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2500 Operator`s Manual

1. B O 55 MU DETAIL A gt 1 JP6 BS DRE eta i 9 Gl ig 1 zi lr m JP12 ea JP2 JP8 JP7 t P2 19 pa x 29 D 49 48 THEE 1 d s am Gana 5141 28 g SEE DETAIL A 50525 2982 53 Issue 11 11 03 D Parts List Sectional Controller 15235 And Power Supply 15236 50525 Parts common to both Part No 15647 15648 11075 17535 12342 14083 11059 11097 Description Cover Gasket Screws Cover 10 32 x 50 Connectors Liquid Tight Large Connector Plug Screw Sealing Bolt Mounting 38 16 x 75 Nuts Hex 38 16 x 75 Parts unique to each accessory Part No 16545 15050 11766 16546 15045 17545 15235 Sectional Controller Box Assembly PCB Assembly Prom Programmed 15236 Power Supply Box Assembly PCB Assembly Connector Liquid Tight Small 54 Issue 11 11 03 APPENDIX I PROGRAMMING REFERENCE CHART A OPERATION MENU 1 TIME AND DATE a SET TIME b SET AM c SET PM d TIME FORMAT e DATE FORMAT f YEAR FORMAT 2 TICKET NUMBER 3 KEYBOARD TARE 4 AUTOTARE 5 MODEM SERVICE 1 OPERATION MENU 2
2. Y NOLLOJS ov TAL mnnt rn o 4HO LSTA NO LAS NOLLOHS 1 000 2 pal Ict vs9L AWVAH ATVIS NOLLOHS ans INAWMILSNI OL 1 0 8D GALVTOSI HINV2IH ATVOS dWYTO JHO LISTA NO S LMS T NOLLOUS l 000T DOV AWVN ATVOS NOLLOAS ans 8LOSrETI TAL ATddNS JHMOd 100 val HAVAH AIVOS ans 8LOSHETI SBLIOSVETI JHO ISA NO LMS I NOLLDAS l 000T DDV tal ICETS9LS T T T 1 91 uH jik I NOLLDAS AWVN ATVIS ans 11 03 Issue 11 79 50525 Appendix VIII Keypad Schematic PIN NO 1 6 T 8 9 A T 8 9 ZERO Pee s a MENU 4 5 6 PRINT e e 2 le I 5 1 2 3 UNITS se Le e e or p v 9 ENTER 4 7 2979 50525 80 Issue 11 11 03 Appendix IX Flow Chart Partorm a visual inspection and Sarles Indicator 7 Pe
3. E i ka Z Z Rn mius Q Chack Call D P 9 lt amil A Counts Four tha cables 7 z 3 Cables int d as d 1 Se 50525 81 Issue 11 11 03 Appendix X Scale Systems A 1 Scale Svstem 2 Scale Svstem N Scale 50525 82 Issue 11 11 03 C 3 Scale Svstem Three 3 Platform fourteen 14 load cell Highway System model 8 TB1 Ta 7 RS 485 6 SHIELD A Sectional 2 5 DC Return 5 Controller 4 4 15235 2 3 8 2 8 0 Volts 1 1 8 0 Volts 2 4 5 7 8 28 8 RS 485 7 RS 485 4 DC 20 Volts 6 SHIELD 2 7 5 DC Return 3 6 4 5 4 5 4 3 1 Shield DC Return 7 2 Tm 1 8 0 Volts RX 2 7 3 6 4 5 5 4 6 3 7 2 8 1 50525 Issue 11 11 03 D Highway System3 Scale 2 power supply wiring Three A Platform fourteen 14 load cell Highway System model 4 hk C BM Th DE S H b 0T d 0 UD K m kb GR X Cu En Ez B gt hh B D 50525 84 Issue 11 11 03 Appendix 2500 tester For additional Testing amp Troubleshooting information refer to manual 50526 2500 Tester The 2500 tester is only for use in finding communications problems Perform voltage and resistance checks before connecting
4. CR LF Field Name 1 NAME1 XXXXXXXXXXXXXXX_yyyyyyyyyyyyyyy CR LF 2 CR LF Name TNAMES Xx xxxxxxxxxxx yyyyyyyyyyyyyyy CR LF Name 4 _ CR LF Field Name 5 5 _ CR LF Name 6 NAME6 XXXXXXXXXXXXXXX_yyyyyyyyyyyyyyy CR LF Name 7 x Field Name Title variable length 15 characters max _ Space Character y Field Name Entry variable length 15 characters max SCALE ID xx CRLF Scale ID SC ID SCALE ID Legend fixed length 9 characters x Scale Identifier fixed length 2 characters EOT End of Transmission Character 04 hex CS CheckSum Character If enabled this character consists of the last eight bits of the binary sum of all characters transmitted up to this checksum character 50525 74 Issue 11 11 03 Each of the above character strings can be disabled from transmission To disable a character string or strings place 0 0 in both the FROM TOP and FROM RIGHT coordinates in the INBOUND and or OUTBOUND ticket formats menu selections If a character string is disabled nothing is transmitted To enable a character string make either of the FROM TOP or FROM RIGHT coordinates any value other than 0 0 The values entered in the coordinates determi
5. is the weight on the scale 2 TRIM CELL Select this option if the scale is to be trimmed by load cells When this item is selected the operator will be asked for the number of the load cell to be trimmed Enter the number and press ENTER 3 TRIM SECTION Select this option if the scale is to be trimmed by sections The operator will be asked for the number of the section to be trimmed Enter the number and press ENTER 4 TRIM SCALE Select this option if the scale is to be trimmed as a single unit To Trim cells sections scale 1 Place the test weight to be used in the appropriate location on the platform a To trim a cell place the test weight over the load cell to be trimmed b To trim a section place the test weight in the center of the section to be trimmed C To trim the scale place the test weight anywhere on the platform 2 Place the cursor beside the appropriate legend in the display and press the ENTER key 3 If load cell or section is selected the legend will blank Enter the number of the load cell or section that is going to be trimmed and press the ENTER key If scale is selected this step will be skipped 4 The cursor will flash and a weight will be shown at the top of the display 5 Use the UP or DOWN arrows to adjust the weight shown to match the test weight on the scale 6 When the appropriate weight is shown press the ENTER key The cursor will stop flashing Steps for a pro
6. DTR Space ON After Power ON OFF Not Used 63 Issue 11 11 03 2 50 3925 Document Printer The following provides the switch settings for the 3925 ticket printer Use the printer manual in conjunction with this table Cable for Desktop Model 13464 NEMA 4X Model 16084 Function Switch Block Located On Bottom of Printer Switch No 1 2 3 4 5 6 7 8 9 2400 BPS OFF ON 4 Lines Per Inch ON Line Space Setting ON Print Line and Line Feed OFF Normal Print Mode ON Polarity of Busy Low OFF Top of Form Busy ON These settings reflect printer setup if the default mode is selected in the instrument 3 50 3715 Tape Printer Cable for Desktop Model 14809 NEMA 4X Model 12654 DS1 DS2 6 ON 2 6 7 ON Use the 50 3710 driver for devices which do not state a 50 3715 driver 4 50 3930 3960 Ticket Printer Cable for Desktop Model 14807 NEMA 4X Model 16157 1 2 3 6 8 ON 5 Fargo SP2000 Ticket Printer Cable for Desktop Model 14807 NEMA 4X Model 16157 The following switch settings are recommended to interface the SP2000 to the 2500 F1 indicator OFF means the feature is disabled and ON means the feature is enabled It is recommended that the switch settings not be changed 50525 64 Issue 11 11 03 Switch Position Feature SW1 1 1 OFF Upside Down Print and Feed 1 2 OFF International Time and Date 1 3 OFF Paper Sensor as required 1 4 OFF Wide Pri
7. NOTE DO NOT USE CALIBRATION WEIGHT 19 Issue 11 11 03 Set CELL SENSITIVITY RESISTANCE use calibration data sheets packed with each cell and CALIBRATE platform s unloaded for each cell in all scales Go to TRIM CELL SECTION SCALE and select each CELL TRIM CELL to be certain that all cells start at zero 00 before proceeding Place a load 2000 Ib minimum on a 50k cell directly over each cell and trim that cell to the test load Repeat this for ALL CELLS in the system Go to TRIM CELL SECTIONS SCALE and select each SECTION TRIM SECTIONS to be certain all sections are starting at zero 00 before proceeding Place a concentrated load test cart directly over each section and trim that section to the test load Repeat this for ALL SECTIONS in the system k Go to TRIM CELL SECTIONS SCALE and select TRIM SCALE to be certain that the scale is starting at zero 00 before proceeding Place known test weights in amount required by Weights amp measures to place scale in service and trim to the exact known weight value 5 Q Note At this point the scale is calibrated m Go to SPECIAL FUNCTIONS and select RESET SECTION PEAKS and press ENTER to reset n If a 50 3921 or OKI 320 520 is available select an available com port and install and program the instrument and printer for operation o Continue with the installation amp setup of any peripheral equipment printers remote displays etc
8. Negative 1 In Range 0 Overcapacity 1 No Motion 0 Motion 1 0 kg 1 Always Logic 1 Normal 0 Power Up 1 it 4 Status Word C Description Always Logic 0 Always Logic 0 Always Logic 0 Normal 0 Print Switch Pushed 1 Always Logic 0 Always Logic 1 Normal 0 Keyboard Tare 1 m 71 Issue 11 11 03 B Demand Output When a CR Carriage Return character OD Hex is received on either Com 2 or Com 3 of the instrument it will output information based on the FROM TOP and FROM RIGHT coordinates in the GROSS TARE NET ticket formats menu selections All character strings that have non zero value in either of the coordinates will be transmitted The order that the character strings appear in the data transmission follows the numbering sequence of the FROM TOP and FROM RIGHT coordinates An example follows this output description Character String Description Menu Prompt GR CRLF Gross Weight with legend GROSS x Weight y Units fixed length 10 characters _GR Legend fixed length 3 characters or xxxxxxx yy CR LF Gross Weight no legend GROSS x Weight y Units fixed length 10 characters xxxxxxx yy TA CR LF Tare Weight with legend x Weight y Units fixed length 10 c
9. o TE cic 9g g z SS 3 5 m x gt lt 5 gt lt 9 GQ CO 10 OR Sai 25 o t oo p og o l 515 8 9 25 23 SS e 5 x TU ES G 2 cic 2 ie 5 5 55 9 d Sis di Li RE 2 ao lt 10 o m 8 8 o t wo io o o m 990 l He 8 55 5 5 ala zu 515 ta 2 2 5 Sz 9 To d d gx 5 55 2255 d 8 61 n n gt D 2 o kt 3 GQ co ONO 5 gt 6 2 sel eo io G co ONO Ho E Las oS IE 5829 5 5 mr C 5 9 ooo lt lt o 5 522 5 E 2 S e io ON ot 8 5 9 a For SC 1 bring the load cell cables for the two load cells to be wired into the area where the box is mounted The ODD numbered cell will always go to TB1 ODD numbered TB The EVEN numbered cell will always go to TB2 EVEN numbered TB Wire cells according to the following 50525 14 Issue 11 11 03 3 Load Cell Connections 50525 Terminal Number Load Cell Wire Excitation 4 Excitation Shield Signal Signal NON
10. 50525 0 Contact Technical Support before attempting any hysteresis corrections HYSTERESIS The difference between two indicated or represented values for any given test load one obtained by increasing the loading from zero to the given test load the other obtained by decreasing the loading from the maximum rated load to the given test load UPPER The weight value at which the correction factor will be entered into the calculation when un loading the scale BACKLASH The weight value equal to the test weight increment plus the impact over run caused by putting the test weight on the scale 41 Issue 11 11 03 LOWER The weight value at which the correction factor is dropped from the calculation when coming down HYSTERESIS The correction value to be added or subtracted from the UPPER weigh value The sign to add or to subtract the HYSTERESIS value from the UPPER weight value PHONE This should be the telephone number of the local service organization including area code This is the telephone number that will be displayed if the indicator detects load cell problems This number is entered by the technician at the time of installation RESET SECTION PEAKS Resets the peak weight values to zero This must be done on first time installation PEAK WEIGHTS The highest weight that has crossed section 2 of the scale CLEAR ALL MEMORY This option clears all of the data in the memory This
11. B Description The IND R2500 F1 is the standard indicator and the IND HR2500 F1 is intended for hostile environments The instrument supplies 30 VAC and 20 VDC to the pit power supply PS located at the scale platform The PS converts the AC to DC voltage partially regulates it and makes it available to the sectional controller SC where it is further regulated and used for excitation voltage to the load cells The 20 VDC is regulated in the PS and used to supply the RS 485 serial communications circuit The dipswitch setting in the SC assigns a digital ID to that SC and therefore to each section and to each cell In the SC the load cell analog signal is converted to a digital signal then to an RS 485 signal The RS 485 serial communication from each SC is returned through the pit power supply to the instrument where it is displayed as both counts and weight information per the programming parameters in the instrument The standard system will handle up to 16 load cells to a maximum of 32 cells through inquiry The system is designed to handle a wide variety of printers computers and remote displays A common configuration has a printer connected to one of the communication ports and a remote display connected to the dedicated communications port A keyboard Accessory 14758 is recommend for use with the system port for the keyboard is standard on the indicator Accessory 15323 is needed for the modem service option C Hardware
12. includes the calibration and configuration data as well as the product transaction and other operator entered data This is to be performed BEFORE initial setup doing so after setup will erase all entered data USE THE CLEAR ALL MEMORY FEATURE WITH EXTREME CAUTION 50525 42 Issue 11 11 03 S ECTION 5 OPERATOR SECTION A Introduction The 2500 indicator is designed to be used in a wide variety of truck floor hopper and tank scale applications The load cells are interfaced with the indicator through the sectional controller 15235 and power supply 15236 The indicator features Intalogix technology The indicator may be interfaced with a variety of printers An RS 232 interface allows for the transfer of data to the indicator from a computer and vice versa B Front Panel A 5 Keys When pressed these keys move the cursor the display in the v direction indicated cg Menu Key When pressed this key changes the display to the Operation Menu This key can also be used to return the display to the last menu screen that was shown V V a Zero Key This key sets the weight display to the Center of Zero O U PRINT Print Key When pressed a ticket will be printed In the Data Terminal mode an Inbound or Outbound Gross ticket or a Gross Tare Net ticket may be printed In the Weigh Only mode a Gross Weight ticket will be printed Units Key Changes the units of weight displayed
