABOUT TAB Version a Manager Mode About Accumulated Distance Out of Order 130 Miles Accumulated Time Serial Number E m le E Back MANAGER MODE FUNCTION amp DEFAULTS DESCRIPTIONS MODIFED About Total distance showed in native units miles or kilometers Out of Order To show out of order on the console if repair ON OFF Default OFF is needed 5 3 MANAGER MODE TIME TAB Manager Mode Default Time Time m Pause Time Back Maximum Time MANAGER MODE FUNCTION amp DEFAULTS DESCRIPTIONS MODIFIED Maximum Time This option enables fitness club managers Maximum 99 Default 60 Minutes to set the maximum workout duration during Minimum 5 peak and non peak hours of club traffic Default Time This option controls the default program time Maximum Same as Max Time Default 30 Minutes Minimum 5 Pause Time This option controls the default
17. OP SWITCH REPLACEMENT CONTINUED 6 Disconnect the 2 wires plugged into the back of the emergency stop switch Figure E 7 Depress the tabs on the top and the bottom of the emergency stop switch Figure FIGURE E 8 Once the tabs are depressed the emergency stop can be removed from the emergency stop frame Figure G 9 Reverse Steps 1 8 to install new emergency stop switch NOTE II replacing the red emergency stop key be sure to attach the safety clip string to the red emergency stop key before installing it Figure H FIGURE G FIGURE H 10 Test the treadmill for function as outlined in Section 9 21 93 CHAPTER 9 PART REPLACEMENT GUIDE 9 14 CONSOLE FRAME REPLACEMENT 1 Turn off power to the treadmill and disconnect the power cord 2 Remove the console as outlined in Section 9 12 3 Remove the 2 screws on each side holding the console frame to the handlebar frame Figure A FIGURE A 4 Remove the console frame from the handlebar frame NOTE The console cable wiring will need to be removed from the console frame as it is removed Figure B FIGURE B 5 Reverse Steps 1 4 to install a new console frame 6 Test the treadmill for function as outlined in Section 9 21 54 CHAPTER 9 PART REPLACEMENT GUIDE 9 15 HEART RATE BOARD REPLACEMENT 1 Turn off power to the treadmill and remove the power cord 2 Remove the console as outlined in Section 9 12 3 Remove the console frame as out
18. RKOUT OPERATION Rolling Hills is a level based workout that automatically adjusts the incline value to simulate walking or running up hills 1 Choose a Rolling Hills workout by selecting the key next to ROLLING HILLS on the display 2 Enter the desired workout length using the ARROW KEYS or the NUMBER KEYPAD and press ENTER 3 Enter the desired intensity level using the ARROW KEYS or the NUMBER KEYPAD and press ENTER 4 Enter the user s weight the user s weight is used to calculate the caloric expenditure value providing an accurate weight helps to ensure an accurate caloric expenditure rating for each user using the ARROW KEYS or the NUMBER KEYPAD and press ENTER 5 Press GO to begin the workout FAT BURN WORKOUT OPERATION Fat Burn is a level based workout that is designed to help users burn fat through various incline changes 1 Choose a Fat Burn workout by selecting the key next to FAT BURN on the display 2 Enter the desired workout length using the ARROW KEYS or the NUMBER KEYPAD and press ENTER 3 Enter the desired intensity level using the ARROW KEYS or the NUMBER KEYPAD and press ENTER 4 Enter the user s weight the user s weight is used to calculate the caloric expenditure value providing an accurate weight helps to ensure an accurate caloric expenditure rating for each user using the ARROW KEYS or the NUMBER KEYPAD and press ENTER 5 Press GO to begin the workout 5K RUN WORKOUT OPERATION 5K Run is a level based w
19. ROUBLESHOOTING ERROR MESSAGE 02 0 02A8 1 CAUSE a 02A0 Main motor failure The belt does not move when it is supposed to move b 02A8 Inverter circuit of the motor failed Motor resistance is closed 2 SOLUTION a Check the connection of the motor cable at the MCB Figure A b Use a multi meter to check the motor cable for resistance at 3 points Figures B C amp D c If the motor cable displays an ohm value replace the MCB d If the motor cable does not display an ohm value replace the motor FIGURE FIGURE D 31 CHAPTER 8 TROUBLESHOOTING 8 10 02A1 02A2 ERROR TROUBLESHOOTING ERROR MESSAGE 02 1 02A2 1 CAUSE a 02 1 Over AC power input voltage 2 2 Over low DC bus voltage 2 SOLUTION a Use a multi meter to check if the input power is over 260V b If the power outlet is OK replace the MCB 8 11 02AD ERROR TROUBLESHOOTING ERROR MESSAGE 02AD 1 CAUSE a MCB over temperature 2 SOLUTION Check the condition and connection of the motor cable at the MCB Figure A Use a multi meter to check the motor cable for resistance at the 2 blue wires in the cable Figure B If the blue wires of the motor cable display an ohm value replace the motor If the blue wires of the motor cable do not display an ohm value replace the MCB a b C d FIGURE A FIGURE B 32 CHAPTER 8 TROUBLESHOOTING 8 12 02B5 ERROR TROUBLESHOOTING ERROR
20. TING 8 2 MCB WIRING JP3 JP4 N L U V W JP3 Console Cable JP4 Incline Motor Cable N Power Input white L Power Input Black U Motor Wire red V Motor Wire White W Motor Wire Black CHAPTER 8 TROUBLESHOOTING 8 3 MCB LED PLACEMENT AND DEFINITIONS PWM Console PWM signal light when the motor is running the light should flash COM Digital communication light FAULT The machine has stopped due to any C class error UP DOWN FF Incline motor status light 27 28 CHAPTER 8 TROUBLESHOOTING 8 4 ERROR MESSAGES ON THE CONSOLE CLASS ERROR CODE DESCRIPTION CONDITION LEVEL 0140 Incline motor fail When the incline motor is supposed to move it does not move When the error happens the incline motor will be locked The command initialize is needed to unlock the incline 01A0 Incline motor disconnection When the incline position cable is not connected C 1 4 Main motor U phase Main motor U phase disconnection disconnection C 01A5 Main motor V phase Main motor V phase disconnection disconnection 01A6 Main motor W phase Main motor W phase disconnection disconnection 01A8 Main motor over current of 7 amps 01AB Internal error of the inverter 01AD Motor over temperature When a heavy user makes the motor over load over go over current 02A0 Main motor failed The belt does not move when commanded 02A1 Over AC power input voltage Power input voltage ove
