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PARTS & SERVICE MANUAL SUPER STAR X-TREME

1. FROM PUMP EN 43 003 HYDRAULIC SAND PLOW PARTS LIST REF 1 HB 38 16 350 HW 38 HNTL 38 16 18 188 42 225 HB 14 20 200 HNFL 14 20 43 046 43 050 HB 12 13 200 HNTL 12 13 HMB 12 14 80 006 42 346 HP 18 100 13 292 HB 38 16 200 HNTL 38 16 HNJ 12 20 27 073 27 017 HB 38 16 100 HNFL 38 16 13 167 HB 38 16 100 HW 38 HWL 38 HN 38 16 HB 38 16 300 HW 38 HNTL 38 16 HB 12 13 300 HNTL 12 13 27 050 HCP 12 150 HHP 18 27 049 42 096 HSTP 516 18 100 HLC A 58 43 049 43 048 43 047 42 220 DESCRIPTION Bolt 3 16 x 31 2 Part of machine Washer 3 8 Lock Nut 16 45 Elbow Straight Handle Kit Bolt 4 20x 2 Flange Whiz Lock Nut 1 4 20 Single Bank Hydraulic Valve Valve Mount Bolt 13 x 2 Lock Nut 2 13 Machine Bushing 2x 14GA Rod End Lift Assembly Cotter Pin s x 1 Hydraulic Cylinder Bolt 9 s 16 x 2 Lock Nut 16 Jam 2 20 Lift Rod Aluminum Sand Plow Blade Bolt 3 16 x 1 Flange Whiz Lock Nut 16 Wear Blade Bolt ys 16 x 1 Washer 3 8 Lockwasher 3 Nut 16 Bolt 3 16 x 3 Washer 3 8 Lock Nut 16 Bolt 1 2 13 x Lock Nut 2 13 Right Pusher Bar Clevis Pin
2. 108 Warranty Inside Back Cover INTRODUCTION Thank you for purchasing SMITHGO product Read this manual and all other manuals pertaining to the Super Star X treme carefully as they have safety oper ating assembly and maintenance instructions Failure to do so could result in personal injury or equipment damage Keep manuals in a safe place after operator and maintenance personnel have read them Right and left sides are from the operator s seat facing forward All SMITHGU machines have a Serial Number and Model Number Both numbers are needed when ordering parts The serial number plate on the Super Star X treme is located on the rear axle Refer to engine manual for placement of engine serial number For easy access record your Serial and Model numbers here 2 SERIAL kWihp SMITHED WAYNE PENNSYLVANIA 19087 USA 610 688 4009 Fax 610 688 6069 MODEL NO kg lb Information needed when ordering replacement parts 1 2 3 4 Model Number of machine Serial Number of machine Name and Part Number of part Quantity of parts SAFEPRACTICES 1 10 Th 17 18 19 20 It is your responsibility to read this manual and all publications associated with this machine engine accessories and attachments Never allow anyone to operate or service the machine or its attachments without proper training
3. 12 13 42 285 Scarifier w Vertical Blades 70 73 Hydraulic Diagram 14 15 42 026 84 213cm Stainless Rake 74 77 Parts nnvvnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnunnnnn 16 41 42 128 72 183cm Stainless Rake 78 81 Main Frame 16 17 13 438 Rake with Finishing Blades 82 83 3 Wheel Drive Front Fork 18 19 13 606 Rake with Lexan Blades 84 85 2 Wheel Drive Front Fork 20 23 13 684 Sand Rake Brush Kit 86 87 22 25 13 298 Fan Rake 88 89 Gas Tank 24 25 13 319 Fan Rake 88 89 Oil Tank 26 27 26 007 Professional Field Finisher 90 91 Engine 28 81 42 185 Drag Mat Kit 90 91 RearAxle n ee ies 32 33 43 002 Flex Field Finisher w Brush 92 95 Rake Lift 34 35 26 008 Flex Action Field Finisher 96 99 13 729 2 Bank Hydraulic Valve 36 37 43 043 Brush Kit for 26 008 100 101 76 238 Front Wheel Motor 38 39 45 282 Green Star RBS Spiker 102 103 42 002 Rear Wheel 40 41 42 586 Green Star RBS Main Frame104 105 Reference 107 108 107 Quick Reference
4. Lubicate Daily FER As Required oros 250 Hours Every 500 Hours Yearly fors fors 25 Hours C Check or Clean at specified intervals R Replace at specified intervals Tire pressure 5 psi 0 35 bar t Replace hydraulic filters after the first 20 100 and every 250 there after Torque tire nuts after the first 10 hours and every 200 hours there after 64 to 74 87 100 Change and Filter after first 8 hours Change oil every 25 hours when operating under heavy load or in high ambient temperatures Clean more often under dusty conditions or when airborne debris is present replace air cleaner parts if very dirty ADJUSTMENTS RAKEL FT CYLINDER Completely lower Rake Lift Remove cotter pin A and clevis pin B Place attachment lift arms C at above cross member D on Rake Lift Loosen jam nut E Twist cylinder extension F so clevis pin end of cylinder extension lines up with holes in attachment lift arm Replace clevis and cotter pins Tighten jam nut Raise and lower Rake Lift to check for proper clearance When the rear rake attachment is lowered while the machine is in forward motion the forward speed of CAUTION the machine will slow drastically Operator should be prepared for a rapid change in speed SPEED BOSS Speed Boss allows the machine to operate at a proper speed while raking sand traps on
5. 12 450 26 116 HB 38 16 125 HNTL 38 16 18 26 046 18 297 HMB 58 14 26 047 43 041 HB 14 20 250 HNFL 14 20 HB 14 20 075 HNFL 14 20 13 688 13 683 13 682 26 041 11 040 HW 58 26 049 HP 18 100 26 048 HB 38 16 100 HNCL 38 16 26 117 HB 38 16 125 HNTL 38 16 HMB 12 14 HP 18 100 19 107 DESCRIPTION Rake Lift comes with machine Clevis Pin x 17 Clevis Pin 1 x 4 Right Extension Arm Bolt 3 16 x 17 Lock Nut 77 16 Bridge Pin 7 Frame Cap Plug Machine Bushing x 14GA Leveler Bar Mount Bracket Bolt 20 x 2 Flange Whiz Lock Nut 20 Bolt 20 x 7 Flange Whiz Lock Nut 20 Brush Channel Brush Track Brush 77 x 11 Rasp Flail Spacer 3 Washer Mounting Bar Cotter Pin x 1 Flail Bar Strap Bolt 16x 1 Center Lock Nut 7 16 Left Extension Arm Bolt 16 x 17 Lock Nut 16 Machine Bushing 14GA Cotter Pin 7 x 1 Draw Bar Assembly QUANTITY RAKELIFT ARM HOLE PLACEMENT If the Lift Arms on the Rake Lift are not drilled use the following dimensions to drill 13 holes to mount the extension arms to 4 250 750 Lift Arm for Super Rake and Supreme I 625 a 13 32 750 Lift Arm for Super Star 625 2 13 32 SJT 43 002 FLEX ACTION FIELD FINISHER BRUSH DRAWING MAINFRAME Super Rake Supreme Lift Arm gt
6. HYDRAULIC VALVEDRAWING BY 13 729 2 BANK HYDRAULIC VALVE PARTS LIST PART 78 415 01 78 415 02 78 415 03 78 415 04 78 415 05 78 415 06 78 415 11 78 415 08 78 415 09 78 415 10 78 415 12 78 415 13 18 169 18 168 78 418 8 552 01 13 729 DESCRIPTION Body complete with spacer and check valve Spool HDM10 O Ring Seal Flanged Washer HDM10 Spacer A Type Spool HDS11 Positioner Plug Lever Group HDS11 Metric Socket Screw M5 x 8 x 45 Check Valve Assembly HDM12 3 4 16 SAE 8 Screw Plug Adapter 7 4 3 3 SAE Elbow 3 8 Straight Thread Bent Handle Tapered Knob 2 Bank Hydraulic Valve includes all items QUANTITY 1 1 6 3 3 3 2 3 3 6 1 3 3 3 2 2 SUC 76 238 FRONT WHEEL MOTOR DRAWING 14 5 Assemble seal with flat side out as shown M e 5 76 238 FRONT WHEEL MOTOR PARTS LIST 14 5 QUANTITY REF 21 4t st 171 18 19 201 PART 13 615 05 13 032 27 13 032 28 13 032 29 76 238 03 13 032 31 13 032 32 13 032 33 76 238 01 76 238 02 13 032 35 13 615 04 HWK 516 100 14 265 13 032 37 13 032 38 14 080 DESCRIPTION Water amp Dirt Seal Service Housing Assembly Inner Seal Thrust Bearing Inner Bearing Thrust Bearing Drive Link Ring Seal Manifold Commulator Assembly matched set End Cover Bolt Commulator Seal matches with 10 Rotor Set matched set Plate Wear Couplin
7. Use the spring holder Ref 27 and the 1 stainless steel truss head screws Ref 28 to attach rake springs Ref 18 to the rakes Slide a machine bushing onto outside rake frames then slide the outside rake frames Ref 5 into the tubing on the end of the drawbar Hold in place with another machine bushing and a roll pin Ref 6 Attach center rake Ref 25 to draw bar Ref 9 as shown using the 4 20 13 4 bolt and lock nut Ref 13 with the shaft of the center rake between the tabs on the bottom of the drawbar Attach the matting Ref 20 and the top strap Ref 16 to the inside and outside mounts using stainless steel truss head screw 5 6 18 1 Ref 1 Attach four finishing blades Ref 2 to the matting on the inside and outside mounts with the stainless steel truss head screw 5 16 18 1 Ref 1 going through the finishing blade matting and bottom strap Ref 17 Place the three groomer blades Ref 19 under the three rake assemblies as shown using Ref 3 Attach the rake hitch Ref 11 to the trap rake hitch The end links of chain on the drawbar are to be hooked to the hooks of the trap rake lift With the rake on the ground pull the rake to the right side until it is 2 3 inches from the tire Using the adjustment screw Ref 31 on the right side of hitch adjust the screw until it hits the trap rake hitch located on rear axle Lock nut so adjustment will not change Repeat steps 8 and 9 on left side Turn machin
8. 3 Attach the lift handle Ref 19 to the lift assembly using cotter pin and machine bushing Ref 21 amp 22 Using rod and yoke Ref 18 amp 9 attach the handle to the lift assembly 4 Putrod ends Ref 9 onto lift rods Ref 10 with jam nut first Adjust to equal lengths Bolt lift rods to lift arms with ball joints to the outside Bolt from outside with the 2 machine bushing between rod end and lift arm and the 2 13 nylon lock nut on the inside Use Ref 7 hardware Slide plow under machine and connect to machine Use clevis pin and bridge pin Ref 4 amp 17 Lift up the plow Using the top hole in the lift rod as a starting point hook on the pusher bars Use Ref 6 hardware The three holes in the lift rods are for adjusting the hand lever The top hole moves the lever forward and holds the blade with the most clearance Each hole down moves the lever to the rear of the machine and decreases blade clearance by approximately one inch 7 For fine tuning of blade height off ground twist rod end Ref 9 rod Ref 18 Twisting the rod end out will increase down pressure Twisting the rod end onto the rod will decrease down pressure 2 49 42 223 ADJ USTABLE DISC EDGER DRAWING Me 42 223 ADJUSTABLE DISC EDGER PARTS LIST REF PART 1 42 203 2 HB 38 16 125 HW 38 HNTL 38 16 3 HB 38 16 150 HW 38 HNTL 38 16 4 HB 12 13 150 HW 12 HNTL 12 13 5 42 224 6 13 203 7 13 391 8 13 206 9 13 205 10 13 204
9. Replace hydraulic filters after the first 20 100 and every 250 there after Torque tire nuts after the first 10 hours and every 200 hours there after 64 to 74 87 100 x Change Oil and Filter after first 8 hours Change oil every 25 hours when operating under heavy load or in high ambient temperatures Clean more often under dusty conditions or when airborne debris is present replace air cleaner parts if very dirty The suggested maintenance checklist is not offered as replacement for the manufacturer s engine manual but as a Supplement You must adhere to the guidelines established by the manufacturer for warranty coverage In adverse conditions such as dirt mud or extreme temperatures maintenance should be more frequent END USERS SERVICE CHART Engine Oil Change 50 hours mEngine Oil Filter Engine for Leaks and Loose Parts 4Pre Cleaner Every 25 hours Spark Plugs __ Clearance de Speed 111 Tension and Visual Inspection Air Cooling System Hoses rr Visual Inspection of Tires FuelLeve Fuel Filter 11111111 THydraulicol Hydraulic System for Leaks and Loose Parts Battery Electrolyte Level Clean Battery Terminals Torque Lug Nuts
10. X 43 002 FLEXACTION FIELD FINISHER BRUSHINSTRUCTIONS ASSEMBLY INSTRUCTIONS 1 Install flail bar strap Ref 20 to center of mounting bar Ref 19 with chain on top of flail bar strap and mounting bar bent away from you Apply a light coat of lubricant to overall length of mounting bar Install one rasp flail Ref 16 with knobby side down adjacent to sides of flail bar strap Ref 20 Now install a flat washer Ref 18 so it sits adjacent with the outside of the rasp flail Continue to install flails with knobby sides down with washers between until you have 16 flails and washers on each side of bar strap Force all flails tightly toward bar strap After all 32 flails have been installed place one spacer Ref 17 to each end of mounting bar adjacent to washer Install leveler bar Ref 9 to mounting bar with curved leveler bar resting on top on the smooth sides of flails If all flails and washers do not fit snugly at this time remove leveler bar and install enough machine bushings to ensure a snug fit Then reinstall leveler bar Lay the frame Ref 6 on the floor or bench with welded tabs facing up Install ends of assembled mounting bar with knobby sides of flails up into welded tabs on each end of frame and secure with x 1 cotter pin Install flail bar strap Ref 20 to center tab on frame with 3 16 x 1 bolt and s 16 center lock nut Loose fitis required Do not over tighten Flip assembly over so kn
