YELLOW JACKET Leak Monitors and Portable Detectors — locate
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1. YELLOW MACKEN Leak Monitors and Portable Detectors locate problems fast and save money YELLOW JACKET AccuPRoBE LEAK DETECTOR heated sensor and Smart Alarm to find every leak fast and sure and know how big Building on the field proven original h 22 M sm 1to3 less than 0 1 oz yr this improved unit is the only tool you i need for fast easy and certain leak ee 1348 detection The heated sensor tip of the R 407C YELLOW JACKET ACCUPROBE Leak R 507 D Detector positively identifies the leak source for all refrigerants even those that other detectors miss That includes HCFCs as small as 0 03 oz yr HFC leaks of 0 06 oz yr even R 404A and R 410A and CFCs R 12 and R 502 7to9 more than 0 5 oz yr 2 year limited warranty T 1 year warranty on sensor E Lightweight for handling comfort LED Smart Alarm Indicator i b Low battery indicator 4 AA alkaline Sensitivity levels Sensor not poisoned by large Audible alarm mute amount of refrigerant and C 4 uM dog need recalibration Sensitivity adjust Made in USA E ON OFF Flashing s Audible beeping Soft touch grip i ea pe metodi AC adapter jack adapter included 18 reach Frequency of flashes in the tip and Sensor not poisoned by large amounts Unit is preset at normal sensitivity but audible beeping increases the closer you of refrigerant you can switch to high or low2. A monitor with a detection threshold of about 100 ppm for any gas provides an early warning so that repairs can be made quickly This can save refrigerant money and the environment 9 Will the system need recalibration Factory calibration should be adequate for 5 8 years Routine calibration is unnecessary when used with intended refrigerants YELLOW JACKET sensors can not be poisoned show negligible drift and are stable long term You should however routinely check performance 10 Can there be a false alarm For monitoring mixtures the semi conductor must be able to respond to molecularly similar gases With such sensitivity false alarms can be possible Engineered features in YELLOW JACKET monitors help minimize false alarms The two level system waits about 30 seconds until certain that gas is present before signalling At about 100 1000 ppm calibration level false alarms are unlikely To prevent an unnecessary alarm turn off the unit or disable the siren during maintenance involving refrigerants or solvents Temperature humidity or transient gases may occasionally cause an alarm If in doubt check with us
3. An additional tube for exhaust is also required e Sturdy protective housing Coated steel housing for controller circuitry and ABS casing for sensors help protect the system and keep it maintenance free e Protection in harsh environments An optional vented environmental sensor enclosure protects a sensor that is mounted in an area of high condensation low temperature to 40 F or direct airflow to avoid a false alarm 95 Frequently Asked Questions 1 Are calibrated leak testers available to confirm monitor is calibrated correctly Ritchie Engineering does not sell calibrated leak testers but gases for testing leak monitor installations are available through MSA Mine Safety Appliances 121 Gamma Drive Pittsburgh PA 15238 2919 1 800 672 2222 2 What refrigerants will the leak monitors detect Leak monitors will detect most CFC HFC and HCFC s Such as R 11 R 12 R 13 R 22 R 113 R 123 R 134a R 404A R 407C R 410A R 500 R 502 and R 507 YELLOW JACKET also has leak monitors available for ammonia and hydrocarbon based refrigerants 3 Can the leak monitor be calibrated for specific applications Yes the YELLOW JACKET leak monitor can be calibrated for specific applications Contact customer service for your specific need 4 If the unit goes into alarm can it switch on the fan Can it turn off the system at the same time The leak monitor has a pair of dry normally open normally closed con
4. the lamp into the system s sight glass Another way is to connect a hose and a sight glass between the high and low sides and monitor flow with the lamp The most common reason for inadequate fluorescence is insufficient solution in the system 5 What s the most effective way to perform an acid test Scanner solution affects the color of the oil slightly Use a 2 step acid test kit which factors out the solution in the oil giving a reliable result YELLOW JACKET solutions meet or exceed applicable ASHRAE and ANSI tests Meets SAE standard J2297 for R 134a UV leak detection YELLOW JACKET Combustible Gas Detector with ultra sensitive long life sensor Alarm with mute Ce Hand held precision equipment detects all hydrocarbon and other combustible gases including propane methane butane industrial solvents and more Sensitivity bar graph and beeping to signal how much and how close Unit is preset at normal sensitivity but you can switch to high or low After warm up you ll hear a slow beeping Frequency increases when a leak is detected until an alarm sounds when moving into high gas concentration The illuminated bar graph indicates leak size If no leak is detected in an area you suspect select high sensitivity This will detect even low levels in the area to confirm your suspicions Use low sensitivity as you move the tip over more defined areas and you will be alerted when the tip encounters t
