9920921852015-05
Contents
1. 5 3 MECHANICAL ADJUSTMENTS If the offset value is known beforehand perform the Offset Value Registration If not perform the Height Adjustment Offset Value Check of the Carrier Procedure 1 Set the knob on the PANEL board to 2 and turn on the power 2 Offset 000 step is displayed on the PANEL board Offset Value Registration Procedure 1 Remove both sides of the panels and top panel 2 Set the knob on the PANEL board to 2 and turn on the power The currently set offset value will be displayed 4 Press the button on the SERVICE board to display CA 000 CS 0000 5 Press the ELVUP Jor button to display the offset value Note 1 6 Press the button and register the offset value 7 The registered offset value will be displayed as Offset O step 8 Turn off the power and attach the side panels and top panel W NOTE 1 The offset value will be displayed as follows Only when the reset position has not been detected CA 000 CS 2 0002 1 0001 O 0000 1 5535 2 5534 Height Adjustment Outline Perform this adjustment when e The disc case assembly has been replaced e The carrier assembly has been replaced e Grip Err and Return Err occur frequently e Grip Retry and Return Retry occur frequently Tools Part No Description J 2501 118 A CDL1100 Height2. DL1100 SONY SERVICE MANUAL For Primary Service SUPPLEMENT 2 File this supplement with the service manual SUBJECT 1 ADDITIONS CDL1100 40 SERIES 2 CHANGES IN MECHANICAL ADJUSTMENT ENG 99001 The 40 series has been added to the CDL1100 Use this manual together with the service manual already distributed SUPPLEMENT 1 MODEL IDENTIFICATION SPECFICATION LABEL SONY MODEL NO CDL1100 0 CD ROM LIBRARY 20 20 series 40 40 series OUTLINE AND SPECIFICATIONS OF THE CDL1100 40 SERIES The CDL1100 40 series is a CD ROM library system with two 24x MAX It incorporates the compact feature of the CDL1100 20 series The main specifications are as follows SPECIFICATIONS CDL1100 40 series indicates the differences from the CDL1100 20 series Capacity Number of drives 2 Number of slots 100 Total capacity 65GB Library Performance Disc Exchange Time Typ 12 2sec average Drive Performance Sustained Transfer Rate 1800 3600KB P CAV Access Time Typ 90ms average Interface Robotics SCSI 2 single ended Drives SCSI 2 single ended Analog Audio Output Stereo mini jack Async RS 232C Readable Format CD DA CD ROM Mode 1 and Mode 2 CD ROM XA Mode 2 Form 1 and Mode 2 Form 2 CD I Ready CD Bridge CD EXTRA Video CD Photo CD Single and multiple session Physical Size Dimentions WxHxD 215x430x435 mm Weight 14 0Kg Power Requirements Line Voltage 120V 230V Line
3. adjusting tool Preparation e Remove the top panel and left and right side panels Do not remove the wire connected to the front panel e Check thatthe disc is not protruding out of the disc case e Check that the disc is not positioned over both the disc case and carrier If it is refer to troubleshooting and remove the disc e Remove the discs from slots 96 80 and 56 10 Procedure Ze 3 10 11 112 13 14 isn 16 17 18 19 20 21 Set the MODE SELECT knob on the PANEL board to 2 and turn ON the power The offset value set will be displayed Press the button on the SERVICE board and execute reset position detection The display panel shows CA 100 CS 1200 Press the 10 1 buttons and input the absolute address 200 96th SLOT position Set the display panel to DA 200 CS 1200 press the button and move the carrier The display panel shows CA 200 CS 2400 Press the button and move the clip to the release position near the rear panel Set the tool on the carrier Make sure that the tool does not tilt or adjustments will not be accurate Slide the tool to the edge of the carrier assembly of the disc case side As the limiter disc will come in the way pull the tool with your hand and let it pass through Press the DISP button on the SERVICE board The display panel will display CA 200 CS 2400 Press the tool vertically from the top