11. 13 666 13 665 HSSHS 716 14 075 HSSHS 385 16 038 HWK 316 075 18 168 18 190 18 249 DESCRIPTION Socket Head Cap Screw 8 x 1 25 Metric Lock Washer M8 Cable Bracket Bolt on Engine Muffler Clamp Adapter Pump Mount Cap Assembly Bolt 7 16 14 11 4 Lock Washer 7 16 Steel Coupler Half 4 1 Bore Socket Head Set Screw 7 16 14 x 9 4 Socket Head Set Screw 3 16 x 38 Machine Key 1 Steel Coupler Insert 4 Steel Coupler Half 4 3 4 Bore Socket Head Set Screw 7 16 14 x Socket Head Set Screw s 16 x s Woodruff Key Straight Thread Elbow s Tee Barb Fitting 4 4 1 N xl REAR AXLEDRAWING Torque To 120 fi lbs 156Nm REAR AXLE PARTS LIST QUANTITY REF 12 14 15 16 18 19 21 23 PART 42 002 12 42 007 HB 12 13 650 HNFL 12 13 18 343 42 305 18 170 42 261 43 020 50 041 42 176 42 155 HN 516 24 11 100 HCP 516 100 HP 18 100 HWK 14 100 60 106 HB 516 18 175 HNFL 516 18 HB 516 18 250 HNFL 516 18 42 157 42 153 HB 38 16 100 HNFL 38 16 42 024 50 042 42 151 42 002 42 304 DESCRIPTION Nut 3 4 16 part of 42 002 Hub Bolt 1 2 13 x 61 2 Flange Whiz Lock Nut 2 13 Adapters Shim Tee 1 2 Hydraulic Tube x 271 2 Main Frame Brake Disk Low Head Cap Screw 4 20 x 3 4 Brake Rod Nut 5 16 24 Linkage Yoke Clevis Pin 5 16 x 1 Cott
12. including starters generators alternators and filters Transaxle differentials gear boxes and mechanical pumps Hydrostatic transmissions hydraulic pumps and motors Batteries Wheels and tires A copy of the warranty for the above items is furnished if necessary with each SMITHCO product Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitations of incidental or consequential damages so the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which may vary from state to state Federal law now requires disclosure of the warranty which applies to this product prior to the sale to a customer Please leave this statement attached to the product and allow the buyer to remove it after purchase SMITHED Wayne Pennsylvania 19087 SMITHCO
13. 11 HMB 34 10 12 HNA 34 16 13 HP 18 150 14 HWL 38 HW 516 HW 716 15 HB 38 16 100 16 12 200 17 18 18 58 250 19 HG 14 28 180 DESCRIPTION Attachment Lift Assembly Bolt ys 16 x 11 4 Washer 3 8 Lock Nut s 16 Bolt 16 x 11 2 Washer 3 8 Lock Nut 3 16 Bolt 1 2 13x 112 Washer Lock Nut 1 2 13 Edger Mount Spindle Bearing and Collar Spindle Shaft 7 Disc Flange Disc Machine Bushing 74 x 10GA Axle Nut 9 4 16 Cotter Pin x 11 2 Washer 3 8 Washer 5 16 Washer 7 16 Bolt ys 16 x 1 Clevis Pin 2 x 2 Bridge Pin Clevis Pin s x 21 2 Grease Fitting 4 28 x 180 QUANTITY G N P N N N N N INSTALLATIONINSTRUCTIONS 1 gt 10 11 For initial assembly bolt spindle assembly Ref 6 to the edger mount Ref 5 Use the 2 13 bolts washers and lock nuts Ref 4 to hold in place Make sure the gt disc flange Ref 9 is on the spindle shaft Ref 8 up to the shoulder Then place the disc Ref 10 onto the shaft curved towards the spindle housing followed by four machine bushings Ref 11 and the axle nut Ref 12 Tighten axle nut and slide in the cotter pin Ref 13 The edger mount mounts onto the attachment lift assembly Ref 1 Use the s bolts washers and lock nuts Ref 2 and 3 with the 17 4 bolt going into the last hole on the mount plate The Edge
14. 4 to be centered on the rear of the Seat Panel as illustrated Mark the hole locations on the Seat Panel Using an drill located the holes at the four marks made previously The top two holes will be drilled through the fiberglass and the steel panel and the rear holes will be drilled through the fiberglass only Bolt the Grader Blade Mount Ref 4 to the Seat Panel using the four 7 18 Flange Bolts and Flange Nuts Ref 3 The Grader Blade Mount is used for the storage of the Grader Blade when not in use To store turn the Grader Blade to the position illustrated in the Grader Blade Mount Drawing and place in the Grader Blade Mount Turn machine on and test for proper operation ME 42 178 INFIELD SCARIFIER WITH VERTICAL BLADES DRAWING w N Se N 66 5 lt FT 2 0 NON 0 N 2 22 0066 2 Gs Ma 42 178 INFIELD SCARIFI ER WITH VERTICAL BLADES PARTS LIST REF PART 42 203 HB 38 16 100 HNTL 38 16 42 205 10 025 42 215 42 214 HMB 34 14 42 539 HB 12 13 600 HNTL 12 13 42 204 42 212 42 202 42 202 01 42 202 02 42 202 03 42 202 04 42 202 05 42 213 HG 14 28 180 26 042 HB 38 16 125 HNTL 38 16 42 206 10 025 12 200 18 58 250 18 154 HMB 34 10 QUANTITY DESCRIPTION Attachment Lift Assembly 1 Bolt 3 16 x 1 12 Lock Nut 3 s 16 12 Left Castor Whee
15. 516 Lock Washer 5 16 4 HN 516 18 Nut 3 16 18 4 15 42 109 Outside Trowel Mount 1 16 42 105 Top Strap 4 17 42 106 Bottom Strap 4 18 42 122 Rake Spring 12 19 42 138 Groomer Blades 3 20 42 107 Matting 4 21 HNC 14 20 Cap Nut 1 4 20 2 HWL 14 Lock Washer 7 4 2 23 42 116 Rubber Insert 2 24 42 110 Left Inside Mount 1 25 42 139 Center Rake 1 26 42 108 Inside Trowel Mount 1 27 42 177 Spring Holder 12 28 HSTPS 516 18 125 Stainless Steel Phillips Truss Head Screw 16 18 11 4 12 HWL 516 Lock Washer 5 16 12 HN 516 18 Nut 5 e 18 12 29 15 013 Rubber Bumper 2 30 8892 6 Hose Wrap 2 31 HSSQ 38 16 200 Square Head Set Screw 38 16 x 2 comes with 13 647 2 HN 38 16 Nut s 16 comes with 13 647 2 QO lt uj 3 Un UA E Un e m R N N PE INSTALLATION INSTRUCTIONS 8 9 10 11 12 13 14 Attach drawbar Ref 9 to hitch Ref 11 using clevis pin Ref 10 and cotter pin Ref 12 Attach rubber bumper Ref 29 using cap nut and lock washer Ref 21 Attach the rubber inserts Ref 23 to the inside mounts Ref 24 and 26 Attach the left outside mount Ref 4 the left inside mount Ref 24 the outside trowel mount Ref 15 and the inside trowel mount Ref 26 to the outside and center rakes Ref 5 and 25 as shown Use the 17 4 stainless steel truss head screws Ref 14 on the outside hole of each rake
16. DRAWING o Y Un NN AQ SS A x 7 4 wO UX 9 2 27 gt d 227 5 L m 5 xL Z SL 5 2 oN DJ Jl 2 Y Vg 2 5 Y 4 4 Y UM NOR lt LINKAGE PARTS LIST QUANTITY REF 27 35 36 37 38 PART 11 103 HN 14 28 HWL 14 43 039 43 038 21 462 43 051 43 055 42 779 78 418 42 765 42 317 42 317 01 HSTP 14 20 100 HNFL 14 20 42 783 12 003 15 472 13 488 76 310 DESCRIPTION Linkage Yoke Nut 1 4 28 Lockwasher 1 4 Short Rod Speed Boss Bracket Ball Joint 9 16 24 Speed Boss Arm Engine Plate Seat Panel Levers Decal Lift Controls Light Replacement Bulb Truss Head Screw 4 20 x 1 Flange Whiz Lock Nut 4 20 Choke Light Toggle Switch Switch Boot Key Switch B amp S 692318 Key Set N gt GAS TANK DRAWING GAS TANK PARTS LIST QUANTITY REF 1 2 3 4 5 10 12 13 14 15 16 17 18 19 21 PART 15 492 50 081 HNFL 38 16 42 006 42 770 HB 38 16 250 HW 38 HNFL 38 16 HB 14 20 100 HW 14 HW 516 HWL 14 HB 14 20 075 HWL 14 HW 14 26 055 26 054 8800 41 18 186 HB 12 13 500 HNFL 12 13 42 015 42 273 HB 516 18 200 HNFL 516 18 42 248 15 020 HB 516 18 225 HNFL 516 18 HB 516 18 225 HW 516
17. HNTL 12 13 Lock Nut 1 2 13 2 3 HB 38 16 350 Bolt 3 s 16 x 31 2 part of main frame 2 HWL 38 Lock Washer 3 s 2 HN 38 16 Nut 3 s 16 2 4 HCP 12 150 Clevis Pin 2 11 2 2 5 27 049 Left Pusher Bar 1 6 HB 38 16 300 Bolt 3 s 16 x 3 2 HW 38 Washer s 4 HNTL 38 16 Lock Nut 3 s 16 2 7 HB 12 13 200 Bolt 2 13x 2 2 8 HMB 12 14 Machine Bushing 2 14GA 8 9 80 006 Rod End 4 HNJ 12 20 Jam Nut 2 20 4 10 27 073 Lift Rod 2 11 27 017 Aluminum Sand Plow Blade 1 13 352 Steel Sand Plow Blade 1 12 HB 38 16 100 Bolt 3 s 16 x 1 2 HW 38 Washer s 2 HWL 38 Lock Washer s 2 HN 38 16 Nut 3 16 2 13 HB 12 13 300 Bolt 1 2 13 x 3 2 HNTL 12 13 Lock Nut 2 18 2 14 HB 38 16 100 Bolt 3 s 16 x 1 4 HNFL 38 16 Flange Whiz Lock Nut s 16 4 15 13 167 Wear Blade 1 16 27 050 Right Pusher Bar 1 17 HHP 18 Bridge Pin 2 18 42 348 Rod 1 19 42 347 Lift Handle 1 20 18 221 Flange Bushing 2 21 HMB 34 14 Machine Bushing 374 14GA 1 22 HP 18 150 Cotter Pin sx 11 2 1 23 15 019 Grip 1 24 HB 12 13 200 Bolt 1 2 13 x 2 2 INSTALLATION INSTRUCTIONS 1 Assemble the pusher bars Ref 5 and 16 to the plow Ref 11 using hardware Ref 12 amp 13 There are 2 holes to bolt the hardware in Using hole closest to the blade will result in shallow cut whereas using the hole furthest from the blade will result in deeper cut The slot on the pusher bar is for fine tuned adjustment 2 Assemble the lift assembly Ref 1 to the main frame using
18. Improper inflation will reduce tire life considerably ENGINE Change and add oil according to chart below Do not overfill Use a high quality detergent oil classified For Ser vice SJ or higher SAE 30 oil Use no special additives with recommended oils Do not mix oil with gasoline SAEVISCOSITY GRADES Starting Temperature Range Anticipated Before Next Oil Change Air cooled engine run hotter than automotive engines Use of multi viscosity oils 10 30 etc above 40 F 4 C will result in high oil consumption and possible engine damage Check oil level more frequently if using these types of oils SAE 30 oil if used below 40 F 4 C will result in hard starting and possible engine bore damage due to inad equate lubrication HYDRAULIC OIL 1 Use SAE 10W 40 API Service SJ or higher motor oil 2 For proper warranty change oil every 500 hours or annually which ever is first and change filter after the first 20 hours then at 100 hours then every 250 hours thereafter 3 The oil level should be 2 to 2 2 from top of tank when fluid is cold Do not overfill After changing oil and or filter run the machine for a few minutes Check oil level and for leaks 5 Always use caution when filling hydraulic oil tank or checking level to keep system free of contaminants Check and service more frequently when operating in extremely cold hot or dusty conditions 6 If natural color of fluid is blac
19. Spacer Tire and Wheel Tire 9 x 3 5 x 4 Ply Wheel Cap Bearing Seal Axle Bearing Grease Fitting 1 4 28 x 180 part of 42 288 and 42 289 Tine Segment Bolt 3 16 x 11 4 Lock Nut 3 s 16 Right Castor Wheel Bracket Bushing part of 42 289 Clevis Pin 2 x 13 4 Bridge Pin Clevis Pin 21 2 Rod End part of machine Machine Bushing 3 4 x 10GA N N N N N N N N lt s 42 285 SCARIFIER WITH VERTICAL BLADES MOUNTING DRAWING RY 42 285 SCARIFIER WITH VERTICAL BLADES MOUNTING PARTS LIST REF PART DESCRIPTION QUANTITY 1 HHP 18 Bridge Pin 3 2 Hydraulic Cylinder part of machine 1 3 HCP 58 175 Clevis Pin 5 sx 13 4 1 4 HB 12 13 500 Bolt 13 x 5 part of machine 4 HNTL 12 13 Lock Nut 1 2 13 part of machine 4 5 HCP 12 175 Clevis Pin 1 2 13 4 2 6 18 154 Rod End part of machine 1 42 217 Cylinder Mount temporary part of machine 1 INSTALLATION INSTRUCTIONS Assemble the Scarifier as shown on previous page Disconnect the rod end Ref 6 on the hydraulic cylinder Ref 2 from the cylinder mount Ref 7 Remove the cylinder mount Ref 7 from the machine Place the handle and linkage onto the empty linkage port of the two bank valve on the machine Slide the Scarifier under the machine lining up the hydraulic cylinder and the center of the attachment lift assembly Extend hydraulic cylinder
20. all the way down by pushing the lever forward Mount the rod end of the cylinder onto the attachment lift assembly and secure with clevis pin and bridge pin Attach the arms on the attachment lift to the attachment mount on the machine and secure with clevis pin and bridge pin Turn machine on and test for proper operation Adjust castor wheels by placing the short or long spacer on the castor wheel fork before placing the castor wheel assembly into the castor wheel brackets Be sure both castor wheels are adjusted to the same height 42 026 84 213CM STAINLESS STEEL TOURNAMENT RAKE DRAWING z Mt 42 026 84 213CM STAINLESS STEEL TOURNAMENT RAKE PARTS LIST REF 1 oo O 10 12 13 14 PART HSTS 516 18 100 HWL 516 HN 516 18 42 104 HSTS 516 18 100 HW 516 HWL 516 HN 516 18 42 111 42 102 HRP 14 100 HMB 58 14 20 018 42 100 25 338 HCP 12 450 13 647 HCP 12 150 HHP 18 HP 18 100 HB 14 20 175 HNTL 14 20 HSTPS 516 18 125 HWL 516 HN 516 18 42 109 42 105 42 106 42 122 42 103 42 107 HNC 14 20 HWL 14 42 116 42 110 42 101 42 108 42 177 HSTPS 516 18 125 HWL 516 HN 516 18 15 013 8892 6 HSSQ 38 16 200 HN 38 16 QUANTITY DESCRIPTION Stainless Truss Head Screw h6 18 x 1 16 Lockwasher 5 16 16 Nut 16 18 16 Finishing Blades Stainless Truss Head Screw 5 1 18 x 1 Washer 5 16 Lockwasher 5 16 Nut 46 18 Left Outside Mount Outs
