Dry-Lam Laminator Instruction Manual
Contents
1. las 99 27 120v WIRING DIAGRAM O O 920130 RED BLACK 920129 920131 RED a Sf WHITE 920132 A p m 920133 BLACK O ol fe O O 0 N 920506 KAP ej Jumper JPI for Celsius Display 920124 911120 920128 BLACK if i Mi xo J12 J13 J14 J16 J18 920127 30h T J2 43 J19 O 20 o 41 a O 21 SOCKET FOOT SW 920115 Q4 4 J22 J17 J15 45 E 920126 GREEN TC USE PNs 620017 N SECONDARY GROUND BLACK 8 620018 FOR SECURE TO SIDE PANEL IMOCOUPLE WIRES JSL JA THERMAI 920123 FI CUTOUT BOT E DE l THERMAI a 7 J6 CUTOU2. O II O 603356 610040 707973 707976 604955 604840 600680 Nut 1 4 20 Hex w Nylon Insert Spacer 1 4X3 4 25 Reinforcing Tube 25 Reinforcing Threaded Rod Washer 265X 500X 015 Thk Washer 1 4 Split Lock Screw 10 32X1 2 Button Head 25STA 1 707449 Feed Table 25 AV 65 600711 Screw 10 32X1 5 SHC 2 601345 Screw 8 32 x 1 2 66 707062 Idler Roll Dowels 3 707284 Left Feed Guide Black Powder 67 604815 Washer 8 Ext Star Lock ee 8 2 22 8 E S 4 603340 Nut 8 32 Tinnerman 68 601115 Screw 8 32x1 4 Pan Head SS Sa o a ele z 5 70791 Heat Guard 25 MK2 69 802155 Pressure Spring AA 8 6 707239 25 Pull Roll Gray 70 707211 Pressure Adjust Screw 2 U E S 2 3 z E 7 707441 Upper Roll Shaft 25 AV 71 605021 Washer Zinc 203X 625X 016 i 16 ISE lie f U E 8 707227 Rubber Roller 25 72 708147 Clip Bushing Retainer Sy 707442 Lower Roll Shaft 25 AV 73 610026 Spacer 1 4 x 1 032 Steel a 707998 Displav Lens MK2G2
3. 358 707852 Bracket Block MK2 907002 Hand Held Slitter Drylam Si 2 La 707851 Switch Mntg Bracket MK2 74 707001 Hand Held Slitter Housing z E aoe 707944 Keyswitch Bracket MK2 75 707002 Slitter Hook Blade gt g i a 707582 Left Housing Gray Drylam G2 76 707003 Slitter Blade Cover 3 se 9 707583 Right Housing Gray Drylam G2 77 600781 Screw 2 56x3 16 Self Tapping 5 IS S 611077 6 19 x 5 8 Plastite 48 2 Thread 78 707004 Slitter Magnet Pressure Sens B 801923 Motor Control KBIC 11 PMCL 01 611020 Screw 6 32X3 8 W Patch Phil 907213 Pressure Adjust Plate SA MK2 gt 601112 6 32X1 2 RH Nylon Slotted 79 707939 Pressure amp Heat Shoe Bracket 801988 Fuseholder Molded Base 80 654095 Bushing Upper Roll AV 802445 Fuse 1A 250V Slo Blo ES 611027 Screw 6 32 X 5 16 Phil Pan Hd 927727 Upper Heat Shoe Stat 25 120v MK2G2 gt ll 920115 Wire Ass y 6 Footswitch 81 707655 Upper Heat Shoe 25 AV NR ce _ 801939 Power Cords 16 3 Miller E9006 82 600290 Screw 8 32 X 3 16 Set aL B gl Eu 802102 Motor V01925AD83 90V DC 83 802071 Heater 650W 25 120v SES esi El 908011 Chain 84 920500 Thermal Cutout MK2 SA so 8 22 Fs os 801207 Sprocket 25B19 1 2 10 32 AV E z i 2 rara oe e 801206 Sprocket 25B20 1 2 10 32 AV 927717 Low Heat Shoe Stat 25 120v MK2G2 Se all 8 se gja a 801205 Sprocket 25B23 1 2 10 32 AV 83 802071 Heater 650W 25 120v 5 n 2 3 600350 Screw 10 32 X 3 8 Set 84 920500 Thermal Cutout MK2 SA z 7
4. Film won t stay aligned No seal on edges e Poor seal one side only C Removing a Wrap Around A wrap around occurs if the film exiting the rear rollers curls around one of them causing the laminate to wind around the roller If the wrap around is not severe simply use the reverse feature and back the film out Make sure to remove the Feed Table before reversing the machine For extreme wrap arounds 1 e when plastic and or product have wrapped around the rubber rollers several times follow this proce dure V Maintaining the Drv Lam Laminator A Care and Cleaning In the normal course of operating the Drv Lam Laminator dirt and adhesive will accumulate on the heat shoes and rubber rollers Laminating produces static electricity which attracts airborne dust and dirt Regular inspection and cleaning will assure that this does not become a problem Never use hard sharp or abrasive items to clean the heat shoes The shoes are coated with a non stick surface that could easily be damaged Likewise do notuse sharp metallic objects or steel wool to clean the rubber rollers Any scratches indentations ormarks left on the rollers will appear on the laminated product To clean the shoes and rollers use Roller Cleaner and a clean lint free cloth If a clean ing kitis notreadily available rubbing Isopro pyl alcohol will do an adequate job 17 2 I U
