Shuttle® Ultrasonic Level Transmitter
Contents
1. ice m 1 00 as lt 1 1 Q Q rrr z LILI LN m 1 Q OQO ras a O 1 Q mo Ko 8 Shuttle reverts to normal read out K Z ca Ca th W MSHUTGB0402 22 Shutile Basic settings System alarm on relay 1 In this menu the time delay is set for the activation of relay 1 when a system error occurs together with the reset position of the relay normally open normally closed Select the desired time delay Select the reset position of the relay n c normally closed n o normally open a 1 Q Note If n c is selected Shuttle will also give alarm in case of power failure Shuttle reverts to normal read out Z Z Z2 a 3 lh i 23 SW HW 837999 837999 Shutile Basic settings 2 Selection of relay function for relay 2 Two functions are available level control system alarm Note Both relays are already in use if pump control has been selected earlier Therefore relay 2 will not be available in this menu RELAY 2 Lyre f Select the desired function C r Level control dD A 2 l o l Continue on the facing page q z D 0 System alarm l IL Continue on page 22 PE MSHUTGB 0402 24 Shutile Basic settings miki Level control with r2. a a o Shutile Basic settings miki Setting of relay outputs Selection of relay function for relay 1 and 2 Three functions are available pump control with alternation of two pumps level control system alarm RELAY 1 Select the desired function with the arrow keys r Pump control OAA i L L Note Continue on the facing page a 12 If pump control is selected both relays are set in this menu and relay 2 will not be available in the menu for setting of relay 2 The relays can control both pumping in and pumping out but both relays will have the same function The function is selected automatically when relay 1 is set according to the start and stop levels If the start level is set higher than the stop level both relays will then be configured for pumping in On the other hand if the start level is set lower than the stop level both relays will be configured for pumping in If it is later desired to change the setting simply change the setting for relay 1 whereafter the start and stop setting for relay 2 will be switched automatically If the relays are configured for pump control they will always be deactivated on system errors after 30 seconds independently of the selected time delay to prevent dry run of the pumps Level control Continue on page 18 System alarm Continue on page 19 MSHUTGB0402 20 Shutile Basic se
3. Shuttle Enhanced settings Active measuring range Shuttle s measuring range is set to maximum 0 35 15 m measured from the sensor from the factory It may become necessary to decrease the active measuring range so it corresponds to the highest and lowest possible levels in the well tank especially if the ultrasonic sensor is mounted 1 35 m above a steel grating or an opening in a well cover In this example Shuttle s active measuring range are decreased from 0 35 15 m to 1 45 3 m measured from the sensor that is 3 00 m from the bottom to 10 cm below the grating or cover Set the start distance of the measuring range measured from the ultrasonic sensor Lf l ese ee Tae i ASV Reduced Normal measuring measuring range range 3 00 m 15 00 m WE Set the stop distance of the measuring range measured from the ultrasonic sensor Shuttle reverts to normal read out Z E Ca im Ln 3 lit MSHUTGB0402 30 Shutile Enhanced settings Response time When the level changes the display read out will change accordingly with a certain delay The response time is set to 100 mm s from the factory which means that a level change of 100 mm will be shown in the display 1 second later When measuring on turbulent surfaces it may become necessary to increase the response time in order to obtain a more
4. 0 15 m Span From 0 10 cm to 0 15 m Power 230 115 V AC suppl 10 30 V DC Consumption 2 W approx Temperature 20 60 C Input From ultrasonic sensor Accuracy Better than 0 2 Outputs Analogue 4 20 mA max load 500 Q Digital 2 x relays Max 50 V 1 A resistive load Display LCD with 4 digits and symbols Operation Function keys behind lid Enclosure IP65 CE approvals EN 50081 1 EN 50082 1 The accuracy is stated for the selected measuring range with the sensor mounted 13 8 in above highest possible level and with subsequent calibration of level readout as explained on page 34 and when measuring on an even surface without foam build up or other disturbing objects Shuttle Ultrasonic Sensor Measuring range 15 m Frequency 30 kHz Spread 3 Deadband 35 cm Temperature 20 60 C Materials PP green POM black Cable Shielded insuated with oil resistant PVC length 12 m can be extended to max 100 m Enclosure IP 68 water resistant withstands submerging max 1 bar EN 50081 1 EN 50082 1 EN 50021 Zone 2 EEx nA II T3 CE approvals Ex approvals Dimensions 120mm t 1 o 169 mn o TE Shuttle Leve o J smm Transmitter _ 9 103 mm Shuttle Ultrasonic Sensor p Universal bracket e Short sensor brack
5. Measuring method application 32 mA output condition at SYSTEM ENOT ees cianexetenvey 33 Calibration of the level measurement ccce 34 Select factory settings 35 SW HW 837999 837999 Shut e Ultrasonic Level Transmitter miki User and factory settings 36 Factory settings Possible settings e 37 Fault finding 0ss 38 General orraniuninimiie ns 38 Indications on system errors 38 Normal read Out seeen 38 Too weak or missing echo 38 System error a Power failure Fault finding table 39 Appendix ssssssssnnnnsnnnnnnnnnnnnnnnnn AL Tecnical specifications 41 Shuttle Level Transmitter 41 Shuttle Ultrasonic Sensor 41 Change of the supply voltage 42 Conversion from TES VAC to 230 VAC rannen 42 Conversion from 230 VAC to LI5 VAC wees 42 Considerations when mounting the ultrasonic Sensor se 43 GEETA iiaia 43 The spread ofthe ultrasonic signal 43 Measuring along a wall or Other plane sssrin 44 Measurement trough a CONCELE DOCK iiissenersinseieecusesecents 44 Measurement in a tank container 44 Measurement through a pipe for foam protection oo 44 Service MENU ceseeeeseeeeeeeeess 45 MSHUTGB0402 Shute ntroduction miki Introduction Thank you for choosing a Shuttle Ultrasonic Level Transmitter We have done whatever possible to make a level transmitter that can fulfill
