Metafix pH Control Operation & Service Manual
Contents
1. Diagram 4 1 water shut off valve with MGHT spout B eS 1 meter above floor pH Control sil re Ro vacum hated OOo 0 08 pH Control 2 back view 3 4 Lo clear hi _ gt D O te Pues DEV n WATER TANK TANK i L Beier Ba Fin Fa tee m N Ll rere 5 8 iol braided hi h ph MY ich braided hose FLEET 8E UA O l SAFETY i m JUG I 7 1 1 2 corrugated hose LI h i 1 e i floor level 1 Parec e ae eee L Page 6 DRAIN Metafix pH Control Manual 5 Installing your pH Control 1 Typical Plumbing Installation Diagram 5 1 pH Control 2 Plumbing Universal PLATE PROCESSOR water shut off valve with MGHT spout 1 meter above floor and within 1 meter of pH Control ate ith l 3 4 id clear hose pH Control 2 back view 3 4 io clear hose 3 4 io clear hose 5 8 id braided waa gt A 1 1 2 corrugated an SAFETY 10A JUG e level oran Metafix pH Control Manual Page 7 5 Installing your pH Control Page 8 2 Installation Procedures The following instructio2. probe is needed Factory set is Disable Will Beginning return to of Set main menu Page 16 Metafix pH Control Manual 7 Software Overview Scripting Levels VELET eae Mixer Pump OFF Mixer Pump OFF 59 Diverter Valve Diverter Valve OFF o 22 OFF 59 ON 6 gt 7 R Ta ED EGEL gd GB Drain R Tank E 59 ON Water Pump Water Pump OFF OFF 59 ON 6 Dev Pump Dev Pump OFF OFF 59 Neutra Pump Neutra io a OFF 0 a mn Metafix pH Control Manual Press key to activate Mixer Pump Pump will turn ON for 60 seconds or press key to turn Off Press key to advance to Press J key to activate Diverter Valve Diverter valve will turn ON for 60 sec 1 6 onds or press key to turn Off Press key to advance to next screen 3 Press key to drain reaction tank Reaction tank will drain for 60 seconds or press key to turn Off Press key to advance to next screen Press key to activate Water pump Water pump will turn ON for 60 seconds or press key to turn Off Press key to advance to next screen Press key to activate developer pump Dev pump will turn ON for 60 seconds or press key to turn Off Press key to advance to next screen Press key to activate Neutralizer pump Neutralizer pump will turn ON for 60 1 6 seconds or press key to turn Off Press key to advance to next s
3. ccccceeseeseeereeeees 00 00 0 0 0 0 PH LOW Alari iiinis isisisi ission eiris 6 0 pH HIGH alarm 2 cic3 55055025 92000 1380547 10 POEL Late ties P R P A T A AA AE E Tk 8 9 Maximum NeutraliZer cicciciciiiiiiiii 150 ml Network Connection iiiciiiis Disabled 00000 00000 Ctrl Date Time H H Neu Status in fout ml Probe 12 26 12 37 12 2 8 6 127 Power On Probe 12 26 13 16 11 7 8 3 133 Power On Metafix pH Control Manual 9 Upgrade software Procedure Windows Hardware and Software Requirements Laptop or desktop computer with a serial port and a communication program such as Hyperterminal Standard communication cable with 9 pin male 9 pin female connectors e Metafix pH Control 2 software revision 2 0 or higher Preparing pH Control to receive a new software Press the MENU key Scroll with the key and answer YES when the PWP settings question appears Enter password then press ENTER Scroll with the key and answer YES when the Upgrade soft question appears If you are really sure you want to upgrade the software then answer YES to the question Are you sure OF WN H WARNING Answering YES to Are you sure will totally and irreversibly erase the program Four red LEDs will light confirming that the pH Control is waiting for the new software to be transferred from the computer EH 6 Disconnect the power cord The pH Contr
4. DH Control rev 2 Operation amp Service Manual Part No 2011 Rev 2 Copyright Notice and Disclaimer Copyright Notice All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopied recorded or otherwise without the prior written permission of Metafix Inc No liability is assumed with respect to the use of the information contained neither is any liability assumed for damages resulting from the use of the information contained herein Disclaimer and Limitation of Liability Metafix Inc shall not be liable to the purchaser of this product or third parties for damages loss es costs or expenses incurred by the purchaser or third parties as a result of accident misuse or abuse of this product or unauthorized modifications repairs or alterations to this product Metafix Inc shall not be liable against any damages or problems arising from the use of any options or any consumable products other than those designated as original Metafix prod ucts pH Control is a registered trademarks of Metafix Inc 2004 by Metafix Inc Metafix pH Control Manual Page i Table of Contents 1 H alth and Safety onecie EER 1 2 Introduction Your pP Conto essseser r E ean Said een ended 2 Features and B nefitS s cmsnissicimrisaairta dra 023902 a ee a aa eia aiaia 2 3 pH Control Components 1 Rear View P
5. Service and Support Metafix 1925 46th Avenue Lachine Quebec H8T 2P1 Canada Tel 1 800 667 8921 514 633 8663 Fax 514 633 1678 e mail sales metafix com support metafix com Visit our web site www metafix com Our office hours are Monday Friday 8 30 AM 5 00 PM E S T Metafix pH Control Manual Page 33
