Operators Manual
Contents
1. A msz opt Halton Go arrene Mirus oa ane aro i Servia Mirus TROUBLE SHOOTING GUIDE INOPERATIVE Exhaust fan and UVC lamp wil not funtion Control Panel Mos NOA Fa ao PROBLEM CAUSE Field Wiring or Breaker SOLUTION Verity field witing for proper Check fuse at control panel Fan on but no UVC lampe Control Panel Mos NOA Foo UV door open Pressure switch malfunction Gone door I Check ai tuba tor blockage I Replace pressure switch V necessary Pawar off within tan seconds Control Panel Mos No Foo Nosi tow Panel not reading ai flow Beton Fur SRA DEM U are Tar Washes on and Control Panel Mos lamo Faire 00 00 UV lamp failure or lamp ballast aloe Roplace flod cassett witha Replace ballast if defective capa a wash ro amp Save Mirus EXHAUST FIRE DAMPER ASSEMBLY REMONE GREASE ALTERS 2 UNRAVEL ES CAILEATCUPIA FEED LOOSE END OF GAME THROUGH EYEBOLT AT CUP PA THEN BACK THROUGH EYOU AT CUP 4 HOLD FRE DAMPER IMAM OPEN POSITION TOATIACH UNK AF PORT DI FORFRA ALSTMENT OF FIRE DAMPER TO ASSURE MAXIMIIM OPEN POSTOW EEE BOLTS AT GLPS AI AND 0 TO TAMTEN FOR SLACK PERLER pako m gg jem 2 Halton caper a et W Go arrene Mirus HALTON LIMITED WARRANTY Hatton Manufacturer Warrants only to its2. Terminal numbers to be assigned Dry contacta wi cocalopen on canain alarma can be provided to send signal to remote monitoring system ge oe H Halton are Srca Mist FRONT PANEL APPREANCE There aro two indicator lights located at the top of the panel Green light System OK indicates when system is in normal operating mode and no alarms are occuring Red light Alarm indicates when there is a failure appearing in the system TD 200 Siemens display tet display shows text messages displayed in two rows systom status Soft touch buttons on the displayi square shape located bellow messaging display Wash time button to sat the time for washing cyci second button from left UV Hours display to show fourth button from let Total to display the total number of hours of UV operation Clean to display the number of hours of operation since last UV cleaning Maintenance If UV Lamp failure is detected Alarm rod light blinks every 0 5 sec Total Time Since Last Cleaning reaches 1600 hours or Total Hours Of Operation teaches 10 000 hours Alarm red ight inks opt Halton re i Servia Mo OPERATING MODES SEOUENCE OF OPERATION OFF MODE Te ui spay ESE DONE SETE Trop we of ee bgt System OK 1 Sass can bo could sin appropriate kos RUN MODE Put selector switch RUN WASH in RUN position The unit displays FAN ON UV OW Exhaust fan is on Make up air fan is on 120V sent to UV lights co
3. an additional surface fire protection system is typically required in tha event of a fire the surface fre protection system would normally activate and discharge before high temperatures would close the fire damper supplied All gas and or some electric cooking equipment must also be provided with a fuel shutoff device when the surface fre protection system is activated Duct and plenum protection is required an Capture RayM hoods Consult local authorities CROSS SECTION OF CAPTURE RAY WATER WASH HOOD onem i Te A M gamo oer FOTE Halton I Ses arrene Mist MAINTENANCE AND CARE INSTRUCTIONS WARNING Unauthorized access or tampering will result in serious eye damage CAUTION Access and service is by a Halton Factory authorized personnel only You have purchased the finest kitchen ventilation equipment available anywhere Like any fine pieca of equipment it should bo given regular care and maintenance NOTE It is crucial that a Preventative Maintenance Program is contracted and performed by a Halton Factory Authorized Trained Service Agency only Your Halton dealer is well qualified to co ordinate this service Periodic inspections ara recommended to check the operation When corresponding with the factory or your equipment dealer regarding service issues or replacement pars be sure to rafer to the unit by the correct model number including perfix and suffix letters and numbers and serial numbe