6. 15m 0 1 to 300 mm s 1 Fluid 2 Sludge and granulate Freeze Fixed signal Fixed signal can be set from 3 5 to 20 5 30 til 0 29 m 37 SW HW 837999 837999 sree ai mk Fault finding General Almost all system errors are due to the echo from the ultrasonic sensor being either too weak or missing This is normally caused by incorrect installation of the ultrasonic sensor a faulty ultrasonic sensor or by faults on the cable between the ultrasonic sensor and the Shuttle level meter Other factors also have an influence on the ultrasonic level measurement But always check first that the ultrasonic sensor is installed correctly and is working properly See also the fault finding table on the facing page Indications on system errors First Shuttle will indicate that the echo is too weak or is missing After 5 minutes Shuttle will indicate system error S Err and if one of the relays is set to be activated on a system error the relay will be activated after the preset delay time At the same time the signal from the mA output will be either locked on the last known value or give out a preset signal value 3 5 20 5 mA If the cause disappears Shuttle will change back to normal read out At the same moment the relay output set as alarm output will switch back to its normal position and the mA output will give out a normal signal Normal read out Shuttle receives an echo that has sufficient str
7. hand side is flashing SW HW 837999 837999 Shuttle ntroduction mk Safety instructions 1 Read this manual carefully 2 Be aware of the environment on the installation site Wear necessary protective equipment and follow all current safety regulations Shuttle can give out a start signal for dangerous machinery Always ensure that eventually connected machinery and other equipment are effectively being put out of service by i e removal of main fuses lock main and or security switches in off position before commenc ing setting fault finding service and maintenance work etc There is a risk of lethal electrical shock from terminal 1 to 5 and L N Be careful not to touch these while Shuttle is in service Repair 1 Repair of Ex approved equipment ultrasonic transmitter must only be made by MJ K or by a service representative approved by MJ K Ex equipment 1 Allcurrent local and national standards regulations regarding installation and use of Ex approved equipment certifications and safety instructions for Ex equipment that have been used together with the installation of Shuttle must be strictly observed Product identification Check that the item s delivered corresponds to the ordered item s The item number is printed on a label that is sticked onto the packing Below is shown the labelling for a delivery including a level transmitter and a ultrasonic sensor 0201215
8. now read out 0 00 m when the well is empty 1 20 m 0 00 m ca ci If the learning function has been activated Shuttle will deactivate the leaming function and erase the suspicious levels that were found last time the learning function was activated If the relay outputs are configured for pump control the relays will be deactivated but their limit settings will not be erased Also delay settings and other settings will not be erased Shuttle will now revert to normal level read out with a increased read out value rm p m mm m 12 D mm mT ca Z cI cl m Ca ll W MSHUTGB0402 18 Shutile Basic settings mk Setting of the mA output When Shuttle is connected to the power supply for the first time the mA output will be set to give off 4 mA at zero level and 20 mA at a level corresponding to 35 cm below the ultrasonic transmitter In this example the span of the ma output is changed from 0 1 65 m to 0 5 1 5 m Changes made will not affect the relay settings Note Both values can be set over the whole range thus making it possible to decrease the mA signal at rising levels and vice versa Xe mA OUTPUT Shuttle reverts to normal read out zo N o 2 o mer LIL o 26 a a 19 SW HW 837999 837999 c
9. settings mk Activation of the learning function Activation deactivation This function activates or deactivates the learning function LEARNING C Select with the arrow keys If OFF deactivation is selected Shuttle will still remember the levels of the false echos but will not take them into consideration If ON activation is selected Shuttle will take the false echo levels into consideration If LRN is selected Shuttle will start a new learning process Note All levels found earlier will be erased Ca m m r q If OFF or later ON is selected Shuttle will revert to normal read out n Cc lh W MSHUTGB0402 28 Shutile Enhanced settings Bar graph read out This function is used to select whether the bar graph should follow the analogue output or the level read out Changes will not have influence on the relay settings or The bargraph follows the analogue output Note If the mA settings are inverted the level reference at 4 mA is set higher than the level reference at 20 mA the bar graph will increase when the level decreases and vice versa The bar graph follows the level read out The bar graph is deactivated T a T mm co m m Shuttle reverts to normal read out ca fa Ca md 3 ll W 29 SW HW 837999 837999 300 a6 a
