Instruction and Service Manual
Contents
1. This manual is subject to change without notice QUY 245DA 01 CABLE EQUALIZING ASSEMBLY 05 10390MM a 40 QJY245DS This manual is subject to change without notice 41 Part Numbers QJY245DS ITEM amp PART NUMBER DESCRIPTION end ITEM NUMBER DESCRIPTION QTY 2 3 s owasocaor umenumo _______ da 6 7 8 9 29 qv2 00203 jowwagesuDEROOS 1912000 MBxXis w rLaT HEAD sockeT MAD cap Screw AUD STER EXE 4 10 HW SLOTTED SPING PIN ROLL PIN X 40 QJY 2450 5 ARM ASSEMBLY 820mm 1235mm 2 STAGE mom mmx a 16 17 GB T70 1 2000 825 HW SOCKET HEAD CAP SCREW MB x 25 Fi 18 13 20 2 22 23 24 o msn _ _________ 1 25 27 HYDARULIC 37 COMPRESSION 3 16 18 STEEL TEE FITTING 25 29 2450591 TIE BAR ASSEMBLY WELDMENT DS 20 ame 1 ow 280030 DEBARSAFEYBARDOUBUESIDEDSCREW 2 22 PE 33 QJY 24505 9 02 TIE BAR SHEAVE PIN DS 34 mde he Ja 5 ow 2300306 nEMRSFEYB o 1 _ memmwevewm fa 40 2 1 ma aweustwaserma dal 2 00 M6 __ HWNYLONANSERTHEXLOcKNUTMG aa cme2o9 __ HwreNoenwashenme Jal ow 2505901 TIEBARSPACER26mmx35 GB T818 2000 5 12 HWMACHINESCREW PAN HEAD PHILLIPSDRIVEMSX12 3 a72. 24505 QJY245DA _ VERSION 8 11 OY ae Instruction and Service Manual 10 000 Ibs 2 Post Light Duty Automotive Equipment Lift Asymmetric and Symmetric Models Maximum Lifting Capacity 10 001 Ibs 4525 kg Meets all ANSI ALI ETL CE TUV PCT Standards READ ENTIRE MANUAL PRIOR TO INSTALLATION AND OPERATION This equipment must never be operated without reading this manual and the safety instructions Safe Operating Temperature is between 40 F 105 F 4 C 41 C Operating Temperature The manufacturer reserves the rights to make design changes and or improvements to product lines without notice OWNER S RESPONSIBILITY DO NOT OPERATE OR REPAIR THIS EQUIPMENT WITHOUR READING THIS MANUAL To maintain the lift and user safety the responsibility of the owner is to read and follow these instructions Follow all installation and operation instructions Make sure installation conforms to all applicable Local State and Federal Codes Rules and Regulations such as State and Federal Regulations and Electrical Codes Inspect the lift for proper operation and function Read and follow the safety instructions Keep Instructions readily available for equipment operators Make certain all equipment operators are properly trained understand how to safely and correctly operate the unit and are properly trained Allow unit operation only with all parts in place and operating safely Carefully inspect the unit on a regular basis an
3. These general instructions for the installer are provided to ensure the proper selection and installation of Anchor Products and must be followed carefully These general instructions are in addition to the specific design and installation instructions and notes provided for each particular product all of which should be consulted prior to and during the installation Anchor Products Use proper safety equipment Most concrete mixes are designed to obtain the desired properties within 28 days after being cast 28 day cure Concrete shall have compression strength of at least 3 000 PSI and a minimum thickness of 4 in order to achieve a minimum anchor embedment of 3 NOTE When using the standard supplied x 5 anchors if the top of the anchor exceeds 2 above the floor grade you DO NOT have enough embedment Maintain a 6 minimum distance from any slab edge or seam Hole to hole spacing should be a minimum 6 7 in any direction Hole depth should be a minimum of 4 Do not modify Mechanical Wedge Anchor products The performance of modified products may be substantially weakened Manufacturer will not warrant or guarantee the performance of such modified products Do not alter installation procedures from those set forth in this Manual Drill holes for mechanical anchors with carbide tipped drill bits meeting the diameter requirements of ANSI B212 15 shown in the table below A properly sized hole is critical to the pe
4. All employees shall be instructed in the safety significance of the lockout procedure by the facility owner manager Each new or transferred employee along with visiting outside service personnel shall be instructed by the owner manager or assigned designee in the purpose and use of the lockout procedure Preparation Employees authorized to perform lockout shall ensure that the appropriate energy isolating device i e circuit breaker fuse disconnect etc is identified for the lift being locked out Other such devices for other equipment may be located in close proximity of the appropriate energy isolating device If the identity of the device is in question see the shop supervisor for resolution Assure that proper authorization is received prior to performing the lockout procedure Sequence of Lockout Procedure 1 Notify all affected employees that a lockout is being performed for servicing or maintenance and that the lift must be shut down and locked out to perform the servicing or maintenance 2 Unload the subject lift remove vehicle Shut it down and assure the disconnect switch is OFF if one is provided on the lift 3 The authorized lockout person operates the main energy isolation device removing power to the lift being taken out of service Stored or residual energy such as capacitors springs elevated machine members hydraulic systems air or etc must be dissipated or restrained by methods such as grounding repos
5. GB T95 1985 Ms HW FLATWASHERMS 8 rs782 2000 _ wi2x35 KWHEXHEADCAPSCREWB BMI2x35 8 a9 cemesiss qi aweusrwaswermaz de so 2000 M12 HW NYLONJNSERTHEK LOCKNUTMI2 8 si cB rs782 2000 M10x30 HWHEXHEADCAPSCREWS SMIOX30 e s2 cemsises __ uweusTwasHermio 6 GB T889 1 2000 M10 HW NYLON4NSERTHEK LOCKNUTMIO 6 s ow zasossos _____ jewememmae o al ss esmsises wo Jal se 24505303 jewOVmMADHOSEQUP del GB T70 1 2000 6x10 HW SOCKETHEADCAPSCREWM6X10 4 SAFETY LATCH POWER SIDE BRACKET WELDMENT 9 QJY 24505 11 SAFETY CABLE BRACKET DS 0 QJY 24505 01 CABLE EQUALIZING ASSEMBLY DS 10260MM s oy 2450802 O Ta 2 ov 2450508 __ sheavesarewcasLe3smm dal ov 2asosoa amp ov 24s0s0s ampan extension anapTeR LONG 150MM 4 56 7 70 2450514 OFF SIDE BRACKET WELDMENT 72 73 74 75 uos HWEXTERNALRETANINGRINGM3B 76 GB T818 2000 8 10 lhw MACHINE SCREW PAN HEAD PHILLIPS DRIVE M8 X 10 77 GB70 1 2000 _ M8X30 _ HW SOCKET HEAD CAP SCREW MBX 30 E eeresei2000 ws HW NYLONANSERTHEX LoCKNUTMS 8 73 ee m11985 10x12 g1 6857822000 _ M6x30 22 ow 2450508 _ ARMPADECENSIONADAPTERSHORTTSmm 24 85 GB T70 1 2000
6. lift will be located Draw a second chalk line at 90 to locate the positions of both lift columns Refer to lift dimensions on this page Keep this manual with lift at all times DO NO INSTALL LIFT ON ASPHALT OR ANY OTHER SURFACE THAN A CONCRETE FLOOR CONFORMING TO THE MINIMUM REQUIREMENTS DETAILED IN THIS MANUAL DO NOT INSTALL THIS LIFT ON CONCRETE WITH SEAMS OR CRACKS OR DEFECT IF YOU HAVE QUESTION AND CONCERN CONTACT YOUR ARCHITECT Installation Tools Required 16ft Measuring Tape Chalk Line and Chalk Heavy Duty Metal Wire Cutters 3 ft Crow Bar Full set of Metric Wrenches and Ratchet Set Full set SAE Wrenches and Ratchet Set Metric and SAE Allen Key Sets Hammer Rubber Mallet Screwdrivers 2 12 ft Step Ladders 2 4 ft Level 1 Rotary Hammer Drill with 3 4 diameter Masonry Drill Bit Lifting Devices Use proper lifting devices such as Cranes or a Forklift 4 x 4 Wooden Blocks use for unpacking Recommended Bay Size 12FT x 24FT 12 3 Overhead Clearance List of items included in shipment 1 Powerside Column 1 Non Powerside Column 2 Lifting Carriages 2 Cylinders 1 Crossover Beam Assembly 1 Long Hydraulic Hose 1 Medium Hydraulic Hose 1 Short Hydraulic Hose 1 Power Unit 1 Microswitch 4 Lifting Arms 4 Drop Pins 4 Lifting Pads 4 Lift Pad Extension 1 Dampener Pad 2 Safety latch Assemblies 2 Safety Covers 2 Boxes Ha
