owners manual, se120st screamin` eagle crate - Harley
Contents
1. 17375 83A 16 Gasket rocker cover 2 17386 99A 17 Bushing rocker arm 8 17428 57 18 Rocker cover chrome 2 17572 99 19 Rocker housing chrome 2 17578 10 20 Lifter cover front chrome 17964 99 Lifter cover rear chrome 17966 99 21 Support rocker arm 2 17594 99 22 Breather assembly 2 17025 03A 23 Shaft rocker arm 4 17611 83 24 Push rod exhaust 10 536 in 26 8 cm long with two black stripes at each end 2 17922 99 Push rod intake 10 418 in 26 5 cm long with NO stripes 2 17923 99 25 Cover push rod lower 4 17939 99 26 Retainer push rod cover spring 4 17945 36B 27 Spring push rod cover 4 17947 36 28 Cover push rod upper 4 17948 99 29 Keeper push rod cover 4 17968 99 30 Pin anti rotation 2 18535 99 31 Hydraulic lifter kit includes four lifters 18572 13 32 Gasket lifter cover 2 18635 99B 33 Baffle assembly breather 2 26500002 J05614 13 of 17 SERVICE PARTS is06386 Figure 9 SE120ST Screamin Eagle Crate Engine Pistons and Flywheel Table 17 Service Parts SE120ST Screamin Eagle Crate Engine Pistons and Flywheel ltem Description Quantity Part Number 1 Retaining ring 11177A 2 Piston ring set standard 2 22526 10 Piston ring set 0 010 in 0 254 mm over size 2 22529 10 3 Piston kit front and rear with ring sets piston pin and lock rings standard 22574 10 Piston kit front and rear2. 0 0003 0 0008 Top Ring End Gap 0 012 0 020 Second Ring End Gap 0 016 0 024 Oil Control Ring Rail Gap 0 008 0 0028 0 0010 0 0022 0 0010 0 0022 Top Ring Side Clearance Second Ring Side Clearance Oil Control Ring Side Clearance 0 0003 0 0072 Table 12 Service Wear Limits Piston to cylinder fit Loose Wear Limit in Fit in cylinder Loose 0 0061 Piston Pin Fit Loose 0 0011 Top Ring End Gap 0 030 Second Ring End Gap 0 034 Oil Control Ring Rail Gap 0 038 Top Ring Side Clearance 0 0030 Second Ring Side Clearance 0 0030 Oil Control Ring Side Clearance 0 0079 6 of 17 Piston Pin Retaining Ring Circlip Installation NOTE Circlip gap must be at straight up or straight down position when installed 8 See Figure 3 Insert the open end of the circlip 1 into the notch 2 on the groove 3 around the piston pin boss so the gap is at the straight up or straight down position when is02626 installed 1 Circlip 2 Notch 3 Groove is02627 1 Thumb orientation 2 Circlip 85 seated Figure 3 Circlip and Piston J05614 Figure 4 Install Circlip 9 See Figure 4 Position your thumb 1 as shown Press firmly until approximately 85 of the circlip 2 is seated in the groove 10 Do not scratch or mar the piston Use a small bladed screwdriver to wedge the circlip into the rest of the groove Repeat for the remaining circlip
3. is06384c Figure 8 SE120ST Screamin Eagle Crate Engine Rocker Arms and Push Rods J05614 12 of 17 SERVICE PARTS Table 16 Service Parts SE120ST Screamin Eagle Crate Engine Rocker Arms and Push Rods Description Quantity Part Number Cap screw hex flanged head 5 16 18 x 2 5 in 63 5 mm Grade 8 with lock patch 8 1039 2 Screw internal external hex flanged head 5 16 18 x 1 0 in 25 4 mm with lock patch 6 3692A 3 Screw internal external hex flanged head 5 16 18 x 1 75 in 44 4 mm with lock patch 10 3693A 4 Screw hex flanged head SEMS 5 16 18 x 1 25 in 31 8 mm with lock patch 8 3736B 5 Screw hex flanged head 1 4 20 x 1 69 in 42 9 mm Grade 8 with lock patch 4 4400 6 Cap screw hex socket head heat treated washer 1 4 20 x 1 0 in 25 4 mm lock patch 6 4741A 7 Washer 0 031 in 0 79 mm thick 4 6762B 8 O ring push rod cover 0 674 in 17 mm ID brown 4 11132A 9 O ring push rod cover 0 862 in 22 mm ID brown 4 11145A 10 O ring 0 612 in 15 5 mm ID black 2 11270 11 O ring 0 671 in 17 mm ID yellow 4 11293 12 Gasket rocker housing 2 16719 99B 13 Gasket kit cam service contains items marked 17045 99D 14 Rocker arm front intake rear exhaust with bushings 2 17360 83A 15 Rocker arm rear intake front exhaust with bushings 2