13. CONFIGURATION MENU This selection returns the display to the CONFIGURATION MENU b MAXIMUM WEIGHT Enter the weight at which the 4 20 mA output will be at 20 mA c ADJUST SPAN 20 mA With the milliammeter connected to pins 1 and 2 and the cursor beside this option press the ENTER key While watching the meter press either the UP or the DOWN arrow until the meter reads 20 00mA d MINIMUM WEIGHT Enter the weight at which the 4 20 mA output will be at 4 mA e ADJUST ZERO 4mA With the milliammeter connected to pins 1 and 2 and the cursor beside this option press the ENTER key While watching the meter press either the UP or the DOWN arrow until the meter reads 4 00mA f MODE GROSS NET Enter the mode GROSS or NET that the 4 20 mA output will track 50525 31 Issue 11 11 03 14 COMMUNICATIONS PORTS This selection is used to configure communication ports 2 and 3 When this option is selected the display will show COMPORT 2 CONFIGURATION MENU COMPORT DEVICES DEFAULT FORMAT INBOUND FORMAT OUTBOUND FORMAT GROSS TARE NET FORMAT BAUD SELECTION INVERSE PRINT ENLARGED CHARACTERS FORM SIZE REMOTE DISPLAY a CONFIGURATION MENU When this item is selected the display returns to the CONFIGURATION MENU b COM PORT This is used to select the communications port to be configured 2 3 4 or 5 Only COM2 and are valid choices unless accessory 15341 has been installed c DEVICES This se
14. Follow this wiring for all cells to all SCs a If you are mounting the power supply in or near the center not at the end of a scale Wire the sectional controllers on 1 end per drawing 2904 then the controllers on the other end Run cables from the 2 center SCs TB3 s to the power supply at TB3 and 4 Both TB s are operable TB1 of the power supply wires to TB1 of the instrument b If you are mounting the power supply at the end of a scale Wire all sectional controllers per drawing 2904 then wire the last sectional controller into TB3 of the power supply TB1 of the power supply wires to TB1 of the instrument 4 SC Connections Terminal Number 17204 Cable 17246 Cable Description 1 Red of the Black Red Pair Black 8 0 volts 2 Black of the Black Red Pair Green 4 8 0 volts 5 Green of Black Green Pair Blue DC Return 6 Shield Shield 7 White of the Black White Pair White RS 485 8 Black of the Black White Pair Red RS 485 NOTE On the 17204 cable cut away the Black wire in the GREEN BLACK pair On the 17246 cable cut away the Orange wire e Install the power supply near a dedicated ground rod in a protected area under the platform where the Home Run cable is to be run f Run a cable from the power supply TB1 to the scale house g Secure ALL gland bushing nuts with pliers so that they are very tight to prevent contaminents from entering the box 15 Issue 11 11 03 5 Three Platform Highway System On syste
15. G Auto QUPUT coe e lee eoe Appendix VII Wiring Diagram Appendix VIII Wiring Diagram Appendix IX Flow Chart Appendix X Scale Systems A 1 Scale System Goss iis iei add e cn B 2 Scale System ERR C 3 Scale System D Highway System 3 Scale 2 Power Supply Wiring Appendix XI 2500 Tester Appendix XII 2500 Computer Output Modifications Disclaimer Every effort has been made to provide complete and accurate information in this manual However although this manual may include a specifically identified warranty notice for the product Fairbanks Scales makes no representations or warranties with respect to the contents of this manual and reserves the right to make changes to this manual without notice when and as improvements are made 50525 4 Issue 11 11 03 SECTION 1 Intalogix Introduction Description A Introduction Intalogix Technology is a unique communication system for addressing each analog load cell in a scale system that allows outstanding resolution performance and diagnostic capabilities
16. or you may also type in the decimal equivalent WARNING Modification of Status Byte A B or C should only be done at the direction of Technical Services or Engineering STATUS BYTE Selecting this item will allow entry into the BIT FIELDS menu for status byte A STATUS BYTE B Selecting this item will allow entry into the BIT FIELDS menu for status byte B STATUS BYTE C Selecting this item will allow entry into the BIT FIELDS menu for status byte C 50525 90 Issue 11 11 03 Section E EDIT CUSTOM FORMAT RETURN L UNITS TOKEN MODE TOKEN Gr Nt SCALE STATUS STATUS BYTE A STATUE BYTE B STATUS BYTE C GROSS WEIGHT TARE WEIGHT NET WEIGHT DISPLAYED WEIGHT ASCII STRING START CHARACTER END CHARACTER _SZ5908SLEE 3 A B C W T RETURN This selection will return you to the STREAM FORMATS menu NOTE The selections below will be reflected as an entry in the data string as seen at the bottom of the instrument display The highlighted section with the under the leading digit is the place where the selected data bit will be inserted By use of the and arrow keys the highlighted area can be moved to the needed location in the data string UNITS TOKEN Allows the entry of a units token such as or kg in the data string Note this only works for Ib kg or Ib kg MODE TOKEN Gr Nt Allows the entry of a mode token such as GR or NT in the data string Note this only works
17. 0 8 0 0 2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 COM2 0 4 0 0 0 5 0 0 0 6 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 3 0 0 0 0 0 8 0 0 2 0 0 1 0 0 0 2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 61 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 COM3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Issue 11 11 03 50525 GROSS TARE NET GROSS TARE NET AUXILLARY TARE AUXILLARY NET TIME DATE TICKET NUMBER PRODUCT ID PRODUCT TOTAL CONVERSION 1 CONV TOTAL 1 SCALE ID TITLE LINE 1 TITLE LINE 2 TITLE LINE 3 TITLE LINE 4 TITLE LINE 5 FIELD NAME 1 FIELD NAME 2 FIELD NAME 3 FIELD NAME 4 FIELD NAME 5 FIELD NAME 6 FIELD NAME 7 0 0 0 0 0 0 0 0 0 0 0 1 0 0 2 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
18. 1 Calibration time 2 11PM Calibration date 4 11 1999 Configuration counter 4 Configuration time 8 26AM Configuration date 4 12 1999 Dual range capacity 100000 Scale capacity 200000 Division Size d 20 Units Ib kg Motion Band 3 0 d Auto Zero Band 3 0 d FIRST CELL 1 LAST CELL 8 Cell capacity 2500 Cell resistance Ohms 350 4 to 20 mA Output High weight 20000 High Count Low weight 00 Low Count INBOUND TICKET COM2 COMS GROSS 0 0 0 0 0 0 0 0 TARE 0 0 0 0 0 0 0 0 NET 0 0 0 0 0 0 0 0 AUXILLARY TARE 0 0 0 0 0 0 0 0 AUXILLARY NET 0 0 0 0 0 0 0 0 INBOUND WEIGHT 0 2 0 0 0 0 0 0 60 8 28AM 4 12 1999 SENSITIVITY mV VOLT uV d 1 97780 15 0 2 12110 15 0 2 01567 15 0 1 99981 15 0 2 04450 15 0 1 91111 15 0 2 04446 15 0 2 00000 15 0 3626 740 Issue 11 11 03 50525 TARE ID TIME DATE TIME IN TICKET NUMBER PRODUCT ID PRODUCT TOTAL CONVERSION 1 CONV TOTAL 1 SCALE ID TITLE LINE 1 TITLE LINE 2 TITLE LINE 3 TITLE LINE 4 TITLE LINE 5 FIELD NAME 1 FIELD NAME 2 FIELD NAME 3 FIELD NAME 4 FIELD NAME 5 FIELD NAME 6 FIELD NAME 7 OUTBOUND TICKET GROSS TARE NET AUXILLARY TARE AUXILLARY NET INBOUND WEIGHT TARE ID TIME DATE TIME IN TICKET NUMBER PRODUCT ID PRODUCT TOTAL CONVERSION 1 CONV TOTAL 1 SCALE ID TITLE LINE 1 TITLE LINE 2 TITLE LINE 3 TITLE LINE 4 TITLE LINE 5 FIELD NAME 1 FIELD NAME 2 FIELD NAME 3 FIELD NAME 4 FIELD NAME 5 FIELD NAME 6 FIELD NAME 7 0 1 0 0 0 0
19. 11 03 CARDINAL 738 This selection will cause the indicator to output the standard data string of the Cardinal 738 instrument CONDEC This selection will cause the indicator to output the standard data string of the Condec instrument FAIRBANKS TOLEDO This selection will cause the indicator to output the standard data string for the Fairbanks or Toledo instruments WEIGH TRONIX W1 120 This selection will cause the indicator to output the standard data string of the Weigh tronix WI 120 instrument EDIT CUSTOM FORMAT COMX This selection will allow access to the EDIT CUSTOM FORMAT menu as detailed in section E of this appendix See example in section H of this appendix CHECKSUM Pressing enter at this item will cause a toggle from ON to OFF It controls whether a checksum character is sent at the end of the computer output WEIGHT FORMAT This selection will allow access to the WEIGHT TOKENS menu as detailed in section F of this appendix TOKENS This selection will allow access to the STREAM TOKENS menu as detailed in section G of this appendix POLL CHARACTER Pressing the enter key at this item will allow you to toggle through several default values for the polling character or you may also type in the decimal equivalent 1 CR 2 3 SPACE 4 STX 5 ENQ 50525 89 Issue 11 11 03 BLOCK SEPARATOR Pressing the enter key at this item will allow you to toggle through several default values for the data block separator
20. 11 11 03 Section F WEIGHT FORMAT WEIGHT TOKENS lt gt RETURN WEIGHT DIGITS LEADING ZEROS POLARITY INCLUSION DECIMAL POINT FIXED DECIMAL PLACES JUSTIFICATION TEST WEIGHTS 000000 RETURN This selection will return you to the STREAM FORMATS menu WEIGHT DIGITS Allows the selection of either 5 6 or 7 characters of displayed weight in the data string LEADING ZEROS Pressing the enter key at this selection item will cause a YES or NO toggle to allow for leading zero s in the data string to be included or excluded in the data string POLARITY INCLUSION Pressing the enter key at this selection item will cause a YES or NO toggle to allow for inclusion of a polarity bit at the beginning of the data string DECIMAL POINT This selection allows for the placement of a decimal point Pressing enter will toggle throughout the following selections 1 NONE 2 Floating 3 Fixed 4 Trailing FIXED DECIMAL PLACES This selection allows for the placement of a fixed decimal places Pressing enter will allow the keyed entry of the required number of places 50525 93 Issue 11 11 03 JUSTIFICATION Pressing the enter key at this selection will toggle from the weight data justification from RIGHT to LEFT as seen in the transmitted data string with reference to any leading or trailing zero s TEST WEIGHTS Allows the keyed in entry of a weight value as seen at the bottom of the instrument display for comparison purposes 0
21. 23 14695 29 15991 30 15432 31 15437 32 15438 38 17622 40 11102 41 11104 42 11192 43 11191 44 11188 45 11126 48 11149 49 11106 50 11219 51 11078 52 11339 53 15436 54 16006 55 16007 56 15443 57 11995 58 11998 59 11153 50525 Description Box Assembly Keyboard Instrument PCB Assembly Mother Board PCB Assembly Communication Display Assembly Cable Assembly Display Power Cord Assembly Cable Assembly Gasket Connector Liquid Tight Block Terminal Plug 3 Pos Prom Kit Battery Lithium 3 5V Gasket Cable Assembly Remote Display 4 20mA Output Cable Assembly RS232 Output Cable Assembly RS232 Output Clamp Cable Flat Nut Hex 6 32 Nut Hex 8 32 Washer Lock Ext Tooth No 4 Washer Lock Ext Tooth No 6 Washer Lock Ext Tooth No 8 Washer Plain No 8 Screw Mach PH Phil 4 40 x 38 Nut Hex 4 40 Screw Mach PH Phil 4 40 x 25 Screw Cap Hex Hd 8 32 x 50 Washer Plain Nylon No 8 Cable Assembly Computer Keyboard Plate Gasket Plate Connector Spacer Hex SST 6 32 Thds x 1 25 lg Spacer Hex SST 6 32 Thds x 50 lg Screw Mach PH Phil 6 32 x 25 52 Issue 11 11 03 Parts Diagram
22. COM PORT CTS RTS CONTROL TICKET PRINTER 50 3925 TICKET PRINTER 50 3930 TICKET PRINTER SP2000 TICKET PRINTER PTR 610 TAPE PRINTER 50 3715 9 FORM PRINTER 50 3921 10 FORM PRINTER 20 520 11 CUSTOM DRIVER 12 COMPUTER PC a SETUP MENU b CONTINUOUS DEMAND AUTO CHECKSUM 3 4 5 6 7 8 56 Issue 11 11 03 e DEFAULT FORMAT f INBOUND FORMAT 1 COMMUNICATIONS MENU 2 TICKET LOCATION FORMAT g OUTBOUND FORMAT 1 COMMUNICATIONS MENU 2 TICKET LOCATION FORMAT h GROSS TARE NET FORMAT 1 COMMUNICATIONS MENU 2 TICKET LOCATION FORMAT i BAUD SELECTION j INVERSE PRINT 1 COMMUNICATIONS MENU 2 INVERT IN 3 INVERT OUT 4 INVERT GTN k ENLARGED CHARACTERS 1 COMMUNICATIONS MENU 2 LARGE IN 3 LARGE OUT 4 LARGE GTN FORM SIZE 1 COMMUNICATIONS MENU 2 COM 2 3 COM 3 m REMOTE DISPLAY 1 COMMUNICATIONS MENU 2 LAMPBANK 3 CONTINUOUS GROSS WEIGHT 4 GROSS ON PRINT 5 TIME OUTPUT C SERVICE MENU 1 OPERATION MENU 2 OPERATING MODE a MENU b SCALE WEIGHT ONLY DATA TERMINAL c HARDWARE NO DEVICE 3 UPDATE RATE 4 ZERO MODE a MENU b 2 OF CAPACITY c 100 OF CAPACITY d ZERO SWITCH DISABLED e PRINT INHIBIT f ENABLE WEIGHT 5 TARE MODE a MENU b ENABLE TARE c DISABLE TARE GROSS ONLY d MANUAL TARE ID e AUTO CLEAR f EXPIRATION DAYS 50525 57 Issue 11 11 03 50525 6 NUMBER SCALES 7 CELL OUTPUT COUNTS 8 CALIBRATION a SCALE ID b SCA
23. INITIALIZE MODEM 3 BAUD SELECT 4 TELEPHONE 5 DIAL 6 REDIAL 7 HANGUP 8 COMPORT ENABLED 9 MODEM COMMAND 6 CONFIGURATION MENU 7 SERVICE MENU B CONFIGURATION MENU 50525 OPERATIONS MENU KEYBOARD TARE AUTOTARE SELECT SCALE a CONFIGURATION MENU b INBOUND SCALE c OUTBOUND SCALE d SELECT SCALE 5 TITLE a CONFIGURATION MENU b TITLE LINE 1 c TITLE LINE 2 d TITLE LINE 3 e TITLE LINE 4 f TITLE LINE 5 6 FIELD NAME a MENU PROMPT b FIELD NAME 1 GTN IN OUT c FIELD NAME 2 GTN IN OUT d FIELD NAME 3 GTN IN OUT e FIELD NAME 4 GTN IN OUT f FIELD NAME 5 GTN IN OUT g FIELD NAME 6 GTN IN OUT h FIELD NAME 7 GTN IN OUT 7 PRODUCT ID 55 Issue 11 11 03 50525 8 PRODUCT PROMPT a CONFIGURATION MENU b PROMPT GTN c PROMPT IN d PROMPT OUT 9 REPORTS a CONFIGURATION MENU b REPORT GENERATOR 1 c TRANSACTION REPORT 1 d REPORT GENERATOR 2 e TRANSACTION REPORT 2 f DELETE TRANSACTIONS g TARE REPORT h VIEW TARES i DELETE TARES j INCOMPLETE REPORT k VIEW INCOMPLETE I DELETE INCOMPLETES m VIEW PRODUCT n DELETE PRODUCT 10 DISPLAY CONTRAST 11 AUDIBLE ALARM 12 LOAD CELL DIAGNOSTICS 13 4 TO 20 mA SETUP a CONFIGURATION MENU b MAXIMUM WEIGHT c ADJUST SPAN 20 mA d MINIMUM WEIGHT e ADJUST ZERO 4mA f MODE GROSS NET 14 COMMUNICATION PORTS COMMUNICATION MENU b COM PORT 2 c CTS RTS CONTROL d DEVICES 1 COMMUNICATIONS MENU 2