5. AV Rivet SD66BS POP Brand Base Channel Rivet SD64BS POP Brand Rubber Feet 2580 Screw 10 32 x 5 8 SHC Wire Bushing SB625 500 Right Side Panel SA MK2G2 654090 707229 604475 707234 604465 801977 600055 620430 707921 Bushing Lower Roll AV Delrin Pressure Adjust Bracket AV Rivet SD66BS POP Brand Base Channel Rivet SD64BS POP Brand Rubber Feet 2580 Screw 10 32 x 5 8 SHC Wire Bushing SB625 500 Right Side Panel MK2 Lower Supply Roll SA 1 27 Upper Supply Roll SA 1 27 604400 707685 707690 707706 707710 Rivet GSMD42S 1 Supply Roll Plug ARL Seal 1 Supply Roll D Plug ARL 1 Supply Roll Tubing ARL 27 Torsion Spring 1 Extrusion Notes EXPLODED VIEW 10 fe y LEFT SIDE PANEL ELECTRONICS LI o SAN JIN 79 SOVY AAN N SE id 57 CEM ame hel A 2 o NNT a De Ne al
6. 1s not yet up to temperature the machine will display the set point temperature When the machine reaches the set point temperature the usage counter will be displayed If the speed 1s adjusted the machine will momentarily display the speed and then quickly return to usage counter mode The Display button allows you to toggle between any of the 3 settings for the display Power E The On Off button turns the machine on Heat F G The temperature controls are the Temp Up and Temp Down buttons yellow blocks These buttons are used to adjust the temperature currently displayed The temperature displayed 1s the 3 E Note As the diameter of the film roll decreases tension should be reduced To increase tension turn the adjusting knob clockwise To decrease tension turn the knob counterclockwise If the tension is not equal top and bottom the laminated product will curl If the material curls up as it comes out of the machine the top roll is probably tighter than the bottom If it curls down the bottom roll is probably tighter Note Make sure the black disks are flat against the sidepanel They should be rotating both top and bottom while film is feeding IV Options A Footswitch For hands free operation the footswitch plugs easily into the rear of the machine For installation of the footswitch see Appendix B B Slitter Kit The In line slitter allows document trimming during operation item 202005 25 ki
7. 9 jA 707399 Tension Knob AV OEM 85 707660 Lower Heat Shoe 25 AV NR ta DAS 802160 Compress Spring LC 098K 00 M W 8 ME 707406 Friction Plate AV OEM 907580 Left Side Panel SA MK2G2 B l J 8 707405 Leather Washer 1 AV OEM 86 707920 Left Side Panel MK2 707415 Friction Stud Molded OEM 87 707231 Upper amp Lower Left Supply gt 707992 Triac Tiedown MK2G2 88 604030 Roll Pin 1 8X1 2 Zinc Plate 3 MW J 911120 G1 Sensor Board MK2G1 89 654090 Bushing Lower Roll AV Delrin N 911112 G2 Main Board Mk2G2 90 707229 Pressure Adjust Bracket AV 5 911125 G2 Display Board MK2G2 91 604475 Rivet SD66BS POP Brand l Ge 2 610421 Black Button Cap MK2G2 92 707234 Base Channel e 5 ee l 610422 Red Button Cap MK2G2 93 604465 Rivet SD64BS POP Brand E l E l 604960 Nylon Washer 163X 377X 050 Thk 94 801977 Rubber Feet 2580 na 601100 Screw 6 32X1 4 Pan Head 95 600055 Screw 10 32 x 5 8 SHC f O 707988 G2 Display label Drylam Feet 96 620430 Wire Bushing SB625 500 sH 3 BA 707309 Counter Label MK2G2 z l gt 707922 Keyswitch Label MK2G2 907579 Right Side Panel SA MK2G2 ucts al l REZ 610031 Spacer 1 4 OD x 171 ID x 125 89 654090 Bushing Lower Roll AV Delrin ni a rol 601110 6 32x 1 2 RH Nylon Slotted 90 707229 Pressure Adjust Bracket AV MU MFI 33 e 5 e G Li el 690917 Keyswitch 91 604475 Rivet SD66BS POP Brand ii eS dae 600966 Screw 1 4X1 25 Shoulder 10 32 92 707234 Base Channel 2 38 7
