Electric Operating Instructions-Airway.pub
Contents
1. 5 HOT DIP GALVANIZE PER ASTM A153 LATEST REV HOLDING STRENGTH VS CHANCE SOIL CLASS CLASS 5 8 500 LBS CLASS amp 3 000 LBS CLASS 7 2 500 LBS TYPICAL WORKING TORQUE FOR 75 ROD IS 400 FT LBS POWER SIS WRENCH SCREW ANCHOR ESS CHANCE 4a ANCHOR TOOLS BE Se ence CHANCE 4A 3 4A 4 4A 5 4A 6 44 8 44 9 44 10 44 11 4A 12 4A 18 44 14 44 15 TABLE OF CONTENTS Subject How to match Chance PISA Anchors with Installing Wrenches PISA Drive Tools 10 000 ft lb System Building a Drive Too String PISA RR and SS Anchors TOUGH ONE Drive Tools 15 000 ft Ib System Bent Arm Pin and Coil Lock Information Adapters Reducers SS and No Wrench Chance Torque Indicators Mechanical and Shear Pin Soil Test Probe Assemblies Expanding Bar and Pulling Eye Portable Anchor Installers for Small Foundations Portable Anchor Installers and Hydraulic Power Unit2. COIL Lock order Col Lock ely onder Part No A WARNING HUBBELL CHANCE CENTIALIA MISSOURE uus 2008 as EEE CHANCE ADAPTERS BOLT CIRCLE ADAPTERS For torques up to 10 000 ft lb Thamar nd otra bro tonla tacto ea een a bi taped bcd To Dugg eat having a SY bele and ane har s won Co aps ager wah e x sme hs Te bolt cee FOR INSTALLING SS OR RR ANCHORS ese Deve require the appropriate Katy bar adapter sold separately Hoth cman with bo ut nd T apre SCR SETS Deve l CH ea T SS rese Tal COT Svar eve Toal 12 bales m TF of TID adapter and to 1 000 A when wo vr STANDARD Kelly bar adapter with 3 belt ide SEO FERED Tees i essa Dens FOR INSTALLING NO WRENCH ANCHOR MANUAL FOUNDATION TOOL Boel dengue om witht Chance prae acer ital Thin alls wy te stale ot ange Kalba dape having Has hajas SI EN LES HUBBELL CHANCE CENTRALIA MISSOURI 19 CHANCE CHANCETORQUE mnicarons Using the Chane Torque Inter you can instali
3. much reste smut of heat s produced by sach or jog ihan by the me Mator under loa ra ven sart o og molo is sale to chock he ppleston wan your local Bar silo or aloe Servos Canter Bernot bucae iese values ipera yur al Baldor ties or Baldor 24 Instataion amp Operation Section 3 Maintenance amp Troubleshooting WARNING UL Listed motors must only be serviced by UL Approved Authorized Baldor Service Centers if hese motors are to be returned 1o a hazardous amp r or explosive atmosphere General inspection Inspect he motor at regular intervals approximately every S00 hours of operation or every 3 onthe whichever occur fit Keep the malor clean andthe vetlaton openinge Gear Glowing shou be performed a paci n WARNING Do not touch electrical connections before you first ensure that power has been disconnected Electrical shock can cause serious or fatal injury Only qualified personnel should attempt the installation operation and maintenance ofthis equipment 1 Check hat the motor is clean Check hat he terior and exterior of the matar tree of dit ol rase watar Oly vapor papar pup tee Int at can scsi and Bock man 2 Use a Magner peace to ensure tat the Integrity ot e winding auton has been etae Rai da edat 3 c
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5. seer ied re reed tn hac aon Psa Vnd REA aa pem HUBBELL CHANCE CENTRALIA MISSOURI 15 SCREW ANCHOR EL CHANCE u DRIVE TOOL STRINGS For installing torques up to 10 000 1 Selecting the correct Kally Bar Adapter I key to Bulg a successful Drive Suing Flow these easy stops 1 men he oer th ger und cary menue he X and Y esos o ly br 2 Mach hap fhe Rly ar lh X od Y diana with aly br nage chart provided ag c She nendum Key ar saper muse equal or rer han de dc othe y ber A Note about Circes meter ting eter provided with aperitif the expected serie re imitatione Stk re la prede Me troy Chance nga Bok Crete Use for Torque up o S TF Grades bolts on STF Bot 3000011 15000 20000 2 1 rete Drive Strings for PISA Anchor SS Anchor or RR Anchor Installations Drive String Dog sey or gt HUBBELL CHANCE CENTRAL MSSOURI ne 2008 E us CHANCE TOUGH ONE Anchor Installing Tools For installing torques up to 15 000 ft lb Acomplete tool system consists of Katy bar adapta Torque indicator locking dog assem and dren smb For instructions lor selecting the proper Katy bar adaptar see page AAS TOUGH ONE Key Bar Adapter wih Dent Arm Pin Bot Ce Fly a ay Dimes 2 Bam Sue XT Y pi cde E 777 at ems esse sas
6. s TOUGH ONE Kaly bar adapter has Elo holes for balte cn a T it cr ce with Grade ut e cabro nd bnt Mechanica Torque Inder EES Rages Tadao IEA page wna on Chance Trg er TOUGH ONE Locking Dog Coast espe TOUGH ONE Leg Dog Auen Dog Replacement Kit tados all parts lens carting TOUGH ONE Inking Ang semi bur eve eng Jara 80004 1 darge hob T3 re eiie wi red lena Deren hen sio requie Sou page dA far S5 and pin when using the TOUGH ONE Drive Siring Spam CENTRALIA MISSOURI CHANCE 4 ANCHOR INSTALLING Too 2 BENT ARM PIN WITH COIL LOCK Use with STANDARD and TOUGH ONE Kelly bar adapters 55 RR and bumper post Installing tools Sad bumper pt anchor to anchor de tr Go Loker ein nde ORDERING INFORMATION oe oe S Sas d LEE re WARNING sas ean seer mm 2 zm mm
7. LE AS ASNO ARONA BOC IVE 702 DLONI E LES NAAA GEONVITSM MOGIVEr BALDOR RELIANCER Integral Horsepower AC Induction Motors Installation amp Operating Manual Aey cad th rn we he prey het respicis oma Table of Contents section 1 Genera Information e Overview m United Warranty E Safety Notes m Receung 12 Handing 12 Storage 13 Removal From Storage 4 ection 2 Installation amp Operation 2 Overview 21 Mounting 2 Algament 21 Dowsing amp Boling 22 Guarding 22 Power Connection 22 Condut Box 22 AC Power 22 Rotation 23 First Stat Up 2 Coupled Stan Up 190006 and Reposted Staris 2 section 3 Maintenance amp Troubleshooting EI General Inspection m amp Bearings Type of Grease m Relubrcston tale Relubrcston Procedure Char Suggested bearing and winding RTD setting gudenes Table ot Content I Table of Contents Section 1 General Information Overview important This manual contains general procedures that apply to Bader Moto products sure 1o read and Understand te Getty Notes i e manual Por your preisen do ot operaie A arna Stren casa Sno fe autos ament inet can cause cama Tis instruction manual ls
8. wala any Sel are ed tng terres fr Santar ie ih al Pie plange ii eas aint mie lores ique tral desin pa ul long with ato Srl ane omen ep redes cunc rien sari with metar a Stef mating cpm m i gar francs ISE ger omy alon Niper tq rera erties Entrant ong fad mr peg co trus nati any gan secus urit ani minimum war Caer tup woe ant ot putea sd ja peras bain n eg seal ig aant WASHDOWN APPLICATIONS EZ KLEEN and TRA KLEEN this for food ute For asi postion EZ EEN nd KLEN ect nat te rosa ae mg omn ita neo pit For paint a pen KLEEN sales ta proide smu tat intr pcia as tli y sag st hat ptt ap Ng essays an nn aly seed ents sl yen fct aH fond Grade the vot et meed or routne chang uber sieeve tor ease attain a nig ptor superior bor ed minare proper Grosso alt tor Wave Sel with pied soe pressure or reduced est generation and woar EZ KLEEN STANDARD FEATURES Suis cr tp eso Wt rh do al snes lis Staa s0 and iw sh and nes rre eei hanh day asp sod Fat fled H too ade yet rn 2 fasi tou m Dil and Pee Cog
9. wame shapa nd it a sd generates a ere one oid eta sal De er ng T spc wave ee a aa uals shat oig randy sg at ic conan ava I seal sig Ta naa aci pen amay nd ums tu eode cl Sra Lr Opio ipod sais contact poses ur nain le ation ses donans rao ndr puse wut malen sa Her seing perm Sie Luena sada state sd n TEAM mests Ht hod moda wh ast opting n ee ray s weed pag espro by F owa ber pola Na shed ange aque Sere Eun i wpe tat ei isn lts asa De vedo a ee Sth ens hrs comino mic d ease CONFIGURATION OPTIONS Tec design pt of e TEAR aa produet Ine pis me ity te alta ol our fm 101 to ma Han SSO tr Wehr ston eqs consacre f ule uy eis coupled asap aed ae an TEAR e Wis aie ede cuts cd od tea aes Oe TENE oat u amp tat lo he una bevr Sang qu ps te or ENA Sepe mu heer whol row hata leer dar ld aachen Puce Cours Inur aching esto that ae ey net ene ad pos oct St ds rar nd tons MAINTENANCE FREE DESIGN On average e gs genen dvr 304 non oque an compete sane Poms own shee res teas of uri TEAR re mn change wih GEA