10. signal Setting Has the learning function been activated If the learning functionhave not been activated Shuttle may lock on a false echo Level read out is wrong Ultrasonic sensor Sensor mounting s the sensor mounted ABSOLUTELY VERTICAL t is extremely important that the sensor is firmly mounted in a vertical position See section Mechanical mounting of sensor Cable Is the sensor cable extended with a non approved cable type and or extended beyond 100 m Installation site Do the ultrasonic sensor have the same temperature as the surrounding air Deviations will produce measuring errors Shuttle Setting Shuttle s level readout may need adjustment Level read out is unstable Ultrasonic sensor Sensor mounting Is the sensor mounted ABSOLUTELY VERTICAL It is extremely important that the sensor is firmly mounted in a vertical position See section Mechanical mounting of sensor Is the sensor mounted firmly The sensor should be mounted on a suitable bracket Installation site Turbulence on the surface Objects on the surface that disturbs the measurement Strong winds can bend off the echo so it misses the ultrasonic sensor Shuttle Setting Response time Shift C is set too high MSHUTGB0402 40 Shuttle Appendix miki A Tecnical specifications Shuttle Level Transmitter Measuring range
11. stable level measurement and also relay function Select the desired response time with the arrow keys Note Changing the response time will also change the response time for the mA output and the time for exceeding the set reset levels Shuttle reverts to normal read out z cI z Ca 3 ll W 31 SW HW 837999 837999 c sQ Q Shuttle Enhanced settings miki Measuring method application Shuttle s great accuracy is partly obtained by controlling the strength of the ultrasonic pulse based on the strength of the received echo When performing level measurements on foaming surfaces granulate sludge containers etc the received echo is generally so weak that it would be an advantage to let Shuttle send out the ultrasonic pulses with full strength constantly To prevent that Shuttle controls the strength of the transmitted ultrasonic pulse the control function can be cancelled so that Shuttle will transmit with full strength constantly Select measuring method with arrow keys If APP 1 is selected the ultrasonic pulse will be controlled in accordance with the strength of the received echo If APP 2 is selected Shuttle will send with full strength constantly ms Shuttle reverts to normal read out Co Ca lh Wi MSHUTGB0402 32 Shutile Enhanced settings mA output condition
12. terminals See connection diagram Cable extensions Is there water in the connections Are the extensions made correctly Condition Is the black part of the sensor miscoloured or cracked Miscolouring indicates that the sensor is not suited for the environment on the installationsite Function s the sensor transmitting clicking sounds If not the sensor is faulty Sensor mounting s the sensor mounted ABSOLUTELY VERTICAL t is extremely important that the sensor is firmly mounted in a vertical position See section Mechanical mounting of sensor Measuring distance Is the sensor mounted so the measuring distance is less than 35 cm and more than 15 m The maximum minimum measuring range must not be exceeded 39 SW HW 837999 837999 Shuttle Fault finding miki INDICATION CHECK CAUSE REMEDY Shuttle indicates system error constantly Shuttle Setting Is the setting of the active measuring range Shift B correct The active measuring range must not be set lower than the max possible level Level read out is not changing Ultrasonic sensor Sensor mounting Is the sensor mounted ABSOLUTELY VERTICAL t is extremely important that the sensor is firmly mounted in a vertical position See section Mechanical mounting of sensor Installation site Is there i e big fatty accumulations or other objects disturbing the ultrasonic
13. 1 cm 15 cm 5m 36 cm 18 cm 6m 41cm 21cm K i main 7m 47 cm 23 cm 8m 52 cm 26 cm g 9m 57 cm 29 cm 10m 62 cm 31 cm 11m 68 cm 34 cm 12m 73 cm 36 cm 13m 78 cm 39 cm 14m 83 cm 42 cm l 89 cm 15m 15m 89 cm 44cm a Figure 1 The signal spread in conjunction with the Table 1 The ultrasonic signal spread along a firm measurement distance The spread value wall and minimum distance to center line should be increased by 50 100 if the in conjunction to the measuring distance surface is not firm 43 SW HW 837999 837999 Shuttle Appendix miki Measuring along a wall or other plane The values in table 1 can be with no correction if the ultrasonic signal is sent along a smooth surface like a wall or plane without any projections joints butts etc If the surface is not smooth or have projections from i e joints on prefab elements the ultrasonic signal will be deadend too much and for that reason the values for minimum distance to wall in table 1 should be increased with 50 100 Measurement trough a concrete deck When the ultrasonic sensor is measuring through a concrete deck the dimension of the opening should be made as shown below See table 1 for the sensor spread Min diameter D sensor spread Measurement through a concrete deck with sharp edge l I Min diameter D sensor spread Il pt 50 Measure
14. HUTGB0402 26 Shutile Basic settings mk Start of the learning function First time activation With this function Shuttle learns if there are any disturban ces in the well or tank that could appear as a true echo Disturbances can arrive from inlet pipes the pump installa tion a slanted bottom etc Shuttle stores the levels where disturbances could occur thus practically eliminating the chance of measuring on a false echo LEARNING Select the function with the arrow keys Note Only this selection is available if the leaming function settings have been erased earlier or the function has never been activated before Shuttle starts to investigate the tank well for disturbances The investigation is finished when all segments in the bar graph are lit Note According to the number of disturbing elements this process may take several minutes So In this example Shuttle has found two false echos the inlet and from the pump intallation and also the correct echo from the bottom of the well tank Shuttle will look for a maximum of 12 echos Select the level that is closest to the correct level 15 cm 9 Shuttle has now learned at which levels there is a chance of disturbances and reverts to normal read out e e66 ca Ip C w3 27 SW HW 837999 837999 26 o oo a a Shuttle Basic