24. Specifications 50525 Environmental Enclosure 13 ga 304 stainless steel for office or general industrial use Temperature recommended 14 F to 104 F 10 C to 40 C Humidity 95 relative humidity non condensing Ventilation none required Dust non conducting non corrosive Power 100 VAC to 130 VAC or 200 VAC to 260 VAC 50Hz 60Hz Power Consumption 1 amp maximum at 115 VAC nominal Number of Cells up to 16 ea 700 ohm standard more through inquiry up to 10 ea 350 ohm standard more through inquiry Scale can be located up to 1500 feet from the instrument 5 Issue 11 11 03 Certification Led Graphic Display Character Sizes Memory Serial I O Expansion Flow Control Parallel Keyboard Clock Peripherals 50525 NTEP 95 044 April 1995 UL May 1995 CSA 5161 OIML Pending 168 x 128 or 16 lines 26 5x7 matrix size Characters line LED Backlighting Yellow 5 x 7 normal 5 x 14 normal enhanced 10 x 14 large 15 x 21 extra large Basic 64K battery backed non volatile Battery life typically 2 years Expansion to 320K 20mA Optically isolated Remote display interface COM 2 Full 9 pin modem compatible RS 232C COM 3 RS 232C 4 Wire COM 4 Full 9 pin modem compatible RS 232C COM 5 RS 232 4 wire or RS 485 Hardware CTS RTS Software X ON X OFF 4 Optically DC isolated inputs 10mA 4 Optically isolated DC outputs TTL outputs Oversized keypad 9 Funct
25. and all other functions the customer requires p After the instrument and peripheral setup is correct and complete print 3 copies of the CALIBRATION REPORT from the SERVICE MENU One copy for the shop one for the customer and a copy for your records Note If a form printer is NOT available write down all formats calibration and parameter information and distribute copies as noted above q Instruct the customer user on proper operation of his scale Quote a Service Agreement to keep all equipment in proper operating condition and adjustment 50525 20 Issue 11 11 03 S ECTION 3 PASSWORDS SECURITY CODE A Introduction Two separate passwords are available for restricting access to both the CONFIGURATION MENU and SERVICE MENU NOTE Once the security code password has been entered for the SERVICE MENU it will override the other password making all features available for the service technician Both will be re enabled when the instrument is returned to the weigh screen B Instructions for INSTRUMENT TOUCH KEYPAD ONLY 1 For Features OTHER THAN SERVICE a From the weighing screen press and release the lt key the gt key and the ENTER key If the keyboard accessory is attached the touch keypad method may NOT work b The display will show ENTER SECURITY CODE c Key in the security code up to 15 digits and press ENTER d The display will show SECURITY CODE ACCEPTED 2 For SERVICE MENU a Fro
26. are to be connected to three 3 DIFFERENT ground rods FRAME FRAME FRAME FRAME CLAMP CLAMP CLAMP CLAMP B D 5 9 Nu 9 9 STUD FISTUD FISTUD STUD Smart Sect Smart Sect Smart Sect Smart Sect r Controller Controller Controller Controller 2000 1 2000 1 2000 1 2000 1 DE AD E Power Supply i ACC2001 1 GND ROD GND STUD CLAMP ND SH 2 FRAME Foto CLAMP ej IND R2S00 N SVP AC peu is POWER ACC 769 GND ROD GND ROD 2953 50525 16 Issue 11 11 03 50525 7 Wiring the Indicator a Bring the cable end into the power supply box at 1 b Dress the cable end connect the cable to TB1 USING THE SAME COLOR CODE Tighten the gland nut VERY SECURELY c Bring the other end of the cable into the back of the indicator through the gland nut Dress the end of the cable and connect the wires to TB1 near the back of the communications PC board Indicator TB1 to Power Supply TB1 Terminal 1 Terminal 2 Terminal 3 Terminal 4 Terminal 6 Terminal 7 Terminal 8 17204 Cable Red of the Black Red Pair Black of the Black Red Pair Green of Black Green Pair Black of Black Green Pair Shield White of the Black White Pair Black of the Black White Pair 17246 Cable Description Black 28 volts AC AC Green AC Return ACR Blue 20 volts DC DC Orange Enable Transmit EN S
27. depending on the selection made in the Calibration Menu ENTER Enter Key Used to enter selections into memory during programming 0 through 9 Keys Used to enter numeric data such as tares and IDs m gt gt The scale can be setup to operate in one of two modes WEIGHT ONLY commonly called GROSS TARE NET weighing or IN OUT weighing See Section 4 C under Service Menu for selection information The operating mode is set in the Service Menu When the system is powered up the display for the Operating Mode will be shown 50525 43 Issue 11 11 03 C WEIGHTONLY Main Menu 50525 When the operating mode is set up for WEIGH ONLY mode the display will show 00 ib GROSS gt TARE AUTO TARE 897 TUES 2 35PM 7 06 1999 00 Ib GROSS This display is the weight on the platform and the weigh mode that is active Tuesday 2 35PM This is the current day and time with the appropriate AM or PM legend The time is in the hour minute format 7 06 1999 This is the current date in a month day and year format 897 This number represents the number of transactions that can be stored before the memory buffer begins to over write itself The maximum number of stored transactions is 900 If a report is printed and transactions deleted before the 900 number is reached the count will reset to zero To prevent over writing records print a report summary and delete transaction data before this
28. etc 5 An INBOUND ticket can be printed The data for this partial transaction will be stored in the indicator with the LOOP ID number as the transaction recall label 6 Remove the container from the platform Material can be added or removed from the container 7 Move the container back onto the platform Use the UP or DOWN arrows to place the curser beside OUTBOUND and press the ENTER key 46 Issue 11 11 03 8 The display will prompt the operator for the LOOP ID that was entered for this transaction on the inbound weighment Enter the same ID through the keypad and press the ENTER key 9 The indicator will retrieve the inbound data from memory and combine it with the new outbound data and a INBOUND OUTBOUND ticket will be printed The data will then be stored as a complete transaction Options 1 Weighing LOOP ID With Inbound Ticket This is the default setup No changes have to be made The defaults are a LOOP ID Only b Inbound Ticket Printed Outbound Ticket Printed d Transaction Entered Into The Report 2 Weighing LOOP ID No Inbound Ticket This sequence sets the program for NO INBOUND TICKET to be printed This is done by setting all INBOUND data locations to zero To do this Go to Operator Menu Select Configuration Menu Select Communications Port Menu Select COM port 2 or 3 Select INBOUND FORMAT MENU Set all locations to zero Press the ENTER key 3 Weighin
29. first field name is stored as part of the transaction file 900 Incomplete record storage Transaction records are stored temporarily as incomplete records Incomplete data files can be listed to a printer or viewed directly from the instrument 8 Issue 411 11 03 Transactions 900 transaction records each record consists of Inbound time 12 hour am pm format 24 hour format Outbound time 12 hour am pm format 24 hour format Outbound date month dd mm dd dd month dd mm format Outbound year or yy Gross weight Tare weight Net weight Product ID 15 Alphanumeric character ID Conversion factor Conversion legend 15 Alphanumeric character ID Loop ID 15 Alphanumeric character ID 1st Field Name 15 Alphanumeric character ID Ticket number Reports Two transaction reports can be field programmed to generate any or all portions of a transaction record and in a prioritized order Numeric data in the transaction record can be filtered against a search field so that data in the record is only selected if it is less than equal to or greater than the search field Similarly alohanumeric identification fields can be compared to a text search field A wildcard command is used to generate grouped reports For example if a wildcard string is used in the product search field all transaction data relating to the first product is generated then the second and so on for all transaction records Similarly a grouped Loop ID report c
30. move the cursor in the indicated direction 2 To make an entry place the cursor beside the item to be selected and press the ENTER key The operator will be prompted for the data to be entered 3 A key symbol beside a menu item means the item is locked and can only be accessed with a password 4 Data may be entered through the keypad or optional keyboard 15642 5 When the appropriate data has been entered press the ENTER key to record the data into memory or accept the data entered 23 Issue 11 11 03 Operation Menu To enter the Operation Menu from the weigh screen press MENU The items in the OPERATION MENU may be set or re set at any time through the keypad or optional keyboard except those items that are locked by a password OPERATION MENU MENU TIME and DATE TICKER NUMBER KEYBOARD TARE AUTOTARE AUDIT TRAIL MODEM SERVICE CONFIGURATION MENU SERVICE MENU 1 Time And Date The time and the date may be entered in a variety of formats MENU Returns to the Operation Menu SET TIME Enter the time in any format SET AM If the time was entered in the standard format select AM or SET PM PM whichever is appropriate SET DATE Enter the date in any format TIME FORMAT The options are hh mm am pm or hh mm 24 hour time DATE FORMAT options are Month dd dd mm dd Month mm dd YEAR FORMAT options are or yyyy The time and date that were entered will be converted to the format
31. number reaches zero TARE This option is used when a Tare is to be entered through the keyboard or keypad AUTO TARE This option is used when the weight displayed is used as a Tare weight Use the UP or DOWN arrow keys on the keypad to place the arrow next to the option to be selected Press the ENTER key on the keypad to select the option Press the MENU key to display the Operations Menu WEIGHT ONLY usage summary There are two options available in the WEIGH ONLY MODE Gross Weighing and Gross Tare Net Weighing Gross Weighing 1 Press the ZERO key to zero the unloaded scale if necessary 2 Place the object to be weighed on the platform When the display is stable press the PRINT key and a Gross Weight Ticket will be printed if optional printer is installed 44 Issue 411 11 03 Gross Tare Net Weighing 1 Press the ZERO key to zero the unloaded scale if necessary 2 Place the empty container on the platform 3 Choose TARE or AUTO TARE at the menu a If TARE is selected enter the known Tare Weight through the keypad b If AUTO TARE is selected When the display is stable press the ENTER key The displayed weight will be stored as a Tare Weight 4 Remove the container from the platform and fill it with the product to be weighed 5 Place the filled container back onto the platform 6 Press the PRINT key and a Gross Tare Net Ticket will be printed if optional printer is installed Note The Gross weight is the T
32. the 2500 tester into a system or to a PCB or damage will occur 50525 85 Issue 11 11 03 Appendix Computer Output modif ications COM PORT X CONFIGURATION MENUs gt COM PORT LOOP BACK TEST PRINTERS OTHER DEVICES DEFAULT FORMAT INBOUND FORMAT OUTBOUND FORMAT GROSS TARE NET FORMAT BAUD SELECTION INVERSE PRINT ENLARGED CHARACTERS FORM SIZE REMOTE DISPLAY OTHER DEVICES Selects the COMPUTER PC menu as seen below COMPUTER PC gt COMMUNICATION MENU gt COM PORT X OFF NO CTS RTS CONTROL NO CUSTOM DRIVER COMPUTER PC COMMUNICATIONS MENU This selection will return to the COM PORT X menu COM PORT X OFF This selection turns com port off 50525 86 Issue 11 11 03 CTS RTS CONTROL Pressing the enter key will toggle the selection from YES to NO allowing the selection of hardware or software handshaking CUSTOM DRIVER This selection is used for the setup of a custom printer driver COMPUTER PC This selection allows entry into the COMPUTER OUTPUT menu as seen below COMPUTER OUTPUT SETUP MENU L gt COMPLETED RECORD OUTPUT FORMAT 3 PC OUTPUT FORMAT COM 4 SETUP MENU This selection will return to the COMPUTER PC menu COMPLETED RECORDS Available only from com port 2 This selection will cause the completed record to be transmitted upon completion of an incomplete or stored tare transaction Data is in ASCII comma delimited format D
33. to customize the locations of the printed information on the inbound part of the ticket or form f OUTBOUND FORMAT This selection is used to customize the locations of the printed information on the outbound part of the ticket or form g GROSS TARE NET FORMAT This selection is used to customize the locations of the printed information on the Gross Tare Net ticket or form h BAUD SELECTION This selection is used to set the baud rate parity data bits and stops for the selected communications port i INVERSE PRINT This selection allows for the selection of inverted print for the INBOUND OUTBOUND or GTN part of the ticket or form j ENLARGED CHARACTERS This selection allows for the selection of large print for the INBOUND OUTBOUND or GTN part of the ticket or form k FORM SIZE This selection will prompt the operator to enter the length in inches of the ticket that will be printed IN BOUND or OUT BOUND weighment REMOTE DISPLAY This selection allows the enabling of a remote display and the selection of what will be displayed 1 If REMOTE DISPLAY OFF is selected connector on the mother board will be disabled Any other selection will automatically enable connector P3 2 Continuous GROSS tracks and displays weight continuously 3 GROSS on PRINT displays the weight as the printer would see it within motion band setting 4 If ON is selected for TIME OUTPUT the Remote Display will show the
34. 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 62 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Issue 11 11 03 APPENDIX III INTERFACE TO PRINTERS amp REMOTE DISPLAYS Interface Section Printers Printers 50 3921 50 3925 50 3715 amp 50 3930 3960 50 3950 PTR 610 1 50 3921 Okidata Printer Turbo 184 50525 The following provides the switch settings for the Okidata Printer Turbo 184 when interfaced to the IND R2500 Use the printer handbook in conjunction with this table to locate the switches To interface this printer use Accessory 14807 cable Function Switch Block On Controller PCB Switch No 1 2 3 4 5 6 7 8 ASCII Slashed 0 OFF OFF OFF Form Length 11 OFF ON Auto Line Feed OFF OFF 8 Data Bits ON Front Panel Enabled OFF Super speed serial board switches Function Switch Block 1 Switch No 1 2 3 4 5 6 7 8 Odd Parity ON No Parity ON 8 Data Bits ON X ON OFF Protocol OFF Test Select Circuit ON Mode Select Print ON Busy Line Select DTR ON ON Function Switch Block 2 Switch No 1 2 3 4 5 6 7 8 9600 Baud OFF ON ON DSR Inactive OFF Buffer 256 Byte OFF Busy Timing 200MS ON
