312001S - X5, X7, ProX7 & ProX9 Airless Sprayers
Contents
1. et Zu Alt b Unlock gun trigger lock tig909al c Pull and hold gun trigger d Turn Prime Spray valve to SPRAY e Turn power switch ON I ti5580a f Continue to hold gun trigger until you see paint diluted with water starting to come out of gun 17 While continuing to trigger gun quickly move gun to redirect spray into waste pail Continue triggering gun into waste pail until water coming out of gun is relatively clear ti9745a 18 Stop triggering gun Engage trig ger lock 20 19 Turn prime spray valve to Prime ti9346a 20 Turn power switch OFF UFF y I ti2810a ti9413a 21 Turn off garden hose Close Power Flush attachment m 22 Unscrew Power Flush attachment t from suction tube 23 Clean InstaClean Fluid Filter and gun page 21 ti2047a 24 Fill unit with Pump Armor storage fluid Read Long Term Storage page 22 312001S Shutdown and Cleaning Cleaning InstaClean Fluid Cleaning Gun Filter ProX Sprayers Only e Clean gun fluid filter d with water or flushing solvent and a brush every time you flush the system Replace gun filter if damaged The InstaClean Fluid Filter prevents particles from entering paint hose After each use remove and clean it to insure peak performance A e Remove tip and guard and clean with water or flushing solvent A gt soft brush can be used to lo2. ti3388a To avoid overheating motor kee _ u nr u gt vent holes in shroud clear for air amp 3 flow Do not cover sprayer while g spraying Bi lt gt ie Qh oy i A I ti9355b Paint Hoses Check hose for damage every time you spray Do not attempt to repair hose if hose jacket or fittings are dam aged Do not use hoses shorter than 25 ft 7 6 m Wrench tighten using two wrenches 24 Tips e Always clean tips with com patible solvent and brush after spraying e Tips may require replace ment after 15 gallons 57 liters or they may last through 60 gallons 227 liters depending on abra siveness of paint ti2055a e Do not spray with worn tip Pump Packings When pump packings wear paint will begin to leak down outside of pump e Replace pump packings at first sign of leaking or addi tional damage could occur e Purchase a pump repair kit and install according to instructions provided with kit ti9356a e Consult a Graco MAGNUM authorized service center 3120015 Troubleshooting Troubleshooting Check everything in this Troubleshooting Table before you bring the sprayer to a Graco MAGNUM authorized upa bar psi S service center Power switch is on and sprayer is Pressure is set at zero pressure BE an pressure control knob clock plugged in but motor does not wise to increase pressure setting run and pump does not cycle Motor or control is damaged Take spr
3. Oil or Water based Materials e When spraying water based materials flush the system thoroughly with water e When spraying oil based materials flush the sys tem thoroughly with mineral spirits or compatible oil based flushing solvent e To spray water based materials after spraying oil based materials flush the system thoroughly with water first The water flowing out of prime tube should be clear and solvent free before you begin spraying the water based material e To spray oil based materials after spraying water based materials flush the system thoroughly with mineral spirits or a compatible oil based flush ing solvent first The solvent flowing out of the prime tube should not contain any water e When flushing with solvents ground pail and gun Read Grounding and Electric Requirements page 7 e To avoid fluid splashing back on your skin or into your eyes always aim gun at inside wall of pail A IN A 17 Setup Strain the Paint Previously opened paint may contain dried paint or other debris To avoid priming problems and tip clogs it is advisable to strain the paint before using Paint strain ers are available where paint is sold Stretch a paint strainer over a clean pail and pour the paint through the Strainer to capture any dried paint and debris before spraying ti26640a 1 Make sure the power switch is OFF en and the sprayer is unplugged En IF o y m ti281
4. swallowed e Read Safety Data Sheet SDS to know the specific hazards of the fluids you are using e Store hazardous fluid in approved containers and dispose of it according to applicable guidelines PERSONAL PROTECTIVE EQUIPMENT Wear appropriate protective equipment when in the work area to help prevent serious injury includ ing eye injury hearing loss inhalation of toxic fumes and burns Protective equipment includes but is not limited to e Protective eyewear and hearing protection e Respirators protective clothing and gloves as recommended by the fluid and solvent manufac turer CALIFORNIA PROPOSITION 65 This product contains a chemical known to the State of California to cause cancer birth defects or other reproductive harm Wash hands after handling 6 312001S Grounding and Electric Requirements Grounding and Electric Requirements Sprayer must be grounded Grounding reduces the risk of static and electric shock by providing an escape wire for electrical current due to static build up or in the event of a short circuit e The 120 Vac sprayers require a 120 Vac 60 Hz 15A circuit with a grounding receptacle e Never use an outlet that is not grounded or an adapter ti5573a e Do not use the sprayer if the electrical cord has a damaged ground prong e Only use an extension cord with an undamaged 3 prong plug Recommended extension cords ti5572a for use with this sprayer e 50 f