21. amp S 491657 Stop Switch Terminal on engine Rectifier on engine After Fire Solenoid on engine Light Wire Harness Lights Replacement Bulb Wire Harness includes all wire colors with Wire Harness Solenoid to ENgine QUANTITY 1 1 1 1 1 1 1 1 N d HYDRAULIC DRAWING 4 6 2120 M SIN HYDRAULIC PARTS LIST REF PART 1 42 265 2 43 034 3 43 033 4 43 029 5 43 035 6 34 103 7 43 036 8 10 135 18 154 HNJ 58 18 9 42 047 10 42 048 11 13 729 12 42 045 13 76 238 14 75 714 15 43 030 16 42 261 17 42 002 18 43 032 19 43 031 20 8832 27 18 222 21 23 006 23 031 22 42 787 23 8832 42 5 18 222 24 42 005 13 586 25 42 256 26 13 357 42 040 HNJ 34 16 Pump Displacement Pump Input Speed up to Max Operating Pressure Implement Setting 13 729 Hydraulic Valve 2 bank DESCRIPTION Cooler Hydraulic Hose 32 Hydraulic Hose 48 Hydraulic Hose 24 Hydraulic Hose 20 Orbitol Hydraulic Hose 55 Attachment Lift Cylinder Rod En
22. complete rake assembly from the trap rake Replace the clevis pin and bridge pin in the hitch for future use with the rake 2 Assemble hitch Ref 8 to frame Ref 2 using hardware Ref 3 Assemble drawbar Ref 5 to the hitch using clevis pin Ref 4 and cotter pin Ref 6 as shown The different holes in the hitch are for adjusting the angle of the rakes 3 Assemble the five rakes Ref 1 to the frame using the bolt and center lock nuts Ref 9 and 10 Slide the fan rake assembly under the rear of the trap rake to the hitch Attach the drawbar to the hitch using the clevis pin and the bridge pin Ref 7 4 Hook the chains from the frame to the hooks on the rake lift 13 319 FANRAKEKIT PARTS LIST DESCRIPTION QUANTITY 1 13 326 Left Holder 1 2 13 329 Long Holder 2 3 13 327 Center Holder 1 4 13 328 Right Holder 1 5 29 541 Lock Pin 5 6 13 310 Rake 5 FAN RAKEKIT INSTRUCTIONS 1 Remove connector links that hold rake blades to rake frame if desired 2 Remove groomer blades from rake frame that are held on with rake teeth studs Ref A Replace rake teeth studs if desired 3 Place left holder Ref 1 angle side up to the second rake tooth hole from the end and install rake tooth stud The first rake tooth hole from each end Ref B have no rake teeth in them 4 Remove the 8th rake tooth stud from the end of right and left rake frame and place long holders Ref 2 on top reinstall rake teeth studs Remove
23. gt 11 2 Bridge Pin Left Pusher Bar Oylinder Lift Machine Screw 516 18 x 1 on machine Loom Clamp Hose 18 Hose 20 Hose 572 2 Bank Valve on machine QUANTITY N Q N 5 N N N N N N gt 9 N I N O RV BT 43 003 HYDRAULIC SAND PLOW DRAWING HYDRAULIC VALVE PLUMBING DRAWING 2 52 fi 2 COOLER FROM ENIN 43 003 HYDRAULIC SAND PLOW INSTRUCTIONS 1 10 11 12 13 14 15 16 Assemble Pusher Bars Ref 22 and 25 to Plow Blade Ref 16 using one s 16 x 1 Bolt Ref 19 and one s 16 3 Bolt Ref 21 per Pusher Bar There are 2 holes to bolt Ref 19 hardware in Using hole closest to the blade will result in a shallow cut whereas using the hole furthest from the blade will result in a deeper cut The slot on the pusher bar is for a more fine tuned adjustment Assemble the Lift Assembly Ref 10 to
24. nuts Ref 11 5 5 CC als ll O C N 26 008 FLEX ACTION FIELD FINISHER PARTS LIST REF PART 42 024 12 150 18 100 HMB 12 14 18 26 046 26 049 26 047 21 260 26 115 HMB 58 14 11 040 26 041 HW 58 26 048 HB 38 16 100 HNCL 38 16 12 450 19 107 18 297 HB 38 16 125 HNTL 38 16 26 116 26 117 DESCRIPTION Rake Lift comes with machine Clevis Pin 2 x 11 2 Cotter Pin sx 1 Machine Bushing 2 14GA Bridge Pin t s Frame Mounting Bar Leveler Bar Chain Clevis Mesh Finisher Machine Bushing s x 14GA Spacer 3 4 Rasp Flail Washer s Flail Bar Strap Bolt 3 s 16 x 1 Center Lock Nut 3 s 16 Clevis 1 2 x 47 2 Hitch Cap Plug Bolt 3 8 16 x 1 4 Lock Nut 16 Right Extension Arm Left Extension Arm QUANTITY xl SIN 5 5 CC als ll O C N INSTALLATION INSTRUCTIONS 1 Install flail bar Ref 15 strap to center of mounting bar Ref 7 with chain on top of flail bar strap and mounting bar bent away from you Apply a light coat of lubricant to overall length of mounting bar 2 Install one rasp flail Ref 13 with knobby side down adjacent to sides of flail bar strap Ref 15 Now install a flat washer Ref 14 so it sits adjacent with the outside of the rasp flail Continue to install flai
25. rake tooth in direct center of rake and install the center holder Ref 3 Reinstall rake teeth studs Place right holder Ref 4 angle side up to the second rake tooth hole from the end and install rake tooth stud The first rake tooth hole from each end Ref B have no rake teeth in them 2 7 Slide fan rake Ref 6 onto holders and pin with lock Ref 5 gt lt 89 5 th E 5 5 1 S A 4 Y 41 1 4 1 97 1 4 N 42 18 5 G M IT W IN G 26 007PROFESSIONALINFIELD FINISHER PARTS LIST REF PART DESCRIPTION QUANTITY 1 Rear Axle part of main frame 1 2 42 024 Rake Lift part of machine 1 3 HP 18 100 Cotter Pin s x 1 1 4 HCP 12 150 Clevis Pin 2 x 11 2 1 5 HB 58 11 300 Bolt se 11 x 3 2 58 11 Center Lock Nut 5 s 11 2 6 13 365 Drawbar 1 7 26 045 Leveling Screen 1 8 HCP 12 450 Clevis Pin 1 2 x 41 2 1 9 HMB 12 14 Machine Bushing 2 x 14GA 1 10 19 107 Hitch 1 11 HHP 18 Bridge Pin 1 INSTALLATION INSTRUCTIONS The Professional Field Finisher is used for smoothing and leveling fields to professional standards 1 Attach leveling screen Ref 7 to drawbar Ref 6 using two bolts Ref 5 and center lock nuts 2 Attach hitch Ref 10 to drawbar Ref 6 using clevis pin Ref 8 machine bushing R
26. the two studs that are under the frame and below the front of the console 3 Attach the lift handle Ref 19 to the lift assembly using cotter pin and machine bushing Ref 21 amp 22 Using rod and yoke Ref 18 amp 9 attach the handle to the lift assembly 4 Putrod ends Ref 9 onto lift rods Ref 10 with jam nut first Adjust to equal lengths Bolt lift rods to lift arms with ball joints to the outside Bolt from outside with the 2 machine bushing between rod end lift arm and the 2 13 nylon lock nut on the inside Use Ref 7 hardware Slide Plow under machine and connect to machine Use clevis pin and bridge pin Ref 4 amp 17 Lift up the plow Using the top hole in the lift rod as starting point hook on the pusher bars Use Ref 6 hardware The three holes in the lift rods are for adjusting the hand lever The top hole moves the lever forward and holds the blade with the most clearance Each hole down moves the lever to the rear of the machine and decreases blade clearance by approximately one inch 7 For fine tuning of blade height off ground twist rod end Ref 9 on rod Ref 18 Twisting the rod end out will increase down pressure Twisting the rod end onto the rod will decrease down pressure 47 42 136 60 SAND PLOW DRAWING Nt 42 136 60 SAND PLOW PART LIST REF PART DESCRIPTION QUANTITY 1 42 092 Lift Assembly includes Ref 20 1 2 HNTL 12 13 Lock Nut 7 2 13 4 3 HB 38 16 350
27. to the attachment lift Ref 12 Attach the attachment lift to Ref 12 attachment mount using Ref 11 amp 7 clevis pin and bridge pin INSTALLATION INSTRUCTIONS Install valve handle with linkage 13 672 onto valve 4 Lift attachment lift up or extend cylinder so rod end Ref 14 lines up with the holes on the center of the attachment lift Use clevis pin and bridge pin Ref 7 and 13 to fasten cylinder to sand cultivator 6 machine on and test for proper operation xl SIN sx 42 340 SANDCULIIVATOR WITHSPRING TINES DRAWING ET 42 340 SAND CULTIVATOR WITH SPRING TINES PARTS LIST QUANTITY REF PART 42 177 HB 516 18 100 42 122 HNTL 38 16 HW 38 HNTL 516 18 HB 38 16 100 HHP 18 12 200 42 203 58 250 42 343 DESCRIPTION Spring Holder Hex Bolt 5 18 x 1 Rake Spring Lock Nut 3 s 16 Flat Washer 3 Lock Nut 5 6 18 Hex Bolt 3 16 x 1 Bridge Pin 1 8 Clevis Pin 2x 2 Attachment Lift Bar Clevis Pin 5 s x 272 Spring Bar 12 12 12 6 12 12 6 3 2 1 1 1 HJT 42 341FIELDSCARIFIER WITH 5 AND CASTOR WHEELS DRAWING SJT 42 341FIELDSCARIFIER WITH TINES AND CASTOR WHEELS PARTS LIST REF 1 PART 42 202 42 202 01 42 202 02 42 202 03 42 202 04 42 202 05 42 204 42 177 HB 516 18 100 HNTL 12 13 42 212 42 213 42 122 HB 12 13 600 HNTL 38 16 HMB 34 14 HW 38 HNTL 516 18 42 289 10 025 HG 14 28 180 42 215 42 214 42 53
28. 2 030 23 189 HB 38 16 250 HW 38 HNFL 38 16 42 769 42 076 DESCRIPTION Filler Breather Cap Gasket Bottom Gasket Machine Screw 8 32 x Star Washer 8 Oil Tank Adapter 6 Plug Barb Fitting Bolt 1 4 20 x 3 4 Washer 1 4 Lock Washer 7 4 Oil Tank Bracket Bolt 5 16 18 x 21 4 Flange Whiz Lock Nut 3 16 18 Tank Support Attachment Mount Bolt 2 13x 5 Flamge Whiz Lock Nut 2 13 Rubber Bumper Flange Whiz Lock Nut 3 16 Bolt 1 4 20 x 1 Washer 16 Washer 1 4 Lock Washer 1 4 Bolt ys 16 x 11 2 Washer 3 8 Flange Whiz Lock Nut 3 16 Tee Rake Holder 90 Elbow Bolt 3 16 x 2 2 Washer 3 Flange Whiz Lock Nut 3 16 Left Tank Bracket Remote Air Cleaner N N N NN N N N N HAH A NJS ENGINEDRAWING ve ENGINE PARTS LIST REF 1 2 3 4 17 18 19 21 23 25 26 27 18 133 23 130 43 056 43 045 HSSH 12 13 175 HWL 12 HHP 18 43 040 17 153 14 075 332 075 17 155 HN 516 24 17 151 17 152 18 266 18 185 13 297 14 266 76 298 HMB 12 14 HP 18 100 HB 38 16 275 HW 38 HWL 38 HNTL 38 16 43 054 HRP 14 100 11 100 HN 516 24 13 648 13 493 27 123 43 024 21 161 42 783 42 789 42 265 HB 14 20 150 HNFL 14 20 42 771 HB 14 20 075 HNFL 14 20 18 202 43 037 HB 12 13 500 60 107 60 1
29. 516 18 150 HW 516 HNFL 516 18 18 115 HN 14 28 HWL 14 13 648 42 780 43 023 42 767 42 768 27 055 HSMFCS 10 32 100 HSM 10 32 063 HNFL 10 32 42 323 12 017 18 115 HN 14 28 HWL 14 43 052 42 024 HB 38 16 100 HNFL 38 16 42 153 60 106 DESCRIPTION Oil Tank Bracket Bolt 5 16 18 1 Flange Whiz Lock Nut 9 16 18 Band Hat Air Cleaner Replacement Filter Air Cleaner Base comes with engine Hose Clamp Flex Hose x 26 Air Cleaner Hose Elbow Air Tube Warning Light Throttle Cable Throttle Bracket Phillips Truss Head Screw 4 20 x 2 4 Flange Whiz Lock Nut 14 20 Tilt Steering Boot Black comes with 76 362 Console fiberglass Nose Cone fiberglass Foot Pedal Grease Fitting 4 28 x 180 comes with 42 790 Pedal Pad Long Pedal Pad Short Bolt 5 46 18 x 11 2 Washer 5 16 Flange Whiz Lock Nut 16 18 Ball Joint 1 4 28 Nut 1 4 28 Lockwasher 1 4 Cable Floorboard fiberglass Long Rod Right Floor Mat Left Floor Mat Hinge Machine Screw 10 32 x 1 Machine Screw 10 32 x 5 8 Flange Whiz Lock Nut 10 32 Cable Bracket Hour Meter Ball Joint 4 28 28 Lockwasher 1 4 Speed Boss Pivot Rake Lift Bolt 3 s 16 x 1 Flange Whiz Lock Nut 3 16 Park Brake Bracket Park Brake Handle Continued on next page Pp ane LINKAGE
30. 68 HNFL 12 13 43 055 HB 516 18 225 HNFL 516 18 DESCRIPTION Barb Fitting Elbow Idler Arm Variable Pump Socket Head Screw 1 gt 13 x 11 4 Lock Washer 1 2 Bridge Pin 1 4 Shift Arm Base Clevis Clevis Pin 1 4 x 3 4 Cotter Pin 3 x 3 4 Retainer Nut 16 24 Bolts on Pump Cable Conduit 45 Elbow Elbow Spring Ball Bearing Spacer Machine Bushing 2 14GA Cotter Pin x 1 Bolt 16 x 23 4 Washer s Lock washer 3 Lock Nut 3 16 Shift Arm Roll Pin 1 4 100 Linkage Yoke 5 16 24 Nut 16 24 Cable Tailpipe Muffler Engine Briggs amp Stratton 18HP Wire Block Choke Cable Throttle Cable Aluminum Oil Cooler Bolt 4 20 x 11 2 Flange Whiz Lock nut 4 20 Top Cooling Bracket Bolt 1 4 20 x 3 4 Flange Whiz Lock Nut 1 4 4 20 Elbow Bottom Cooler Bracket Bolt 1 2 13x 5 Rubber Bushing Spacer Flange Whiz Lock Nut 2 13 Engine Plate Bolt 5 16 18 x 21 4 Flange Whiz Lock Nut 3 16 18 Continued on next page 5 4 0 2 4 P QUANTITY BIT ENGINEDRAWING 36 ENGINE PARTS LIST QUANTITY REF 36 37 38 39 40 41 42 555 HSSHSM 8 1 25 20 HWLM 8 43 022 13 498 60 212 60 212 01 HB 716 14 125 HWL 716 13 667 HSSHS 716 14 075 HSSHS 38 16 038 HKSQ 14 100