15. MJ K Automation A S are liable to the common rules of Danish law on product liability however the liability is reduced to coverage of our public liability insurance of products To the extent where nothing else follows in lines of invariable rules of law we are not liable for loss of profits and working deficits or other indirect losses Changes As our products are developed continuously we reserve the right to make any alterations without prior notice 47 SW HW 837999 837999 Shute Ultrasonic Level Transmitter mk
16. all your demands Shuttle is suitable for all kinds of level measurements with ultrasound and can control and supervise levels in wells and tanks with all types of liquids including aggressive and polluted media The level meter is both easy to install and to put into service but read this manual first then you will get the optimum from the Shuttle ultrasonic level transmitter right from the beginning You can always contact your representative or the MJ K Automation Hotline or for advice and guidance Also take a look at http www mijk dk Shuttle is registered trademark of MJ K Automation A S About this manual Main sections This manualis divided into the following four main sections 1 Introduction presentation of the Shuttle and this manual 2 Mounting information for performing mechanical and electrical mounting 3 Basic settings a look through the most common settings 4 Enhanced settings a look through the settings necessary at certain applications of the Shuttle Illustrations All the Shuttle display read outs are illustrated in this manual Some of the display segments will flash and in this manual the display readouts with flashing segments are coloured white and the fixed segments are coloured black L LL I3 i Example Normal display readout none of the segments are flashing E m cm Example Missing echo the bar on the right
17. ange C ZERO ADJ UST Shift C rE rEsponse Setting of sensor distance and zero Setting of the response time for point level changes D mA OUTPUT Shift D AP APplication Setting of the mA output Setting of the control of the signal E RELAY 1 strength of the ultrasonic pulse Setting of the functions for relay Shift E S Err System Error output 1 Setting of the condition of the mA F RELAY 2 output at system error Setting of the functions for relay Shit F LE LEvel output 2 Calibration of the level read out 13 SW HW 837999 837999 e Shutile Basic settings m ky Get started Applying power to Shuttle he ag When Shuttle is connected to the power supply for the first IA E L _ time the following is shown in the display EN Ie Press once L mn L At the same moment Shuttle registers an echo the zero point is automatically adjusted to the level that is present in the tank or well in the same moment Furthermore the mA output is set to 4 mA at the current zero point and 20 mA at a level corresponding to a distance of 35 cm from the ultrasonic sensor the well is empty Level read out distance between sensor and bottom minus the distance between sensor and surface the well is not empty The distance from the sensor to the zero point or the level read out must be set manually see page 13 35 cm from sensor Shuttle will now in
18. at system error This function selects the condition of the mA output if a system error should occur System errors are most often caused by a too weak or missing ultrasonic echo but may also occur by failure of the ultrasonic sensor or failure in Shuttle s internal circuits Select the desired condition with the arrow keys The mA output will be locked on the last known value when a system error occurs The ma output will give a fixed signal when a system error occurs Select the desired value 0 35 to 20 5 mA of the fixed signal with the arrow keys ge Shuttle reverts to normal read out Cc co Lan 3 lh W 33 SW HW 837999 837999 a e66 a Shuttle Enhanced settings Calibration ofthe level measurement If the distance of the ultrasonic sensor above the surface is known it will be possible make a calibration of Shuttle s level read out The calibration will only have influence on the level read out not on relay setpoints for pump control alarms etc Note For the sake of the built in temperature compensation it is important that the ultrasonic sensor has the same temperature as the surrounding air This will take minimum 1 hour rm Select the desired correction with the arrow keys If the learning function has been activated Shuttle will deactivate the leaming function and erase the suspicious leve
19. cket for firm and solid fixing to the bracket For the sake of an accurate measurement the ultrasonic sensor should be mounted as close as possible to the highest level that can occur in the tank however always 35 cm above the higest possible level Highest possible level Max measuring range 15 m Bottom MSHUTGB0402 Shuttle Mounting mk Electrical mounting Level transmitter Shuttle must not be connected to the power supply before the ultrasonic sensor is mounted and connected correctly When the lid has been removed the green plastic film with the menu symbols is tipped up to gain access to the terminals Shuttle can be supplied with 10 30 V DC on terminal 10 and 12 or with 230 115 V AC on terminal L and N Current regulations for conductor and fuse dimensions should always be observed If Shuttle is to be supplied from the mains it should be checked if S huttle is intended for the present voltage If Shuttle is delivered for 115 V AC supply it will be indicated with a label below the leftmost terminal block as shown here Shuttle is intended for 230 V AC Shuttle is intended for 115 VAC See Appendix B on how to change the mains supply voltage Mount the wires according to the terminal numbers on the reverse side of the plastic film 10 30 V DC 10 mm Ensure that mi