4. very lightly and slide the tool to and fro along the groove on the right side of the carrier assembly Check if the tool gets caught at the rib on the right side of the disc case Press the tool vertically from the top very lightly and slide the tool to and fro along the groove on the left side of the carrier assembly Check if the tool gets caught at the rib on the left side of the disc case Perform procedure 11 and 12 If the tool gets caught at both sides press thel ELVUP button on the SERVICE board once to raise the carrier by one step and repeat from procedure 11 If the tool is able to slide without getting caught at either side press the ELVDWN button on the SERVICE board to lower the carrier by one step When the button on the SERVICE board is pressed Offset A step will be shown on the display panel Note down the A value Press the ENTER button on the SERVICE board and execute reset position detection The display panel will show CA 100 CS 1200 Press the 10 1 buttons and input the absolute address 184 80th SLOT position Set the display panel to DA 184 CS 1200 press the ENTER button and move the carrier The display panel shows CA 184 CS 2208 Press the DISP button on the SERVICE board The display panel will show CA 184 CS 2208 Press the tool vertically from the top very lightly and slide the tool to and fro along the groove on the right side of the carrier assembl
5. 7 olpny ZS NGO JO WVW4IIVIA MOO 18 TWNOILONNA a 10SUu8S p JS u ZHINOV ZHINOP 99 9S lpu ds AN9 N19 NZcS9V 1 J AHD JOJOW p3 S snd0 4 N6ES9V 1 Buryoed J AHD SIX Z d46r99Vg J AHD JOJOW 9 pDu dS JOSU9S y90US 5 2 8 Replacing the CDM 47 57 Drive Unit NOTE Set to the Park state before replacing 1 Remove the front panel Refer to 5 2 4 2 Remove the two connectors CNJ104 202 50 pin SCSI connec tor and power supply connector CNJ201 3 Remove the connector CN58 from the LED board and connector CN36 from the CN board 4 Remove the screw attaching the ground wires on the left side of the unit CDM 47 57 Drive unit LED board RENCE Tow Ground wires E Screw __e p Screw Connector CNJ104 Connector CNJ202 S CN board Connector CNJ201 Connect this part to the connector 5 Remove the screw on the right side of the unit and remove the unit 6 Attach the new separate drive unit tighten the screw on the right side and tighten the screw on the left side with the ground wires 7 Connect the connector CN58 to the LED board and connector CN36 to the CN board 8 Insert the power supply connector CNJ201 two connectors CNJ104 202 and 50 pin SCSI connector into the unit 9 Attach the front panel Refer to 5 2 5 Ze onnector CN56
6. Frequency 50Hz 60Hz Power Consumption 0 33A 120V O 17A 230V Temperature Operating 5 to 35degC Relative Humidity Operating 30 to 80 TABLE OF CONTENTS List of For Primary Service Contents X Need not refer Page No Added Refer to on page Not applicable CDL1100 20 Series CDL1100 40 Series NAL MENT 1 MENT2 NAL MENT 1 MENT2 __ secmicaons a 2k T C x T 2 RO Listing of Removal and Replacement Procedures x x 5 x x 5 Tristar Primary Service Tools O T 1 SAFETY INFORMATION GENERAL INFOMATION OT IET ae j C rr 12 aaa rr c 13 Blectrosaic ESD Discharge and Grounding 2 a 14 Saterytnfomaion a aa P 15 General Information a Cd rst Cus O a r 4 2 SERVICEOPERATION Sd Outline of Blocks Functions of Front Panel Functions of Rear Panel ay 4 5 8 anes aa 1 2 2 3 4 4 4 4 sss Pu Ss MESE 5 j ME E E E E ME 6 6 k Maa A EN E O6 _ 6 6 E a a E O7 j E ME E E 789 E E s T s E TROUBLE SHOOTING FRU 3 3 3 3 3 3 3 3 Trouble Shooting table of Based on RU 20 a w MEA 231 Went Dis is omite Camir e m o Cr x y 1 j 3 4 5 6 4 8 9 al 5 1 2 3 When the Disc is in the Drive 44 os When the Disc is be
