operator`s and parts manual hp400/hp450/hp600/hp750/hp1000
Contents
1. MANHOLE OR BASIN 1st PASS 9395 3 75566 19 OPERATING INSTRUCTIONS DEEP CUTS To achieve a deep cut the width the drum make the first cut at the recommended depth for the material being milled and then reposition the planer at the beginning of the pass and reset for double the recommended depth Example Make the first cut with the depth controls set at 2 and then set the depth control at 4 for the second pass and so on and so forth until the desired depth is obtained To achieve a 6 cut of a large area it is recommended to cut the entire area at the recom mended depth and then clear the spoil from the area before making the second cut Removing the spoil between cuts will enhance the productivity of the planer and maintain an even cut If trying to achieve a critical cutting depth it is recommended that the spoil from one cut be cleared away before making another pass This will eliminate the possiblity of the planer riding on and off the spoil and creating an uneven surface REMOVE SPOIL REMOVE SPOIL REMOVE SPOIL AFTER AFTER AFTER 3rd PASS 2nd PASS 1st PASS 1 3 mw y ir ll 5 a La E mmm mmm 1 3rd PASS MILLING TAPER CUTS When adding to or joining new paved surfaces to2. A A 35 PARTS PEANERASSEMBEIES sa 00 36 41 DRUMAND PICK OPTIONS totiens catum ee ee 42 43 WHEELASOEMB U ee ne ed ete ne ee 44 45 lt M 46 47 HOSE KIT 38168 16 8 18 PLANERS HP400 450 48 49 FOSEKIT 36169 PLANER CHEO00 sea ee 50 51 KIT34 39170 30 PLANER AP AIU ter oe bedient enge 52 53 HOSE KIT 00000 PLANER AP 1000 54 55 OPTIONAL ROSE EXTENSION Ki acia Out ua an ts 56 57 58 59 WATER E 60 61 EYLINDERASSEMBELY 1015401 ss 62 63 CYLINDER ASSEMBEY beet 64 65 09220 66 67 CYLINDER ASSEMBLY 8595395 u S 68 69 9831 6 75566 1 THIS PAGE IS INTENTIONALLY BLANK 75566 PREFACE GENERAL COMMENTS Congratulations on the purchase of your new BRADCO product This product was carefully designed and manufactured to give you many years of dependable service Only minor mainte nance such as cleaning and lubricating is required to keep it in top working condition Be sure to observe all maintenance procedures and safety precautions in this manual and on any safety decals located on the product and on any equipment on which the attachment is mounted This manual has been designed to help you do a better safer job Read t
3. 24 30 8 40 COLD PLANER ASSEMBLIES DIAGRAM 3 OF 3 9352 7 30 07 4 40 75566 ITEM 1 cO CO 10 11 12 13 14 15 16 17 RE N NN B N SN N B N NAO 12 D PART NO 19196 17757 19548 101118 19193 89611 19550 19193 19199 89612 19551 101121 19197 17758 19549 101119 89501 18648 17661 19543 101116 17732 17730 1142 1507 1649 88996 1139 1507 1649 88995 89436 17733 18893 1818 1505 100213 PLANER ASSEMBLY 16 18 24 30 8 40 COLD PLANER ASSEMBLIES LIST3OF3 DESCRIPTION Clamp Plate 16 amp 18 Planer Clamp Plate 24 Planer Clamp Plate 30 Planer Clamp Plate 40 Planer Wear Strip 16 18 Planer Wear Strip 24 Planer Wear Strip 30 Planer Wear Strip 40 Planer Shim 16 amp 18 Planer Shim 24 Planer Shim 30 Planer Shim 40 Planer Spacer Plate 16 amp 18 Planer Spacer Plate 24 Planer Spacer Plate 30 Planer Spacer Plate 40 Planer Side Shift Frame Pivot Plate 16 18 Planer Pivot Plate 24 Planer Pivot Plate 30 Planer Pivot Plate 40 Planer Spacer Tube Plate 5 UNC X 2 75 Hex Capscrew 5 Lock Washer 5 Hard Flat Washer Cap Plate 5 UNC X 2 00 Hex Capscrew 5 Lock Washer 5 Hard Flat Washer Guide Plate Bushing Spacer Shim 50 UNC X 2
4. 4 7 7 7 4 7 1 4 4 uU BY PALADIN OPERATOR S AND PARTS MANUAL HP400 HP450 HP600 HP750 HP1000 COLD PLANERS SERIAL NUMBER Manual Number OM666 Part Number 75566 MODEL NUMBER Rev 10 800 456 7100 www paladinattachments com 503 Gay Street Delhi IA 52223 United States of America Copyright 9372 10 10 14 12 TABLE OF CONTENTS PREFACE uu ee ee T A 3 SAFETY PRECAUTIONS zb ci umet 5 GENERAL SAFETY PRECAUTIONS an 5 7 EQUIPMENT SAFETY PRECAUTIONS grasia en 8 9 DECALS DECALPLACEMENT Es a 10 DEC AF0 Eee ee 0 11 12 PRE OPERATION ee 13 14 INSTALLATION MM 15 16 OPERATING INSTRUCTIONS GENERAL OPERATING INSTRUCTIONS sur 17 18 SBPECIAISAPPEIGATIONS Anne ee 19 20 Large Area Milling Around Manholes Deep Cuts Milling Taper Cuts FORA UE UE iA OA IM M s 21 MEO gp Peer 21 22 TMEDOWNPON Ss idolo 22 MAINTENANCE AND SERVICE Eee incra M oL EE EE 23 ROUTMNE MAIN TENA NOE ttes oltm at es 24 este 25 CHANGINO 26 CHANGING THE PLANETAR Yu 255255 cua 26 27 CHANGING THE HYDRAULIC 27 CYLINDER SEAL REPLACEMENT det na 28 29 TROUBLESHOOTING 5 5 een 30 31 SPECIFICATIONS COLD PLANER SPECIFICATIONS Seas sr ee 32 BOLT TORQUE SPECIFICA ON Seas 33 LIMITED WARRANT
5. 4 DIRECTION OF TRAVEL WIESO TRASH A TARA i when the skid steer is forward Do not operate when traveling in reverse 9393 6 3 13 4 75566 17 OPERATING INSTRUCTIONS NOTE Hydraulic cylinders tilt the planer adjust the depth of both the left and right side of the planer individually and also shift the planer to the left or right 6 Increase engine RPM and with the drum turning you can make any necessary adjust ments to the side shift Do not side shift the cold planer during milling operation Once the desired side shift position has been achieved you are ready to begin The drum will not cut in a side to side motion Tilt and Depth control can both be activated during mill ing IMPORTANT The drum MUST be turning to make any hydraulic adjustment to the plan er 4 Position the planer at the desired starting point Set the left and right depth gauge to the desired depth mark on the planer Maximum depth of each cut is determined by the type of material the horsepower of the skid steer being used and the size of the planer It is recommended for maximum performance that you start at approximately 75 to 1 in concrete and 1 50 to 2 in asphalt 5 With the engine at full RPM and the planer rolled back lower the loader arms complete ly down and slowly roll out the planer until the weight of the planer is resting on the rear wheel assemblies Continue to exert down pressure by rolling the lo
6. 38 UNC X 1 00 Hex Capscrew 38 Lock Washer 438 Hard Flat Washer Valve Mounting Bracket Cylinder Pin Cylinder Assembly Side Shift Cylinder Assembly Tilt 24 30 amp 40 Planers Cylinder Assembly Tilt 16 amp 18 Planers Straight Connector 8MBo 6MJ Cylinder Pin 9357 4 47 HP400 amp HP450 PLANER HOSE KIT 16 amp 18 PLANER HOSE SET 38168 TO SKID STEER 2 DEPTH SIDE SHIFT CYLINDER CYLINDER y 58 4 A 4 MA TR 1 0 lt lt m 2 X 7 r lt CYLINDER CONTROL 10 VALVE 9 2 TILT CYLINDER Ne nur HYDRAULIC MOTOR 9366 28 11 3 48 75566 HP400 amp HP450 PLANER HOSE KIT 16 8 18 PLANER HOSE SET 38168 ITEM REQ D PART NO DESCRIPTION 1 1 19638 Male Coupler 12FBo 75 Body 1 19636 Male Coupler 12FBo 62 Body 2 1 22520 Female Coupler 12FBo 75 Body 1 94921 Female Coupler 12FBo 62 Body 3 1 38159 Hose 75 X 75 12FJX 12MBo HS 4 1 38159 Hose 75 X 75 12FJX 12MBo HS 5 2 37016 Hose 25 15 6FJX 6FJX 6 2 38175 Hose 25 X 17 6FJX 6FJX 45 7 1 37599 Hose 25 X66 6FJX 6FJX 8 1 38108 Hose 25 54 6FJX 6FJX 90 9 1 37236 Hose 25 X22 6FJX 6FJX 10 1 38106 Hose 25 22 6FJX 6FJX 90 11 1 38360 Hose 25 X 13 6FJX 6FJX 90 12 1 38021 Hose 25 X 16 6FJX 6FJX 90 13 1 38174 Hose 75 38 312FJX 12FJX 90 HS 14
7. 40 Hours Hours Yearly Yearly Case Drain Coupler Check for complete engage ment of coupler Check for kinked pinched hoses Reroute as required V Hydraulic Oil Check prime mover hydraulic system for adequate oil levels Hardware Check for tightness see Bolt Torque Specifications Hardware Replace any missing bolts or nuts with approved replacement parts Hydraulic System Check for leaks tighten as necessary Check for damage and replace as needed Decals Check for missing or damaged safety de cals and replace as necessary Check for freedom of rotation flat spots and wear Replace worn or missing picks or any picks that not moving freely have flat spots Inspect attachment for any worn parts or cracked welds Repair as required Lubricate grease fittings on wheel pivot pins Lubricate grease fitting on idler bearing Right side 40 Planer ONLY Lubricate grease fittings on cylinder ends and front of planer Change gear oil in Digga planetary vn 7 y Change gear oil in Auburn planetary AAA viv 9398 5 21 14 6 24 75566 MAINTENANCE amp SERVICE IMPORTANT When replacing parts use only factory approved replacement parts Manu facturer will not claim responsibility for use of unapproved parts or accessories and or other damages as a result of their use PICK REPLACEMENT Picks should be rep
