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Manual for Operation & Maintenance Of Twin Alternating Water

1. Replace under bedding and softener resin as per media loading instructions Perform start up procedure cJFFLIGrD uu Page 33 MeMBRaN amp eS INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Twin Alternating Water Softener TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Inlet pressure low Low supply pressure Correct incoming supply pressure Low flow from source lt Remove blockage or other restrictions Treated water flow low Media Resin bed fouled Backwash Filter Valves closed Check valves and fully open Untreated water is being delivered Bypass valve is open or faulty Fully close bypass valve or replace Media is exhausted due to high Check program settings or diagnostics for abnormal water usage water usage Water quality fluctuation Test water and adjust program values accordingly No salt or low level of salt in Add salt to the regenerant tank regenerant tank Control fails to draw in regenerant Refer to Control Fails to Draw in Regenerant section of this guide Insufficient regenerant level in Check refill setting in programming Check refill flow regenerant tank control for restrictions or debris and clean or replace Damaged seal stack assembly Replace seal stack assembly Control valve body type and piston Verify proper control valve body type and piston type type mismatched match Fouled media bed Replace media bed No Display on PC Board No P
2. Wrench to removing piping e Buckets for materials Screwdriver wide blade e Wet and Dry Vacuum Cleaner or Tarp Turn off water to the softener Relieve pressure in tank by either opening a downstream valve or cycling the control valve into the back wash position If a by pass valve is installed place it in the by pass position Disconnect drain line Turn off electrical source and disconnect control valve Remove any wiring connected to control valve Loosen plumbing from control valve Carefully move softener forward until it clears plumbing Move softener to an area where access is available to all sides Carefully loosen control valve on mineral tank top Slowly unscrew valve being careful not to damage threads in top of tank When valve is loose from top of tank slowly twist it back and forth to remove it from top of distributor tube inside tank To remove softening resin from the mineral tank choose one of the recommended methods below a Vacuum Removal Vacuum all material out of tank and then wash inside with clean water b Manual Removal Place a canvas on floor to catch softening resin and other materials dumped from mineral tank Lay tank on its side and tip it up to dump softening resin and other materials out of tank Slowly rotate tank as it is being dumped When all material is out of tank wash it with clean water Note Dispose of the softening resin amp under bedding by local procedures or laws 12 13
3. g Backwash Volume E Draw X 1000 Rinse Regen Fill FUR PLNNNS NEXT REGEN Step SCT Flow AM PM Days To Rate Time Regen Set d pum I Backwash Volume Draw X 1000 Rinse Regen Fill NEXT i Step 6CT Flow AM PM Days To Rate Time Regen Set lt a e Backwash Volume Draw X 1000 p Rinse Regen Fill EAR NEXT REGEN Step 7CT Flow AM PM Days To Rate Time Regen NCUCWN Set lt q air g Backwash Volume Draw s i HI m Regen E Fill 77 ANNAN Page 18 Step 1CT Press NEXT and V simultaneously for 5 seconds and release If screen in Step 2CT does not appear the lock on the valve is activated To unlock press V NEXT REGEN A in sequence then press Aand V simultaneously for 5 seconds and release Step 2CT Press A or V to select SoFT Softening setting Note if FILTERING setting is accidentally selected only screens 3CT amp 6CT will appear press HEGEN to skip back to this screen and changing to SOFTENING Press NEXT to go to Step 3CT Press REGEN to return to previous step Step 3CT Adjust the length of the backwash from 1 to 95 minutes using the Aand V buttons Hecommended 8 Press NEXT to go to Step 4CT Press REGEN to return to previous step Step 4CT Press A or V to adjust the length of the regenerant draw from 1 to 180 minutes Recommended 60 Press NEXT to go to Step 5CT Press REGEN to return to previous step Step 5CT Press A or V to adjust the length of the seco
4. A The control valve fittings and or bypass are designed to accommodate minor plumbing misalignments but are not designed to support the weight of a system or the plumbing A Do not use Vaseline oils other hydrocarbon lubricants or spray silicone anywhere A silicone lubricant may be used on black o rings but is not necessary A Hydrocarbons such as kerosene benzene gasoline etc may damage products that contain o rings or plastic components Exposure to such hydrocarbons may cause the products to leak Do not use the product s contained in this document on water supplies that contain hydrocarbons such as kerosene benzene gasoline etc A Teflon tape is recommended to be used on all threads Do not use pipe dope as it may break down the plastics in the control valves A The plug in power adapter is for dry locations only and should be connected to an uninterrupted outlet installed within 15 feet 4 57 meters of the water conditioner A Al plumbing should be done in accordance with local plumbing codes A Solder joints near the drain must be done prior to connecting the drain line flow control fitting Leave at least 6 between the drain line control fitting and solder joints when soldering pipes that are connected on the drain line control fitting Failure to do this could cause interior damage to the drain line flow control fitting A Plug into an electrical outlet Note All electrical connections must be connected
5. MOTORIZED ALTERNATING VALVE MAV SERVICE amp INSTALLATION DETAILS Service or Installation of Motor Do not lubricate the motor or the gears To install the motor move the spring clip loop to the right and hold Gently turn the motor while inserting so that the gear on the motor meshes with the gears under the drive gear cover If the motor will not easily engage with the drive gears when reinstalling lift and slightly rotate the motor before reinserting Release the spring clip loop and continue to rotate the motor until the wires are horizontal and the motor housing engages the small plastic bulge inside the drive bracket motor retainer Reconnect the motor plug to the two pronged jack on the board labeled drive Up to 2 additional cables can be brought through the back plate Locate the round strain relief knock out on the inside of the back plate Use a punch and hammer to remove the knock out One or both tabs at the bottom of the strain relief feature may be broken out with needle nose pliers The additional cables may be brought through the knock out hole and connected to the PC board After the cables are connected to the PC board weave the cables through the strain relief feature and then use V3805 Strain Relief Cover Kit to cover the cables in the strain relief To help prevent damage to the cables allow nearby solder joints to cool or solvent cement joints to cure e For twin tank operation the 8 interconnect cable must be threaded
6. properly cJFFLIGrD Page 35 MeMBRaN amp eS INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Twin Alternating Water Softener PROBLEM Err 1001 Error Message Control unable to sense motor movement Err 1002 Error Message Control valve motor ran too short and was unable to find the next cycle position and stalled Err 1003 Error Message Control valve motor ran too long and was unable to find the next cycle position Err 1004 Error Message Control valve motor ran too long and timed out trying to reach home position Err 1006 Error Message MAV Motorized Alternating Valve motor ran too long and unable to find the proper park position Err 1007 Error Message MAV motor ran too short stalled while looking for proper park position Page 36 POSSIBLE CAUSE Motor not inserted full to engage pinion motor wires broken or disconnected PC Board not properly snapped into drive bracket Missing reduction gears Foreign material is lodged in control valve Mechanical binding Main drive gear too tight Improper voltage being delivered to PC Board Motor failure during a regeneration Foreign matter built up on piston and stack assemblies creating friction and drag enough to time out motor Drive bracket not snapped in properly and out enough that reduction gears and drive gear do not interface Drive bracket not snapped in properly and out enough that r
7. MEeMBRaNe amp S INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Twin Alternating Water Softener CONTROL VALVE SERVICE INSTRUCTIONS DRIVE ASSEMBLY Disassembly and Inspection The drive bracket must be removed to access the drive cap assembly and pistons or the drive gear cover It is not necessary to remove the PC board from the drive bracket to remove the drive bracket Disconnect the power source plug 4 pin black cable from the PC board prior to disconnecting any other plugs from the PC board Disconnect and MAV AUX drive motors 2 pin black cable from the PC board Disconnect the water meter plug 3 pin grey cable located on the far right side of the PC board Unweave the wires from the side holders Two tabs on the top of the drive back plate hold the drive bracket in place Simultaneously lift the two tabs and gently ease the top of the drive bracket towards your body The lower edge of the drive bracket has two notches that rest on the drive back plate Lift up and outward on the drive bracket to disengage the notches To inspect the drive reduction gears the drive gear cover needs to be removed The drive gear cover is held in place on the drive bracket by three clips The largest of the three clips is always orientated to the bottom of the drive bracket With the PC board facing up push in and down on the large clip on the drive gear cover Handle the cover and the gears care