8. Installation A footswitch item 802054 may be obtained from Dry Lam or an Authorized Dry Lam Reseller Plug the footswitch into the plug on the rear of the machine Motor operation is now started and stopped by depressing the footswitch Dry Lam Laminator Instruction Manual Section Index General DiagramS i 1 2 MU ASS 3 II Information About Laminating FllM occcccnnnnnnnnnnnonnnos 3 II Operating A Control Panel i 3 B Loading Film 1 Mandrel nenennennnnnnnnnna 5 C Threading Film ii 14 D LamiInating iii 15 E Supply Roll TensionAdjustment 15 IV Options 16 A 16 V Maintaining the Dry Lam Laminator A Care and Cleaning 17 B Specific Troubleshooting Guide 18 C Removing a Wrap Around ss eeeenenzzennnnzznnnnzzznnnza 18 Appendix A Replacing the Hand Held Cutter Blades 19 Appendix B Footswitch Installation 19 Appendix C Installing the SlitterKit i 20 Wiring DiagramsS i 6 7 8 Exploded Diagram nanna nnnnnnnnnnnna 9 10 Parts a Sarri ee 11 12 13 A Dry Lam Laminators with variable speed and reverse are reliable easy to use professional laminators designed to laminate a variety of materials using up to 25 0r 27 laminating film All mode
9. for the idler roller Make sure the glossv and dull sides of the film are as indicated in the diagram Position the threading board provided Turn power and kevswitch to on Start the motor by pressing the Start button and reduce the speed to 1 foot min Feed the threading board and film in between the heat shoes This will pull the film through the laminating and pull rollers until itcomes out the back of the laminator Slide the top and bottom film rolls from side to side on the mandrels so that the film is perfectly aligned top and bottom Note overlap will cause the film to deposit residue on the heat shoes androllers so this procedure 1s critical Replace feed tray and heat guard TOP SUPPLY ROLL IDLER ROLL PULL ROLLS LAMINATING ROLLS IDLER ROLL REINFORCING BAR
10. locking block Be sure the thumb screws are all on top and both slitter edges are fac ing the front of the laminator See Figure 2 Adjust slitters to cut where you wish and tighten the thumb screws Remove protec tive coating from slitter blades FIGURE 2 4 Drop slitter into the mounting brackets and press slitters through laminating film Once slitter bar 1s in place slide each lock SLITTERS ing block out until it contacts the mounting brackets tighten the thumb screws LOCKING BLOCK 20 Shut the machine off Drv Lam Laminators have set screws at both ends of each laminating and pull roller Loosen all four set screws on the pull rollers Cut the plastic between the laminating and pullrollers grab the loose end and pull The rollers will rotate freely on the roll shafts and the wrap around will easily unwrap Tighten all the set screws and rethread the film Appendix A Replacing the hand held Cutter Blades If additional cutters item 907002 or cutter blades item 707002 are needed they may be obtained from Dry Lam The hand held cutter blade can be replaced by removing the small screw item 600781 on the back of the cutter then removing the cutter back item 707003 Caution The cutter blade is extremely sharp Please handle carefully and dispose of properly Remove and discard the old blade Re install cutter back and screw Caution Do not over tighten screw Appendix B Footswitch
