1003176 Rev C - MI-1000
Contents
1. 39 FICAd Y 40 Handle 41 Cleaning MVS UC UO D Romo 42 iea E EEN 43 SECHION 6 Tro bleshoollng aai ana 44 MI 1000 Installation and Service Manual 1003176 Rev C Page 3 Table of Figures Figure 1 Single Ceiling Mount Ceiling Rod Calculation 13 Figure 2 Double Ceiling Mount Ceiling Rod 14 Figure 3 Recommended Ceiling Structure 16 Figure 4 Ceiling Casting Mount Diagram ereere eere PIER E EEE ELT ERRES 17 Figure 5 Extended Ceiling Mount Installation 18 Figure 6 Single Ceiling Mount 20 Figure 7 Single Ceiling Mount Installation ccc ccccecccececeeeeeeeeeeseeeseeeseeeseeeseeeeeeseeeseeeges 21 Figure 8 Double Ceiling Mount Components cc cece cece eeeeeeeeeeeeeece cece eeeeeeaeeeeeeseeeseeeneeeaes 23 Figure 9 Double Ceiling Mount Installation ccc ccccccccececeeeeeeeeeeceeeseeeseeeaeee2. MEDICAL ILLUMINATION WHERE ILLUMINATION IS DEFINED INSTALLATION AND SERVICE MANUAL 1000 Pending Agency Approvals US LISTED Intertek 4010716 Medical Electrical Equipment With respect to electric shock fire And mechanical hazards only In accordance with IEC60601 1 2006 CAN CSA C22 2 No 601 1 M90 with updates 1 amp 2 Classifications Protection against electrical shock 5 1 5 2 Class permanently connected Protection against harmful ingress of water 5 3 None Degree of safety in the presence of flammable anesthetics or oxygen 5 5 Not suitable for use in the presence of flammable anesthetics or oxygen Mode of operation 5 6 Continuous Surgical luminaries 2 41 Electromagnetic compatibility for immunity And emissions in accordance with EN 60601 1 2 2001 Class B and CISPR 22 1997 Class B Medical Electrical Equipment Particular requirements for the safety of surgical luminaries and luminaires for diagnosis In accordance with IEC 60601 2 41 Intended use Professional Medical Lighting for Hospital Clinic Veterinary Minor Surgery Examination or Diagnosis within suitable facilities designated for such purposes This light system is mounted centrally in a room such that access is available all around the operating environment User interface The MI 1000 lighting systems are intended to be used by medical professionals in surgeries and exam rooms The functi
3. Ceiling rod must be plumb Adjust the nuts washers in Figure 3 accordingly Note The ceiling casting itself must be electrically grounded to maintain proper grounding reliability A If ceiling rod is not plumb unwanted arm drifting may occur Feed the wire harness through the ceiling rod extension and route to a junction box Leave sufficient wire to extend slightly beyond the bottom of the ceiling rod Important To achieve proper grounding reliability the green ground wire from the wire harness MUST be properly fastened to the grounding screw located on the ceiling casting see Figure 4 Ceiling Casting Mount Diagram Make all electrical connections in compliance with all applicable electrical codes E w Failure to comply with local electrical codes can cause a shock hazard Slide the casting cover up the rod over the casting Similarly slide the collar to the casting cover then tighten the set screw to hold the cover in place Feed the wire harness through the ceiling rod with the rod in the direction shown A Do not install the extension arm with the light head attached Installation with the light head attached can cause damage to the light Refer to the procedure for installing the head to the arm after the bracket and arm are installed Bring one section of the double ceiling mount casting to the ceiling rod and fasten it to the rod with the 2 long bolts P N 0001311 and cap nuts P N 0001312 Tighten the cap nuts just eno
4. Turn the nut in the direction of the arrow as shown in the figure to increase the arm tension Check the progress as you go until the required adjustment is reached A Do not over tighten the nut Doing so could result in equipment damage When proper tension is achieved the arm should travel up or down an equal distance when the same amount of force is applied from above or below When moved to the maximum Up position it should travel back down about 1 1 5 inches until brake is set From maximum Down position it should travel back up about the same After the spring tension is adjusted re tighten the brake until the desired resistance is obtained Replace the spring tension adjustment slot cover Allen Wrench Positive Spring im Tension Direction n Adjusting Wrench D Friction Adjustment Hole slot Spring Tension Adjustment Figure 20 Arm Adjustment MI 1000 Installation and Service Manual 1003176 Rev C Page 39 Section 5 Head Yoke Adjustment The head yoke has been pre adjusted by the factory Should further adjustment be necessary utilize the following procedure Find the yoke cap as shown in a heavy circle below See Figure 21 Head Yoke Adjustment Cradle the sides of the cap with your thumb and index finger Squeeze and then pull out the yoke cap to expose the nut or gently pry off with a flat bladed screwdriver Use a wrench or pliers to tighten the nut as shown Add thread locking liquid
5. e g Loctite V around the inside of the nut if the nut continues to loosen during yoke rotation A Do not over tighten the nut Doing so could result in equipment damage Push the yoke cap back into its original position Yoke Cap Figure 21 Head Yoke Adjustment MI 1000 Installation and Service Manual 1003176 Rev Page 40 Section 5 Handle Sterilization Remove sterilizable handle by pressing the button near the base of the handle and pulling the handle off the handle post See Figure 22 Handle Sterilization Sterilize the handle utilizing steam sterilization of minimum 250 Fahrenheit for a minimum of 30 minutes in compliance with AAMI SSSA 1988 Good Hospital Practices Steam Sterilization and Sterility Assurance or an approved equivalent method Head Yoke Assembly Sterilizable Handle Handle Button Figure 22 Handle Sterilization MI 1000 Installation and Service Manual 1003176 Rev Page 41 Section 5 Cleaning Instructions A Units operate at high temperatures Allow the unit to cool at least 30 minutes before performing any maintenance Failure to do so could result in personal injury Clean the lens using glass plastic cleaner or mild soap and water mix It is very important to use a Clean soft cloth to avoid any scratching of the front lens Never spray the cleaning fluid directly onto the lens surface but instead spray into clean cloth and then wipe the lens Clean the light h
6. floor stand not fully seated on anti rotation pin on the anti rotation pin seats Input voltage does not correspond to Check circuit to whish light was rating label The light head is not installed mounted on the proper arm Combo Remount light head on the correct models arm Light output is irregular in shape or intensity MI 1000 Installation and Service Manual 1003176 Rev C Page 45
