OPERATION & SERVICE MANUAL FOR MODELS 215 and 216
Contents
1. n SHT NSN Sata 10 FIGURE 3 OPERATION WITH A CARD READING SYSTEM 11 SERVICE INFORMATION 14 I O CONTROLLER INPUT AND OUTPUT LIGHTS 12 14 I O CONTROLLER INDICATOR LIGHTS 13 INVERTER FAULT CODES WOODS INVERTER 13 INVERTER FAULT CODES KB GENESIS INVERTER 15 FIGURE 4 2161 SCHEMATIC WIRING DIA WOODS INVERTER 16 FIGURE 5 2161 SCHEMATIC WIRING DIA KB GENESIS INVERTER 17 Hi TROUBLE SHOOTING GUIDE MODELES 21 5 AND 216 18 SCHEDULED MAINTENANCE PROGRAM MODELS215 AND 216222 KKT ASSA TTKK TIEKE a ma tae ia 20 I MONTHEY PROCEDURES aisa Ns s SEN N Kr maama 20 IL 5 0 21 1 SNNUAE PROCEDURES ta 21 MAINTENANCE AND SERVICE NOTICE 22 MACHINE SERVICE To remove the basket esn kiidavad 22 By To replace the basket somista shame kabbar ju a 22 remove or replace the Hex 22 D Gulbis 22 E F replace the CUM 232. 219 FORM Z 00854 17 REAR PIVOT ASSEMBLY Figure 10 REAR PIVOT ASSEMBLY DESCRIPTION REAR GAS SPRING BRACKET LID HINGE TUBE MONEY BOX KEY 216 ONLY MONEY BOX WITH KEYS 216 ONLY METER CASE DOOR LOCK amp KEY 216 ONLY METER CASE DOOR KEY L1131 216 ONLY METER CASE 216 ONLY METER CASE SERVICE DOOR ONLY 216 ONLY DROP COIN MECHANISM 216 ONLY DROP COIN MECHANISM BOLT 216 ONLY 120V COIN COUNTER HINGE PIVOT BLOCK RIGHT SIDE HINGE PIVOT BLOCK LEFT SIDE REAR COVER PLATE HINGE SHAFT HINGE MOUNTING PLATE 215 216 LID UP SWITCH MOUNTING BRACKET LID CLOSED SWITCH PIVOT BEARING HARDWARE SPACER WASHERS 29950 ACTUATING TAB 28 Figure 11 LID BASKET amp CURB ASSEMBLY ITEM PART DESCRIPTION 1 22520 LID 2 24150 LID GASKET 3 21250 BASKET ASSEMBLY 20 4 25200 CURB ASSEMBLY 5 25040 CURB BOLTS 2 or 3 6 31690 CURB MOUNT WASHER 7 2400 149 G RUBBER WASHER 8 29780 LATCH HOOK TOP 8A 29770 LATCH HOOK BASE 9 21200 CENTER POST NOT SHOWN 20069 THERMAL OVERLOAD Figure 12 PANEL ASSEMBLY ITEM PART QTY DESCRIPTION 1 215 027 1 SA FUSE 2 215 028 2 2A FUSE 3 215 029 1 1 2A FUSE 4 20304 1 RELAY LID OPEN 5 FP35 088 1 15A CIRCUIT BREAKER 6 FP35 086 1 INVERTER 7 20119 1 BRAKING RESISTOR 8 20152 1 TRANSFORMER 9 215 035 1 CAPACITOR 10 215 031 1 BRIDGE RECTIFIER 1 ON DOOR 215 026 30 LOGIC CONTROLLE
3. OPERATING INSTRUCTIONS MODELS 215 AND 216 LOADING CAPACITY 35 POUNDS Do not allow sleeves or loose ends of material s to cross the center of the basket or to extend beyond the top ofthe basket Failure to load properly may result in tearing Load in wads around the inside of the basket Balance the basket by loading evenly Cover the load with a laundry disc making sure to tuck the edges of material s under the top edge of the basket DO NOT OVERLOAD Overloading may damage clothes or material s If any articles are dropped between the basket and the outer case they must be removed before the centrifuge is started Loading instructions are provided on the inside of the lid THE MAXIMUM DRY WEIGHT CAPACITY IS 35 POUNDS OPERATION TO START THE CENTRIFUGE Close the lid until it latches Insert coinage and depress start stop button Model 216 Depress start stop button Model 215 Machine will start and run through a complete cycle During the cycle the red light will be on and the lid will remain closed ATTHE END OF THE CYCLE 1 mS At the end of the cycle the motor stops running forward and the inverter begins to stop the centrifuge The lid will remain closed and locked When the basket has completely stopped spinning the red light goes out and the lid will unlock When the lid unlocks it will raise up slightly at the latch end Lift the lid to a compl
4. 20 23 20 200 7N 17 17 FORM Z 00818 Figure 9 FRONT LATCH ASSEMBLY PART DESCRIPTION 25690 CLEVIS PIN 29830 TEFLON BEARING SPACER 29840 FRONT TUBE COVER 29850 GAS SPRING 29860 FRONT GAS SPRING BRACKET 34950 amp 34960 MOUNTING BALL amp RETAINER 29870 REAR GAS SPRING BRACKET 29880 LID HINGE TUBE 29970 LATCH ASSEMBLY MTG PLATE 29790 FRONT LATCH CAP 29740 LID OPEN BUTTON 29800 LATCH BAR 29730 START STOP BUTTON 34970 GAS SPRING FASTENER 29990 LID LOCKED SWITCH ACTUATOR BAR 26820 LID LOCKED SWITCH 26810 LID CLOSED SWITCH LOCATED ABOVE LATCH HOOK TOP SEE FIGURE 10 20 0029 SPRING PLATE 10261 SOLENOID RETURN SPRING 20068 LID LOCK SOLENOID HARDWARE 6 32 x 3 8 SOCKET HD CAP SCREW 29720 PILOT LIGHT 20031 WIRING HARNESS LATCH ASSY 20032 WIRING HARNESS TUBE 27 ITEM 17 18 19 209 210 21 211A 212 212A 213 214 NOT SHOWN 215 216 217 218 219 220 221 222 223 224 217 216 220 218 PART 34950 amp 34960 MOUNTING BALL amp RETAINER 29870 29880 24680 25850 28560 28940 29140 29150 29430 29440 29710 29900 29910 29940 29890 29930 20012 29960 26820 23240 209 210 211 211A 212A 215 213 XX 214 224 eee
5. To replace Bumper Rubbers and Bumper Caps 23 G remove and replace the eks 22 To open and close the Control Panel Cover 23 I adjust or replace the lid closed Micro Switches 23 J To replace the Coin Meter Mechanism Model 216 23 K usus stan maa A 24 FIGURE 6 CHANGING MACHINE 22 24 FIGURE 7 SCAN LIGHT LOCATION isis 25 PARTS LIST FOR MODEL 215 216 e 26 FIGURE 8 MOTOR BASE amp TRUNNION ASSEMBLY 26 FIGURE 9 FRONT LATCH ASSEMBLY a 27 FIGURE 10 REAR PIVOT ASSEMBLY 00 na een 28 FIGURE 11 LID BASKET amp CURB ASSEMBLY 29 FIGURE 12 PANEL ASSEMBLY WOODS INVERTFER 30 INVERTER INITIALIZATION WOODS INVERTER 31 FIGURE 13 PANEL ASSEMBLY KB GENESIS INVERTER 32 INVERTER INITIALIZATION KB GENESIS INVERTER 33 WARRANTY INFORMATION INSIDE REAR COVER 216iman doc 6 04 Ver 2 4 THREE IMPORTANT POINTS REMOVE ALL SUPPORTS FROM UNDER AND AROUND BA
6. BRAKING TIME INSPECTORS INITIALS NORTHSTAR ENGINEERED PRODUCTS DIV GLASSLINE CORPORATION 28905 GLENWOOD ROAD PERRYSBURG OHIO 43561 FORM Z 00860 REV C 6 23 05 TEST RESULTS 1 FL MODEL CENTRIFUGES S O CUSTOMER SERIAL INVERTER SERIAL PANEL SERIAL PLC PROGRAM VERSION 1 CYCLE TEST MACHINE 10 TIMES WITH MAXIMUM LOAD OF BASKET CAPACITY INCLUSIVE SAFETY EVALUATION CHECKED BY 2 5 OF THE 10 TEST CYCLES FILL BASKET WITH WATER AND CHECK FOR SEAM AND LID LEAKS CHECKED BY 3 3 OF THE 10 TEST CYCLES RECORD CYCLE TIME MINS amp SEC MINS amp SEC MINS amp SEC 4 WELD COSMETICS CHECKED BY 5 PAINT COSMETICS CHECKED BY 6 WEIGHT CAPACITY ETCHED ON BASKET LB 7 COINAGE CENTS 8 SERVICE KEY AND BOX 9 COIN METER MFG 10 COMMENTS ON MACHINE AND OPTIONS 11 INSPECTOR S NAME TEST RESULTS 1 FL MODEL CENTRIFUGES S O CUSTOMER SERIAL INVERTER SERIAL PANEL SERIAL PLC PROGRAM VERSION 1 CYCLE TEST MACHINE 10 TIMES WITH MAXIMUM LOAD OF BASKET CAPACITY INCLUSIVE SAFETY EVALUATION CHECKED BY 2 5 OF THE 10 TEST CYCLES FILL BASKET WITH WATER AND CHECK FOR SEAM AND LID LEAKS CHECKED BY 3 3 OF THE 10 TEST CYCLES RECORD CYCLE TIME MINS amp SEC MINS amp SEC MINS amp SEC 4 WELD COSMETICS CHECKED BY 5 PAINT COSMETICS CHECKED BY 6 WEIGHT CAPACITY ETCHED ON BASKET LB 7
7. D PUSHBUTTON TO STOP THE MACHINE 1 2 Machine should stop in less than 90 seconds MACHINE IN USE light should go out and lid should unlock automatically E RE START MACHINE Close lid and push start stop button MACHINE IN USE light should be on 3 The machine should re start and run through its complete cycle machine should stop in less than 90 seconds of the end of its cycle N 4 MACHINE IN USE light should go out after the machine has stopped 5 Lid should unlock automatically at the end of the cycle 6 basket should not be spinning when the lid is opened LID OPEN TEST 1 With the open attempt to start the machine by pushing the start button 2 The machine should not start with the lid open 3 MACHINE IN USE light should NOT be on IF THE SAFETY SYSTEM IS NOT WORKING PROPERLY OR IF ANY LABELS ARE MISSING OR ILLEGIBLE TAKE THE CENTRIFUGE OUT OF SERVICE IMMEDIATELY CONSULT THE FACTORY 419 726 2645 FOR REPLACEMENT LABELS OR ASSISTANCE CORRECTING ANY SAFETY ISSUES aw PUSH K 0 THIS WAY FRONT VIEW SHOWING LOCATION OF SIDE VIEW LATCH AND HOLE SHOWING LATCH BAR AND HEX KEY FRONT LATCH COVER SMALL SCREW IN FRONT cov OVER lt KEY FOR REMOVING 5 CREW AND MANUALLY RELEASING FRONT LATCH INSERT THROUGH HOLE AND PUSH LATCH BAR BACK UNTIL LID OPENS SLIGHTLY THEN REMOVE HEX KEY BEF