5. seseses s lt i U Power Eich tackmen Connects garden Rose To ston tube Tor power TUE WEISE garden hose to suction tube for power flushing water base V Gun fluid filter Filters fluid entering spray gun to reduce tip clogs W Hose wrap Rack Stows paint hose X7 ProX7 and ProX9 only z ea and ProX9 For transporting pail by its handle op Prevents accidental triggering of spray gun N Go 312001S Component Identification ti9724a Mtl PR D A ea 1 NS ZN Nr ti9368b ti9667a V SG2 SG3 3120015 9 Operation Operation NA O Trigger Lock Always engage the trigger lock when you stop spraying to prevent the gun from being triggered accidentally by hand or if dropped or bumped ti8908a ti8909a Trigger Locked Trigger Unlocked Pressure Relief Procedure Follow this Pressure Relief Procedure whenever you stop spraying and before cleaning checking servicing or transporting equipment A MPa bar PSI Pressure Control Knob Settings a Low mith Hi Spra 1 Turn power switch OFF and unplug eo power cord gt YF o y ___ ti2810a 2 Turn Prime Spray valve to PRIME to relieve pressure ti9346a 3 Hold gun firmly to side of pail Trigger the gun to relieve pressure 4 Engage trigger lock Leave Prime Spray valve in the PRIME position until you ar
6. Do not smoke in the spray area or spray where sparks or flame is present Do not operate light switches engines or similar spark producing products in the spray area Keep area clean and free of paint or solvent containers rags and other flammable materials Know the contents of the paints and solvents being sprayed Read all Safety Data Sheet SDS and container labels provided with the paints and solvents Follow the paint and solvents manu facturer s safety instructions Fire extinguisher equipment shall be present and working ELECTRIC SHOCK HAZARD This equipment must be grounded Improper grounding setup or usage of the system can cause electric shock Turn off and disconnect power cord before servicing equipment Connect only to grounded electrical outlets Use only 3 wire extension cords Ensure ground prongs are intact on power and extension cords Do not expose to rain Store indoors 4 312001S Warnings SKIN INJECTION HAZARD High pressure spray is able to inject toxins into the body and cause serious bodily injury In the event that injection occurs get immediate surgical treatment Do not aim the gun at or spray any person or animal Keep hands and other body parts away from the discharge For example do not try to stop leaks with any part of the body Always use the nozzle tip guard Do not spray without nozzle tip guard in place Use Graco nozzle tips Use caution when cleaning and changing nozzle tip
7. damage pump Follow Shutdown and Cleaning page 17 or Power Flush Cleaning page 19 2S A os 1 Place suction tube in Pump Armor storage fluid bottle and prime tube in waste pail 2 Turn Prime Spray valve to PRIME 3 Turn power switch ON 4 Turn pressure control knob clockwise until the pump turns on 5 When storage fluid comes out of prime tube 5 10 seconds turn power switch OFF we YF o y 6 Turn Prime Spray valve to SPRAY to keep storage fluid m 1i2018a in sprayer during storage 3120015 Storage Stowing Sprayer Before storing sprayer make sure all water is drained out of sprayer and hoses Do not allow water to freeze in sprayer or hose Do not store sprayer under pressure 1 Screw inlet screen onto suction tube dh N 3 Secure a plastic bag around suction tube to catch any drips 4 Store sprayer indoors ti9433a ti5552a 2 Coil hose Leave it con nected to sprayer Wrap hose around hose wrap bracket d 7 he Pd a NN 119366 3120015 23 Maintenance and Service Maintenance and Service Protect the internal drive parts of this sprayer from water Openings in shroud allow cooling of mechanical parts and electronics inside If water gets into these openings the sprayer could mal function or be permanently damaged Caring for Sprayer Keep sprayer and all accessories clean and in good working order
8. is able to result in a risk of electric shock When repair or replacement of the cord or plug is required do not connect the grounding wire to either flat blade terminal The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire Check with a qualified electrician or serviceman when the grounding instructions are not com pletely understood or when in doubt as to whether the product is properly grounded Do not modify the plug provided if it does not fit the outlet have the proper outlet installed by a qualified electrician This product is for use on anominal 120V circuit and has a grounding plug similar to the plugs illus trated in the figure below 120V US e Only connect the product to an outlet having the same configuration as the plug e Do not use an adapter with this product Extension Cords Use only a 3 wire extension cord that has a grounding plug and a grounding receptacle that accepts the plug on the product Make sure your extension cord is not damaged If an extension cord is necessary use 12 AWG 2 5 mm minimum to carry the current that the product draws An undersized cord results in a drop in line voltage and loss of power and overheating Warnings FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help pre vent fire and explosion e Do not spray or clean with materials having flash points l