4. screws Item 13 purchased separately 2 e Cylinder head machined with items 11 B C D and E installed Not sold separately 3 e Collar valve spring upper 4 Also included with Item A 18213 10 4 Collar valve spring lower 4 Included with Item A Not sold separately 5 e Stud exhaust port 4 16715 83 6 Intake valve 2 18190 08 7 e Exhaust valve 2 18183 03 8 e Seal valve 4 18046 98 9 e Valve spring unit 4 Included with Item A Not sold separately 10 e Retainer valve collar 8 Also included with Item A 18240 98 11 e Automatic compression release 2 28861 07A 12 e Medallion 120ST 2 14100436 13 Screw button head TORX 4 25800017 14 Screw internal thread 3 19 in 81 0 mm long 4 16478 85A 15 Screw internal thread 1 88 in 47 6 mm long 4 16480 92A 16 Pin housing two way 72009 05 17 Wire seal 16 20 AWG 4 72011 05 18 Spark plug Screamin Eagle 2 not shown 32186 10 Service Kit A __ Valve Spring Kit Screamin Eagle includes Items 3 4 9 10 18281 02A The following Screamin Eagle parts are available separately B Valve seat intake 18191 08 C Valve seat exhaust 18048 98A D Valve guide intake for service e 0 003 in 18158 05 e 0 002 in 18156 05 e 0 001 in 18154 05 E Valve guide exhaust for service e 0 003 in 18157 05 e 0 002 in 18155 05 e 0 001 in 18153 05 J05614 11 of 17 SERVICE PARTS
5. with ring sets piston pin and lock rings 0 010 in 0 254 mm over size 22576 10 4 Lock ring piston pin 4 22097 99 5 Piston pin 2 22310 10 6 Flywheel assembly kit 23893 10A J05614 14 of 17 SERVICE PARTS is06387c Figure 10 SE120ST Screamin Eagle Crate Engine Crankcase Engine Oil Filter and Cooler Table 18 Service Parts SE120ST Screamin Eagle Crate Engine Crankcase Engine Oil Filter and Cooler ltem Description Quantity Part Number Plug 3 765 2 Screw hex flange head 5 16 18 x 3 0 in 76 mm long 8 895 3 Screw crankcase top center 1105 4 Sealing washer 1086A 5 Washer 1 25 in 31 8 mm ID x 1 83 in 46 4 mm OD x 0 12 in 3 18 mm thick 2 8972 6 Needle bearing kit camshaft 2 Each kit includes two bearing assemblies 24018 10 7 O ring 2 10930 8 Oil seal 12068 9 Dowel pin 0 557 in 14 158 mm D x 0 75 in 19 mm long 2 16574 99A 10 Dowel pin 0 375 in 9 525 mm D x 0 40 in 10 16 mm long 2 16589 99A 11 Dowel pin 0 436 in 11 074 mm D x 0 61 in 15 5 mm long 4 16595 99A 12 Piston cooling jet 2 includes Item 7 22315 06A 13 Bearing kit left side includes item 5 one item 16 item 18 and the bearing inner race 24004 03B 14 Spacer sprocket shaft 24009 06 15 Crankcase set black includes Items 1 2 6 7 9 10 11 12 13 17 19 20 21 and 22 24400057 16 Bearing
6. 1 Piston to cylinder fit Loose Wear Limit in Out of round 0 002 0 051 Fit in cylinder Loose 0 0061 Warpage of gasket or 0 006 0 152 Piston Pin Fit Loose 0 0011 O ring surfaces top Top Ring End Gap 0 030 Warpage of gasket or 0 004 0 102 Second Ring End Gap 0 034 O ring surfaces base Oil Control Ring Rail Gap 0 038 Top Ring Side Clearance 0 0030 Second Ring Side Clearance 0 0030 Oil Control Ring Side Clearance 0 0079 4 of 17 SE120ST CYLINDERS Preparation 1 Position the motorcycle on a suitable lift IWIN NIN When servicing the fuel system do not smoke or allow open flame or sparks in the vicinity Gasoline is extremely flammable and highly explosive which could result in death or serious injury 00330a WARNING To prevent spray of fuel purge system of high pressure fuel before supply line is disconnected Gasoline is extremely flammable and highly explosive which could result in death or serious injury 00275a 2 See the service manual to perform the following steps a Remove seat b Purge and disconnect fuel supply line WARNING To prevent accidental vehicle start up which could cause death or serious injury remove main fuse before pro ceeding 00251b NOTE WITH security siren With security fob present turn ignition switch ON See the service manual Disarm security system IMMEDIATELY remove main fuse WITHOUT security siren See the service manual Remove main fus
