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SECTION 1 Installation Instructions
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1. N or colored BLACK The wire whichis colored BROWN must be connected to the terminal which is marked with the letter L or colored RED Warning The mains input supply is fused on both live and neutral sides Service personnel should be aware that amains voltage can exist even if no lighted neon shows Warning Most of the moving parts are protected by covers Don t operate the machine unless all of the covers are in place The covers on the top of the unit include safety interlock switches If either cover is raised contd Page 1 2 Issue 1 Apr 2003 EF i z World Leaders AS900 PRESSURE SEALER Service Manual the switch will stop the machine from running Don ttry to bypass the interlocks and don tuse the machine if the interlocks are not working Warning Don t wear any loose clothing when you are working near the machine Ifa bit of clothing becomes caught in one of the moving parts you may be pulled into the machine very quickly This force canbe surprisingly powerful you may not be able to resist it Take care with neckties sashes long sleeves or any other loose clothing Dangling jewelry can also presenta hazard Remove any of theseitems of loosely fitting clothing or tie the loose sections out of the way so they can t be caught by the machine Long hair can also be dangerous when working near this type of machine If you have long hair tie it back or tuck it under a hat Be especially careful around the
2. Screws a FIG 1 3 Adjust the height of the High Capacity Conveyor if fitted so that the sealed documents feed smoothly onto it see Fig 2 overleaf Issue 1 Page 1 4 Apr 2003 z j World Leaders AS900 PRESSURE SEALER Service Manual Adjust height to L suit outfeed of N Sealer FIG 2 Outfeed Stacker 4 Position the stacker into the machine as shown in Fig 3 below Outfeed end of Sealer Uu pam Eza IL Ce i ae ae FIG 3 Page 1 5 Issue 1 Apr 2003 E f E World Leaders AS900 PRESSURE SEALER Service Manual 4 Refit side covers Assemble infeed tray to machine and retain with 2 Countersunk screws E2563A amp 2 pan head screws E2624A as shown shown in Fig 4 below Countersunk infeed tray screws E2563A A A Pan head infeed tray screws E2624A FIG 4 5 Check security of CPU Circuit Board and connectors Access is gained by removing 2 pan head screws underneath infeed tray and lowering cover 6 Plugpower cord from Conveyor into mains output socket adjacent to mains switch 7 Plugsignal lead from Conveyor into socket above mains switch 8 Plug powercord into machine input socket on mains switch p
3. World Leaders IN MAILROOM TECHNOLOGY AS900 PRESSURE SEALER Service Manual SECTION 1 Installation Instructions Page 1 1 Issue 1 Apr 2003 E f E World Leaders AS900 PRESSURE SEALER Service Manual SAFETY NOTES Warning Do not work inside the machine unless you are atrained mechanic or electrician Stop the machine and disconnect the power cord before you do any work inside the machine Only a trained electrician should work with the electrical parts A voltage of 120 Volts may be present inside this machine The power source can produce enough voltage and current to be very dangerous Warning This machine is equipped with a three pronged plug One of the prongs on the plug provides a safety grounding feature Be sure the plug is always connected toa properly wired three prong outlet Do notusea two prong adapter without grounding the machine properly Neverremove the third prong from the plug The safety grounding feature provides extra protection in the event of an electrical problem The apparatus must be earthed As the colours of the wires may not correspond with the colored markings identifying the terminals in your plug proceedas follows The wire whichis colored GREEN and YELLOW must beconnected to the terminal in the plug whichis marked by the letter E or by the safety earth symbol ofcolored GREEN or GREEN and YELLOW The wire which is colored BLUE must be connected to the terminal whichis marked with the letter
4. anel 9 Themachineis now ready to be powered up Issue 1 Page 1 6 APR 2003
5. folding rolls near the center of the machine Caution If ajam occurs the machine should stop by itself Use the jog buttons to move the rollers forwards or backwards so youcan pull out the jammed forms Caution Keep the machine clean Wipe off the outside of the cabinet from time to time to keep the paper dust from collecting If you notice that paper dust is collecting inside the machine lift the covers and vacuum it out Caution Keep the work area around the machine clean Don tallow paper trim and waste to pile up If the work area includes a lot of loose paper scraps an operator may slip and fall NOTE IN THE EVENT OF ANY EMERGENCY OR TO STOP THE MACHINE FOR ANY OTHER REASON PRESS THE RED EMERGENCY STOP KNOB ADJACENT TO THE CONTROL PANEL Issue 1 Page 1 3 Apr 2003 Et Fi E World Leaders AS900 PRESSURE SEALER Service Manual INSTALLATION INSTRUCTIONS FOR AS900 PRESSURE SEALER ITEMS SUPPLIED 1 Infeed Tray 2 High Capacity Conveyor 3 Power Cord 4 Roller Cleaning Kit 5 Plastic bag containing 4 off M5 x 10 Socket Cap head screws E2516A 4 off M5 washers E4012A 2 off M4 x 8 Cross head screws E2624A 2 off M4 x 6 Pozi Countersunk screws E2563A 1 Unbolt machine from pallet retained by 1 bolt at each corner through the pallet bracket 2 Remove 4 pallet brackets from machine stand retained by 2 screws each accessed by opening door of stand See Fig 1 below Bracket
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