8. Step6CT 14 14 J Table 4 Salt Usage and Grains Capacity Settings The softener can be set to use different amounts of salt per regeneration The higher the quantity of salt used the higher the resin s hardness removing capacity will be AMI recommends using 10 Ibs cu ft setting Alternatively higher salt usage may be set in order to maximize resin capacity between regenerations or a lower salt usage settings can be used to reduce salt consumption but this will result in more frequent regeneration This data is also shown below e To find Volume Capacity for Estimating Step 21 o Find your model and desired salt setting from the below table 10 lbs cu ft recommended to find the total GRAINS capacity for your model o Divide the grains capacity by the number of grains per gallon of hardness present in the feed water Example If feed water is 10 grains per gallon hardness the W S3072EMT with 10lbs cu ft salt setting has 362 500 grains capacity per tank 362 500 10 36 250 gallon capacity Enter 36250 in step 2 e To find Brine Fill Time for Step 7CT Use number from Brine Fill Time column for your model in the appropriate salt settings column Softener Model Capacity pertank at Various Lbs of Salt per Regeneration Settings Number 15 Ibs cu ft 10 iby cu ft EE 75 ibscus tie e pA Gen Salt Used Brine Grains Salt Used Brine Salt Used Brine Salt Used Brine J Capacity per Regen Fill F
9. ana aan seas aaa a esas asas aa sas sas a n esas saa n KEEN 11 Op raling ConditlonS PRIN E E E mss 11 Operating Do s and B Bo Mi CC 11 Control Valve Operation amp Service uueiicecenonieiuos e rvadvcEdrcesdu E nOsV Da CVV raa cU vus POVERI V vEDEVM Da UNE UEF nnen TEE ECMNIRU MEER ON V NMUN FERRE SUMMAS 12 Control Valve SOCCIICAIIONS TRENT E o oom 12 MONICE DEPI y EE 13 Regeneration amp otandby EE 13 EE NCH Dy 13 B it n Operation And FONCION ERE TITO ETE 13 E Or d al 13 General Warnings amp Site Heourements nnne a a eiA RS 14 Control Valve General Features and Information 14 Configuring and Programming Control Valve Options 1 eee eLeeeee ecl liieeee nee nennen anna aa sana hasse aaa uana nra 14 Twin Alternating Softener Recommended Programming Cvermvlew 15 Configuration Settings Pre ProgrammMed to Factory DUDeiaultel 16 Regeneration Cycle Time Settings Pre Programmed to Factory Defaults 00000n000nnn00nnnnnannnnannnnnnnnnnnnnnnnnnnnennnnne 18 Installer Displays and Settings for Control Valve Optons n000nnnnnnnnnnnnannnnnrnnnnnnoennnnnosnnnrresennrrersnnrrrennnnrrersnnrrresnnrrrenne 19 Belairer 19 Control Valve Drawings and Components 11111 eeeee eee iiieeeeeeene eene nena nnne sena anas ann sess assa suas sane osea asas assa nnn n nns 20 Siue I II IIo EE 20 CV2 Drive Cap Assembly Downflow
10. and has been operating trouble free Brine tank should be refilled with salt at least 2 hours before the next generation is performed Before placing valve into service perform a full manual regeneration cycle by pressing and holding the REGEN button for three seconds until the drive motor starts Ensure salt has had ample time to dissolve Review the control valve operations section of this manual and ensure settings are properly programmed before placing the water softener in service ek JE e MEeMBRaN amp S INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Twin Alternating Water Softener SYSTEM MONITORING AND RECORD KEEPING Monitor water softener and record all pertinent data This data is needed to determine operating efficiency and for performing system maintenance The latter includes changing of the media pressure drop across the mineral tank and control valve Note Warranty Claims cannot be processed without adequate operating data and water softener history OPERATING CONDITIONS For optimum water softener performance observe the following e Maintain a minimum of 25 psi during backwash cycle e Water pressure should not exceed 120 psi across mineral tank e Water temperature should not exceed 110 F CAUTION Hydrocarbons such as kerosene benzene gasoline etc may damage products that contain o rings or plastic components Exposure to such hydrocarbons may c
11. at delayed time not recommended Note If immediately on 0 option is not available the wrong setting was selected in step 4CS Press REGEN to return to step 4CS and correct the setting to Volume Press NEXT to go to Step 6CS Press REGEN to return to previous step Step 6CS Press A or V to select ALT option Alt A Valve should be marked ALTA Alt B Valve should be marked ALTB Note Check that the Alt A and Alt B Valves are connected to the proper connection points on the MAV as per the instructions in the Plumbing section of this manual Press NEXT to go to Step 7CS Press REGEN to return to previous step Step 6CS Press A or V to set rinse and fill delay to oF F Note Rinse and fill delays may be required in applications where a hardness meter is installed downstream This would eliminate any potential spikes when the tanks switch from standby to operation which could trigger the hardness monitor to shut down the system For normal operation it is recommended this feature be set to oFF Press NEXT to go to Step 7CS Press REGEN to return to previous step Step 7CS Press A or V to set pre service rinse time to 5 Press NEXT to go to Step 8CS Press REGEN to return to previous step Step 8CS Press A or V to set external pressure differential option to oF F If dP is present and is the desired trigger for regeneration choose from onO dELy or HoLd See detailed instructions
12. drive bracket and drive back plate or the gear is not engaging the drive cap assembly Replace the motor if necessary Do not lubricate the motor or the gears To reinstall the motor move the spring clip loop to the right and hold Gently turn the motor while inserting so that the gear on the motor meshes with the gears under the drive gear cover Release the spring clip loop and continue to rotate the motor until the motor housing engages the small plastic bulge inside the drive bracket motor retainer Reconnect the motor plug to the two pronged jack on the lower left hand side of the PC board If the motor will not easily engage with the drive gear when reinstalling lift and slightly rotate the motor before reinserting Reconnect the power plug Replace the valve cover After completing any valve maintenance press and hold NEXT and REGEN buttons for 3 seconds or unplug power source jack black wire and plug back in This resets the electronics and establishes the service piston position The display should flash all wording then flash the software version and then reset the valve to the service position cJFFLIGrD uu Page 29 MeMBRaN amp eS INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Twin Alternating Water Softener DRIVE CAP ASSEMBLY Disassembly After removing the bracket assembly the drive back plate can be removed by squeezing the 2 locking tabs located at 3 and 9 o clock aro
13. force the spacer stack assembly in The control valve body bore interior can be lubricated with silicone to allow for easy insertion of the entire stack Reattach the drive cap assembly and piston s and the drive assembly After completing any valve maintenance press and hold NEXT and REGEN buttons for 3 seconds or unplug power source jack 4 pin black cable and plug back in This resets the electronics and establishes the service piston position The display should flash all wording then flash the software version and then reset the valve to the service position Page 30 cirPFELIiEer MEMBRaNes INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Twin Alternating Water Softener INJECTOR CAP SCREEN AND INJECTOR Disassembly and Inspection The injector can be accessed at the back of the valve by removing the threaded injector cap The cap is removed by using the V3193 02 service wrench Figure 1 Once the cap is removed use the open end of the V3193 01 service wrench at an angle to pry out the injector An injector consists of a throat and nozzle It can be chemically cleaned with vinegar or dilute sodium bisulfate The holes can be blown out by air Sharp objects which can score the plastic should not be used to clean the injector Scoring the injector or increasing the diameter of the injector hole could change the operating parameters of the injector Reassembly Press the in
14. groove and tabs positioned in slot as shown Complete Meter Assembly V3094 Includes 28 Cable This water meter should nto be used as the primary monitoring device for critical or health effect applications Operating pressures 20 psi minimum 125 psi maximum Operating temperatures 40 F Minimum 110 F Maximum Page 24 cIFFLIGrD MEeMBRaNes INC Copyright 2012 Applied Membranes Inc All Rights Reserved ElPPHUED MEeMBRanNes INGE Industry Leader in RO Expertise and Membrane Applications since 1983 MOTORIZED ALTERNATING VALVE Pd V3073 MAV NOHWBY Cover Assembly ERE 02 V3476 CV Motor Assembly 8 ft EN EN i 3 V3592 Screw 8 3 4 PHPN T 25 SS Lg NO CO CO CV Reducing Gear Cover Assembly 6 V32604 Bypass Reduction Gear Axle O3 8 V3ov6 MAV NOHWBY 2 Drive Assy LL 9 V86340 MAVNOHWBY2Pistn o o 1 MAV Body 2 NPT Cae Operating Pressures 20 PSI Minimum 125 PSI Maximum Operating Temperatures 40 F Minimum 110 F Maximum Piston Orientation 2 No Hard Water Bypass Valve Configurations Piston Orientation 1 Motorized Alternating Valve and No Hard Water Bypass Valve Configurations gt PU 5 MEMBRANES YEE Systems M Membranes amp Chemicals e _ E Filters 2325 Cousteau Ct Vista CA 92081 760 727 3711 e FAX 760 727 4427 180 9001 2008 gt Internet www appliedmembranes com E ma
15. on the following page Press NEXT to exit configuration settings Press REGEN to return to previous step ek JE MEeMBRaN amp S INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Twin Alternating Water Softener Configuring the Control Valve for Use of an Outside Signal to Initiate Regeneration Note In a twin alternating softener each control must have a separate dP signal or dP switch One dP signal or one dP switch cannot be used for both controls Select the desired option in step 7CS Selection only matters if a connection is made to the two pin connector labeled DP SWITCH located on the printed circuit board Following is an explanation of the options e OFF Feature not used e onO Ifthe dP switch is closed for an accumulative time of 2 minutes an immediate regeneration will be signaled to the unit The MAV will transition first to switch units so the signaled unit can start regeneration After the MAV has fully transitioned the regeneration begins immediately If dP function onO is set delayed rinse and fill feature will not be available e dELy If the dP switch is closed a regeneration will occur at the scheduled delayed regeneration time of day Once the dP switch is triggered the PC Board will display REGEN TODAY and when the delayed regen time comes the control will switch tanks and the triggered unit will then go into regeneration If dP function onO is