21. YUCONMS on a mc nan eee nd 64 10 4 I 68 CHAPTER 11 SOFTWARE UPGRADE GUIDE 11 1 Software Upgrade I 5V C 0 5 audi nues 70 CHAPTER 1 SERIAL NUMBER LOCATION 1 1 SERIAL NUMBER LOCATION SERIAL 0 CHAPTER 2 IMPORTANT SAFETY INSTRUCTIONS 2 1 BEFORE GETTING STARTED This treadmill is intended for commercial use To ensure your safety and protect the equipment read all instructions before operating the Matrix Treadmill T mm 7 1581 mm Please leave 78 75 2000 mm x 39 50 1000 landing zone behind the treadmill This zone is to allow easy access to the treadmill and gives the user an easy exit path from the machine In case of an emergency place both hands on the side arm rests to hold yourself up and place your feet onto the side rails 2 2 READ AND SAVE THESE INSTRUCTIONS This treadmill is intended for commercial use To ensure your safety and protect the equipment read all instructions before operating the MATRIX T1xe 01 treadmill When using an electrical product basic precautions should always be followed including the following DANGER To reduce the risk of electric shock Always unplug this equipment from the electrical outlet immediately after using and before cleaning WARNING To reduce the risk of burns fire electrical sh
22. a low battery status 3 The chest strap is damaged 4 The HR grips are damaged 5 The HR board is damaged 6 The UCB is damaged SOLUTION 1 Re center the chest strap below the user s pectoral muscle Figure A and check again 2 Replace the battery in the chest strap 3 Replace the chest strap 4 there is no HR present replace the HR grips 5 If there is a HR present but it is much higher than normal replace the HR board 6 If replacing the HR grips and board does not resolve the issues replace the console FIGURE A 35 CHAPTER 8 TROUBLESHOOTING 8 16 TROUBLESHOOTING TV RECEPTION ISSUES NO RECEPTION ON THE TV IS BLURRY POSSIBLE CAUSES 1 The coax signal is not being sent strongly enough for good TV reception 2 The coax cable is pinched or installed incorrectly 3 The TV is defective SOLUTION 1 Check that the TV is programed correctly by following the instructions in Section 10 4 2 Test the coax signal from the wall by plugging it into a Known working TV 3 Remove any coax cable splitters and reattach the cable to the treadmill If this resolves the issue an amplifier may be needed on for the coax signal 4 Check the coax cable connections at the treadmill 3 locations Figures A C 5 Attach the coax cable from the wall directly into the coax connector in the console shown in Figure C If this resolves the issue replace the internal coax cable in the treadmill 6 If all othe
23. ace the console cable or console II the LEDs do light up replace the incline motor d If replacing the console console cable and incline motor do not resolve the issue replace the MCB FIGURE A 8 6 01A4 01 5 01A6 ERROR TROUBLESHOOTING ERROR MESSAGE 01A4 01A5 01A6 1 CAUSE a 01A4 Main motor U phase disconnection b 01A5 Main motor V phase disconnection c 01A6 Main motor W phase disconnection 2 SOLUTION a Check the connection of the motor cable at the MCB Figure A b Replace the motor c Replace the MCB FIGURE A 29 30 CHAPTER 8 TROUBLESHOOTING 8 7 01A8 01AD 02B6 02B7 02B8 ERROR TROUBLESHOOTING ERROR MESSAGE 01A8 01AD 02B6 02B7 02B8 1 CAUSE 01A8 Main motor over current of 7 Amps Motor over temperature 02B6 Speed up is over current 02B7 Speed down is over current 02B8 Running status over current 2 SOLUTION a See Section 3 6 for checking the status of the running deck and belt Replace as needed b Replace the MCB 8 8 01AB ERROR TROUBLESHOOTING ERROR MESSAGE 01AB 1 CAUSE a Inverter error 2 SOLUTION a When the display is showing an error the MCB Fault LED should be lit Figure A b If the MCB Fault LED is not lit replace the console c If the MCB Fault LED is lit replace the MCB FIGURE A CHAPTER 8 TROUBLESHOOTING 8 9 02A0 02A8 ERROR T
24. bly Bag Assemble the console frame to the handlebars using item 14 hex head cap screw Be sure to route the console cables down the console mast and connect the HR handlebar wires Make all appropriate wire connections within the motor compartment NOTE For the T1xe only two connections need to be made in the motor compartment Open Yellow Console Assembly Bag Make the appropriate color coded wire connections to the faceplate then assemble to the console frame using item 41 hex head cap screw CHAPTER 10 TREADMILL SPECIFICATIONS AND ASSEMBLY GUIDE 10 3 ASSEMBLY INSTRUCTIONS CONTINUED Open Green Assembly Bag Install the power cord and assemble Replace the motor cover s and power the treadmill on The power item 18 power cord holder with item 22 button head screw If your button is located next to the power cord inlet hardware pack is missing item 22 check to see if the screws are already assembled on the treadmill 67 CHAPTER 10 TREADMILL SPECIFICATIONS AND ASSEMBLY GUIDE 10 4 TV PROGRAMMING INSTRUCTIONS 1 Press ENTER 1 0 0 1 ENTER on the number keypad on the upper display and Manager Mode will appear on the display 2 Press the key next to TV Figure and then press the key next to CHANNEL SCAN Figure a Default Manager Mode Time Language ET Home aot F FIGURE FIGURE 3 Press the key on the number keypad and Menu will appear the TV Fi
