Clack Water Specialist 1.5 User Manual
Contents
1. Installation Top view Basic installation Shut off valve Regenerant 0 EJ Line Ce E gt Out In Drain Line Regenerant N Tank Air gap _ 1 GENERAL INSTALLATION amp SERVICE WARNINGS The control valve and fittings are not designed to support the weight of the system or the plumbing Do not use Vaseline oils other hydrocarbon lubricants or spray silicone anywhere A silicone lubricant may be used on black o rings but is not necessary Avoid any type of lubricants including silicone on clear lip seals Do not use pipe dope or other sealants on threads Teflon tape is recommended to be used on all threads Use of pipe dope may break down the plastics in the control valve SITE REQUIREMENTS The plug in AC adapter is for dry locations only The tanks should be on a firm level surface Electrical Use an uninterrupted outlet installed within 15 feet 4 57 meters of the water conditioner All plumbing should be done in accordance with local codes 1 Locate the water conditioner so the distance between the drain and the water conditioner is as short as possible 2 Regenerant tanks that must be refilled should be located where they are easily accessible It is recommended a safety brine valve be used 3 Do not install any water conditioner with less than 10 feet of piping between its outlet and the in2. on O means regeneration will occur immediately when the volume capacity reaches 0 zero or NORMAL on 0 means regeneration will occur at one of the following the preset time when the volume capacity falls below the reserve or the specified number of days between regenerations is reached whichever comes first or immediately after 10 minutes of no water usage when the volume capacity reaches 0 zero See Table 1 for more detail Press NEXT to go to Step 10S Press REGEN to return to previous step SET LBSREMAINING Step 10S Set Low Salt Warning using the V or A button If value is set to OFF no low salt level warning will appear for the user or clock NEXT REGEN a specific value FILL SALT will flash on the display when the calculated remaining pounds of salt falls below that level Allowable values range form 10 to 400 pounds in 10 pound increments Press NEXT to exit OEM Softener System Setup Press REGEN to return to previous step Page 8 WS 1 5 CC Manual Table 1 Softener Setting Options Volume Regeneration Day r Result Capacity Time Option Override Reserve capacity automatically estimated AUTO NORMAL Regeneration occurs when volume capacity falls below the reserve capacity at the next Regen Set Time Reserve capacity automatically estimated An Regeneration occurs at the next Regen Set Time when volume capacit AUTO NORMAL r an number falls below
3. there is no set delayed regeneration time so REGEN TODAY will not activate if REGEN button is pressed To initiate a manual regeneration immediately press and hold the REGEN button for three seconds The system will begin to regenerate immediately The request cannot be cancelled Note For softeners if brine tank does not contain salt fill with salt and wait at least two hours before regenerating WS 1 5 CC Manual Page 13 Set Time of Day The user can also set the time of day Time of day should only need to be set after extended power outages or when daylight saving time begins or ends If an extended power outage occurs the time of day will flash on and off which indicates the time of day should be reset STEP 1U Press SET CLOCK NEXT REGEN 7 STEP 2U Current Time hour Set the hour of the day using W or A buttons AM PM toggles after SETTIME 12 Press NEXT to go to step 3U 635 SET EM NEXT REGEN 7 m a4 6 e OCK m m STEP 3U Current Time minutes Set the minutes of the day using W or A buttons Press NEXT SETTIME to exit Set Clock Press REGEN to return to previous step SET 8 NEXT REGEN 4 LD RETURN TO NORMAL MODE Page 14 WS 1 5 CC Manual Salt Remaining or Adding Salt If the Low Salt Warning was activated in the last step of OEM Softener System Setup the followi