35. 00000 The weight as entered from the above menu item used for comparison purposes Section G TOKENS STREAM TOKENS gt RETURN POS POLARITY NEG POLARITY PRIMARY UNITS SECONDARY UNITS MOTIO N OUT OF RANGE GROSS TARE NET OK INVALID RETURN This selection will return you to the STREAM FORMATS menu NOTE The following below items allow for the customization of a selected stream item POS POLARITY Pressing the enter key here will cause a toggle between the following selections 1 4 2 None 3 5 50525 94 Issue 11 11 03 NEG POLARITY Pressing the enter key here will cause a toggle between the following selections 1 2 None 3 Space PRIMARY UNITS This selection allows for the ability to have a keyed entry for this field SECONDARY UNITS This selection allows for the ability to have a keyed entry for this field MOTION This selection allows for the ability to have a keyed entry for this field OUT OF RANGE This selection allows for the ability to have a keyed entry for this field GROSS This selection allows for the ability to have a keyed entry for this field TARE This selection allows for the ability to have a keyed entry for this field NET This selection allows for the ability to have a keyed entry for this field OK This selection allows for the ability to have a keyed entry for this field INVALID This selection allows for the ability to have a keye
36. 3 GND chassis Pin 4 TX Pin 5 RX Pin 6 RTS Pin 7 CTS Pin 8 GND Pin 9 NC Issue 11 11 03 50525 APPENDIX V WIRING DIAGRAM FOR SERIAL OUTPUT Printer Cable Pin Out COM 2 or 3 3710 3715 3925 3950 610 3921 3930 3960 5 2000 Pin 2 RX 2 Pin 3 TX Pin 3 Pin 3 Pin 5 Ground Pin 7 Pin 7 Pin 8 CTS Pin 4 3550 3710 3715 3925 3950 PTR 610 590 295 3921 3930 3960 5 2000 Cable for Cable for Cable for NEMA 4X model 12654 Desktop model 14809 2500 F1 or F2 to Computer IND HR2500 1 RS232 9 Pin AMP Pin 3 Frame Ground Pin 4 Tx Pin 5 Rx Pin 6 RTS Pin 7 CTS Pin 8 Signal Ground NEMA 4X model 16084 Desktop model 13464 NEMA 4X model 16157 Desktop model 14807 Computer Pin Sub D 25 Pin Ground Pin 3 Rx Pin 2 Tx Pin 5 CTS Pin 4 RTS Pin 7 Signal Ground 69 Issue 11 11 03 APPENDIX VI Computer Output COM 2 or Computer Output COM 3 SETUP MENU This selection will return to the DEVICES MENU CONTINUOUS Selects Continuous Computer Output Mode DEMAND The Demand output is an output that is transmitted when the instrument receives a CR Carriage Return character ODH from a computer AUTO Selects Auto Computer Output Mode The Auto output is an output that is transmitted when an Inbound Outbound or GTN ticket is printed CHECKSUM This selection is a toggle ON OFF It controls whether a checksum character is sent at the end of the computer out
37. ARE REPORT Will list all stored tares DELETE TARES Will erase stored tares INCOMPLETE REPORT Will list transactions started that have NOT been completed 0 VIEW Will allow viewing of incomplete transactions h DELETE INCOMPLETE Will erase incompletes from record i l VIEW PRODUCT Will allow products to be checked edited DELETE PRODUCT Clears record of products 10 DISPLAY CONTRAST Select to change the contrast between the displayed text and the background Use the UP and DOWN arrows to make the change 11 AUDIBLE ALARM With the alarm ON the indicator will BEEP when a key is pressed on the keypad Press the ENTER key to toggle the alarm ON or OFF 12 LOAD CELL DIAGNOSTICS Displays a cell number and a legend GOOD or BAD for each load cell in the system 13 4 20 mA SETUP Used to configure the 4 to 20 mA output Note The 4 20mA can only be used if the expansion kit 15341 has been installed 50525 30 Issue 11 11 03 This menu is used to set the output parameters for the 4 20 mA circuits When this is selected from the CONFIGURATION MENU the display will show 4 to 20mA OUTPUT CONFIGURATION MENU MAXIMUM WEIGHT ADJUST SPAN 20mA MINIMUM WEIGHT ADJUST ZERO 4 mA MODE GROSS NET To configure the 4 20 mA Output connect a milliammeter to PINS 1 and 2 on the 4 20 analog output board The pins are located on the TB1 connector Pin 1 is and Pin 2 is a
38. D HR2500 Pin 1 1 2 Pin 9 4 2 1 At the remote displav terminal connect black to terminal 2 and connect red to terminal 1 Depending on the weight display required refer to manual SJ4116 to set S1 switches 2 Fairbanks Model 1415 Remote Display Wire the cable as follows P3 on the Mother Board IND R2500 DB9 Connector 1415 Terminal IND HR2500 Pin 1 2 2 Pin 9 3 4 1 3 Fairbanks RMT 1401 1404 1406 1401A 1404A 1406A Wire the cable as follows P3 on the Mother Board IND R2500 DB9 Connector Display Terminal IND HR2500 9 15VDC Pin 1 1 1 C Loop Pin 5 2 C Loop Pin 6 GND Pin gt _ 50525 67 Issue 11 11 03 50525 APPENDIX IV COMPORTS PIN OUT DIS Pin 1 TX 20mA Pin 2 NC Pin 3 NC Pin 4 NC Pin 5 GND Pin 6 NC Pin 7 NC Pin 8 NC Pin 9 TX 20 DIS Pin 1 TX Pin 2 TX Pin 3 GND chassis Pin 4 NC Pin 5 NC Pin 6 NC Pin 7 NC Pin 8 NC Pin 9 NC Desktop Model COM 2 Pin 1 CD INPUT Pin 2 RX INPUT Pin 3 TX OUTPUT Pin 4 DTR OUTPUT Pin 5 GND Pin 6 DSR INPUT Pin 7 RTS OUTPUT Pin 8 CTS INPUT Pin 9 RI INPUT NEMA 4X Model Pin 9 RI 68 COM 3 Pin 1 NC Pin 2 RX INPUT Pin 3 TX OUTPUT Pin 4 NC Pin 5 GND Pin 6 NC Pin 7 RTS OUTPUT Pin 8 CTS INPUT Pin 9 NC COM 3 Pin 1 NC Pin 2 NC Pin
39. E ACCEPTED 2 For SERVICE MENU a From the weighing screen press the MENU key to access the OPERATION MENU b Place the cursor next to the SERVICE legend c Press CONTROL ALT and ESCAPE at the SAME TIME d The display will show ENTER SECURITY CODE e Press the DELETE key f The display will show SECURITY CODE ACCEPTED 50525 22 Issue 11 11 03 SECTION 4 Programming General Programming Instructions 50525 There are three main programming menus that contain all of the parameters for the system Operators Menu Accessible without a password by pressing the MENU key This menu is used for general weighing operations and access to the Modem Service Menu This will be protected with the same password as the Configuration Menu This menu is used to program and operate the modem service feature Configuration Menu May be protected with a password This menu is used to set up the parameters for the Field Names products IDs Titles display contrast audible alarms and outputs Service Menu Must be protected with a password This menu is used to set up the technical parameters of the system such as scale capacity span and load cell data Note It is recommended that a keyboard be part of the system so that data may be entered in both alpha and numeric formats Use keyboard 15642 Getting Started The following instructions apply to all of the menus 1 In all menus the UP or DOWN arrows
40. ENUS Data can be entered from either one UNLESS password is entered 3 AUTOTARE Place the container on the scale and press the ENTER key Enter the LOOP ID 50525 26 Issue 11 11 03 4 SELECT SCALE If there are two or more platforms connected to the indicator this selects the platform that will be used as the INBOUND SCALE and the OUTBOUND SCALE A third option can be used SELECT SCALE YES or NO YES allows the operator to select the scale to be used while in the Main Menu 5 TITLE This selection is used to enter Header information such as customer name and address There are 5 lines available with 31 characters per line 6 FIELD NAMES This selection is used to describe the information to be put into a field 15 characters per line with 7 available lines and prompt for each line The prompts are GTN IN and OUT Each prompt can be toggled ON or OFF Only Field Name 1 is stored and available for reporting 7 PRODUCT ID Enter the code that will identify the product letters or digits up to 15 characters 8 PRODUCT PROMPT Enables or disables product prompts in the GTN Inbound or Outbound menus 9 REPORTS Select to print review and delete reports REPORTS CONFIGURATION MENU REPORT GENERATOR 1 TRANSACTION REPORT 1 REPORT GENERATOR 2 TRANSACTION REPORT 2 DELETE TRANSACTIONS TARE REPORT VIEW TARES DELETE TARES INCOMPLETE REPORT VIEW INCOMPLETE DELETE INCOMPLETE VIEW PRODUCT DELETE PR
41. FF 10 OFF ON OFF ON OFF 11 ON ON OFF ON OFF 12 OFF OFF ON ON OFF 13 ON OFF ON ON OFF 14 OFF ON ON ON OFF 15 ON ON ON ON OFF 16 OFF OFF OFF OFF ON Continue in this manner until each sectional controller box has a unique section number entered on the dip switches Warning Leave LINK in position 2 3mV in ALL cases C Wiring Instructions To insure adequate power to the system the wiring between the indicator and the power supply and from the power supply to the sectional controller boxes MUST be made with standard 18 gage 3 pair cable part number 17204 old style or 17246 new style Note You MUST use correct cable Improper wire type or size is NOT a warranty issue 50525 12 Issue 11 11 03 50525 1 Maximum cable lengths are NUMBER OF LOAD CELLS 10 700 Ohm cells 12 700 Ohm cells 14 700 Ohm cells 16 700 Ohm cells 6 350 Ohm cells 8 350 Ohm cells 10 350 Ohm cells 1800 feet 1150 feet 800 feet 575 feet 1575 feet 1000 feet 575 feet Issue 11 MAXIMUM LENGTH OF CABLE FROM INDICATOR TO POWER SUPPLY 11 03 2 Wiring overview The indicator power supply 15236 and the sectional controllers 15235 are wired in the following manner
42. ID Search Field Transaction Report 8 22 AM 5 07 98 Page 1 Date Truck ID Product ID Net Weight 1 02 98 3210 1456 45680 1 03 98 2388 1456 40240 1 03 98 2893 1456 36460 Number of Transactions 3 122380 Lbs Total Net Weight For more extensive reporting a wild card can be used in the search field This wild card is an asterisk Using the wild card in the search field will group items together by ID See example 3 Example 3 Using Wild Card in Product ID Search Field Transaction Report 8 22 AM 5 07 98 Page 1 Date Truck ID Product ID Net Weight 1 01 98 4423 1429 42300 1 02 98 3315 1429 38420 1 03 98 4423 1429 39080 Number of Transactions 3 119800 Lbs Total Net Weight 1 02 98 3210 1456 45680 1 03 98 2388 1456 40240 1 03 98 2893 1456 36460 Number of Transactions 3 122380 Lbs Total Net Weight 1 01 98 2342 1323 36880 1 03 98 3412 1323 40100 Number of Transactions 2 319160 Lbs Total Net Weight 29 Issue 11 11 03 At the end of the transaction report the operator will be prompted to delete all transaction file data The ENTER key will delete any other key will exit without deleting REPORTS CONFIGURATION MENU REPORT GENERATOR 1 TRANSACTION REPORT 1 REPORT GENERATOR 2 TRANSACTION REPORT 2 DELETE TRANSACTIONS TARE REPORT VIEW TARES DELETE TARES INCOMPLETE REPORT VIEW INCOMPLETE DELETE INCOMPLETE VIEW PRODUCT DELETE PRODUCT DELETE TRANSACTIONS Will clear storage of transactions T
43. ITIALIZATION The Reset Line Spacing and Form Length codes CHARACTER SIZE CPI enhanced bold print characteristics DOUBLE WIDTH Enlarged characters LINE FEED The code s that effects a LF f FORM FEED The code s that effect a FF REPORT INITIALIZATION full page print setup Lines per Inch Lines per Page Quality o lt vo 5 If COMPUTER PO is selected the screen will show COMPUTER OUTPUT SETUP MENU gt CONTINUOUS DEMAND AUTO CHECKSUM POLL CHARACTER START MESSAGE BLOCK SEPARATOR END OF MESSAGE 50525 Issue 11 11 03 SETUP MENU Returns to the COMPUTER as a selected device CONTINUOUS Output data transmission mode uninitiated amp continuous c DEMAND Output data transmission mode occurs when poll character is received d AUTO Output data transmission mode occurs when PRINT is pressed e CHECKSUM Character that checks for integrity of transmission ON or OFF f POLL CHARACTER A character such as Cr received to initiate a send or transmission 9 START MESSAGE The leading character of the send or transmission h BLOCK SEPARATOR The character s that separate blocks strings of sent data i END OF MESSAGE The character s that signal the message is complete gt d DEFAULT FORMAT This selection sets the default print parameters and baud selection for the device selected e INBOUND FORMAT This selection is used
44. LE UNITS 1 MENU ja 13 TON TONNE 16 TONNE KG 17 TONNE TON 18 DUAL UNITS c DIVISION SIZE 50 20 10 5 2 1 05 02 0 1 0 05 0 02 0 01 0 005 0 002 0 001 DUAL RANGE MENU d MOTION BAND 1 MENU 2 0 5 3 1 0d 4 2 0d 5 3 0d e AUTO ZERO TRACKING BAND 1 MENU 2 0 6d 3 1 0d 15 TONNE LB 4 2 04 5 3 0d f FILTER FACTOR 1 MENU 2 HEAVY 3 HEAVY MEDIUM 4 MEDIUM 5 6 g FIRST CELL ID 58 Issue 11 11 03 h LAST CELL ID i CELL CAPACITY 1 MENU 7 Newtons j SCALE CAPACITY k TEST LOAD CELL SENSITIVITY 1 CELL 2 SENSITIVITY 3 RESISTANCE 4 CALIBRATE m SPAN 1 CALIBRATION WEIGHT 2 TEST LOAD n TRIM 1 MENU 2 TRIM CELL 3 TRIM SECTION 4 TRIM SCALE 7 WRITE PASSWORD 8 PRINT CALIBRATION REPORT 9 SPECIAL FUNCTIONS a SERVICE MENU b SPAN CORNERS c HYSTERESIS 1 MENU 2 UPPER 3 BACKLASH 4 LOWER 5 HYSTERESIS 6 d PHONE e RESET SECTION PEAK f PEAK WEIGHTS g CLEAR ALL MEMORY 50525 59 Issue 11 11 03 APPENDIX II A TYPICAL PROGRAM PRINT OUT CALIBRATION and CONFIGURATION RECORD 50525 SPAN CELL CELL CELL SPAN CELL ZERO ZERO OUTPUT WEIGHT FACTOR 1 8601 8800 89662 25000 0 30875 2 8569 8591 89504 24980 0 30875 3 8575 8376 89486 24980 0 30875 4 8613 8515 89505 24980 0 30875 5 8762 8863 89702 24980 0 30875 6 8751 8953 89695 25000 0 30875 7 8747 8648 89687 24980 0 30875 8 8740 9022 89701 25000 0 30875 SCALE 1 Calibration counter