9. pt pen als O select function align symbol on pressure control knob with setting indicator page 14 Pump fluid outlet fitting hreaded connection for paint hose u fluid filter Filters fluid coming out of pump to reduce tip plugging and improve finish ProX Sprayers Only Self cleans only during pressure relief ProX Power Piston Pump F behind Easy Access door not Pumps and pressurizes fluid and delivers it to paint hose shown ProX Sprayers Only Easy Access door permits quick access to outlet valve To remove door insert lat blade of screwdriver into slot on the bottom of the door as shown on page 7 G Suction tube Draws fluid from paint pail into pump H Prime tube with diffuser Drains fluid in system during priming and pressure relief In PRIME position pointing down directs fluid to prime tube Prime Spray valve In SPRAY position pointing forward directs pressurized fluid to paint hose Automatically relieves system pressure in overpressure situations M Painthose Transports high pressure fluid from pumptospraygun Q lipguard Reduces risk of fluid injection injury Atomizes fluid being sprayed forms spray pattern and controls fluid flow Reversible spray tip according to hole size Reverse unclogs plugged tips without disassembly Easy Access door zZ ProX Sprayers Only Gun trigger safety lever page 10 T Gun fluid inlet fitting Threaded connection for paint hose
10. 0a ti2039a 2 Separate prime tube smaller from suction tube larger 3 Place prime tube in waste pail ti9652a 12 10 11 12 Transfer suction tube to Submerge suction tube in water or flushing solvent Turn Prime Spray Valve to PRIME ti9346a Align setting indicator with Prime Clean setting on Pres sure Control knob until pump starts page 10 When sprayer starts pumping ti9718a flushing solvent and air bubbles will be purged from system Allow fluid to flow out of prime tube into waste pail for 30 to 60 seconds Turn power switch OFF paint pail and submerge suction tube in paint ti9653a Turn power switch ON 312001S 13 When you see paint coming out of prime tube a Point gun into waste pail l b Unlock gun trigger lock Fr Wy c Pull and hold gun trigger d Turn Prime Spray valve to SPRAY NOTE Some fluids may prime faster if the Power Switch is momentarily turned off so the pump can slow and stop Repeat several times if necessary 14 Continue to trigger gun into waste pail until you see only paint coming out of gun 15 Release trigger Engage trigger lock 16 Transfer prime tube to paint pail and clip prime tube to suction tube ti8908a NOTE Motor stopping indicates pump and hose are primed with paint If motor continues to run the sprayer is not properly primed To reprime turn Prime Spray valve to PRIME and repeat ste
11. H ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les procedures concern es TO PLACE AN ORDER or to identify the nearest Graco MAGNUM distributor contact us at 1 888 541 9788 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserv
12. Operation MAGNUM X5 X7 ProX7 amp Prox9 Airless Sprayers For portable spray applications of architectural paints and coatings Models 262800 262805 261815 261820 See page 2 for model and series information including dispense rate recommended hose length guns and maximum working pressure The manual provided with 7 this sprayer contains g English and Espa ol GRACO Visit our website http MAGNUM Graco com 3120015 EN FIRE AND EXPLOSION HAZARD e Use only non flammable or water based materi als or non flammable paint thinners Do not use materials having flash points lower than 100 F 38 C This includes but is not limited to ace tone xylene toluene and naphtha For more information about your material request Safety Data Sheet SDS from the supplier Spraying flammable or combustible materials in a factory or fixed location must comply with NFPA 33 and OSHA 1910 94 c requirements in the USA and with all similar local regulations in other countries IMPORTANT SAFETY INSTRUCTIONS Read all warnings and instructions in this manual and related manuals Be familiar with the controls and the proper usage of the equipment Save these instructions Ir MAGNUM X5 MAGNUM ProX7 gt j Model 262800 Model 261815 X Series D Series B TWO ti11304a ti9369b MAGNUM X7 MAGNUM ProX9 Model 262805 Model 261820 Series C Series B u a T TE 4 h TF in J j s in F t
13. aco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WIT
14. ayer to Graco MAGNUM authorized service center Electric outlet is not providing Try a different outlet or plug in power something that you know is work ing to test outlet Reset building circuit breaker or replace fuse Extension cord is damaged Replace extension cord Read Grounding and Electric Require ments page 7 Sprayer electric cord is damaged Check for broken insulation or wires Replace electric cord if damaged Paint and or water is frozen or Unplug sprayer from outlet If fro hardened in pump zen do NOT try to start sprayer until it is completely thawed or you may damage the motor con trol board and or drivetrain Make sure power switch is OFF Place sprayer in a warm area for several hours Then plug in pow ercord and turn sprayer ON Slowly increase pressure setting to see if motor will start If paint is hardened in sprayer pump packings valves drivetrain or pressure switch may need to be replaced Take sprayer to Graco MAGNUM authorized ser vice center 312001S 25 Troubleshooting Problem Cause solion Pump does not prime Prime Spray Valve is in SPRAY Turn Prime Spray Valve to position PRIME position pointing down Inlet screen is clogged or suction Clean debris off inlet screen and tube is not immersed make sure suction tube is immersed in fluid Pump was not primed with Remove suction tube from paint flushing fluid Prime pump with water or solvent
