POT and PAN -SW-14-P
Contents
1. 10 11 At the end of each day s use operator of the machine must clean machine according the following procedure Check and clean any plugged wash nozzles see page 32 for location of nozzles Remove the end caps on the wash arms Use a piece of wire to push any obstruction out of the nozzle into the wash arm When all of the nozzles have been cleared close the door push the start button running the machine for a few seconds to blow debris out of the wash arms Push the red STOP button The end caps can now be replaced and the power switch should be turned OFF If necessary the wash arm assembly can be removed by pulling out the grip ring pin and sliding the assembly out of the hub Drain the machine Remove the scrap trays see page 34 for location of scrap trays dump them out and wash them off in the sink Spray down the inside of the machine Brush off the heating element electric models and anyplace that doesn t come clean from spraying with the hose NOTE Electric Models Brushing the element clean is very important in prolonging the life of the element Check and clean the rinse nozzles with piece of wire to keep them from plugging up with lime and scale Spray down the inside of the machine again Remove the pump inlet screen see page 32 34 for location of screen and clean it thoroughly the sink NOTE While removing the screen be careful not to allow any debris to fall2. 318v 335 8Inpow uonub og AE NOLLNE 4015 40193138 HSVM 59 E NOLLNG 18 18 AHO NO t3440 39 9969 v29 517 xv 08 29 512 3NOHd Vd pludj ppliud 49041541 104416 499 10 JaBuisuy qs dund y 10 JOJOW ay uo ou uojnq 1989 x ON ijeued 0 eui ul paddy sayeaig dund ay s S3A uonounj pue juaunsn pe 190010 10 400p au uoddns 2514493 10 198484 e S3A 0145 59010 UO PH 01019 je samod 20 SI 10 eu JEU 10 102 MOJ 10 ON si JOUJOJSUEJ au JO 0 1 esnj 4981 JeuuoJsueJ lepuogas Jo epis 1ndino au uo Jamod aay 51 Jeued 04409 9 ay JO epis jndul 94 uo sasny 4 wat Aewud uo Jamod S ON 83 pese sule qo d I8ued y Jamod 29102 eseud e a184 S 53 ON uondo si
3. an p TT r 2 DOOR SWITCH STOP START LT MED SELECTOR HVY a 9 5 RINSE TEMP CONTROL m eo Xs HIGH LIMIT se 0 0 peces TJ FAN WASH CONTACTOR RINSE CONTACTOR FILL SOLENOID 7 PUMP 30 5 FAN LOGO LADDER DIAGRAM Philadelphia 19135 PHONE 215 624 4800 215 624 6966 C F P ELEC 12411101 PHONE 215 624 4800 30 POWER DISTRIBUTION BLOCK PUMP or Xe Ti MOTOR SKW RINSE HEATER 4 5870 IGNITION TOWASH CONTROL MODULE COMMON MAIN GAS VALVE TO IGNITOR TO FLAME SENSOR ep SPEED 115 FAN ae RELAY CONTROL TJFAN 1 Le 4 LOW WATER CUTOFF Lu IGNITION 3 O WASHHEAT HIGH LIMIT WASH TEMP CONTROL BREAKER MODULE RINSE RINSE TEMP CONTROL 9 Insinger Philadelphia 19135 215 624 6966 LOGO LADDER DIAGRAM C F P GAS 124L1107 0 PM I 701 3190 9969 29 612 pa 449 2 OLLVWIHOS 0313 3INVN dd MTNA GV dV b 1 8519
4. 2 1 2 PULLEY 2 1 2 PULLEY 2X 1X NAME PASS THRU SW 14 P insingen CABLE ASSYY Philodelphia PA 19135 03 02 99 215 624 4800 215 624 6966 Lis NO 101 1 009 5 969 29 Dx vi FALLVNYOANI 2 up eo am LOTS H3HLO NI NVd V 39V1d SNYd 031005 ATINIYLXI 303 ANVSS3O3N l NMOHS SV YSHLO H9V3 ONIOVJ Q3 LH3SNI 38 34V SNVd 9 9969 79 SIZ 0 0 ONT 3199 JALLVNYOANI NVd 01 20 90 60 pryd MOH YAHLO AHJA3 NI SNVd SNYd G31lOS ANVSS3O3N l SNYd dO 3GISNI AV8dS Si dv HSVM NOLLOG OS NMOHS SV SNVd V 29 512 3NOHd 0 UI S u 30 9969 29 912 0089 4929 612 3NOHd o U 5 u 6216 Vd 3NI HQH ON wm 3ALLVINSOJNI 1661 EO MOVE NMOGGTOH VI SWALI AAV3H 14044106 OL J 13HS V SV 38 OL LON SI NMOGGTOH SIHL 3 LON NOLLISOd H3AAO1 NOLLISOd NOILISOd 1 3 ASSEMBLY UPPER WASH ARM WASH SUPPLY TUBE PUMP INLET SCREEN NOZZLES LOWER WASH ARM PUMP Insinger
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7. DESCRIPTION 510 5011 RINSE NOZZLE 1 4 6610 510 5162 1 2 SOLENOID 24 510 5066 1 2 PARKER SOLENOID REPAIR KIT 510 5021 1 2 PRESSURE REGULATOR 510 5016 1 2 VACUUM BREAKER 510 5056 1 2 VACUUM BREAKER REPAIR KIT 510 5009 1 2 BALL VALVE 514 5057 3 8 X 12 SPRAY HOSE 519 5009 BRASS SWIVEL 519 5027 SPRAY GUN 519 5024 SPRAY GUN REPAIR KIT DOOR AND WEIGHT PARTS PART NUMBER DESCRIPTION 517 5003 DOOR HANDLE 103 6022 DOOR CABLE 8 SW 14 F 101 6087 DOOR CABLE 9 SW 14 P 128 6080 DOOR CABLE 5 5 SW 14 P 511 5252 LIMIT SWITCH 513 5702 1 8 CABLE CLAMP 105 6023 CABLE PULLEY 2 1 2 23 DOC SW 14 P 2 2010 www insingermachine com Ce Insinger ELECTRICAL PARTS PART NUMBER DESCRIPTION 511 5257 LOW WATER FLOAT 511 5001 ON OFF SELECTOR 511 5077 3 POSITION SELECTOR WASH 511 5190 LED BULB AMBER PUSH IN amp TWIST 511 5239 LED BULB CLEAR PUSH IN amp TWIST 511 5240 LED BULB RED PUSH IN amp TWIST 511 5214 INDICATOR LIGHT CLEAR 511 5215 INDICATOR LIGHT AMBER 511 5216 INDICATOR LIGHT RED 511 5003 AMBER LENSE POWER ON LIGHT 511 5008 RED LENSE WASH CYCLE LIGHT 511 5049 CLEAR LENSE RINSE CYCLE LIGHT 511 5007 PUSH BUTTON GREEN CAP 511 5005 PUSH BUTTON RED CAP 511 5004 CONTACT BOARD N O WASH amp START 511 5006 CONTACT BOARD N C STOP amp WASH 511 5122 CLEAR BUTTON COVER 511 5212 LOGO CONTROL 24V 511 5213 LOGO EXPANSION MODULE 2
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9. REV WASH SYSTEM 103 1004 NAME NO FAX 215 624 6966 Philadelphia 19135 PHONE 215 624 4800 32 TUBE OVERFLOW OVERFLOW CONNECTION DRAIN SYSTEM INFORMATIVE 103 1005 NAME S as C E n g C 88 pis 0 CBE CR D I 33 gt lt zx 89 E O amp or Cio mE D x LL e ES ER 2 Zu l gt GE SK aa 00 2 i 2 zo lt 5 5 22 SAU 2 UE VHC Ne 222222 X tl 77 Philadelphia 19135 215 624 4800 215 624 6 N NN Ginsinger 34 K OPEN OR CLOSE VALVE OBTAIN DESIRED OPERATING PRESSURE IF YOU HAVE PUSHED THE HIGH PRESSURE BUTTON AND THE MACHINE STAYS ON LOW IT MAY BE NECESSARY TO REVERSE THE POWER LEADS TO CHANGE ROTATION OF THE PUMP DUAL PRESSURE INFORMATIVE No 105 1011 NAME Ginsinger KS Insinger Philadelphia PA 19135 PHONE 215 52524800 215 624 6966 07 11 97 M 16 64 LOW WATER CUTOFF WSH TEMP CONTROL RELAY CONTROL HIGH LIMIT