8. COINAGE CENTS 8 SERVICE KEY AND BOX 9 COIN METER MFG 10 COMMENTS ON MACHINE AND OPTIONS 11 INSPECTOR S NAME ii SCOPE OF MANUAL This manual is the operation and service manual for inverter driven model 215 amp 216 machines manufactured beginning January 2001 with Baldor motor and board level PLC KB inverter added starting 10 03 TABLE OF CONTENTS THREE IMPORTANT POINTS 1 PREPARATION FOR USE AND INSTALLATION INSTRUCTIONS 2 I ia na nata nata na na 2 II PREPARING YOUR MACHINE FOR INSTALLATION 2 INSTALEATION E suis e a 2 MOUNTING 85 2 INSSAFETX SYSTEM TEST 3 FIGURE 1 MANUALLY RELEASING THE FRONT LATCH 5 SERVICE DATA CHAR a hamusa h TE B ta MIIAN ETM 5 FIGURE 2 LABEL LOCATIONS un u L aa inka M 6 OPERATING INSTRUCTIONS 00 6 Tes EOADINGE 6 OPERATION STI NN SANA EEE AE Stat REI 6 SEQUENCE OF OPERATION MODELS ISTAND 2161 A AL ama ua Supe Besi usa 9 I STARTING SEOUENGCE 9 II STOPPING SEQUENCE a Mi Mind da 9 COIN COUNTER MODULE iii ei re ss TTA SN e Mes 10 1 HOW TO SET THE NUMBER OF COINS TO OPERATE THE
9. To change the time from 3 minutes to 5 minutes Connect a jumper wire from input terminal 8 on the controller to the GND terminal on the opposite side of the controller To change the time from 3 minutes to 6 minutes Connect a jumper wire from input terminal 7 to input terminal 8 on the controller Connect a jumper wire from input terminal 8 on the controller to the GND terminal on the opposite side of the controller W m N ru Seen i fi E 14 Figure 6 CHANGING MACHINE CYCLE TIME 24 E i T Figure 7 SCAN LIGHT LOCATION 25 PARTS LIST FOR MODEL 215 216 WHEN ORDERING PARTS ALWAYS GIVE MODEL NUMBER SERIAL NUMBER AND ELECTRICAL SPECIFICATIONS SHOWN ON THE DATA PLATE OF THE CENTRIFUGE THIS DATA PLATE IS ON THE SIDE OF THE CONTROL BOX w N n Figure 8 MOTOR BASE amp TRUNNION ASSEMBLY ITEM PART DESCRIPTION 1 25291 1 BASKET BALL 2 44 2 TRUNNION RUBBER 3 215 023 1 MOTOR 4 10340 2 BUMPER CAP 5 M 163 3 BUMPER CAP 6 10930 3 BUMPER RUBBER 7 31680 3 CURB TO LEG GASKET 8 22610 3 TRUNNION RING ITEM 12 13 14 15 17 17A 18 19 20 21 22 23 24 25 200 201 Not Shown 202 203 204 205 206 207 208 208 ee 84 24 206 204 202
10. SCHEMATIC DIAGRAM WOODS INVERTER l4lo lt gt i 14 IRUUND 208 240VAC 3 PHASE 60Hz 100 A A CUSTUMER WIRING IN RED 101 4 GND 126 a cB 1880 1221 42 103 128 104 Lg 129 E S PLC e KB GENESIS E MFG ENTERTRON gt 3Ho 1054 130 MODEL 86 24 sd 24VDC INPUTS LID CLOSED N 1221 REA REF LINE 108 l BLACK 1C 75 2 R 3 5 0 AE 25 I Jan 1220 Ol o L_ VFD 80 1081 SET REF LINE 136 Me SS 2C TRaNGE RED 1000hm REF LINE 132 a 3 o 134 1 19 raat RED BLACK C 2 RANGEZBLACQAI K AP 1221 REF LINE 119 g 135 Ini P TD LINE 114 1 ACR LID SOLENOID REF LINE 108 1360 T CYCLING NEON 1 27 2 REF L 1360 gt v 1160 _ En D 1 o 162 L o P LINE 114 A 12 1221 138 Ina 4 COIN COUNT SWITCH COIN COUNTER 1140 22 114 i 2 8 9 139 1220 gt 1221 190 2 115 Ti 140 Ind rue 116 Le 141 2AMBo 117 pi 186 XEMR A MFG DONGAN CAR Ha KH 2 MODEL 50 0050 052 4 0 05k VA kal 7 a
11. amp 4 will tum off The run signal light input indicator light 2 remains on while the motor is rotating and will continue to keep the lid locked until the machine has come to a complete stop When the basket comes to a complete stop input indicator light 2 and output indicator light 3 will turn off and the lid unlatch solenoid output indicator light 2 illuminates indicating the lid is unlatching The lid solenoid will engage for two seconds Input lights 5 and 6 also turn off at this time unless the lid does not raise If the lid solenoid operates but the lid remains closed the operator should depress the lid open button Input indicator light 3 will illuminate and the lid will unlatch The lid can then be opened by the operator When the lid is opening or is fully opened the lid locked light input light 5 and the lid closed light input light 6 will be off 1 SEOUENCE OF OPERATION COIN COUNTER MODULE MODEL 216 HOW TO SET THE NUMBER OF COINS TO OPERATE THE MACHINE NOTE If the machine is eguipped with a card reading system refer to the card reader instructions A This module is located in the rear of the meter case can be accessed by using the key to open the rear service door The module is the small blue sguare block with 5 wire terminals and a bank of 4 switches The 4 switches are located on the front face of the block at the top The 4 switches control the number o
12. indicator will turn on If not the parameters may be displayed but not changed Using the above procedures to access the desired parameter set the following Set parameter number 21 to 2 Input mode Set parameter number 42 to 55 Acceleration time Set parameter number 43 to 65 Deceleration time Set parameter number 47 to 4 95 DC brake time Set parameter number 48 to 6 50 DC brake voltage Set parameter number 52 to 5 00 Torgue Boost Set parameter number 59 to 230 Rated motor voltage Set parameter number 75 to 5 Auxiliary relay output Set parameter number 82 to 6 Start options Press the PROGram key to exit the Program mode 31 Figure 13 ELECTRICAL PANEL ASSEMBLY ITEM PART DESCRIPTION 1 215 027 1 SA FUSE 2 215 028 2 2A FUSE 3 215 029 1 1 2A FUSE 4 20304 3 RELAY 5 FP35 088 1 15 CIRCUIT BREAKER 6 20299 1 INVERTER GENESIS 7 20119 1 BRAKING RESISTOR 8 20152 1 TRANSFORMER 9 215 035 1 10 215 031 1 BRIDGE RECTIFIER 1 ON DOOR 215 026 32 LOGIC CONTROLLER 215 216 INVERTER INITIALIZATION PROCEDURE KB GENESIS INVERTER Programming Procedures Press the DSP FUN key to access the programming menu The function number will be displayed Press the UP DOWN arrows Aor Y and or the lt RESET key until the desired function is reached Press the READ ENTER to display the present setting Press the 4 RESET key until the digit to be changed is flashing Pr
13. relay 8 Machine runs short cycle and stops or machine stops during cycle 9 Water on floor Drain plugged 10 Knocking noise when starting or stopping Basket ball worn 11 Excessive vibration Machine is improperly loaded Basket ball is dry Motor mount or trunnion rubbers worn Basket center post is worn 12 Rattles in the latch mechanism Latch parts may be loose Foreign material in latch 13 Machine will not accept coins Box is full of coins Coin mechanism is broken 14 Status machine running light flashing Check amperage against Service Data Chart Repair wiring Check coin counter module amp coin relay Inspect wiring for damage and or replace module 1 input light should only turn on for a moment as the coin count is reached Start button faulty Check thermal overload on machine curb and safety switches Allow machine to cool if necessary before trying to re start If machine still does not start check safety switch input lights on controller If light flashes when lid is opened check for intermittent safety switch Check drain Clear the drain of any blockages The drain should have at least a 2 inch line and drainage should slope 1 2 inches per foot Replace the basket ball and grease its top Check inside of center post for wear Replace if edges are rounded Stop the machine and rearrange the load Grease the basket ball with medium weight lithium grease Replace rubbers Replac
