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M-90 POWER MULCHER, All Units

1. MOTI3A OL MANUAL 85000900 REINCO INC 1995 REVISED 8 95 PAGE 62 REINCO M 90 9 5 OPERATION PARTS AND SERVICE MANUAL ITEM 10 11 12 13 14 15 16 ENGINE INSTRUMENTS AND WIRING PART NUMBER EL2101 10 EL2107 10 EL2107 11 EL2108 02 EL2110 01 EL2112 07 12112 08 0501 00 3601 00 IN6401 10 IN6401 11 IN8201 10 9030 20 2103 20 EL2101 01 510901 06 8807 30 8850 01 8807 01 8808 05 MANUAL 85000900 DESCRIPTION ENGINE STOP SWITCH IGNITION SWITCH KEYED KEY SET AETNA SAFETY SWITCH 518APH FUSE HOLDER AGC HORN FUSE 7 5A PANEL FUSE 15 AMMETER HOUR METER OIL PRESSURE GAUGE OIL PRES LINE W FTTGS TEMPERATURE GAUGE TACHOMETER SOLENOID 12V 4 INT DUTY PUSH BUTTON MOMENTARY WITH CAP HORN 12V BATTERY CABLE BATTERY TERMINAL BOOT BATTERY GROUND STRAP SWITCH STARTER CABLE O REINCO INC 1995 QTY A 0 3 2 2 0 3 2 c clc c 2 clc c 2 REVISED 8 95 PART PICTORIALS PAGE 63 FEED TRAY amp CONVEYOR MANUAL 85000900 O REINCO INC 1995 REVISED 8 95 PAGE 64 REINCO 90 SAFETY OPERATION PARTS AND SERVICE MANUAL ITEM N gt N A O N O O NY
2. gt O O WAN QO AN O Na CO 40 41 42 43 44 45 5463 00 85542010 85542020 0225 02 1126 50 5 7420 01 1271 04 1221 04 5 2110 51 BU7318 03 KE9001 01 5 2110 61 BU7360 02 5802 02 85582000 VA5170 00 83681000 85532040 VA5720 00 NO9901 30 85562000 EX3022 20 EX3060 20 EX3050 20 85182041 85531010 85532020 ST7105 00 ST7105 01 VA5530 01 VA5515 02 85572010 85572030 85572040 85572050 85571060 85571070 MANUAL 85000900 EMULSION SYSTEM DESCRIPTION PUMP 152 5 PUMP MOUNTING BASE PUMP SVVING ARM BEARING 1 PILLOVV BLOCK Va 13 5 HEX HEAD SCREW TENSION SPRING 1 1 8 Va 13 VVING Va 13 STANDARD SHEAVE DRIVEN BUSHING TL 2517 B 3 16 KW KEY 3 16 SQ x 177 BES SHEAVE DRIVER BUSHING TL2517 274 b 5 8 KW BELT BX60 VEE COG GUARD PUMP DRIVEN VALVE 74 4 WAY VALVE MOUNTING BRACKET BOOM SPRAYPIPE 74 x 60 TBE DRIP CHECK VALVE Z FLAT JET NOZZLE Va EMULSION PREHEATER TAILPIECE 2 CLAMP 2 2 FLEX TUBEJFT EXHAUST ADAPTOR TUBE ASSEMBLY TUBE HOLDER STRAINER 175 WYE STRAINER ELEMENT VALVE 172 GATE VALVE 74 GATE SUCTION PICKUP HOSE 177 x 108 SUCTION HOSE 1 x 38 BYPASS HOSE x 114 BYPASS HOSE 7 x 186 VALVE SUPPLY HOSE 7 x 94 DISCHARGE HOSE 7 x 43 REINCO INC 1995 PART PICTORIALS PAG
3. MANUAL 85000900 REINCO INC 1995 REVISED 8 95 MAINTENANCE amp SERVICE PAGE 37 TROUBLE SHOOTING SYMPTOM POSSIBLE CAUSE REMEDY REF PAGE POOR DISCHARGE RANGE POOR ENGINE PERFORMANCE SET ENGINE TO 2400 RPM AT MAXIMUM 26 THROTTLE SERVICE ENGINE LOW QUALITY GREEN BUY AND OR USE BETTER MATERIALS MULCH FEEDING MACHINE TO FAST ADJUST FEED CHAIN SPEED MULCH STRANDS TOO MULCH DRY OR OLD ADJUST FLAILING CHAIN STATION 33 FINE LOCATIONS MULCH STRANDS TO MULCH GREEN OR COARSE ADJUST FLAILING CHAIN STATION LONG LOCATIONS 33 ADD FLAILING KNIVES 33 ADJUST FLAILING CHAIN STATION LOCATIONS ADD FLAILING KNIVES CHAINS NOT FLAILING MULCH WET GREEN OR MULCH COARSE CA OO TWINE OR WIRE WRAPPED REMOVE OBSTRUCTION 16 AROUND BEATER SHAFT MULCH WRAPPING BEATER ADJUST BEATER SHAFT SCRAPER 25 SHAFT BALES NOT FLAKING FLAKER ARM TOO HIGH ADJUST FLAKER ARM 34 N BALES JAMMING IN FEED SLOW FEED RATE ERAK ADJUST FLAKER TRAY GUIDES NOT PROPERLY ADJUSTED FEED CHAIN STALLING FLAKER ARM TOO LOW ADJUST FLAKER ARM UNDER LIGHT LOAD FEED CHAIN WON T CHAIN STRETCHED REPLACE FEED CONVEYOR CHAIN ADJUST FEED MOTOR DOES NOT TRAY JAMMING SHUT UNIT DOWN ADJUST FLAKER AND RUN GUIDES HYDRAULIC OIL LEVEL LOW SERVICE HYDRAULIC RESEVIOR CHECK LINES AND FITTINGS FOR LEAKS HYDRAULIC OIL FOAMING CHECK OPERATING LEVEL OF MACHINE 30 2 F B 12
4. ONRIA ANOLOWA 044 l tm SGA V OH 1 11 E HE GOIN310S 1 4 741 a 1 141111 dite 0 0 TE 4018 1 yg ti p 00 INON Ter AX18 A3SSV 3 TXV 35I V8 9119313 Pn 12634 Nd AL TI LINOVN Divad QuvosHsva 3 OP IV INnOW Dives 3 45 ANL 1931 3245 MSV IIVE3OrldsS HOLIMS 2 319IH3A MOL INNOW HOLO3NNOO MIJA 191205 OHVINSHOS 53 TIVISNI 3 T9IH3A MOL REVISED 8 95 O REINCO INC 1995 MANUAL 85000900 PART PICTORIALS PAGE 75 MANUAL 85000900 REINCO INC 1995 REVISED 8 95 PAGE 76 REINCO 90 9 SAFETY OPERATION PARTS AND SERVICE MANUAL OPTIONAL EMULSION SYSTEM SUCTION MANUAL 85000900 O REINCO INC 1995 REVISED 8 95 CON O ON gt W N ND MM MM a
5. 6000 01 6001 02 8001 21 HO7800 08 85254000 ST8000 00 PI2835 06 GA8005 00 FL1000 00 85901000 85714010 7800 40 85715020 HO7800 15 85715030 85715040 85715050 85715060 85715070 MANUAL 85000900 DESCRIPTION GEROTOR MOTOR ADM400 2RO MOTOR MOUNTING GEAR PUMP SP20A 9 A9H2L PUMP MOUNTING PUMP SHEAVE BUSHING TYPE D 5 8 BELT 3VX 425 DRIVER SHEAVE 1 B x 4 KW KEY 74 x 174 BER CONTROL CABLE ASSEMBLY CABLE MOUNTING BRACKET FLOW CONTROL VALVE VALVE BRACKET CABLE CONNECTOR BALL JOINT PRESSURE SHUT DOWN VALVE SHUT DOWN VALVE BRACKET RETURN FILTER ASSEMBLY ELEMENT 10 FILTER HEAD FA12A0 00 GAUGE BTI 15 3 4 X 3 8 RED BUSHING H3109 x 12 6 RESEVIOR 16 GALLON STRAINER SW1250753 Ya MAGNETIC PIPE PLUG ZPPM12 SIGHT GAUGE WITH TEMP LDRO2 FILLER BREATHER TFA005715 GUARD HYDRAULIC PUMP DRIVE HOSE PUMP RESEVIOR Z X 26 O RING ELBOW TF5515 HOSE PUMP PSD VALVE 3 8 x 19 3 8 MALE BRANCH TEE HOSE PSD TEE FLOW VALVE 3 8 x 17 HOSE FLOW VALVE MOTOR 3 8 x 45 HOSE MOTOR FILTER 3 8 x 20 HOSE FILTER PSD VALVE 3 8 x 15 HOSE PSD VALVE FLOW VALVE 3 8 x 10 REINCO INC 1995 QTY gt n REVISED 8 95 PART PAGE 67 MANUAL 85000900 REINCO INC 1995 REVISED 8 95 PAGE 68 REINCO M 90 9 SAFETY OPERATION PARTS AN
6. CONVEYOR SPEED CONTROL MANUAL 85000900 If the coupling becomes misaligned contact your servicing dealer Othervvise follovv this procedure Determine the direction and degree of misalignment by measuring vvith a caliper or divider around the periphery of the drive coupling flanges If the gap is measured on the top of the driven coupling flange this indicates that the shaft s have shifted downwards If a is measured in the side of the driven flange this indicates that either the blovver housing assembly has shifted to one side or the driven shaft has shifted at the end opposite the engine If misalignment is detected determine whether to adjust the blower shaft or engine shim as required Make the adjustment then re measure the two coupling flanges If the gap is eliminated tighten all bolts and again check alignment If coupling is aligned start engine and check for vibration If vibration exists contact your servicing dealer or the factory for assistance For more information on coupling alignment see DRIVE COUPLING ALIGNMENT Daily inspection involves checking oil level air cleaner and removing dirt and chaff from engine cowl Refer to engine manual for the manufacturers maintenance schedule and further details A governor setting limits the rom nominally at 2400 If the max RPM exceeds 2400 readjust this setting The engine temperature and oil pressure gauges are also preset for shut down If for any reason
7. PAGE 15 TOWING THE MULCHER The tongue of the main frame of the machine has 4 position hitch plate allowing hitch adjustment from 172 to 262 in 42 increments 212 ID lunette is installed on the hitch plate This should connect to a pintle hook mounted on the tow vehicle It is important that the pintle hook is properly positioned on the towing vehicle 1 The machine s frame should be level for towing as well as boom operator safety 2 The hitch should be located so that the truck bed overhang will not interfere with the load tray when in the retracted position 3 Provide adequate set back from the vehicle chassis frame so that jack knifing when backing up will not damage machine 4 Provide for securing the safety chains 5 Running lights are standard for over the road travel They include stop directional tail marker and license plate A 30 connector pig tail is included This must be installed on the vehicle chassis to complete the recommended trailer hook up The flasher light switch of the truck when engaged will also activate the directional and tail lights mounted in the rear bumper Whenever emergency signaling is required use this circuit IMPORTANT Periodically check the torque of the wheel lug nuts These are set at the factory at 90 ft Ibs Due to relaxation associated with travel they must be torqued at 25 75 and 150 mile intervals PRE OPERATION INSPECTION Each machine
8. 3 Uncap riser pipe mounted on pump discharge and fill to top with cut waste oil 4 Rotate pump in a clockwise direction by pulling the belt As the level in the riser pipe falls continue to add more oil When oil discharges from the pick up tube into the can stop rotating the pump Then fill the riser pipe to the top and recap 5 Place the pick up tube in the remaining oil of the 5 gallon Support the tube so it doesn t fall over 6 9 Start the engine Engage the PTO and run at about 1000 RPM 7 As the pump forces oil through the system the entrained air will cause a squealing noise After a few minutes this will cease The system is now primed 8 Close the boom valve drain and store the pick up tube in its holder Disengage the PTO CLEAN UP After use the system must be flushed Fuel oil or cutback waste oil should be used for this purpose Here are the steps to follow Remove pick up tube from the asphalt and drain into a container 2 Place pick up tube into 5 gallon container of flushing liquid 3 Start engine Make certain valves are open and the spray valve is in the by pass position Engage PTO and run at a slow idle for about 5 minutes 4 Point the boom toward a mulched or waste site area and open the spray valve momentarily to clear the spray pipe and nozzles of residual liquid Alternately a hose may be secured over the nozzle allowing recovery of the flushing medium 5 Close boom valve r
9. 6 Locate the floor jack under the forward face of the fan housing Pump jack until the fan housing side sheet has raised 1 16 Remove the ten cap screws holding the side sheet to the fan housing Slide the side sheet forward until the shaft is cleared and remove from the trailer frame 7 Loosen the fan side coupling flange Move shaft and or flange to allow removal of the coupling flex element center member Remove both the flexible element and driven coupling flange Disconnect the flange bearing and remove from shaft 8 Using a sling and crane remove the shaft and blower wheel assembly from the fan housing 9 The fan may now be removed from the beater shaft DRIVE TRAIN ASSEMBLY 1 If anew blower wheel and or beater shaft is being replaced the blower wheel should be dynamically balanced with the shaft Wheels shipped from the factory have been balanced however they should be re checked at assembly 2 nstall the blower wheel and key on the shaft using anti seize compound The fit should be tight and there should be no slop in the keyway Be sure that the blades on the blower wheel are oriented so that the flat side rotates toward the blower discharge 3 Follow steps 2 through 8 above in reverse hand tightening fasteners only 4 Securely tighten all fasteners except the pillow block and blower wheel set screws 5 Align the drive coupling per the instructions on page then torque the bearing bolts and recheck the
10. ELEC ELEC HYDR HYDR OPTIONAL BRAKE ASSEMBLIES PART NUMBER AX5103 60 AX5110 10 AX5110 08 AX5103 62 AX5103 63 BR3001 01 AX5103 65 AX5103 67 TU1000 01 BR3000 01 MANUAL 85000900 DESCRIPTION BRAKE AXLE ASSEMBLY BRAKE ASSEMBLY LH 23 105 DXQ 12 x 12 BRAKE ASSEMBLY RH 23 106 DXQ 12 x 12 HUB amp DRUM ASSEMBLY 8 201 90 6 5 5 BRAKE AXLE ASSEMBLY WITH PARK BRAKE ASSEMBLY LH 23 112 DXQ 12 x 2 BRAKE ASSEMBLY RH 13 113 12 2 PARKING BRAKE KIT 60050400 BRAKE AXLE ASSEMBLY BRAKE ASSEMBLY LH 23 324 12 x 2 5 2K BRAKE ASSEMBLY RH 23 325 12x 2 5 2K BRAKE AXLE ASSEMBLY WITH PARK BRAKE ASSEMBLY LH 23 320 12 x 2 5 2K BRAKE ASSEMBLY 23 321 12 x 2 5 2K TUBING KIT PARKING BRAKE KIT 23852 O REINCO INC 1995 QTY REVISED 8 95 PART PICTORIALS PAGE 71 MANUAL 85000900 REINCO INC 1995 REVISED 8 95 PAGE 72 REINCO 90 SAFETY OPERATION PARTS AND SERVICE MANUAL TRAILER COMPONENTS MANUAL 85000900 REINCO INC 1995 REVISED 8 95 ITEM 5 1 5 2 HYDR 6 1 6 2 17 18 PART NUMBER CO9281 21 FA1128 16 FA1241 05 CO9212 21 CO9212 20 CH0641 41 CH0641 40 CH0643 40 CH0643 42 JA1003 01 JA1003 02 83042000 85495000 EL2203 02 EL2203 05 EL2203 01 LI3302 07 13303 07 13305 03 13301 21 13301 22 13301 23 14030 01 2022 03 0501 02 MANUAL 85000900 PART PICTORIALS 9 PAGE 73 TRAILER COMPONE