7. MOTOR WY J05614 INSTRUCTIONS REV 2015 09 01 OWNERS MANUAL SE120ST SCREAMIN EAGLE CRATE ENGINE GENERAL Kit Number 19221 15 Models For model fitment information see the P amp A retail catalog or the Parts and Accessories section of www harley davidson com English only NOTES e Replacement engines must be refitted with emission con trol devices and systems appropriate for the vehicle model and model year in order to verify emissions compliance Failure to do so constitutes tampering under USA EPA guidelines which can lead to substantial fines and penal ties e Legal for use on public roads only when installed in the specified models Not legal for use on public roads when installed in models other than the ones specified Not eli gible for the P amp A 24 month warranty This engine does include a one year warranty when installed in appropriate models as specified with appropriate compliant calibration download to ECM Contact a Harley Davidson dealer for warranty statement e For 2016 Models A new production information label EO M 005 0220 is required Locate the VIN label on the frame tube below the handlebars Place the new product information label below the VIN label on the frame tube of the vehicle The partial emissions label with Engine Family GHDXC1 96AEG included in this kit is a requirement for emissions regulations for 2016 models Locate the emis sions label on the frame tube below the han
8. N Refer to BREAK IN RIDING RULES in the vehicle owner s manual to break in the new engine MAINTENANCE 1 Refer to the MAINTENANCE SCHEDULE in the vehicle service manual or owner s manual 2 Refer to ENGINE section of service manual for proper service procedures 2 of 17 SE120ST ENGINE SPECIFICATIONS NOTE The following sections provide unique information not available in the service manual ENGINE section for the Twin Cam 103 alpha engines from Touring platforms Table 2 Engine Screamin Eagle Twin Cam SE120ST Item Specification Compression Ratio 10 5 1 Bore 4 060 in 103 12 mm Stroke 4 625 in 117 48 mm Displacement 119 75 cu in 1962 39 cc Lubrication system Pressurized dry sump with oil cooler MANUFACTURING TOLERANCES Refer to the Twin Cam 103 specifications in the service manual for any specification not shown in the following tables Table 3 Cylinder Heads Table 5 Valve Spring Specifications ITEM PRESSURE DIMENSION Closed 180 Ibs 79 kg 1 800 in 45 7 mm Open 500 Ibs 196 kg 1 177 in 29 9 mm Free length n a 2 210 in 56 1 mm Table 6 Pistons Piston Clearance in Piston to cylinder fit Loose 0 0026 0 0036 Piston pin fit Loose 0 0003 0 0008 Top Ring End Gap Second Ring End Gap Oil Control Ring Rail Gap 0 012 0 020 0 016 0 024 0 008 0 0028 Top Ring Side Clearance Seco
9. creamin Eagle Crate Engine Cylinders Table 14 Service Parts SE120ST Screamin Eagle Crate Engine Cylinders Item Description Quantity Part Number 1 SE cylinder kit 4 060 in black Includes front and rear cylinders items 2 4 16550 04C flanged hex head screw Part No 1105 and sealing washer Part No 1086A 2 e Dowel pin ring 4 16595 99A 3 e Gasket cylinder base 2 16736 04A 4 je Gasket cylinder head 2 16104 04 5 Stud cylinder 8 16834 99A 6 Gasket kit engine overhaul not shown 17053 99C DOES NOT include cylinder head gasket base gasket or valve stem seals 7 Gasket kit top end not shown 17052 99C DOES NOT include cylinder head gasket base gasket or valve stem seals J05614 9 of 17 SERVICE PARTS is06381a Figure 7 SE120ST Screamin Eagle Crate Engine Cylinder Heads and Valves 10 of 17 J05614 SERVICE PARTS Table 15 Service Parts SE120ST Screamin Eagle Crate Engine Cylinder Heads and Valves Kit Item Description Quantity Part Number Kit 19221 15 1 Cylinder head assembly rear includes Items 2 13 17444 10 Crate Cylinder head assembly front includes Items 2 13 17443 10 Engine NOTE Heads are provided with 120R medallions installed Replace with 120ST medallions Item 12 and
