INSTANT RECOVERY® ELECTRIC FRYER SERVICE MANUAL
Contents
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5. RESTRAINING DEVICES On fryer installations with casters casters and jam nuts must be completely tightened Adequate means must also be provided to limit the movement of the appliance ELECTRICAL CONNECTION The Keating Instant Electric fryer 15 equipped with a three wire terminal block for customer connections The terminal block is located behind the fryer door on the right side behind a panel held in place by two screws Compare the fryer terminal connections to the appropriate wiring diagram for the fryer see pages 22 thru 25 to see if the fryer 15 connected three phase or single phase All wires cords plugs receptacles and circuit breakers must be sized adequately for the full load rating of the fryer as specified by local codes or in the absence of local codes by the current National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CAN 22 2 as applicable The Keating Electric Fryer is also equipped with a grounding lug next to the terminal block For proper grounding procedures see local codes or in the absence of local codes by the current National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CAN 22 2 as applicable NOTE The connections to the fryer can be changed in the field from three phase to single phase or from single phase to three phase This can be done by simply changing the wiring at the terminal block To change the connections for your fryer see the a
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7. Tighten connections Replace timer Replace limit switch 10x11 and 14 TS BL Replace actuator 18 TS BL model and above Replace motor Specify left or right side motor when ordering Replace actuator Replace fuse use type SC 5 in 10x11 BL models and type SC 3 in 18 TS model and above Replace relay Tighten cam onto motor shaft Align limit switch Align limit switch VI PARTS LIST ORDERING PARTS Parts may be ordered by part number by calling Keating at 1 800 KEATING or your service company You may also order online at Keating s part store www keatingofchicago com Refer to the Keating Instant Recovery Electric Fryer Limited Warranty for complete service and ordering information The model serial plate is attached to the inside of the front door The serial and model numbers are necessary when ordering NOTE On Drop In fryers the model serial plate is attached to the top of the control panel WARNING AND OPERATING PLATES All warning and operating plates on the Keating Instant Recovery Electric Fryer should be in place at all times If plates are damaged or lost replace them immediately ELECTRIC FRYER PARTS LIST ITEM DESCRIPTION MODELS 10 11 14 18 20 24 34x24 1 HEATING ELEMENT 2500 W BB 004347 3 3800 W TS 005623 3 4350 W BB 004349 3 6000 W BB 004353 3 3 TS 004353 4 4 004355 4 5 5 004355 5 6 6500 W 5 014493 3 WASHER
8. Connections are loose Thermostat contacts do not close properly Connections are loose or timer is aulty Motor limit switch is faulty Lift motor is faulty 10x11 and 14 TS BL models Actuator is faulty 18 TS BL model and above Control circuit fuse has blown Relay is faulty 18 TS BL model and above a Cam is slipping on motor shaft 10x11 and 14 TS BL models a Basket Lift motor limit switch is misaligned 10x11 and 14 TS BL models a Buzzer limit switch is misaligned 10x11 and 14 TS BL models 10 PROBABLE CAUSE Adjust bulb position See page 9 SOLUTION Thermostat Bulb Positioning Calibration thermostat See page 9 Calibration Replace oil Filter oil completely replace if necessary Boil out fryer See page 10 Cleaning and Boil out Check with oil supplier for higher grade of oil needed fir your cooking applications Check calibration of thermostat See page 9 and replace if Check if Hi Limit trips at 425 F If not replace Hi Limit Don t over fill baskets Fill fryer up to Fill Level line as oil expands when heated Replace oil Stir oil with a paddle until water boils off Filter oil If water remains let oil cool and drain a quart of it Contact your electrician or the local power are and have the incoming power checked Replace contactor Tighten connections Replace thermostat
9. INSTANT RECOVERY ELECTRIC ERYER SERVICE MANUAL KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL 1 800 KEATING www keatingofchicago com 5 SECTION I INTRODUCTION eci Dn nea weno abe 1 Standard Features 1 Model Variations 1 Safety Precautions 1 2 SECTION Il INSTALLATION Damage During Shipment 2 Installation 2 Positioning 2 DEV sua 2 Restraining 3 Electrical Connection 3 SECTION OPERATING THE FRYER PUIDO ga ose eee eb eae ede ae sy oe 3 4 Meling en 4 COOKING a din 4 5 Shutdown 5 Winner 5 6 Cleaning and Boil Qut 6 7 Electronic Timers 7 8 SECTION IV MAINTENANCE Warranty 8 Preventive Maintenance 8 Oil Breakdown 8 Limited Calibration 8 Thermostat Bulb Positioning 8 Hi Limit Check 8 Notice This operating installation and service manual should be given to the user The operator of the fr