31. 9 HMB 34 10 HB 38 16 100 HB 38 16 125 HHP 18 12 200 42 203 58 250 42 288 10 025 HG 14 28 180 42 343 DESCRIPTION Tire amp Wheel Tire 9 x 3 5 x 4 PLY Part of 42 202 Wheel Part of 42 202 Cap Part of 42 202 Bearing Part of 42 202 Seal Part of 42 202 Castor Fork Spring Holder Hex Bolt 5 18 x 1 Lock Nut 13 Castor Wheel Spacer Axle Bearing Rake Spring Hex Bolt 12 13x 6 Lock Nut ys 16 Machine Bushing 34 x 14GA Flat Washer 3 s Lock Nut 16 18 Right Castor Wheel Bracket Flange Bushing Part of 42 289 Grease Fitting 4 28 x 180 Part of 42 289 Short Spacer Long Spacer Lynch Pin Machine Bushing 34 x 10GA Hex Bolt s 16 x 1 Hex Bolt 3 s 16 x 1 Bridge Pin Clevis Pin gt 2 Attachment Lift Bar Clevis Pin s x 272 Left Castor Wheel Bracket Flange Bushing Part of 42 288 Grease Fitting 4 28 x 180 Part of 42 288 Spring Bar QUANTITY 2 Q O N N N N N S N N SUC 42 010 CONSTRUCTION LEVELING BLADE DRAWING 42 010 CONSTRUCTION LEVELING BLADE PARTS LIST Remove the cylinder mount Ref 10 from the machine PART HB 12 13 500 HNTL 12 13 42 015 42 203 HB 38 16 100 HNTL 38 16 12 200 18 58 250 18 154 42 097 42 217 18 168 34 175 10 135 42 010 DESCRIPTION Bolt 2 13x5 Lock Nut 2 13 Att
32. Bolt 16 x 31 2 of main frame 2 HWL 38 Lock Washer 3 2 HN 38 16 Nut 3 s 16 2 4 HCP 12 150 Clevis Pin 1 2 11 2 2 5 27 049 Left Pusher Bar 1 6 HB 38 16 300 Bolt 3 s 16 x 3 2 HW 38 Washer 3 8 4 HNTL 38 16 Lock Nut s 16 2 7 HB 12 13 200 Bolt 1 2 13 x 2 2 8 HMB 12 14 Machine Bushing 2x 14GA 8 9 80 006 Rod End 4 HNJ 12 20 Jam Nut 2 20 4 10 27 073 Lift Rod 2 11 35 011 Aluminum Plow Blade 60 1 12 HB 38 16 100 Bolt 3 s 16 x 1 2 HW 38 Washer s 2 HWL 38 Lock Washer 3 2 HN 38 16 Nut 16 2 13 HB 12 13 300 Bolt 1 2 13 x 3 2 HNTL 12 13 Lock Nut 1 2 13 2 14 HB 38 16 100 Bolt ys 16 x 1 5 HWL 38 Lock Washer 3 5 HN 38 16 Nut 16 5 15 35 012 Wear Blade 1 16 27 050 Right Pusher Bar 1 17 HHP 18 Bridge Pin 2 18 42 094 Rod 1 19 42 093 Lift Handle 1 20 18 221 Flange Bushing 2 21 HMB 34 14 Machine Bushing 4 14GA 1 22 HP 18 150 Cotter Pin 11 2 1 23 15 019 Grip 1 24 HB 12 13 200 Bolt 1 2 13x 2 2 INSTALLATIONINSTRUCTIONS 1 Assemble pusher bars Ref 5 and 16 to plow Ref 11 using hardware Ref 12 amp 13 There are 2 holes to bolt the hardware in Using hole closest to the blade will result in a shallow cut whereas using the hole furthest from the blade will result in a deeper cut The slot on the pusher bar is for fine tuned adjustment 2 Assemble the lift assembly Ref 1 to the main frame using the two studs that are under the frame and below the front of the console
33. ENGINE MUST BE COOL BEFORE DISCONNECTING THE HOSES Disconnect the hose from the OUT port on the 2 Bank Valve Ref 32 and the top port on the Oil Cooler Discard this hose it will not be used Connect the 5717 Hose Ref 312 from the OUT port on the Single Bank Valve to the top port on the Oil Cooler Connect the other 5717 Hose Ref 31 from the IN port of the Single Bank Valve to the OUT port of the 2 Bank Valve Tie up Hoses using Loom Clamp Ref 28 Route 5712 Hoses under the body and along the frame avoiding any pinch points Fasten to the frame using the 1472 Nylon Ties Reconnect the negative ground battery cable to battery Make sure that everything is clear of the machine Start the machine work the valve so that the plow will both raise and lower Also do this with both the attachment lift and the rake lift Work the lift a number of times until all air works out of the plow circuit and the cylinder works smoothly At this time look for hydraulic leaks If there are leaks turn engine off and repair start up and check again Check the hydraulic oil level The level should be 2 to 212 below the top of the tank If 2 more is needed use SAE 10W 40 API service SG motor oil 45 42 011 AB ALUMINUM SAND PLOW DRAWING 42 011 SB STEEL SAND PLOW DRAWING Main Frame N 42 011 SAND PLOW PARTS LIST REF PART DESCRIPTION QUANTITY 1 42 346 Lift Assembly includes Ref 20 1 2
34. F PART DESCRIPTION QUANTITY 1 13 683 Brush Track 1 2 13 682 Brush 77 x 11 1 3 13 688 Brush Channel 1 4 HB 14 20 075 Bolt 4 20 x 7 6 HNFL 14 20 Flange Whiz Lock Nut 4 20 6 5 13 681 Mounting Brackets 2 6 HB 14 20 150 Bolt 1 4 20 x 17 4 HNFL 14 20 Flange Whiz Lock Nuts 1 4 20 4 INSTALLATION INS TRUCTI ONS 1 Place the brush Ref 2 into the brush track Ref 1 Place the brush channel Ref 3 between the brush track and the mounting brackets Now bolt the mounting brackets Ref 5 to the brush track using the 3 4 bolts and flange whiz lock nuts Ref 3 2 Two holes need to be drilled into the drawbar of the rake to install the brush Drill two 281 holes 21 4 in from each end and 3 apart see drawing 3 Mountthe brush assembly to the drawbar using four 3 4 bolts and flange whiz lock nuts Ref 5 M SIN 13 298 DRAWING NV 13 319 FANRAKEKIT N flog IR 13 298 5 LIST REF PART DESCRIPTION QUANTITY 1 13 310 Rake 5 2 13 306 Frame 1 3 HB 38 16 100 Bolt 3 16 x 1 4 HN 38 16 Nut 3 s 16 4 HWL 38 Lockwasher s 4 4 HCP 12 450 Clevis Pin 1 2 x 41 2 1 5 19 107 Drawbar 1 6 HP 18 100 Cotter Pin s x 1 1 7 HCP 12 150 Clevis Pin 1 2 x 11 2 1 HHP 18 Bridge Pin 1 8 13 307 Hitch 2 9 HNCL 14 20 Center Lock Nut 4 20 5 10 HB 14 20 200 Bolt 1 4 20 x 2 5 INSTALLATION INSTRUCTIONS 1 Remove the
35. HNFL 516 18 42 773 HB 14 20 075 HW 14 HWL 14 23 006 23 031 34 123 26 034 13 569 42 772 DESCRIPTION Cap Rubber Bumper Flange Whiz Lock Nut 3 16 Gas Tank Right Tank Support Bolt 3 s 16 x 21 2 Washer 3 8 Flange Whiz Lock Nut 16 Bolt 1 4 20 x 1 Washer 1 4 Washer 5 16 Lock Washer 1 4 Bolt 1 4 20 x 3 4 Lockwasher 1 4 Washer 1 4 Fuel Shut Off comes with 42 006 Rubber Grommet comes with 42 006 Fuel Hose Hose Clamp Bolt 1 2 13 5 Flange Whiz Lock Nut 2 13 Attachment Mount Battery Box Bolt 5 16 18 x 1 Flange Whiz Lock Nut 5 16 18 Battery Hold down Grip Bolt 5 1 18 x 21 4 Flange Whiz Lock Nut se 18 Bolt 5 1 18 x 21 4 Washer 5 16 Flange Whiz Lock Nut 18 Gas Tank Bracket Bolt 4 20 x Washer 4 Lock Washer 7 4 Oil Filter Replacement Filter Elbow Ball Stud Gas Shock Seat Panel N po N N WH N AH N N N N N N N N N N A A A A SN OILTANK DRAWING OIL TANK PARTS LIST QUANTITY REF 1 11 12 PART 13 586 13 586 01 13 586 02 HSM 8 32 050 HWS 8 42 005 18 240 23 126 18 133 HB 14 20 075 HW 14 HWL 14 42 774 HB 516 18 225 HNFL 516 18 42 035 42 015 HB 12 13 500 HNFL 12 13 50 081 HNFL 38 16 HB 14 20 100 HW 516 HW 14 HWL 14 HB 38 16 150 HW 38 HNFL 38 16 18 337 4
36. HOLDERS TO INSIDE RAKE LIFT TABS POINTING UP lt s IN NOTES MS uN DECAL LIST This is a list of decals located on the Super Siar Part number description and location will help in reordering decals 13 556 Decal Warning 25 277 Decal Battery 25 286 Decal Pinch Point 25 298 Decal Warning Hot 25 337 Decal Speed Boss 25 344 Decal Smithco 3 Star 25 349 gt Decal Foot Pedal 25 352 Decal By Pass Valve 25 354 Decal Tire Pressure 5 5 25 357 Decal Smithco 27 077 Decal Smithco Round 42 283 Decal Super Star 42 765 Decal Lift Control 42 764 Decal Control Panel 43 025 Decal X Treme N WO N Left Side Below Seat Bottom Seat Bottom Seat Panel Bottom Seat Panel Oil Filter Bracket Hang from Steering Steering Column Right Side Nose Cone Hang Tag Wheels Front Nose Cone Steering Cap Nose Cone Right Body Top Left of Seat Nose Cone QUICK REFERENCE REPLACEM ENT PARTS REPLACEMENT FILTERS 23 031 15 165 01 42 076 03 50 403 SEALKITS 43 045 42 002 42 002 15 76 238 14 080 13 729 78 415 03 10 135 13 357 14 267 75 714 14 254 FLUIDS Engine Oil Hydraulic Fluid OTHER PARTS IK Hydraulic Oil Filter Air Filter Element with Pre Cleaner Briggs and Stratton 5050 Air Filter Element Fender Mounted Fuel Filter Variable Pump Wheel Motor Seal Kit Wheel Motor Seal Kit 2 Bank Valve Seal Kit Hydraulic Cylinder Attac
37. Maximum Height FLUID CAPACITY Crankcase Oil Fuel Hydraulic Fluid Grade of Hydraulic Fluid Briggs and Stratton Vanguard 303447 1131E1 18 hp 13kW Unleaded 87 Octane Gasoline Minimum Air Cooled Full Pressure 16 amp Three 22 X 11 10 0 Knobby Tires 5 psi 35 bar Front tire fluid filled to 80 Ibs total 45 5 pints of windshield washer fluid or equivalent 0 to 11 m p h 0 18 kph 0 to 5 m p h 0 8 kph Automotive Type 45 12 Volt Size 45 480 Negative 9 23 cm 5 38 14 cm 9 23 cm See Engine Manual 20 quarts 18 93 liters 20 quarts 18 93 liters SAE 10W 40 API Service SJ or higher Motor Oil OPTIONAL EQUIPMENT 13 319 Fan Rake Kit 13 298 Fan Rake Attachment 42 011 Front Mounted Manual Plow 42 582 Spiker needs 42 586 main frame 43 003 Hydraulic Sand Plow 42 210 Grader Blade Kit 42 136 Front Mounted 60 Manual Plow 26 007 Professional Infield Finisher 43 002 Flex Action Field Finisher with Brush 26 008 Flex Action Field Finisher 42 178 Infield Scarifier w Straight Blades amp Castor Wheels 43 043 Brush Kit for 26 008 42 179 Infield Scarifier w Chisel Blades amp Castor Wheels 42 188 Drag Mat Carrier only 42 008 Sand Cultivator 42 223 Edger Kit 42 010 Construction Leveling Blade 42 285 Scarifier w Vertical Blades 13 438 Rake Assembly with Finishing Blades 42 750 Razor Edger Kit 13 684 Brush Kit for 13 438 and 13 606 42 569 RBS Mount Kit for Super Star 13 606 Rake Assembly wi
38. NSTALLATION INSTRUCTIONS Bolt rake teeth Ref 9 to frames keeping all the same length Leave the two outside holes on right and left rake open Ref A Lay out rake frames Ref 1 6 and 8 Connect them using clevis pin machine bushing and cotter pin Ref 11 4 and 5 Attach drawbar to left and right frames using bolt machine bushing and nut Ref 13 2 and 3 Attach five finishing blades Ref 7 to the tabs of the rake frames using master link Ref 18 Blades may be mounted with saw tooth up or down depending on the desired finish of the sand trap Attach the rake hitch Ref 16 to trap rake hitch on the rear axle using a clevis pin and bridge pin Ref 11 and 15 The end links of chain on the drawbar are to be hooked to the hooks of the trap rake lift With the rake on the ground pull the rake to the right side until it is 2 3 inches from the tire Using the adjustment screw Ref 14 on the right adjust the screw until it hits the trap rake hitch located on rear axle Lock jam nut so adjustment will not change Repeat steps 8 and 9 on left side Turn machine on and test for operation of rake assembly by raising and lowering the rake assembly Also with rake down turn sharp corners to check that rake does not touch wheels NOTE Test rake sand to assure tire tracks are covered by the rake when turning sharp corners in either direction If there are tire tracks readjust using the adjusting screws on the hitch so the rak
39. SMITHEU Wayne Pennsylvania 19087 PARTS amp SERVICE MANUAL SUPER STAR X TREME Model 43 000 A Bunker Rake Starting Serial 43001 March 2005 SMITHCO PRODUCT SUPPORT 1 800 891 9435 Hwy SS and Poplar Avenue Cameron WI 54822 E mail productsupport smithco com 5 Introduction 13 Accessories 42 105 Introduction 1 43 003 Hydraulic Sand Plow 42 45 Safe Practices 2 42 011 Sand Plow Steel amp Aluminum 46 47 Specifications 3 42 136 60 Aluminum Sand Plow 48 49 Optional Equipment 3 42 223 Adjustable Disc Edger 50 51 SOR VICE EEE 4 11 42 008 Sand Cultivator 52 53 Maintenance 4 6 42 340 Sand Cultivator w Spring Tine 54 55 Service Chart 7 42 341 Sand Cultivatore w Castor Wheels 56 57 End User s Service Chart 8 42 010 Construction Leveling Blade 58 59 Adjustments 9 11 42 210 Grader Blade Kit 60 61 Storage TTE 11 42 178 Infield Scarifier vertical blades 62 65 Diagrams 12 15 42 179 Infield Scarifier chisel blades 66 69 Wiring
40. TION INS TRUCTI ONS Attach drawbar Ref 12 to hitch Ref 16 using clevis pin machine bushing and cotter pin Ref 17 4 and 5 a 11 12 Bolt rake teeth Ref 9 to frames keeping all the same length Leave the two outside holes on right and left rake open Ref A Lay out rake frames Ref 1 6 8 Connect them using clevis pin machine bushing and cotter pin Ref 11 4 and 5 Attach drawbar to left and right frames using bolt machine bushing and nut Ref 13 2 and 3 Attach five lexan blades Ref 7 to the tabs of the rake frames using master link Ref 18 and nylon bushings Ref 19 Blades may be mounted with saw tooth up or down depending on the desired finish of the sand trap Attach the rake hitch Ref 16 to trap rake hitch on the rear axle using a clevis pin and bridge pin Ref 11 and 15 The end links of chain on the drawbar are to be hooked to the hooks of the trap rake lift With the rake on the ground pull the rake to the right side until it is 2 3 inches from the tire Using the adjustment screw Ref 14 on the right adjust the screw until it hits the trap rake hitch located on rear axle Lock jam nut so adjustment will not change Repeat steps 8 and 9 on left side Turn machine on and test for operation of rake assembly by raising and lowering the rake assembly Also with rake down turn sharp corners to check that rake does not touch wheels NOTE Test rake in sand to assure tire tracks a