10. dlebars Install the partial label from this kit over the top portion of the label on the vehicle e For 2015 Models A new production information label EO M 005 0208 is required Locate the VIN label on the frame tube below the handlebars Place the new product information label below the VIN label on the frame tube of the vehicle The partial emissions label with Engine Family FHDXC1 96AEG included in this kit is a requirement for emissions regulations for 2015 models Locate the emis sions label on the frame tube below the handlebars Install the partial label from this kit over the top portion of the label on the vehicle e For 2010 2014 Models A new production information label EO D 338 81 is required Locate the VIN label on the frame tube below the handlebars Place the new product information label below the VIN label on the frame tube of the vehicle Warranty Statement See the vehicle Owner s Manual for Emissions Warranty information See a Harley Davidson dealer for a copy of the Harley Dav idson Street Performance Crate Engine Limited Warranty 12 Months Unlimited Mileage Table of Contents Table 1 CONTENTS Page Subject PREPARATION CURRENT ENGINE REMOVAL SE120ST ENGINE INSTALLATION SE120ST ENGINE SPECIFICATIONS MANUFACTURING TOLERANCES SERVICE WEAR LIMITS SE120ST CYLINDERS SE120ST PISTONS SERVICE PARTS CO MD a AJO WwW MH MY PY Installation Req
11. e ALL models 3 See the service manual to perform the following steps a Remove instrument console if present from fuel tank b Remove fuel tank 4 Raise the motorcycle Remove Engine Components e See service manual Remove existing air cleaner assembly 2 Remove existing exhaust system per the service manual 3 Disassemble engine top end Refer to service manual engine sections J05614 Install Engine Top End Components NOTES e See Figure 1 The 4 060 in 103 1 mm cylinder base gasket 1 and cylinder head gasket 2 eliminate the need for O rings Do not use O rings on cylinder dowels or cyl inder spigots e When installing new base gasket 1 install with embossed side down and concave side up 1 Refer to the service manual Assemble the engine with the following change a Assemble the top end of the engine using the base gaskets and head gaskets from the kit Refer to ENGINE section of service manual is03183 a ec EZ BA C 1 Gasket cylinder base 2 Gasket cylinder head Figure 1 Cylinder Gaskets Final Assembly 2 Install fuel tank See the service manual 3 See the service manual Install main fuse WARNING After installing seat pull upward on seat to be sure it is locked in position While riding a loose seat can shift causing loss of control which could result in death or serious injury 00070b 4 Install seat See the service manua
12. e REMOVAL Current Engine Removal 1 Remove engine from chassis Refer to ENGINE section of service manual SE120ST ENGINE INSTALLATION 1 Before installing the engine make sure that there is no debris or contaminates in the oiling system Have the oil pan flushed out by a Harley Davidson dealer or qualified technician 2 Remove the oil passage caps or plugs at the engine to transmission interface 3 See the ENGINE section of the service manual Install the engine to the chassis 4 2010 Touring Models Install a Screamin Eagle High Capacity Compensator Kit Part No 40274 08A pur chased