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Flight Tech Manual

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11. 30 nmas 1 2 hp conveyor 45 kw booster TO rise 138 65 rem booster consumption at requirement i amps 20 psi min gAUPTIBD 124 30 Loa 3 50 222 gals hr 750 Unload 23 480 3 PINTEN Clipper Master RC DOC FLT CLPMST 1 0 04 2 www insingermachine com 800 344 4802 Insinger 007 759 5 0 CCIBL vd FHL 2A3AN02 8 JILVAQU OV 8 24 edddl 19 mi 2 3 5 D 11 2 7 D pom 1 10 UNV NOLLVTIV LSNI 1108 1 412 SZ WZS NOL23S OVOT WO7 4 49NdF0 2192713 dH 2 1 00v 9 NOUQFNNGS 3 HLM AWO 0350 9 18311038 523401 5702 KAVA AVN YT 2 l 7712305 7 014 OLS 4 91 3150065 OL 10H AINO SINHAW U31V3H ATWOAM IFT MOS 0334 OL 1431 J3Igvisrirav HLM 51 3 2 9 ir Pu NOLL2dJ5 JISNIY HSVM 0 9 HIINTT Z 8l A 021 S H9 39 435 1270 27772 9315009 JEE 7 7 Legi 12171
12. Insinger 6245 State Road Philadelphia PA 19135 2996 800 344 4802 215 624 4800 Fax 215 624 6966
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18. Insinger TECHNICAL MANUAL FLIGHT TYPE DISHMACHINES Master Clipper RC Includes Installation Operation and Maintenance Instructions Insinger Machine Company 6245 State Road Philadelphia PA 19135 2996 800 344 4802 Fax 215 624 6966 www insingermachine com Insinger Thank you for purchasing this quality Insinger product On the space provided below please record the model serial number and start up date of this unit Model Serial Number Start Up Date When referring to this equipment please have this information available Each piece of equipment at Insinger is carefully tested before shipment for proper operation If the need for service should arise please contact your local Authorized Insinger Service Company A Service Network Listing is provided on our web site www insingermachine com or call Insinger at 800 344 4802 for your local authorized servicer For proper activation of the Insinger Limited Warranty a SureFire Start Up amp Check Out Service should be completed on your machine Refer to the Introduction section in this manual for an explanation of Insinger SureFire M Start Up amp Check Out Program Please read the Insinger Limited Warantyt and all installation and operation instructions carefully before attempting to install or operate your new Insinger product To register your machine for warranty by phone fax or the internet or for answers to question concerning installation
19. al H d c m 1401 0114 e ee T qw iid a I 9 SYTLVIH MY Insinger 54 www insingermachine com 800 344 4802 Clipper Master DOC FLT CLPMST 1 0 04 PART 7 REPLACEMENT PARTS Insinger PART DESCRIPTION DE5 61 HI TEMP CUT OFF SWITCH 3 8 NPT 1792 11 BRACKET CUT OFF SWITCH EN APPROX CLAMP CAPILLARY SURFACE 4 OF UPPERMOST 2 2 HEATER ELEMENT 2 PLS 7 16 DIA HOLE NOTE ARRANGEMENT SHOWN 1 TYPICAL HOWEVER IN SQME MODELS e g MASTER L H RINSE ARRANGEMENT 15 OPPOSITE 1 f TOLERANCES TITLE ASSY DWG NO 2 1 Rey SK 3779 INSTALLATION 005 o XX uec 8100 ANBES x2 L UNLESS Philadelphia 19135 DRWN DATE EX Insinger Ge sie see FILE 5 5 3778 SPECIFIED 7 FAX 215 624 5986 9 27 95 Clipper Master DOC FLT CLPMST 1 0 04 55 www insingermachine com 800 344 4802 REPLACEMENT PARTS PART 7 Insinger 0963 4729 1514 XVI 008 728 412 1292 00 Md ASSY 2 SN TYNH JoBulsu va Wr NGUNUI 28212 299 7 26678 518 7 2 1 al
20. Wil www insingermachine com 800 344 4802 65 Clipper Master DOC FLT CLPMST 1 0 04 PART 7 REPLACEMENT PARTS Insinger N NEXT AS3T DVG kedu 1100 1585 ORWN DATE MF 6 1 93 hia 10135 624 4800 FAX 215 624 5966 Insinger Pros Machine 5 ___ Clipper Master FLT CLPMST 1 0 04 66 www insingermachine com 800 344 4802 PART 7 REPLACEMENT PARTS Insinger 1 55161 vd xudmpPorudg UISU ND GS1 OOLL NOLL23S8 JIVA 104 x ewa Z x uz mna z Da ouaa xa v p 1 2 v z z I 7 v snow PAO Java NIN gt 2 92 ITN 521235 QUAH WIT N3HM 4178 40 MOM www insingermachine com 800 344 4802 67 Clipper Master DOC FLT CLPMST 1 0 04 REPLACEMENT PARTS PART 7 Insinger EN 3LVD NMeK SEIGL Vd Djudjepallud 651 00 5 UN Ska 9989 729 412 xv3 8 SIZ abusu Gp NOILZ3S NOVY I dE HL Ri Rid 43401 OOM NOLL23S ARS 325 Lava pugnas amp r1 001 N 214 xvn 2 1
21. ce 73 74 75 i 21 m mJ R H LH MA 78 79 20 N N 35 7104 95A 1104 95A 7104 95A 7124 2952 7194 9502 7794 4950 MANIFOLD ASS Y LIPPER WASH 7104 98 MANIFOLD ASS Y UPPER RINSE 2775 D 2715 2715 D 27153 D 27138 DOGR LATCH 23 24 0 271 0 04 96A 1 1104 60 MANIFOLD ASS Y LIWER 2349 0 2349 D 2349 SPRAY PIPE LATCH 7100 51 1100 61 7 7 7426 26 28 SCRAP SCREEN 7104 75 1104 73 1426 37 1426 11 SCRAP SCREEN DISCHARCE 1104 G4A 104 644 1104 648 7704 64 DISCHARGE TUBE 55 1100 73 CRADLE SPRAY PIPES 1104 45 1105 139 7426 88 2 D3 558 2 END PLUG RETAINER 00 50 00 50 109 50 1426 2 1426 21 1426 2 TRACK SUPPORT 26 7 28 29 L H MA adi SHEET 2 OF 2 MASTER WASH RINSE SECTION MACHINE COMPANY 19135 2996 SCALE 77 72 OWG 5 5 2846 DRAWN PG 4 9 99 SK 2846 APPROVED MFJ 4 9 99 As EON 42007 32204 INSINGER Fax 215 624 6966 Clipper Master DOC FLT CLPMST 1 0 04 36 www insingermachine com 800 344 4802 REPLACEMENT PARTS PART 7 on Insinger 66217 1096 MS BB ZI Id UN SMO 866 Lot Vd AMYdNOO dNIHOVN enne PR 123 GVOINN 2111016896 amp 31 5 vWNe3daro p
22. 69 SPECIFIED Z Machina Campany FAX 215 824 6966 12 7 87 Clipper Master RC DOC FLT CLPMST 1 0 04 41 www insingermachine com 800 344 4802 PART 7 REPLACEMENT PARTS Aw Insinger 0 24561 NEXT ASSY DWG NU REQD B a 2 I END COVER GASKET HOUSING COVER GASKET NR lt gt SL S m n 115 41 alata 315 gt DESCRIPTION PUNP ADAPTER IMPELLER END COVER PLATE SHAFT MOUNTING BRACKET CERAMIC SEAL WASHER LOCK WASHER IMPELLER BOLT ASHER 5 7 SCREW t gt a 8 BN g 2 B J2 GC 2Z D309C K 5A END COVER BOLT PART N Up 3 1 816 UP UP 15 302 D3 824A 0373 1096 0 0 373 41 SUP 9A ADMIRAL WASH GL PPER MASTER CENTUF Y SUP 2A 4 7 2 VODLLAR SPEEDER SUPER W R FOR COMPLETE ASSEMBLY USE PART 22477 IMPELLER PART NO amp SIZE 2 S E gt ANGLES 1 UNLESS OTHERWISE SPECFIED TOLERANCES TITLE 955 711203 Clipper Master DOC FLT CLPMST 1 0 04 42 www insingermachine com 800 344 4802 PART 7 REPLACEMENT PARTS Insinger 707271 9988 7529 GLZ mmo 5 9 NANG SCL6L Vd NO 035 DEC COZY Ma dWPd AG 1005 dH 157 UN MC DONI 5
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24. P W 1442 35 DOOR RW 27 1700 37 7100 37 1100 37 1428 20 1425 28 1425 28 SCRAP SCREEN 3 5 04 era pnus ane 1100 148 1428 60 euer epee ae RE CE r moia 8 ee moose nazas nonas war 7 apee es NETT EXT as sse 50208 scs zm unvac pneem ues mem wea prece s s Lewes ness o ume Y reme no c 5 17 QUANTITY 1 MACHINE LH MACHINE 28 QUANTITY 1 MACHINE 2 LH MACHINE SHEET 2 DF 2 CLIPPER MASTER 2 3 4 LOAD J PW INSINGER MER MACHINE COMPANY 19122 23895 EEN 2007 22204 5 2 _ SALE gt 3 37 99 SKETCH SK 2605R APPROVED MFJ 331 39 Clipper Master RC DOC FLT CLPMST 1 0 04 3
25. 21 RC15 21 RETS RC15 21 1128 1903 MACH R H MACHI R H MACH DOOR HANDLE REY ae 73 renta TT PIPES 15 71548 1115 48 111 1 48 153 48 1111 48 113 48 TRACK UPPER FRONT 16 71349 1113 43 1115 49 1173 44 1113 49 1113 49 TRACK UPPER REAR 7100 185 1100 185 1188 7485 1100 185 1164 1456 1140 785 R H MACH 17 TRACK LUWER 7117 29 1113 28 1113 28 173 78 1113 28 113 28 Lith MACH Lie pam 0 20 ones 0 00 2 29 NER 5 20 matan 3 46 103 1113 4118 DISCHARGE ASSY _ 2600 le e C o e 0 21 2 276 0 279 0276 2279 __ 275 0 270 DOOR LATO 24 7100 4488 1100 3548 1100 3698 1100 4590 1100 3590 1100 3880 WANIFOLD UPPER 25 sore 2 1 28 D 23490 D 2340 D 2349 D 23148 0 230 D 2349 SPRAY PPE LATCH _ 2 27 7100 28 1442 36 1100 28 1142 35 1442 50 2 28 7180 81 1100 81 0 1 1428 28 1425 28 1428 28 SERAP SCREEN 2 29 7104 71 110473 84 75 1428 31 1428 3 1428 31 SCRAP SCREEN Wa DISCHARGE 2 7100 1692 1100 1893 1100 705 1402 02 1402162
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27. a Polypropylene belt with removable rack sections s Conveyor safety stop bar Override switch for de liming Interior work lights OPTIONAL ACCESSORY EQUIPMENT 4 Stainless steel steam coil tank heat 1 Pressure reduction valve and line strainer 4 Stainless steel belt with removable rack sections 4 Single point electncal connection motors controls and heaters 4 Electric booster Security package 45 5 front enclosure panel 5 5 panels all sides Insulated hood and doors 4 Totally enclosed motors 45 inch wide conveyor section for washing flatware Insinger 6245 State Road Philadelphia PA 19135 2996 215 624 4200 215 624 6966 FAX 800 344 4802 www insingermachine com Clipper Master RC DOC FLT CLPMST 1 0 04 SUREFIRE r START UP w ri lt CHECK OUT SERVICE 7 5 www insingermachine com 800 344 4802 Insinger CSI 11400 Clipper Master RC DOC FLT CLPMST 1 0 04 6 www insingermachine com 800 344 4802 Insinger 1524 gals min 314 gals hr 750 3 5 rm L LER e DIT ro rar 1 CM 25 DOOS e Note For alf rough in connections see Installation and Layout Detail Drawing SPECIFICATIONS CONSTRUCTION Hood and tank constructed of 16 gauge 18 8 type 304 5 5 Hood unit of all welded