45. LL OUTPUT COUNTS and check for proper loading and proper cell outputs 3 Use the troubleshooting flow chart in Appendix IX 4 Use power checks in Appendix XI 5 Use 2500 test box assembly for system troubleshooting instruction manual 50526 B Load Cell Failure If the following message appears in the display check the load cell and associated wiring Use the troubleshooting flow chart in Appendix IX This message is triggered by one of several conditions If this is the initial installation check for incorrect wiring or electronic problems in the sectional controller For more information about the LOAD CELL FAILURE S 1 Press the MENU key The display will show the OPERATION MENU 2 Select the SERVICE MENU from the OPERATION MENU 3 In the SERVICE MENU select CELL OUTPUT COUNTS 4 The display will show the load cells the calibration counts and the current counts Use the readings to verify output s and loading Any load cells that are deemed bad will be highlighted C Sectional Controller Failure At the time of installation if the sectional controller is miswired it will not communicate with the indicator and the cells will be listed as NONE in the display When the ZERO key is pressed the following message may appear LOAD CELL S BAD CHECK THAT SCALE IS EMPTY This message indicates that something IF SCALE IS EMPTY has happened to the scale and the CALL FOR SERVICE weight being seen by the indicator
46. Not shown 7 TUESDAY 2 35PM This is the current day and time with the appropriate AM or PM legend The time is in the hour minute format 8 7 06 1999 This is the current date in a month day and year format Use the UP or DOWN arrow keys on the keypad to place the arrow next to the option to be selected Press the ENTER key on the keypad to select the option Press the MENU key to display the Operations Menu IN OUT Weighing Mode Summary IN OUT weighing consists of weighing a container inbound either full or empty then weighing the same container outbound full or empty and printing a ticket with the two weights shown The two weights for the same container an inbound weighment with a stored tare or an outbound weighment with a stored tare is called a complete transaction An inbound weighment with NO outbound weighment is an incomplete transaction 1 With the indicator powered up press the ZERO key 2 Place the container to be weighed on the platform This will be the first weighment 3 Use the UP or DOWN arrow key to place the curser beside INBOUND and press the ENTER key 4 The display will prompt the operator for a LOOP ID This is the identification number that will be used to identify the complete transaction Enter the ID number to be used through the keypad and press the ENTER key The ID number should be marked on the container so that it can be used again on the outbound weighment License number trailer
47. ODUCT a CONFIGURATION MENU returns the screen to the configuration menu b REPORT GENERATOR 1 through TRANSACTION REPORT 2 are explained in the following pages 50525 27 Issue 11 11 03 Two 2 custom reports are available in each 2500 series instrument They are designed to be quickly and easily programmed to suit the customers requirements Each available report has two parts the REPORT GENERATOR and the TRANSACTION REPORT The report generator is used to design the report and the transaction report is used to print it HOW DO YOU DESIGN A REPORT To design a report two things must be remembered Priority and Search Field PRIORITY There are twenty one 21 possible pieces of information stored in the transaction record to select from for reporting Depending on Operating Mode set this data may appear differently A common IN OUT mode will produce Time IN Time OUT Date Inbound Weight Outbound Weight Net Weight Product ID Conversion Factor 1 Loop ID Field Name 1 e Ticket Alt Gross Alt Tare Alt Net To include a piece of information in the report it must be given a priority Example Think of your phone bill It includes columns of information such as time date location called minutes of call and charge for call These columns of information are in a specific order or priority from left to right Simply put priority is the column in which you want the selected informatio
48. OOP ID LOOP ID Legend fixed length 9 characters x Tare ID Value variable length 15 characters max CR LF Time TIME x Time y am pm fixed length 7 characters xx xx xx CR LF Date DATE x Date fixed length 8 characters TIME IN CR LF Inbound Time TM IN TIME IN Legend fixed length 8 characters x Time y am pm fixed length 7 characters TICKET NUMBER xxxxxxxx CR LF Ticket Number TICKET NUMBER Legend fixed length 14 characters x Ticket Number Value variable length 8 characters max yyyyyyyyyyyyyyy CR LF Header Title and Value HEADER x Header Title variable length 15 characters max __ 2 Space Characters y Header Value variable length 15 characters max TOTAL zz CR LF Header Total TOTAL x Header Title variable length 15 characters max _TOTAL_ Legend fixed length 7 characters y Total Weight z Units fixed length 10 characters XXXXXXXXXXXXXXXXXXXXxxxxxxxxxx CR LF Title Line 1 TITLE1 XXXXXXXXXXXXXXXXXXXXXXXXXXXXXX CR LF Title Line 2 TITLE2 XXXXXXXXXXXXXXXXXXXXXXxxxxxxxx CR LF Title Line 3 TITLES XXXXXXXXXXXXXXXXXXXXXXXXXXXXXX CR LF Title Line 4 TITLE4 XXXXXXXXXXXXXXXXXXXXXXxxxxxxxx CR LF Title Line 5 TITLES x Title Line Text variable length 30 characters max
49. R key is pressed in Calibrate see above n SPAN SECTIONS This option is used to span the scale sections This option is used to span the scale by sections Section 1 is load cells 1 and 2 and Section 2 is load cells 3 and 4 and so forth Check the sectional controller to determine the load cell numbers This works with a concentrated load centered on the section Do NOT use a test truck for this initial section span use a weight cart or concentrated weights only If more than one scale has been programmed when this option is selected the operator will be prompted for a Scale ID Enter the scale number and press the ENTER key Enter the calibration weight that will be used to span the scale Then press the ENTER key Enter the test load if different from the one displayed and press the ENTER key When the ENTER key is press the display will change to the section numbered as 1 Follow the instructions on the screen and repeat the process for each of the scale sections BEFORE calibrating sections read the calibration sequence 38 Issue 11 11 03 o TRIM CELL SECTION SCALE This option is used to trim the scale by cells sections or the entire scale Additional adjustment can be achieved by trimming each of the load cells At the Calibration Menu select TRIM CELLS SECTION SCALE and press the ENTER key The display will show 00 Lb lt MENU gt TRIM CELL TRIM SECTION TRIM SCALE cell group 1 8 1 The
50. RATION PASSWORD to enter modem service This selection is used to operate the modem service link This option requires that Modem Accessory 15323 and cable accessory 15457 be installed See publication 50167 for information on the Modem Operation When this option is selected the display will show a OPERATION MENU This selection returns the display to the OPERATIONS MENU b INITIALIZE MODEM This selection sets the transmission parameters for COM 2 to the default settings These settings will match the parameters of the receiving modem c BAUD SELECT COM 2 This selection will display the parameters selected for 2 Port DO NOT CHANGE THESE SETTINGS These are the settings needed to operate Accessory 15323 If another modem is used consult the modem manual for the proper settings d TELEPHONE This selection is used to choose the type of phone system TONE or PULSE e DIAL This selection is used to enter the phone number to be dialed When ENTER is pressed the displayed number will be dialed DISABLED ON standard product f REDIAL This selection redials the number entered in Step 5 DIAL See above note g HANGUP This selection is used to break the telephone connection Note The computer or remote modem should always dial INTO the 2500 instrument 50525 h COM PORT ENABLED YES or NO Enables or disables Com Port 2 as the modem output port If disabled Com Port 2 can be used for another function M
51. S These are the units used to calibrate the scale This selection will also be the primary units of weight displayed in weighing operations DIVISION SIZE This selection is used to chose the appropriate division size If DUAL RANGE is selected enter the smaller division size The indicator automatically switches to the next higher division size for the higher range MOTION BAND This option is used to select the number of divisions within the motion band of the platform AUTO ZERO TRACKING BAND This option is used to select the number of divisions the scale AZT band will automatically rezero before it needs to be manually re zeroed FILTER FACTOR This option is used to set the digital filter The factory default setting is OFF FIRST CELL ID This is the ID number assigned to the first load cell in the scale Usually the number 1 will be assigned to first cell in scale one In a two scale system each with 4 load cells 1 would be assigned the first cell in scale 1 and 5 would be assigned to the first cell in scale 2 i LAST CELL ID This is the ID number for the last load cell in the scale If there is only one scale this will be the number of the last load cell If there are two scales in the system each with 4 cells the last load cell in scale 1 should be 4 and the last load cell in scale 2 should be 8 37 Issue 11 11 03 50525 j CELL CAPACITY This is the rated capacity of the
52. Service Manual IND R2500 F1 amp IND HR2500 F1 Indicators with Intalogix Technology 2003 by Fairbanks Scales Inc 50525 All rights reserved Issue 11 11 03 50525 Created Issue 1 Issue 2 Issue 3 Issue 4 Issue 5 Issue 6 Issue 7 Issue 8 Issue 9 Amendment Record IND R2500 F1 8 IND HR2500 F 1 with Intalogix V Technology 50525 Manufactured by Fairbanks Scales Inc 821 Locust Kansas City Missouri 64106 Issue 10 8 99 Added New Software Added 610 Printer Added New 5 digit part numbers Issue 11 11 08 Updated Printer Information Added Programmable Output Issue 11 11 03 50525 Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 Table of Contents Intalogix Introduction Description A Introduction m rt cna i es er er ed rere he B Description re UE C Hardware Specifications D Computer Interface Specifications Installation A Typical Installation B C Wiring Instructions sitta inta 1 Maximum cable lengths ROTEN 2 Wiring Overview Load Cell Connections 4 SC Connections 5 Three Platform Highway System 6 Groundi
53. UST be enabled to communicate on modem i MODEM COMMAND When the transmission begins this line will change to reverse display and a series of messages about what is being transmitted will appear 25 Issue 11 11 03 j CARRIER OFF When the telephone connection is complete this display will change to CARRIER ON This message will be displayed until the connection is broken 7 Configuration Menu To select press the ENTER key If locked enter the CONFIGURATION PASSWORD to enter the Configuration Menu See Configuration Menu Section 4 B 8 Service Menu To select press the ENTER key If locked enter the SERVICE PASSWORD to enter the Service Menu See Service Menu Section 4 C CONFIGURATION MENU To enter the CONFIGURATION MENU place the cursor beside the legend and press the ENTER key The operator will be prompted for a PASSWORD if one has been installed Enter the password and press the ENTER key The display will show CONFIGURATION MENU OPERATION MENU KEYBOARD TARE AUTOTARE SELECT SCALE TITLE FIELD NAMES PRODUCT IS PRODUCT PROMPT REPORTS DISPLAY CONTRAST AUDIBLE ALARM OFF LOAD CELL DIAGNOSTICS 4 to 20mA SETUP COMMUNICATION PORT 1 OPERATION MENU Select this option to return to the OPERATION MENU 2 KEYBOARD TARE Enter the LOOP ID and then the TARE WEIGHT to be used with the entered LOOP ID Note KEYBOARD TARE AUTOTARE operate the same in both the OPERATION and CONFIGURATION M
54. an be generated D Computer Interface Specifications 50525 Continuous Weight data is continuously transmitted at each display update cycle Demand Data for the communication channel is transmitted in its formatted order whenever a carriage return is received from a computer PC or terminal Auto Formatted data is transmitted following a keyboard print command Tare amp Product File Data Tare and product file data can be downloaded or uploaded from a computer The file data is expected in a quote comma delimited format and is compatible to spreadsheet and data base file formats Transaction Transaction records can be downloaded to a computer PC and are compatible to spreadsheet and data file formats Transaction file data can also be cleared by a command from the computer 9 Issue 11 11 03 50525 Calibration amp Configuration Calibration and configuration data downloaded to or uploaded from a computer for long term storage and diagnostics Modem As well as connecting directly through cable to a computer provision is made to link via modem to a remote Intalogix and computer terminal The call must be initiated at the computer terminal 10 Issue 11 11 03 SECTION 2 Installation A Typical Installation 50525 A typical installation may be a full electronic FE truck scale using 1 com port for a ticket printer and another for a remote display In every installation detailed records of the load cell n
55. and the display will adjust automatically OUTBOUND The following is an updated list of fields available for output in the Outbound ticket format Menu Prompt GROSS TARE 50525 Description Gross Wt Tare Wt Net Wt Inbound Wt Tare ID Time Date Time In Ticket Nbr Header Total for Header Title Line 1 Title Line 2 Title Line 3 Title Line 4 Title Line 5 Field Name 1 Field Name 2 Field Name 3 Field Name 4 Field Name 5 Field Name 6 Field Name 7 Scale ID 77 Issue 11 11 03 GROSS TARE NET The following is an updated list of fields available available for output in the Gross Tare Net ticket format 50525 Menu Prompt GROSS TARE NET TIME DATE CON TITLE 1 TITLE2 TITLE3 TITLE4 TITLE5 fNAME1 fNAME2 fNAME3 fNAME4 fNAME5 fNAME6 fNAME7 SC ID Description Gross Wt Tare Wt Net Wt Time Date Ticket Nbr Title Line 1 Title Line 2 Title Line 3 Title Line 4 Title Line 5 Field Name 1 Field Name 2 Field Name 3 Field Name 4 Field Name 5 Field Name 6 Field Name 7 Scale ID 78 Issue 11 11 03 WIRING DIAGRAM APPENDIX VII 2962 82d ATddNS YAMOd LNSIACLLSNI f OVA SIT ND O0SC I CINI SISSVHO AHMOd TA ATA 69L dAS 4HO LSTA NO 9 LAS NOLLDAS l 000T DOV vaL AWVAH AIVOS ans T7Tersgols 918
