Service Manual & Parts List - Cornerstone Detention Products
Contents
1. 0000 415 FEM QTR TURN DISC 125 188 KENT FIELD SIDE NOT SHOWN O 54 C1 LOCK STATUS SWITCH N C PIN LOCK STATUS SWITCH N O PIN 9 6 NOT USED LOCK STATUS SWITCH COMMON PIN 5 NOT USED UNLOCK SIGNAL 24VDC PIN COMMON PIN KEY SWITCH POWER 24VDC PIN KEY SWITCH N O PIN DOOR POSITION SWITCH COMMON PIN DOOR POSITION SWITCH N O PIN DOOR POSITION SWITCH N C PIN MOLEX 3 PIN CONNECTOR NOT REQUIRED WHEN USING D P S OF OTHER MANUFACTURER 1 _ _ _ 4 7 8 1 2 3 FIELD SIDE WIRING BLK WHT RED WHT BLU TAN RED GRN WHT RED PUR YEL MOLEX 9 PIN CONNECTOR GRN RED TAN BLU GRN WHT RED BLK BLK RED WHT BLK WHT e Z N O N O V9 SOLENOID N C KEY SWITCH LOCK STATUS a LOCK SWITCH COM REVISIONS DESCRIPTION ow CHK 2460 ADDED NOTE READING NOT REQUIRED 8 1 00 WHEN USING D P S OF OTHER MANUFACTURER 02 2468 MOVED YELLOW WIRE ON DPS FROM PIN 1 TO As oi MOVED WHITE RED WIRE ON DPS FROM PIN 3 TO PIN 1 03 2572 SEE ECN NOTES 1 SOLENOID LOAD 24VDC 2 1 5W MAX 2 SWITCH CONTACTS 5 5 SCHEMATIC SHOWN WITH DOOR IN THE CLOSED AND LOCKED SECURE POSITION 4 PLUGS AND RECEPTACLES INSIDE LOCK NOT SHOWN FOR SERIES LOCK STATUS AND DOOR2. AIRTEQ SYSTEMS A Division of Norment Security Group 9400D SERIES LOCK 9424 7 24 06 a m i 1 E pul Amm zl gt b i Un gt m Un m z lt Q 2 Q gt um O C i Z uc C 2 2 C lt UO Un LL Un CA C lt 9400 3 28 07 TIMING DETAIL EY SWITCH ACTUATOR INSTALLATION DETAIL gt ELHB CLIP INSTALLATION DETAIL AIRTEQ SYSTEMS A Division of Norment Security Group 9400D REQ FOR PART NUMBER DESCRIPTION 9400 7 24 06 1 216 9424 024 STANDARD OR ACTUATOR RLB LB 310 0440 032 SCREW BHCS 4 40 X 1 8 SS 315 0000 020 RETAINING RING CRESENT TYPE IRR 2000 50 ITEM NO 330 1206 000 TUBING 1 8 OD X 1 6 ID POLYURETHANE 5 1 2 216 9400 247 MORTISE CYLINDER PLATE 146 9400 112 TOP COVER ASSEMBLY 146 9400 101 STANDARD CIRCUIT BOARD ASSY 146 9400 102 KEY SWITCH OR CIRCUIT BOARD ASSY W KEY SWITCH SHOWN 146 9400 098 KEY SWITCH KEY SWITCH ASSY D SERIES 340 0000 204 CABLE TIE 4 340 0000 205 5 SPLIT CONVOLUTED TUBING 343 BLK 10 146 9400 111 AIR CYLINDER ASSEMBLY Air Line Spacer KLHB SPA
3. CERIAXIA SPACER 250X 438 DIA o GEARSUPPORT PLATE 310 0632 010_ SCREW SHCS 6 32X1 EHB 146 9400 113 216 9400 248 319 0000 044 216 9400 241 331 0000 053 SOLENOID ASSEMBLY D SERIES 330 0000 133 146 9400 097 319 0000 045 216 9400 256 216 9400 285 313 0000 088 LOCKWASHER 6 316 0000 050 DOWEL PIN 3 16 X 375 216 9400 253 ELHB ELHB CLIP 216 9400 251 36 0212 4 310 0832 015 SET SCREW 8 32 X 438 310 0000 009 SCREW 10 32 X 500 FLAT HEAD SOCKET 311 0632 018 QTY 8 GR 1 SCREW TORX 6 32X3 16 UNDCUT HD SST 216 9400 149 STANDARD FACEPLATE SHOWN 216 9400 203 GRADE 1 OR FACE PLATE GRADE 1 4 216 9400 252 STANDARD MOUNTING PLATE SHOWN 146 9400 103 GRADE 1 OR MOUNTING PLATE GRADE 1 216 9400 008 DEADLATCH 316 0000 038 DOWEL PIN 3 16 X 750 310 0832 023 SCREW FH SOC 8 32 X 5 16 Bo gt 192 NO NO gt 1 1 iN iN NO 43 A S on 315 0000 023 DEADLATCH SPRING 216 9400 047 RETAINER 310 0000 014 SCREW SHCS 2 56 X 375 BLACK BA N 48 160 9400 023 LOCK STATUS SWITCH ASSY 216 9400 238 LOCK BODY 216 9400 022 TORSION SPRING 4 146 9400 104 LH LATCHBOLT ASSEMBLY LH 146 9400 105 RH OR LATCHBOLT ASSEMBLY RH SHOWN 316 0000 063 DOWEL PIN 5 16 X 1 250 216 9400 026 SPACER LATCHBOLT 146 9400 065 SIDE PLATE WELDMENT 330