15. based flushing fluid page 11 Inlet valve check ball is stuck Remove suction tube and place a pencil into the inlet section to dis lodge the ball allowing pump to prime properly OR Power Flush sprayer page 19 AutoPrime may need replace ment Turn power switch ON and listen for tap in pump If you do not hear tap AutoPrime is dam aged Take sprayer to Graco MAGNUM authorized ser vice center Inlet valve check ball or seat is Remove inlet fitting Clean or dirty replace ball and seat Outlet valve check ball is stuck ProX7 and ProX9 Insert screw driver in slot and remove Easy Access door page 8 Unscrew outlet valve with a 3 4 in socket Remove and clean assembly X5 and X7 Remove outlet fitting and clean outlet check ball Suction tube is leaking Tighten suction tube connection Inspect for cracks or vacuum leaks Pump does not prime with fluid Remove suction tube from paint Prime pump with water or sol vent based flushing fluid Fluids are viscous or sticky Some fluids may prime faster if the Power Switch is momentarily turned off so the pump can slow and stop Repeat several times if necessary Debris in paint Strain the paint page 12 26 312001S Problem Pump cycles but does not build up pressure Pump cycles but paint only drib bles or spurts when spray gun is triggered 312001S Troubleshooting ease Sotto Inlet screen is clogged Clean debris off in
16. d Electrical Requirements page 7 Spray gun fluid filter is clogged Clean or replace spray gun fluid filter page 21 InstaClean fluid filter is clogged Clean or replace InstaClean fluid fil ter page 21 Inlet screen is clogged Clean debris off inlet screen Pump valves are worn or debris is Check for worn pump valves clogging valve a Prime sprayer with paint b Trigger gun momentarily When trigger is released pump should cycle momen tarily and stop If pump con tinues to cycle pump valves may be worn Remove valves and check for debris Material is too thick Thin material Hose is too long if extra section is Remove section of hose added Suction tube is leaking Tighten suction tube connection Inspect for cracks or vacuum leaks When paint is sprayed it runs down Coat is going on too thick Make sure gun is far enough from surface When paint is sprayed coverage is Coat is going on too thin inadequate Choose tip with larger hole size Choose tip with narrower fan Make sure gun is close enough to surface Spray gun stopped spraying 28 312001S Troubleshooting Problem m sohn Fan pattern varies dramatically while Pressure control switch is worn and Take sprayer to Graco MAGNUM spraying Causing excessive pressure varia authorized service center tion OR Sprayer does not turn on promptly when resuming spraying Cannot trigger spray gun Spray gun t
17. e ready to spray again If you suspect the spray tip or hose is clogged or that pressure has not been fully relieved after following the steps above VERY SLOWLY loosen tip guard retaining nut or hose end coupling to relieve pressure gradually then loosen completely Clear hose or tip obstruction Read Unclogging Spray Tip page 14 ti5597a High Pressure Low Pressure Prime Rolling Spray Spray Clean To select function align symbol on pressure control knob with setting indicator on sprayer 10 312001S Setup 1 Unscrew tip and guard assembly from gun 2 Uncoil hose and connect one end to gun Use two wrenches to tighten securely 3 Connect other end of hose to sprayer Nr ti9674b ti11456a N X5 amp X7 ProX7 amp ProX9 If hose is already connected make sure connections are tight 4 Turn OFF power switch a YF o j _ ti2810a 5 Turn Pressure Control Knob all the way left counter clockwise to minimum pressure R i t i 4 M w 3 A ti9344a 3120015 Setup Prime and Flush Storage Fluid To spray lacquers with the ProX7 or ProX9 you must purchase lacquer conversion kit 256212 and follow priming procedure for oil based materials The X5 and X7 units are not intended for lacquers Before you use your sprayer for the first time or be gin a new spraying project you need to prime the sprayer and flush the storage fluid out of the spray er
18. er ultra high molecular weight polyethylene UHMWPE carbide nylon aluminum PVC polypropylene fluroelastomer 30 to 160 F 35 to 71 C 40 to 115 F 4 to 46 C When pump is stored with non freezing fluid Pump damage will occur if water or latex paint freezes in pump Damage to plastic parts may result if impact occurs in low temperature conditions v Changes in paint viscosity at very low or very high temperatures can affect sprayer performance 30 312001S Technical Data MAGNUM ProX7 MAGNUM ProX9 Series B Series B Working pressure range 0 3000 psi 0 21 MPa 0 207 bar Electric motor 5 8A 9 4A open frame permanent magnet DC open frame permanent magnet DC Maximum delivery with tip 0 34 gpm 1 29 lpm 0 38 gpm 1 44 lpm Paint hose 1 4 in x 50 ft 6 4 mm x 15 m Maximum tip hole size 0 017 in 0 43 mm 0 019 in 0 48 mm Dimensions Upright Width Dimensions Folded Handle Wiat Fluid inlet fitting 3 4 in internal thread standard garden hose thread Wetted parts pump amp hose stainless steel brass leather ultra high molecular weight polyethylene UHMWPE carbide nylon aluminum PVC polypropylene fluroelastomer Wetted parts gun aluminum brass carbide nylon plated steel stainless steel UHMWPE zinc Generator requirement 1500 Watt minimum Electrical power requirement 120 Vac 60 Hz 15A 1 phase Storage temperature range 30 to 160 F 35
