Service Manual
Contents
1. to form a horizontal scanning surface of laser beam as reference surface It also will emit a plump line upwards and a down point when the instrument is set upright When lay down the laser it will supply a plump plane and emit a horizontal line 2 According to the working requirement The speed of spin can be adjusted stop rotate laser head can step move right or left scanning function The slope of instrument can also be adjusted etc 3 When the instrument match the detector FRD100 the height of laser beam will be decided according to indicator of the detector 1 2 Key functions 1 Voltage indicator When the light is shining The The pressure of power is low Should recharge instrument Or renew the batteries 4 section 2 batteries 2 Power indicator When it lights the instrument is starting Up Otherwise it is closing down 3 Mode indicator When it lights the instrument is leveling manually When it winks it stays in alam The slope of the instrument is out of range 4 ON OFF Controlling the state of power 5 Speed up Circling knob Speed of scanning includes 5 levels 0 60 120 300 600 r p m 7 Manual Automatic Control the mode of Manual or Auto leveling 8 Left spinning Making laser prism step move anti clockwise when laser prism is stop spinning or in scanning mode Right spinning Make laser prism step move clockwise when laser prism is stop spinning or in scanning mode 10 X axis2. Adjusting the slope of X axis when the instrument is in manual mode ID Y axis Adjusting the slope of Y axis when the instrument is in manual mode Key of Automatic drift system model Warns the user for a misaligned device 2 0 Structure TSD203 2 200 Underpan sets Bii TSD203 100 Pendulum 2 1Shell set 1 6 aan Bombing illustration of shell Serial Code Name Quantity 1 TSD203 203 Top cover 1 2 TSD203 217 Shielding glass 1 3 TSD203 202 Shell 1 4 TSD203 305 Panel l 5 TSD203 212 Label 1 6 TSD101 302 Glass 1 7 TSD203 214 Gasket 1 8 TSD203 109 Screw 1 Screw ST2 2 9 GB T845 1985 98 4 GB T 96 1985 2 5 Gasket 4 Infrared 10 receive head TSD101 315YB Receive board 1 Screw ST2 2 11 GB T845 1985 4 4 5 2 2Shell set X axis Y axis Scanning Left spinning peed up Right spinn Automatic drift system Manual Automati ON OFF Penal function 2 3 Underpan set Bombing illustration of underpan set Serial Code Name Quantity 1 TSD203 206 Rubber cover 1 2 TSD203 205 Handle 1 3 TSD203 207 Handle cover 1 4 TSD203 201 Base 1 Screw s GB T818 2000 M4 12 1 GB T 96 1985 p4Gasket 1 6 TSD203 215 Spring Strip I 2 TSD203 204 Battery cover I 2 4 Pendulem GB T845 1985 Screw ST2 9 13 5 TSD203 208 Battery retainer GB T845 1985 Screw S
3. B T96 1985 3 Gasket 1 Leveling motor set TXD441 106 Motor pillar 1 14 Screw GB T70 1 2000 M3 24 1 GB T6170 2000 M3 Nut 2 TSD201 134 Sprin Shorter 2 15 623ZZBearing 2 TSD203 103 Pendulum 1 6512Beam 16 lamp house Top 1526Beam lamp house 1 Down 17 Bubble set 1 GB T80 2000 Screw M3 8 6 2 5 PCB X leveling Y leveling motor socket Alarm socket motor socket Scanning socket Scanning motor socket Up point socket Down point socket Power socket Sensor socket Infrared socket Charger socket Keyboard socket 2 6 Instrument Assembling TSD203 2 100 Shell set Screw 2 GB T845 1985 ST29 118 3 3 TSD203 100 Pendulum 1 FRE203 2 200 Underpan set 1 Screw 5 GB T845 1985 ST2 9 15 8 8 Bombing illustration of whole set 3 0 Instrument Inspect 1 Place the instrument at the point of 50m in front of wall or set a scaleplate at the point of 50m away from the instrument Then adjust the level of the base approximately Approx 50m to aim the XI to the wall or scaleplate as depicted right side 1 Switch on the power then measure the hl of Xl beam on the wall or scaleplate by using detector 3 Loose the screw of the tripod then turn around the instrument 180 to measure the h2 of X2 beam on the wall or scaleplate D value between h1 and h2 ought to be less then 10mm 4 Inspect the Y beam with the same way 3 1 Level calibration If the D value