20. dicate the current level in the tank or well 0 m immediately after initial startup and is now in service as a regular level meter i e without the use of the relays and the analogue output for control alarm a Ca ca m T Ih wl See the next section for basic settings MSHUTGB 0402 14 Shutile Basic settings miki Basic settings The automatic settings of zero point reading and mA output made by Shuttle during initial startup may be adequate If changes of the zero point read out and mA output setting should be necessary and when Shuttle is to be used as a pump controller or for level monitoring an additional 5 settings should be made These settings are described in detail on the following pages Advance in the order mentioned below 1 Setting of measuring unit 2 Setting of distance from sensor to zero point and Setting of the level read out See page 12 See page 13 14 3 Setting of the mA output See page 15 4 Setting of the relay limits See page 16 5 Start of the learning function See page 23 24 When the settings are made Shuttle is ready to be put into service Display Shuttle continuosly reads out the current level with bright and easy to read figures Bar graph The bar graph can be set to follow either the level read out or the mA output Alarm A flashing bell indicates that a level is exceeded or that Shuttle is not certain that the measur
21. e Sensor bracket for channel or flume 41 SW HW 837999 837999 Shuttle Appendix mk Change of the supply voltage Remove the lid detach the wires from the terminal blocks and remove the four screws that hold the electronics in the cabinet Take out the electronics and turn it around Look at the upper left corner and look if two soldering LUS pos B are mounted and if the conducting branch pos A is broken or not no soldering lus is mounted pos B and the conducting branch pos A is not broken Shuttle is intended for 230 VAC two soldering lus are mounted pos B and the conducting branch pos A is broken Shuttle is intended for 115 VAC 230 VAC 115 VAC Conversion from 230 V AC to 115 VAC Mount two soldering brackets between the soldering points pos B and break the conducting branch or drill out the soldering point pos A Turn around the electronics and exchange the left fuse to a 100 mA fuse Conversion from 115 V AC to 230 VAC Remove the two soldering brackets between the soldering points pos B Close the conducting branch pos A Turn around the electronics and exchange the right fuse to a 40 mA fuse The rightmost fuse should be rated 40 mA 230 VAC or 100 mA 115 VAC Mount the electronics in the cabinet mount the wires in the terminal blocks and mount the lid MSHUTGB0402 Shuttle Appendix C Considerations whe
22. ection box PCB and on the Shuttle respectively Cutting the cable The cable is delivered with the wires stripped off as shown with the black wire no 5 soldered to the shield When the cable is cut only 4 wires will appear When the cable has been cut the shield should be mounted in terminal 5 instead of the black wire When the ultrasonic sensor is mounted and connected correctly the Shuttle can be connected to the power supply See the next section Get started MSHUTGB0402 o Shu le Display and keyboard miki Display and keyboard General The keyboard are used only for the initial programming of the Shuttle and is therefore hidden behind the front lid The keys are marked with symbols indicating their function The same symbols are used throughout this manual under the explanation of the individual menus LCD display with symbols for indication during programming and normal service Keyboard for programming the Shuttle A brief programming instruction The lower part can be tipped up to show the terminal designations Interface for upload of firmware and for test purposes 11 SW HW 837999 837999 Shutile Display and keyboard miki The display The different display segments indicates the actual level the state of the output relays etc during normal service and indicates limit values selection of measuring unit and other settings during programmi
23. ed level is correct MJ K Automation A S will always be at your assistance Dial 45 45 56 06 56 or mail to mjk mjk dk Shuttle x Echo strength Shuttle indicates that the ultrasonic echo is sufficient for a reliable level measurement Relay outputs When Shuttle measures that a level has exceeded the set limit value the relays are activated and their current position are indicated here Relay no 2 is activated 15 SW HW 837999 837999 ft in cm mm e Shuttle Basic settings Selection of measuring unit If the measuring unit is changed all other values in menus and settings will automatically be converted to the new measuring unit In this example the measuring unit is changed from metres to feet The settings will be rounded off automatically Select unit with the arrow keys The dot indicates the position of the decimal separator Note mm or in cannot be selected if it could cause overrun in the display read out ee in Shuttle reverts to normal read out with the new measuring unit ca iz lh MSHUTGB0402 16 Shutile Basic settings mk Setting of the distance between sensor and zero point the well is not empty The level read out zero point can be set as required which is convenient in case the well was not empty at initial startup Note The learning func
24. elay 2 DOs In this menu the level for activation set of relay 1 is changed from 1 65 to 1 00 m and deactivation reset of the relay output is changed from 0 00 to 0 50 m Select the desired activation set level with the arrow keys Select the desired deactivation reset level with the arrow keys Select the desired time delay Select the reset position of the relay n c normally closed n o normally open IO J or e66 f A S 2 Q Q Dipig a LILI LS A Am 2 2 Q was LI 2 Q gt a JAN A o Shuttle reverts to normal read out ca ca ca 3 lit wl 25 SW HW 837999 837999 e60 G66 666 e Shutile Basic settings mk System alarm on relay 2 Dm Di D A FIL f D In this menu the time delay is set for the activation of relay 1 when a system error occurs together with the reset position of the relay normally open normally closed Select the desired time delay ov LOS ca ba E the relay n c normally 1 1 closed n o normally 2 closed Q cQ Select the reset iti position of on Note If n c is selected Shuttle will also give alarm in case of power failure Shuttle reverts to normal read out Co Co ca T ll wl MS