41. TY 1 11 094 Pillow Block 6 2 HNJ 114 12 Jam Nut 11 4 12 6 3 42 583 Spiker Blade 33 4 8965 1 875 Spiker Blade Spacer 1 875 30 5 42 554 Spiker Shaft 3 6 42 578 Spiker Cover 6 7 42 574 Fork 3 8 18 295 Oilite Bushing part of 42 574 6 9 HB 516 18 075 Bolt 5 16 18 x 2 4 12 HNTL 516 18 Lock Nut 5 6 18 12 10 HB 38 16 150 Bolt 3 16 11 2 12 HWL 38 Lock Washer 3 8 12 HW 38 Washer s 24 HN 38 16 Nut 3 s 16 12 11 42 586 Green Star RBS Main Frame 1 12 42 539 Lynch Pin 5 1 part of main frame 3 ADJ USTMENTS AND OPERATIONINSTRUCTIONS ADJUSTMENT The springs are preset for maximum down pressure and should not need to be adjusted If you feel the need to adjust the springs please call for further instructions The unit comes pre adjusted for most models When in stalling spiker system use lower mounting holes on hitch Tire pressure should be 4 psi in the front and 7 psi in the rear tire for best traction OPERATI ON Make sure the spiker system has been installed and adjusted properly for your model of bunker rake Always transport in fully raised position Always remove flag pole before spiking green Do not stop on green while spik ing Do not spike up steep slopes or loss of traction may result Do not turn while spiking To begin spiking lower unit all the way down as you come across collar and continue straight across green until reaching other collar and raise as you come off of green Overlap stripes the same as if yo
42. achment Mount Attachment Lift Bolt ys 16 x 1 Lock Nut 3 8 16 Clevis Pin 2x 2 Bridge Pin Clevis Pin sx 21 2 Rod End Leveling Blade Cylinder Mount 90 Elbow Clevis Pin 3 4 13 4 Hydraulic Cylinder QUANTITY N O Construction Leveling Blade all other parts are reference only INSTALLATIONINSTRUCTIONS 2 Bolt leveling blade Ref 9 to attachment lift Ref 3 using five 3 16 x 1 bolts and five 3 16 lock nuts as shown on drawing 3 Attach the attachment lift to attachment mount Ref 3 using clevis pin and bridge pin Ref 5 and 6 4 Lift attachment lift up or extend cylinder so rod end Ref 8 lines up with the holes on the center of the attachment lift Use 5 x 2 zclevis pin and bridge pin Ref 6 4 7 to fasten cylinder to cultivator 5 Turnmachine on and test for proper operation 42 210 GRADER BLADE DRAWING BLADE CLIP DRAWING 42 210 GRADER BLADE PARTS LIST REF PART DESCRIPTION QTY 1 HHP 18 Bridge Pin 1 2 2 42 207 Grader Blade 1 3 HBFL 516 18 075 Flange Bolt 18 x Y 4 HNFL 516 18 Flange Whiz Loc Nut 35 18 not illustrated 4 4 42 386 Grader Blade Mount 1 INSTALLATION INS TRUCTI ONS 1 Install Grader Blade Ref 2 onto Attachment Lift by sliding tabs onto clevis pins and secure with Bridge Pins Ref 1 Install Grader Blade Mount Ref 4 on seat panel Position the Grader Blade Mount Ref
43. and instructions Never allow minors to operate any equipment Learn the proper use of the machine the location and purpose of all the controls and gauges before you operate the equipment Working with unfamiliar equipment can lead to accidents Wear all the necessary protective clothing and personal safety devises to protect your head eyes ears hands and feet Operate the machine only in daylight or in good artificial light Inspect the area where the equipment will be used Beware of overhead obstructions and underground obstacles Stay alert for hidden hazards Never operate equipment that is not in perfect working order or without decals guards shields or other protective devices in place Never disconnect or bypass any switch Carbon monoxide in the exhaust fumes can be fatal when inhaled never operate a machine without proper ventilation Fuel is highly flammable handle with care Keep engine clean Allow the engine to cool before storing and always remove the ignition key After engine has started machine must not move If movement is evident the neutral mechanism is not adjusted correctly Shut engine off and readjust so the machine does not move when in neutral position Never use your hands to search for oil leaks Hydraulic fluid under pressure can penetrate the skin and cause serious injury This machine demands your attention To prevent loss of control or tipping of the vehicle A Use extra caution in backing u
44. andle Seat Panel Trim w Black Lace Adjustable Low Back Seat Rake Holder Seat Panel fiberglass Oil Tank Filler Breather Steering Wheel 90 Black Boot comes with 76 362 Tilt Steering Mechanism Console fiberglass Nose Cone fiberglass Phillips Machine Screw 7 20 x 7 Cage Nuts Lock Nut 1 20 Plastic Cup Holder Tire and Wheel Tire 22 x 11 10 Knobby Type Wheel Windshield Washer Fluid or Equivalent Front tire and wheel are fluid filled to 80 Ibs Total He HA 45 5 pints xl SN FRONT FORK DRAWING FRONT FORK PARTS LIST QUANTITY REF 1 NOOR WP PART 13 726 27 077 HNTL 58 11 13 718 76 364 HWK 316 075 76 362 HB 516 18 125 HNTL 516 18 48 187 34 103 18 169 43 058 42 161 02 43 058 01 8839 60 268 42 002 12 13 033 HWK 14 100 18 350 76 238 HB 12 13 650 43 053 HNFL 12 13 13 652 20 141 20 142 20 143 HKSQ 14 100 43 027 HMB 114 10 HNA 114 12 HP 18 200 HRP 14 150 42 317 42 317 01 42 323 HSTP 14 20 100 HNFL 14 20 HNTL 58 11 HMB 58 14 18 154 HG 14 28 180 75 714 HB 58 11 200 18 168 DESCRIPTION Center Cap Decal Smithco Round Lock Nut s 11 Steering Wheel 13 Tilt Steering Boot comes with 76 362 Woodruff Key 2 16 x 3 4 Tilt Steering Mechanism Bolt 5 1 18 x 11 4 Lock Nut 5 18 Stub Shaft Orbitrol Adapter 3 8 SAE Knobby Tire and Whe
45. ble 2 2 e Dead B Battery Jumper Cable 1 B Ze SERVICE CHART Before servicing or making adjustments to the machine stop engine set park break block wheels and remove key from ignition CAUTION y 9 Follow all procedures and ONLY use parts prescribed by the manufacturer Read the engine manual before maintenance Every 500 Hours Yearly As Required 100 Hours 200 Hours 250 Hours 300 Hours 400 Hours O Daily Engine a Engine Oil Filter 1111 RIR R Engine for Leaks and Loose Parts Ic cC C Air Cleaner Paper Element R C C cC C R Pre Cleaner Every 25 hours R C C SparkPlugs CIR Valve Clearance ldeSped Air Cooling System fefefe Hoses 11 Pressure Visual Inspection of Tires c c cC Fuellevel Fuel Fiter j IR Hydraulic Ol cc t Hydraulic Oil Filter 1111 Hydraulic System for Leaks and Loose Parts C c c C Battery Electrolyte Level Clean Battery Terminas C fel 9 Torque Lug Nuts 1 c 010 Belt Tension and Visual Inspection lubricate 10101 lclclc C Check or Clean at specified intervals R Replace at specified intervals Tire pressure 5 psi 0 35 bar
46. cylinder and the center of the attachment lift assembly Extend hydraulic cylinder all the way down by pushing the lever forward Mount the end of the cylinder onto the attachment lift assembly and secure with clevis pin and bridge pin Attach the arms on the attachment lift to the attachment mount on the machine and secure with clevis pin and bridge pin Turn machine on and test for proper operation Adjust castor wheels by placing the short or long spacer on the castor wheel fork before placing the castor wheel assembly into the castor wheel brackets Be sure both castor wheels are adjusted to the same height For machines prior to serial numbers 4500 3WD and 12500 2WD MN 42 179 INFIELD SCARIFIER WITH CHISEL BLADES DRAWING 53 gt N po AD CS x Z SS SY 7 gt Meg 42 179 INFIELD SCARIFIER WITH CHISEL BLADES PARTS LIST QUANTITY REF PART 42 203 HB 38 16 125 HNTL 38 16 42 205 10 025 42 215 42 214 HMB 34 14 42 539 HB 12 13 600 HNTL 12 13 42 204 42 212 42 202 42 202 01 42 202 02 42 202 03 42 202 04 42 202 05 42 213 HG 14 28 180 13 114 HB 38 16 150 HNTL 38 16 42 206 10 025 12 200 18 58 250 18 154 HMB 34 10 DESCRIPTION Attachment Lift Assembly Bolt 3 s 16 x 114 Lock Nut 3 s 16 Left Castor Whe
47. d Jam Nut 5 s 18 Hydraulic Hose 32 Hydraulic Hose 14 2 Bank Valve Hydraulic Hose 41 Front Wheel Motor Steering Cylinder Hydraulic Hose 92 1 2 Hydraulic Tube Rear Wheel Motor Hydraulic Hose 40 Hydraulic Hose 115 3 4 Suction Hose 27 Hose Clamp Oil Filter Replacement Filter only Hydraulic Hose 361 2 3 4 Suction Hose 421 2 Hose Clamp Oil Tank Filler Breather Hydraulic Hose 183 4 Rake Oylinder Yoke End Jam Nut 9 4 16 913 in rev Charge Pump Displacement 3600 rpm Max Inlet Vacuum 2500 peak psi Max Case Pressure 700 1000 psi Relief Valve Pressure set at 900 psi QUANTITY po po N N AH AH N 33 in3 rev 5 in Hg 25 psi 2500 psi gt MAINFRAMECOMMON DRAWING Me MAIN PARTS COMMONLIST QUANTITY REF 18 19 20 21 PART 42 790 42 780 42 767 42 768 12 017 27 055 43 020 42 161 42 161 02 42 161 01 60 268 60 106 42 006 15 492 78 418 42 772 8803 17 14 269 42 030 42 779 42 005 13 586 13 718 76 364 76 362 42 782 42 781 HSTP 14 20 075 78 274 HNTL 14 20 42 786 43 058 42 161 02 43 058 01 8839 DESCRIPTION Foot Pedal Floor Panel fiberglass Right Floor Mat Left Floor Mat Hour Meter Hinge Main Frame Knobby Tire and Wheel Tire 22 x 11 10 Knobby Type Wheel Lug Bolt Park Brake Lever Gas Tank Cap Valve H
48. e comes closer to the tire GROOMER BLADES GOLF COURSE USE ONLY Place the three groomer blades Ref 10 under the three rake assemblies Ref 1 6 and 8 1 2 Center blades below rear most row of rake teeth The blade is designed to miss the outside two teeth and fit around the center tooth Remove the two teeth that line up with slots of each groomer blade Move blade up and into position and reattach teeth Blade thickness should be accounted for by shortening the teeth an equal length SN 13 606 RAKEASSEMBLY WITH LEXAN BLADES DRAWING Wis 9 13 606 RAKEASSEMBLY WITH LEXAN BLADES PARTS LIST DESCRIPTION QUANTITY 1 13 441 Right Rake 1 2 58 14 Machine Bushing 5 s 14GA 2 3 HNCL 58 11 Lock Nut 11 2 4 HMB 12 14 Machine Bushing 12 x 14GA 11 5 HP 18 100 Cotter Pin x 1 3 6 13 440 Center Rake 1 7 13 605 Lexan Blade with weight amp hardware 5 8 13 439 Left Rake 1 9 Rake teeth 25 10 13 442 Groomer Blade 3 11 HCP 12 150 Clevis Pin 1 2 11 2 3 12 13 365 Drawbar 1 13 HB 58 11 400 Bolt 11x 4 2 14 HSSQS 38 16 200 SS Square Head Set Screw s 16 x 2 comes with 13 647 2 HN 38 16 Nut 38 16 comes with 13 647 2 15 HHP 18 Bridge Pin 1 16 13 647 Hitch includes Ref 14 1 17 HCP 12 450 Clevis Pin 1 2 41 2 1 18 13 417 Connector Link 10 19 18 272 Nylon Bushing 10 13 090 Rake Teeth Kit Studs and Hardware 1 INSTALLA
49. e on and test for operation of rake assembly by raising and lowering the rake assembly Also with rake down turn sharp corners to check that rake does not touch wheels NOTE Test rake in sand to assure tire tracks are covered by the rake when turning sharp corners in either direction If there are tire tracks readjust using the adjusting screws on the hitch so the rake comes closer to the tire M 13 438 RAKEASSEMBLY WITHFINISHING BLADES DRAWING Me 0 9 11 12 13 14 15 16 17 18 Attach drawbar Ref 12 to hitch Ref 16 using clevis pin machine bushing and cotter pin Ref 17 4 and 5 13 438 RAKEASSEMBLY WITH FINISHING BLADES PARTS LIST PART 13 441 HMB 58 14 HNCL 58 11 HMB 12 14 HP 18 100 13 440 13 443 13 439 13 442 HCP 12 150 13 365 HB 58 11 400 HSSQS 38 16 200 HN 38 16 HHP 18 13 647 HCP 12 450 13 417 13 090 DESCRIPTION Right Rake Machine Bushing s x 14GA Lock Nut ss 11 Machine Bushing 1 gt x 14GA Cotter Pin s x 1 Center Rake Finishing Blade Left Rake Rake teeth Groomer Blade Clevis Pin 1 2 11 2 Drawbar Bolt 5 s 11x 4 SS Square Head Set Screw s 16 x 2 comes with 13 647 Nut 38 16 comes with 13 647 Bridge Pin 1 8 Hitch includes Ref 14 Clevis Pin 1 2 41 2 Connector Link Rake Teeth Kit Studs and Hardware QUANTITY 1 2 N N N 01 00 I