25. ccurate weight helps to ensure an accurate caloric expenditure rating for each user using the ARROW KEYS or the NUMBER KEYPAD and press ENTER 5 Press GO to begin the workout 11 12 CHAPTER 4 CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4 5 GERKIN TEST WORKOUT OPERATION CONTINUED SUB MAXIMAL TREADMILL EVALUATION CONVERSION TABLE Time Converted VO2max 11 00 _ CARDIOVASCULAR FITNESS PERCENTILES Males VO2 max ml kg min SUPERIOR EXCEL LENT GOOD FAIR POOR VERY POOR 0 29 gt 58 8 54 0 51 4 48 2 46 8 44 2 42 5 41 0 395 37 1 34 5 31 6 30 39 gt 58 9 329 50 3 46 8 44 6 42 4 41 0 38 9 37 4 35 4 32 5 30 9 40 49 gt 55 4 50 4 48 2 44 1 41 8 39 9 38 1 36 7 35 1 33 0 30 9 28 3 50 59 gt 52 5 47 1 45 3 41 0 38 9 36 7 35 2 33 8 323 30 2 28 0 25 1 Females VO2 max ml kg min SUPERIOR EXCEL LENT GOOD FAIR POOR VERY POOR 20 29 gt 53 0 46 8 44 2 41 0 38 1 36 7 39 2 33 8 323 30 6 28 3 30 39 gt 48 7 43 9 41 0 38 6 36 7 34 6 33 8 32 3 30 5 28 7 26 5 29 1 40 49 gt 46 8 41 0 39 5 36 3 33 8 92 9 30 9 29 5 28 3 26 5 29 1 23 5 50 59 gt 42 0 36 8 35 2 32 3 30 9 29 4 28 2 26 9 2525 24 3 22 3 121 CHAPTER 5 MANAGER MODE 5 1 MANAGER MODE OVERVIEW 1 To enter Manager Mode press ENTER 1 0 0 1 ENTER on the number keypad
26. e E 8 Disconnect the motor cable from the MCB Figure F FIGURE E 9 Remove the 4 screws holding the motor to the frame Figure G 10 Remove the motor from the treadmill 11 Reverse Steps 1 10 to install a new motor NOTE Be sure that the motor isolator pad is in place prior to mounting the new motor Figure H FIGURE G FIGURE H 12 Test the treadmill for function as outlined in Section 9 21 CHAPTER 9 PART REPLACEMENT GUIDE 9 10 DRIVE BELT REPLACEMENT 1 Turn off power to the treadmill and disconnect the power cord 2 Remove the motor cover as outlined in Section 9 1 3 Use a hook or loop of wire to remove the spring from the drive belt tensioner Figure A 4 The tensioner should now pivot away from the drive belt Figure B 4 FIGURE 5 With the tension on the drive belt relieved it can be walked off of the motor pulley Figure 6 Loosen the rear roller screws to relieve tension on the running belt Figure D FIGURE C FIGURE D 47 CHAPTER 9 PART REPLACEMENT GUIDE 9 10 DRIVE BELT REPLACEMENT 7 Remove the two 8 mm front roller screws Figures E amp F FIGURE E FIGURE F 8 Lift the roller and remove the old drive belt Figure G FIGURE G 9 Reverse Steps 1 8 to install a new drive belt NOTE After installing a new belt check it for correct alignment to the motor pulley before setting the tensioner in place 10 Test the treadmill for function as ou
27. ge 3 Press the ENTER key once the desired setting is correct to save 4 Press the key next to HOME on the display or press the EMERGENCY STOP key to return to normal operation Home Engineering Mode Calibration Clubs Statistics ClubID FIGURE A 6 2 ENGINEERING MODE CALIBRATION TAB LM Engineering Mode Calibration Incline Min 3680 Incline Max ENGINEERING MODE FUNCTION amp DEFAULTS DESCRIPTIONS Calibration Auto Calibration This option calibrates the elevation parameters Incline Minimum This option controls the minimum Range 2500 12000 Default 4000 elevation parameter Incline Maximum This option controls the maximum Range 25000 32700 Default 29000 elevation parameter 18 CHAPTER 6 ENGINEERING MODE 6 3 ENGINEERING MODE STATISTICS TAB Engineering Mode Statistics Program Time Distance Speed Pace Manual 46 90 08 35 0 79m 5 54mph 10 49 Rolling Hills 4 5 08 03 0 68m 5 07 mph 11 49 Fitness Test 2 1 01 44 0 09m 3 13 19 10 Target Heart Rate 0 09 00 00 0 00 mi 0 00 moh 00 00 nl i 23 Ll 4 FE RU N 14 mon 11 4 J TE m 1 a N amr Fa Bul D ar id 1 2 0 3 T h 10 3 Accumulated Time 25 hrs Accumulated Distance 130 2 mi ENGINEERING MODE FUNCTION amp DEFAULTS DESCRIPTIONS Statistics This option displays the workout information history of the un
28. gure 4 Use the volume keys to move horizontally in the Menu and the channel keys to move up or down NOTE You must press buttons quickly in the Menu or it will minimize within 5 seconds 5 Use the volume keys to move the cursor over to Channel on the top right of the Menu Figure D Press Quick Start Begin FIGURE C FIGURE D 68 CHAPTER 10 TREADMILL SPECIFICATIONS AND ASSEMBLY GUIDE 10 4 TV PROGRAMMING INSTRUCTIONS CONTINUED 6 Use the channel keys to scroll down to CHANNEL SCAN and then use the volume key to select it Figure E 7 Use the channel keys to scroll the cursor down to START TO SCAN and use the volume key to select it Figure F FIGURE E FIGURE F 8 Allow the channel scan to run If once the channel scan is complete the channels are coming in clearly press the BACK key to return to normal operation Figure G 9 If the channels still are not coming in or are showing in black and white return to CHANNEL SCAN and then change the CABLE SYSTEM to match your incoming cable frequency Figure H Re select START TO SCAN once this has been changed 10 If the channels are still not coming in clearly refer to the TV Troubleshooting in Section 8 16 FIGURE G FIGURE H 69 70 CHAPTER 11 SOFTWARE UPGRADE GUIDE 11 1 SOFTWARE UPGRADE INSTRUCTIONS 1 Copy three software files T1xe deploy cab io txt and update config onto a USB drive 2 Turn on the power to the treadmill wait
29. he belt should be replaced if there are any visible signs of damage Proper alignment of the pulley tensioner should be verified at this time as well 3 Remove the motor cover at the front of the machine Start the unit and raise the incline settings to maximum height Turn the power switch off at the front of the machine to prevent it from lowering accidentally Lubricate the incline motor Acme screw Matrix recommends Super Lube brand grease with PTFE additive BI ANNUAL MAINTENANCE ITEMS 1 Remove any wax build up from the front and rear rollers of the machine 2 Inspect the underside of the running belt for damage check for cracking or glazed surfaces 3 If the belt has damage or wear to it that warrants replacement note that a new running belt should ALWAYS be installed on a new deck surface deck should either be flipped or replaced to gain a new surface 4 During normal operating conditions the running belt replacement and deck service should be done every 15 000 miles 3 4 AUTO CALIBRATION INSTRUCTIONS Run Auto Calibration to calibrate incline after assembly and after replacing any electronic component AUTO CALIBRATION PROCEDURE 1 Press ENTER 2 0 0 1 then ENTER Engineering Mode will appear on the display 2 Press the button next to CALIBRATION 3 Press the button next to AUTO CALIBRATION You SHOULD NOT be standing on the unit while it is calibrating 4 After completion the display will state either C