11. NOTIFICATION 1 INITIATE REPLACEMENT OR ACTION FOR REPAIR OF THE PART S PROVEN DEFECTIVE IN MATERIAL OR WORKMANSHIP OR 2 DIRECT THE SERVICING DEALER TO INVESTIGATE REPORT AND THEN AUTHORIZE AND PERFORM REPAIR OR 3 ON DIRECT FACTORY SHIPMENT INSTRUCT THE USER UPON VERIFICATION OF FAILURE TO PERFORM HIS OWN REPAIR WITH PRIOR AGREED UPON BACK CHARGES TO REINCO INC THE CHOICE OF ALTERNATIVES SHALL REMAIN THE SOLE DECISION OF REINCO INC THIS WRITTEN WARRANTY IS THE ONLY WARRANTY MADE BY REINCO INC IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IF ANY ARE LIMITED TO THE SAME TERM AS THIS WRITTEN WARRANTY CERTAIN STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATIONS MAY NOT APPLY HOWEVER SOLELY WITH RESPECT TO THE BUYER THE FOREGOING WARRANTY IS IN LIEU OF ANY AND ALL IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR ANY PARTICULAR PURPOSE AND IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED AND NO OTHER WARRANTY IS MADE OR AUTHORIZED TO BE MADE THE USER OR DEALER MUST PROMPTLY WITHIN THE LIMITED WARRANTY PERIOD NOTIFY REINCO INC AND CONFIRM IN WRITING THE DEFECTS ALLOWING THE COMPANY TO ANALYZE THE FAILURE AND DETERMINE ITS OBLIGATION UNDER THE WARRANTY COSTS INCURRED BY THE USER OR DEALER ARE TO BE ABSORBED UNTIL SETTLEMENT UNDER TERMS OF THIS WARRANTY THE COMPANY RESERVES THE OPTION AND THE RIGHT T
12. Running lights are standard for over the road travel They EE c include stop directional and license plate Make sure all running lights vvorking at the start of E each day The flasher light switch of the truck when engaged will also activate the directional and tail lights mounted in the rear bumper Whenever emergency signaling is required use this circuit Initially it is important to check the torque of the wheel lug nuts These are set at the factory at 90 ft Ibs Due to relaxation associated with travel they must be torqued at 25 75 and 150 mile intervals Braking systems if supplied must be checked for proper adjustment and operation Brake adjustments should be made after the first 200 miles seating and again at 3000 mile intervals MANUAL 85000900 O REINCO INC 1995 REVISED 8 95 SAFETY PAGE 11 DISPOSE WASTE PROPERLY Improperly disposing of waste can threaten the environment and ecology Potentially harmful waste used with Reinco equipment include such items as oil fuel coolant filters batteries emulsified asphalt tackifier and fertilizers Use leak proof containers when draining fluids Do not use food or beverage containers that may mislead someone into drinking from them Do not pour waste onto the ground down a drain or into any water source Inquire on the proper way to recycle or dispose of waste from your local environmental or recycling center or f
13. 31 FA1221 04 13 STANDARD HEX NUT 2 KA04 04RL 32 FA1241 04 13 NYLON INSERT NUT 2 66 774623 FTTG 4 HS x 4 FM FLR 1 KA04 04NL 33 85173000 RADIATOR DEBRIS SCREEN 1 67 774723 FLR x 3 8 NPT 90 1 34 85873000 FILTER HOLD DOWN 2 MANUAL 85000900 REINCO INC 1995 REVISED 8 95 PAGE 56 REINCO 90 SAFETY OPERATION PARTS AND SERVICE MANUAL ITEM ITEM ITEM ITEM MANUAL 85000900 PART NUMBER EN3258 53 EN3258 65 EN3258 65E EN3258 65A EN3258 65B EN3265 47 PART NUMBER EN3258 52 PART NUMBER EN3258 51 EN3258 60 EN3258 61 EN3258 77 EN3258 78 EN3258 57 PART NUMBER EN3258 56 ENGINE COMPONENTS UNIT SERIAL 7950 CURRENT DESCRIPTION ENGINE JOHN DEERE 4039T SAE 3 CODE 1104 1201 1308 1421 1425 1505 1602 1718 1908 2026 21089 2208 2413 2818 3007 3115 3906 4006 4499 5909 6202 6506 RADIATOR KIT 1004454 RADIATOR SUPPORT KIT RE15938 RADIATOR HOSE UPPER R54534 RADIATOR HOSE LOWER FM59 FAN SPACER R91585 UNIT SERIAL 7903 7949 DESCRIPTION ENGINE JOHN DEERE 4039T SAE 3 CODE 1104 1201 1308 1421 1425 1505 1602 1718 1904 2004 2102 2204 2401 2819 2902 3007 3114 3901 4502 6506 UNIT SERIAL 7900 7902 DESCRIPTION ENGINE JOHN DEERE 4039T SAE 4 CODE 1104 1201 1302 1401 1501 1602 1904 2004 2102 2204 2402 2902 3001 3101 4502 6506 RADIATOR KIT RE212428 RADIATOR SUPPORT KIT R
14. 4 9 FA1122 06 20 3 SCREW 2 46 FI0100 55 VACUATOR VALVE 10 FA1241 02 7 20 NYLON INSERT NUT 2 47 EX3000 42 MUFFLER 4 x 4 x 8 1 11 85886020 B HSG COWL ENCLOSURE 1 48 EX3080 10 EXHAUST SHIELD 1 12 85813020 B HSG ENCL MOUNT LH 1 49 EX3080 11 MUFFLER CLAMP 8 1 13 85813030 B HSG ENCL MOUNT 1 50 EX302242 PIPE 1 14 85813010 ENCL SUPPORT LOWER 2 51 05042 FLEX TUBE 4 33 15 85833030 REAR ENGINE MOUNT 2 52 EX306040 EXHAUST CLAMP 4 2 16 FA1124 06 3 8 16 x34 HEX BOLT 53 EX306240 LAP CLAMP 4 1 17 FA1126 11 13 14 HEX BOLT 4 54 85782020 TURBOCHGR ADPT ELBOW 1 18 FA0330 04 SPLIT LOCKWASHER 4 55 EX3063 30 TURBO VEE CLAMP 3 1 19 85865000 RADIATOR ENCLOSURE 1 56 TA6053 00 FUEL TANK 33 GALLON 1 20 SH6060 10 STUD BUMPER 2 57 TA6036 02 FUEL INLET STRAINER 1 21 FA112410 388 16 x 1 HEX BOLT 58 053 03 TANK TIE DOWN 2 22 85886010 COWLENCL COVER 1 59 201012 FELT TAPE 1 8 1 FT 1 2 23 85844000 COWL SIDE PANEL 2 60 HO7306 10 FUEL HOSE 3 8 x FT 4 24 85803010 RADIATOR SUPPORT LH 1 61 HO7748 66 FTTG 3 8 HS 3 8 FLR 1 25 85803020 RADIATOR SUPPORT RH 1 10068 406 Do G IE 62 779033 FTTG 3 8 HS x 1 8 NPT 90 1 1006B C02 27 FA1128 24 588 11 2 HEX BOLT 2 ue 28 FA1241 05 5 8 11 NYLON INSERT NUT 2 48X6 29 FA1128 15 58 11 11 HEX BOLT 2 64 730251 FUEL HOSE x FT 1 30 FA0440 24 2 13 x 24 THREADED ROD 1 65 774620 FTTG TB 4 HOSE 1
15. S S ENGINE WON T START AIR CLEANER RESTRICTION SEVICE AIR CLEANER ELEMENT FUEL RESTRICTION SERVICE FUEL FILTER SERVICE FUEL LINES AND BLEED INJECTORS INSPECT INTRUMENT PANEL FUSES REPLACE MURPHY COMPONENTS IF FAILED ENGINE OVERHEATS RADIATOR CORE RESTRICTED CLEAN RADIATOR CORE SERVICE CHAFF SCREEN AIR CLEANER RESTRICTION SEVICE AIR CLEANER ELEMENT O E NIN oO O gt O O E Q2 E N N ELECTRICAL FAILURE NIN MANUAL 85000900 REINCO INC 1995 REVISED 8 95 PAGE 38 REINCO 90 OPERATION PARTS AND SERVICE MANUAL SYMPTOM POSSIBLE CAUSE REMEDY REF PAGE NOTICABLE VIBRATION BEATER CHAIN LINK THROWN REPLACE BEATER CHAIN MATCHED SETS COUPING OUT OF ALIGNMENT INSPECT AND RE ALIGN AS REQUIRED BLOVVER VVHEEL OUT OF INSPECT AND REPLACE IF NECCESSARY BALANCE OR VVORN BENT BEATER SHAFT INSPECT SHAFT RUN OUT IF IT EXCEEDS 020 REPLACE BEARNGFAILURE INSPECT AND REPLACE AS REQUIRED 24 BOOM IS DIFFICULT TO COUNTER BALANCE SPRINGS REPLACE GAS SPRINGS 44 RAISE WORN EXCESSIVE BLOW BACK AIR SEALS WORN SERVICE AIR SEALS REPLACE IF WORN 281 OF CHAFF DEFLECTORS DEFORMED REMOVE BOOM ADJUST SIDE DEFLECTORS 28 MANUAL 85000900 O REINCO INC 1995 REVISED 8 95 PART 5 PAGE 39 REINCO MODEL 90 POVVER MULCHER PART PICTORIALS MANUAL 8500090
16. SAFETY OPERATION PARTS AND SERVICE MANUAL ENGINE COMPONENTS 1 1 M 1 1 1 1 M M n n 0 1 1 M M 1 1 1 M M 1 1 va D Z SA 1 1 Ka NEA 1 1 173 un d 1 1 1 1 1 MANUAL 85000900 O REINCO INC 1995 REVISED 8 95 PART 9 PAGE 55 ENGINE COMPONENTS UNIT SERIAL 7950 CURRENT ITEM PART NO DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY 1 02431000 INSTRUMENT PANEL 35 FA1112 06 4 20 SHLDR WING SCREW 4 1 1 02440010 PANEL FRONT 1 36 039001 1 4 NYLON FLATWASHER 4 1 2 02441020 PANEL COVER REAR 1 37 FA1281 02 14 20 BLIND NUT 4 1 3 FA1132 06 20 ROUND SCREW 2 38 CL8063 21 POWER TAKE OFF SAE 3 1 2 02471000 PANEL COVER LEXAN 1 39 85181000 CLUTCH HANDLE FORMED 1 2 1 712204 HINGE 1 40 FIO100 80 AIR CLEANER FWG08 0026 1 3 FA0640 18 RIVET 1 8 x 3 16 8 41 FIO100 82 GAX 00 2014 1 4 85761000 VVIRING HARNESS 1 42 FIO100 83 MOUNTING BAND 4307 2 5 EL2301 10 COWLING GROMMET 1 43 FIO150 30 3 90 ELBOW 2 6 FA1124 12 3 8 16 x 1 HEX SCREW 2 44 04030 TUBE 25 7 FA124103 388 16 NYLON INSERT NUT 45 0180 30 HOSE CLAMP 3 52
17. are replaced in matched pairs 20 Check the leading edges of the blower wheel paddles Dry mulch causes very little wear but dirt laden wet or moldy material will abrade the leading edges of the paddles When they begin to feather and bend back replace the wheel Rocks and other foreign matter found in some mulch bales may also cause bending of the wheel blades that may produce a noticeable vibration 21 The drive coupling connects the engine to the blower shaft Coupling misalignment will cause vibration Realign immediately should this occur 22 Secure the discharge boom latch before transporting the machine 23 The Power Mulcher is not a passenger vehicle Never board the machine while moving from site to site 24 Do not tow without proper electrical connection to the tow vehicle 25 Never attempt to hitch machine without using leveling jack 26 Itis imperative that common sense and good judgment be employed when operating this machine MANUAL 85000900 O REINCO INC 1995 REVISED 8 95 OPERATION PAGE 13 REINCO MODEL M 90 POWER MULCHER OPERATION MANUAL 85000900 REINCO INC 1995 REVISED 8 95 PAGE 14 REINCO 90 OPERATION PARTS AND SERVICE MANUAL MACHINE IN GENERAL The M 90 Series POWER MULCHER is a self contained portable machine designed to thrash or straw into short uniform lengths and then blow the mulch strands at distances up to 100 feet Primary components namel
18. for not more than 10 minutes MULCHING Your new Power Mulcher Model M 90 will accept full mulch bales for thrashing and blowing A bale placed on the load tray must first be untied and the wire or twine removed to prevent from being engorged by the machine The M 90 is equipped with standard flailing chain stations and can blow mulch strands uniformly at distances to 100 feet in calm air This may vary slightly depending on bale moisture content and the degree of decomposition This unit is rated at 20 tons per hour Dry bales with a count of 40 to the ton would equate to 800 bales per hour or thirteen bales every minute Conversely oversized or wet bales weighing as much as 100 pounds may require more time for processing In practical terms the machine can distribute mulch at higher outputs depending on the grade quality moisture content and age Clean mulch will be thrashed and blown faster than will old moldy mulch with many foreign objects Similarly hay characteristically will not mulch as quickly as straw Every load of mulch varies one way or another and requires some human or mechanical adjustment The machine is not programmed to do this for you IMPORTANT ITIS IMPERATIVE THAT COMMON SENSE AND GOOD JUDGMENT BE UB EMPLOYED WHEN OPERATING THIS MACHINE CAUTION BEFORE MULCHING BE SURE TO READ THIS ENTIRE MANUAL A minimum crew of two men not including the vehicle driver is needed To get maximum output perha
19. the spray system after each use The pump must be flushed daily with cut back oil to protect the close tolerance surfaces Drain oil or a 5096 mixture of low grade motor oil with kerosene or fuel oil is adequate The relief valve is equipped with a spring adjustment range of 100 to 150 psi The exact pressure setting is not critical but it must be high enough to prevent chattering and by pass Discharge pressure increases when turning the adjusting screw in a clock wise direction If the screw bottoms out and chattering persists the viscosity is too high and liquid must be thinned Should the mechanical seal fail the first indication will be dripping emulsion or binder from the shaft end of the pump Replacement must be made immediately or the bearings will be ruined The seal is replaced by removing the head and pulling the shaft rotor and seal out as a unit The seal is not replaced from the pulley end Refer to disassembly and reassembly instructions Lubricate with oil every 50 hours The strainer has a 1 8 mesh element It is sized to keep congealed lumps of asphalt from plugging the nozzle or valves If the strainer basket is clogged the pump can not draw fluid Inspect the screen daily for possible obstructions from dirty emulsion TRAILER ASSEMBLY Inspect all suspension components for exercise wear at approximately 6 000 miles Worn spring eye bushings sagging or broken springs should be replaced Repack bearings ev
20. twine or wire the expanded slabs or flakes are thrashed into uniform stalk lengths adjustable between 4 and 10 in length These are then blown in place over prepared ground surfaces forming an intertwined mat The mulch serves to control water evaporation and soil erosion while providing a beneficial micro climate promoting more rapid seed germination Mulch is commonly applied at the rate of 1 1 2 to 2 tons to the acre about 3 to 4 of fluffed height although higher rates 6 tons or more may sometimes be specified There is a limit however because more is not necessarily better Too much will snuff out required air and inhibit growth To provide a sense of productivity the M 90 carries a nominal rating of 20 tons per hour In more practical terms this machine will process good quality dry mulch weighing about 60 lbs per bale at the rate of about 11 bales minute It is safe to predict that capacity limits are based on getting material to the machine and not how much the machine can blow out MANUAL 85000900 O REINCO INC 1995 REVISED 8 95 PAGE 4 REINCO 90 SAFETY OPERATION PARTS AND SERVICE MANUAL MANUAL 85000900 O REINCO INC 1995 REVISED 8 95 5 REINCO MODEL M 90 POVVER MULCHER SAFETY MANUAL 85000900 O REINCO INC 1995 REVISED 8 95 PAGE 6 REINCO M 90 9 SAFETY OPERATION PARTS AND SERVICE MANUAL POWER MULCHER SAFETY OVERVIEW T RECOGNIZE SAFETY INFORMATION Personnel