14. tap the Hex Ball onto the Shaft and replace the screw Inspect for cracks in the Hex Ball and or the Shaft and replace if necessary D To remove the curb Remove the basket as described in step A above Remove the 1 2 bolts washers and rubber gaskets located inside the curb Remove the bolt connecting the gusset to the base beneath the electrical control box Remove the curb with the lid and control panel attached If the curb is stuck rock the curb gently until it breaks loose 22 DNA IDS N AAA E OD mA r ps pa NR N To replace the curb Inspect the gaskets on the legs and replace if necessary Replace the curb on the base assembly and align the holes Hand start the 1 2 bolts with gaskets and bent washers Insert the bolt securing the gusset to the base Tighten the curb bolts until they are snug do not over tighten If the curb and the base are not properly aligned tighten the appropriate curb fasteners to refine the alignment Do not tighten the curb bolts as to bend the curb Tighten the bolt securing the gusset Replace the basket as described in Step B above Inspect the curb for leaks after the first use Seal with RTV if necessary To replace Bumper Rubbers and Bumper Caps Remove the basket and the curb as per steps A and D above respectively Remove the Bumper Caps by removing 2 bolts per cap Tilt the motor assembly enough to pull off the Bumper Rubbers Remove the Bumper Rubb
15. turned on Output Lights Numbered 1 through 6 these lights are on whenever the corresponding output is turned on Scan light This light is on whenever there is power to the controller and the program is running The light flashes if there is a problem with the controller or the program INVERTER FAULT CODES WOOD S E TRAC INVERTER Knowledge of the output frequency and other conditions at the time a fault occurs makes diagnosis of inverter faults much easier These conditions may be observed until the fault is reset After it is reset the parameters will return to zero To access the information push the PROG button on the inverter then push the ENTER button The inverter will momentarily display Err then display parameter 21 Push the down arrow to access parameters 12 through 16 Parameter Descriptions Parameter 12 Motor Output Frequency Parameter 13 Motor Output Voltage Parameter 14 Motor Output Current Parameter 15 Drive Load Parameter 16 Load Torque 13 FAULT 01 03 F04 05 06 07 F11 F13 F16 F17 F18 F19 CAUSE INVERTER MALFUNCTION BUS CURRENT ERROR POWER SUPPLY OVERLOAD NO DC BUS VOLTAGE OUTPUT SHORT CIRCUIT EXTERNAL FAULT GROUND FAULT OVERVOLTAGE ON DC BUS ACCELERATION OVERCURRENT DECELERATION OVERCURRENT RUNNING OVERCURRENT HEATSINK OVER TEMPERATURE POSSIBLE REMEDY PRESS STOP KEY FOR LONGER THAN 1 SECOND TO RESET CONSULT FACTORY IF
16. whatsoever whether based upon theories of contract tort negligence strict liability warranty indemnification contribution statute or otherwise for personal injury or property damage caused by BUYER or by any of its directors officers agents employees or subcontractors arising out of or relating to the Equipment Buyer shall give GLASSLINE prompt written notice of any such matters and the full opportunity to defend itself against them This indemnity of BUYER shall survive the termination of this agreement The remedies and limitations set forth in this agreement are the exclusive remedies for claims based upon any defect in or failure of EQUIPMENT whether products or services whether such claims are presented in contract or in tort including negligence and however and wherever instituted Upon the expiration of the warranty period all such liability shall terminate ORDER ACCEPTANCE GLASSLINE reserves the right to refuse any order An order shall be deemed accepted and a binding contract formed when the initial payment has been received and the order is acknowledged in writing by GLASSLINE CANCELLATION BY BUYER BUYER may cancel the order for all or any EQUIPMENT by written notice prior to shipment GLASSLINE will stop work on the order as soon as possible after receipt of written cancellation BUYER agrees to pay GLASSLINE for all costs incurred by GLASSLINE and or other suppliers attributed to the order including but not limited to comp
17. AGE CORRECT MEASURE TO DETERMINE VOLTAGE CORRECT INCREASE DECEL TIME F002 MACHINE OVERLOADED MACHINE OVERLOADED FAULTY DRIVE OR MOTOR MACHINE OVERLOADED FAULTY DRIVE OR MOTOR MACHINE OVERLOADED FAULTY DRIVE OR MOTOR BAD MOTOR BEARING FAULTY DRIVE INCREASE ACCEL TIME F001 CHECK FOR EXCESSIVE OVERLOAD ON DRIVE INCREASE DECEL TIME F002 ADJUST DC INJECTION SETTINGS INCREASE DECEL TIME F002 LINE VOLTAGE VARIATION CHECK AC LINE amp BUS VOLTAGE 15 208 240VAC 3 PHASE 60Hz DENOTES PANEL TERMINAL 25 FROM LINE 122 a N 101 26 220 2 o2 27 1020 K 03 28 104 E 105 2 130 6 FI 1221 o 106 131 O n V FWD ND RCM 220 107 132 S 080 1081 RED 08 REF LINE 136 08 y 33 ohm RES LINE 132 PREF LINE 1 E 109 134 FUL YKS SAMP COIN COUNTER REF 110 135 EE EI 9 3 LID SOLENDJD T CYCLING NED jep ut je 36 3 20 10 LINE 114 he 137 1221 38 114 139 1220 1221 115 140 ee Fue 116 Le 141 FU3 117 142 CYCLE TIME 118 143 its M OPTIONAL CJUMPERS SELECT CYCLE TIMED FUA 120 1 2AMP 145 121 46 122 147 123 48 2 149 TER NA RTP NV JA ERMINAL STRIP LAYOUT Figure 4 16 MODEL 2161
18. ODELS 215 AND 216 WITH INVERTER DRIVE CONTROLLER INPUT AND OUTPUT LIGHTS INPUT LIGHT DESCRIPTION 1 Model215 Model 216 coin mechanism light 2 Motorrotation signal FUNCTION Light is on when start button is pushed Light is on for approximately 1 2 second after coins have been deposited light from inverterThis light is on whenever the motor is operating 3 Lidopenlight 4 Start Stop light 5 Lid locked light 6 Lid closed curb thermal overload light 7 Time select bit 1 8 Time select bit 2 OUTPUT LIGHT 1 Motor run light 2 Lid lock solenoid light 3 Machine In Use light Normally off Light is on only when the lid open button is depressed Normally off Light is on only when the start stop button is depressed Light is on when lid is closed and locked Light is on when the lid is closed and locked AND the thermal overload located on the rear of the curb is okay Light is on or off depending upon the cycle time selected Normally off Light is on or off depending upon the cycle time selected Normally off Light is on when the motor is in operation during the regular cycle Light is on when unlocking the lid This sends power to the lid lock relay which in turn powers the solenoid for unlocking the lid Light is on when the machine is being operated CONTROLLER INDICATOR LIGHTS LIGHT FUNCTION Input lights Numbered 1 through 8 these lights are on whenever the corresponding input is
19. OPERATION amp SERVICE MANUAL FOR MODELS 215 and 216 INVERTER DRIVEN SINGLE and THREE PHASE MACHINES North Star Engineered Products Division of Glassline Corporation 28905 Glenwood Road Perrysburg OH 43551 Phone 419 726 2645 Fax 419 726 8583 TEST amp INSPECTION SHEET SOLD TO MACHINE MODEL SALES ORDER SERIAL NUMBER DATE MOTOR amp CONTROLS INVERTER S N MOTOR VOLTAGE CONTROL VOLTAGE MOTOR MFG INCOMING POWER MOTOR S N MOTOR HORSEPOWER MOTOR RPM MOTOR PULLEY SIZE MOTOR CODE NO DRIVE BELT DRIVE UNIT AND BASKET UNIT PULLEY SIZE BASKET RPM MAXIMUM BASKET WEIGHT CAPACITY TESTING RESULTS PROCEDURE NUMBER USED STARTING AMPS RUNNING AMPS BRAKING TIME INSPECTORS INITIALS NORTHSTAR ENGINEERED PRODUCTS DIV GLASSLINE CORPORATION 28905 GLENWOOD ROAD PERRYSBURG OHIO 43561 FORM Z 00860 REV C 6 23 05 TEST amp INSPECTION SHEET SOLD TO MACHINE MODEL SALES ORDER SERIAL NUMBER DATE MOTOR amp CONTROLS INVERTER S N MOTOR VOLTAGE CONTROL VOLTAGE MOTOR MFG INCOMING POWER MOTOR S N MOTOR HORSEPOWER MOTOR RPM MOTOR PULLEY SIZE MOTOR CODE NO DRIVE BELT DRIVE UNIT AND BASKET UNIT PULLEY SIZE BASKET RPM MAXIMUM BASKET WEIGHT CAPACITY TESTING RESULTS PROCEDURE NUMBER USED STARTING AMPS RUNNING AMPS
20. ORE OPENING LID ALL THE WAY FORM 2 00814 FIGURE 1 SERVICE DATA CHART SPECIFICATIONS MODEL 2151 2161 BASKET CAPACITY 35 POUNDS BASKET HEIGHT 11 5 INCHES BASKET DIAMETER 20 INCHES BASKET SPEED 1725 RPM G FORCE 850 TIMER RANGE 215 or 216 3 4 5 OR 6 MINUTES SELECTABLE DRIVE TYPE DIRECT DRIVEN BY INVERTER MOTOR SIZE 2 HP RECOMMENDED ELECTRICAL SERVICE Slo Blo Fuses 208 240 60 3 PHASE 20 AMPS 460 60 3 PHASE 10 AMPS 380 415 50 3 PHASE 10 AMPS 208 240 60 1 PHASE 20 AMPS DIMENSIONS HEIGHT TO CURB TOP 36 INCHES DRAIN HEIGHT 11 5 INCHES DRAIN SIZE 2 INCH O D FLOOR AREA REOUIRED 29 x 35 INCHES NET WEIGHT 460 POUNDS SHIPPING WEIGHT 550 POUNDS EXPORT SHIPPING WEIGHT 650 POUNDS 1 INSIDE LID 1 20008 USE LABEL 2 20009 SPINNING BASKET D 3 20007 OPERATING INSTRUCTIONS TOP OF MACHINE 1 4 24730 DISCONNECT POWER SA 5 M 280 3 DATA 6 29450 TIME SAVER 7 29550 PARTNERS IN QUALITY 8 34290 BRAKE SERVICE LABEL 315 316 ONLY 9 Z 00854 MAINTENANCE SCHEDULE 10 27100 WARNING LABEL 6 ja z I 2 mt o REAR OF MACHINE PT MODEL 215 216 LABEL LOCATIONS FORM Z 00853A FIGURE 2
