Parts & Service Manual - TT10-12
Contents
1. 6 yI T ETI ORM BUE 6 WARRANTY TRA LE 7 STANDARD ARRAN T 7 ORIZI EE MAD RN nM 8 AUTHORIZED ISUZU DISTRIBUTOR DIRECTOR Y UL ae ee au 9 ISUZU SERVICE amp PARTS BULLETIN J SERIES ENGINE OIL FILL PROCEDURES 12 SERVICE PARTS ILLUSTRATIONS DETAILI 15 DEN MON TNT I5 POWER TRAIN m 16 Engine Dress ISUZU 16 A 22 Dare Sn EN EEE 22 29 42 12 0 E 24 Tran axle MOURNS CE MISC POS 24 Transaxle Mounting E Mise PAIS D ndice e rE ne ns 25 Transaxle Case Extension amp Retainer 000100010 26 Transaxle Case Extension amp Retainer 2 2 4 4 4 1 eene asse 27 en 101 ee 28 MT 29 Colin cr 11260 AAA o ee ee ee 29 J o o tmm 30 Axle Ass em AUW Rect DIIVE 30 Rue 31 Axle Assembly Breakdown Front Drive All Wheel DI VE an 32 ASE Assem2. Requires Service Daily soj 100 250 500 750 1000 1500 Engine Oil and filter first 50 hours _ 1 acy 100 meus thereafter 2 Transmission Fluid every 500 hours 5 JCoolant level x 6 Fuel Filter every soo0hours 7 Drain Water Fuel Filter every 250hours 8 lubricity Filter every 250hours 9 jillekchek x l Y 10 Engine Rubber Mounts 11 Inlet amp ExhaustPipestoManifold x 12 ThrottleControls 13 CoolantHoses 1 14 Belt Drives 15 system Leak Check 16 Electrical Wires and Connections x x 17 SuspensionU Bolts 18 Battery Cables LL x 19 fair Cleaner Element 20 Brake Pads Front 21 Drum Brake Lining Rea 0 LL L LL LL 7 22 Brake linesandHoses x x 23 Flush Cooling System Y 24 Clean Feed Pump Strainer 25 Check Injection Nozzles x Press _ 27 ValveClearanceCheck Position Crankcase Ventilation Valve Zube 29 Rotate Tres every SDO hours
3. 1 00134 1 4 10 00202 2 1 7 4 4 00130 END YOKESTRAP AND BOLT KIT 6 4 00137 CROSS BEARING FRONT D S NEW STYLE 22 DRIVELINE DRIVESHAFT ASSEMBLY REAR DRIVE SHAFT ASSEMBLY REAR DETAIL PART NUMBER AB TT10D 00130 3 DRIVE SHAFT A TT4 00130 END YOKE STRAP KIT 4 00137 CROSS BEARING D S NEW STYLE 29 TRANSMISSION TRANSAXLE MOUNTING amp MISC PARTS 24 TRANSMISSION TRANSAXLE MOUNTING amp MISC PARTS DETAIL 3 amom GROUND STRAP A SWIIGHNEUTRAL STARTERS BACK TIGHT 4 564 NDICATOR TRANSAXE FLUID 5 6940846 2 DOWEL PIN TRANSAXLE TO ENGINE ALIGNMENT TORQUE CONVERTER 5 SCREW HEXGAP WITH WASHER 12 1 75 X30 f GASKET 8 FILTER MAINTENANCE PACKAGE 25 TRANSMISSION TRANSAXLE CASE EXTENTION amp RETAINER ALL WHEEL DRIVE 26 TRANSMISSION TRANSAXLE CASE EXTENSION amp RETAINER ALL WHEEL DRIVE DETAIL diy 0 7 6501474 OUT PUT HOUSING BUSHING SERVICED IN EXT SEAL 10 1 1 1 Mem __6 Lm __8 9 15 16 LOTA __18 __19 __20 2 29 4 A TT5D 00021 1 DIFFERENTIAL WELDED SPIDER GEAR 4 SCREW HEXCAP WASHER HEAD 8 1 25 X 15 16 17 18 19 20 21 22 23 24 26 27 27 TRA
4. 100 3201 TWYLNIN 39NVHO 4uo 1 3 Li SLHOIT Qv3H TONDO wona nyon OL Y A 140 MS Tp df NYOH 7 178 01 TT w s 1303 HUIMS U31VM 55399 SLIOA 3 U313W U i GE wa 64 LIGHTS amp ELECTRICAL WIRING SCHEMATIC 8 HOLIMS 3504 5 23190 3 HOLVNUZLTV 1 1 HOLIMS 9014 MOTI HOLOIN 31 15 010213105 J 65 LIGHTS amp ELECTRICAL SHUTDOWN OPTION WIRING ORAMSE TO 252 5 TO BES BAR Red 8 TON Part Number AE OPT 0080 COMPLETE ASSY AE OPT 0081 1 COMPLETE ASSY 9B3215 W2007 01 861193F 8609331F 1215 2 3750202 3730402 404 11 10 Orange Steady T mm Pulse Description top OILPRESSURELIGHT TEMPERATURE LIGHT 1 1 2 1 2 LENS COVER SHROUD NOT SHOWN PRESSURESWITCH 1 8 MALE FEMALE ADAPTER NOT SHOW 1 66 LIGHTS amp ELECTRICAL CAB OPTION WIRING Sv Minn 4 4018 11 E 3 9 5 Ges 43745 e NY 3 Tess ol LIAE 433 5 D LU and Ka NES Ll Hadi 67 O
5. T Pp 31 Shaft So This section below has been added to for your record keeping convenience gt fe l Pe f gt T x gt lt Date Service Performed Tug Serial Number 78 DAILY OPERATOR RESPONSIBILITES Proper Fluid Checks Engine Oil Check engine oil with the unit on a level surface the key in the OFF position the shifter position in PARK and parking brake applied Open side access door Remove dipstick from crankcase wipe it with a cloth Insert it fully and take out it gently again Check the oil level by the marks on the dipstick The oil level must be be tween the Max level and the Min level DO NOT OVERFILLI SEE PAGES 12 amp 13 FOR SAFETY BULLETIN Coolant DO NOT remove recovery tank cap or check coolant level while engine is hot With engine cool the key in the OFF position the shifter position in PARK and the parking brake applied open hood set hood prop and look at left side of recovery tank The reservoir tank is translucent so the fluid is readily visible without remov ing the cap Fluid level should be at the Cold fill level Transmission Fluid With unit in park and parking brake set in the ON position start engine Open side access door
6. pantera on bx tutu 62 Wana e e E 64 J I n E E 65 O I NNNM 66 God 67 OWEN AAA 68 y T o 68 De lol E 2111 IS Nm 69 Wheel amp Tire Assempbly Dual Rear Wheel ee een 70 li 08 0 a qasan 1 Ee 72 hassan 79 Clin E PR 74 LOPE OT 75 G T pi ee 76 SCHEDULED MAIN TEN AND 77 Lubrication diagram Series All Wheel 1 ae ur arena 77 Preventative Maintenance schedule uu u L 78 Dm 2 a 79 SIE e Ee E 80 E GON Eae A 82 Front End one C ur 83 WARRANTY WARNING DO NOT USE JET A FUEL IN THIS ENGINE ANY USE OF JET A FUEL WILL VOID THE WARRANTY ON THE ENGINE AND WILL RESULT IN VIOLATION OF EPA EMISSIONS REGULATIONS VEHICLE ID INFORMATION This information can be found on the tractor s I D Plate located on the firewall next to the driver s seat Additionally there is a permanent serial number located on the rear bulkhead inside the engine compar
