BOTTOM MOUNT service manual 09.2.6
Contents
1. Model Part Name Part Code Material SPEC 235 F 23S R 35S F 35S R 49s F 49s 8 725 F 728 CABINET HEATE T2F5300100 PVC L 3700 54W 1 CABINET T2R5300100 PVC L 3700 43 7W 1 CABINET HEATER T3F5300300 PVC 1 CABINET HEATE T3R5300100 PVC 1 CABINET HEATER T5F5300100 PVC L 5100 74 51 1 CABINET HEATE T5R5300100 PVC L 5100 60 2W 1 CABINET T8F5300200 PVC L 6490 94 8W 1 CABINET T8R5300200 PVC L 6490 76 6W 1 MULLION COVER A T8F1200600 SUS439 4 1 1 MULLION COVER B T8F1200500 05439 4 1 1 MULLION HEATER VER T8F5300101 PVC L 2530 28 6W 2 MULLION HEATER VER T8R5300101 PVC L 2530 21W 2 OOR HINGE TOP ASSEMBLY LEFT T8F2900300 CR 2 2 OOR HINGE TOP ASSEMBLY RIGHT T8F2900400 CR 1 1 2 2 TOP HINGE SPACER T8F2900500 PVC 1 1 2 2 2 2 3 3 DOOR HINGE BOTTOM ASSEMBLY LEFT T8F2900100 515304 28 1 1 OOR HINGE BOTTOM ASSEMBLY RIGHT T8F2900200 SUS304 2B 1 1 2 2 OTTOM HINGE SPACE T8F2900600 PVC 1 1 2 2 2 2 3 3 Drain DRAIN PAN 30211A0202 PP 2t 1 1 1 1 1 1 DRAIN CASE T2F1900100 ABS 1 1 DRAIN WICKING BA T2F0400400 ABS 1 1 SOP PAPER FIXTURE AIN WICKING BA T8F0400700 ABS 1 1 1 1 1 1 SOP PAPER FIXTURE AIN WICKING PADS SOP PAPER T2F0400500 PAPER 4 4 DRAIN WICKING PADS SOP PAPER T8F0400800 PAPER 4 4 4 4 4 4 Evaporator DRAIN CONNECTOR A G8F3200601 NY66 1 1 1 1 1 1 DRAIN CONNECTOR B G8F3200700 NY66 1 1 1 1 1 1 EVAPORATOR DRAIN PAN G2F2700100 AL 1 1 EVAPORATOR DRAIN PAN T3F2700100 AL EVAPORATOR DRAIN PAN G5F2. H 3 R Sensor of Refrigerator Unscrew as illustrated below and pull out the R Sensor from the cover TSR 35SD TSR 23SD TSR 49SD TSR 72SD 41 REPLACEMENT OF MAIN COMPONENTS H 4 D Sensor of Refrigerator Remove the absorber pad at the end of thermo pipe and pull out the D Sensor D SENSOR 4 COLOR H 5 F D Sensor or R D Sensor After unplug each sensor pull out the sensor s lead wire D SENSOR F D Sensor R D Sensor F Sensor Orange Color R Sensor White Color D Sensor Blue Color D Sensor Blue Color 42 REPLACEMENT OF MAIN COMPONENTS A After disassembling the duct A and B Pull out the pins from the bottom of the the duct B get ready as below for evaporator using the nipper etc replacing the evaporator defrost heater 43 REPLACEMENT OF MAIN COMPONENTS D After removing all pins disconnect the connectors from the thermal fuse and the main E Take apart the evaporator defrost heater from the evaporator 44 REPLACEMENT OF MAIN COMPONENTS F Install the new evaporator defrost heater in original position 45 REPLACEMENT OF MAIN COMPONENTS Assemble the pins in original positions F J Connect the connectors of the evaporator defrost heater to them of the thermal fuse and the main harness NOTE Why is always 115 voltage detected between connectors of the evaporator defrost heater in the ma
3. air 1250 Victoria street Carson CA 90746 U S A amp Canada Toll Free 1 800 627 0032 Fox Service 1 800 381 7770 TEL 310 900 1000 FAX 310 900 1077 www turboairinc com air Commercial Refrigerator amp Freezer Service Manual Solid Door Model No TSR 23SD TSR 35SD TSR 49SD TSR 72SD TSF 23SD TSF 35SD TSF 49SD TSF 72SD TABLE OF CONTENTS 1 FEATURE CHART 1 1 FRONT VIEW 1 2 SIDE VIEW 2 WIRING DIAGRAMS 2 1 REFRIGERATOR 1DOOR TSR 23SD 2 2 FREEZER 1DOOR TSF 23SD 2 3 REFRIGERATOR 2DOOR TSR 35SD 2 4 FREEZER 2DOOR TSF 35SD 2 5 REFRIGERATOR 2DOOR TSR 49SD 2 6 FREEZER 2DOOR TSF 49SD 2 7 REFRIGERATOR 3DOOR TSR 72SD 2 8 FREEZER TSF 72SD 3 PART DETAIL 3 1 TOP GRILLE 3 2 REFRIGERATION COMPARTMENT 3 3 ELECTRICAL BOX 3 4 DOOR 3 5 COOLING COMPARTMENT 4 MAIN COMPONENTS 4 1 COMPRESSOR 4 2 COMPRESSOR RELAY 4 3 CONDENGSER DRYER 4 4 CAPACITOR 4 5 EVA FAN MOTOR 4 6 CONDENSOR FAN MOTOR 4 7 EVA DEFROST HEATER 4 8 LAMP 4 9 PCB TRANSFORMER 4 10 MAIN PCB 5 ELECTRONIC CONTROLLER INSTRUCTION 5 1 FREEEZER CONTROLLER 5 1 1 HOW TO USE THE PANEL 5 1 2 FUNCTION TABLE 5 1 3 ERROR CODE TABLE 5 2 REFRIGERATOR CONTROLLER 5 2 1 TO USE THE PANEL 5 2 2 FUNCTION TABLE 5 2 3 ERROR CODE TABLE 6 SPARE PARTS LIST 7T REPLACEMENT OF MAIN COMPONENTS 7 1 TOP GRILLE PARTS 7 2 REPLACING DOOR 7 3 REFRIGERATION COMPARTMENT S PART 7 4 CONDENSING UNIT 7 5 REPLACING CABINET