7. O Disc Case Assembly A46242 A O 0 2 Oe Aspira Carrier Assembly amaa O O 2 CDMA CD ROM Drive Unit A462422A O Xx P AAA x o m Orig 5 6 Spl 1 12 Spl 2 9 Spl 2 9 LIST OF FREQUENTLY REPLACED PARTS EXCEPT FOR FRU CDL1100 20 cpL1100 40 eo Edition and page Describing Name Parts No I I Replacement Series Series Replacement Method Typ min INDIVIDUAL CARTON ar O O oea cosmo 497200 O O j ona Fuse2 0 Time Lag Primary side 1353238851 0 O is Orgs Fuse2 0 Time Lag Secondary side 1 532 388 51 0 O 2 ois use Time Lag 3 154 153246551 O O P Jones Wire Flat Type 20Core 1776561 0 o H _ Origs6SpL 12 BATTERY LITHIUM CR 2450 152822941 O O 12 Orig5 10 Sp 0 13 To rest the hardware error Procedure 2 When an error has occurred the POWER LED blinks in green and 1 Referring to the troubleshooting remove the error causes by red in turn removing the disc and so on Button except for Other buttons than the CLIPIN CLIPOUT 2 Use the REZERO UNIT command of SCSI or the REZ com ELVUP and on the internal mand of RS 232C Service board become invalid at this time 3 In case the unit is in the normal mode and the manual mode a Follow either the procedures below to cancel this error status calibration will be started Procedure 1 1 Referring to the troubleshooting remove the error causes by r
8. ce In the case of scanning velocity 1 3m s and 60 min disc reading FUNCTION OF PARTIAL CAV CDM 57 Drive Unit features Partial CAV capability for Maximum Speed taking advantage of Wide Capture Range capability of PLL Phase Locked Loop in its fastest speed mode Spindle Rotational Speed Spindle Rotational Speed 12X 24X CAV area 6000 24X CLV area 5000 0 39 60 Address on the disc min Spindle Motor rotates constant at approximately 6 000 rpm equal to the rotational speed of 12X CLV on the innermost track in the area between the innermost track and the point of approximately 39 min utes CAV area Data Transfer Rate Data Transfer Rate x 150kB s Average 20X 24X 12X 0 39 60 Address on the disc min In the disc area outside the fore said 39 minutes the spindle motor follows the spindle speed curve of 24X CLV CLV area e CANCEL FUNCTION OF INBALANCED DISC Adoption of VCAN Vibration Cancel motor for the spindle CDM 57 has new type of spindle motor that cancels imbalance of a disc automatically Thanks to the new spindle motor self vibration of the drive is reduced when the drive reads the imbalance disc 2 Adoption of shock sensor CDM 57 has a feature that can detect excess vibration caused by imbalance disc Thanks to this feature CDM 57 automatically re duce it s spindle speed to 8X 20X CAV mode when such imbalance disc is inserted It contributes to less vibration l
9. emoving the disc and so on Refer to 4 3 REMOVING THE DISC WHEN PROBLEMS OCCUR 2 During the power is turned on once set the ROBOTICS ID SELECTOR switch 8 to ON and set to OFF again 3 In case the unit is in the normal mode the manual mode and the aging mode a calibration will be started 23 45 6 7 100000 This ON OFF LIST OF PRIMARY SERVICE TOOLS FRU Dana NO CDL1 100 20 CDL1 100 40 Series Series Test software Field exe Ver 1 1x Supplied separately O X _ Test software Field exe Ver 1 2x Supplied separately I O O Test disc TGRS 21 J 2501 110 A O O Firmware download VIAASPI Ver 1 00 00 Supplied separately O O Height adjusting tool J 2501 118 A Note 1 For details on downloading the drive unit CDM 47 CDM 57 firmware refer to pages 6 20 21E of the CDL1100 SERVICE MANUAL Technical Service ORIGINAL 9 920 921 81 or re fer to pages 23 24 of the CDL1100 SERVICE MANUAL Tech nical Service SUPPLEMENT 2 2 Pay careful attention when connecting the CNJ202 connector of the drive unit CDM 47 CDM 57 Refer to the diagram on page 9 of the SUPPLEMENT 2 for Pri mary Service 3 2 4 Drive Unit CDM 57 e P CAV DRIVE By using latest P CAV partial CAV technology the CDM 57 real izes data transferring with variable transfer rate from 12 inner track to 24X outer track Achieving 20X 3000kBytes s average data transfer rate the CDM 57 shows excellent performan