4. NATED SOLENOID VALVE MECHANICAL INTERFERENCE BROKEN OR LOOSE WIRING SHORT TO GROUND POWER INPUT TO UNLOCK SOLENOID POWER SHOULD NOT BE PRESENT DURING LOCK SECURE CYCLE FAULTY KEYSWITCH PRESSURE TO LOCK MECHANICAL INTERFERENCE FAULTY OR CONTAMINATED SOLE NOID VALVE MECHANICAL INTERFERENCE PROPER ENGAGEMENT OF KEY CYLINDER CAM IN LOCK BROKEN OR LOOSE WIRING SEE WIRING DIAGRAM BROKEN OR LOOSE WIRING SEE WIRING DIAGRAM
5. POSITION SWITCH OPERATION CONNECT BLACK AND PURPLE WIRES IN FIELD SIDE WIRING 6 ALWAYS INSTALL IN ACCORDANCE WITH LOCAL REGULATIONS AND THE NATIONAL ELECTRIC CODE NEC POWER DEVICE FROM A CLASS 2 POWER SOURCE WHEN PNEUMATIC TUBING OCCUPIES THE SAME SPACE AS CONTROL WIRINC COMPANY CONFIDENTIAL THIS DRAWING IS THE PROPERTY OF AIRTEQ SYSTEMS AND MUST BE ACCOUNTED FOR INFORMATION HEREON IS CONFIDENTIAL AND MUST NOT BE USED REPRODUCED REVEALED TO UNAUTHORIZED PERSONS OR SENT OUTSIDE THE COMPANY WITHOUT PROPER AUTHORIZATION AIRS TEM mE WIRING DIAGRAM DN 87 SAB 9400D 9500D amp 9600 DATE 8 2 7 99 LOCK 1989 AIRTEQ SIZE DWG NO REV EL 0078 AIRTEQ SYSTEMS A Division of Norment Security Group 9400 AIR CYLINDER PARTS 6 1 21694016 CUNER oO 1 3120000081 ORIG PARKER 20 1 a SEAL LIP AIRTEQ SYSTEMS A Division of Norment Security Group LOCK MAINTENANCE INFORMATION PNEUMATIC LOCKING DEVICES A Lubrication and cleaning 1 Each Airlock is well lubricated at the time of assembly However all lubricants deteriorate eventually and need replacing on a regularly scheduled basis in order to prevent equipment failure Airteg Systems recommends cleaning and lubricating each type of lock according to the following instructions approximately every 2 years Yearly for locks in high use areas 9400 SERIES LOCK Hemove th
6. e side cover plate and lubricate the angled ramp surface on the sideplate that the deadlatch bolt dowel pin rides against Lubricate the stop side of the deadlatch bolt back side When replacing the side cover be sure the lever of the lock status switch is not trapped under the retainer plate or actuator The lower lock mechanism should be checked and cleaned once a year or more often if special conditions exist for accumulated dirt and other debris that would interfere with proper operation Lubrication of upper lock mechanism is not necessary nor recommended 9600 SERIES LOCK Remove the slide cover Remove the housing cover Remove the slide assembly Clean and re lubricate the slide with a thin coating of recommended lubricant on the following surfaces a The 45 angled surface that contacts the deadbolt b The flat shelf that lifts the back of the latchbolt c The two small areas where the slide contacts the back wall of the slide cavity d The edges of the two rails which contact the side of the right side cover e The front and rear faces of the slide which contact the slide cavity walls When replacing the slide assembly hold the latchbolt retracted into the lock housing while inserting the slide assembly near the top of the cavity so that it drops in above the lock status switch lever arm and not on top of it Replace the housing cover and slide cover and fasten securely Lubrication of the upper lock mechan