6. Tank This will occur if the effluent level reached the LS 2 Level Sensor 2 Causes Water pump power cord not plugged to power supply e The pumps grill could have sediment buildup Level sensor 5 is dirty or defective Dirty reaction tank Leaking solenoid valve Spill on the floor near drain e The pH Control has been turned OFF for a long period of time e The Dev pump not working e Processor maintenance caused a tank overflow Solutions e Connect Water pump to power supply e Disconnect Water pump from power supply Remove pump from water tank Remove and clean the pump grill e Remove reaction tank cover and clean level sensor 5 with a damp cloth If problem continues replace level sensor e Remove reaction tank cover and clean tank with damp cloth e Replace solenoid valve Clean spill and dry puck sensor Turn pH Control ON e Peristaltic tube is worn out Replace pump Drain processor developer into pH Control Drain water used to clean processor tank to drain Contact Metafix if the pH Control continues to display the service message after troubleshooting the unit Failing to contact Metafix may result in additional complications Page 26 Metafix pH Control Manual 11 Troubleshooting Metafix pH Control Manual 1 Service Messages Causes and Solutions Service Messages WARNING Neutralizer Low Alerts users if the Neutralizer tank is empty WA
7. until you start to see Neutralizer in reaction tank o Neutra Pump OFF ce e Press LJ key to turn Off Neutralizer pump Dev Pum OFF ON Prime Developer pump ep j Dev Pump e Press key Dev Pump will appear on OFF ON A e Press LJ key to turn On Developer pump until you 1 Dev Pump start to see Developer in reaction tank oi OFF ON e Press WJ key to turn Off Developer pump Metafix pH Control Manual Page 11 5 Installing your pH Control 3 Set Up Procedures 17 Water Pump lt F OFF ON 3 Water Pump on OFF 0o il Water Pump off OFF ON TL 00000 pH 8 0 exit TN 00000 Waiting 18 Page 12 Prime Water pump e Press key Water Pump will appear e Press J key to turn On Water pump until you start to see Water in reaction tank e Press key to turn Off Water pump e Press key to return to main menu First batch A Fill water tank until it activates level sensor 3 LS3 B Fill dev tank with about 1 2 of water C Lift LS1 to start a batch Wait until batch is com pleted The unit will display Waiting Dev Water Metafix pH Control Manual 6 Operating Cycle Model Name pH Control Meta Rev 2 0 Soft 2 0h Software Revision Number Serial number gt NUU12345678 90 Total Developer count in Liters pH reading TLO00000_pH 7 3 TNO000000 Waiting Total Neutralizer count in Liters The unit is between o
8. x 10 W x 11 5 D PH REO in 0 leeren rey reer reer carter E A cert ieee etre RVI r yen cere E RES Metafix pH Control Manual 30 5 H x 24 W x 16 5 D Page 31 13 Glossary of Terms Control Panel The display on front panel of your unit which consists of an LCD screen keypad and status LED s Hard Plumbed Connecting your unit to a closed drain pipe MGHT Spout The valve connected to your city water line which controls the flow of water Neutralizer metaAid Neutralizes chemistry PUMPING eseeerereees The process your unit uses to discharge effluent PHE cccs sscsessosecsostescccossass Refers to acidity or alkaline levels acidic lt 7 neutral 7 alkaline gt 7 PH Probe ecsssessseeeee Measures pH of chemistry Level sensor 1 LS1 When effluent reaches Level sensor in developer tank it activates pH Control to begin a batch Level sensor 2 LS2 Indicates a developer tank overflow Level sensor 3 LS3 Sufficient water in water tank to start a batch Level sensor 4 LS4 Neutralizer tank is empty Level sensor 5 LS5 Reaction tank operational level Level sensor 6 LS6 Indicates a reaction tank overflow Spill Sensor Detector Are used to detect spills inside the pH Control Vacuum Breaker Backflow Preventor A device which prevents liquid from flowing into the city water line from your unit Page 32 Metafix pH Control Manual 14 Sales
9. Contract CA20 10000 liters SC10062 MetaAid Neutralization Solution amp Service Contract CA20 15000 liters SC10063 MetaAid Neutralization Solution amp Service Contract CA04 2000 liters SC10068 MetaAid Neutralization Solution amp Service Contract CA04 3000 liters SC10069 MetaAid Neutralization Solution amp Service Contract CA04 4000 liters SC10070 MetaAid Neutralization Solution amp Service Contract CA04 5000 liters SC10071 MetaAid Neutralization Solution amp Service Contract CA04 10000 liters SC10072 MetaAid Neutralization Solution amp Service Contract CA04 15000 liters SC10073 M taAid Wand Assembly cessisse i C30919 Neutralizer pump vente renner Pmeratn 2260065004 niii a ia reat Meena ere C30962 pH Probe CTPR2 aiiis cl pee hend es04 te eas oneal a edo eet pease reacts C30964 pH Probe replacement Glementiciiccccciacceennssonmacieaisrenicenioamimnmadatamss C30899 1 229171133 CAG AANE eE E10 220 2 RE 1 OEE EO E ees Sivek OEE E A ERA C30936 Probe Basketen AEE AE cecesvadavesurgiceeasisceaaduaie C30946 S rvice Kit Universal c 4 c0s222c600002444403324600243 J 6600 30306604p03 364009330 6600903 L 660020330 60040336 6060090 66 080060 6 C30968 OOIE a MAREE EEA 02 107 02707 101 EN E E 20 R CO EAT TONES C30965 Water Dev Tata eciscccclecsccdecschsesesislests pepevnedvadendebeieeeeesvalcdueliescedsd exdayhecbebvadassndaueasbere