21. 0 REINCO INC 1995 REVISED 8 95 PAGE 40 REINCO 90 SAFETY OPERATION PARTS AND SERVICE MANUAL REPLACEMENT PARIS TO ORDER REPLACEMENT PARTS Identity the part s by item number using the pictorial schematic provided Match the item number to the list and identify the part required by stock number Contact your REINCO dealer for price and availability Parts may be ordered directly from the factory outside of dealer territories Parts ordered from the factory for shipment to a customer vvithin a dealer territory vvill be directed through the respective dealer s Parts and Service departments Many of the parts listed are commercially available and may be procured locally Manufacturer s specific part numbers are available on request Other parts such as engine components may be obtained through the respective manufacturer s distribution and service network Should you require assistance with regard to locating these agencies contact your REINCO dealer or REINCO directly OPERATION PARTS AND SERVICE MANUALS Additional user manuals may be ordered by part number pursuant to the following table MANUAL PART NO MACHINE DESCRIPTION 00902000 Power Mulcher Safety Manual Common for All Reinco Mulchers 85000900 M 90 Series All Serial No s EN3258 91 JD4039T Operations Manual OMRG 18293 C3 EN3258 90 JD4039T Parts Catalogue PC 2305 AX5110 51 Axle Service Manual 100 M CL8065 01A Power Take off Manual 2 35278 MANUAL 850009
22. 00 REINCO INC 1995 REVISED 8 95 ED 2 PART PICTORIALS 9 PAGE 41 NOMENCLATURE DISCHARGE BOOM DISCHARGE ELBOW INSTRUMENT PANEL FEED TRAY ASSEMBLY A 7 BLOVVER HOUSING ENGINE E POWERUNIT 7 gail ui O SEP TRAY KH e SUPPORT JACK 1 HYDRAULIC RESEVIOR RA BEATER 5 N TAKE OFF DEUM K RUNNING TONGUE GEAR AK MANUAL 85000900 REINCO INC 1995 REVISED 8 95 PAGE 42 REINCO 90 SAFETY OPERATION PARTS AND SERVICE MANUAL DECALS EQUIPMENT LABELING AND APPLIQUES MANUAL 85000900 O REINCO INC 1995 REVISED 8 95 CON O O KO N wesch N o 14 15 16 17 18 19 20 21 MANUAL 85000900 00902090 00900291 00191000 30008200 00211020 00211030 85591000 85631000 00261000 00183000 00301000 85000810 00291000 00281000 00271000 SA0101 90 TA2012 09 TA2012 20 83592020 ID2625 03 00182000 00241000 ID2600 11 PART PICTORIALS 9 PAGE 43 DECALS EQUIPMENT LABELING AND APPLIQU S DESCRIPTION M90 SAFETY DECAL KIT STANDARD Includes Items 1 13 M90 SAFETY DECAL KIT NO FEED Exclude Items 2 6 7 8 DECAL BEARING LUBRICATION DECAL DANGER BALE TIES DECAL CAUTION STOP MACHINE DECAL WARNING GUARDS DECAL CAUTION 2400 RPM
23. 10 02 FA0330 02 DESCRIPTION DISCHARGE BOOM BOOM HANDLEBAR PIVOT BEARING 5 16 24 2 BUTTON HEAD SCREW 5 16 INTERNAL LOCKWASHER 3 4 x 274 SHOLDER BOLT AIR SEAL 6 5 8 x 12 3 4 SEAL HOLD DOWN STRIP 5 16 24 x 518 BUTTON HEAD SCREW 5 16 24 3 4 BUTTON HEAD SCREW 5 16 24 NYLON INSERT JAM NUT CONTROL CABLE MOUNTING HANDLEBAR GRIP ASSEMBLY HANDGRIP 5 16 18 2 HEX HEAD SCREW 5 16 18 NYLON INSERT THROTTLE CONTROL CABLE ASSEMBLY FEED CONTROL CABLE ASSEMBLY CONTROL CABLE BELLOVVS HORN SVVITCH MOUNTING 10 32 x 3 8 SLOTTED ROUND HEAD SCREW HORN SWITCH PUSHBUTTON WITH CAP BOOM COUNTERBALANCE SPRING STOP COLLAR SPLIT BALL STUD 13mm x 5 16 18 WITH RETAINER 5 16 SPLIT LOCKWASHER O REINCO INC 1995 QTY 2 R L o N 2 R L 2 R L 2 R L 1R 1L N A N Na REVISED 8 95 PAGE 46 REINCO 90 SAFETY OPERATION PARTS AND SERVICE MANUAL DISCHARGE ELBOW DETAILS MANUAL 85000900 O REINCO INC 1995 REVISED 8 95 1 MANUAL 85000900 PART PICTORIALS PAGE 47 DISCHARGE ELBOW DETAILS PART NUMBER 85022000 84011000 SE0551 17 BA5503 90 GA7001 12 GA7001 11 FA1124 11 FA1241 03 SE0002 00 SE0002 04 FA1123 10 FA0330 02 SE0002 10 FA1126 11 FA0330 04 7
24. 100 hour check should be performed on the engine Reference the specific engine manual for cold weather preparation 2 Remove the battery fill and charge and store in a dry preferably warm area Never store a battery directly on the ground or on concrete Check battery charge at 90 day intervals 3 Lubricate all components as listed per the MAINTENANCE SCHEDULE 4 Any identified repairs should be performed now to simplify next season s start up 5 f the machine cannot be stored inside during the winter months cover the entire unit to protect from the elements 6 Jack up trailer and place frame on stands to remove weight from tires Never jack up or support unit or running gear components springs beam shackles etc MANUAL 85000900 O REINCO INC 1995 REVISED 8 95 PAGE 30 REINCO 90 SAFETY OPERATION PARTS AND SERVICE MANUAL MAINTENANCE SCHEDULE At the end of each job clean residual materials spilled or over sprayed onto and around the machine Clean dirt and chaff from the engine cooling fins and shroud FIRST4HOURS 9 EVERY 4 HOURS 9 EVERY 20 HOURS EVERY 40 HOURS EVERY 100 HOURS CHECK ENGINE AND ALL MOUNTING BOLTS CHECK COUPLING SET SCREWS RETORQUE IF LOOSE CHECK ENGINE CONTROLS CHECK ENGINE FLUID LEVELS CLEAN AIR CLEANER ELEMENT REPEAT FIRST 4 HOURS INSPECTION CLEAN CHAFF FROM ENGINE RADIATOR SCREEN INSPECT FLAIL CHAINS AND BLOWER WHEEL OIL THE THROTTLE A
25. 1030 BEATER CHAIN STATION 3 LINK 2 11 1 42 43 3 LINK GR 70 HARDENED 2 5 11 2 83251010 FORGED BRACKET 2 5 11 3 FA2126 20 20 2 HEX HEAD SCREW 4 5 11 4 FA2241 04 Va 20 NYLON INSERT 4 5 12 83271040 CHAIN STATION 4 LINK 2 12 1 0642 44 CHAIN 4 LINK GR 70 HARDENED 2 5 13 CH0643 21 FLAIL KNIFE KIT VVITH HARDVVARE OPT 14 0642 42 CHAIN 2 LINK GR 70 HARDENED OPT OPT 83271120 BRACKET CHAIN KNIFE ASSEMBLY 1 5 15 8446 60 DRIVE COUPLING ASSEMBLY REF pg 52 1 MANUAL 85000900 REINCO INC 1995 REVISED 8 95 PAGE 52 REINCO M 90 9 5 OPERATION PARTS AND SERVICE MANUAL DRIVE COUPLING ITEM PART NUMBER DESCRIPTION QTY 08446 60 DRIVE COUPLING ASSEMBLY COMPLETE ITEMS 1 3 1 CO8446 45 CENTER MEMBER WITH RING 1 1 1 CO8446 43 CENTER MEMBER ONLY 1 1 2 CO8446 44 METAL RING ONLY 1 2 CO8446 61 FLANGE 2 5 8 KW 1 3 8446 62 FLANGE 2 KW BTR 1 4 KE9005 02 KEY 5 8 x 4 7 8 1 5 9003 22 KEY x 2 3 8 BER BTR 1 MANUAL 85000900 REINCO INC 1995 REVISED 8 95 PART 9 PAGE 53 MANUAL 85000900 REINCO INC 1995 REVISED 8 95 o _ __ _ _ __ __ __ ___ _ ___ PAGE 54 REINCO 90
26. 118 03 7130 03 DESCRIPTION QTY DISCHARGE ELBOVV 1 SLEW BEARING ASSEMBLY 1 BEARING AIR SEAL 1 BALL BEARING 72 GRADE 200 80 GASKET 1 8 x 16 x 12 ID 1 GASKET 1 8 16 3 4 x 13 ID 1 3 8 16 x 1 HEX HEAD SCREW 16 3 8 16 NYLON INSERT NUT 16 OPERATOR SEAT 1 SEAT BELT BRACKET 1 5 16 18 x 1 HEX HEAD SCREW 4 5 16 SPLIT LOCKWASHER 4 SEAT BELT 1 Va 13 1 HEAD SCREW 1 72 SPLIT LOCKWASHER 1 SWING STOP CABLE 3 16 x FT 3 CABLE CLIP 3 16 GALV 2 REINCO INC 1995 REVISED 8 95 PAGE 48 REINCO M 90 SAFETY OPERATION PARTS AND SERVICE MANUAL LOWER UNIT ASSEMBLY MANUAL 85000900 O REINCO INC 1995 REVISED 8 95 CON O O N 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 85204000 85192000 1124 10 1241 03 HA7120 01 FA1122 05 1241 01 HA7106 00 85311000 85364000 FA1126 10 FA0330 04 85334000 85342010 FA1241 05 85342020 85224000 1126 12 1241 04 85385000 1126 11 FA0322 04 85376000 85923000 MANUAL 85000900 PART PICTORIALS PAGE 49 LOWER UNIT ASSEMBLY DESCRIPTION BEATER DRUM BALE DEFLECTOR 3 8 16 x 1 HEX HEAD SCREW 3 8 16 NYLON INSERT NUT ACCESS DOOR HINGE Va 20 5 8 HEX HEAD SCREW 20 NYLON INSERT NUT ACCESS D
27. 20 1 20 2 20 3 20 4 21 MANUAL 85000900 85454000 2012 20 420 01 2129 14 FA0330 06 85423000 TA2012 09 85391000 FA1124 10 0320 03 1241 03 JA1003 02 83391010 0225 03 1154 10 HA7150 40 HA7150 01 85473000 CHO646 21 85484000 SP1550 02 FA1128 30 FA1241 05 FA0320 05 FA1116 35 FEED TRAY amp CONVEYOR DESCRIPTION FLIPPER CHAIN TRAP TAPE TFE FBRGLS 2 x FT TRAY BEARING 3 4 3 4 16 x 1 HEX SCREW 3 4 SPLIT LOCKWASHER SLIDE EXTENSION TRAY TAPE TFE FBRGLS 3 4 x FT TRAY GUIDE 3 8 16 x 1 HEX SCREW 3 8 FLATWASHER 3 8 16 NYLON INSERT NUT TRAY LOCKPIN ASSEMBLY TANDEM JACK ASSEMBLY BEARING 1 PILLOW BLOCK 3 8 16 x 1 BUTTON SCREW CLEVIS PIN 2 FEED CHAIN 87 LINK CONNECTING LINK W PIN CHAIN TAKE UP ASSEMBLY TAKE UP SPROCKET 5 8 11 3 SCREVV 518 11 NYLON INSERT 5 8 FLATWASHER 3 8 16 372 TAP SCREW QTY gt 17 10 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 1221 03 5 2410 18 85435060 85435020 9001 18 KE9002 07 85438000 BE0330 16 SP2110 60 SP2110 15 SP1735 04 CH2101 00 FA1124 06 CHO648 00 CH0647 01 85435030 85483000 85464021 85464022 85463031 85461010 FA1280 04 FA0390 04 85641010 7110 02 REINCO INC 1995 DESCRIPTION 318 16 ST
28. ANDARD NUT CHAIN DRIVE SPROCKET FLIPPER DRIVE SPROCKET SHAFT KEY x 174 BER KEY x 7 8 FLIPPER DRUM FLANGE BEARING 1 ROLLER CHAIN SPROCKET DRUM SPROCKET TAKEUP SPROCKET IDLER CHAIN TENSIONER 3 8 16 x 3 4 HEX SCREW ROLLER CHAIN 3555 x FT CONNECTING LINK 35 FLIPPER SPROCKET GUARD FEED CHAIN GUARD FLAKER ENCL SIDE RS FLAKER ENCL SIDE LS FLAKER ENCL COVER FLAKER RAKE Va 13 ACORN NUT 72 NYLON WASHER BOOM LOCK BRACKET SPRING PLUNGER QTY 2 FP PO a AQ N NO gt Ol REVISED 8 95 PART PICTORIALS PAGE 65 HYDRAULIC SYSTEM COMPONENTS Sp 99 NORMAL FLOW lt BYPASS FLOW MANUAL 85000900 O REINCO INC 1995 REVISED 8 95 PAGE 66 REINCO 90 SAFETY OPERATION PARTS AND SERVICE MANUAL ITEM QO BPW DY gt SQ 17 1 17 2 18 19 20 21 22 23 24 25 30 31 32 33 34 35 36 37 38 HYDRAULIC SYSTEM COMPONENTS PART NUMBER MO9000 00 85723020 PU6000 01 85724010 5 2121 10 BU7400 10 BE5810 11 5 2121 11 KE9001 18 6271 00 85691030 VA8005 01 85691010 CO6293 00 VA8015 00 85691020 6000 00
29. D SERVICE MANUAL RUNNING GEAR amp RELATED PARTS I NS Arce MANUAL 85000900 O REINCO INC 1995 REVISED 8 95 ITEM 4 1 4 2 4 3 4 4 4 5 4 6 4 8 4 9 4 10 4 10 PART 5 PAGE 69 RUNNING GEAR amp RELATED PARTS PART NUMBER AX5103 52 AX5103 51 AX5103 22 AX5103 16 AX5103 17 AX5103 21 AX5103 15 17501 00 5105 15 5103 02 17201 03 5103 34 5103 04 5103 08 5103 07 5103 06 5103 05 5103 09 5103 10 5103 11 5103 12 5103 13 5103 03 5201 20 MANUAL 85000900 5200 LB IDLER DESCRIPTION AXLE ASSEMBLY 52004 6 5 5 HUBS AXLE 5 52008 4 9 4 HUBS SPRING 72 26 3500 BOLT SHACKLE 7 3 LOCKNUT SHACKLE 6 7 LINK SHACKLE 18 12 3 1 8 BUSHING SPRINGEYE 14 01 MOUNTED TIRE ASSEMBLY WHEEL 6 5 5 17 118 VVHEEL 4 9 4 17 121 STAR ST225175R15 D 8 PLY ASSEMBLY 8 213 90 6 5 5 HUB ASSEMBLY 8 157 90 4 9 4 GREASE 21 1 2 4500 19 2 SPINDLE NUT 6 1 SPINDLE WASHER 5 57D BEARING OUTER CUP LM 67048 RACE OUTER CUP LM67010 BEARING INNER CONE 25580 RACE INNER CUP 25520 GREASE SEAL 10 1 NTL 440972 LUG BOLT 7 40 WHEEL NUT 6 80 PRIOR TO S N 7907 O REINCO INC 1995 NB NN N 29 N REVISED 8 95 PAGE 70 REINCO 90 SAFETY OPERATION PARTS AND SERVICE MANUAL ITEM
30. DECAL BALE HEIGHT DECAL DANGER HYDRAULICS DECAL HYDRAULIC FLUID DECAL HEARING PROTECTION DECAL OPERATING INSTRUCTIONS DECAL WARNING VIBRATION DECAL WARNING WHEEL TORQUE DECAL EQUIPMENT TRAINING ANTI SLIP TAPE KIT TFE FBR GLASS TAPE 3 4 x FT TRAY SLIDE TFE FBR GLASS TAPE 2 x FT CHAIN GUIDE DECAL HORN FEED APPLIQUE REINCO LOGO DECAL DEISEL FUEL ONLY DECAL NOTICE REINCO SALES amp SERVICE SERIAL NUMBER NAME PLATE REINCO INC 1995 QTY N N N N N NO N REVISED 8 95 PAGE 44 REINCO M 90 5 OPERATION PARTS AND SERVICE MANUAL DISCHARGE BOOM DETAILS 63 29 0001 Jot jo MANUAL 85000900 REINCO INC 1995 REVISED 8 95 ITEM O Go N gt N N N N N A a a c O N WAN N MANUAL 85000900 PART PICTORIALS PAGE 45 DISCHARGE BOOM DETAILS PART NUMBER 85102010 85053010 BE0318 02 FA2153 04 FA0340 02 FA1189 22 85042010 85042030 FA2153 05 FA2153 06 FA2244 02 83581000 85051020 HA6010 01 FA2128 22 FA1241 02 CO6270 00 CO6271 00 CO6120 05 85731000 FA1131 06 EL2101 01 SP7510 01 BU7330 10 SP75
31. Deinco M 90 POWER MULCHER SAFETY OPERATION PARTS amp SERVICE MANUAL REINCO INC TOLL FREE 800 526 7687 PO BOX 512 PHONE 908 755 0921 PLAINFIELD NJ 07061 0512 FAX 908 755 6379 Every attempt has been made to make this manual complete accurate up to date Hovvever all information contained herein is subject to change due to updates and design modifications inquiries concerning this manual should be directed to REINCO INC CAUTION The follovving information is IMPORTANT to the HEALTH and SAFETY of your employees Please READ take ACTION and FILE this document for future reference Ask for additional copies if required Study this manual carefully before attempting to operate the machinery This safety alert symbol 15 used to call your attention to Instructions concerning your personal safety Federal 18 requires you to explain safety and operating instructions furnished with this machine to all employees before they are allowed to operate the machine These instructions must be repeated to the employees at the beginning of each season Be sure to observe and follow these instructions for both you and your employee s safety EB This symbol is used to draw attention to those operational and maintenance instructions we consider important to insure long trouble free operation of this machine CALIFORNIA PROPOSITION 65 WARNING DIESEL ENGINE EXHAUST AND SOME OF ITS CONSTITUENT
