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RGX7500/E Generator - Subaru Industrial Power
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2. ENGINE _ Loo CONTBOX E 1 Wiring color code 1 Blk Black 1 57 i BI Black White Blu Blue Engine switch GE Loy Blue m Brown Ignition ral 1 00 BW BrownMWhite Gm Green 60 Gm W Green White Org 0 Spark plug 1 Gry R Bed w White H 1 Yellow i W BIk White Black Gm Y Green Yellow aS er SEN Pur Purple 8 GENERATORS os AC circuit T Bor Bk HI R Grain S terminal g aay 5 5 Blu r lt Pilot H W 2 lamp fe 22 R FEE Hour 20 Condenser inding Diode stack circuit breaker 2 Assy 5 org oe DC output i aw termina T Bm lt mA Y Ch 1 Condenser 1 Y lt ped EEE EEE pes PE EE EEE NESE e RGX3600 60Hz 120 240V ENGINE CONT BOX 3 I lt SS se a a B pose Oil sensor m Engine switch Ignition coil 2 BIk EH 0 gt SE ei 8 Blu r Spark plug 5 lt LBlu HZH we Idle control switch control unit Solenoid o7 re Wa c GENERATOR
3. 100 8A 10A 0 75 18 7 30 0 18 2 477 16 12 50 0 16 1 486 15V 14 17 37 0 26 0 952 10V Voltage drop 12to 10 23 45 0 32 0 517 j 5V 10108 35 70 0 32 0 332 22 7 SPARK ARRESTER In a dry or wooded area it is recommendable to use the product with a spark r arrester Some areas require the use of a spark arrester Please check your local 5 laws and regulations before operating your product B spark arrester must be cleaned regularly to keep it functioning as designed A clogged spark arrester ePrevents the flow of exhaust gas eReduces engine output elncreases fuel consumption eMakes starting difficult If the engine has been running the muffler and the spark arrester will be very hot Allow the muffler to cool before cleaning the spark arrester RGX2900 RGX6500 RGX3600 RGX7500 RGX4800 e R NNN 22 gt 2 VER SPARK EXHAUST ARRESTER OUTLET SPARK SCREEN MUFFLER ARRESTER COVER SCREEN How to remove the spark arrester 1 Remove the flange bolts from the muffler cover and remove the muffler cover 2 Remove the special screw from the spark arrester and remove the spark arrester from the muffler Clean the spark arrester screen SPARK ARESSTER SCREEN Use a brush to remove carbon deposits from the spark arrester screen Be careful to avoid damaging the screen The spark arrester must be
4. Ground Fault NEMA NEMA Circuit Interrupter OO p Up 0 20A 5 20R 5 20P Receptacle duplex REC1 NEMA NEMA Locking Up t0 204 L14 20R L14 20P Receptacle REC2 ENGLISH up to 30A NEMA NEMA Locking p L5 30R L5 30P Receptacle REC3 NEMA NEMA Locking L14 30R L14 30P Receptacle REC4 TABLE 1 A WARNING To take power out from the TWIST ee LOCK RECEPTACLE insert the plug into the receptacle and turn it clockwise to the lock position Be sure to ground the generator if the connected electrical device is grounded NOTE When the AC circuit breaker turns off during operation the generator is over loaded or the appliance is defective Stop the generator immediately check the appliance and or generator for overloading or detect and have repaired as necessary by SUBARU Industrial Power Products dealer or service shop CAUTION The duplex 120V receptacle is protected by Ground Fault Circuit Interrupter GFCI shuts off the output current from the duplex 120V receptacle when a ground fault occurs in the generator or the appliance Please note that other receptacles are not protected by Check and confirm whether circuit breaker position is ON e Turn on the switch of the appliance GFCI RECEPTACLE After starting the engine check the GFCI for proper functioning by the following test procedure Push blue TEST button The red RESET button wil
5. SUBARU RGX2900 RGX3600 RGX6500 RGX4800 RGX7500 INSTRUCTIONS FOR USE MANUAL DE INSTRUCCIONES 3229990578 SUBARU Generator CPSC 16 Part 1407 DANGER Using a generator indoors CAN KILL YOU IN MINUTES Generator exhaust contains carbon monoxide This is a poison you cannot see or smell California Proposition 65 WARNING engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm wi NEVER use inside a home Only use OUTSIDE and or garage EVEN IF doors far away from windows and windows are open doors and vents California only AIR INDEX To show compliance with California emission regulations a hangtag has been provided displaying the Air Index level and durability period of this engine The Air Index level defines how clean an engine s exhaust is over a period of time A bar graph scaled from 0 most clean to 10 least clean is used to show an engine s Air Index level A lower Air Index level represents cleaner exhaust from an engine The period of time in hours that the Air Index level is measured is known as the durability period Depending on the size of the engine a selection of time periods can be used to measure the Air Index level see below Descriptive Term Applicable to Emissions Durability Period Moderate
6. gt circuit power 4 breaker switch S pe Blk O O Earth I s I Ground 5 Pilot REC3 terminal ys Jam x 30A Blu R We 1 7 RECI 5 Hour 80 20 je meter f Oh l w w 20A condenser mm Winding Lo Bm Diode stack Circuit breaker 2 Assy 22 8 pc output VS termina Brn W Y r lt Condenser Y r E Gm ON PE ENE n E RGX4800 60Hz 120 240V I ENGINE _ CONT BOX 8 EECH S REN KSE Ey Oil sensor I Wiring color code 6 Blk Black 86100 Black White T La Bu Blue Ignition coil 3 c I LBlu Light blue 2 m Bm Brown 5 Bm W Brown White Gm Green Spark pl 9 r lt ide I Gm W Green White Idle control switch control Org Orange i gt ra unit I Gry Gray Solenoid S