10. tor proper termination clearance mechanical strength and electrical sure shipping materials and braces f used are removed tom motor shaft Manuet rotate he motor shaf to ensure hat rotates Replace at pansis and covera tnat were removed during alan Momentary apply power and check he recton cotton ot the motor shat moto rotation wrong be sure power of and change molor lead connections Very rotation recon Before you conve mot ana operan tout excessive vation or rae 10 Afer hour of aparaton power connect the load tothe motor sha Very guarda ara devesa ae tas matr property ventes Couple siart ode assumes a coupled siart up Ao hat he rune sart up rca was 1 Check the counting and ensure that al guards and protective devices are 2 Check tnat the s property aligned and nat binding 3 The frst coupled start up shouid win no pomer and very hat the load ia not Naming excesivo salon act e the hough coupling d e Kundaton Vibration Should b amp an acceptatie level Run for approximately 1 hour wih the driven equipment i an unloaded condon The equipment can now be loaded and operated speed mta Do not exceed the name piate atinge tor amperes for steady connues oa Ina and Repeated Suns Repeated staris andlar cf indueton motors generaly reduce me of the molor
11. Power Connection Motor and control wing overcad protecion isconnecs accessories and grounding shouid conduit atom tothe Natonal Code an local codes and paces Fyn leads must usd win wo fl wraps of eiecical grade noun tape or heat Shek Box For ease of making connections an oversize cond box provided rhe box be rotated increments Ally condu Bones are provided on some motor for accessories uch as pace hesters ez AC Power Connect te motor leads as shown on the connection located on the name plate or inside the over on conduit box Ba sure te folowing guidelines are met 1 AC power is within 10 of rated lage wit rated frequency See motor name plate for ratings aon tao quency D ina 2 AC power is within 5 of rated frequency wih rated voltage on 3 A combined variation votage and frequency of 210 sum ot absolute values o rated values vided ra fequancy variation doas nat exceed 25 ol rated ou Performance wit ese votage and frequency variations are shown in Figure 22 Figure 2 1 Accessory Connections Ons heater is installed in each end of motor ach A P2 es ote ww Tee termistor we nase n wag and ied n seres EAM Mere n gp ding RTDs inse windings pass PEE wi We is We Wo d Wa One ang Di eas FOE ae rn
12. mof expererco regular usage bang exposed io normaly hamid atmospheric conditons tl o vel usin d Daring or ut pares rom surrounding may contaminate ne bea aca alten may aba an cese aroun of me lending metor winding Aucoden cata shel should be constructed secure the motor during storage This s similar to an bar tha sos must De secured to tho wooden wih eg bal nal naled as export Banes are t low opaning and reclosing many tenes witout damage 1o shel Minimum ran of mator wining raton 5 Meg oh or me minimum which ever is rimum seated as mc kY T aru resistance ground n Mag and Example For IVA ated metor fm 21 48 meg SMO Fora IGOVAC rated motor Am Preparation tor Storage 1 Some motors have a shipping brace atached ta the shaft to prevent damage during raneporaton The shpon bres rouse must be removes and sired iot tu use The rice eat De t nod the Sat emi in place ne bearng betore the moor moved 2 Store in a dean dry protected warehouse where control maintained as folows Shock or ran must not exceed 2 ms maximum at 0 hertz 1o prevent the bearings from ti nt vation pade must be used Storage temperaturas of 10 C S to 49 C 120 F must bo maintained Relatie humidty must not exceed 60 4 Motor
13. Anchor Foundation Drive Heads and Mounting Components for Skid Steers and Backhoes A CHANCE CENTRALIA MISSOURI E AI AS OM I HUBBELL CHANCE CENTRALIA MISSOURI wa EE CHANCE STANDARD and HYBRID Anchor Installing Tools For installing torques up to 10 000 0 AcompletetoolsystamconsisteotKelybaradapter dictate that anchors be et more than ane rol length deep Torqueindicatorlockngdogassemblyanddrveend s share ger to ground deans are td assembly For Instructions for selecting Ihe proper Transmits Torque to Anchor Coro Convertible to Extension Use ha the anchor od seed be large enough in diameter u e nied wine mi ine papi XA aly er gt eer M 2 TC Y rrr uj Leg Dog epg sehr Gad a 1021593 ooo baal ab To Os anchor 1 000 Tovon anchors ois Standard PISA ander 000 1b Mi Strength PISA act ARR Dee ER rend ra on ts large bb Too On Date Wen ha Ton On anchors 00 8 b Standard Strength PISA an 000 ty Md Strength PISA and BOT bop th Garg PERG sacha
14. Cables should be kept lubricated with white lithium grease spray lubricant Reapply monthly or more frequently depending on usage Any wear points that have galvanizing worn off must be properly cleaned and spray gal vanizing applied to prevent damage Check acetron guides for excessive wearldamage Check motor drive shafts for corrosion damage apply grease Check guy wire connections and re tension as needed Check bolt lockout ensure tight connection too Lubricate nylatron sheaves winch bearings and winch drive chain periodically to ensure proper operation Check ouriggers and jack stands adjust as necessary Check fluid levels of gearboxes If low add gear lubricant as required See gearbox appendix for lubricant details Contact your supplier if replacement parts are required Unit should be in spected immediately if subject to any unusual stresses to check for damage 1 the local seis are too soft the trailer will not level properly Relocate the unit to firmer soils and Level 1f the trailer is parked on a hill the jacks will not be able to properly level the trailer as they are designed for minor grade changes Relocate the taller to ground for proper deploy Ifthe tower will not tlt The ini switch may not be properly engaged Check o se if the tower sections are nested enough to engage the lower limit switch see figure 20 If the switch is not engaged manually trip the limit switch
15. cien to a pre determined teris wich gm a hs pny e no cd dara ar ler The actora ro mount rtve Kaly ba adapter dae veran rong Say mi MECHANICAL TORQUE INDICATOR 63031340 For Installing torques up to 20 000 ft b No Shear pins to replace pu GU aad NOTE MechanicaiTorqusincientor ie recommended SHEAR PIN TORQUE LIMITER C3030044 For Installing torques up to 10 000 ft lb tection fo anchors and stating td dies whe ie aig ti Tip and bottom each assi hotes tapped S bo lo IIE nu E E One Cate f Sear Pina prox TUT One Bor of Shear Pa Appr 15 TE Bea Pin provides OEE arque HUBBELL CHANCE CENTRALIA MISSOURI ao EE CHANCE SOIL TEST PROBE Determine soll conditions without taking core samples the operiert determine the condition of the basi without cre glee Arad handle arque rnc i cdo up and sot ERE Een Bee Th length of the lt Prob Going hl nice paca mb maen Ente Desc o 20 FAB FR extension H3 SOIL CLASSIFICATION DATA Common _ oia Sa Cannon sonal Eure I Ex Es Ez alc au poe ad ak Ex Fr a EHH