16. rLier Page 21 MEMBRANES INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Twin Alternating Water Softener CV2 INJECTOR VALVE BODY REFILL FLOW CONTROL AND INJECTOR PLUG LL 8ATT JhjecoCap 1 2 J V8152 O Ring 3B 3 V727 Injector Body Assembly J 1 4 V3010d152 Injector Plug 5 V8781 1 Injector Draw Tube Down Assembly 6 0 V8780 Injector Feed Tube Down Assembly 8 NIE Washer FlatSS 0 9 V36433 J BotBHCSS SV 20x225 DLFC 022 for 13 vao X O Ring 215 J 1 14 V8150 SplitRing 1 Fitting 1 PVCMaleNPTElbow 1 ma V3499 FitingCapi Threaded do 1 V3731 contains 1 D1262 O Ring 118 and 2 V3639 O Ring 119 sch sch Se sch d Injectors Item No Stamped Used on Model Identifier V3010 2D D W S3072EMT V3010 2E W S3672EMT V3010 2D amp V3010 2E include a V3283 O Ring 117 and a V3284 O Ring 114 directs refill water flow toward the washer face with radius and text Black Identifier Ki s Sec D Proper RFC orientation iius xii N J O Stamped Water Flow Page 22 cirPFELIiEer MeEMBRaN amp S INC Copyright 2012 Applied Membranes Inc All Rights
17. the funnel slowly letting it fall down inside the media tank around the Remove the funnel from the top of the tank and the tape from the end of the riser tube Place each resin tank on a level solid surface in the correct position for installation taking note of correct ALT A and ALT B tank positions Refer to drawing on next page Lift the riser tube from the tank keeping the attached hub within the opening of the tank Within the tank assemble the laterals onto the hub twisting each lateral into the hub to lock securely Gently lower the assembly to the bottom of the tank The top of the riser tube should be about level with the top of the tank will need to be temporarily covered with tape on the top end to prevent anything from falling down inside the tube during loading black base on the bottom of the tank should also be straightened before filling the tank If your tank is tilted simply pick up the tank 2 3 inches off the floor and drop it gently but firmly down favoring the side of the base that needs to be adjusted Tank Opening tank size to soften the fall of the rocks and prevent damage to the distributor To load the media use a funnel in the top of the media tank with the riser tube still inside Make sure the riser tube is covered with tape to keep media out riser tube Fill the tank with the media provided pouring the media in the following order 1st ill end up on the bottom of the tank last will en
18. the valve Verify that proper voltage is being supplied Press and hold NEXT and REGEN buttons for 3 seconds or unplug power source jack black wire and plug back in to reset the valve Check motor connections Press and hold NEXT and REGEN buttons for 3 seconds or unplug power source jack black wire and plug back in to reset the valve Replace piston and stack assemblies Press and hold NEXT and REGEN buttons for 3 seconds or unplug power source jack black wire and plug back in to reset the valve Snap drive bracket in properly Press and hold NEXT and REGEN buttons for 3 seconds or unplug power source jack black wire and plug back in to reset the valve Snap drive bracket in properly Press and hold NEXT and REGEN buttons for 3 seconds or unplug power source jack black wire and plug back in to reset the valve Connect MAV motor to PC board two pin connection labeled DRIVE Press and hold NEXT and REGEN buttons for 3 seconds to resynchronize software with the piston position or disconnect the power supply from the PC board for 5 seconds then reconnect Properly insert motor into the casing do not force casing Press and hold NEXT and REGEN buttons for 3 seconds to resynchronize software with the piston position or disconnect the power supply from the PC board for 5 seconds then reconnect Replace piston stack and assemblies Press and hold NEXT and REGEN buttons for 3 seconds to resynchronize software with the
19. x 1000 445 Rinse Press A or Wuntil the correct minute is when a power outage lasts more than displayed 8 hours or when daylight savings el ATV EGEN ume beg nens wer Press NEXT to return to the display screen BUTTON OPERATION AND FUNCTION Scrolls to the Next Display ePress once and release to schedule a regeneration at the preset delayed regeneration time Press and release again to cancel the regeneration ePress and Hold for 3 seconds to initiate an immediate regeneration eWhile Regeneration is in Process Press to advance to the next cycle eWhile in Programming Screens Press to go backwards to the previous screen Changes variable being displayed LAN next em V Key sequence to lock and unlock program settings Press and Hold for 3 seconds to initiate a control reset The software version is displayed and the piston returns to the home service position resynchronizing the valve ERROR MESSAGE If the word ERROR and a number are flashing on the display check the trouble shooting section of z this manual to identify the error Clear error by disconnecting the power supply at the PC board and reconnecting or press the NEXT amp REGEN buttons simultaneously for 3 seconds UI Errar eIFPFPLIEr Page 13 MEMBRaNeS INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Twin Alternating Water Softener GENERAL WARNINGS amp SITE REQUIREMENTS
20. D Page 7 MEMBRANES INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Twin Alternating Water Softener VALVE WIRING 1 Connect MAV Motor Wire amp Interconnect cable to valve head Alt A On the backside of the valve remove the strain reief cover with a screwdriver Remove the cover of the valve by pulling out on the release tabs located on each side of the cover Feed the MAV motor wire and interconnect communication cable through the hole in the back of the valve Connect the MAV motor wire to the two pin connector labeled DRIVE on the PC Board Connect the interconnect communication cable to the three pin connector labelled INTERCONNECT CABLE on the PC Board After connecting the cables weave the wires through the strain releif on the backside of the valve and replace the strain relief cover and screw Replace the valve cover Alt A Wire Connections gi oh Prk at a a MAV Motor Cable Interconnect Cable Page 8 eiFFPLIer MEMBRaNS amp S INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Twin Alternating Water Softener 2 Connect MAV Cables to valve head Alt B On the backside of the valve remove the strain reief cover with a screwdriver Remove the cover of the valve by pulling out on the release tabs located on each side of the cover Feed the other end of the interconnect c
21. EXT to exit Diagnostics Press REGEN to return to previous step cJFFLIGrD uM Page 19 MEeMBRaNe amp S INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Twin Alternating Water Softener CV2 OVERVIEW DRAWINGS Outlet 2 Threads Top Of Tank Center Line 62 i I i 8 BW D l S c e J 25 sf e ZS o as sx fe Zb CN t E 2 DE E 2o ZS ME 3 5 lt Page 20 eiFFPLIer I MEeMBRanNes INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Twin Alternating Water Softener CV2 DRIVE CAP ASSEMBLY DOWNFLOW PISTON REGENERATE PISTON amp SPACER STACK ASSEMBLY 1 V8706 Brine Piston Assembly 0 07 1 2 V3725 jPisonDownlowAssemby S 4V 1 V84522 OHRing280 P 1 4 V878 Drive Cap Assembly A4 4 41 9 5 V874 Washer FlatSS S A 6 936422 Bolt BHOS S S 20x1 25 S 0 4 3 eck Pl PA lech 7 BACKPLATE BackPlate 0 0 1 8 V8720 X jStackAssemby S 9 V8419 X OHig 347 0 1 10 V O Ring 225 0 o 1 V3700 01 WS2 Body NPT V3468 WS2H Plug 4 Hex NPT D1300 Top Baffle DFSR 1 5 50MM i N 9 R 2 B indicates BSPT i X c r CS N indicates NPT LC M Ve Ce H er
22. ElPPHUED MEeMBRanNes INGE Industry Leader in RO Expertise and Membrane Applications since 1983 MANUAL FOR OPERATION amp MAINTENANCE OF TWIN ALTERNATING WATER SOFTENER for Models W S3072EMT amp W S3672EMT gt PU 7 MEMBRANES YEE Systems M Membranes amp Chemicals e 77 77 79 Filters 2325 Cousteau Ct Vista CA 92081 760 727 3711 FAX 760 727 4427 I5090012008 S d e i HE I i my m n S Internet www appliedmembranes com E mail sales appliedmembranes com Qer fie Dan Ac 0 M Revision 11 13 2012 Installation and Service Manual Twin Alternating Water Softener PANEL OPERATION QUICK REFERENCE GUIDE In service Displays When the valve is in service one of five displays may be shown Pressing NEXT will alternate between displays e User Screen 1 Typical user display Shows volume remaining in gallons until next regeneration User Screen 2 Displays number of days to next regeneration User Screen 3 Displays flow rate in gallons per minute User Screen 4 Displays total flow in gallons since last reset Press and hold W for 3 seconds to reset to O User Screen 5 Shows current time e 2 To Days To Flow AM PM Da s To Rate Time Rate Time wg Rate Time de Regeneration amp Standby Screens vue m p Dra wee n M wi TR Th y gh E Regen lt 1 Fill Neus lt f1 m x 1000 e During Regeneration The display shows the time remaining in the current cycle Pr
23. MBING A Note All plumbing is to be done in accordance with state and local codes Caution Before placing wall anchors to support piping ensure that no electrical conduit or wiring is located behind the intended mounting location Note The control valve fittings and or bypass are designed to accommodate minor plumbing misalignments but are not designed to support the weight of a system or the plumbing Note Connect to a supply line downstream of outdoor spigots Install an inlet shutoff valve and plumb them to the unit s inlet Installation of a bypass valve is recommended If using plastic fittings ground the water conditioner per local electrical codes A Note Do not use pipe dope or other sealant on threads Use teflon tape on threaded inlet outlet and drain fittings 1 Plumb the Motorized Alternating Valve MAV according to the photos drawings Note Ensure that the valve labeled Alt A is connected to the A port on the MAV and the valve labeled Alt B is connected to the B port For MAV installation details and installation options see Motorized Alternating Valve MAV Service amp Installation Details section in the Control Valve Service Instructions section of this manual MAV C Port MAV A Port MAV B Port Outlet MAV Motor Wire Inlet N Communication Cable Meter Cable T aPPLIED MeEMBRaNeS INC Copyright 2012 Applied Membranes Inc All Rights Rese