7. 33 SEEKIT700095 X 2 SEAL KNGPN 834 SEEKIT706395X 2 O 35 SEEKIT70095 X 2 BEARINGKINGPIN 36 4177 1 37 044 11524 TIERODASY 838 Ale 39 O05QE 2 JAMNUT 40 6201800 2 RETAINER COMPRESSION SPRING 4 J d 8937300 2 COMPRESSION SPRING 42 _ 5005713 8 LOCKWASHR 43 o 50041242 8 BOLT INGPINBEARINGCAP 44 50017541 2 j HITING LUBRICATION 45 3729 J KINGPINCAP 46 37307 JX 3 GASKET KINGPINCAP 47 4186 2 BUSHNG KINGPIN 37302 KING PIN 49 73948 1 RIGHT HAND STEERING KNUCKLE 33 He MAMA NIN IN IN IN AXLES AXLE ASSEMBLY BREAKDOWN FRONT DRIVE DETAIL 49 070SsK19 X o LI 1 GLETHANDSTERRINGKNUCKLE 50 62012 2 CAP KINGPINBERING 5 500024 5 COTTER PIN 852 8480 y 2 NUT 53 9079675 2 SHAFTANDJOINT ASSY 30 TOOTH 53 909187 2 SHAFTANDJOINT ASSY 35 TOOTH 54 83575208 J JJ SUNCER 55 331 2 56 JJ SEKT 2 5 SEKIT YO 2 SEAL 58 EKT BEARINGASSY NEELE 59 X 2 WHEE BEARING SPINDLE ASSY 60 X 3680 6 3779 9
8. DETERMINED BY FILLING TO THE BOTTOM OF THE FILLER HOLE USE 80W90 HYPOID GEAR LUBRICANT 81 2 3 4 TIPS FORINCREASED ALL WEATHER TRACTION DURING AIRCRAFT PUSHBACK Reduce air pressure in pneumatic tires from 60 PSI to as low as 25 PSI restore air pressure to 60 psi as soon as weather emergency ends When pushing with Wheel Drive tractors make sure the towbar is level or slightly downhill toward tractor When towing with Rear Wheel Drive raise hitch height When pushing with Rear Wheel Drive lower hitch height Note These strategies 2 3 and 4 maximize all weather traction When pushing aircraft on ice icy snow with Wheel Drive a wheel may loose traction wheel spin To stop front wheel spin apply some service brake gradually with left foot until wheel spin stops and hold while continu ing the pushback Coordinate the left foot service brake pressure and the right foot accelerator to maintain a smooth pushback To stop rear wheel spin apply parking brake with lever until it stops while continuing the pushback On ice or snow use chains or cables If the use of chains is prohibited there are traction cables that serve the same function as chains but are much easier to mount and are very kind in terms of abrasion to all surfaces Keep fuel tank full as much as possible Consult with Eagle Tugs factory for additional assistance 82 FRONT END ALIGNMENT PROCEDURE Find center line of tire f
9. NUTSPNDE 02 37 3529 2 LOCKWASHERWHEELBEARING ___ 38 070581241 2 SHAFT AXLEFLANGELONG 31849 1466 OSO NO Lp des ___ 706603X PINION amp BEARING ADJ SHIMS 4 6 11 12 14 706609 mM DIFFERENTIAL CASE ASSY STAND 14 19 28 O feo AXLES AXLE ASSEMBLY BREAKDOWN REAR DRIVE DETAIL 5 BOLT DEFRENTALCASE 72165X DRIVE GEAR AND PINION 2 12 KIT 706625X 2 DIFFERENTIAL CASE STANDARD 144 20 22 mp Omm O OCT KIT 706602X 2 DIFFERENTIAL INNER PARTS STANDARD a nad 14A 45 51 KIT 706354X 2 DIFFERENTIAL DISC AND PLATES LIMITED 706605 2 DIFFERENTIAL AND PINION SHIMS 4 6 11 38 NOTES RECOMMENDED TORQUE SPECIFICATIONS DANA 70 AXLE WRENCH TORQUE POSITION THREAD LBS FT Drive Pinion Nat Note If cotter pin cannot be installed after minimum torque is attained the nut must be advanced until cotter pin can be installed 39 BRAKES DRUM BRAKE ASSEMBLY REAR BRAKE ASSEMBLY REAR DETAIL lem PatNumbr Description LI 07WDIOZ1 LL BRAKE ASSY LEFT COMPLETE 070WDIO72 LL BRAKE ASSY RIGHT COMPLETE RS358R SHOES REAR AXLE SET 2 155068 O 1 CYL WHEEL LEFT ____________________ 155069 1 CYLWHEEL RIGHT 00 3 KI ADJUSTE LET 1
10. amp NB 0 Lv meme 4 NPN 31 AXLES AXLE ASSEMBLY BREAKDOWN FRONT DRIVE ALL WHEEL DRIVE 32 AXLES AXLE ASSEMBLY BREAKDOWN FRONT DRIVE ALL WHEEL DRIVE 10 00371 __1_ COMPLETE AXLE ASSEMBLY 2 70699 MX 1 GEAR amp PINION ASSEMBLY SEE KIT 1 SLINGERPINION OIL INNER 4 T06060X KIT INNERPINIONBEARING 5 KI SHIM PINION ADJUSTING 000 6 BAFELEPINIONOL 8 7060 _OUTERPINION BEARING 9 SLINGFR PINIONOILOUTER 10 35725 1 SEAL OIL 1 845731X 1 ENDYOKEASSY 12 830275 1 WASHE PNIONNUT 13 93071 15 735910 1 j COVER CARRER I 16 8218 1 BIVSbALANT 39697 GASKET 17 342 1 PLUGPIPSQDRIVE 18 SCREW FLANGEHD 19 NOTSOLDSEERATELY 2 CAPDIFFERENTIAL BEARING 20 500400200 2 1 72 33X225GRDBHEXBOLT 21 T06047X KIT DIFFERENTIAL BEARING 22 J SEKIT KIT DIFFERENTIALSHIM 24 C am h 10 SCREW HEX 25 SEKIT 2 PINION DIFFERENTIAL 26 SEEKIT 2 CQGEAR DIFERENTALKIT 27 2 THRUST WASHER DIFFERENTIAL PINION _ 28 J X SEKIT 2 THRUST WASHER DIFFERENTIAL GEAR 29 J J SEKIT 1 SHAFT DIFFERENTIAL 30 5005982 J 1 Dan 16979 VENT PLUG 32 238775 2 SEAL amp GUIDESHAFT
11. 6 70641 2 INNER WHEEL BEARING 63 060HU10 X 2 WHELHUBB N e Tx 2 OUTER WHEEL BEARING 3 gt 0 Ce OCA AER BEARING ADJUSTINGNUT YAA Nu o Ce 399 gt SPACHR DRIVEGEAR m eT 00 706999 14 DRIVE GEAR AND PINION ASSY EEE 72162 DRIVE GEAR AND PINION KIT 706602 KIT DIFFERENTIAL PARTS STANDARD KIT 06601X KIT DIFFERENTIAL PARTS LIMITED SLIP _ KIT 06354X KIT DIFFERENTIAL DISC AND PLATES LIMITED KIT 706603 PINION AND BEARING ADJUSTING 5 KIT 06604X KIT DIDDERENTIAL ADJUSTING SHIMS mem KIT 06605X KIT DIFFERENTIAL AND PIONION SHIMS TI KIT 700013 KIT SPINDLE ASSY 700014 SPINDLE SEAL AND BEARING 34 NOTES 1 Due to engineering change by Dana axles Your tug may have either a 30 or 35 tooth shaft and joint assembly AII tugs with continental engines will have 909218 7 35 tooth It may be necessary for you to count the teeth on your shaft and joint assembly to correctly identify the part you require RECOMMENDED TORQUE SPECIFICATIONS DANA 70 AXLE WRENCH TORQUE POSITION THREAD LBS FT 2 Note If cotter pin cannot be installed after minimum torque is attained the nut must be advanced until cotter pin can be installed 3 When replacing steering knuckles be sure that upon