10. nin a PE s re pow ns 24 TS WOSA WITH TIMERS SINV49IVIO VSOM 4 vC 24 IX SPECIFICATIONS BB FM E MODELS AMPS PER LINE THREE PHASE AMPS PER LINE THREE PHASE e ELEMENTS 2500 W EACH e ELEMENTS 4350 W EACH 18 20 BB FM E 24 BB FM E AMPS PER LINE THREE PHASE AMPS PER LINE THREE PHASE e 3 ELEMENTS 6000 W EACH e ELEMENTS 6000 W EACH 78 LB CAPACITY 18 e 110 LB OIL CAPACITY 20 34x24 BB FM E AMPS PER LINE THREE PHASE n 35 7 79 103 5 ELEMENTS 6000 W EACH 210 LB OIL CAPACITY RATINGS ARE THE SAME FOR FLOOR MODELS AND COUNTER MODELS 25 TS MODELS 5 PER AMPS PER LINE THREE PHASE e ELEMENTS 3800 W EACH 18 20 TS FM E AMPS PER LINE THREE PHASE e 4ELEMENTS 6000 W EACH 78 LB CAPACITY 18 e 110 LB 20 34x24 TS FM E AMPS PER LINE THREE PHASE zl kl al e 6 ELEMENTS 6000 W EACH 210LB OIL CAPACITY 3 ELEMENTS 6500 W EACH 24 BB FM E AMPS PER LINE THREE PHASE 5 ELEMENTS 6000 W EACH RATINGS ARE THE SAME FOR FLOOR MODELS AND COUNTER MODELS 4 10 8
11. drain valve For fryers with a central filter slide filter drawer in completely 4 Forfront drain fryers slowly turn handle forward to avoid splashing The drain valve will be completely open after 1 4 turn 5 For units with rear drain valves slowly pull drain valve operating handle straight out unhook from metal latch first Figure 3 4 Front drain valve Figure 3 5 drain valve RETURN VALVE HANDLE Closed Position VALVE HANDLE UNDER CIRCUMSTANCES SHOULD YOU PERMIT HOT OIL TO COME IN CONTACT WITH WATER ALL DRAINING SHOULD DONE UNDER THE SUPERVISION PROPERLY TRAINED PERSONNEL A DRAIN PIPE AND COVERED CONTAINER SUITABLE FOR USE WITH HOT OIL SHOULD BE USED WHENEVER A FRYER 15 DRAINED ALWAYS DRAIN OIL INTO A COVERED RECEPTACLE CLEANING AND BOIL OUT When cleaning and boiling out your fryer use Keating Sea Powder and Keating Klenzer to keep your fryer in top condition Keating Sea Powder dissolves any grease build up even carbonized grease in fryer vessels one of the leading causes of premature oil breakdown And once your fryer vessel is clean use Keating Klenzer the finest dry stainless steel polish available to restore your Keating Instant Recovery amp Electric fryers exterior to its original luster Both Keating Klenzer and Sea Powder are USDA approved CAUTION Disconnect electric power source before doing any cleaning CAUTION To a
12. 5 004318 2 INCLUDED W ELEMENT BUTT CONNECTOR BB TS 016524 2 INCLUDED W ELEMENT TERMINAL BINDING POST BB TS 004152 2 INCLUDED W ELEMENT 2 3P 32A 220V 5 010218 2 3P 50A 220V COIL 011184 2 2 2 4 3P 50A 220V COIL 5 011184 2 4 4 40A 220V 5 004330 2 3P 32A 120 BASKET LIFT 010218 2 3P 50A 120V COIL BASKET LIFT 011225 2 4 4 40A 120 BASKET LIFT 005597 2 2 3 FUSE 3A SC 3 TS 004334 2 2 2 2 2 2 BASKET LIFT 4 4 4 4 FUSE 5A 5 5 BASKET LIFT 008360 2 4 FUSE HOLDER TS 004335 2 2 2 2 2 2 BASKET LIFT 2 4 4 4 4 5 TERMINAL BLOCK 208 480 034381 1 1 1 1 1 6 TERMINAL BLOCK 002565 3 1 7 CIRCUIT BREAKER 208 240V 1P 40A 012129 CALL 1 800 KEATING 2P 40A 015203 CALL 1 800 KEATING 40 015204 CALL 1 800 8 ALL Cm 1 1 1 1 1 1 9 ELEMENT ALL 004167 2 2 2 2 2 2 10 ELEMENT SPACER ALL 004145 4 4 11 CONTACTOR SHIELD 1 1 1 1 1 1 12 PANEL BAR ALL 1 1 1 1 1 13 FRYER VESSEL CALL 1 800 1 1 1 1 1 1 14 DRAIN VALVE FRONT 1 BB TS 004553 1 1 DRAIN VALVE REAR 1 BB TS 016341 1 1 DRAIN VALVE FRONT 11 4 BB TS 004554 1 1 1 2 DRAIN VALVE REAR 1 1 4 BB TS 016342 1 1 1 2 DRAIN VALVE FRONT 2 OPTIONAL 004555 1 1 1 2 15 DOOR CATCH ROLLER STYLE BB TS 004540 1 1 1 1 1 2 16 DRIP CUP INSIDE DOOR BB TS NOT ON CM 004552 1 1 1 1 1 2 1
13. are manually reset Always check the Hi Limit reset button before attempting to use the fryer It is possible that the Hi Limit button may have been accidentally activated on a new fryer while in transit POSITIONING The fryer must be placed under an exhaust hood with a fire retardant system Your ventilation hood when installed must conform to the current ANSI NFPA 96 standard ALL connections and placement must comply with current local and national codes It is the responsibility of the owner and local installer to comply with these regulations when installing the fryer Counter model and floor model fryers must be restrained to prevent tipping when installed in order to avoid splashing spilling etc of hot liquid The restraining method may be a manner of installation or by separate means LEVELING The fryer will operate at its highest efficiency when properly leveled Place a level on fryer vessel from side to side For fryers on legs the bottom foot of the leg is adjustable Looking from the bottom of the foot turn counter clockwise to decrease height or clockwise to increase height until level For fryers on casters the casters are adjustable by loosening the jam nut and turning the caster in or out When the desired level is reached tighten the jam nut Adjustments of more than 19mm are not recommended on any caster The same procedure should be followed to level the fryer from front to back Figure 2 1 Figure 2 2