4. H BLK 0000000000000 AIN PAN HEATER BLK BLU WHT LLION HEATER RED WHT QQ 02 ABINET HEATER WIRING DIAGRAM 2 5 TSR 49SD POWER SWITCH BLK BLK BLKN WHT GRY BLK ENSOR RED BLK BLU BLK ER REL BLU BLU 0000000000000 SABINET HEATER JLLION HEATER RED WHT 2 6 TSF 49SD POWER SWITCH BLK BLK BLK BLK GRY BLK BLK GRY BLU WHT BLK NSOR 0000000000000 DRAIN PAN HEATER BLK BLK BLK BLK BLK BLU BLK BLK POWER RELAY WIRING DIAGRAM 2 7 TSR 72 POWER SD
5. WHT NL BLK BLK BLU BLK BLK OWER RELAY 3LU BLU W BLU 200000000000 HT HT BINET HEATER 2 2 TSF 23SD FRONT PC BLK 3PIN MAIN CB BLU WHT C 3LK 00000090 N HEATER BLK 3LU BLK POWER RELAY WHT RED RED NHT WIRING DIAGRAM 2 3 TSR 35SD MAIN N BLK BLE POWER REL RED 2 BLK BLK BLK WHT BLK WHT BLK OLING FAN BLK a WHT GRY THERMAL DEFR E mE 20000000000
6. SWITCH BLK BLK BLK BLU BLK BLK POWER RELAY BLL WHT J RED WHT 2 8 TSF 72 SD POWER BLK 13PIN BLU HT ay BLK THERMAL BLU ENSOR BLK BLK C 0000000 WHT 0000000000000 DRAIN PAN HEATER BLU BLK BLK BLU g RED MULLION HEATER RED _ _ RED RED 00000 N HEATER RED WHT 3 DETAIL 3 1 GRILLE Door Lock Switch Switch 3 2 Refrigeration Compartment Cycle Assembly Condenser Fan Motor Assembly Suction Pipe ondenser Pipe Condenser Dryer 10 PART DETAILS Drain Pan Assembly Drain Pan Condenser Fan Motor Assembly Condenser Motor 3 3 Ele
7. 2 Time interval can be set by shifting dip s w on the F fan 3 Time interval setting is as follows C fan Dip Switch Cycle time 1 2 hours _ 0 0 12 1 0 10 0 1 8 1 1 6 4 Factory setting is 6 hours 5 The first defrost function will start at the half value of setting time 5 Forced Comp a Press and hold up down button and press turbo freeze button 5 times Defrost F fan C fan Heater 6 Comp Res Comp l After comp is off comp will not start for 3 min even though the F sensor is at tart C fan point Prevent 7 Power Comp 1 Compressor will not start for 3 min after power failure Failure F fan 2 F fan is on Back Up 0 Function 8 Door Buzzer 1 If door is opened fan goes off and lamp on opening LED 2 If door is opened for more than 30 seconds chirpy sound alarm buzzes 3 time Alarm 3 If door is opened for more than 60 seconds chirpy sound alarm buzzes 5 time function 4 If door is opened for more than 5 minutes chirpy sound alarm buzzes continuously 9 Buzzer Buzzer 1 Alam buzzers 1 time after initial power on Function 2 Alam buzzers whenever each button is pressed 3 Alam buzzers if door remains open for certain period See door opening alarm function 10 Error LED 1 If inside temp is lower than 50 or higher than 69 88LED indicates Lo Display Hi respectively 2 Press up button 5 times with pressing and holding both down buttonand Turbo Cooling button Above procedu