10. RNING pH to Low If the pH is below the pH Low setting the alarm will WARNING pH to High If the pH is above the pH High setting the alarm will alert users WARNING check pH Probe When the Probe Check fea ture is turned On the probe will be rinsed with city water for 3 seconds before starting an operation cycle If the pH is below 6 or above 10 the alarm will alert users Causes e Neutralizer level is below the level sensor Developer pump is not working properly Probe defective e Preventive maintenance on CTP processor and water not bypassed from pH Control dev tank e Wrong Neutralizer e No solution in Neutralizer tank e Neutralizer pump is defective e Neutralizer inlet filter could be clogged e Probe defective e Maximum Neutralizer setting is to low e Wrong Neutralizer e The pH probe is out of calibration e The pH probe is damaged Probe wiring is unplugged or defective Solutions e Neutralizer solution has to be added to the tank e Verify the Developer pump is working perform Dev Pump test e Remove the probe from the Reaction Tank and put in buffer solution to verify the calibration e Contact Metafix for assistance e Contact your service representative to confirm correct Neutralizer e Neutralizer solution has to be added to the tank Verify the Neutralizer pump is working Perform Neutralizer pump test e Disconnect the tubing
11. ancel to exit 11 Exit Exit the Scripting mode 12 Enter When entering a value press enter to accept 13 Grenn LED s Indicates output status 14 Red LED s Indicates input status 15 LCD Display Displays information on the unit s status and functions 16 pH Probe pH probe connection to power supply 17 RS 232 Connect computer to download history of pH Control or upgrade software Metafix pH Control Manual Page 5 4 Preparing for Installation 1 Essential Steps Instructions A Power outlet within 4 feet of pH Control Install a city water line equipped with a shut off valve and a MGHT spout The water line must be installed one meter above the floor and within one meter of the pH Control to ensure a consistent flow of water to the unit The allowable water pressure range is 25 to 80 PSI A backflow preventer may be required by local plumbing codes part No 101 404 The Outlet to Drain to be preferably hard plumbed to the drain by installing a dish washer Y above the P Trap on the drain pipe minimum hose size 5 8 i d 16mm Make sure the pH Control is within 10 feet of the drain It is strongly recommended that you connect the Safety Overflow to Drain to a suitable sized container Note All installations must be performed in accordance with local plumbing codes
12. arts IdentiicatlOnenuaisinnankiasnnnndiinnaarmuuinuudiaentwes 3 2 Front View Parts Identification saicccisusssvesisesassaveovrsisnsarivinsiossuiosteisniyenmesildeawdlones 4 3 Power Supply View Parts GSM Cat OMlisnsssuiietardavecasvesntesenedsensitinadevitesteisionss 5 4 Preparing for Installation Essential UES sas diessnsysicaccdedaiesaovaditaoovidescasviuiaya N E E 6 5 Installing your pH Control 1 Typical Plumbing lista la WOR avisesintsieyssoutdsnsvinnisadavtiontadrinnieduansenaettiagevidanadsionts 7 2 Installation Procedures cccccicicciccciiccicccccccccicccccccccecceccceccene een 8 10 3 Set Up Proc dur s iasc05iinat ANE G AEE N 11 12 6 Operating Cycle 32nmsiaecmuinsinaisneiaiedprccs rovina meee 13 7 Software Overview Scripting Levels serron ane a E EEEE E EE 14 21 8 Download C pabilityYc ssvcsiicmisisicmisiaadis E EAE 22 9 Upgrade Software windows Hardware and Software requirements visi dcaciasisidiantritrsiadaviarmciusnnraviemsitaiadeies 23 Preparing pH Control to receive a new software tac ccisiainaimniscinnnamanaiadnes 23 Preparing Computer to transfer new software to pH Control 23 Transferring new program to pH Control niicietivnacdacisesnarinsroanoctianamnanidineioila 24 10 Maintaining your pH Control 1 Probe CalibratiON ccccccccccccccccececececececececececececececececesscesecessceseceseceaeaenes 25 2 Cleaning the Spill SSMS OL se
13. ater tank level sensors to the power supply 3 City Water Inlet The city water line inlet 4 Developer Inlet from Tank Receives developer from Developer Tank 5 Spill sensor Place spill sensor near drain to alarm any leaks 6 Water Inlet from Tank Receives water from Water Tank 7 Treated effluent to drain Carries treated effluent to drain closed drain 8 Safety overflow Discharges to safety jug in case of a reaction tank overflow 9 Water overflow from processor Receives water from processor 10 Overflow to drain Discharge water to drain in case Water Tank overflows 11 Developer Tank outlet amp External Wand Carries developer to reaction tank 12 LS1 Activates pH Control to begin a batch 13 LS2 Indicates a developer tank overflow 14 LS3 Indicates a water tank overflow Metafix pH Control Manual Page 3 3 pH Control Components 2 Front View Parts Identification Water Tank Diagram 3 2 Function Collects water overflow from processor Water pump Pumps water from the Water Tank to reaction tank not shown Sample pump Allow user to take water samples from Water Tank Mixing Pump Mixes the Developer Wash water and Neutralizer together not shown Reaction Tank Developer Wash water and Neutralizer are mixed together Sample Pump Allow user to take samples from reaction tank pH Probe Measures pH of chemistry Developer pump Pumps dev