14. certain the fryer vessel is sanitized dry and the drain valve is completely closed Refer to figures 3 4 3 5 on pages 5 and 6 for location of drain valve BE SURE THE HEATING ELEMENTS ARE COMPLETELY COVERED WITH OIL BEFORE SWITCHING THE FRYER ON IF OIL LEVEL DROPS BELOW TOP OF HEATING ELEMENTS SEVERE DAMAGE TO FRYER AND INJURY TO OPERATOR MAY RESULT E WATER FORM HOT DON T MIX CAUTION Oil expands when heated The Fill Level line has been provided to ensure optimum cooking while ensuring the safety of the operator Do not overfill the fryer vessel Figure 3 1 Fill Level Line BB TS CPU and Basket Lift Models 1 Fill fryer to fill level line 2 If using solid shortening remove screen and firmly pack solid shortening between the heating elements Proceed to Melting section below for instructions on use of the melt cycle MELTING The Keating Melt Cycle safely melts solid shortening in the fryer vessel without scorching BEFORE USE THE SURE THE ELECTRIC CONNECTIONS ARE SECURE AND THE FRYER HAS BEEN PROPERLY FILLED WITH OIL A BB TS and Basket Lift Models 1 Setthe thermostat to the desired temperature 2 If using solid shortening set On Off Melt switch to the MELT position Stay in the MELT cycle until the shortening has melted completely and is at the Fill Level
15. 0V Controls Timer 15 120V ITEM DESCRIPTION gt THERMOSTAT DIAL PLATE THERMOSTAT KNOB RETAINING SCREWS SET OF 4 LIGHTS 220V WITH PLATES TOGGLE SWITCH ON OFF MELT HI LIMIT TEST BUTTON TIMER MELT CONTROL 220V NUT WITH BOOT CONTROL PANEL HOODED QUANTITY AQ 031099 004164 004163 004610 004154 004326 004304 023709 004343 009389 gt Figure 6 3 120V Controls ITEM DESCRIPTION gt THERMOSTAT DIAL PLATE THERMOSTAT KNOB RETAINING SCREWS SET OF 4 LIGHTS 120V WITH PLATES TOGGLE SWITCH ON OFF MELT HI LIMIT TEST BUTTON TIMER MELT CONTROL 120V NUT WITH BOOT CONTROL PANEL HOODED 10 x11 14 TS Control Panel QUANTITY 2 031099 004164 004163 004610 004156 004326 004304 023709 004169 009389 Figure 6 4 ITEM DESCRIPTION N I gt THERMOSTAT THERMOSTAT DIAL PLATE THERMOSTAT KNOB RETAINING SCREWS SET OF 4 LIGHTS 120V WITH PLATES TOGGLE SWITCH ON OFF MELT HI LIMIT TEST BUTTON TIMER ELECTRONIC MELT CONTROL 120V NUT WITH BOOT CONTROL PANEL HOODED TOGGLE SWITCH BASKET LIFT ON OFF INDICATING LIGHT 120V RED BASKET LIFT ON OFF BASKET LIFT ON OFF SWITCH PLATE 18 24 Basket Lift Control Panel QUANTI
16. 7 HI LIMIT CONTROL W RESET BB TS 004341 1 1 1 1 1 1 18 THERMOSTAT SEE MODEL SEE PAGES 15 17 19 BASKET HANGER MOUNTING BLOCK BB TS LEFT 004539 1 1 1 1 1 1 CENTER 003813 1 1 1 2 RIGHT 004538 1 1 1 1 1 1 20 BASKET HANGER ROD BB TS SEE BELOW 2 2 2 2 2 2 USE 017419 FOR FRYERS BUILT BEFORE 10 93 CRIMPED WIRE FOR ELEMENT AND INSERTED INTO TERMINAL BINDING POST 18 24 BASKET LIFT MODELS INCLUDE 2 IN TRANSFORMER BOX SEE PAGE 38 ITEM DESCRIPTION MODELS 10x11 14 18 20 24 34x24 20 BASKET HANGER ROD Z FRYER 003849 003895 003935 003953 003954 011954 11 A1T8IN3SSV 2184123 13 GROUND LUG LEG CHANNEL WITH LEGS AND BULLET FEET DOOR 2 SPLASHBACK li A18IN3SSV 21412313 NOTE numbers correspond with the Electric Fryer Parts List on page 13 12 Figure 6 1 BB Control Panel ITEM DESCRIPTION N 9 I gt gt THERMOSTAT THERMOSTAT DIAL PLATE THERMOSTAT KNOB RETAINING SCREWS ON OFF MELT SWITCH PLATE TOGGLE SWITCH ON OFF MELT INDICATING LIGHT AMBER 220V HI LIMIT TEST PLATE HI LIMIT TEST BUTTON POWER ON LIGHT PLATE ELEMENT ON LIGHT PLATE MELT CONTROL 220V NUT WITH BOOT CONTROL PANEL HOODED QUANTITY gt gt AQ GQ 031099 004164 004163 004610 009919 004326 004157 004305 004304 004307 004306 004343 009389 Figure 6 2 TS Control Panel 22
17. E B RA 1 A IA apre MMC 14 TS WITH TIMERS LEGEND 14 TS WOSA 8 14 TS BL WITH TIMERS WIRING DIAGRAMS n Lu BEER ici r bm kl halan a d akp Ec iR am ME EF 1 n mo mal E E x 1 i n n n y E o 55 apud ND ean Persius TI 4 n da mija dum re 14 TS WOSA BASKET LIFT WITH TIMERS 18 8 20 TS WITH KEATING TMERS SNVYSVIC S HINIL ONILV3 SLO 3 81 1411 3 5 VSOM SL pl 22 ERR ommno RA Al BIT BET JH ey 1 i 1 1 1 hier niam mium Z 90300800 Y Pa d 18 amp 20 TS WOSA WITH KEATING TIMERS SNVYSVIC S 3INIL ONILV3 4 vC 9 VSOM 51 0c Y 31 e 24 TS WITH KEATING TIMERS 1 EN daa E 4 11 eal r m AI z_ l r ELI 21910 t E Ig gr XI 8 r TO UA
18. LER PIN LOCK LIFT ROD FOR SPLIT BASKETS BUSHING PUSH ROD BUSHING RETAINING RING FUSE HOLDER FUSE ACTUATOR GROUND FAULT 3A SC 3 TRANSFORMER STEPDOWN 120V 24V 150VA for basket lift with 2 actuators TRANSFORMER STEPDOWN 240 480 24V 150VA for basket lift with 2 Actuators RELAY BASKET LIFT RECTIFIER 24VDC WITH WIRES UPPER ACTUATOR CLEVIS 1 4 X3 4 LOWER ACTUATOR CLEVIS 1 4 X1 3 8 18 2 SPLASHBACK LEG CHANNEL NNBABNNNNN a NNN 18 24 Basket Lift Housing Roller Guide and Transformer Box QUANTITY PART NUMBER 018471 015817 016393 016392 020086 016405 015831 004335 004334 011777 019345 008088 019427 019218 019219 14 BB 1 amp 3 PHASES 14 BB 3 PHASES VII WIRING DIAGRAMS NOTE A separate wiring diagram has been included with this manual and should be saved for troubleshooting and maintaining the fryer The wiring diagrams in this section cover standard fryers which may or may not match the diagram sent with the fryer Non standard fryers such as CPU models and all 24 and 34 24 BB and TS models do not have wiring diagrams printed in this section 14 BB 1 PHASE 14 WITH WOSA AND 14 TS WITH TIMERS WIRING DIAGRAMS 14 BB WOSA 208 240V 43504 HEATING ELEMENTS E _ 6 ye je S I u T L_ a Ed ELEMENT UN T