10. RIFIER TOUS LES RACCORDS L AIDE D UNE SOLUTION SAVONNEUSE SI L ODEUR PERSISTE AVERTIR IMM DIATEMENT LE FOURNISSEUR DE GAZ DOC SW 14 P 2 2010 www insingermachine com Ce Insinger Introduction This manual should be read and understood by everyone involved with the installation and operation of the pan washer Keep this manual in a safe place for future reference Extra copies or replacement copies can be purchased from the manufacturer Service work on the machine should be done by either a factory representative or qualified local service company Contact the factory if the machine is under warranty The INSINGER pan washer is designed for use in bakeries restaurants schools hospitals and hotels to clean pots pans bowls and utensils INSINGER pan washers are constructed of 14 gauge stainless steel cabinets and 12 gauge stainless steel framework The interior piping rinse system wash arms and screens are stainless steel The control panel is assembled with UL approved components and is housed in a stainless steel control box Because of its sturdy construction it will deliver years of powerful thorough cleaning The machine is equipped with heating element in the rinse tank to boost the rinse water to sanitizing 180 F at the inlet to the machine A rinse tank heated with recirculating steam is an option available on some models The wash tank on electric models incorporates 9 kW heating element for heati
11. STEAM INJECTOR STEAM MODEL 510 5162 1 2 STEAM SOLENOID 24V STEAM MODEL 509 5050 DIRECT SPARK IGNITION GAS VALVE 509 5051 DIRECT SPARK IGNITION CONTROL MODULE 509 5052 SPARK IGNITOR 509 5053 FLAME SENSOR 509 5054 IGNITION CABLE 36 509 5094 5 7 GAS REGULATOR CONVERSION KIT 509 5097 7 11 GAS REGULATOR CONVERSION KIT 511 5127 SENSOR WIRE 509 5099 LP GAS ORIFICE 54 509 5100 NAT GAS ORIFICE 45 21 DOC SW 14 P 2 2010 www insingermachine com Ce Insinger GAUGE PARTS PART NUMBER 509 5153 509 5150 509 5133 509 5134 509 5060 509 5061 509 5096 WASH SYSTEM PARTS PART NUMBER 103 2025 103 2048 103 2049 503 5019 510 5081 510 5087 510 5100 510 5096 510 5092 510 5094 519 5038 103 2044 103 2045 DRAIN SYSTEM PARTS PART NUMBER 510 5145 DOC SW 14 P 2 2010 DESCRIPTION TEMP CONTROL DIXELL TEMP CONTROL SENSOR 10 LEAD TEMP DISPLAY RINSE MANIFOLD TEMP DISPLAY SENSOR 10 LEAD WEISS PRESSURE GAUGE 2 1 2 WEISS LENSE 2 1 2 GAUGE SNUBBER DESCRIPTION HUB ASSEMBLY BASIC HUB REPAIR KIT COMPLETE HUB REPAIR KIT 3 4 THREADED PIPE PLUG 10 HP PUMP MOTOR 208 230 460 VOLT 10 HP BERKELEY PUMP amp MOTOR PUMP IMPELLER 10 HP BERKELEY PUMP SEAL KIT BRASS SLEEVE GASKET FOR EXT BRACKET GRIP RING PIN FOR HUB UPPER WASH ARM ASSEMBLY LOWER WASH ARM ASSEMBLY DESCRIPTION 1 1 2 BALL VALVE 22 www insingermachine com Ce Insinger RINSE AND FILL SYSTEMS PARTS PART NUMBER
12. supplier There should be a visible or audible means of determining detergent delivery If they have any questions concerning the installation of their dispenser to the INSINGER pan washer they can call the factory for advice The rack of pans can now be placed in the machine The rack should be centered in the machine to subject the pans to the full force of the spray arms The holddown rack should be placed over the pans in the lowest position possible see page 31 or 34 Note The holddown rack is not designed for use as a shelf to support heavy objects WARNING Loose items and glassware should not be put in the washer The high pressure wash cycle will damage them and potentially the machine Bowls or buckets can be washed by placing them upside down on the main support rack with the hold down rack installed above them in the lowest possible position The utensil basket is to be used to contain smaller items such as paddles whisks scrapers etc The utensil basket can be placed on top of the hold down rack and washed along with a load of pans or buckets The utensil basket may need to be held in place by the hold down rack to prevent it from moving in the machine CAUTION When loading the machine make sure that nothing will obstruct the path of the wash arms This will avoid damage to the machine and to the items being washed When loading bowls pans or buckets into the machine make sure they are loaded in a manner that will allow the w
13. under normal use Items above marked are easily identified visually and should be checked daily basis Other items should be checked periodically depending on usage Time required for complete inspection may vary depending on wash timer settings heat up time etc One to two hours is a reasonable amount of time unless problems are encountered that need attention If any problems or questions arise call the factory for assistance 18 DOC SW 14 P 2 2010 www insingermachine com Ce Insinger Trouble Shooting Electric Machines Problem Cause Cure Machine won t run No power to machine Not enough water Door open Check building power supply Fill machine until overflowing Close door tightly Wash pressure too high Nozzles plugged Remove debris from nozzles Wash pressure too low Pump running backward Pump screen clogged Excessive suds Missing wash nozzles Missing wash arm end plugs See installation instructions See cleaning instructions Change soap or use less Replace nozzles or wash arm Replace wash arm end plugs Wash temperature too low Thermostat set too low Wash element blown Adjust wash thermostat Replace wash heating element Rinse temperature too low No rinse water Rinse does not shut off Thermostat set too low Water supply too cold Rinse element blown Nozzles plugged Solenoid valve stuck Rinse strainer clogged Rinse solenoid stuck open Faulty r