7. 100 000 5K LUX 100 87 5 15 62 5 50 100 000 87 500 75 000 62 500 50 000 Approx 9 Approx 05 Approx 50 Approx 2100 foot candles Approx 2800 foot candles Approx 2100 foot candles Approx 2800 foot candles Approx 22 6 W m 287 Environmental Specifications Operating Temperature otorage Temperature Range 41 F to 104 F 5 to 40 Celsius 4 F to 122 20 to 50 Celsius Humidity 10 90 Relative Humidity MI 1000 Installation and Service Manual 1003176 Rev C Page 11 Section 3 Section 3 Installation Assembly Ceiling Rod Calculation A Use the following table to select the correct length ceiling rod for your application 07 10 0806 94 102 08 07 09 04 103 112 Base Rod Only 09 05 10 01 113 121 10 02 10 10 122 130 1000976 44 10 11 11 08 131 140 1000976 53 11 09 12 00 141 144 1000976 63 12 01 1210 145 154 1000976 67 Extension Rod Needed 1211 1400 155 168 1000976 77 MI 1000 Installation and Service Manual 1003176 Rev C Page 12 Section 3 Ceiling Calculation Single Mount Dimensions Use the following table to select the correct length ceiling rod for your application Ceiling Rod Calculation Single Ceiling Mount Ceiling Head room to bottom of Mounting Height Ceiling Rod extension arm Y Value Length X Value Y Value X Value 6 2 611 20
8. Assembly siezosskasskuusenkxlcau suizo cana cus Fass rana Uu an yauo Een ceu oup Suec cu Ene 12 Ceiling Rod Calculation cece ccccceccsecceeeceeeceeeeeeeeeeeeeeceeeseeeseeeeeseeeseeeseeesueeeeeseeeseeeseeeseetenes 12 Ceiling Calculation Single Mount Dimensions eeseesseeseeseeeernrnnnennnn 13 Ceiling Calculation Double Mount Dimensions eseesseesseeseeereenne nnn 14 Ceiling Mount Pre Installation 15 Ceiling Structure Construction and Mounting sssrin E aE 16 Single Ceiling Mount Installation cccccccceccceceeeeeeeeceeeee ees eeseeeeeeseeeseeeseeeeeseeeseeeseeeaeesaess 20 Double Ceiling Mount Installation seisoene E ceca eesesseeseeecaeesaeeseeeseeseueseeeseeees 23 Wall Mounted Light Installation 1 else 28 Floor AON nin sees nianu nae 31 Lignt read rmodnstallallODi iubes iiio ea uiis a P ash Sept imb sus 34 ection 4 Operating InSIF ClIOTIS poaae aveo ava eu avs o Sav vu CE aa euo 36 Section 5 Safety and Maintenance Instructions eee 37 IT II I LIII UMP 37 LED 38 ATAUS AE
9. 0 Installation and Service Manual 1003176 Rev C Page 7 Section 1 Medical Illumination International Inc Lighting Equipment Limited Warranty This document comprises the general terms of your product s Limited Warranty By accepting the shipment of the product the owner purchaser agrees to adhere to the warranty terms and conditions expressed herein Medical Illumination International Inc Medical Illumination Lighting Equipment is warranted against defective material and or workmanship excluding normal replacement parts e g bulbs sterilizable handles or glass items for a period of three 3 years from the date of shipment This Limited Warranty applies exclusively to the repair or replacement of parts recognized as defective by Medical Illumination that are in normal use and have not been modified or repaired by unauthorized personnel This Limited Warranty extends only to the first retail purchaser of a product and is not transferable or assignable This warranty supersedes all other guarantees or warranties expressed or implied WARRANTY SERVICE amp REPAIRS Medical Illumination does not provide or give any compensation for outside repair services or field labor Therefore in the event of a failure covered under this warranty please take the following immediate action 1 Contact Medical Illumination via phone at 818 838 3025 through our website at http www medillum com or by facsimile at 818 838 3725
10. 3 Double Ceiling Mount Installation Cable Ceiling Casting eroniy Assembly Ceiling Casting Cover Ceiling OCA Assembly Double Ceiling Mount Light Head Assemblies Figure 8 Double Ceiling Mount Components GENERAL INFORMATION A Installation and repair of this equipment should be performed by qualified persons only Medical Illumination does not warranty any damage occurring as a result of improper installation The shipping cartons each contain a light head assembly and an arm assembly One of the cartons also contain a ceiling casting casting cover collar ceiling rod double mount assembly hardware kit wire harness and an Installation and Service Manual Note There are 3 standard length rods for different ceiling heights Extended ceiling rod kits are available for ceilings over 10 6 Verify that your ceiling rod length is correct for your ceiling height see Ceiling Rod Calculation on page 12 If not correct please contact customer service Prior to installation insure that all components shown in Figure 8 Double Ceiling Mount Components are present A When removing parts from the shipping carton be careful not to damage the components Important thoroughly check each box for parts that may be located in areas that can be overlooked MI 1000 Installation and Service Manual 1003176 Rev Page 23 Section 3 Double Ceiling Mount Installation cont d Ceiling Rod 1 Wire Ha
11. 89 2107 97 637 617 120 123 6 69 63 86 68 MOUNTING SURFACE NNNNSNNSNSSNNNSNNSNNNNSNNNNN 132 14 0 DISTANCE TO BOTTOM OF EXTENSION ARM 16 24 Y VALUE DISTANCE NOTE Longer ceiling TO FLOOR rods are available for higher ceilings See Ceiling Rod Calculation 12 Figure 1 Single Ceiling Mount Ceiling Rod Calculation MI 1000 Installation and Service Manual 1003176 Rev Page 13 Section 3 Ceiling Calculation Double Mount Dimensions Use the following table to select the correct length ceiling rod for your application Ceiling Rod Calculation Double Ceiling Mount Ceiling Head room to bottom of Mounting Height Ceiling Rod extension arm Y Value X Value Y Value X Value 007 8107 211 98 os ro 99 105 EID 68 MOUNTING SURFACE n 540 X VALUE 40 DISTANCE TO BOTTOM OF EXTENSION ARM 280 VALUE 26 DISTANCE N 190 TO FLOOR e NOTE Longer ceiling rods are available for higher ceilings See Ceiling Rod Calculation on page 12 Figure 2 Double Ceiling Mount Ceiling Rod Calculation MI 1000 Installation and Service Manual 1003176 Rev C Page 14 Section 3 Ceiling Mount Pre Installation Guidelines SPECIAL NOTE Installation and repair of this equi
12. A Be prepared to give the model number serial number and full description of the failure B Our Customer Service department will attempt to solve the problem over the phone If it becomes necessary to send the product to the factory for repair you will be provided with a Return Authorization number Products sent to the factory without a Return Authorization number will not be accepted 2 is the retail purchaser s obligation to arrange for shipment return of a product to the factory for warranty service which shall be at the retail purchaser s expense Carefully package the light component light head arm assembly mount assembly etc and return it freight prepaid and insured with the Return Authorization number clearly marked on the outside of the box to Medical Illumination 547 Library Street San Fernando CA 91340 RA Damage resulting from inadequate packing is not covered by this warranty and shipping insurance does not cover damage due to inadequate packing We recommend that the package be insured against loss or in transit damage Medical Illumination cannot be held responsible for in transit loss or damage In the event that freight related damage should occur Medical Illumination will notify you immediately so that you can file a damage claim with the proper freight carrier MI 1000 Installation and Service Manual 1003176 Rev C Page 8 Section 1 Medical Illumination Limited Warranty cont d Within the aforem