30. he running belt Figure E FIGURE D FIGURE E 6 Reverse Steps 1 5 to install a new roller 7 Test the treadmill for function as outlined in Section 9 21 41 42 CHAPTER 9 PART REPLACEMENT GUIDE 9 6 RUNNING BELT REPLACEMENT 1 Remove the motor cover as outlined in Section 9 1 2 Remove the rear roller as outlined in Section 9 2 3 Remove the running deck as outlined in Section 9 3 4 Remove the front roller as outlined in Section 9 5 5 Remove the running belt Figures A amp B FIGURE A FIGURE B 6 Reverse Steps 1 5 to install a new running belt NOTE New running belts should ALWAYS be installed on a new deck surface deck should either be flipped or replaced to gain a new surface 7 Test the treadmill for function as outlined in Section 9 21 CHAPTER 9 PART REPLACEMENT GUIDE 9 7 SIDE RAIL REPLACEMENT 1 Remove the rear end cap using a Phillips screwdriver Figure A 2 Loosen the four screws under the frame using a 5 mm Allen wrench Figure FIGUREA FIGURE B FIGURE C FIGURE D 4 Reverse Steps 1 3 to install a new side rail NOTE After reinstalling the side rail make sure the rear end cap is on first before tightening the screws for proper gap spacing Be careful not to over tighten the screws or they will poke through the top of the side rail 43 CHAPTER 9 PART REPLACEMENT GUIDE 9 8 MOTOR CONTROL BOARD MCB REPLACEMENT 1 Turn off power and disconnect the c
31. it 6 4 ENGINEERING MODE ERRORS TAB Engineering Mode Errors First Occurrence Last Occurrence Code Count First Occurrence Last Occurrence Code Count Back 06 01 2008 16 44 45 06 01 2008 17 04 35 04 0 00007 70 44 19 fA0 44 49 AXA L r 5 f VI a LI L i IB L U 1 LI iL LI L 1 L I LI Ej Uu 1 i 0 1 ENGINEERING MODE FUNCTION amp DEFAULTS DESCRIPTIONS Errors This option displays the error code history for the unit CHAPTER 6 ENGINEERING MODE 6 5 ENGINEERING MODE CLUBS TAB Engineering Mode Clubs per Select a screen header The equipment will need to be rebooted before the changes RR will take effect ENGINEERING MODE FUNCTION 8 DEFAULTS DESCRIPTIONS MODIFIED Clubs This option selects a screen Default Matrix header from a list 6 6 ENGINEERING MODE CLUB ID TAB Engineering Mode Club ID Club ID none Enter the new Club ID nnnnnn ENGINEERING MODE FUNCTION amp DEFAULTS DESCRIPTIONS MODIFIED X Club ID This option records the club ID of the equipment 20 CHAPTER 7 SERVICE MODE 7 1 SERVICE MODE OVERVIEW The Service Mode allows an authorized service provider to test and store information on the treadmill 1 To enter Service Mode press ENTER 3 0 0 1 ENTER on the number keypad ON THE CONSOLE Service Mode will appear on the dis play Figure
32. lined in Section 9 14 4 Remove the 2 screws holding the emergency stop frame to the console frame Figure A 5 Lay the console frame on its face and remove the 7 screws holding the back panel to the console frame and lean the console back out of the way Figure B FIGURE A FIGURE 6 Disconnect the wire connections that go to the heart rate board Figure 7 Remove the 2 screws holding the heart rate board to the console frame and remove it Figure D FIGURE C FIGURE D 8 Reverse Steps 1 7 to install a new heart rate board 9 Test the treadmill for function as outlined in Section 9 21 95 CHAPTER 9 PART REPLACEMENT GUIDE 9 16 SPEED OR INCLINE KEYPAD REPLACEMENT 1 Turn off power to the treadmill and remove the power cord 2 Remove the console as outlined in Section 9 12 3 Remove the console frame as outlined in Section 9 14 4 Remove the 2 screws holding the emergency stop frame to the console frame Figure A 5 Lay the console frame on its face and remove the 7 screws holding the back panel to the console frame and lean the console back out of the way Figure FIGURE A FIGURE B 6 Disconnect the ribbon cable of the affected keypad Figures amp D 7 Peel the keypad up from the front side of the console and remove it FIGURE C FIGURE D 8 Reverse Steps 1 7 to install a new keypad 9 Test the treadmill for function as outlined in Section 9 21 56 CHAPTER 9 PART REPLAC
33. n after each use Do not pour liquids directly onto your equipment This can cause damage to the equipment and in some cases electrocution Check the running belt for proper tension and routing Adjust the leveling feet when equipment wobbles or rocks Maintain a clean area around the equipment free from dust and dirt MAINTAIN LABELS AND NAMEPLATES Do not remove labels for any reason They contain important information If unreadable or missing contact Matrix Fitness Systems for a replacement at 866 693 4863 or www matrixfitness com MAINTAIN ALL EQUIPMENT Preventative maintenance is the key to smoothly operating equipment Equipment needs to be inspected at regular intervals Defective components must be kept out of use until they are repaired Ensure that any person s making adjustments or performing maintenance or repair of any kind is qualified to do so Matrix Fitness Systems will provide service and maintenance training at our corporate facility upon request or in the field if proper arrangements are made CHAPTER 3 PREVENTATIVE MAINTENANCE 3 3 CARE AND MAINTENANCE INSTRUCTIONS In order to maximize life span and minimize down time all Matrix Fitness System s equipment requires regular cleaning and maintenance items performed on a scheduled basis This section contains detailed instructions on how to perform these items and the frequency of which they should be done Some basic tools and supplies will be necessary