11. 07979 25 Threaded Rod Motor Housing 93 604465 Rivet SD64BS POP Brand 38 Sl Da 620112 Strain Relief Heyco 3213 3 94 801977 Rubber Feet 2580 a 603326 Nut 10 24 HEX w Nylon Insert 95 600055 Screw 10 32 x 5 8 SHC Su 707924 25 Motor Housing MK2 96 620430 Wire Bushing SB625 500 x 600080 Screw 10 32 X 1 1 4 SHC 97 707921 Right Side Panel MK2 hay 601090 Screw 6 32X3 16 Pan Head gt 707453 Lower Idler Roll 25 AV 907409L Lower Supply Roll SA 1 25 Lu 907409U Upper Supply Roll SA 1 25 98 99 604400 707685 100 707690 101 707705 102 707710 Rivet GSMD42S 1 Supply Roll Plug ARL Seal 1 Supply Roll D Plug ARL 1 Supply Roll Tubing 25 OEM Torsion Spring 1 Extrusion 12 Drv Lam SAANIAMN YN 707905 601345 707284 603340 707942 650802 707901 650801 707902 707998 707852 707851 707944 707582 707583 611077 801923 611020 601112 801988 802445 611027 920115 801939 802102 908011 801207 801206 801205 600350 707399 802160 707406 707405 707415 707985 911120 911112 911125 610421 610422 604960 601100 707988 707309 707947 610031 601110 690917 600966 707980 620112 603326 707925 600080 601090 707907 603356 610040 707974 707977 604955 604840 600680 Feed Table ARL 27 Screw 8 32 x 1 2 Left Feed Guide Black Powder Nut 8 32 Tinnerman Heat Guard 277 MK2 27 Pull Roll Gray Upper Roll Shaft ARL 27 ARL
12. 27 Rubber Roll Lower Roll Shaft ARL 27 Display Lens MK2G2 Bracket Block MK2 Switch Mntg Bracket MK2 Keyswitch Bracket MK2 Left Housing Grey Drylam G2 Right Housing Grey Drylam G2 6 19 x 5 8 Plastite 48 2 Thread Motor Control KBIC 11 PMCL Screw 6 32X3 8 W Patch Phil 6 32X1 2 RH Nylon Slotted Fuseholder Molded Base Fuse 1A 250V Slo Blo Screw 6 32 X 5 16 Phil Pan Hd Wire Ass y 6 Footswitch Power Cords 16 3 Miller E9006 Motor V01925AD83 90V DC Chain Sprocket 25B19 1 2 10 32 AV Sprocket 25B20 1 2 10 32 AV Sprocket 25B23 1 2 10 32 AV Screw 10 32 X 3 8 Set Tension Knob AV OEM Compress Spring LC 098K 00 M W Friction Plate AV OEM Leather Washer 1 AV OEM Friction Stud Molded OEM Electrical Insulator G1 Sensor Board MK2G1 G2 Main Board Mk2G2 G2 Display Board MK2G2 Black Button Cap MK2G2 Red Button Cap MK2G2 Nylon Washer 163X 377X 050 Thk Screw 6 32X1 4 Pan Head G2 Display Drylam Feet Counter Label MK2G2 G1 Switch Label MK2G1 Spacer 1 4 OD x 171 ID x 125 6 32x 1 2 RH Nylon Slotted Keyswitch Screw 1 4X1 25 Shoulder 10 32 27 Threaded Rod Motor Housing Strain Relief Heyco 3213 3 Nut 10 24 HEX w Nylon Insert 27 Motor Housing MK2 Screw 10 32 X 1 1 4 SHC Screw 6 32X3 16 Pan Head Lower Idler Roll ARL 27 Nut 1 4 20 Hex w Nylon Insert Spacer 1 4X3 4 27 Reinforcing Tube 27 Reinforcing Threaded Rod Washer 265X 500X 015 Thk Washer 1 4 Split
13. Dry Lam School amp Office Laminators ji 27 120V Instruction Manual Dry Lam 652755 Rev 3b 11 20 08 e Read all the safety and operating instructions before connecting or using this unit e Retain this notice and the owner s manual for future reference e Adhere to all warnings and operating instructions e Do not use this unit near water e g near a bathtub etc e The wearing of ties or jewelry while operating a laminator may be hazardous to the operator e Warning do not touch Hot Surfaces such as heat shoes and heat rollers e Donot install optional slitter kitif Heatshoe is hot e This unit should be installed so that its location or position does not interfere with its proper ventilation Forexample 1t should not be situated on a bed sofa rug or similar surface that may block the ventilation openings or placed in a built in installation such as bookcase or cabinet or against the wall that may impede the flow of air through its ventilation openings e This unit should be situated away from heat sources such as radiators heat registers stoves etc e This unit should only be connected to a power supply outlet of the voltage amperage and Frequency marked on its serial tag e For 120 volt machines the socket outlet shall be installed near the equipment and be easily accessible eFor 240 volt machines a readily accessible disconnect device shall be incorporated in the building installation wiring e The p