7. of heavier parts can change the vehicle s center of gravity on the lift resulting in a critical load shift The vehicle may then be unstable Plan ahead for this possibility to insure continued safety and refer to the vehicle manufacturers service manual for recommended procedures Always keep the lift area free of obstructions and debris Never raise a vehicle with passengers inside Before lowering a vehicle check the lift and lift area and remove all obstructions Before removing vehicle from the lift or lift area position arms to the drive through position and confirm an unobstructed exit Use of jack stands or other load supporting devices will help in preventing load shifts Man ufacturer recommends that jack stand or other load supporting devices are used at all times for additional security Make sure the vehicles center of gravity is always safe before raising vehicle Any points of contact on vehicle that are not in good contact with lifting pads or contact with lift should always be double checked Always make sure the vehicle is secure before lifting using vehicle manufacturers recommended lifting points Do not rock the vehicle while on working on or around lift Do not remove any heavy component from vehicle that may cause excessive weight shift Verify that all safety latches are engaged and lowered on to the safety ladders before any attempt is made to work on or near vehicle NEVER override self operating lif
8. parts that can fall and cause injury Contact a Certified Installer today by dialing 1 800 000 0000 Need Number Safety Sticker Identification Use care when identifications and markings are on lift These identification are put in place to help with your safety and the safety of others Always use caution when working around vehicle lift Keep all body parts and clothing clear of moving parts Disconnect power before servicing Mantenga todas las partes del cuerpo la 1 partes moviles Desconecte la alimentacion antes de repararlo HIGH VOLTAGE ALTO VOLTAJE DO NOT PERFORM ANY MAINTENANCE OR INSTALLATION OF ANY COMPONENTS WITH OUT FIRST CONFIRMING THAT ALL ELECTRICAL POWER HAS BEEN DISCONNECTED AT THE SOURCE OR PANEL AND CANNOT BE RE ENERGIZED UNTIL ALL MAINTENANCE AND OR INSTALLATION PROCEDURES ARE COMPLETED NOTICE CLEARANCE HIGH Re BAJO L MITE VOLTAGE DE ALTURA LOCK IT OUT BE AWARE OF SLIPPERY AND OIL SURFACES WHEN WORKING AROUND CAR LIFT Avoid injury Watch your step Protective Wear required in this area Lift to be used by trained operator only Use vehicle manufacturer s lift points Use height extenders when necessary to ensure Authorized personnel only in lift area Always use safety stands when removing or installing heavy components self closing lift controls Auxiliary adapters may reduc
9. that Both Safety Latches are released before lowering vehicle Step 25 Install the lift pad extension brackets on each post as shown Fig 30 Lift Pad Extensions Bracket and Installation Hardware Fig 30 28 Power Unit and Hydraulic System anf STEP 26 Mount the power unit on the powerside column bracket using the four ecc ees M10 x 20mm bolts and nuts Fig 31 A Install the 6 SAE o ring fitting on the power port Fig 33 B Connect the power unit hose to the pow er unit fitting Vibration Pad Mounting Bracket C Connect the power unit hose to T fitting E Route the long hose using the hose clamps provided Fig 34 35 36 D Connect the long non powerside hose to the T fitting and non powerside port fitting F Connect the medium hose to the powerside fitting Power Unit Fig 31 Nut Lock Washer Flat Washer Bolt G Secure hose Important Make sure hose does not interfere with equalizing cable or safe ty cable Fig 31 32 33 34 35 36 Connect Hydraulic Hose to Cylinder Fitting Connect T Fitting Install Hydraulic Fitting on Power Unit Connect Power Unit Hose 29 Step 27 Install Hose Clamps Fig 34 35 36 Fig 34 Fig 35 Fig 36 rm X 2 o 5 D T a 2 D je o O n 3 gt 5 lt 1 3 3 5 o S a o 2 UDUMSOIDIIA BUI 22114243 10 p s1 MO
10. EQUALIZING ASSEMBLY DS 10260MM 10 amp 2480502 5 2000 exeo mwstoreosemcemmouemwexe 2 avzsoscs seweswevumESmm 2 dn ow zesosoa ONY 245045 ARM ASSEMBLY 1024mm 1473mm 2STAGE sa ay zesosos ARM PADEXTENSIONADAPTERLONG 150MM 4 QJY 245DA6 ARM ASSEMBLY 744mm 1045mm 2 STAGE 65 d ur ome q i xj 16 T 17 GB T70 1 2000 M8X25 HW SOCKET HEAD CAP SCREW M8 X 25 69 18 zo 24s081 SAFETY LATCH OFFSIDE BRACKET WELOMENT 19 ayr7o 2000 wax Hw SOCKET HEAD CAP screw MBX 15 20 72 21 73 22 74 23 7 986 eweremarwraNNGRNGNGS 24 _ 76 GB T818 2000 _ MBx10 _ HW MACHINE SCREW PAN HEAD PHILLIPS DRIVE MEX 10 Fa mosz tus __ vorauiconng a 77 ca702 2000 pwsocxerHean cap screw msx 30 26 ceyrsss 1 2000 ___ HWNvwoNNseRTWexLockNuTMa 8 27 oY 24508806 HYDARULIC37 COMPRESSION 9 16 18 STEEL TEE FITTING 79 28 80 GB T71 1985 M10X12 HW CUP POINT ALLEN HEAD SOCKET SET SCREW M10X 12 245DA 9 1 TIE BAR ASSEMBLY WELDMENT DA 81 GB TS782 2000 M6X30 HW HEX HEAD CAP SCREW 8 8 MEX 30 E ue aia ne IM 31 o 2450818 ARMPAD EXTENSION ADAPTERSHORT7Smm z rr c M a e s4 33A QY 245DA3 TIE BAR SHEAVE PIN DA 85 GB 7012000 amp 16 HW SOCKET HEAD CAP SCREW MEX 16 aus g ij E s7 cayrs170 2000
11. T CORRECTLY Use lift in the proper manner Never use lifting adapters other than what is approved by the manufacturer After positioning the vehicle on the lift runways set the emergency brake make sure the ignition is off the doors are closed overhead obstructions are cleared Use all 4 arms to raise a vehicle or make sure vehicle is positioned correctly so all four corners of vehicle are stationary with wheel stops Position all lift pads to contact vehicle man ufacturers recommended lifting points Raise lift slowly until all pads contact the vehicle Check all pads for complete and secure contact with the vehicle Check all arm restraints to insure they are engaged properly Check that the vehicle is stable on the lift Only after confirming these procedures raise the lift to desired working height Some vehicle maintenance and repair activities may cause the vehicle to shift Follow the man ufacturer s guidelines when performing these operations The use of jack stands or alter nate lift points may be required when completing some repairs Special care must be used when lifting light duty trucks Optional truck adapters may be required for each man ufacturer s recommended lifting points Always use these lifting points Running boards and other installed accessories may also require optional adapters Insure vehicle is balanced when lifting light duty trucks failure to do so can cause injury and or death Removal or installation
12. The lift will only lower completely to 1 from the floor Check that the safety latches are disengaged Adjust cable as needed to assure that cables have not been over tightened and check that both safety latches are disengage Safety lock are out of adjustment If the equalization cables are out of adjustment the carriages are out of sync When the lift is at full rise one of the safety latches may not have the clearance to disengage and allow the lift to lower Readjust cables as described in manual At full rise the safety latch will not disengage and the lift cannot be lowered Check oil level If the equalization cables are out of adjustment the carriages are out of sync When the lift is at full rise one of the safety latches may not have the clearance to disengage and allow the lift to lower Other issues please contact a Service Representative Power Unit will not stop running e Switch is damaged Turn off power to the lift and replace switch Monthly Maintenance Automotive vehicle lifts an important part to the operation and profitability of your business Make sure safety is used with this lift and other lifts in your shop is critical in preventing employee injuries and damage to customer s vehicles Automotive lifts should always be used safely This will help increase the profitability productivity and safety in your shop eLubricate the four inside corners of the columns with heavy duty bearing grease eC