25. ength for a safe and reliable level measurement Too weak or missing echo The received echo is too weak for Shuttle to perform a safe and reliable level measurement System error If the echo is still too weak after 5 minutes Shuttle will go into system error mode and will eventually give an alarm to i e a SCADA system At the same time relays configured for pump control will be deactivated Power failure If one of the relay outputs is set to NC normally closed an external alarm is immediately sent out at power failure MSHUTGB0402 38 eee mk Fault finding table INDICATION CHECK CAUSE REMEDY The display Power supply Wire mounting Are minimum 10 mm of the insulation is not lit removed and firmly mounted AC supply s correct live voltage present between terminals L and N s the right hand fuse 40 mA 230 V AC 100 mA 115 V AC intact Exchange if necessary DC supply s 10 30 V DC present between terminal 10 and 12 and is the polarity correct s the left hand fuse 200 mA intact Exchange if necessary Shuttle Liquid surface Measuring method Is the liquid surface foamy Try changing indicates Shift D the setting for measuring method from system error AP 1 to AP 2 Ultrasonic Wire mounting s a minimum 10 mm of the insulation sensor removed and wires firmly mounted Are the wires connected to the correct
26. ls that were found last time the learning function was activated The learning function must therefore both be started and reactivated again If the relay outputs are configured for pump control the relays will be deactivated but their limit settings will not be erased Also delay settings and other settings will not be erased Z Co Z MMi m 7 a vm CW carr mT mI 2E Shuttle reverts to normal read out E Ca Ca 3 Ih Wi MSHUTGB0402 34 Shutile Enhanced settings Select factory settings All settings except fine adjustment of the level measurement made after initial startup will be reset to factory settings with this function The zero point setting will alo be adjusted to the immediate level in the well tank Furthermore the mA output is set to 4 mA at the current zero point and 20 mA ata level corres ponding to a distance of 35 cm from the ultrasonic sensor Note The function will cause Shuttle to start again precisely as it did when the supply power was turned on for the first time ESC Select ON with the arrow keys This is shown in the display until Shuttle detects a valid echo again whereafter Shuttle returns to normal read out Co m m co co co 3 lit Ty 35 SW HW 837999 837999 e T Te o 000 8 bA
27. ltrasonic SQNSOF ce eeeeeeeetetees 8 Electrical mounting cceeee 9 Level transmitter oo eee Ultrasonic sensor Cutting the cable Display and keyboard s 11 Generaly masie iaia 11 The diSPlay cccccsssessseseseeeees 12 Symbols displayed during program MING ists ssnsvsvisisaessansavaatesunavesnanersies 12 Symbols displayed during normal SEMIC E eana 12 The keyboard ecce 13 Basic SENGS acs iunitinacacneirnd 13 Enhanced settings ceeeeee 13 Get Started wuss 14 Applying power to Shuttle 14 the well is empty wc 14 the well is not empty 14 Basic settings scsseeeeenee 15 Selection of measuring unit 16 Setting of the distance between sensor and zero point 17 the well is not empty sece 17 Setting of level read out 18 Setting of the mA output 19 Setting of relay outputs 20 Selection of relay function for relay Li Gnd 2 sccatevetantocttiwacetacs 20 Pump control with relay 1 and 2 21 Level control with relay 1 System alarm on relay 1 Selection of relay function for relay 2 snra aa Level control with relay 2 System alarm on relay 2 a Start of the learning function 27 First time activation 0 cceeeeee 27 Activation of the learning function sese 28 Activation deactivation 28 Bar graph read out e 29 Enhanced settings sss 30 Active measuring range 30 Response tiME nace 31
28. ment through a concrete deck with 45 60 edge cutoff Measurement in a tank container If the ultrasonic sensor is mounted for measurement of the level in a closed tank or container it should measure through a pipe with a cutoff as shown below Min diameter D sensor spread 100 Measurement in a closed container or tank Measurement through a pipe for foam protection When measuring on liquids prone to build up foam on the surface it can become necessary to measure through a pipe since the build up of foam rarely will occur inside the pipe Min diameter D sensor spread 100 Measurement through a pipe for foam protection MSHUTGB0402 e Shutile Appendix miki D Service menu Shuttle has a service menu that gives access to settings that normally should not be altered by the user and therefore are protected by a password The service menu includes adjustment of the 4 20 mA output adjustment of the temperature compensation adjustment of the interval of the investigative measurement software and hardware identification changing of the service menu access code self test function Refer to Shuttle Service Manual for further information of the functions in the service menu 45 SW HW 837999 837999 e Shut Je Ultrasonic Level Transmitter mk MSHUTGB0402 46 Shut le Ultrasonic Level Transmitter miki Liability
29. miki Shuitie evetraremitier Range 15m BANEN sre 22344 20070 Litrtaaare sarsi MKH T OMANE ens eisa O A51202 ltemnumber Serialnumber Item description Supply voltage An identical marking can be found on the right hand side of the level transmitter cabinet MSHUTGB0402 Shutile Mounting miki Mounting General Shuttle measures the level by sending an ultrasonic signal against the surface and measuring the delay time of the received echo Although Shuttle is equipped with a very advanced system for eliminating measuring errors the ultrasonic sensor must as far as possible be mounted so that the ultrasonic signal is not disturbed by liquid being pumped in or by mixers ladders or other installations in the tank The liquid surface should also be calm and without waves from i e a mixer and possibly without foam that may muffle the ultrasonic echo too much ince the ultrasonic beam is extremely arrow 3 Shuttle can be used for measurements in very narrow tanks or wells This requires in return that the ultrasonic sensor is mounted so it points absolutely vertical against the surface or else the ultrasonic echo will simply miss the sensor aw Explosion potential areas The ultrasonic sensor is Ex approved and can be mounted in Zone 2 without the need of a zener barrier The level transmitter the electronic box with display must not be mounted in expl