8. The planer uses the quick attach system for ease of installation Therefore if you know how to attach your loader bucket attaching the cold planer should prove no problem Remember to read all safety warnings decals and operating instructions before operat ing the attachment If there is any portion of this manual that you do not understand contact your dealer WARNING THE 16 18 24 30 AND 40 PLANERS ARE DESIGNED FOR USE ON HIGH FLOW HYDRAULIC SYSTEMS A DO NOT ATTACH OR OPERATE ANY ATTACHMENT THAT EXCEEDS THE RECOMMENDED LIFTING CAPACITY OF YOUR SKID STEER INSTALLATION INSTRUCTIONS 1 Remove the shipping banding from around the planer and skid 2 Remove any attachments from the front of the loader 3 Following all standard safety practices and the instructions for installing an attachment in your skid steer operator s manual install the planer onto your skid steer NOTE It is importantto make sure the locking mechanism on your quick attach is engaged therefore locking the attachment onto the skid steer 4 Lower the unit to the ground and remove the key 9 Relieve any pressure from the auxiliary hydraulic system After making sure that there is not any foreign matter on the hydraulic couplers connect the case drain coupler to the case drain on your skid steer loader NOTE The case drain line must be connected first then the power and return hoses When disconnecting the hoses it is recommended to disconnect the
9. UNC X 2 50 Hex Capscrew Grade 8 50 Lock Washer 50 Hard Flat Washer Clamp Plate Spacer Shim 62 UNC X 2 50 Hex Capscrew Grade 8 62 Hard Flat Washer 62 UNC Deformed Lock Nut Rubber Deflector 16 amp 18 Planer Rubber Deflector 24 Planer Rubber Deflector 30 Planer Rubber Deflector 40 Planer 38 UNC X 1 25 Hex Capscrew 438 Lock Washer 438 Flat Washer 38 UNC Hex Nut NOTE There may be a slight quantity difference in hardware between the various cold planers Quantity listed is for the 24 planer 9351 75566 9 21 14 6 37 PLANER ASSEMBLY 16 18 24 30 8 40 COLD PLANER ASSEMBLIES DIAGRAM 2 OF 3 6 26 40 PLANER Ne 4 ONLY 2 29 40 PLANER ONLY 9354 77 75566 23 24 25 26 27 28 29 30 RE gt COO N N RO N N P py O Qo 00 D PART NO 1102 18656 17663 19545 101130 19560 1043 1503 1514 1226 17666 1841 10003 18534 18535 18524 19712 101080 18970 117570 30355 17776 17777 17778 45845 1090 1646 1505 101467 102594 1780 101140 1832 1506 100947 10070 1506 103025 15321 1953 4084 PLANER ASSEMBLY 16 18 24 30 8 40 COLD PLANER ASSEMBLIES LIST 2 OF 3 DESCRIPTION 50 UNC X 5 00 Hex Capscrew Door 16 amp 18 Planer Door 24 Planer Door 30 Planer Door 40 Planer Latch
10. case drain line last 6 Connect the power and return couplers to the high flow auxiliary hydraulic system of your skid steer loader Route the hose in such a fashion as to avoid pinching or chafing CAUTION SURE CASE DRAIN COUPLER IS COMPLETELY ENGAGED IMMEDIATE HYDRAULIC MOTOR SEAL FAILURE AND PLANETARY DAMAGE WILL OC CUR IF CASE DRAIN IS NOT SUCCESSFULLY CONNECTED Connect the electrical wire harness from the cold planer to the auxiliary electrical connec tor on the front of the skid steer if so equipped If your skid steer is not equipped with an electrical connector and you are using the BRADCO control handle connect the wiring harness to the control handle and place the control handle inside of the skid steer opera tor s station WARNING Do not operate the cold planer from outside of the skid steer operator s sta A tion 75566 15 9833 7 27 07 3 INSTALLATION Following all standard safety practices start the skid steer and run all cylinders through their full cycle to purge any air from the system Check that all controls function in accor dance with the operating control decal All planers are equipped with a water nozzle kit to adapt them to your existing water line Install the female coupler supplied to your existing water line coming from the water tank on the skid steer Connect the female coupler to the male coupler on the planer water nozzle kit NOTE There is an optional cab mounted water kit ava
11. or excessively worn parts Make certain all safety decals are in place and are legible Keep decals clean and replace them if they become worn or hard to read 10338 8 16 05 5 WARNING WARNING WARNING HYDRAULIC HOSE OR FITTING GENERAL SAFETY PRECAUTIONS PROTECT AGAINST FLYING DEBRIS Always wear proper safety glasses goggles or a face shield when driving pins in or out or when any operation causes dust flying debris or any other hazardous mate rial LOWER OR SUPPORT RAISED EQUIPMENT Do not work under raised booms without supporting them Do not use support mate rial made of concrete blocks logs buckets barrels or any other material that could suddenly collapse or shift positions Make sure support material is solid not de cayed warped twisted or tapered Lower booms to ground level or on blocks Lower booms and attachments to the ground before leaving the cab or operator s station USE CARE WITH HYDRAULIC FLUID PRESSURE Hydraulic fluid under pressure can penetrate the skin and cause serious injury or death Hydraulic leaks under pressure may not be visible Before connecting or dis connecting hydraulic hoses read your prime mover s operator s manual for detailed instructions on connecting and disconnecting hydraulic hoses or fittings e Keep unprotected body parts such as face eyes and arms as far away as possible from a suspected leak Flesh injected with hydraulic fluid
12. owners manual Switch hoses at the motor end Visually inspect the picks and replace as necessary Visually inspect the picks and replace as necessary Refer to the Operating section of this manual 9402 6 3 13 4 75566 PROBLEM Excessive oil temperature A Hydraulic cylinder not operating All hydraulic cylinders not functioning Hydraulic cylinders only operating in one direction 75566 TROUBLESHOOTING POSSIBLE CAUSE Hydraulic oil level too low Obstruction in hydraulic lines Hydraulic oil or oil filter in skid steer is dirty Relief valve setting adjusted too low Couplers not engaged Insufficient hydraulic flow from the skid steer Cylinder rod bent Cylinder seals damaged Obstruction in hydraulic lines Blown fuse on skid steer Damaged electrical wiring Solenoid valve spool bent Nut on Solenoid valve too tight Contaminants in the hydraulic sys tem and solenoid valve Damaged electrical wiring Solenoid valve spool bent Nut on Solenoid valve too tight POSSIBLE SOLUTION Refer to skid steer s owners manual Remove obstruction and replace if necessary Refer to skid steer s owners manual Refer to skid steer s owners manual Engage couplers Refer to skid steer s owners manual Visually inspect the cylinder for dam age Replace cylinder seals Remove obstruction and replace if necessary Refer to skid steer s owners manual Test and replac
13. skid steer loader Due to this arrangement thorough knowledge of the skid steer controls is necessary for machine operation Read and understand your skid steer operator s manual for information regarding skid steer operation before attempting to use the planer Check the surface to be planed The standard all purpose picks can be used to mill both asphalt and concrete There are optional concrete picks that are recommended if the planer is to be used extensively for concrete These picks do not perform as well when milling asphalt especially in warmer weather Review the job at hand and determine the required depth and tilt of the cut and also the side shift position of the planer Best performance is obtained when the cold planer is in the center position Side shift should be used when visibility is a determining factor such as milling around manholes or when milling next to an obstacle such as a building NOTE Although the wheel assemblies are standard they may be removed when distance is a factor such as milling next to an obstacle or building OPERATING INSTRUCTIONS 1 Clear area of all bystanders 2 Lift the planer until the drum is off the ground and start planer rotation Teeth at the bot tom of the drum must be moving in the same forward direction that the planer travels 0 s AAA Y SKID STEER PLANER
14. the terms and conditions of this Limited Warranty 1 Excluded Products The following products are excluded from this Limited Warranty a Any cable part that engages with the ground i e sprockets digging chain bearing teeth tamping and or demolition head blade cutting edge pilot bit auger teeth and broom brush that either constitutes or is part of a product b Any product merchandise or component that in the opinion of Paladin Light Construction has been i misused ii modified in any unauthorized manner iii altered iv damaged v involved in an accident or vi repaired using parts not obtained through Paladin Light Construction 2 Warranty Period The Limited Warranty is provided only to those defects that occur during the Warranty Period which is the period that begins on the first to occur of i the date of initial purchase by an end user ii the date the product is first leased or rented or iii the date that is six 6 months after the date of shipment by Paladin Light Construction as evidenced by the invoiced shipment date the Commencement Date and ends on the date that is twelve 12 months after the Commencement Date 9 Terms and Conditions of Limited Warranty The following terms and conditions apply to the Limited Warranty hereby provided a Option to Repair or Replace Paladin Light Construction shall have the option to repair or replace the product b Timely Repair and Notice