13. able with wire cutters Fig 44 STEP 35 Raise lift and LISTEN You will hear the latches begin to hit and release as the lift is being raised After 3 or 4 clicks you will hear the latches synchronizing at the same time If the safety latches are out of synchronization you will have to re adjust the equalizing cables Operate lift and apply pressure to cable to insure cable adjustment is correct Note Without weight the lift will lower slowly Step 17 Fig 44 34 Step 14 Install lifting carriage arm drop pins Fig 20 Lifting Carriage Arm Drop Pins Clear Floor Model Diagram Equalizing Cables Important Notice Equalizing Cables must be checked weekly The tension should not be any more than 1 2 of tension slack Failure to do this could cause an uneven lift and could cause DANGER Equaliz ing cables should always be adjusted so that safety latches are in sync set on safety locks Synchronizing Safety Latches STEP 23 Without any vehicle on the lift Cycle the lift up and down several times to insure safety latches en gage properly and all air is removed from the hydraulic system If a bleed screw 15 used bleed off excess air see image To lower the lift first raise the lift to clear the safety latches then pull down the safety release han dle to lower the lift If safety latches are out of sync adjust the cable on the latch that engages first Fig 21 STEP 24 Raise lift and LISTEN You will hear the latche
14. afety latches to insure the carriage is still engaged in the appropriate latch The cables will need to be adjusted again when synchronizing safety latches Fig 22 Step 18 Install the overhead crossover bar Fig 23 Micro Toggle Switch is Mounted Inside Safety Bar J TT M E Stud Nt Washer T m Safety Bar A Fig 23 Td 25 Safety Latches and Safety Cable STEP 19 Install non power side safety latch system Fig 24 9 Fig 24 Non Powerside Safety Latch Powerside Safety Latch Fig 25 26 Fig 26 Step 21 Install the Microswitch Fig 26 Safety Cable Fig 27 Pulley Bracket Hardware outing Point STEP 22 Install the safety cable bracket on both columns Fig 27 Safety Cable Pulley Bracket Adjust screw spacing for safety handle Step 23 Route the safety cable and attach to safety latch assemblies Fig 28 I Fig 28 Safety Cable Routing 27 STEP 24 Connect the safety cable between the two latches Check that the tension of the cable is Fig 29 tight Pull the safety release handle several times and check the tension again by making sure both latches release at the same time when the handle is pulled Note do not over tighten this will result in malfunction of locking mechanisms Note before tightening check that cable is routed over all safety sheaves Fig 24 25 27 28 29 Important Always verify
15. amp 16 HW SOCKET HEAD CAP SCREW MEX 16 s7 89 GB T70 1 2000 8 12 HW SOCKET HEAD CAP SCREW M8 X 12 22000 M amp x22 HWHEKHEADCAPSCREWB eMBx22 a s 92 GB T93 1987 8 HW SPRING LOCK WASHER M8 E 1 cayrs7 1i9e5 we wriaTwasherme sa eememo2o0 m16 s 56 HW MACHINE SCREW PAN HEAD PHILLIPS DRIVE M6 X 8 ow 230002 e 100 10 102 103 eayres702000 104 105 This manual is subject to change without notice 42 NOTES 43 NOTES 44 NOTES 45 ws ORIN Torin Jacks Inc Ontario CA 91761 FOR CUSTOMER SERVICE PARA EL SERVICIO PARA EL CONSUMIDOR 1 888 44 TORIN Made in China Hecho En China This manual is subject to change without notice 46
16. ations imposed upon them during the use of lockout The authorized employees are required to perform the lockout in accordance with this procedure All employees upon observing a piece of lifting equipment which is locked out to perform servicing or maintenance shall not attempt to start energize or use that machine or equipment The Lockout Procedure should be used whenever the lift is being repaired or serviced waiting for repair when current operation could cause possible injury to personnel or for any other situation when unintentional operation could injure personnel No attempt shall be made to operate the lift when the energy isolating device is locked out 10 Wire Rope Inspection Knowing when to replace your cables These pictures will help you assess when you will need to replace wire rope Cable Damage Replace Cable All wire rope sheaves and guide rollers in continuous service should be observed during normal operation and visually as per the scheduled maintenance A complete and thorough inspection of all ropes in use must be made as below and all rope which has been idle for a period of a month or more should be given a thorough inspection before it is put back into service Factors such as abrasion wear fatigue corrosion improper winding and kinking are often of greater significance in determining if a wire rope is usable Use the pictures as shown as guide for determining when to replace your wir
17. av2s00306 1 gg 37 2200307 _ emasaemsanronmeao fa GB T70 1 2000 MBX12 HW SOCKET HEAD CAP SCREW MBX 12 Ea so 8 15782 2000 _ M8X22 HW HEX HEAD CAP SCREW 8 8MBX22 EN 40 GB T818 2000 4 12 HW MACHINESCREW PAN HEAD PHILLIPS DRIVE M4 X 12 32 GB T93 1987 8 HW SPRING LOCK WASHER M8 FI 41 GB T818 2000 25 HW MACHINE SCREW PAN HEAD PHILLIPS DRIVE M4 X 25 33 GB T97 1 1985 8 HWFLATWASHERMB E a2 71 98 HW FLAT WASHER MA _ s ca7si702000 imie e cayrsa9 12000 Hw nvion nserTHecrocenurme 4 ss 44 GB T96 2002 M6 HW FENDER WASHER a 96 GB T818 2000 8 HW MACHINESCREW PAN HEAD PHILLIPS DRIVE 8 as ov zasosoor renarspacerasmmxas ovzoo couwwcuesosmonemcu a 46 GB T818 2000 Msx12 MACHINE SCREW PAN HEAD PHILLIPS DRIVE M5 X 12 98 14 2 1 AWG OIL RESISTANT az us HwriarwasHerms 3 s s 68 5782 2000 Winx3s MwHexHEADONSCREWSSMi2X3S __ soo 49 GB T95 1985 1 HWFLATWASHERMI2 ne so ceresei2000 maa _ 2 1 s eemss22000 _ m10x30 MwHekEADONSCRENSSMIX3O 6 sos 52 emmesisss Mio FLAT WASHER M10 E 104 GB T97 1 1985 M20 esmaesioo m10 e
18. d Safety related decals supplied with this lift and replace them if the are illegible or missing 20 Anyone who will be in the vicinity of the lift when it is in use should read and refer to publications supplied with this lift 21 The troubleshooting and maintenance procedures described in this manual can be done by the lift s own er employer Any other procedure should only be performed by trained lift service personnel These restrict ed procedures include but are not limited to the following cylinder replacement carriage and safety latch replacement arm replacement overhead structure replacement Safety Requirements DO NOT operate or repair this equipment without reading this manual Failure to comply with these Instructions can result in serious bodily harm and void product warranty Make sure you have extra help or heavy duty lifting equipment when unloading and assembling the lift Please read the safety procedures and operating instructions in this manual before installing or operating the equipment Keep this manual near lift at all times Make sure all operators read this manual Manufacturer will assume no liability for loss or damage of any kind expressed or implied resulting from improper installation or use of this product Do not attempt to install equipment unless you have been trained on installation procedures Never attempt to lift components without proper lifting tools such as forklift or cranes Stay clear of any moving
19. d ay uo p sn aq IM sdwejp STEP 28 Remove the vent plug from the power unit and fill the reservoir Use a non foaming non detergent hydraulic fluid Ten Weight ISO AW32 Example Pure Power Extreme High Performance Longlife Hydraulic Oil ISO AW32is specifically formulated to provide superior anti wear and rust inhibiting qualities while prolonging oxidation performance for extended drain intervals The unit will hold approximately 4 to 5 gallons depending on tank size different amounts of fluid may be required Fig 38 30 STEP 29 Connect the Electrical hookup to the power unit 220V Single Phase It is recommended that a 220 Volt 30 Amp twist lock plug be installed at the power connection point Use wire capable of supporting a 30 amp circuit Warning A certified electrician must install any and all electrical wiring Protect each circuit with time delay fuse or circuit breaker 208v 230v single phase 60 Hz 20 amp Verify that wiring must comply with local code ON Button POWER UP Mounting Bracket Lowering Handle Description of Lift Controls Description Purpose Safety Release Handle Used to release safety latches when lowering vehicle Power ON Button Controls electrical power to the hydraulic power unit Push to turn on Lowering Handle Used to relieve hydraulic pressure when pressed to lower lifting carriages Fill Cap Power unit fill Cap for the power unit fluid rese