14. ble 7 Disconnect the pH Control power cord for 5 seconds and reconnect D Page 24 Metafix pH Control Manual 10 Maintaining your pH Control 1 Probe Calibration Your pH Control is equipped with a probe which reads the pH of the effluent in the reaction tank To test the efficiency of the probe you must occasionally perform a probe calibration 5 e Press and hold the key to enter the Scripting Level The message on the display will be External Wand lt gt 6 e Press the key 4 times The message on the display will be 9 pH 8 3 e Press key The message will be Cal to 72 Y or N e Dip the probe in buffer 7 01 solution e This will provide a current pH reading of the solution If the pH is below 6 6 or above 7 4 9 remove probe from Neutralizer tank and put in buffer solution Press key to Note The pH probe must always be submerged in liquid If the pH Control must be turned Off for more than two days use the Rinse Probe feature refer to the Software Overview section to rinse the pH probe Pour storage solution for pH electrodes in black cap and then place on pH probe If the probe has been sitting idle for a long period of time place the probe in hot water about 50 C or 5 10 minutes Then place the probe in a saturated KCI potassium chloride solution and allow it to cool to room temperature This procedure should dissolve and KCI crystallization or blockage that may have formed at th
15. connected to Neutralizer Inlet from Tank Clean or replace the yellow inlet filter e Remove the probe from the Reaction Tank and put in buffer solution to verify the calibration Increase Maximum Neutralizer e Contact your service representative to confirm correct Neutralizer e Enter the pH Probe Serv Level The present pH is displayed If pH is below 6 6 or above 7 4 submerge probe in 7 0 solution and press the YES key to calibrate probe Clean the probe with a tissue do not touch the probe with your fingers Verify calibration again If the pH is still out of range replace the probe e Replug wiring Replace wiring if necessary Contact Metafix if the pH Control continues to display the service message after troubleshooting the unit Failing to contact Metafix may result in additional complications Page 27 11 Troubleshooting 1 Service Messages Causes and Solutions Service Messages WARNING Chk Divert Valve Once batch is completed Level Sensor 5 is still active after 45 seconds WARNING Wet Tray If effluent comes in contact with the containment tray spill sensor in the pH control the alarm will alert users of a spill Causes Diverter is not connected to power supply Tubing going to the drain is kinked Level sensor 5 is stuck Bad diverter valve Tubing or internal parts leaking Solutions e Connect diverter to power supply e Replace kinked
16. creen Page 17 7 Software Overview Scripting Levels Level 5 Cont d Rinse Probe Rinse Probe OFF ON g OFF 59 Press key to rinse probe Probe will be rinsed for 60 seconds or press key to turn 6 Off Press key to advance to next screen Output Pump Output Pump J OFF ON OFF 59 ON Press EJ key to activate output pump Output pump will turn ON for 60 seconds or press key to turn Off Press key to advance to next screen Aux OUTPUT 120 OFF 59 ON Press E key to activate aux output Aux output will be turned ON for 60 seconds or press key to turn Off Press key to of Manual to main menu Beginning Will return Control pH Probe Serv gt lt gt Displays the present pH If the pH is below 6 6 or above 7 4 calibrate the probe 6 9 Eg Remove the probe from the reaction tank and put in buffer pH al to 7 N 7 0 solution Press the key to calibrate the probe yes See gt RC 19 Page 18 Metafix pH Control Manual 7 Software Overview Scripting Level PWP Settings BI ia Enter Password A cursor will appear to enter password ecb os Press au key once password is entered ie Set Dev Counter Dev Counter 33 2 TS E 00000 7 A cursor will appear under the selection to be altered Enter the desired value and press ENTER once completed Set Neu Counter Neut Gr 2 GAT Gees Gr i A cursor wi
17. e 2 Introduction Your pH Control How to best treat Computer to Plate CTP waste Until now the only viable option has been hauling which is expensive requires storage handling and ultimately only transfers the problem elsewhere Today Metafix offers the first real alternative The Metafix CTP pH Control System R2 This is not just a machine it s a waste man agement tracking system that manages and monitors CTP effluent allowing generators to discharge all types of CTP effluent including negative and positive thermal photo polymer and violet plate effluent ON SITE The Metafix CTP pH Control system collects measures and neutralizes the pH levels of all CTP waste effluent using a specially formulated neutralizing agent Meta Aid After neutralization the effluent is safely discharged on site It s fully automatic so there s no handling no storage and no hauling of waste chemicals Each CTP pH Control installation is tracked in our MetaTrax Environmental Management System database Quarterly we issue Volume reports Incident Reports and Sample Discharge results all soon to be available online As part of our integrated MetaTrax Service Plan Metafix will monitor your system keeping track of con sumables and maintenance making sure the Metafix CTP pH Control system is working as hard as you are Don t pay for promises pay for results A Water tank B pH Control C Neutralizer D Developer tank Features and Be
