SM-156 — Right-Angle Tube Roller 909 Series
Contents
1. 5 262 606 91 AN4 AAMOT 0119 606 1 IE ALV Td 1606606 1 SI LAN 2 18 lt 0 9 606 T 0 1 YOLOY Xrssc 606 vl YOLOW 9669 60 1 0091 606 441 606 1 1669 604 1 6 ONILLIH 601 606 T ONIAdS 189 606 1 80 16 1601 606 1 Ivas 955 606 1 NId TION 401 606 01 ATLLONHI 6666 6061 9 lt 60 606 1 6 508 9615 6064 1 880 606 8 XOLO 515 606 1 9140 606 T L WALS 6116 606 1 1160 6064 9 aasad 0115606 1 lt lt 0000 6598 1 484 066 606 1 IZ 0000 6698 1 7 ONTA ONIIVNALOY 685 606 1 o ATV 0000 6LITS T ONTA ONINIVIAY 1256 60 lt 61 ONTA O 0000 51605 I T AAANITAO t6ce 606 1 81 NId 0000 1215 NOILARIOSAGC ON avd ALO WALI NOILARIOSAGC ON RIvd ALO WALI 5 156 DISASSEMBLY 10 Before starting to disassemble or reassemble this tool any part or completely be sure to read MAINTENANCE Section The basic sections and instructions for removing them from are as follows RIGHT ANGLE SECTION Using wrenches on flats of Lock Ring Key 12 loosen Ring completely and pull Right Angle Section from gearing GEARING SECTION Hold motor housing on flats in a vise and remove gearing section using a wrench on2. 6 6S 606 6 606 6 lt 6 lt 606 00 1 606 1 4 076 lt 606 0767 606 6667606 0091 606 ON 1 4 AN 5 156 PARTS LIST NOTES 1 PRESS FIT ITEM 20 INTO ITEM 16 PRESS FIT ITEM 23 INTO ITEM 10 PART NO 21946 0000 WASHER 2 3 APPLY LIGHT GEAR GREASE TO ITEM 10 17 AND 22 4 APPLY LIGHT BEARING GREASE TO ALL BEARINGS DESCRIPTION 28041 0000 909 0218 IRETAINING RING 009 3350 IRETAINING RING 909 0512 NEEDLE ROLLER BEARING 909 0887 KEY 909 0923 O RING 909 1281 SLEEVE 909 151P___ SOCKET HEAD SCREW 909 2950 GEAR CASE 909 2953 909 2957 EACTION BAR COLLAR LOCK NUT 909 2973 MUFFLER 909 2985 HRUST WASHER 15 101031 1 1 1 1 1 7 1 4 4 1 1 1 909 3218 909 3217 ILOWER GEAR CASE UPPER GEAR CASE 3 909 3227 LOWER IDLER GEAR 909 1600 1 009 3228 LOWER IDLER GEAR 18 3 909 3233 IDLER PIN 19 3 909 3236 IDLER PIN 20 1 0909 3239 SHORT SPINDLE GEAR 909 1600 1__909 3238 _ SHORT SPINDLE GEAR 21 1 009 0201 RETAINING RING 22 3 909 3533 UPPER IDLER GEAR 909 1600 3 909 3534 UPPER IDLER GEAR 23 909 3943 IBEARING SM 156 PARTS LIST 909 3939 NOTES PRESS FIT ITEM 3 INTO ITEM 13 PRESS FIT ITEM 4 INTO ITEM 14 APPLY LIGHT GEAR GREASE TO ITE
3. flats of Lock Ring Key 12 Separate Drive Gearing from Auxil iary Gearing MOTOR AND THROTTLE SECTION The remaining section becomes the Motor and Throttle Section Unscrew Stack Up Nut Key 30 and lift out Rotor Assembly Remove Re taining Ring Key 19 to disassembly Rotor and Rotor Blades SM 156 TROUBLE SHOOTING PROBLEM Motor will not run CAUSE amp REMEDY Inefficient air supply Check 90 psi and 72 CFM air supply Clogged air inlet screen Replace Broken or severely worn rotor blades Replace Rust due to improper storage of tool Disassemble and clean Refer to Disassembly procedure Broken throttle valve pin or lever Motor will not reach RPM Insufficient air volume Check 72 CFM supply Dirty air inlet screen Clean Worn rotor blades Replace Air supply hose chocked or too small See Operating Procedure recommended hose Motor stalls at high torque Insufficient air pressure Check 90 psi supply Dirty air inlet screen Clean Rotor blades worn chipped or broken Replace Motor fails to stop Broken throttle valve spring Replace Valve ball does not seal Replace or rework valve seat 11 SM 156 13 3 Lb 6 0kg SPECIFICATIONS Model no 909 1600 909 1700 Type Lever Throttle Lever Throttle Stall Type Stall Type Free Speed RPM 160 95 Min Torque Ft Lb 10 10 Max Torque