13. dded to unit Mounting bracket is not level Hex nuts on pivot bolts are loose Turn on power plug in unit Replace wire assembly Check all wiring connections Reconnect wires per the instructions Check power input connections and circuit breakers Reconnect wires Replace PSU Connect proper wires together black black and white white Take off sterilizable handle and inspect handle post assembly with switch Make sure handle post is tightly assembled Make sure the button in the sterilizable handle can move freely Adjust spring Remove any additional equipment from arm Adjust or shim as necessary Remove plastic caps and adjust as necessary Section 6 General Troubleshooting cont d MI 1000 Installation and Service Manual 1003176 Rev C Page 44 Light head will not rotate at yoke Light head is against internal stop Rotate head in opposite direction interface Arm is against internal stop Rotate arm in opposite direction moved any lower um DE Arm is against internal stop Rotate arm in opposite direction raised any higher Arm stopped moving Arm is against internal stop Rotate arm in opposite direction horizontally E D Contact Customer Service or Field cannot be Floor base has been damaged Representative reinstalled 4 4 1 1 Securely tighten set screw Reinstall Upright rotates in Upright set screw is loose Upright IS upright Ensure the upright fully seats
14. e collar to the casting cover then tighten the set screw to hold the cover in place Feed the wire harness through the ceiling rod with the rod in the direction shown Do not install the extension arm with the light head attached Installation with the light head attached can cause damage to the light Refer to the procedure for installing the head to the arm after the bracket and arm are installed e Slide the bolt cover up onto the ceiling rod as shown in Figure 7 then raise the extension arm to the ceiling rod and plug the Molex connectors together Push the wire into the ceiling rod while inserting the transformer housing into the rod Secure the housing to the ceiling rod using the four supplied bolts as shown Two 74 20 x 4 screws must be installed on one side of the ceiling rod Two 4 20 x s screws and lock washers must be used to mount the stop bracket on the other side of the rod Be sure the bend on the stop faces down towards the arm Failure to install the stop clip subassembly can cause damage to the light fixture A Failure to install or tighten the 20 socket head cap screw can cause the arm head assembly to fall causing serious injury and or property damage e Complete the installation by lowering the bolt cover onto the transformer housing e See the instructions for Light Head Arm Installation on page 34 to complete the assembly MI 1000 Installation and Service Manual 1003176 Rev C Page 22 Section
15. e the instructions for Light Head to Arm Installation on page 38 to complete the assembly MI 1000 Installation and Service Manual 1003176 Rev C Page 33 Section 3 Light Head Arm Installation 174 28 x 1 3 16 Cover Hex Bolt P N 1002043 P N 0001288 Anti Rotation P N 0001374 Arm Assembly 1 1 28 Hex Nut P N 0001583 Yoke Arm Connector Head Assembly Wire Junction Flat Head Screws 2 P N 0001320 Figure 17 Light Head Arm Installation A Installation and repair of this equipment should be performed by qualified persons only Medical Illumination does not warranty any damage occurring as a result of improper installation e Insert the wire set from the yoke arm connector through the hole the arm wire junction MI 1000 Installation and Service Manual 1003176 Rev C Page 34 Section 3 Light Head to Arm Installation cont d Insert the yoke arm connector into the arm until the bolt holes are aligned Insert the 74 28 x 1 16 bolt as shown being careful not to damage the wires and secure with the 4 28 hex nut Tighten the nut securely but do not over tighten e Tighten the anti rotation screw into the yoke arm connector using the hex key provided e One set of wires exits from the light head assembly and the other set exits from the arm wire junction assembly Connect the wires with the spade connectors black wire to black wire red wire to red wire and green with yellow
16. ead Approx 13 5 Ibs 6 1 kg Arm Approx 12 5 Ibs 5 7 kg Arm Floor Approx 11 5 Ibs 5 2 kg Wall Bracket Assy Approx 3 0 Ibs 1 4 kg Floor Stand Assy Approx 43 0 Ibs 19 5 kg Single Ceiling Mount Approx 14 5 Ibs 6 6 kg Dual Ceiling Mount Approx 16 0 Ibs 7 3 kg Dimensions Head O18 0457 mm x 4 High 102 mm Arm 57 0 1 448 mm Long Arm Floor 38 5 978 mm Long Floor Stand 14 5 1 892 mm High Rotations Articulating Arm Vertical Movement 40 Articulating Arm Horizontal Movement Approx 345 Articulating Arm Yoke Interface Approx 540 Yoke Lamp Head Interface Approx 190 Electrical Specifications Input Voltage 100 240 VAC 50 60 Hz Power Consumption Approx 65W max LED life 50 000 hours average Power Solo 120 230 VAC 50 60 Hz 80 Watts Duo 120 230 VAC 50 60 Hz 160 Watts MI 1000 Installation and Service Manual 1003176 Rev C Page 10 Section 2 Optical Specifications 36 Inner optics with 6 Outer optics Clear acrylic multi source Performance Color temperature Focal length Central illuminance full intensity Dimming 5 Intensity Levels Indicated by 5 LED s on 2 indicator strips located 180 apart Light field diameter d10 Light field diameter d50 Depth of illumination Shadow Dilution Illuminance one mask Illuminance two masks Illuminance tube with one mask Illuminance tube with two masks Irradiance CRI 4 300 Kelvin 300 39 4 1 meter
17. eeeseeeseeeseeeaes 24 FIdure T0 VVIFe Harness F OSIIONING certet anes 26 1T Wire 26 Figure 12 Wall Mount Installation 28 Figure 13 Wall Bracket Mounting Diagram 28 Figure 14 lt Een aud 30 Figure T5 Floor Stand tu Co ponen Cato a node aan dtu 31 Figure 16 Arm Assembly to Upright Pole 32 Figure 17 Light Head Arm Installation 34 Figure 18 Light Head to Arm Electrical 35 Figure 19 MI 1000 36 FEIgure 20 ATO AOIBSITTO FI statis dena ccu 39 EIgure Z1 read YOKE AGIUSIIN CME aseo od a peut iain adea di hdi 40 Figure 22 Handie Stenllz ATION o DILE uu COUR vue Undo 41 MI 1000 Installation and Service Manual 1003176 Rev C Page 4 Section 1 Section 1 General Information Definition of Terms IEC International Electrotechnical Commission ETL Edison Testing Laboratory Medical Electr