21. PROBLEM PERSISTS PRESS STOP KEY TO RESET CONSULT FACTORY IF PROBLEM PERSISTS CHECK FOR PROBLEM ON V LINE CHECK POWER RESISTOR FOR SHORT CONSULT FACTORY IF PROBLEM PERSISTS CHECK MOTOR WIRING REMOVE MOTOR WIRES amp RECHECK NOT USED CHECK MOTOR WIRING REMOVE MOTOR WIRES amp RECHECK VERIFY LINE VOLTAGE INCREASE DECELERATION RAMP TIME MECHANICAL OVERLOAD ON MOTOR CHECK MOTOR WIRING INCREASE ACCELERATION RAMP TIME INCREASE DECELERATION RAMP TIME MECHANICAL OVERLOAD ON MOTOR CHECK FOR EXCESSIVE OVERLOAD ON DRIVE INVERTER FAULT CODES GENESIS INVERTER Function F125 logs the last 3 faults which have ocurred The fault memory may be cleared by pushing the reset key to while displaying the function See inverter initialization for details of how to access this function FAULT Err7 CPF EPR OU LU OHI OLI OL2 OL3 OC S OC A OC C OC d OC b OU C Err7 DESCRIPTION BUS VOLTAGE ERROR PROGRAM ERROR EEPROM DEFECTIVE HIGH AC LINE VOLTAGE LOW AC LINE VOLTAGE BRAKE RESISTOR OVERLOAD MOTOR OVERLOAD DRIVE OVERLOAD OVERTOROUE TRANSIENT OVERCURRENT ACCELERATION OVERCURRENT OVERCURRENT AT SET SPEED OVERCURRENT DURING DECEL OVERCURRENT DURING BRAKING OVERVOLTAGE AT SET SPEED OR DURING DECEL BUS VOLTAGE ERROR CAUSE POSSIBLE REMEDY BUS VOLTAGE NOT WITHIN TOLERANCE ADD NOISE FILTERING REPLACE DRIVE MEASURE TO DETERMINE VOLT
22. R 215 216 INVERTER INITIALIZATION PROCEDURE WOODS INVERTER The following procedure is performed at initial testing To return the parameters to these settings set parameter 81 for a Data Code of 3 Programming Procedures Press the UP DOWN arrow keys to access the desired parameter The parameter number will be displayed in the upper left corner of the digital display Press the SHIFT key to allow the Data Code to be changed PRG will start to blink Press the UP DOWN arrows to select the new Data Code Press the ENTER key to store the new Data Code The display shows STOred for one second If accidentally changing the wrong parameter press the SHIFT button to prevent storing incorrect data When finished with each parameter press the PROGram key to exit the Program mode or the UP DOWN arrows to select a new parameter To Adjust Speed Only Press the UP DOWN arrows on the inverter to select the new desired freguency Press the ENTER key to store the new Data Code The display shows STOred for one second To Adjust all Parameters Press the UP DOWN arrows for a setting of 60 Speed 1740 RPM Press the ENTER key to store the new Data Code The display shows STOred for one second With the inverter in a stop condition press and hold the SHIFT key then press the PROGram key The display will read 000 with an AC in the upper left corner Enter the access code and press the ENTER key Ifthe correct access code is entered the PRG
23. RYSBURG OH 43551 PHONE 419 726 2645 FAX 419 726 8583 A To remove the basket 1 Caution The basket weighs approximately 145 pounds You will reguire assistance to safely remove the basket from the machine 2 Raise the lid and secure it from falling back down onto your hands or arms Do not place your fingers or hands between the curb sidewall and the basket Do not drop the basket to the floor lower it gently B To replace the basket 1 Caution The basket weighs approximately 145 pounds You will reguire assistance to safely replace the basket into the machine 2 Inspect the basket ball for damage cracks etc Replace if necessary 3 Inspect the corners of the Hex Ball Replace it if the corners are rounded If the Hex Ball is damaged inspect the inside of the Center Post on the basket for damage Replace these parts as required 4 Grease the top of the Hex Ball using a medium weight lithium grease Failure to do so may result in excessive vibration that will cause damage to the Center Post and Hex Ball 5 Examine the drain and clear it of any blockages remove or replace the Hex Ball 1 Remove the basket as described in step A above 2 Remove the screw from the top of the Hex Ball 3 Tap on the base of the Hex Ball with a hammer in an upward motion until the Hex Ball is loose enough to remove by hand 4 replace Carefully align the square of the Hex Ball with the Shaft Use a rubber mallet to
24. SKET BEFORE STARTING MACHINE WHEN PLACING BASKET IN THE MACHINE SET IT GENTLY ONTO THE PLASTIC BALL TO AVOID AND ROTATE THE BASKET UNTIL DROPS DOWN AND SEATS AN IMPROPERLY INSTALLED BASKET CAN RESULT IN DAMAGE TO THE CENTER POST AND OR GYRO BALL DO NOT RESTRICT OR REDUCE DRAIN IN ANY WAY DO NOT CONNECT THE MACHINE ONTO THE SAME DRAIN LINE AS OTHER EOUIPMENT FAILURE TO ADHERE TO THE FOREGOING MAY RESULT IN A BACK WASH IT IS ESSENTIAL TO MAINTAIN ALL SAFETY SYSTEMS FAILURE TO ADHERE TO THE SAFETY MAINTENANCE STANDARDS MAY VOID THE WARRANTY OF THIS MACHINE PREPARATION FOR USE AND INSTALLATION INSTRUCTIONS 1 III A MODELS 215 AND 216 UNPACKING INSTRUCTIONS INSPECT your packaged machine for shipping damage Look for holes or tears in the packaging materials and any other outward signs of damage REPORT ALL DAMAGE TO THE TRANSPORTATION COMPANY IMMEDIATELY Remove packaging from around your machine PREPARING YOUR MACHINE FOR INSTALLATION OPEN THE LID of your centrifuge by first removing the small 16 32 socket head screw from the front of the cover which is seated over the front latch SEE FIGURE 1 page 5 Insert the small hex key into the screw hole and firmly push against the front latch bolt This procedure will release the latch You may have to move the hex key around a little to find the front of the latch bolt When the latch has released and the lid has lifted slightly re
25. Xe OPTIONAL lt JUMPERS SELECT CYCLE TIME 1180 191 REF LINE 135 K 18 Ad 120 145 1190 1190 121 1 146 14 123 K 148 M CAP TERMINAL STRIP LAYOUT 10004 eB 149 wie 24vDc 145 a els uo ol o o eu WTO LINE 125 gt B Eu olo o o ba s s s s s asss l s Figure 5 17 MODEL 2161 SCHEMATIC DIAGRAM KB GENESIS INVERTER TROUBLE SHOOTING GUIDE MODELS 215 AND 216 Problem and possible cause Machine fails to start No power to machine Controller scan light off Fig 6 Lid not closed Lid not locked Inverter fault Motor forward signal not turning on Coin mech not sensing pulses 216 Controller scan light flashing Lid opens when basket is spinning Front latch is misaligned and not locking Weak or broken spring in front latch Inverter fault Machine runs but indicator light is not on Potential correction Internal circuit breaker turned off Check electric service Fuse required as described on Service Data Chart Check internal fuses Close lid Input light 6 must be on when lid is properly closed activating each safety switch and the thermal overload on the curb is okay Close lid Check for proper engagement of lid lock bolt Check for proper operation of th