16. direction should not exceed 20 angie from the shank ofthe eye olt or ining lug Excessive iting angles can cause damage To prevent equipment damage be sure tha the electrical service la not capable of delivering more Wah the maximum motor rated amps ited on the rang pte HI POT test high Potentia Insulation test must be performed follow the precautions and procedure in NEMA MGT and MG2 standards o avoid equipment damage Tf you have any questions ar are uncertain about any statement or procedure or yo requise ao passe contact your Baldar tia oan shored Baldo Senice Contr Each Baldor Elec Motor thoroughly testad at the tactory and caratuly packaged for shipment When au receive your moto ere tinge you eodd do medley 1 coran of he aie and repot any damage necia 1o the 2 Ver at he part number ot the motor you received ne same as the part number isted on your purchase The motor shoul ted using the Iting lugs ar eye bots provide Do not it tne motor and t driven load by the motor ing hardware The motor lifting hardware acequia fo Ming oniy the motor te lod ear pumpe compressor ar ar driven equipment rom the motor shaft betore iting the motor 1 Use the ug or aye bolts provided I he motor Never to It the motor and addtional molor bys merned The ls Eye ote provided are designed to Ift rl he Never I
17. ma ar e EFJ hir ar cla ad a epee area male a a Ba Tips pa es T Een E3 lt lt aan under p HUBBELL CHANCE CENTRALIA MISSOURI 2 CHANCE u EXPANDING amp TAMPING BAR Fees ranse en a no Based Son Sissi or working ods to sprerinately 000 fount hile Eee vas Alo Busting HUBBELL CHANCE CENTIALIA MISSOURE NE 2008 EE CHANCE Portable Anchor Installers for small foundations 2 500 ft Ib torque capacity hydraulic power drive Economical manual operation and portability for remote sites common anchor installations or most shaft driven guy anchors and angler crew foundations these compact drivers get arcas where large equipment cannot go ia impractical perator not need to zei the arque gener sted by anchor installation Countertorque tranamita through a torque bar from the drive head to the earth or other restraint This rees the operator for the tak guiding the anchor path Built in bypass valve output to 2 00 maximum two way pedal gives operator direct control over drive and reverse directions bosas wo TER and two 25 40 come with quick couplers forall connections rom power supply 1 fot conte to drive head Pivoting drive he
18. met te proton and heal bie i De factory ad ara Ser Mati Si srs cat rant at Semone inh toon med car The une of arar may coneroiea i poromance a reduce AA AAA 5 a a a 112322822 o fe ele fa len P C oe a ae ae ae ae TI ur ARABAR Bin THE TIGEAR 2 SEALING SYSTEM TIENS reducers are completely seed tom he ritenere reae Va an approved oi poten The ein otha per et a eat brent abe o sto Ina Ray Ire wich minimizes mal prese bt up TEA ct ona rio spec p male Landa i eeu on eee operation wn ected Sit aroun of cue a ray dolo win una eran ete hon lamparata Allow Ihe reducer to codi down to oom MOUNTING POSITIONS TEAR ters are spp wah high or Cling Mounted som muri ERST E ioe aon tse E UE d 87 EXTA ete 1 Not recommended du to ood input saa 2 Not recomended du to cidad nets The Sega atow perti Bot ete Notrcommended or S ace cused input The Motor Mounting Instructions Quill Style Reducers 1 Check the eds ace mounting tc and teron tor ha bars rd crier oca e ppd mom bolts psa win reduc
19. owed RODE Ore ting RTO elle Opost ive endplate REP leads ar bled RTDODE Note RTD may have 2 Reds Whte leads 2 Wnitet Rd Len ion amp Operation Figure 22 Typical Motor Performance VS Voltage Variations i ci Eso Full Load lm lu P i 3 LL i 7 E Ps P Voltage Variations 5 Rotation Al rae phase motors are reversible To reverse the direcion of disconnect and lock power any af the Pee ine leads for vos phase motor For sagi phase check ho comecton diagram to detemine mote le reverse and he connecten or Jead numbers 1o be intrchanged Not at single phase motors aro reverse Adjustable Frequency Power Inverters used supply adjustable frequency power to Induction motors Eee hase rd rasan far edge SUDA te eng duc Sinnen itae plocautone shout pe taken na design of hese ave to mis he mage ot hase volage spikes Cons the drive nruchar ar maximum sccepable maior lead eng end Proper grounding Instalaton amp Operation 23 First Time rina an lt caes mechanic raion d e maria 1 Make sure that the mechanical instalation s secure Al ats and nuts are tightened ete 2 t mator has been in storage or idle for some tene check winding Insulation integrity 3 al
20. packed wih grease Storage procedures rs he same es paragraph 55 e OL Mist Lubricated These bearings are protected for temporary storage by a corrosion into stored Tor greste than 3 monins or outdoor storages connected o the oll at system une in storage ins s not positie add ne amount of grease sted under Sander Conlon In Section 3 then rotate the tha 15 tunes hand Aber drains are y storage rain pluge removed Ta n mu be stored so nat he drain is at he lowest and automate T draine must parable 1 alow and rang al poris han tough he beangs around ha Shatt motor shouid be stored se vertical poston 7 Coat external machined suraces wah a rust preventing material acceptable produc or ns purpose Rus 392 Non Regreaseabie Motors Non regresatle motors with Do Not Lubricate on the nameplate shou have the motor shat rotated All Other Motor Types efor storage he folowing procedure must be performs 1 Remove te grease ran plug supped apposta the grease tng on he bottom of pro ubicatng the molor 2 The motor win regreasabie bearing must be greased as instructed in Section 3 of this manual 3 Replace he grease drain plug aer greasing The motor shaft must be rotated a minimum 15 imes after greasing Motor Shas are 1o be rotated at least 15 manualy every 3 mo
21. recommended Dow Coming Nola that Dow Coming DCAM grease does ot win grease pes Thorough clean bearing betore adding grease Special iow temperature grease I recommended Aeroshel 7 3 3 Relubricaion Interval Multiplier vse rape Some motor designa use diferent bearings on ach motor end This is normaly dead on e motor nameplate ints ease the larger bearing on the molor Dive endplate For best resur aniy use e grease foreach bearing sze note sarme tr bth Table 3 4 Bearings Sizes and Types arg DESEO rings Sha End sizs 1o be added These are the Large Frame Size s Weight of Grease To n Bearing oz Grams grams 005 DE Pr Note Not al bearing sizes are Isted For intermediate bearing sizes use the grease volume for tha next larger sis pet Maintenance amp Troubleshooting Caution To avoid damage to motor bearings grease must be kept free of dirt For an extremely di Environment comae your Baldar oram authorized Baldor Service Center far gt ditional information Relubrication Procedure Bo sue at the grease you are adding to the motor ls compatible weh the grease already Caution Caution a e motor Consul your Baidar astuto or an authorized serves center grease other tha te recommended iso be used Do not over lubricate motor With Gre