4. direct purchasers and to no others that all products manufactured by the Manufacturer shall be free from detect in materials and workmanship for a period of twelve 12 months from tha date of the original installation and startup or eighteen 18 months from date of shipment whichever occurs first Al products sold but not manufactured by Manufacturer vill be warranted for a period of twelve 12 months from date of shipment For products manufactured by the Manufacturer we agree to pay any reasonable labar costs necessary to repair or replace at Manufacturers option defective parts or materials for a period of twelve 12 months from date of original installation and startup or eighteen 18 months from date of shipment Whichever occurs first Al labor costs subject hereto shall be performed during standard work hours at staihttime rates For products sold but not manufactured by the Manufacturer we agre to pay any reasonable labor costs necessary to repair or replace at Manufacturers option defective parts or materials for a period of 30 days from data of original installation and startup or 12 months trom date of shipment whichever occurs first All labor costs subject hereto shall be performed during standard work hours at stralg t time rates Purchaser shall pay incurred premium labor charge including overtime weekends and holidays Travel time service charges miscellaneous tools material charges and labor charges resulting
5. Operators Manual Operation Maintenance and Service Capture Ray Hoods with Water Wash and UV Technology Modal KVE WW UV KVC WW UV Halton INSTALLATION INSTRUCTIONS Suspending and Mounting Determine location of 1 2 13mm diameter hanging rods All thread rods are recommended for use with front support brackets provided All hanging rods should have double nuts Rods should be threaded 4 102mm minimum for verticie adjustment Sea figure 1 Hanging rods by installer Exhaust hoods are shipped in maximum lengths of 140 When instaling multiple sections we recommend hanging the section individually then fasten together as per the installation drawing See figuro 2 Install U channel strips provided on multiple bank sections between interior section ends at bottom All exhaust hoods must be hung level and plumb Note Allow 100bs 45kg per near foot hanging weight Do not lft exhaust hoods from their end panels Lift rom four comers All exhaust hoods and contral panels are ftod together and factory tested prior to shipping for alignment and operation Duet Connections Duct connections mest NFPA 86 of applicable local codes Size of connection is indicated on exhaust hoad drawing Connection to be made aftar exhaust hood is hung PROPER LOCATION IS ESSENTIAL Locating the exhaust ventilator with sufficient overhang over the cooking equipment is mandatory for proper capture and extraction of grease and smoke
6. d by pressing either Total or Clean Display retums to normal as soon as key is released Statistic can be cleared by pressing the Mute key while pressing the statistic ky Wash time can be changed easily by a simple procedure 1 Press WASH TIME SETTING button on the electronic text display Current set valuo in minutes is displayed 2 Press the ENTER button a blinking cursor appears 3 Use the AV up and down arrows to set desired wash time A Press ENTER again to finish FACTORY DEFAULT VALUES The unit has pre programmed default values MAXIMUM UV CLEANTIME Maximum time allowed before UV Service alarm comes on is 1600 hours MAXIMUM UV OPERATINGTIME Maximum time allowed before UV Sorice alarm comes on is 10 000 hours FANTURN OFF DELAY When unit is tumed Off exhaust fan remain on for a certain period until residual ozone is evacuated The value is 20 sec FAN OPERATION DURING FIRE When unit detects the Fire input it shuts off the UV Lamp output Fans re also shut off according to this parameter By default exhaust fan is off in the fire mode gy oe w Halton are Srca Mo AIRFLOW ALARM DELAY This sets the maximum time alowed forthe pressure switch to be closed in On moda After this dalay in seconds the unit wil sound the alarm to alert the operator ELECTRICAL WIRING CONNECTIONS Two electrical wing diagrams are shown below 1 Control Panel electrical wing diagram 2 Field wiring diagram i es
7. d has a unique K Factor dependent upon model The actual art compared to the deson Vu aa lam s enabled art k above o below tne space range gn av Halton I Seaton arrene Mirus Operation Each AccuFlow is programmed at a Halton Company manufacturing fality To program the device the Bluetooth featur is enabled and personnal input necessary parameters Programming can be completed with aWindows Mobilo enable smartphone PDA or PC with the required software installed Programmed values include Design Airflow High Allow Delta Low Allow Delta and K Factor Design Alrfow is determined using the Halton HELP software and the Low and High Airflow Delta are defined as 4 ten percent of design airflow K Factors have been determined by Halton Research and Development personnel Bluetooth capability also allows an Authorized Service Agent to determine the alow of an exhaust hoad on site f an alarm is present This information ean be conveyed to Halton personnel for troubleshooting Alarms Alarms are enabled when design airflow is above or below ten percent of design airflow An alarm is Visible onthe front of the Accuflow see Photo 3 below Photo 3 AeeuFlow Alarm Location Air Flow Indications of alarm status under or over design are printed on the device If the LED indicator is steady the hood is at design alv Alarms are differentiated by the number of blinks per second 1 blink per second indicates the hood is u