19. es the right to make changes at any time without notice All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice Original instructions This manual contains English MM 312001 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES e P O BOX 1441 MINNEAPOLIS MN 55440 1441 e USA Copyright 2007 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revision S July 2015
20. ethod of flushing It can only be used after spraying water based coatings A Relieve pressure page 10 Remove tip and guard assembly from gun and place in waste pail N 3 Place empty waste and paint pails side by side ME 107262 4 Lift suction tube and prime tube from paint pail Let them drain into paint for a while 5 Place suction and prime tube in waste pail 6 Turn Pressure Control knob to the Prime Clean setting 7 Screw power flush attachment to garden hose Close valve l ti9413 8 Turn on water Open valve Rinse paint off suction tube prime tube and inlet screen 9 Turn lever to close power flush attachment ti9727a 3120015 Shutdown and Cleaning 10 Unscrew inlet screen from suction tube Place inlet screen in waste pail y CY N mnie rt ri ner we ti2040a a 11 Connect garden hose to suction tube with Power Flush attachment Leave 7 prime tube in waste pail ti2042a 12 Turn power switch ON nn ti5580a 13 Open lever on Power Flush attachment open 14 Circulate water through ti2043a sprayer into waste pail for 20 seconds 15 Turn power switch OFF os YF o y _____ ti2018a 19 Shutdown and Cleaning NOTE Step 16 is for returning paint in hose back to paint pail One 50 ft 15 m hose holds approximately 1 quart 1 liter of paint 16 To preserve paint in hose a Point gun into paint pail
21. hat coating and best fan width for that surface 3120015 Tip Hole Size Tip hole size controls flow rate the amount of paint that comes out of the gun 15 Setup HINTS e Use larger tip hole sizes with thicker coatings and smaller tip hole sizes with thinner coatings e Maximum tip hole sizes supported by sprayer X5 0 015 in 0 38 mm X7 0 017 in 0 43 mm ProX7 0 017 in 0 43 mm ProX9 0 019 in 0 48 mm e Tips wear with use and need periodic replacement Fan Width Fan width is the size of the spray pattern which deter mines the area covered with each stroke Narrower fans deliver a thicker coat and wider fans deliver a thinner coat HINTS e Select a fan width best suited to the surface being sprayed e Wider fans allow provide better coverage on broad open surfaces e Narrower fans provide better control on small con fined surfaces Understanding Tip Number The last three digits of tip number i e 221413 contain information about hole size and fan width on surface when gun is held 12 in 80 5 cm from surface being sprayed First digit when doubled approximate fan width 413 tip has 8 10 in fan width gt ti5559a Last two digits tip hole size in thousands of an inch 413 tip has a 0 013 in hole size 16 Reversible Tip Selection Chart Fan Width 12 in Tip Part 305 mm from No surface Hole Size 0 011 in 221311 6 8in OT C
22. i11305a K LISTED Intertek PROVEN QUALITY LEADING TECHNOLOGY Specifications Specifications This equipment is not intended for use with flammable or combustible materials used in places such as cabinet shops or other factory or fixed locations If you intend to use this equipment in this type of application you must comply with NFPA 33 and OSHA requirements for the use of flammable and combustible materials Dispense H Der Maximum Working Model Name Rate gpm Pe ee a ee Ipm Diameter rage ith en om or gpm nadi in X 25 E Hr 34 a u in X 50 E a 38 a in X 50 E 2 3120018 Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure specific risks Refer back to these warnings Additional product specific warnings may be found throughout the body of this manual where appli cable 3120015 GROUNDING This product must be grounded In the event of an electrical short circuit grounding reduces the risk of electric shock by providing an escape wire for the electric current This product is equipped with a cord having a grounding wire with an appropriate grounding plug The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances Improper installation of the grounding plug