18. entioned time period of three 3 years from date of shipment Medical Illumination will evaluate the returned product repair as appropriate and ship the product back to you with freight costs prepaid by the Company In the event that non warranty damage or failure is discovered you will be contacted before any repairs are performed EXCLUSIONS This Limited Warranty does not cover the following e Any field labor or outside services electricians contractors installation services routine maintenance or other repair services e Damage to the product resulting from tampering accident abuse negligence alteration or other causes unrelated to problems with material and or workmanship e Damage due to improper installation use cleaning or maintenance as outlined in the Installation and Service Manual for the product e Labor costs associated with removing re packaging for shipment or reinstalling product PRODUCT RETURNS Please contact the authorized dealer from whom the product was purchased to inquire about a product return Additional terms and conditions set by the dealer may apply for any returned items SHIPMENT DAMAGE If the initial shipment of your purchased product arrived in damaged condition please leave the packaging and its contents intact and contact Medical Illumination immediately MI 1000 Installation and Service Manual 1003176 Rev C Page 9 Section 2 Section 2 Specifications Mechanical Specifications Weight H
19. from the ceiling Causing serious injury and or property damage The ceiling casting must be properly grounded during installation This can be done by mounting the casting to a suitable material that will function as a ground conductor or a wire lead that must be attached to the ground screw on the casting then routed to proper ground MI 1000 Installation and Service Manual 1003176 Rev Page 18 Section 3 Extended Ceiling Mount Installation cont d Note Ceiling rod must be plumb Adjust the nuts washers in Figure 3 accordingly Note The ceiling casting itself must be electrically grounded to maintain proper grounding reliability A If ceiling rod is not plumb unwanted arm drifting may occur Feed the wire harness through the ceiling rod extension and route to a junction box Leave sufficient wire to extend slightly beyond the bottom of the ceiling rod Important To achieve proper grounding reliability the green ground wire from the wire harness MUST be properly fastened to the grounding screw located on the ceiling casting see Figure 4 Ceiling Casting Mount Diagram Make all electrical connections in compliance with all applicable electrical codes E w Failure to comply with local electrical codes can cause a shock hazard Slide the casting cover up the rod extension and over the casting Similarly slide the collar to the casting cover then tighten the set screw to hold the cover in place Feed the wire harness thro
20. g casting to the ceiling structure using four s DIA A325 bolts with nuts and washers as shown in Figure 3 Recommended Ceiling Structure Construction Ground Screw 1 1 2 DIA Standard 1T 8 DIA Extended 3 8 DIA 4 PLACES Use four 3 8 DIA A325 bolts to Ceiling Structure Figure 4 Ceiling Casting Mount Diagram MI 1000 Installation and Service Manual 1003176 Rev C Page 17 Section 3 Extended Ceiling Mount Installation For 10 2 14 3 23m 4 27m Ceilings MOUNTING SURFACE Wire Harness Ceiling Casting P N 1001267 Dowel Pin P N 0001553 Casting Cover P N 1001270 set Screws 2 Collar P N 1001271 P N 0001128 Ya 20 x 2 Bolt P N 0001311 Cap Nut Ceiling Rod Extension P N 0001312 20 P N 1001263 34 P N 1001264 48 P N 1001265 Set Screws 2 P N 0001544 Distance to Floor Mounting Height 35 Ceiling Rod P N 1001188 Molex Connector Figure 5 Extended Ceiling Mount Installation Insert the ceiling rod up through the ceiling casting until the hole in the ceiling rod becomes visible see Figure 5 Extended Ceiling Mount Installation Insert the dowel pin into the hole in the ceiling rod and lower the rod in the ceiling casting making sure the pin is seated securely in the indentation on the ceiling casting Securely tighten the two set screws located in the casting A Failure to install the dowel pin can cause the arm head assembly to fall
21. gainst the washer to 20 ft lb see HILTI tech doc ESR 2302 Table 1 for reference Figure 14 Stud Anchor Installation Remove the four screws holding the cord retainer plate in place Carefully pull the plate away from the wall bracket to expose the Molex connector DO NOT use excessive force during this procedure or in any way loosen or disconnect the green wires within the bracket Failure to comply with local electrical codes can cause a shock hazard Bring the extension arm over the wall bracket and feed the Molex connector from the transformer housing into the bracket while inserting the housing into the bracket Secure the housing to the bracket with the flat head cap screw provided Bring the cord retainer plate up to the bottom of the wall bracket and plug the Molex connector at the end of the power cord to the connector from the transformer Route the connectors and wire to the rear of the bracket not shown Refasten the retainer plate to the bracket with the four screws provided see the instructions for Light Head Arm Installation on page 34 to complete the assembly MI 1000 Installation and Service Manual 1003176 Rev C Page 30 Section 3 Floor Stand Light Installation GENERAL INFORMATION The shipping carton contains a light head assembly arm assembly floor base casting two leg assemblies a hardware kit and an Installation and Service Manual A second carton contains the upright pole assembly Prior to ins
22. ical Equipment Electrical equipment intended to diagnose treat the patient under medical supervision In this application it is the electrical equipment that transfers light energy to the patient Central Illuminance of light head measured at 1 meter from the light emitting area with no obstructions The value is expressed in Foot candles or LUX Light Field Center This is the point of maximum illuminance in lighted area This is the reference point for light field size and light distribution measurements Light Field Diameter The diameter of the circle where the illuminance reaches 10 of light field center illuminance Depth of Illumination The distance above and below 1 meter to where the central is reduced to 20 Shadow Dilution The ability of the equipment to minimize the impact of shadows in the working area due to partial obstruction by the operator or other medical personnel Total Irradiance The total amount of energy imparted to the patient by the lighting system expressed in Watts meter squared Sterilizable Handle An easily removable device that when properly sterilized maintains a sterile area in order to handle it under aseptic conditions when attached to the equipment Head Yoke Assembly The light source heat removal system and light focusing system Arm Assembly Extension Articulating Arm The horizontal section of the positioning arm that connects to the articulating arm allows fo