5. High Intensity Lamp Illuminates Carrying 120 away with pouch e 5 high intensity clear bulbs Visible at one mile e 110 000 hour LEDs e Individual reflectors surround each of 5 LEDs recessed for protection in a stainless steel head e Lithium battery for over 20 years of light and 10 year shelf life Description 69796 2 watt LED flashlight 69797 3 2 watt LED flashlight 69787 Micro 5 UV LED kit for ACR 69788 Micro UV LED and dye kit for auto 69789 Micro UV LED and dye kit for ACR 69790 Micro UV LED lamp 3 UV bulbs 2 blue bulbs 69791 Micro Pure UV LED lamp 5 UV bulbs 69792 Micro LED lamp clear bulbs for general use 69793 Replacement pouch for LED 69794 Lithium battery UNIVERSAL PURE UV SYSTEM Universal is your best choice for all dye bases including mineral AB PAG POE engine and lubricant UPC Description 69770 Pure UV flashlight adapter and case 69773 Instant on no warm up 69771 Pure UV 90 adapter and case 69772 Pure UV 90 transformer and case Patented technology combines 69773 Pure UV 90 battery charger and case special high quality lens and reflector 69775 Pure UV 90 AC R master kit w transformer A C dye coolant dye oil dye adapter hose and case Pure UV 90 lamp 230V with case to emit only pure UV light 330 380 nanometers Efficient in close quarters 69777 with power similar to AC lamps Filter 69
6. If there get to the leak source You zero in and is no response from the flashing tip or i Position probe for close up or do ur the exclusive Smart Alarm LED beeping signal at normal sensitivity in extended 18 detection shows how big or small the leak on a the general area of a suspected leak scale of 1 to 9 Maximum value helps Lightweight for handling comfort select high sensitivity This will detect even low levels in the general area and you determine if the leak needs Replaceable filters help keep out immediate repair p dust and moisture confirm your suspicions Use low sensitivity as you move the tip over Sensor failure mode more defined areas of a system and you will be alerted when the tip encounters the concentration at the Service life of the replaceable heated electrochemical sensor is more than 300 hours with minimal cleaning and no Automatic calibration no manual adjustments Replaceable filters help recalibration leak source keep out moisture and dust that can Leak Standard bottle of non ozone depleting chemical included to verify Independent of the Smart Alarm LED proper functioning of sensor and the unit combines three sensitivity levels electronic circuitry with visual and audible signalling trigger false sensing and alarms The frequency of flashing from the heated sensor tip increases as you get closer to a leak and refrigerant concentration increases You can also 2 year
7. amp service coupler Universal dye for A C systems CALIBRATED A C SCREW INJECTION with mineral alkyl or polyol ester to A C low side and rotate handle AC R lubricants jw and auto models Field proven and sold worldwide j Passed thermal stability tests One dye for AC R systems Description 69730 Calibrated A C screw injector This 2 ounce injector is easy to refill 69731 Auto R 134a calibrated A C screw e Raw material QC assures dye injector with service coupler uniformit and easy to operate Calibrations are 69732 Auto R 134a calibrated A C screw 2 clearly marked on the injector Connect injector without service coupler UPC Description 69711 1 4 oz 7 5 ml universal A C 24 cs 69708 1 2 oz 15 ml universal A C 12 cs DYE AND OIL INJECTOR 0 J C 0 S 69709 1 oz 30 ml universal A C 6 cs e 1 e Put oil in after changeout 69710 2 oz 60 ml universal A C 6 cs 69712 8 oz 240 ml universal A C 1 cs E gE EE Add scanner fluorescent solution eoim m m M K E B oz ml universal A cs Add additives to system 69803 1 gal 3 78 L universal A C 1 cs e I 18 92 L uni A C 1 cs ET a e Refrigerant sampling 69805 5 gal 18 9 Jeers C 1 cs 7v 69806 55 gal 208 19 L universal A C 1 cs Body and cap are rugged aluminum Description Oil fluid and coolant dyes available on page 90 with an O ring seal
8. cabinets e Chillers AC amp R syst d refri t oil C amp R systems and refrigerant oils Property management such as e Transportation refrigeration Long lasting Works for years packaged terminal A C units AOON E NC E Energy saving A system with a Centrifugal systems including cooling system and A C full charge runs more efficiently YELLOW JACKET MICRO LED UV LEAK DETECTION KITS Use these high visibility lamps 110 000 hour LEDs to spot leaks on all A C systems Constant ON or momentary Individual reflectors surround each ON switch of five LEDs recessed for protection in the stainless steel head 69790 hermosa s UN aad 2H me Tos AC Long life lithium battery included for detection at greater distances For Aircraft aluminum body greatest contrast with all fluorescent Limited lifetime warranty dyes use 69791 with 5 UV bulbs e Sealing locks out moisture Lamp only Continued on next page 86 YELLOW JACKET 3 2 and 2 Watt LED Flashlights Compact 3 2 watt unit delivers 85 lumens for up to 250 effective range and up to 2 hour continuous non dimming illumination 40 lumens for up to 175 and 5 hours with 2 watt unit Features for both include One piece lens that focuses and projects up to 9046 of light in a uniformly circular beam Aircraft aluminum body with military grade Type III anodized finish and sure grip texture Compression sealed for water resistance Micro LED