50. ef 9 and a cotter pin Ref 3 3 Mount Professional Field Finisher to the hitch on the trap rake with a clevis pin Ref 4 and bridge pin Ref 11 Hook chains from finisher to rake lift arms 5 NOTE When assembled properly rake will angle down from front to back If front of finisher is not higher than the back damage will result to infield 42 185 DRAG MAT KIT PARTS LIST DESCRIPTION QUANTITY 1 Main Frame 1 2 HB 38 16 225 Bolt 3 s 16 x 21 4 4 3 42 186 Right Mat Carrier 1 4 13 157 Strap 2 5 HWL 38 Lock Washer 3 4 6 HN 38 16 Nut 3 16 4 7 42 024 Rake Lift part of machine 1 8 19 605 Drag Mat Chain 1 HHP 18 Bridge Pin 1 s 1 9 42 187 Left Mat Carrier 1 10 19 601 Steel Mat 1 INSTALLATION INS TRUCTI ONS 1 Looking from the rear of the Super Star mount the mat carrier posts Ref 3 amp 9 outside the rear corner of the rake lift with the straps Ref 4 on the inside of the rake lift side plate Bolt into place with 3 16 x 21 4 bolts lockwasher and nuts To carry the Drag Mat roll it up and place it in the brackets of the mat carriers To us the Drag Mat unroll the mat flat and hook it up to the Super Star hitch with the clevis pin in the chain and the bridge pin provided Az 291 43 002 FLEXACTION FIELD FINISHER BRUSH DRAWING MAINFRAME N flew IR 43 002 FLEXACTION FIELD FINISHER BRUSH PARTS LIST REF RON 23 24 25 PART 12 150
51. el Tire 22 x 11 10 Knobby Type Wheel Windshield Washer Fluid or Equivalent Lug Bolts 2 20 x 15 16 Nut 3 4 16 part of 76 238 Hub Woodruff Key 4 1 part of 76 238 90 Seal Lok Elbow Wheel Motor Bolt 2 13 x 61 2 Front Fork Flange Whiz Lock Nut 2 13 Hose Clamp Spacer Oil Seal Bearing Square Key 1 Shaft Spacer Machine Bushing 1 4 10GA Axle Nut 1 4 12 Cotter Pin sx 2 Roll Pin 1 4 11 2 Light Replacement Bulb Light Mount Truss Head Screw 1 4 20 x 1 Flange Whiz Lock Nut 1 4 20 Lock Nut ss 11 Machine Bushing 14GA Yoke End Grease Fitting 4 28 x 180 Hydraulic Cylinder Bolt ss 11 x 2 Straight Thread Elbow 1 1 1 1 1 1 1 2 2 1 1 5 1 1 1 43 5 pints S N N P N AH N s OI LINKAGEDRAWING Y Z SYN gt N N 77 7 AA 7 AD 00 z 4 4 v amp SS NS 49 VAS 9 N sj 257127 e 2 flg S LINKAGE PARTS LIST QUANTITY REF 1 10 12 19 21 23 24 25 26 42 769 HB 516 18 100 HNFL 516 18 42 076 01 42 076 02 42 076 42 076 03 13 603 18 123 8959 26 27 113 42 776 50 359 42 789 42 766 HSTP 14 20 075 HNFL 14 20 76 362 76 364 42 782 42 781 42 790 HG 14 28 180 76 299 42 791 HB
52. el Bracket Bushing part of 42 205 Short Spacer Long Spacer Machine Bushing 3 4 x 14GA Lynch Pin 5 16 Bolt 13 x 6 Lock Nut 13 Castor Fork Castor Wheel Spacer Tire and Wheel Tire 9x 3 5x 4 Ply Wheel Cap Bearing Seal Axle Bearing Grease Fitting 1 4 28 x 180 part of 42 205 and 42 206 Digger Blade Bolt 3 16 x 11 2 Lock Nut 3 s 16 Right Castor Wheel Bracket Bushing part of 42 205 Clevis Pin 2 x 2 Bridge Pin Clevis Pin sx 272 Rod End part of machine Machine Bushing 2 4 x 10GA N N ON SN 42 179 SCARIFIER MOUNTING DRAWING JE 42 179 SCARIFIER MOUNTING PARTS LIST REF PART DESCRIPTION QUANTITY 1 HHP 18 Bridge Pin 3 2 10 135 Hydraulic Cylinder part of machine 1 3 HCP 58 175 Clevis Pin 5 sx 13 4 1 4 HB 12 13 500 Bolt 13x 5 4 HNTL 12 13 Lock Nut 1 2 13 4 5 HCP 12 200 Clevis Pin 12 2 2 6 18 154 Rod End part of machine 1 7 42 217 Cylinder Mount part of machine 1 INSTALLATION INSTRUCTIONS Assemble the Scarifier as shown on previous page 2 Remove the rod end Ref 6 on the hydraulic cylinder Ref 2 from the cylinder mount Ref 7 Remove the cylinder mount Ref 7 from the machine 3 Place the handle and linkage onto the empty linkage port of the two bank valve on the machine 4 Slide the Scarifier under the machine lining up
53. er Pin x 1 Woodruff Key 1 4 x 1 part of 42 002 Brake Lever Bolt 5 15 18 x 13 4 Flange Whiz Lock Nut 3 16 18 Bolt 5 6 18 x 21 2 Flange Whiz Lock Nut 3 16 18 Right hand Hub Park Brake Bracket Bolt 3 s 16 x 1 Flange Whiz Lock Nut s 16 Rake Lift Brake Caliper Brake Bracket Wheel Motor 1 2 Hydraulic Tube x 27 N N N N N N O N gt RAKELIFT DRAWING SN BY E 24 SN 4 9 AN G g 6 R NS A Dy PE SN YO LS gro J 7 flg KR RAKELIFT PARTS LIST PART HHP 18 58 175 10 135 HNJ 58 18 42 217 18 154 HG 14 28 180 HB 12 13 500 HNFL 12 13 12 150 18 168 42 015 13 357 HNJ 34 16 42 040 42 024 34 200 HNFL 12 13 HW 12 42 590 HB 12 13 150 18 188 43 020 DESCRIPTION Bridge Pin t s Clevis Pin 5 s 13 4 Hydraulic Cylinder Jam Nut 5 s 18 Cylinder Mount Rod End Grease Fitting 4 28 180 Bolt 2 13x 5 Flange Whiz Lock Nut 2 13 Clevis Pin 1 2 11 2 90 Elbow Attachment Mount Hydraulic Cylinder Jam Nut 3 4 16 Yoke Rake Lift Pin 3 4 x 2 Flange Whiz Lock Nut 2 13 Washer 2 Mud Guard Bolt 2 13 11 2 45 Elbow Main Frame QUANTITY N FF P po N ST 13 729 2
54. g Shaft Woodruff Key 5 1 Nut 1 20 Thrust Washer Backup Washer Backup Washer Outer Bearing Seal Kit Included in 13 615 05 Service Housing Assembly BT 42 002 REAR WHEEL MOTOR 8 0 C DRAWING Assemble seal with flat side out as shown M SIN 42 002 REAR WHEEL MOTOR 8 0 C 1 PARTS LIST REF 17 17 19 20 42 002 01 42 002 02 42 002 03 42 002 04 42 002 05 42 002 06 42 002 07 42 002 08 42 002 09 42 002 10 42 002 11 HWK 14 100 42 002 12 42 002 13 42 002 14 42 002 15 DESCRIPTION Water amp Dirt Seal Service Housing Assembly Thrust Bearing Inner Bearing Drive Link Ring Seal Manifold Commulator Assembly matched set End Cap Bolt Commulator Seal matches with 10 Rotor Set matched set Wear Plate Coupling Shaft Woodruff Key 4 x 1 Nut 3 4 16 Thrust Washer Backup Ring Outer Bearing Seal Kit QUANTITY 1 1 1 1 1 5 1 1 1 5 1 1 1 1 1 1 1 1 1 1 lt 2 43 003 HYDRAULIC SAND PLOW DRAWING HYDRAULIC VALVE PLUMBING DRAWING SIC COOLER
55. golf courses This speed boss has been factory set at an average speed of 3 4 m p h 5 6 5 kph The Speed Boss will only limit the speed while the rake is lowered into the operating position The speed setting may be adjusted by turning the Ball Joint A coun terclockwise to make the machine operate slower or turn clockwise to go faster Tighten jam nut Check to make sure nothing is binding and test drive to check desired speed SPEED BOSS ROD For RBS System Spiker and Grader Box remove the speed boss arm and the speed BOSS boss rod from machine so it does not inter PEDAL ROD fere with other operations ADJUSTMENTS CONTINUED WHEEL CREEP AD USTMENT Creep is when engine is running and hydrostatic transmission is in neutral but due to inadequate alignment wheels still move Do the following procedures to stop this motion 1 Lift up and support machine so all wheels are off the ground and can turn freely 2 Onthe top of the pump there is a ball bearing on acreep arm Loosen the bolt A 3 With engine running adjust the ball bearing right or left in slot so ball bearing centers on the swash arm 4 Tighten all fasteners and test by using foot pedal linkage to see that the creep is removed 5 engine off and lower machine PARK BRAKE 15 54 The park brake is located on the right hand side of the machine and operates brake on the right rear wheel Push lever forward
56. hment Lift Cylinder Hydraulic Cylinder for Rake Lift Seal Kit Hydraulic Cylinder for Sand Plow Lift Seal Kit Refer to Engine Manual SAE 10W 40 API Service SJ or higher Motor Oil Spark Plugs RC12YC Gap 0 030 inch 0 76mm LIMITED WARRANTY SMITHCO warrants this product to be free from defects in material and workmanship under normal use for one year from the date of purchase by the original user 60 days if product is used for rental purposes All warranty claims must be handled through a SMITHCO authorized dealer or by SMITHCO INC All transportation charges must be paid by the purchaser There is no further express warranty All implied warranties including those of merchantability and fitness for a particular purpose are limited to one year 60 days if product is used for rental pur poses from the date of purchase by the original user and to the extent permitted by law any and all implied warranties are excluded and disclaimed after the expiration of such period All incidental and consequential damages including pickup and delivery of the unit communica tion mileage charges and or rental of a replacement unit during repair are not covered under this warranty nor is any loss of income and or other loss resulting from the failure of the product to function due to a warranty defect The following items are not covered under the SMITHCO warranty and are warranted by their respective manufacturer Engine and engine parts
57. ide Rake Roll Pin 1 Machine Bushing 3 sx 14GA Oilite Bushing comes with drawbar Draw Bar Decal Speed Boss Clevis Pin 1 2 x 41 2 Hitch Clevis Pin 2 x 11 2 Bridge Pin Cotter Pin sx 1 Bolt 1 4 20 x 13 4 Lock Nut 4 20 Stainless Steel Phillips Truss Head Screw 16 18 x 11 4 Lockwasher 5 16 Nut 5 6 18 Right Outside Mount Top Strap Bottom Strap Rake Spring Groomer Blades Matting Cap Nut 1 4 20 Lockwasher 1 4 Rubber insert Left Inside Mount Center Rake Right Inside Mount Spring Holder Stainless Steel Phillips Truss Head Screw 16 18 x 11 4 Lockwasher 5 16 Nut 5 6 18 Rubber Bumper Hose Wrap 1 4 Square Head Set Screw s 16 x 2 comes with 13 647 Nut s 16 comes with 13 647 42 026 84 213CM STAINLESS STEEL TOURNAMENT RAKE DRAWING Je INSTALLATION INSTRUCTIONS 8 9 10 11 12 13 14 Attach drawbar Ref 9 to hitch Ref 11 using clevis pin Ref 10 and cotter pin Ref 12 Attach rubber bumper Ref 29 using cap nut and lock washer Ref 21 Attach the rubber inserts Ref 23 to the inside mounts Ref 24 and 26 Attach the left outside mount Ref 4 the left inside mount Ref 24 the outside trowel mount Ref 15 and the inside trowel mount Ref 26 to the outside and center rakes Ref 5 and 25 as shown Use the 17 4 stainless steel truss head screws Ref 14 on the outside hole of each rake Use
58. install cartridge plate and knob 5 Reassemble pre cleaner on cartridge 6 Replace cover and reattach clips to body REMOTEAIR CLEANER 1 Unclip the two clips remove the cover and pull out the element 2 Toservice clean by tapping gently on flat surface Do not oil Replace if very dirty or damaged 3 Cleanoutthe inside of the body and cover 4 Place the element into the body and put the cover back on TOWING When it is necessary to move the Super Star X treme without engine running bypass valve built into hydrostatic pump must be open by turning it counterclockwise The valve is located on the right side of the pump An open valve allows fluid to pass through the wheels freely When normal driven operation is desired valve should be closed by turning it clockwise Failure to close the valve with engine running means no power to wheels The machine can be moved for a short distance with the engine off but we do not recommend this as a standard procedure When towing do not tow the machine faster than 2 3 MPH 3 5 km h because the drive system may be damaged The tires may lock up if the machine is towed too fast If this occurs stop towing the machine If the machine must be moved a considerable distance transport it on a truck or trailer A MAINTENANCE TIREPRESSURE Caution must be used when inflating a low tire to recommended pressure Over inflating can cause tires to explode Tires should be 5 psi 0 35 bar
59. itions For wet conditions Shorten chains For dry conditions May use maximum amount of chain to make desired finish AS 43 043 FINISHINGBRUSHKIT DRAWING FRAME 6 Y f ME _ III w 7 7 SS HOLELOCATION Wis SK 43 043 FINISHINGBRUSHKIT PARTS LIST REF PART DESCRIPTION QUANTITY 1 13 682 Brush 77 x 11 1 2 13 683 Brush Track 1 3 HB 14 20 075 Bolt 1 4 20 x 3 4 8 HNFL 14 20 Flange Whiz Lock Nut 4 20 8 4 13 688 Brush Channel 1 5 43 041 Mount Bracket 2 6 HB 14 20 250 Bolt 1 4 20 x 2 4 HNFL 14 20 Flange Whiz Lock Nut 4 20 4 INSTALLATION INSTRUCTIONS 1 Remove the mesh finisher from your unit it will not be used with the brush 2 Place brush Ref 1 into the brush track Ref 2 Place the brush channel Ref 4 between the brush track and the mounting brackets Ref 5 Now bolt the mounting brackets Ref 5 to the brush track using the 20 x 3 4 bolts and 4 20 flange whiz lock nuts Ref 3 3 Four holes need to be drilled into the frame of the Flex Action Finisher to mount the brush Drill two 9 holes 23 in from each end and 3 apart see Reference drawing 4 Mount the brush assembly to the frame using the four s 20 x 21 bolts and 4 20 flange whiz lock nuts Ref 5 42 582 GREEN STAR RBS SPIKER SET 3 DRAWING Wis S 42 582 GREEN STAR RBS SPIKER SET 3 DRAWING REF PART DESCRIPTION QUANTI