4. 5 156 Wilson 909 0 Smarter Tools for 909 1700 Smarter Work SERIES 909 RIGH ANGLE TUBE ROLLER OPERATING INSTRUCTIONS amp SERVICE MANUAL Rev A 2 26 2007 TO REDUCE THE RISK OF INJURY AND EQUIPMENT DAMAGE USER MUST READ AND UNDERSTAND OPERATOR S MANUAL Thomas C Wilson Inc 21 11 44th Avenue Long Island City New York 11101 Tel 718 729 3360 Fax 718 361 2872 http www tcwilson com E mail tewilson tewilson com SM 156 SAFETY INSTRUCTIONS WARNING READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions listed below may result in accident fire and or personal injury SAVE THESE INSTRUCTIONS 1 Do not allow corrosive gases or foreign material to enter the unit Moisture oil based contaminants or other liquids must be filtered out Eye protection is always required when running motor Hearing protection is recommended when in close proximity to all operating air motors Dust mask non skid safety shoes hard hat gloves and other personal safety equip ment must be used Stay alert watch what you are doing and use common sense when operating a power tool Dress properly Do not wear loose clothing or jewelry Keep your work area clean and well lit Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Disconnect the tool from the air supply before installing making any adjustment changing accessor
5. Ft Lb 165 240 Air Pressure psi 90 90 Air Inlet 1 2 NPT 1 2 NPT H 1 2 LD 1 2 LD Air Flow Free 72 CFM 72 CFM Speed Spindle 3 4 square 3 4 square Weight 13 3 Lb 6 0kg Thomas C Wilson Inc 21 11 44th Avenue Long Island City New York 11101 Tel 718 729 3360 Fax 718 361 2872 http www tcwilson com E mail tewilson tcwilson com
6. Install an Wilson automatic lubricator Cat No 8597 as close to the tool as possible Gearing and Right Angle Assembly should be grease lubricated approximately every 160 hours of operation Inject bearing type grease to 2 strokes through grease fitting in housing Grease Gun Nozzle Cat No 53553 0001 is supplied with the tool OPERATION INSTRUCTIONS Never operate this tool unless its dead handle reaction bar is held firmly against a solid mass Do not use a heavy oil or gum forming oil The use of either will cause sluggish inef ficient performance Use only clean oil Dirty oil will cause cutting and scoring of internal parts Weekly or before storing the Tool for a long time put a liberal amount of oil into the Air Inlet Also keep operating air moisture to minimum Compressor after coolers air line traps water separators and rust inhibiting oil can help Clean or replace rusted parts during service check SM 156 MAINTENANCE WARNING Always turn off the air supply and disconnect the air supply hose before in stalling removing or adjusting any accessory on this tool or before perform ing any maintenance on this tool Failure to do could result in injury Air tools are made of precision parts and should be handled with reasonable care when servicing Excessive pressure exerted by a holding device may cause distortion of a part Ap ply pressure evenly when disassembling or assembling parts which have a press