9. wired into any outlet or power supply and detects leaks in the area The unit emits a continuous siren and constant red LED illumination at about 1000 ppm This early warning gives technicians time to find the leak while refrigerant concentration is still low With adjustable delay the monitor waits 0 5 10 or 15 minutes to avoid false alarms before signalling Siren can be switched off Two voltage free relays can activate ventilation or remote alarms or report to control systems Can also be connected to dedicated 16 unit panel Expandable indefinitely by connecting control panels Size 3 4 x 5 8 x 2 4 86 x 147 x 61 mm Applications living spaces marine and mechanical rooms Description 68050 Integrated Area Monitor 115V 68051 Integrated Area Monitor 220 240V 68052 Control panel 115V Control panel 220 240V 93 le am Lr n YELLOW JACKET 4 AND 6 SENSOR MONITORING SYSTEMS RELAY EXPANDER BOX Enables the 4 or 6 sensor controller to individualize response to each sensor For example sensor one is set to activate a fan and auto dialer while other sensors YELLOW JACKET 4 and 6 sensor monitors Specifications activate different response systems provide all of the benefits of the 1 and 2 Controller 10 3 x 10 x 3 2 If sensor one detects a leak only its sensor systems pages 92 93 but 262 x 254 x 81 mm corresponding systems are activated increase coverage ar
10. 1 4 male fitting 69559 1 4 oz oil injector at one end with Schrader A ball valve 69560 1 2 oz oil injector UNIVERSAL A C chiesa for control on other end with a short 69561 2 oz oil injector INJECTORS length of hose Valve depressor in 1 4 69562 4 oz oil injector Universal disposable female end 600 psi working pressure 69563 O ring 1 4 and 1 2 oz injector 5 pk oz applicator for 69564 fast economical Saves time on many applications O ring 2 amp 4 oz injector 5 pk Add oil to system For auto injectors see page 112 dispensing Universal dye for all common refrigerants and oils LARGE Self contained injection system for Two 1 2 oz applications for regular split SYSTEM inducing up to 8 oz of universal systems or four 1 4 oz applications for INJECTORS AC amp R dye into the largest systems small appliances or auto A C systems Add to the low side Easily works on with up to all system pressures to 300 PSI 32 gallons 1 5 oz per stroke Hose included with ved dar Se ald push SealRight end of lubricant Less costly and faster than many other methods One dye minimizes inventory No back up refrigerant to move dye into system Description 69555 Large system injector Large system injector with coupler Application System size in lbs of refrigerant Universal dye amount UPC Description Small appliance up to 4 9 Ibs 2 22 kg 25 Oz 7 5
11. 410 Replacement bulb glasses not required 69418 Filter lens 69413 Filter holding ring MINI UV BLUE SYSTEM Coolant oil and fluid dyes Durable carrying case Use with battery pack or AC transformer Compact flashlight with patented Dichrolic filter produces bright UV Blue light for maximum output in its class Kit includes UPC Description Lamp with 65W bulb and Mini lamp glasses clip adapter UV glasses 69741 Mini lamp above with case Mini lamp above with A C oil and coolant dyes delivery hoses and case UV Blue lens 2 Bulb for mini A C dye syringes plus delivery hose 69742 for HVAC R and auto systems 69419 Accessories Common Parts Description 69409 Carrying storage case 69401 Battery with case and charger 69415 Fluorescent viewing glasses for 69403 Battery only greatly enhanced visibility 69405 Fast trickle charger only 69406 AC power transformer 87 r le o zB am Lr o z YELLOW JACKET Universal A C dye injectors work in UNIVERSAL A C DYE SOLUTIONS UNIVERSAL A C AC R and auto A C systems Four 1 4 oz DYE INJECTORS applications of dye in each disposable AND HOSE tube make it economical fast and clean Hose features back flow check valve Description 69702 Hose plus 2 injectors for AC R 69703 Auto R 134a hose coupling amp injectors 69705 Injector hose with SealRight 69706 Auto R 134a injector hose
12. 68129 ammonia monitor unit On two level unit See alarm cables on page 93 automatic on low level manual on high level COMBUSTIBLE REFRIGERANT HYDROCARBON GAS MONITORS The YELLOW JACKET and all other products emerging in Hydrocarbon hydrocarbon sensors refrigerant applications including Monitors will detect most Hydrocarbon monitor Propane R 290 single sensor with hydrocarbons such P two levels of detection Propene R 1270 as methane 68068 Hydrocarbon monitor 68168 butenes ooe Isobutane R 600a two sensors with two propane levels of detection C C Sensors are set at 100 ppm low level and 68094 Hydrocarbon sensor 68194 for two level hydro carbon monitors only 1000 ppm for a high level alarm 94 Guidelines on Locating Sensors Ceiling Improper location in boiler room 8 1 25 20 30cm Do not mount in areas of high heat direct solar heat wetness dampness or where condensation may form on the sensor Do not mount to piping or any structure subject to vibration For perimeter detection place sensors around the area in question to monitor the entire space For point detection place a sensor s For lighter than air gases place sensors high on the walls or ceiling but convenient for maintenance Note Ammonia is lighter than air at normal temperature but heavier in a cold room Take room shape into consider