34. n attached to the back to the console and remove the console back Figure FIGURE A FIGURE 3 Remove the four 6mm screws from underneath the console Figure C 4 Disconnect the 6 wire connections from the console 5 Remove the console Figure D D m FIGURE FIGURE D 6 Reverse Steps 1 5 to install a new console NOTE Be sure to plug in the 6 wire connections removed in Step 4 The 5 wire connections shown in Figure E and the coax cable connection to the tuner NOTE There will be one extra 8 pin connector Figure F that is not used on this model 6 Pinto the Console Back Board 8 Pintothe Console Cable 20 Pin to the HR Handlebar 4 Pin Jumper Wire to the Console Cable FIGURE E FIGURE F 7 Test the treadmill for function as outlined in Section 9 21 51 52 9 PART REPLACEMENT GUIDE 9 13 EMERGENCY STOP SWITCH REPLACEMENT 1 Turn off power to the treadmill and remove the power cord 2 Remove the console as outlined in Section 9 12 3 Remove the 2 screws holding the red emergency stop key to the emergency stop frame Figure A 4 Remove the 2 screws holding the emergency stop frame to the console frame Figure B FIGURE A FIGURE B 5 Use a flat screwdriver to flex the red emergency stop key to remove it from the emergency stop frame Figures amp D FIGURE C FIGURE D CHAPTER 9 PART REPLACEMENT GUIDE 9 13 EMERGENCY ST
35. n the display dj 120 9 I E B 2 Enter the user s age using the ARROW 5 or the NUMBER NE ERR OR 55 05 KEYPAD and press ENTER r 80 ms imm iem m a bs zJ J Ll 3 Enter the user s weight the user s weight is used to calculate the caloric expenditure value providing an accurate weight helps to ensure an accurate caloric expenditure rating for each user using the ARROW KEYS or the NUMBER KEYPAD and press ENTER 4 Enter the user s target heart rate percentage using the ARROW KEYS or the NUMBER KEYPAD and press ENTER 5 Press GO to begin the workout 4 5 GERKIN TEST WORKOUT OPERATION Your Matrix T1xe 01 Treadmill offers a Gerkin Firefighter Protocol Fitness Test The Gerkin Protocol was developed by Dr Richard Gerkin of the Phoenix Arizona Fire Department It is a sub maximal graded treadmill evaluation used by many fire departments across the United States to assess the physical condition of the firefighters The test requires constant monitoring of the user s heart rate so the use of a telemetric chest strap is highly encouraged The workout operates as follows WARM UP The warm up is 3 minutes long and runs at 3 0 mph 4 8 kph and 0 incline STAGE 1 At the 3 minute mark the treadmill will gradually increase speed to 4 5 mph 7 2 kph The actual test begins at 4 5 mph 7 2 kph STAGE 2 After one minute the treadmill incline will increase to 2 STAGE 3 After one minute the treadmill speed increa
36. ng deck from the running belt Figures B amp C FIGURE B FIGURE 4 Reverse Steps 1 3 to install a new running deck NOTE The running deck is waxed on both sides so the opposite side surface may be usable New deck surfaces must ALWAYS be matched to a new running belt 5 Test the treadmill for function as outlined in Section 9 21 39 40 CHAPTER 9 PART REPLACEMENT GUIDE 9 4 DECK CUSHION REPLACEMENT 1 Remove the deck as outlined in Section 9 3 2 Holding the bolt with 5 mm Allen wrench loosen the nut with a 13 mm socket Figure amp FIGURE FIGURE B 3 For the rear cushion hold the cushion and remove the 13 mm nut Figure FIGURE 4 Reverse Steps 1 3 to install new deck cushions 5 Test the treadmill for function as outlined in Section 9 21 CHAPTER 9 PART REPLACEMENT GUIDE 9 5 FRONT ROLLER REPLACEMENT 1 Remove the motor cover as outlined in Section 9 1 2 Loosen both of the rear roller screws using an 8mm Allen Wrench to remove tension from the running belt Figure oa 1 Y a E FIGURE A 3 Remove the front roller mounting screws using an 8 mm Allen wrench Figures B amp FIGURE B FIGURE C 4 Use a hook or loop of wire to remove the spring from the drive belt tensioner The tensioner should now pivot away from the drive belt Figure D 5 Remove the drive belt from the front roller and remove the roller from t
37. ock or injury to persons that may be associated with using this product An appliance should never be left unattended when plugged in Unplug from the outlet when not in use and before putting on or tak ing off parts This product must be used for its intended purpose described in this service manual Do not use other attachments that are not recom mended by the manufacturer Attachments may cause injury To prevent electrical shock never drop or insert any object into any opening Do not remove the console covers Service should only be done by an authorized service technician Never operate the treadmill with the air opening blocked Keep the air opening clear free of lint and hair Never operate product if it has a damaged cord or plug if it is work ing improperly if it has been damaged or immersed in water Do not carry this unit by its supply cord or use the cord as a handle Keep any power cord away from heated surfaces Close supervision is necessary when the treadmill is used by or near children or disabled persons Do not use outdoors Do not operate where aerosol spray products are being used or when oxygen is being administered To disconnect turn all controls to the off position then remove plug from the outlet Connect this treadmill to properly grounded outlets only CHAPTER 2 IMPORTANT SAFETY INSTRUCTIONS CAUTION If you experience chest pain nausea dizziness or shortness of breath STOP exe
38. omplete or Auto Calibration failed 5 Press the button next to BACK then the button next to HOME to return to normal operation mode You can also press the Emergency Stop CHAPTER 3 PREVENTATIVE MAINTENANCE 3 5 ADJUSTING THE RUNNING BELT After placing the treadmill in the position it will be used the belt must be checked for proper tension and centering The belt may need to be adjusted after the first 2 hours of use Temperature humidity and use cause the belt to stretch at different rates If the belt starts to slip when a user is on it be sure to follow the directions below STEP 1 Locate the two hex head bolts on the rear of the treadmill The bolts are located at each end of the frame at the back of the treadmill These bolts adjust the rear roller Do not adjust until the treadmill is on This will prevent over tightening of one side STEP 2 The belt should have equal distance on either side between the frame If the belt is touching one side do not start the treadmill Turn the bolts counter clockwise approximately one full turn on each side Manually center the belt by pushing the belt from side to side Tighten the bolts the same amount as when the user loosened them approximately one full turn Inspect the belt for damage STEP 3 While the treadmill is running at 3 mph observe the belt position If it is moving to the right tighten the right bolt by turning it clockwise 1 4 turn and loosen the left bolt 1 4 turn