28. i YUNA 23 24 72 20 19 0820 SATHEK IWE Yanwar I3 3 vz i 89 SME 39013 nadw 00 23 4860 2 X siav r 8 48 02001 HE SIN X 2 MOT 06 z3 E3 veisa SAW T X 2 NOINA z3 3 Vei d 20 59 2 JT sangsam 1094 29 L We 313 730 0 99 7 9 X 109 91 08 2020 aw X 06 3 J 1 5 19 X 5 2 2 INIANL Widd 2 2 98 024 19 24 7464 9 SAM 4 X 643 4 TH 1375 06 2414 5984 Ad X amp t 08 93 121 9 4 1 Sit x 2 1 X Sau 1 IU 3101 30220 29 4 2 0 sene 1 sa e a sera Kow ra ara 2L L L t i 5427 H3cld02 x SAN 1 X 2 271 MIND 20 50 40 z s r 2 1 Ws v re nean 00 20 4450 5912 1 Sdldt TU 08 21 17 191021 Sd FiddIN 35012 00 29 ISIM F MEM www insingermachine com 800 344 4802 63 Clipper Master DOC FLT CLPMST 1 0 04 REPLACEMENT PARTS PART 7 Insinger 9072 01 413 5 NS MAHD
29. o ay RNER H4 Bu FAN FAN BLUWER S da az EN 99 ife REG UN 120 AVAILABLE FOR 4 INTERIOR L UH T3 SINGLE POINT CONNECTION IS SPEOFTED REP of 20 PAS 9 ACI CONNECT TO SPECIFIED VOLTAGE QN TRANSFORMER H H HA HS HB 2 208V 9 9 Him 240 POWER N H4 277V 380V H amp m 480V BLK PINK VHT ORGUIT BREAKER x2 x7 2 10 AMPS T TT e amp j 404 owes mo LOAD UN GAD COVERS DOOR PROXIMITY SWITEHES SEE SHEET 2 OF 3 24V CONTROL CREUT 1855 29 4 REV NO DATE 2 Clipper Master RC DOC FLT CLPMST 1 0 04 23 www insingermachine com 800 344 4802 PART 5 ELECTRICAL SCHEMATICS Aw Z amp REPLACEMENT PARTS Ce Insinger Wo a ORN DEER 09 r DISPENSER START OVERLOADS USED STOP DIK BLK BLK BLK BLK ut ial DL3 04 OLS L6 L a2 7 SV 7 LL EN 771 4 4 START ENTRANCE FLUGH IF USED CONVEYOR 2 20 6 ll 19 PNK F USED 2 SEE SHEET 3 FOR GUNTNDATUN OF 24 CONTROL GINGUNT Philadelphia PA 19135 na FA SHEET 2 3 Clipper Master DOC FLT CLPMST
30. 6866 FAX www insingermachine com Clipper Master RC DOC FLT CLPMST 1 0 04 1 www insingermachine com 800 344 4802 Insinger CSI 11400 G mei iium 9 Insinger CLIPPER RC Ann TO LEFT FEED SECTON 5 21 i m Lis F 4 qe T i ml r 11 ipe 1 qp OT Note For rough connections see Installation and Layout Detail Drawing SPECIFICATIONS CONSTRUCTION Hood and tank constructed of 16 gauge 18 8 type 204 5 5 Hood unit of all welded seamless construction 5 5 frame legs and feet All imernal castings are non corrosive nickel alloy bronze or SS investment DOORS Three extra large die formed 158 8 type 304 5 5 front inspection doors nding in all 5 5 channels triple ply leading edge on the door channels made of 5 5 with no plastic ar sleeves or iners used Two intermediate S S door salety stops on each door CONVEYOR Polyprapylene or S S rack sections on S S with rollers and removable rack sections Corveyor drive system includes large speed reducer with cut gears operating in cl bath and frictionless trouble free overload release system Dishwar conveyed automatically through al washing and rinsing systems and is driven by an independent 1 2 HP motor stop bar sits at the end of the unload section This shut aff the conveyor if ware reaches the bar A reversing swilch 15 pr
31. KEEP AT LEAST 1 1 ABOVE WATER LEVEL TAP 1 4 IPS IN PENBERTHY 1 2 IPS INJECTOR 1 4 10 COPPER TUBING 20 16 GUT SUIT AFTER BENDING C O mas m sr suwa VXT ASS 41 64 peru REO 199 76 MATL SCALE USED ON PY ens 402 UNLESS Philadelphia PA 19135 DRWN DATE OTHERWISE 6 1511 er 215 624 4800 AP SPECIFIED gt Z FAX 215 624 6966 478 87 Clipper Master DOC FLT CLPMST 1 0 04 60 www insingermachine com 800 344 4802 PART 7 REPLACEMENT PARTS Insinger DOBF vL8 1512 1 vel SUNYI 355 HS VAM www insingermachine com 800 344 4802 61 Clipper Master DOC FLT CLPMST 1 0 04 YE e Z esi SANVI JSNIM HSVM REPLACEMENT PARTS SEN EE 14 WHE 2 D 99 50 13348 31 0440 47 NMOHS HY n M Lika 65 as i SL Lap _ _ 1 a 68 m 62 1 Insinger IIB Ww amp amp oh 226 OOH D 6 68 35 04 5 2 lt d det SU 230 www insingermachine com 800 344 4802 Clipper Master DOC FLT CLPMST 1 0 04 REPLACEMENT PARTS PART 7 Insinger 2 HS INVIL
32. STONY ELLO NEN KA 9 www insingermachine com 800 344 4802 68 Clipper Master DOC FLT CLPMST 1 0 04 REPLACEMENT PARTS PART 7 Insinger 9069 729 510 XV4 posy vza 512 4 32317 40 1 1 01 5 77 0 38 15 3adid 20 3598 LYVd SHI N SNGISNANIC 2 i IHL 14 155448 M A 5SNO SN3HIZ WILH 5310 30 D IHI 72 NOLLZ3S YVA F 3 05 38 15 ASSY 03319402 64 20 Ad 8 EZ 2271 lt 61 20 ON 323 GN 3929 AL 1 b 3214 30314 55 21 47 11 OOY S S via 94 r 3238 9 0735 2 ET gos 5 5 vid 91 e 4 94 1 L GN 3235 Na L B E zz S R QUAL 005 5 6 E 3393 47 Nn www insingermachine com 800 344 4802 69 Clipper Master DOC FLT CLPMST 1 0 04 PART 7 REPLACEMENT PARTS FA 9 Insinger 2185 Wi 3 9 Lp Lille DRIVE SCREW 48 42 x 4 8 5 2 gt IN ele SIZE DESCRIP SIZE ER ER EN A 1 1702 138 D3 810 2 558 02 5 55 022 23 80 0310 7 D2 852 22 73 TITLE 96 1494 TOLERANCES
33. Sd Me OGY 0920 9542 ONAA 830000 SAM X 2 o c MOFA 0 z3 3 val Q 2 X 2 NOINA z3 3 v9i Q Z sa We XX DS 3i553Hd 206 0 sd we oF SAMIUN Sdlib TU 034 08 0 23 491 0 62 X 2 1 34 0 27 505 X Sdi 2 1 X 1 331 I d 3 340260 92 ul 39070 20 24 3174 tei aur X amp IZ L SE 753 3 3 P E x 213 Sd MIVAUEWZIOS 56424 ALD NOILdINOS3Q Jawa Wal 4 8 EERE E 07112365 5 2402 1772 Wil 7 NIAM 105201 UN 4dVd 15 SV 17 ISN rSf WILI 2 3U3N9YVW NON 803 XLINS aav iF 71 4 8 X Sdl 2 1 4 gt SH 1iri 0 2 L 8 X Sd 9 53 5 Y GLO 034000 57 17 L r r TRUS 426 Z7 3 v91 0 22 sawitan Z 21 5 X SID WE 93 900 02 98 2080 F X 503 YUNI 7 1 49 EE NOL 4142530 1uvd WALI 59 www insingermachine com 800 344 4802 Clipper Master DOC FLT CLPMST 1 0 04 PART 7 REPLACEMENT PARTS Insinge 90 SHUT OFF COCK WEATHERHEAD 350 1
34. assume for it any other obligation or liability in connection with the sale installation use removal return or replacement of its equipment and no such representations are binding on Insinger www insingermachine com 800 344 4802 Insinge PART 1 TECHNICAL INFORMATION INSINGER MACHINE COMPANY LIMITED WARRANTY COMMERCIAL MARINE USE Insinger Machine Company Inc Insinger hereby warrants to the original retail purchaser of this Insinger Machine Company Inc product that if it is assembled and operated in accordance with the printed instructions accompanying it installation manual then for a period of 18 months from the date of installation on board the vessel that said Insinger product shall be free from defects in material and workmanship Insinger may require reasonable proof of your date of equipment install therefore you should retain your copy of invoice or shipping document This limited warranty shall be limited to the replacement of parts which prove defective under normal use and service and which on examination shall indicate to Insinger s satisfaction they are defective Any part that is claimed to be defective and covered by this limited warranty must be returned to Insinger Furnish serial number of machine with shipment and send to Insinger Machine Company Inc 6245 State Road Philadelphia PA 19135 2996 If Insinger s inspection confirms the defect and the claim Insinger will re
35. energize with no water in the tanks LEVEL FLOATS MUST BE CLEANED DAILY Clipper Master DOC FLT CLPMST 1 0 04 18 www insingermachine com 800 344 4802 PART 5 ELECTRICAL SCHEMATICS amp REPLACEMENT PARTS m BLK 120 V AVAILABLE FOR INTERIOR LIGHTS SINGLE POINT CONNECTION 15 SPECIFIED Oo HEAT CIRCULATION FANS amp LIPPER MASTER ONLY RED 70 SPEGIFED VOLTAGE GN TRANSFORMER RED Hi H2 H3 H4 HS H H2 275V 9 9 9 9 9 240V 4 277V POWER H5 Hom BLK FINK GRY WAT CROLIT BREAKER x2 2 10 AMPS 9 94 2 4 POWER ON LIGHT SEE SHEET 2 GF 2 FOR CONTINUATION OF 24V CONTROL CIRCUIT A LI ALK A 5 INTERIOR L HTS PART SINGLE CONN Cu ww MV nr 588 ND INTERIOR LIGHTS 1927 32502 2 010 SEPARATE 120V SERVICE Ls 1907 11 76 a1 a REV ECN DATE A P Philadelphia 19135 DRWN DA Insinger 215 624 4800 RAF SHEET 7 OF 2 FILE WIRE WFL7070 gt gt FAX 215 G24 BUBB 0701 95 Clipper Master DOC FLT CLPMST 1 0 04 19 www insingermachine com 800 344 4802 PART 5 ELECTRICAL SCHEMATICS amp REPLACEMENT PARTS m 5 9 BLOWER LOW DRYER P VED e uid 63 a STEAN VALVE e y