13. agencies must first be understood IDLH Immediately Dangerous to Life and Health TWA Time Weighted Average concentration value over an 8 hour work day or a 40 hour work week OSHA or NIOSH levels STEL Short Term Exposure Level measured over 15 min NIOSH Ceiling Concentration c which should not be exceeded in a working day OSHA Obviously the first consideration is IDLH For most refrigerants the IDLH is relatively high e g R 12 is 15 000 ppm and such a concentration would be unusual in a typical refrigerant leak situation Leak detection however 1s still an immediate condition so the STEL should be the next consideration followed then by the 8 hour TWA or Ceiling Concentration R 22 for example has a STEL of 1250 ppm and a TWA of 1000 ppm The TWA for most refrigerants is 1000 ppm The draft UL standard for leak monitors requires gas detection at 5096 of the IDLH In other words R 12 with a IDLH value of 15 000 ppm must be detected at 7500 ppm As with most refrigerants the TWA is 1000 ppm All of the foregoing suggests that for most CFC HFC and HCFCs detection at 1000 ppm provides a necessary safety margin for repair personnel Ammonia with a significantly lower IDLH of 300 ppm and a TWA of 25 ppm requires detection at 150 ppm to comply with 50 IDLH requirements R 123 has a TWA of 50ppm and an IDLH of 1000 ppm therefore detection at 100 ppm provides a good margin of safety
14. ation and mount sensors downstream of any air flow e n hot rooms hot air rises to form a A Abel psud vou wem ae EEE barrier below the ceiling and prevents 24 36 about a leak i e at the compressor gas from getting to a ceiling mounted 60 90c sensor For heavier than air gases place Y sensors close to the ground Mount sensors out of traffic flow areas to Floor prevent bumping To help prevent false alarms from stray gas particles such as Volatile Organic Compounds VOCs mount sensors 24 TO 26 from the floor Contact Ritchie Engineering for detailed Sensors must be powered according to l suggestions the instruction manual and be within the cable length from the control unit Remote Systems Control Exhaust fan Emergency light Building monitor system Solenoid valve Syslenron Autodialer All of these related Alarm products can be triggered System off by the monitor alarm All Installer supplied power source are available from your local fire alarm or building management suppliers Sealed area Sensor box Leak Monitor Normally open normally closed dry contact switches Once you ve chosen between a Fixed Monitoring System or an IR System for your application you ll have to evaluate the features that a monitor might include Evaluating Refrigerant Monitors There are two major types of refrigerant monitoring systems Fixed and infrared IR Following is a summary of the differ
15. dye 6 cs 1 oz 30 ml oil and fluid dye 24 cs 8 oz 240 ml oil and fluid dye 1 cs 1 oz 30 ml coolant dye 6 cs 69584 69733 69734 69735 69737 69738 1 oz 30 ml coolant dye 24 cs 8 oz 240 ml coolant dye 1 cs Frequently Asked Questions 1 Does the UV scanner light work better than an electronic leak detector No one detection system is better for all situations But with a UV lamp you can scan a system more quickly and moving air is never a problem Solutions also leave a telltale mark at every leak site Multiple leaks are found more quickly 2 How is the solution different from visible colored dyes Unlike colored dyes YELLOW JACKET fluorescent solutions mix completely with oil and do not settle out Lubrication cooling capacity and unit life are not affected And there is no threat to valves or plugging of filters The solutions will also work in a system containing Dytel 3 In a system with a mix of mineral and alkylbenzene oil which scanner solution should be used Base your choice of solution on whatever oil is present in the larger quantity If you don t know which oil is in greater quantity assume alkylbenzene 4 How do test the system Put solution into a running system to be mixed with oil and carried throughout system Nitrogen charging for test purposes will not work since nitrogen will not carry the oil To confirm solution in the system shine
16. ea and level of 6 3 lbs 2 9 kg The other sensors remain in monitoring coverage with more sensors at greater mode and will respond individually if a Relays Dry contact switch distances from the controller Cost per leak is detected in their specific area channel are lower You can locate 4 or 6 10 Amp 120 250v max sensors up to 500 from the controller Power LED Green Ribbon cable connects the relay expander box to the YELLOW JACKET controller FIT Alarm 10 dB Q 3 feet 92 cm efrigeran n ical Installation Monitors Sensor 4 3 x 22 x 0 9 Typ 68016 Refrigerant four sensor 68116 109 x 56 x 23 mm monitor with two levels of detection 0 2 Ib 0 1 kg 68024 Refrigerant six sensor 68124 Cable 4 wire alarm with monitor with two levels of detection maximum 8 8 68091 Refrigerant replacement 68191 ohms core 1000 ft sensor for two level Sensors can be hard refrigerant monitor wired up to 500 from Ammonia Monitors controller LOW ALARM OUTPUT FROM SENSOR 68043 Ammonia four sensor 68143 NO VOLTAGE CONTACTS monitor with two levels Power 120VAC 60 Hz or CHANNEL 1 ONLY SHOWN FOR CLARITY of detection 230 VAC 60 Hz 68047 Ammonia six sensor 68147 S monitor with two levels Operation Constant power on UPC Description of detection and fault monitoring I 68093 Ammonia replacement 68193 Resi A f level 68028 4 sensor expander box 68128 sensor for two level Eset utomatic E ene 68029 6 sensor expander box