4. Self leveling Rotary laser TSD203 Service Manual Catalogue 1 0 Instruments amp Accessories 0 00000000000000000000000000 3 1 1 Operations 000000000000000000000000000000000000000 3 12 Key PAN sosveorssenesosneenessesessserseeene KAJ 2 0 Structure s o0000000000000000000000000000000000000000 6 2 1 Shell set ce600000600000000060000000000000000000000000 7 2 2 Underpan set s 0000000000000000000000000000000000000 8 2 3 Pendulum o00000000000000000000000000000000000000 10 ZAPCB se00000000000000000000p000000000000000000000 13 2 5 Instrument Assembling s 0000000000000000000000000000 14 3 0 Instrument Inspect sco0000000000000000000000000000000 16 3 I Instrument level adjusting so00000000000000000000000000 16 4 0 Horizontal line Adjustment gt 000000000000000000000000 17 4 1 Inspection s ee000000000000000000000000000000000000 17 4 2 Adjustment se0000000000000000000000000000000000000 17 5 0 Detector 000000000000000000000000000000000000000000 18 AN ke VEE ENN e 1 6 1 0 Instrument amp Accessories TSD203 Main Body Remote Control FC101Charger TST100 Detector with clamp Whole set of instrument includes TSD203 TST100 detector Clamp FC101Charger and remote control 4 section 2 rechargeable batteries are available for the instrument Take the batteries out of instrument after loosing the cover screw of battery case 1 1 Basic Operation 1 Press the Key On Off The laser head will rotate freely
5. T2 9 17 5 2 Rechargable batteries GB T845 1985 Screw ST22 5 5 TSD203 302 PCB Bombing illustration of pendulum Serial Code Name Quantity TSD101 307 Pentagon prism 10 10 TSD101 104 Prism base 1 GB T819 2 1997 Screw2 5 6 3 2 TSD101 112 Raster 1 3 TSD101 107 Scanning Gearll 1 TSD203 102 Scanning base 1 6801ZZ Bearing 2 4 TSD101 110 Gasket I 1 TSD101 108 Nut 1 TSD101 124 Universal ring 1 TSD101 106 Scanning gearl 1 TSD202 116a Motor fixation board 5 Motor 1 Screw GB T818 2000 ML6 4 2 GB T818 2000 STM 2 M3 6 TSD203 209 Scanning optical coupler 2 base Scanning TSD203 304 optical coupler 2 board 6 Optical coupler 2 Scanning GB T818 2000 Ge 2 M3 6 GB T845 1985 mercy 2 ST2 2 5 8 GB T96 1985 3 Gasket 2 TSD203 105 Outer ring 1 Screw 7 GB T70 1 2000 V3 15 4 GB T80 2000 SR 2 M2 5 3 8 TSD203 104 Eve te 1 bracket GB309 85 03 23 8 Pin GB T80 2000 SC 2 M3 6 Screw GB T80 2000 M3 8 4 9 TXD441 124 Pin 2 TSD203 107 Stabilizing 10 1 board 11 TSD203 211 Alarm base 1 P7 106 Alarm spring 1 11 Screw GB T818 2000 15 6 2 TSD203 106 Inner ring 1 TXD441 124 Pin 2 12 Screw GB T80 2000 M25 3 2 623ZZ Bearing 2 TSD203 108 Spring holder 1 P6 1 308 Spring Long 2 13 Screw GB T70 1 2000 M3 8 1 G
6. between h1 and h2 is more than 5mm calibrat The laser as following steps 1 Press the key ON OFF when the power indicator lights Laser will automatic leveling 2 Press the Key I and D simultaneously for 3 seconds when undervoltage mode indicator winks the instrument enters the mode of Y axis adjusting 3 Press the Key Tor IL the instrument will adjust one step when press once Check the position of laser beam when undervoltage indicator is winking till the D value between h1 and h2 is less than Smm Then press the key and An simultaneously for 3 seconds until the undervoltage indicator off The calibration is accepted 4 Press the Key Tf and JL simultaneously for 3 seconds when undervoltage indicator winks the instrument enters mode of adjusting 5 Press the Key GC or D the instrument will adjust one step when press once Check the position of laser beam when undervoltage indicator is winking till the D value between hl and h2 is less than Smm Then press the key Ps simultaneously for 3 seconds until the undervoltage indicator off The calibration is accepted 3 2 If the D value of hl and h2 is beyond 10mm You should use mechanical calibration The method is as follows As illustration shows When instrument is leveling adjust X1 or X2 Y1 or Y2 until the D value of hl and h2 less then 5mm Attention If the calibration is out of range You should better contact distributo