24. Piston Regenerate Piston amp Spacer Stack Assembly 21 CV2 Injector Valve Body Refill Flow Control and Injector Plug sessi 22 2 124 Drain Eine Flow COMUO IT RRE 23 Visits PAS SC MOUS PRECOR u 24 Motorized Alternating Valve RR 25 CV2 Flow Diagram 3 CIVIC E 26 CV2 Flow Diagram Backwach ennen 26 SUPE de elei i RN TI 27 S PS e gO elen RE rt EE 27 CV2 Flow Diagram Treated Water Hen 28 EE EE 28 Control Valve Service Instructions 1 1leeceeeeeeeeeeeeeeeeeeee nnn nhnnhnn naeh K ENKER ade K ENKEN KEREN NEE R s 4 ssa uy ssa ENKER ENKER EN 29 Drive Aesembhy MEM 29 Drive Cap Poi c M 30 Main Piston and Regenerant Piston cccccsesccecseeeeeeceeeeeecseeeeeeseeeeeeaseeeseeeeeeseaeeeeeeeeeeesseeeeessaseeessaueeessaueeessneesenseeeesaess 30 Spacer Stack ASSEMBLY ecu oio arte er pekva e aano o EUR EEANN SENTEN Eo Eo ENNET caa Urn EUR Fk Una Ea UR ns EY pFt usd e ben T eue ge 30 Injector Cap Screen and Iniechor nennen nennen nnne nnns ii ANAE ENE annis rss anna aa aan n nnns 31 Refill Flow Control Assembly RR Ru 31 Daea Re snis EE 31 Meter Assembly Service Instructions cccccccccsseccceeeesseceeeeeesseceeeceess
25. Reserved Installation and Service Manual Twin Alternating Water Softener CV2 DRAIN LINE FLOW CONTROLS 1 9s808 X DLFC Retainer Assembly Ir 3 8646 DLFC Flange Inlet MNPT 1 4 983652 X BoltHexS SHCSS5 16183 A4 J 4 DLFC Washer 10 GPM DLFC Washers On Filter Model Part Qty X B indictates BSPT W S3072EMT V3190 250 N indicates NPT V3190 250 ER 62 090 13 At least one V3190 XXX must be installed in center hole S Plugs may be knocked out a or drilled to use up to six ci V3162 XXX xe V3162 100 V3190 250 Flow Rate Flow Rate Identification Identification 5 8 Proper DLFC orientation directs water flow towards Tooling Proper DLFC orientation the washer face with rounded Identification directs water flow towards edge amp identification the washer face with rounded Tooling edge amp identification Identification cJFFLIGrD Page 23 MESMESFEXSNES INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Twin Alternating Water Softener METER ASSEMBLY 1 V3003 02 Commercial meter assembly 28 cable S3 V8t0 X 9 JORhRig 215 J J J 1 V3501 Not Shown sch i Bend clip i D lt after install C Typical meter retaining clip installation H A Ensure clip is fully engaged in
26. according to local codes Be certain the outlet is uninterrupted Install grounding strap on metal pipes After completing any valve maintenance involving the drive assembly or the drive cap assembly and pistons unplug power source jack from the printed circuit board black wire and plug back in or press and hold NEXT and REGEN buttons for 3 seconds The cover button may have other names like SET HOUR CLOCK or SET CLOCK but the circuit board is labeled with SET This resets the electronics and establishes the service piston position The display should flash all wording then flash the software version and then reset the valve to the service position CONTROL VALVE GENERAL FEATURES AND INFORMATION This fully automatic control valve is designed as the primary control center to direct and regulate all cycles of a downflow regeneration water softener The control valve included with this system is equipped with a meter and can be set to regenerate on demand consumption of a predetermined amount of water and or as a time clock passage of a particular number of days The injector regulates the flow of brine or other regenerants The control valve regulates the flow rates for backwashing rinsing and the replenishing of treated water into a regenerant tank The control valve uses no traditional fasteners e g screws instead clips threaded caps and nuts and snap type latches are used Caps and nuts only need to be firml
27. all not be liable for any bodily injuries or property damage directly caused by its willful wanton or negligent acts B All Other Warranties and Damages THERE ARE NO WARRANTIES ESTABLISHED EXPRESS OR IMPLIED OR STATUTORY INCLUDING THE WARRANTY OF MERCHANTABILITY EXCEPT THOSE SET FORTH ABOVE OR ANY PERFORMANCE WARRANTY WHICH IS ATTACHED TO THIS ORDER B Permits Ordinances and Code Compliance CUSTOMER has full responsibility for obtaining any licenses permits and inspections required with respect to installation and use of the goods herein described E Governing Law Any agreement based upon this Order and the obligations thereby imposed on SELLER and CUSTOMER shall be governed by and construed according to the laws of the State of California FWVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVYVVVYVYVYYWVAU VFVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVV
28. and Service Manual Twin Alternating Water Softener PROBLEM POSSIBLE CAUSE SOLUTION Control valve regenerates at wrong Power outage Reset time of day If PC Board has battery backup time of day present the battery may be depleted See Front Cover and Drive Assembly drawing for instructions Time of day not set correctly Reset to correct time of day Time of regeneration set incorrectly Reset regeneration time Time of day flashes on and off Power Outage Reset time of day If PC Board has battery backup present the battery may be depleted See Front Cover and Drive Assembly drawing for instructions Control valve does not regenerate Broken drive gear or drive cap Replace drive gear or drive cap assembly automatically when the A amp V assembly buttons are depressed and held Broken Piston Rod Replace Piston Rod Defective PC Board Replace PC Board Control valve does not regenerate Bypass valve in bypass position Turn bypass handles to place bypass in service automatically but does when the position A amp V buttons are depressed and held P Defective PC Board Replace PC Board Control valve uses too much Improper program settings Check program setting to make sure they are specific regenerant to the water quality and application needs Residual regenerant being delivered Low water pressure Check incoming water pressure water pressure must to service remain at minimum of 25 psi Incorrect injector size Replace injector with co
29. ause the products to leak Do not use the product s contained in this document on water supplies that contain hydrocarbons such as kerosene benzene gasoline etc OPERATING DO S AND DON TS DO e Monitor system and keep a log e Maintain proper water pressure for backwashing DON T e Permit oils or fats in feed water e Shut down system for extended periods e Exceed operating pressures or temperatures e Backwash filter with insufficient water flow cJFFLIGrD m Page 11 MEMBR aNEeES INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Twin Alternating Water Softener CONTROL VALVE OPERATION amp SERVICE CV2 CONTROL VALVE CONTROL VALVE SPECIFICATIONS e Minimum Maximum Operating Pressures 20 psi 138 kPa 1 4 bar to 125 psi 862 kPa 8 6 bar e Minimum Maximum Operating Temperatures 40 F 4 C to 110 F 43 C A No user serviceable parts are on the PC board the motor or the power adapter The means of disconnection from the main power supply is by unplugging the power adapter from the wall Page 12 cirPFELIiEer MEMBRE NES INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Twin Alternating Water Softener IN SERVICE DISPLAYS Time When the valve is in service one of five displays may be shown Pressing NEXT will alternate between displays e User Screen 1 Typical user display Shows
30. bine 2 MNPT I Install on outlet Z side of valve 4 Install piping between meter output and point of use 5 Install Brine Refill line between brine tank and regenerant line To complete the regenerant line connection orientate the outlet in the desired direction and push the plastic insert into the polytube Push the polytube into the nut Do not use pipe dope or other sealants on threads The threads for the compression nut do not need Teflon tape Tighten the nut securely to create a pressure tight connection A pliers or crescent wrench may be used to tighten or unscrew the nut The nut gripper and retainer sleeve is a 3 piece assembly that can come apart if removed from the elbow body Parts must be reassembled exactly as shown in refill flow control assembly drawing to function properly If the nut is completely removed from the body slip the nut plastic gripper and retainer sleeve on to the tube then tighten on to the fitting 6 Install an overflow drain line from the regenerant tank Connect a line to the 1 overflow fitting on the regenerant tank Do not elevate the overflow drain line Discharge the overflow drain line through an air gap to a recaptacle in accordance with local plumbing codes VALVE VALVE INLET CONTROL OUTLET VALVE ALTb TREATED WATER OUTLET MEIER Follow meter instruction sheet UNTREATED WATER INLET 3 VALVE VALVE INLET CONTROL OUTLET VALVE ALTA aPPLIE
31. d up at the top of the tank etc Note The tank will be approximately 2 75 full after loading is complete Refer to Table 2 for the proper quantities of each media l Gravel YMGRVL11618 1 CF 100 lbs per bag ll Gravel 1 x 7 amp YMGRVL1418 0 5 CF 50 Ibs per bag Il Resin CGS 1 CF 50 Ibs per bag Riser Tube Brush any loose media or resin off the top opening of the tank Huo Tank Base The bottom of the control valve has an opening with O rings inside lubricate the O ring with a non petroleum based lubricant Position the valve over the top of the media tank making sure the top of the riser tube inserts inside the opening in the bottom of the valve Screw the valve down into the media tank Another person should hold the tank as the valve is being snugly tightened onto the tank Do not over tighten Tighten until snug tighten a bit more then STOP The large o ring will seal itself RESIN AND MEDIA QUANTITY PER MODEL Table 2 Resin and Media Quantities QTY PER TANK Model No Gravel per tank Gravel per tank Softening resin US or EU 116 X Vs l4 X Vs per tank l lI I W S3072EMT 2 CF 200 Ibs 2 CF 200 Ibs 12 5 CF 638 Ibs W S3672EMT 3 CF 300 Ibs 2 CF 200 Ibs 17 0 CF 867 Ibs cJFFLIGrD Page 5 MeMBRaN amp eS INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Twin Alternating Water Softener PLU