separately following instructions from that kit 2011 Later Touring Models Install the original equipment OE compensator per service manual instructions 5 Install throttle body and high flow injectors following instructions in this kit COMPLETION 6 Install fuel tank See the service manual 7 See the service manual Install main fuse 8 Install seat See the service manual After installing seat pull up on the seat to be sure it is secure NOTICE You must recalibrate the ECM when installing this kit Failure to properly recalibrate the ECM can result in severe engine damage 00399b 9 Download the new ECM calibration when installing this kit Refer to the Screamin Eagle Pro Catalog or contact a Harley Davidson dealer 10 Start and run the engine Repeat several times to verify proper operation OPERATIO
13. elief valve oil pump 26400 82B 31 Cover timer 120ST 14100437 32 Chain tensioner primary cam drive chain 39968 06 33 Chain tensioner secondary cam drive chain 39969 06 34 Spring separator 40323 00 35 Screw TORX head 8 32 x 0 38 in 9 5 mm long 5 68042 99 J05614 17 of 17
14. equired for this installation One is available from a Harley Davidson dealer Kit Contents See e Figure 5 and Table 13 e Figure 6 and Table 14 e Figure 7 and Table 15 e Figure 8 and Table 16 e Figure 9 and Table 17 e Figure 10 and Table 18 e Figure 11 and Table 19 PREPARATION 1 Position the motorcycle on a suitable lift AWARNING When servicing the fuel system do not smoke or allow open flame or sparks in the vicinity Gasoline is extremely flammable and highly explosive which could result in death or serious injury 00330a A WARNING To prevent spray of fuel purge system of high pressure fuel before supply line is disconnected Gasoline is extremely flammable and highly explosive which could result in death or serious injury 00275a 2 See the service manual to perform the following steps a Remove seat b Purge and disconnect fuel supply line IWAN IN To prevent accidental vehicle start up which could cause death or serious injury remove main fuse before pro ceeding 00251b NOTE WITH security siren With security fob present turn ignition switch ON See the service manual Disarm security system IMMEDIATELY remove main fuse WITHOUT security siren See the service manual Remove main fuse J05614 ALL models 3 See the service manual to perform the following steps a Remove instrument console if present from fuel tank b Remove fuel tank 4 Raise the motorcycl
15. etaining ring 11461 11 Gasket kit cam service contains items marked in this table and Table 17 17045 99D 12 Cam drive sprocket retention kit 25566 06 13 Bushing crankshaft 25344 99 14 Gasket cam cover 25244 99A 15 Cam support plate assembly includes items 1 6 26 and 30 25355 06A 16 Cam cover chrome 25369 01B 17 Camshaft chain and fastener kit includes items 12 19 20 and 22 25585 06 18 Camshaft kit front and rear SE259E 25482 10 19 Sprocket cam drive on crankshaft 17 T 25673 06 20 Chain primary cam drive 25675 06 21 Chain secondary cam drive 25683 06 22 Sprocket cam drive 34 T 25728 06 23 Spacer cam drive sprocket alignment 0 100 in 2 54 mm thick 25729 06 24 Spacer cam drive sprocket alignment 0 100 in 2 54 mm thick use as required 25729 06 Spacer cam drive sprocket alignment 0 110 in 2 79 mm thick use as required 25731 06 Spacer cam drive sprocket alignment 0 120 in 3 05 mm thick use as required 25734 06 Spacer cam drive sprocket alignment 0 130 in 3 30 mm thick use as required 25736 06 Spacer cam drive sprocket alignment 0 140 in 3 56 mm thick use as required 25737 06 Spacer cam drive sprocket alignment 0 150 in 3 81 mm thick use as required 25738 06 25 Oil pump assembly includes items 27 29 34 26037 06 26 Spring relief valve 26210 99 27 Gerotor assembly scavenge 26278 06 28 Gerotor assembly pressure 26281 06 29 Separator plate gerotor 2 26282 06 30 R