20. d perform all maintenance as required Service and maintain the unit only with authorized or approved replacement parts Keep all instructions permanently with the unit and all decals on the unit clean and visible Lift is Designed for Indoor Installation Only Page RWW CO 15 16 18 37 38 39 42 Table of contents Description Warning Paragraph Important Information Shipping Damage Claim Hazard Descriptions Warranty Operator Training and Safe Practices Safety Instructions Safety Requirements Safety Sticker Identification Warning Labels Lockout Procedure Wire Rope Inspection Concrete Foundation Specifications and Requirements Expansion Anchors Post Tension Concrete Troubleshooting Monthly Maintenance Service Calls Pre Installation Procedure Bay Size Requirements Overall Dimensions Installation Tools Required Shipment Items Installation Procedure Post installation Procedure Parts Diagram and Specifications Warning Paragraph The operation manual should be kept near the equipment at all times Please be sure to make sure that ALL USERS read this manual before use and operation Please read carefully the entire contents of this manual prior to installation and operation By proceeding you agree that you fully understand and comprehend the full contents of this manual Failure to operate this equipment as directed may cause injury or death The manufacturer is not responsible for any damages or injur
21. e load capacity good contact Clear area if vehicle is in danger of falling Position vehicle with center of gravity midway between adapters Do not operate a damaged lift Do not override Avoid excessive rocking of vehicle while on lift Remain clear lift when raising or lowering vehicle clear of lift while lowering SAFETY INSTRUCTIONS Read operating and safety manuals before using lift Proper maintenance and inspection is necessary for safe operation The messages and pictographs shown are in nature and are meant to generally represent hazards common to all automotive lifts regardless of specific style Funding for the development and waldabon of these labels was provided by the Automotive Litt Institute PO Box 33116 Indialantic FL 32803 3116 They are protected by copyright Set of labels may be obtained trom ALI or its member companies NOTICE REMOVE ALL DOUBT Lockout Procedure Purpose LOCK IT OUT This procedure establishes the minimum requirements for the lockout of energy that could cause injury to personnel by the operation of lifts in need of repair or being serviced All employees shall comply with this procedure Responsibility The responsibility for assuring that this procedure is followed is binding upon all employees and service personnel from outside service companies i e authorized installers contactors etc
22. e rope Recommended Lubrication Product Silver Streak Wire Rope Lubricant 199 is a heavy duty extreme pressure lubricant specially formulated to provide extended service life over a wide range of temperatures to all types of wire ropes Check all guide rollers sheaves and hardware that are in operational contact are visually checked for wear and lubrication 11 v Equalizing and Lifting Cables should be replaced every three years when visible signs of damage are apparent lubricant suited to the conditions under which the rope is operating should then be applied Several methods are suggested and the one most suited to the installation and lubricant being used may be chosen Iti better to lubricate lighthy and frequently than heavily and infrequently For best results lubricate to core of cables v Improve rope performance and overall effectiveness v Checkall guide rollers sheaves and hardware that are in operational contact are visually checked for wear and lubrication Visually Inspect and Apply lubricants to all contact points using aheavy weight lubricant using the methods as described spray pump brush or hand lubrication v Recommended Lubrication Product v Silver Streak Wire Rope Lubricant 199 is a heavy duty extreme pressure lubricant specially formulated to provide extended service life over a wide range of temperatures all types of wire ropes Concrete Foundation Specificatio
23. e tension due to torque within several hours Re torque the anchor to the initial installation torque is not recommended or necessary 8 3 For mechanical anchors that require a specific installation torque Failure to apply the recommended installation torque can result in excessive displacement of the anchor under load or premature failure of the anchor These anchors will lose pre tension after setting due to pre load relaxation 8 4 If anchors do not tighten to 100 ft lbs installation torque replace the concrete under each column base with a 4 x A x 6 thick Recommended 4 000 PSI 3000psi minimum concrete pad keyed under and flush with the top of existing floor Allow concrete to cure before installing lifts and anchors typically 28 days See pictures below 13 Expansion Anchor x 5 1 2 Anchor size is same as drill bit size 775 to 787 Use a hammer drill with a Carbide tip 3 4 diameter solid drill bit The bit tip diameter should be to ANSI Standard B95 12 1977 2003 and 2006 IBC compliant high performing medium duty expansion anchor Especially suited for seismic and cracked concrete applications ICC ES ESR 1917 supports ACI 318 design Sok Q gt 32 pg 5 3 Qe 2 2 2 5 2 2 88 gf sh m 519 M ii S Steps to install Expansion Anchor 1 Hammer drill a hole to the same nominal diameter as the expansion anchor The hole depth must exceed the anchor embendment at lea
24. eads are showing above locknut Pull back down through carriage until properly seated Repeat steps A thru G for other cable J If applicable replace access panel on the front of carriage See pages 21 25 for complete Installation Images Crossover Beam Assembly Installation and Hardware Fig 10 506600 TT TE 2 P Crossover Beam Mounting Points Step 13 Install the crossover beam top support brackets Depending on your lift there are 2 configurations to be used Symmetric or Asymmetric 1 If your lift is Asymmetric install support bracket as shown using the asymmetric hole for the mounting bracket When installing the asymmetric configuration double check and verify that the brackets are located on correct sides before mounting on post 2 Symmetric brackets will use the 3 symmetric holes provided and the brackets will be installed so the crossover beam in a straight positioning Fig 11 12 Symmetric Symmetric NON POWERSIDE POWERSIDE Y Asymmetric Asymmetric Step 14 Raise the crossover beam and install on the column mounting points to your ACAUTION proper configuration Make sure to use proper lifting devices cranes forklift ect and other helpers to install crossover beam Make sure to use extreme caution when installing the crossover beam Cap screw must be installed from inside the post facing out This is to avoid interference with the cables when op
25. ents damaged in shipment of product Other items not listed but may be considered general attrition items Damage caused by rain excessive humidity corrosive environments or other contaminants These warranties do not extend to any cosmetic defect not interfering with equipment functionality or any incidental indirect or consequential loss damage or expense that may result from any defect failure or malfunction of a product delay in performance of the warranty Manufacturer always recommends that lift be professionally installed Warranty applies to items only Always follow vehicle manufacturers vehicle lifting procedures Failure to follow vehicle manufacturers lifting procedures could cause injury and or death If vehicle manufacturers vehicle lifting procedures are not followed products will not be warranted The manufacturer reserves the right to change specifications designs or add improvements to its product line without incurring any obligation to make such changes to products sold previously The Manufacturer will not undertake any responsibilities for any damage caused due to incorrect installation or usage of the equipment whether indirectly or indirectly Manufacturer Warrants from the date it sells a product it will at its sole option and discretion refund the purchase price repair or replace such product if it contains a defect in material or workmanship Absence of Manufacturer receipt of notification of any such defect shal