30. miki Shuttle Ultrasonic Level Transmitter User Manual MSHUTGB 0402 SW HW 837999 837999 e Shut e Ultrasonic Level Transmitter miki CE Certificate of conformity This product complies with the requirements conceming electromagnetic compatibility EMC stipulated in Council directive no 89 336 EEC of 3rd May 1989 altered at directive no 92 31 EEC on the approximation of the laws of the Member States relating to electromagnetic compatibility We declare that the product complies to the values stipulated in EN 50081 1 and EN 50082 1 Ex approval of ultrasonic sensor Shuttle ultrasonic sensor type 200570 is approved for mounting in explosive amospheres in zone 2 areas in accordance with EN 50021 1999 The approval are given by Demko under test no 99Y 126020X Therefore Shuttle is suited for use in potentially explosive atmospheres Zone 2 Ex nA ll T3 but not in Zone 1 or Zone 0 areas Shule Ultrasonic Level Transmitter mk Contents Introduction ssssssssssssssssnnnnnnnnnnn D About this Manual secc 5 Maii SECHONS airnn 5 llustrations snis 5 Safety instructions ses 5 Safety instructions ses 6 General caisesccsiscresssavaeentagcus asearnanes 6 Repair as Ex equipment erene 6 Product identification 00 6 MOUNTING sssssssssnssnnnnnnnnnnnnnnnnnnnnn 7 General Lcc 7 Explosion potential areas 7 Mechanical mounting 00 7 Level transmitter oo ee 7 U
31. n mounting the ultrasonic sensor General The ultrasonic sensor is characterized by a very narrow spread of the ultrasonic signal 3 which makes it possible to use the ultrasonic sensor under very tight conditions i e in narrow wells or tanks 80 of the ultrasonic signal is concentrated within this eo 4 l l l l area which will give a sufficient echo that is sufficient in the far most cases It is required though that the ultrasonic signalis not being muffled or disturbed by gratings pipes cables etc and that the ultrasonic sensor is not mounted so the ultrasonic signal is sent too close to a tank wall or well wall The spread of the ultrasonic signal The illutration to the left shows the spread of the ultrasonic sensor in conjunction with the measuring distance i e the ultrasonic signal spread will be 23 in ata measuring distance of 29 ft 9 in It will appear that increasing the measuring distance the distance from the center line to a firm wall should be increased accordingly l MINIMUM s7cm gm 26 cm 3m NB Max measuring distance is 9 5 metres when using a standard sensor i bracket 41cm 6m I MEASURING BEAM DISTANCE TO 1 DISTANCE SPREAD FIRM WALL f 60 cm 7 9 5 m 7 from center line I lm 15 cm 8 cm I l 2m 20cm 10 cm 3m 26 cm 13 cm I l 4m 3
32. ng P The segments shown will be lit during programming of the Shuttle Symbols displayed during programming Numerical read out of limit values delays and other numerical settings and selections Is also used to show an initial letter code at start up of the extended settings See page 29 35 Displayed when selecting the desired measuring unit see page 16 and when selecting time delays Start activation of the learning function See also page 27 28 Q Y Gi i O Flashes when setting the time delays See also page 21 23 25 and 26 Displayed when programming the output relays See also page 22 23 and 25 26 Displayed when setting the start and stop levels for the output relays See also page 20 22 and 24 25 Displayed when setting the zero point and span for the mA output See also page 19 Displayed when setting the distance between sensor and zero point and 0 setting of level read out See also page 17 18 50 Ft The segments shown will be lit when Shuttle are in normal service Symbols displayed during normal service Numerical read out of the actual level Bar graph for indication of the signal level on the mA output or for i indication of the actual level Alarm symbol The symbol is shown Db if a system error should occur on the Shuttle See also page 23 and 26 af Indication of the status of the output 1 2 relay
33. nimum 10 mm insulation is removed Terminal Designation 1 5 Ultrasonic sensor 6 7 Relay output 1 Max 50 V 1 A resistive load 8 9 Relay output 2 Max 50 V 1 A resistive load 10 og 11 4 20 mA output Max 500 Q load 10 og 12 10 30 V DC supply E 230 115 V AC live N 230 115 V AC neutral SW HW 837999 837999 Shuttle Mounting mks Ultrasonic sensor The ultrasonic sensor is delivered as standard with 12 metres of cable The ultrasonic sensor can be delivered with up to 100 metres of cable on order but the existing cable can be extended to max 100 metres The cable is a special low capacity cable so extensions should always be made with the same type of cable On of the most common faults on a Shuttle installation is poorly made and faulty cable connections It is therefore recommended to use MJ K connection box 200590 if the sensor cable must be extended 00002 00000 00 Th el Q o To ultrasonic J To Shuttle sensor level transmitter k Max 100m The ultrasonic sensor cable has 5 wires with both colour code and number Number Color Designation 1 Brown 3 2 Red Ultrasonic pulse 3 Orange 4 Yellow Temperature compensation 5 Black Shield This wire is connected to the cable shield The wires are mounted according to the terminal markings on the conn