32. E 77 QTY c sch 3 c 19 REVISED 8 95 PAGE 75 REINCO 90 SAFETY OPERATION PARTS AND SERVICE MANUAL BW DY EMULSION PUMP PART NUMBER DESCRIPTION PU5463 01 MECHANICAL SEAL ASSEMBLY PU5463 02 ROTOR amp SHAFT PU5463 03 IDLER amp BUSHING PU5463 04 O RING PU5463 05 HEAD amp IDLER PIN PU5463 06 GASKET RELIEF VALVE PU5463 07 INTERNAL RELIEF VALVE 150 QTY 1 1 1 1 1 1 1 PARTS LISTED ARE AVAILABLE STOCK ITEMS FOR ADDITIONAL PARTS CONTACT MANUAL 85000900 YOUR LOCAL VIKING PUMP DISTRIBUTOR REINCO INC 1995 REVISED 8 95 NOTES PAGE 79 NOTES MANUAL 85000900 O REINCO INC 1995 REVISED 8 95
33. E20477 RADIATOR HOSE UPPER R81912 RADIATOR HOSE LOWER R61433 FAN SPACER R18911 ALL UNITS DESCRIPTION SUCTION FAN 21 AR98090 O REINCO INC 1995 QTY REVISED 8 95 PART Se PAGE 57 MANUAL 85000900 REINCO INC 1995 REVISED 8 95 PAGE 58 REINCO 90 OPERATION PARTS AND SERVICE MANUAL MANUAL 85000900 O REINCO INC 1995 REVISED 8 95 PART 9 PAGE 59 MANUAL 85000900 REINCO INC 1995 REVISED 8 95 PAGE 60 REINCO 90 SAFETY OPERATION PARTS AND SERVICE MANUAL MANUAL 85000900 O REINCO INC 1995 REVISED 8 95 ENGINE INSTRUMENTS AND WIRING BATTERY 12 T Q OO Or ENGINE STARTER S e PART PICTORIALS PAGE 61 318 8 QY 31IHA FUELSOL NIOD ALIHM ag 59 85 5 m Banu vente 18 91 5 5 Eent aere 0389 17 u 6 m s 0 amp lt 2 ET Ses dad Ob MOVIE Q
34. ERATION PARTS AND SERVICE MANUAL Some skill must be developed to pull the twine from the bale while keeping the bale intact and not allowing twine to wrap around fingers or enter the beater drum Should twine get into the beater drum it will wrap around the shaft eventually restricting the flow of material to the blovver Wire are a particular problem if rusty They seem to attach to the mulch as if glued Because of this removal may sometimes be difficult Blowing range and output is partially controlled by the throttle low engine speed will blow only a portion of the maximum range while top engine speed will provide the greatest range As engine speed decreases the loading rate will be decreased accordingly This adjustment in output should be coordinated with position and travel speed to achieve the desired application rate The crew should quickly adapt to a comfortable routine that will be clearly recognizable in the increased productivity ANCHORING MULCH Mulch can be either glued down with tackifier held down with netting or cut into the soil with an implement Originally emulsified asphalt was predominantly used for holding mulch in place Although contractors still utilize this oil based tackifier is use is becoming less common due to high cost environmental concerns availability problems and the associated cleanup liabilities in congested areas The emulsion spray system option is utilized to spray the tackif
35. ND CHOKE MECHANISMS CLEAN AIR CLEANER ELEMENT REPEAT THE FIRST 4 HOURS INSPECTION CHECK BATTERY ELECTROLYTES CHECK AND SET ENGINE RPM TO 2400 MAXIMUM TUNE UP ENGINE CHANGE ENGINE OIL REPLACE AIR CLEANER CARTRIDGE LUBRICATE BLOWER SHAFT BEARING DO NOT OVER GREASE BEARINGS For specific engine maintenance instructions please refer to the engine manufacturer s manual MANUAL 85000900 O REINCO INC 1995 REVISED 8 95 MAINTENANCE amp SERVICE PAGE 31 DRIVE TRAIN REPAIRS DRIVE TRAIN DISASSEMBLY To replace a blower wheel or beater shaft Disconnect battery 2 Prepare to disassemble machine by placing leveling supports under the rear bumper Also place a floor jack underneath the fan housing This will be required in the following steps 3 Disconnect feed motor and horn wiring and remove the 3 4 bolts attached to the rod end bearings and removing the hair pin cotters and clevis pins securing the jack to deck Remove entire load tray and jack assembly with a sling and crane and place to the side 4 Loosen the beater shaft pillow block bearing locking collars Loosen and remove the bolts securing the forward beater drum side bearing mount weldment Remove the weldment and bearing as a unit from the shaft 5 Remove the four bolts connecting the beater drum to the base frame Tilt and slide the beater drum forward until the end of the beater shaft is cleared Remove this assembly from the trailer frame
36. NTS HITCH COMPONENTS DESCRIPTION ADJUSTABLE EYE 272 LUNETTE 5 8 11 x 122 HEX HEAD SCREW 5 8 11 NYLON INSERT NUT ADJUSTABLE EYE 3 HYDR SURGE ACTUATOR FIXED EYE 3 HYDR SURGE ACTUATOR SAFETY CHAIN WITH HOOKS CHAIN 3 8 GR 43 FT CLEVIS HOOK 3 8 M806ZL SNAP HOOK 380472 SWIVEL JACK JACK LOCKRING FENDER TRAILER WIRING HARNESS CONNECTOR PLUG 6 COND CONNECTOR PLUG 7 COND CONNECTOR SOCKET 6 COND LIGHTING COMPONENTS TAIL LAMP COMBINATION TAIL LAMP DIRECTIONAL LICENSE PLATE LAMP BRACKET MARKER LAMP RED REAR MARKER LAMP AMBER FORWARD MARKER LAMP BAR 3 RED REFLECTOR RED TRAILER RELATED PARTS BREAK AWAY SWITCH BRAKE CONTROLLER 12V ELECT 2030 O REINCO INC 1995 QTY OPT OPT OPT OPT N NNa REVISED 8 95 PAGE 74 REINCO 90 SAFETY OPERATION PARTS AND SERVICE MANUAL TRAILER WIRING SCHEMATIC 015 1 3 NS 1 1 1 4 15 331 dlAV 1 dINV1 diNV1 HOLdvav f saivad E PED APRI EE qm E gt gt gt gt 5 5 SDIVUA INOX 1 0 2111 S3ONITAO 5 Divas SIH I1 Dived ONRIM MOL
37. O HAVE ALL DEFECTIVE COMPONENTS RETURNED TRANSPORTATION PREPAID FOR INSPECTION THIS LIMITED WARRANTY DOES NOT COVER UNSATISFACTORY PERFORMANCE OR FAILURE DUE TO MISUSE OR ABUSE OF THE PRODUCT NOR WILL REINCO INC BE RESPONSIBLE FOR UNSATISFACTORY PERFORMANCE OR FAILURE DUE TO IMPROPER ADJUSTMENT OR REPAIR OF THE PRODUCT THE SPECIFICATIONS ARE DESCRIPTIVE AND ARE NOT WARRANTIES THIS LIMITED WARRANTY DOES NOT COVER EQUIPMENT AND ACCESSORIES MANUFACTURED BY THIRD PARTIES REINCO INC SHALL NOT BE RESPONSIBLE FOR CONSEQUENTIAL SPECIAL CONTINGENT INCIDENTAL OR ANY OTHER DAMAGES WHATSOEVER IN CONNECTION WITH REPLACEMENT REPAIR OR REFUND AS SET FORTH ABOVE CERTAIN STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS IN ACCORDANCE WITH YOUR STATE LAW MANUAL 85000900 O REINCO INC 1995 REVISED 8 95 PAGE 24 REINCO M 90 OPERATION PARTS AND SERVICE MANUAL MAINTENANCE OVERVIEW The of your equipment Investment relates directly to the care you giveit By following the recommendations below your new Povver Mulcher should last many years GENERAL SAFETY BEARINGS BEATER CHAINS UB MANUAL 85000900 51 Keep your machine clean Inspect beater chains drive coupling engine oil and air cleaner before and aft
38. OOR LATCH BOLT BLOWER HOUSING TRANSITION ASSEMBLY DRUM SIDE BLOWER END SHEET Va 13 1 HEX HEAD SCREW 72 SPLIT LOCKWASHER DRIVE SIDE BLOWER END SHEET FORMED LADDER RAIL 5 8 11 NYLON INSERT NUT LADDER STEP BOOM PIVOT DECK Va 13 1 HEAD SCREW Va 13 NYLON INSERT DRUM SIDE BEARING MOUNT Va 13 1 HEAD SCREW 72 BEVEL WASHER BLOVVER SIDE BEARING MOUNT COUPLING GUARD O REINCO INC 1995 QTY REVISED 8 95 r tf Iw lt Km _O _aza PAGE 50 REINCO 90 SAFETY OPERATION PARTS AND SERVICE MANUAL DRIVE TRAIN COMPONENTS KOOE Len 669 S onc 5 3 Gig MANUAL 85000900 REINCO INC 1995 REVISED 8 95 PART PICTORIALS PAGE 51 DRIVE TRAIN COMPONENTS ITEM PART NUMBER DESCRIPTION QTY 1 85303000 BEATER SHAFT 1 2 0280 02 SHAFT BEARING 2 HD 2 3 FA2128 22 5 8 18 2 HEX HEAD SCREW 4 4 FA2241 05 5 8 18 NYLON INSERT 4 5 83271000 SHAFT SCRAPER 6 FA1124 10 3 8 16 x 1 HEX HEAD SCREW 2 7 FA1241 03 3 8 16 NYLON INSERT NUT 2 8 0320 03 318 FLATVVASHER 2 9 BL6040 03 BLOVVER VVHEEL 1 10 KE9003 20 KEY 5 1 11 8327
39. S ARE KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER BIRTH DEFECTS AND OTHER REPRODUCTIVE HARM REVISED 08 95 PN 85000900 MANUAL 85000900 REINCO INC 1995 REVISED 8 95 FORWARD PAGE 1 REINCO MODEL M 90 POVVER MULCHER FORVVARD MANUAL 85000900 O REINCO INC 1995 REVISED 8 95 PAGE 2 REINCO M 90 SAFETY OPERATION PARTS AND SERVICE MANUAL MANUAL 85000900 O REINCO INC 1995 REVISED 8 95 FORWARD PAGE 3 A MESSAGE FROM REINCO Getting the most out of your new M 90 POWER MULCHER should be within the reach of an inexperienced crew in a few hours The purpose of this manual is to minimize start up difficulties and acquaint the new owner with recommended operating procedures and techniques The following pages also include information on parts service and accessories to help in making your new machine a versatile and profitable investment Your new REINCO POWER MULCHER represents the culmination of over thirty five years of expertise embodying field feedback innovative design and manufacturing experience Functional simplification and avoidance of mechanical complexities have been prime engineering objectives throughout this time The benefits to be realized will be years of trouble free performance with minimum attention and maintenance Every operator foreman should read this booklet familiarize himself vvith the operational and mechanical aspects described Some of the follovving commenta
40. a change in these average settings is warranted a contact screw on the face of the gauge may be readjusted FEED SYSTEM The tray assembly delivering mulch to the beater drum has two sections The first tray pivots and is adjustable in height with a pair of manually actuated screw jacks The slide or extension tray section has a spring loaded lock pin on the right side When this is lifted and rotated the tray can be extended into position with increments in which the pin will again lock The tray may be adjusted to accommodate various bale heights and widths See Feed System Adjustments page 34 for more details on this subject The bale conveyor hydraulics are actuated by a vernier control cable on the right operator s handlebar Dialing the control knob will adjust the drag chain speed from zero to maximum Pushing the center control knob button will allow for quick adjustment With the blower PTO engaged the control is regulated to provide a continuous supply of mulch to the blower Periodically extend the control cable and lubricate the shaft with light oil REINCO INC 1995 REVISED 8 95 HYDRAULIC SYSTEM COMPONENTS DRAG CHAIN CONVEYOR CHAIN TAKE UP POVVER FEED BLOVV RANGE BOOM ROTATION MANUAL 85000900 MAINTENANCE amp SERVICE PAGE 27 Daily inspection includes checking hoses and fittings for leakage Do not operate the feed system with leaking hoses or fittings Remedy by replacing the failing compon
41. adjustments Remove the flaker and stop bar Place a bale into the flaker housing Replace the flaker positioned so it lies level on top of the bale Replace the flaker stop and securely fasten both items The flaker should prevent the entire bale from lifting as the flipper turns Run a few bales through the feed to assure proper adjustment d CONVEYOR CHAIN TAKE UP Adjustment of the conveyor chain is required when the chain 15 stretched or slack To adjust loosen the hex nut used to retain the idler sprocket Then tighten the take up screw The chain should be tensioned sufficiently to prevent mulch from being caught between the chain sprockets Do not over tighten Secure the jack screw retaining nut and idler sprocket retaining nut after chain is properly tensioned If removed replace the chain guard before operating the machine MANUAL 85000900 REINCO INC 1995 REVISED 8 95 MAINTENANCE SERVICE PAGE 35 EMULSION PUMP SERVICE INSTRUCTIONS VIKING PUMP GG 195 HL 195 DISASSEMBLY 1 Remove the head and O ring gasket Avoid tilting the head down as the idler may slide off 2 Remove the idler from the idler pin If the idler pin is vvorn the head idler pin and the idler bushing should be replaced If the idler bushing is worn it is strongly recommended that the 10167 bushing be replaced 3 Remove the lock not from the shaft A piece of brass rod or hardwood inserted in th