14. until water can be heard spraying out of the rinse nozzles This ensures that the rinse tank is full of water before the heating element is energized Step 6 All circuit breakers in the control panel can now be switched to the ON position This will energize the heating system in the wash and rinse tanks Step 7 Check the pump for proper rotation by pressing the start button and observing the wash pressure gauge on the front of the machine for 5 to 10 seconds Then press the stop button The wash pressure should be 45 60 psi If the pressure is erratic and only rises to about 20 psi the pump is running backwards The pump will also have a noticeable growl when running backwards The outside two wires that feed the power block in the control panel should be reversed Run the pump again to confirm that it is operating correctly 13 DOC SW 14 P 2 2010 www insingermachine com Ce Insinger Step 8 Step 9 With the power on the wash and rinse heating systems should be checked The rinse tank should take 5 to 10 minutes to reach 195 F and the wash should take approximately 40 to 45 minutes to reach 150 F The times will vary depending on the temperature of the incoming water Note The rinse manifold gauge measures the temperature of the rinse water just before it enters the machine Therefore this temperature reading is only accurate while the machine is rinsing If the machine is not reaching temperature check to make sure that
15. 4V 511 5256 FAN SPEED CONTROL 511 5179 RELAY 24V OPDT 511 5149 CIRCUIT BREAKER 10 AMP 1 POLE 511 5150 CIRCUIT BREAKER 10 AMP 3 POLE 511 5151 CIRCUIT BREAKER 20 AMP 3 POLE 511 5153 CIRCUIT BREAKER 40 AMP 3 POLE 511 5220 HEATER CONTACTOR 24 511 5222 PUMP 208 230 511 5220 PUMP CONTACTOR 460V 511 5234 PUMP OVERLOAD 208 230 511 5232 PUMP OVERLOAD 460V 511 5056 0 250 KVA TRANSFORMER CONTROL CIRCUIT 511 5133 0 350 KVA TRANSFORMER CONTROL CIRCUIT DP 511 5045 FUSE 2 AMP 500 V 511 5130 FUSE 3 AMP 250 V 511 5112 FUSE 4 AMP 250 V 511 5115 FUSE 5 AMP 500 V 511 5207 FUSE 10 AMP 250 24 DOC SW 14 P 2 2010 www insingermachine com 112 36 36 82 WITH DOOR OPEN 106 DRAIN TABLES 34 1 4 x 36 o ojo o o 38 1 2 9 TO FRONT MEN OF MACHINE 9 16 LIP TABLE 38 112 39 1 2 ADJUSTABLE E od SEC A A ud Gi GA PASS THRU Dir REV gt 9 SCALE SW 14 P INFORMATIVE 03 02 99 Philadelphia PA 19135 FAX 215 624 6966 TOL PHONE 215 624 4800 Timmer 101 1006 25 VIEW 1 2 WATER 1 2 WATER SUPPLY SUPPLY RINSE SOLENOID HEATING ELEMENT PRESSURE REGULATOR 1 2 WATER CONNECTION DOOR OPENING WIDTH 32 HEIGHT 30 HEIGH
16. NJECTION 10 to 15 PSI 23 LBS PER HOUR AVERAGE RECIRCULATED 10 to 15 PSI 36 LBS PER HOUR AVERAGE 40 GALLON WASH TANK 1 1 2 COPPER DRAIN 6 STEAM EXHAUST VENT COMPANION FLANGE REQUIRES PVC CPVC OR STAINLESS STEEL FIELD INSTALLED DUCT DOC SW 14 P 2 2010 www insingermachine com Ce Insinger ELECTRICAL DATA for MODELS SW 14 F SW 14 P Electric 3phase Voltage 208 230 460 Pump Motor 27 0 25 0 12 5 Control Circuit 2 0 2 0 2 0 Wash Heater 9kW 25 0 22 6 11 3 Rinse Heater one 9kW 25 0 22 6 11 3 Total Running Current 79 0 72 2 37 1 ELECTRICAL DATA for MODELS SW 14 F SW 14 P Gas Injected Steam 3phase Voltage 208 230 460 Pump Motor 27 0 25 0 12 5 Control Circuit 2 0 2 0 2 0 Rinse Heater one 9kW 25 0 22 6 11 3 Total Running Current 54 0 49 6 25 8 ELECTRICAL DATA for MODELS SW 14 F SW 14 P Recirculating Steam 3phase Voltage 208 230 460 Pump Motor 27 0 25 0 12 5 Control Circuit 2 0 2 0 2 0 Total Running Current 29 0 27 0 14 5 Electrical Supply to the machine should exceed the figures by the amount required by local codes Note Changing the voltage of the machine the field requires different heating elements Contact the factory if this situation arises DOC SW 14 P 2 2010 www insingermachine com Ce Insinger General Warnings and Cautions 1 Service work on machine should be done by either factory representative or qualified local service company Contact the factory if the mac
17. Step 3 then open the fill valve see location on pages 26 and 27 Fill the machine to the level of the overflow tube see location on page 32 The machine is equipped with a low water protection device and will not run without sufficient water in the wash tank Step 3 With the circuit breakers in the control panel of the machine in the OFF position and the main power supply to the machine connected the ON OFF switch on the button panel be turned to the position This should light the amber power light If not check this bulb and the other two bulbs to make certain they are tight Machines equipped with the Auto Fill option can now be filled by pressing the Auto Fill button Until the Auto Fill timer is properly adjusted see StartUp Procedures Step 10 the Auto Fill button may need to be pushed more than once to fill the machine Note The machine has a door safety switch and will not operate with the door partially open Step 4 With the machine full of water and with the door closed press the start button and let the machine go through a complete cycle The timers in the control panel will go through their sequence lighting the wash and rinse lights on the front of the machine The cycle is complete when the clear and red light go off and the amber light stays on The pump will not run at this time because the pump circuit breaker in the control panel is in the OFF position Step 5 Repeat Step 4 at least two times or
18. T WITH DOORS ELECTRIC HOOK UP GND _ ELECTRIC ENTRANCE TO 4 NAME PASS THRU Insinger mv oe swuee ELecTRe Philadelphia PA 19135 massa s T 03 02 99 215 624 4800 215 624 6966 m b Mas NO INF PT14E 26 OPEN 106 VIEW WATER SUPPLY GAS 16 1 2 9 Tree 82 GND ELECTRIC ENTRANCE 8 1 2 TOP VIEW 1 2 WATER SUPPLY GAS FLUE 18 T am RINSE n SOLENOID 44 i 10 AD vent JJ LEN ZA Np TT 49 Z V iN PRESSURE n EN REGULATOR 72 N FILL VALVE 40 SIDE 1 2 CONNECTION DOOR OPENING WIDTH 32 HEIGHT 30 HEIGHT WITH DOORS OPEN 106 1 1 2 DRAIN 95 Insinger Philadelphia PA 19135 PHONE 215 624 4800 FAX 215 624 6966 PASS THRU SW 14 P G GAS NO 101 1008 HOLE WILL NEED TO DRILLED OUT SLIGHTLY ON OLD STYLE DOOR TABS WITH THREE HOLES 2 1 2 PULLEY 2 1 2 PULLEY 1X ES 1 8 X S S CABLE 2 1 2 PULLEY 1 8 X FT 1X 5 5 CABLE 1 8 X OFT 2 1 2 PULLEY S S CABLE 1X 1 8 X 6FT S S CABLE