15. 1 38109 Hose 75 39 12FJX 12FJX 90 HS 15 1 37275 Hose 25 94 6FJX 6FJX 16 1 3269 Straight Connector 8MBo 6MJ 17 1 84923 Male Coupler NOTE Hydraulic couplers determined by prime mover application and are not includ ed in Hose Kit 38168 9367 3 75566 49 HP600 PLANER HOSE KIT 24 PLANER HOSE SET 38169 TO SKID STEER 2 DEPTH SIDE SHIFT CYLINDER CYLINDER Ld _ 41 Ava a 9 4 18 CONTROL lt VALVE CYLINDER CONTROL 10 VALVE TILT CYLINDER HYDRAULIC MOTOR 9368 3 50 75566 HP600 PLANER HOSE KIT 24 PLANER HOSE SET 38169 ITEM REQ D PART NO DESCRIPTION 1 1 19638 Male Coupler 12FBo 75 Body 1 19636 Male Coupler 12FBo 62 Body 2 1 22520 Female Coupler 12FBo 75 Body 1 84921 Female Coupler 12FBo 62 Body 3 1 38159 Hose 75 X 75 12FJX 12MBo HS 4 1 38159 Hose 75 X 75 12FJX 12MBo HS 5 2 37017 Hose 25 X 21 6FJX 6FJX 6 1 37017 Hose 25 X 21 6FJX 6FJX T 1 37599 Hose 25 X 66 6FJX 6FJX 8 1 38108 Hose 25 X 54 6FJX 6FJX 90 9 1 37421 Hose 25 25 6FJX 6FJX 10 1 37804 Hose 25 X25 6FJX 6FJX 90 11 1 38360 Hose 25 X13 6FJX 6FJX 90 12 1 38021 Hose 25 X16 6FJX 6FJX 90 13 1 38174 Hose 75 X 38 12FJX 12FJX 90 HS 14 1 38109 Hose 75 X 39 12FJX 12FJX 90 HS 15 1 37275 Hose 25 X94 GFJX 6FJX 16 1 3269 Straight Connector 8MBo 6MJ 17 1 84923 Male Coupler 18 1 3701
16. 1o88 1224 1975 1660 _ 475 952 1054 1291 1429 1647 2007 2305 _ Ts 3493 1428 1683 1936 2023 2312 2743 3135 _ 1 12 3810 1649 1870 2236 2535 2686 3026 3642 4103 METRIC BOLT TORQUE SPECIFICATIONS NOTE The following torque values are for use with metric hardware that is unplated and either dry or lubricated with engine oil Reduce torque 15 when using hardware that has extreme pressure lubricants plating or hard washer applications 9 8 19 23 29 8 27 1 35 2 27 1 33 9 46 1 54 2 51 5 62 3 37 9 46 1 69 1 79 9 77 2 89 4 66 4 75 9 25 7 36 6 29 8 42 27 1 39 3 47 4 63 7 54 2 70 5 42 55 6 75 9 92 1 84 101 6 70 5 86 7 20 25 34 40 38 46 28 34 51 59 57 66 75566 67 77 116 130 129 145 88 100 150 168 175 194 108 130 186 205 213 249 109 8 126 130 1 147 7 90 8 104 3 157 2 176 2 174 8 196 5 119 2 136 203 3 227 6 237 1 262 9 146 3 176 2 252 277 8 288 6 337 4 90 106 107 124 120 138 140 158 100 117 177 199 202 231 132 150 206 242 246 289 10360 122 143 6 145 168 93 5 112 5 162 6 187 189 7 214 1 136 158 5 239 8 269 6 273 7 313 178 9 203 3 279 1 327 9 333 3 391 6 3 20 08 3 33 THIS PAGE IS INTENTIONALLY BLANK 75566 Limited Warranty Except for the Excluded Products as described below all new products are warranted to be free from defects in material and or workmanship during the Warranty Period in accordance with and subject to
17. 38 UNC X 1 00 Hex Capscrew 38 Lock Washer 38 Flat Washer 38 UNC Hex Nut Spacer Tube 50 UNC Deformed Lock Nut 62 UNF Deformed Oval Lock Nut Drum Assembly with Teeth 16 Planer Drum Assembly with Teeth 18 Planer Drum Assembly with Teeth 24 Planer Drum Assembly with Teeth 30 Planer Drum Assembly with Teeth 40 Planer Planetary Digga Planetary Auburn Bradco Planers SN 333954 and UP See Lubrication Section for Planetary Identification Replacement Oil Fill Plug Hydraulic Motor Not available on 40 Planer 2 0 Cu In Blue 22 GPM 28 GPM Hydraulic Motor Option Not available on 40 Planer 2 5 Cu In Black 29 GPM 35 GPM Hydraulic Motor Option Standard on 40 Planer 3 0 Cu In Red 36 GPM 44 Replacement Seal Kit 50 UNC X 1 50 Hex Capscrew 50 Hard Flat Washer 50 Lock Washer CR QNA Spacer Tube Motor Gasket 50 UNC X 1 25 Hex Capscrew Idler Plate 62 UNC X 1 50 Hex Capscrew Grade 8 62 Lock Washer Bearing 62 UNC X 1 75 Hex Capscrew Grade 8 62 Lock Washer Bearing Mounting Plate Cover Plate Lubrication Access 40 Planer ONLY 38 UNC X 75 Flangehead Capscrew Decal Grease 8 Hours Field replacement of internal motor seals voids warranty NOTE There may be a slight quantity difference in hardware between the various cold planers Quantity listed is for the 24 planer 9854 75566 9 21 14 5 39 PLANER ASSEMBLY 16 18
18. 7 30 07 2 65 CYLINDER ASSEMBLY ASSEMBLY 89520 10 11 12 13 7 30 07 2 9362 75566 66 ITEM RE gt s D CYLINDER ASSEMBLY PART NO 1482 6992 52644 89521 89527 89522 4637 4636 4635 4633 4634 45262 4981 ASSEMBLY 89520 DESCRIPTION Hex Nut Piston Washer Cylinder Tube Cylinder Gland Cylinder Rod O Ring Piston Ring O Ring O Ring Back Up Washer Poly Pak Seal Rod Wiper NOTE Seal kit 45581 includes all parts marked with an asterisk Parts are not sold separately 75566 9363 7 30 07 2 67 CYLINDER ASSEMBLY ASSEMBLY 89535 A Jat 7 3 9364 2 75566 ITEM RE bh D PART NO 1483 50252 89536 86609 89537 4645 4644 4641 4509 4510 45225 45250 45372 CYLINDER ASSEMBLY ASSEMBLY 89535 DESCRIPTION Hex Nut Piston Cylinder Tube Cylinder Gland Cylinder Rod O Ring Piston Ring O Ring O Ring Back Up Washer Poly Pak Seal O Ring Rod Wiper NOTE Seal kit 45738 includes all parts marked with an asterisk Parts are not sold separately 75566 9365 7 30 07 2 69
19. 7 Hose 25 X 21 6FJX 6FJX NOTE Hydraulic couplers determined by prime mover application and are not includ ed in Hose Kit 38169 9369 3 75566 51 HP750 PLANER HOSE KIT 30 PLANER HOSE SET 38170 TO SKID STEER 2 DEPTH SIDE SHIFT CYLINDER CYLINDER 7 7 4 DEPTH CYLINDER CYLINDER CONTROL 10 VALVE TILT CYLINDER A Dx m MM HYDRAULIC MOTOR 9370 7 28 11 3 52 75566 HP750 PLANER HOSE KIT 30 PLANER HOSE SET 38170 ITEM REQ D PART NO DESCRIPTION 1 1 19638 Male Coupler 12FBo 75 Body 1 19636 Male Coupler 12FBo 62 Body 2 1 22520 Female Coupler 12FBo 75 Body 1 84921 Female Coupler 12FBo 62 Body 3 1 38159 Hose 75 X 75 12FJX 12MBo HS 4 1 38159 Hose 75 X 75 12FJX 12MBo HS 5 1 37282 Hose 25 X 24 6FJX 6FJX 6 1 38107 Hose 25 X 17 GFJX 6FJX T 1 37599 Hose 25 X 66 6FJX 6FJX 8 1 38108 Hose 25 X 54 6FJX 6FJX 90 9 1 35694 Hose 25 X34 GFJX 6FJX 10 1 37805 Hose 25 X 34 6FJX 6FJX 90 11 1 38360 Hose 25 X13 6FJX 6FJX 90 12 1 38021 Hose 25 X16 6FJX 6FJX 90 13 1 38158 Hose 75 41 12FJX 12FJX 90 HS 14 1 37658 Hose 5 42 12FJX 12FJX 90 HS 15 1 37275 Hose 25 94 GFJX 6FJX 16 1 3269 Straight Connector 8MBo 6MJ 17 1 84923 Male Coupler 18 1 37236 Hose 25 X22 6FJX 6FJX 19 1 37484 Hose 25 X16 6FJX 6FJX NOTE Hydraulic couplers determined by prime mover ap
20. 75 Hex Capscrew Grade 8 90 Lock Washer Extracting Tool Pick Puller NOTE There may be a slight quantity difference in hardware between the various cold planers Quantity listed is for the 24 planer 75566 9353 74 41 DRUM AND PICK OPTIONS 9390 7 30 07 3 42 75566 DRUM AND PICK OPTIONS DRUM OPTIONS INCLUDES STANDARD ALL PURPOSE PICKS 1 DESCRIPTION 16 Standard Drum 16 Cold Planer 18 Standard Drum 18 Cold Planer 24 Standard Drum 24 Cold Planer 30 Standard Drum 30 Cold Planer 40 Standard Drum 40 Cold Planer 2 50 Slot Cutter Drum All Planers 4 00 Slot Cutter Drum All Planers 6 00 Slot Cutter Drum All Planers 2 DESCRIPTION General Purpose Application Pick General Purpose Tooth Kit Includes 100 18546 Teeth 3 DESCRIPTION Concrete Application Pick with Washer Concrete Tooth Kit Includes 100 18547 Teeth 75566 PART NUMBER 18534 18535 18524 19712 101080 100642 100643 100644 PART NUMBER 18546 107013 PART NUMBER 18547 107012 9391 3 43 WHEEL ASSEMBLY ASSEMBLY 18702 8 4 8 fa 44 9358 2 20 14 3 75566 Q N 00 40 75566 RE GQ WH D PART NO 17667 1505 1811 1514 1503 1042 17673 6616 17671 61079 WHEEL ASSEMBLY ASSEMBLY 18702 DESCRIPTION Wheel Mounting Bracket 50 Lock Washer 50 UNC X 1 50 Hex Capscrew G
21. ID STEER The BRADCO 16 18 24 30 and 40 planers are designed for use on high flow skid steers Cold planer and skid steer compatibility is determined by the recommended lifting capacity and hydraulic output of your skid steer WARNING Do NOT attach or operate any attachment that exceeds the recommended lifting capacity of your skid steer Skid steers MUST be equipped with optional high flow auxiliary boom hydraulics case drain and a multi function electric control kit to run the cold planer WARNING EXPOSURE TO RESPIRABLE CRYSTALLINE SILICA DUST ALONG WITH OTHER HAZARDOUS DUSTS MAY CAUSE SERIOUS OR FATAL RESPIRA A TORY DISEASE This attachment is designed to plane mill rock concrete and asphalt causing high levels of dust It is recommended to use dust suppression dust collection and if necessary personal protective equipment during the operation of the planer or of any attachment that may cause high levels of dust IMPORTANT Concrete and masonry products contain silica sand Quartz which is a form of silica and the most common mineral in the earths crust is associated with many types of rock Some activities that silica dust may be present in the air include demolition sweeping loading sawing hammering drilling or planing of rock concrete or masonry It is recommended to use dust suppression such as water dust collection such aS a vacuum along with personal protective equipment if necessary during the oper