23. indentation on the ceiling casting Securely tighten the two set screws located in the casting A Failure to install the dowel pin can cause the arm head assembly to fall from the ceiling causing serious injury and or property damage MI 1000 Installation and Service Manual 1003176 Rev Page 21 Section 3 Single Ceiling Mount Installation cont d The ceiling casting must be properly grounded during installation This can be done by mounting the casting to a suitable material that will function as a ground conductor or a wire lead that must be attached to the ground screw on the casting then routed to proper ground Note Ceiling rod must be plumb Adjust the nuts washers in Figure 3 accordingly Note The ceiling casting itself must be electrically grounded to maintain proper grounding reliability A If ceiling rod is not plumb unwanted arm drifting may occur e Feed the wire harness through the ceiling rod extension and route to a junction box Leave sufficient wire to extend slightly beyond the bottom of the ceiling rod Important To achieve proper grounding reliability the green ground wire from the wire harness MUST be properly fastened to the grounding screw located on the ceiling casting Make all electrical connections in compliance with all applicable electrical codes i w Failure to comply with local electrical codes can cause a shock hazard e Slide the casting cover up the rod over the casting Similarly slide th
24. ngle phase three wire capable of supplying 160 Watts e he equipment is not deemed compatible with any sort of electrical dimming device Use line voltage only e he power supply circuit line must be routed and wired to the wire harness in compliance with all applicable building codes W Failure to provide a circuit meeting these minimum standards or complying with local building codes can cause a shock hazard Check the length of the ceiling rod supplied to make sure that it is the proper length to install and operate the light without interference or over reach see Figure 1 or Figure 2 Ww Means of Isolation The Means of Isolation disconnects Isolates the light from the source of power This isolation makes it safe to work on the light In the case of a ceiling mounted light the means of isolation is the circuit breaker that supplies the power to the circuit In the case of the Wall floor or Floor UPS the means of isolation is the cord unplugging the cord isolates the light from power MI 1000 Installation and Service Manual 1003176 Rev C Page 15 Section 3 Ceiling Structure Construction and Mounting The Ceiling Mount system will experience various level of dynamic off center moment during regular use Therefore it is crucial that the ceiling structure to be strong enough to uphold the weight of the system and support the positioning arms and light head without deflection The owner and or owner s contractor has the final
25. oblem contact customer service as the unit may require factory repair Check the general aesthetics Units should be kept clean and dust free Overall appearance Clean and dust as necessary A Note Maintenance schedules vary for each light depending on usage and operating instructions An annual inspection of the equipment is recommended at a minimum Moving joints Adjustments Note Medical Illumination International Inc recommends that the maintenance records for this equipment be kept on file at the health care facility MI 1000 Installation and Service Manual 1003176 Rev C Page 43 Section 6 Section 6 Troubleshooting General Troubleshooting electrical checks mentioned below A Warning Disconnect the light from the power supply before attempting any of the Power to unit is off not plugged in Light will not turn on or stay on Light does not maintain its position vertically Light does not maintain its position horizontally Exposed wires are cut or damage Wire not connected correctly during installation Wire connections made during installation have disconnected No input power to light unit Disconnected wires at switch or PSU No power output from PSU when input power to PSU is measured Wire connections made during installation have been reversed Sterilizable handle button not engaging power push button switch properly Spring tension is incorrect Additional equipment was a
26. onal interfaces are up to 345 positioning horizontally except Floor and Wall models and vertically 40 The lamp head can be rotated approximately 190 An ON OFF button is provided with 5 levels of dimming Misuses For any purpose or use at any facility other than stated above Caution shall be exercised when positioning the light head and avoid contact or collision with the patent other medical professionals or other lights equipment MI 1000 Installation and Service Manual 1003176 Rev C Page 2 Table of Contents Section 1 General 5 VS TION TOIS m 5 6 Wil OOO 7 NE Eoo 8 SECTION 2 9 ice iei eani eura deor aude ceased cesa vede 10 Mechanical Specifications sesssssssssssssssssesseeeeenne nennen nennen nnn nsa se rns serene 10 wise idezibeltsie eile TT DET EO UTITUR 10 ODUcalSDSclHlcatloriS sodio pus dns dpa se hsc ud ncm pu psc d pica EDI DIMEID MEDI PMID M PI UPS 11 Environmental 9bPeeclliCadolis sudes etilori eiie Sec Relea tects debet 11 Section 3 Installaton
27. ousing and arm s using mild soap and water mixture Apply this mixture to a clean cloth and wipe down the light head and arm Never spray the cleaning fluid directly onto the light head or arm Do not use harsh cleaners solvents or detergents Failure to do so could result in equipment damage The MI 1000 front lens is supplied with a protective hard coat to resist scratching Never use abrasive cleaners on front lens Failure to do so could result in equipment damage Do not expose the unit to excessive moisture Failure to do so could result in personal injury and or property damage MI 1000 Installation and Service Manual 1003176 Rev C Page 42 Section 5 Maintenance Schedule Function Procedure Check front lens and optics to assure there are no chips cracks or other Front lens Optics damage Do not use equipment if parts are damaged Replace damaged parts immediately Check to see that all mounting and attachment screws washers etc are Bolts and nuts in place and securely tightened Replace any missing screws and re tighten as required Ensure that casters are seated properly the base assembly Examine asters the base for any damage Check to make sure all moving joints function properly along the mounting system and head and arm system If the articulating arm does not position properly drifts from original position refer to Figure 20 Arm Adjustment on page 39 If this does not solve the pr