23. ith function symbol on Pressure Control knob page 10 e Turning knob to right clockwise increases pres sure at gun e Turning it left counter clockwise decreases pres sure e General spraying instructions are provided in Get ting Started with Basic Spraying Techniques section of this manual page 17 Getting Started Use a piece of scrap cardboard to practice these basic spraying techniques before you begin spraying the sur face e Hold gun 12 in 30 cm from surface and aim straight at surface Tilting gun to direct spray angle Causes an uneven finish 42 in 30 cm Ore even finish finish S ti5585a oe thin 14 e Flex wrist to keep gun pointed straight Fanning gun to direct spray at angle causes uneven finish even finish thin thick thin IN IM off ti2036a Triggering Gun Pull trigger after starting stroke Release trigger before end of stroke Gun must be moving when trigger is pulled and released y Fv FF F y i bt i Aiming Gun Y ti2037a Aim tip of gun at bottom edge of previous stroke over lapping each stroke by half ti2038a Unclogging Spray Tip NA See Strain the Paint page 12 for additional infor mation To avoid fluid splashback e Never pull gun trigger when arrow shaped handle is between SPRAY and UNCLOG positions e Tip must be pushed all the way into guard 312001S 1 To UNCLOG tip obstruction engage trigge
24. let screen and make sure suction tube is immersed in fluid Suction tube is not immersed in Make sure suction tube is paint immersed in paint Suction tube is leaking Tighten suction tube connection Inspect for cracks or vacuum leaks If cracked or damaged replace suction tube Prime Spray Valve is worn or Take sprayer to Graco MAGNUM obstructed with debris authorized service center Pump check ball is stuck Read Pump does not prime sec tion in Troubleshooting page 26 Pressure is set too low Slowly turn Pressure Control Knob clockwise to increase pres sure setting which will turn motor on to build pressure Spray tip is clogged Unclog spray tip page 14 InstaClean fluid filter is clogged Clean or replace InstaClean fluid filter page 21 Debris in Debris in pait Strain the Strain the paint page Strain the paint page 12 eal aa gun fluid filter is clogged Clean or replace gun fluid filter page 21 Spray tip is too large or worn Replace tip 27 Troubleshooting Reversible spray tip is in UNCLOG Rotate arrow shaped handle on position spray tip so it points forward in Pressure is set at maximum but can not achieve a good spray pattern SPRAY position page 14 Spray tip is too large for sprayer Select smaller spray tip Spray tip is worn beyond capability of Replace spray tip sprayer Extension cord is too long or not Replace extension cord Grounding heavy enough gauge an
25. osen and remove dried on material if needed 1 Relieve pressure page 10 a Disconnect airless spray hose a from sprayer e Wipe paint off outside of gun using a soft cloth moistened with b Unscrew outlet fitting b water of fushirig solvent TETA c Remove InstaClean Fluid Filter c ti9347a 3 Check InstaClean Fluid Filter c for debris If needed clean filter with water and a soft brush a Install closed square end of InstaClean Fluid Filter c in sprayer b Screw outlet fitting b into sprayer 4 Tighten outlet fitting and reconnect hose a to sprayer Use two wrenches to tighten securely ti9674b 3120015 21 Storage Storage Short Term Storage up to 2 days 22 Relieve pressure page 10 Leave suction tube and prime tube in paint pail ti9353b Cover paint pail and hoses tightly with plastic wrap a Engage trigger lock b Leave gun attached to hose c If you have not already cleaned them remove tip and guard from gun and clean with water or flush ing solvent A soft brush can be used to loosen and remove dried on material if needed ti9671a d Wipe paint off outside of gun using a soft cloth moistened with water or flushing solvent Long Term Storage more than 2 days A A Always circulate Pump Armor storage fluid through sys tem after cleaning Water left in sprayer will corrode and
26. ower than 100 F 38 C Use only non flammable or water based materials or non flammable paint thinners For complete informa tion about your material request the Safety Data Sheet SDS from the material distributor or retailer Do not spray combustible materials near an open flame or sources of ignition such as cigarettes motors and electrical equipment Paint or solvent flowing through the equipment is able to result in static electricity Static electricity creates a risk of fire or explosion in the presence of paint or solvent fumes All parts of the spray system including the pump hose assembly spray gun and objects in and around the spray area shall be properly grounded to protect against static discharge and sparks Use Graco conductive or grounded high pressure airless paint sprayer hoses Verify that all containers and collection systems are grounded to prevent static discharge Do not use pail liners unless they are anti static or conductive Connect to a grounded outlet and use grounded extensions cords Do not use a 3 to 2 adapter Do not use a paint or a solvent containing halogenated hydrocarbons Do not spray combustible liquids in a confined area Keep spray area well ventilated Keep a good supply of fresh air moving through the area Sprayer generates sparks Keep pump assembly in a well ventilated area a least 20 feet 6 1 m from the spray area when spraying flushing cleaning or servicing Do not spray pump assembly