8. B T3R4200300 CU 1 SUCTION PIPE B T5R4200301 CU 1 SUCTION PIPE B T8F4200301 CU 1 1 SUCTION PIPE B T8R4200201 CU 1 HARD CORE DRYER M726800100 1 L 1 1 1 1 1 1 Condenser Fan 30218B0100 CONDENSER FAN MOTOR BLADE AL amp el 225 1 1 1 2 P8F2700300 30218A0100 CONDENSER FAN MOTOR BLADE AL ccw 20 250 1 1 1 1 G8F2700500 3963220410 IS 4420DWSG 1 CONDENSER FAN 1 1 1 1 1 1 1 G8F6600100 CCW 115V 47W 3963322020 IS 4420DWSQ 1 CONDENSER FAN 2 G8F6600200 CCW 220V 43W Door 3007H1000 DOOR BUSHING NY66 1 1 2 2 2 2 3 3 1 0500500 DOOR BUSHING T8F0500700 NY66 1 1 2 2 2 2 3 3 ASS Y DOOR PANEL L T3F0500200 1 1 ASS Y DOOR PANEL 1 T5F0500200 1 1 1 1 ASS Y DOOR PANEL M T8F0500100 1 1 ASS Y DOOR PANEL R T2F0500100 1 1 ASS Y DOOR PANEL 8 T3F0500100 1 1 ASS Y DOOR PANEL 8 T5F0500100 1 1 1 1 DOOR GASKET T3F0500300 PVC 2 2 OOR GASKET T8F0500401 PVC 1 1 2 2 3 3 OOR HINGE SPRING SPRING T3F0500500 SWRM 03 5 2 2 DOOR HINGE SPRING SPRING T8F0500600 SWRM 3 8 1 1 2 2 3 3 DOOR CUSHION T8F9900601 RUBBER 1 2 2 3 OOR STOPER B B1R0500600 SUS304 2B 1 1 2 2 2 2 3 3 DOOR STOPPER SPACE T8F2900700 CR 2 2 25 PARTS LIST FOR TOP MOUNT
9. CW This turning cause torsio n strength of the bar spring that shuts the door s automatically M Screw the hinge with pushing it After installation of the door s assemble the top grille panel 37 REPLACEMENT OF MAIN COMPONENTS 7 3 REFRIGERATION COMPARTMENT S PARTS A Disassemble lamp shield LAMP BULB or LAMP SHIELD EVAPORATOR FAN MOTOR F D SENSOR or R D SENSOR EVAPORATOR DEFROST HEATER EVAPORATOR COIL C Pull out the lamp harness 38 REPLACEMENT OF MAIN COMPONENTS D Disassemble duct B E Pull out the evaporator drain pan heater s lead wire In this situation you can replace fan motor F D sensor Evaporator coil ETC 39 REPLACEMENT OF MAIN COMPONENTS G Replacing evaporator fan motor G 1 Pull out the fan motor s connector G 2 Unscrew the four screws which located on bottom of fan motor oe H Replacing F D Sensor or R D Sensor H 1 F Sensor of Freezer Unscrew as illustrated below and pull out the F Sensor from the cover 40 REPLACEMENT OF MAIN COMPONENTS H 2 D Sensor of Freezer Evaporator Defrost Sensor Disassemble the D Sensor from evaporator s end plate 2 25 PSP METTE lh 111113 E 1111 cimi aaa iii eS LLL E WA dcinde
10. FRANME HEATER AND OR MULLION HERTER 3 1 1 1 FRONT VIEW TOP GRILLE PANEL TOP GRILLE TOP GRILLE FIXTURE DOOR SWITCH TRANSFORMER DOOR LOCK MAIN PCB DISPLAY PCB CONTROL BOARD HOUSING BRAND LOGO DOOR HINGE TOP ASSEMBLY DOOR HINGE SPRING DOOR ASSEMBLY DOOR HANDLE DOOR HINGE BOTTOM ASSEMBLY BOTTOM GRILLE ASSEMBLY CASTER DRAIN PAN SUCTION PIPE CAPILLARY TUBE ELECTRICAL BOX COMPRESSOR CONDENSER FAN MOTOR CONDENSER COIL GRILLE FIXTURE MULLION CENTER POST MULLION HERTER FRAME HEATER FRAME COVER a Noo gt gt gt 26 NOM DN DY N 3 gt C CO MM DO O 1 5 wo x NO N NO FEATURE CHART 1 2 SIDE VIEW 1251 C 195 OD NV HX QO E SN OD OD lt o co ey gt DOOR BUSHING DOOR GASKET LAMP BULB LAMP SOCKET EVAPORATOR FAN MOTOR BLADE EVAPORATOR FAN MOTOR EVAPORATOR COIL SUCTION PIPE EVAPORATOR FRAIN PAN EVAPORATOR DRAIN ELBOW DRAIN HOSE SHELF STANDARD LAMP SHIELD EVAPORATOR FAN MOTOR GUARD DUCT FRONT DUCT B BOTTOM SHELF 2 WIRING DIAGRAM 2 1 TSR 23SD MAIN cB WHT
11. 0 code 4 8 LAMP Model TSR 23SD TSR 35SD TSR 49SD TSF 23SD TSF 35SD TSF 49SD TSR 72SD TSF 72SD Voltage 120V 60HZ Spec 40W Part code P996300100 4 9 PCB TRANSFORMER Model TSR 23SD TSR 35SD TSR 49SD TSF 23SD TSF 35SD TSF 49SD TSR 72SD TSF 72SD Voltage 115V 60HZ Spec DWG 115V Part code P996000100 4 10 MAIN PCB Model TSR 23SD TSR 35SD TSR 49SD TSR 72SD TSF 23SD TSF 35SD TSF 49SD TSF 72SD Voltage 115V 60HZ Spec Part code P8R5400100 P8F5400100 15 2 ELECTRONIC CONTROLLER _ NSTRUTION 5 1 FREEZER CONTROLLER 5 1 1 HOW TO USE THE PANEL Temperature can be controlled by the user Bar LED Hot controllable during Turbo Freeze mode It indicates setting Factory setting is at level 55 Settings can be temperature level changed by pressing up down button TEMPERATURE 88 LED The compressor operates continuously for 120 It indicates inside minutes during Turbo Freeze mode temperature except Turbo Freeze Mode can be cancelled by pressing defrost function Turbo Defrost Button during Turbo Freeze Mode 16 ELECTRONIC CONTROLLER INSTRUCTION 5 1 2 FUNCTION TABLE NO Fuction ontrolled Description Part 1 Initial Buzzer Fan l Buzzer will ring 2 sec after Plug In Operation Or Door lamp 2 88LED displays inside temperature Bar LED 3 Compressor runs immediately if evaporator temperature is higher than 38 3 F 3 5 88LED C Compr