4. No s V3010 15A V3010 15B V3010 15C 273 4 5 6 7 8 and 12 V3010 15D V3010 15E V3010 15F 2 3 4 2 11 and V3010 15G V3010 15Z 1 2 3and 5 Page 22 WS 1 5 CC Manual Drain Line 34 19 1 mm Drawing No Order No Description Quantity 1 H4615 Locking Clip 1 2 V3414 WS1 5 DLFC Adapter 1 3 V3158 01 WS1 Drain Elbow 19 1 mm Male Asy 1 4 V3163 O ring 019 1 5 V3159 01 WS1 DLFC Retainer Asy 1 V3162 032 WS1 DLFC 3 2 gpm 12 1 Ipm for 3 19 1 mm V3162 042 WS1 DLFC 4 2 gpm 15 9 Ipm for 3 19 1 mm One DLFC V3162 053 WS1 DLFC 5 3 gpm 20 1 Ipm for 3 19 1 mm must be A 3 6 V3162 065 WS1 DLFC 6 5 gpm 24 6 lpm for 34 19 1 mm q V3162 075 WS1 DLFC 7 5 gpm 28 4 Ipm for 3 19 1 mm fitting is V3162 090 WS1 DLFC 9 0 gpm 34 1 Ipm for 34 19 1 mm used V3162 100 WS1 DLFC 10 0 gpm 37 9 Ipm for 34 19 1 mm Valves are shipped without drain line flow control DLFC install DLFC before using Use a minimum drain line size of 34 Page 23 WS 1 5 CC Manual Drain Line 1 25 4 mm Drawing No Order No Description Quantity 1 H4615 Locking Clip 1 2 V3414 WS1 5 DLFC Adapter 1 3 V3008 02 WS1 Drain Ftg 1 25 4 mm Straight 1 4 V3163 O ring 019 1 5 V3167 WS1 Drain Ftg Adapter 1 25 4 mm 1 6 V3151 WS1 Nut 1 25 4 mm QC 1 7 V3150 W
5. System Setup Press REGEN to return to previous step Table 2 Filter Setting Options Regeneration Day Reserve capacity not automatically estimated NORMAL Regeneration occurs at the next Regen Set Time when the specified number Ls number of days between regenerations is reached Reserve capacity not automatically estimated oFF Regeneration occurs at the next Regen Set Time when volume capacity reaches 0 Reserve capacity not automatically estimated Regeneration occurs at the next Regen Set Time when volume capacity reaches 0 or the specified number of days between regenerations is reached Reserve capacity not automatically estimated oFF Regeneration occurs immediately when volume capacity reaches 0 Time of regeneration will not be allowed to be set because regeneration will always occur on 0 Reserve capacity not automatically estimated Any Regeneration occurs at the next Regen Set Time when the specified NORMAL on 0 Coo A number number of days between regenerations is reached or regeneration occurs after 10 minutes of no water usage when volume capacity reaches 0 WS 1 5 CC Manual SET a NEXT REGEN x SET HARDNESS SET CLOCK NEXT REGEN en STEP 31 REGEN U DAY SET CLOCK NEXT REGEN den STEP 4I SETTIME Am REGEN cli H SET CLOCK NEXT REGEI m STE
6. and then reset the valve to the service position Spacer Stack Assembly To access the spacer stack assembly remove the drive assembly drive cap assembly and piston The spacer stack assembly can be removed easily without tools by using thumb and forefinger Inspect the black o rings and clear lip seals for wear or damage Replace the entire stack if necessary The spacer stack assembly has been 100 tested at the factory to insure proper orientation of one way seals Do not disassemble the stack The spacer stack assembly may be chemically cleaned dilute sodium bisulfite or vinegar or wiped with a soft cloth The spacer stack assembly can be pushed into the control valve body bore by hand Since the spacer stack assembly can be compressed it is easier to use a blunt object 5 8 to 1 1 8 in diameter to push the center of the assembly into the control valve body The assembly is properly seated when at least four threads are exposed approximately 5 8 Do not force the spacer stack assembly in The control valve body bore interior can be lubricated with silicone to allow for easy insertion of the entire stack Do not use silicone or any other type of lubricant on the clear lip seals or the piston Reattach the drive cap assembly and piston s and the drive assembly After completing any valve maintenance press and hold NEXT and REGEN buttons for 3 seconds or unplug power source jack black wire and plug back in This resets the elec