26. erating the lift Equalizer Cables Fig 13 14 Fig 13 POWER SIDE Fig 14 NON POWERSIDE Column Mounting Points 22 Step 15 Route cables as show in Diagram below for your lift configuration Be sure to remove the sheaves and replace after cables have been routed Fig 15 16 17 18 19 20 E v s NS N NN N Symmetric Cable Routing Fig 15 25 Asymmetric Cable Routing Fig 17 Cotter Pin Washer Spacer spacer Washer Cotter Pin I et en Sheave Pin Sheave Fig 19 Symmetric Sheave Assembly Cotter Pin Washer Spacer Washer pacer N je Cotter Pin A Sheave Pin gheare 22 i Cotter Pin Washer A 7 Spacer dan Cotter Pin A A pa Sheave Pin ne vp Fig 20 Asymmetric Sheave Assembly Step 16 Check that the cables are correctly wrapped over all sheaves before completely adjusting cables or operating lift Fig 21 22 Check that the sg sheaves are seated proper with the cables before tightening STEP 17 Adjust the carriage cable tension This is accomplished by tightening the carriage tie off nuts The left post carriage nut adjusts the right column carriage and the right column carriage nut adjusts the left column carriage Adjust each cable to approximately 1 2 side to side play Check both s
27. f vehicle coming in contact with overhead crossbeam or pre set height restrictions microswitch location When motor shuts off while pushing ON button the motor will stop automatically Lock Out Electrical Supply Before Installing Any Electrical Components To Lift REMOVE LOCK OUT ELECTRICAL SWITCHES BEFORE ALL DOUBT WORKING ON MACHINERY PELIGRO CIERRE TODOS INTERRUPTORES E ELECTRICOS ANTES DE LOCK IT OUT TRABAJAR EN EL EQUIPO D teas VOLTAGE Do not ever allow power supply to be connected when working on or repairing lift 37 Post Installation Procedure Check Box P ae This manual is subject to change without notice 38 245 i a NA A bl Tm LLT IT This manual is subject to change without notice 39 Part Numbers QJY245DA ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION QTY 1 ov zasosa _ s 2 s crass jeweserarweeeen v 3 56 ee t 7 57 GB T70 1 2000 6 10 HW SOCKET HEAD CAP SCREW M6 X 10 LOY23c200 Rueeercuaro tt ov 2050510 SAFETY LATCH POWER SIDE BRACKET WELOMENT s ov z3oc203 jcwmecesuDEMOOS el ON 2450A 11 SAFETY CABLE BRACKET DS 7 cee1s 1 2000 15 wrar nean socker nean cap screw auovsteeLmexis 4 8 E A QUY 245DA 12 SAFETY CABLE BRACKET DS 0 QJY 24505 01 CABLE
28. heck safety latch synchronization Safety latches should click at the same time If necessary adjust equalizing cables as described in the Installation Instruction section of this manual eCheck tightness of all bolts eCheck expansion anchor tightness If the anchor bolts are loose they should be re torque to 100ft Ibs eCheck the Hardware for tightness monthly per inspection schedules eReplace damaged broken or wearing parts with lift manufacturer s OEM parts or their equiva lent eWhile lift is lowered check the hydraulic fluid level If necessary add oil as described in the Installation Instruction section of this manual Service Calls The manufacturer can provide on site service to your lift product by a qualified lift service technician The owner is responsible for all costs and direct payment to the contractor at the time the work is completed It is the owner s responsibility to return any parts to the manufacturer for warranty validation Repairs should only be completed by a qualified lift technician 16 Pre Installation Procedures Before beginning your installation make sure you read the installation manual and insure all instructions and safety guidelines are fully understood Check that all component parts are accounted for Locate the installation area identify the center line of the bay and mark the floor Also mark the center of bay entrance door Connect these two points with a short chalk line in the area where
29. itioning blocking bleeding down etc If this is a lockable device the authorized lockout person places the assigned padlock on the device to prevent its unintentional reactivation An appropriate tag is applied stating the person s name at least 3 x 6 in size an easily noticeably color and states not to operate device or remove tag If this device is a non lockable circuit breaker or fuse replace circuit with a dummy device and tag it appropriately as mentioned above 4 Ensure that the equipment is disconnected from the energy sources by first checking that no personnel are exposed then verify the isolation of the equipment by operating the push button or other normal operating controls or by testing to make certain the equipment will not operate Be sure to return any switches to the OFF position 5 The equipment is now locked out and ready for the required maintenance or service Restoring Equipment to Service 1 Check the lift and the immediate area around the lift to ensure that nonessential items have been removed clear all tools vehicles and personnel and that the completion of all lift components are operationally intact 2 The authorized person can now remove the lock or dummy circuit breaker or fuse and tag Activate the energy isolating device so that the lift may again be placed into operation Rules for Using Lockout Procedure All employees are required to comply with the restrictions and limit
30. l constitute a waiver of all claims with regard to such product The foregoing warranty is in lieu of all warranties express or implied including but not limited to the implied warranties or merchantability and fitness for a particular purpose Manufacturer shall in no event be liable for and customer hereby agrees to indemnify Manufacturer against all claims related to special direct indirect incidental consequential or any other damage arising out of or related to the sale use or inability to use product Other than the manufacturer s published warranty no warranties or conditions express or implied written or oral statutory or otherwise are implied Any and all conditions and warranties implied by the Sale of Goods Act or any similar statutes are hereby expressly warranted WARRANTY IS NOT VALID UNLESS PRODUCT IS REGISTERED Keep a record of your lift here Record the lift and power unit information This information is required when calling for parts or warranty issues Model Lift Serial Date of Mfg Power Unit Model Power Unit Date Of Mfg Power Unit Serial Operator Training and Safe Practices Precautions and Safety should always be followed when Installing and Operating this lift READ AND UNDERSTAND ALL SAFETY INSTRUCTIONS AND DECALS INCLUDED ON AND WITH THE LIFT READ AND FOLLOW ALL SAFETY WARNING PROCEDURES IN THIS MANUAL BEFORE OPERATING LIFT ONLY TRAINED and AUTHORIZED PERSONNEL should operate the lif
31. lean the lowering valve by running the power unit for 30 seconds while holding the lowering valve open Repeat this procedure a few times Clean the check valve seat Slow Lifting and or oil foaming up Check that oil used meets the specification in the Installation Instruction section of this manual Tighten all suction line fittings Not enough oil in tank and air has been transferred into the hoses and cylinder Complete bleed system and replace oil Anchors continually work loose If holes were drilled too large relocate the lift per the Installation Instruction section of this manual Floor is not sufficient to provide the necessary resistance Remove an area of concrete and re pour as described in the Expansion Anchor Installation Instruction section of this manual Lift does not raise and lower smoothly Reposition vehicle for a more even weight distribution Check the four inside corners of the two columns for roughness Any rust or burrs must be removed with emery cloth Lubricate the four corners with heavy duty bearing grease Use a level to check the columns for vertical alignment both side to side and front to back Shim the columns as necessary per the Installation Instruction section of this manual Check the oil level Inspect that there is no air in the hydraulic lines Bleed the hydraulic system as described in the Installation Instruction section of this manual 15 Troubleshooting