19. TECHNICAL MANUAL STATIONARY RACK PAN and UTENSIL WASHING MACHINES SW 14 P Installation Operation and Maintenance Instructions Insinger Machine Company 6245 State Road Philadelphia PA 19135 2996 800 344 4802 215 624 6966 www insingermachine com Ce Insinger Thank you for purchasing this quality Insinger product On the space provided below please record the model serial number and start up date of this unit Model Serial Number Start Up Date When referring to this equipment please have this information available Each piece of equipment at Insinger is carefully tested before shipment for proper operation If the need for service should arise please contact your local Authorized Insinger Service Company A Service Network Listing is provided on our web site www insingermachine com or call Insinger at 800 344 4802 for your local authorized servicer For proper activation of the Insinger Limited Warranty a SureFire Start Up amp Check Out Service should be completed on your machine Refer to the Introduction section in this manual for an explanation of Insinger SureFire Start Up amp Check Out Program Please read the Insinger Limited Warranty and all installation and operation instructions carefully before attempting to install or operate your new Insinger product To register your machine for warranty by phone fax or the internet or for answers to question concerning installatio
20. all the breakers in the control panel are in the ON position If the wash tank is gas heated make certain that main gas valve and the gas valve in the control panel are open During initial startup gas machines may have to be turned on and off several times to bleed the air out of the gas lines Wait about a minute after turning the machine off before turning it back on If the machine still does not appear to be heating up properly call INSINGER Manufacturing Adjust the pressure regulator see location on pages 26 and 27 The pressure should be set at 20 psi on the rinse gauge while the machine is rinsing Variations in building water pressure may require the pressure to be increased or decreased from its factory setting Step 10 Machines equipped with the Auto Fill option have a timer in the electrical panel which controls the fill valve Adjust the timer so that the machine fills to the overflow tube or until water just begins to run out of the machine s drain when the Auto Fill button is pressed once Step 11 If the machine is equipped with the fan option see page 11 for a description of the fan options verify that it is running correctly during the wash and at the end of the cycle If necessary adjust fan speed so that excess steam from around the door is removed during wash cycle when machine is loaded NOTE Do not set fan speed too high as this may remove too much heat from the machine which may result in excessive temperat
21. ash water to drain out of them 9 The machine cycle is completely automatic with adjustable wash rest and rinse timers The timers located in the control panel and are factory set to the following recommended values Wash Light 3 min Medium 5 min Heavy 7 min Rest 20 sec Rinse 60 sec Fan optional 60 sec Select the length of wash Light Medium High with the 3 position selector on the button panel and push the green start button to initiate the wash cycle The red indicator light will come on At the end of the wash cycle the red light will stay on and the 20 sec rest will begin The rest period allows the wash water and suds to drain from the pans After the rest cycle the rinse cycle begins During the rinse cycle the clear indicator light will come on If the machine is equipped with a fan timer see page 11 for a description of the fan options the fan will start after the rinse is finished After the rinse or fan cycle is finished the red and clear lights will go off The cycle is now complete The amber power light will stay on as long as the power switch is in the ON position and there is enough water in the machine 10 Throughout the day as the machine is being used the scrap tray screens see page 33 for location of screens should be periodically removed from the machine dumped out washed out in the sink and replaced in the machine 16 DOC SW 14 P 2 2010 www insingermachine com Ce Insinger Final CleanUp 1
22. chine is installed It is strongly recommended that unions be used to allow the machine to be easily moved Failure to do so may void the warranty Step 5 WATER SUPPLY HOOKUP The factory recommends 140 F 120 F minimum hot water at the machine see page 6 for water line size This may require a dedicated water heater for the pan washer If hard water is present the manufacturer recommends installing a water softener or calcium filter Hard water deposits will shorten the life of many of the components on the pan washer resulting in higher maintenance costs Please note that a union is installed at the point of hookup see pages 26 and 27 This will allow the machine to be moved for service and cleaning The customer must furnish a shutoff valve on the supply side of the union This shutoff should be easily accessible to the operator of the machine 10 DOC SW 14 P 2 2010 www insingermachine com Ce Insinger Step 6 STEAM VENT The machine is equipped with a collar for 6 duct work as shown on pages 26 and 27 This duct should be directly vented to the outside of the building DO NOT vent into a wall attic or any other concealed space of the building and avoid horizontal runs of duct The factory recommends 6 plastic pipe or stainless steel duct for the vent If stainless steel is used the duct work should be installed with reverse joints so that the condensate inside the vent can drain back into the machine without leaking All seams sh