7. 50 hours engine from 0 to 80 cc 125 hours engine greater than 80 cc Intermediate 125 hours engine from 0 to 80 cc 250 hours engine greater than 80 Extended 300 hours engine from 0 to 80 cc 500 hours engine greater than 80 cc 1000 hours 225 cc and greater Notice This hangtag must remain on this engine or piece of equipment and only be removed by the ultimate purchaser before operation Notice FEDERAL EMISSION COMPONENT DEFECT WARRANTY and CALIFORNIA EMISSION CONTROL WARRANTY are applicable to only those engines generators complied with EPA Environmental Protection Agency and CARB California Air Resources Board emission regulations in the U S A Notice To the engines generators exported to and used in the countries other than the U S A warranty service shall be performed by the distributor in each country in accordance with the standard SUBARU engine generator warranty policy as applicable FOREWORD Thank you very much for purchasing a SUBARU GENERATOR This manual covers operation and maintenance of the SUBARU GENERATOR This SUBARU GENERATOR can be used for general electrical equipments appliances lamps tools as an AC power source With regards to DC application the terminals are used only for charging 12 volt battery Never use this generator for any other purposes I H l H Please take a moment to familiarize yourself with the proper operation and maintenance procedure
8. Red rij W White ke BEES Y Yellow gans W BIk White Black GENERATOR AC circuit Green Y ellow RS Full power breaker switch 99 Q pur Purple 1 Earth Blk 2 G G Ground Pilot 102 33 REC3 termina lamp Ly x 30 1 Poise H a lO RECI 55 G 5 t og 20 Y AIX z 00 Condenser pa w 30A Winding lo 4 1 Diode stack Circuit breaker Assy n ve ore output Qs BMW terminal Condenser Condenser i Gm t ui 12222 2 RGX4800 w Starter motor 60Hz 120 240V ENGINE CONT BOX ENEE _ f 1 lt 10 PENE Bg switcl Battery 25 1 n ER Magnetiec switch 0 m Blk 16 i Diode stack Assy Ignition coil R 1 8 I 5 5 cal Spark plug g Sit gt T Idle control switch control Fot Solenoid 1 i I ars 25 GENERATOR d AC circuit Grn gt breaker Full power i ee switch ee e Ground 2 REC3 terminal Pilot 30A amp ar s w t 166 55 x RECI eg 1 2 a 104 20A OG t o Ya NX 86664 Condenser w 30A Winding 6 Diode stack Circuit breaker 2 Assy 5 04 6 oe DC output as BW terminal k Condenser Condenser RS 60 32 RGX6500 7500 60 2 120 240
9. Donori DO NOT TOUCH HE MUFFLER EMISSION CONTROL INFORMATION CHECK THE OWNER S MANUAL FOR FURTHER DETAILS EMISSION FAMILY BFJX5 4042GB REF NE AND 2011 CASI SOI EU 13 97 685 462 2002 88 0417 05 2089520813 WARNING Operation of This Equipment May Create Sparks That Can Start Fires Around Dry Vegetation A Spark Arrestor May be Required Operator Should Contact Local Fire Agences For Laws or Regulations Rating to Fire Prevention Requirements PUBLIC RESOURCES CODE SECTION 44426 DECH THE AIR INDEX OF THIS ENGINE IS 3 Ei FOR EXTENDED DURABILITY Most 404 ER TO OWNER S MANUAL FOR MAINTENANCE SPECS AND ADJUSTMENTS THIS ENGINE TS EMISSION REGS FOR 2011 US EPA EXH EMISSION COMPLIANCE PERIOD 1000H e LA PE NS ee ce EVENT A UNE LIGNE DE EES FUJI HEAVY INDUSTRIES 170 9 SUBARU Read INSTRUCTIONS FOR USE before use Tre ane ens ne eye n meus 0 e ea iol nae AC VOLT FREQUENCY 60Hz ACAMP POWER FACTOR 1 0 FUEL GASOLINE OUTPUT RATED A DC OUTPUT 12V 83A 552 FUJI HEAVEY NOUSTRIES LTO ENGLISH ENGLISH 1 SAFETY PRECAUTIONS Please make sure you review each precaution carefully Pay special attention to statement preceded by the following words DANGER indicates a possib
10. RGX7500 Type ecc ud Brush self exciting poles single phase 2 poles single phase Voltage regulating system Condenser type AVR type AC Output Rated voltage Frequency V Hz 120 60 120 240 60 Rated current A 20 0 24 1 12 0 34 1 17 0 41 7 20 8 50 25 5 Rated output VA W 2400 2900 4100 5000 6000 2 Maximum output VA W 2900 3600 4800 6500 7500 Rated power factor 1 0 Safety device type Fuse less circuit breaker DC Output Rated voltage 12 Rated current A 8 3 Safety device type Fuse less circuit breaker Model EX17D EX21D EX27D EX35D EX40D Type SUBARU Air cooled 4 stroke Gasoline Engine Displacement mL cu in 169 10 31 211 12 88 265 16 17 404 24 65 Fuel Automotive Unleaded Gasoline E Fuel Tank Capacity L U S gal 11 2 3 0 22 0 5 8 Engine oil capacity L U S gal 0 6 0 16 1 0 0 26 1 2 0 32 Spark plug BR 6HS NGK Starting system Recoil starter Electric starter Recoil 5 Length mm in 580 22 8 605 23 8 402546 875 5 Width mm in 420 16 5 450 17 7 510 20 1 545 21 5 Height mm in 480 18 9 500 19 7 540 21 3 595 23 4 Dry Weight kg Ib 48 105 8 54 119 1 75 ben Va oO Valve Clearance 0 12 79 mm 0 0047 799 in Intake amp Exhaust mm Note Adjust the valve clearance while the engine is cold Specifications are subject to change without notice NOTE 1 shows dimensions with Battery frame 2 shows dry weight with Ele