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20. OPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT INTRODUCTION GENERAL Keating Instant Recovery Electric Fryers designed to give maximum production efficiency delivering high quality food products The following design features are incorporated in Keating Instant Recovery amp Electric Fryers STANDARD FEATURES Highly polished stainless steel fryer vessel Highly polished stainless steel front Highly polished stainless steel elements Highly polished stainless steel thermostat bulb Highly polished stainless steel Hi Limit sensor True Cold Zone for proper sedimentation Grid screen over elements Melt cycle 1 full port front drain valve on 10x11 and 14 1 1 4 for 18 and larger High temperature limit control with manual reset Patented accurate temperature control system 2 Ideal 35 working height One pair of split baskets or one full size basket Circuit breaker protection for 208 240V 14 to 34x24 Models STANDARD ACCESSORIES e Keating Klenzer Sample e Keating Sea Powder Sample e Drain clean out rod STANDARD FRYERS e Sizes 10x11 to 34x24 e Oil capacity 30 to 210 pounds e NSF UL and CUL listed MODEL VARIATIONS BB Model BB Model Fryers feature Power On and Element On indicating lights a melt cycle and a
21. TY AA kk AQ A gt lt PART NUMBER 031099 004164 004163 004610 004156 004326 004304 023709 004169 009389 004499 000525 007997 Figure 6 5 ROLLER GUIDE BRACKET i ITEM DESCRIPTION N I I3 MOTOR AND WIRE COVER HOUSING 5 5 OR CRS REAR COVER S S OR CRS LEFT SIDE CRANK BAR AND CAM Viewing front of fryer RIGHT SIDE CRANK BAR AND CAM Viewing front of fryer MICROSWITCH MOTOR LIMIT MICROSWITCH BUZZER LIMIT MOTOR CCW LEFT Viewing front of fryer MOTOR CW RIGHT Viewing front of fryer BUZZER ON OFF SWITCH WITH PLATE BUZZER FUSE HOLDER FUSE GROUND FAULT 5A SC 5 WIRE HARNESS ASSEMBLY W PLUG 6 PRONG RECEPTACLE 6 PRONG MALE WITH WIRE HARNESS ROLLER FOR LIFT ROD ROLLER PIN ROLLER PIN LOCK LIFT ROD LEFT Viewing front of fryer LIFT ROD RIGHT Viewing front of fryer BUSHING PUSH ROD BUSHING RETAINING RING SPLASHBACK 14 Basket Lift Housing and Roller Guide QUANTITY A BR AQ ND AN ND PO VN PHO AA PART NUMBER 016209 016401 004592 004592 000390 000391 004499 004223 SEE PAGE 13 SEE PAGE 13 008296 018754 015817 016393 016392 018990 018991 016405 015831 Figure 6 6 BONA Y O ROLLER GUIDE DESCRIPTION HOUSING S S OR CRS REAR COVER S S OR CRS LINEAR ACTUATOR 24VDC WITH LIMIT SWITCHES ROLLER FOR LIFT ROD ROLLER PIN ROL
22. at to the desired frying temperature between 325 C and 335 3 When the oil reaches the desired frying temperature the HEAT light will go off and the light will illuminate 4 Fill basket s to proper level and place on upper bar of lift rod s 5 Set timer s to desired cooking time For programming timers see page 7 6 Push START STOP button on timer s Basket s will automatically lower into fryer vessel f When cooking cycle is complete an audible alarm will sound and the basket s will raise automatically Allow oil to drain before removing baskets D CPU Model See separate computer instructions or call 1 800 Keating SHUTDOWN A BB TS and Basket Lift Models 1 Turn fryer On Off Melt switch to OFF position B CPU Model 1 Set Main Power On Off switch to the OFF position DRAINING Ak nan ALWAYS SHUT THE FRYER OFF COMPLETELY BEFORE DRAINING THE FRYER SHOULD BE DRAINED ONLY UNDER THE SUPERVISION OF PROPERLY TRAINED PERSONNEL A DRAIN PIPE AND COVERED CONTAINER SUITABLE FOR USE WITH HOT OIL SHOULD BE USED TO ENSURE THE SAFETY OF THE OPERATOR 1 Operator should be outfitted with proper attire including Oil and heat resistant gloves Oil and heat resistant apron Safety goggles Oil and heat resistant footwear Figure 3 3 Operator in safety gear 2 Turn off the fryer and open the door 3 Forfront drain fryers put approved container under