12. 00100 CSR 24327 1 1 550 5 5700100 CSR CAJ24462 1 COMPRESSOR P8R5700100 CSIR CAJ4476Y 1 COMPRESSOR POWER CORD T2F5100301 1 HARNESS RELAY COMPRESSOR POWER CORD T3F5100200 1 HARNESS RELAY COMPRESSOR POWER CORD T3R5100200 1 HARNESS RELAY COMPRESSOR POWER CORD T5R5100101 1 HARNESS RELAY COMPRESSOR POWER CORD T8F5100101 1 HARNESS RELAY COMPRESSOR POWER CORD T8R5100101 1 1 1 HARNESS RELAY POWER RELAY COMP RELAY P995900200 LS AX 1 1 1 1 1 1 1 ELECTRICAL BOX HARNESS T5R5100300 1 1 1 HARNESS MIDDLE ELECTRICAL BOX HARNESS T8F5100300 1 HARNESS MIDDLE ELECTRICAL BOX HARNESS T8R5100300 1 1 1 HARNESS MIDDLE MAIN POWER CO T8F5800200 1 MAIN POWER CORD T8R5800100 1 1 1 1 1 1 1 Condenser CONDENSER COIL G2F4500103 CU 1 CONDENSER COIL G2R4500102 CU 1 24 PARTS LIST FOR TOP MOUNT Model Part Name Part Code Material SPEC R 23 F 23 R 355 355 R 495 F 495 R 725 725 CONDENSER COIL G5R4500102 CU 1 1 CONDENSER COIL G8F4500102 CU 1 CONDENSER COIL G8R4500102 CU 1 1 1 SUCTION PIPE B T2F4200401 CU 1 SUCTION PIPE B T2R4200301 CU 1 SUCTION PIPE B T3F4200100 CU 1 SUCTION PIPE
13. 2700101 AL 1 1 EVAPORATOR DRAIN PAN G8F2700100 AL 1 1 26 PARTS LIST FOR TOP MOUNT Model Part Name Part Code Material SPEC 235 F 235 R 35S 355 R 49S F 495 R 725 725 EVAP COIL G2F4400104 CU 1 EVAP COIL G2R4400101 CU 1 EVAP COIL T3F4400100 CU 1 EVAP COIL T3R4400100 CU 1 EVAP COIL G5F4400103 CU 1 EVAP COIL G5R4400101 CU 1 EVAP COIL G8F4400101 CU 1 EVAP COIL G8R4400101 CU 1 DEFROST HEATER T2F5300300 SUS PIPE 445W 1 EFROST HEATER T3F5300100 SUS PIPE 1 DEFROST HEATER T5F5300300 SUS PIPE 600W 1 DEFROST HEATER T8F5300500 SUS PIPE 900W 1 DEFROST FIXTURE SPRING G8F9900101 SUS304 12 12 12 12 EVAPORATOR SENSOR THERMISTOR ASSY T8F6200101 D SENSOR F SENSOR 1 1 1 1 EVAPORATOR SENSOR THERMISTOR ASSY T8R6200101 D SENSOR R SENSOR 1 1 1 1 EVAPORATOR THERMAL FUSE T8F6200200 115V 60Hz 80 1 1 1 1 EVAPORATOR DRAIN PAN HEATER T2F5300200 PVC amp AL L 3460 61 2W 1 EVAPORATOR DRAIN PAN HEATER T3F5300200 PVC amp AL 1 EVAPORATOR DRAIN PAN HEATER T5F5300200 PVC amp AL L 5060 90W 1 EVAPORATOR DRAIN PAN HEATER T8F5300400 PVC amp AL L 6260 111 1W 1 RAIN HOSE HEATER T8F5300300 L 700 10W 1 1 1 1 DRAIN PAN INSULATOR DRAIN GUIDE PAD G8F7300100 F PS 1 1 DRAIN PAN INSULAT
14. OP GRILLE PANEL ASSEMBLY T8R0600100 1 BRAND LOGO F T8F0900100 ABS 1 1 1 1 BRAND 1 060 T8F1600800 ABS 1 1 1 1 TOP GRILLE T2F0600101 SUS439 2B L TOP GRILLE T3F1600100 505439 4 1 1 TOP GRILLE T5F0600101 SUS439 2B 1 1 IARNESS DISPLAY PCB P8F5101201 1 1 1 1 1 1 1 1 30235L0100 RONT PCB CASE FILM 8 1 1 1 1 P8F7400100 3023500900 RONT PCB CASE FILM 8 1 1 1 1 P8R7400100 EY P998200100 1 2 2 2 2 3 3 DISPLAY PCB P995400100 1 1 1 1 DISPLAY PCB P8F5400200 1 1 1 MAIN P8F5400100 1 1 1 MAIN PCB R P8R5400100 1 1 1 TRANS FORMER P996000100 1 1 1 1 1 1 POWER SWITCH 3028190100 1 1 1 1 1 1 DOOR SWITCH P995200100 2 2 2 2 3 3 Bottom Grille BOTTOM GRILLE ASSEMBLY T2F1600100 OTTOM GRILLE ASSEMBLY T3F0600600 1 1 BOTTOM GRILLE ASSEMBLY T5F1600100 1 1 OTTOM GRILLE ASSEMBLY T8F1600100 1 1 Lamp LAMP COVER G8F3200203 PC 1 1 1 1 1 1 1 LAMP BULB P996300100 1 1 1 1 1 1 2 2 LAMP SOCKET P996400100 ABS 1 1 1 1 1 1 1 1 28 PARTS LIST FOR TOP MOUNT Model Part Name Part Code Material SPEC 238 F 23s R 358 F 358 R 498 249 R725 725 Shelf SHELF CLIP P993200800 66 Natural 16 16 26 26 32 32 48 48 SHELF T2F1800101 SUS304 3 3 SHELF T3F1800100 SUS304 6 6 SHELF T5F1800100 SUS304 6 6 9 SHELF T8F 1800200 SUS304 9 29 8 REPLACEMENTOFMAINCOMPONENTS 7 1 GRILLE PARTS MAIN PCB TRANSFORMER DI