11. THE SPECIFIED LEVEL LINE Maximum Fl level ZE Niveau maximum de carburant Niel m ximo combustible PRECAUCI N TORSOUEVOUS FATES LE PLEN DE CONBUSTBLE INTERROMPRE LA MARCHE DU MOTEUR AVANTDE RBIPLR LERESERVOR DE COMBUSTBLE NE PAS D PASSER LA LIGNE DE REPERE ANNEAL DANGER Using a generator indoors CAN KILL YOU IN MINUTES Generator Exhaust contains carbon This is you cannot see CUANDO SE EFTA EL LLENO DE COVBUSTBLE DETENER LA MARCHA DEL MOTOR ANTES DE LLBVAR EL TANQUEDE COMBUSTBLE SOBREPASAR LALNEA DE SE AL DE NEL A PELIGRO PUEDE ger FAIRE MOURIR EN MINUTES L chappement content jor en un ug CAUSAR LA MUERTE EN MINUTOS Los gases de escape mondxido de carbono Este es un vanene ques e monoxyde de carbone ost un tonique que Yous ne pouvez ni vorr ANS HVER use inside a hom Soliman ule sn LUGARES ABIERTOS y lugar parcialmente edo los de ventanas ser estaclotamienios puras y conductos residencies AUN Sias de ventaci n puertas y orton estin portes st des ventilateun WARNING AVERTISSEMENT DO NOT OPERATE PSDEASCON CAVE TUNEL OR TV AREA DO NOT OPERATE NEAR G DO NOT ORIRATE N ANN OR GASEOUS F POTENTIAL DANGER OF
12. free of breaks and holes Replace the spark arrester if it is damaged Install the spark arrester and muffler protector in the reverse order of disassembly 23 8 MAINTENANCE SCHEDULE MAINTENANCE REPLACEMENT OR REPAIR OF THE EMISSION CONTROL DEVICES AND SYSTEMS MAY BE PERFORMED NONROAD ENGINE REPAIR amp H ESTABLISHMENT OR INDIVIDUAL DAILY INSPECTION Before running the generator check the following service items ENGLIS Enough gasoline Excessive vibration noise Enough clean engine oil Loose or broken bolts and nuts Leakage of gasoline and engine oil Safe surroundings Clean air cleaner element PERIODIC MAINTENANCE Periodic maintenance is vital to safe and efficient operation of your generator Check the table below for periodic maintenance intervals IT IS ALSO NECESSARY FOR THE USER OF THIS GENERATOR TO CONDUCT THE MAINTENANCE AND ADJUSTMENTS ON THE EMISSION RELATED PARTS LISTED BELOW TO KEEP THE EMISSION CONTROL SYSTEM EFFECTIVE The emission control system consists of the following parts 1 Carburetor and 4 Air cleaner elements 8 Exhaust manifold if internal parts 5 Spark plug applicable 2 Cold start enrichment 6 Magneto or electronic 9 Hoses belts system if applicable ignition system connectors and 3 Intake manifold if 7 Spark advance retard assemblies applicable system if applicable The maintenance schedule i
13. when not in use should be stored in a dry and well ventilated area Always switch off generator s AC circuit breaker and disconnect tools or appliances when not in use before servicing adjusting or installing accessories and attachments Make sure the engine is stopped before starting any maintenance servicing or repair Make sure maintenance and repair of the generator set are performed by properly trained personnel only PRECAUTIONS ON THE HANDLING OF THE WARNING LABEL Warning labels are affixed to our engines with regard to particularly serious dangers When using the engines please use them safely after carefully reading the instruction manual and understanding the angers Warning Label Exclusively for the United States and Canada WARNING A AVERTISSEMENT A ADVERTENCIA Leer as INSTRUCCIONES liz FOR USE before use The engine emis tone gas an Mil you in minutes Do 1 un inan enclosed area san burn you and fittings stay away it engine has E been running the engine is not in use J 2 For use the United States or Canada please affix the label suited to the region from among the enclosed warning labels 2 ENGLISH 2 SPECIFICATIONS MODEL RGX2900 RGX3600 RGX4800 RGX6500
14. 12 Pull the starter handle slowly until passing the compression point resistance will be felt then return the handle to its original position and pull briskly a f the engine fails to start after several attempts repeat above procedures with choke lever returned to OPEN position Do not fully pull out the rope m After starting allow the starter handle to return to its original position while still holding the handle ENGLISH f After the engine started return the Choke lever choke lever gradually to OPEN position g Warm up the engine without a load for a few minutes 13 USING ELECTRIC POWER ENGLISH WARNING Make sure that the appliance is switched OFF before connecting it to the generator Do not move the generator while it is running Be sure to ground the generator if the connected appliance is grounded Failure to ground unit may lead to electrical shock 1 AC APPLICATION a Make sure the pilot lamp is turned on b Turn off the switch es of the electrical appliance 6 before connecting to the generator Insert the plug 5 of the electrical appliance s into the Check the amperage of the receptacles used referring to TABLE 1 and be sure not to take current exceeding the specified amperage Be sure that the total wattage of all appliances dose not exceed the rated output of the generator
15. L SWITCH does not operate normally please check following Overloaded Please make it sure that the generator is not overload NOTE Most induction loads such as electric motors require three to five times more wattage than their ratings during starting This starting wattage should not exceed the rated output of the generator for proper operation of IDLE CONTROL SWITCH Turn IDLE CONTROL SWITCH off when the IDLE CONTROL SWITCH does not work normally under the rated output NOTE The IDLE CONTROL SWITCH may not operate when the applied load is under 40W In such cases turn the IDLE CONTROL SWITCH off 3 STOPPING THE ENGINE Turn off the switch of load Switch generator s AC breaker Disconnect tool or appliance a Turn the IDLE CONTROL SWITCH off a Turn the STOP SWITCH to the position O OFF NOTE Allow the engine about 3 minutes to cool down at no load before stopping 18 2 DC APPLICATION I 4 The DC terminal is used only for charging 12 volt batteries It provides up to 12V 8 3A 100W of maximum power CONNECTION OF CABLE Connect positive red terminal on generator to positive terminal on battery Connect negative black terminal on generator to negative terminal on battery Both AC and DC output can be used at the same time if the total output is within rated output of the generator SAFETY PRECAUTIONS WHILE CHARGING m explosive hydrogen gas is di