23. ce manual should be retained in a safe place for future reference The installation of your new fryer must conform to current codes with the current National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CAN 22 2 as applicable e Your ventilation hood when installed must conform to the current ANSI NFPA 96 standard e You must maintain this appliance free and clear from combustibles e Adequate clearance for servicing and proper operation must be maintained Your fryer is designed to be serviced from the front e Keating commercial fryers are intended for other than household use e ALWAYS instruct new employees on proper fryer operation e Afryer should be operated ONLY by properly trained personnel e ALWAYS turn fryer off each night e ALWAYS turn fryer off at customer power panel before servicing e NEVER leave a fryer unattended during operation e NEVER move a fryer when full of hot oil e NEVER introduce objects or liquids into fryer while operational which are not designed or made for cooking e THIS FRYER MAY NOT BE ALTERED MODIFIED OR CHANGED IN ANY WAY IMPROPER INSTALLATION SERVICE MAINTENANCE CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THESE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT II INSTALLATION This fryer MUST be installed inspected calibrated and serviced by qualified and or certif
24. check the Hi Limit reset button before attempting to use the fryer If the Hi Limit has tripped the fryer will not operate NOTE For a fryer with a Central or Zero Space Filter always check the rear drain operating handle before attempting to use the fryer A safety switch prevents the fryer from operating if the handle is not pushed in completely A BB Models 1 Fill fryer as described on page 3 and 4 Filling 2 Set thermostat to the desired frying temperature between 325 and 335 C 3 When the oil reaches the desired frying temperature and the ELEMENT ON light goes off lower filled basket s slowly into the hot oil 4 When cooking cycle is complete carefully lift basket s out of oil Place them on basket hanger rods on splashback of fryer to allow draining of excess oil B TS Model 1 Fill fryer as described on page 3 and 4 Filling 2 Set thermostat to the desired frying temperature between 325 C and 335 C 3 When the oil reaches the desired frying temperature the HEAT light will go off and the light will illuminate 4 Lower filled basket s slowly into the hot oil 5 Set timer for left or right side basket whichever is being lowered into oil 6 When timer sounds lift basket out of oil Place on basket hanger rods on splashback of fryer to allow draining of excess oil C Basket Lift Models 1 Fill fryer as described on pages 3 and 4 Filling 2 Set thermost
25. e standard flat blade screwdriver One accurate fryer thermometer 1 thermostat to desired frying temperature 2 Allow fryer to cycle three times Figure 4 1 Thermostat calibration 3 Place an accurate thermometer in the oil at the thermostat bulb 4 lf calibration of fryer is found to be less than 25 off simply loosen three dial plate retaining screws rotate dial plate to match thermometer reading and tighten screws For calibration over a 25 difference contact your local service distributor NOTE Locate thermometer in same position for every calibration Position next to upper heating element near bulb is recommended C Thermostat Bulb Positioning Keating s patented thermostat application is accurate within 2 F of the dial setting between 250 F and 350 F This accuracy is attained only if the thermostat bulb is placed properly next to the top element using element clamps If the bulb is too far away from the element the fryer will overshoot D Hi Limit Check The manual Hi Limit test button can be used to test the Hi Limit Control by pushing and holding the button in until the fryer reaches the Hi Limit temperature 425 F Place an accurate thermometer in the oil If the Hi Limit Control doesn t shut off the fryer between 425 F and 450 F have it replaced Overshoot The thermostat takes a long time to cycle and then misses its preset temperature by 20 F 40 F yielding a poor qual
26. er to remove all Klenzer 14 Prior to refilling with oil wipe the inside of the fryer vessel making sure all water and Klenzer has been removed WARNING WATER IN ANY FORM AND HOT OIL DON T MIX 15 Close drain valve WARNING FAILURE TO CLOSE DRAIN VALVE BEFORE REFILLING THE FRYER MAY RESULT IN SERIOUS INJURY WHEN YOUR IS BEING USED CONJUNCTION WITH A CENTRAL FILTER DISCONNECT POWER SUPPLY BEFORE RESETTING MOTOR TO PREVENT SERIOUS INJURY WHEN RESET SWITCH IS ENGAGED SEE FILTER MANUAL 16 Check thermostat bulb positioning see page 9 17 Refill the fryer with new or filtered oil ELECTRONIC CONTROL TIMERS The electronic timers provide a clearly visible and accurate display and are very easy to use This procedure resets the timer to operate Minutes Seconds 10X11 amp 14 TS MODELS A Keating Timer FLASHING STEADY STEADY SET COUNTING im FLASHES TIME DOWN REMAINING 00 00 mained STOP Push to START new cycle or to restart paused cycle Push to PAUSE STOP cycle in progress e Push and hold 2 seconds to RESET stopped PAUSED or COMPLETED cycle TIME SELECT BUTTONS Push DOWN ARROW to decrease set time Push UP ARROW to increase AUDIBLE at END CYCLE Push and hold START STOP Button to VIEW OUTPUT RELAY e Energized when t