7. for 3 seconds and release Then press A and Y simultaneously and release STEP 2VH Days total since start up This display shows the total days since startup Press the NEXT button to go to Step 3VH Press REGEN to return to previous step STEP 3VH Regenerations total number since start up This display shows the total number of regenerations that have occurred since startup Press the NEXT button to go to Step 4VH Press REGEN to return to previous step STEP 4VH Volume total used since start up This display shows the total gallons treated since startup This display will equal zero if a water meter is not installed Press the NEXT button to exit Valve History Press REGEN to return to previous step 3 Values in steps 2VH through 4VH cannot be reset WS 1 5 CC Manual Page 17 Drawings and Part Numbers Page 18 WS1 5CC Front Cover and Drive Assembly WS 1 5 CC Manual Not Shown Drawing No Order No Description Quantity 1 V3175CC 01 WS1CC Front Cover Assembly 1 2 V3107 01 WS1 Motor 1 3 V3106 01 WS1 Drive Bracket amp Spring Clip 1 4 V3108CC 01 WS1 1 5 CC PC Board Rev 213 1 3 v3110 WS1 Drive Gear 12x36 3 6 V3109 WS1 Drive Gear Cover 1 V3186 WS1 AC ADAPTER 110V 12V V3186EU WS1 AC ADAPTER 220 240V 12V EU V3186UK V3186 01 WS1 AC ADAPTER 220 240V 12V UK WS1 AC ADAPTER CORD ONLY WS 1 5 CC Manual Page 19 Drive Cap Assembly Downflow P
8. for the cycles selected in OEM Cycle Sequence and specifies other operating parameters for the system The upper and lower limits of the allowable values for the cycles are as follows Cycle Options Lower Upper Limit SET CLOCK Backwash 1 to 120 Rinse fast 1 to 120 dn Brine combination of brining and slow rinse 1 to 180 60 0 01 to 200 1 to 480 Note Fill is in pounds of salt Since no time is associated with the END cycle the END cycle will not appear in the OEM Softener System Setup sequence NEXT REGEN EE m SET SOFTENING SET CLOCK NEXT REGEN i STEP 3S SET H MIN BACKWASH SET clock NEXT REGEN i STEP 4S E B0 BRINE SET CLOCK REGEN NEXT den SET MIN RINSE SET CLOCK NEXT REGEN SET H LBS FILL SET CLOCK NEXT REGEN 4 a Step 1S Press NEXT and W simultaneously for 3 seconds and release If screen in Step 2S does not appear in 5 seconds the lock on the valve is activated To unlock press W NEXT A and SET CLOCK in sequence then press NEXT and Y simultaneously for 3 seconds and release Step 2S Choose SOFTENING using the or A button Press NEXT to go to Step 3S Press REGEN to exit OEM Softener System Setup Step 3S Select the time
9. last seven days The maximum flow rate in gallons per minute that occurred in the last seven days will be displayed This display will equal zero if a water meter is not E installed Press the NEXT button to exit Diagnostics Press REGEN to return to previous step NEXT REGEN i RETURN TO NORMAL MODE When desired all information in Diagnostics may be reset to zero when the valve is installed in a new location To reset to zero press NEXT and Y buttons simultaneously for 3 seconds and release Press A and V simultaneously for 3 seconds to reset diagnostic values to zero The values in steps 2D through 6D can be reset to zero Resetting one value resets them all See OEM General Instructions for resetting procedure Page 16 SET CLOCK SET CLOCK NEXT REGEN NL NEXT REGEN STEP 2VH 1 DAY qi SET CLOCK NEXT REGEN 4 REGEN SET CLOCK REGEN den 5 SET CLOCK REGEN RETURN TO NORMAL MODE WS 1 5 CC Manual Valve History STEP 1VH Press A and Y simultaneously for three seconds and release Then press A and Y simultaneously and release If screen in step 2VH does not appear in 5 seconds the lock on the valve is activated To unlock press V NEXT A and SET CLOCK in sequence then press A and Y simultaneously