12. 7 Ifthe cil 15 low oil may have entered the Closed Crankcase Ventilation COW system and into the intake manifold and cylinder If so the cil must be removed before cranking the engine PROCEDURE FOR EVACUATING OIL FROM THE CCV SYSTEM 1 entered the CC V system it may be found im the intake manifold Remove the intake manifold for verification Chl that has entered the CCV system can be removed from the cylinders by removing all fuel mjection nozzle and timing the engine with the starter until all cil is exhausted from the cylimders 2 If you should have any questions please contact your service and parts representative Best Kerards 154 Semice d Team 13 NOTES SERVICE PARTS ILLUSTRATIONS amp DETAIL IDENTIFICATION KEY The following abbreviations are used throughout the parts lists in this section Part required but not shown on diagram NPN No Part Number Parts shown and numbered but not stocked and sold by Eagle Typi cally used for bolts clamps etc 15 POWER TRAIN ENGINE DRESS ISUZU TURBO DIESEL POWER 1 2 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 26 29 30 NL NL NL NL TRAIN ENGINE DRESS ISUZU TURBO DIESEL DETAIL 3 4 LOCK NUT 3 4 16X3 5 BOLT amp 3 4 WHASHER POWER TRAIN ENGINE DRESS ISUZU TURBO DIESEL 18 POWER TRAIN ENGINE DRESS IS
13. LIGHTS amp ELECTRICAL HEADLIGHT amp REAR SPOT LIGHT ASSEMBLY DETAIL Part Number Qty Description Lot _ 10 00291 21 HEADLIGHT __2 _ NN 2 6 AA 0075 1 TEAR DROP STYLE 2 HEADLIGHT WITH TURN SIGNAL OPTION 4 00291 6 RETANGULAR STYLE HEADLIGHT WITH TURN SIGNAL OPTION 4 00291 5 NOT SHOWN REAR FACING SPOT LIGHT TAILLIGHT ASSEMBLY DETAIL Hem ParNumber Qt Description 6 00292 31502 __7 NEN 2 _ ENN 6 9 7 92 J TAILLENSCOVR REPLACEMENT BULBS Description REPL BULB ITEMS 1 AND4A AH REPL BULB ITEM 5 1157 REPL BULB BRAKE LIGHT ITEM 6 amp TURN SIGNAL ITEM 4B 1156 REPL BULB REVERSE LIGHT ITEM 6 3157 NA BULB TURN SIGNAL ITEM 4 H6545 SEALED BEAM FOR ITEM 4B OPTIONS NOT SHOWN Hem PartNumber Description AE OPT 0076 ROOF MOUNTED TURN SIGNAL LAMP DUE TO ENGINEERING IMPROVEMENTS YOU MAY HAVE HEADLIGHTS OTHER THAT THE ONES LISTED IF YOUR TUG HAS GAS TANK REV C A TT10 00273 OLDER MODELS YOU CAN USE ITEMS 1 4A 5 YOUR TUG HAS GAS TANK REV D A TT10 00273 NEW TANK WITH NOTCHED CORNER YOU CAN USE ITEMS 1 4A 4B OR 5 63 LIGHTS amp ELECTRICAL WIRING HARNESS 1 198 18 440 Lar 0101 3705 13114 7 1
14. Remove dip stick from transmission case wipe it with a cloth Insert it fully and take it out gently again Check the fluid level by the marks on the dipstick The transmission fluid level must be between the Max level and the Min level on the dipstick DO NOT OVERFILL Brake Fluid Check brake fluid with the unit on a level surface the key in the OFF position the shifter position in PARK and parking brake applied Open hood set hood prop and locate master cylinder reservoir Remove spring clips and take off lid Brake fluid level should be at the top of reservoir Power Steering Fluid Check power steering fluid with key in OFF position the shifter position in PARK and the parking brake applied Open hood set hood prop remove cap from power steering reservoir Fluid level should be between the arrows on the indicator stick DO NOT OVERFILL Recommended Filters Engine oil Isuzu 8 94430 983 1 Fuel Filter Isuzu 8 94414 796 3 Carquest 85390 Fleetgard 4 Fleetgard LF3528 Air Cleaner Donaldson P549271 Or P14 8966 Transmission Wix 58705 Lubricity Filter Fleetgard FS20000 79 SPECIFICATIONS amp CAPACITIES MODEL ISUZU 4JG1T DESCRIPTION 3 1 Liter Isuzu four cylinder equipped with turbo charger OF CYLINDERS 4 IN LINE 4 CYCLE BORE amp STROKE INCHES mm 3 74 X 4 2 95 0 X 107 0 DISPLACEMENT CUBIC INCHES L 189 3 1 COMPRESSION RATIO 18 60 FUEL No 1 or No 2 DIESEL ALTERNATOR 50 AMP 12 VOLT NEG G
15. IN RIM AE OPT 0181 3 MEN OPTIONAL TIRE FOR ALUMINUM RIM AE OPT 0058 1 OPTIONAL SNOW CABLES Tires listed above do not include foam fill option 70 OPTIONS HITCH OPTIONS HITCH OPTION DETAIL Qn Description 5 0033 1 EHICH112 PIN COMPLETE ASSEMBLY w B TT3 0008 DET2 E HITCHGUIDET 1 2 GUIDEPIN WITHRING 3 B TT3 0008A a E HITCH SPRING 6 6 1 AIRLINE HITCH 3 PIN WITH CABLE NOT SHOWN AIRLINE HITCH 2 3 8 PIN NOT SHOWN The above are standard hitch options Please call for special hitch options information 71 OPTIONS CAB OPTION 72 OPTIONS CAB OPTION DETAIL jem PatNumbr Qt Description 1 0083 1 CABASSEMBLYCOMPLEE X 2 y 4401 1 DOORASSEMBLYCOMPLEE X 3 A TT400553 1 DOMELITE AA A n x 5 ATT4 00555 1 WIPRMOIO ______ 12 4 00556 DEFROST FAN 7 06090 1 HEATERFANSWICH 8 C 991528 J od J 1 WIPER ARM 9 994890 1 10 40536 3 DOORHNG UOO d 40515 J 1 STRIKERPLATE ______ 12 48737 INSIDEDOORHANDE 13 9903 1 OUTSIDEDOORHANDE 14 490755 2 DOOSIRA 15 DOOR WINDOW 16 994883 17 99482 1 REARVVINDN O 18 991809 1 SLDINGYINDN 19 6S 73 OPTIONS C
16. 0 NPN 83 CLEVISPN NPN 9 ATT4 0050 1 PARKINGBRAKECABLELEFTREAR 10 A TT4 0015 1 PARKINGBRAKECABLERIGHT REAR NPN A TT NPN NPN ga NPN CAP 14 28 X1 15 LI 1 CABLECLAMPPLATE NPN NPN 2 NUTLOCK14428 18 NPN LTHEFOLLOVVING ITEMS ARENOTSHOWN 9 0069 j HAND BRAKE ON WARNING OPTION 20 i AE OPT 0069 SHUTDOWN HAND BRAKE ON SHUTDOWN OPTION 275 12 275 BUZZ LITE FOR PARKING BRAKE 81008429 CONTACT PIN 82050000 PROXIMITY SENSOR 82066700 MOUNTING SCREW 332 209 150 NEN RELAY 4 00250 NEUTRAL SAFETY SWITCH TH A 2 NPN m N ION n 47 STEERING SYSTEM STEERING SYSTEM BREAKDOWN To Cooler High Pressure To Cooler High Pressure 7 RA gt YOUR TUG MAY HAVE 2 HYDRAULIC CYLINDERS IF 5O SEE PAGE 48 48 STEERING SYSTEM STEERING SYSTEM BREAKDOWN DETAIL Item PartNumber Description 1 0089 A TT10 00811 A TU 00801 A TT10 00831 10 0001 7 10 00821 poo O ONN_________ 14 1 A TT10 00406 A TT10 00407 A TT10 00803 1 A TT10 00813 AE OPT 0160 OPTION 0 AE OPT 0160 A OPTION 5 9 7 8 NPN NPN NPN 9 3 5 9 1 1 2 2 2 2 2 3 Steering cylinder must be adjusted so when in full turn to the right and them full turn to th