32. dilute sodium bisulfite or vinegar do not clean with abrasive methods Reassembly Insert the flow washers back into their respective bores confirming correct flow control orientation see diagram in the exploded view section Place back into the housing and reassemble the housing fitting Do not use Vasoline oils or other unacceptable lubricants on o rings A silicone lubricant may be used on the o ring of the elbow or the retainer but not on the flow control or its seat METER ASSEMBLY SERVICE INSTRUCTIONS Service or replace turbine by e Turn the bypass for the system on and relieve the pressure on the system before removing the meter e Press downward on the remote meter assembly to relieve tension on the retaining clip Remove the clip and take the meter assembly out of the housing Remove the bend from the two exposed tips of the retaining clip and remove clip e Service or replace the turbine assembly and place it back on the turbine shaft Insert the turbine clip and re bend the exposed ends of the clip The turbine has a groove to line up with the turbine clip Insert meter assembly back into the meter housing e Reinstall the meter retaining clip e Open the bypass for the system slowly to bring back into service and check to be sure you have no water leaks cIFPFL IcrD uu Page 31 MeMBRaN amp eS INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Twin Alternating Water Softener
33. e Diagnostics These procedures can be accessed in any order Details on each of the procedures are provided below and on the following pages At the discretion of the installer the end user can access all settings To lock out access to programming settings press the key sequence A NEXT REGEN V When locked the valve can be unlocked by pressing the same key sequence LA er os V Page 14 ek JE e MEeMBRaN amp S INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Twin Alternating Water Softener TWIN ALTERNATING SOFTENER RECOMMENDED PROGRAMMING OVERVIEW Table 3 Valve Programming Steps for Recommended Default Program Valve Programming Section See following pages ALT A Valve Setting ALT B Valve Setting Configuration Settings e ValveSize 1 Step2CS 20 34 20 1 1 Step eS FI20 amp FL20 9 e Regeneration Timing StepsCS on0 on O e SetPre ServiceRinseTime Step7CS 5 31 5 O Pressure Differential Option Stepscs oFF Ier Installer Setup Regeneration See Table 4 Same as Valve A e Days Override Option Step3l OFF oFF Regeneration Cycle Times Settings e Backwash Length Step3CT 8 BT e Regenerant Draw Length Step4CT 60 f 60 e Second Backwash Length Step5CT 8 3 8 J 9 e RinseLength
34. eceeeseeeeeeeeeseaceesesaeseceeeeeaesneeeeeesaeaeceeeeseageceeessaaaeees 31 Motorized Alternating Valve MAV Service amp Installation Details ccccccccccseccecceeeceeceeeeeseeeeceeseeeeeeseeeeesseaeeessaaeeeeeas 32 Maintenance Removal amp Replacement of Softening Resin ccccssssseeeeeeeesseeeseessseeeseeenseeeseooenseeeeeoeenseeeseonensesseoes 33 TPOUDICS MOO INO BE 34 idolo ilo E ne E 40 cJFFLIGrD Page 3 MESMESFXSNES INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Twin Alternating Water Softener DESIGN BASIS amp SPECIFICATIONS Table 1 Design Basis How Rate GPM Volume of Resin Cu Ft Valve amp In Out Conn Resin Tank Backwash 15gpm How Brine Tank Total 2 Da TA Dia xH Dia xH Per Tank Total PerTank Total W S3072EMT 16 5 33 0 W S3672EMT Softeners are available with USA or European style plugs and voltages Model No 5gpm per ft Softening Resin per ft GPM e W S3072EMT US amp W S3672EMT US 120V AC 60Hz with USA cord e W S3072EMT EU amp W S3672EMT EU European 220V AC an Backwash flow rate based on 25 psi pressure drop EU plug is removable to convert into universal 220v cord Operating Limits Vessel rated at 150 psi max operating pressure 120 F max operating temp GENERAL INFORMATION AND SAFETY DISCLAIMER The information contained in this documen
35. eduction gears and drive gear do not interface MAV motor wire not connected to the PC board MAV motor not fully engaged with reduction gears Foreign matter built up on piston and stack assemblies creating friction and drag enough to time out the motor Foreign matter is lodged in MAV Mechanical binding SOLUTION Disconnect power make sure motor is fully engaged check for broken wires make sure two pin connector on motor is connected to the two pin connection on the PC Board labeled MOTOR Press and hold NEXT and REGEN buttons for 3 seconds or unplug power source jack black wire and plug back in to reset the valve Properly snap PC Board into drive bracket Press and hold NEXT and REGEN buttons for 3 seconds or unplug power _ Source jack black wire and plug back in to reset the valve Replace missing gears Open up control valve and pull out piston assembly and seal stack assembly for inspection Press and hold NEXT and REGEN buttons for 3 seconds or unplug power source jack black wire and plug back in to reset the valve Check piston and seal stack assembly check reduction gears check drive bracket and main drive gear interface Press and hold NEXT and REGEN buttons for 3 seconds or unplug power source jack black wire and plug back in to reset the valve Loosen main drive gear Press and hold NEXT and REGEN buttons for 3 seconds or unplug power source jack black wire and plug back in to reset
36. en or split pipes loose straps etc LOCATION Select a location for the water softener with adequate clearance from walls and other equipment to allow access on all sides of the tank The unit must be located near a drain able to accommodate the backwash flow rate of your unit see Table 1 Design Basis This is in addition to any other equipment sharing the drain Select a location for the brine tank that is accessible for easy refilling Ensure floor beneath the brine tank is clean and level A grounded power supply of the appropriate voltage and a local disconnect switch is required Caution The unit must not be located near any corrosive chemicals or in an area where the temperature may exceed 113 F 45 C between its outlet and the inlet of a water heater Do not install any water conditioner with less than 10 feet of piping A Warning The power supply must be properly grounded to avoid injury from electrical shock Page 4 ek JE MEMBRANES INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Twin Alternating Water Softener LOADING THE MEDIA 1 The riser tube inside the media resin tank delivers treated water to your control valve It Step back and look at each tank to make sure it is standing straight and not tilted The Before loading the media fill each tank with 2 3 feet of water or 1 3 full depending on the Scoop the media into
37. eration time Display should read on 0 If a time is displayed return to configuration step 4CS to change to on 0 Press NEXT to go to step 5l Press REGEN to return to previous step Step 5l Press A or V to adjust the regeneration minutes EXTTO Yum E Press NEXT to exit Installer Display Settings aes gt Press REGEN to return to previous step DIAGNOSTICS Step 1D Press A and V simultaneously for 5 seconds and release Then press A and V simultaneously for 3 seconds and release If screen in Step 2D does not appear the lock on the valve is activated To unlock press V NEXT REGEN A in sequence then press Aand V simultaneously for 5 seconds and release me Ren Step 2D SCH Display shows the number of days since a regeneration last occurred Press NEXT to go to next step Press REGEN to exit Diagnostics in Fill Step 3D PM Days To i jen Set e a Backwash Ste 3D ai 55 E Display shows the volume of water treated in gallons since the last regeneration Press NEXT to go to next step Press REGEN to return to previous step Step 4D Flow AM PM Days To Rate Time Regen 76S E Step 4D Regen m Display shows the days in service since start up i Press NEXT to go to next step Press REGEN to return to previous step NEXT Step 5D Flow AM PM Days To Rate Time Regen v i BN E Step 5D bei be i Display shows the total number of regeneration cycles since start up zT Press N
38. essing REGEN will advance to the next cycle REGEN PnqaG is displayed when the unit is waiting to imitate the first cycle step of regeneration STbY is displayed in Alternator Systems when a valve is in Standby state Set Time of Day ROW AM PM po To ate e egen In the event of a prolonged power onn Press NEXT until the time of day screen is outage time of day flashes Draw displayed Mec pice dU ba TEX m Press and hold A or Wuntil the SET indicator is EN displayed and the hour flashes stored in memory no matter how wer A V p ay long the power outage Please m um Press A or Wuntil the correct hour is displayed complete the steps as shown to Rate Time Regen the right Set a y Backwash Volume Draw Eeer eeneg x 1000 Rinse Press A or Vuntil the correct minute is when a power outage lasts more than displayed 8 hours or when daylight savings wel ATV Press NEXT to return to the display screen time begins or ends Press NEXT the minutes will flash Button Operation and Function Scrolls to the Next Display e Press once and release to schedule a regeneration at the preset delayed regeneration time Press and release again to cancel the regeneration ePress and Hold for 3 seconds to initiate an immediate regeneration eWhile Regeneration is in Process Press to advance to the next cycle eWhile in Programming Screens Press to go backwards to the previous screen Changes var
39. fully so that the gears do not fall off of the pegs in the cover Replace broken or damaged drive gears Do not lubricate any of the gears Avoid getting any foreign matter on the reflective coating because dirt or oils may interfere with pulse counting The drive bracket does not need to be removed from the drive plate if the motor needs to be removed To remove the motor disconnect the power and motor plugs from the jacks on the PC board Move the spring clip loop to the right and hold Rotate the motor at least a 1 4 turn in either direction before gently pulling on the wire connectors to remove the motor Pulling directly on the wires without rotating the motor may break the wires off the motor Visually inspect the motor for free spinning and remaining brush life visible through slots on the size of the motor Check the pinion gear for endplay If the pinion gear is pushed tight against the motor housing eliminating endplay slide it away from the housing so the end of the shaft is flush with the end of the gear The PC board can be removed separately from the drive bracket but it is not recommended Do not attempt to remove the display panel from the PC board Handle the board by the edges To remove the PC board from the drive bracket unplug the power water meter and motor plugs from the PC board Lift the middle latch along the top of the drive bracket while pulling outward on the top of the PC board The drive bracket has two plastic pins tha