34. osive hazardous areas Mechanical mounting Level transmitter Shuttle is in IP65 enclosure and can therefore be mounted outdoor directly ona wall a railing or a banister with an MJ K mounting plate 200240 and an MJ K universal bracket 200205 Shuttle Ultrasonic Level Transmitter mounted directly on a wall Shuttle Level Transmitter mounted on the plant with MJ K mounting plate 200240 and MJK universal bracket 200205 Shuttle must be mounted vertically in order to observe the IP65 standard SW HW 837999 837999 Shuttle Mounting mks Ultrasonic sensor Two things are extremely important when mounting the ultrasonic transmitter See also Appendix C 1 Itshould be mounted firmly 2 Itshould be mounted absolutely vertical Use a spirit level in TWO directions To ensure a reliable and precise level measurement it is of vital importance that the ultrasonic sensor points down absolutely vertical against the liquid surface Furthermore the ultrasonic sensor should be mounted so the ultrasonic signal can pass without any obstructions from pipes cables and other installations We deliver to types of sensor brackets that can be used in almost any installation The bracket shown is a standard universal mounting bracket 200220 The ultrasonic sensor is equipped with a nut for bracket mounting Note the recess on the nut it must be fitted safely in the bra
35. rE AP S Err LE Shutile User and factory settings mks Settings User settings Olof on Learning function Om Oi OF g mm C cm Measuring unit Sensor zero point distance Level read out setting 4 mA 20 mA mA output Relay outputs Off Pump control 1 J g Level control g J 5 System alarm Start level Stop level Relay delay NO NC QQ Os 56C NC CJ nc Level Bar graph read out or Mma output g ecole Active measuring range Response tme mm s g Sludge and Measuring method 1 Fluid granulate mA signal at J Freeze system error g Fixed signal mA Calibration of level readout Factory settings X off X m 0 0 Zero point 35 cm from sensor 1 2 I X 30 sec 30 sec BJ nc Ke J mA output From zero point to 35 cm from sensor 100 mm s amp J1 Fluid K Freeze 0 MSHUTGB0402 36 Shuttle User and factory settings miki Possible settings Learning function Measuring unit Sensor zero point distance Level read out setting mA output Relay delay NO NC Bar graph read out Active measuring range Response time Measuring method mA signal at mat system error Calibration of level readout On Off m in ft mm cm 60 m 60m 14 64m 15m 0 to 300 sec NO NC Off mA output level read out 0 1to
36. s The round dot below the O relay number will appear steady when the relay is activated and will appear flashing when the relay is about to be activated after a preset time delay See also page 21 23 and 25 26 This group of symbols indicates the strength of the received ultrasonic echo A good measuring signal are indicated by three sets of archs See also page 38 li MSHUTGB0402 o Shutile Display and keyboard miki The keyboard From the Shuttle keyboard the keys marked A F gives access to 2 x 6 menus divided in 6 basic settings and 6 enhanced settings There will be direct access to the menus for basic settings by pressing one the keys A to F and acces to the menus for extended settings are given by holding down the SHIFT key and pressing one of the keys A to F simultaneously When a menu has been selected settings is made with the UP and DOWN keys and any selection are confirmed with the ENTER key whereafter Shuttle reverts to normal read out Any menu can be quitted without any changes of the setting by pressing the UP and DOWN keys simultaneously ESCape ZERO ADJUST Basic settings see page 14 28 Enhanced settings see page 29 35 A LEARNING Shift A bA bAr graph Start and activation deactivation of the Setting of the bar graph read out learning function Shift B rA rAnge B UNIT Setting of the active measuring Selection of measuring unit r
37. tion settings will be erased and the relays will be deactivated if the zero point setting is changed In this example the level read out are changed to be 50 cm from the bottom of the well tank ZERO ADJUST mu i T Set the new zero point with the arrow keys Shuttle will now read out 0 50 m when the well is empty 2 00 m 0 50 m 0 00 m If the learing function has been activated Shuttle will deactivate the learning function and erase the suspicious levels that was found last time the learning function was activated The learning function must therefore both be started and reactivated again If the relay outputs are configured for pump control the relays will be deactivated but their limit settings will not be erased Also delay settings and other settings will not be erased Shuttle will now revert to normal level read out 17 SW HW 837999 837999 oo Shutile Basic settings mks Setting of level read out The well is not empty With this function the level read out can be increased or decreased on demand Note The learning function settings will be erased and the relays will be deactivated if the zero point setting is changed In this example the actual level is 80 cm but Shuttle reads out 0 m ZERO ADJUST co co Ca Select the desired level readout with the arrow keys Shuttle will
38. ttings El g Pump control with relay 1 and 2 AA w Start and stop level for pump no 1 is setto 1 00 w and 0 75 m accordingly p MEZ mm rm 3 i m 4D m 1 O m A 1 3 Select the desired time delay for relay 1 with the arrow keys Start and stop level for pump no 2 is set to 1 25 and 0 50 m accordingly ca 3 om 3 Co 4 oh md ON OMe OM ep lest Z if Sa gt m on a 2 O m A Co ca 3 cI C Select the desired time delay for relay 2 with the arrow keys With these start and stop levels Shuttle is now configured for pumping out and reverts to normal read out 1 a ap on On E On Z cI ca co mi 3 ll wl 21 SW HW 837999 837999 866 666 666 Bee e66 066 ay e66 e60 666 aco Shuttle Basic settings Level control with relay 1 D In this menu the level for activation set of relay 1 is changed from 1 65 to 1 00 m and deactivation reset of the relay output is changed from 0 00 to 0 50 m Select the desired activation set level for relay 1 with the arrow keys Select the desired deactivation reset level for relay 1 with the arrow keys Select the desired time delay Select the reset position of the relay n c normally closed n o normally open
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