16. g up Oil ring rails can be installed either side up w na The 4 060 in 103 1 mm cylinder base gaskets and cyl inder head gaskets included in the kit eliminate the need for O rings Part No 11273 Do not use O rings on cyl inder dowels or cylinder spigots When installing new base gasket install with the embossed side down and the concave side up J05614 is06326 lt 1 275 5 lt gt 1 Piston width 2 Measurement area Figure 2 Piston Measurements NOTE Checking piston to cylinder fit at this location per Table 11 is for reference 5 See Figure 2 Measure the piston width 1 90 degrees horizontally from both sides of the piston pin hole and 1 275 in 32 38 mm down from the deck top surface of the piston 2 See Table 11 for piston to cylinder fit at this location 6 The pistons in this kit are front and rear specific Install the piston marked FRONT in the front cylinder with the arrow pointing toward the front of the engine Install the piston marked REAR in the rear cylinder with the arrow pointing toward the front of the engine 7 Refer to the ENGINE TOP END OVERHAUL ASSEMBLY section of the service manual for piston cylinder and cyl inder head installation procedures Table 11 Specifications Piston Clearance in Piston to cylinder fit Loose 0 0026 0 0036 Piston pin fit Loose
17. l 5 of 17 SE120ST PISTONS Refer to ENGINE section of service manual Piston Installation WARNING To prevent accidental vehicle start up which could cause death or serious injury disconnect battery cables negative cable first before proceeding 00307a WARNING Disconnect negative battery cable first If positive cable should contact ground with negative cable con nected the resulting sparks can cause a battery explosion which could result in death or serious injury 00049a 1 See the service manual Remove seat Disconnect both battery cables negative battery cable first Retain all seat mounting hardware WARNING When servicing the fuel system do not smoke or allow open flame or sparks in the vicinity Gasoline is extremely flammable and highly explosive which could result in death or serious injury 00330a 2 Refer to the ENGINE STRIPPING MOTORCYCLE FOR SERVICE and TOP END OVERHAUL DISASSEMBLY sections of the service manual for cylinder head cylinder and piston removal procedures Follow the procedures in the ENGINE SUB ASSEMBLY SERVICE AND REPAIR TOP END CYLINDER UPPER CONNECTING ROD sections of the service manual for inspection of parts See the ENGINE SUB ASSEMBLY SERVICE AND REPAIR CYLINDER section of the service manual for boring and honing instructions NOTES Install the top ring barrel faced and second ring taper faced Napier with the N marking facin
18. main 2 One is included in Item 13 24605 07 17 Adapter oil filter 26352 95A 18 Retaining ring 35114 02 19 Oil filter chrome 63798 99A 20 Screw TORX head 8 32 x 0 375 in 9 5 mm long 4 68042 99 21 Screw bearing retention TORX button head 1 4 20 x 0 44 in 11 1 mm long 2 703B 22 Screw hex flange head with washer 3 8 16 x 1 59 in 40 4 mm Grade 8 with lock patch 2 3983 J05614 15 of 17 SERVICE PARTS is06389a Figure 11 SE120ST Screamin Eagle Crate Engine Camshafts and Camshaft Cover J05614 16 of 17 SERVICE PARTS Table 19 Service Parts SE120ST Screamin Eagle Crate Engine Camshafts and Camshaft Cover Item Description Quantity Part Number 1 Roll pin 601 2 Screw primary cam chain tensioner 2 942 3 Screw cam cover 1 4 20 x 1 25 in 31 8 mm long Grade 8 knurled with lockpatch 10 4740A Screw secondary cam tensioner 1 4 20 x 1 25 in long Grade 8 knurled with lockpatch 2 4740A 4 Screw socket head 1 4 20 x 1 0 in 25 4 mm long with lockpatch 8 4741A 5 Washer 0 38 in 9 5 mm ID x 1 13 in 28 6 mm OD x 0 22 in 5 6 mm thick 6294 6 Ball 12 8873 7 Needle bearing kit camshaft 2 Each kit includes two bearing assemblies 24018 10 8 O ring 0 671 in 17 mm ID yellow 11293 9 O ring 0 362 in 9 2 mm ID brown 2 11301 10 R