26. all be governed by the laws of the State of Ohio If any provision or term of this agreement is held to be invalid void or unenforceable the remaining provisions and terms of the agreement shall remain in force and effect and shall in no way be affected impaired or invalidated thereby In all cases the rights and duties of the parties in a dispute arising out of this transaction shall be governed by the laws of the State of Ohio The delegation or assignment by BUYER of any or all of its duties or rights under this agreement without the prior written consent of GLASSLINE shall be void Any information suggestions or ideas transmitted by BUYER or GLASSLINE or any of their respective representatives in connection with the performance under this agreement are not to be regarded as secret or submitted in confidence except as may be otherwise provided specifically in a document signed by a duly authorized representative of GLASSLINE This agreement supersedes all previous agreements written or verbal and contains the entire agreement between the parties TERMS AND CONDITIONS OF BUYER Should BUYER have standard terms of acceptance that it wishes to make a part of this agreement such terms must be provided at the time a guotation is reguested and agreed to in writing by GLASSLINE so that the costs of compliance to such terms as GLASSLINE may agree if any may be added to the bid GLASSLINE reserves the right to guote these compliance features separat
27. arranty granted herein is non transferable and is granted only to the original BUYER No employee agent or other representative has any authority to waive alter vary or add to the terms hereof without prior approval in writing signed by an officer of GLASSLINE LIMITATION OF LIABILITY It is expressly understood that GLASSLINE s liability for any damages arising out of or related to this transaction or for its EQUIPMENT whether in contract or in tort is limited to the repair or replacement of the parts thereof as stipulated in the warranty and is not to exceed the contract price in respect to which the claim is made BUYER is solely responsible for ensuring the safety of all personnel who may be in close proximity to the EQUIPMENT GLASSLINE will not be liable for any other injury loss damage or expense whether direct incidental or consequential including but not limited to labor loss of use downtime loss of material products income profit or production or increased cost of operation or spoilage of damage to material arising in connection with the sale installation use of or inability to use or the repair or replacement of or late delivery of GLASSLINE EQUIPMENT BUYER shall indemnify defend and hold harmless GLASSLINE and its directors officers agents and employees against any and all demands claims actions damages liabilities costs expenses including reasonable attorney fees and expenses and other losses of any kind
28. asket should turn and pivot freely MOUNTING PRECAUTIONS NEVER USE RESILIENT PADS UNDER LEGS MOUNT MACHINE ON LEVEL SURFACE y CHECK BOLTS PERIODICALLY FOR TIGHTNESS INSTALLING THE DRAIN 1 The drain should pitch at least one inch per foot for proper flow 2 The drain s flow should not be restricted or reduced 2 3 The drain should dump into an open sump or be vented to prevent water backup which may cause unwarranted damage to the motor C ELECTRICAL CONNECTION 1 2 TP Ores INSPECT the data plate on the machine to confirm the required input voltage and amperage and whether single or three phase power is required DISCONNECT BOX The centrifuge should be connected to its own electrical disconnect box which should be remotely mounted DO NOT mount the disconnect box on the machine For proper fusing see SERVICE DATA CHART on page 5 NATIONAL ELECTRICAL CODE All wiring motor and circuit disconnecting devices must be installed in conformance with the National Electrical Code and applicable local codes CONNECTION OF CENTRIFUGE Open the door to the electrical box on the rear of the machine Turn off incoming power from the disconnect box Wire the free end of the electrical cable into your junction box The cable will have 3 power wires and a ground wire for three phase machines Single phase installations will have two power wires and a ground A piece of sealtite flexible conduit is pr
29. e the center post Remove the front cover and tighten latch parts Remove the front cover and check for the presence of foreign material in the latch Empty the coin box Replace coin mechanism Lid open after coins inserted Normal condition Light will stop flashing when lid is closed amp locked Safety switch lid closed or lid locked or thermal overload opened during cycle This fault will reset when the following conditions are met a Motor stopped signal is received from the inverter Input light 2 off b Lid locked micro switches are closed Input light 5 on c Lid closed micro switches and thermal overload located on the rear of the curb are closed Input light 6 on 19 SCHEDULED MAINTENANCE PROGRAM MODELS 215 AND 216 kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk Read thoroughly before operating your centrifuge s Your NSEP centrifuge reguires scheduled maintenance x Always disconnect power before working on any part of the centrifuge For your safety never force the lid open W Do not attempt to load or unload if the basket is spinning Always instruct end users on all operational and safety procedures prior to their operation of the centrifuge kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk I MONTHLY PROCEDURES A Check the machine mounting bolts to verify that they are tight Retighten if necessary B Check the lid to determi
30. e top switch with the latch bar The 5 light will be on when lid is properly closed and locked Check display on inverter to determine type of fault see pg 13 Push red button on Woods inverter or reset button on KB Genesis inverterto reset Check 1 amp 4 output lights on controller If lights turn on check the wiring to the inverter from the controller for breaks or loose wires Check 1 input light when depositing coins The light should turn on momentarily when the proper number of coins are deposited If the light never turns on check the coin counter module in the meter case Check drop coin mechanism Check coin relay Controller or program error replace controller Check alignment and adjust as necessary Replace spring Check display on inverter to determine type of fault Replace inverter Light burned out or problem with controller or wiring Check 3 output light on controller If 3 light is on replace IN USE light Otherwise check wiring harness for breaks or other damage Machine requires more than 2 minutes to stop Machine keeps running Braking resistor defective Check display and status light on inverter to determine whether or not the inverter is actually driving the motor or if the machine is coasting Controller output shorted 6 Main circuit breaker on wall keeps blowing Breaker rated too low Wiring problem 7 Machine starts without coins 216 Coin counter module or
31. ely and above their standard guotation DELIVERY AND CLAIMS The guoted shipment schedule is non binding The shipment schedule will be set at time of order and is contingent upon BUYER supplying a clear scope of supply all technical information and any reguired downpayment A new delivery date may be reguired depending on any technical or scope changes reguested after the order date or delays in receiving payments according to agreed dates GLASSLINE shall not be liable for delays in delivery caused by any reason beyond GLASSLINE s control including but not limited to force majeure supplier failure any interruption of GLASSLINE facilities or any act of any government or licensing authority Unless otherwise noted in the guotation all shipments are ex works GLASSLINE Perrysburg Ohio plant BUYER bears all risks of loss or damage to the EOUIPMENT from the time the EOUIPMENT has been placed at the disposal of Buyer at GLASSLINE whether shipping is arranged by BUYER or on behalf of BUYER by GLASSLINE In any case shipments shall be made strictly according to Incoterms 2000 After the EOUIPMENT is placed at the reguired transfer point for BUYER GLASSLINE neither assumes responsibility for nor authorizes any expenses including electrical work plumbing compressed air supply millwright work extensions additions or materials necessary for the set up and operation of the EOUIPMENT in BUYER s plant or elsewhere It remains the BUYER s responsibi