22. retract to fully nested 6 Watch cable on takeup drums of winch assembly Assure that cable lines do not cross or become entangled while lowering 7 Attach telescope lockout turnbuckle kit on sections A amp B ee figure 17 Tilting tower to horizontal 1 Remove section securing bolts from bottom of base section with crescent wrench 2 Hold down tilt switch in control box until tower is fully horizontal and full weight of tower is rubber cushion on tower base 3 Remove jackstands and retract ouriggers Replace all equipment in toolbox DO NOT FORGET ANY BOLTS OR WRENCHES 2 Remove guy wires and hardware Store guy wires and hardware in toolbox GROUNDING is recommended that the tower trailer and ground anchors be properly grounded for safe op eration Lack of proper grounding may cause damage o he unit and or injury to persons within close proximity of the unit Adjusting the Pull Down Cable Tension Warning This procedure can be dangerous if not performed properly Carefully read all steps priar to any action and call Air Way Technologies for guidance if necessary 1 Do not attempt to adjust any cabling while the tower is erected Ensure unitis in its verti cal nested position with lockout turnbuckle securely attached Using provided adjustable crescent wrenches locate the gear box cover and remove the two bois securing it to the motor mount plate 3 Lock out the bottom drum by using a crescent wrench
23. space hesters when presen are to be connected and energized whenever there la a Dossy arte storage ambient condone wil reach e dew Space hates are Note Remove motor tom containers when hesters are energized f necessa 3 Measure and record the resistance af me winding insulto delecti withstand evry 30 days ot Storage amp moto insulation resistance decreases below the minimum resistance contact your Baldor otee 5 Place new desiccant inside he vapor bag and re seal by taping closed Pace me shel over he motor and secure win bate oy operai and are at he fewest Bon lhe molo Vera mora must be tres nthe erica postion Storage must be maintained a tate step 2 Mano General Information 1 3 5 Motore wih ant ticlon bearings are to be greased at he tme of going into extended storage wth Ponodi service olov Motors maed Do Not Lubricate on the nameplate do not nsed 1o be greased before or during storage 5 Bal ard roler bearing ant iclon motor shats are to bo rotated manually every 3 months and eased avery marhe m accordance wth he Maintenance secten of manual Seve bearing ol ube motora are ans of o prior 1o shipment vel wah e Spaced lubricant ee Maintenance The sra shouldbe rotated monty by hand atleast 1010 15 rvcitions oo bearing surfaces 8 Provisions for a mist lucio These motors are
24. to prevent the keyed shaft from rotat ing Camion this can be difficult and dangerous if not locked out securely 4 After the drum shaft is locked out locate the chain connecting the wo sprockets on the end of the shafts Remove the chain by unbooking at the splice link see figure 18 At this time if the shaft is not locked out properly it will rotate and cause the cables to become tangled Do not allow the shalt to rotate uncontrollably 5 Slowly allow the shaft to rotate there is a slight amount of tension in the return cable Gee figure 19 Visual observation of a properly tensioned cable should show the springs slightly compressed 6 Once cable is tensioned properly re attach the chain ensuring the splice link s securely fixed At this point the drum shaft should be locked out 7 Remove the wrench used to lockout the drum and re itach the gear box cover plate Maintenance Guideline The following routine maintenance should be performed every 30 days or immediately after an extreme loading event Check drive and guy cables for fraying damage Cables should be inspected monthly or more frequently depending on tower usage It is recommended that the drive cables be replaced every three years sooner if premature wear occurs Check the tension in the cables The lifting and lowering cables should be taut Any adjustment to tension on any of the cables must be done when the tower is in its nested position
25. E 87 PORTABLE TOWER TRAILER Operations and Service Manual WARN NG READ AND UNDERSTAND MANUALS You are responsible for the safe deployment operation and maintenance of this equipment at all times DO NOT set this equipment near or around power lines or aircraft land ing areas Do Not attempt to erect tower in high winds storms or in the presence of lightning or soft soil conditions Always guy lower according 10 operation manual Do not over tighten guy wires Check guy tension after storms or high wind conditions Never attempt to move while erected or damaged CHECK EVERY 30 DAYS screw anchors guy wires and hardware jack post outriggers lift cables foundation grounding and corrosion Perform all scheduled mainte nance a timely basis and report all issues immediately to proper parties including AirWay Technologies 859 689 0223 www airway com towers are tested by manufacturer porto shipment Cal AiWay betore deviating vom the writen procedures provided manual an prior io making any changes 10 unt Any undumonzad mod atana 1o he potable tower wil void warantes Deploying the Tower Safely Deploying the tower is the most dangerous period during tho use of a tower Safety is the most important consideration during this period of time Please read and un derstand all aspects of tower deployment before attempting to deploy the tower Tower Design The portable tower is designed to
26. GER nos nde rao ray fom 5110303 Ma acetal pt ru and san nor cher ey tds a EAR Sad C ur ere colt la wt NEMA S and 140 pn apt Peale n gd ae Fact wi eod grate eich mr Stl frat mung poston ih uf te box BALDOR A a TIGEAR 2 REDUCERS DODGE TIGEAR 2 Helical Attachment A new double NEMA 56 C face and 140 C face helical gear attachment is now available for TIGEAR 2 reducers providing gear ratios from 75 1 to 300 The new helical attachment has a quill input coupling for quick and easy motor attachment It easily attaches to a TIGEAR 2 reducer with 56C quill and 140TC quill 3 piace coupled input Available with NEMA 56 Cface and 140 Cfece input and output Available in 4 1 and 5 1 ratios Factory filed with food grade synthetic lubricant Lubed for lite No breather Suitable for all mounting postions right out of the box Cast iron construction With the helical attachment customers now take advantage of all the TIGEARZ features with available ratios up to 300 1 Size 2 Size 1 TIGEAR 2 Helical Attachment en TIGEAR 2 Helical Attachment Sos ded cet un THEA Ana E ER BALDOR DODGE TIGEAR 2 Right Angle Quill C Face 3 Piece Coupled amp Separate Speed Reducers Mount
27. OUR NUMBER ONE CONCERN WITH THIS TOWER WHEN CONNECTING A POWER CABLE TO THE CONTROL BOX CABLE ENSURE THAT THE CABLE IS AT LEAST 123 124 FOR 220V SERVICE OR LARGER GAUGE WIRE AND NO LONGER THAN 25 A SMALL OR TOO LONG POWER CABLE WILL NOT ALLOW ELECTRIC MOTORS TO OPERATE PROPERLY PROVIDE A MINIMUM OF 20 POWER SERVICE TO ROTORS O THE UNIT FOR OPERATION 20 AMP FOR 220V OPERATION Allowable Loading The loading on the portable tower units must not exceed the following limita tions Failure to adhere to these requirements could result in malfunctioning of the unit and in extreme cases property damage and personnel injury All warranties are void if the tower loading limits are exceeded The maximum allowable loading for telescoping operation of the tower is 250 If any additional equipment is desired te tower must be analyzed with the extra load ing and said equipment must be installed after tower has been fully extended see Electrical Operating Instructions for further deal This tower unit has specifically been designed for only the appurtenance loading and wind speed specified in the tower drawing The tower must not be overloaded ELECTRIC OPERATING INSTRUCTIONS Check List Before moving Each outrigger must be locked in storage position Tower must be secured in place with tower pivot in full down position Connect safety turnbuckle tie down to tower see figure 1 Ensure the safety telescop