18. e end of the reference junction inside the probe body 2 Cleaning the Spill Sensors To keep the spill sensors working effectively you must keep the surface of the sensors clean at all times e Wash under warm soapy water e Use a clean dry cloth to wipe away any dust or residue that has accumulated on the sur face of the spill sensor connected to the containment tray and the puck near the drain You should also take this opportunity to wipe away any other dust or residue that has accumulated on the pH Control 3 Cleaning Developer tank Metafix pH Control Manual Page 25 11 Troubleshooting 1 Service Messages Causes and Solutions The pH Control service messages are intended to alert users of a potential problem In the event of a potential problem the pH Control LCD will display one of the following service messages Service Messages WARNING Check Water Pump If the Wash pump takes more than 60 seconds to reach LS5 Level Sensor 5 during the normal opera tional cycle the alarm will alert user of a potential problem with the pumps WARNING Reac Tank Over Alerts users of a potential overflow from the reaction tank This will occur if the effluent level reaches LS 6 Level Sensor 6 WARNING WET FLOOR If effluent comes in contact with puck sensor near the drain the alarm will alert users of a spill WARNING Dev Tank Over Alerts users of a potential overflow from the Developer
19. ect the red 3 8 I D wand on Developer Tank to Developer Inlet from tank of pH Control B Connect Safety Overflow to Drain of pH Control to drain or to safety jug not included next to dev tank Connect the braided 5 8 female swivel tubing to pH Control Treated effluent to drain Connect the other end of the braided tubing to the drain If you installed a dishwasher Y to the drain make sure the tubing is clamped A Connect the Washing Machine Hose to City water Inlet of pH Control Then connect other end of Washing Machine Hose to city water line B Place the yellow Do not turn water valve off tag on the city water line shut off valve Page 9 5 Installing your pH Control Page 10 2 Installation Procedures 12 A Place Neutralizer wand in Neutralizer jug Place the Neutralizer jug in pH Control B Connect wand tubing to Neutralizer inlet from tank C Connect wand wiring to LS4 connector A Connect the puck assembly to Spill Detector Place puck next to drain B Place phone jack through back of pH Control and connect to External input box Connect pH probe to side of power supply labeled pH Probe Then carefully remove the black cap on the probe Place the probe in Reaction tank Retain black cap for possible future use Note The pH probe must always be submerged in liquid If the pH control must be tur
20. ed castes M90730 Water Dev tankini eunana E dene AE AEAEE KESA sarc C30967 Water PUMP sossshi ineiata vans 600 aab shaman naaninshnigetnoeiaianoniananepieubinn dase tin aasi niai C30944 Page 29 12 Parts List Technical Specifications amp Dimensions 2 Technical Specifications Volta genrene a aaa N dN EAE 120 volts 60 Hz AMPS a E 7 Mer Torre en r E E E S 2A 120 v Watene aeea E E E E E E ssa T A 10 25 to 85 PSI 10 lpm Waste water tank capacity as22002 20000005060929660 1400004660 adp 0600006140 i eenaa sa aieas VD G 25 liter Developer tank capacity seconrceniionaie E EN AE AE EEEN 90 liter Neutralizer jug capacIity 2 2005604826492060060 3230040060060066 iiei iis ai 20 liter Overall dimensions ccccccesccesceeesseeesseeeeseeeeees 25 0 in wide 26 0 in deep 50 5 in high Shipping weight sisisi ieoi kosine anei aiias 130 Ibs Developer manage capacity ssesessssesesseieresisisssrsresesierererisrsesnestsrseenen 180 205 liter per day Page 30 Metafix pH Control Manual 12 Parts List Technical Specifications amp Dimensions 3 Dimensions 006 21 E Gh XD X pH Control 2 50 5 back view G w DQ CA DEV WATE TANK TAN LI WATER WATER TT co C 18 25 Dev and water Tank eneee a E ceinisucter dase suct rc LI SAAS S 20 H x 25 W x 26 D Neutralizer Tank EEE EEEE EEE Ea an naana 15 H
21. eloper from the developer tank to reaction tank be CO NT SY OT A w N Neutralizer pump Pumps neutralizer to reaction tank Power Supply Provides the unit with electrical power and controls all functions Solenoid valve Provides city water to rinse pH Probe Neutralizer Neutralizes chemistry Sample pump Allows user to take samples from developer tank Developer tank Collects developer overflow from processor Metafix pH Control Manual 3 pH Control Components 3 Power Supply View Parts Identification 13 14 Dev PUM NEUTR PUMP PROBE RINSE 15 Diagram 3 3 Mix PUMP exit enter e e pv vave WATER Pump ee JF Gata e wet rLoor off hold on e wei tra e e e reset yes ee A 11 12 Diagram 3 4 Ite 0 1 Off Turns power supply Off 2 Hold Pauses the pH Control during normal operation 3 On Turn power supply On 4 Left arrow Allows user to scroll backwards thru menu 5 Menu Allows user to access the scripting level 6 Right arrow Allows user to scroll forward thru menu 7 No Indicating No to commands in Scripting mode 8 Reset Allows user to stop the current process reset alarms and reinitialize unit 9 Yes Indicating Yes to commands in Scripting mode 10 Cancel When entering setting press c