32. ers by sliding them off the motor hangers Install replacement Bumper Rubbers by sliding them onto the motor hangers Replace the Bumper Caps Replace the curb and basket as in Steps E and B To remove and replace the motor Disconnect the motor wires inside the electrical control box Remove the fitting securing the motor cable at the bottom of the electrical control box Remove the basket and the curb as per steps A and D above respectively Remove the Bumper Caps as per Step F 2 above Lift the Motor assembly out of the trunnion ring Install the new replacement motor by reversing the above procedure To open and close the Control Panel Cover TURN OFF POWER TO THE MACHINE BEFORE PROCEEDING To open the Control Panel Cover loosen the two bolts The fasteners may be easily disengaged from the door To close the cover reverse the above procedure To adjust or replace the lid closed Micro Switches Remove the cover from the top rear of the machine Over the lid hinge If replacing the Micro Switch es mark the outline of the mounting plate prior to removing the plate Remove the mounting plate Mark and remove the wires running to the Micro Switch and remove the switch Replace the Micro Switch and reconnect the wires in the same order as they were previously attached Reinstall the mounting plate and adjust the switches as described below To adjust the Micro Switch es close the lid of the machine Adjust the Micro Switches by mov
33. ess the UP DOWN arrows Aor Y to change the setting Repeat the process for each digit until the desired reading is displayed Press the READ ENTER to store the reading When finished with each function press the arrow keys A Y or lt RESET to select a new function or the DSP FUN key to exit the Program mode To Adjust Speed Only Press the arrow keys Y or 5 on the inverter to select the new desired frequency Press the READ ENTER to store the reading To Adjust all Functions Press the arrow keys Y or 5 for a setting of 60 Speed 1740 RPM Press the READ ENTER to store the reading Using the programming procedures described above set the following Set function number F001 to 45 Acceleration time Set function number F002 to 50 Deceleration time Set function number F010 to 0001 Run Stop control Set function number F012 to 1000 Trip prevention Set function number F015 to 60 Trip prevention deceleration time Set function number F048 to 0100 Dynamic brake amp Spin start Set function number 053 to 5 DC brake time Set function number F054 to 5 DC brake start freguency Set function number F055 to 15 DC brake level Set function number F069 to 1000 Electronic O L protection mode Set function number F072 to 5 Torgue boost Set function number F079 to 10 Overtorgue detection time Press the DSP FUN key to exit the Program mode 33 GLASSLINE Glassl
34. etely open position and unload the basket At the conclusion of the cycle if the lid remains latched depress the lid open button then lift the lid to a completely open position to unload the basket Never try to force the lid to open if the red light is on The red light on indicates that the basket is still spinning CAUTION THE CENTRIFUGE SHOULD BE TAKEN OUT OF SERVICE IF THE LID CAN OPEN WHILE THE BASKET IS SPINNING EMERGENCY STOP This centrifuge has a dual function start stop button red in color If the machine begins to vibrate excessively during the running cycle or at the start of the run cycle or should the need arise to stop the machine for any other reason the red start stop button should be depressed Depression of the button will stop the machine After the machine has stopped the lid will unlatch as described above Open the lid and redistribute the load checking to make sure that nothing has dropped between the basket and the outer case or investigate and correct any other cause of the vibration or noise To restart the centrifuge close the lid until it latches then depress the red start stop button D ADJUSTING CYCLE TIME 1 Coin operated model 216 This machine operates pre set pre programmed cycle time of 3 minutes per cycle The pre set time is installed at the factory and can only be modified by selecting different inputs on the controller See instructions in service manual This is the sho
35. f coins that are reguired to operate the machine On the left side of the switches are the words on and off Across the bottom of the switches are the numbers 1 2 4 and 8 Across the top of the switches are the numbers 1 2 3 and 4 To set the number of coins follow these instructions 1 For 1 coin set switch number 1 to the on position and all other switches to off For 2 coins set switch number 2 to the on position and all other switches to off For 3 coins set switches number 1 and 2 to the on position and all other switches to off For 4 coins set switch number 3 to the on position and all other switches to off For 5 coins set switches number 1 and 3 to the on position and all other switches to off For 6 coins set switches number 2 and 3 to the on position and all other switches to off For 7 coins set switches number 1 2 and 3 to the on position and all other switches to off For 8 coins set switch number 4 to the on position and all other switches to off Up to 15 coins can be set using the various switch combinations Figure 3 OPERATION WITH A CARD READING SYSTEM The NSEP model 2161 can easily be modified to operate with a card reading system Normally this machine operates with a coin mechanism All the controller reguires is a momentary contact closure 100ms from wire 1221 to wire 1350 See Figure 3 or the schematic wiring for details 11 SERVICE INFORMATION M
36. hine IN USE light should be on during the entire cycle and should turn off after the motor has stopped spinning The lid should unlock automatically after the machine has stopped The basket should be stopped when the opens RESTART WITH LID OPEN TEST a Attempt to start the machine with the lid open b machine should not start with the lid open If the machine starts with the lid open immediately remove the machine from service Start the machine with the closed locked Stop the machine as in step 3 of the safety test above e After the machine has completely stopped attempt to restart the machine with the lid open by depressing the start stop button f The machine should not restart with the lid open If the machine restarts with the lid open immediately remove the machine from service avo kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk k IF THE SAFETY SYSTEM IS NOT WORKING PROPERLY OR IF ANY LABELS ARE MISSING OR ILLEGIBLE IMMEDIATELY REMOVE THE MACHINE FROM SERVICE AND CALL THE FACTORY AT 419 726 2645 kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk HI A SEMIANNUAL PROCEDURES Remove the basket and inspect the basket ball for cracks or rounded corners Replace the basket ball when necessary Remove the stainless steel CURB See step D of the Service Manual Inspect motor mounting and trunnion rubbe
37. id locked switches Input indicator lights numbers 5 and 6 will turn on If either one of these lights fails to come on the machine will not start INSERT COINAGE COIN MECHANISM EOUIPPED MODEL 216 ONLY This model is eguipped with a coin counter module that is set for the coinage reguired to operate the centrifuge See Coin Counter Module Operation for details When the proper coinage has been received by the coin counter module a relay on the interior panel will energize momentarily This will cause input indicator light 1 to illuminate momentarily If all other safety mechanisms are properly engaged the machine is ready for operation PUSH THE START STOP BUTTON The depression of the start stop button will cause input indicator light 4 to illuminate Output lights 1 3 and 4 will turn on The machine will begin to run its cycle If the machine is currently in operation depressing the start stop switch will cause the centrifuge to stop When the start stop button is initially depressed output indicator lights 1 amp 4 will turn the inverter on and start the motorl Input indicator light 2 will turn on indicating rotation of the motor The start stop button acts as a stop button when the machine is running Depression of the button will stop the machine STOPPING SEQUENCE Elapsed time per the pre set timer cycle expires Or the stop button is pushed The run signal is removed from the inverter Output indicator lights 1