22. ILICA DUST ALONG WITH OTHER HAZARDOUS DUSTS MAY CAUSE SE RIOUS OR FATAL RESPIRATORY DISEASE This attachment is designed to plane mill rock concrete and asphalt causing high levels of dust It is recommended to use dust suppression dust collection and if necessary personal protective equipment during the operation of the planer or of any attachment that may cause high levels of dust REMOVE PAINT BEFORE WELDING OR HEATING Hazardous fumes dust can be generated when paint is heated by welding soldering or using a torch Do all work outside or in a well ventilated area and dispose of paint and solvent properly Remove paint before welding or heating When sanding or grinding paint avoid breathing the dust Wear an approved respira tor If you use solvent or paint stripper remove stripper with soap and water before welding Remove solvent or paint stripper containers and other flammable material from area Allow fumes to disperse at least 15 minutes before welding or heating END OF LIFE DISPOSAL At the completion of the useful life of the unit drain all fluids and dismantle by sepa rating the different materials rubber steel plastic etc Follow all federal state and local regulations for recycling and disposal of the fluid and components THE PLANER Block off work area from bystanders livestock etc e Operate only from the operator s station e Reduce speed when driving over rough terrain on a slope or turning to a
23. In order to obtain the Limited Warranty i the product must be repaired within thirty 30 days from the date of failure and ii a claim under the warranty must be submitted to Paladin Light Construction in writing within thirty 30 days from the date of repair 6 Return of Defective Part or Product If requested by Paladin Light Construction the alleged defective part or product shall be shipped to Paladin Light Construction at its manufacturing facility or other location specified by Paladin Light Construction with freight PRE PAID by the claimant to allow Paladin Light Construction to inspect the part or product Claims that fail to comply with any of the above terms and conditions shall be denied LIMITATIONS AND EXCLUSIONS THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION THE WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE AND ANY WARRANTY BASED ON A COURSE OF DEALING OR USAGE OF TRADE IN NO EVENT SHALL PALADIN LIGHT CONSTRUCTION BE LIABLE FOR CONSEQUENTIAL OR SPECIAL DAMAGES IN NO EVENT SHALL PALADIN LIGHT CONSTRUCTION BE LIABLE FOR ANY LOSS OR CLAIM IN AN AMOUNT IN EXCESS OF THE PURCHASE PRICE OR AT THE OPTION OF PALADIN LIGHT CONSTRUCTION THE REPAIR OR REPLACEMENT OF THE PARTICULAR PRODUCT ON WHICH ANY CLAIM OF LOSS OR DAMAGE IS BASED THIS LIMITATION OF LIABILITY APPLIES IRRESPECTIVE OF WHETHER THE CLAIM IS BASED ON BREACH OF CONTRACT BREACH OF WAR
24. NSTRUCTIONS ARE NOT FOLLOWED PROPERLY A CAUTION THIS SIGNAL WORD IS USED WHERE MINOR INJURY COULD RESULT IF THE INSTRUCTIONS ARE NOT FOLLOWED PROPERLY NOTICE INDICATES A PROPERTY DAMAGE MESSAGE GENERAL SAFETY PRECAUTIONS READ MANUAL PRIOR TO INSTALLATION Improper installation operation or maintenance of this equipment could result in serious injury or death Operators and maintenance personnel should read this man ual as well as all manuals related to this equipment and the prime mover thoroughly before beginning installation operation or maintenance FOLLOW ALL SAFETY INSTRUCTIONS IN THIS MANUAL AND THE PRIME MOVER S MANUAL S READ AND UNDERSTAND ALL SAFETY STATEMENTS Read all safety decals and safety statements in all manuals prior to operating or working on this equipment Know and obey all OSHA regulations local laws and other professional guidelines for your operation Know and follow good work practices when assembling maintaining repairing mounting removing or operating this equipment KNOW YOUR EQUIPMENT Know your equipment s capabilities dimensions and operations before operating Visually inspect your equipment before you start and never operate equipment that is not in proper working order with all safety devices intact Check all hardware to ensure it is tight Make certain that all locking pins latches and connection devices are properly installed and secured Remove and replace any damaged fatigued
25. P AWAY DUST INHALATION HAZARD Breathing hazardous dusts including crystalline silica may result in serious or FLYING DEBRIS HAZARD fatal respiratory disease To prevent serious injury or death Read manual for operating guidelines STAY BACK OBJECTS THROWN WARNING HAZARDOUS DUST PART 41043 DANGER FLYING DEBRIS PART 40719 LARGE PART 40855 SMALL 9406 5 75566 11 DECALS BRADCU LOGO BRADCO HP400 MODEL NUMBER HP400 16 PLANER PART 40790 HP450 MODEL NUMBER 450 18 PLANER PART 40791 600 MODEL NUMBER 600 24 PLANER PART 40792 HP1000 MODEL NUMBER HP1000 40 PLANER PART 407934 DEPTH INDICATOR PART 40722 HP 50 MODEL NUMBER HP750 30 PLANER PART 40793 ANGLE INDICATOR PART 40723 ON OFF INDICATOR PLANER OPERATION 40743 OPERATION CONTROLS PART 40743 PLANER OPERATION TILT FORWARD FLOW SHIFT REVERSE FLOW RIGHT HANDLE 41196 LEFT HANDLE OPERATION CONTROLS PART 41196 CASE CONTROL HANDLE PLANER OPERATION SIDE RIGHT SHIFT SHOE FORWARD FLOW REVERSE FLOW RIGHT HANDLE 41197 LEFT HANDLE OPERATION CONTROLS PART 41197 NEW HOLLAND CONTROL HANDLE NOTE OPERATION DECALS ARE PURCHASED ACCORDING TO THE MULTI FUNCTION ELECTRIC CONTROL HANDLE YOUR UNIT IS EQUIPPED WITH 12 9408 4 75566 PRE OPERATION SK
26. RANTY NEGLIGENCE OR OTHER CAUSE AND WHETHER THE ALLEGED DEFECT IS DISCOVERABLE OR LATENT Attachment Technologies Inc a subsidiary of Paladin Brands Holding Inc PBHI is referred to herein as Paladin Light Construction February 10 2010 75566 35 PLANER ASSEMBLY 16 18 24 30 amp 40 COLD PLANER ASSEMBLIES DIAGRAM 1 OF 3 40 PLANER ONLY 9350 5 21 14 7 75566 W O 10 11 13 14 15 16 18 19 20 OO D PART NO 1022 1502 1513 17737 1589 17729 18685 17677 1652 64727 17734 17725 117472 18651 17600 19431 101085 6616 17676 1652 64727 17722 17728 1092 1505 1965 1505 1646 17727 17731 18681 1821 1627 1839 19886 19887 19888 101125 1044 1503 1514 1226 PLANER ASSEMBLY 16 18 24 30 8 40 COLD PLANER ASSEMBLIES LIST 1 OF 3 DESCRIPTION 31 UNC X 1 00 Hex Capscrew 31 Lock Washer 31 Flat Washer Depth Indicator Set Screw Pivot Plate Bushing Right Link 1 25 Snap Ring 1 25 Thrust Washer Bracket Right Side Plate 16 18 24 amp 30 Planer Right Side Plate 40 Planer Cannister 16 amp 18 Planer Cannister 24 Planer Cannister 30 Planer Cannister 40 Planer Grease Fitting Left Link 1 25 Snap Ring 1 25 Thrust Washer Left Side Plate Retainer 50 UNC X 2 00 Hex Capscrew 50 Lock Washer 50
27. TION Female Quick Coupler Male Quick Coupler Bushing Ball Valve Hose Barb Hose Clamp Reinforced PVC Hose Cut to Length Tee Nozzlebody 90 Nozzlebody Inline Nozzlebody Strainer spray Nozzle Tip Nozzlebody Wing Cap 10431 7 30 07 2 61 CYLINDER ASSEMBLY ASSEMBLY 101540 10 11 12 13 7 30 07 2 9829 75566 62 ITEM RE gt s D CYLINDER ASSEMBLY PART NO 1482 6992 52644 101539 89527 101537 4637 4636 4635 4633 4634 45262 4981 ASSEMBLY 101540 DESCRIPTION Hex Nut Piston Washer Cylinder Tube Cylinder Gland Cylinder Rod O Ring Piston Ring O Ring O Ring Back Up Washer Poly Pak Seal Rod Wiper NOTE Seal kit 45581 includes all parts marked with an asterisk Parts are not sold separately 75566 9830 7 30 07 2 63 CYLINDER ASSEMBLY ASSEMBLY 89530 13 7 30 07 2 9360 75566 ITEM RE gt s D CYLINDER ASSEMBLY PART NO 1482 6992 52644 89531 89527 89532 4637 4636 4635 4633 4634 45262 4981 ASSEMBLY 89530 DESCRIPTION Hex Nut Piston Washer Cylinder Tube Cylinder Gland Cylinder Rod O Ring Piston Ring O Ring O Ring Back Up Washer Poly Pak Seal Rod Wiper NOTE Seal kit 45581 includes all parts marked with an asterisk Parts are not sold separately 75566 9361
28. a tion of any attachment that may cause high levels of silica dust OPTIONS PLANING OPTIONS i Concrete 6 Contact Dealer 2 5 Slot Cutter 100642 4 0 Slot Cutter 100643 6 0 Slot Cutter Drum eee 100644 MOTOR OPTIONS 22 GPM to 28 GPM 2 0 CU IN 0 17776 29 to 35 2 5 CU IN BLACK 17777 36 to 44 3 0 CU IN RED 17778 NOTE 36 GPM to 44 GPM motor is required on the 40 Cold Planers 9853 7 27 07 3 75566 13 PRE OPERATION HIGH FLOW COLD PLANERS NOMENCLATURE Throughoutthis manual reference is made to various attachment components The purpose of this section is to acquaint you with the various names of these components This knowledge will be helpful when reading through the manual or when ordering service parts SIDE SHIFT FRAME RIGHT DEPTH CYLINDER LEFT DEPTH CYLINDER CONTROL VALVE TILT CYLINDER DEPTH INDICATOR EXTRACTING TOOL PICK REMOVER FRONT ACCESS DOOR HYDRAULIC MOTOR PLANETARY WHEEL ASSEMBLY 9832 7 26 07 2 14 75566 INSTALLATION GENERAL INFORMATION The following instructions will help you to mount your planer onto your skid steer loader