10. ess audible noise better readability and provides comfortable operating condition to end user e CAPABLE OF READING CD RW DISC CDM 57 has the capability of reading CD RW disc CDM 57 can automatically adjust RF amp gain and error amp gain to the proper value for CD RW disc when CD RW disc is inserted But CDM 57 can read CD RW disc only at 4X maximum speed e FAST ACCESS TIME Random access time is Typ 90 ms at P CAV mode which reduces vibration of spindle rotational speed so that the access time improved e POWER SAVING MODE CDM 57 has a power saving mode If any command which requires disc access such as READ of SEEK command is not issued to the drive for more than the inactivity time which can be set by mode select command the drive goes into standby mode automatically Any command that requires disc access can resume the drive from standby mode 998J19 U1 pseog uen AG NSZAOZOd IAES 3ALS 19M0d ZHIN99 8 2 2 A L S3d6c1SS C 0Ccr90H yV0929n8 199 98 JO J8AMUP 31 MS Suryonyoun NGESG9V 1 J19ALP 1010 N Bunny Ms Bunonyo 10 0 N BUnmonyo 031 0 pny JO 31 Asng WOU ysel Add Resy 949 _ snq eyeg ssaippy L d8L8L0X9 gt 4 1 1898 1V6bv691 NAZLLZWL AN 1595 19P10990 NOY 9819 4S0 dwy 44 5 1091 X31966 CbLCENdS OUWaJA yng dn 191d eondo 1010 01 NYJA JOJOW ajpuids mo u1
11. n the right side of the disc case Press the tool vertically from the top very lightly and slide the tool to and fro along the groove on the left side of the carrier assembly Check if the tool gets caught at the rib on the left side of the disc case Perform procedure 29 and 30 If the tool gets caught at both sides press the button on the SERVICE board once to raise the carrier by one step and repeat from procedure 29 If the tool is able to slide without getting caught at either side press the ELVDWN button on the SERVICE board to lower the carrier by one step When the button on thr SERVICE board is pressed Offset C step will be shown on the display panel Note down the C value Calculate Max A B C Min A B C the difference and the offset value E is obtaines as the following Casel Max A B C Min A B C 0 D difference 0 Max Min Then judgment is OK take the offset value E E A B C Case2 Max A B C Min A B C 1 D difference 1 Min Max 1 Then judgment is OK take the offset value E E Min A B C Case3 Max A B C Min A B C 2 D difference 2 Min Max 2 Then judgment is OK take the offset value E E Mid A B C Case4 Max A B C Min A B C 23 D difference 3 Min Max 2 Then judgment is NG Perform procedure 3 and 33 Press the button on the SERVICE board and execute reset position detection The display panel show CA 100 CS 1200 Press the button on the SERVICE board The display panel will
12. ny 99G0901 1D Printed in Japan 1999 7 Published by Quality Assurance Dept
13. ol from being caught by the vertical position move the tool slightly and adjust Disc case rib y _ S S s Height adjustment tool OK Fig 4 Disc case rib Height adjustment tool NG Fig 5 When the tool is moved to the left or right and in a wrong position Fig 6 1t may appear to have become free Fig 7 Move the tool while checking if tool touches the part on which the disc slides Fig 8 adjustment tool adjustment tool Disc case rib Disc case rib OK NG Fig 6 Fig 7 Disc sliding face Disc case rib Fig 8 9 920 921 85 12 If the tool does not get caught by the rib at both the left and right sides immediately after the carrier is moved to the adjustment ad dress 56 80 90 in procedure 11 12 or 20 21 29 30 the offset value may become a negative value In this case press the ELVDWN button 3 or 4 times lower the carrier by several proce dure and perform procedure 11 and 12 or 20 and 21 or 29 and 30 Adjustment Jig gt No contact No contact 1step mm Contact Contact 1step um Contact Ma ve Contact Fig 9 Adjustment Jig gt No contact No contact 1step E Contact No contact 1step am Contact m Contact Fig 10 Sony Corporation Home Audio Compa