15. OR DRAIN GUIDE PAD G5F7300100 F PS 1 1 DRAIN PAN INSULATOR DRAIN GUIDE PAD G2F7300100 F PS DRAIN PAN INSULATOR DRAIN GUIDE PAD T3F7300100 F PS 1 1 EVAPORATOR FAN MOTOR GUARD G8F3200501 ABS 2 2 2 2 3 3 EVAPORATOR FAN MOTOR BLADE P8F2700400 AL 20 175 2 2 2 2 2 2 3963328120 IS 4420DWSN 2A EVAPORATOR FAN MOTOR 2 2 2 2 2 2 P8F6600100 4310 DUCT A EVAP HOUSING COVER F T3F1700300 AL 1 DUCT A EVAP HOUSING COVER F T3F1700200 AL 1 DUCT A EVAP HOUSING COVER F G5F1700101 AL 1 1 DUCT A EVAP HOUSING COVER F 2 1700100 AL 1 1 DUCT A EVAP HOUSING COVER F T8F1700100 AL 1 1 DUCT B EVAP HOUSING COVER 2 1700200 AL 1 1 DUCT B EVAP HOUSING COVER T3F1700100 AL 1 1 DUCT B EVAP HOUSING COVER G5F1700200 AL 1 1 DUCT B EVAP HOUSING COVER G8F1700200 AL 1 1 27 PARTS LIST FOR TOP MOUNT Model Part Name Part Code Material SPEC 235 235 8 358 F 35S R 49S F 49S R 72S F 72S Top Grille Panel TOP GRILLE PANEL ASSEMBLY T2F0600200 0 1 TOP GRILLE PANEL ASSEMBLY T2R0600100 1 TOP GRILLE PANEL ASSEMBLY T3F0600500 1 TOP GRILLE PANEL ASSEMBLY T3R0600100 1 TOP GRILLE PANEL ASSEMBLY T5F0600200 0 1 TOP GRILLE PANEL ASSEMBLY T5R0600100 1 TOP GRILLE PANEL ASSEMBLY T8F0600500 1 T
16. SD TSF 23SD TSR 35SD TSF 35SD TSR 49SD TSF 49SD TSR 72SD TSF 72SD Refrigerant R 134a R 404a R 134a R 404a R 134a R 404a R 134a R 404a Spec C 052 S Part code M726800100 4 4 CAPACITOR Model TSR 23SD TSR 35SD TSR 49SD TSF 23SD TSF 35SD TSF 49SD TSR 72SD TSF 72SD Voltage 115V 60HZ 220V 60HZ Running 115V 60HZ Part code Starting 160V 60Hz 160V 60Hz 160V 315uF 160vac 250uF 250V 50Hz 315uF 0 20 315uF 0 20 0 20 0 20 88 0 20 code 14 MAIN COMPONENTS 4 5 EVA FAN MOTOR Model TSR 23SD TSR 35SD TSR 49SD TSF 23SD TSF 35SD TSF 49SD TSR 72SD TSF 72SD Voltage 115V 60Hz Motor Model IS 4420DWSN 2A Cw 43W Part code P8F6600100 4 6 CONDENSOR FAN MOTOR Model TSR 23SD TSR 35SD TSR 49SD TSF 23SD TSF 35SD TSF 49SD TSR 72SD TSF 72SD Voltage 115V 60Hz 220V 60Hz Motor EA IS 4420DWSG 1 4420DWSQ 1 Part code G8F6600100 G8F6600200 4 7 EVA DEFROST HEATER Model TSR 23SD TSR 35SD TSR 49SD TSF 23SD TSF 35SD TSF 49SD TSR 72SD TSF 72SD Voltage 115V 60HZ Spec 445W 535W 600W X 900W Part X X X T2F5300300 T3F5300100 T5F5300300 X T8F530050
17. SPLAY PCB DOOR LOCK or POWER SWITCH ROCKER SWITCH DOOR SWITCH A Unscrew the screw located both sides of top grille panel 30 REPLACEMENT OF MAIN COMPONENTS B Unscrew the screws located on top of top grille panel 31 REPLACEMENT OF MAIN COMPONENTS C Unscrew the screws located on bottom of top grille panel Caution When unscrewing hold the top grille panel Falling down top grille may cause bruise E You can replace PCB transformer REPLACEMENT OF MAIN COMPONENTS F Pull out the harness located back of top grille panel You can separate top grille panel You can replace power switch rocker switch door switches lamp switch and control board housing 33 REPLACEMENT OF MAIN COMPONENTS 7 2 REPLACING DOOR A Disassemble top grille panel as described section 7 1 A B C D B Remove Bottom Grille by unscrewing the four screws located on each side of The Bottom Grille 34 REPLACEMENT OF MAIN COMPONENTS D The figure of the disassembled top E Unscrew the hinge grille panel Unscrew the last screw with pushing G After unscrewing the hinge will the hinge rotate about 90 of itself D 35 REPLACEMENT OF MAIN COMPONENTS H Lift the door and pull out the door heater s lead wire l Replace the door with the new one 36 REPLACEMENT OF MAIN COMPONENTS K Initial position of the hinge must be as below L Turn the hinge 90