23. cts of God or improper maintenance or service or failure to perform normal routine maintenance as set out in the instruction booklet operating instructions or for improper operation or failure to follow normal operating instructions as set out in the instruction booklet Insinger is not responsible nor liable for any conditions of erosion or corrosion caused by corrosive detergents acids lye or other chemicals used in the washing and or cleaning process DOC SW 14 P 2 2010 www insingermachine com Ce Insinger Service must be done by either Insinger Appointed Service Agencies or agencies receiving prior authorization from Insinger All warranty work must be done during normal working hours unless purchaser receives prior authorization from Insinger There are no other express warrants except as set forth herein and any applicable implied warranties of merchantability and fitness are limited in duration to the period of coverage of this express written limited warranty This limited warranty supersedes all other express warranties implied warranties of merchant ability and fitness or limited warranties as of this date January 1 1998 Some states do not allow limitation on how long an implied warranty lasts so this limitation may not apply to you Insinger is not liable for any special indirect or consequential damages Some states do not allow the exclusion or limitation of incidental or consequential damages so this limitati
24. dure is printed on the yellow sheet attached to the side of the machine EVERYONE involved with the installation must be familiar with all aspects of the installation procedure Step 2 POSITIONING The factory recommends leaving as much room as possible around the machine for future service work No less than 16 should be allowed along the sides of the machine 36 for side with control box and no less than 12 between the rear of the machine and the wall Extra room around the machine will facilitate cleaning the washer area Note Gas models should be installed in a location free of drafts Step 3 UNCRATING Leave the machine fully crated until the washer is placed in the location where it is to be installed After the washer is uncrated remove the tape that holds the door weight stationary on the back of the machine This will allow the door to open Inside you will find the accessories for the machine Among these will be the fan if ordered and the legs Remove the machine from the pallet install the legs and level the machine The legs are adjustable by turning the small end one way or the other Step 4 DRAIN Provisions for the drain should be made next The pan washer has a copper drain located as shown on pages 26 and 27 of this manual see page 6 for drain size The drain should be plumbed according to local code Local ordinance may require a grease trap vent and or a floor sink If required these should be installed before the ma
25. e If not clean the machine refer to Final CleanUp on the following page for cleaning information 2 Make sure scrap tray screens and the pump inlet screen are in place see page 34 WARNING Do not operate washer without all screens in place Close the drain valve 4 Open fill valve and fill wash tank to the top of the overflow tube see page 33 for location or until water begins to run out of the overflow If the machine is equipped with the Auto Fill option push the Auto Fill button to fill the unit Turn power ON and allow wash and rinse temperatures to come up to recommended levels 6 While machine is warming up the first load be prepared and placed in the machine If the pans are excessively dirty they should be presoaked and scraped before being placed in the rack Pan preparation will reduce the need to change the wash water and will speed up the entire washing process The correct manner for loading the racks is illustrated on page 29 and 30 7 Once the machine has reached the recommended temperatures detergent should be added to the wash p 15 DOC SW 14 P 2 2010 www insingermachine com Ce Insinger water Detergent should be used according to the recommendations of the chemical supplier A non suds detergent is necessary and local water conditions should be considered when selecting the concentration of the detergent An automatic soap dispenser should be installed at the job site by the chemical
26. e printed instructions accompanying it then for a period of either 15 months from the date of shipment from Insinger or 1 year 12 months from the date of installation or start up that said Insinger product shall be free from defects in material and workmanship Whichever one of the two aforestated limited warranty time periods is the shortest shall be the applicable limited warranty coverage time period Insinger may require reasonable proof of your date of purchase therefore you should retain your copy of invoice or shipping document This limited warranty shall be limited to the repair or replacement of parts which prove defective under normal use and service and which on examination shall indicate to Insinger s satisfaction they are defective Any part that is claimed to be defective and covered by this limited warranty must be returned to Insinger An RMA must be obtained from the Insinger Warranty Department before returning any material Return may be done through an Authorized Service Agency Furnish serial number of machine and RMA with shipment and send to Insinger Machine Company 6245 State Road Philadelphia 19135 2996 If Insinger s inspection confirms the defect and the claim Insinger will repair or replace such part without charge and return it to you freight or postage prepaid This limited warranty does not cover any failure or accident abuse misuse alteration misapplication improper installation fire flood a