40. good title to said goods will be conveyed to CUSTOMER by sale of same SELLER warrants materials of its own manufacture against defects in material and workmanship under normal conditions of usage and service for one year from whichever of the following events occurs first e First use of the system e Three 3 months following date of shipment from Vista Materials not manufactured by seller receive only such warranty if any of the manufacturer thereof and which are hereby assigned to CUSTOMER without recourse to SELLER SELLER S obligation under this warranty is limited to and shall be fully discharged by repairing or replacing any defective part FOB its works SELLER shall not be liable for repair or alterations made without SELLER s prior written approval for membrane elements becoming plugged by suspended matter precipitates or biological growth or failure to properly maintain the element SELLER shall not be liable for damages or delays caused by defective material Elements returned to SELLER for warranty examination must be shipped freight prepaid lE SELLER S Liability SELLER SHALL NOT BE LIABLE FOR PROSPECTIVE PROFITS OR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES NOR SHALL RECOVERY OF ANY KIND AGAINST SELLER BE GREATER IN AMOUNT THAN THE PURCHASE PRICE OF THE SPECIFIC GOODS SOLD AND CAUSING THE ALLEGED DAMAGE WHETHER SUCH CLAIM BE BASED ON CONTRACT OR TORT provided however the aforesaid to the contrary notwithstanding SELLER sh
41. iable being displayed LAN vex eee V Key sequence to lock and unlock program settings Press and Hold for 3 seconds to initiate a control reset The software version is displayed and the piston returns to the home service position resynchronizing the valve Error Message Ems If the word ERROR and a number are flashing on the display check the trouble shooting section of this manual to identify the error Clear error by disconnecting the power supply at the PC board and reconnecting or press the NEXT amp REGEN buttons simultaneously for 3 seconds ILL 3 Page 2 aPPLIED MEeMBRaNes INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Twin Alternating Water Softener TABLE OF CONTENTS Design Basis e SOC CII ALON S oat tec cic can cain ose ete a a ND V ESSR nC NE UFEa be dN DU FRU uH 4 General information and Safety onda cedet edic n GRAND MD 4 Installation BEE 4 BO SO RO 4 OCIA Mug NWO ON NET EX 5 Resin and Media Quantity per Model 5 PODI ose ut O 6 UE WR le Le t 8 lun ibcci gd P M 10 System Monitoring and Record Keeping 1111 cceli Leeeeecciieeeenne eene n nnn na
42. il sales appliedmembranes com __ Certified Company Quality Mosis ee ania Installation and Service Manual Twin Alternating Water Softener CV2 FLOW DIAGRAM SERVICE Raw water inlet Treated water supply CV2 FLOW DIAGRAM BACKWASH Backwash water to drain Raw water inlet Raw hard water is bypassed during regeneraion Page 26 ek JE MEeMBRaNe amp S INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Twin Alternating Water Softener CV2 FLOW DIAGRAM DRAW Raw water inlet Raw hard water is bypassed during regeneraion Regenerant water to drain Regenerant solution being drawn in Injector feed from raw water inlet CV2 FLOW DIAGRAM RINSE Rinse water to drain Raw water inlet Rinse water is bypassed during rinse cycle cFFPLUIErr Page 27 MEMBRANES INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Twin Alternating Water Softener CV2 FLOW DIAGRAM TREATED WATER REFILL Raw water inlet Treated water supply Treated water to d regenerant tank SERVICE SPANNER WRENCH Model No V3193 02 Sold Separately Although no tools are necessary to assemble or disassemble the valve the CV1 wrench shown below in various positions on the valve may be purchased separately to aid in assembly or disassembly of the control valve Loosens Injector And Bypass Caps Page 28 ek JE
43. ill Capacity per Regen Fill Capacity per Regen Fill Time Time Time Time minutes minutes minutes minutes ae oral 412 500 188 be 28 5 1 362 500 125 Ibs 18 9 317 000 94 Ibs 14 2 250 000 63 Ibs renal 561 000 255 Ibs a8 6 493 000 170 Ibs 25 8 431 800 128 be 19 4 340 000 85 Ibs cJFFLIGrD Page 15 MeMBRaN amp eS INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Twin Alternating Water Softener CONFIGURATION SETTINGS PRE PROGRAMMED TO FACTORY DEFAULTS NEXT REGEN ka Step 2CS Flow AM Rate Time Set lt j emm a Backwash Volume Draw X 1000 Rinse Regen Fill ZIIAAA NEXT REGEN Step 3CS Flow AM PM Days To Regen PM Days To Rate Time Regen Step 4CS PM Days To Time Regen Set Backwash Volume D gt Draw X 1000 77 Regen ag Fill Flow AM Rate PM Days To Rate Time Regen Step 6CS PM Days To Rate Time Regen Backwash Brine Rinse Fill Step 7CS PM Days To Regen Flow AM Rate Time Set JJ pr Backwash Volume Brine X 1000 E Rinse Regen Fill Step 8CS Flow AM PM Days To Rate Time Regen Set B e p Backwash Volume a WS Brine X 1000 ning Rinse Regen kl Fill EXIT TO DISPLAY SCREENS Page 16 Step 1CS Press A and V simultaneously for 5 seconds and release If screen in Step 2CS does not appear the lock on the valve is activated To unlock press V NEXT REGEN A i
44. is not FILL or SOFTENING or FILTERING and be driven open after the last regeneration cycle that is not FILL If the control valve enters into an error state during regeneration mode the MAV will remain in its current state until the error is corrected and reset UNTREATED WATER IN wer CONTROL outtert VALVE TREATED WATER OUT Caution No Hard Water Bypass installation prevents water from entering the downstream plumbing If a downstream plumbing device or local code requires an uninterrupted water supply design the installations to accommodate Page 32 Separate Source Regeneration The MAV will be driven closed i e let water flow from A port to C port before the first regeneration cycle and be driven open i e let water flow from B port to C port after the last regeneration cycle If the control valve enters into an error during regeneration mode the MAV will remain in its current state until the error is corrected and reset UNTREATED WATER k wer CONTROL ouer TREATED E VALVE WATER OUT Note If there is a treated water demand during regeneration separate source water will be used ek JE e MEeMBRaN amp S INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Twin Alternating Water Softener MAINTENANCE REMOVAL amp REPLACEMENT OF SOFTENING RESIN Tools Needed 1 S due N M D m p 11
45. jector into its bore hole and press until seated all the way down Replace the injector cap REFILL FLOW CONTROL ASSEMBLY Disassembly and Inspection To clean or replace the refill flow control remove the nut and then pull the fitting straight out Remove the flow control retainer The flow control can be removed by prying upward through the side slots of the retainer with a small blade flat screwdriver being careful not to mar the plastic seat Chemically clean the flow control or the flow control retainer using dilute sodium bisulfite or vinegar Do not clean with abrasive methods If necessary replace the flow control or o rings Reassembly Insert the flow control into its seat confirming correct flow control orientation Reseat the flow control retainer and reassemble the fitting see diagram in the exploded view section Do not use Vaseline oils or other unacceptable lubricants on o rings A silicone lubricant may be used on the o ring on the elbow or the retainer but not on the flow control or its seat DRAIN LINE FLOW CONTROL Disassembly and Inspection Depending on the flow control installed on the unit remove the red plastic retaining clip plastic flow control or the 4 screws stainless steel flow control to expose the flow control and retainer The flow controls can be removed by flexing the washer with a small screwdriver being careful not to mar the plastic seat The flow control and retainer may be chemically cleaned using
46. n sequence then press Aand V simultaneously for 5 seconds and release Step 2CS Choose 1 5 for 1 5 valve Press NEXT to go to Step 3CS Press REGEN to exit Configuration Settings Note If 2 0L or 2 0 are selected an additional flow meter screen not shown will appear which does not apply to the configuration of this softener If 2 0L or 2 0 is accidentally selected press REGEN to return to step 2CS and select 1 0 Step 4CS Volume arrow with a blank number display should be selected for twin softeners If a different display listed below is shown press the Aor V buttons to scroll through the options until the correct display is shown When Volume gallons is selected the regeneration will occur after the specific volume has been used or on the day override if selected whichever comes first Flow AM _ PM Days To PM Days To Flow AM e Regen Rate Rate Time Regen Rate Time Tim g m Reg e Backwash Set lt a lt x lt Brine Volume Rinse X 1000 lt i lt Fill Regen lt a Press NEXT to go to Step 5CS Press REGEN to return to previous step PM Days To Flow AM PM Days To en Rate Time R n Ka Set Volume X 1000 Regen Backwash Set Brine Volume Rinse X 1000 Fill Regen Backwash Set Brine Volume Rinse X 1000 Fill Regen Backwash Brine Rinse Fill Step 5CS Press A or V to select to regenerate immediately on O recommended for twin softeners or