39. ord from the machine 2 Remove the motor cover as outlined in Section 9 1 3 Disconnect the wire connectors at the MCB 4 Remove the 2 screws holding each side of the MCB to the frame Figures amp FA PE EE 7 a Lot Mug c vun Ds is LERLET P 1 a 3 3 4 FIGURE 5 Remove the MCB Figure 6 Reverse Steps 1 5 to install a new MCB Make sure that all wires removed during Step 3 are re connected NOTE There will be an 8 pin connector coming from the console mast that will not be used for this model Figure D FIGURE C FIGURE D 7 Test the treadmill for function as outlined in Section 9 21 44 CHAPTER 9 PART REPLACEMENT GUIDE 9 9 MOTOR REPLACEMENT 1 Turn off power to the treadmill and disconnect the power cord 2 Remove the motor cover as outlined in Section 9 1 3 Use hook or loop of wire to remove the spring from the drive belt tensioner Figure A 4 The tensioner should now pivot away from the drive belt Figure B E jy FIGURE A FIGURE B 5 With the tension on the drive belt relieved it can be walked off of the motor pulley Figure C 6 Cut any wire ties holding the motor cable to the frame Figure D FIGURE C FIGURE D 45 46 CHAPTER 9 PART REPLACEMENT GUIDE 9 9 MOTOR REPLACEMENT CONTINUED 7 Disconnect the motor cable ground wire from the grounding post Figur
40. orkout with a fixed distance of 5 kilometers Incline is adjusted automatically throughout the workout You control the speed 1 Choose a 5K Run workout by selecting the key next to 5K RUN on the display 2 Enter the desired intensity level using the ARROW KEYS or the NUMBER KEYPAD and press ENTER 3 Enter the user s weight the user s weight is used to calculate the caloric expenditure value providing an accurate weight helps to ensure an accurate caloric expenditure rating for each user using the ARROW KEYS or the NUMBER KEYPAD and press ENTER 4 Press GO to begin the workout CHAPTER 4 CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4 4 HEART RATE CONTROL WORKOUT OPERATION Your Matrix T1xe 01 Treadmill offers a heart rate control workout mode The heart rate control workout mode allows the user to program their desired heart rate zone and maximum allowable incline and the treadmill will automatically adjust the incline based upon the user s heart rate The heart rate zone is calculated using the following equation 220 Age target heart rate zone The go et Heart Rate Zone 220 Age MHR Hear Rate ua user must wear a telemetric heart rate monitor or continually hold 2 ES High onto the contact heart rate grips for his workout 180 1 1806 1009 i 160 Moderate 1 Choose the Target Heart Rate workout by selecting the key next 140 sam 65 05 to TARGET HEART RATE o
41. pleteness Contact Matrix customer service at 866 693 4863 to report any missing items ASSEMBLY INSTRUCTIONS Please make sure that the power cord is not plugged into the wall outlet while completing the following procedure To ensure correct assembly of the treadmill carefully read and follow these steps Remove the motor cover s and set aside The motor cover s need Open Blue Assembly Bag Assemble both the left and right console to be removed to gain access to the motor compartment so that wire masts to the treadmill base using item 11 hex head cap screw and harness connections can occur item 12 flat washer Thread the console cable through the right console mast as you attach it CHAPTER 10 TREADMILL SPECIFICATIONS AND ASSEMBLY GUIDE 10 3 ASSEMBLY INSTRUCTIONS CONTINUED Open Black amp White Assembly Bag Assemble the HR handlebar to the left and right handlebars using item 14 hex head cap screw Fasten the contact HR handlebar assembly to the console masts using item 15 button head screw and item 12 flat washer Pull the HR wires through the handlebar using the wire pull Pull the mast wire through the handlebar Assembly tip Look at the labels on the HR wire coming from the HR handlebar to ensure that contact with the left and right handlebars are assembled in the proper orientation 65 66 CHAPTER 10 TREADMILL SPECIFICATIONS AND ASSEMBLY GUIDE 10 3 ASSEMBLY INSTRUCTIONS CONTINUED Open Black Assem
42. r frame FIGURE 8 Reverse Steps 1 7 to install a new heart rate handlebar 9 Test the treadmill for function as outlined in Section 9 21 CHAPTER 9 PART REPLACEMENT GUIDE 9 19 HEART RATE GRIPS REPLACEMENT 1 Turn off power to the treadmill and unplug the power cord 2 Use a flat screwdriver to pry off the bottom heart rate grip plate Figure A FIGURE A 3 Unplug the bottom heart rate grip plate and remove it Figure 4 Remove the 2 screws holding the lower plastic heart rate grip to the upper plastic heart rate grip Figure FIGURE B FIGURE 5 Split apart the 2 halves of the heart rate grip and remove the bottom half Figure D 6 Unplug the top heart rate grip plate and remove the heart rate grip Figure E 3 FIGURE D FIGURE E 7 Reverse Steps 1 6 to install new heart rate grips 8 Test the treadmill for function as outlined in Section 9 21 59 60 CHAPTER 9 PART REPLACEMENT GUIDE 9 20 CONSOLE MAST REPLACEMENT 1 Turn off power to the treadmill and remove the power cord 2 Remove the console as outlined in Section 9 12 3 Remove the console frame as outlined in Section 9 14 4 Remove the handlebar frame as outlined in Section 9 17 5 Remove the motor cover as outlined in Section 9 1 6 Remove the 4 screws holding the console mast to the base frame Figure A 7 Remove the console mast NOTE You will need to pull the con