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17. ctric starter 3 5 RGX2900 RGX3600 RGX4800 I H d H Tank Fuel strainer Fuel valve Recoil starter handle Engine switch Recoil starter Oil gauge oil filler Oil drain plug Fuel tank Exhaust outlet Engine switch Spark plug cap gt 2 2 5 Control panel Air cleaner Oil gauge oil filler gauge Exhaust outlet E Oil drain plug Recoil starter Fuel strainer Fuel valve Recoil starter Fuel tank Muffler cover RGX6500 RGX7500 handle HSITDNI CONTROL PANEL RGX2900 RGX3600 RGX4800 I H d H RGX4800 w Starter motor Key switch AC receptacle 20A AC receptacle 30A AC receptacle 30A Pilot lamp Full power switch o Hour meter Engine switch SS e 00 AC circuit breaker DC output DC circuit AC breaker terminal breaker Earth ground Idel control switch terminal RGX2900 RGX3600 AC receptacle 20 AC Pilot lamp AC receptacle Hour meter receptacle AC receptacle 30A 20A 30A Pilot lamp Full power switch Hour 3 meter ER 2 0 nee AC circuit breaker DC output DC circuit terminal a breaker Ea
18. eling with fuel Be careful not to admit dust dirt water or other foreign objects Into fuel Wipe off spilt fuel thoroughly before starting engine Keep open flames away 5 Check following items before starting engine Fuel leakage from fuel hose etc Bolts and nuts for looseness Components for damage or breakage Generator not resting on or against any adjacent wiring CHECK GENERATOR SURROUNDINGS WARNING I H d D 2 Make sure you review each warning in order prevent fire hazard Keep area clear of in flammables or other hazardous materials Keep generator at least 3 feet 1 meter away from buildings or other structures Only operate generator in a dry well ventilated area Keep exhaust pipe clear of foreign objects Keep generator away from open flame No smoking Keep generator on a stable and level surface Do not block generator air vents with paper or other material BATTERY INSTALLATION RGX4800 6500 7500 w Electric Starter Recommended Battery Type Lead acid battery Capacity Ah 5hr 12V 21AH or more Size Less than 185 L x 125 W x 160 H mm Battery Fram Retainer D Fix to Frame RED Cable Battery Base Z Fix to Frame Base ENGLISH WARNING Death personal injury and or property damage may occur unless instructions are followed carefully Use battery of recom
19. ility of death or serious injury if instructions are not followed A WARNING indicates a strong possibility of severe personal injury or loss of life if instructions are not followed P WeMu CAUTION indicates possibility of personal injury or equipment damage if instructions are not followed A WARNING S O Do not operate the generator near gasoline or gaseous fuel because of the potential K danger of explosion or fire Do not fill the fuel tank with fuel while the engine is running Do not smoke or use open flame near the fuel tank Be careful not to spill fuel during refueling If fuel is spilt wipe it off and let dry before starting the engine WW A WARNING Do not place in flammables near the generator Be careful not to place fuel matches gunpowder oily cloths straw trash or any other in flammables near the generator Do not operate the generator inside a room cave tunnel or other insufficiently ventilated area Always operate it in a well ventilated area otherwise the engine may become overheated and the poisonous carbon monoxide gas an odorless colorless poison gas contained in the exhaust gas will endanger human lives Operate generator only outdoors and far from open windows doors ventilation intakes and other openings Keep the generator at least 1 meter 3 feet away including overhead from any structure or building use Do not enclose the generator nor cover it with a b
20. l pop out exposing the word TRIP Power is now off at the outlets protected by the indicating that the device is functioning properly If TRIP dose not appear when testing do not use the generator Call a qualified electrician To restore power push RESET button A WARNING If the RESET button pops out during operation stop the generator immediately and call a qualified electrician for checking generator and the appliances 16 ENGLISH POWER SWITCH 4 Except RGX2900 2 Select the voltage using the FULL POWER SWITCH in accordance with the electrical appliance Refer to TABLE 2 CAUTION Change the FULL POWER SWITCH after turning the AC circuit breaker to OFF Switch position Lower Voltage Receptacle Higher Voltage Receptacle 120V Activated full rated output N A 120 240V Activated half of rated output Activated full rated output TABLE 2 IDLE CONTROL SWITCH Except RGX2900 IDLE CONTROL SWITCH automatically reduces engine speed when load is OFF and automatically increases engine speed to rated r p m when load is ON H d D 2 m IDLE CONTROL SWITCH provides fuel economy and low noise operation at no load running 1 HOW TO USE IDLE CONTROL SWITCH a Start the engine with IDLE CONTROL SWITCH off NOTE Warm up the engine without a load for a few minutes Turn IDLE CONTROL SWITCH on 2 CHECKING THE OPERATION When IDLE CONTRO