28. The unit may have tripped the circuit breaker Reset the main circuit breaker the control panel The power supply may not be connected properly or is insufficient Ensure the unit is plugged in and the source ol power is functioning properly Power supply must be con nected to the unit using a 12 3 12 4 for 220V or larger gauge wire and should not be longer than 25 The power supply must be able to produce 20 amp power service for 110V operation and 20 amp service for 220V operation There may be a cable failure Check o see that all cables intact and all have a slight amount of tension Any damaged or broken cables need to be replaced Contact AirWay Technologies for additional support on replacing cables JE t function cannot be restored with the above listed efforts contact AirWay Technolo gies for additional assistance Any changes made to the unit without approval from AirWay Technologies will vid the warranty on the unit Ifthe tower will not telescope The limi switch may not be properly engaged Check to se if the tower sections fully tied enough to engage limit switch located on the tower mount frame figure 21 1F the with is not engaged til the tower until the switch is engaged The pull down cable may be to tight and prevent the tower sections from telescoping the full length This will likely only occur when the tower is near fally deployed height If this is the case foll
29. ad yake connecta with ben arm ints square tabular torque bar which talescopestum ee Catalog No 03031032 Fee Duty installer requires 1550 at 8 gpm low ate to deliver 2 500 lb maximum torque Catalog No 03031244 Heavy Duty Installer require 1 900 pel at 8 gpm flow rate to deliver 2 500 ft lb maximum torque HUBBELL CHANCE CENTRALIA MISSOURI 2 Sy CHANCE as 2 500 ft Ib Portable Anchor Installers MediumDuty CatalogNo C3031032 Heavy Duty Catalog No C3031244 Med gear ane Sng Cs Gara Includes ad toms below Each Rem aso may beor above ncudos sl Roma blow ach em leo may be Red sparso number erred by sparta mumbar parte Costa are SOS Cas Vane METI Haase eck Two 50 partie Foss OUTTA Tac cosa Dave Hand EXE E13 E EXIIT Tee 120 ee pan user Sar Tue Opt aie T squares Keres ups er Mgr eer rata marum ROL ad age dtr i ire al Nat deme an at orange 7 comete am interchangeable Anchor Drive Tools See page 8 for details on tools to drive specific anchor types Naa na S bot arela vo may connate deel 1 Ar mt Cat NG er Optional Hydraulic Power Unit Catalog No 03031201 dnl drive aan nt 24 EE CHANCE Anchor Fo
30. ase Outlet Plug 1 Wh he motor stopped ean all grease tings with a c 2 Remove grease plug Quer brcaing can cause exc End bearing tlie 37 Add he recommended amount ol grease 22 Operate me moror 19 mutes win grease pig removed Thi resse to pure 5 grease ouiet pug Grease Provisions Note Oniy a Baldor authorized and UL or CSA certified service center can disassemb listed explosion proof motor to maintain irs ULCSA listing 1 Disassemele ma moror 2 Ad recommended amount ot grease 1o bearing bearing Bearing should be about 1 3 ito grease and autoare Sing caray shed aba sae thls may cause premature bearing ve bearing temperatures premature lubrication breakdown wucsa Sample Relubricstion Determination Assume NEMA 2867 EC 180 1750 RPM motor rin an exhaust fan in an ment temperature of AS C and he atmosphere a moderately 1 Tati 3 1 ist 9500 hours fr standard condition 2 Table 3 2 ists seventy of service as Severe 3 Table 3 4 shows or 39 teaspoon of grease i to be added Noe Smaller bearings in size category may require reduced amounts of grease Mantanance amp Troubieshootng 3 Table 5 Troubleshooting Chart Jas single phasing athe sate FORE SOS Powe VETUS Ecne a TEE OVE ESS NEST Compare RCUS GE measures
31. carry a headload that is heavier than normal how ever it can be overloaded Consul the load limits in this operation manual on page 4 tobe sure you do not overload Wind plays a large factor in the safety of deploy ment Ensure that the wind speed is not in excess of 10 mph before and during de ployment Site Conditions Proper location of tho tower trailer on site is the next important consideration for a safe tower deployment The terrain on which the tower is to be deployed must be as level as possible free from wel areas and overhead obstructions such as trees and power ines The total area size for the trailer with outriggers extended is approxi mately 30 feet by 30 feet If you are going to guy the tower the clear area should be 150 feet by 150 feet Avoid Tower Stress Tho tower is designed to be able to stand up a maximum amount of weight as called for in he engineering specifications on page 4 DO NOT exceed recommended weight limits for any reason DO NOT CLIMB TOWER WITHOUT PROPER SAFETY EQUIPMENT Tower shall be fully guyed with the base section locked out prior to any climbing and lockout as sembles must be installed as the uni is climbed See operating instructions for proper deployment of the unit Safety Equipment Tho use of proper personnel safety equipment is essential while deploying the tower Tho use of safety climbing gear safety glasses safety shoes gloves and hard hats is always recommended MAKE SAFETY Y
32. e lockout tumbuckle is tached sce figure 2 Check cable for slack Should have a slight amount Attach safety chain to tow vehicle see figure 3 Hook up trailer lighis and brakes see figure 4 Check tower for any visible loose bolts or unsecured doors on the control box or Before erecting tower 1 Check all the tower cables or frayed arcas or where the cable might show excessive DO NOT use tower with frayed cables 2 Check for overhead obstuctions tres highline wires ete 3 Check the local conditions and weather forecast for impending high winds DO NOT erect the tower during periods with winds in excess of 10 mph 4 Check sail conditions under the jackstands where the ground pads wi Setup Procedure 1 Remove jackstands and pads from trailer 2 Atachjacksands to outrigger see figure 5 3 Extend outrigger o fully locked position and lower until contact is made with the round see figure 6 S Level trailer to horizontal plane by lowering the jackstands as needed using leveling guides supplied in the toolbox 5 Disconnect and remove safety turnbuckle tie down on tower sectonfower mount frame see figure 7 Tilting the tower vertical 1 Install and run any coax to the tower sections 2 Connect control box to power supply 1f 110V service is being supplied the box labe 220V need not be utilized and the power cord canbe plugged in directly to the 1107 cable see figure 8 I 220V service i
33. e use of automatic rest devices Itt hazardous o personnel or equipment Be sure the load is property coupled to the motor shaft before applying power The shaft key must be tuli captive by he load device Improper coupling can cause arm personnel ot equipment th load decouples rom the shat during Operation Use proper care and procedures that are sae during handing iting installing operating and maintaining operations improper metnods may cause musca strain or oiner harn when the motor has slightly cooled down To prevent be designed ina automatic staring ofthe motor is ot possible when the thermostat rests utomatie restarting of equipment can be Mano General Safety Notice Continued WARNING WARNING WARNING WARNING WARNING WARNING Caution Caution Caution Caution Caution Caution Caution Beceling tanding Caution UL Listed motors must only be serviced by UL Approved Authorized Baldor Service Centers If hese motora are to be returned to hazardous andor explosive atmosphere Pacemaker danger Magnetic and electromagnetic fields in the vicinity of current carrying Carrying conductors and permanent magnet motora can result resultin serious health hazard to persons carae pacemakers metal implants and hearing aide avoid isk say rom he area surrounding a permanent magnet motor B