60. k or smells burnt it is possible that an overheating problem exists If fluid becomes milky water contamination may be a problem If either of the above conditions happen change oil and filter immediately after fluid is cool and find cause Take fluid level readings when system is cold 9 In extreme temperatures you can use straight weight oil We recommend SAE 30W API Service SJ higher when hot above 90 F 33 C and SAE 10W API Service SJ or higher when cold below 32 F 0 C ambient temperature Use either motor oil or hydraulic oil but do not mix 10 Oil being added to the system must be the same as what is already in the tank Mark tank fill area as to which type you put in MAINTENANCE WHEELMOUNTINGPROCEDURE 1 machine off and remove key Block one of the other wheels Loosen nuts slightly on wheel to be removed Jack up machine being careful not to damage underside of machine Remove nuts Remove wheel Place new wheel on hub lining up bolt holes kwh Torque nuts to 64 74 ft lb 87 100 Nm using a cross pattern Re torque after first 10 hours and every 200 hours thereafter 7 Lower machine to ground and remove blocks and jack BATTERY Batteries normally produce explosive gases which can cause personal injury Do not allow flames sparks or any ignited object to come near the battery When charging or working near battery always shield your eyes and always provide proper ventilation Ba
61. l Bracket Bushing part of 42 205 Short Spacer Long Spacer Machine Bushing 74 x 14GA Lynch Pin 5 16 Bolt 12 13 x 6 Lock Nut 13 Castor Fork Castor Wheel Spacer Tire and Wheel Tire 9 x 3 5 x 4 Ply Wheel Cap Bearing Seal Axle Bearing Grease Fitting 1 4 28 x 180 part of 42 205 and 42 206 Tine Segment Bolt 3 s 16 x 11 4 Lock Nut 3 s 16 Right Castor Wheel Bracket Bushing part of 42 205 Clevis Pin 2 x 2 Bridge Pin Clevis Pin sx 272 Rod End part of machine Machine Bushing 3 4 x 10GA 2 O1 N N N N N N N N 42 178 SCARIFIER MOUNTING DRAWING N Ns 42 178 SCARIFIER MOUNTING PARTS LIST REF PART DESCRIPTION QUANTITY 1 HHP 18 Bridge Pin 3 2 10 135 Hydraulic Cylinder part of machine 1 3 HCP 58 175 Clevis Pin 5 13 4 1 4 HB 12 13 500 Bolt 2 13x5 4 HNTL 12 13 Lock Nut 1 2 13 4 5 HCP 12 200 Clevis Pin 2 2 2 6 18 154 Rod End part of machine 1 42 217 Cylinder Mount part of machine 1 INSTALLATION INSTRUCTIONS Assemble the Scarifier as shown on previous page Remove the rod end Ref 6 on the hydraulic cylinder Ref 2 from the cylinder mount Ref 7 Remove the cylinder mount Ref 7 from the machine Place the handle and linkage onto the empty linkage port of the two bank valve on the machine Slide the Scarifier under the machine lining up the hydraulic
62. ls with knobby sides down with washers between until you have 16 flails and washers on each side of bar strap Force all flails tightly toward bar strap 3 After all 32 flails have been installed place one spacer Ref 12 to each end of mounting bar adjacent to washer 4 Install leveler bar Ref 8 to mounting bar with curved leveler bar resting on top on the smooth sides of flails If all flails and washers do not fit snugly at this time remove leveler bar and install enough machine bushings to ensure a snug fit Then reinstall leveler bar 5 Lay the frame Ref 6 on the floor or bench with weld tabs facing up Install ends of assembled mounting bar with knobby sides of flails up into welded tabs on each end of frame and secure with cotter pin Ref 3 6 Install flail bar strap Ref 15 to center tab on frame with 3 16 x 1 bolt and 16 center lock nut Loose fit is required No not over tighten 7 Flip assembly over so knobby sides of flails are now facing down Install hitch Ref 17 to frame with clevis pin Ref 16 and cotter pin Ref 3 The hitch should be attached to the frame as shown 8 Install bar strap chain over welded pin on frame Install leveler bar chain on to pin and secure in place with bridge pin Use last bridge pin and clevis pin to hitch field finisher to your machine 9 Add extension arms Ref 20 to rake lift Super Star use the center hole and only 2 17 bolts Ref 19 Supreme amp Super Rake u
63. obby sides of flails are now facing down Install hitch Ref 25 to frame with clevis pin Ref 3 and cotter pin Ref 24 The hitch should be attached to the frame as shown Install bar strap chain over welded pin on frame Install leveler bar chain on to pin and secure in place with bridge pin Use last bridge pin and clevis pin to hitch field finisher to your machine Add extension arms Refs 4 8 22 to rake lift Super Star use the center hole and only 1 3 16 x 17 4 bolt per arm Supreme amp Super Rake see sidebar use the two outside holes on the extension arms and 2 16 x 17 bolts arm Hook lift chains to extension arms Refs 4 amp 22 OPERATINGINSTRUCTIONS Running attachment with all flails down flat on the surface will provide a leveling function Running attachment partially raised and flails at a 20 40 angle in relation to the level surface will provide a finishing function The flails increase down pressure for desired finish Drive in wide circular patterns and increase or decrease ground speed to achieve desired finish BRUSHASSEMBLY 1 Place the brush Ref 15 into the brush track Ref 14 Place the brush channel Ref 13 between the brush track and the mounting brackets Now bolt the mounting brackets Ref 10 to the brush track using the 1 4 20 x 3 4 bolts and 20 flange whiz lock nuts Ref 12 Mount the brush assembly to the frame using the 4 1 4 20 x 21 bolts and 20 flange whiz lock
64. od Ends Ref 9 on the Lift Rods Ref 15 Turning the Rod Ends counter clockwise will increase down pressure Turning them clockwise will de crease down pressure Thread four of the 45 Elbow fittings Ref 2 into the Single Bank Valve Ref 5 one each in the A port B port IN port and OUT port Thread the remaining two 45 Elbow fittings into the ports on the Hydraulic Cylinder Ref 12 Make sure the fittings on the Hydraulic Cylinder are pointing towards the machine Connect the 5712 Hoses Ref 31 to the fittings on the Single Bank Hydraulic Valve Ref 45 One to the IN port and one to the OUT port Next connect the 18 Hose Ref 27 to the fitting in the B port and connect the 20 Hose Ref 28 to the fitting in the A port Mount the Single Bank Hydraulic Valve Ref 5 to the Valve Mount Ref 6 as illustrated using the two 20 x 2 Bolts Ref 4 Secure with the two 20 Flange Whiz Lock Nuts Connect the Straight Handle Kit Ref 3 to the Valve Reference Single Bank Hydraulic Valve Drawing on page 6 for a detailed view ofthe Valve Route the 18 Hose Ref 29 from the B port on the Single Bank Hydraulic Valve Ref 5 to the rear port on the Hydraulic Cylinder Route the 20 Hose Ref 30 from the A port on the Single Bank Hydraulic Valve to the front port on the Cylinder Disconnect the negative ground battery cable from the battery Place a drain pan under the valve on the machine
65. operating machine Before storing clean machine thoroughly Check bolts and nuts tighten as necessary Make all repairs that are needed and remove any debris Remove the battery adjust the electrolyte level and recharge it Store the battery in a dry dark place Store clean and dry area but NOT near a stove furnace or water heater which uses a pilot light or any device that can create a spark Engines stored over 30 days need to be protected or drained of fuel to prevent gum from forming in a fuel system or on essential carburetor parts Check the engine manual and follow the instructions for the storage of the engine Ke WIRINGDRAWING Color Code Chart BI Blue Br Brown Yellow Grn Green 2 1 R Red B Black 09 W White x 1 lt 9 NN WIRINGPARTS LIST 1 12 003 15 472 50 359 12 017 13 488 76 310 14 272 76 327 75 518 42 252 8975 8977 13 492 22 017 13 491 42 319 42 317 42 317 01 42 763 42 387 DESCRIPTION Toggle Switch Switch Boot Oil Pressure Warning Light Hour Meter Ignition Switch Key Set Seat Switch Ground Battery Cable Battery not included Battery Cable Wire Circuit Breaker to Solenoid 30 Amp Circuit Breaker Circuit Breaker Boot Solenoid amp S 807829 Cable Black Starter on engine Oil Sender on engine B
66. p the vehicle Ensure area is clear B Do not stop or start suddenly on any slope C Reduce speed on slopes and in sharp turns Use caution when changing directions on slopes D Stay alert for holes in the terrain and other hidden hazards Before leaving operator s position for any reason A Disengage all drives B Lower all attachments to the ground C Shut engine off and remove the ignition key Keep hands feet and clothing away from moving parts Wait for all movement to stop before you clean adjust or service the machine Keep the area of operation clear of all bystanders Never carry passengers Stop engine before making repairs adjustments or checking adding oil to the crankcase Use parts and materials supplied by SMITHCO only Do not modify any function or part These machines are intended for professional maintenance on golf courses sports turf and any other area maintained turf and related trails paths and lots No guaranty as to the suitability for any task is expressed or implied SPECIFICATIONS SUPER STAR X TREME WEIGHTS AND DIMENSIONS Length Width Height Wheel Base Weight SOUND LEVEL At Ear Level At 3ft 914 m At 30 ft 9 14 m ENGINE Make Model Type Spec Horsepower Fuel Cooling System Lubrication System Alternator WHEELS amp TIRE Speed Forward Speed Reverse Speed BATTERY BCI Group Cold Cranking Amps Ground Terminal Polarity Maximum Length Maximum Width
67. r mounts under the center of the trap rake Place the handle and linkage onto the empty linkage port of the two bank valve on the machine Start the engine and lower the cylinder for the attachment lift FULLY Stop engine Slide Edger under the trap rake from the right side Position the lift arms on the attachment lift assembly to the lift brackets on the machine Hold in place with 1 2 x 2 clevis pin and bridge pins Ref 16 and 17 Attach the cylinder to the center tab on the attachment lift assembly using the s x 21 2 clevis pin and bridge pin Ref 17 and 18 Start engine and test lift and Edger to make sure all works well gt 51 42 008 SANDCULTIVATOR DRAWING 42 008 SANDCULTIVATOR PARTS LIST REF 9 10 11 12 13 14 58 175 10 135 18 168 42 217 HB 12 13 500 HNTL 12 13 42 015 HHP 18 HB 38 16 125 HNTL 38 16 42 038 12 200 42 203 58 250 18 154 42 008 DESCRIPTION Clevis Pin 5 s 13 4 Hydraulic Cylinder 90 Elbow Cylinder Mount Bolt 2 13x5 Lock Nut 2 13 Attachment Mount Bridge Pin Bolt 3 8 16 x 11 4 Lock Nut s 16 Tine Segment Clevis Pin 2x 2 Attachment Lift Clevis Pin sx 21 2 Rod End 4 lt gt Sand Cultivator other parts reference only 2 Remove the cylinder mount Ref 4 from the machine 3 Tine Segments Ref 10 should be bolted
68. re covered by the rake when turning sharp corners in either direction If there are tire tracks readjust using the adjusting screws on the hitch so the rake comes closer to the tire GROOMER BLADES GOLF COURSE USE ONLY 1 2 Place the three groomer blades Ref 10 under the three rake assemblies Ref 1 6 and 8 Center blades below rear most row of rake teeth The blade is designed to miss the outside two teeth and fit around the center tooth Remove the two teeth that line up with slots of each groomer blade Move blade up and into position and reattach teeth Blade thickness should be accounted for by shortening the teeth an equal length SEG lt Z85 13 684 SANDRAKEBRUSHKIT DRAWING fi lt Dr 1 N ll qp y o o o o 1 pa s i sb TY _ 9 34 A 13 684 SANDRAKEBRUSHKIT PARTS LIST RE