27. ied and or licensed service personnel you may void your Keating warranty if installation is not completed per local national and Keating specifications Contact your dealer for assistance DAMAGE DURING SHIPMENT The fryer has been assembled tested and inspected at the factory Upon arrival the complete fryer should be checked for any damage that may have occurred during shipment The carrier is responsible for all damage in transit whether visible or concealed Do not pay for the freight bill until the fryer has been thoroughly checked for damage If concealed damage is found later contact the carrier immediately to file a claim What to do if equipment arrives damaged VISIBLE LOSS OR DAMAGE Be certain to note this on the freight or express receipt and have it signed by the delivery person FILE CLAIM FOR DAMAGES IMMEDIATELY Regardless of extent of damage CONCEALED LOSS OR DAMAGE If damage is noticed when equipment is unpacked notify the freight company immediately and file a concealed damage claim This MUST be done immediately Be sure to retain the shipping container for inspection Keating does not assume responsibility for Loss OR Damage incurred in transit INSTALLATION Installation must conform with local codes or in absence of local codes with the current National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CAN 22 2 as applicable NOTE For safety purposes all Hi Limit controls
28. imer is ON display counting down e De energized when timer is OFF at END OF CYCLE or PAUSED B How to program the Keating Electronic Timer 1 BALAI Make certain power to the timer has been OFF for at least 30 seconds Then PRESS and hold down the UP arrow button while turning the rocker power switch to the ON position Note If power switch does not turn off timers the unit must be unplugged two people may be needed The timer will turn ON and the display will now be The BEEPER will BEEP 4 times If STEP 1 was OK proceed to STEP 2 If not retry Step 1 making sure the power was OFF for at least 30 seconds or more STEP 2 PRESS all 3 buttons in sequence left center right The BEEPER will BEEP when each button is pressed If BEEPER does not BEEP the timer is defective STOP TESTING Reset procedure is completed when 1 00 appears on the digital display OPTIONAL TIMER OPERATING INSTRUCTIONS PART 056921 The electronic timers standard on TS amp IMF models provide a clearly visible and accurate display and are very easy to 00303 use DIGITAL TIMERS PROGRAMMING To program the timers the unit must be in the idle mode Press and hold the set button for approximately two seconds The display will show Press the button for the channel to be programmed The display will show the current setting for that channel Use the up or d
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30. ity product V SERVICE DIAGNOSIS A properly adjusted Keating Instant Recovery Electric Fryer with no load will cycle on approximately every 2 1 2 to 3 minutes Each cycle will last 15 25 seconds ensuring that the temperature setting is held within a narrow band Every Keating Instant Recovery Electric Fryer has a number of safety controls to ensure safe operation and guard against component failure A Trouble shooting The following diagnosis is only to be used as a guide to qualified service personnel Keating recommends that you use a qualified service company Call 1 800 KEATING if you need assistance in locating a qualified service company PROBLEM Fryer wont heat PROBABLE CAUSE No electricity to fryer POWER ON light is off No electricity to control circuit tery with Basket Lift or Central ilter Fryer circuit breakers have tripped SOLUTION Connect fryer to an approved source of power Connect 120V terminal block to approved source of power Reset circuit breakers Push in Hi Limit reset button located behind fryer door Check calibration of thermostat and operation of Hi Limit and contractor Hi Limit has been activated Rear drain valve handle has not been fully closed fryers with filter only Fully close and latch rear drain valve handle Control circuit fuse is blown Replace fuse Use type SC 5 for 10x11 and 14TS BL models and type 5 3 f
31. line before switching to the ON position for cooking B CPU Models See separate computer instructions or call 1 800 KEATING NOTE During the MELT cycle the elements are on for approximately 5 seconds and off for approximately 55 seconds Figure 3 2 BB TS and TS Basket Lift Control Panels 2 niin pia eyr LIMIT awe LIMIT pard 10 X 11 14 18 amp ABOVE 10 X 11 14 18 amp ABOVE BB MODEL TS MODEL YE es A HI LIMIT RESET HI LIMIT cy 10 11 14 TS MODEL 18 amp above TS BASKET LIFT MODEL COOKING Keating Instant Recovery Electric Fryers designed to provide maximum production efficiency and deliver high quality food products Low temperature cooking highly polished stainless steel and a true COLD ZONE mean extended oil life Follow cooking procedures below for your model OPERATION OF THIS FRYER SHOULD BE LIMITED TO PERSONNEL WHO HAVE BEEN THOROUGHLY TRAINED OPERATING PROCEDURES B USE ONLY KEATING APPROVED BASKETS IN YOUR FRYER NEVER OVERFILL FRY BASKETS DO NOT BANG BASKETS ON BASKET HANGERS OR FRYER VESSEL B CARE SHOULD BE TAKEN WHEN LOWERING BASKETS INTO FRYER TO PREVENT SPLASHING HOT OIL FROM FRYER VESSEL B NEVER LIFT BASKETS DIRECTLY OUT OF THE FRYER VESSEL WITHOUT DRAINING AS SEVERE INJURY MAY RESULT NOTE For safety purposes all Hi Limit controls are manually reset Always