43. r issues have been eliminated replace the console FIGURE A FIGURE B CHAPTER 9 PART REPLACEMENT GUIDE 9 1 MOTOR COVER REPLACEMENT 1 Use a 6mm Allen wrench to remove the 2 screws holding the motor cover to the frame Figures A 2 The motor cover is velcroed to the frame so you will have to pull up with some force Figure FIGURE FIGURE 3 Figure C shows the motor area with the cover removed 4 Reverse Steps 1 2 to install a new motor cover NOTE When reinstalling the motor cover be sure to tuck the sides in so they do not bow outward Figure D FIGURE C FIGURE D 37 CHAPTER 9 PART REPLACEMENT GUIDE 9 2 REAR ROLLER REPLACEMENT 1 Remove one of the rear end caps using a Phillips screwdriver Figure A 2 Use an 8mm Allen wrench to remove both roller adjustment screws Figure B Ds EE nr rent va Y Tr 14 A 4 Y V B AE 4 FIGURE 3 Remove the rear roller from the running belt Figures C 8 D FIG URE C FIGURE D 4 Reverse Steps 1 3 to install a new rear roller 5 Test the treadmill for function as outlined in Section 9 21 CHAPTER 9 PART REPLACEMENT GUIDE 9 3 RUNNING DECK REPLACEMENT 1 Remove the motor cover as outlined in Section 9 1 2 Remove the four running deck screws using a 5mm Allen wrench Figure FIGURE 3 Remove the runni
44. r range 02A2 Over low DC bus voltage Power input voltage over range 02A8 Inverter circuit of motor drive failed 02AD LCB over temperature LCB over temperature 02B5 Inverter senses that the normal Inverter sensor is reading the normal rated current is over 10 5 rated current is over 150 for amps for 60 seconds over 60 seconds 02B6 Speed up has over current Software issue 02B7 Speed down has over current Software Issue Motor resistance closed _ C C uw C mo _ C 02B8 Running status over current Software Issue 02B9 The inner memory IC data write MCB failure error 02BA The inner memory IC data read MCB failure error 02BC Ground connection or fuse error MCB failure 02BD Inverter hardware interrupt error MCB failure CLASS LEVEL Class Will make a record in the error log The machine will keep working Class The machine will stop and not work CHAPTER 8 TROUBLESHOOTING 8 5 0140 01A0 ERROR TROUBLESHOOTING ERROR MESSAGE 0140 01A0 1 CAUSE a Incline motor operation failed 2 SOLUTION a Check the connection of the incline motor cable at the MCB b Run auto calibration See Section 3 5 c If auto calibration fails press GO and attempt to incline the treadmill Check the MCB UP and DOWN FF LEDs Figure A If the LEDs do not light up when incline is commanded repl
45. rcising immediately and con sult a physician before continuing e Do not use the equipment in any way other than designed or intended by the manufacturer It is imperative that all Matrix Fitness System s equipment is used properly to avoid injury Keep hands and feet clear of moving parts at all times to avoid injury Unsupervised children must be kept away from this equipment Do not wear loose clothing while on equipment CHAPTER 2 IMPORTANT SAFETY INSTRUCTIONS 2 3 ELECTRICAL REQUIREMENTS For your safety and to ensure good treadmill performance the ground on this circuit must be non looped Please refer to NEC articles 210 21 and 210 23 Your treadmill is provided with a power cord with a plug listed below and requires the listed outlet Any alterations of this power cord could void all warranties of this product MATRIX DEDICATED CIRCUIT ELECTRICAL REQUIREMENT INFO All Matrix treadmills require the use of a 20 amp dedicated circuit with a non looped isolated neutral ground for the power requirement Quite simply this means that each outlet you plug your treadmill into should not have anything else running on that same circuit The easiest way to verify this is to locate the main circuit breaker box and turn off the breaker s one at a time Once a breaker has been turned off the only thing that should not have power to it is the treadmill No lamps vending machines fans sound systems or any other item should
46. rocedure 6 Grasp the heart rate grips to check for proper heart rate response 7 Press and release the Emergency Stop to return to normal operation 61 62 CHAPTER 10 TREADMILL SPECIFICATIONS AND ASSEMBLY GUIDE 10 1 TREADMILL SPECIFICATIONS Deck Type Ultimate Hard Wax reversible 1 deck CONSOLE Time Distance Calories Calories per Hour Speed Incline Pace Heart Rate METs Watts and Profile OS Electrical Requirements 120 Volt 20 Amp Dedicated Circuit required with a non looped ground CHAPTER 10 TREADMILL SPECIFICATIONS AND ASSEMBLY GUIDE 10 2 FASTENERS AND ASSEMBLY TOOLS FRAME SET PART PART NAME DIAGRAM SPECIFICATION QUANTITY COLOR 8 m mE ae Flat Washer 6 2 x 19 2 01 Blue m m a mu Flat Washer 8 2 x 19 x 2 0t i Ae CONSOLE SET PART PART NAME SPECIFICATION QUANTITY COLOR BE 63 64 CHAPTER 10 TREADMILL SPECIFICATIONS AND ASSEMBLY GUIDE 10 3 ASSEMBLY INSTRUCTIONS ATTENTION After assembly and installation is complete the treadmill will need to be calibrated using the auto calibration procedure outlined in Section 3 4 DO NOT stand on the belt while the auto calibration sequence is in progress Prior to assembling the treadmill unpack all of the contents of the box and make sure that all necessary components are present Review the contents of the hardware package for com
47. ses to 5 0 mph 8 0 kph STAGES 4 THROUGH 11 After every odd minute the treadmill incline will increase by 29e After every even minute the treadmill speed will increase by 0 5 mph 0 8 kph Once the user s heart rate exceeds the target heart rate 85 of maximum as determined by the equation 220 Age target heart rate zone the individual continues the evaluation for an additional 15 seconds During the 15 second period the evaluation remains at the stage where the target heart rate is exceeded without any change to speed or incline If the heart rate does not return to or below the target heart rate the evaluation ends and the final evaluation stage is recorded If the heart rate returns to or below the target heart rate the program continues at the point where it would have been had the program not stabilized for 15 seconds TEST COMPLETION The test is completed when user s heart rate exceeds the target for more than 15 seconds or when the user completes all 11 stages whichever occurs first The treadmill will enter a cool down cycle for 3 minutes at 3 0 mph 4 8 kph 0 incline 1 Choose the Gerkin Test workout by pressing the key next to GERKIN on the display 2 Enter the user s age using the ARROW KEYS or the NUMBER KEYPAD and press ENTER 3 Select the user s gender using the ARROW KEYS or the NUMBER KEYPAD and press ENTER 4 Enter the user s weight the user s weight is used to calculate the caloric expenditure value providing an a