34. en disconnected Electrical shock can cause serious or fatal injury Only qualified personnel should attempt the Installation operation and maintenance ofthis equipment Disconnect al electrical power trom the motor windings and accessory devices before issssembiy ofthe motor Electrical shock ean cause serous or tal ur Be sure the system e propery grounded before wer Do not apply AC power before You enaure at al grounding have bee followed Electrical shock cas serous or tatal injury National Electrical Code and Local codes must be carey followed Avoid extended exposure to machinery with high noise levels Be sure to wear ear protective devices to reduce harmful to your hearing Surface temperatures of motor enclosures may reach temperatures which can cause discomfort rinjury to personnel accidental coming into contact wih hot surfaces When Installing how be provided py tne use to protect accidental contact wi ot lure to observe this precaution could resul in This equipment may be connected other mac rotating parts or parts that are dien by tis equipment Improper use can cause serious or fatal injury Only qualied personnel should sttempi to Install operate or maintain this equipment Do not by pass or disable protective devices or safety guarde Safety features are designed to prevent damage personel r equipment these des can on provide precio ey remain operative Avoid tn
35. enance amp Troubleshooting ed bearing and winding RTD setting quide Mos arg rame AC motors win tor ara designed to operate below a Class BOS temperature ia at rated cad and are but wth a Claes weg austen spem on hs lw temperature nse ATD Resistance Temperature Detector seringe or Class shouid be Used as a slang point Some meter wen Sena factor have Case E temperate ree folowing tatis show the suggested alarm and ip stings for RTD Proper bearing and wid WD alarm ana semings sould be seated based on these tables olas canvas speci ior applications ifie van load ound to operate well below te al temperature stings under normal conditions he lam and we setings may ba reduced so mat an abnormi machine load willbe ete The temperature us are based on the instalation of he winding RTDs imbedded a ne winding as pected by NEMA ADS shuld oe ssl ey are m contaci win tne ouie race on Da trol bearings c contaci min he sleeve shal Winding RTOs Temperature Limit I C AO Maximum Ambient FIER Gass F Temp Amea mr a Bearing Greases ht may te subite tht re wih Ple EM anda ubican sans See he motor nameplate tor replacement grease ecommendaton Cota Badorapp caton engneering spec
36. er tr Do nat ona e ana campo ear nt wi theo tenga at rer upto ym renal ul ore nay fo wane tordue Sock ne matar shan motor shat haya motor Cae mourning suae fr ict bars chaos end proper Sn Be eure to etal he speed gastat between e mot and st ey nd were motor nt pace ig the moter teran fl seats m rue motor aso Wie molor be tad rica eof Seated etude ring e wih age meta se ba mounted oro te rece Tread Hideo any 2 appa hole Do mater ace at are 180 apart as awn in Figure amp Alig te recat key and ino hay and Oe end tu wt he Trug haan the redi th mot to ice maling ure he cor lanon ily noala in motor ac and gio the motor bots othe vane shown Blow ao MOTOR MOUNTING INSTRUCTIONS Separate Style Reducer with 3 Plece Coupling Motor Adapter ita Spee able ping Jf Potion he reducer vray wih ne put at acing up 2 tal dca half ating wih ay sa al Pah y hb e ue wh ed f ha oe nut shat ard ta e eter ntl supped O o between a reducer and 4 alal Adapter uning tne supplied hardware Saal coner sement Pace motor hao o estrone int me oy rio mater aha Stake in place wit s s acta between ha motor and motar doer ta
37. etors performing any motor maintenance procedure be sure that the equipment connected to the motor shart cannot cause shan rotation he loed can cause shat rotation disconnect the oad rom ine motor shaft before maintenance is performed Unexpected mechanics rotation of the motor paris cause Injury motor damage Use ULICSA listed explosion roof motors In the presence of lammable or combustible vapors or dust Motors that are to be used in tenete andlor explosive simospheres must display the UL label onne nameplate long wih CSA Specie service conditons for ese melor Setined in NEPA 70 NEC Article 50 Guards must be installed or rotating parts such as couplings pulleys external fans and unused Shaft extensione shouid be permanentiy guarded to prevent deciden contact by personnel Accidental contact wth body part or clothing can cause serious Tta To prevent premature equipment fallure or damage only qualified maintenance personnel should perform maintenance Do not over Iubricate motor as this may cause premature bearing failure Do not over tension belts Excess tension may damage the motor or driven equipment Do not it the motor and ts driven load by the motor ing hardware The moto ining hardware la adequate for iting only the motor Disconnect the load gears pumps compressors or other Meye bolts are used for iting a motor be sure they are securely tightened The iting
38. f the matar by Pe mator sha or Pe hood of a WP motor 2 To avid condensation inside he do not unpack unt the mator has reached room temperature Room temperie athe mace af on wn be tat packing proves fom tamporaure changes during Tanaporiabn 3 When iting a WP Weather root Typs 2 motor do not it ne meter by seri ig lugs to oles on ope the cooling hood Tete ar o be used fer hood ramova oni shouid be sed to Ifthe malar by the cast fing located on he motor Information waco 4 ime motor must be mounted to a plate wth the driven equipment such as pump compressor ete may not oe posetie lo Rie mel ne Fors cao De Sheid be Ied Dy a sin aur the mounting base The entr canbe d as an assembly fr atan Op nat Ift he assembly using ne motor ups or eye bols provided Lugs or ere bolts ae designed to flanes w h coupings dations atacrens adeonal ings or oiner means must be usd o proven pang In any et ne nad must be secura before nd Vw elas a wt nore aaa acini estore sings e omer means must be used to prevent pp I even the Id must be secure toe hg Storage requrements or motors and generatore Pat wi not be paced in service for at least sx months rom dat of shipment Improper motar storage wil rest serousy reduced rellabilty and ale electric motor
39. hat driven equipment is not started tum of losk oa cd SR b body uy or stre period betore aparaton d be dae Ta areal Wai gt Bonen oe rope oo purged help tei ing teles pao The uea cait mega e sart up paga by e ohne and sort stan New reducere Sette aded ee daring rt ow dp of cy rar O O 2 nora ic a eps Doo at RE Dull bore pre bio wih spec ls no rev mounting bena wt washers in a plasie beg piter eos o ma pow sped man Iv alow educar ou hy upped at aj oen cpa ow speed i tage pasket gepa sye ipa nnd tay tapea ear 3 Output tey tape io ott ow sped shat ves Notow educar SARA ty upped eg Motor adaptar ts Meee coupled es coping or coun ma 3 2 meg hare a mot meng ote wth ck washers last bag Foor mouring ange sot rese o pedo maintenance However gend oma cnn os ae Sesto pou ereat vorta Snes B dar ood wih an and ise ps ent regure hy rp nt ured a concn LUBRICATION OIL FILL LEVELS reduces tasty led wih ast runt hie emnes cos preparation tine gres ee cad emai on