27. h and Rinse lights are working Check if pump pressure during wash cycle is within recommended range See owners manual or legend gauge panel 17 DOC SW 14 P 2 2010 www insingermachine com Ce Insinger 10 11 12 Note Check if rinse pressure is approximately 20 psi Note This must be checked during rinse cycle only for accurate reading Make sure steam exhaust fan is working properly On machines with a 100cfm Tjernlund fan the fan should run continuously when power switch is turned on On machines with a 700 cfm American fan the fan should run for set amount of time after the rinse cycle Allow machine to heat up to recommended temperatures noting if temp gauges and thermostats operating properly see start up procedure in owners manual for approximate heat up times Wash temperature and Rinse Tank temperature should be noted at this time The rinse water temperature gauge is accurate only during rinse cycle and should be checked while machine is rinsing Note If a qualified technician is available current readings for heating elements should be taken to ensure they are heating properly On machines with slideup doors door cables and connections should be inspected for damage or excessive wear and replaced if necessary Make sure cable pulleys turn freely and door switch is still adjusted properly Pump motor s should be greased occasionally depending on usage Once or twice yearly should be sufficient
28. hine is under warranty 2 Failure to follow the cleaning guidelines described in this manual will damage the machine and will void the warranty Gas Model Warnings and Cautions 1 Installation must conform with local codes and the National Fuel Gas Code ANSI Z223 1 In Canada Installation must be in accordance with CGA Standard CAN CGAB149 1 Natural Gas Installation Code or CAN CGAB149 2 Propane Installation Code 2 Instructions should also be posted in a prominent location describing what to do in the event that the smell of gas is detected in the vicinity of the machine This information can be obtained from your local gas supplier 3 Do not obstruct the flow of ventilation and combustion air to the machine 4 Gas model washers are equipped with an electronic ignition which automatically lights the burners when the power switch is turned to the ON position and there is enough water in the machine To shut the burners off the power switch should be turned to the OFF position FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THISOR ANY OTHER APPLIANCE WARNING IF YOU SMELL GAS SHUT OFF THE GAS SUPPLY TO THE APPLIANCE EXTINGUISH ANY OPEN FLAME AND TEST ALL JOINTS WITH SOAP SOLUTION IF ODOR PERSISTS CALL YOUR GAS SUPPLIER IMMEDIATELY AVERTISSEMENT SI UNE ODEUR DE GAZ EST D CEL E COUPER L ALIMENTATION EN GAZ DE L APPAREIL TEINDRE TOUTES LES FLAMMES ET V
29. inse timer Adjust rinse thermostat Set building hot water to 140 F Replace rinse heating element See cleaning instructions Clean solenoid valve or replace Clean pressure regulator strainer Clean or replace solenoid valve Replace rinse timer Utensils not clean Wash time too short Water too hard Wash temperature too low Detergent problem Improper stacking of utensils Use a longer wash Install softener Adjust thermostat Consult chemical supplier See racking instructions WARNING Do not set rinse thermostat above the boiling point of water The boiling point of water decreases with increased elevation at approximately 2 F per 1000 ft of elevation DOC SW 14 P 2 2010 19 www insingermachine com Ce Insinger Trouble Shooting Gas Machines Same as electric model except for the following Low wash temperature RS Check thermostat setting Check switches fuses and breakers that control the burners Check to be sure electrical power and gas supply have not been interrupted to the burners Check that all shutoff valves in the gas line and main gas valve are in the OPEN position Reset ignition control and try again To reset control a Turn onoff selector switch to the OFF position b Wait one minute turn power switch ON If above steps do not light the main burner call your local gas appliance service technician Provide the person working on the machine with the ign
30. into the pump inlet opening Replace the pump inlet screen and the scrap tray screens Close the drain and leave the machine empty of water until it is to be used again PREVENTIVE MAINTENANCE FOR INSINGER PAN WASHERS 1 Turn off power and drain machine making sure it drains freely Check machine for general cleanliness Make sure the pump screen and scrap trays are clean and properly in place Wash heating elements electric models only must be cleaned on a daily basis for proper operation Check for plugged wash and rinse nozzles Check if all cleanout plugs are in place at the ends of the rotating wash arms and make sure they are not cracked or broken If necessary the entire wash arm assembly can be removed by pulling out the grip ring pin and sliding the assembly out of the hub These items are part of the daily maintenance schedule and should be done on a daily basis Check for excessive play in the hub wash arm assemblies Excessive wear can affect the wash pressure and shorten the life of some hub components Basic and complete hub repair kits are available from the factory Close drain valve and fill machine making sure drain does not leak some water may initially run out the drain through the overflow Run through a Light Medium and Heavy wash cycle checking for proper timer operation Machines prior to 1997 may have a single adjustable wash timer in place of the three position selector Check if Power ON Was