42. alignment 6 Center the blower wheel within the fan housing and securely fasten insuring there is adequate clearance Then replace the beater chains as and adjust the shaft scraper see page 25 7 Start the unit and verify the there is no vibration at 2400 RPM SHOULD VIBRATION EXIST REMEDY BEFORE PLACING THE MACHINE BACK INTO SERVICE 8 Replace the coupling guard MANUAL 85000900 O REINCO INC 1995 REVISED 8 95 PAGE 32 REINCO M 90 9 SAFETY OPERATION PARTS AND SERVICE MANUAL DRIVE COUPLING ALIGNMENT When aligning the coupling it is important that the centerline of the driven shaft be true to the centerline of the engine shaft Wear on the flex element due to the axial and radial misalignments will be avoided with proper alignment COUPLING SHOULD BE ALIGNED WITHIN 005 PARALLEL AND 092 ANGULAR 1 To check PARALLEL drive coupling alignment use a notched straight edge notch should be sufficient to clear the center member and a feeler gauge Place the straight edge across the two coupling flanges and measure the maximum offset at various points around the periphery of the coupling without rotating the coupling If the maximum offset exceeds 005 realign the shafts 2 9 check ANGULAR drive coupling alignment micrometer or caliper must be used Measure from the outside of one flange to the outside of the other at intervals around the periphery of the coupling Determine the maximum and minimum dimensions
43. are to start the engine by disengaging the clutch by moving the lever away from the engine Push or turn the throttle all the way in Then turn the ignition switch to the right and at the same time hold the Murphy start button down When the engine starts keep the Murphy button down until the safety gauges are actuated Allow the engine to warm up while monitoring the gauges for normal operations Increase the engine RPM to about 1000 by turning the throttle cable knob counter clockwise Be sure to make your test run In an open area THE FORCE FROM THE BLOWER CAN UP DUST AND BLOW OVER SMALL ITEMS THAT ARE NOT SECURE Before engaging the clutch release the boom lock and point the boom in a direction where the blast is not objectionable Then force the PTO lever slowly towards the engine to engage the clutch Now rev the engine up to the max governor setting of 2400 and allow the engine to run for a while Again check the gauges and tach There should be no strange noises or vibrations under normal operations If there is shut the engine down and rectify the problem Maintenance amp Service page 21 38 If not cut the throttle back to about 1200 RPM and disconnect the clutch Then push the throttle in all the way and continue to idle for about 5 minutes and turn off OPERATING CAUTIONS BE SURE ALL OPERATORS READ AND UNDERSTAND THE FOLLOWING OPERATIONAL PRECAUTIONS 1 Twine or wire should be cut an
44. arge the unit towards people Bodily injury may occur 5 Never force any material into the machine 6 Never attempt to clear the beater drum of debris or make adjustments while the engine is running 7 Be sure to keep all body parts and clothing away from moving parts while engine is running 8 Do not attempt to discharge rocks nails or other debris that may damage blower or cause premature wear 9 Do not operate machine without coupling chain or shaft guards installed 10 Twine or wire should be cut and removed to prevent loose trailing ends from being pulled into the beater chamber 11 Do not allow fingers to become entangled in the bale twine 12 Do not wear loose clothing which may become entangled with the machinery 13 Do not add oil water or fuel while engine is running or hot 14 Do not perform maintenance while unit is running or battery is connected 15 Do not under any condition operate the machine when vibrating 16 Working space must be allowed not only for the boom operator but also for access to the stacked mulch bales 17 Daily inspect the flailing chains blower wheel blades and drive coupling assembly for signs of wear or misalignment 18 Always make sure chain stations are replaced in matched pairs 19 The flailing chains are made of case hardened steel If a link breaks an unbalance or vibration will occur Do not under any condition operate the machine when vibrating Always make sure chain stations
45. arranty which follows does not cover the engine The engine manufacturer provides their own limited warranty found in the engine section of this manual ABOUT WARRANTY The equipment warranty statement is provided as protection to our valued customers when or if the situation occurs that a part or parts fail prematurely during normal use and service The warranty period as provided allows the purchaser to make claim for repair or replacement of the parts deemed defective within that period The procedure that follows will provide that claims made may be expedited promptly and that settlement will be made fairly and amicably WARRANTY PROCEDURE AND FILING 1 NOTIFICATION Promptly notify your dealer or REINCO of defect or failure and confirm in writing 2 AUTHORIZATION Upon receipt of authorization from REINCO initiate replacement or repair under the terms and conditions of the warranty 3 RETURN GOODS Should part s be requested returned for inspection obtain authorization for return RGA Return part s to REINCO Inc freight prepaid A copy of the return authorization should accompany the shipment 4 gt SUBMIT Claims submitted for warranty consideration will require copies of notification replacement part s invoice s and time record Work Order Copies of any additional correspondence regarding the particular claim should be submitted as well REINCO s obligation under the terms of the warranty shall be limited to r
46. ation needs replacement the other side will need to be replaced shortly also Standard commercially available chain is not suitable for operation in the Power Mulcher Use beater chain purchased from Reinco or a Reinco Authorized Dealer only O REINCO INC 1995 REVISED 8 95 SHAFT VVHEEL MAINTENANCE amp SERVICE PAGE 25 There are four matched flailing stations Starting from the feed tray the first is 3 link the next two 4 link and the final 3 link The first is positioned about 6 from the face of the beater drum and the last so that about 3 inches of clearance from the cone surface exists vvhen the chain hangs vertically The two center stations are equally spaced Each station is oriented 90 degrees from the other One or both of the center stations may not be required depending on the mulch With very dry and old material these can be removed If a foreign object such as a boulder or log enters the beater chamber it may bend the shaft The only way to check this is to remove the shaft and have a machinist check for straightness If the total run out should exceed 020 replace the shaft The blower fan is keyed to the driven shaft with four square head set screws Inspect these screws for tightness periodically and after the first twenty hours of use If the fan becomes loose reposition if necessary then re tighten screws Screws can be accessed through blower outlet aft
47. d removed to prevent loose trailing ends from being pulled into the beater chamber 2 Never attempt to clear the beater drum of debris or make adjustments while the engine is running 3 Check the thrashing chains at the end of every days operation The chains are made of case hardened steel If a link breaks an unbalanced vibration will occur Do not under any condition operate the machine when vibrating Always make sure chain stations are in matched pairs 4 Routinely inspect the drive coupling connecting the engine drive shaft to the blower shaft Wear on the center member or coupling looseness will result from a vibration situation caused by an imbalance or misalignment due to overloading obstruction or low quality mulch Do not operate the unit until the coupling has been aligned or repaired Ug 5 The engine has been set to a maximum operating speed of 2400 RPM Do not exceed or set speed higher as wear from excessive vibration may occur MANUAL 85000900 REINCO INC 1995 REVISED 8 95 OPERATION PAGE 17 ENGINE OPERATING CAUTIONS 1 engine has been set to maximum operating speed of 2400 Do not exceed or set speed higher as vvear from excessive vibration may occur 2 Clean chaff from engine daily Partial engine cowl removal may be required on a periodic basis 3 The engine is intended to run in a level position Intermittently the engine may run at a maximum of 45 angle
48. dditional safety practices be implemented Always follow the applicable regulations While working on road sides and interstate highways insure that appropriate strobes flashers s and other warning devices are installed on all vehicles as required by law All workers should be wearing high visibility reflective vests Anti crash vehicles should be employed when appropriate The use of barriers and flagmen is suggested Be aware of the traffic flow and use caution to avoid discharging towards vehicles Since Power Mulchers are used at a variety of locations strip mines coal storage areas land fills refineries power plants and protected wilderness areas it is imperative to contact the appropriate safety official or regulating agency to obtain information regarding any special safety considerations on specific job sites FIRE IS ALWAYS A POSSIBILITY The potential for fire always exists The combination of fuels heat from engines and clean dry straw increases the risk Have a fire extinguisher near the work area Learn to look for it before you begin working Always keep the machine clean of chaff and debris MANUAL 85000900 REINCO INC 1995 REVISED 8 95 PAGE 5 REINCO 90 SAFETY OPERATION PARTS AND SERVICE MANUAL NEATNESS IS IMPORTANT Keep the floor of your work area clear of bales or flakes of mulch twine scrap and trash that could cause you to stumble Falling or slipping can result in pai
49. e port opening will keep the shaft from turning 4 9 The rotor and shaft can now be removed from the casing The spring and rotary member of the mechanical seal will come out vvith the shaft 5 Loosen the two 2 set screws in the end of the bearing housing Turn the housing counter clockwise and remove the casing Remove the snap ring from the bearing housing to remove the double row ball bearing Use 8 spanner wrench to remove the end cap 6 Remove the snap ring and casing ball bearing The bearing retainer vvasher located between the casing bearing and seal seat can now be removed if it did not stay on the rotor shaft when the shaft was removed 7 The seal seat or stationary part of the seal can now be removed from the casing REASSEMBLY 1 Installing New Mechanical Seal This seal is simple to install and good performances will result if care is taken in its installation Never touch the sealing faces with anything except the fingers or a clean cloth 2 Clean the rotor hub shaft and seal seat housing in the casing making sure they are clean and free from dirt and grit Coat the outside diameter of the seal seat and the inside diameter of the seal housing bore with light oil With thumb and forefinger push the seal seat into place in the casing Place the tapered sleeve furnished with replacement seals on the shaft as far as it will go The small end must be toward end of shaft Coat the inside of the rotary member and the o
50. e set screws on the flanges securely 4 Check parallel and angular alignment as described above Should the alignment be within specifications proceed to step 6 5 Loosen bearing and or engine bolts as required to shim to correct the alignment Torque the bearing and engine fasteners then repeat step 4 6 Check to insure that all fasteners are securely torqued and replace coupling guard MANUAL 85000900 O REINCO INC 1995 REVISED 8 95 MAINTENANCE SERVICE PAGE 33 MULCH LENGTH AND BEATER CHAIN ADJUSTMENT Pairs of steel clamps secure the chains to the beater shaft by means of a pair of gt bolts The chains of alloy steel case hardened and mounted in pairs of four link stations The first is mounted 6 from the beater drum face Each station is set 90 from one another as viewed from the open end of the shaft The position of the chain on the beater shaft will determine the stalk length of the discharged mulch The station nearest the blower inlet will determine stalk length Moving closer to the blower will shorten the stalks Positioning too close to the inlet however will act as a restriction in getting mulch to the blower One or both of the stations farthest from the blower inlet may not be required depending on the mulch With very dry and old material these can be completely removed Chains do wear Scheduled inspection should be made after every 40 hours as routine If wet moldy mulch is used inspecti