40. iai or thor cacaos Malnenance amp Troubieshootng 3 5 36 Maintenance amp Troubleshooting 400 0209 BALDOR ELECTRIC COMPANY World Headquarter PO Box 2400 Fort Smith 72901 2400 479 646 4711 Fax 479 648 5792 www baldor com 2009 Baldor Electre Company lint reserved Printed in USA 2 TEER 2 REDUCES I D TIGEAR 2 Sp ucen ENGINEERING THAT RAISES THE BAR pee DEE ls he only colt sets con he wer speed aras cli sp telo at can acta ne or tl cot of 1 sis oe carter rn 15 DAZ has a 30 ts o ata ouput ug Lob and because of he ct ore aci can two ee au equates c pi ra elects or oast rm an TIGEAR 2 Orenares Errecnivey Wim No Pressure Vent No Compnession CHAMBER The DODGE GEAR tr a totaly cas a ey ed et hat aly rs oe sv nt o ead rata cl nga aprisa gow pam mate oa paramen lr nate rana loe ay ec 4 tr 2 he ol som ar u GAP TEHTY ed big sp A cortina SAA e tar fe you ion nd antag peris hat is iso Coron HNBR Wave SUL Forge irs radere ar GI maui has been ver inte aber aloud oca hol angi aac tsa range Overal provide six Deva of nuri stander tla Sica Wave Sou Dese Tha
41. ing Operation and Maintenance Instructions Sizes 13 47 ete uct mt be raad Borah bel ing ping in roc APPLICATION INFORMATION selection seco of re he reducer has teen pope ict betore puting te produc tose Tiger peu dead operate win he folowing The cup temperature can be soporte by measurement ger camo owe TOU end o e reduce motor Where abit wots cre 100 cr shouid be cg i Seitan ears ot reat ambit cotton Tre uee e reduce eget To nat hores mechanical shown ul pond EB REM Bator ci e au Wio Sie hec eite o corem ats ing arate it ba not edis dosed ioa do Sev acr om can ound yer Engineering clogs nor eaen oraa pte a dur EX Ur wasn Bee o Da pesi tangar pst prp rem asien wc my ret rope are d ode itn Bst ec rende ones dco stt ient pci do toy sat arto dar preg vests Pre paren erste Sty cor rc e maybe eae mat ode iod eva nd arr role ya ce Compan ae e pny Ble Eee enous tnd a oct equipment st e edad stamet etc wh aaa in Ian td onan aano e slm nie Ecol hac im prune may eva hae ce mun bt an ter aro he et bpd bearer at INITIAL START UP WARNING To ensure t
42. it ve air hallow pour EZ KLEEN ACCESSORIES Stiles sl Sa Bore busting Stiles GAP TNT o vate EZ tata ban Me BT LIRA KLEEN STANDARD FEATURES Premium 318 aie t housings lain sald alot ste tales Sell and alow pat shaft nd ies dure Tepic fo dy xt sae Fan fled H od grade pue ca 2 nodu Corin input and how output configurations sas LIB Bad le colat oa acie ns 17 28 and 30 ULTRA KLEEN ACCESSORIES Stat Bos bushings Stiles stool bri s vate See al btn bee Ut Suisse pa aga GRIP TIGHT TAPERED BUSHING SYSTEM Loco Sr The GRP TIGHT ped tushing ptm i RENE cog thse pve tbe fc erg eden of DODGE IMPERIAL reg my stalim and uno rot omn ien Tur or fane t gir eg lata a loding nu a pose means ea ramo Sur Te elas tapered bei lw naunirg in soma fh plases on almost ke shaft Die af eed tat om comply ogg ose Ormons When al in pis tapered sins cn be wot vt eps Sans ps ramal sore edlem det dere Wh banner dit Room Ornona Accessones trader Papin pat sh it spacia paint options er epica Low amparans keaton Tapes tushing it ate it Staging it low ouput eere TIGEAR 2 HELICAL ATTACHMENT Modi NENA S nd 140 Cc hc gear staat TI
43. nd stop let tower down slightly and start again Ir probleme continue check for abstractions Call AirWay Technologie if issues persis 5 With the tower fully extended install the two safety lock out belts in base section see fig ure 14 To do his you must climb up to the top of the base section Climbing rungs on the hase section are provided to accomplish this Proper climbing safety equipment is required DO NOT CLIMB ABOVE BASE SECTION OF TOWER FOR ANY REASON WITHOUT LOCKOUT ASSEMBLIES ATTACHED 6 To properly guy the tower see guying drawing for details Locking the tower 1 Ensure the safety lockout bolts are in place and local wind conditions are calm less than 10 mph 2 One section at a time climb up to the top of the section and place the lockout assembly each of the three section legs ensuring the lockout angle bracket is resting underneath the leg of the next section sce figure 15 On the smaller sections may he easier to lo the lockout bracket at the top of the section inverted see figure 16 Bolts must be snug tighe 3 Repent 2 for each section 4 Use appropriate safety climbing equipment at times 1 Climb to the top of the tower 2 Remove the section lockout assembly Climb down one section 3 Repent step 2 until you are at the base section 22 Remove base section lock out bolts from op of base section 5 Hold down the erection switch in control box and tower will
44. nge AR he ung kaywa and motor key then de e mor ha el coping a he mete lop ar tera Tier he bot Loc sgh th acces hole that the fasse Doi Ni contac ih e cg erent any rec Sereni and coping ad ion he Ser on tha hao e coping contact Customer Oder Engen group at ao 204 5700 war qus INSTALLATION STUDS NOT SUPPLIED moton ser screw ACCESS HOLE MOTOR LIMITED WARRANTY aa Be Submit company wii iaa oe tee years tom he da marc eher occurs mat The ala proin De ca Ba mana Te waranty coe Bros replacement o epi only and exces or pner sown removal an raton Te Tamma ana Contor oer re NOTE Serie and repal Dodge atar sere shop Catt Bar Corey Power Sate caer a vr BALDOR For DODGE TIGEAR 2 Reducers Tie DODGE HEAR reducer i factory Hed wih shee ben whch los coal te normaly eid o pd o eder Ind vice The bin igh H food odo ican che for poor When cat are prpaty account fermal Tena a des dd ict ets opera impor age GPF a GS E No ale ne rodas tng wear ad hal dote
45. not intended to Include a comprehensive listing of all details for all procedures required for Installation operation and maintenance This manua describes general eines that apply to most ofthe motor products shipped by Baldor you have question Sout procedat or are untar about ey deta Do at Proceed Pesse contact your Baldor distrbufor for more Information or clarification Before you istas operate or perform maintenance become familar wih the folowing REMA Pubicaton M 2 Sale Standard er Constuction and gude 9 or Seton tat and Use cf Bere Motors and Generator Escrca Loe codes and Practices Limited Warranty run bar comisupporeany_ standard sp Safety Notice This contain high voltage Electrical shock can cause serious or fatal injury Only aut WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING persone should attempt estalaton operation and maptananca equipment sure mat you are completely amari publcaten MO 2 safely standards for constuction and ade for nalen uae 1 eicit lor and genos Natonal Cage Real codes and graces Unete instalation ar can cause conatone tat edo serious ofa nun personnel ha tempt ne operation and maintenance ahs equipment Do not touch electrical connections before you first ensure that power has be
46. nths and additonal grease sd every nine Secon 3 1o sach bearing 6 Bearings are to be greased he ine of removal ram Storage Removal From Storage 1 Remove ali packing materia 2 fun strage The Haddon reastas must ot be ese an OR fon me ull ead Sori winan a mar wi cad rene m s N De 3 Represoo he bearings as instructed in Section 3 of this manual 4 Relnstal the original shipping brace If motors to be moved This will hold the shaft miy against he and prevent damage auring movement Section 2 Installation amp Operation Overview Caution Mounting Caution TEE mene ics eee ie ner Ei ter a ean oe ap eine Fea Tamatan a Pa Onde tie rin in apn etree aon ey 2 Taye vn yet non ato pati spe c M are een nie Errore ere Fer et Dengan noon itt pn Bere Br aen otg e net rg rar me poe a Teams ran ere ts MUN Pee array inna td fl gato ona rai suena aci ree fhe D EI MM Tis te sen etme ey nr i HE ee piros PE cpt gm Core seed ronda ta ec Sere Dt ere ES 2 Gey Ame M gt Fita EREY uc mutts Mr ete Er a S