17. 1 FUELTANK 00274 6 90DEGREEELBOW FITTING _ NPN BOLT LOCK NUT SCREW HEX CAP 10 32 4 6 WASHER PN 54 EXHAUST EXHAUST SYSTEM DIESEL EXHAUST SYSTEM DETAIL Item PartNumber Description 1 14 00254 3 MUFFLER CLAMPS 2 ATTIOTDOO253 1 DIESEL EXHAUST PIPE A TT4 00260 gt PIPE HANGER 4 A TTA 00258 1 1 5 A TT4 00259 1 641187 1 O90DEGREETAILPIPE la o 120 12 00255 77 EXHAUST WRAP 7 NN LI 2 3 8 16 X 1 HEX CAP SCREW 8 NN 3 6 FLAT WASHER pa DIN 9 NNT 3 8 LOCK NUT AE OPT 0059 SPARK ARRESTING MUFFLER OPTION AE OPT 0029 DIESEL SCRUBBER OPTION 55 OPERATOR COMPARTMENT TRANSMISSION CONTROL TRANSMISSION CONTROL DETAIL 1 U BOLT KIT 7 56 6 EE NEN 201 OPERATOR COMPARTMENT ACCELERATOR PEDAL ASSEMBLY ACCELERATOR PEDAL ASSEMBLY DETAIL PART NUMBER am A TT4 00281 3 3 3 A TT4 00285 ACCELERATOR CLEVIS PIN KIT A TT4 00287 A TT10 00282 1 7 4 00288 35 4 00283 1 CLASP MUST BE WELDED TO BRACKET Z Z Z TI UJ U ZI ZI Z 57 OPERATOR COMPARTMENT INSTRUMENT PANEL 58 OPERATOR COMPARTMENT INSTRUMENT PANEL DETAIL Hem PartNumber 1 Description C TT4 00411 1 DASHPANEL NO INS
18. 424 0913 877 779 3581 562 424 4517 fax www southwestproducts com TiPCO B440 C Belvedere Avenue Sacramento CA 95826 916 383 1956 800 458 4726 916 383 4296 fax www tubanonline org info amp tubanonline org ADF DIESEL 1790 route de l Aeroport Ste Foy 628 319 418 681 0631 800 265 6720 Canada 418 681 3686 fax www adfdiesel com ADF DIESEL 2355 Boul Hymus Dorval PQ H9P 1J8 514 684 0440 800 517 1489 Canada 514 684 2417 fax www adfdiesel com marc fontaine adfdiesel com DIESELTECH 100 Otter Street Winnipeg MB R3T 0M8 204 452 4334 800 665 7665 Canada 204 452 7984 fax www dieseltech mb ca info dieseltech mb ca Branch Office UNITED STATES cont d TOTAL ENERGY SYSTEMS 8525 North 87 Street Milwaukee WI 53224 414 357 7900 800 236 6626 414 357 6278 fax www totalenergysystems com wschmidt totalenergysystems com TUBAN INDUSTRIAL PRODUCTS CO 2003 Leghorn Mt View CA 94043 650 968 2431 800 648 4726 650 969 1267 fax www tubanonline org info amp tubanonline org CANADA LUNENBURG FOUNDRY amp ENGINEERING LTD 53 Falkland Street Lunenburg NS 2 0 902 634 8827 902 634 8886 fax head office 902 634 8889 fax sales parts amp service www lunenburgfoundry com M K POWER PRODUCTS 5641 McAdam Road Mississauga ON L4Z 1N9 905 890 5323 800 263 5011 905 890 6660 fax 800 430 0344 fax www m k com WESTQUIP DIESEL SALES ALTA LTD 11720 181 S
19. 70065 Fax t971 370308 New Zealanc Holden New Zealand Limited Plant No 1 Private Bag Upper Hut Phone 4 528 1200 Fax 4 528 1125 11 SERVICE amp PARTS BULLETIN SVS 21 07 8 9 2007 Ta ALL DISTRIBUTOR amp DEALER SERVICE PERSONNEL SUBJECT J SERIES ENGINE FILL PROCEDURES BACK CROUND INFORMATION Improper engine cil fill rate and crankcase venting while filling may allow cil to enter the crank case ventilation system intake manifold and combustion chamber which may cause engine damage at startup ACTION REQUIRED Follow the Fill Procedure provided below or refer to the appropriate engine Instruction Manual to prevent this non warrantable failure mode OIL FILL PROCEDUKE 1 Before adding engine oil remove the engine oil dipstick to provide crankcase ventilation 2 Use an engme oll fill device that is smaller than the oil fill hole so that 15 allowed to pass along the side of the cil fill hole 3 Add engine ail slowly at a rate that does not flood the valve cover Be very careful when wsme automatic oil fill pumps adjust to a slow rate if possible 4 When changing the engine oil add the exact amount specified in the manual Allow 10 20 minutes for the cil to dram into the cil pan Confirm this by checking the oil level with the dip stick repeatedly it stabilizes 12 SERVICE PARTS BULLETIN Check if the cal level 15 low accounting for the oil filter eil capacity
20. 88 12 HYDRAULICCYLINDER _ 2 2 SETSCREW5 618X3 8 __27 NN 4 28 10 00813 1 WHEELNUTI3 16 20 RIN TRIN IN IN IN S IN Steering cylinder must be adjusted so when in full turn to the right and them full turn to the left the cylinder does not pull steering arm more than 3 16 of an inch If you have any questions please call Eagle Tugs technical department 51 AIR CLEANER AIR CLEANER ASSEMBLY DIESEL AIR CLEANER ASSEMBLY DETAIL 00092 2 AIR CLEANER BRACKET A TT4 00091 1 AIR CLEANER ASSEMBLY 3 4 00091 AIR CLEANER ASSEMBLY 2 3 7 HOSECLAMS ejN N 4 BO 8 1 6 1 X EXHAUSTCLAMP pnd 1 BULKINTAKETUBE cs 2 45DEGREEFLBOW NN BULK INTAKE TUBE 3 9 NPN 52 AIR CLEANER AIR CLEANER SUB ASSEMBLY AIR CLEANER SUB ASSEMBLY DETAIL Part Number 1 A TT4 00091 1 AIR CLEANER 2 A TT4 00091 1 1 AIR CLEANER 3 2 P14 8966 1 AIR CLEANER ELEMENT 2 P549271 1 AIR CLEANER ELEMENT 3 53 FUEL SYSTEM FUEL SYSTEM DIESEL FUEL SYSTEM DETAIL Hm PatNumbr Description poo ATT40076 1 FUELSENDINGUNIT 2 ATT9 002711 1 j A TT4 00272 NIPPLE 22