27. p 12 Install Tip and Guard on Gun MPa bar PSI 1 Engage trigger lock 3120015 Setup 2 Verify tip and guard parts are assembled in order shown retaining nut black rubber gasket and metal seat ti8911a guard Use tip to align seat in guard Tip must be pushed all the way into guard ti9574a 3 Screw tip and guard assembly on gun Tighten retaining nut ti9713a Spraying Techniques Preventing Excessive Tip Wear e Spray should be atomized evenly distributed no gaps at edges Start at low pressure setting increase pressure a little at a time until you see a good spray pattern without tails e Spray at lowest pressure that atomizes paint e If maximum sprayer pressure is not enough for a good spray pattern tip is too worn See Reversible Spray Tip Selection Chart page 16 tails gaps at edges good spray pattern ti5592a gt pressure too low If tails persist when spraying at the highest pressure a smaller tip is needed or the material may need to be thinned 13 Setup Adjust Spray Pressure This sprayer is set up for most airless spraying applica tions Details on tip selection tip wear coat thickness etc are provided on page 15 AC NOTE Motor only runs when gun is triggered Sprayer is designed to stop pumping when gun trigger is released Align setting indicator w
28. r lock 2 Point arrow shaped han py dle backward to UNCLOG position 3 Aim gun at piece of scrap or cardboard ti9048a Tip Selection Selecting Tip Hole Size Tips come in a variety of hole sizes for spraying a range of fluids Your sprayer includes an 0 015 in 0 38 mm tip for use in most spraying applications Use the follow ing table to determine the range of recommended tip hole sizes for each fluid type If you need a tip other than the one supplied see the Reversible Tip Selection Chart on page 16 Tip Hole Size 0 011 in 0 28 mm Y Setup 4 Unlock trigger lock Pull trigger to clear clog ti8909a 5 When obstruction is cleared engage trigger lock and rotate arrow shaped hande back to SPRAY position Point the arrow shaped handle on the spray tip forward to SPRAY and backward to UNCLOG obstructions HINTS e As you spray the tip wears and enlarges Starting with a tip hole size smaller than the maximum will allow you to spray within the rated flow capacity of the sprayer e Maximum tip hole sizes supported by the sprayer X5 0 015 in 0 38 mm X7 0 017 in 0 43 mm ProX7 0 017 in 0 43 mm ProX9 0 019 in 0 48 mm Coatings poles mm ee EEE EEE ER EEN em CCC A EEE EEE 0 017 in 0 43 mm SE ER IE 71 GE Choosing the Correct Tip Consider coating and surface to be sprayed Make sure you use best tip hole size for t
29. res in excess of those specified by Graco Do not use the hose as a strength member to pull or lift the equipment Do not spray with a hose shorter than 25 feet Do not alter or modify equipment Alterations or modifications may void agency approvals and cre ate safety hazards Make sure all equipment is rated and approved for the environment in which you are using it PRESSURIZED ALUMINUM PARTS HAZARD Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chem ical reaction and equipment rupture Failure to follow this warning can result in death serious injury or property damage Do not use 1 1 1 trichloroethane methylene chloride other halogenated hydrocarbon solvents or MPa bar PSI fluids containing such solvents Do not use chlorine bleach Many other fluids may contain chemicals that can react with aluminum Contact your material sup plier for compatibility 3120018 5 Warnings MOVING PARTS HAZARD Moving parts can pinch or amputate fingers and other body parts e Keep clear of moving parts e Do not operate equipment with protective guards or covers removed e Pressurized equipment can start without warning Before checking moving or servicing equip 2 ment follow the Pressure Relief Procedure in this manual Disconnect power or air supply TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or
30. rigger lock is locked Rotate trigger safety lever to unlock trigger lock page 10 Paint is coming out of pressure con Pressure control switch is worn Take sprayer to Graco MAGNUM trol switch authorized service center Prime Spray valve actuates automat System is over pressurizing Take sprayer to Graco MAGNUM ically relieving pressure through authorized service center prime tube Paint leaks down outside of pump Pump packings are worn Replace pump packings Motor is hot and runs intermit Vent holes in enclosure are plugged _ Keep vent holes clear of obstructions tently Motor automatically shuts Or sprayer is covered and overspray and keep sprayer off due to excessive heat Dam open to air age can occur if cause is not cor Extension cord is too long or not a Replace extension cord Read rected heavy enough gauge Grounding and Electrical Require ments page 7 See Thermal Overload page 7 Unregulated electrical generator Use electrical generator with a proper being used has excessive voltage voltage regulator Sprayer requires 120VAC 60 Hz 1500 Watt genera tor 312001S 29 Technical Data Technical Data in 3 Ib Dimensions Upright Length 19 3 in 49 0 cm Width 15 3 in 38 9 cm Height 37 0 in 94 0 cm Dimensions Folded Length N A 19 3 in 49 0 cm Width N A 15 3 in 38 9 cm Height N A 29 2 in 74 2 cm Wetted parts pump amp hose stainless steel brass leath