18. ctrical Box Power Busing 11 Sop Paper PART DETAILS 3 4 Door Gasket Gasket 3 5 Cooling Compartment Freezer Duct amp Refrigerator Duct TSR 35SD TSF 35SD TSR 49SD TSF 49SD Duct A Evaporator Fan Motor Guard Duct B Freezer Evaporator Fan TSF 49SD TSF 72SD Heater Connectors amp Sensor Connectors 12 PART DETAILS Freezer Duct amp Refrigerator Duct TSR 23SD TSF 23SD Type f Evaporator Fan Blade Heater Connectors amp Sensor Connectors EVAPORATQR Coil Heater 13 4 MAIN COMPONENTS 4 1 COMPRESSOR Model TSR 23SD TSR 35SD TSR 49SD 5 7250 TSF 23SD TSF 35SD TSF 49SD TSF 728D Refrigerant R 134a R 404a Voltage 115V 60HZ 208 230 Comp HBL27YE 1 SK1A1C L2W SK1A1C L2W 476 24202 24327 24327 24467 Model Part code M369700100 609700100 M609700100 P8R5700100 G2F5700100 P2F5700100 P2F5700100 P5F5700100 Starting Type CSR CSR CSR CSIR CSIR CSR CSR CSR 4 2 COMPRESSOR RELAY Model 5 2350 TSR 35D 5 4950 5 2350 5 3550 TSF 49SD 5 7250 5 7250 Voltage 115v 60HZ 220V 60HZ 783RHBZZ 52 795 27 53 795TFBZZ 53 MST16AHN 3240 GA3PJU0016 GA3PJU0016 CRA38014 3057 CRA38012 3057 4 3 CONDENSER DRYER Model TSR 23
19. essor will run 3 minutes after plug in if eva temp is lower than 38 3 3 5 C 2 Compressor 1 The temperature can be changed by pushing up down buttons ture F fan 2 88LED displays inside temperature Control C fan 3 Buzzer buzzes 1 time whenever button is pressed LED 4 Compressor automatically turns on and off by F sensor Except error mode 3 Turbo Compressor 1 If Turbo Freeze button is pressed Turbo Cooling mode will start Freeze F fan 2 If the Turbo Freeze button is pressed during Turbo Freeze mode Turbo Freeze mode 0 can be canceled LED 3 During Turbo Freeze mode the temperature control button will not affect the temperature control 4 All bar LEDs are fully lighted during Turbo Freeze mode NOTE F sensor Thermistor Electrical resistance varies with temperature changing Act Like thermostat Detect air temp Wire color is orange D sensor Thermistor Act like defrost terminator Wire color is blue 17 ELECTRONIC CONTROLLER INSTRUCTION NO FUCTION Controll Description Part 4 Defrost Heater 1 Defrost function is controlled by time interval setting Function com 2 Time interval can be set by shifting dip s w the PCB pressor 3 Time interval setting is as follows F fan 0 Dip Switch Cycle time No l No 2 hours 0 0 12 1 0 10 0 1 8 1 1 6 4 Factory setting is 6 hours 5 The first defrost function will start at the
20. g D Do just like above instructions in the screw driver other parts bottom side right side and top 49 REPLACEMENT OF MAIN COMPONENTS E Below picture shows the inlet of the Uncap connectors of the cabinet cabinet frame heater toward the frame heater electrical box G Pull out the heater wire from H Insert the new cabinet frame heater the inlet wire to the inlet after surrounding it along the frame 50 REPLACEMENT OF MAIN COMPONENTS I Assemble the frame cover with the frame Fit the end lines of the frame cover Push and slide the frame cover toward Each other corner K Fit the other side of the frame cover too L Pat the frame cover with the soft hammer etc 51 REPLACEMENT OF MAIN COMPONENTS M Do like above instructions in other parts Left side right side and top side q IE 52 REPLACEMENT OF MAIN COMPONENTS N Unscrew the screws from the mullion O Take apart the mullion cover from the mullion P Take care for the mullion heater not to be hurt It does not matter if this heater is out of order 53 REPLACEMENT OF MAIN COMPONENTS Q Pull out the insulator from inside R Uncap connectors of the mullion heater 54 REPLACEMENT OF MAIN COMPONENTS T Pull out the mullion cover SUS from the mullion cover ABS U Change the old mullion heater and V Insert the mullion cover SUS into the install the new one with the gap between or