31. ition system information included with this owner s manual WARNING Do not attempt to light the burner manually Trouble Shooting Steam Machines Same as electric model except for the following Low wash temperature Check thermostat setting Check boiler pressure Check to be sure electric signal is being sent to the steam solenoid Verify that strainer in steam line is open Check steam solenoid WARNING Do not set rinse thermostat above the boiling point of water The boiling point of water decreases with increased elevation at approximately 2 F per 1000 ft of elevation 20 DOC SW 14 P 2 2010 www insingermachine com Ce Insinger Pan Washer Replacement Parts List SW 14 F SW 14 P MISC PARTS PART NUMBER DESCRIPTION 517 5001 ADJUSTABLE LEG 517 5004 UTENSIL BASKET 103 2009 PUMP SCREEN 103 2002 SCRAP TRAY SW 14 F 101 2002 SCRAP TRAY SW 14 P 105 2011 BUTTON GUARD ASSEMBLY 103 2008 RINSE TANK 28 ELEC amp GAS 103 2030 RINSE TANK 28 RECIRCULATING STEAM 112 2201 SUPPORT RACK SW 14 F 112 2211 SUPPORT RACK SW 14 P 112 2301 HOLDDOWN RACK SW 14 F 112 2311 HOLDDOWN RACK SW 14 P 512 5027 6 TJERNLUND FAN HEATING PARTS PART NUMBER DESCRIPTION 509 5004 WASH amp RINSE ELEMENT 9KW 208 VOLT 509 5005 WASH amp RINSE ELEMENT 9KW 230 VOLT 509 5006 WASH amp RINSE ELEMENT 9KW 480 VOLT 509 5132 HIGH LIMIT THERMOSTAT 509 5016 INFRARED BURNER 509 5026 NWH 1 2
32. n operation or service contact our Technical Services Department TECHNICAL SERVICE CONTACTS Toll Free 800 344 4802 e mail service insingermachine com Web site www insingermachine com DOC SW 14 P 2 2010 www insingermachine com Ce Insinger Table of Contents Table of Contents Warranty Specifications Electrical Data Breakdown Warnings and Cautions Introduction Installation Instructions Start Up Procedures Sequence of Operation Operation of Machine Preventive Maintenance Trouble Shooting Machine Trouble Shooting Gas Machine Trouble Shooting Steam Machine Parts List Drawings General View Four View Wash Heat Four View Gas Wash Heat Door Weight and Cable Assembly Bun Pan Rack Cake Pan Rack Holddown Rack Wash System Drain System Rack and Screen Location Dual Pressure Electric Wash Heat Control Circuit Ladder Diagram Gas or Steam Wash Heat Control Circuit Ladder Diagram Electric Wash Heat Control Circuit Schematic Gas and Steam Wash Heat Control Circuit Schematic Trouble Shooting Flowchart DOC SW 14 P 2 2010 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 www insingermachine com Ce Insinger INSINGER MACHINE COMPANY LIMITED WARRANTY Insinger Machine Company Inc Insinger hereby warrants to the original retail purchaser of this Insinger Machine Company Inc product that if it is assembled and operated in accordance with th
33. ng the wash water gas models use a series of 2 24 000 BTU infrared burners Steam models use a direct injection system or a recirculating steam heating coil The pump recirculates wash water at approximately 50 pounds per square inch of pressure Each machine is equipped with two safety switches The first is a low water cutoff which shuts the machine off when the water level in the wash tank falls below the required level The other safety device is a door switch which prevents the machine from operating when the door is not completely closed An electrical schematic for your machine is posted inside the control box cover Detergent Feeders This machine must be operated with an automatic detergent feeder including a visual means to verify that detergent is delivered or a visual or audible alarm to signal that detergent is not available for delivery Power for the feeder can be provided by the pump supply connection in the control panel See feeder equipment manual for additional information DOC SW 14 P 2 2010 www insingermachine com Ce Insinger Installation Instructions Step 1 READ Read and understand these instructions thoroughly before attempting any part of the installation procedure WARNING Not following these instructions may void warranty cause damage to the equipment and or cause injury to anyone involved in the installation or operation of this machine copy of the installation instructions and startup proce
34. on nor exclusion may not apply to you Insinger does not authorize any person or company to assume for it any other obligation or liability in connection with the sale installation use removal return or replacement of its equipment and no such representations are binding on Insinger DOC SW 14 P 2 2010 www insingermachine com Ce Insinger SW 14 P SPECIFICATIONS OVERALL DIMENSIONS WIDTH 40 DEPTH 47 49 GAS HEIGHT 84 1 2 HEIGHT WITH DOOR OPEN 106 DOOR OPENING 32 WIDE x 30 HIGH HOT WATER SYSTEM 1 2 HOT WATER SUPPLY REQUIRED UNION PROVIDED 140 F WATER REQUIRED AT THE MACHINE 78 GPH AT 20 PSI 6 1 2 GAL CYCLE x 12 CYCLES HR RINSE BOOSTER ONE 9 kW HEATING ELEMENT IN A 9 1 2 GAL RINSE TANK FULL LOAD AMPS 208 VOLT 230 VOLT 460 VOLT ELECTRIC 79 0 72 2 37 1 GAS STEAM INJECTED 54 0 49 6 25 8 STEAM RECIRCULATING 29 0 27 0 14 5 GAS SYSTEM GAS MACHINES ONLY 7 GAS SUPPLY NATURAL 7 W C MINIMUM INLET 6 W C MAIN MANIFOLD 48 000 BTU PROPANE 11 W C MINIMUM INLET 10 W C MAIN MANIFOLD 48 000 3 STAINLESS STEEL CHIMNEY ON BACK OF MACHINE STEAM SYSTEM STEAM MODELS ONLY STEAM LINE 10 to 15 PSI 23 LBS PER HOUR AVERAGE INJECTED 48 LBS PER HOUR AVERAGE RECIRCULATING WASH SYSTEM 10 HP PUMP RECIRCULATES APPROXIMATELY 180 GPM 55 PSI HEAT gt ELECTRIC ONE 9 kW HEATING ELEMENT gt GAS TWO 24 000 RATED INFRARED BURNERS 48 000 gt STEAM DIRECT I