47. nd backwash from 1 to 95 minutes Hecommended 8 Press NEXT to go to Step 6CT Press REGEN to return to previous step Step 6CT Adjust the length of the rinse from 1 to 95 minutes using the A and V buttons Recommended 4 Press NEXT to go to Step 7CT Press REGEN to return to previous step Step 7CT Press A or V to adjust the length of the regenerant tank fill time from 0 1 to 99 9 minutes See Table 4 page 15 for recommendations Press NEXT to go to exit Regeneration Cycle Times Press REGEN to return to previous step ek JE MEeMBRaN amp S INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Twin Alternating Water Softener INSTALLER DISPLAYS AND SETTINGS FOR CONTROL VALVE OPTIONS The below should be displayed when the valve is properly set up If time based regeneration menus are displayed return to Configuration Settings Step 3CS to correct to volume initiated regeneration SEN Volume Initiated Demand Regeneration Settings Step 11 To enter Installer Display press NEXT and A simultaneously for 5 seconds and release Step 2l Press A or V to enter the volumetric capacity in gallons See Table 4 on page 15 Press NEXT to go to Step 3l Press REGEN to return to previous step Step 3l Press A or V to adjust the days override setting from 1 28 or OFF Press NEXT to go to Step 4l Press REGEN to return to previous step Hecommended 12 Step 4l Regen
48. ommunication cable amp the meter cable through the hole in the back of the valve Connect the interconnect cable to the three pin connector labelled INTERCONNECT CABLE on the PC Board After connecting the cables weave the wires through the strain releif on the backside of the valve and replace the strain relief cover and screw Replace the valve cover Ensure meter cable is connected to the meter assembly See Meter Service Instructions in the Control Valve Service Instructions section of this manual for detailed meter disassembly and reassembly instructions Alt B Wire Connections E LL 5 ALTERNATOR k d ba 3 L a e aPPLIED Page 9 MEMBRaNes INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Twin Alternating Water Softener INITIAL START UP 1 10 11 12 13 14 15 Page 10 Check all piping connections and make sure feed valves are open Inspect plumbing for leaks Check that control valve is connected to electrical source Open Raw Water source valve Note Check for leaks throughout system as pressure is applied Note For detailed information on the control valve operation section of this document Fully open a cold water faucet downstream of the system Allow water to run until clear Close the cold water faucet Turn of the supply water Manually pour enough water into the regenerant tank to reach the
49. ower at electrical outlet Repair outlet or use working outlet Control Valve Power Adapter not Plug Power Adapter into outlet or connect power cord plugged into outlet or power cord end to PC Board connection end not connected to PC board connection Improper Power Supply Verify power voltage is being delivered to the PC Board Defective Power Adapter Replace Power Adapter Defective PC Board Replace PC Board PC Board does not display correct Power Adapter plugged into electric Use uninterrupted outlet time of day outlet controlled by light switch Tripped breaker switch and or Reset breaker switch and or GFI switch tripped GFI Power outage Reset time of day If PC Board has battery backup present the battery may be depleted See Front Cover and Drive Assembly drawing for instructions Defective PC Board Replace PC Board Display does not indicate that water Bypass valve in bypass position Place bypass in service position is flowing J Meter is not connected to meter Connect meter three pin connection labeled METER on connection on PC board or is not the PC board Verify meter cable is securely onto three installed securely pin connection Restricted Stalled turbine lt Remove meter and check for rotation or foreign material Defective meter Replace meter Defective PC board Replace PC board Page 34 cIFFLIGrD MeMBRaNes INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation
50. p assembly until the backside of the drive cap bottoms out and is flush with the casting or the black o ring on the spacer stack assembly is no longer visible through the drain port Excessive force can break the notches molded into the drive back plate Make certain that the main drive gear still turns freely The exact position of the piston is not important as long as the main drive gear turns freely Reattach the drive assembly to the control valve and connect all plugs After completing any valve maintenance press and hold NEXT and REGEN buttons for 3 seconds or unplug power source jack 4 pin black cable and plug back in This resets the electronics and establishes the service piston position The display should flash all wording then flash the software version and then reset the valve to the service position SPACER STACK ASSEMBLY Disassembly and Inspection To access the spacer stack assembly remove the drive assembly drive cap assembly and piston The spacer stack assembly can then be pulled straight out Inspect the black o rings and inner seals for wear or damage replace the entire stack if necessary Do not disassemble the stack The spacer stack assembly may be chemically cleaned in dilute sodium bisulfite or vinegar or wiped with a soft cloth Reassembly The spacer stack assembly can be pushed into the control valve body bore by hand The assembly is properly seated when at least four threads are exposed approximately Do not
51. piston position or disconnect the power supply from the PC board for 5 seconds then reconnect Open the MAV and check piston and seal stack assembly for foreign material Press and hold NEXT and REGEN buttons for 3 seconds to resynchronize software with the piston position or disconnect the power supply from the PC board for 5 seconds then reconnect Check piston and seal stack assembly check reduction gears drive gear interface and check MAV black drive pinion on motor for being jammed into motor body ek JE e MEeMBRaN amp S INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Twin Alternating Water Softener Notes cIFPFL IcrD Page 37 MeMBRaN amp eS INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Twin Alternating Water Softener Notes Page 38 cirPFELIiEer MeMBRanNes INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Twin Alternating Water Softener cJFFLIGrD Page 39 MeMBRaN amp eS INC Copyright 2012 Applied Membranes Inc All Rights Reserved bAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA A mMAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA A PRODUCT WARRANTY E SELLER hereby warrants to CUSTOMER that the goods herein described will be free from any liens or encumbrances that
52. rrect size for the application Restricted drain line Check drain line for restrictions or debris and clean Excessive water in regenerant tank Improper program setting Check refill setting Plugged Injector Remove injector and clean or replace Drive cap assembly not tightened m Re tighten the drive cap assembly properly Damaged seal stack assembly Replace stack seal Restricted or kinked drain line Check drain line for restrictions or debris and or un kink drain line Plugged backwash flow controller Remove backwash flow controller and clean or replace Missing refill flow controller Replace refill controller Control valve fails to draw in Injector is plugged Remove injector and clean or replace regenerant Faulty regenerant piston Replace regenerant piston Regenerant line connection leak Inspect regenerate line for air leak Drain line restriction or debris cause Inspect drain line and clean to correct restriction excess back pressure Drain line too long or too high Shorten length and or height Low water pressure Check incoming water pressure water pressure must remain at minimum of 25 psi Water running to drain Power outage during regeneration Upon power being restored control will finish the remaining regeneration time Reset time of day Damaged seal stack assembly Replace seal sack assembly Piston assembly failure Replace piston assembly Drive cap assembly not tightened in Re tighten the drive cap assembly
53. rved Installation and Service Manual Twin Alternating Water Softener 1 Install connecting piping between raw Lg d D 4 00 gi water source and input pipe on control Regenerant valve Injector 2 Install drain line from control valve to a free flowing drain BM Top of Tank Solder joints near the drain must be done NUM prior to connecting the drain line flow 62 control fitting Leave at least 6 gt 152 4mm between the drain line flow INLET f 1 co d gt tea control itting and the solder joints to 2 Threads 2 p LL AE i prevent heat from damaging the flow A control Avoid elevating the drain line l DRAIN EDN above the control valve where possible 30 Threads eses K Discharge the drain line through an air EE gap to a receptacle in accordance with local plumbing codes A Important Never insert a drain line directly into a drain sewer line or trap Always allow an air gap between the drain line and the receptacle to prevent back siphonage 3 Install the water meter on the outlet side of the control valve The meter may be threaded directly into the valve or may be plumbed separately downstream of the unit Ensure the arrow on the meter body is going the same direction as the water flow The turbine assembly may be oriented in any direction but is usually oriented pointing up to reduce drainage out of the pipe during service Meter can be installed horizontally or vertically Meter Tur
54. set delayed rinse and fill feature will not be available e Hold If the dP switch is closed a regeneration will be prevented from occurring while there is a switch closure If the unit depletes the capacity down to zero it will not be allowed to switch tanks to regenerate until the dP switch is open RoHS REV 6 DP SWITCH js b LE o E c tt w Hin Ls La d ES bn US eU S 8 HSALTERNATOR 5 Dr D Sg E y E j Za P Sa Sake WA AAA ARA P an a z DEZ D X alg nu am SNC E 1 5j e oe EE e gt oe lt t q For MAV installation details and installation options see Motorized Alternating Valve MAV Service amp Installation Details section in the Control Valve Service Instructions section of this manual aPPLIED Page 17 MEMBRaN amp S INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Twin Alternating Water Softener REGENERATION CYCLE TIME SETTINGS PRE PROGRAMMED TO FACTORY DEFAULTS EXIT TO DISPLAY SCREENS Step 1CT NEXT REGEN Step 2CT Flow AM PM Days To Rate Time Regen Set Volume X1000 Regen Backwash Brine Rinse Fill z m gt lt g Step 3CT Flow AM PM Days To Rate Time Regen Set lt um fe Backwash Volume Draw X 1000 Rinse Regen Fill AEAN NEXT REGEN Step 4CT Flow AM PM Days To Rate Time Regen Set lt