28. perty damage gt Only facility authorized personnel should repair the unit Repair by unauthorized personnel could result in personal injury and or property damage and could void 9 5 lt gt After completing a repair of the unit ensure the unit is in proper working order ailure to do so could result in personal injury and or property damage T1 Do not touch the LED s or lenses directly Body oils may significantly lower the tical performance of these parts and may cause equipment damage O gt Follow the product manufacturer s instructions Failure to do so could result in ersonal injury and or property damage gt If the unit fails any part of the preventive maintenance functional checks repair the unit before use on any patient Failure to do so could result in personal injury and or property damage gt Do not use harsh cleaners solvents or detergents Failure to do so could result in equipment damage Do not use silicone based lubricants Equipment damage could occur Turn power off or unplug power cord before any repairs are started Failure to do so could result in personal injury and or property damage W Do not pinch any wires during installation or during any repair Pinched wires can cause an electrical shock hazard resulting in personal injury and or property damage W Do not expose the unit to excessive moisture Failure to do so co
29. pment should be performed by qualified persons only Medical Illumination International Inc does not warranty any damage occurring as a result of improper installation It is recommended that this installation manual be completely reviewed prior to installation Before installation check to insure the following minimum conditions are provided Ceiling Mount Weight Lb Moment Ft Lb Single Ceiling Double Ceiling lt recommended Medical Illumination strongly recommends that the ceiling structure be designed to the weights and moments for the worst case double ceiling Designing for the heaviest model with the highest load torque will provide adequate support for the heaviest and will not significantly increase the cost of the lightest The design margin will also allow for flexibility for future product upgrades A structural mount that does meet these minimum conditions can cause serious injury and or property damage sloped or vaulted ceiling will require a level mounting surface be constructed that meets the above listed requirements e The ceiling structure must be strong enough to support the weight and rigid enough to constrain rotation to less than 0 1 at the ceiling casting e The equipment may be mounted directly over a 4 0 junction box Input power supply lines should be wired in accordance with all applicable building codes e he supply circuit line must be as follows 100 240VAC 50 60 Hz si
30. r attaching the wall bracket to the wall is not supplied Prior to installation ensure that all components shown are present When removing parts from the shipping carton be careful not to damage the components Important thoroughly check each box for parts that may be located in areas that can be overlooked gt Fuses ud Arm Subassembly Molex Connectors Wall _7 Bracket 1 P N 1000126 Flat Head Cap Screw 1 P N 0001303 Mounting Hardware 7 not included 52 Cord Retainer im Plate 1 Phillips Screws P N 1002009 P N 0001056 Figure 12 Wall Mount Installation Back of Wall Bracket 21 4 61 4 Figure 13 Wall Bracket Mounting Diagram 3 8 DIA 2 Places MI 1000 Installation and Service Manual 1003176 Rev C Page 28 Section 3 Wall Mounted Light Installation A Improper fastening of the wall bracket can cause serious injury and or property damage Make certain the installation is capable of supporting a load of at least 65 pounds and an off center moment of 195 ft lbs gt gt The supply circuit line must be as follows 100 240VAC 50 60 Hz single phase three wire capable of supplying 120 Watts 2A The equipment is not deemed compatible with any sort of electrical dimming device Use line voltage only To maintain proper grounding reliability the ground wire connections with the wall bracket must be kept properly fastened at all times Do not in
31. r ceiling rod length is correct for your ceiling height see Ceiling Rod Calculation on page 12 If not correct please contact customer service Prior to installation insure that all components shown in Figure 6 Single Ceiling Mount Components are present A When removing parts from the shipping carton be careful not to damage the components Important thoroughly check each box for parts that may be located in areas that can be overlooked MI 1000 Installation and Service Manual 1003176 Rev Page 20 Section 3 Single Ceiling Mount Installation cont d Wire Harness 1 P N 1000153 Dowel Pin 1 A P N 0001553 Set Screw 2 d P N 0001128 EA Pun Ceiling Rod 1 P N 16 1001186 P N 25 1001187 P N 35 1001188 Ceiling Casting 1 P N 1001075 Mounting Hardware A NOT PROVIDED Use 6 DIA Bolt 4 Casting Cover P N 1001226 Collar 1 P N 1001236 Bolt Cover 1 P N 1001179 Set Screw 1 Molex Connectors 07 20 X Screw 2 iip P N 0001300 M EM CN Lock Washer 2 D P N 0001122 stop Bracket 1 P N 1002068 Extension Arm A Assembly Ss 14 20 x Yy Screw 2 P N 000 1291 Figure 7 Single Ceiling Mount Installation e Insert the ceiling rod up through the ceiling casting until the hole in the ceiling rod becomes visible Insert the dowel pin into the hole in the ceiling rod and lower the rod in the ceiling casting making sure the pin is seated securely in the
32. r vertical positioning of the light head Light Mounting Support apparatus used to connect arm assembly light head to a fixed surface consisting of either a single double or triple ceiling mount Neutral Conductor common In an AC circuit the return line for current Protective earth ground The conductor used to connect the non current carrying metal parts of equipment raceways and other enclosures to the system grounded conductor the grounding electrode conductor or both of the circuit at the service equipment or at the source of a separately derived system Off Center Moment Load The torque developed by mounting the Light Head at the end of an extended arm This is measured in foot pounds MI 1000 Installation and Service Manual 1003176 Rev C Page 5 Section 1 List of symbols ETL Listing Marking Intertek 4010716 Neutral conductor Electric shock hazard Separate collection for electric and electronic equipment Do not dispose of as household waste MI 1000 Installation and Service Manual 1003176 Rev Page 6 Section 1 1000 models The following MI 1000 models are covered in this manual OG P 100 240 VAC 2 5A 50 60 Hz 80 W 061513 Floor 100 240 2 5A 50 60 Hz 80 W 061514 Single Ceiling 100 240 VAC 2 5A 50 60 Hz 80 W 061515 Dual n uo pus 100 240 VAC 5 0A 50 60 Hz 160 W MI 100