8. e eficient KU The fr system has Boon actveted TW Door Open Pare ara removed STANDARD CONTROL PANEL a K sr ze AE Gap air m ra Srca Mirus CONTROL PANEL INPUT OUTPUT DESCRIPTION These switches are monitored when the unit is tumed On in OH mode they are ignored except for the Fike Switch They are listed in the order of precedence In casa events occur simultaneously Fire Switch Normali Open switch connected to terminal 8 and 10 When switch is closed UV Lamp output i shut off immediataly Alarm lamplred color and display shows Exhaust and Makeup fans may be shut off depending on internal programming This particular alarm remains active even when unit isin OH position Prossure Switch Normal Closed switch stays open during operation connected to terminals 8 and 18 ran switchs ose UV shuts off immediately without delay on the hood whare sl ce an for ho rost ft hoods UV cano to ti Rodi te ny output elect A Pom Alar Dela mo lar mp and splay shows owi pon agi teror or at ost econ UV lp ouput roses opora an n i ate second dela to vo tar ting when osre ral Gap air sa are Srca Mist UV Lamp Failure Switch Normally Closed switch located on lamp ballasts stays open during operation connected o terminals amp nd 16 This switch is monitored only panel is in ON position and UV Lamp output is on When switch is closed condi
9. e fiter The BS nozzes have an inlet connection size of 1 8 orifico diameter 0 031 The balance of the nozzles which wash the inside of the KSA grease fiter ara Catalog number C30 The C30 nozzles have an inlet connection sie of 1 8 orifice diameter 0 025 Maximum recommended water pressure is BO psi typical water pressure would be 40 psi ponent Halton Gen arrene Mirus CONTROL PANEL OPERATION The UV Water Wash contral panel is designed to operat tha UV lamps only under safe conditions and wam when there ar lamp fare fan failures the lifetime of ho lamps has been exceeded or other operational failures If these solutions do not fix the problem rafer to the Troubleshooting Guide iater in this manual an alarm goes off on the panel it indicates then there is a problem withthe UV operation To silence the alarm press the MUTE button however the indicator lamps will rama Iit To reset the 10 000 hour clack it is necossary to use the keypad to raset the timer preva cust sowron Cote Scere toz Sut s the lamp is too low or bolamp Replace UV Lamp inane ET tia Ste See Either a KSA fiter is not in place in the hood ofthe cassette esa door is open Check that all fiters are installed and the cassette access door is dosed and fastened 10000 How Maintenance The ay lamps led Fatima of the bean reached Replace the UV lamps Faure to da tis wil cause the system to not b
10. from inaccessibility of equipment wil not be paid by Manufacturer This LIMITED WARRANTY SHALL APPLY ONLY to products that have been installed and maintained in accordance with the installation and Care instruction Manuals Purchaser shall be solo responsible for adhering to the instructions and procedures set forth in the said instruction manuals This LIMITED WARRANTY SHALL NOT BE APPLICABLE to any damage or defect resulting from fre flood freezing or any Act of God abuse misuse accident neglect or failure to adhere to all instructions sat forth in the installation and Care Instruction Manual Furthermore this limited warranty shall not apply to any product that has been altered unless such alteration has been approved in writing by a duly authorized representative of the manufacturer In no event shall the manufacturer be lable for any lass expense personal injury or consequential damage of any kind or character as may r sut from a defect in material and or workmanship however caused EXCEPT AS IS EXPRESSLY SET FORTH INTHIS LIMITED WARRANTY MANUFACTURER MAKES NOWARRANTY OF MARKETABILITY FOR FITNESS OR ANY PARTICULAR PURPOSE NEITHER DOES MANUFACTURER MAKE ANY WARRANTY EXPRESSED OR IMPLIED WITH RESPECT TO PRODUCTS SOLD BY MANUFACTURER OR ASTOTHE USE THEREOF Vi Ot sel zi usa Wn owe Pace Mean ON LAW IAT CANADA