56. are weight plus the product weight The Net weight is the product weight only The Tare weight is the value entered in Step 4 Mode Change When a TARE or AUTO TARE is entered the scale automatically switches from the Gross Only Mode to the Gross Tare Net Mode To change the scale from the Gross Tare Net Mode back to the Gross Only Mode enter a 0 Tare by pressing 0 then ENTER D IN OUT Main Menu When the operating mode is set up for IN OUT mode the display will show 1234 ib GROSS INBOUND OUTBOUND 897 TUES 2 35PM 7 06 1999 1 12340 Ib GROSS This display is the weight on the platform and the weigh mode that is active 2 VR A tilde to the right of the displayed Gross weight indicates there is motion on the platform Not shown 3 INBOUND This option is selected to do INBOUND weighing 4 OUTBOUND This option is selected to do OUTBOUND weighing 50525 45 Issue 11 11 03 50525 5 897 This number represents the number of transactions that can be stored before the memory buffer begins to over write itself The maximum number of stored transactions is 900 If a report is printed and transactions deleted before the 900 number is reached the count will reset to zero To prevent over writing records print a report summary and delete transaction data before this number reaches zero 6 SCALE X If more than one scale is selected this legend will appear to show which scale the displayed values are from
57. ata is sent as shown in subsection D of this appendix PC OUTPUT FORMAT COM 3 This selection allows entry into the STREAM FORMATS menu as shown below PC OUTPUT FORMAT This selection allows entry into the STREAM FORMATS menu as shown below 50525 87 Issue 11 11 03 STREAM FORMATS PC SETUP MENU MODE CONTINUOUS CARDINAL 738 CONDEC FAIRBANKS TOLEDO WEIGH TRONIX WI 120 gt EDIT CUSTOM FORMAT CHECKSUM NO WEIGHT FORMAT TOKENS POLL CHARACTER BLOCK SEPERATOR STATUS BYTE A STATUS BYTE B STATUS BYTE C PC SETUP MENU This selection will return you to the COMPUTER OUTPUT menu MODE Pressing the enter key will toggle through the following selections 1 CONTINUOUS Data is transmitted all the time see section A of this appendix for details 2 AUTO Data is transmitted when an Inbound Outbound or GTN ticket is printed see section C of this appendix for details 3 DEMAND Data is transmitted when the 2500 instrument receives the proper Poll Character in ASCII format from the receiving computer The default Poll Character is a carriage return decimal 13 Selecting the DEMAND mode will also enable the indicator to receive either a remote Print or Zero command from the computer If the indicator receives a capital P it will initiate a PRINT cycle like wise if the indicator receives a capital Z it will perform a ZERO function See section B of this appendix for details 50525 88 Issue 11
58. current time when there is no activity on the platform If OFF is selected the time will not be displayed Note In the service program update rates of less than 4 seconds will cause erroneous remote display lampbank performance Use a realistic display update setting 50525 34 Issue 11 11 03 C SERVICE MENU 50525 To enter the SERVICE MENU place the cursor beside the legend and press the ENTER key The operator will be prompted for a PASSWORD key in the password and press the ENTER key SERVICE MENU OPERATION MENU OPERATING MODE UPDATE RATE ZERO MODE TARE MODE NUMBER SCALES CELL OUTPUT COUNTS CALIBRATION WRITE PASSWORD PRINT CALIBRATION REPORT SPECIAL FUNCTIONS OPERATION MENU This selection returns the display to the OPERATION MENU OPERATING MODE This selection allows the choice using the indicator as a Scale Weight Only Data Terminal or setting up hardware for fieldbus operation With the cursor on Scale Weight Only pressing ENTER will toggle to data terminal then to weight only With the selection displayed press MENU to exit and the choice made will be entered into the program Caution Selecting Fieldbus with an expanded memory I O board installed will destroy the I O PCB This is a specific application setting for Fieldbus UPDATE RATE This selection allows the display update rate to be changed in increments of 0 1 seconds 0 2 is the absolute MINIMUM setting 0 4 setting MINIMUM for r
59. d entry for this field 50525 95 Issue 11 11 03 Section H EXAMPLE To create a simple data string that consists start of text gt lt displayed weight end of text you would perform the following steps 1 2 7 8 From the weigh screen press the MENU key Move the arrow to CONFIGURATION MENU and press the enter key Move the arrow to COMMUNICATION PORT and press the enter key Move the arrow to OTHER DEVICES and press the enter key Move the arrow to COMPUTER and press the enter key Move the arrow to PC OUTPUT FORMAT 3 or 4 and press the enter key Move the arrow to EDIT CUSTOM FORMAT 3 or 4 and press the enter key Move the arrow to START CHARACTER and by repeatedly pressing the enter key toggle selections to STX 9 Move the arrow to END CHARACTER and by repeatealy pressing the enter key toggle selections to ETX 10 Move the arrow to DISPLAYED WEIGHT and press the enter key Note that the data string seen at the bottom of the instrument display now looks like this W 11 Exit to the weigh screen by pressing the MENU key several times Note that when the scale output is viewed from hypertrm in windows it now looks like this n 030280 50525 96 Issue 11 11 03
60. eld Name 3 _ CR LF Field Name 4 TNAME4 _ CR LF Name 5 NAME5 _ CR LF Field Name 6 NAME6 _ CR LF Field Name 7 50525 72 Issue 11 11 03 Character String Description Menu Prompt x Field Name Title variable length 15 characters max _ Space Character y Field Name Entry variable length 15 characters max SCALE ID xx CRLF SCALE ID Legend fixed length 9 characters Scale Identifier fixed length 2 characters Scale ID SC ID EOT End of Transmission Character 04 hex CS CheckSum Character If enabled this character consists of the last eight bits of the binary sum of all characters transmitted up to this checksum character C Auto Output When Gross Tare Net print is made or an Inbound weighment is completed or an Outbound weighment is completed the instrument will output information based on the FROM TOP and FROM RIGHT coordinates in the GROSS TARE NET INBOUND and OUTBOUND ticket formats respectively All character strings that have a non zero value in either of the coordinates will be transmitted The order that the character strings appear in the data transmission follows the numbering sequence of the FROM TOP and FROM RIGHT coordina
61. emote display operation ZERO MODE This selection allows for the selection of 2 OF CAPACITY or 100 OF CAPACITY ZERO SWITCH enabled or disabled PRINT INHIBIT YES or NO and ENABLE WEIGHT 35 Issue 11 11 03 The legend at the top of the screen shows the current setting 2 or 100 OF CAPACITY This is the amount of weight that can be zeroed off when the ZERO key is pressed Place the cursor beside the appropriate selection and press the ENTER key The legend at the top of the screen will change to show the chosen item ZERO SWITCH enabled or disabled The selection enables or disables the ZERO key on the front panel If disabled is selected the ZERO key will NOT operate Press the ENTER key to toggle between ENABLE or DISABLE The legend at the top of the screen will change with each toggle PRINT INHIBIT YES or NO When YES is selected only ONE print per weighment will be allowed and the Enable Weight feature is employed Select NO and the print cycle is in the normal configuration and the Enable Weight feature is not used ENABLE WEIGHT This is the minimum amount of weight that must be on the platform for a weighment to begin Place the cursor beside this choice and press the ENTER key Enter the minimum weight through the key pad and press the ENTER key The entered value will be displayed beside the legend 5 TARE MODE This selection is used to a Enable or Disable tares select one or the other cannot
62. figuration record is printed if a form printer is part of the system The records list all of the calibration and configuration parameters that have been programmed into the indicator It is recommended that a record be printed at the end of the set up procedure and copies be stored by the customer technician service center and one inside the instrument SPECIAL FUNCTIONS Select this option to access the Special Functions Menu which contains Span Corners Hysterisis Phone Number Reset Section Peaks Peak Weights and Clear All Memory a SERVICE MENU This option returns the display to the SERVICE MENU b SPAN CORNERS This option is used when it is appropriate to span the corners of the scale Remove all weight from the scale with the cursor on SPAN CORNERS press ENTER Enter the weigh amount being used and press ENTER Follow the screen instructions Place the weight shown in the display DIRECTLY over load cell 1 The Cell 1 counts and the total counts should be about the same If they are not move the weight so that it is more directly over the cell When the two numbers are about the same press the ENTER key Repeat the process for load cell 2 When ENTER is pressed again the display will move to cell 3 Repeat the process for all of the load cells c HYSTERESIS This option is used when it is appropriate to implement the HYSTERESIS program NOTE In most applications this step will not be used All of the settings should be
63. for GR or NT SCALE STATUS Allows the entry of a motion bit as shown by a capital M in the data string at the point of insertion WARNING Modification of Status Byte A B or C should only be done at the direction of Technical Services or Engineering STATUS BYTE SA B C Allows for the entry of grouped conditional states These status bytes should only be changed or modified with the assistance of Technical Services 50525 91 Issue 11 11 03 GROSS WEIGHT Allows the selection of just the gross weight Note that IbGR will be transmitted after the weight regardless of that weight unit or legend is displayed at the instrument TARE WEIGHT Allows the selection of just the tare weight Note that IbGR will be transmitted after the weight regardless of that weight unit or legend is displayed at the instrument NET WEIGHT Allows the selection of just the net weight Note that IbGR will be transmitted after the weight regardless of that weight unit or legend is displayed at the instrument DISPLAYED WEIGHT Allows the transmission of the gross or net weight depending on which is displayed at the instrument Note that no units or weight legends are transmitted ASCII STRING Allows the entry of an ASCII text string into the data stream START CHARACTER Inserts the start character if required or can be removed by selecting none END CHARACTER Inserts the end character if required or can be removed by selecting none 50525 92 Issue
64. g Ib ton Ib tonne kg kg ton kg tonne ton ton lIb ton kg ton tonne tonne tonne kg tonne ton and dual units Weight Conversion Ib kg Ib ton kg tonne ton tonne Zero enable enable printer only after the weight is returned to zero or less than the enable weight Motion bandwidth 0 5d 1 0d 2 0d 3 0d off Division size 0 005 through 50d Digital filter light medium light medium heavy medium heavy none Dual Units Single range and dual range scale capacity Calibration time and date stamp Configuration time and date stamp Display Rate From 0 2 to 10 seconds in 0 1 second intervals minimum setting of 2 seconds Zero 296 to 100 Zero capability Can be completely disabled for tank weighing applications Load cell diagnostics are performed when the zero switch is operated Calibration Keyboard Enter cell number capacity impedance and sensitivity for each cell in the scale group from the calibration certificates packed with each cell The resultant span assuming a good installation and accurate data entered produces a calibration with 0 1 The final calibration is achieved through front panel trimming using the up down arrow keys and proper test weights on the platform s 7 Issue 11 11 03 Sectional Calibration Apply a known weight concentrated load i e test weights or weight cart to each section of the scale Finally apply a calibrated weight to the scale and trim from the in
65. g LOOP ID Other ID With Inbound Ticket This sequence sets the program to accept an ID Number which will be printed on the Inbound and Complete Transaction Tickets To set up the ID 1 Go to Operator Menu 2 Select Configuration Menu 3 Select Prompts Menu 4 Select Product IN 5 Press the ENTER key to toggle between YES and NO 6 With YES displayed press the Menu Key 50525 47 Issue 11 11 03 50525 4 Weighing LOOP ID Other ID No Inbound Ticket This sequence sets the program to accept an ID Number which will be printed on the Inbound and Complete Transaction Tickets To setup the Other ID 1 Go to Operator Menu 2 Select Configuration Menu 3 Select Prompts Menu 4 Select Product IN 5 Press the ENTER key to toggle between YES and NO 6 With YES displayed press the Menu Key This sequence sets the program for NO INBOUND TICKET to be printed This is done by setting all INBOUND data locations to zero To do this 1 Go to Operator Menu 2 Select Configuration Menu 3 Select Communications Port Menu 4 Select COM port 2 or 3 5 Select INBOUND FORMAT MENU 6 Set all locations to zero 48 Issue 11 11 03 S ECTION 6 DIAGNOSTICS TROUBLESHOOTING A Diagnostics The 2500 instrument has diagnostic tools to help troubleshoot a system error 1 On POWER UP check for CELLS FOUND 1 2 3 4 5 6 7 8 etc Only properly wired and functioning sectional controllers are found 2 In SERVICE MENU go to CE