17. ection sensors surround the potential leak area Sensors operate from 20 to 122 F 29 to 50 C From 20 to 40 F use with environmental enclosure page 93 Typical two sensor two level installation CONTROLLER BORD Wo ALT OOPS Semi conductor technology provides a cost performance balance that makes YELLOW JACKET systems an attractive alternative to electro chemical or infrared systems High levels R 123 is about 300 ppm ammonia about 150 ppm Two sensor system Includes refrigerant monitor with refrigerant sensors or ammonia monitor with ammonia sensors Refrigerant or ammonia monitor CE Refrigerant sensors Ammonia sensors Refrigerant sensor is for most common CFCs HFCs and HCFCs plus R 134a R 404A R 410A R 407C and R 123 Ammonia sensor is for ammonia only Specifications Controller 7 6 x 4 x 3 2 8 Ibs 193 x 102 x 76 mm 1 3 kg Power LED Green UPC 120V UPC 230V One and Two Sensor Refrigerant Monitors Single sensor monitor with two level detection Two sensor monitor with two level detection Refrigerant sensor for two level monitor 68008 68108 68091 68191 One and Two Sensor Refrigerant Monitors Single sensor monitor with two levels of detection 68011 Two sensor monitor with two levels of detection One and Two Sensor Ammonia Monitors Single sensor monitor with two level detect
18. ed electrode creates a corona When refrigerant breaks the corona arc the degree of breakage generates the Eotone level of the alarm This technology has good Electrode sensitivity to R 12 and R 22 but only fair for R 134a and poor for R 410A R 404A and leak area 5 Refrigerant is heavier than air so position probe below test point 6 Minimize air movement in area to make it easier to pinpoint the leak R 407C Sensitivity decreases with exposure Voltage to dirt oils and water And false alarms can edil PR NSU at apparent ILAK DY Decale be triggered by dust dirt specks soap bubbles Measurement air into SUS eC IES leak to che the humidity smoke small variations in the electrode eum se a emission high levels of hydrocarbon vapors and 8 When checking for evaporator other non refrigerant variables leaks check for gas in condensate drain tube Specifications 9 Use heated sensor type detector for difficult to detect R 134a R 410A R 407C and R 404A Max sensitivity 0 06 oz 1 7 g yr HFC s R 134a Max sensitivity 0 03 oz 0 9 g yr HCFC s R 22 Heated semiconductor sensor Over 300 hours life YELLOW JACKET COMBUSTIBLE Maintenance required No GAS DETECTOR iri m ultra sensitive long life sensor gt Affected by humidity No LUPC Description OOO OO M z 69365 Heated AccuProbe E Response time Very fast 69366 Heated AccuProbe European yis Debe C Body le
19. ences Fixed monitoring System IR Systems Flexibility is size of controls Controllers available for 1 2 4 or 6 sensors allow you to buy what you need now and plan to expand in the future Two levels of response A system can emit an intermittent alarm at a low level about 100 ppm indicating that r m Gases Measures a broad band ot A single sensor maintenance is required and a continuous siren at a high T Measured most common CFCs HFCs must be used for jevel usually about 1000 ppm R 123 high level is about 300 zm and HCFOs such as R 11 each specific ppm indicating that immediate action is required am R 12 R 13 R 22 R 113 R 123 refrigerant 1 E e Designed to minimize false alarms Minimize false alarms O ipe lupa ROG by waiting until certain that gas is in the air before signalin R 410A R500 R 502 and R 507 2 e Individualized response by zone Relay expander Cost Less than 500 per sensor 1000 and more panel allows a 4 or 6 sensor system to be zoned for fast to measure abroad range of per sensor for individualized response ina larger application If one sensor refrigerants each refrigerant detects a leak only its corresponding system is activated The other sensors remain in monitoring mode Installation Controllers mount on any flat surface and then cable is run from the controller to the sensor s Plumbing tube is used to reach sensing points
20. he concentration at the leak source Ultra sensitive sensor detects less than 15 ppm methane and better than 12 ppm for propane Performs equally well on a complete list of detectable gases including acetylene butane and sobutane Automatic calibration and zeroing Long life sensor easily replaced after full service life 2 year limited warranty And many more features Made in USA Applications e Gas lines pipes Heat Propane filling ee stations Marine bilges Gas heaters Manholes Combustion Air quality UT Arson residue Hydrocarbon accelerants refrigerant Specifications Response time Instantaneous Warm up time 10 seconds Power 4 AA alkaline batteries Probe length 17 inches 43 17 cm Sensor life 500 hours Body length 10 inches 25 4 cm Weight 20 ounces 057 kg Battery life 20 hours continuous Operating temp range 32 to 110 F 0 to 43 C Approvals Intrinsic Safety CE 69373 Combustible gas detector w case 69301 Sensing Tip 69371 Replacement sensor 69387 Carrying case blow molded 69388 Carrying holster 69379 Battery cover red and screw 9 le zm am 5y o o d 2 Three reasons to monitor 1 Safety and Legal ASHRAE 15 2001 safety code for mechanical refrigeration calls for refrigerant monitoring systems to be installed in machinery rooms industrial occupancy buildings and refrigerated rooms such as in factories plants pr