36. kd e CC COG 97 Z L Z x SH THAN amp z s3 45 0 2 sad o6 um zog v zaon a ra 2 x NOINA 08 re 2 06 3 3 valed wal 81 2 1 Z x 512 HE 9NERL M34402 9 2 HOV 91 2 1 6 X 519 WE M3ddOO HOVW HT 401 97 5 1 ZZ x SIJ Y74403 9 02 HAWA HU 403 m 27 7 1 9Z 512 WE 499402 91 2 1 X 12 SNGNL M34402 zg 98 vzOza OF 2 P E x w c za e3 vesa e Ban oi ER 517 5 1 SAW YE 148 21 21 2 pS ME Tu 11309 30080 9 _ Sel J3NIVMIS p SSR 62 5 L SH We AYAT Sate 35070 00 02 sawe L L aspis xusos www insingermachine com 800 344 4802 56 Clipper Master DOC FLT CLPMST 1 0 04 PART 7 REPLACEMENT PARTS Insinger 3368 7249 810 725 SELIG Vd Jab 115 H ve 2 lt 011 goa HSVM 031512355 2 5041 151 7 1114 PEN 3 2 17 S312NV 5826
37. n hood and control cabinet housin motor controls and protection transformer contactors and all dishwasher integral controls All controls safe low voltage 24 VA ENERGY SAVER Electric photo eye autornalically operates the final solenoid oniy when ware passes saving water and enengy The photo eye also actvales an adjustable timer control H ware passes during the set time the machine shuts down SPRAY SYSTEM Spray arms made of 18 8 type 304 stainless steel pipe Spray assemblies removable without the use of tools PREWASH and lower manifolds One mando above with 3 power wash arms each designed with 7 6 87 high pressure achon cleansing slots and one manifold below wit 3 power wash arms each designed with 4 high pressure action cleansing shots Tha slots are precision milled water control producing a fan spray Wash arms are fillet welded to the S S WASH Upper and lower manifolds amp CrossFire Wash system patented One manifold above with 3 power wash arms designed wilh 8 5 amp B high pressure action cleansing slots and one manifold below with 4 power wash arms each designed with 6 high pressure action cleansing slots The slots are precision milled for water control producing fan spray Wash arms are fillet welded to the S S manifold The CrossFire system provides 4 horizontally spraying high pressure nazzles RINSE Upper and lower manifoids mandold abo
38. remove debris NOTE Do not reduce the size of lines as specified in installation drawings All lines are sized to facilitate necessary flows pressures etc Adjust the compression spring located on the con veyor overload shutoff mechanism This can be found on the unload end of the machine under the mechanism guard There is sticker marked with the factory test setting of the spring Adjust to this point then run the conveyor full of ware If the machine does not shut down the adjustment is set If it does shut down adjust the spring tighter until the machine runs continuously www insingermachine com 800 344 4802 Insinger Ventilation system should be sized to provide adequate ventilation per machine specs Refer to spec sheet Stainless steel watertight ducting should be connected to the vent cowls on each end of the machine or an overhead venting system should be installed Chemicals Upon completed installation of the dishwasher contact a local detergent chemical supplier for the correct chemicals for your area Electrical connection points for the detergent dispenser and rinse injector are located inside the control panel Refer to the wiring diagram for this machine for the proper connection points The detergent density probe should be located in a convenient place in the wash tank Clipper Master DOC FLT CLPMST 1 0 04 PART 2 13 INSTALLATION INSTRUCTIONS www insingerma
39. seamiess construction S S kama legs and eel All internal castings ane nonm corrosmve alloy bronze or S S investment DOORS Three extra large die formed 18 8 type 304 5 5 front inspection doors riding in 5 5 channels A triple ply leading edge the door channels made of 5 6 wish no plastic or nylon sleeve or liners used Two intermediate 5 5 door salely stops on each door CONVEYOR Polypropylene or S S rack sections on 5 5 belt wilh H D rollers and removable rack sections Conveyor drive system includes large speed reducer with cut gears operating in od bath and frictionlass trouble free overload release system Deshiwane can veyed automaticalh through wasting and rinsing systems and is driven by an independent 1 2 HP motor stop bar sits at the end or tha MR MGR This will shut off the conveyor any ware reaches the bar A reversing switch is provided to assist in remos jame the belt PUMPS type packiess pump with a brass petcock drain Constructian includes ceramic seal and a balanced cast impeller on a precision ground stainless steel shaft All working parts mounted as aan assembly and removable as a unit without dis turbing pump housing Two 3HP motors 1725HPM wash and rinse and 2 HF prewash standard horizontal C face frame drip proci internally cooled with ball bearing construction CONTROLS Top mounted control cabinet 12 rated with heat insulation provided bet
40. system Depress the green button to start the conveyor 14 Report any unusual occurrences to qualified service personnel Clipper Master DOC FLT CLPMST 1 0 04 14 www insingermachine com 800 344 4802 PART 3 OPERATION CLEANING INSTRUCTIONS Insinger CLEANING PROCEDURES WASHER 1089 188 The following cleaning procedures should be done HEX NUT daily at the end of the shift Daily 1 Remove all internal removable parts including spray manifolds scrap screens drain overflow tubes suction strainers and curtains 2 Remove the end caps from the spray manifolds and clean with the brush provided Flush the manifolds INSIDE TANK 3 Flush scrap screens 4 Clean drain overflow tube NOTE LIQUID LEVEL FLOAT V cup seal on the drain overflow tube may SWITCH DE5 60 become gummed not allowing a proper seal of the overflow tube This will cause the drain to leak water Remove any build up on the V cup seal When the seal becomes worn replace WARNING Level floats must be cleaned daily Build up of grease and scum will cause faulty operation of tank fill and heating system 5 Clean suction strainers of build up 7 Clean curtains When curtains are beyond NOTE cleaning or torn they should be replaced Improper cleaning of suction strainer will cause 8 Final rinse nozzles should be cleaned of matter the pumps to cavitate This will cause poor clogging the jet spray washi
41. 1 Ji FEE EFr A dh ST Q Clipper Master DOC FLI CLPMST 1 0 04 70 www insingermachine com 800 344 4802 PART 7 REPLACEMENT PARTS Insinge DESCRIPTION BELT ASSY RACK SEGTION S LESS RACK SECTIONS 1100 380 STND 26 WDE PGLYPRO RACK SECTIONS 7100 145 7 1100 7137 2 1100 138 PEG NEXT ASSY DWG Philade 215 STND 31 WIDE RACK SECTIONS 7426 10 7 1426 11 RAIL 2 7426 12 PEG FLIGHT CONVEYOR inger Ins STNO 26 WDE S S SECTIONS 7100 1845 gt z Ul ANGLES t1 2 OTHERWISE UNLESS STNG 31 WIDE S S RACK SECTIONS 1426 10 1426 74 1804 7 16 01 REV DATE SPECIAL 26 WDE PDLYPRO RACK SECTIONS BACK 70 COMM 2 TIVOLI TRAYS 7100 4135 ALL 7700 137 RAILS FILE 7517100 360 A SPECIAL 37 WDE POLYPRO RACK SECTIONS BACK 70 BACK OMM amp TIVOLI TRAYS 7426 10 SPEGIAL 267 WDE RACK SECTIONS 7100 135 7 190 757 RAIL 7 739 PEG SPECIAL 26 WDE PQLYPRO RAUK SECTIONS 7100 1312 ALL 7700 139 PEG SPECIAL 37 WDE RACK SECTIONS 7426 10 ALL 7426 12 PEC SPECIAL 28 WOE POLYPRO RACK SECTIONS TEMACHAPY Ct 7100 1385 ALL 7700 1537 RAIL Clipper Master FLT CLPMST 1 0 71 www insingermachine com 800 344 4802
42. 1 0 04 24 www insingermachine com 800 344 4802 PART 5 ELECTRICAL SCHEMATICS amp REPLACEMENT PARTS m OVERLOAD CEN 5 047 RINSE 2 BURNER AIRFLOW BURNER BLOWER SW BLK HI TENP CUTOFF HOT L1 SLAFALE INITEN 12 RWSE TANK GAS VALVE RINSE 2 BURNER NRL Ma ES RED TIPTE UNZ CHASSIS 0 CONVEYOR JAM a CRS 27 PNK EMERGENCY CONVEYOR STOP CILU 7 2 CRS BLK cel 1827 32502 WFLTO76 1455 237 REV ECN 0 2 221275 Clipper Master DOC FLT CLPMST 1 0 04 25 www insingermachine com 800 344 4802 amp REPLACEMENT PARTS PART 5 ELECTRICAL SCHEMATICS Insinger ON N23 3H 9 35 wi p rV uM UN zwos cozis sr 2 VO 9 N core 82 62 4 2 89 OS 9 2 31Vid VAIN 826260 lt X MALS NMGHS GL VN3N ECL6L 22 LNGAY7 TiNVd 2 32 VW 2 v 2 JO 1 123375 21 3 El z 09 1 024 r NVI LVIH dH 5 1 AVIA GOTA SAQ 2423 Pd 1111