10. meter is not installed Press the NEXT button to go to Step 4D Press REGEN to return to previous step STEP 4D Volume reserve capacity used for last 7 days If the valve is set up as a softener a meter is installed and Set Volume Capacity is set to Auto this display shows O day for today and flashes the reserve capacity Pressing the A button will show day 1 which would be yesterday and flashes the reserve capacity used Pressing the A button again will show day 2 the day before yesterday and the reserve capacity Keep pressing the A button to show the capacity for days 3 4 5 and 6 The W button can be pressed to move backwards in the day series Press the NEXT button at any time to go to Step 5D Press REGEN to return to previous step 15 JJ STEP 5D Volume 63 day usage history This display shows day 1 for yesterday and flashes the volume of water treated yesterday Pressing the A button will show day 2 which would be the day crock NEXT REGEN before yesterday and flashes the volume of water treated on that i day Continue to press the A button to show the maximum volume mn of water treated for the last 63 days If a regeneration occured on the day the word REGEN will also be displayed This display will show dashes if a water meter is not y play play installed Press the NEXT button at any time to go to Step 6D Press REGEN to return to previous step STEP 6D Flow rate maximum
11. or Valve History press SET CLOCK Any changes made prior to the exit are incorporated When desired all information in Diagnostics may be reset to zero when the valve is installed in a new location To reset to zero press NEXT and Y buttons simultaneously for 3 seconds and release Press A and Y simultaneously for 3 seconds to reset diagnostic values to zero Sometimes it is desirable to have the valve initiate and complete two regenerations within 24 hours and then return to the preset regeneration procedure It is possible to do a double regeneration if the control valve is set to NORMAL or NORMAL on 0 in OEM Softener System Setup or OEM Filter System Setup To do a double regeneration 1 Press the REGEN button once REGEN TODAY will flash on the display 2 Press and hold the REGEN button for three seconds until the valve regeneration initiates Once the valve has completed the immediate regeneration the valve will regenerate one more time at the preset regeneration time Page 4 WS 1 5 CC Manual OEM Cycle Sequence OEM Cycle Sequence instructions allows the OEM to set the order of the cycle The OEM Softener System Setup or the OEM Filter System Setup allow the OEM BACKWASH FILL to set how long cycles will last The OEM may choose up to 9 cycles in any order RINSE SOFTENING END OR FILTERING END must be used as the last cycle option The SERVICE cycle should only be used in brine prefill applicati
12. position a Put bypass valve in normal operation position b Meter connection disconnected b Connect meter to PC board 8 Control valve does not regenerate Restricted stalled meter turbine c Remove meter and check for automatically but does when rotation or foreign matter REGEN button is depressed d Replace meter e Defective PC board e Replace PC board f Set up error f Check control valve set up procedure a Power has been out more then two a Reset the time of day hours AC adapter was unplugged and then plugged back into the wall outlet the AC adapter plug was unplugged and then plugged back into the board or the NEXT and REGEN buttons were pressed to rest the valve 9 Time of day flashes on and off WS 1 5 Manual Page 15 Page 16 WS 1 5 Manual CLACK CORPORATION FIVE YEAR SOFTENER AND FILTER CONTROLS LIMITED WARRANTY Clack Corporation Clack warrants to OEM that its Softener and Filter Control Valves will be free from defects in material and workmanship under normal use and service for a period of five years from the date of shipment of such Valves from Clack s plant in Windsor Wisconsin when installed and operated within recommended parameters No warranty is made with respect to defects not reported to Clack within the warranty period and or defects or damages due to neglect misuse alterations accident misapplication physical damage or damage caused by fire acts of God freezing or hot water