21. ion Two sensor monitor with two level detection Ammonia sensor for two level monitor 68036 68136 68093 68193 Accessories 500 alarm to sensor cable 1 000 alarm to sensor cable Monitor key switch set Reset Automatic on one level unit On two level unit Alarm 90 dB 18 456 mm Relays Dry contact switch automatic on low level 10 Amp 120 250V max Cable 4 wire alarm with max manual on high level 3 52 ohms core 1000 Sensor 4 3 x 2 2 x 0 9 109 x 56 x 23 mm Power 120VAC 60 Hz or MONITOR with 12 volt backup Operates to 20 F 29 C M D A single or two sensor two level monitor xor di k i aan Operation Constant power on that can be located up to 200 feet from contsoller and fault monitoring the controller UPC 68010 and 68011 ENVIRONMENTAL Integrated Area Monitor ENCLOSURE for sensors A sensor element mounted in an area of high condensation low temperature to 40 F or direct airflow can experience a fast temperature drop causing a false alarm These vented enclosures maintain the proper operating temperature around the sensor for alarm reliability Two versions available wall mount affixes to any surface and duct mount for sampling air inside plenum ducts Description Environmental enclosure Duct mount enclosure i m a i ue j FM n i j i z a A E Sensor and controller are combined into a single compact unit that can be hard
22. limited warranty 1 year turn on the audible alert Beeping warranty on sensor increases in frequency and duration as concentration increases including ultra high to detect leaks that could be missed with other detection systems 84 Technology Comparison Heated Sensor or Negative Corona Refrigerant 3P Gases Enter Here Tips for detecting system leaks 1 Inspect entire A C system for signs Heated Sensor Leak Detectors of oil leakage corrosion cracks or other damage Follow the system in When the heated sensing element is exposed to E a continuous path so no potential refrigerant an electrochemical reaction changes M Sensing leaks are missed the electrical resistance within the element causing uA eater an alarm The sensor is refrigerant specific with 2 Make sure there is enough superior sensitivity to all HFCs HCFCs and CFCs a refrigerant in system about 15 of and minimal chance of false alarms When exposed system capacity or 50 psi min to to large amounts of refrigerant which could poison een generate pressure to detect leaks other systems the heated sensor clears quickly a and does not need recalibration before reuse Circuit dne RIEN ace POr Ees Check seals in caps Negative Corona Leak Detectors Refrigerant 4 Move detector probe at 1 per Gases Enter Here In the sensor of an old style corona detector second within 1 4 of suspected high voltage applied to a point
23. ml 69700 1 oz 30 ml injector 6 cs A C or refrigerant systems up to 25 Ibs 11 34 kg 5 oz 15 ml 12 residential applications cs Larger systems above 25 Ibs 11 34 kg 5 oz 15 ml per gal of oil 69721 1 oz 30 ml injector 2 pkg 4 residential applications pkg Compatible with mineral alkyl ester and PAG oil systems 69727 1 oz 30 ml injector 1 pkg 88 YELLOW JACKET AC POWERED UV LAMP Lightweight pistol grip lamp with 10 foot cord plugs into any outlet Metal housing and lens retention ring with break resistant lens protects the high output 160 watt bulb Lens filters out virtually all light except pure UV and concentrates the beam like a spot light for high intensity contrast and ease of detection Handle stays cool and vinyl coated heat guard cage around the ring helps keep fingers away from the lens Cage also provides a handy stand Kit includes light gun with AC cord UV spot bulb with ballast heat guard cage stand high contrast filter and UV protective glasses Description 69435 A C leak scanner lamp kit 69436 Replacement UV bulb with ballast 69468 Replacement UV filter lens Heat guard lamp stand FLUORESCENT LEAK SCANNER SYSTEM II With Scanner System IT you not only accurately pinpoint every leak at the speed of light but also save prep time High intensity UV lamp with filter produces almost pure UV to light up fluorescent particles in the soluti
24. nd coolant H5O dye solution and H5O auto solution all work similarly to the refrigerant scanner solution above Pour in the appropriate amount of dye solution and use the UV lamp to find the bright glow The oil and fluid dye solution Lis is for finding Ld leaks in oil based applications such as milling machines and hydraulics transmissions power steering and more Use one ounce per 2 gallons of oil 90 Pin point leaks in hydraulic systems such as cherry pickers Find seal and gasket leaks in engines compressors and transmissions Locate leaks in gasoline or diesel fuel equipment offset printing presses injection molding machines locomotive engine oil coolers and oil cooled chillers 69584 H O solution glows blue at leak sources in large closed loop water systems such as boilers and sprinklers Use one pint per 1 000 gallons of water e Easiest way to detect leaks in storage tanks and other high volume containers as well as associated piping valves condensers sprinkler systems pumps etc e Detect water leakage in any enclosed circulatory system or static system that can be pressurized or agitated D Coolant dye to pinpoint leak sources in antifreeze based automotive water systems such as hydronics and engine radiators Use one ounce per each gallon of coolant Bright blue glow Description Fluorescent H O solution 16 oz bottle 1 oz 30 ml oil and fluid