51. e system is drawing air or the resevior level is low Also assure that the machine is being operated on the level The tilt limits on the resevior are 30 forward back and 127 side to side Check engine RPM If not 2400 reset the governor control The bearing contacting surface may be dirty making it hard to turn The top boom assembly must be disassembled then clean or replace the bearing seal Lubricate with a good quality bearing grease and reassemble O REINCO INC 1995 REVISED 8 95 PAGE 28 REINCO M 90 9 SAFETY OPERATION PARTS AND SERVICE MANUAL BOOM SEALS Inspect boom air seals top and bottom for wear from abrasion Worn DRIVE BELT PUMP PUMP SEAL PUMP MOUNT BEARINGS STRAINER ELEMENT MANUAL 85000900 AXLE cracked or softened air seals will cause discomfort to the boom operator Replace as required Side wipers secured to the boom pivot sweep the elbow to seal the sides Continuous movement may flatten the wipers after some time Remove the discharge boom and reset the wiper angle EMULSION SYSTEM The sides of the pump driver and driven sheaves must be in line for the belt to run true Tensioning is maintained by adjusting the pump base tension bolt The pump is equipped with sealed lubricated bearings that should last virtually for the life of the pump provided the mechanical seal remains intact For this reason it is necessary to use clean emulsions or binders and to flush the pump including
52. emoved in a few hours or gangrene may result Doctors unfamiliar with this type of injury should reference a knowledgeable medical source MANUAL 85000900 REINCO INC 1995 REVISED 8 95 SAFETY PAGE 9 HYDRAULIC FEED SYSTEM JAMS Should the hydraulic power feed system jam and the feed flipper drum stop rotating the pressure relief valve in the flow control valve will open Before attempting to clear any feed system jam turn the engine off and return the feed system control cable to its closed position The jammed bale may now be cleared Failure to shut the machine down will cause the power feed system to immediately resume operation when the system pressure drops below the relief valve setting This could cause death or severe bodily injury A rotation unbalance of any sort will become obvious in the form of vibration Vibration is an important warning sign of impending mechanical failure Instruct all users of your equipment to report unusual vibration at the onset VIBRATION IS A WARNING SIGN RS PRACTICE SAFE MAINTENANCE Understand service procedure before doing work Keep area clean and dry Never lubricate service or adjust machine while it is running Keep hands feet and clothing away from moving or power driven parts Disengage all power and operational controls and relieve pressure Stop engine and remove key Allow machine to cool Disconnect the battery before machine adjustment
53. ent completely The filter gauge is a restriction controlled device Replace the service filter at approximately 500 hours operation or when restriction is indicated The hydraulic pump belt should be inspected for fatigue Do not over tension the belt Change system oil at 2500 hours The system capacity is 12 gallons Use 15 46 hydraulic fluid only Dispose of waste oil in approved containers The speed of the chain should be regulated to produce a uniform discharge of mulch Too high a speed may cause a clog Various types of mulch as well as differences in moisture content will determine speed adjustment to insure trouble free mulching The drag chain is powered by a hydraulic motor The chain must be properly tensioned To maintain this a take up is positioned under the forward end of the load tray It should be checked after 8 hours of operation and every 60 hours there after for snug and axial engagement Do not over tighten and stretch the chain If the conveyor drag chain stops the automatic pressure relief valve has tripped Disengage the power take off and shut down the engine Inspect and remove any obstructions The valve will automatically reset when the system is stopped Restart the unit only when the obstruction is completely cleared Should the motor not run or stall continuously under normal operating conditions DO NOT ATTEMPT TO RESET THE VALVE Replace the valve completely If the motor or pump should run hot th
54. eplace pick up tube in holder disengage PTO and turn engine off MANUAL 85000900 O REINCO INC 1995 REVISED 8 95 PAGE 20 REINCO M 90 SAFETY OPERATION PARTS AND SERVICE MANUAL 6 excess coating should be vviped clean vvith fuel oil 7 Remove strainer element and clean before replacing 8 Remove belts and place in their storage position If emulsified asphalt 15 used flush the pump and spray 056 with fuel oil or with 50 50 oil kerosene mix If water based tackifiers are used flush system with clean water making particularly certain the strainer 15 unclogged Follow the water flush vvith a 50750 oil kerosene mix MANUAL 85000900 O REINCO INC 1995 REVISED 8 95 OPERATION PAGE 21 REINCO MODEL M 90 POVVER MULCHER MAINTENANCE AND SERVICE MANUAL 85000900 O REINCO INC 1995 REVISED 8 95 PAGE 22 REINCO M 90 OPERATION PARTS AND SERVICE MANUAL SERVICE Due to the simplified construction of REINCO HYDROGRASSERS AND POWER MULCHERS most routine maintenance can be performed without the services of a skilled mechanic In the event the unit requires expertise beyond that which is covered in this manual contact your authorized REINCO service dealer If your REINCO dealer is not an authorized engine dealer and the problem is engine related contact an authorized engine service center Call REINCO or your dealer for the name of your nearest engine service location The REINCO limited w
55. eplacement or credit for the part s On request parts must be returned for inspection Related labor must be considered fair and reasonable regarding work performed A work order time record will be required to substantiate and validate labor reimbursement requests Claims submitted which upon review are determined to be the responsibility of third parties will be returned with instruction for forwarding to those parties Claims submitted for warranty consideration must be forwarded to REINCO within 30 days of the date of claim or the claim will be considered invalid and void Settlement of any claim will require that any prior claims or adjustments are settled MANUAL 85000900 O REINCO INC 1995 REVISED 8 95 MAINTENANCE SERVICE PAGE 23 WARRANTY The following warranty statement is provided to illustrate Reinco s typical Warranty To the extent that there may be inconsistencies between this statement and that provided by the order Terms and Conditions the order Terms and Conditions shall apply REINCO INC PROVIDES A LIMITED TWO YEAR WARRANTY ON THE MACHINERY OF ITS OWN MANUFACTURE REINCO INC WARRANTS TO ANY BUYER THAT THE MACHINERY SHALL BE FREE OF DEFECTS IN MATERIAL OR WORKMANSHIP DURING NORMAL USE AND SERVICE FOR A PERIOD OF TWO YEARS FROM THE DATE OF SHIPMENT TO THE CONSUMER THIS WARRANTY IS NOT EXTENDED FOR MACHINES PLACED INTO RENTAL SERVICE UNDER THIS LIMITED WARRANTY REINCO INC SHALL WITHIN ONE WEEK FROM THE DATE OF
56. er discharge chute has been removed Wear of the wheel is evident when the leading edges of the blades begin to curl back If a heavy object hits the paddles bending and unbalance can occur In either case replace the wheel DO NOT ATTEMPT TO REPAIR THE BLADES DO NOT OPERATE THE MACHINE WITH A WORN WHEEL A WORN OR UNBALANCED BLOWER WHEEL IS DANGEROUS AND MAY CAUSE DEATH OR SERIOUS INJURY DEFLECTOR Sometimes hay wraps around the shaft This occurs because twine from SCRAPER DRIVE COUPLING MANUAL 85000900 the bales is not properly removed or when green or stringy mulch is used A scraper is positioned on the beater drum wall to which the load tray is attached Proper adjustment of the scraper will peel off mulch wrapped around the shaft preventing a build up at the bearing This is an important setting because mulch passing the scraper may cause the bearing to overheat If this occurs reposition the scraper so that a minimum of 1 64 or less clearance exists between the scraper and the shaft The drive coupling transmits power to the blower and beater shaft Excessive misalignment of the shafts axial or angular will produce vibration If so realign coupling as necessary Check the set screws and connecting bolts every 100 operating hours for loosening or other abnormality O REINCO INC 1995 REVISED 8 95 PAGE 26 REINCO M 90 SAFETY OPERATION PARTS AND SERVICE MANUAL ENGINE FLIPPER LOAD TRAY
57. er each use Remove all dirt and chaff from the engine with brush particular attention to the engine air intake at the radiator chaff screen Perform a daily inspection of the machine from a safety vievvpoint Replace safety decals vvhen vvorn faded or damaged DRIVE TRAIN The most common error committed by the casual operator is over lubrication of bearings shot or two of grease Fiske Lubri plate 930 AA or equivalent every 100 hours is adequate Periodically check locking collar set screws for tightness The position of the beater chain station nearest the blower inlet will determine stalk length Moving closer to the blower will shorten the stalks Positioning too close to the inlet however will act as a restriction in getting mulch to the blower When processing coarse or green mulch or salt hay a series of cutting knives should be installed in lieu of the two center stations These are available in sets with two link chains part no 83271120 These are not installed as standard because stalk length with average mulch hay would be much to short Beater chains should be inspected on a daily basis for wear Failure to replace worn chains could lead to serious injury if thrown Failure to replace thrown chains will cause an imbalance on the beater shaft which may be evidenced by a noticeable vibration Broken links of chain must be immediately replaced Always install in matched pairs If one side of a chain st
58. ery 12 months or 12 000 miles REINCO INC 1995 REVISED 8 95 BRAKES BREAKAVVAY LIGHTS TIRES VVHEELS MAINTENANCE SERVICE PAGE 29 Inspect and service trailer brakes at yearly intervals Magnets vvhich are vvorn unevenly should be replaced Inspect drum surfaces and armature contact area for excessive vvear or scoring Test operation each use Check adjustment at 200 miles seating and each 3000 miles Check switch operation routinely Inspect hitch components for wear Periodically check hitch mounting bolts for loosening or wear Replace all worn components Oil tongue jack periodically Wipe dirt from retracting leg Inspect locking pin and spring assembly for wear Replace worn components as necessary Routinely inspect and insure all lights are operational each time the unit is hitched Check inflation pressure weekly to insure maximum life and tread wear Check for tire wear frequently Retorque wheel bolts at 25 75 and 150 mile intervals Inspect for cracks dents or distortion at six months or 6 000 mile intervals WINTERIZING AND STORAGE When the season is over a preventive maintenance plan for laying up the machine over the winter months will simplify spring start up 1 It is assumed that the entire unit will have been thoroughly cleaned and washed down both inside and out Peeling paint or rusty spots should be scraped primed and painted The standard
59. ier into the discharged mulch as it is placed Alternative tackifiers are available in either liquid or powder form yet both are always applied in a liquid state through a HYDROGRASSER or a similiar mixing spraying apparatus 5 straw incorporator implement is similar disc yet the 1 coulter blades are not angled By rolling the crimper over blown hay or straw mulch the notched blades punch the mulch strands into the soil thus holding it in place The packer then locks the crimps permanently anchoring the mulch Contact your REINCO representative for more information on tackifiers and crimping implements OPTIONAL EMULSION SPRAY SYSTEM A positive displacement gearotor style pumping system can be installed for applying asphaltic tackifiers such as SS 1 or RC 1 The pump is driven by a belt powered from the beater shaft and engaged by the PTO The flow is directed to a spray pipe mounted at the boom flat jet nozzle on the end of the pipe directs a fan pattern discharge of emulsion into the air blast carrying the mulch from the boom When tacking 15 not required the belts should be removed and stored Emulsified asphalt should have the viscosity of latex paint at 70 degrees fahrenheit To maintain this viscosity at lower temperatures the system preheater uses engine exhaust to warm the emulsion The suction pick up tube must be immersed and the pump primed to draw binder from a drum or other source Emuls