69. se the two outside holes on the extension arms 4 17 4 bolts Hook lift chains to extension arms Ref 20 OPERATINGINSTRUCTIONS Running attachment with all flails down flat on the surface will provide a leveling function Running attachment partially raised and flails at a 20 40 angle in relation to the level surface will provide a finishing function The flails increase down pressure for desired finish Drive in wide circular patterns and increase or decrease ground speed to achieve desired finish MESHFINISHER To get a smoother finish Install a Mesh Finisher onto your Flex Action Field Finisher 1 If the 26 008 flex action field finisher is on your machine lower it to the ground You may have to pull machine ahead slightly so the field finisher is lying flat on the ground or floor Lay mesh finisher behind field finisher with weight bar facing up and chain hooks towards field finisher Take the two chain clevis and hook onto leveler bar and then thorough the chain hooks on mesh finisher The clevis pin that comes with the chain clevis should go through the chain clevis first link on chain hook on the mesh finisher and then through other side of the chain clevis Insert the cotter pin Center mesh finisher with flex action field finisher Raise lift on your machine to insure proper ground clearance before driving your machine Ref A Chain length is to control amount of mesh trailing behind flails for wet or dry cond
70. test for operation of rake assembly by raising and lowering the rake assembly Also with rake down turn sharp corners to check that rake does not touch wheels NOTE Test rake in sand to assure tire tracks are covered by the rake when turning sharp corners in either direction If there are tire tracks readjust using the adjusting screws on the hitch so the rake comes closer to the tire QO lt 3 Un v E Un e m N N SF SR 42 128 72 183 CM STAINLESS STEEL TOURNAMENT RAKE PARTS LIST REF PART DESCRIPTION QUANTITY 1 HSTS 516 18 100 Stainless Steel Truss Head Screw 16 18 x 1 16 HWL 516 Lock Washer 5 16 16 HN 516 18 Nut 5 e 18 16 2 42 137 Finishing Blades 4 3 HSTS 516 18 100 Stainless Steel Truss Head Screw 4s 18 x 1 6 HW 516 Washer 5 16 6 HWL 516 Lock Washer 5 16 6 HN 516 18 Nut 5 1 18 6 4 42 111 Left Outside Mount 1 5 42 140 Outside Rake 2 6 HRP 14 100 Roll Pin 1 2 7 HMB 58 14 Machine Bushing 14GA 4 8 20 018 Oilite Bushing comes with 42 141 4 9 42 141 Draw Bar 1 10 HCP 12 450 Clevis Pin 2 x 41 2 1 11 13 647 Hitch 1 HCP 12 150 Clevis Pin 1 2 17 2 1 HHP 18 Bridge Pin s 1 12 HP 18 100 Cotter Pin sx 1 1 13 HB 14 20 175 Bolt 1 4 20 x 13 4 1 HNTL 14 20 Lock Nut 4 20 1 14 HSTPS 516 18 125 Stainless Steel Phillips Truss Head Screw 16 18 11 4 4 HWL
71. th Lexan Blades 42 550 Greens Star Roller Brush Spiker 42 128 Stainless Steel Tournament Rake 72 System with Main Frame 42 026 Stainless Steel Tournament Rake 84 42 185 Drag Mat Kit 42 794 Trap Rake Ball Mount Kit MAINTENANCE Before servicing or making adjustments to machine stop engine and remove key from ignition CAUTION all procedures and parts prescribed by the manufacturer s Read the engine manual LUBRICATI ON Use No 2 General purpose Lithium Base Grease and lubricate every 100 hours The Super Star X treme has seven grease fittings Two on the rake lift one on the shift arm one on the speed boss arm one on the speed boss relay one on the attachment lift cylinder rod end adn one on the foot pedal AIR CLEANER ON ENGINE 1 Unhook clips on both sides of cover and remove cover 2 Carefully slide pre cleaner of cartridge To service pre cleaner wash in liquid detergent and water Squeeze dry in clean cloth Saturate in engine oil Squeeze in clean absorbent cloth to remove excess oil Replace if very dirty or damaged 3 Remove knob and plate Carefully remove cartridge to prevent debris form entering carburetor To service cartridge clean by tapping gently on flat surface Do not oil cartridge Replace if very dirty or damaged Do not use petroleum solvents e g kerosene which will cause cartridge to deteriorate Do not use pressurized air to clean cartridge Pressurized air can damage cartridge 4 Re
72. the Main Frame using the two studs that are under the frame and below the front of the console Place Cylinder Lift Ref 26 into the tube on Lift Assembly Ref 10 with the tab pointing up hold with a 3 5 16 x 2 Bolt Ref 13 assemble the Valve Mount Ref 6 onto this bolt on the outside of the tube and secure both with one 3 s 16 Nut Using a s 16 x 2 Bolt mount the Hydraulic Cylinder Ref 12 to the Lift Assembly and secure with one 35 16 Nut Connect the other end of the Hydraulic Cylinder to the Cylinder Lift using 1 2 x 17 Clevis Pin Ref 23 and x 1 Cotter Pin Ref 11 Thread 12 20 Jam Nut Ref 14 onto each Lift Rod Ref 15 followed by the Rod Ends Ref 9 Adjust to equal lengths Bolt Lift Rods to Lift Arms on Lift Assembly Ref 10 with Rod Ends to the outside Bolt from outside with the 12 Machine Bushing Ref 8 between Rod End and Lift Arm and secure with 12 13 Lock Nut Slide the Plow Pusher Bar Assembly under machine and connect to machine Secure using 2 x 1 Clevis Pins Ref 23 and Bridge Pins Ref 24 To connect Lift Rods Ref 15 to Pusher Bars start by lifting up the Plow Blade Using one 3 16 x Bolt Ref 20 and two 3 Washers assembly the Lift Rods to the Right Ref 22 and Left Ref 25 Pusher Bars using the bottom hole in the Lift Rods as illustrated Secure each with one 3 16 Lock Nut To fine tune the height of the blade off ground turn the R
73. the hydraulic cylinder and the center of the attachment lift assembly 5 Extend hydraulic cylinder all the way down by pushing the lever forward 6 Mount the rod end of the cylinder onto the attachment lift assembly and secure with clevis pin and bridge pin 7 Attach the arms on the attachment lift to the attachment mount on the machine and secure with clevis pin and bridge pin 8 Turn machine on and test for proper operation 9 Adjust castor wheels by placing the short or long spacer on the castor wheel fork before placing the castor wheel assembly into the castor wheel brackets Be sure both castor wheels are adjusted to the same height Formachines prior to serial numbers 4500 3WD and 12500 2WD SYN 42 285 SCARIFIER WITH VERTI CALBLADES N Je 42 285 SCARIFIER WITH VERTICAL BLADES PARTS LIST REF PART 42 203 HB 38 16 100 HNTL 38 16 42 288 10 025 42 215 42 214 HMB 34 14 42 539 HB 12 13 600 HNTL 12 13 42 204 42 212 42 202 42 202 01 42 202 02 42 202 03 42 202 04 42 202 05 42 213 HG 14 28 180 42 241 HB 38 16 125 HNTL 38 16 42 289 10 025 12 175 18 58 250 18 154 HMB 34 10 DESCRIPTION QUANTITY Attachment Lift Assembly 1 Bolt s 16 x 1 12 Lock Nut ys 16 12 Left Castor Wheel Bracket Bushing part of 42 288 Short Spacer Long Spacer Machine Bushing 3 4 x 14GA Lynch Pin 5 16 Bolt 13 x 6 Lock Nut 13 Castor Fork Castor Wheel
74. the spring holder Ref 27 and the 1 stainless steel truss head screws Ref 28 to attach rake springs Ref 18 to the rakes Slide a machine bushing onto outside rake frames then slide the outside rake frames Ref 5 into the tubing on the end of the drawbar Hold in place with another machine bushing and a roll pin Ref 6 Attach center rake Ref 25 to draw bar Ref 9 as shown using the 4 20 13 4 bolt and lock nut Ref 13 with the shaft of the center rake between the tabs on the bottom of the drawbar Attach the matting Ref 20 and the top strap Ref 16 to the inside and outside mounts using stainless steel truss head screw 5 6 18 1 Ref 1 Attach four finishing blades Ref 2 to the matting on the inside and outside mounts with the stainless steel truss head screw 5 16 18 1 Ref 1 going through the finishing blade matting and bottom strap Ref 17 Place the three groomer blades Ref 19 under the three rake assemblies as shown using Ref 3 Attach the rake hitch Ref 11 to the trap rake hitch The end links of chain on the drawbar are to be hooked to the hooks of the trap rake lift With the rake on the ground pull the rake to the right side until it is 2 3 inches from the tire Using the adjustment screw Ref 31 on the right side of hitch adjust the screw until it hits the trap rake hitch located on rear axle Lock nut so adjustment will not change Repeat steps 8 and 9 on left side Turn machine on and
75. to engage and pull back to disengage To adjust turn the knob on the end of the handle For further adjustment you may turn the yokes A clockwise to tighten and counter clockwise to loosen M ADJUSTMENTS CONTINUED TOAD UST FOOT PEDAL THROTTLE CABLE 1 2 Jack up unit so that all drive wheel off the ground Use jack stands Start the engine make certain that the hand throttle is in the idle position 1200 engine RPM Engine speed must increase as soon as the foot pedal begins to move in either direction At the full forward position the engine RPM must be 3600 RPM 100 Fou J Minor adjustment be made by backing out unscrewing Ref A until you A reach full engine RPM with the foot pedal fully depressed in the forward kn position Be sure to recheck after the nuts are fully tightened Major adjustment needs to be made at engine by pulling the slack out of the cable Loosen the screw in the wire block that is clamped onto the end of the cable at the engine and slide it up to the cable block that is through the throttle plate Do not let the throttle plate move to increase idle speed Tighten the screw Test run to determine that there is no binding and that engine idle speed is 1200 RPM and that it is 3600 RPM at full forward position of the foot pedal 1 STORAGE When storing remove the key from the key switch to avoid unauthorized persons from
76. ttery cable should be disconnected before using Fast Charge Charge battery at 15 amps for 10 minutes or 7 amps for 30 minutes Do not exceed the recommended charging rate If electrolyte starts boiling over decrease charging Always remove grounded battery clamp first and replace it last Avoid hazards by 1 Filling batteries in well ventilated areas 2 Wear eye protection and rubber gloves 3 Avoid breathing fumes when electrolyte is added 4 Avoidspilling or dripping electrolyte Battery Electrolyte is an acidic solution and should be handled with care If electrolyte is splashed on any part of your body flush all contact areas immediately with liberal amounts WARNING of water Get medical attention immediately JUMP STARTING Use of booster battery and jumper cables Particular care should be used when connecting a booster battery Use proper polarity in order to prevent sparks WARNING To jump start negative grounded battery Shield eyes 2 Connect ends of one cable to positive terminals of each battery first A then B 3 Connect one end of other cable to negative terminal of good battery 4 Connect other end of cable D to engine block on unit being started NOT to negative terminal of battery Engine D To prevent damage to other electrical components on unit being started make certain that engine is at idle speed before disconnecting jumper cables Booster Battery Jumper Ca
77. u were mowing INSTALLATION Spiker blades must be installed so that the jagged side of the tooth cuts into the turf first This allows only a piercing of the turf whereas if the straight edge of the spiker blades enters first it will act more as a cutting ef fect Straight Edge Jagged Edge M AN 42 586 GREEN STAR RBS MAINFRAME DRAWING Wis 3X 42 586 GREEN STAR RBS MAIN FRAMEPARTS LIST REF 1 2 O1 18 HB 38 16 125 HNTL 38 16 42 525 42 580 13 499 42 565 12 175 12 450 42 575 42 566 HMB 12 14 HP 18 100 HMB 100 14 42 539 42 536 42 537 HNTL 38 16 42 577 42 576 HB 38 16 275 HNTL 38 16 18 295 42 524 HB 38 16 250 HNCL 38 16 DESCRIPTION Bridge Pin 1 s Bolt s 16 x 11 4 Lock Nut s 16 Right Rod Holder Stabilizer Rods Grip Hitch Clevis Pin 1 2 13 4 Clevis Pin 1 2 41 2 Three Point Hitch Lift Strap Machine Bushing 2 x 14GA Cotter Pin x 1 Machine Bushing 1 x 14GA Lynch Pin 5 16 Spring Spade Bolt Lock Nut 3 16 Frame Spring Tower Bolt 3 s 16 x 23 4 Lock Nut s 16 Oilite Bushing part of 42 577 Left Rod Holder Bolt ys 16 x 21 2 Center Lock Nut 3 16 QUANTITY N N Q O 90 GREEN STAR RBS MOUNT FOR SMITHCOSUPER STAR USE MIDDLE HOLE USE MIDDLE HOLE BOLT ROD

PARTS & SERVICE MANUAL SUPER STAR X-TREME

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PARTS &amp; SERVICE MANUAL SUPER STAR X-TREME

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PARTS & SERVICE MANUAL SUPER STAR X-TREME