21. AB HEATER DETAIL ENGINE RETURN lem PartNumber Description 1 yo ATT 0000 1 HEATERASSEMBLY O __2 11 CONIROLVALVE a 0202904 2 YCONNECTOR __4 069 11 HEATEFANSWICH NPN HOSE NOT SHOWN 74 OPTIONS STROBE BEACON amp FLOOR MAT OPTIONS Hem PartNumber Description AE OPT 0002 AE OPT 0007 AE OPT 0009 75 OPTIONS OTHER OPTIONS LISTED NOT SHOWN Hem PartNumber Description EM NE AE OPT 0091 LUBRICITY FILTER SYSTEM A 1 ee ee 0001 11 2 4 009 0099 MASTER BATTERY DISCONNECT SWITCH LOCKOUT LEVER KIT Lx AE OPT 0086 INTECOM JACK AE OPT 0094 12V ACCESSORY OUTLET 76 10 12 DIESEL MAINTENANCE LUBRICATION DIAGRAM TT SERIES ALL WHEEL DRIVE i STEERING LINKAGE TRANSMISSION OIL CHANGE DRIVEAXLES CHECK 80 90 GEAR OIL MIL L 2105 ENGINE COOLANT ETHYLENE GLYCOL WATER 50 50 MIX ACCELERATOR CABLE LUBE SUMMER MONTHS WD40 PENETRATING OIL CHECK WHEN ENGINE IS AT OPERATING TEMPERATURE IT IS RECOMMENDED BY MANUFACTURER TO PROLONG THE LIFE OF YOUR ACCELERATOR CABLE THAT THE ABOVE LUBRICATION BE FOLLOWED SEE PREVENTATIVE MAINTENANCE SCHEDULE NEXT PAGE 77 PREVENTATIVE MAINTENANCE SCHEDULE No Description of Check Service Operational Hours Completed
22. EAGLE 5 THE POWER TO MOVE YOU PARTS amp SERVICE MANUAL Vehicle Types TT 10 TT 12 Engine Type Isuzu Turbo Diesel Engine Models INTRODUCTION From everyone at Eagle Industrial Truck Manufacturing we would like to say Thank You for purchasing an Eagle TT series tow tractor We take a lot of pride in the quality of the products that we build as well as our continued customer service Our goal is to build a long term relationship with our customers We want you the customer to be 100 satis fied with your Eagle experience To us this means that your Eagle TT series tractor is functionally superior to any other products you have used This also means that your Eagle product is continually supported in a professional timely manner PURPOSE amp USE OF THIS MANUAL This manual is designed as a reference guide to make the reader more familiar with the components of the Eagle TT 10 TT 12 tow tractor models This manual includes part numbers and descriptions to assist the reader in ordering compo nent spare service parts The manual also outlines the Scheduled Maintenance Intervals recommended by Eagle in or der to keep your vehicle running properly In this manual you will also find the Eagle Standard Warranty on all of the TT series tow tractors However for more detailed information on the Eagle Warranty and procedure as well as infor mation pertaining to the safe operation of your Eagle product please see the Eagle Operati
23. ILITY OR EXPENSES WHETHER DIRECT OR INDIRECT CONSEQUENTIAL OR OTH ERWISE WHICH ARISE OUT OF OR IN CONNECTION WITH THE SALE OR USE OF ANY EAGLE MACHINE OR THE SUP PLY OF SERVICES SUBJECT TO CHANGE WITHOUT NOTICE Note The Threeagle Warranty covers only TT series tow tractors manufactured after October 1 2006 All TT series manufac tured prior to the date above and all other Eagle Tugs models are covered under our Standard Warranty of 1 Year or 2 000 hours Eagle Bob Tails are covered under Ford Motor Company s Standard Warranty for each respective Ford truck model AUTHORIZED ISUZU DISTRIBUTOR AUTHORIZED ISUZU DISTRIBUTOR DIRECTORY BLUE RIDGE DIESEL INJECTION INC 1016 Delaware Street Salem VA 24153 0867 540 389 7296 800 476 0456 540 387 2792 fax www blueridgediesel com CK POWER PRODUCTS 1100 Research St Louis MO 63132 314 868 8620 314 868 9314 fax www ckpower com jcostello ckpower com DIESEL ELECTRIC SERVICE amp SUPPLY CO 652 West 1700 South Salt Lake City UT 84104 801 972 1836 801 975 7316 fax www dessco com ENGINE CENTER 2351 Hilton Road Ferndale MI 48220 248 399 0002 800 726 8870 248 399 3142 fax info enginecenter com FLINT POWER SYSTEMS 408 South Westover Blvd Albany GA 31707 229 888 1900 800 821 4025 229 435 2946 fax www flintpower com HAMILTON ENGINE SALES INC 5540 NE Columbia Blvd Portland OR 97218 503 288 6714 800 437 3644 503 287 8289 fax www hamil
24. KIT ADJUSTER RIGHT 4 1 kKIT SPRINGREARAXLESE 5 4195211 LETBACKNGPLATE 41944 1 RIGHT BACKING PLATE 6 4419698 BRAKE ANCHOR BOLT 4383264 1 PARKING BRAKE LEVER LEFT 4383265 L4 PARKING BRAKE LEVER RIGHT R la lala Im pa pa 40 BRAKES BRAKE CALIPER ASSEMBLY FRONT DRUM BRAKE ASSEMBLY FRONT DETAIL Part Number Description 18 4167 ASSEMBLY CALIPER L H 1846 11 ASSEMBLY CALIPERR IH __2 RMPA49 1 j KI DISKPADSFRONT 41 BRAKES BRAKE SYSTEM HYDRAULIC BRAKE SYSTEM DETAIL 11117 T TT T 0 A TT10 00169 BRAKE LINE Ce mme T HOSE 7T EE BRAKE LINE mmer T aon T BEME 0 3 2 TT m A TT4 00176 2 BRAKE LINE HOSE 10 00175 BRAKE LINE A TT4 00174 BRAKE LINE TEE 6 T BRAKE LINE BRAKETINE MODELS BUILT PREVIOUS TO 72007 BRAKE LINE BRAKE LINE MODELS BUILT PREVIOUS TO 72007 Aor MM T FITTING T BRAKE LIGHT SWITCH TEE BRAKELGHISWICH Ca T CYLINDER MASTER CYLINDER A TT4 00161 1 WAS IM
25. NSMISSION COOLING SYSTEM TRANSMISSION COOLING SYSTEM TRANSMISSION DETAIL ITEM PART NUMBER DESCRIPTION B TT10TD 00311 1 RADIATOR A TT4 00221 1 TRANSMISSION COOLER 31333 1 RADIATOR CAP 28 COOLING SYSTEM COOLING SYSTEM TURBO DIESEL COOLING SYSTEM TURBO DIESEL DETAIL ITEM PART NUMBER DESCRIPTION A TT10TD 00322 SURGE TANK B TT10TD 00311 1 RADIATOR A TT10 00323 BOTTOM RADIATOR HOSE A TT10 00323 1 TOP RADIATOR HOSE 20 AXLES AXLE ASSEMBLY FRONT DRIVE ALL WHEEL DRIVE AXLE ASSEMBLY FRONT DRIVE DETAIL Ammo FRONTDRIVE 1 NPN corer BEE BE arrose 6 ASA E WW gt nooo p s BR ESE EI NPN ET amos 2 AXECAMPPLATE 06 a TERODASSEBLY 0 TT NTT 30 AXLES AXLE ASSEMBLY REAR AXLE ASSEMBLY REAR DETAIL ITEM PART NUMBER DESCRIPTION A TT10 00361 AXLE ASSEMBLY REAR DRIVE 10 00116 LEAF SPRING NPN 2 SCREW HEX CAP 9 16 18 X3 1 2 GR8 NPN W ASHER FLAT 9 16 18 NPN 4 OLA THREAD 7 NN SEREWCHEXCAP 3 16 XI 6 Tam 4 WASHEEHATSS Cao 8 WASHERFLATSPECIAL 316 THCK s NUFHECHIGHSPECIALSRAS ra SRAKEDRUMREAR 7 O oe sS N 2 4