47. onnectors ta be sure that they are tight amp Bearings Bearing presse wl besin abaty overtime not suddenly The biting off grease over me depende primary on he pe ot grease the sio ol he bearing he speed wich he bean operates 1e Severty o ne operating conditons Good resule can be dad ihe along recommendation aed in your maintenan program A high grade or ralar bearing grease should be used Recommended grease for standard ario Plyrex EM Mobi Do not mix greases unless Compal hasbeen hace Pata Hyon Pan 2 Penzol 2 Lube and Cheon SRI Type otar Relubrication Intervals Recommended reubrcaton intervals are shown in Table 3 1 important to realize hat ha recommended meras of Table 3 1 are based on average use Reter to additional information contained in Tables 3 2 3 3 and 34 Table 3 1 Relubrieat NEMA EC Frame Size ALIUS Relbreston intervals are fr bal bearings For vericaly mounted motore and rater Bearings dido the reubicaton terval by 2 For motors operating at speeds greater than 3600 RPM contact Baldor for relubricaton recommendations Maintenance amp Toubeshootng 3 1 able 22 Service Conditions TY aT Sere ROT FET OY TTT TERETE of Operation Contamination SOA AS GL ESTO FER 27 Special high temperature grease
48. ow the written procedure for adjusting the pulldown cable listed on page 49 of this manual The unit may have tripped the circuit breaker Reset the main circuit breaker on the contral panel If the problem persists check for obstructions when the tower is moving Additional White lithium grease spray may be required The power supply may not be connected property or is insufficient Ensure the unit is plugged in and th source of power is functioning properly Power supply must be con nected o the unit using a 12 3 12 4 for 220V or larger gauge wire and should not be longer han 25 The power supply must be able to produce 20 amp power service for 110V operation and 20 amp service for 220V operation There may be a cable failure Check to see that all cables are intact and all have a slight amount of tension Any damaged o broken cables need o be replaced Contact AitWay Technologies for additional support on replacing cables 1f telescope function cannot be restored with the above listed efforts contact AirWay Tech nologies or additional assistance Any changes made to the unit without approval from AirWay Technologies will void the warranty on the unit
49. pal ace page a Speed ve low BOG ETE ann T sg O s epe O hem ne Wm jam eos means uo fur Te HUBBELL CHANCE CENTRALIA MISSOURI sson vore a Aura oim nuroop su nam uogeuuo rond ry a 033L 01ZESE 093 ZHO9 Hd l NdHSZZ L dHS L jexoed AINVITY aor iva SAV JO H38IN3 V aoc iva pr men SSS HOA AN DHE SOA DINO pr GUT TEE 30E SOTE HET IT SOR BAIS O0 XY 0007 ELS NER ETE SAISS aT XO O IVAN oi SETS IT 1590 YANO YOI WAV eT TT oT SE X 2691 100 TANIS 99 INGNOTTDSYD aT THT TREY 3991 KOR HONGO IT TOOT TET LR OIE yar TOT GAA ran SEED HOA HE PM
50. s kel Oher scart Mabi SHC ee ba ms tol be weh he acy Low Temperature Applications For operating ambien temperature ranger ei from TOF Fie 30 asia lubricant time of reducer oder e men The bw temperature brant has ol of he high features of ha standard temperature icon but has been modified E Application EE oe mms man Approximate Oil Volumes es 7 7 E E nea Fa BI IB B 0 Era EE T pus v pus Y D Xr EE Y qus D 22 x x 7 eR o Tease FE BL 1 ime 1 me mam IB EN qe wel fe EE 1 que 1 a fima i i ina Ss e in Tine a jr a Del BALDOR
51. s being supplied connect the 220 supply to the 220 male plug and connect the HOY male plug to the 220V female plug sce figure 9 3 Power supply should be capable n providing 110 20 amp power if 220V 20 amp power amp Cond sed to power the unit should be no smaller than 12 3 cable no longer than 23 1 110V For 220V service cord used should be 12 4 rated for 20 amp service no longer than 5 Hold tilt switch in control box to up position until tower is completely vertical and comes Into contact with securing tabs see figure 10 6 Watch for any overhead obstructions while tilting tower Do not force tower 1f motor ap pears to bind let lower down and check for obstructions 7 With tower vertical bolt tower securing brackets o base tabs using supplied bolts and eres cent wrench provided in tool box see figure 11 X Sce troubleshooting guide on page 12 if problems arise gt Extending the tower 1 Disconnect and remove telescope lockout kit between sections A amp B see figure 12 2 Atach guying hardware to tower sections at appropriate positions see figure 13 See uying drawing for details 3 Spray the guides with supplied white lithium grease lubricant 3 Hold erect switch to up position in control box until tower is extended to desired height Limit switches will prevent tower from overextending but watch tobe sure limit switches funcion property If tower appears to bi
52. taa oyo at Instalaton amp Operation 24 Doweling amp Botting Ater props algnment ls ver dowel pins should be inserted trough the motor feet irto the Dolo The wa ra mola postion should motor removal e ease WARNING Guardin Baldor matara are designed tor 1 dowei holes in diagonally apposte motor tast in the location provided Dr corresponding holes in the foundaton Ream at holes Install proper tag dowels Mounting bats must be tightened to prevent changes in agrement Use a fat washer and lack washer under ach or bol head na motor eet secur or bola may be Guards must be installed for rotating parts such as couplings pulleys external fans and unused Shaft extensions should be permanenti guarded to prevent accidental contact by personnel Accidental contact wth body parts or lahing can eause serious or Tata ity Guards must be Installed tor rotating parts such as couplings puleys extemal fans and unused sat Thi parieuary impatient where ine have surface ss keya lay ays or sat sereme Some sanstacny metode a 17 Covering the machine and associated rotating pars win scu or decorative pars of he drven 2 Provo cover rotating parts Covers should be sufidenty rigid to malntaln adequate normal sendos
53. undation Drive Heads Vehicle Mounted Hydraulic Powered 3 800 6 000 amp 11 500 t Ib Torque Ratings Specialy uted fr verti installations of screw type preg ere ee a Ta rv head comer in two range The de SSE aa pere ond earings no ed dor output housing and bringe Sean Een Skid Steer Utility Plate Bail and Jib Components To order refer to information below and on next page Specify one each Drive Head Utility Plate Ball amp Jib Assembly and Kelly Bar Adapter 3 500 and 6 000 ft lb maximum torque For Bobcat Skid Steors ONLY E Deere OE Ug Pes a Ra re For Skid Steers other than Bobcat eld welding to ut plates on skid steers Canoas 22004 Ba 2b sent ty IE Uy Pa Backhoe Mounting Components To ode spect component in Typ eal Teo Siring Assombles on next page aon abt aad ntu qu farts Ec HT er eme ll xi em IET TIE RR Typical BackhoeTool Strings CHANCE u For SSE and S5150 1 Square Seas Anchor Sher organ For S5175 Square Series Anchors Anchor Foundation Drive Heads nen a
54. wth nameplate rang Reduce load or replace wih mator of greater capacity Sek TEN aT a aso EU to sito and correct te problem COD ATE TTT propery across cooing tns Estaca mote Clean motor PTT TET ual and correc probem TSK TOAST ana DENTES TONER TH BTS we ge TRE pa STS pan Salar wT AT TEE PHASES TET ESA DENSAS mproperconmecton gram SIGH SAT aT STE PESE al arson pope PONTO Excessms GaSe ETE T and Gearing COTE grease unti cavity led Mes FST AGH TG pare Lode STE TT EATS ETS STE YO Baldor Serres FEET OT CENTET Lad ST an Tore STE HOTS entiation openings Crack Clean ventlaton openings 25 34 Maint
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