29. active surface of the cylinder rod with the vise Damage to the rod could result THREADED TYPE GLAND 1 Rotate the gland with a spanner wrench counterclockwise until the gland is free of the cylinder tube 2 Pull the cylinder rod from the cylinder tube and inspect the piston and the bore of the cylinder tube for deep scratches or galling If damaged the piston AND the cylinder tube must be replaced SPANNER WRENCH CYUINBER SPANNER 2 2 INSPECT TUBE WRENCH THREADED GLAND Ps INSPECT Remove the hex nut piston flat washer or spacer tube if so equipped and gland from the cylinder rod If the cylinder rod is rusty scratched or bent it must be replaced 4 Remove and discard all the old seals WASHER ASSEMBLY PROCEDURE IMPORTANT Replace all seals even if they do not appear to be damaged Failure to replace all seals may result in premature cylinder failure NOTE Seal kits will service most cylinders of similar bore size and rod diameter 1 Install the cylinder rod seal in the gland first Be careful not to damage the seal in the process as it is somewhat difficult to install NOTE A special installation tool Part 65349 is available to help with installing the seal Simply fit the end of the tool over the seal so that the large prong of the tool is on the outside of the seal and the two smaller prongs on the inside The lip ofthe seal should be facing towards the tool Rotate the handles
30. ader forward until the front wheels of the planer are on the ground and the front wheels of the skid steer are raised approximately 2 3 inches off the planing surface to assure sufficient pressure for stable operation NOTE It is recommended to try a sample cut until the desired depth is achieved 6 Slowly advance forward NOTE If drum stalls you have been traveling too fast or cutting too deep Back out of the cut until the drum restarts make necessary adjustments and then continue opera tion NOTE If the drum tends to ride up out of the cut decrease travel speed be sure the planer is level front to back and exert down pressure until the planer is riding on the wheel assemblies For optimal cutting and reduced vibration maintain down pressure on the planer with all four planer wheels on the ground when cutting NOTE Avoid side to side movement while planing as this may cause excessive drum wear or planetary failure When you have reached the end of the pass stop skid steer and raise the out of the cut Reposition skid steer for the next cut and repeat steps 4 5 amp 6 If you are not starting a new cut raise the planer and retract the drum into the planer housing us ing the depth control cylinders Do not transport the planer with drum turning 9835 2 18 75566 OPERATING INSTRUCTIONS CAUTION Periodic observation must be made of the transmission oil temperature indicator when planing with h
31. ast with SAE Multi Purpose 409 Lubricant or equivalent SAE Multi Purpose type grease A CAUTION SHUT OFF ENGINE BEFORE LUBRICATING EQUIPMENT The planer planetary is a sealed unit If there is any sign of oil leaks please contact your nearest BRADCO dealer before carrying out any repairs as there can be other causes for seal leaks The plan etary uses the Gear Oil Castrol SP 320 for lubrication of gears and bearings The Digga planetary uses approximately 2 quarts of gear oil while the Auburn planetary uses approximately 1 quart of gear oil The Digga planetary gear oil should be drained and replaced after the first 50 hours of use There after every 12 months or 2500 hours whichever comes first The Auburn planetary gear oil should be drained and replaced after the first 50 hours of use Thereafter every 12 months or 1000 hours whichever comes first BOTH ENDS ALL CYLINDERS PLANETARY IDENTIFICATION OIL PLUG AUBURN ALL WHEEL PINS 9836 5 30 13 3 75566 23 MAINTENANCE amp SERVICE GENERAL INFORMATION Regular maintenance is the key to long equipment life and safe operation Maintenance requirements have been reduced to an absolute minimum However it is very important that these maintenance functions be performed as described below A Never do any maintenance to the planer while it is running Exercise the MAN DATORY SAFETY SHUTDOWN PROCEDURE BEFORE working on or around the planer Procedure Daily Every After
32. d in a vise with a support at its center Torque the to the amount shown for the thread diameter of the cylinder rod see chart AN Thread Diameter POUNDS FEET 7 8 150 200 1 230 325 1 1 8 350 480 1 1 4 490 670 1 3 8 670 900 4 Thread Diameter WITH 1 25 Rod Diameter Min 230 ft Ibs Max 250 ft Ibs IMPORTANT Do not contact the active surface of the cylinder rod with the vise Damage to the rod could result SUPPORT 6 Apply a lubricant such as Lubriplate 105 to the piston and teflon ring Insert the cylinder rod assembly into the cylinder tube IMPORTANT Ensure that the piston ring fits squarely into the cylinder tube and piston groove otherwise the ring may be damaged and a leak will occur T Use a spanner wrench to rotate the gland clockwise into the cylinder Continue to rotate the gland with the spanner wrench until it is tight WARNING Cylinders serviced in the field are to be tested for leakage prior to the attachment being placed in work Failure to test rebuilt cylinders could result in damage to the cylinder and or A the attachment cause severe personal injury or even death 10357 10 13 05 75566 29 PROBLEM Motor on the planer will not operate Drum rotates sluggishly Leaking Oil Insufficient power Drum rotates in the wrong direction Excessive vibration during planing operation 30 TROUBLESHOOTING POSSIBLE CAUSE Auxiliary hoses n
33. e if necessary Replace spool Loosen nut Remove spool from solenoid valve and check for foreign material Clean or replace Remove spool from solenoid valve and check seals for damage Replace if necessary Test and replace if necessary Replace spool Loosen nut 9837 6 3 13 3 31 SPECIFICATIONS SPECIFICATION DESCRIPTION 24 30 A Overall Width B Overall Height C Overall Length D Planing Width E Planing Depth Drum Diameter Number of Picks Full size drum Weight lbs High Flow Requirement 22 40 GPM Operating Pressure 2500 3500 PSI 9410 7 27 07 3 32 75566 BOLT TORQUE SPECIFICATIONS GENERAL TORQUE SPECIFICATION TABLES Use the following charts when determining bolt torque specifications when special torques are not given Always use grade 5 or better when replacing bolts SAE BOLT TORQUE SPECIFICATIONS NOTE The following torque values are for use with extreme pressure lubricants plating or hard washer applications Increase torque 15 when using hardware that is unplated and either dry or lubricated with engine oil SAE GRADE 5 TORQUE SAE GRADE 8 TORQUE Bolt head identification marks as per grade NOTE Manufacturing Marks Will Vary GRADE 2 Bolt Size Pounds Feet Newton Meters Pounds Feet Newton Meters E Er O GRADE 5 OOO GRADE 8 62096 Bolt head identification marks as per grade 691 830 E 493 592 668 i8 2558 60 922 1014
34. er application and are not includ ed in Hose Kit 38308 10429 7 28 11 3 75566 55 56 OPTIONAL HOSE EXTENSION KIT 24 HOSE EXTENSION KIT 119419 12895 10 10 14 75566 75566 N OPTIONAL HOSE EXTENSION KIT 24 HOSE EXTENSION KIT 119419 PART NO 38795 30473 38793 30487 DESCRIPTION Hose 38 X 26 8MBo 8MBo Straight Connector 8FBo 8FBo Hose 75 X24 12MBo 12MBo Straight Connector 12FBo 12FBo 12896 10 10 14 57 WATER NOZZLE KIT ASSEMBLY 19216 58 0 06 zu an 9 9388 7 30 07 2 75566 75566 RE N RO gt O D PART NO 30215 30214 30338 30231 30216 30227 19217 30223 30222 30221 30229 30225 WATER NOZZLE KIT ASSEMBLY 19216 DESCRIPTION Female Quick Coupler Male Quick Coupler Bushing Ball Valve Hose Barb Hose Clamp Reinforced PVC Hose Cut to Length Tee Nozzlebody 90 Nozzlebody Inline Nozzlebody Strainer spray Nozzle Tip Nozzlebody Wing Cap 9389 7 30 07 2 59 60 i 2 2 WATER NOZZLE KIT ASSEMBLY 103031 e O Su 10430 7 30 07 2 75566 75566 RE bd BR Woy D PART NO 30215 30214 30338 30231 30216 30227 36296 30223 30222 30221 30229 30225 WATER NOZZLE KIT ASSEMBLY 103031 DESCRIP
35. existing paving a taper cut may be re quired at the interacting joints so the new paving would appear seamless See the chart below for the angle of cut per size of cold planer Example To achieve a taper cut from 0 to 4 over a 4 distance with a 24 wide cold planer it is recommended that you set one side of the planer at 2 and the other at 4 and the tilt set at 4 for the first pass Then make a second pass with both sides of the planer set at 0 and the tilt still at 4 18 COLD PLANER 24 COLD PLANER 30 COLD PLANER 40 COLD PLANER 9396 3 20 75566 OPERATING INSTRUCTIONS STORAGE e Clean the unit thoroughly removing all mud dirt and grease e Inspect for visible signs of wear breakage or damage Order any parts required and make the necessary repairs to avoid delays upon removal from storage e Tighten loose nuts capscrews and hydraulic connections Coat exposed portions of the cylinder rods with grease Lubricate grease fittings Seal hydraulic system from contaminants and secure all hydraulic hoses off the ground to help prevent damage e Replace decals that are damaged or in unreadable condition Store unit in a dry and protected place Leaving the unit outside will materially shorten its live Additional Precautions for Long Term Storage Touch up all unpainted surfaces with paint to prevent rust REMOVAL FROM STORAGE Remove cover e Wash unit and replace any dama