26. PLEMENTED APPROXIMATELY 7 2007 IF YOU ARE REPLACING A MASTER CYLINDER ON A TUG BUILT PREVIOUS TO THIS DATE YOU WILL ALSO NEED ITEMS 16 AND 17 43 BRAKES HYDRAULIC ACTUATION BRAKING SYSTEM TO TRANSMISSION COOLER 11 HYDRAULIC ACTUATION BRAKING SYSTEM DETAIL Part Number 0000 4 00606 551559 NPN 1 FOWERSTEERINGRESERVOIRTANK YHHNG 00 L EowvMEGAVAC 1 PULKHOSES SUCHONSIE rm MEGA VAS r BULKHOSESHW SUCTION3 rom MEGA VAS BULKHOSESH SUCTION 37 NPN NPN 44 k a pa O1 6 8 1 NN NE __ 10 S 19 5 BRAKES BRAKE PEDAL ASSEMBLY BRAKE ACTUATOR ASSEMBLY DETAIL Item PartNumber Qty 1 BRAKE PEDAL PIVOT SHAFT BEARING CLEVIS PIN Description BRAKE PEDAL 4 10192 CLEVIS 14 20 X 12 ADJUSTING ROD 12 20 NUT COTTER PIN NPN 7 45 BRAKES PARKING BRAKE ACTUATOR ASSEMBLY 46 BRAKES PARKING BRAKE ACTUATOR ASSEMBLY DETAIL lem PartNumber Description 1 40014 1 HANDBRAKE 4 SCREW HEXCAP 5 6 18X1 NPN NPN NUT LOCK 5 16 18 5 B TT4 00145 1 AEG 1 BAREOUALIZER
27. ROUND ENGINE WEIGHT FULLY DRESSED LB KG PROX 610 277 ENGINE CRANKCASE CAPACTITES ENGINE U S QUARTS IMPERIAL QUARTS LITRES 3 1 L 189 CID DIESEL 10 00 9 46 15W40CD IN CONTINENTAL U S FUEL TANK REFILL CAPACITIES U S GALLONS IMPERIAL GALLONS LITERS 150 680 SAE SOCIETY OF AUTOMOTIVE ENGINEERS NO 2 D JIS JAPANESE INDUSTRIAL STANDARD NO 2 DIN DEUTSCHE INDUSTRIE NORMEN 51601 BS BRITISH STANDARD CLASS 1 Please refer to Isuzu Engine Instruction Manual IDE 6053 for further information 80 SPECIFICATIONS amp CAPACITIES TRANSMISSION REFILL CAPACTITES ENGINE U S PINTS IMPERIAL PINTS LITRES L 189 CID DIESEL am d _ 380 USE DEXTRON TYPE TRANSMISSION FLUID OR EQUIVALENT ADD 9 PINTS 7 5 IMPERIAL PINTS OR 4 25 LITERS IF TORQUE CONVERTOR HAS BEEN DRAINED ENGINE COOLING SYSTEM REFILL CAPACITIES ENGINE U S QUARTS IMPERIAL QUARTS LITRES 3 1L 189 CID DIESEL 16 00 13 30 A 50 50 MIXTURE OF GLYCOL AND CLEAN WATER BRAKE SYSTEM The brake system is power assisted hydraulic front disc type and rear drum type USE DOT 3 BRAKE FLUID STEERING SYSTEM The steering system is power assisted hydrostatic type Use TEXACO FLUID PART NO 11872 OR EQUIVALENT SPEC FOR GM CHRYSLER AND FORD AUTO APPLICATIONS AXLE REFILL CAPACTITES AXLE U S PINTS IMPERIAL PINTS LITRES FRONT STEER NON N A N A N A DRIVE FRONT DRIVE AXLE 2 48 2579 SERVICE REFILL CAPACITIES
28. THER ASSEMBLY BODY ASSEMBLY BODY ASSEMBLY DETAIL mem Par Name Qu Deseripion NPN 3 cmon 1 THANDLELATCH 3 1 TOCKINGT HANDLELATCH 0 0 A TT4 0049 HEAT SHIELD 6 4 DTT4009 31 1 GRILGUARD ACCSDOOR 8 0 002 1 HOOD 68 OTHER ASSEMBLY BODY ASSEMBLY WITH SPLIT HOOD BODY ASSEMBLY DETAIL jem PatNumber Qty Description B TT10 00012 L HOODLEFT C TT4 0012 3 LOCKING T HANDLE LATCH LEFT DOOR B TT10 00012 R HOODRIGHT C TT4 0012 2 T HANDLE LATCH RIGHT DOOR A TT10 00048 BENCH SEAT AE OPT 0055 C BENCH SEAT BACK CUSHION 7 AE OPT 0055 B BENCH SEAT BOTTOM CUSHION AE OPT 0183 BENCH SEAT WITH KILL SWITCH OPTION 69 WHEELS amp TIRES WHEEL amp TIRE ASSEMBLY DUAL REAR WHEEL MODELS WHEEL amp TIRE ASSEMBLY DUAL REAR WHEEL MODELS DETAIL lem PartNumber Qt Description 1 10 00121 6 STANDARDI6 5INTIRE _____ 2 10 00122 2 STANDARD 16 5 IN RIM FRONT 3 10 00025 4 STANDARD 16 5 IN RIM REAR 4 10 000223 LI 16 WHEBLLUGNUT 5 10 00020 16 WHERLLUGNUT 0077 1 OPTIONAL ALL SEASON MUD amp SNOW TIRE REQUIRES OPTIONAL 16 IN RIM 7 A TT4 00122 1 OPTIONAL FRONT 16 IN RIM A TT10 00125 1 OPTIONAL REAR 16 IN RIM ALUMINUM 16IN RIV AE OPT 0181 4 NEN OPTIONAL REAR ALUMINUM 16
29. TRUMENTS gt EE 1 HUEL a poo ATT 0416 1 _ 5 J 0041 1 TEMPGAUGE 6 00418 1 X 2 __7_ 4 00422 2 1 IGNITONSWITCH KEYEDOPTION 7 40422 1 1 IGNITIONSWITCH KEYLESSOPTION 8 6 0181 1 PLATE MOUNTING IGNITION SWITCH a 1 2700200 1 GLOWPLUGSWICH 00006 lalala la la la la a jo 10 4 00423 1 HEAD LIGHT SWITCH 4 00428 HORN BUTTON 12 14 00609 LL HEATERFFANSWICH 13 A TT40008 1 TEMPERATURECONTROLCABLE 1 WIREHARNISS DASHONLY NS 1 80AMPCIRCUITBREAKER NS AE OPT 0084 AMMETER OPTION Ns AEOPT 00152 The fofowing optional tems ae NOTSHOWN _ 14 1 HI TEMP LO OL SHUTDOWN OPTION 15 888815 SHUDOWNMODLE 0 21 275 2 WE 4 HI TEMP BUZZ LITE 18 2 ENS COVER BUZZ MES lla HH H 59 60 LIGHTS amp ELECTRICAL ELECTRICAL BOARD ELECTRICAL BOARD DETAIL jem PartNumber 9 Qy Description MOUNTING BRACKET NPN LOCK NUT 10 32 3 j C NN LB SELF DRILLING SCREWS 4 ATT4000 11 STARTER RELAY _ 5 ATT400041 1 HORNRESY _ 6 A TI4 00301 11 GLON PLUGRESISTER 61 LIGHTS amp ELECTRICAL HEADLIGHT amp TAILLIGHT ASSEMBLY
30. UZU TURBO DIESEL DETAIL eros 1 1 OIPANGASKET L JI 006 a DRAIN PLUG 9096620120 RAN EXHAUSTMANFOLD _ 1 GAS EXHAUST MANIFOLD FUELINJEGTION LINE 100 ra 4 EELER 4 5 FUEINJECTONLNE 4 GASKETINTAKEMANIFOLD b INTAKEMANFOLD eee 1 GASKET CYLINDER HEAD meae 1 1 GASKET CYLINDER HEADCOVER CINDER HEADCOVER La ars b O Rca IS sume 1 b CARDO VER suse 1 SAWELCAPHEADCOVER 19 POWER TRAIN ENGINE DRESS ISUZU TURBO DIESEL 1 Includes all gaskets with asterisk FM 20 POWER TRAIN ENGINE DRESS ISUZU TURBO DIESEL DETAIL Part Number 5878142701 ENGINE OVERHAUL GASKET SET 2 5676140221 ENGINE HEAD OVERHAUL GASKET SET 1 includes all gaskets with asterisk in items 1 and 2 21 DRIVELINE DRIVE SHAFT ASSEMBLY FRONT 2 3 A DRIVE SHAFT ASSEMBLY FRONT DETAIL DESCRIPTION A 1 TRANSWIESION OUTPUT YORESHAFFTRONT 3 T CROSSBEARINGFRONTDSNEWSTYLE
31. bly Dreakdown Front Dive 33 ile mp VIG KONT A 36 Axle Assembly Breakdown Rear Div Drill Ss 37 DRAKE 40 Drum brake Assembly Reit 0 00101010101010 ___ ___ ___ ___ _ 40 Drake Caliper e w E RS 41 Der ey KE E EO E 42 ee 44 Brake o Re 45 Parkinge Brake Actuator SS DD pane ene 46 Drake Assembly Dei age nene 47 SIEPRING VOTE e 48 Steering System Breakdown For Serial Numbers Starting After 12135 amp Above 48 Detail eate S ORDEN D eR 49 TABLE OF CONTENTS Steering System Breakdown For Serial Numbers Starting Before 12136 amp Below 51 Steering System Breakdown e 52 AIR CLEANER FUEL SYSTEM amp 52 An E 52 0 RN n 53 J il ci M 54 E Die b 59 OPERATOR COMPARTMEN P 56 COMO Eege 56 eee EE 57 ere 58 o Llu e DB u 59 GN TI enee 61 Kecel 20010 1 A em 61 looh S