13. position the lower edge of the PC board so that the holes in the PC board line up with the plastic pins Push the top of the PC board towards the valve until 1t snaps under the middle latch weave the power and water meter wires into the holders and reconnect the motor water meter and power plugs The drive bracket must be removed to access the drive cap assembly and pistons or the drive gear cover It is not necessary to remove the PC board from the drive bracket to remove the drive bracket To remove the drive bracket start by removing the plugs for the power source and the water meter Unweave the wires from the side holders Two tabs on the top of the drive back plate hold the drive bracket in place Simultaneously lift the two tabs and gently ease the top of the drive bracket towards your body The lower edge of the drive bracket has two notches that rest on the drive back plate Lift up and outward on the drive bracket to disengage the notches To reassemble seat the bottom of the drive bracket so the notches are engaged at the bottom of the drive back plate Push the top of the drive bracket towards the two latches The drive bracket may have to be lifted slightly to let the threaded piston rod pass through the hole in the drive bracket Maintain a slight engaging force on top of the drive bracket while deflecting the bracket slightly to the left by pressing on the side of the upper right corner This helps the drive gears mesh with the drive cap a
14. range varies from 5000 to 500 000 grains The increment increase is 500 for the range from 5000 to 50 000 2000 for the range of 50 000 to 200 000 and 5000 for the range of 200 000 to 500 000 Grains capacity is affected by the fill time The grains capacity for the selected fill time should be confirmed by OEM testing The capacity and hardness levels entered are used to automatically calculate reserve capacity when gallon capacity is set to AUTO Press NEXT to go to Step 8S Press REGEN to return to previous step Step 85 Set Volume Capacity using the Y or A button If value is set to AUTO capacity will be automatically calculated and reserve capacity will be automatically estimated oFF regeneration will be based solely on the day override set see Installer Display Settings Step 3D or as a number allowable range 20 to 250 000 regeneration initiation will be based off the value specified Increment increase is 20 for the range 20 to 2000 100 for the range of 2000 to 10 000 500 for the range 10 000 to 50 000 and 2000 for the range of 50 000 to 250 000 If OFF or a number is used hardness display will not be allowed to be set in Installer Display Settings Step 21 See Table 1 for more detail Press NEXT to go to Step 9S Press REGEN to return to previous step Step 9S Set Regeneration Time Options using the or A button If value is set to NORMAL means regeneration will occur at the preset time
15. up to 10 gpm or an optional 1 fitting that can be used with drain line flow controls up to 25 gpm If necessary the adapter can be removed and the 1 1 4 threaded drain outlet may be used Solder joints near the drain must be done prior to connecting the drain line flow control fitting Leave at least 6 152 4 mm between the drain line flow control fitting and solder joints to prevent heat from damaging the flow control Avoid elevating the drain line above the control valve where possible Discharge the drain line through an air gap to a receptacle in accordance with local plumbing codes IMPORTANT Never insert a drain line directly into a drain sewer line or trap Always allow an air gap between the drain line and the receptacle to prevent back siphonage S Regeneration If the control valve is to be used to regenerate the water conditioner with brine saturated salt solution or other regenerants use a polyethylene tube to connect the brine valve contained in the regenerant tank to the regenerant port on the control valve It is recommended the brine valve contain a safety float The control valve regenerant port has a 12 12 7 mm fitting or 5 8 15 9 mm straight fitting The polyethylene tube diameter should be sized appropriately for the fitting to insure unrestricted draw to the injector See the Refill Flow Control Assembly diagram for fittings to be used with different injector sizes An overflow drain line from the regenerant t