7. esn t work LU Symptons Buzzer off when press key 2 Reason for causing this problem a Socket of buzzer dropt b Broken of circuit board 8 Repair a Open the cover then insert the socket b Broken of circuit send back to manufacturer 2 No response when power on Symptoms Press ON OFF there is no sound no display on LCD 2 Reason a Wrong set of batteries Socket on PCB has dropt c Fault of circuit board 8 Resolve method a Open the batteries cover then reset the batteries b Open the shell then insert the socket c Fault of circuit board send back to manufacturer 6 0 Malfunctions amp Eliminations 6 1 Failures in starting up 1 Symptoms After pressing the Key ON OFF power indicator can t light and also the instrument doesn t start up 20 2 Causes a Poor contact of keys on the panel or panel plug b Poor contact of batteries or power plug and insufficient power c Troubles of PCB 3 Eliminations a Take off the shell and renew the panel or connect the power plug with PCB well b Take down the cover of battery case to check whether t here are some dirt or rust between the spring and spring strip and clear off them if it is true Recharge the batteries till power is sufficient and then detach the shell to connect the power plug with PCB well c Detach the shell to change the PCB d Please contact the supplier when the instrument still doesn t start up after all your e
8. ffort above 6 2 No spinning of laser head 1 Symptoms The laser beam is being emitted but the laser head doesn t rotate after instrument is power on 2 Causes 21 a Center to center distance of gear is not suitable gearing is abnormal b Troubles of scanning motor c Laser head has touched the optical coupler d Troubles of PCB 3 Eliminations a Take off the shell to readjust the center to center distance of the gear b Change the scanning motor after taking off the shell c Detach the shell to readjust the space between laser head and optical coupler d Change the PCB 22
9. r for repairing 4 0 Horizontal line Adjust 4 1 Inspection 1 Place the instrument between two walls with the distance of 30m or two scaleplates with the distance of 30m V Approx 30m Approx 30m 2 Place the instrument according to horizontal setting manner and then adjust the instrument 3 Switch on the power and then measure the middle point of the laser beam on two walls or scaleplates There are hA hB and h AN hB 4 1 hA hA 2 hB hB D value between I and 2 ought to be less than 4mm 4 2 Adjusting Vertical If D value between Aland A2 is more than 4mm adjust the instrument in the same way of level adjusting Please refer to the details of Y axis calibration in 3 0 and 3 1 5 0 Detector 5 1 TST100 Introduce of the detector s circuit 1 The laser beam is received by silicon photocell After amplifying and judging the signal received the detector will send out command signal to control the display of LCD and the buzzer Rough orientation indicator Accurate orientation indicator Pia Upward bias Rough orientation Accurate orientation A e A Downward bias 4 e FREE S K d D EE e D Low power Buzzer off High power BuzzerQ LCD illustration States of buzzer upward bias alarm downward bias alarm accurate orientated alarm Cprolonged sound 2 Normal fault and repair 1 Buzzer do
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