33. responsibility for the strength and rigidity of the ceiling structure An inadequate ceiling may result in unintended drift and or equipment damage Because the ceiling structure is the owner s responsibility the design and construction recommendation shown below covers only one of the many possible alternatives that can be used Medical Illumination highly recommends that the owner consult a structural engineer prior to designing and installing the ceiling structure Recommended Ceiling Structure Construction Details The illustrations below are suggested mounting schemes per 2001 California Building Code Section 1632A Anchorage and Seismic For any other mounting scheme please consult a structural engineer and or professional contractor for the best solution for your situation Installation and repair of this equipment should be performed by qualified persons only Medical Illumination does not warranty any damage occurring as a result of improper installation SUPPORT STRUCTURE AND BRACING BY ENGINEER OF RECORD SHALLOW ANCHORS MAY NOT BE USED FINISHED CEILING USE FOUR 3 8 A325 BOLTS TO CEILING STRUCTURE 4 0 MAX ZEN DETAIL A Figure 3 Recommended Ceiling Structure Construction MI 1000 Installation and Service Manual 1003176 Rev C Page 16 Section 3 Ceiling Structure Construction and Mounting Improper fastening of the ceiling casting can cause serious injury and or property damage Mount the Ceilin
34. rness 1 P N 16 10001186 P N 1000160 P N 25 10001187 P N 35 10001188 Dowel Pin 1 Ceiling Casting 1 P N 0001553 P N 1001075 Mounting Hardware cn Not Provided CM Casting Cover 1 P N 1001226 set Screw 2 P N 0001128 Collar 1 P N 1001236 Cap Nuts 2 P N 0001312 IW Double Ceiling Mount 1 Set Screw 1 2 sections ee spas PIN1002060 ag P N 0001079 Mounting Bolts 8 P N 0001281 N Long Bolt 2 P N 0001311 Extension Ams Molex Connectors P N 1000160 Figure 9 Double Ceiling Mount Installation Insert the ceiling rod up through the ceiling casting until the hole in the ceiling rod becomes visible Insert the dowel pin into the hole in the ceiling rod and lower the rod in the ceiling casting making sure the pin is seated securely in the indentation on the ceiling casting Securely tighten the two set screws located in the casting Failure to install the dowel pin can cause the arm head assembly to fall from the ceiling causing serious injury and or property damage The ceiling casting must be properly grounded during installation This can be done by mounting the casting to a suitable material that will function as a ground conductor or a wire lead that must be attached to the ground screw on the casting then routed to a ground point MI 1000 Installation and Service Manual 1003176 Rev Page 24 Section 3 Double Ceiling Mount Installation cont d Note
35. son hold the arms in place while the nuts are removed Place the remaining double ceiling mount section onto the bolts Be sure the wires are enclosed within the wire channel to avoid pinching them Replace the cap nuts and fully tighten Install the remaining four s long mounting screws and then fully tighten all eight screws MI 1000 Installation and Service Manual 1003176 Rev Page 26 Section 3 Double Ceiling Mount Installation cont d A Failure to tighten the cap nuts for the 2 long bolts can cause the arm head assembly to fall causing serious injury and or property damage A Failure to install or tighten all eight of the mounting screws can cause the arm head assembly to fall causing serious injury and or property damage Check to make sure that the wire connections are seated far enough into the double casting enclosure Fasten the cover plates to the casting enclosure using the four s long pan head screws P N 0001319 and plastic grommets P N 0001306 supplied in the hardware kit See the instructions for Light Head Arm Installation on page 34 to complete the assembly MI 1000 Installation and Service Manual 1003176 Rev C Page 27 Section 3 Wall Mounted Light Installation GENERAL INFORMATION The shipping cartons contain a light head assembly arm assembly a wall bracket assembly with a hospital grade plug attached hardware kit and an Installation and Service Manual Mounting hardware fo
36. stall the extension arm with the light head attached Installation with the light head attached can cause damage to the light Refer to the procedure for installing the head to the arm after the bracket and arm are installed Recommended Wall Structure Construction Details The illustrations below are suggested mounting schemes per 2001 California Building Code section 1632A Anchorage and Seismic For any other mounting scheme please consult a structural engineer and or professional contractor for the best solution for your situation Installation and repair of this equipment should be performed by qualified persons only Wall mounting with load anchor or stud Wall mounting with Backing Plate not anchor provided Concrete Wall 3000 PSI min 6 thick Lattice stone cinder block etc min Use two 28 Dia HILTI Expansion board thickness 3 7 d Anchors approved equivalent bolts min Use two Dia A307 Bolts with nuts washers embed 3 See Figure 14 Stud Anchor to Backing Plate Installation Also see HILTI technical document ESR 2302 for additional concrete anchoring information MI 1000 Installation and Service Manual 1003176 Rev C Page 29 Section 3 Wall Mounted Light Installation cont d Drill hole according to the diameter of the stud anchor Thoroughly clean hole removing all debris Insert anchor into hole min embed 3 Torque the nut down a
37. strip wire to green with yellow stripe wire Replace the Connection Cover and securely tighten the two screws See Figure 18 Light Head to Arm Electrical Connections e Press the snap cover onto top of the hex bolt as shown on Female Spade Connectors Male Spade Connectors Figure 18 Light Head to Arm Electrical Connections MI 1000 Installation and Service Manual 1003176 Rev C Page 35 Section 4 Section 4 Operating Instructions To position the light head and arm firmly grasp the sterilizable handle and move the light head or arm to the desired location On Off amp Dimmer Control To turn the light on or off depress the on off intensity button on the bottom of the sterilizable handle To dim the light intensity depress the dimming button on the sterilizable handle The dimming consists of five 5 distinct increments with dimming values between 100 and 50 of total illuminance The light head will automatically reset to full mode if the dimming button is depressed with the light on its lowest setting Yoke Arm Connector Side Handle Sterilizable Handle Figure 19 MI 1000 Operation Switch Button MI 1000 Installation and Service Manual 1003176 Rev Page 36 Section 5 Section 5 Safety and Maintenance Instructions Safety Tips gt Only facility authorized maintenance personnel should troubleshoot the unit Troubleshooting by unauthorized personnel could result in personal injury and or pro