7. M 20 AND 21 APPLY LIGHT BEARING GREASE TO ALL BEARINGS RETAIN ITEM 18 WITH 19 PART NO 52287 0000 DESCRIPTION IGREASE FITTING 71685 0009 IRETAINING RING 909 0507 IBEARING 909 0510 IBEARING 909 2553 THRUST WASHER 909 2983 THRUST WASHER 909 3002 RETAINING RING 909 3154 THRUST BEARING 909 3219 SINGLE END SPINDLE 909 3230 THRUST WASHER 909 3235 THRUST BEARING RACE 909 3242 LOCK NUT 909 3245 RETAINING NUT 909 3253 ANGLE DRIVE HOUSING 909 3945 BEARING ASSEMBLY 909 3946 SPACER 909 4883 GREASE SEAL 909 5539 RING 909 6483 ELASTIC RING 909 6730 SPLINED ADAPTER 909 6744 SET 009 9141 THRUST BEARING 5 156 PARTS LIST 909 5939 amp 909 5940 SM 156 WALI NI OLNI 97 WALI GNA GALNIOd 5 8 pL WALI OL TIO LHDITATddV L 6 WALI OL UVAD LHOITATddv 9 OT WALI OLNI ZE WALI LIT 665 4 lt 16 WALI OINI ANY 9 WALI 114 55484 Y 81 WALI OLNI I WALI LH 55484 pT WALI OLNI Sc WALI LIT 55484 2 AOVId NIL WALI ALILOOT 1 SALON NId 901S 606 1 EE NOLIN 6ze 606 T LI DNTd 6869 606 1 TE
8. fit When removing or installing bearing apply pressure to the bearing race that will be the press fit to mating part if this is not practiced Brinelling of the bearing race may occur making replacement necessary It is important that the correct tools and fixtures are used when servicing this tool Disassembly should be done on a clean work bench with a clean cloth spread to prevent the loss of small parts After disassembly is completed all parts should be thoroughly washed in a clean solvent blown dry with air and inspected for wear levels abuse and contamination Double sealed or shielded bearings should never be placed in solvent unless a good method of re lubricating the bearing is available Open bearings may be washed but should not be allowed to spin while being blown dry When replacement parts are necessary consult drawing containing the parts for identification Before reassembling lubricate parts where required Use bearing grade grease in bearings When assembling O ring care must be exercised to prevent damage to the rubber sealing surfaces A small amount of grease will usually hold steel balls and small parts in place while assembling When ordering parts be sure to list PART NUMBER PART NAME MODEL NUMBER AND SERIAL NUMBER OF TOOL USE ONLY GENIUE RE PLACEMENT PARTS 5 156 PARTS LIST ATAWASSV AYOLOW UV 9 TILLONJHL AX TAWASSV NIVAL ASSV LHOTA 5
9. ies servicing or storing tool SM 156 OPERATION Always operate inspect and maintain this tool in accordance with American National Standards Institute Safety Code for Portable Air Tools ANSI B186 1 and any other applicable safety codes and regulations FOR TOP PERFORMANCE AND MAXIMUM DURABILITY OF PARTS OPER ATE THIS TOOL 90 psig 6 2bar 620kPa AIR PRESSURE WITH 1 2 13mm DIAMETER HOSE WARNING Always turn off the air supply and disconnect the air supply hose before installing removing or adjusting any accessory on this tool or before performing any maintenance on this tool Failure to do could result in injury Air powered tools can vibrate in use Repetitive motions uncomfortable positions vibrations can cause injury to hands fingers wrists of some persons Stop using any tool if discomfort tingling felling or pain occurs Seek medical advice before resum ing use HOSE AND HOSE CONNECTIONS Use 1 2 13mm hose or hose fitting with a Male Hose Nipple 1 2 hose to gt male pipe for attaching it to the tube Roller A smaller hose or hose fitting will reduce the power and efficiency of the Tube Roller LUBRICATION After each two or three hours of operation unless an Air Line Lubricator is used dis connect the air hose and pour into the inlet about 3cc of SAE No 10 or Wilsolub Pneumatic motor oil Cat No 9047 The use of an Air Line Lubricator is recommended with any air operated tool
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