43. 1405 102 3t 55 37 37 066 17 065 57 Des x 066 77 MACMETISWTOH 2 42 23 6582 055582 03 688 2 Di 4 8 2 08 588 2 02 518 2 END PLUG RETANER 12 11 0 60 noosa naoso 1428 21 1426 20 TRACK s now eur 2 2 2 CLIPPER WASH amp RINSE SECTION A angen Gu INSINGER 8155 2996 SCALE _____7 12 owe NU SK 2610R DRAWN 4 16 99 TGH SK 2519R APPR VEL 4 16 99 Clipper Master RC DOC FLT CLPMST 1 0 04 34 www insingermachine com 800 344 4802 Aw EB PART 7 REPLACEMENT PARTS insnjpr 4 REPLACEMENT PARTS FINAL RINSE RINSE SECTION SECTION mm 08 04 e JF SE dam 201 14 1 kw Hn e D RIGHT HAND MACHINE SHOWN SHEET 1 OF Z MASTER WASH RINSE SECTION lt 6245 Stata Rd 215 624 4800 INSINGER Philadelphia FAX 215 624 5966 EGN 2007 522 04 SCALE 15 12 DWG DRAWN PG 4 9 99 SK 2846 FILE SKETCH SK 2846 Clipper Master RC DOC FLT CLPMST 1 0 04 35 www insingermachine com 800 344 4802 PART 7 REPLACEMENT PARTS Insinge 7 0 STANDARD WIDTH PART NAME STD HEIGHT STD HEIGHT 8 EX HIGH deo d _____ ______ AS SPECIFED D2 2603 PUMP 02 554 2 END PLUG 0 7100 3518 00 318 7100 378 7120 4178 7100 4178
44. 2 www insingermachine com 800 344 4802 PART 7 REPLACEMENT PARTS Insinger RINSE SECTION WASH SECTION 9 HUT EMI TT SE 2 1 fe 9 I 2 Qu RIGHT HAND MACHINE SHOWN SHEET 1 OF Z CLIPPER WASH amp RINSE SECTION ECN 2007 32204 AR INS INGE 6245 State Rd Tel 215 624 4800 Philadelphia FAX 215 624 6966 Z MAC HINE COMPANY PA 19135 2996 FILE SKETCH NSK 2610R DWG NO SK 2610R Clipper Master DOC FLT CLPMST 1 0 04 33 www insingermachine com 800 344 4802 PART 7 REPLACEMENT PARTS Insinge PART a ITEM STANDARD WIDTH PART NAVE NGNE Tag ETA e NG tas z E J 22 654 2 02 654 2 02 664 2 02 464 2 02 554 2 02 544 2 e h 12 ream 160 330 1100300 1460 20 ran 1455 20 rna ROSE EZ ze 17 s osen DARTS 1100 169 meros resien meoin pee mase esse rosas rocas raras rose 1400 34 PES ness nosi 1420 80 00 2 530 2 64 pese 05 54 02 54 2 20 RCIS Za 2 20 RET 7 1015 4320 16 21 R amp 10
45. 70 v 9 7 5 270 9 h 5 230 V SZ 05 08F 26 270 42 21 O9 08 dW M3ddlT3 dH 2 1 1 AF13 9 270 lt 2 9 0S t enz 29 270 v 92 91 05 274 v 91 1 OS S S OBL 05 230 97 1 O9 E 09v SINT 02 271 TIV HSVM 3 4 2 dH 2 1 AVIY NOTANG 6 61 670 gt 6 A 6072 42 634 027 02 041 830 2 4 0 1 2 470 8 1 84 013 A Gor z Cd Mec M3WHO4SNVML VA 042 7407 v 1 EDL 570 MANIK VA X2018 ISNI E 52 970 OVA 72 052 2 115 058 WIWIN ILVA ALW LN3NOdWOO ON Wal 25 ZZ VW3N er ZZ X MIZ 5 31 14 21 VW3N gt NAN aja 21111 LNG o o Xv YWAN 21 YWAN Oo C MEN EAE AMI 3SMW 284 w TL T T T 7 7777 7 7 SIC DEG OD 29 024010 Go CO 009 ODD OW 26 www insingermachine com 800 344 4802 Clipper Master DOC FLT CLPMST 1 0 04 amp REPLACEMENT PARTS PART 5 ELECTRICAL SCHEMATICS ON Nod Add ULIY X S 268 0 452 610 MOSN3 amp RATU VATAWAL ON DMG awas 20212 3 930 vis 5015 1815 HONTA L 64
46. 7790 318 FINAL RINSE ASS SEE PARTS LIST 1 954 7 904 1 DRAN SEE PARTS LIST 1 1 1 0 LH MA MA LH MA MA LH MA gt 9 N 1105 7 7105 138 7426 8 7426 87 1425 87 7105 1 1 N i 10472 7428 38 qa lt S 1 1104 71 7104 77 7426 37 7426 57 BAFFLE 1 1 38 1100 1985 00 795 195 426 34 1426 34 BAFFLE AT SPLIT 7105 1 105 706 705 106 7426 9 1426 90 7104 67 1104 67 7104 67 7104 67 7104 67 7104 87 GASKET 0 50 0 530 GASKET 02 541 02 541 02 547 02 541 22 541 D2 541 SUCTION STRAINER 75 20 75 20 75 20 15 20 15 20 75 20 75 27 75 21 75 21 15 21 FC15 Z1 75 21 MAN GEE 2248 2248 D 2248 0 2248 ADJUSTABLE FOOT DE5 37 5 37 37 37 7104 50 1104 50 7104 50 7104 50 1104 50 1104 50 TRACK UPPER FRONT 1104 51 104 571 104 5 7104 87 7104 51 TRACK LIPPER REAR 104 39 1104 39 7104 39 1124 39 1124 39 1104 39 TRAGK LOWER 7105 1355 1105 135 7105 7345 7105 735 nas 1105 135 D 2390 0 2390 D 2390 D 2390 D 2390 7104 108 1104 70R 7104 70R 7426 1426 33 74265 33 7100 28 1442 35 1442 35 1100 7442 35 7442 35 FS 38 7105 140 1105 740 105 140 1426 8 7426 89 06 Q lt
47. 85 41 AINO LIN 17 7 Vid g Z 03123945 LON 57 374 ONVH 1371 38082 130 B Z 139 21 50 029 0 39 1 HSVM IJd www insingermachine com 800 344 4802 49 Clipper Master RC DOC FLT CLPMST 1 0 04 REPLACEMENT PARTS PART 7 Insinger A AWD 38044 430 404 8 LON 5 34 74 7 430 4 02920 350 3800 170 907 Vid 8 4 ZL 1 1 07 13 31 1170 7 601 6801 5 2 296 vin 8 27 4 431412546 7 0 130 904 8 7 81 61 2 2947 x 0 B G 4 m 1 F LOTT 2312345 S GL 130 3 6 02 0 2 774 PN L 380 4 130 YO 8 Z m gr HS VM IJd 50 www insingermachine com 800 344 4802 Clipper Master DOC FLT CLPMST 1 0 04 PART 7 REPLACEMENT PARTS 9969 729 5101 XVI 512 66161 Vd 03H03d5 3113 TN DN 3 m Hm N3LSV ON DEN 5 01 1 02 JL 5QGddO 5 1809 8 ISN YAAK SINIHSVW Wv3lS 2 ISN SANHIVW WVALS SNL 9 350 SYIMOTE G
48. 9 HHDNI 62003 SUIWELSTO NDAN ANA AWW UUCOOT AIN LON 800 IVY AMN T345 N304 2 HIM 94 X 9 Z 9 0 1 7 11125 V3H WVALS 901 NOL23S 1 NCES 4 127030 7 21112713 HOJ 2 1 00 9 ALIM 3dAL 9 SNOMNILNOD 1 710325 014 15 3 09 YALSDOR 01 IGH Z Jed SIM ANO 5 2 ZZLV3H 0317 404 T 4 03334 LHI OL 1591 2 8 ae 77777 NOUJINNOD NOIL 5 6 og 96 SNOLING DES m 201 5 e 8 t 4 33 NI 4000 WV LH LOOAV T UNV NOLLVTIV ILSNI 9 1 94 LHIIGH TIVH340 54 S E d NOLLO 3S TVOT 40 5 5 1 235 HSVMJ3ed 2 9 Ee 2 2 335 zd 1935 VOIND 0 2 53 6 4 P SA Vall Lele _ HLONJI 2 16 lt www insingermachine com 800 344 4802 Clipper Master DOC FLT CLPMST 1 0 04 Insinger MASTER CLIPPER FLIGHT MACHINES INTRODUCTION Purpose The purpose of this technical manual is to provide installation operation cleaning and maintenance directions A section is provi
49. AVES 6 9 POWER ON LIGHT LOAG UNLDAD COVERS SEE SHEET 2 Y 2 FOR CF 24V CONTROL CIRCUIT L L H BERMGES ARE NECESSARY 1 MOTORS GONTRELS 2 WASH HEATERS 3 RINSE HEATERS 1 THREE SEPARATE ELECTRICAL LU 1427 32542 TITLE CLIPPER MASTER CENTURY DWG NO ELECTRIC HEAT WFLTO2O Insinger leje mes sar E RAF 9 215 B24 6UBB 06 06 94 SHEET 1 OF 2 www insingermachine com 800 344 4802 Insinge MI PART 5 ELECTRICAL SCHEMATICS amp REPLACEMENT PARTS WHT mM E ORN DETERCENT 69 START OVERLOADS USED STEP 4 L ALK BLK BLK BLK uid id pese 50 4 04 oM 50 __ 1 START ENTRANCE FLUSH USED s l o Rat an Clipper Master DOC FLT CLPMST 1 0 04 7927 32502 s 786 REV FILE WIRE WFZ 7020 22 eon no LONE 1 BLU STAR DWG NO WFLTOZO hia 14135 824 4800 DA TE RAF BG 26 06 9 TITLE CLIPPER MASTER CEN TUAY HEAT Phiodal www insingermachine com 800 344 4802 PART 5 ELECTRICAL SCHEMATICS amp REPLACEMENT PARTS Insinger L1 12 LJ 1 1 TRANSFORMER PRIMARY J dH 4 228 69 169 E 220 279 VAS 3 015 016 017 ma
50. DRAWN PG 4 19 99 5 267 APPROVED MFJ 4 19 8 Clipper Master DOC FLT CLPMST 1 0 04 39 www insingermachine com 800 344 4802 PART 7 REPLACEMENT PARTS Insinger ssa UPPER VALVE e sz vsu 717 so sas masm ose ome ase j MEN 1370 17 WASH Z WE DRAW assy SELF close NEXT ASSY DWS NO FRACTIONS 1 04 REG D 1370 20 DECIM ALS MASTER STEAM HEAT 3 1268 08 2295 xx MATL NOTED Wa E F Philadelphia 19135 DRWN DATE iladelphin ECN NO OTHERWISE Insin ger 215 624 4900 MFU FILE 1370 20 SPECIFIED SY Machina Company FAX 214 624 6986 70 16 92 Clipper Master DOC FLT CLPMST 1 0 04 40 www insingermachine com 800 344 4802 PART 7 REPLACEMENT PARTS Insinger ITEM 3 ese a faser O f L a 11 5 0207 4 821 11 COPPER TUBING 3 CTS X 2 3 4 16 6 3 FIG ELBOW 17 0577 12 13 ADAPTER 5 MIPS X 3 C 1104 67 GASKET 5 7 8 IMPELLER SCOT 56 PUMP 3 HP TOLERANCES TITLE SUCTION LINE NEXT ASSY DWG NO ASSEMBI Y 1104 69 MAL NOTED ea ANGLES 1 2 1 8 MASTER UNLESS 1 Philadelphin PA 19135 DRWN DATE NY OTHERWISE ger 215 624 4890 PHILIP FILE PARTS 1104
51. IAVLsMay HLM SINA 2 85 40 42 4 8000 AD SOAVUVTO gt 211 NOLLO JS HSVM ul v MD v LNOAVT UNV NOLLV TIV LSNI www insingermachine com 800 344 4802 Clipper Master DOC FLT CLPMST 1 0 04 Insinger Insinger AUTOMATIC THREE TANK RACKLESS CONVEYOR DISHWASHER gt e DESIGN Automatic conveyor flight type three tank dishwasher with recir culating prewash wash and rinse and fresh water final rinse Capacity is 13 000 dishes per hour with conveyor speed of 10 4 ft per minute Designed for left or right hand conveyor travel as specified STANDARD EQUIPMENT Exclusive CrossFire Wash system patented s Tank heat 60 KW electric immersion heaters or steam injectors Capillary thermometers for prewash wash rinse and final rinse Final rinse pressure gauge Vacuum breakers on all incoming water lines Manifold cleanout brush Inspection and cleanout doors S S frame legs and feet Automatic tank fill Low water protection Detergent connection provision SureFire Start Up and Check Out Service Top mounted NEMA 12 control panel Steam booster Simplified scrap screen design Door safety switches Exhaust connections with adjustable dampers Standard frame drip proof motors Conveyor reversing switch