32. lift INSPECT THE LIFT DAILY Do not operate if potential problems have been identified or lift malfunctions Do not operate if lift has damaged or broken components Never walk or work under the lift unless all safety locks are completely engaged A daily inspection of the lift should be completed prior to its any use Safety mechanisms operating controls lifting arms ramps and any other critical parts should be inspected prior to using the lift ALWAYS KNOW YOUR LOAD LIMIT Use caution so that you do not overload the lift It is important that you know the load limit To check the rated capacity decals are located on one of the lift columns or contact the manufacturer The hydraulic system on this lift is not de signed to be a load holding device Mechanical safety locks must be engaged before proceed ing under the lift with vehicle servicing or system maintenance Never override operating controls This is unsafe and will void the warranty before driving a vehicle between the col umns position all arms to insure unobstructed entry Do not hit or run over arms as this could damage the lift and or vehicle Always make sure you have proper overhead clearance WARNING RISK OF EXPLOSION This equipment has internal arcing or sparking parts which should not be exposed to any flammable vapors Do no locate this machine in a recessed area or below floor level Operator Training and Safe Practices IMPORTANT INFORMATION USE LIF
33. ns and Requirements Less than 10 000 Ibs 2 Post Models 4 Inch Min Thickness 3 000 PSI 4000 PSI Recommended FOUNDATION and ANCHORING REQUIREMENTS Before installing your new lift check the following Selecting Lift Location Always use architects building plans when available Check layout dimension against floor plan requirements making sure that adequate space is available Floor Requirements The lift should be located on a relatively level floor of less than 2 degrees slope If slope is questionable consider a survey of the site and or the possibility of pouring a new level concrete slab Failure to do so could cause personal injury or death Ceiling Requirements The area where the lift will be located should be free of overhead obstructions such as heaters building supports electrical lines etc Defective Concrete visually inspect the site where the lift is to be installed and check for cracked or defec tive concrete If site is in question contact a local inspection agency before installing lift DO NOT install on asphalt or other similar unstable surface Columns are supported only by anchoring to concrete floor Manufacturer will not be held responsible for any concrete that may not meet slope requirements and will not be responsible for any charges relating to new concrete slabs pouring or leveling or damage IMPORTANT INFORMATION AND GENERAL NOTES FOR EXPANSION ANCHORS General Instructions for the Installing Concrete Anchors
34. olumns route the cables in each column cables as illustrated on the page Route the cable from the top of the carriage the stop connector will seat on the rear upper stop plate Make sure the cable is routed down toward the pulley on the base plate then routed back up Remove all the cable slack by lowering the lifting carriage and pulling the cable tight Wind the remaining cable into the column This will make installing the cables easier before raising columns IMPORTANT THE LONGER CABLE IS ROUTED ON POWERSIDE COLUMN Fig 4 5 6 review Step 12 more information A Connect the equalizing cables as shown in the cable diagram below on Do not tighten at this stage of assembly Fig 4 B If an access panel is provided remove the access panel on the front of the carriage C Feed the equalizer cable down through the rear top mounting of carriage and around lower sheave Be sure to pull the cable all the way thru until sitting flush on top mounting point D Remove the bottom sheave so the cable will seat wrap cable around sheave and replace sheave with cable E Push the equalizer cable up through the bottom of the carriage The cable must run through that front hole on the same side and out the top of the carriage Wrap remaining portion of cable inside column Stand column Powerside Column Non Powerside Column Fig 5 19 Columns STEP 7 Raise the columns and position the columns facing each other The outside base
35. peration the locking mechanism is disengaged or the vehicle is in danger of falling 8 Never override the mechanical workings or components of lift 9 Unauthorized personnel should never be in the shop area when the lift is in use 10 Inspect the lift daily The lift should never be operated if components are damaged or malfunctioning Only qualified technicians should service the lift Replace damaged components with manufacturer s certified parts 11 Keep the area around the lift clean and free of debris 12 Use additional lifting equipment or stands when removing or installing heavy vehicle components 13 Avoid rocking of the vehicle when it is on the lift 14 Large vehicles such as limousines RV s and long wheelbase vehicles may not be suitable for lifting on this equipment 15 Warning reduce the risk of personal injury keep hair loose clothing fingers and all body parts away from moving parts 16 Warning reduce the risk of electric shock do not use the lift when wet The lift should not be exposed to the rain 17 Warning reduce the risk of fire do not operate equipment in the close proximity of open containers containing flammable liquids example Gasoline flammable solvents 18 Use the lift only as described in this manual use only manufacturer s recommended attachments 19 Anyone who will be in the vicinity of the lift when it is in use should familiarize themselves with following Caution Warning an
36. plates meas urements are as shown for each unit Fig 8 for correct measurement to your lift Square using a chalk line and measuring from rear points on base plates mark your positioning within 1 16 Minimum Concrete Strength 3 000 psi 4 thick STEP 8 Use your measurement markings made previously to center and locate lift Once this has been accomplished use the existing holes in the column base plate as a guide for drilling the 3 4 diameter holes into the concrete Drill the anchor holes only for the eS Powerside Column installing anchors as you go NOTE Drill thru concrete slab recommended this will allow the anchor to be driven thru the bottom of slab if the threads are damaged or if the lift will need to be relocated Fig 7 See Foundation Anchoring Requirements and Anchoring Tip Instructions pages 12 14 STEP 9 Using a level check column for side to side plumb and front to back plumb If needed use shims provided by placing shims underneath the base plate and around the anchor bolt This will prevent bending the column bottom plates Shim thickness must not exceed 3 8 Tighten 3 4 anchor bolts to 100 ft lbs of torque see page 14 Fig 7 ei 30 degree for Asymmetirc configuration STEP 10 Using a tape measure measure from back corner of the base to the opposite back corner to insure columns are square After confirming dimensions drill and install