7. ism is not necessary nor recommended PNEUMATIC LOCKING DEVICES 9700 SERIES LOCK Remove one side cover plate and lubricate the deadbolt shaft and cam surface Lubricate the latchbolt shaft and the stop sides of both bolts 9700P SERIES LOCK PARACENTRIC KEYING Remove one side cover plate and lubricate the deadbolt shaft and cam surface Lubricate the latchbolt shaft and the stop sides of both bolts KEYS AND LEVER TUMBLERS 1 Key wear can cause improper operation of the lock and may damage the lock s lever tumblers Keys in constant use should be periodically compared to a similar new key When grooves due to wear are noted in the steps on the key bit the old key should be replaced 2 When rekeying is performed new tumbler stacks should be purchased as a set including a new key This enables Airteq to maintain complete keying records WARNING 1 Never use WD40 or similar silicone based lubricants 2 Never use graphite powder as a lubricant 3 Never lubricate the lever tumblers ALL LOCKS 2 RECOMMENDED LUBRICANTS Multipurpose teflon based grease Lubricate internal moving parts with SYNCO SUPER LUBE WITH TEFLON or equivalent Stick lubricant Lubricate the beveled surfaces of all latch bolts and strikes with stick lubricant as required Use PANEF WHITE STICK LUBRICANT WITH SILICONE or equivalent B Electrical 1 The electrical system of this lock is operated on regulated 24 current Any other v
8. oltage or current condition is not acceptable and will result in failure of the solenoid 9000 Series Lock Maint 1 7 2000 pm6 TROUBLESHOOTING 9400 9500 AND 9700 LOCKS If the lock is not working properly the following chart may be used as a guide to locate and correct the problem Because the lock receives its signal from the electronic control system a thorough check of the control system should be con ducted Using a volt ohm meter known to be accurate verify the correct power signal input at the appropriate connector pin If the proper electronic signal is not evident begin checking up stream from the connector If the electronic signal input is correct the problem is within the locking device use the follow ing chart to locate and correct the problem The recommended air pressure at the lock is 80 P S I If the cor rect air pressure is not evident begin checking upstream from the lock If the air pressure is correct the problem is within the locking device use the following chart to locate and correct the problem PROBLEM CHECK LATCHBOLT WILL NOT RETRACT LATCHBOLT WILL NOT EXTEND LOCK RETRACTS EXTENDS SLOWLY MANUAL OVERRIDE NOT WORKING PROPERLY DOOR POSITION SIGNAL NOT GIVEN LATCHBOLT POSITION SIGNAL NOT GIVEN SUPPLY TO LOCK MECHANICAL INTERFERENCE INPUT TO UNLOCK SOLENOID POWER SHOULD BE PRESENT DURING LOCK OPEN CYCLE BROKEN OR LOOSE WIRING FAULTY OR CONTAMI
Download Pdf Manuals
Related Search