52. JIN TOMLNOD t 4 5 77 Bl 114 130 SIY V 59 09 5 80 49 010 KUS USSY NOLll gHShd Ze 3v65 131 1246 A 0 2 602 LSVN 4 79 114 130 SIY V 69 09 ft 0fZ 810 NOLI 6nd lh 110 1148 A 098 CBC LEVN 2 4 70 004 1274 SIY V OG 06 t 09C 067 539 J5V8g IVO WNO OF 25 110 rds 604 134 539 V S 09 097 1 19 830 078 ASV 107 6 ec 1 8nd 2 1 gl 1 A4 V3H HSVM 12313 az 0 2 1 2 GL A48 Ld NOUHAYISIC ALO ON 1404 NOL AJLI AL LYVa NOLLdldD577 www insingermachine com 800 344 4802 27 Clipper Master DOC FLT CLPMST 1 0 04 amp REPLACEMENT PARTS PART 5 ELECTRICAL SCHEMATICS Insinger DLIV AS v l OST 3 QN MQ awas 407227 sat 3 Dit awana ng 0 9 9962 46 62 6 8965 7298 212 la ul C 7 S LYI NMYJ 57151 vg SY PP OR YE 4 63 V1 TINGI TWOHULNOG YUSYA Svo 24011336 270 Z 02 1 0Zl z NYI LV3H DH 5 1 1 NOTINO 99 270 l 09 0 80 99 230 V 0 09 0 79 270 v 8 7 5 270 9 09 08 ASNI4 2 MLSVW dH AVIY 7 B 55 270 V 8 5 G O9 B0Z 79 20 v 8 55 09 8 02 44 230 V gt lt 2 OS ESCOGE 270 gt 09 G90 GIW Md dH 2 5 HSVM ety P Z UVOTH30 75 2
53. NF 0 07 S3NIH2VW 2 12713 SONG ISNA W HSVMJelhd 0 00 MA 33S 17341 0446 30 Jr Vecb eu 198 2 926 1 103 9988 50 WOM4 112 BIS Zd 102 1470 9 5 Wos4 172 1 8 5 79 NOGI LAS 5197 20 2 16 04 1012 TE A NO LIV P did 102 2 8919 ail 4l Sl e r Zr IH X LP d 2 ER s m 102 2 819 20 BER 9 al B E LE LH OMS Ca l a eer 2 1 p 9 ach 9 adh B E 2065 00 r po 4N8 4V3H Ava A 334018 WV3LS Z wvzano 8 5 Weys 172 956 Weds 172 we I gt LE 9 SIE www insingermachine com 800 344 4802 51 Clipper Master DOC FLT CLPMST 1 0 04 PART 7 REPLACEMENT PARTS Insinger 9969 779 SL XVI ong 0097 729 512 5161 Vd OMA BREE 376 5 30 mium ND JVE amm ININTTI HALVIH 15000354410 574 Z dAL 150 7440 JO IVANS dOL CL ALVTVAVA AAV IA 91019313 MNVL LON N334L78 ALLA 50438077 653274 LAN SSVYG TNM lt 18 355 LIMA LINGNCI YAGI de
54. REPLACEMENT PARTS Z9 5 zm a DAG 277 22112 292 630 MUSN3S LEDETNS 414 LEO SER 0307 VLS 015 14 15 310 13 PART 5 ELECTRICAL SCHEMATICS Insinger 9660 5294 ELZ Du 00 212 126 UISU X 27 930 ANO A 9 802 VA 0001 SCLBI 4 93U VA 0001 4 10 7 T3NYd 1OM4 NO2 SNV4 1V3H UYO SGNYOASN VAH 132 415 72 2746 2130 1802 Z 40 2 13345 2 430 Hd A 2445 2110 A 052 8145 4130 Hd GRr Ory 012 21812313 NMOHS IGN BrZ 83U X X Z X Z 18 1 IVb 3LV Td 21 ge 1 73977 NYI 6 230 ASSV 001 lVNIWHGL 802 630 9 5 A 802 621 837 D N A 04 661 837 02 N LA A 09 7617 6130 7 M 21L 1 A QUINO AMALN32 3674 29 0301 MOTHA 1 10794 PE 76 124 3 078 YUYAI P ANOD Li 112 630 02 892 09 730 QN 9 25 av 9 70 T3A31 ONE 58 017 630 28 57 A OEZ 6 85 970 ASSV HOLMS 80121775 95 2 62 70 SNI 3 5 2 8 802 630 2 5 ASSY 2019 WNNYI GE 641 630 8 0 902 830 0 4
55. Remove cap on top of coil Remove coil Remove 4 hex bolts and lift bonnet from valve body Note positioning of spring and plunger Hemove main piston Inspect for dirt wear or lime build up Clean or replace as required 6 Reassemble in reverse of disassembly Clipper Master DOC FLT CLPMST 1 0 04 16 PART4 MAINTENANCE amp REPAIR PROCEDURES Line Strainer Disassembly 1 Shut off water or steam supply 2 Remove large hex nut on bottom of strainer body 3 Remove strainer screen Inspect and clean or replace as necessary 4 Reassemble in reverse of disassembly Water flow must be same direction as arrow on line strainer body Use new gaskets to insure a tight seal Pump Disassembly 1 Before disassembling pump ensure there are no obstructions in the pump intake Remove and clean the suction strainer inside tank See dwg SK 4702 and SK 4702 2 IT IS NOT NECESSARY TO REMOVE THE PUMP HOUSING FROM THE MACHINE TO DISASSEMBLE THE PUMP 3 Remove the pump motor and impeller adaptor by removing the 4 hex bolts attaching them to the pump housing 4 Repair or replace the pump parts as required Reassemble in reverse of disassembly Immersion Heater Replacement 1 The immersion heater MUST be completely sub merged at all times If this is not the case contact a qualified service technician The heated surface should never be in contact with sludge See dwg SK 4703 2 Remove the housing covering the wi
56. S 03 34 2346 SI 130 103 MOT en iu pm GHVONVLS SV 96720 ON Live ISN Will 2 8423 xx ase 80 114415 If WILD 18 SAIN X 9 NONN 0 07 23 3 8 ar 1 5 R r X 12713 31260 29 1 Saw gf X SAIN 2 1 av 12 420 06 ip X 212 NENI TEE 00 00 as meam 25 8 58 X 512 owen adan sa zum 4X 51 BINON rawasa aan X 2 wenn oov 2 UAE L GES 2 SII 4 1 1 edd 21 448 020 42 5 4 LX 2 1 1 OB 15 9 0 az 54 9 1 4 OWS 92 SAN 4 4 1 X 813 0 1 1 29 59 Z 4 11 Y 5 29 1132 z c3e2 vozea zz 2 1 Z X 542 3 1 1 WddOD 21 040 2020 12 0 4 1 MINN az WI 5 X 512 1 1 1 2 018 2020 2134 1 1 X 1 77 137248 08 67 9 X lt 12 2 INEN 192 918 1020 21 PS 220 SANE X 9 Z UNAY 27 lt 7 2 Jd X 3 2 IU 21 2 512
57. acity is 8 812 dishes per hour with a conveyor speed of 6 8 ft per minute Designed for left or right hand conveyor travel as specified STANDARD EQUIPMENT s Exclusive CrossFire Wash Door safety switches system patented s SureFire Start Up and s Tank heat 60 KW electric Check Out Service immersion heaters or steam Top mounted NEMA 12 injectors control panel Capillary thermometers for Steam booster wash rinse Simplified scrap screen design and Exhaust connections with breaker incoming Standard frame drip proof motors water lines Conveyor reversing switch Manifold cleanout brush JENE P edi 5 removable rack sections Inspection and cleanout doors Conveyor safety stop bar Automatic tank fill 20 nag e i Override switch for de liming Low water protection Interior work lights Detergent connection provision OPTIONAL ACCESSORY EQUIPMENT 4 Stainless steal steam coil 4 Security package tank heat 4 Electric booster Pressure reduction valve and 3 5 5 front enclosure panel strainer 3 5 5 panels all sides Stainless steel belt with 3 Insulated hood and doors 35 inch wide conveyor motors controls and heaters section for washing flatware ion Insi Insinger 6245 State Road 3 Philadelphia PA 19135 2996 k CHECK OUT 4 215 624 4800 215 624
58. al rinse is actuated by the photo eye board P N 7 35 for both the wash and rinse emitter and receiver located at the entrance to tank and a level float P N DE5 60 per tank the machine See dwg 1100 265 2 The level float will not allow the tank heat to 2 When the beam is broken by a plate etc the energize without water in the tank final rinse time is energized turning on the final rinse solenoid and allowing the water to flow After one minute the timer will de energize turn CW TO ing the solenoid off The energy saver timer P N INCREASE SLOTTED ADJUSTMENT DE7 28 is reset to 0 at the same time the final SCREW rinse timer is energized The energy saver timer is adjustable between 0 300 SEC Conveyor Belt Adjustment 1 The conveyor belt tension is adjustable by locat ing two adjustment bolts on the load side of the machine The bolts can be moved in and out of the conveyor follower shaft therefore adjusting the belt tension FLOAT Conveyor Overload Shut off Mechanism 1 Aclutchless overload is used to shut the machine completely down should a jam occur in the conveyor system The jam may be caused by ware being caught bent tracks or misalign ment of the conveyor belt LIQUID LEVEL TIMER 7 35 SKETCHA SK 4698 CAUTION Should the tank heat energize without water in the tank troubleshoot the system to find the problem Check the floats WARNING Dirty level floats will cause the tank heat to
59. ce as set out in Clipper Master DOC FLT CLPMST 1 0 04 10 the instruction booklet operating instructions or for improper operation or failure to follow normal operating instructions as set out in the instruction booklet Insinger is not responsible nor liable for any conditions of erosion or corrosion caused by corrosive detergents acids lye or other chemicals used in the washing and or cleaning process Service must be done by either Insinger Appointed Service Agencies or agencies receiving prior authorization from Insinger All warranty work must be done during normal working hours unless purchaser receives prior authorization from Insinger There are no other express warrants except as set forth herein and any applicable implied warranties of merchantability and fitness are limited duration to the period of coverage of this express written limited warranty This limited warranty supersedes all other express warranties implied warranties of merchant ability and fitness or limited warranties as of this date January 1 1995 Some states do not allow limitation on how long an implied warranty lasts so this limitation may not apply to you Insinger is not liable for any special indirect or consequential damages Some states do not allow the exclusion or limitation of incidental or consequential damages so this limitation nor exclusion may not apply to you Insinger does not authorize any person or company to