11. nder design 2 blinks per second indicates the hood is over design Cape air 7 ara Src Mirus Troubleshooting AccuFlow Problem No lights Iluminated on Probable Cause Loose or improper electrical Solution varity or reconnect electrical es done re ok adi ds av taa an spo ro alarm Leas tubing discornaciad Raconnst om ch dts a port Replace tubing Bratan psie ing aper ty c logo TA portin ai Ba r Bo Den ope a i Halton are vica Mirus SERVICE INSTRUCTIONS WARNING Removal of the UVC lamps and access to the control panel is by a Halton Factory Authorized Trained Service Agency only Capture Ray Component Cleaning During the day grease accumulates inthe interior of the KSA grease extractor and the GPS grease particle separator fiter Therefore they must be cleaned on a dally basis This can be accomplished by running the fiters through a full wash cycle gt Caution I the KSA grease extractor and GPS fiter are not maintained accumulated grease can create a fre hazzard and impair the overall performance of the hoods Automatic Duet Protection Automatic fre suppression is accomplished by uso of a thermal fusible ink in the exhaust collar and detection Ine above the appliances If the fusbe link should activate it would close the fre dampar if supplied and automaticaly release the suppression agent NOTE Depending on the type of cooking equipment covered
12. ntactor When unit detects ar flow UV lamps are tumed on Statistics can be consuited leared using appropriate keys WASH MODE Selc RUNMASH switch in WASH position tum off sequence is as follows ne urit displays ZSE ON SET ETAT st row Th unit ipla SEE TTT O Poco row Maka up air fan a UV lamps ae off Exhaust fan stays 30 more seconds for ozone removal purpose then shuts down Washing cycle is delayed for 0 seconds allowance for fan to stap Automatically aftar 80 seconds of delay panel is gong to washing cycle The unit dispiays Tho display is showing the currant imo on washing hoods The hat water solenoid is on Detergant pump is on Washing cycle finishes atter preset time by default 3 min this is adjustable by wash time setting button After the wash cyce finishes by program in the panel Rinse mode starts RINSE MODE Tho unit displays By default delay of min wal appear until Rinse starts After one minute delay Rinse wil start pan oe m Halton are Srca Mo The bat water solenoid is on Detergent pump is off Finse wil be on for one minute and then automatically system shuts dawn in stand by Te ui displays ST DOE SEO Wis message wil persist unt opo put the selector sin RUN VIEWING CLEARING STATISTICS Twa types of statisties ara recorded Total Hours Of Operation and Total Hours Since Last Cleaning These are simply displayed as a number of hours Statistic is viewe
13. rometts 81 Careful side the new lamps through new grommets and reconnect lamp sockets 44 61 Reinstall end caps 3 and attach with screws czop m Halton I Son arrene Mo REPLACEMENT PARTS SCHEMATIC nia tt Kl a O ZAIR WK Sona pi Na PREVENTATIVE MAINTENANCE Rasiaka oven r aa Cha oem er a dn S67 UV Cassette 2807 Daily Clean exhaust hood exterior See cleaning pre EB he Owa Roj ha Wa KSA Grease Extractor 2800 should be inspected regulary The UV tuba kolih ee oe eed eaten o benie mo operation and cleaning Check to ensure that all nl Gabe zam E ET lamps with a damp cloth to remove any residue Run a complete test of the system and alarm Inspect fiters for grease accumulation and clean if required WARNING Removal ofthe UVC lamps and Control Panel is by a Halton Factory Authorized Trained Service Agency oniy Itis crucial that a Preventative Maintenance Program is contracted and performed p sic sted as mom t may be extended or by a Halton Factory Authorized Service Agency only Shred zona er he o cag nk s penin Water Wash Nozzle Information Two different nozzles are supplied with the Capture Ray Wator Wash Hood Replacement nozzles are obtained from Spraying Systems Co Catalog number BS nozzle washes the UV cassette the back of the mesh fiers the front of the KSA grease fiter and make up a portion of tha nozzles in the wash manifold that washes the inside af the KSA greas
14. rs if shown The model piate affixed to the unit contains this information and Is mounted on the inside ofthe hood wal REGULAR MAINTENANCE ENSURES PEAK PERFORMANCE CLEANING EXTERIOR STAINLESS STEEL Normal sol may be removed with a stainless stool detergent and warm water applied with a cloth NOTE Remove grease bud up trom fixed bales and other interior surfaces Ta remove greasa that has baked on apply cleanser to a damp cloth or sponge and rub cleanser on the metal in the dirac tion of the polishing lines ofthe metal NEVER RUB WITH A CIRCULAR MOTION al and burnt deposits which do not respond can usually be removed by rubbing the surface with Scotch Brite scouring pads or stainless scouring pads DO NOT USE ORDINARY STEELWOOL Haat tint can be removed by a vigorous scouring in the direction of the polish lines using Scotch Brite scouring pads or a stainless scouring pad in combination with a powdered cleanser re ai v Halton re Srca Mirus INSTRUCTIONS FOR RE LAMPING ITEMNO QTY DESCRIPTION PART NUMBER 1 5 UVlamp 10878 66 or 10374 28 2 12 UV Lamp Grommet 10877 3 2 UV Cassette End WsterWash 531050 4 12 Lamp Socket 10876 5 2 End Cap Gasket 10583 Instruction for Re Lamping 1 With the cassette removed from the hood remove the screws from the end caps 3 21 Unplug the lamps from lamp sockets 84 3 Careful side each bub through the lamp gromenats 4 Remove th lamp grommetss 2 and replace with new g