36. for the task required e Wear the protective equipment specified by the tool manufacturer SAFELY OPERATE EQUIPMENT Do not operate equipment until you are completely trained by a qualified operator in how to use the controls Know its capabilities dimensions and all safety require ments See your machine s manual for these instructions e Keep all step plates grab bars pedals and controls free of dirt grease debris and oil e Never allow anyone to be around the equipment when it is operating e Do not allow riders on the attachment or the prime mover e Do not operate the equipment from anywhere other than the correct operator s position Never leave equipment unattended with the engine running or with this attach ment in a raised position e Do not alter or remove any safety feature from the prime mover or this attach ment e Know your work site safety rules as well as traffic rules and flow When in doubt on any safety issue contact your supervisor or safety coordinator for an explana tion 10340 8 16 05 7 WARNING WARNING WARNING WARNING EQUIPMENT SAFETY PRECAUTIONS KNOW WHERE UTILITIES ARE Observe overhead electrical and other utility lines Be sure equipment will clear them When digging call your local utilities for location of buried utility lines gas water and sewer as well as any other hazard you may encounter EXPOSURE TO RESPIRABLE CRYSTALLINE S
37. g parts with safety decals attached the safety decals must also be replaced REPLACING SAFETY DECALS Clean the area of application with nonflammable solvent then wash the same area with soap and water Allow the surface to fully dry Remove the back ing from the safety decal exposing the adhesive surface Apply the safety decal to the position shown in the diagram above and smooth out any bubbles 9405 9 8 09 3 10 75566 DECALS 4 DANGER HIGH PRESSURE FLUID HAZARD To prevent serious injury or death To prevent serious injury or death from pinching repairing or adjusting or disconnecting Wear proper hand and eye protection Keep all persons and objects clear when searching for leaks Use wood or while any part of this machine is in cardboard instead of hands Keep hands and motion Keep all components in good repair feet away from 40149 40151 under frame DANGER PINCH POINTS WARNING HIGH PRESSURE FLUID Failure to do so PART 40149 PART 40151 could result in bodily injury WARNING PART 4468 To Prevent Serious Injury or Death e Avoid unsafe operation or maintenance Do not operate or work on this machine without reading and understanding the operator s manual If manual is lost contact your nearest dealer for anew manual 40150 STAND CLEAR STAND CLEAR WARNING READ MANUAL PART 40161 PART 40150 4 DANGER 2 lt gt 2 KEE
38. ged and or missing parts e Lubricate grease fittings Check hydraulic hoses for damage and replace as necessary LIFT POINTS Lifting points are identified by lifting decals where required Lifting at other points is un safe and can damage attachment Do not attach lifting accessories around cylinders or in any way that may damage hoses or hydraulic components See Diagram e Attach lifting accessories to unit at recommended lifting points Bring lifting accessories together to a central lifting point e Lift gradually maintaining the equilibrium of the unit 12403 6 3 13 75566 21 OPERATING INSTRUCTIONS WARNING Use lifting accessories chains slings ropes shackles and etc that are capable of supporting the size and weight of your attachment Secure all A lifting accessories in such a way to prevent unintended disengagement Failure to do so could result in the attachment falling and causing serious personal injury or death TIE DOWN POINTS Tie down points are identified by tie down decals where required Securing to trailer at other points is unsafe and can damage attachment Do not attach tie down accessories around cylinders or in any way that may damage hoses or hydraulic components See Diagram e Attach tie down accessories to unit as recommended e Check unit stability before transporting WARNING Verify that all tie down accessories chains slings ropes shackles and etc are capable of maintaining a
39. his manual care fully and become familiar with its contents WARNING Never let anyone operate this unit without reading the Safety Precautions and Operating Instructions sections of this manual Always choose hard level ground to park the vehicle on and set the brake so the unit cannot roll Unless noted otherwise right and left sides are determined from the operator s control posi tion when facing the attachment NOTE The illustrations and data used in this manual were current according to the infor mation available to us at the time of printing however we reserve the right to redesign and change the attachment as may be necessary without notification BEFORE OPERATION The primary responsibility for safety with this equipment falls to the operator Make sure the equipment is operated only by trained individuals that have read and understand this manual If there is any portion of this manual or function you do not understand contact your local authorized dealer or the manufacturer to obtain further assistance Keep this manual available for reference Provide the manual to any new owners and or operators SAFETY ALERT SYMBOL This is the Safety Alert Symbol used by this industry This symbol is used to warn A of possible injury Be sure to read all warnings carefully They are included for your safety and for the safety of others working with you SERVICE Use only manufacturer replacement parts Substitute par
40. igh flow hydraulic systems Depending on the ambient temperature and the duty cycle of the machine hydraulic oil may overheat If indicator comes on shut off the cold planer and allow the skid steer to idle until the temperature falls below 160 Fahrenheit If the system continues running hot it may be necessary to clean any de bris from the oil cooler and radiator Check engine air filter and also the hydraulic oil level Continuous or excessive overheating may cause machine damage SPECIAL APPLICATIONS LARGE AREA BRADCO S independent depth control design allows for continuous milling Instead of planing pass 1 3 5 and then going back and resetting the planer for passes 2 and 4 the BRADCO planer allows for individual depth control from the operator s seat to enhance perfor mance and continually mill large areas a 4st PASS MILLING AROUND MANHOLES For best visibility when milling around manholes it is recommended that the planer be shifted to the right The planer is not designed to mill around tight corners therefore it is recommended that four to six passes be made on each side of the manhole NOTE The more passes the less amount of manual clean up required MANUAL 3rd PASS CLEAN UP AREA m 2nd PASS
41. ilable through your local dealer Your planer is now installed and ready for operation DISCONNECT INSTRUCTIONS 1 2 o 4 Center the planer on the sideshift frame Adjust depth and tilt setting to O Set cold planer on a firm level surface Following Safety Shut Down Procedures stop the engine and set the parking brake Relieve any pressure in the hydraulic lines Disconnect the power and return hoses from the auxiliary hydraulics Disconnect the case drain line NOTE It is recommended to disconnect the case drain line last Disconnect the electrical wire harness from the auxiliary electrical connector or the BRADCO control handle and after turning the ball valve to the shut off position discon nect the water line at the couplers Following all standard safety practices and the instructions for disconnecting an attach ment in your skid steer operator s manual disconnect the planer from your skid steer al lowing the mounting bracket to lower toward the ground as the skid steer is disengaged Connect the hydraulic couplers on the attachment together to prevent contaminants from entering the hydraulic system 98343 2 75566 OPERATING INSTRUCTIONS INTENDED USE This unit is designed to plane mill horizontal surfaces consisting of rock concrete and asphalt Use in any other way is considered contrary to the intendd use GENERAL INFORMATION The BRADCO planer attaches to the toolbar quick attach mechanism of your