60. ion can be sprayed directly with the mulch To do so the valve on the pressure side of the pump is set to feed the boom spray hose The alternate position provides for by pass or recirculation When not in use the pick up tube is stored in a holder and the valves are closed MANUAL 85000900 O REINCO INC 1995 REVISED 8 95 OPERATION PAGE 19 APPLICATION RATES The pump employed is rated at 35 gpm vvith a liquid having a viscosity of 400 SSU Normally specifications call for 150 to 200 gallons per acre This means that under ideal conditions it would take about 6 minutes to pump enough oil to cover an acre On an hourly basis the pump could theoretically cover 10 acres The boom operator must develop skill in applying the proper quantity of emulsified asphalt based on the amount of mulch that is being placed This is done visually and can be estimated rather closely by the black grey color the over spray casts on the mulch There are many variables controlling the actual pump flow such as Temperature as related to viscosity 2 Engine RPM 3 Cleanliness of the system 4 9 Age and quality of the emulsion PRIMING FOR START UP To insure an adequate supply of liquid to the pump the system must first be primed This is done with about 5 gallons of waste oil cut with kerosene Here are the steps to follow 1 Disengage PTO and stop engine 2 Remove pick up tube from holder and place in a clean can or pail Open boom valve
61. is packaged for near immediate operation and is tested at the factory before shipping Before starting however retrace the factory inspection procedures as follows 1 Crank case oil level 7 On off and start switch instruments horn 2 Air cleaner assembly 8 Check feed tray height and drag chain adjustment 3 Fuel check engine manual for proper fuel grade 9 Remove any debris from beater drum 4 Throttle and Control Cables 10 Inspect flailing chain stations 5 Remove boom lock and actuate boom 11 Inspect hydraulic system fluid level and for leaks 6 Battery connections negative ground 12 Check all screws for tightness ENGINE BREAK IN The BREAK IN period for the specific engine is noted in the vendor operation manual supplied with this manual Proper engine break in and maintenance scheduling will result in increased engine life CE IMPORTANT The recommended first oil change for the John Deere 4 039 is at 50 hours operation MANUAL 85000900 O REINCO INC 1995 REVISED 8 95 PAGE 16 REINCO M 90 SAFETY OPERATION PARTS AND SERVICE MANUAL STARTUP Familiarize yourself with this entire manual Also read the engine manual The engine instrument panel is located on the upper portion of the engine cowl The panel includes gauges oil pressure temperature ammeter safety shutdowns lube oil water temperature hour meter kill switch and keyed ignition with Murphy Tattle Tale start button Prep
62. is running engine by shorting across the starter solenoid 27 Engine exhaust gases contain poisonous carbon monoxide Never run engine in an enclosed area Avoid inhaling exhaust fumes Avoid accidental starts that could cause injury to yourself or fellow workers Remove the ignition key Disconnect and ground the spark plug vvire on one and two cylinder gas units On electric start units disconnect the battery cables Alvvays remove the ground cable first Refer to the engine manufacturer s operation and safety manuals for more detailed information ENGINE SPEED IS IMPORTANT Never tamper with the governor components settings to increase the maximum speed The components used to build the Power Mulcher are designed to operate at a specific maximum speed Severe personal injury and damage to the Power Mulcher can result at speeds set above the maximum A rotation unbalance of any sort will become obvious in the form of vibration Vibration is an important warning sign of impending mechanical failure Notify your supervisor of any unusual vibrations or noises at the onset TRAILERED UNIT CONCERNS The machine s frame should be level for towing as well as boom operator safety The hitch should be located so that the truck bed overhang will not interfere with the load tray Provide adequate set back from the vehicle chassis frame so that jack knifing when backing up will not damage machine Provide for securing the safety chains
63. nful or perhaps even fatal injuries CLEAN AS YOU GO Put all fuel tools and other equipment away when you are not using them Even a screwdriver can be deadly if left on an enclosure of the machine IS when removed should be disposed of immediately in container away from the Power Mulcher That 111 10086 piece of twine around the machine could cause you to fall or hand or finger PROPER BALE HANDLING 15 IMPORTANT Bale twine or vvire is dangerous When cutting and removing twine from mulch bale the handler must make sure that the twine is not pulled into the machine The twine can wrap around shaft and pull an arm or hand into the machine It is capable of cutting through fingers It takes only a fraction of a second to lose fingers Pay attention to your fingers the twine and the moving equipment when handling twine HYDRAULIC SYSTEM CONCERNS Some Power Mulchers are manufactured with hydraulically operated power feed systems Hydraulic fluid lines are a high pressure fluid hazard To prevent serious injury or death alvvays relieve system pressure before repairing or adjusting or disconnecting Tighten all connections before applying pressure Search for leaks vvith a piece of cardboard Leaking hoses fittings components should be reported to your supervisor immediately If an accident occurs see a doctor immediately Any fluid injected into the skin must be surgically r
64. ning between the rotor teeth to keep the shaft from turning MANUAL 85000900 O REINCO INC 1995 REVISED 8 95 PAGE 36 REINCO 90 SAFETY OPERATION PARTS AND SERVICE MANUAL 9 Adjust the pump thrust bearing and rotor clearance by loosening the two set screws in the bearing housing and turn counterclockwise 1 2 measured on the outside of the bearing housing This represents approximately 003 end clearance IMPORTANT BE SURE THE SHAFT CAN BE ROTATED FREELY IF NOT TURN THE BEARING HOUSING COUNTERCLOCKWISE UNTIL THE SHAFT CAN BE TURNED BE SURE SET SCREWS ARE TIGHTENED SECURELY AFTER ADJUSTMENT IS MADE HIGH VISCOSITY LIQUIDS REQUIRE ADDITIONAL END CLEARANCE THE AMOUNT OF END CLEARANCE DEPENDS ON THE VISCOSITY OF THE LIQUID BEING PUMPED RELIEF VALVE PRESSURE ADJUSTMENT Remove the valve cap which covers the adjustment screw and loosen the lock nut which locks the adjusting screw A p J 5 pressure gauge somewhere in the discharge line must be used accurate adjustment during operation The adjusting screw should be turned in for increasing the pressure or turned out for decreasing the pressure 2 Should the pressure adjustments fail then repair or replace the pump relief valve as follows 3 Reverse the preceding steps for reassembly If valve is removed for repairs be sure to replace in same position The valve cap should point tovvards the suction port RELIEF VALVE ASSEMBLY 7 AUi
65. on should become a daily routine The link chain used is case hardened Grade 70 for wear resistance On inspection if an apparent groove is beginning to form between the mating links the chain should be replaced in pairs When processing coarse or green mulch or salt hay a series of cutting knives should be installed instead of the 4 link station closest to the blower wheel These are available in sets which include mounting hardware for one station PART No CH0643 21 These are not installed as standard equipment because stalk length with average mulch hay would be much to short To install the flail knives 1 Cut or burn the two outer links from the station closest to the blower wheel N 2 Secure the knives as shown in the diagram to the left One kit includes all 2 parts required for one chain station AN Should the mulch be too fine try removing one or both of the other stations Also try locating knife assembly at another location O ey N ALT P N 83271120 Knive Set includes 2 Link Chains MANUAL 85000900 REINCO INC 1995 REVISED 8 95 PAGE 34 REINCO 90 SAFETY OPERATION PARTS AND SERVICE MANUAL FEED SYSTEM ADJUSTMENTS BALE SIZING The most common bale size is 14 h x 18 w x 40 50 long and weighs 40 65 pounds each depending on grade and moisture content These bales are primarily found in the eastern United States The western bales are
66. other part of the body that is in the work area when the machine is activated pad Additionally the discharge from the blower is capable of blowing mulch more than 100 feet on some models The machine s discharge is powerful enough to dislodge pebbles stones or other debris that may cause eye injury 7 The person responsible for activating the machine 15 the boom operator It Is his responsibility to see not only that his own body is clear of the vvork area and all moving parts but that his co vvorkers are clear also and are entirely visible in a safe location before activating the machine During set up maintenance or other work on the machine that requires manipulation within the beater drum fan housing boom feed tray engine or other vvork area the key should be removed from the machine and battery disconnected VVEAR PROTECTIVE CLOTHING Protect your eyes from blowing chaff as well as rocks and other foreign debris found in mulch bales Use approved impact resistant eye vvear As the conditions dictate the use of respirators to protect you from inhaling nuisance dust are recommended Construction equipment is noisy Prolonged exposure to loud noise can cause impairment loss of hearing Use approved ear protection to control this hazard Reflective gear and hard hats may also be necessary depending on your job site PRACTICE WORK AREA SAFETY RULES The location of your job site will demand that a
67. pair parts include current safety signs and safety guards Replacement safety signs and guards are available from your Reinco dealer or directly from Reinco CAUTION ISCEM NOAT E Learn how to operate the machine and how to use the controls properly Do not let anyone operate without instruction Keep your machine in proper working condition Unauthorized modifications to the machine may impair the function and or safety and effect machine life If you do not understand any part of this manual and need assistance contact Reinco directly 800 526 7687 CONCENTRATE ON YOUR JOB Operating a Power Mulcher requires your complete attention Talking joking or participating in or watching horseplay could result in physical injury to you and that s not something to joke about So watch what you are 9 doing concentrate on your job 9 5 Daydreaming worrying about other problems or other improper operation of a machine could cripple you for life MANUAL 85000900 O REINCO INC 1995 REVISED 8 95 7 CLEAR OF THE VVORK AREA The purpose of a Povver Mulcher is to cut and thrash bales of hay and discharge the ad processed mulch away from the machine The Power Mulcher uses a powerful engine that turns a main drive shaft beater chains and blower wheel at high speed to process the hay It is obvious that this capacity will sever arms hands fingers or any
68. ps as many as four or more men will be required Their function would be primarily to get to the baled mulch to the machine and remove the twine or wire wrap The boom operator is the key man to the whole operation He directs the placement of the mulch by properly positioning the discharge boom In addition he has finger tip control of the amount of mulch he is blowing He can regulate the speed of the feed conveyor by adjusting a remote dial knob mounted on the right handle bar Engine RPM determines range A remote vernier type throttle located on the left handle is provided for regulation CAUTION NEVER DISCHARGE THE UNIT TOWARDS PEOPLE BODILY INJURY MAY OCCUR Naturally it is to the crews advantage to mulch with the wind to obtain the best possible range and minimize operator fatigue and discomfort This is particularly true when applying tackifier emulsions A horn control switch is used to signal the vehicle driver A simple signal system to stop and to proceed will serve to regulate truck movement to best advantage The men supplying the mulch to the machine must be coordinated One should be delegated the prime responsibility of placing the mulch on the load tray and making absolutely certain all wire or twine is removed Also to take maximum advantage of the flaking system the loader must keep the bale in one piece and not be allowed to crumble MANUAL 85000900 O REINCO INC 1995 REVISED 8 95 PAGE 18 REINCO 90 SAFETY OP