15. strub smoke capture Many codes call for a number of at changes por hour This should be reviewed withthe entre ventilation requirements of the facilty METHOD OF DETERMINING AIRFLOWS The air flow through the Capture Ray hoods is determined by using the testing and balancing TA B port as showin in figure 3 TA B TESTING AND BALANCING PORTS paa Capture ay Hood Example at tr se on hant a desi The capture jet and exhaust ar flows are sasiy and accurateiy termined by matching the pressure diference from the Meu Pove TAB ports mounted in each plenum Corresponding ar en twa In tm par Toat of hood can be read from the diagrams CHU 238 provided in ta catalog p 4 Halton are Srca Mor Halton AccuFlow The AccuFlow by Halton is a Bluetooth equipped device intended to monitor tha exhaust airflow rato of Halton Capture Jet hoods and alarm kitchen staf tha hood is above or below design The device shown below in Photo 1 has two taps Photo 2 that aro connected to the exhaust hood to monitor the differential pressure between ambient air and the exhaust plenum the TA B Por reading AccuFlow instalis in Capture Jet plenum for easy viewing and access The device shares an electrical circuit with the Capture Jet fan Photo 1 Halton AccuFlow Plast tubing connected to H port of Ref devico Exhaust io at i determined in the same fashion as other Halo Capture Jet hoods ach hoo
16. tion must exist for 60 seconds al outputs remain on Alarm lamp isl and display shows Miscellaneous Switches 1 mounted on the UV doors and bal filters Normally open switch closed when in place Multiple switches connected in series connected to terminals 8 and 19 4 When switch is opened UV shuts of immediately without delay on the hood where alarm occurs and for the rest of the hoods UV continue to run UV at the hood is the only output affected Fans remain on lat lamp is lit and display show Miscellaneous Switches 2 mounted on the KSA filters Normally open switchciosed when in place Multiple switches connected in seres connected to terminal Band 17 When switch is opened UV shuts of immediately without delay on the hood where alarm occurs and for the rest of the hoods UV continue to run UV at the hood is the only output affected Fans remain on Alarm lamp is it and display shows Remote AUTO WASH RUN switch Used to remote tur the system in RUN and WASH 1 remata contral for tha panel is needed this switch is on AUTO position Thi enables panel to be controlled from time clock BMS or similar systems OUTPUTS UV LAMPS output terminal 1 and 5 T2D VAC to energize contactor ca switching power to UV lamps Exhaust Fan terminals 1 and 2 AC voltage to energize exhaust fan starter 120 VAC Makeup Fan terminals 1 and 3 AC voltage to energize makeup fan starter 120 VAC Alarm signal output
17. tis important that the installer check with Kitchen Equipment Contractor for accurate location of the ooking bank exhaust hood and contol panel Exhaust hood shop drawings show recommended mounting height from finished floor to underside o exhaust hood at front edge All hanging brackat locations are also indicated Electrical ductwork and air requirements are also indicated on the exhaust hood show drawings czopki 2 Halton ro i Servia Manusi FIGURE 1 HOOD INSTALLATION DETAILS z VRTI FIGURE 2 SPLICE STRIP U CHANNEL ASSEMBLIES METHOD OF OPERATION Capture Ray Water Wash hood systems operate properly when the KSA grease extractors and backup mesh fiters ar property installed the UVC lamps are clean and the exhaust fan is tumed on The system is engineered to reduce maintenance and keep service issues to a minimum The unit is constructed of stainless steel with removable KSA grease extractors and GPS fiters for interior inspection and cleaning Make up Air Supply ko up air must be provided to replace the air exhausted through all kitchen exhaust systems The make up air may be supplied through a font face discharge plenum on the Capture Ray Water Wash hoods or from registers in the kitchen area Velocities of make up sr should be kept to a mini mum especialy near the exhaust hood perimeter gt CAUTION High make up ai velocities wil di
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