42. ings to the motor CHANGING HYDRAULIC MOTOR 1 Position the planer on its side or in such a fashion that the planetary oil will not leak out when replacing the motor Tag and disconnect the power and return hoses along with the case drain hose from the hydraulic motor Remove the capscrews securing the motor to the planetary Scrape the mating surface of the planetary removing all existing silicone to prepare it for the new motor Apply new RV 10 silicone to the motor to seal the connection between the motor and the planetary Bolt the new hydraulic motor onto the planetary using the existing hardware Check to ensure that the hydraulic motor is in the correct position with the ports turned up Torque to specification Re connect the hydraulic hoses and fittings to the motor 9401 2 75566 2 MAINTENANCE AND SERVICE CYLINDER SEAL REPLACEMENT The following information is provided to assist you in the event you should need to repair or rebuild a hy draulic cylinder When working on hydraulic cylinders make sure that the work area and tools are clean and free of dirt to prevent contamination of the hydraulic system and damage to the hydraulic cylinders Always protect the active part of the cylinder rod the chrome section Nicks or scratches on the surface of the rod could result in cylinder failure Clean all parts thoroughly with a cleaning solvent before reassembly DISASSEMBLY PROCEDURE IMPORTANT Do not contact the
43. laced if you are changing to a different application pick they are bro ken worn flat spot or are seized in the pick holder and do not rotate freely WARNING Always wear safety glasses with side shields when striking metal Failure to heed could result in serious injury to the eyes or other parts of the body A Do all pick maintenance through access door DO NOT attempt to check the picks with the planer a raised position without first blocking the planer Before exercising the MANDATORY SAFETY SHUT DOWN PROCEDURE find an elevated surface to set the planer on or have a second person block the planer in place before shutting down the machine Open front access door 2 Rotate the drum until the pick to be removed is conveniently accessible Hold the extracting tool pick puller in one hand and place the jaws in the groove of the pick with the offset handle pointing away from the pick holder 4 Using a lead hammer or rubber headed mallet hit the raised pad on the tool until the pick starts to move Continue tapping until the pick is removed 5 Insert the new pick into the jaws of the extracting tool pick puller so that the raised pad of the tool is pointing in the same direction as the pick point 6 Position the new pick in the pick holder on the drum and with a lead hammer or rubber headed mallet hit the raised pad of the tool to start the pick into the pick holder Clean out any foreign material from the pick holder befo
44. may develop gangrene or other permanent disabilities e If injured by injected fluid see a doctor at once If your doctor is not familiar with this type of injury ask him to research it immediately to determine proper treat ment e Wear safety glasses protective clothing and use a piece of cardboard or wood when searching for hydraulic leaks DO NOT USE YOUR HANDS SEE ILLUSTRATION CARDBOARD MAGNIFYING GLASS 10339 8 16 05 75566 WARNING WARNING 75566 GENERAL SAFETY PRECAUTIONS DO NOT MODIFY MACHINE OR ATTACHMENTS Modifications may weaken the integrity of the attachment and may impair the func tion safety life and performance of the attachment When making repairs use only the manufacturer s genuine parts following authorized instructions Other parts may be substandard in fit and quality Never modify any ROPS Roll Over Protection Structure or FOPS Falling Object Protective Structure equipment or device Any modifications must be authorized in writing by the manufacturer SAFELY MAINTAIN AND REPAIR EQUIPMENT e Do not wear loose clothing or any accessories that can catch in moving parts If you have long hair cover or secure it so that it does not become entangled in the equipment e Work a level surface in a well lit area e Use properly grounded electrical outlets and tools Use the correct tools for the job at hand Make sure they are in good condition
45. on the tool around to wrap the seal around the end of the tool END VIEW END VIEW LARGE PRONG SMALL PRONG CYLINDER ROD SEAL 4 CYLINDER ROD SEAL lip towards tool CYLINDER ROD SEAL ROTATE HANDLES 10356 10 13 05 28 75566 MAINTENANCE AND SERVICE Now insert the seal into the gland from the inner end Position the seal in on its groove and release and remove the tool Press the seal into its seat the rest ofthe way by hand INSTALLATION TOOL 2 Install the new piston ring rod wiper O rings and backup washers if ap plicable on the piston O RING SIDE OF CYLINDER ROD SEAL Be careful not to damage the seals Caution must be used when installing the piston ring The ring must be stretched carefully over the piston with a smooth round pointed tool TEFLON RING 2 After installing the seal inside the gland as shown step 1 install the external seal NOTE Threaded glands may have been equipped with a separate O ring and backup washer system or a polypak all in one type seal Current seal kits con tain a polypak all in one type seal to replace the discarded seal types on ALL THREADED GLANDS Y 4 Slide the gland onto the cylinder rod being careful not to damage the rod pak wiper Then install the spacer or flat washer if so equipped small o ring piston and hex nut onto the end of the cylinder rod 5 Secure the cylinder rod mounting en
46. ot hooked up to the skid steer Obstruction in hydraulic lines Hydraulic motor damaged or seals blown Skid steer auxiliary valve not engaged Insufficient hydraulic flow from the skid steer Damaged quick coupler Hydraulic motor damaged or seals blown Oil filter on skid steer is dirty Loose or damaged hydraulic line O Rings on fittings damaged Hydraulic motor damaged or seals blown Fittings loose or damaged Cylinder seals damaged Insufficient hydraulic flow from the skid steer Relief valve setting adjusted too low Hydraulic motor damaged or seals blown Oil filter on skid steer is dirty Hoses from the valve to the motor incorrectly connected Picks are worn or broken Picks contain flat spots or are not rotating freely Insufficient down force due to incorrect operating procedure POSSIBLE SOLUTION Engage Couplers Remove obstruction and replace if necessary Call Bradco service department for instructions Engage auxiliary valve Refer to skid steer s owners manual Replace if necessary Call Bradco service department for instructions Refer to skid steer s owners manual Tighten or replace Replace if necessary Call Bradco service department for instructions Tighten or replace Replace cylinder seals Refer to skid steer s owners manual Refer to skid steer s owners manual Call Bradco service department for instructions Refer to skid steer s
47. plication and are not includ ed in Hose Kit 38170 9371 3 75566 53 HP1000 PLANER HOSE KIT 40 PLANER HOSE SET 38308 TO SKID STEER 2 DEPTH SIDE SHIFT a ENDEN CYLINDER 3 4 5 2 DEPTH CYLINDER 4 ER 5 TE 4 7 CONTROL VALVE I a 2 CYLINDER CONTROL 10 VALVE Sr 1 0 No 1 3 TILT CYLINDER I NN HYDRAULIC MOTOR 10428 7 28 11 3 5A 75566 HP1000 PLANER HOSE KIT 40 PLANER HOSE SET 38308 ITEM REQ D PART NO DESCRIPTION 1 1 19638 Male Coupler 12FBo 75 Body 1 19636 Male Coupler 12FBo 62 Body 2 1 22520 Female Coupler 12FBo 75 Body 1 84921 Female Coupler 12FBo 62 Body 3 1 38159 Hose 75 X 75 12FJX 12MBo HS 4 1 38159 Hose 75 X 75 12FJX 12MBo HS 5 1 35694 Hose 25 34 GFJX 6FJX 6 1 38217 Hose 25 27 6FJX 6FJX T 1 37599 Hose 25 X 66 6FJX 6FJX 8 1 38108 Hose 25 X 54 6FJX 6FJX 90 9 1 35694 Hose 25 X34 GFJX 6FJX 10 1 37805 Hose 25 X 34 6FJX 6FJX 90 11 1 38360 Hose 25 X13 6FJX 6FJX 90 12 1 38021 Hose 25 X16 6FJX 6FJX 90 13 1 38158 Hose 75 41 12FJX 12FJX 90 HS 14 1 37658 Hose 5 42 12FJX 12FJX 90 HS 15 1 37275 Hose 25 94 GFJX 6FJX 16 1 3269 Straight Connector 8MBo 6MJ 17 1 84923 Male Coupler 18 1 37236 Hose 25 X22 6FJX 6FJX 19 1 37484 Hose 25 X16 6FJX 6FJX NOTE Hydraulic couplers determined by prime mov
48. rade 8 438 Flat Washer 38 Lock Washer 38 UNC X 75 Hex Capscrew Pivot Pin Grease Fitting Wheel Washer 9359 2 20 14 4 45 HYDRAULIC ASSEMBLY ASSEMBLY 19220 7 28 11 4 9356 HYDRAULIC MOTOR 75566 46 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 75566 NN NO y _ N N 0 NY N N 20 CO CO bh PART NO 6612 9 462 73461 89520 3434 3434 19195 1022 1502 1513 100434 19215 1836 1634 116745 114874 30140 89618 1033 1502 1513 19970 100780 3409 30051 3457 1043 1503 1800 19194 89978 89535 101540 89530 3269 102537 HYDRAULIC ASSEMBLY ASSEMBLY 19220 DESCRIPTION Snap Ring 1 00 Thrust Washer Cylinder Pin Cylinder Assembly Depth Control 90 Elbow 6MBo 6MJ 90 Elbow 6MBo 6MJ Valve Cover 31 UNC X 1 00 Hex Capscrew 431 Lock Washer 31 Flat Washer Bradco Electrical Control Handle Wire Harness Bradco Four Function Control 10 24 UNC Hex Nut 10 24 X 50 Round Headed Capscrew Wire Harness Use with CNH In Cab Control Handles Wire Harness Generic OEM In Cab Controls Not compatible with JD Control Handle 90 Elbow XL 6MBo 6MJ Cylinder Control Valve 31 UNC X 3 75 Hex Capscrew 31 Lock Washer 31 Flat Washer Bracket Control Valve Straight Connector 16MBo 12MJ 90 Elbow 16MBo 12MJ otraight Connector 6MBo 6MJ