21. mended capacity Turn the starter switch to the STOP position when mounting or dismounting battery When mounting battery connect the positive cable first and then the negative cable to the battery Be careful not to short battery cables When dismounting battery disconnect negative cable first RED CABLE To positive terminal BLACK CABLE To negative terminal Should the connection be made in incorrect manner the generator will be broken Tighten bolts and nuts on terminals securely so they will not be loosened by vibration Disconnect battery cables when charging battery GROUNDING THE GENERATOR To ground the generator to the earth connect the grounding lug of the generator to the grounding spike driven into the earth or to the conductor which has been already grounded to the earth Grounding spike If such grounding conductor or grounding electrode is unavailable connect the grounding lug of the generator to the grounding terminal of the using electric tool or appliance DL 5 OPERATING PROCEDURES STARTING THE GENERATOR CAUTION Check the oil level before each operations as outlined by the article H wl H CHECK ENGINE OIL a Turn the Engine switch to the position ON ON b Turn the circuit breaker to the position OFF Open the fuel d Set choke lever to close if the engine is cold
22. mperature use If single viscosity oil is used select the appropriate viscosity for the average temperature in your area am 10 Single grade Multigrade Ambient 10 20 30 40 C temperature 2 8 86 104 F ENGLISH CHECK ENGINE FUEL WARNING Do not refuel while smoking or near open flame or other such potential fire hazards Otherwise fire accident may occur NOTE Fuel filter screen THIS ENGINE IS CERTIFIED TO OPERATE Fuel tank cap ON AUTOMOTIVE UNLEADED GASOLINE Check fuel level at fuel level gauge f fuel level is low refill with unleaded automotive gasoline Stop the engine and open the Close the fuel valve before filling the fuel tank Maximum fuel level Be sure to use the fuel filter screen on the fuel filter neck Reattach the fuel cap by turning RGX2900 RGX6500 clockwise until reaching the physical RGX3600 RGX7500 RGX5100 stop about one quarter turn Do not attempt to turn past the physical stop or the fuel cap may be damaged Fuel Amount up to LEVEL position L U S gal 2900 12 0 3 17 3600 12 0 3 17 4800 12 0 3 17 6500 22 0 5 8 7500 22 0 5 8 WARNING Make sure you review each warning in order to prevent fire hazard Do not refill tank while engine is running or hot Close fuel valve before refu
23. ndicated in the table is based on the normal generator operation Should the generator be operated in extremely dusty condition or in heavier loading condition the maintenance intervals must be shortened depending on the contamination of oil clogging of filter elements wear of parts and so on 24 ENGLISH Periodic Maintenance Schedule table Maintenance Items Every 8 hours Daily Every 50 hours Weekly Every 200 hours Monthly Every 500 hours Every 1000 hours Clean generator and check bolt and nuts Daily Check for leakage from hoses and fitting Daily Check and refill engine oil Refill daily up to upper level Change engine oil Note1 Initial 20 hours 100 5 Clean spark plug Every 100 hours Clean air cleaner Clean spark arrester 100 5 Replace air cleaner element Clean fuel filter Clean and adjust spark plug and electrodes Replace spark plug Remove carbon from cylinder head Note 2 Check and adjust valve clearance Note 2 Clean and adjust carburetor 2 Clean and replace carbon brushes Replace fuel lines Every 2 years Overhaul engine Note 2 Check AC receptacles Daily Check DC termianl Daily Check engine switch Daily Check rotor Check stator Replace e
24. ngine does not start by usual starting procedures check the oil level 20 ENGLISH 6 WATTAGE INFORMATION Some appliances need a surge of energy when starting This means that the amount of electrical power needed to start the appliance may exceed the amount needed to maintain its use Electrical appliances and tools normally come with a label indicating voltage cycles Hz amperage amps and electrical power needed to run the appliance or tool Check with your nearest dealer or service center with questions regarding power surge of certain appliances or power tools m Electrical loads such as incandescent lamps and hot plates require the same wattage to start as is needed to maintain use Loads such as fluorescent lamps require 1 2 to 2 times the indicated wattage during start up Loads for mercury lamps require 2 to 3 times the indicated wattage during start up Electrical motors require a large starting current Power requirements depend on the type of motor and its use Once enough surge is attained to start the motor the appliance will require only 50 to 30 of the wattage to continue running Most electrical tools require 1 2 to times their wattage for running under load during use For example a 5 000 watt generator can power a 1800 to 4000 watt electrical tool Loads such as submersible pumps and air compressors require a very large force to start They need 3 to 5 times the normal running wat