14. show CA 100 CS 1200 37 38 If the offset value E obtained at procedure 33 is press the ELV UP button the number of times corresponding to the offset value If press the ELVDWN button in the same way Offset value CS 2 1202 1 1201 0 1200 1 1199 2 1198 The display panel shows Offset E step Check that it is the same as the E value obtained at procedure 33 NOTE Set the longer side of the tool towards the disc case Fig 1 Face the longer side towards the disc case Carrier Assy e Tilt the tool slightly as shown in Fig 2 to make it easier for it to be inserted As it will be caught by the limiter disc pull it with your hand and mount it Limitter Disc Fig 2 11 CDL1100 When moving the carrier by address or detecting the reset posi tion remove the tool and then execute 1t to prevent unintentional accidents e Adjustments cannot be carried out accurately if the tool is tilted during adjustments Make sure that the tool moves horizontally as shown in Fig 3 Height adjustment tool Carrier Assy Fig 3 f Disc case rib e Normally the tool will not get caught by the vertical portion of the rib of the disc case Fig 4 However 1f the unit is in a poor condition it may sometimes get caught Fig 5 In this state as height adjustment cannot be carried out properly To prevent the to
15. tween the Slot and Carrier 4 5 Continued next page MODEL CDL1100 20 Series NAL MENT1 MENT 2 MENT 1 MENT2 mavmi EXC ME _ 52 Removing Replacing meme RU S 521 Removing e LeftPanel fao 5 22 Removing the Right Panel falo 523 Removing the Toppa fs 524 Removing e Front Panel O 525 Attaching the From Pan sa O O ss 526 Replacing he Mail Box sa o s 527 Replacing the Dis Case a a osa 523 Repang ike comas OR RC RRA 529 Replacing e Carrier o ss 52 10 Replacing the Fla Cable 20 Core 56 o 56 m T _ 5211 Replacing the Primary Side Puse sr 52 12 Removing the PS Board L ss gt 52 13 Araching he PS Board o TT 52 14 Replacing th Secondary Side Fase ss o ss T 5215 Removing the Main Board ss o 55 5 gt 52 16 Araching he Main Board L 5 o 59 65 o 52 17 Replacing the ROM Baery so B solo _ 54 Blectrical Adjustment o s FRU FIELD REPLACEABLE UNITS LISTING OF REMOVAL Time of wa DL1100 2 I FRU Parts No C 00 O CDL1 100 40 Es S ass Edition and page Describine Series Series i Replacement Method Typ min Orig 5 9 Spl 1 13 Main Mounted Boad Complete A 4699 367 A A 7 eo fo 2 Power Supply Mounted Boad Complete A 4699 382 A 0 O 18 Orig Front Assembly anaa O 0 Oi53 Mail Box Assembly amama O O 7 O54
16. y Check if the tool gets caught at the rib on the right side of the disc case Press the tool vertically from the top very lightly and slide the tool to and fro along the groove on the left side of the carrier assembly Check if the tool gets caught at the rib on the left side of the disc case 22 23 24 25 26 27 28 Pa 30 jl 32 o 34 I 36 Perform procedure 20 and 21 If the tool gets caught at both sides press the ELVUP button on the SERVICE board once to raise the carrier by one step and repeat from procedure 20 If the tool is able to slide without getting caught at either side press the ELVDWN button on the SERVICE board carrier by one step When the button on the SERVICE board is pressed Offset B step will be shown on the display panel Note down the B value Press the button on the SERVICE board and execute reset position detection The display panel will show CA 100 CS 1200 Press the 10 1 button and input the absolute address 160 56th SLOT position Set the display panel to DA 160 CS 1200 press the ENTER button and move the carrier The display panel shows CA 160 CS 1920 Press the button on the SEARVICE board The display panel will show CA 160 CS 1920 Press the tool vertically from the top very lightly and slide the tool to and fro along the groove on the right side of the carrier assembly Check if the tool gets caught at the rib o
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9920921852015 05