16. 1 5 CC Manual Injector Cap Injector Screen Injector Plug Bolts and O Ring s Drawing No Order No Description Quantity 1 V3422 Bolt 3 2 V3403 WS1 5 Injector Cap 1 3 V3417 O ring 220 1 V3010 15A WS1 5 Injector Asy A Black V3010 15B WS1 5 Injector Asy B Violet V3010 15C WS1 5 Injector Asy C Red 4 V3010 15D WS1 5 Injector Asy D White i V3010 15E WS1 5 Injector Asy E Blue V3010 I5F WS1 5 Injector Asy F Yellow V3010 15G WS1 5 Injector Asy G Green V3010 15Z WS1 5 Injector Plug 3 V3404 WS1 5 Injector Screen 1 Not Shown V3171 O ring 013 Not Shown V3416 O ring 012 The injector or the injector plug each contain one V3416 o ring 012 lower and one V3171 o ring 013 upper WS 1 5 CC Manual Page 21 Refill Flow Control Assembly and Refill Port Plug Drawing No Order No Description Quantity 1 V3195 01 WS1 Refill Port Plug Asy 1 2 V3415 WS1 5 BLFC Adapter 1 3 H4615 Locking Clip 1 4 V3428 WS1 5 Refill Retainer ASY 1 5 V3163 O ring 019 1 6 H4612 Elbow Cap 2 12 7 mm 1 7 JCPG 8PBLK Nut Compression Y 12 7 mm Black 1 8 JCP P 8 Insert Polytube Y2 12 7 mm 1 9 V3434 WS1 5 Refill Adapter 5 8 15 9 mm 1 10 JCP PG 10BLK Nut Compression 5 8 15 9 Mm Black 1 11 PKP10TS8 BULK Polytube Insert 5 8 15 9 Mm 1 12 V3182 WS1 RFC 1 V3428 contains a V3182 WS1 RFC If Using Applicable Drawing
17. P 51 SETTIME E AM gt 200 SET CLOCK NEXT REGEN y RETURN TO NORMAL MODE Page 11 Installer Display Settings STEP 11 Press NEXT and A simultaneously for 3 seconds STEP 2I Hardness Set the amount of hardness in grains of hardness as calcium carbonate per gallon using the W or A buttons The default is 20 with value ranges from 1 to 150 in 1 grain increments Note The grains per gallon can be increased if soluble iron needs to be reduced This display will show nA if FILTER is selected in Step 2F or if AUTO is not selected in Set Gallons Capacity in OEM Softener System Setup Press NEXT to go to step 3I Press REGEN to exit Installer Display Settings STEP 3I Day Override When volume capacity is set to off sets the number of days between regenerations When volume capacity is set to AUTO or to a number sets the maximum number of days between regenerations If value set to oFF regeneration initiation is based solely on volume used If value is set as a number allowable range from 1 to 28 a regeneration initiation will be called for on that day even if sufficient volume of water were not used to call for a regeneration Set Day Override using V or A buttons number of days between regeneration 1 to 28 or e OFF See Table 1 for more detail on softener setup and Table 2 for more detail on filter setup Press NEXT to go to step 41 Press REGEN to return to previo
18. SI Split Ring 1 BT V3105 O ring 215 1 9 V3166 WS1 Drain Ftg Body 1 25 4 mm 1 V3190 090 WS1 DLFC 9 0 gpm 34 1 Ipm for 1 25 4 mm V3190 100 WS1 DLFC 10 0 gpm 37 9 Ipm for 1 25 4 mm One V3190 110 WS1 DLFC 11 0 gpm 41 6 Ipm for 1 25 4 mm DLFC T V3190 130 WS1 DLFC 13 0 gpm 49 2 Ipm for 1 25 4 mm V3190 150 WS1 DLFC 15 0 gpm 56 8 Ipm for 1 25 4 mm 25 4 mm V3190 170 WS1 DLFC 17 0 gpm 64 4 Ipm for 1 25 4 mm fitting is V3190 200 WS1 DLFC 20 0 gpm 75 7 lpm for 1 25 4 mm used V3190 250 WS1 DLFC 25 0 gpm 94 6 Ipm for 1 25 4 mm Can be ordered as a set order number V3008 02 WS1 Drain Ftg 1 25 4 mm Straight Page 24 WS 1 5 CC Manual Form V3435CC 12 15 04 Water Specialist 1 5 Control Valve service Manual Table of Contents Installation Summary li E 4 General Specifications and Pre Installation Checklist eese ener 5 Install iier te Pe rero PI e iaa 6 9 Trouble Shooting Proc d TeS sire iia en een ne une et ene tee RR 13 een e d oe tase tui eeu dee Gaerne abe este 16 Page 4 WS 1 5 Manual Installation Summary Installation Date Installation Location Installer s Phone Number Application Type Softener Other Water Source Water Test Results Hardness Iron pH Other Misc Service Flow Rates min max Tank Size Diameter Height Resin or Media Volum