14. ECTION WITH THE SALE OF THIS MACHINE OR ANY PART THEREOF WHICH HAS BEEN SUBJECT TO ACCIDENT NEGLIGENCE ALTERATION ABUSE OR MISUSE WE MAKE NO WARRANTY WHATSOEVER IN RESPECT TO ACCESSORIES OR PARTS NOT SUPPLIED BY US THE TERM ORIGINAL PURCHASER AS USED IN THIS WARRANTY SHALL BE DEEMED TO MEAN THE PERSON OR COMPANY WHO FIRST PUTS THE DRY LAM EQUIPMENT INTO SERVICE THIS WARRANTY SHALL APPLY ONLY WITHIN THE BOUNDARIES OF THE CONTINENTAL UNITED STATES SERVICE CENTER NOTE When pressing the slitters through the laminating film trv cutting a slot in the film with a utilitv knife first 5 Install feedtable on machine On the same side of the feedtable press both wedges in between the sidepanel and the feedtable The wedges will keep the tray from moving and keep the alignment of the feed guide and slitters true See Figure 3 General Specifications Height Width Depth with feed tray Net weight 120V 240V Shipping weight Width of Lamination Electrical 120V Electrical 240V ZI FEEDTABLE a FEEDTABLE 27 Item 27STA 120V i 34 20 66 lbs 72 lbs DI 120V AC 60 Hz 1400w Important Information Save Your Carton Dry Lam ships laminators in special cartonswhich protectthem from damage Please store your cartons in case your laminator should ever require servicing Remove the laminator from its box by grasping the housings and pulling up Do not use rollers or sha
15. Lock Screw 10 32X1 2 Button Head 65 66 67 68 69 70 71 72 73 907002 600711 707062 604815 601115 802155 707211 605021 708147 610026 74 75 76 77 78 707001 707002 707003 600781 707004 Screw 10 32X1 5 SHC Idler Roll Dowels Washer 8 Ext Star Lock Screw 8 32x1 4 Pan Head Pressure Spring Pressure Adjust Screw Washer Zinc 203X 625X 016 Clip Bushing Retaining Spacer 1 4 x 1 032 Steel Hand Held Slitter Assembly Hand Held Slitter Housing Slitter Hook Blade Slitter Blade Cover Screw 2 56x3 16 Self Tapping Slitter Magnet Pressure Sens 907213 79 80 927729 81 82 83 84 927719 83 84 85 Pressure Adjust Plate SA MK2 707939 Pressure amp Heat Shoe Bracket 654095 Bushing Upper Roll AV Upper Heat Shoe Stat 27 120v MK2G2 707661 Upper Heat Shoe ARL 27 600290 Screw 8 32 X 3 16 Set 802072 Heater 650W 27 120v 920500 Thermal Cutout MK2 SA Low Heat Shoe Stat 277 120v MK2G2 802072 Heater 650W 27 120v 920500 Thermal Cutout MK2 SA 707663 Lower Heat Shoe ARL 27 907580 86 87 88 89 90 91 92 93 94 95 96 907579 89 90 91 92 93 94 95 96 97 907411L 907411U 98 99 100 101 102 Left Side Panel SA MK2G2 707920 707231 604030 654090 707229 604475 707234 604465 801977 600055 620430 Left Side Panel MK2 Upper amp Lower Left Supply Roll Pin 1 8X1 2 Zinc Plate Bushing Lower Roll AV Delrin Pressure Adjust Bracket
16. T TOP E o J1 J10 v 3 J24 J25 J26 a HEATER W INTEGRAI 39 THERMOCOUPLE TOP HEATER W INTEGRA E BLAC THERMOCOUPLE BOT WHITE N WHITE 920125 CUT TO 4 L5 BLACK e 920122 SECURE TO SIDE PANEI RIMARY GROUND BLACK LEGEND 00 620000 01 620001 05 620005 06 620006 08 620008 51 620051 9 620029 4010 620040 410 620041 450 620045 460 620046 50O 620050 60 620060 0 620070 5 620075 80 620080 13 620000 620001 620005 620006 620008 620051 620029 620040 LEGEND 01 05 08 ZI 400 00 08 DIS Dry Lam RED 920130 RED 920151 BLACK 920129 WHITE 920132