60. chine com 800 344 4802 i PART 3 OPERATION amp CLEANING INSTRUCTIONS Insinge the easiest dishwashers on the market to operate An emergency stop bar is located at the end of and maintain the conveyor belt to shut the belt down This will minimize ware breakage if the machine is By following the operation procedure and general not unloaded in time cleaning procedures your Insinger dishwasher will give you years of trouble free service Insinger dishwashers are user friendly making them 10 For machines provided with Conveyor Over load Shutoff Mechanism a light labeled Check Conveyor Belt is provided on the control panel When this light illuminates the machine will auto matically shut down Check the conveyor belt for jamming or ware caught in the belt OPERATION INSTRUCTIONS 1 Ensure drain overflow tube is in place Close all tank drain valves One drain 15 provided for each tank of the dish machine 2 Check for proper installation and cleanliness of all internal removable components such as NOTE suction strainers scrap screens and spray Should the light illuminate and the machine manifolds shut down after an initial check for jams DO i NOT continue running the machine Immediately 3 Ensure all water and steam lines are open contact a maintenance person or qualified ser Ensure electrical circuits are on vice technician Refer to the Conveyor Overload Shutoff Mechanis
61. ded for replacement parts Scope This manual contains all pertinent information to as sist in the proper installation operation cleaning maintenance and parts ordering for Insinger Flight machines including the Clipper and Master The installation instructions are intended for qualified equipment installers The operation and cleaning instructions are intended for the daily users of the equipment The maintenance and parts sections are intended for qualified service and or maintenance technicians Replacement parts may be ordered directly from our factory or from your local Insinger Authorized Service Agency You can speak to the Insinger Technical Services Department 800 344 4802 or e mail us at service insingermachine com When calling for warranty information or replacement parts please provide the model and serial number of your Insinger Equipment These important numbers should be noted in this manual on the spaces provided on the opening page Surefire Start up amp Check out Program Insinger is proud to offer our exclusive Surefire otart up amp Check out Program to our commercial customers This service is included in the purchase price of your new Insinger dishwasher We will provide an authorized factory service technician for the initial start up of your new Insinger dishwasher to ensure it is running at optimum levels from the very first pass Please call the factory or your local Insinger Sales Representative t
62. e filet welded to the 5 5 manilokd WASH Upper and lower manifolds amp the CrossFire Wash System patented One manok above with 3 power wash arms designed with 7 6 87 high pressure action cleansing slots and one manifold below with 3 power wash arms each designed with 6 high pressure action cleansing slots The slots are precision milled for water control producing a fan spray Wash arms are fillet welded to the 6 5 manifold The CrossFire system provides 4 horizontally spraying high pressure nozzles RINSE Upper and lower mandoids One maniok above with 3 power nse arms designed wih 7 B amp 7 high pressure action cleansing slots and ane manok below wah 3 power rinse arms each designed wah amp high pressure action cleansing slots The slots are precision milled for water control producing a fan spray Pinse anms fillet welded to ihe S S manifold FINAL RINSE Four nozzles above and multiple orifices below threaded schedule 40 5 5 pipes Nozzles produce tan spray reducing waler consumption maximizing heat retention DRAIN Drain valves externally controlled Cverficw assembly with skimmer is removable without use of tools for drain line inspecbon Heaters protected by low water level control _ 12 hp prewash 20 psi min 24 iprewasn 2 hp wash kw tanks 218 tank 8 812 dishes 27 gals wash 2 hp rinse 27 kw booster 407056 78 Ibewhr rem booster 40 rise 000
63. m Adjustment section in the 4 Close machine doors Maintenance Section of the manual NOTE An interlock is provided to shut the machine 11 The system is now ready for operation All ware down if the doors are open therefore the should be properly scrapped machine will not run if doors are opened Machines provided with the Prison Package 12 Place dirty ware on the conveyor belt he ware do not have this feature will pass through the various machine cycles The final rinse is automatically started when ware passes the photo eye located at the entrance of the machine 5 Move the 2 position selector switch to the ON position 6 The machine will automatically begin to fill NOTE 7 When the tanks full the tank heat will operate v photo eye located at the entrance of the automatically machine should be cleaned daily of lime build up for proper operation of the energy saver NOTE feature and the final rinse v ensure proper operation of the auto tank fill feature and the tank heaters the two 2 level NOTE Move the Power toggle switch to the OFF position before draining the machine probes located in each tank MUST be cleaned daily 8 Depress the Green button on the control panel to operate the pumps 13 Refer to the cleaning procedures for proper 9 Located at the load and unload end of the ma clean up of the dish machine chine is a start stop station for operating the conveyor
64. mersion heaters are working properly and not limed If not replace Clipper Master DOC FLT CLPMST 1 0 04 PART 4 MAINTENANCE amp REPAIR PROCEDURES Steam Heat 1 If temperature cannot be adjusted check the temperature control board P N DE9 251 proper operation If the temperature control board is faulty replace 2 Verify steam pressure per machine specifications Verify steam trap is not clogged If so replace Motor Overloads 1 All motors used on Insinger Machines are pro vided with motor overloads Motor overloads are adjusted when the machines are factory tested Should it be necessary to adjust the motor loads in the field first verify the motor current draw for the voltage the machine is using 2 Using the Control Panel Component Layout Dwg located in Part 5 to identify the overload adjust by turning the dial to the appropriate AMP draw PLASTIC COVER WITH WINDGW LIFT HERE FOR ACCESS TO OVERLOAD DIAL TEST BUTTON SET POINT RESET SELECTOR WINDOW AUTO RESET MODE SHOWN TO CHANGE FROM MANUAL AUTO RESET En SLDE BLUE SHUTTER 1 In wNDOW DOWN UNTIL IT CLICKS BLUE WINDOW PRY OFF WHITE COVER OVER RESET SELECTOR WINDOW amp DISCARD OVERLOAD RELAY SK 3829 www insingermachine com 800 344 4802 PART 4 MAINTENANCE amp REPAIR PROCEDURES Insinger Level System Final Rinse Actuator 1 The level control system consists of a level 1 The fin