66. g at zero 00 before proceeding I Place known test weights in amount required by Weights amp measures to place scale in service and trim to the exact known weight value Note At this point the scale is calibrated m Go to SPECIAL FUNCTIONS and select RESET SECTION PEAKS and press ENTER to reset n Continue with the installation amp setup of any peripheral equipment printers remote displays etc and all other functions the customer requires After the instrument and peripheral setup is correct and complete print 4 copies of the CALIBRATION REPORT from the SERVICE MENU One copy for the shop one for the customer one inside the instrument and a copy for your records Note If a form printer is NOT available write down all formats calibration and parameter information and distribute copies as noted above p Instruct the customer user on proper operation of his scale Quote a Service Agreement to keep all equipment in proper operating condition and adjustment 50525 40 Issue 11 11 03 9 10 11 WRITE PASSWORD Select this option to enter or change the password used to enter the SERVICE MENU The password can be numbers When a password has been entered and accepted a key will appear beside the SERVICE MENU legend in the OPERATION MENU This means a password must be entered before the SERVICE MENU can be accessed PRINT CALIBRATION REPORT When this option is selected a complete calibration and con
67. haracters The space between Weight and Units will be a if keyboard Tare Legend fixed length characters or xxxxxxx yy CR LF Tare Weight no legend x Weight y Units fixed length 10 characters The space between Weight and Units will be a if keyboard Tare xxxxxxx NT CR LF Net Weight with legend NET x Weight y Units fixed length 10 characters Legend fixed length characters or XXXXxxx yy CR LF Net Weight no legend x Weight y Units fixed length 10 characters CR LF Time TIME x Time y am pm fixed length 7 characters CR LF Date DATE x Date fixed length 8 characters TICKET NUMBER xxxxxxxx CR LF Ticket Number CON TICKET_NUMBER_ Legend fixed length 14 characters x Ticket Number Value variable length 8 characters max XXXXXXXXXXXXXXXXXXXXXXxxxxxxxx CR LF Title Line 1 TITLE1 XXXXXXXXXXXXXXXXXXXXXXXxxxxxxx CR LF Title Line 2 TITLE2 XXXXXXXXXXXXXXXXXXXXXXxxxxxxxx CR LF Title Line 3 TITLE3 XXXXXXXXXXXXXXXXXXXXXXXxxxxxxx CR LF Title Line 4 TITLE4 XXXXXXXXXXXXXXXXXXXXXXxxxxxxxx CR LF Title Line 5 TITLE5 x Title Line Text variable length 30 characters max XXXXXXXXXXXXXXX_yyyyyyyyyyyyyyy CR LF Field Name 1 NAME1 _ CR LF Field Name 2 NAME2 _ CR LF Fi
68. hield Shield DC Return White Transmit TX Red Receive RX Shields must be connected or system will not communicate 17 Issue 11 11 03 D Instrument Installation 1 Instrument Basics Back of the IND R2500 F1 Indicator Bottom of the IND HR2500 F1 9 L OO DIS COM2 O EN u L 5 5 9 6 2925 6 6 1 Kevboard 2 DIS Port Output to remote display 20mA current loop 3 2 Port RS232 Output If accessory 15323 is used this port is dedicated to the modem Otherwise it can be configured for a computer or printer 4 Port RS232 Output Can be configured for a computer or printer 5 Liquid tight gland for the 15235 power supply cable 6 AC power cord NOTE FOR IND R2500 1 ONLY If more communications ports are needed install the Expansion Accessory 15341 This will make available communications ports COM4 and COM5 COM4 may be configured for 5232 Output or RS485 Output Printer Computer un DG Power Supplv 15236 Sectional ControllerS 15235 15235 Keyboard 15642 50525 1 50525 18 Issue 11 11 03 50525 2 220 Volt Option The IND R2500 indicator will operate on 117 volts AC or 220 volts AC The indicator is shipped from the factory configured for 117 volt operation The 220 volt op
69. ion keys 0 through 9 and decimal point 104 key PC compatible alphanumeric keyboard Both keyboard and keypad can be operated in unison to complement each other Real time clock day of the week 12 hour am pm 24 hour alpha month representation month day year 2 or 4 digit year date format 50 3925 Ticket printer 50 3950 Ticket Printer 50 3960 Ticket printer SP2200 Ticket Printer IDS 152 Ticket Printer 590 Ticket Printer 295 Ticket Printer SP2000 Ticket Printer PTR 610 Ticket Printer 50 3715 3550 Tape printer 50 3921 Form printer Tickets or Reports OKI320 520 Form printer Remote display continuous or demand display Continuous refresh after each display update cycle Demand refresh after each print cycle Time Can be programmed to show time when weight data is at zero 10 or more seconds Custom Driver commands to control printers or a computer program interface 6 Issue 11 11 03 50525 Commands include TICKET INITIALIZATION CHARACTER SIZE DOUBLE WIDTH CHARACTERS LINE FEED FORM FEED REPORT INITIALIZATION These commands are not limited to the above function and can be used to perform other functions i e FORM FEED could be used to operate a printer cutter blade Computer IBM PC Software is available to support a number of data transfers Modem Hayes compatible modems from 300 baud to 19200 baud Number of Scales 1 2 3 4 Each scale can be set up with the following parameters Scale units Ib Ib k
70. is XXX XXX XXXX outside the allowed zero reference OPERATE THE ZERO KEV TO CONTINUE 50525 49 Issue 11 11 03 S ECTION 7 ACCESSORIES AND PARTS LISTS A Accessories Accessory Number 15323 15642 15341 15218 15236 15045 15235 15050 15246 B INDR2500 1 Parts List Item Part 1 15342 2 15252 3 15253 4 15460 5 15056 6 15261 7 15210 8 15259 9 15260 10 17534 11 17503 12 15263 13 14695 14 12366 15 12103 16 10102 17 10103 18 10104 19 10200 20 10201 21 10306 22 11126 23 11138 24 13468 50525 Description Modem Accessory Keyboard Expansion Kit PC Board Power Supply PC Board Sectional Controller PC Board Sectional Controller Prom Kit Description Keyboard Assembly Base Assembly Cover PCB Assembly Mother Board PCB Assembly Communication Display Assembly Cable Assembly Display Power Cord Assembly Cable Assembly Connector Liquid Tight Block Terminal Plug 3 Pos Prom Kit Battery Lithium 3 5V Hole Plug Foot Nut Hex 4 40 Nut Hex 6 32 Nut Hex 8 32 Washer Lock Ext Tooth No 4 Washer Lock Ext Tooth No 6 Screw Mach FH Phil 6 32 x 38 Washer Plain No 8 Screw Mach PH Phil 8 32 x 38 Screw Sealing 8 32 x 50 50 Issue 11 11 03 Parts Diagram 2963 50525 51 Issue 11 11 03 C INDHR2500 1 Parts List Item Part 1 15352 5 15233 6 15211 7 15056 9 15261 10 15210 11 15435 12 15260 13 12342 14 17534 15 17503 16 15263
71. lection is used to turn the communications port designated in Step 3 OFF or to select the device to be used such as a printer or computer When Devices is selected from the Communications Port Menu the screen will show COMPORT 2 OFF COMMUNICATIONS MENU gt COM PORT 2 OFF OFF CTS RTS CONTROL NO TICKET PRINTER 50 3925 TICKET PRINTER 50 3960 TICKET PRINTER 50 3950 TICKET PRINTER SP 2000 TICKET PRINTER PTR 610 TAPE PRINTER 50 3715 FORM PRINTER 50 3921 FORM PRINTER OKI 320 520 CUSTOM DRIVER COMPUTER PC 50525 32 Issue 11 11 03 1 To select the device place the cursor beside the appropriate choice and press the ENTER key If COM PORT 2 OFF is selected the communications port will be turned OFF Any other choice will automatically turn the port ON 2 If CTS RTS CONTROL is selected pressing the ENTER key will toggle the selection between YES and NO 3 If a printer is to be selected place the cursor beside the appropriate choice and press the ENTER key The selected printer legend will appear at the top of the menu 4 CUSTOM DRIVER can be set to operate devices that are NOT included in the menu of Devices The manual for that new device should be used for entering control codes that will cause the device to perform as needed CUSTOM DRIVER MENU TICKET INITIALIZATION CHARACTER SIZE DOUBLE WIDTH LINE FEED FORM FEED REPORT INITIALIZATION a MENU Returns to the previous screen TICKET IN
72. load cells in the scale This value may be different for two different scales in the same system Use load cell certificate s for this rating k SCALE CAPACITY Enter the rated capacity of the scale being calibrated If DUAL RANGE was selected in item 4 enter the smaller capacity first and then the larger capacity I CALIBRATION WEIGHT Enter the weight to be used to calibrate the scale m CELL SENSITIVITY mVN This option sets the mV V for each of the load cells Use the load cell certificate for EACH cell used in all scales assigned to this instrument When this option is selected in the SERVICE MENU the display will show 1 MENU This selection will return the display to the SERVICE MENU 2 CELL X This is the number of the cell that is being calibrated Enter the cell number through the keypad 3 SENSITIVITY 0 0000 mV V This is the cell sensitivity as listed on the cell serial tag or the specification sheet supplied with the cell 4 RESISTANCE Ohms This is the cell resistance as listed on the cell serial tag or the specification sheet supplied with the cell 5 CALIBRATE When this option is selected the load cells in the cell group listed in the bottom line of the display will be calibrated automatically Complete all cells in the Group before calibrating 6 CELL GROUP 1 4 This item is automatically determined First and Last cell entries and displays the cells that will be calibrated when the ENTE
73. m the weighing screen press MENU to access the OPERATION MENU b Place the cursor next to the SERVICE legend c Press and release the lt key the gt key and the ENTER key If the keyboard accessory is attached the touch keypad method may NOT work d The display will show ENTER SECURITY CODE e Key in the security code up to 15 digits and press ENTER f The display will show SECURITY CODE ACCEPTED C Instructions for the KEYBOARD ACCESSORY ONLY 1 For All Features OTHER THAN SERVICE a From the weighing screen press CONTROL ALT and ESCAPE at the SAME TIME b The display will show ENTER SECURITY CODE c Key in the security code up to 15 digits and press ENTER d The display will show SECURITY CODE ACCEPTED 50525 21 Issue 11 11 03 2 For SERVICE MENU a From the weighing screen press the MENU key to access the OPERATION MENU b Place the cursor next to the SERVICE legend c Press CONTROL ALT and ESCAPE at the SAME TIME d The display will show ENTER SECURITY CODE e Key in the security code up to 15 digits and press ENTER f The display will show SECURITY CODE ACCEPTED D Deleting Passwords Requires Keyboard 15642 1 For All Features Other Than Service a From the weighing screen press CONTROL ALT and ESCAPE at the SAME TIME b The display will show ENTER SECURITY CODE c Press the DELETE key d The display will show SECURITY COD
74. ms with long cable runs or with 350 ohm load cells or systems with more than 16 load cells a DF instrument and 2 power supplies are required The STEERING AXLE platform and the DRIVE AXLE platform would be wired into TB3 of the 1st power supply the TANDEM AXLE platform would be wired into TB3 of the 2nd power supply The two power supplies would be linked via standard cable TB2 to TB2 Either power supply would be wired to the instrument TB1 to TB1 See Appendix X 6 Grounding For accurate operation and protection against damage from lightning strikes all of the components of the Intalogix technology system must be properly grounded There are three 3 different grounding points that are electrically isolated from each other The following steps must be taken to correctly ground the system a It is recommended that the grounding be done with 8 or larger wire or braided ground straps b All of the ground connections should be 2 feet or less c The grounding studs on the backs of the sectional converter boxes and power supply box must be attached in a clean electrical connection to the platform frame This may be done with the box mounting brackets if the brackets are bolted directly to the platform frame d The copper ground lug on the power supply is connected directly to a separate ground rod via an isolated and insulated wire e The platform frame steel 11341 surge voltage protected outlet box and the 15235 power supply
75. n to be printed Your first column will have a priority of one 1 your second column will have a priority of two 2 and so forth It you do not want a piece of information on the report assign it a priority of 0 and it will not be included on the report See example 1 Example 1 Priorities Date Truck ID Product ID Net Weight 1 01 98 4423 1429 42300 1 01 98 2342 1323 36880 1 02 98 3210 1456 45680 1 02 98 3315 1429 38420 1 03 98 2388 1456 40240 1 03 98 4423 1429 39080 1 03 98 3412 1323 40100 1 03 98 2893 1456 36460 Number of Transactions 8 319160 Lbs Total Net Weight 50525 28 Issue 11 11 03 50525 Search Fields Search Fields allow you to get very specific about the information you need on your report For example if you need a report specifically on product 1456 give the Product ID field a priority and in the Search Field for Product ID enter the ID to search for in this example 1456 When printed the report will only contain transaction information for transactions which included product 1456 Transactions which included any other Product ID will not be included Additionally multiple search fields can be used A search could be done for a specific Product ID Customer ID Truck ID and Date Only the transactions that met all of the search criteria will be included on the report Transactions which only met three of the four would not be included See example 2 Example 2 1456 has been entered in the Product
76. ne the order that the character strings are transmitted See the following example Example of FROM TOP and FROM RIGHT coordinates for OUTBOUND ticket format GROSS 0 1 0 0 LEGEND YES TARE 0 2 0 0 LEGEND YES NET 0 3 0 0 LEGEND YES WT IN 0 8 0 0 LOOP ID 0 7 0 0 TIME 0 6 0 0 DATE 0 5 0 0 TM IN 0 9 0 0 0 4 0 0 HEADER 1 0 0 0 TOTAL 0 0 0 0 TITLE1 0 8 0 0 TITLE2 0 0 0 0 TITLE3 0 0 0 0 TITLE4 0 0 0 0 TITLE5 0 0 0 0 fNAME1 0 0 0 0 fNAME2 0 0 0 0 fNAME3 0 0 0 0 fNAME4 0 0 0 0 fNAME5 0 0 0 0 fNAME6 0 0 0 0 fNAME7 0 0 0 0 SC ID 0 0 0 0 Example Output based on the above coordinates _ 63520 Ib GRCRLF GROSS _ 20440 Ib TA CRLF TARE _ 43080 Ib NT CR LF NET TICKET NUMBER 2067 CRLF 11 08 94 CR LF DATE 10 17am CR LF TIME LOOP ID 36042 CR LF LOOP ID INBOUND 20440 Ib CR LF WT IN _9 46 CR LF TM IN PRODUCT SAND HEADER EOT CS 50525 75 Issue 11 11 03 INBOUND The following is an updated list of fields available for output in the Inbound ticket format 50525 Menu Prompt GROSS TARE Description Gross Wt Tare Wt Net Wt Inbound Wt Tare ID Time Date Time In Ticket Nbr Header Total for Header Title Line 1 Title Line 2 Title Line 3 Title Line 4 Title Line 5 Field Name 1 Field Name 2 Field Name 3 Field Name 4 Field Name 5 Field Name 6 Field Name 7 Scale ID 76 Issue 11 11 03 Use the Up and Down arrow keys to move around