32. n electric stainless steel thermostat The 14BB model can cook up to 72 lbs of frozen fries or 75 lbs of chicken per hour TS Model TS Model Fryers have the highest input of all Keating fryers The TS Model features a melt cycle and electric stainless steel thermostat two electronic timers and four indicating lights which display the status of the fryer s operation The 14TS Model can cook up to 90 Ibs of frozen fries or 75 lbs of chicken per hour TS Basket Lift Model TS Basket Lift Model Fryers come with all the same features as the TS Model The Basket Lift mechanism lowers the baskets of food into the oil when the timer button is pressed and raises the baskets when the cooking cycle is complete Split baskets are used for all models Triple baskets available with some models CM Model BB and TS Counter Model Fryers are equipped with all of the same features as the BB and TS Models respectively but take up less than three square feet of counter space The 10x11CM Model can cook up to 36 155 of frozen fries per hour and the 14CM Model can cook up to 72 lbs per hour CPU Model CPU Model Fryers have the same input as the TS Models The panel of switches and indicating lights are also the same A programmable computer replaces the two timers and thermostat SAFETY PRECAUTIONS THIS SYMBOL WARNS YOU THAT SERIOUS BURNS OR OTHER INJURIES MAY RESULT IF SAFETY INSTRUCTIONS ARE NOT FOLLOWED e This servi
33. nstallation In the event that your fryer under warranty needs repairs other than routine maintenance or cleaning you are requested to contact Keating of Chicago at 1 800 KEATING before calling a local service company PREVENTIVE MAINTENANCE Preventive maintenance should be done in daily weekly monthly and yearly intervals as necessary The following preventive maintenance procedures will help keep your fryer working efficiently Proper care and servicing will lead to years of quality performance PREVENTIVE MAINTENANCE CHART OPERATOR OWNER SECTION e Check lights and controls e Check that the oil is up to Fill Level Line e Clean all baskets e Drain strain or filter oil At Least e Drain and clean fryer Weekly e Boil out fryer At Least Monthly e Verify thermostat settings e Test Hi Limit control e Verify all thermostat settings QUALIFIED SERVICE PERSONNEL ONLY e Calibrate thermostat At Least Yearly High production facilities should be checked more often A Oil Breakdown As part of a Preventive Maintenance Program the oil in your fryer needs to be filtered regularly to avoid breakdown The initial investment in the frying system is less than the total overall costs of oil during the life of the fryer and with regular filtering you can realize substantial savings in oil costs as well as maintenance charges B Limited Calibration less than 25 F off You will need On
34. or all other models Replace On Off Melt Switch Replace contactor Push and hold in Hi Limit test button If elements turn on thermostat is faulty Replace thermostat On Off Melt Switch is faulty Contactor is faulty i Thermostat is faulty a Over filling baskets Don t over fill baskets Fryer has 1 runs cold Fryer vessel overfilled with oil Fill fryer up to Fill Level line as oil expands when heated Thermostat out of calibration Calibrate thermostat See page 9 Calibration Carbon coating on elements Boil out fryer See page 6 Cleaning and Boil out Element is faulty Replace element Thermostat is faulty Replace thermostat Contactor is faulty Replace contactor Fryer is overheating Oil in fryer vessel smokes Oil in fryer vessel boils over Contactor chatters Basket Lift mechanism will not operate Basket Lift motor runs but basket doesn t move Basket Lift basket goes down but won t go up Basket Lift buzzer won t shut off PROBLEM a Thermostat bulb improperly placed b Thermostat out of calibration Oil has begun to break down High carbon content in oil Dirty fryer vessel Inferior grade of oil Fryer is overheating Baskets overfilled Fryer vessel overfilled with oil Oil is breaking down and foaming Water in cold zone Voltage is low to fryer Contactor coil faulty