17. allowing the machine to remain heated yet preventing unauthorized usage when in the locked position Ta Cooling Fans Not Shown The machine may be equipped with cooling fans fans are standard on 240V machines These can be operated by turning the kevswitch to the unlock w fans position The fans provide additional cooling necessary for thicker films B Loading Film 1 Mandrel B Unpack the upper and lower supply mandrels LOW The upper and lower mandrels are different The word TOP is stamped on the shaft of the upper mandrel and the word LOW is stamped on the shaft of the lower mandrel The ends of each mandrel are also different The hanger end fits in the bracketon the left side of the laminator The slot end fits into the tensioner on the right side Slide the film roll onto the mandrel by rotating the mandrel in the opposite direction of the gripper points leaving equal lengths ofmandrel sticking out of each end The film roll will slide over the gripper which will keep the roll from turning on the shaft TOP Load the mandrel on the laminator bv inserting the slot end of the mandrel into the tensioner on the right side and then lowering the hanger end into the bracket on the left side C Threading the Film Remove the feed trav and the heatguard Thread the film as shown in the figure on the right Pull the film around the idler rollers as shown Do not mistake the reinforcing bar
18. fts as handles this could cause damage The power supply cord should be unplugged from the wall outlet when it is to be unused for a long period of time This manual is provided as an Operator s Manual and covers most situations you will encounter while using your laminator Itis nota Technical Service manual For technical assistance beyond what this manual provides contact Dry Lam at the Service Center below Dry Lam is a product line of Dry Lam 10908 Strang Line Road Lenexa KS 66215 Phone 888 633 1973 Notes Appendix C Installing the Slitter Kit A slitter kit item f 202005 25 kit item 202000 27 kit may be obtained from an Autho rized Drv Lam Reseller Before installation please check contents of vour kit Unplug the laminator prior to installation Caution Do not install kit if Heatshoe is hot 1 Molded on the back of the Mounting Bracket are two pins These pins fit into the rivet heads See Figure 1 Hold the Mount FIGURE 1 ing Bracket in place with the pins in the rivet heads Mounting bracket holes will be lined up with the sidepanel holes Secure with screws provided Repeat on other side RIVETHEADS MOUNTING BRACKET 2 Take the thumb screws and screw one into each of the slitter bar locking blocks and slitter assemblies Do not tighten the thumb screws only start them at this point 3 Take the slitter bar and slide on one lock ing block both slitters and then the other
19. ls are capable of lamination from 1 to 9 feet per minute and can be reversed by the push of a button P V E G L Tension Adjusting Knobs A are conveniently located on the Supply Mandrels B on the right side panel for easy access A Control Panel C is located on the Left Housing D and is equipped with a Power Button E to turn the machine on Temperature Up F and Temperature Down G buttons two Preset buttons H a Motor Start button I to start the motor turning Speed Up J and Speed Down K buttons to adjust the speed as necessary a Motor Stop Reverse button L a User Preset button M to save your own settings and a Count Reset button N which resets the usage counter The Display button O toggles the Display P between 3 settings The Feedtray Q and Feed Guide R provide a smooth durable paper path and the Heat Guard S protects hands from hot surfaces inside Teflon coated Heat Shoes T minimize friction The Cutter U cuts and trims your laminated documents and the Keyswitch V prevents unauthorized usage zz 1 B Specific Troubleshooting Guide Wrinkles on film side to side Wrinkles on film lengthwise Plastic not bonding Bubbles or Blisters Impressions on product Squeaking sounds Film narrowing on shoes Film wrinkling on shoes e Continuous blemish Cloudv film e Orange Peel finish o Film sticks to rollers Film sticks to shoes