25. ngine mount Note 1 Initial oil change should be performed after first twenty 20 hours of operation Thereafter change oil every hundred 100 hours Before changing oil check for a suitable way to dispose of old oil Do not pour it down into sewage drains onto garden soil or into open streams Your local zoning or environmental regulations will give you more detailed instructions on proper disposal Note 2 As to the procedures for these items please refer to the SERVICE MANUAL or consult your nearest service dealer 25 9 HOW TO MAINTENANCE ENGINE OIL CHANGE Change engine oil every 100 hours For new engine change oil after 20 hours I H d D 2 m a Drain oil by removing the drain plug and the oil filler cap while the engine is warm il drain plug b Reinstall the drain plug and fill the engine with oil until it reaches the upper level on the oil filler cap Use fresh and high quality lubricating oil to the specified level as directed on page 6 If contaminated or deteriorated oil is used or the quantity of the engine oil is not sufficient the engine damage will result and its life will be greatly shortened SERVICING THE AIR CLEANER Maintaining an air cleaner in proper condition is very important Dirt induced through improperly installed improperly serviced or inadequate elements damages and wears out engines Keep the element always clean a Remove the bolt of ai
26. ngs In accordance with the European requirements eec Directives the specified symbols as shown in the following table are used for the products and this instruction manual ENGLISH Read the operator s instruction manual Fire open light and smoking prohibited Stay clear of the hot surface Do not connect the generator to the commercial power lines Exhaust gas is poisonous Do not operate in an unventilated room Do not operate in rain or snow Stop the engine before refueling Call for maintenance Caution risk of electric shock 200608 HOT avoid touching the hot area power and Engine IN position of a bistable push control Engine start Electric start OFF power and Engine Protective earth ground Engine stop Alternating current Gasoline Direct current Engine oil Plus positive polarity Minus negative polarity OUT position of a bistable push control Rated power kW Battery charging condition Choke cold starting aid Continuous power Fuel start Open Fuel stop Close Rated power factor Rated frequency Hz Rated voltage V Rated current A Maximum site altitude above sea level m Maximum ambient temperature Mass kg RGX2900 RGX3600 RGX4800 RGX6500 RGX7500 ACAUTION WHEN REFLELNG STOP THE ENGINE BEFORE FILLING FUEL TANK DO NOT FLL OVER
27. ox The generator has a built in forced air cooling system and may become overheated if it is enclosed If generator has been covered to protect it from the weather during non use be sure to remove it and keep it well away from the area during generator use Operate the generator on a level surface It is not necessary to prepare a special foundation for the generator However the generator will vibrate on an irregular surface so choose a level place without surface irregularities If the generator is tilted or moved during operation fuel may spill and or the generator may tip over causing a hazardous situation Proper lubrication cannot be expected if the generator is operated on a steep incline or slope In such a case piston seizure may occur even if the oil is above the upper level Pay attention to the wiring or extension cords from the generator to the connected device If the wire is under the generator or in contact with a vibrating part it may break and possibly cause a fire generator burnout or electric shock hazard Replace damaged or worn cords immediately Do not operate in rain in wet or damp conditions or with wet hands The operator may suffer severe electric shock if the generator is wet due to rain or snow 1 If wet wipe and dry it well before starting Do not pour water directly over the generator nor wash it with water Be extremely caref
28. r cleaner cover RGX6500 7500 Remove the air cleaner cover and cleaner element b Urethane form Wash urethane form element in kerosene or diesel fuel Then saturate the element a mixture of 3 parts kerosene or diesel fuel and 1 part engine oil Squeeze the element to remove the mixture and install it in the air cleaner NOTE Instead of washing oil kerosene it is possible to wash the urethane foam element in a solution of mild detergent and warm water Then rinse the element thoroughly in clean water Allow the element to dry thoroughly Soak the element in clean engine oil and squeeze out excess oil RGX2900 3600 RGX4800 RGX6500 7500 Element Element Element i lt E Suet i gt 4 gt lt gt 2 E e Air cleaner cover d Air cleaner I BI CLEANING AND ADJUSTING 4 SPARK PLUG 2 a If the plug is contaminated with carbon remove it using a plug cleaner or wire brush b Adjust the electrode gap to 0 6 to 0 7 mm 0 024 to 0 028 in Gap 0 6 to 0 7 mm 0 024 to 0 028 in Spark plug BR 6HS CLEANING FUEL STRAINER Dirt and water in the fuel are removed by the fuel strainer a Remove the strainer cup and throw away water and dirt b Clean the screen and strainer cup with gasoline c Tightly fasten the cup to main body making sure to avoid fuel leak HIGH ALTITUDE ENGINE OPERATION Please have an authorized SUBARU Industrial Po