49. re installing the new pick T Once the pick is started into the pick holder strike the tool pad one strong blow to pop the pick into the holder PICK REMOVAL PICK INSTALLATION E i PICK PICK _ EXTRACTING PT TOOL EXTRACTING TOOL PICK PICK HOLDER HOLDER The pick is properly seated when its shoulder is against the face of the pick holder Check to be sure the pick rotates freely 9399 7 27 07 2 75566 25 MAINTENANCE amp SERVICE CHANGING THE DRUM Due to the weight of the unit place the planer in a convenient location with a hoist avail able for lifting the planer off the drum 1 Remove the right side plate by first removing the two bolts in the retainer and then loosen the ten 50 bolts on the clamp plates Slide the right side plate off LOOSEN BOLTS ON CLAMP REMOVE RETAINER PLATE LOOSEN BOLTS ON CLAMP PLATE RIGHT SIDE PLATE INSIDE OF DRUM a Je s Ya ow Remove the eight M16 hex nuts securing the drum to the planetary M16 HEX NUTS Using a pry bar pry the drum off of the a planetary and slide out until the drum clears planetary lift the planer off of the drum h PRY DRUM OFF OF PLANETARY Install the new drum by positioning it over m r the studs on the planetary and installing K w the existing M16 hex nuts using Locktite 271 Red and torquing to 155 ft lbs gt PRY BAR Reinstall
50. the right side plate CHANGING THE PLANETARY To gain access to the planetary the drum must first be removed Follow the above proce dure for removing the drum 1 26 Tag disconnect the power and return hoses along with the case drain hose from the hydraulic motor and plug the motor ports to prevent contaminates from entering the hy draulic system Remove the 62 bolts securing the planetary to the planer and remove the planetary 9400 7 27 07 2 75566 6 MAINTENANCE amp SERVICE Check to be sure the new planetary cz is filled with oil If not fill with Castrol FROM MOTOR SP 320 gear oil Digga Planetary 2 quarts and Auburn Planetary 1 quart Auburn planetary should be half full when mounted level horizontally Do not overfill Remove the hydraulic motor from the planetary Scrape any silicone from the hydraulic motor and apply new RV 10 sili cone to the motor to seal the connection between the motor and the planetary Bolt the hydraulic motor onto the new planetary using the existing hardware REMOVE PLANETARY FROM PLANER BY UNBOLTING 62 X 2 50 CAPSCREWS Position the new planetary into the planer housing and reinstall the 62 capscrews flat washers and lock nuts Check to ensure that the hydraulic motor is in the correct position with the ports turned up Torque to specification Reinstall the drum as described in CHANGING THE DRUM Re connect the hydraulic hoses and fitt
51. ts may not meet the required stan dards Record the model and serial number of your unit on the cover of this manual The parts department needs this information to insure that you receive the correct parts SOUND AND VIBRATION Sound pressure levels and vibration data for this attachment are influenced by many different param eters some items are listed below not inclusive prime mover type age condition with or without cab enclosure and configuration operator training behavior stress level job site organization working material condition environment Based on the uncertainty of the prime mover operator and job site it is not possible to get precise ma chine and operator sound pressure levels or vibration levels for this attachment NOTE A list of all Paladin Patents can be found at http www paladinbrands com patents asp 10344 3 75566 3 THIS PAGE IS INTENTIONALLY BLANK 75566 SAFETY STATEMENTS THIS SYMBOL BY ITSELF OR WITH A WARNING WORD THROUGHOUT THIS MAN UAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY OR THE SAFETY OF OTHERS FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH A DANGER THIS SIGNAL WORD IS USED WHERE SERIOUS INJURY OR DEATH NOTICE WARNING 75566 WILL RESULT IF THE INSTRUCTIONS ARE NOT FOLLOWED PROPERLY WARNING THIS SIGNAL WORD IS USED WHERE SERIOUS INJURY OR DEATH COULD RESULT IF THE I
52. ttachment stability during transporting A and are attached in such a way to prevent unintended disengagement or shifting of the unit Failure to do so could result in serious personal injury or death TRANSPORTING Follow all local government regulations that may apply along with recommended tie town points and any equipment safety precautions at the front of this handbook when trans porting your attachment 12404 3 22 75566 MAINTENANCE amp SERVICE LUBRICATION GENERAL INFORMATION Economical and efficient operation of any machine is dependent upon regular and proper lubrica tion of all moving parts with a quality lubricant Neglect leads to reduced efficiency wear breakdown and needless replacement of parts All parts provided with grease fittings should be lubricated as indicated If any grease fittings are missing replace them immediately Clean all fittings thoroughly before using the grease gun IMPORTANT Avoid excessive greasing Dirt collects on exposed grease and greatly in creases wear After greasing wipe off excessive grease from fittings LUBRICATION SYMBOLS The following symbols are used on the lubrication diagram below It is reproduced here with its meaning for your convenience kur Lubricate daily or every 8 hours of operation whichever comes last with SAE Multi Purpose Lu bricant or equivalent SAE Multi Purpose type grease lt Lubricate weekly or every 40 house of operation whichever comes l
53. void overturning the vehicle e An operator must not use drugs or alcohol which can change his or her alert ness or coordination An operator taking prescription or over the counter drugs should seek medical advice on whether or not he or she can safely operate equipment e Before exiting the prime mover lower the attachment to the ground turn off the prime mover s engine remove the key and apply brakes e Be sure all doors guards and shields are in their proper position and securely attached before operating the planer 11773 8 1 11 75566 75566 EQUIPMENT SAFETY PRECAUTIONS THE PLANER Travel only with the attachment in a safe transport position to prevent uncon trolled movement Drive slowly over rough ground and on slopes e When transporting on a trailer Secure attachment at recommended tie down locations using tie down accessories that are capable of maintaining attachment stability When driving on public roads use safety lights reflectors Slow Moving Vehicle signs etc to prevent accidents Check local government regulations that may affect you e Do not drive close to ditches excavations etc cave in could result e Do not smoke when refueling the prime mover Allow room in the fuel tank for expansion Wipe up any spilled fuel Secure cap tightly when done iid din THE PLANER Before performing maintenance lower the attachment to the ground turn off the engine remove the ke
54. y and apply the brakes e Never perform any work on the attachment unless you are authorized and quali fied to do so Always read the operator service manual s before any repair is made After completing maintenance or repair check for correct functioning of the attachment If not functioning properly always tag DO NOT OPERATE until all problems are corrected Worn damaged or illegible safety decals must be replaced New safety decals can be ordered from BRADCO e Never make hydraulic repairs while the system is under pressure Serious per sonal injury or death could result e Never work under a raised attachment 11774 8 1 11 9 DECALS DECAL PLACEMENT GENERAL INFORMATION The diagram on this page shows the location of the decals used on the BRADCO Cold Planers The decals are identified by their part numbers with reductions of the actual decals located on the following pages Use this information to order replacements for lost or damaged decals Be sure to read all decals before operating the attachment They contain information you need to know for both safety and product longevity 41043 40722 40151 OPERATION CONTROLS 40723 40113 40149 SERIAL NUMBER TAG LOCATION 40118 40149 MODEL NUMBER 40161 40161 4468 40161 MODEL NUMBER 4468 IMPORTANT Keep all safety decals clean and legible Replace all missing illegible or dam aged safety decals When replacin
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