55. t fit into the holes on the lower edge of the PC board Once the PC board is tilted about 45 from the drive bracket it can be lifted off of these pins To reinstall the PC board position the lower edge of the PC board so that the holes in the PC board line up with the plastic pins Push the top of the PC board towards the valve until it snaps under the middle latch weave the power and water meter wires into the holders and reconnect the motor water meter and power plugs Reassembly If the drive gear cover was removed reinstall it with the large clip orientated towards the bottom If all three clips are outside of the gear shroud on the drive bracket the drive gear cover slips easily into place To reinstall the drive bracket seat the bottom of the drive bracket so the notches are engaged at the bottom of the drive back plate Push the top of the drive bracket towards the two latches The drive bracket may have to be lifted slightly to let the threaded piston rod pass through the hole in the drive bracket Maintain a slight engaging force on top of the drive bracket while deflecting the bracket slightly to the left by pressing on the side of the upper right corner This helps the drive gears mesh with the drive cap assembly The drive bracket is properly seated when it snaps under the latches on the drive back plate If resistance is felt before latching then notches are not fully engaged the piston rod is not in hole the wires are jammed between the
56. t is subject to change without notice Applied Membranes Inc shall not be liable for technical or editorial omissions made herein nor for incidental or consequential damages resulting from the furnishing performance or use of this material READ THIS MANUAL Prior to operating or servicing this unit this manual must be read and understood If anything is not clear call for assistance before proceeding Keep this and other associated manuals for future reference and for new operators or qualified service personnel A USE PROPER POWER CONNECTIONS Use proper wiring and connection methods to satisfy local electrical codes SHOCK HAZARD Connect this unit to a properly grounded connection in accordance with the National Electrical Code DO NOT under any circumstances remove the ground wire or ground prong from any power plug Do not use extension cords or an adapter without proper consideration INSTALLATION A SERVICE WARNING To prevent electrical shock disconnect power to the system prior to servicing A WARNING Do not make any alteration or modification in the wiring or plumbing of the system This can result in damage to the system and cause injury to operators or users A WARNING Flush the system for at least 30 minutes before use to remove all chemicals present Never let the water softener freeze Freezing can damage the resin tank Unpack the water softener Inspect assemblies for damage cracked couplings brok
57. through the back plates and connected to the three pin connector labeled INTERCONNECT CABLE on both the ALT A and ALT b control valves The 8 interconnect cable is not used for No Hard Water Bypass NHWB or Separate Source SEPS operation NOTE It is possible to use the Motorized Alternating Valve on controls with individual meters with some International or Custom PC Boards When using the Motorized Alternating Valve with two meters it is necessary to disconnect or cut the left wire on the interconnect cable This is the wire closest to the center cut out on the PC Board e The 8 alternator valve motor cable must be threaded through the back plate and connected to the two pin connector labeled DRIVE on the control valve board for twin tank operation connect to the unit set as ALT A e he 15 water meter cable must be threaded through the back plate and connected to the three pin connection labeled METER on the control valve board NOTE A meter must be used for twin tank operation meters are recommended but not required for NHWB or SEPS operation If using the Motorized Alternating Valve with a meter on each control it is necessary to connect each meter to the PC Board e The 15 AC Adapter or power cable must be thread through the back plate of all control valves The AC adapter should be installed to a properly grounded not switched outlet No Hard Water Bypass The MAV will be driven closed before the first regeneration cycle that
58. top of the air check valve Initiate manual regeneration of the control valve Press and hold the REGEN button for three seconds until the drive motor starts Press the REGEN button to advance the unit into the backwash cycle Wait until the motor stops and the backwash time begins to count down Open the inlet water supply valve very slowly allowing the water to fill the tank in order to expel air When water is flowing steadily to the drain without the presence of air press the REGEN button again to advance the control to the brine position Wait until the motor stops and the brine time begins to count down Fully open the water supply inlet valve Check that water is being drawn from the regenerant tank amp there should be a slow flow to the drain Allow three minutes for the media bed to settle Press the REGEN button to advance the unit to the rinse position Allow water to run to drain for 2 to 3 minutes or until the drain runs clear Press the REGEN button to advance to the fill position Allow the regenerant tank to fill automatically Systems with a salt grid should see a water level 1 7 to 2 above the grid Fill brine tank with salt Salt may be sodium chloride NaCl or potassium chloride KCl Fill tank to only 2 3 full NOTE The brine tank holds a large quantity of salt so you will not need to refill at frequent intervals Refilling the brine tank with salt should be performed after your system is successfully installed
59. und the white gear and rotating the back plate counter clockwise The four 1 4 20 screws can then be removed and the drive cap pulled straight back out of the valve Turning the main gear counter clockwise drives the piston in and may aid in pushing out the cap Inspection The drive cap assembly contains the drive cap the main drive gear drive cap spline piston rod and various other parts that should not be dissembled in the field Visually inspect the drive cap for damage and free operation of the gear and threaded rod The only replaceable part on the drive cap assembly is the o ring MAIN PISTON AND REGENERANT PISTON Disassembly and Inspection Attached to the drive cap assembly are the main downflow piston and the regenerant piston The regenerant piston the small diameter one behind the main piston is removed from the main piston by unsnapping it from its disassembly latch To remove the main piston fully extend the piston rod and then unsnap the main piston from its latch by pressing on the side with the number Chemically clean the piston in dilute sodium bisulfite or vinegar or replace it The main piston is Teflon coated If the teflon coating is abraded replace the main piston Reassembly Reattach the main piston to the drive cap assembly Reattach the regenerant piston to the main piston Reinsert the drive cap assembly and piston into the spacer stack assembly and hand tighten the drive cap assembly Continue to tighten the drive ca
60. volume remaining in gallons until next regeneration User Screen 2 Displays number of days to next regeneration User Screen 3 Displays flow rate in gallons per minute User Screen 4 Displays total flow in gallons since last reset Press and hold W for 3 seconds to reset to O User Screen 5 Shows current time M Days To Days To Flow AM PM Days To Time Regen Rete Time ew 2 me Ragen REGENERATION amp STANDBY it Beds d Srby Sacras SCREENS a BEE EW E e During Regeneration The display shows the time remaining in the current cycle Pressing REGEN will advance to the next cycle e REGEN PndQ is displayed when the unit is waiting to imitate the first cycle step of regeneration STbY is displayed in Alternator Systems when a valve is in Standby state SET TIME OF DAY Flow AM PM Days To ate Time Regen In the event of a prolonged power ba UT Press NEXT until the time of day screen is outage time of day flashes Volume Nd Draw displayed nee ni at I eee od an TEX da Press and hold A or Wuntil the SET indicator is reset All other information will be displayed and the hour flashes stored in memory no matter how wecl A V7 ES long the power outage Please S gg Press A or Wuntil the correct hour is displayed complete the steps as shown to Rate Time Regen the right Bee CR Press NEXT the minutes will flash Volume e Draw i Mimeonday wil ani necdie be sek
61. y hand tightened because radial seals are used Tools required to service the valve include one small blade screw driver one large blade screw driver pliers and a pair of hands A plastic wrench is available which eliminates the need for screwdrivers and pliers Disassembly for servicing takes much less time than com parable products currently on the market Control valve installation is made easy because the distributor tube can be cut 7 above to Le below the top of tank thread The distributor tube is held in place by an o ring seal and the control valve also has a bayonet lock feature for upper distributor baskets The AC adapter comes with a 15 foot power cord and is designed for use with the control valve The AC adapter is for dry location use only The control valve maintains timekeeping for up to 8 hours if the power goes out and the battery is not depleted After 8 hours the only item that needs to be reset is the time of day valve status and programming are permanently stored in the nonvolatile memory If a power loss lasts less than 8 hours and the time flashes on and off the time of day should be reset and the non rechargeable battery should be replaced CONFIGURING AND PROGRAMMING CONTROL VALVE OPTIONS The control valve offers multiple procedures that allow the valve to be modified to suit the needs of the installation e User Displays e Configuration Settings e Cycle Times Settings for Regeneration e Installer Display Settings

Manual for Operation & Maintenance Of Twin Alternating Water

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Manual for Operation &amp; Maintenance Of Twin Alternating Water

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Manual for Operation & Maintenance Of Twin Alternating Water