32. e left the cylinder does not pull steering arm more than 3 16 of an inch If you have any questions please call Eagle Tugs technical department 49 STEERING SYSTEM STEERING SYSTEM BREAKDOWN To Cooler High Pressure YOUR TUG MAY HAVE ONLY 1 HYDRAULIC CYLINDER IF SO SEE PAGE 46 50 STEERING SYSTEM STEERING SYSTEM BREAKDOWN DETAIL Hem PatNumber Oy Description op 7 1000889 1 STERINGWHEL 2 10 008071 11 STERINGCOLUMN 3 7 100081 1 2 4 10 00801 1 CHARLYNNCONTROL PUMP ____ 5 A TT10 00831 8 HITING ADAPTOR e ATTI 00 11 FITTINGJODEGREE 2 7 10 00821 11 HYDRAULICSTERINGLINE22 _ 8 ATTIC 0822 11 HYDRAULICSTERINGLINE43 doo AATTI0 008233 11 13 0 51 832 1 10 00826 2 BEARING AFTFR7 9 _ NPN __7_ HOSECLAMP Bop A TT10 00819 12 STEERING MOUNTING BLOCK a 10 00817 2 DRAG LINK 15 000824 11 _ HYDRAULIC STEFRING LINE22 5 16 10 00825 11 HYDRAULICSTERINGLINE32 006 17 046 2 AM NUT 10 00407 2 po 1 HIGHPRESSUREHOSE 0006 __ NN 18 SCREW HEX CAP 1 2 20 214 ___ _ 2 NPN 8 5 8 182 __22 ATTI0 00820 12 STEERING ARM MACHINED __23 NN 2 NUT HEX SLOTTED 24 5707 6 2 A HITNG TE 25 110008
33. installation your steering cylinders see pages 48 51 must be adjusted so when in full turn to the right and them full turn to the left the cylinder does not pull steering arm more than 3 16 of an inch If you have any questions please call Eagle Tugs technical department 83 AXLES AXLE ASSEMBLY BREAKDOWN REAR DRIVE 41 51 Special order limited slip kit call EAGLE for replacement 36 AXLES AXLE ASSEMBLY BREAKDOWN REAR DRIVE DETAIL 1 1000868 1 COMPLETE AXLE ASSEMBLY __2 oo 7216 5X KIF amp PINION 3 70 JA KI INNERPINIONBEARING __4 5 KIT SHIM DRIVEPINION ADJUSTING 5 348449 1 BAFFLEPINION BEARING 6 ooo SEKT KIT SHIM PINIONBEARING ADJUSTING __7 706045X 8 Z 39938 1 Jj SLINGER PINION BEARING _____ 91 3827 2 1 SEAL PINION O __ 10 _ 353X 1 ENDYOKEASSEMBLY 11 525 11 WASHE PNIONNUT hn 5 13 7351 1 COVERASSEMBLY 0 2 14 _ 80880 EIN SEALANT 2 16 3642 10 SCREW LANGEHD _ 1 CAR DIFFERENTIAL BEARING 18 5004020 2 1 13x225 GRD8 BOLT BEARING CAP a 706047 KT BEARING 29 3304 18 BOLT BRAKEMANUFACTURING __ J 36880 8 NUT BRAKEMANUFACTURING 34 2 HUB amp DRUMASSEMBLY 35 3687 8 STUD HUB 36 50
34. ons Manual that was also in cluded with your vehicle TECHNICAL ASSISTANCE When addressing a repair procedure or operational problem please remember that Eagle technical support is only a phone call away Eagle technicians are available to assist you in vehicle diagnostics and recommended repair proce dures We encourage you to use this service to reduce machine down time and to gain a better understanding of proper repair procedures ORDERING SPARE SERVICE PARTS Eagle inventories most of the component parts found in its TT series tow tractors and most spare service parts can be shipped the same day the order is received Parts orders need to be received at Eagle by 12 00 pm Noon EST in order for the parts to be shipped that same day Parts ordered after 12 00 pm EST will most likely be shipped the following day CONTACT INFORMATION Eagle Corporate Office 26111 Northline Rd Taylor MI 48180 800 671 0431 www eagletugs com Customer Service Parts amp Service Technical Support customerserice eagletugs com parts eagletugs com support eagletugs com 734 442 1000 800 671 0431 734 442 1000 800 671 0431 734 442 1000 800 671 0431 TABLE OF CONTENTS INIRODUCTION PD 3 PURPOSE SO Or 3 EE 3 O N aa AAA Mo e o An 3 052207 sitio 3 VARRANT Y
35. rges may be charged to the customer or Authorized Service Representative by EAGLE This warranty does not extend to the tires and batteries as these are warranted directly to the user by their respective manufacturer and not by EAGLE or the Authorized Service Representative This warranty does not apply to any EAGLE tow tractor or component part s that have been subjected to misuse accident or im proper handling maintenance or application nor does it extend to the EAGLE machine and or parts which have been repaired or altered outside of EAGLE s plant or the facility of an Authorized Service Representative This warranty does not apply to routine maintenance ignition components or wearable parts of the EAGLE machine such as fil ters seals plugs hoses belts brake pads light bulbs fuses or similar items Moreover this warranty does not extend beyond its original term for any EAGLE machine or part replaced or repaired under warranty EXCEPT AS SET FORTH ABOVE ALL WARRANTIES CONDITIONS REPRESENTATIONS INDEMNITIES AND GUARAN TEES EXPRESS OR IMPLIED WHETHER ARISING BY STATUTE CUSTOM OF TRADE OR UNDER ORAL OR WRITTEN STATEMENTS MADE BY OR ON BEHALF OF EAGLE NEGOTIATIONS WITH CUSTOMER DISTRIBUTOR DEALER OR ANY REPRESENTATIVE ARE HEREBY OVERWRITTEN AND EXCLUDED AND NO LIABILITY SHALL ATTACH TO EAGLE El THER IN CONTRACT OR IN TORT OR STRICT LIABILITY IN TORT FOR ANY DAMAGE TO PROPERTY LOSS OF PROFITS DAMAGES COSTS CHARGES LIAB
36. ront and back Check with tape measure to see difference The front should be 1 16 inch more that the rear 1 16 inch toe out if less or greater loosen the two bolts on the tie rod clamp Turn clamp in or out to achieve desired setting 1 16 in toe out Retighten two bolts on the tie rod clamp 1 16 TOE OUT TIE ROD CLAMP amp BOLT FRONT TIRES 83