22. enen e N 25 3 Cleaning Developer TaN Kresna ana 25 11 Troubleshooting Service Messages Causes and Solutions s ssssessssesesesesisissssesesierereresesesnesese 26 28 12 Parts List Technical Specifications amp Dimensions L Parts B23 Heer re ee nee re ere ne Cre Tene enti eRe carats tenedera E ENEE eee Tne Serre 29 2 Technical Specifications isasi a E ecd SS Ga 30 3 DIMENSIONS ee ee Eee ENE EEE EEEE EEEE er cere eee 31 13 Glossary of T rfAS mscna tidas E EE EEE E E 32 T4 Sales Service and SU POU ts iaiesanivtossnavncia tatiinssasnnanstosindestavinaaletmidunend aasaowneansennieunedens 33 Page ii Metafix pH Control Manual 1 Health and Safety a os IF 1 lt en Ust t g ve s Es I oe E d Metafix pH Control Manual Always wear gloves protective glasses and a lab coat while performing any maintenance or installation procedures Do not open the pH Control when it is plugged in Do not stack heavy objects on the pH Control Do not attempt to service the unit or tighten the sensors Make sure that the power source is within the unit s allowable range Do not place the pH Control in an area where it will be exposed to extreme temperatures Keep the pH Control in a dry and well ventilated area Clean the pH Control using a soft cloth or sponge Avoid using abrasive materials or cleansers on the unit s surface Page 1 Pag
23. f chemistry treated and eae z5 Total Neutralizer TL used External Wand lt gt External Wand will Transfer In developer into reaction tank when enabled Using Wand Disable Enable Download Record lt Set Parameters lt gt Manual Control lt gt pH Probe Serv gt lt gt PWP Settings lt gt 00000 00000 lt gt C Non resetable total liter and total Neutralizer count System Status 2548 Page 14 Metafix pH Control Manual 7 Software Overview Scripting Levels Set Parameters Bas te amp Ti MM DD YY HH ee amp Mr GE 07 18 04 21 e A cursor will appear under the selection to be altered Enter the desired value and press ENTER to advance cursor to next value 2 Control Type lt gt System Control yes PROBE RATIO User can determine if unit will be Probe or Ratio driven Press key to select PROBE or key for RATIO Water Probe Chk g Disable Enable When Enable is selected an alarm will ring if pH of city water is outside the 6 to 10 range 4 pH LOW alarm E pH LOW 6 0 lt gt uke 4 0 to 6 5 3 Chk pH Probe lt gt no a Determines the level upon which the Low pH Alarm is set to It could be set between 4 0 to 6 5 Determines the level upon which the Hig
24. female Turn on computer Load up a terminal type program such as Windows Hyper Terminal with the following settings which may be saved to avoid this every time a download is performed e Bits per second 9600 data bits 8 e stop bits 1 e Parity none e Flow control X on X off Connect the serial cable from the output of the pH Control to the computer To download the data press the key to access the Scripting level The following message will appear External Wand lt lt gt Press the J key to advance to the following screen RECORD DOWNLOAD SAMPLE Download Record Metafix pH Control II Bae lis Software Version cccccccsccsssesssesscesscssecssecsscesseesesesseeneees 2 0h Serial Number NUA12345678 90 Current Date MM DD YY we 12 27 04 Total Developer 0000 Liter Total Neutralizer 0000 Liter Press the key to download Installation Date ccscusancicenesiunecnenteene nd 00 00 00 Control robe Driven Soak ds scisiicigs ans E e 221200 222205 AER 190 19 EN Disabled Developer Pump Rat 440 ml min Neutralizer Pump Rate 300 ml min Diverter Voltage z 202263 i 120Vac Drain Time cccccccccccssecessscesssceesseeessseesseeeesseeesseeeees 053 sec Water Probe Check ccccscccsccssscssccsssesscesseesessaeesseesseensees ON Extra Probe Rinse ccccccccssccssecescessecsscesseesscesecseeeeeeaees OFF Last Probe Calibration
25. h pH i Alarm is set to It could be set between 9 8 to 11 5 Metafix pH Control Manual Page 15 7 Software Overview Scripting Levels 2 9 Level 4 6 pH Target 7 pH Target 8 5 Cont d lt gt 7 0 to 9 8 Determines pH level chemistry will be dis charged at pH could be set between 7 0 to 9 8 Probe Driven 7 Max Neutra Max Neutra 150 lt gt 30 to 500 ml Ratio Driven Set Neutra Use 9 Set Neutra 150 lt gt bbs 30 to 500 ml Maximum Neutralizer when treating a batch IP Address ura E ura 000 000 000 7 pH Control units equipped with network capability can enter the IP address 9 Set FTP Port Gri S FTP oe TTEA gt 8 Set IP Local lt gt FTP Port enables communication with Metafix server 10 Drain Time Drain Time 053 yes M gt lt gt 40 to 120 The amount of seconds Enviro Jet will turn On when draining the Reaction tank Soak Cycle lt gt enter 9 Soak Mode Disable Enable If Soak Cycle is Enable and pH Control goes to Waiting Dev mode the reaction tank will fill with water upto LS5 When the level of effluent in the developer tank reaches LS1 the Mixing pump will lt the reaction tank and begin a normal operating cycle 8 es Rinse u es HELG E E To be used when extra rinsing capacity to the
26. ll appear under the selection to be altered Enter the desired value and press ENTER once completed Instal Da P MM DD YYY meer A P 00 00 00 A cursor will appear under the selection to be altered Enter the desired value and press ENTER to advance cursor to next value EJ t Rec 9 Clear Record 7 Press the key to NOT clear record or See SC 20 Metafix pH Control Manual Page 19 7 Software Overview Scripting Level Level 7 Record to Network Network Cont d lt gt s Disable Enable ri pH Control units equipped with network capability can Disable Record to Network by Upgrade soft You are sure ia as _ NO YES Before upgrading software refer to page 23 Press the key to NOT upgrade or key to clear record Diverter Volt 9 Diverter Voltage lt gt 24 o For 2 0h software the Diverter voltage must be set For future use at 120 Dev Pump RATE Dev Rate 440 300 to 600 Once a year or if pump has to be replaced verify the calibration of dev pump Disconnect the outlet line 2 on top of reaction tank and place in graduated cylinder Turn On the pump for one minute Repeat three times and enter the average of the three samples Neu Pump RATE Neu Rate 300 200 10 200 s Once a year or if pump has to be replaced verify the calibration