21. half value of setting time 5 4 Forced Comp a Press and hold up down button and press turbo freeze button 5 time Defrost 0 Heater 6 Comp Restart Comp 1 After comp is off comp will not start for 3 min even though the F sensor is at Prevent C fan point 7 Power Failure Comp 1 Compressor will not start for 3 min after power failure Back Up F fan 2 F fan is on Function C fan 8 Door opening Buzzer 1 If door is opened fan goes off and lamp on Alarm func LED 2 If door is opened for more than 30 seconds chirpy sound alarm buzzes 3 time tion 3 If door is opened for more than 60 seconds chirpy sound alarm buzzes 5 time 4 If door is opened for more than 5 minutes chirpy sound alarm buzzes continuously 9 Buzzer 1 Alarm buzzers 1 time after initial power on Buzzer 2 Alarm buzzers whenever each button is pressed Function 3 Alarm buzzers if door remains open for certain period See door opening alarm function 10 LED 1 If inside temp is lower than 50 or higher than 69 88LED indicates Lo or Hi respectively 2 Press up button 5 times with pressing and holding both down button and Turbo Eitor Cooling button Above procedure switches normal display mode 3 If there was no error occurred before there will be change the 88 LED If there Display 2 was any error occurred before there will display error code 4 Next error code will be displayed by pressing down butto
22. iginal position wires 1 2 inch 55 REPLACEMENT OF MAIN COMPONENTS W Connect the heater wires with the main harness and the electrical box harness m 4 56
23. in harness The SNUBBER located Main PCB holds two AC power lines simultaneously The SNUBBER prevents Main PCB malfunction from sparks occurred by other electrical component s ON OFF SNUBBER Spark killer Because of the SNUBBER 115 voltage is always detected but electrical current in this case is very little small Amps So this electrical current is not enough to operate the evaporator defrost heater How to measure the Amps of a evaporator defrost heater Disconnect the connectors of the evaporator defrost heater Then prepare the additional Power Source 115V 60Hz and the Amp Meter Connect the evaporator defrost heater to the additional power source and read amp value from the Amp Meter 46 REPLACEMENT OF MAIN COMPONENTS 7 4 CONDENSING UNIT Condensing Units Compressor Condenser Fan Motor Condenser Coil Condenser Others Compressor Power Cord Relay harness Main Power Cord Electrical Box ETC A Disassemble Bottom Grille as described section 7 2 B B Unscrew two screws as below C Unplug the compressor s power plug 47 REPLACEMENT OF MAIN COMPONENTS D Pull out the condensing unit 48 REPLACEMENT OF MAIN COMPONENTS 7 5 REPLACING CABINET FRAME HEATER and or MULLION HEATER A Insert the and edge of type screw B Take apart the frame cover from the driver into the gap between the frame frame and the frame cover C Separate the frame cover by slidin