35. own button to increment or decrement the setting When the setting 15 correct press and hold the set button again for approximately two seconds The display will show StO for approximately two seconds and the timer will return to normal operation Repeat the process as necessary for the other timers OPERATING LOGIC When the timer 15 powered up the display will show the time setting for the channel that was operated last and the relay output contacts will be open To start a cycle press the desired channel button 1 3 The display will begin to countdown from the preset time setting and the relay output contacts will close During the countdown the colon will flash at a one second rate When the countdown has reached 00 00 the relay output contacts will open the display will flash and the audible alarm will sound To cancel the audible alarm press any button PAUSE FEATURE To pause a cycle in progress press any button The relay output contacts will open the display will flash and the countdown will pause To resume the countdown press any button The display will resume the normal countdown and the relay output contacts will close CANCELING A CYCLE To cancel a cycle in progress press and hold any button for approximately two seconds The relay output contacts will open and the display will show the time setting for the channel last used IV MAINTENANCE WARRANTY REPAIRS Keating s warranty begins with the date of i
36. ppropriate wiring diagram for your fryer on pages 22 thru 25 NOTE For fryers rated at 208 240 volts the amperage ratings marked on the nameplates of the fryers are listed at 240 volts as required by UL If your fryer is to be fed by a 208 or 220 volt system consult the Keating Fryer Specifications on pages 26 and 27 to determine the full load rating of the fryer NOTE Some fryers with Basket Lifts Zero Space Filters model BB ZS or TS ZS or Central Filters may have separate 120 volt control circuit connections Fryers with Basket Lifts or Zero Space filters will need the connections made to a separate smaller terminal block located near the larger terminal block for the 208 240 volt connections or inside a separate wiring box This terminal block will have one black and one white wire connected to it Fryers with Central Filters will need the connections made inside the Central Filter junction box For proper connections refer to the appropriate wiring diagram on pages 22 thru 25 NOTE copy of the wiring diagram is included with this manual NOTE A hole has been punched in the rear of the fryer cabinet for a cord or conduit exit If a cord is used the National Electrical Code UL standards and most local codes require a bushing or strain relief not provided by Keating to protect the cord CALIBRATION For Calibration refer to page 9 Calibration OPERATING FILLING NOTE Before filling the fryer make
37. void damaging the fryer do not power wash spray or hose it down while cleaning Figure 3 6 Keating Klenzer and Sea Powder 1 Put on safety attire See page 5 Draining 2 the fryer off 3 Drain oil from fryer see page 5 Filtering may be done at this step 4 Remove oil container to a secure area to prevent accidental spillage 5 Fill fryer vessel to Fill Level line with water WARNING UNDER NO CIRCUMSTANCES SHOULD THE FRYER BE LEFT UNATTENDED DURING BOIL OUT TRAINED PERSONNEL MUST BE PRESENT DURING THE PROCEDURE TO PREVENT BOIL OVER OR TO TURN OFF THE POWER IF WATER DROPS BELOW HEAT TRANSFER SURFACE 6 Set thermostat and turn fryer on to bring water to a gentle boil 7 Once boil has been reached turn fryer off 8 Dissolve 2 3 cup of Keating Sea Powder for every five gallons of water and let soak for 1 2 hour If there is a large build up of carbonized grease allow fryer to soak overnight CAUTION Do not damage or remove thermostat bulb as this may affect the accuracy of the fryer 9 While soaking a natural fiber brush may be used to scrub the tubes and inside walls of fryer 10 Drain the water and Sea Powder into a dry suitable receptacle and remove from cooking area 11 Spread Keating Klenzer liberally on sides of fryer vessel 12 At this point a non abrasive scouring pad may be used to remove the now softened carbonized grease 13 Thoroughly rinse fryer vessel with potable wat
38. yer should be familiar with the functions and operation of the fryer This manual must be kept in a prominent easily reachable location near the fryer Notice Keating of Chicago Inc manufacturer reserves the right to change specifications at any time SECTION V SERVICE DIAGNOSIS General 9 Trouble Shooting Charts 9 11 SECTION VI PARTS LIST Ordering Parts 11 Warning and Operating Plates 11 Electric Fryer Parts List 11 Electric Fryer Assembly 1 12 Electric Fryer Assembly ll 12 BB Control Panel Parts List 13 TS Control Panel Parts List 14 10x11 14 Basket Lift Control Panel 15 18 347 24 Basket Lift Control Panel 16 14 Basket Lift Housing and Roller Guide Parts List 14 18 347 24 Basket Lift Housing Roller Guide and Transformer Box Parts List 18 SECTION VII WIRING DIAGRAMS BB Wiring Diagrams 19 20 TS Wiring Diagrams 20 24 SECTION VIII FRYER SPECIFICATIONS BB Models 25 TS Models 26 Warranty FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE WARNING IMPR
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