65. ng results 9 Clean the photo eye lenses with a damp soft cloth 6 Clean tank level floats 2 per tank with Scotch 10 Doors should be left open to allow drying of Brite or equivalent interior surfaces Clipper Master RC DOC FLT CLPMST 1 0 04 15 www insingermachine com 800 344 4802 Insinger The following 18 basic guide for the repair replacement of common dishwasher parts Refer to the Basic Service Guide for troubleshooting tips MAINTENANCE REQUIREMENTS Daily 1 Refer to the operation and cleaning instructions provided in this manual for daily cleaning proce dures Weekly 1 Ihe entire machine should be wiped down using an industrial grade stainless steel cleaner 2 Under the supervision of your detergent supplier the machine interior must be properly de limed NOTE The water quality in some areas requires de liming to be done more frequently Contact your detergent supplier for recommended de liming frequency Quarterly 1 Remove and clean the strainer screens on water and steam lines If the screens cannot be cleaned replace 2 Inspect condition of solenoid valve seats and diaphragms Replace where necessary 3 Inspect drain O Rings for leakage Replace where necessary Adjust conveyor chain tension using adjustment bolts located on exit end of machine MAINTENANCE PROCEDURES Solenoid Valve Disassembly 1 Disconnect power supply to machine Turn off water supply
66. o schedule this service Clipper Master DOC FLT CLPMST 1 0 04 PART 1 TECHNICAL INFORMATION NSF 3 2003 requirements for detergent and chemical sanitizer dispensers This machine must be operated with an automatic detergent dispenser and if applicable an automatic chemical sanitizer feeder including a visual means to verify that detergents and sanitizers are delivered or a visual or audible alarm to signal if detergents and sanitizers are not available for delivery to the respective washing and sanitizing systems Please see instructions for electrical and plumbing connec tions located in this manual and in the feeder equip ment manual Definitions Throughout this guide you will find the following terms WARNING CAUTION amp NOTE WARNING indicates potential physical danger CAUTION indicates potential equipment damage NOTE indicates helpful operating hints or tips You will visually be able to identify each as shown below WARNING Indicates potential physical danger NOTE Indicates helpful operating hints or tips CAUTION Indicates potential equipment damage www insingermachine com 800 344 4802 Insinge PART 1 TECHNICAL INFORMATION INSINGER MACHINE COMPANY LIMITED WARRANTY Insinger Machine Company Inc Insinger hereby warrants to the original retail purchaser of this Insinger Machine Company Inc product that if it is assembled and operated in accordance with the
67. operation or service contact our Technical Services Department TECHNICAL SERVICE CONTACTS Toll Free 1800 344 4802 215 624 6966 wet Clipper Master DOC FLT CLPMST 1 0 04 TABLE OF CONTENTS Part 1 Technical Information Introduction Cut sheets 8 Installation Drawings e Warranties Part 2 Installation Instructions e Installation and Start Up Procedures Part 3 Operating amp Cleaning Instructions Operating Procedures Cleaning Procedures Part 4 Maintenance amp Repair Procedures e Maintenance amp Repair Procedures e Basic Service Guide Part 5 Electrical Schematics amp Replacement Parts 21 31 e Machine Wiring Diagrams Control Panel Layout 8 Component Drawings Part 6 Spare Parts List Recommended Spare Parts List Part 7 Replacement Parts Overall Assembly Drawings for Clipper RC Master RC Conveyor Overload Assembly Pump Assemblies Fill amp Final Rinse Piping Assemblies Photo eye Assembly e Level Float amp Detergent Probe Locations Curtain Locations Electrical Heaters Steam Heating Lighting Parts Conveyor Assemblies www insingermachine com 800 344 4802 Insinger Insinger Item AUTOMATIC THREE TANK i I 1 RACKLESS CONVEYOR k DISHWASHER D DESIGN Automatic conveyor flight type three tank dishwasher with culating prewash wash and rinse and fresh water final rinse Cap
68. ovided to assist in removing jars e Dott PUMP 5 Centrifugal type packless pump with a brass petoock dram Construction includes ceramic seal and a balanced casi impeller on a precision ground stainless steel shaft working parts mounted as assembly and removable as a unit wih disturbing pump housing Two 2 HP motors 1725 RPM wash and rinse and 112 HP 1725 RPM prewash standard horizontal frame drip proof internally cooled waih ball bearing construcbon CONTROLS Top mounted control cabinet NEMA 12 rated with heat insulation provided between hood and controt cabinet housing motor controls and overload protection transtormer contactors and all dishwasher integral controls All controls safe voltage 24 VAC ENERGY SAVER Electric photo eye automatically operabes ite fal rinse solenoid only when ware passes saving water and energy The photo eye also activates an adjustable timer control ware passes during the set time the machine shuts down SPRAY SYSTEM Spray arms are made of 18 8 type 304 stainiess steel pipe Spray assemblies removable without the use of tools PREWASH Upper and lower manifolds One manilold above wih 3 power wash arms each designed with 7 6 amp 7 high pressure action cleansing siots and one manifold below with 3 power wash armis each designed with 4 high pressure action cleansing slots The slots ane precision mild v rter control producing a fan spray Prewash arms ar
69. oz 42 80 59 004 sz v3 i INNO Wada 2 2 SAISY r WAAAHH ecaa 0 ganan ma Z Nawan ave DOMME 92 00 92 008 2 85 4 Nga oo 529 471 90 BEES aBISYH ez 7 NDUS3S 21 Hai NOU 5326 Ll EE SE 97 70 M E 1 20029 NJ 5 ONYH T P 23 01 NGILAFS 6 NDHAS 2 NGALAH 4 AQIL235 13 NOLIK S NOLLIS 7 038 www insingermachine com 800 344 4802 37 Clipper Master DOC FLT CLPMST 1 0 04 REPLACEMENT PARTS PART 7 Insinger 1075 7 9869 1029 542 XV3 29 012 D 22181 vd Jebuisu Um NO 0361 31 55 BBZ 00LL L JZNIH2VW e315VvN 204 TIV 01 Mva 21 5024 QNVH 1471 MOHS 18819 Sddv 1178 5 5 CE SWI 432 7237 Q 1138 5 5 HIVAS 96 001 lt 7909 68020 OC zz ze 2
70. pair or replace such part without charge and return it to you freight or postage prepaid If part damages are not covered Insinger will contact Customer and advise If a factory trained authorized technician is required to repair or replace defective parts or material during the 18 month warranty period the cruise line will be responsible for the payment of travel expense and a minimum of four hours labor Labor will be billed to the Clipper Master DOC FLT CLPMST 1 0 04 customer at a reduced rate of 40 00 per hour If sailing with a vessel is required then an eight hour per day minimum will apply This limited warranty does not cover accident abuse misuse alteration misapplication improper installation fire flood or improper maintenance or service or failure to perform normal and routine maintenance as set out in the instruction booklet operating instructions or for improper operation or failure to follow normal operating instructions as set out in the instruction booklet Insinger is not responsible nor liable for any conditions of erosion or corrosion caused by corrosive detergents acids lye or other chemicals used in the washing caring and or cleaning process Warranty service must be done by either Insinger Appointed Service Agencies or agencies customers galley engineers receiving prior authorization from Insinger There are no other express warrants except as forth herein and any applicable im
71. plied warranties of merchantability and fitness are limited in duration to the period of coverage of this express written limited warranty This limited warranty supersedes all other express warranties implied warranties of merchantabil ity and fitness or limited warranties as the above date Insinger does not authorize any person or company locally or overseas to assume for it any other obligation or liability in connection with the sale installation use removal return or replacement of its equipment and no such representations are binding on Insinger www insingermachine com 800 344 4802 Insinge INSTALLATION INSTRUCTIONS Placement Carefully uncrate machine Bolt the three sections together NOTE Use a silicone caulking between the sections in addition to the gasketing material provided This will minimize the possibility of leaks Electrical Connections Connect electrical lines sized for the correct voltage current and phase of the machine These should agree with machine requirements indicated on the nameplate and labels in control panel On machines not provided with a single point con nection there is an electrical connection required for the 1 Pumps and control circuit 2 Wash tank heaters electric heat only and 3 Rinse tank heat ers electric only Machines provided with a single point connection require one electrical connection in the control panel for all functions excluding