35. ould also be sealed with silicone sealant Generally the machine will ship with fractional hp inline fan option This fan should be mounted and siliconed directly into the two adapters sent with the fan and the adapter into the flange on the top of the machine before the ductwork is installed The adapters are machined so that they can be turned to fit both the inlet and outlet of the fan The fan is powered from the control circuit Wire is provided to connect the fan to the two terminals marked FAN The fan is designed to run at two different speeds The lower speed is to remove excess steam from the machine during the wash cycle which is determined by the speed control located inside the panel The speed control should be set so that it just removes any steam coming from around the door when the machine is running fully loaded The higher speed is controlled by a timer and runs at the end of each cycle and when the door to the machine is open Note Consult the factory before connecting any fan not supplied with the machine Step 7 ELECTRICAL CONNECTION The electrical connection to the machine should be made by a qualified electrician All steps should be taken to insure that the supply voltage to the machine is the same as the rated voltage of the machine Also check that sufficient amperage is supplied to the machine see page 6 or page 7 for ratings main power shutoff supplied by the customer must be installed near the machine in
36. place easily accessible by anyone operating or servicing the machine The line from the main shutoff to the machine should be watertight flex conduit The factory strongly recommends that a few extra feet be used to allow the machine to be moved if necessary The wire used to supply the machine must be heavy enough to carry the amperage load of the machine The supply should be run into the back of the machine at the bottom between the rinse tank and the side of the machine and through the back of the control box The first connection should be the main ground to the grounding lug at the lower right hand corner of the control panel Next the hookup can be made to the main power block On 230 VAC machines the wild leg must be connected to the center terminal Once the hookup is complete the circuit breakers in the control box of the washer must be checked to make sure they are in the OFF position The main switch on the wall can then be turned on to power the machine 11 DOC SW 14 P 2 2010 www insingermachine com Ce Insinger Step 8 GAS CONNECTION Gas models only A certified gas technician is required for the hookup and final adjustments of the burners This is necessary to insure proper inlet and manifold pressure for the gas machines see page 6 for gas pressure settings Verify the type of gas supply to be used either natural or LP and make sure the marking on the gas data plate agrees with that of the supply The gas line hookup mus
37. t be made with a union at the location shown on page 27 see page 6 for gas line size This line must have a shutoff valve supplied by the customer installed near the machine and accessible by anyone operating or servicing the machine A 3 stainless steel gas chimney runs up the backside of the machine A draft diverter is included with the machine shipped inside the machine with the other accessories The draft diverter must be installed on top of the factory installed chimney The Type B gas flue can then be continued to the outside of the building per local codes The initial startup of the burners should not be done until the startup procedures for the machine on the following pages have been completed Step 9 STEAM HOOKUP Steam models only A steam line is required to supply the steam injector or recirculated steam heat exchanger coil see page 6 for size of steam line A strainer is already built into the machine but a union will be required in the supply line supplied by the customer The Specification sheet on page 6 lists the rated pressure and average steam consumption rate for the machine 12 DOC SW 14 P 2 2010 www insingermachine com Ce Insinger StartUp Procedures Warning These instructions must be followed or damage to the machine will result Step 1 Close the drain valve see location on pages 25 and 33 Step 2 Open the main water supply valve if the machine is equipped with the Auto Fill option skip to
38. ure drop Step 12 Replace all covers and peel off the plastic protective coating and tape etc from the machine which may have been used to prepare the machine for shipping 14 DOC SW 14 P 2 2010 www insingermachine com Ce Insinger Sequence of Operation Power switch ON LOGO logic control is energized Fill button optional energizes fill solenoid Low water safety switch closes terminals 1 and 4 in the control panel if there is sufficient water in the wash tank Amber indicator light comes on Wash and rinse temp controls are energized Temp controls energize wash and rinse heating systems Door safety switch is energized Stop and Start buttons are energized Start button is pushed energizing the internal timing functions of the logic control Red indicator light is energized Wash timer Light Medium or Heavy starts energizing the pump contactor for set amount of time Wash time runs out energizing the rest timer After set amount of rest time the rinse timer starts energizing the rinse solenoid valve and clear indicator light If the machine is equipped with the exhaust fan option the fan timer runs for the set time when the rinse times out After the rinse timer or optional fan timer has timed out all timers are reset and the red clear indicator lights are deenergized Operation of the Machine Initial Daily StartUp 1 Check if the inside of the machine has been properly cleaned since its last us
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