27. ncnceneianeecasapacdatadaccssastauscatadinia aii nadandiaasnaamneneasanceane C30943 Liquid detector Puck assembly sneinen onai R EER C30908 MetaAid Neutralization Solution CA50 vic iccccccssssscccccccscssssssscecsecsesessessssessesevens A10846 MetaAid Neutralization Solution CA20 vc cccccccsscscccccccscssssssscecsesseceesesssesseeevens A10847 MetaAid Neutralization Solution CAO04 cccccciccccccciciccccicciicciceccccsciceicceeeass A10856 MetaAid Neutralization Solution amp Service Contract CA50 2000 liters SC10052 MetaAid Neutralization Solution amp Service Contract CA50 3000 liters SC10053 MetaAid Neutralization Solution amp Service Contract CA50 5000 liters SC10054 MetaAid Neutralization Solution amp Service Contract CA50 10000 liters SC10055 MetaAid Neutralization Solution amp Service Contract CA50 15000 liters SC10056 MetaAid Neutralization Solution amp Service Contract CA50 20000 liters SC10057 MetaAid Neutralization Solution amp Service Contract CA20 2000 liters SC10058 MetaAid Neutralization Solution amp Service Contract CA20 3000 liters SC10059 MetaAid Neutralization Solution amp Service Contract CA20 4000 liters SC10060 MetaAid Neutralization Solution amp Service Contract CA20 5000 liters SC10061 MetaAid Neutralization Solution amp Service
28. ned Off for more than two days use the Force Rinse feature refer to the software overview section to rinse the pH probe Pour storage solution for pH electrodes in black cap and then place on pH probe A Plug power cord to power supply then into a stable power source B Turn ON the city water valve C If the LCD is OFF press the ON key Metafix pH Control Manual 5 Installing your pH Control 3 Set Up Procedures Verify level sensors Lift each of the six level sensors individually The corresponding power supply LED turns On LS1 Dev Tank LS2 Dev Tank LS3 Dev Tank LS4 Neutralizer Wand assembly LS5 Reaction Tank LS6 Reaction Tank TL00000 TN00000 Rinse pH Probe lt lt gt E i e Press 9 key to enter scripting level The total liters Manual Control TL and total neutralizer TN will appear lt lt gt e Press key four times Manual Mode screen will Mixer Pump appear OFF fo Press ls key to enter the Manual mode i L x r lt Se oO u 6 z Rinse Probe x6 OFF ON e Press key 6 times Rinse probe screen will appear 3 Rinse Probe 3 on OFF 59 ON e Press J key to Rinse Probe for 10 seconds il Rinse Probe lt A OFF ON e Press WJ key to turn Off Rinse Probe Neutra Pump Prime Neutralizer pump OFF ce JU e Press key Neutra Pump will appear Neutra Pump OFF ON e Press J key to turn On Neutralizer pump
29. nefits e Controls and tracks the flow of all solutions via a programmable monitoring and metering system Simple and accountable effluent management Small footprint only 4 0 sq ft e Eliminates costly haul away costs e Eliminates storage and manifesting of hazardous chemicals all effluent is managed and discharged on site e Toll free hotline delivers instant access to manufacturer direct service support team Stylish and Innovative industrial design Looks as good as it works e Fast treatment cycle Keeps up with large processing volumes e Large holding tanks Holds all processor maintenance dumps No jugs Sample ports Easy to take samples Modular components Easy to service and maintain e Peristaltic Pumps Reliable clog free operation Quick release connectors Easy Maintenance and Service Key operation alarms Alert operators to any errors Operation log Software retains Date Time log of all operation e Easy to understand interactive display and keyboard e Robust Industrial Grade pH Probe Accurate pH readings e Network communication port RS 232 or IP Enabled Monitoring Metafix pH Control Manual 3 pH Control Components 1 Rear View Parts Identification Diagram 3 1 12 13 14 Item Function 1 Developer overflows from processor Receives waste developer from processor 2 External input jack Connects Dev amp W
30. ns will guide you through installing your pH Control Note All connections involve using plastic tubing must be secured with firmly tightened clamps Remember to keep tubing runs as short as possible Instructions D T Install 3 4 swivel fitting to Dev Overflow from Position the pH Control Dev Waste water tank as close as possible to the drain and water line processor of Developer Tank 5 Using 3 4 I D tubing connect the plate proces sor developer tank to pH Control dev tank Assemble developer bypass and install inline Using 3 4 LD tubing connect the bypass to drain Connect the plate processor water tank to pH Control water tank labeled Water Overflow from Processor Install tubing to pH Control s water tank labeled Water Overflow to drain Connect the other end to drain Lift tank cover and place water pump in water tank Put water pump tubing and wiring through top of tank Keep tubing and wiring on opposite side of level sensor protection bar Place cover back on tank Metafix pH Control Manual 5 Installing your pH Control 2 Installation Procedures alla Metafix pH Control Manual A Place pH Control on Developer tank B Connect Water pump tubing to Water Inlet from Tank of pH Control C Connect Water pump power cord to power supply plug located under power supply A Conn