72. printed instructions accompanying it then for a period of either 15 months from the date of shipment from Insinger or I year 12 months from the date of installation that said Insinger product shall be free from defects in material and workmanship Which ever one of the two aforestated limited warranty time periods is the longest shall be the applicable limited warranty coverage time period Insinger may require reasonable proof of your date of purchase therefore you should retain your copy of invoice or shipping document This limited warranty shall be limited to the repair or replacement of parts which prove defective under normal use and service and which on examination shall indicate to Insinger s satisfaction they are defective Any part that is claimed to be defective and covered by this limited warranty must be returned to Insinger this may be done through an Authorized Service Agency Furnish serial number of machine with shipment and send to Insinger Machine Company 6245 State Road Philadelphia PA 19135 2996 If Insinger s inspection confirms the defect and the claim Insinger will repair or replace such part with out charge and return it to you freight or postage prepaid This limited warranty does not cover any failure or accident abuse misuse alteration misapplication improper installation fire flood acts of God or improper maintenance or service or failure to per form normal and routine maintenan
73. ring termina tions Disconnect the immersion heater wires 3 Remove the immersion heater by loosening and removing the large hex 4 Install in reverse of removal Use plumbers putty as gasketing around the immersion heater to insure no leaks www insingermachine com 800 344 4802 Insinger Tank Heat Temperature Adjustment 1 A temperature control board is provided in the control panel for easy adjustment of tank tem perature Though tank temperature is adjusted during the machines factory test it is sometimes necessary to re adjust the temperature at start 2 Locate the temperature control board P N DE9 251 Use the control panel layout drawing located in Part 5 Electrical Schematic and Re placement Parts 3 Adjust the tank temperature to the desired tem perature by turning the potentiometer located on the temperature control board An arrow on the potentiometer indicates increase AN gt INCREASE e TURE TAN ADJUSTMENT POT WTH SLOT SPADE TERMINALS Pd FOR SENSOR BLACK d C RELAY N Q YOSNAS TANK TEMPERATURE CONTROL BOARD 9 251 Troubleshooting Tank Temperatures Electric Heat 1 If temperature cannot be adjusted check the temperature control board P N DE9 251 proper operation If the temperature control board is faulty replace 2 Verify tank heat contactor is working correctly If not replace Verify all im
74. ssembly D2 594 1 O ring Manifold RC15 226 6 Section Link Belt D582 6 Roller Belt D2160 12 Cotter Pin Belt SK1115 24 Split Rivet Belt D2930RK 1 solenoid Valve Repair Kit 1 2 D2242 1 Vacuum Breaker Repair Kit 1 2 Electrical Components DE7 28 1 Timer DE7 35 1 Timer Level DE5 60 1 Level Float DE9 251 1 Temperature Control Board DE5 37 2 Magnetic Switch DE5 4 1 MicroSwitch For Steam Tank Heat Add 1 Each Solenoid Valve Repair Kits D2947RK 1 D2946RK 3 4 D2475 1 1 4 For Electric Heat Add DE13 Sfy3 Immersion Heater y Specify Voltage Clipper Master RC DOC FLT CLPMST 1 0 04 30 www insingermachine com 800 344 4802 Insinger PREWASH SECTION 5494994 S RIGHT HAND MACHINE SHOWN STEAM 2007 22 04 FILE SKETCH SK 260SR 4 Clipper Master DOC FLT CLPMST 1 0 04 PART 7 REPLACEMENT PARTS 00008 085 ELECTRIC MAGHINE ONLY SHEET 7 OF 2 CLIPPER MASTER 2 3 4 LUAD 3 6 INSINGER 2 18125 28986 SCALE 1 2 WG NO 5 2605 31 www insingermachine com 800 344 4802 PART 7 REPLACEMENT PARTS Insinge PART SEX D i NOTOR SPECFED 7 Z Ez pem MAA NA peer p emm c J D2 554 2 02 0644 2 02 584 2 02 644 2 D2 554 2 D2 554 2 PLUG a a La eus sx
75. the booster NOTE In each case connections must be made to a circuit breaker or fused disconnect as provided by the end user and required by local codes A wiring diagram is supplied inside the control panel Please return diagram when finished NOTE As with any 3 phase system an electrician should check all motors for proper phasing i e Pump motors must be running in direction indicated by arrow on housing Electrical termination points are also required be tween each of the sections in the termination box located on the frame in the rear of the machine near where the sections meet Clipper Master DOC FLT CLPMST 1 0 04 PART 2 INSTALLATION INSTRUCTIONS Mechanical Requirements Connect 140 F and 180 F water supply to the tank and final rinse feeds respectively as tagged on the machines and noted on the installation drawing If machine is provided with steam heat connect the steam lines and steam condensate lines as tagged and noted on installation drawings Connect the drain lines NOTE Drain lines must be as specified on installation drawings Drain line should be properly vented and should have fall of not less than 14 to the foot of proper flow Some area plumbing codes require drains to flow into an open gap with an opening twice the diameter of the pipe Check with your local plumbing codes for the type of drain connection required NOTE All lines should be flushed prior to use to
76. tis ONU amp YANI SM3MAS X Zr 9 THINGS 1 14 fJ 90 5 5 UW JH osso _ Z 6 20 3215 HOLMS 710 1 2 1313709 LdN amp HOLMS 1440 1002 IHVd Ph Clipper Master DOC FLT CLPMST 1 0 04 www insingermachine com 800 344 4802 52 REPLACEMENT PARTS 9969 729 G lZ XVI K lt 2 2 00 SLIVA Td ave va JODLIISU 0 DN 6214 5 H31IMS UT 22 STONY 2578 22 v 430109 77 15 K U VN SOO F XXX 26715 96 PDN 2 SNOUV201 540204 oes 2 uo 26826 9221 1 0 JNIHOVW A INO ANVI 35 SNIVAT 5012 4138 SNOLLVAGT MZI V3H PART Vig g T 2 www insingermachine com 800 344 4802 53 Insinger 5 V 3H OL Clipper Master DOC FLT CLPMST 1 0 04 8 612 0087 7593 1512 1 NANG CCIGL Vd mudpponud EN SNUO v23O77 QN DNI 214 2713 ANO 3NIH2VW 7471 6222 3245 HILMS JL 77 15 Ad REPLACEMENT PARTS 9 57 2 PART 7 Lol 2
77. ve with 3 power rinse arms designed with 10 9 amp 10 high pressure claansang slots and one manifold below with 4 power rinse arms each designed with hagh pressure action cleansing slots The slots precisi n milked walter producr fan spray Rinse anms are fillel welded 1a 5 5 manifold FINAL RINSE Four nozzles above and lour nozzles below threaded into 5 5 pipes produce tan spray reducing water maximizing heat retention DRAIM Drain valves externally controlled Overtiow assembly with skimmer cap 15 removable witheul use of tools drain line mapecton Heaters protected by low water level control Electri Steam Gas 2 hp prewash 20 psi min 24 gals prewesh 3 hp wash 60 0 kw tanks 218 tank 205 000 BTUH gals wash 3 hp rinse 36 0 kw booster 40 rise 111 bs hr rem booster 40 rise 200 gas 40 gals rinsa 1 2 hp conveyor 56 5 kw booster 717 rise 195 rem booster 707 rise Be propane S I fow _ consumption at wirer i aes steam iUo booster at 20 min 20 psi min 208 3480 32 1 39 3 2047 750 CFM Load 40 3880 2941 35 6 17840 380 3 50 17 6 21 6 111 4 Installation distance from vertical ombustible service aao 3 50 14 6 r A Gd PAINTED T4 URA
78. w m 2 RED DISPENSER START usen SIP G 9 BLK BLK CRY BRN an us RED Le d s Ec d d _ ASV 10 T ENTRANCE FLUSH IF STOP 12 PNK RED FIVAL RINSE RINSE INCECTOR F WAST FLOAT RINSE FLOAT CONVE YOR EMERGENCY CONVEYOR STEP CIRCUIT _____ JE QuPPER MASTER CENTURY OWE STEAM HEAT 0 JZ Philadelphia 19135 DRWN DATE DATE 0 In sin ger 215 824 484 RAF 2 rac rs Clipper Master RC DOC FLT CLPMST 1 0 04 20 www insingermachine com 800 344 4802 Clipper Master RC DOC FLT CLPMST 1 0 04 21 Insinger PART5 ELECTRICAL SCHEMATICS amp REPLACEMENT PARTS SEE 50 4144 FOR OPTIDNAL VARI SPEED MOTOR M 120 V AVALABLE FCR x INTERIOR LIGHTS SINGLE POINT CONNEGTUN JL TRANSFORMER 11 15 SPECVED PRIMARY CONN Y4 da Sh 013 216 x LN i fe xq BLU od 55 xi an HEAT CIROLILATION FANS 2 TO WHT CLIPPER MASTER ONLY 480 VAL 4 H2 TO H3 TO SPECIFIED VOLTAGE ON TRANSFORMER RED HZ HS 2 3 H3 240V FAR BLOWER POWER ON H4 277 DRYER REFER VL 5 AQ WEDUIP 4807 BLK CRY WAT CIRCUIT BREAKER X2 x 2 10

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