25. ngth 10 inches 25 4 cm 69367 Heated AccuProbe Japan A Tu h bar graph E e 69368 Heated AccuProbe Australia New Zealand L CA l o gt Probe length 18 inches 46 cm 69378 std w 69368 AC Adapter 230V 50 60 Hz E Weight 20 ounces 0 6 L 69380 std w 69365 AC adapter 115V 60 Hz TE n be 69381 std w 69366 AC adapter 230V 50 Hz C p u Warm up time 25 seconds or less 69382 std w 69367 AC adapter 100V 50 60 Hz Made in USA Accessories and Parts Battery type continuous life 4 AA alkaline 8 hours 69383 Kit sensor filters and bottle Hand held precision equipment detects 69384 Replacement sensor and filter all hydrocarbon and other combustible Operating temp range 24 to 110 F 69385 Package 5 sensor filters gases including propane methane 4 to 43 C 69386 Leak sensor boitle butane industrial solvents and more 69387 Carrying case with inserts e f o Storage temp range 4 to 122 F 69388 Carrying holster with clip Approvals SAE J1627 CE See page 91 for details Battery cover and screw 85 Fluorescent Leak Detection pinpoint leaks at the speed of light AC amp R Leaks Leaks usually start small and grow When you find a leak early while still small it s easier and faster to repair and you save expensive refrigerant Whether the system runs continuously or only part time dye solution is ready in the system 24 hours a day to help you find even the
26. ocesses and high probability systems Monitors that actuate an alarm and air ventilation are to be located in all areas where refrigerant from a leak could concentrate In addition an increasing number of local regulations govern occupational health and safety refrigerant use and fixed monitoring as a way to protect people from hazardous situations e Refrigerants are not normally detected and can displace oxygen Most refrigerants do not have an odor and exposure to flame generates toxic fumes 2 Economical With taxes and other factors driving up the costs of refrigerant catching and repairing a leak early makes good economic sense Fast detection and repair also protects your HVAC amp R system helping control maintenance and operating costs 3 Environmental Refrigerants represent possible threat to the environment And many refrigerants are toxic at various concentrations Early detection and fast repair is common sense protection 92 Configure a YeLLow JACKET Fixed Monitoring System that s right for you z Refrigerant or ammonia monitor CE With YELLOW JACKET Fixed Monitoring Systems for refrigeration leaks you can configure controllers and remote sensors to meet your requirements for point or perimeter detection You can monitor most common refrigerants or ammonia Controllers are available using one or two sensors shown here or four or six sensors see page 94 The system fi
27. on for the best contrast and fastest most visible results Simply connect the disposable pre filled solution injector tube directly to the AC amp R system There s no solution mess and you eliminate the cost and time of a separate infuser 3 simple ways to inject system 1 Use refrigerant from tank to move solution into low side while throttling refrigerant flow 2 Connect high and low sides Let high pressure gas move solution into the system while throttling refrigerant flow 3 Add solution to the oil container and then pump solution into the system Complete system includes UL Listed UV lightgun with bulb hand grip and heat guard 110 volt Mineral based pre filled fluorescent solution tubes with two bleed valves e SealRight Fitting immediately traps refrigerant in hose when disconnected UV absorbing anti fogging goggles e Service manual and carrying case UPC Description 69631 Leak Scanner System Il 120V 69632 Leak Scanner System II 230V 69460 Mist infuser 1 2 oz 69461 Mist infuser 2 oz 69464 Complete lightgun with bulb stand 69466 Replacement UV bulb with ballast 69467 Heat guard stand for new body 69468 Replacement UV filter lens 69474 UV absorbing goggles 69498 Carrying case 18993 System control valve 69470 Rubber filter holder for lamp 69670 Bleed valve 1 4 SAE threads 69671 Bleed valve 1 2 Acme threads UV detection as preventative maintenance Leaks generally star
28. oncentrations of Yellow Jacket fluorescent solutions are 40 F for all solutions Alkylbenzene in alkylbenzene systems to 100 F 1 50z up to 4 9 Ibs 2 50z upto 9 9 lbs 3 5 oz up to 25 Ibs 4 2 oz Large 4 16 oz Large Injectors and bottles ya available to match the refrigerant 01 volume in a system You also have the choice of bottles for the original 1 system or the disposable pre filled solution injector tubes for System II 2 Operating temperature 3 4 Systems up to 2 9 lbs gas Systems with 1 to 4 9 lbs gas Systems with 5 to 9 9 lbs gas Systems with 10 to 25 Ibs gas Large systems use 1 4 oz per gallon of oil in system When working on split systems servicemen generally prefer to use solution 3 even if system has 10 lbs of gas or less Self infusing injector tubes up to 2 9 lbs Use on all split systems Only bottles are available for systems with over 75 lbs of refrigerant For large systems add 1 4 ounce 4 solution per gallon of oil Bottles 69624 69625 69604 69605 Injectors packaged 6 case Bottles of solution 12 case 4 solution individual bottles YELLOW JACKET FLUORESCENT SOLUTIONS for non refrigerant applications Using your scanner system to help locate leaks in non refrigeration and non A C applications adds value and versatility to your leak scanner system The oil and fluid dye solution a