24. n 5 10 seconds after the last button pressed error display mode will be switch to normal display mode 18 ELECTRONIC CONTROLLER INSTRUCTION 5 1 3 ERROR CODE TABLE Code Content Perception Method Refrigerator operation state F1 F sensor short circuit The comp runs by periods Malfunction wire disconnection action will repeat until fixed D1 D sensor short circuit Heater turns on a regular basis Malfunction wire disconnection Irrespective of D sensor C1 Cycle Comp Normal operation Malfunction F3 Defrost Reattempt normal defrost function repeatedly Malfunction 19 ELECTRONIC CONTROLLER _INSTRUCTION 5 2 FREEZER CONTROLLER 5 2 1 HOW TO USE THE PANEL Temperature can be controlled by the user Bar LED Not controllable during Turbo Cooling mode It indicates setting Factory setting is at level 5 Settings can be temperature level changed by pressing up down button 6 O T C TEMPERATURE FAN DOOR TURBO COOUNG 88 LED The compressor operates continuously for 120 It indicates inside minutes during Turbo Cooling mode temperature except Turbo Cooling Mode can be cancelled by pressing defrost fonction Turbo Cooling Button during Turbo Cooling Mode 20 ELECTRONIC CONTROLLER _INSTRUCTION No FUCTION Controlled Description Part 1 Initial Buzzer 1 Bu
25. re switches normal display mode 3 If there was no error occurred before there will be no change on the 88 LED If there was any error occurred before there will display error code 4 Next error code will be displayed by pressing down button 5 10 seconds after the last button pressed error display mode will be switch to normal display mode 22 5 2 3 ERROR CODE TABLE Malfunction Code Content Perception Method Refrigerator operation state F1 F sensor short circuit The comp runs by periods Malfunction wire disconnection Above action will repeat until fixed D1 D sensor short circuit Heater turns on a regular basis Malfunction wire hdisconnection Irrespective of D sensor C1 Cycle Comp Normal operation Malfunction F3 Defrost Reattempt normal defrost function repeatedly 23 6 PARTS LIST FOR TOP MOUNT Model Part Name Part Code Material SPEC 235 235 R 35S 355 R 49S 495 725 725 Caster CASTER BOX ASS Y P8F0800300 1 1 CASTER BOX ASS Y P8F0800400 1 1 1 1 1 1 Compressor COMPRESSOR RUN CAPACITOR COMPRESSOR START CAPACITOR COMPRESSOR G2F5700100 CSIR 24207 1 CSR HBL 27YE 1 COMPRESSOR M369700100 1 1 4HP CSR SKIAIC L2W COMPRESSOR M609700100 1 1 1 3HP COMPRESSOR P2F57
26. zzer will ring 2 sec after Plug In Operation Or Door lamp 2 88 LED displays micom version initially and does inside temperature in 2 sec Bar LED 3 Compressor runs if evaporator temperature is higher than 41 0 F 5 0 Compressor 88LED will run 3 minutes after plug in if eva temperature is lower than 41 1 F 5 0 C 2 Tempera Compressor 1 The temperature can be changed by pushing up down buttons ture F fan 2 88LED displays inside temperature Control C fan 3 Buzzer buzzes 1 time whenever a button is pressed LED 4 Compressor automatically turns on and off by D sensor Except error mode 3 Turbo Compressor 1 If Turbo Cooling button is pressed Turbo Cooling mode will start Cooling F fan 2 If the Turbo Cooling button is pressed during Turbo Cooling mode Turbo Cooling mode C fan can be canceled LED 3 During Turbo Cooling mode the temperature control button will not affect the temperature control All bar LEDs are fully lighted during Turbo Cooling mode D sensor Thermistor Electrical resistance varies with temperature changing ACT Like thermostat Detect eva coil s temp Wire color blue R sensor Thermistor Act like thermometer Detect inside air temp Wire color is white 21 ELECTRONIC CONTROLLER _INSTRUCTION NO FUCTION Contro pied Description Part 4 Defrost Heater 1 Defrost function is controlled by time interval setting Function compressor
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