19. nd Ring Side Clearance Oil Control Ring Side Clearance 0 0010 0 0022 0 0010 0 0022 0 0003 0 0072 ITEM IN MM Valve guide inhead 0 0020 0 0033 0 051 0 084 tight Intake valve seat in 0 004 0 0055 0 102 0 140 head tight Exhaust valve seat 0 004 0 0055 0 102 0 140 in head tight Table 4 Valves ITEM IN MM Fit in guide intake 0 001 1 0 0029 0 028 0 074 and exhaust Seat width 0 034 0 062 0 86 1 57 Stem protrusion 1 990 2 024 50 55 51 41 from cylinder head boss J05614 Table 7 Cam Specifications 259E Intake Specification Opens 19 BTDC Closes 47 ABDC Duration 246 Maximum Valve Lift 0 579 in Valve Lift TDC 0 182 in Exhaust Specification Opens 58 BBDC Closes 12 ATDC Duration 250 Maximum Valve Lift 0 579 in Valve Lift TDC 0 155 in Cam Timing 0 053 in Tappet Lift in Crankshaft Degrees 3 of 17 SERVICE WEAR LIMITS Use wear limits as guide to part replacement Refer to the Twin Cam 103 specifications in the service manual for any specification not shown in the following tables NOTE Table 8 Cylinders Table 9 Cylinder Bore ITEM REPLACE IF WEAR EXCEEDS IN MM Standard 4 062 103 17 0 010 in oversize 4 072 103 43 J05614 ITEM REPLACE IF WEAR EXCEEDS IN MM Table 10 Pistons Taper 0 002 0 05
20. s NOTE Make sure that the piston circlip is fully seated or ENGINE DAMAGE WILL OCCUR 11 Refer to the ENGINE ASSEMBLING MOTORCYCLE AFTER STRIPPING section of the service manual for final reassembly procedures 7 of 17 SERVICE PARTS is06774g Figure 5 Engine Assembly Screamin Eagle 120ST Crate Engine Complete Table 13 Service Parts Screamin Eagle 120ST Crate Engine ltem Description Quantity Part Number 1 Engine assembly complete 19221 15 Induction Module and Hardware Kit includes items 3 7 Not sold separately e Throttle Body Kit Screamin Eagle 58 mm 27713 08 Screamin Eagle High Flow Injector Kit 27796 08 or A OJN e Partial Emission Label Engine Family GHDXC1 96AEG required on 2016 models only Not sold separately e Partial Emission Label Engine Family FHDXC1 96AEG required on 2015 models only Not sold separately 6 New Product Information Label M 005 0220 required on 2016 models only Not sold separately e New Product Information Label M 005 0208 required on 2015 models only Not sold separately e New Product Information Label D 338 81 required on 2010 2014 models only Not sold separately J05614 8 of 17 SERVICE PARTS is07340a Figure 6 SE120ST S
21. uirements e Recommended synthetic engine oil Screamin Eagle SYN3 20W50 Part No 99824 03 00QT e 2010 Touring Models Installation of SE High Capacity Compensator Kit Part No 40274 08A is required for installation of this engine e A clutch kit that supports a minimum of 140 ft lbs 190 Nm of torque is required Harley Davidson recommends installation of a Screamin Eagle pressure clutch Part No 37000121 and diaphragm spring Part No 37951 98 e A Screamin Eagle exhaust gasket kit Part No 17048 98 is needed e An oil cooler is recommended See the P amp A retail catalog or the Parts and Accessories section of www harley dav idson com e A download using Digital Technician See a Harley Dav idson dealer e See the service manual for special tools required to install this kit J05614 amp Many Harley Davidson Parts amp Accessories are made of plastics and metals which can be recycled 1 of 17 Please dispose of materials responsibly IWIN NIN The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet refers to service manual information A service manual for this year model motorcycle is r
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