20. ments and damage the machine Adjust the tension to the minimum amount required Do this by loosening the tension knobs until there is no tension on the film With the machine threaded and at operating temperature turn the motor switch to forward and adjust the speed to the desired operating speed Tighten the adjusting knobs only until the wrinkles in the film as 1t crosses the heatshoe are removed 15 rs temperature set point This is the temperature that the machine will reach and hold The temperature can be increased or decreased in 1 increments by pressing and releasing the up or down button To rapidly increase or decrease the temperature press and hold the button When the machine reaches the set point temperature the Ready light green will illuminate and a two second beep will sound Ifasignificant change in the set point temperature occurs the Wait light red illuminates until the laminator reaches the new set point temperature At this time the Ready light will illuminate again Note depending on room conditions and desired set point it will take between 20 and 30 minutes for the ready indicator to come on Standard Presets H The Laminator is equipped with 2 factory presets The buttons are labeled 275 and 225 These buttons will set both a speed and temperature that being 275 F and 3 Feet per minute and 225 F and 3 feet per minute If one of the presets 1s engaged it s corresponding LED will be illumi
21. nated Motor 1 J K L The motor controls are the 4 buttons on the right side of the control panel The Start button will start the motor which will run at the current speed setting The Speed Up and Speed Down buttons will adjust the speed setting Pressing and releasing the button once will increment the speed by 0 1 ft min 0 1 meters min To rapidly increase or decrease the speed press and hold the corresponding button To stop the motor press and release the Stop Reverse button To reverse the machine press and hold the Stop Reverse button The motor will remain in reverse as long as the button is depressed User Preset M The Laminator 1s equipped with a user defined Preset button This button can be used to save a speed and temperature setting that you have defined With the machine s speed and temperature set to your preferred settings press and hold the Preset button until the beeper sounds and the preset light comes on To recall this setting at a later time press and release the Preset button Usage Counter N The Laminator is equipped with a usage counter that will indicate the feet meters of film used This counter will appear on the display whenever the feet indicator light is on This counter can be reset to zero by pressing the Count Reset button once the display 1s showing the usage counter Additional Features Keyswitch The kevswitch located just below the control panel locks out the motor
22. npacking Remove the laminator from its box bv grasping the housings and pulling up Do not use rollers or shafts as handles this could cause damage Choose a location for the laminator that is clean well lighted and draft free Make sure it 1s not in the path of any fans room air conditioners or positioned too close to the wall The laminator comes fully assembled All you have to do is load the film onto the supply mandrels thread the film through the machine and install the feedtable II Information About Laminating Film Laminating film 1s made up of two layers a glossy layer which gives the lamination its strength clarity