38. ine Corporation Phone 419 666 5942 28905 Glenwood Road P O Box 147 Fax 419 666 1549 Perrysburg OH 43552 0147 www glasslinecompanies com GENERAL TERMS AND CONDITIONS OF SALE This agreement sets forth general terms and conditions of sale The guotation and sales contract may incorporate additional and more specific commercial and technical reguirements of sale The following general terms and conditions are mutually agreed between BUYER and GLASSLINE to be a part of the sales and purchase order documents 1 w gt gt 3 9 2006 DEFINITIONS AND GENERAL TERMS AND CONDITIONS The term GLASSLINE shall refer to Glassline Corporation and all of its affiliated divisions The term EOUIPMENT shall refer to any machine part product or service sold by GLASSLINE including subcontracted purchased items options The term BUYER shall refer to the buying company and where applicable its subcontractors The terms and conditions set forth in this agreement are effective at the receipt of order by BUYER and are subject to change by GLASSLINE without notice before receipt of order by Buyer Ouotations are valid for 30 days unless noted otherwise No terms conditions understandings usage of trade dealings or agreements purporting to vary modify explain or supplement this agreement shall be binding unless and until hereinafter made in writing and signed by BUYER and GLASSLINE This agreement and its interpretation sh
39. ing the mounting plate so that the switches close as the lid closes Note that the switches are actuated by the tab attached to the lower rear of the aluminum tube When the initial adjustment has been made open and close the lid several times to determine that the switches are actuating Tighten the mounting plate when the switches are operating properly Reattach the wires and test the machine to insure proper operation To replace the Coin Meter Mechanism Model 216 Turn off power to the machine Use the key to unlock the service door on the Coin Meter case Remove the Coin Meter Mechanism and disconnect the wires at the connector Install the new Coin Meter Mechanism by connecting the wires to the limit switch Attach the mechanism to the connector 23 4 Replace the service door 5 Test the machine for proper operation K To adjust the cycle time Model 215 1 Turn off power to the machine 2 Open the Control Panel Cover per Step H above The cycle time for this machine is selected at the controller located on the inside of the door of the electrical control box at the rear of the machine The default cycle time is 3 minutes The time may be changed to 4 5 or 6 minutes by adding jumper wires to the 7 and or 8 inputs at the controller Refer to Figure 5 To change the time from 3 minutes to 4 minutes Connect a jumper wire from input terminal 7 on the controller to the GND terminal on the opposite side of the controller
40. lity to meet all federal state and local codes and regulations Claims for shipping damage concealed or otherwise are the responsibility of BUYER and should be taken up with the delivering carrier within the stated time allowed for claims Claims for shipping shortages will not be allowed unless reported to GLASSLINE within 10 days of shipment TITLE Title to the EQUIPMENT thus delivered shall remain with GLASSLINE until the full purchase price has been received BUYER shall keep the EOUIPMENT fully insured with GLASSLINE named as loss payee until the purchase price is paid Neither BUYER nor GLASSLINE shall assign the applicable insurance contact without prior written consent of the other Monthly interest at the rate of 1 1 2 per month on the total unpaid value of the EOUIPMENT will be charged if delivery is delayed at BUYER s reguest for more than thirty 30 days after buy off or if final payment is delayed beyond thirty days 30 after shipment BUYER shall execute and deliver to GLASSLINE such documents and financial statements as may be necessary to perfect the lien or security interest of GLASSLINE to protect the unpaid balance of the purchase price Page of 2 mo All tools materials software programs designs or any technology created for the purpose of producing the EQUIPMENT are the sole property of GLASSLINE unless furnished by BUYER with the order intellectual property created by GLASSLINE shall remain property
41. move the hex key and replace the screw into its hole REMOVE THE BASKET Have two or three people hold the inner lip of the basket and lift straight up You may also employ an overhead hoist if one is available Set the basket aside CAUTION Basket weighs 145 165 Remove cardboard packing from inside the curb assembly INSPECT the top of the plastic basket ball for cracks and grease the ball with medium weight lithium grease MOVE MACHINE on pallet to desired location REMOVE MACHINE FROM PALLET by removing the bolts through the feet of the machine and sliding the machine off the pallet INSPECT the exterior of the machine for shipping damage Look for dents or scratches in lid curb assembly skirt or control box REPORT ALL DAMAGE TO TRUCKING COMPANY IMMEDIATELY INSTALLATION MOUNTING 1 MARK HOLES on floor for the front legs and rear legs by moving the machine into place and marking the hole locations through the holes in the legs Make sure to allow adequate space behind the machine for servicing the rear control panel 2 DRILL MOUNTING HOLES Use 2 1 2 X 1 2 lag bolts into lead anchors in concrete floor Mounting hardware is not included BOLT machine into place Do not tighten bolts LEVEL MACHINE Use metal shims under legs if necessary TIGHTEN all mounting bolts REPLACE BASKET Be sure that all cardboard packing has been removed from under the basket Turn basket slightly to be sure basket has seated B
42. ne that the gas spring is working properly Hold the lid up approximately 12 inches the lid should either stay in that position or drop very slowly to a closed position Check to determine if any screws are missing from the front latch cover the rear control box cover plate or the rear cover over the hinge tube Replace any missing screws immediately D Check the labels on the machine and determine if all labels are present and properly displayed See Figure 2 If any labels are missing or illegible the machine should be removed from service immediately E Remove basket and regrease the basket ball Check the ball for wear and replace if necessary F Inspect and test the SAFETY SYSTEM 1 VISUAL INSPECTION a Verify that all warnings and labels are legible and securely attached to the machine See Figure 2 b Verify that the back panel is securely fastened to the control box 2 START THE MACHINE a Thelid should be closed and locked b The machine IN USE light should be illuminated 3 STOP THE MACHINE a Depress the start stop button b Machine should stop in 60 to 90 seconds The machine IN USE light should turn off d The lid should unlock automatically after the machine has stopped 20 RESTART THE MACHINE a Close the lid and depress the start stop button b The machine should run through the remainder of its cycle and stop within 60 to 90 seconds after the completion of the cycle c The mac