37. rdware 12 Expansion Anchor Bolts 3 4 x 5 1 2 1 Installation Manual Protective Wear required in this area Use safety protective clothing and protective wear when installing lift INSTALLATION PROCEDURE STEP 1 After unloading the lift place it near the intended installation location STEP 2 Remove the shipping bands and packing materials from the lift The power unit will be un packed from the top Note Be care ful not to drop power unit on heavy end STEP 3 Open the wrapping remove the parts and parts boxes from the packaging Unbolt the structure from the shipping brackets Use proper lifting devices cranes or a forklift to lift off of shipping brackets STEP 4 Slide each carriage 60 70 towards top of columns to expose base of cylinders Open the oil port of each cylinder by unscrewing the black plastic cap The oil port will face the backside of the column and the notch on the bottom of the cylinder will fit into the hole in the center of the base plate Some models do not have alignment hole Fig 1 Fig 1 STEP 5 Install the hydraulic fittings on the Cylinders inside the columns DO NOT remove the stop plug from the non power side column cylinder NOTE Use Teflon Tape on Pipe fitting connect to cylinder port Fig 2 Cylinder Port Fig 2 Cylinder Hydraulic Fitting Cylinder Lifting Rod AZ Ring Fitting Bleed Screw 18 STEP 6 Before raising the c
38. rformance of mechanical anchors Rotary hammer drills with light high frequency impact are recommended for drilling holes Do not use excessively worn bits or bits which have been incorrectly sharpened Please note that the use of oversized holes is NOT permitted for anchoring lift DO NOT USE Anchor Adhesive to fill spacing of oversize holes Move lift location or fill holes with Anchor Adhesive see manufacturer for proper curing time and Re drill to correct Hole Specification 12 POST TENSION CONCRETE DO NOT CUT OR DRILL THROUGH A POST TENSION CABLE Do not disturb bolt up or apply load to adhesive anchors prior to the full cure of the adhesive Metal anchors and fasteners will corrode and may lose load carrying capacity when installed in corrosive environments or exposed to corrosive materials There are many environments and materials which may cause corrosion including ocean salt air fire retardants fumes fertilizers preservative treated wood dissimilar metals and other corrosive elements Finished Diameters for Rotary and Rotary Hammer Carbide Tipped Concrete Drills per ANSI B212 15 Locate any post tension cables before you drill Detailed Installation Instruction for Expansion Anchors CAUTION Anchors must be at least 6 from the edge of the slab or any seam 1 Measure Lift Placement see figure Recommended use columns as template before drilling and mark holes 2 Keep the drill in a perpendicular line while d
39. rilling Let the drill do the work Do not apply excessive pressure Lift the drill up and down occasionally to remove residue to reduce binding 3 Drill the hole to depth equal to the length of anchor Note Drilling thru concrete recommended will allow the anchor to be driven thru the bottom of foundation if the threads are damaged or if the lift will need to be relocated Example A 1 4 For better holding power blow dust from the hole Example A 2 6 Repeat Steps 4 thru 5 Qty x 10 7 Move column into place carefully 8 Place flat washer and hex nut over threaded end of 3 4 x 5 1 2 wedge anchor leaving approximately 1 16 inch of thread exposed carefully tap anchor use a hammer Example A 3 Do not damage threads Tap anchor into the concrete until nut and flat washer are against base plate Tighten the nut two or three turns on average concrete 28 day cure Check each anchor bolt with torque wrench set to 100 foot pounds torque Example A 4 8 1 Using the horseshoe shims provided shim each column base as required until each column is plumb If one column has to be elevated to match the plane of the other column add shim plates Torque anchors to 100 ft lbs Shim thickness MUST NOT exceed 7 when using the 5 7 long anchors provided with the lift Adjust the column extensions plumb 8 2 Mechanical Anchors Expansion anchors that have been set to the required installation torque in concrete will experience a reduction in pr
40. rvoir Remove to add fluid Tank Used to store hydraulic fluid 31 Microswitch Step 30 If this unit includes a safety microswitch VERIFY AND TEST OPERATION Verify that micro switch is operating correctly Operate lift and apply pressure to micro switch with a piece of non conductive material to push down on switch A chance of shock could occur if wiring has not been installed incorrectly This will insure motor shuts off prior to any part of vehicle coming in contact with overhead crossbeam or preset height restrictions microswitch location When motor shuts off while pushing ON button the motor will stop automatically Lock Out Electrical Supply Before Installing Any Electrical Components To Lift OV LOCK OUT ELECTRICAL REMOVE SWITCHES BEFORE ALL DOUBT WORKING ON MACHINERY PELIGRO CIERRE TODOS INTERRUPTORES ELECTRICOS ANTES DE LOCK IT OUT TRABAJAR EN EL EQUIPO odi VOLTAGE Do not ever allow power supply to be connected when working on or repairing lift 32 Arms STEP 31 The half moon gear restraints on each lifting arm are already installed Loosen Allen Screws Gear restraints will need to be adjusted once installed on lifting carriages Position the lifting arms on the carriages using the included securing arm pins Check for proper engagement of the arm restraints arm lock The safety gear restraints should fully engage the gear restraints on the arm After checking tha
41. s begin to hit and release as the lift is being raised After 3 or 4 clicks you will hear the latches synchronizing at the same time If the safety latches are out of syn chronization you will have to re adjust the equalizing cables Operate lift and apply pressure to cable to insure cable adjustment is correct Note Without weight the lift will lower slowly Step 15 35 Step 25 Bleed screw instructions Fig 21 Brass Washer Bleed Screw Without any weight on lift raise cylinders one full rotation and lower lifting arms to an unlocked position 3 feet off the ground With the lifting arms 3 feet from the ground slowly loos enthe Bleed Screws located atthe top of each cylinder One to two turns Should be all that is needed to remove air DO NOT REMOVEBLEED SCREW COMPLETELY Listen for air release and watch for clean fluid to escapefrom cylinder Repeat steps if air is still in cylinder NOTE If cylinders continue to shake vibrate when lifted ar lowered repeat steps until trapped air is removed from cylinders Use ladder for safety 36 Microswitch Step 26 If this unit includes a safety microswitch VERIFY AND TEST OPERATION Verify that micro switch is operating correctly Operate lift and apply pressure to micro switch with a piece of non conductive material to push down on switch A chance of shock could occur if wiring has not been installed incorrectly This will insure motor shuts off prior to any part o
42. st 1 4 Use the Baseplate may be used as a drilling template to enusre proper anchor location Remove Baseplate before drilling Drill completely through concrete floor in case movement of lift is required 4 Tighten the nut to the recommended installation torque 2 Clean Hole Anchor Bolt Installed L WO 19mm 3 Assemble the flat washer and nut flush on the anchor bolt Drive the Expansion Anchor into the hole using a hammer If shimming is required make sure to leave threads exposed for proper shimming 5 Completed Installation 14 Troubleshooting The power unit does not run Check electrical supply breaker or fuse Check to see if limit switch is being contacted by a tall vehicle Check micro switch and connections in motor control box Check voltage to the motor Check micro switch and connections on the overhead switch The power unit runs but does not raise the lift Check the oil level Check that the lowering valve is not stuck open Check the connections and components on the suction side of the pump The power unit raises the lift empty but will not lift a vehicle Make sure the vehicle is not above the rated capacity of the lift Make sure the vehicle is positioned properly Clean the lowering valve by running the power unit for 30 seconds while holding the lowering valve open Check the motor voltage Lift lowers slowly down Check for oil leaks C