29. rst emits an intermittent siren and constant orange illumination at the low level about 100 ppm At the high level usually about 1 000 ppm the siren is continuous and LED is red to signal a condition that requires immediate action To help minimize false alarms all systems wait until certain of gas in the air before signalling Voltage free relay switch can activate ventilation or remote alarms or report to control systems The system features two relays To help resist harsh work environments Applications Refrigerant storage areas e Supermarkets Refrigeration machinery rooms Cold storage facilities e Walk in coolers e Systems with large refrigerant volume e Marine and fishing fleets e Small deli stores ice cream parlors quick service stores Single sensor system Includes refrigerant monitor with refrigerant sensor or ammonia monitor with ammonia sensor Ammonia sensor Refrigerant sensor controller circuitry is in a coated steel housing The maintenance free sensors are protected in a high impact ABS casing All components are designed for long life with mechanical strength and chemical resistance Sensors will not be poisoned by prolonged exposure to refrigerant Easy installation Systems are factory calibrated Controllers and sensors mount to any flat vertical surface For point detection mount the sensor s near the most likely leak source With perimeter det
30. smallest leaks with a lightweight UV lamp Automotive Leaks Automotive manufacturers are installing dye in their A C systems during assembly to make it easier for service technicians to pinpoint leak sources Dye is always readily visible with a UV beam With YELLOW JACKET Fluorescent Leak Scanners you start by injecting solution into the system No need to With refrigerant loss a system can e See exact leak location steam or clean area before scanning use 25 5096 more electricity e Find leaks more quickly and from Once the d ae Harmless to the system recovery a greater distance than electronic sources glow in the beam of the UV units and the environment detection lightgun It s that fast and simple Accurate The source of every leak Benefits of Fluorescent Scanning THPAUUEIEUISSIDANCRTO SRS ican glows even leaks 1 4 oz per year e Find previously undetected leaks Reliable See leaks indoors or outdoors There are no problems with halide odors noxious gases or Fluorescent Scanning Applications false alarms Seeing and fixing every Put the technology to work wherever marine refrigeration and A C leak saves you the time of no charge you find AC or refrigeration systems e Industrial hydraulic systems rework reduces emissions and helps e A C splits to window units and closed loop water systems M ener Commercial refrigeration from refrigeration Versatile Easy to use with all supermarket to small
31. t small With ultra violet leak scanners for system surveillance you can keep a small problem from becoming a bigger more expensive one After installing the correct dosage of Universal Dye solution locate leaks quickly The big payback comes on each subsequent visit A quick scan of the system reports to you system status on all leaks so you can repair even the smallest Of course UV detection can also be used to confirm leaks and show the customer INSPECTION MIRRORS stainless telescoping on ball joint rotates SS 360 Handle Extend to 28 telescopes to 28 More mirrors page 111 78100 Round 3 3 4 diameter 78101 Rectangular 3 3 4 x 2 78102 Check leaks in hard to see places Stainless steel mirror Rectangular 2 x 1 1 4 CLEANERS Scan off UV Cleaner Water based biodegradable spray cleans scanner solution from system a M S amp S Heavy duty biodegradable degreaser removes scanner solution from system Natural Degreaser Hand Cleaner Cleans solution from hands Description Quantity Natural Degreaser Indiv 01020 19 oz 69699 Hand cleaner 16 oz Indiv 69696 Spray off solution 8 oz Indiv Spray off solution 8 oz 12 case 89 a le z am sy na YELLOW JACKET FLUORESCENT SCANNER SOLUTIONS technology to match refrigerant and system volume Patented disposable pre filled solution tubes AC amp R bottles Different c
32. tacts that can handle 10 amps at 115 volts When the sensor indicates a gas presence higher than the set point it opens the closed contacts and closes the open contacts which will turn equipment on or off 5 After a unit goes into alarm and the contacts close what can it be connected to The open contacts can shut the system down call a phone number turn on a fan or emergency light etc 6 How does the sensor work When the sintered metal oxide surface within the sensor absorbs gas molecules electrical resistance is reduced in the surface allowing electrons to flow more easily The system controller reads this increase in conductivity and signals an 96 alarm Metal oxide technology is proven for stability and performance 7 What is the detection sensitivity level of YELLow Jacket fixed monitors The dual sensitivity system has a low alarm level of about 100 ppm and a high level of about 1000 ppm for most CFC HFC and HCFC products The high level for R 123 is an exception at about 300 ppm Ammonia detection levels are about 100 ppm low and about 150 ppm high The alarm level of all YELLOW JACKET single level systems is about 100 ppm Detection levels are preset at the factory to cover most situations If necessary however you can order a custom level or adjust the set point on site 8 What concentration must be detected Depends on the refrigerant For a more thorough answer terms established by U S
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