69. responsible for your Power Mulcher training program maintenance and operations must read and understand this safety manual and operator s manual No one should set up operate or maintain a Power Mulcher until they understand it its operation and know how to do their job safely This 18 the safety alert symbol When you see 11 in your operations manual be alert to the potential for personal injury Follow recommended precautions and safe operating practices UNDERSTAND SAFETY WORDS A DANGER WARNING DO NOT OPERATE VVITHOUT MACHINE GUARD IN PLACE signal word DANGER WARNING or CAUTION is used to identify potential for serious injury DANGER identifies the most serious hazards DANGER or WARNING safety signs are located near specific hazards General precautions are listed on CAUTION safety signs CAUTION also calls attention to safety messages in this manual and your operations manual KEEP CLEAR OF MOVING ROTATING MACHINER KEEP BALE TIES FROM ENTERING BEATER DRUM WRAPPING SHAFT OR ENTANGLING APPENDAG 2 CAUTION DO NOT THIS UNTIL TRAINED AND FAMILAR F LLO 5 9 9 WITH ITS OPERATION AND SAFETY Carefully read all safety messages in your operations manual and on your Povver Mulcher Keep safety signs in good condition Replace missing or damaged safety signs Be sure equipment components and re
70. rom your state s Environmental Protection Agency LOOK THINGS OVER CAREFULLY a Before operating your Power Mulcher look to see if your machine is the proper condition Are the beater chains or flail knives all in place Are they worn Is the blower wheel in operating condition Is the work space clean Is the fuel properly stored Is all the bale twine cleaned up Are the machines guards and covers all in place Are all nuts bolts and screws tight Do you know where the fire extinguisher is Do all workers have protective safety gear Is everything in proper operating condition If not report the unsafe condition to your supervisor and be sure the problem is corrected before beginning operation MANUAL 85000900 REINCO INC 1995 REVISED 8 95 PAGE 12 REINCO M 90 SAFETY OPERATION PARTS AND SERVICE MANUAL KNOW YOUR MACHINE Power Mulchers all have one characteristic in common Once the beater shaft starts spinning simply turning off the machine will not stop the main shaft and blower wheel from spinning The moving machinery can cause serious injury and even death Be aware that a shaft which rotates at more than 2000 revolutions per minute is extremely dangerous 1 Before mulching be sure to read this entire manual 2 Do not operate unit if unfamiliar with operational and safety procedures on this or any unit 3 The force from the blower can kick up dust and blow over small items that are not secure 4 Never disch
71. ry may appear to be obvious but at the expense of being repetitive or assuming certain basics this will serve as guide for both owners and operators not acquainted vvith mulching procedures as vvell as providing instructions on the detailed operation of your new unit En This manual is provided to ship with new units manufactured at the date of this document s revision It is also supplied as a reference guide for units of similar construction manufactured under prior designs Some parts options engines etc may not be or may not have been available at the time of production of your machine Contact REINCO for cost and availability of any requested upgrades references made to engines apply to the John Deere 4 039T engine only Owners of equipment with other povver plants should consult the appropriate engine manufacturer s literature for applicable detailed information We at welcome this opportunity to of service to you and wish to express our appreciation for the confidence extended by your selection of REINCO mulching and seeding equipment VVHATIS MULCHING From horticultural point of view mulch can cover wide variety of organic materials Pine bark wood chips pine straw peat and hay or straw is typical At REINCO our concern has been with the processing of the last two products in a useful productive form Reinco Power Mulchers process rectangular bales After removing the
72. s or welding on machine Keep all parts in good condition and properly installed Fix damage immediately Replace worn or broken parts Remove any build up of grease oil or debris PROPER ENGINE SERVICING 15 IMPORTANT Do not perform service on an engine if you are not qualified Use care when refueling all engines whether gas or diesel units Fuels and their vapors are extremely flammable and can explode when ignited Do not fill the fuel tank when engine is hot or running since spilled fuel could ignite if it comes in contact with hot parts or sparks from the ignition Do not start the engine near spilled fuel wipe up spills immediately Never use gasoline as a cleaning agent Store fuels in approved containers only After refueling remove containers from work area Do not add oil when engine is hot or running as oil could vaporize and ignite Do not add coolant to water cooled units when engine is hot due to the possibility of steam burns Only remove filler cap when cool enough to touch with bare hands Slowly loosen cap first to relieve pressure before removing completely Engines are a burn hazard The crank case cylinder head exhaust system radiator and other components can get extremely hot from operation MANUAL 85000900 REINCO INC 1995 REVISED 8 95 PAGE 10 REINCO 90 SAFETY OPERATION PARTS AND SERVICE MANUAL ngines can be a source of high voltage Never touch electrical wires or components when engine
73. s the thrashed stalks and strands through the beater drum and convey them under high static pressure and volume through the discharge boom OPERATING CONTROLS The engine throttle control is mounted on the left handlebar Fine vernier adjustments are made by turning the control knob Depressing the center button allows quick adjustment of the engine RPM There are two control circuits located on the operators right handlebar The signal horn concealed in the trailer tongue is activated by a weather tight push button on the end right handle bar This circuit serves the boom operator in signaling the vehicle driver For example 2 toots for forward and one toot to stop The other circuit is for the conveyor bale feed delivery system A vernier control is located on the right handlebar to regulate the conveyor drag chain Speed is adjusted by dialing the knob similar to the engine throttle control Speed ranges from zero to max in infinite steps In the event of a jam sufficient to cause an overload a pressure shut down valve will automatically by pass the system flow To reset the valve the PTO must be disengaged The hydraulic pump and beater shaft must stop rotating The jam may be cleared Re pressurizing the hydraulic system will automatically reset the by pass valve CAUTION NEVER ATTEMPT TO MAKE ADJUSTMENTS PERFORM MAINTENANCE OR CLEAR JAMS WHILE THE MACHINGE IS RUNNING MANUAL 85000900 O REINCO INC 1995 REVISED 8 95 OPERATION
74. somewhat larger and vary significantly 16 h x 18 16 h x 22 w 16 h 25 w 15 h x 22 w 15 h 23 w all 40 50 long The most common of these is the 16 x 22 size Bale sizes are determined by the baling machine used to process the mulch Farmers typically try to achieve the largest bale size possible to facilitate their agricultural use Not only may bale size change from supplier to supplier within a given area of the country but also from a single source as they may very well operate multiple baling machines each with different bale size settings It should be obvious that to maximize the POWER MULCHER S output the feed system must be properly maintained and adjusted Also when purchasing mulch be sure to obtain a load of homogeneous bale sizes The cost of premium materials may very well be offset by the savings realized from increased productivity BALE WIDTH 0 A N R R RR 5 2 ME meme Stop the engine before making these adjustments Place a bale on to the jog the bale forvvard until it just reaches the DEN c TT SS end of the bale guides Evenly space the guides while keeping the bale centered Allow the guides to touch but not compress the bale sides Then securely tighten the guide bolts BALE HEIGHT ADJUSTMENT Stop the engine before making these
75. utside of the tapered sleeve with light oil Be sure the shaft is free of nicks and burrs Place the spring and rotary member on the shaft spring first over the sleeve and against the hub of the rotor REMOVE THE TAPERED SLEEVE 3 Flush the sealing faces of both the rotary member and seal seat with light oil and install rotor and shaft Push the rotor and shaft into the casing slowly until the ends of the rotor teeth are just beyond the face of the casing 4 Place the idler on the idler pin and the O ring head gasket MECHANICAL SEAL INSTALLATION on the head Place the head assembly on the pump and tighten the cap screws evenly and securely The seal is SPRING now automatically compressed to its proper working length 5 Pack the single row ball bearing with grease and install in the casing and secure it with the snap ring 6 Pack the lubrication chamber between the casing ball bearing and the double row ball bearing in the bearing housing approximately half full with lithium base ball bearing grease 7 Pack the double row ball bearing with lithium base ball TAPERED SLEEVE bearing grease and press into the bearing housing Install the snap ring to hold the bearing in place COAT WITH LIGHT OIL 8 Start the bearing housing into the casing Turn by hand BEFORE ASSEMBLY until tight This forces the rotor against the head Replace and tighten the lock nut on the shaft Insert a piece of brass or hardwood through the port ope
76. without rotating the coupling The difference between the maximum and minimum must not exceed 092 If correction is required be sure to recheck the parallel alignment 3 In the field the angular measurements may be approximated with a tape or ruler Use opposite reference positions on the driven shaft flange measuring to respective locations on the perimeter of the coupling flange engine side The variations should be limited to 1 32 However this method should be rechecked as soon as possible as indicated above ALIGNMENT OR REPLACEMENT It should not be necessary to replace any parts on the drive coupling assembly provided that misalignment is discovered at the onset The following procedure covers the method to replace an entire coupling assembly and may also be used as a guide for alignment also Inspect the coupling assembly for damage Secure replacements as required 2 Remove any protective coatings or lubricants from bores mating surfaces and fasteners De burr any marred surfaces and edges 3 Slide one coupling flange onto each shaft The keys must fit snugly Should the fit be loose find out why and correct before proceeding further Nest the sleeve flexible element with metal ring within one flange Draw the two flanges together with some clearance between the element and flanges approx 1 32 total or 1 64 per side Center the flanges between the two shafts Then using a thread locking resin torque th
77. y the engine blower housing beater drum and load tray are mounted to a rugged base frame The frame structure has 7 side channels with 4 I beam cross supports for rigidity The operator s deck is accessible by a boarding ladder A foam cushioned seat with safety belt allows the operator to nest safely in comfort An engine instrument control panel mounted on the engine cowl is in convenient reach of the operator The panel includes ammeter oil pressure and temperature gauges with high temperature and oil pressure shut downs hour meter keyed ignition kill switch and protective clear plastic weather shield Other operational controls are mounted on the operator s handle bars and seat bracket They include throttle horn and conveyor speed control The discharge boom is manipulated by the operator Gas cushioned counter balance springs assure easy vertical boom articulation Cleats on the work deck provide footing for horizontal rotation through leg action Mulch is fed to the beater drum by way of an adjustable feed tray that can be extended up and over the tail gate of the towing vehicle The number of bales delivered is regulated by a variable speed drag chain moving the bales past a separating rake A flipper drum then discharges the flakes to the beater chamber Thrashing and debaling of the mulch flakes in the beater drum is accomplished by a series of beater chain stations Air drawn into the beater drum by the blower suck

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