48. sole cable wiring through the hole in the bottom of the right side console mast Figure B FIGURE A FIGURE B 8 Reverse Steps 1 7 to install a new console mast NOTE Be sure to run the console cable wiring through the right side console mast prior to mounting it to the base frame 9 Test the treadmill for function as outlined in Section 9 21 CHAPTER 9 PART REPLACEMENT GUIDE 9 21 TESTING THE TREADMILL ONCE THE TREADMILL OR REPLACEMENT PART IS FULLY INSTALLED AND ASSEMBLED AND PROPERLY PLACED ON THE FLOOR USE THE FOLLOWING INSTRUCTIONS TO SETUP AND TEST THE MACHINE 1 If the treadmill was just assembled or if any electronic component has been replaced including if the console cable is unplugged for any reason the treadmill MUST be auto calibrated Refer to the procedure in Section 3 4 2 If the treadmill was just assembled or if the running belt deck or rollers are replaced center the running belt Refer to the procedure in Section 3 5 3 Once Auto Calibration has been run and the running belt is centered press GO on the display Listen for any odd noises or squeaks 4 Press the INCLINE UP key until the treadmill is raised to the maximum incline then lower back down to the minimum incline Listen for any odd noises or squeaks during this procedure 5 Press the SPEED UP key until the treadmill is raised to the maximum speed then lower back down to the minimum speed Listen for any odd noises or squeaks during this p
49. ting UP DOWN INCLINE Easy information and incline selection UP DOWN SPEED Easy information and speed selection UP DOWN TIME Easy information and time adjustment EMERGENCY STOP IMMOBILIZATION To stop all functions and immobilize the unit The emergency stop on this treadmill must be returned to its original position in order to allow normal operation of the unit STOP Ends workout and shows workout summary data PAUSE Pauses workout Pause duration can be set in Manager Mode NUMBER KEYPAD Workout data input for workout setup Speed adjustment during workout COOL DOWN Puts treadmill into Cool Down mode Cool Down time is dependent on the length of the workout Workouts 19 minutes and shorter will have a cool down length of 2 minutes Workouts 20 minutes and longer will have a cool down length of 5 minutes T1XE ENTERTAINMENT ZONE POWER Allows the user to cycle through console display options TV or profile display VOLUME UP DOWN Adjusts the volume output through the headphone jack of either add on TV or integrated console TV NUMBER KEYPAD Allows for easy TV channel selections These buttons work for either the add on TV or the integrated console TV CHANNEL UP DOWN Allows for channel selection on either the add on TV or the integrated console TV DISPLAY MODE Allows user to cycle through console display options TV or profile display LAST CHANNEL Allows the user to cycle between the current channel and the pre
50. tlined in Section 9 21 48 CHAPTER 9 PART REPLACEMENT GUIDE 9 11 INCLINE MOTOR REMOVAL 1 Turn off power to the treadmill and disconnect the power cord 2 Remove the motor cover as outlined in Section 9 1 3 Lift the treadmill and support it so that the front wheels are off the floor or the unit may be tipped on its side Figure A 4 Remove the cotter pin from the elevation rack pin Figure B FIGURE B 5 Remove the elevation rack pin Figure C 6 Disconnect the incline motor power cable from the MCB Figure D FIGURE C FIGURE D 49 CHAPTER 9 PART REPLACEMENT GUIDE 9 11 INCLINE MOTOR REMOVAL CONTINUED 7 Remove the incline motor cable ground wire from the ground prong in the motor frame Figure E 8 Disconnect the incline motor from the top mounting bracket Figure FIGURE E FIGURE F 9 Lift the incline motor away from the treadmill Figure 10 Reverse Steps 1 9 to install a new incline motor NOTE When installing a new incline motor make sure to replace the white nylon washers at the top and bottom connection points of the incline motor Figure H FIGUREG FIGURE H 11 Test the treadmill for function as outlined in Section 9 21 90 CHAPTER 9 PART REPLACEMENT GUIDE 9 12 CONSOLE REPLACEMENT 1 Turn off power to the treadmill and disconnect the power cord 2 Remove the 4 screws holding the back of the console to the front Figure A 3 Disconnect the wire connectio
51. vious channel they were viewing 10 CHAPTER 4 CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4 2 MANUAL WORKOUT OPERATION QUICK START OPERATION Press the GO key and the treadmill will enter into a manual mode of operation All energy expenditure values will be calculated using the default weight measurement MANUAL WORKOUT OPERATION Manual is a workout that allows you to manually adjust the speed and incline values at anytime The manual workout also contains a setup screen which allows you to input your weight to help calculate a more accurate caloric burn rate To enter into this Manual Workout 1 Choose a Manual Workout by selecting the button next MANUAL WORKOUT on the display 2 Enter the desired workout length using the ARROW KEYS or the NUMBER KEYPAD and press ENTER 3 Enter the user s weight the user s weight is used to calculate the caloric expenditure value providing an accurate weight helps to ensure an accurate caloric expenditure rating for each user using the ARROW KEYS or the NUMBER KEYPAD and press ENTER 4 Enter the desired start speed using the ARROW KEYS or the NUMBER KEYPAD and press ENTER 6 Press GO to begin the workout 4 3 LEVEL BASED WORKOUT OPERATION Your Matrix T1xe 01 Treadmill offers a variety of level based workouts to challenge users of all fitness levels The following information will briefly explain the workouts and how to program the treadmill for each workout selection ROLLING HILLS WO
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