31. of Neutralizer pump Disconnect the outlet line 1 on top of reaction tank and place in graduated cylinder Turn On the pump for one minute Repeat three times and enter the average of the three samples Beginning of Will return PWP Settings to main menu Page 20 Metafix pH Control Manual 7 Software Overview Scripting Level Level 9 System Status aa 72 yes _ gt P Network Statues will indicate the current settings to download record to the Metafix server mH wb oO BB oO oO BU O m Metafix pH Control Manual EDsoftVersionNam eDmod 200 V5 2 4 DHCP Status Not Active Ethernet Link t Active Cu ddress 0 CurrentIPGateway 0 CurrentIPmask 0 7 v FTP Server metafix FTP Put Path metatrax_upload a Cc Checksum reader 794AB819 Will return oat to main menu Page 21 8 Download Capability pH Control units include the capacity to download recorded data directly into a computer This allows for an immediate record of the system s functioning as well as a brief history of the unit This ability to retrieve data from the unit s memory allows for rapid analysis of the units function and quick turn around for any adjustment that may be required for the system Items required step 1 step 2 step 3 step 4 step 5 Page 22 e Computer e 9 pin standard serial cable the connector port on the pH Control is
32. ol is now ready to receive its new software Preparing Computer to transfer new software to pH Control 1 Open Hyperterminal 2 Choose a name and icon for the new connection 3 In the Connect to box choose an unused serial port such as COM1 or COM2 4 In port settings set Bits per second at 9600 Data bits at 8 Parity to none Stop bit to 1 Flow control to X on X off 5 Connect the communication cable between the pH Control and to appropriate port on the computer The computer is now ready to transfer the software to the pH Control Metafix pH Control Manual Page 23 9 Upgrade software Procedure Windows Transferring new program to pH Control 1 Connect the power cord The following menu should appear in the Hyperterminal window Metafix BootLoader a Erase Flash b Program Flash c Start Program 2 Press a The same menu will be duplicated after a few seconds indicating that the flash is erased 3 Press b The following menu will appear Metafix BootkLoader a Erase Flash b Program Flash c Start Program b Select file s19 9 From the transfer menu of Hyperterminal click on Send text file 5 Choose the proper text file having a S19 extension and click Open The download progress is indicated by a progression of stars The download is complete when no new stars appear The process require a few minutes to complete Close Hyperterminal remove the communication ca
33. perating cycles 1 TL000000_pH 7 3 The pH Control begins its operating cycle by collecting spent TN000000 Waiting developer and wash water from the photo processor The spent developer and wash water are drawn into the pH Control s developer and water tanks via the Developer Overflow from Processor and the Water Overflow from processor 2 FILLING When the level of effluent in the developer tank reaches LS1 REACTION TANK Level Sensor 1 and water reached LS3 the pH Control begins pumping developer and wash water into its reaction tank until operating level is reached LS5 The combined developer and water is 12 5 liters 1 liter developer 11 5 liters water 3 READING PH The mixer pump will turn On and pH is read PH 8 6 ADDING If pH is not at pre set target Neutralizer will be pumped to NEUTRALIZER reaction tank in small doses until the target pH is reached with out exceeding Maximum Neutralizer setting Once correct pH is reached the pH Control begins emptying Reaction tank 5 RINSING PROBE At the end of each batch the probe is rinsed for 5 seconds gt Metafix pH Control Manual Page 13 7 Software Overview Scripting Levels The pH Control scripting levels provides a means of adjusting the unit s internal settings To access the Scripting Level press the Menu key Press the Exit key to return to main menu TL 00000 pH 7 5 TN00000 Waiting TL00000 TN00000 Total Liters TL o
34. tubing e Remove reaction tank cover and clean Level Sensor 5 with a damp cloth e Replace the Mixing pump e Verify all connections and firmly tighten clamps Contact Metafix if the pH Control continues to display the service message after troubleshooting the unit Failing to contact Metafix may result in additional complications Page 28 Metafix pH Control Manual 12 Parts List Technical Specifications amp Dimensions Metafix pH Control Manual 1 Parts List Descrip Oni jcassnssieainuasesssanssnastonssnddavwsusasaussiescavasescsaenivesenandsdashyyassddhawoseadavvasssdusvssai usansetaes Item No Buffer solution 7 0 pED aasicuiptiicaiitigai E an ENEE EE C30971 Circulation PUM priced AEEA EE ae nde sana eC C30945 Developer pump a c narin an EENE AE C30963 Dip tube assemblyssc 92020 00056000064 innii etter a ades iii aera emerge C30966 Dispenser pump assemblY iicccciiiiiiiiiiiniiiiiiiiicin ory meer mere Sener M90589 Ethernet Card ososan ie e a EE a e a a e a a eSa a eiod tudes C30972 Level Sensor 1 EST cccsisccut eansesiedendecuuiiesnemocs iaeei i E aE EEEE EErEE EE EEE E iE C30939 Level Sensor 2 CS2 Joden enag iiien a aE EEE EEEE E A e EAER Ea ENEE AELE C30940 Level Sensor GCS ig eves cuiscupesiebcannceuvasion ocean cusibaa bande E seman carseat ESR REEE Ea C30941 Level Sensor 5 8 D 12 ANAA nere ane E ERRE E EAKA EERE RE E EEE R E E AAC C30942 Level Sensor 6 LS6 scssatesscedeasstndserca
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