43. t Do not allow customers or unauthorized personnel to operate the lift or remain in the lift area Review regularly the safety rules and guidelines with personnel All non trained personnel should be kept away from work area Never let non trained personnel come in contact with or operate lift Understand the vehicle lift operating controls before use Do not leave the operational controls while the lift is still in motion Do not stand in front of the vehicle or in the bay when vehicle is being loaded or driven into position Do not attempt to work on the vehicle or go near vehicle when lift is being raised or lowered Be aware Watch what you are doing Use common sense Stay clear of lift when raising or lowering vehicle Clear the area if vehicle is in danger of falling Keep hands and feet clear Remove hands and feet from any moving parts Keep feet clear of lift when lowering to avoid bodily harm or any pinch points Do not raise or lower the vehicle unless tools materials and people are clear Clean up grease and oil spills immediately When the lift is being lowered make sure everyone is standing at least six feet away Be sure there are no jacks tools equipment left under the lift before lowering Always lower the vehicle down when Inspect for damaged parts Do not use lift if any components are broken or damaged Check all moving parts for any type of damage that may affect misalignment or operation of
44. t controls NEVER remove any safety related components parts from the lift Does not use the lift if any safety related components parts are damaged or missing Pay attention when walking under a vehicle that is raised on the vehicle lift Safety Instructions 1 Do not raise a vehicle on the lift until the installation is completed as described in this manual 2 Technicians should be trained to use and care for the lift by familiarizing themselves with the publications listed above The lift should never be operated by an untrained person 3 Always position the lifting arms ramps adapters and accessories properly out of the way before pulling the vehicle into or out of the bay Failure to do so could damage the vehicle and or the lift 4 Positioning the vehicle is very important Only trained technicians should position the vehicle on the lift Never allow anyone to stand in the path of the vehicle as it is being positioned 5 Position the lifting arms ramps adapters and accessories to the vehicle manufacturer s recommended pickup points Raise the lift until contact is made with the vehicle Make sure that the lifting arms ramps adapters and accessories have been properly engaged the vehicle before raising the lift to a working height 6 Do not overload the lift The capacity of the lift is shown on the cover of this document and on the lift s serial number tag 7 Keep everyone clear of the lift when the lift is in o
45. t the safety gear restraints and arm gear engage properly tighten Allen bolts on gear restraints Fig 40 41 s Ne 2 e For Proper Fitment to Arm Lock gC D Lift Arm Lift Pad Extension Gear Restraint Allen Screws and Washers Lift Pad 33 Step 32 Install lifting carriage arm drop pins Fig 43 Lifting Carriage Arm Drop Pins Clear Floor Model Diagram STEP 33 Install lift pads Fig 42 Equalizing Cables Important Notice Equalizing Cables must be checked weekly The tension should not be any more than 1 2 of tension slack Failure to do this could cause an uneven lift and could cause DANGER Equalizing cables should always be adjusted so that safety latches are in sync set on safety locks Synchronizing Safety Latches STEP 34 Without any vehicle on the lift Cycle the lift up and Brass Washer down several times to insure safety latches engage properly and all air is removed from the hydraulic system If a bleed Bleed Screw screw is used bleed off excess air see image To lower the lift first raise the lift to clear the safety latches then pull down the safety release handle to lower the lift If safety latches are out of sync adjust the cable on the latch that engages first Operate lift and apply pressure to cable to insure safety cable adjust ment is correct Adjust cable if necessary and secure Remove any excess c
46. the anchors on the Non Powerside Column Fig 8 STEP 11 Level the second column as described in STEP 9 Use the cutouts on the base plate to align at a 30 degree angle for Asymmetric configurations Fig 3550 mm 139 76 in DS MODELS SYMMETRIC Fig 8 DA MODELS ASYMMETRIC 3710 mm 146 in 20 Overhead Crossover Beam Asymmetric View STEP 12 Install the overhead crossover beam Pages 21 25 Steps 12 18 Fig 9 25 STEP 12 1 Routing Equalizing Cables A Connect the equalizing cables as shown in the cable diagram Do not tighten at this stage of assembly Fig 15 17 21 B If applicable remove the access panel on the front of the carriage C Feed the equalizer cable down through the rear top mounting point of carriage and around lower cable sheave Be sure to pull the cable all the way thru so it sitting flush D Remove the bottom sheave so the cable will seat E Push the equalizer cable up through the bottom of the carriage The cable must run through that front hole on the same side and out the top of the carriage Wrap remaining portion of cable inside column Stand column F Route cable through crossover beam sheaves Note make sure not to cross cable over each other so cable is routed back down opposite side column G Fasten cable facing down on opposite side column front mounting point H Fasten cable end with locknut on end of cable until 1 2 of thr
47. tributor Sales Representative in your area for service It is the customers responsibility to arrange for unloading of products shipped HAZARD DESCRIPTIONS Identify the hazard levels used in this manual with the following definitions and signal words Immediate hazards which will result in severe liability or exposure to personal injury or death Hazards or unsafe practices which could result in severe personal injury or death Hazards or unsafe practices which may result in personal injury product or property damage Use alertness and prudence in a hazardous situation care wariness Warranty 2 Post Light Duty Automotive Lift Warranty Coverage 1 Year Structural Warranty Materials and workmanship must be free of defects 1 Year Parts Coverage All other assembly components and parts such as cables sheaves hydraulic components power units chains valves switches hoses air cylinders fittings misc No Labor The warranty does not extend to Lifting pads and extensions Irregularities caused by normal wear abuse misusage shipping damage improper installation voltage or paucity of required maintenance Damages resulting from purchaser s neglect or failure to operate products according to instructions provided in the owner s manual s and or other accompanying instructions supplied Normal attrition items or normally serviced items required to maintain the product in a safe operating condition Compon
48. y caused by improper use or neglect Important Information Read this manual thoroughly before installing operating or maintaining this lift This lift is designed for indoor use only and should not be installed in a pit or uneven surface The floor on which the lift is to be installed must be 4 inch minimum thickness concrete with a minimum compressive strength of 3000 psi and reinforced with steel bar Contact your building architect for information before installing on pre stress concrete The lifts have specific electrical requirements as described in the Installation Instructions section of this manual This lift has a minimum ceiling height requirement as described in the Installation Instructions section of this manual Failure by the owner to provide the recommended shelter mounting surface electrical supply and ceiling height could result in unsatisfactory lift performance property damage or personal injury SHIPPING DAMAGE CLAIMS Once the equipment product has been shipped bill of sale passes to the Purchaser Materials damaged in shipment claims must be made by the Purchaser against the Freight Carrier at the time of shipment arrival Any freight damage must be noted on the freight bill before signing and reported to the freight carrier with a freight claim established Manufacturer is not responsible for freight claims Identify the components and check for shortages If shortages are discovered please contact the Dis
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