37. taly Phone 39 02 382209 220 Fax 39 02 3561674 Motolusa Estrada da Circunvalacao Portela da Ajuda P 1495 Lisboa Phone 1214 241823 Fax 1214 171927 10 AUTHORIZED ISUZU DISTRIBUTOR DIRECTORY Isuzu Motors Limited Worldwide Distributor Network opain Sweden United Kingdom Middle East Oman Oceania Australia Transdiesel Div de Casli S A c Viguetas Castilla 26 E 28820 Coslada Madrid Phone 1 6737012 Fax 1 6737412 Swed Motor AB Box 4 5 13721 Vasterhaninge Phone 8 50012140 Fax 8 50026800 HM Isuzu Unit 5A Babdown Airfield Nr Tetbury Gloucestershire GL8 8YL United Kingdom Phone 44 1666500843 Fax 4441666500844 FAX General Engineering Service Est 1 27447 3 P O B 5690 Ruwi Sultanate Of Oman Fax 968 591802 Isuzu Australia Limited Building 1 Brooklyn Estate 77 Millers Road Brooklyn Victoria 3025 Australia Phone 61 3 9931 9977 6139315 2370 U A E Automoviles Utilitarios S A AUSA CRA DE VIC KM 2 8 P O B 194 08240 Manresa Barcelona Phone 93 874 7311 Fax 93 874 1211 Switzerland Sterki AG Zinkereistrasse 35 CH 8633 olfhausen Phone 55 253 2600 Fax 55 253 2609 Isuzu Motors Europe Limited Suite 24 The Courtyards Croxley Business Park Hatters Lane Watford Hertfordshire W D1 7 United Kingdom Phone 1923 231 580 General Navigation and Commerce Company Za abeel Place Road Box 5563 Dubai Phone 971 3
38. tment MODEL SERIAL MFG DATE ENGINE TYPE ENGINE SERIAL WARRANTY WARRANTY REGISTRATION Please fill out the engine warranty registration card that comes with your vehicle This information is needed for completing warranty work on your engine if a problem occurs See Vehicle ID Information on previous page Threeagle Warranty Information The Threeagle Warranty covers only Eagle TT series aircraft tractors manufactured after October 1 2006 Eagle Tugs EAGLE warrants that the Eagle TT series tow tractors will be free from defects in material and workmanship for a period of 3 years or 3 000 operating hours except for the electrical and cooling systems which are 3 months or 500 hours from date of delivery to the first customer or first use whichever comes first Written notice of any claimed defect must be given to EAGLE within the war ranty period and within thirty 30 days after such defect is discovered Liability under this warranty is limited to either replacing or repairing at EAGLE s election any part or parts deemed defective after examination by EAGLE or an Authorized Service Repre sentative Any EAGLE machine or any of its parts returned by customer to EAGLE or an Authorized Service Representative via prepaid transportation and which is found to be defective will be repaired or replaced and returned to customer prepaid On the other hand should a part be found not defective inspection and handling cha
39. tonengine com HUSKER POWER PRODUCTS 2955 West Highway 6 Hastings NE 68901 402 463 1531 800 752 0888 402 463 1313 fax www huskerpowerproducts com UNITED STATES ISUZU DIESEL MIDWEST 3141 39 Street SW Fargo ND 58104 701 282 7915 877 831 7915 701 282 2472 fax joelck3 aol com M amp L ENGINE LLC 1212 St Charles Street Houma LA 70360 985 857 8000 800 960 0068 985 851 0006 fax www mlengine com sales miengine com MACK BORING amp PARTS CO 48 Leona Drive Middleborough MA 02346 508 946 9200 800 622 5364 ext 3 508 946 0779 fax www mackboring com MACK BORING amp PARTS CO 4500 Northchase Parkway NE Wilmington NC 28405 910 792 1900 800 622 5364 ext 2 910 792 6266 fax www mackboring com carolina mackboring com MACK BORING amp PARTS CO 2365 Route 22 West Union NJ 07083 908 964 0700 800 622 5364 ext 1 908 964 8475 fax www mackboring com sales mackboring com NORTH COAST FORD INDUSTRIAL 11885 Bellaire Road Cleveland OH 44135 216 251 5800 800 423 1316 216 251 8675 fax www northcoastford com mail northcoastford com PITT AUTO ELECTRIC CO 1241 Freedom Road Cranberry Township PA 16066 724 778 8200 800 245 0711 724 778 8206 fax www pittauto com info amp pittauto com SOUTHWEST PRODUCTS CORP 5143 W Roosevelt Phoenix AZ 85043 602 269 3581 877 779 3581 602 269 8448 fax www southwestproducts com SOUTHWEST PRODUCTS CORP 2760 Junipero Signal Hill 90755 562
40. treet Edmonton AB T55 1M6 780 486 2645 780 486 2676 fax gdumont westquip ca Pub SL 4010 06 08 04 AUTHORIZED ISUZU DISTRIBUTOR DIRECTORY Isuzu Motors Limited Worldwide Distributor Network Asia Pacific Japan Isuzu Motors Limited Tawain 3 1 Kamigo 4 Chome Ebina Kanagaw a Ken 243 0434 Japan Non Automotive Engines Phone 81 46 234 6180 Phone 81 46 234 6093 Europe Belgium The Netherland DBH Rivierdijk 452 3372 BW Hardinxveld Giessendam The Netherlands Phone 31 184 613066 Fax 31 184 618002 Denmark Holm Denmark Finland Sydvestvej 142 144 DK 2600 Glostrup Phone 45 43 633700 Fax 45 43 631403 France Penven Germany 281 Chaussee Jules Cesar F 95250 Beauchamp Phone 1 34135432 Fax 1 39957659 Greece Petros Petropoulos S A Italy Lera Odos 96 102 P O B 41018 12210 Athens Phone 347 3300 Fax 347 3404 Norway Diesel Power A S Portugal Industriveien 7 P O B 144 3430 Spikkostad Phone 3129 1940 Fax 3129 1958 Leanmark Co 9F 1 No 201 Sec2 Keelung Road Taipei Taiwan Fax 1437 0308 Division of MACME Boomsesteenw eg 42B B 2630 Aartselaar Phone 32 3 870 8180 Fax t32 3 870 8188 Finmotor Palvitie 3 FIN 01390 Vantaa Phone 35 8987 00970 Fax 35 8987 009770 Lopke Diesel Gmbh Ferdinand Zeppelin Strasse 19 47445 Moers Germany Phone 0049 0 2841 99 90 445 Fax 0049 0 2841 99 90 185 Pitteri Violini S P A 20021 Baranzate de Bollate Milano Via I Maggio 25 57 I
Download Pdf Manuals
Related Search