29. rth 0 0 DC circuit circuit terminal DC output Idel control breaker terminal switch ENGLISH RGX6500 RGX7500 RGX6500 7500 w Starter motor Key switch Engine switch AC receptacle 30A AC receptacle 20A Idel control Full power switch switch Pilotlamp Hour meter AC circuit breaker DC circuit breaker DC output terminal Earth ground AC receptacle terminal 30A 4 PRE OPERATION CHECKS CHECK ENGINE OIL Before checking or refilling oil be sure generator is located on stable and level surface with engine stopped Remove oil filler cap and check the engine oil level If oil level is below the lower level line Upper level gt refill with suitable oil see table to upper level line Do not screw in the oil filler cap when checking oil level Change oil if contaminated See How To Maintenance 0 Oil filler cap Oil gauge Lower level Oil capacity Upper level L U S gal RGX2900 0 6 0 15 RGX3600 0 6 0 15 RGX4800 1 0 0 26 6500 1 2 0 32 7500 1 2 0 32 Recommended engine oil Use 4 stroke automotive detergent oil of API service class SE or higher grade SG SH or 5 is recommended SAE 10W 30 or 10W 40 is recommended for general all te
30. s order to maximize the safe and efficient use of this product Keep this owner s manual at hand so that you can refer to it at any time Due to constant efforts to improve our products certain procedures and specifications are subject to change without notice When ordering spare parts always give us the SERIAL NUMBER SER No of your Product Please fill in the following blanks after checking the production number on your product Location of label is different depending on the product model SER NO Se CONTENTS 1 SAFETY PRECAUTIONS 1 2 3 3 6 4 4 PRE OPERATION CHECKS 8 5 OPERATING 5 12 6 WATTAGE 21 7 SPARK 5 23 8 MAINTENANCE SCHEDULE nnne 24 9 HOW TO 26 10 PREPARATION FOR 5 29 11 TROUBLESHOOTING a 1 30 12 WIRING 1 31 Symbols Meani
31. scharged through vent holes in the battery during the charging process Do not allow spark or open flame around the generator or battery during the charging process a Electrolyte fluid can burn eyes and clothing Be extremely careful to avoid contact If injured wash the affected area immediately with large quantities of water and consult a doctor for treatment When charging a large capacity battery or totally discharged battery excessive current may force the DC breaker to turn off In such cases use a battery charger to charge a large battery with AC output Battery defects may cause the DC breaker to turn off Check the battery before replacing the DC breaker 19 STOPPING THE GENERATOR a Turn off the power switch of the electric equipment and unplug the cord from receptacle of the generator ENGLISH b Turn the AC circuit breaker to the OFF position c Allow the engine about 3 minutes to cool down at no load before stopping d Turn the Engine switch to the position OFF OFF e Close the fuel valve OIL SENSOR a The oil sensor detects the fall in oil level in the crankcase and automati cally stops the engine when the oil level falls below a predetermined level b When engine has stopped automatically switch off generator s AC circuit breaker and check the oil level Refill engine oil to the upper level as instructed on page 6 and restart the engine c lf the e
32. tage in order to start For example a 5 000 watt generator would only be able to drive a 1 000 to 1 700 watt pump NOTE The following wattage chart is general guide only Refer to your specific appliance for correct wattage To determine the total wattage required to run a particular electrical appliance or tool multiply the voltage figure of the appliance tool by the amperage amps figure of same The voltage and amperage amps information can be found on a name plate which is normally attached to electrical appliances and tools SE Applicable Wattage W Applications RGX2900 RGX3600 RGX4800 RGX6500 RGX7500 Incandescent lamp Heater 2400 2900 4100 5000 6000 Fluorescent lamp Electric tool 1200 1500 2100 2750 3300 Mercury lamp 900 1100 1500 2000 2400 Pump Compressor 550 650 950 1250 1500 21 VOLTAGE DROP ELECTRIC EXTENSION CORDS When a long electric extension cord is used to connect an appliance or tool to the generator a certain amount of voltage drop or loss occurs in the extension cord which reduces the effective voltage available for the appliance or tool The chart below has been prepared to illustrate the approximate voltage loss when an extension cord of 300 feet approx 100 meters is used to connect an appliance or tool to the generator H wl H Nominal Allowable No of strands So A W G current strands dia Resistance Current Amp