31. s In the case where the nozzle tip clogs while spraying follow the Pressure Relief Procedure for turning off the unit and relieving the pressure before removing the nozzle tip to clean Equipment maintains pressure after power is shut off Do not leave the equipment energized or under pressure while unattended Follow the Pressure Relief Procedure when the equipment is unattended or not in use and before servicing cleaning or removing parts Check hoses and parts for signs of damage Replace any damaged hoses or parts This system is capable of producing 3000 psi Use Graco replacement parts or accessories that are rated a minimum of 3000 psi Always engage the trigger lock when not spraying Verify the trigger lock is functioning properly Verify that all connections are secure before operating the unit A Know how to stop the unit and bleed pressure quickly Be thoroughly familiar with the controls EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Always wear appropriate gloves eye protection and a respirator or mask when painting Do not operate or spray near children Keep children away from equipment at all times Do not overreach or stand on an unstable support Keep effective footing and balance at all times Stay alert and watch what you are doing Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not kink or over bend the hose Do not expose the hose to temperatures or to pressu
32. se 2mm 020mm 221411 8 10in 0 011 in 203 254 mm 0 28 mm 221313 6 8in 0 013 in 152 203 mm 0 33 mm 221413 8 10in 0 013 in 203 254 mm 0 33 mm 0 015 in 0 38 mm 221415 8 10in 203 254 mm 221515 10 12 in 0 015 in 254 305 mm 0 38 mm 221417 8 10in 0 017 in 208 254mm 040mm 221517 10 12 in 0 017 in 254 305 mm 0 43 mm 221619 12 14 in 0 019 in 305 356 mm 0 48 mm Example For an 8 to 10 in 203 to 254 mm fan width and 0 013 0 33 mm hole size order Part No 221413 3120015 Shutdown and Cleaning Shutdown and Cleaning Pail Flushing 7 Submerge suction tube in water or flushing solvent For short term shutdown periods overnight to two 3 days refer to Short Term Storage page 22 e For flushing after spraying oil based coatings use compatible oil based flushing fluid or mineral spirits Read Priming and Flushing Storage Fluid page 11 ti9651a e For flushing after spraying water based coatings 1 use water Read Priming and Flushing Storage 8 Turn pressure control knob to Fluid page 11 or Power Flush page 19 the Prime Clean setting Een Fa _ i hi rd J Al ti9344a en TI i5580a 1 Relieve pressure page 10 9 Turn power switch ON 2 Remove tip and guard assembly from gun and place in flushing fluid 3 Lift suction tube and prime tube from paint pail Let them drain into pain
33. t 15 0 m 14 AWG 2 1 mm e 100 ft 30 0 m 12 AWG 3 3 mm Spray gun ground through connection to a properly grounded fluid hose and pump Smaller gauge or longer extension cords may reduce sprayer performance Fluid supply container follow local code 3120015 Solvent pails used when flushing follow local code Use only conductive metal pails placed on a grounded surface such as concrete Do not place the pailon a nonconductive surface such as paper or cardboard which interrupts grounding continuity Grounding the metal pail connect a ground wire to the pail by clamping one end to pail and other end to ground such as a water pipe Maintaining grounding conti nuity when flushing or reliev ing pressure hold metal part of the spray gun firmly to the side of a grounded metal pail then trigger the gun ti9207a Thermal Overload Motor has a thermal overload switch to shut itself down if overheated If unit overheats allow approximately 45 minutes for unit to cool Once cool switch will close and unit will restart To reduce risk of injury from motor starting unexpect edly when it cools always turn power switch OFF if motor shuts down Component Identification Component Identification A Airless spray gun Dispenses fluid gt prt Tums sprayer ON nor O O OO Increases clockwise and decreases counter clockwise fluid pressure in pump Pressure control knob hose and spray gun
34. t pail for a while 10 Flush until approximately 1 3 of the flushing fluid is emptied from the pail 4 Separate prime tube smaller from suction tube larger 11 Turn power switch OFF ei Ufo j I ti2018a ti2039a 5 Place empty waste and water or solvent pails side by side ti9726a 6 Place prime tube in waste pail 3120015 17 Shutdown and Cleaning NOTE Step 12 is for returning paint in hose back to paint pail One 50 ft hose holds approximately 1 quart 1 liter of paint 12 To preserve paint in hose a Point gun into paint pail b Unlock gun trigger lock K j c Pull and hold gun trigger d Turn Prime Spray valve to SPRAY e Turn power switch ON ti5580a f Continue to hold gun trigger until you see paint diluted with flushing fluid starting to come out of gun 18 13 Stop triggering gun Engage the Turn prime spray valve to Prime While continuing to trigger gun quickly move gun to redirect spray into waste N NN pail Continue triggering gun A into waste pail until flushing fluid dispensed from gun is relatively clear ti9745a trigger lock ti8908a ti9346a Turn power switch OFF ___ ti2018a Clean InstaClean Fluid Filter and gun page 21 Fill unit with Pump Armor storage fluid Read Long Term Storage page 22 312001S Power Flush Power flushing is a faster m
35. to 71 C Operating temperature range 40 to 115 F 4 to 46 C When pump is stored with non freezing fluid Pump damage will occur if water or latex paint freezes in pump Damage to plastic parts may result if impact occurs in low temperature conditions v Changes in paint viscosity at very low or very high temperatures can affect sprayer performance 3120018 3 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part ofthe equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Gr
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