38. tallation insure that all components are present When removing parts from the shipping carton be careful not to damage the components Important thoroughly check each box for parts that may be located in areas that can be overlooked Power Cord Exit location Upright Assembly Anti rotation P N 1000125 End Cap 4 Slot uae PIN 0001206 uu ad Adjustment Base Casting a Nut 4 P N 1001170 Flange Nut 4 P N 0001074 Set Screw P N 0001128 i Caster 2 P N 0001073 2 Brake P N 0001363 Leg 2 P N 1001208 Anti rotation diaii Lock Washer 4 P N 0001208 P N 0001122 3 4 P N 0001309 Figure 15 Floor Stand Base Installation Bolt the assembled legs onto the cast iron base using four 74 20 1 bolts and lock washers Position the floor base casting so that the set screw in the base is at the rear of the assembly Insert the upright pole fully into the floor base casting so that the anti rotation slot sits over the pin in the casting Rotate the pole until the slots slides fully over the pin and lower the pole completely into the base The power cord not shown on figure should be in line with the set screw Once the pole is properly positioned securely tighten the set screw using the 1 8 hex key provided MI 1000 Installation and Service Manual 1003176 Rev C Page 31 Section 3 Floor Stand Light Installation cont d A Do not install the extension arm wi
39. th the light head attached Installation with the light head attached can cause damage to the light Refer to the procedure for installing the head to the arm after the floor mount is assembled and the arm is in place Arm Assembly PSU __ Housing N Mounting Bolts S P N 0001291 2 Molex Connectors Figure 16 Arm Assembly to Upright Pole Installation While securely supporting the extension arm above the upright pole firmly grasp the cable at the end of the pole DO NOT allow the cable to slip into the pole as it may be difficult to retrieve it Connect the Molex connector from the transformer housing to the connector at the end of the pole Remove the cable tie holding the harness in place and discard it Carefully lower the extension arm and insert the transformer housing into the tube while pushing the wiring into the pole Secure the housing to the pole utilizing the two 1 20 x g bolts supplied Tighten the bolts securely MI 1000 Installation and Service Manual 1003176 Rev Page 32 Section 3 Floor Stand Light Installation cont d The light arm should be between the extended legs as shown in Figure 18 Arm Assembly to Upright Pole Installation To level the base remove the end caps at the end of each leg and adjust the caster bolts and nuts Once the base has been leveled tighten the nuts securely and insert the leg cap in the end of each leg see Figure 17 Floor Stand Base Installation se
40. ugh the 35 ceiling rod with the rod in the direction shown Slide ceiling rod up through ceiling rod extension until the holes in the ceiling rod align with the upper holes in the ceiling rod extension Insert a 74 20 x 2 bolt carefully making certain not to damage the wire harness and then fasten the cap nut Secure rods in place with the two set screws provided See Single Ceiling Mount Installation page 20 or Double Ceiling Mount Installation see page 23 and to complete the assembly MI 1000 Installation and Service Manual 1003176 Rev C Page 19 Section 3 Single Ceiling Mount Installation Ceiling Casting Assembly g Casting 25 S Cover Assembly Cable pS Light head Assembly _ Assembly JL 4 E oer Ceiling 4 asin Rod a HJ Arm Assembly Figure 6 Single Ceiling Mount Components GENERAL INFORMATION Installation and repair of this equipment should be performed by qualified persons only Medical Illumination does not warranty any damage occurring as a result of improper installation The shipping cartons contain a light head assembly an arm assembly a ceiling casting casting cover collar bolt cover ceiling rod hardware kit wire harness and an Installation and service Manual Notes There are 3 standard length rods for different ceiling heights Extended ceiling rod kits are available for ceilings over 10 2 Verify that you
41. ugh to hold the section in place they do not need to be fully tightened at this time Bring an arm assembly to the double mount section and fasten the transformer housing into the extension arm mounting cavity with two 7 16 long mounting screws P N 0001291 with the accompanying flat washer Install the other arm assembly to the section with two more 7 16 long screws Route the wire and Molex connector from the ceiling rod into the wire channel as shown in Figure 10 Wire Harness Positioning and Figure 11 Wire Channel Plug the connector at the end of each arm assembly to the mating Molex connector from the wire harness Place each set of wires within the channel area MI 1000 Installation and Service Manual 1003176 Rev C Page 25 Section 3 Double Ceiling Mount Installation cont d m A Wire Channel Extension Arm Mount Wire Harness Double Ceiling Mount Section Figure 10 Wire Harness Positioning Ceiling Rod Wire Channel Double Ceiling Mount Section Extension Arm Mount Figure 11 Wire Channel Position the two extension arms as shown in Figure 9 Double Ceiling Mount Installation to allow for easier mounting of the remaining double mount section Firmly press the fastened double ceiling mount section against the ceiling rod While firmly holding the double ceiling mount section with arms attached in place remove only the cap nuts from the 2 long bolts It is strongly recommended that a second per
42. uld result in personal injury and or property damage uli w Do not rest articles or liquids on top of the MI 1000 Lighting System Spilled liquids will damage the light head and arm assemblies causing an electric shock hazard MI 1000 Installation and Service Manual 1003176 Rev C Page 37 Section 5 Maintenance LED Maintenance The LED life L70 is rated such that the LED will deliver on average 70 lumen maintenance at 50 000 hours of operation If one or more LED s are off and or generate noticeably dim light output contact our customer service department at 818 838 3025 The LED s are not readily replaceable by end users and should only be serviced by Medical Illumination or facility authorized maintenance personnel MI 1000 Installation and Service Manual 1003176 Rev C Page 38 Section 5 Arm Adjustment The arm has been pre adjusted by the factory Should further adjustment be necessary utilize the following procedure Release the arm friction brake by loosening the set screw inside the Friction Adjustment Hole with an Allen wrench 3 or 4 turns This allows the spring to move freely for a more accurate adjustment The arm is expected to droop as the brakes are loosened Remove the white rubber Cover from the spring tension adjustment slot as shown Move the arm vertically until the adjustment nut is visible down inside the Slot Engage the tabs of the Adjustment Wrench into the slots in the Adjustment Nut
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