33. th the slip ring when installing new brush 28 10 PREPARATION FOR STORAGE following procedures should be followed prior to storage of your generator for d periods of 6 months or longer r4 u Drain fuel from fuel tank carefully by disconnecting the fuel line Gasoline left in the fuel tank will eventually deteriorate making engine starting difficult Remove the carburetor float chamber and also drain the carburetor Change engine oil Check for loose bolts and screws tighten them if necessary Clean generator thoroughly with oiled cloth Spray with preservative if available NEVER USE WATER TO CLEAN GENERATOR a Pull starter handle until resistance is felt leaving handle in that position Store generator in a well ventilated low humidity area 29 11 TROUBLESHOOTING When generator engine fails to start after several attempts or if no electricity is available at the output socket check the following chart If your generator still fails to start or generate electricity contact your nearest SUBARU Industrial Power Products dealer or service shop for further information or corrective procedures When Engine Fails to Start Check if choke lever is in its proper position H l o 2 m Set the choke lever to CLOSE position Check if fuel valve is open If closed open fuel valve Check fuel level If empty refill fuel tank making sure not
34. to overfill Check if engine switch is in OFF Turn engine switch to ON Check to make sure generator is not connected to an appliance Check spark plug for loose spark plug cap If connected turn off the power switch on the connected appliance and unplug If loose push spark plug cap back into place Check spark plug for contamination Remove spark plug and clean electrode When No Electricity 16 Generated at Receptacle Check to make sure AC circuit breaker is in the ON position After making sure that the total wattage of the electrical appliance is within permissible limits and there are no defects in the appliance turn the AC circuit breaker to the ON position If breakers continue to actuate consult your nearest servicing dealer Check AC receptacle and DC terminals for loose connection Secure connection if necessary Check to see if engine starting was attempted with appliances already connected to generator Turn off switch on the appliance and disconnect cable from receptacle Reconnect after generator has been started properly Low power Carbon brushes are excessively worn ENGLISH 12 WIRING DIAGRAM RGX2900 60Hz 120V
35. ul that all necessary electrical grounding procedures are followed during each and every use Failure to do so can be fatal Do not contact the generator to a commercial power line Connection to a commercial power line may short circuit the generator and ruin it or cause electric shock hazard 55 Use the transfer switch for connecting to domestic circuit EN No smoking while handling the battery The battery emits flammable hydrogen gas 52 which can explode if exposed to electric arcing or open flame Keep the area well ventilated and keep open flames sparks away when handling the battery Engine becomes extremely hot during and for some time after operation Keep combustible materials well away from generator area Be very careful not to touch any parts of the hot engine especially the muffler area or serious AA burns may result Keep children and all bystanders at a safe distance from work areas It is absolutely essential that you know the safe and proper use of the power tool or appliance that you intend to use All operators must read understand and follow the tool appliance owners manual Tool and appliance applications and limitations must be understood Follow all directions given on labels and warnings Keep all instruction manuals and literature in a safe place for future reference Use only LISTED extension cords When a tool or appliance is used outdoors use only extension cords marked For Outdoor Use Extension cords
36. wer Products service dealer modify this engine if it is to be run continuously above 5 000 feet 1 500 meters Failure to do so may result in poor engine performance spark plug fouling hard starting and increased emissions Carburetor modification by an authorized SUBARU Industrial Power Products service dealer will improve performance and allow that this engine meets EPA Environmental Protection Agency and California ARB Air Resources Board emission standards throughout its useful life a An engine converted for high altitudes can not be run at 5 000 feet or lower In doing so the engine will overheat and cause serious engine damage Please have an authorized SUBARU Industrial Power Products service dealer restore high altitude modified engines to the original factory specification before operating below 5 000 feet 27 CHECKING CARBON BRUSH RGX6500 7500 H l H m If the brush become excessively worn its HOLDER contact pressure with the slip ring changes BRUSH cm and causes a roughened surface on the slip ring resulting in irregular generator performance Check the brush every 500 hours or if 0 6 to 0 2 in generator performance is irregular 15 to 5 mm If the brush is 5 mm long or less replace it with a new one a Remove the brush cover b Disconnect the wire connector and remove the brush c Carefully note the brush direction and relative position wi
37. yams Vo E KS d vor vor 1 Da P d 3 Orr Japu 118 8 A 3 000 E ils ZS s lo a i L m I alo joxeauq amu 2v WW piou los f fi men Nn m M i m yams n n ad kn ad 2 209 YOLVYANAD 34 G SUBARU ISSUE EMD GU7220 Cx SUBARU FUJI HEAVY INDUSTRIES LTD INDUSTRIAL PRODUCTS COMPANY 4 410 ASAHI KITAMOTO SHI SAITAMA 364 8511 JAPAN TEL 81 48 593 7798 FAX 81 48 593 7946 PRINTED IN JAPAN http www subaru robin jp June 2011
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