43. of GLASSLINE WARRANTY GLASSLINE warrants against defects in material and workmanship Items manufactured by others but installed in or affixed to GLASSLINE EQUIPMENT are not warranted by GLASSLINE but bear only such express warranties if any of the manufacturer thereof GLASSLINE shall replace or repair at its choosing ex works GLASSLINE Perrysburg Ohio plant any defective manufactured parts without charge to BUYER The warranty does not apply to any labor charges for removal and or replacement or to any part thereof which has a life under normal usage inherently shorter than the warranty period The warranty will be active for a period of 1 Machinery 12 months from date of shipping 2 Replacement Repaired parts 6 months from date of shipping Warranty shall be deemed waived by BUYER if 1 The EQUIPMENT is not properly installed by BUYER according to GLASSLINE installation instructions 2 The EQUIPMENT has been subjected to misapplication or misuse neglect damaging conditions or is modified in any way without written approval by GLASSLINE 3 The production or use of the EQUIPMENT for which it was not intended or on products out of specification The warranty set forth herein is in lieu of all other warranties whether express implied or statutory including those of merchantability and fitness of any product for a particular purpose and of any other obligation or liability on GLASSLINE s part of any kind or nature whatsoever The w
44. onents work in process labor burden and overhead Such payment will not transfer title to BUYER ARBITRATION AGREEMENT Any controversy or claim arising out of or relating to this agreement or the breach thereof shall be settled by arbitration in accordance with the rules of the American Arbitration Association and the statutes of the State of Ohio All hearings held in connection with any such arbitration shall be held in Toledo Ohio unless the parties agree otherwise in writing the award of the arbitrator s shall be final and binding upon the parties and the judgment upon and the award rendered by the arbitrator s may be entered in any court having jurisdiction thereof 3 9 2006 GLASSLINE Page 2 of 2 TERMS AND CONDITIONS Controlled Doc 12 22 05 3 Doc
45. ovided with the machine Inspect the connection of the power wires into the disconnect box Turn on incoming power Turn on the circuit breaker inside the electrical box The inverter requires a few seconds to initialize After the computer and inverter have initialized approx six seconds a signal is sent to the inverter This will cause the inverter to spin the basket for a few seconds After it has stopped the lid will open The entire sequence takes from 15 to 20 seconds and will take place whenever main power is applied to the centrifuge if the lid is closed and locked If the lid is open the computer assumes that the basket is stopped and will not cycle the inverter The direction of rotation is determined by the wiring from the inverter to the motor and will not change by reversing the input voltage connections It does not matter which direction the centrifuge rotates Replace the back panel cover or close the door Test the operation of your centrifuge by closing the lid and starting the machine Timer Models Model 215 Push the start stop button Coin Operated Models Model 216 Insert the proper coinage and push the start stop button SAFETY SYSTEM TEST A Verify that all warning labels are legible and securely attached to the machine SEE FIGURE 2 B Make sure that the back door is securely closed C START THE MACHINE 1 2 MACHINE IN USE light should be on Lid should be firmly closed and locked
46. rs Replace mounting rubbers if the motor is loose Perform monthly procedures as described above ANNUAL PROCEDURES Check Center Post for cracks by close inspection of the surface IF ANY CRACKS CAN BE SEEN IMMEDIATELY REMOVE THE MACHINE FROM SERVICE Replace the Center Post before returning the machine to service Perform monthly and semiannual procedures as described above 21 MAINTENANCE AND SERVICE NOTICE ALL NSEP centrifuges are provided with safety interlocks to prevent the opening of the lid while the basket is spinning These safety features are designed to allow for extended service and continued use Their effectiveness however can be impaired by customer misuse of the centrifuge or the failure of the owner to provide regular maintenance This type of eguipment is typically used on a constant basis and preventive maintenance is reguired to prevent injury especially to the unwary Proper lubrication and maintenance will provide excellent machine longevity A parts manual is included as part of this service manual The parts are identified in the included views and are described in the parts list Please use this information to identify and describe the parts when ordering replacement parts In addition when ordering please provide the name plate data including model number serial number and electrical specifications MACHINE SERVICE NSEP CENTRIFUGE MODELS 215 AND 216 NORTH STAR ENGINEERED PRODUCTS 28905 GLENWOOD RD PER
47. rtest time cycle recommended for optimum moisture removal from clothing Timer operated model 215 The cycle time for this machine is controlled by the two timing inputs on the programmable controller that is installed inside the rear control panel It can be accessed by opening the rear control panel cover The available times are 3 4 5 or 6 minutes and is factory pre set to 3 minutes The cycle time may be changed by selecting different inputs on the controller See instructions in service manual The centrifuge will run the new cycle time until it is changed If the centrifuge is stopped during a cycle the timer will automatically reset When restarted it will run a complete cycle E OPERATION OF SAFETIES 1 The lid must be closed before the machine be started Micro switches sense the closure of the lid Two switches are mounted at the rear of the hinge tube lid must be firmly closed for each switch to sense a fully closed position and allow the machine to operate In addition to the lid being fully closed the lid must be locked to allow the machine to operate A locked position is sensed by the lid lock switch that is located inside the front latch cover The lid lock switch is operated by the lock bolt The bolt must be in the locked position to allow the machine to operate An additional switch is attached to the lid unlock mechanism This switch is electrically wired to the lid locked switch so that the onl
48. y time a contact closure is provided is when the lid is closed and locked A relay in the inverter indicates rotation of the centrifuge It supplies this information to the controller which keeps the lid locked whenever it is rotating When the motor stops the relay changes state to allow the lid to open A temperature sensor is located on the outside rear of the stainless steel curb between the curb and the electrical control box If it activates during operation the machine will shut off immediately It is usually an indication that something is hanging out of the basket rubbing against the interior of the machine while it is spinning If this occurs make sure that everything is contained within the basket and that the laundry disk is properly installed The machine will not restart until it cools Failure of any safety switch or overload device will automatically cause the machine to come to an orderly shutdown The failure must be corrected before the machine will restart If a power failure occurs during operation of the centrifuge the lid will remain locked If it is still spinning when power is restored the machine will stop and then open IF ANY OF THESE SAFETIES ARE NOT WORKING PROPERLY THE MACHINE SHOULD BE TAKEN OUT OF SERVICE IMMEDIATELY CALL 419 726 2645 FOR ASSISTANCE 1 SEOUENCE OF OPERATION MODELS 2151 AND 2161 14 CONTROLLER STARTING SEOUENCE CLOSE THE LID This engages the lid closed and l
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