and rigidity and a dull or matte side which 1s heat activated and serves as the glue to bond the film to the product being laminated Once heated small amounts of the glue side can stick to the heat shoes and rollers and must be periodically cleaned from the laminator Laminating film 1s available in a variety of different lengths widths and thicknesses The Dry Lam Laminator is designed to use 1 5 mil 150 and 3 mil 300 thick films III Operating A Control Panel The control panel 1s located on the left side of the laminator This panel is used to control the various machine functions listed below Display O P The display of the Laminator will show the 3 different parameters of the machine temperature speed and usage counter The default display mode 1s usage counter If the machine
23. ower supply cord should be routed so that it is not likely to be walked upon or pinched especially near the plug convenience receptacles or where the cord exits from the unit e Unplug the machine during any machine repairs e Clean unit only as recommended in this instruction manual e Make sure to remove the Feed Table before reversing the machine e Care should be taken so that objects do not fall and liquids are not spilled into the enclosure through any openings e Caution The Cutter blade is extremely sharp Please handle carefully and dispose of properly EQUIPMENT WARRANTY We warrant to the original purchaser the equipment manufactured by us to be free from defects in material and workmanship under normal use and service Our obligation under this warranty shall be limited to the repair or exchange of any part or parts which may thus prove defective under normal use and service within one year from the date of shipment and which our examination shall disclose to our satisfaction to be thus defective When necessary purchaser shall properly pack and return the unit to the nearest Dry Lam Service Center freight and insurance prepaid THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE WARRAN TIES OF THE MERCHANTABILITY AND FITNESS FOR USE AND OF ALL OTHER OBLIGATIONS OR LIABILTTIES ON OUR PART AND WE NEITHER ASSUME NOR AUTHORIZE ANY OTHER PERSON TO ASSUME FOR US ANY OTHER LIABILITY IN CONN
24. t item 202000 27 kit For installation of the slitter kit see Appendix C D Laminating After the machine 1s loaded with film see B Loading Film 1 Mandrel and threaded see C Threading the Film it1s ready to laminate Ensure that the laminator has reached the preset temperature This will be indicated by the ready light being illuminated Place document on the feedtable and align with the feedguide to assure straight and even lamination Start the motor with the Start button and adjust the speed as necessary If necessary adjust the supply roll tension see E Supply Roll Tension Adjustment With both hands guide the document into the throat of the laminator While the document is pulled into the laminating rollers keep document flat on the feedtable while applving a slight back pressure As the document exits the rear rollers allow 3 to 6 of film to clear the rollers at the end of your document and turn the motor switch to stop Using the hand held cutter hold tension on the laminated document and slice through the film to release the document Multiple documents can be run successively 1f desired and cut at a later time E Supply Roll Tension Adjustment A Top and bottom supply rolls should have about the same tension By turning the top roll with one hand and the bottom roll with the other hand it can be determined if one of the rolls is tighter than the other Note Too much tension can destroy film docu
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