77. ng RS 7 Wiring the Indicator D Instrument Installation 1 Instrument Basics 2 220 Volt Option 3 Instrument Setup Password Security Code A Introduction x B Instructions for Instrument Touch Keypad only MT C Instructions for Keypad Accessory only D Deleting Passwords keyboard 15642 Programming A Operation Menu B Configuration Menu C Service Menu Operator Section A Introduction B Front Panel C Weight Only Main Menu Mig D In Out Main Menu Diagnostics Troubleshooting A Diagnostics B Load Cell Failure C Sectional Controller Failure Issue 11 11 03 Table of Contents Section 7 Accessories and Parts Lists A Accessories AP XOTTA B IND R2500 1 Parts List die ihren e VOS Ehe Parts diagrami ii c nr b C IND HR2500 1 Parts List i Parts Diagrami sucio D Parts Lis
78. nt 1 5 OFF n a 1 6 OFF n a 1 7 OFF n a 1 8 OFF n a SW2 2 1 OFF 9600 Baud 2 2 OFF 4800 Baud 2 3 2400 Baud 2 4 OFF 1200 Baud 2 5 OFF 300 Baud SW3 3 1 ON Standard Input Mode Self test turn 3 2 OFF Standard Input Mode 1 amp 2 ON 3 3 OFF Eat LF after CR 3 4 OFF Echo Printed Data 3 5 ON Double Strike as required 3 6 OFF Always OFF 3 7 OFF Always OFF 3 8 OFF Always OFF 6 Ticket Printer PTR 50 3950 Cable for Desktop Model 13464 NEMA 4X Model 16084 Switch Settings SWI SW2 01100011 10011010 2400 Baud No Parity 8 Bit Busy 0 7 Ticket Printer PTR 610 Cable for Desktop Model 13464 NEMA 4X Model 16084 Switch Settings SW1 12345678 01010100 1200 Baud Odd Parity 7 Bit Busv 0 50525 65 Issue 11 11 03 8 Ticket Printer 590 Cable for Desktop Model 14807 NEMA 4X Model 16157 Switch Settings SWI SW2 00100010 00000000 9600 Baud No Parity 8 Bit Busv 0 9 Ticket Printer 295 Cable for Desktop Model 14807 NEMA 4X Model 16157 Switch Settings SWI 1010000000 9600 Baud No Paritv 8 Bit Busv 0 50525 66 Issue 11 11 03 B InterfaceSection Remote Displ ays NOTE When connecting a remote display to a IND R2500 use DIS 1 Fairbanks Model 1405 Remote Display Cable for Desktop Model 13486 NEMA 4X Model 15585 Order Accessory Cable 17216 by the foot Wire the cable as follows P3 on the Mother Board IND R2500 DB9 Connector 1405 Terminal IN
79. per installation of a 2500 to a F E M T S a Complete the physical installation of all equipment b Make sure ALL CELLS are FOUND on the power up screen c CLEAR MEMORY before setting parameters NOTE Initial Step MUST DO BEFORE PROGRAMMING INSTRUMENT 50525 39 Issue 11 11 03 1 Select Menu 4 Select Clear All Memory 2 Select Service Menu 5 Press ENTER 3 Select Special Functions 6 Program indicator as required d Set the OPERATING MODE DISPLAY CONTRAST AUDIBLE ALARM and NUMBER of SCALES e Set all parameters in the CALIBRATION MENU down to CALIBRATION WEIGHT for all scales NOTE DO NOT USE CALIBRATION WEIGHT f Set CELL SENSITIVITY RESISTANCE use calibration data sheets packed with each cell and CALIBRATE platform s unloaded for each cell in all scales g Go to TRIM CELL SECTION SCALE and select each CELL TRIM CELL to be certain that all cells start at zero 00 before proceeding h Place a load 2000 Ib minimum on a 50k cell directly over each cell and trim that cell to the test load Repeat this for ALL CELLS in the system i Go to TRIM CELL SECTIONS SCALE and select each SECTION TRIM SECTIONS to be certain all sections are starting at zero 00 before proceeding j Place a concentrated load test cart directly over each section and trim that section to the test load Repeat this for ALL SECTIONS in the system k Go to TRIM CELL SECTIONS SCALE and select TRIM SCALE to be certain that the scale is startin
80. put The second line of the menu shows the current Output mode that is selected CONTINUOUS DEMAND OR AUTO A Continuous Output Mode The Continuous Computer Output is an uninitiated unrequested output that gets transmitted at a fixed time interval Character String Description STX Start of Text character 02 Hex A Status Word A B Status Word B C Status Word C XXXXXX Displayed Weight x Weight 6 characters if the graduation size does not have a decimal point 5 characters if the graduation size does have a decimal point The decimal point is not sent as part of the character string XXXXXX Tare Value x Tare 6 characters if the graduation size does not have a decimal point 5 characters if the graduation size does have a decimal point The decimal point is not sent as part of the character string CR Carriage Return Character 0D hex CS CheckSum Character If enabled this character consists of the last eight bits of the binary sum of all characters transmitted up to this checksum character 50525 70 Issue 11 11 03 50525 Bit Status Word A Decimal Point or Zero Location X X XX X XXX X XXXX X XXXXX 0 1 0 1 1 1 x x 0 1 1 1 0 0 0 0 1 1 1 1 Count by 1 Increment Size Count by 2 Count by 5 1 0 1 0 1 1 Always Logic 1 Always Logic 0 Parity Bit it Status Word B Description Gross 0 Net 1 Positive 0
81. select both b Enable Manual tare IDs c Put the system in the AUTO CLEAR mode for Tares d Set the tare expiration time in days 6 NUMBER SCALES Enter the number of scale platforms 1 2 3 or 4 that are in the system 7 CELL OUTPUT COUNTS When this item is selected the display will show Calibration counts and Current counts This display is for information only Values cannot be changed from this display EXAMPLE OF LOAD CELL COUNT VALUE DISPLAY CELL CALIBRATION CURRENT 1 16432 18825 2 16900 17002 3 15310 15378 4 16001 16044 The chart will list all of the cells by number Cells that the system deems BAD will be highlighted These cells are out of tolerance by approximately 2 5926 of the scale capacity 50525 36 Issue 11 11 03 50525 8 CALIBRATION When this item is selected the display changes to the CALIBRATION MENU CALIBRATION MENU SERVICE MENU SCALE ID 1 SCALE UNITS DIVISION SIZE MOTION BAND AUTO ZERO TRACKING BAND FILTER FACTOR FIRST CELL ID LAST CELL ID SCALE CAPACITY CALIBRATION WEIGHT CELL SENSITIVITY mV V SPAN SECTIONS TRIM CELL SECTIONS SCALE SERVICE MENU This selection will return the display to the SERVICE MENU SCALEID X The X is the number of the scale being calibrated If there is only one scale enter 1 If there is more than one scale in the system the data in the calibration menu will have to be entered FOR EACH SCALE separately SCALE UNIT
82. selected Note At the bottom of the Time and Date selection the software revision and date will be shown 2 Ticket Number Enter the number to appear on the next ticket to be printed out 3 Keyboard Tare Enter the LOOP ID and then the TARE WEIGHT for the container If a password has been entered and an entry is made it cannot be changed by the operator in the OPERATION MENU Changes can be made through the CONFIGURATION MENU Note KEYBOARD TARE AUTOTARE operate the same in both the OPERATION and CONFIGURATION MENUS Data can be entered from either one UNLESS a configuration password is entered 50525 24 Issue 11 11 03 4 Autotare Enter the TARE ID and the TARE WEIGHT will be entered automatically when the container is placed on the scale If a password has been entered and an entry is made it cannot be changed by the operator in the OPERATION MENU Changes can be made through the CONFIGURATION MENU 5 Audit Trail When Audit Trail is selected the audit information will be displayed for calibration and configuration The count is a random number that is updated by 1 each time the particular menu is accessed This display shows the time and date when the calibration or configuration programs were changed The first column is the number of the platform followed by the time and date the change was made To select press the ENTER key 6 Modem Service To select press the ENTER key If locked enter the CONFIGU
83. strument keyboard Load cell Calibration Tare Keyboard Tare Auto tare Auto clear Tare expiration Stored Tares Products Field Names Incomplete 50525 Apply a known weight to each cell in the scale group in the order prescribed by the instrument display and finally trim to the final value from the instrument keyboard Can be disabled for gross weight only applications Tare data can be entered through either keyboard Tares can be stored by direct weighing Tares can be automatically cleared after printing Tares are time and date stamped to give a warning when their expiration time is over 100 stored tares 1 to 15 alphanumeric character ID Time and date stamped Weight data automatically converted to the appropriate weighing units Tare data files can be listed to a printer or viewed directly from the instrument 50 Product files 1 to 15 alphanumeric character ID Weight accumulator Conversion factor 1 Number of decimal places for conversion factor 1 to 15 alphanumeric conversion factor legend Product data can be programmed to be entered in an inbound outbound or Gross Tare Net operation Product data files can be listed to a printer or viewed directly from the instrument 7 Field names can be given a 15 alphanumeric name to denote driver name product grade site location etc Each field name can be programmed to be entered in an inbound outbound or Gross Tare Net operation The
84. t Sectional Controller and Power Supply Appendix Programming Reference Chart Appendix A Typical Program Printout Appendix Ill Interface to Printer and Remote Displays A Interface Section Printers 50 3921 Okidata 50 3925 Document Printer 50 3715 Tape Printer 50 3930 3960 Ticket Printer Fargo SP2000 Ticket Printer Ticket Printer PTR 50 3950 Ticket Printer PTR 610 _ Ticket Printer 590 2 2 22 2 24 2 Ticket Printer 295 B Interface Section Remote Display 1 Model 1405 Remote Display 2 Model 1415 Remote Display 3 Remotes 1401 1404 1406 1401A 1404A 1406A O O1 Appendix IV Comports Pin Out Appendix V Wiring Diagram for Serial Output Appendix VI Computer Output COM 2 or COM 3 A Continuous Output Mode B Demand Output ei
85. tes An example follows this output description The details and options on the Gross Tare Net print are the same as the Demand Output Format See Demand Output for details INBOUND and OUTBOUND Formats Character String Description Menu Prompt yy GR CRLF Gross Weight with legend GROSS x Weight y Units fixed length 10 characters Legend fixed length 3 characters or yy CR LF Gross Weight no legend GROSS x Weight y Units fixed length 10 characters TA CR LF Weight with legend x Weight y Units fixed length 10 characters _TA Legend fixed length 3 characters or CR LF Tare Weight no legend x Weight y Units fixed length 10 characters NT CR LF Net Weight with legend x Weight y Units fixed length 10 characters Legend fixed length characters or XXxxxxx yy CR LF Net Weight no legend NET x Weight y Units fixed length 10 characters INBOUND xxxxxxx yy CR LF Inbound Weight with legend WT IN INBOUND Legend fixed length 8 characters x Weight y Units fixed length 10 characters or Xxxxxxx yy CR LF Inbound Weight no legend WT IN x Weight y Units fixed length 10 characters 50525 73 Issue 11 11 03 Character String Description Menu Prompt LOOP ID xxxxxxxxxxxxxxx CR LF Loop ID L
86. tion is implemented by changing the jumpers at JP1 and JP2 on the communications board To change the input voltage a REMOVE POWER from indicator and open the indicator Locate JP1 and JP2 on the communications board beside the two transformers Two jumpers will be in place on the terminal strip one jumper on pins 1 and 2 and the second jumper on pins 5 and 6 Remove both jumpers Then place one jumper on pins 3 and 4 The second jumper is not used Repeat the process at JP2 Replace the plug on the end of the AC power cord with a 220 volt plug Mark correct voltage on serial tag 117 V 220V 117V 117V 220V 117V JP2 JP1 TB2 Communication PCB 2954 3 Instrument Setup Steps for a proper installation for a IND H R2500 X to a F E M T S a b Complete the physical installation of all equipment Make sure ALL CELLS are FOUND on the power up screen c CLEAR MEMORY before setting parameters NOTE Initial Step MUST DO BEFORE PROGRAMMING INSTRUMENT 1 2 3 Select Menu 4 Select Clear All Memory Select Service Menu 5 Press ENTER Select Special Functions 6 Program indicator as required Set the OPERATING MODE DISPLAY CONTRAST AUDIBLE ALARM and NUMBER of SCALES Set all parameters in the CALIBRATION MENU down to CALIBRATION WEIGHT for all scales
87. umbers section numbers and scale numbers must be kept Mark each load cell calibration certificate with the location cell number where that cell is installed This is a MUST in order to properly calibrate the Intalogix system Mount sectional controller SC boxes where they are protected are accessible and are within reach of load cell cables Mount the power supplies PS where they are protected are accessible and close to a dedicated ground rod Use diagram 2904 page 14 or Appendix VII for wiring of sectional controllers and power supplies Appendix X shows typical installations for a single F E M T S an IN OUT two 2 F E M T S truck scale installation and a F E M T S three 3 scale highway system 11 Issue 11 11 03 B DipSwitch Setup In each of the sectional controller boxes there is an 8 position dip switch labeled S1 This switch is used to identify the section in a binary code The switches MUST be set properly for the scale to operate SWITCHES 1 2 AND 3 ARE ALWAYS OFF DO NOT CHANGE THESE SWITCH SETTING Switches 4 through 8 are used to set the section section address numbers Set the section number according to the following chart SECTION NUMBER SWITCH SETTINGS 4 5 6 7 8 1 ON OFF OFF OFF OFF 2 OFF ON OFF OFF OFF 3 ON ON OFF OFF OFF 4 OFF OFF ON OFF OFF 5 ON OFF ON OFF OFF 6 OFF ON ON OFF OFF 7 ON ON ON OFF OFF 8 OFF OFF OFF ON OFF 9 ON OFF OFF ON O

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