19. Water Specialist 1 5 CC Control Valve Programming and Drawings Manual Page 2 WS 1 5 CC Manual WS 1 5 CC Manual Page 3 OEM General Instructions The control valve offers multiple procedures that allow the valve to be modified to suit the needs of the installation These procedures are e OEM Cycle Sequence e OEM Softener System Setup e OEM Filter System Setup e Installer Display Settings e User Display Settings e Diagnostics e Valve History Once the OEM Cycle Sequence has been set the other procedures can be accessed in any order Details on each of the procedures are provided on the following pages To lock out access to diagnostic and valve history displays and modifications to settings except hardness day override time of regeneration and time of day by anyone but the manufacturer press W NEXT A and SET CLOCK in sequence after settings are made To unlock so other displays can be viewed and changes can be made press V NEXT A and SET CLOCK in sequence When in operation normal user displays such as time of day volume remaining before regeneration present flow rate or days remaining before regeneration are shown When stepping through a procedure if no buttons are pressed within five minutes the display returns to a normal user display Any changes made prior to the five minute time out are incorporated To quickly exit OEM Softener Setup OEM Filter Setup Installer Display Settings Diagnostics
20. ank that discharges into an acceptable drain is recommended as a regenerant overflow could damage furnishings or the building structure Connect a line to the overflow fitting on the regenerant tank If an overflow fitting is not already installed on the regenerant tank install one Do not elevate the overflow drain line Discharge the overflow drain line through an air gap to a receptacle in accordance with local plumbing codes 9 AC Adapter If an AC Adapter is already connected to the control valve plug the AC Adapter into an uninterrupted outlet If the AC Adapter cord has not yet been connected to the control valve remove the control valve cover and the drive bracket and thread AC Adapter cord through the hole in the back plate Reinstall the drive bracket Weave the cord through the hooks on the right hand side of the drive bracket and connect the end to the four prong connector labeled 12VAC PWR on the printed circuit board Replace the cover Plug the AC Adapter into an uninterrupted outlet 10 Program the control valve It is very important to program the control valve for the type of system e g water softener of filter and the end use application Check the program used prior to testing the system Systems with a Regenerant Tank After installation is completed check for leaks Fully open a cold water faucet down stream of the system Allow water to run until clear Close the cold water faucet and water supply valve The sy
21. ccurs after 10 minutes of no water usage when volume capacity reaches 0 Reserve capacity not automatically estimated Any Any Regeneration occurs at the next Regen Set Time when the specified NORMAL on 0 number number number of days between regenerations is reached or regeneration occurs after 10 minutes of no water usage when volume capacity reaches 0 will always occur on 0 Reserve capacity automatically estimated Reserve capacity estimate is based on history of water usage F F F F F Regeneration occurs when volume capacity falls below the reserve oF oF oF oF oF WS 1 5 CC Manual Page 9 OEM Filter System Setup In OEM Filter System Setup the OEM chooses the time for the cycles selected in OEM Cycle Sequence and specifies other operating parameters for the system The upper and lower limits of the allowable values for the cycles are as follows Cycle Options Lower Upper Limit 1020 8 Rinse fast 1 to 120 dn Brine combination of regenerant and slow rinse 1 to 180 60 0 01 to 20 00 1 to 480 NOTE Fill is in gallons Since no time is associated with the END cycle the END cycle will not appear in the OEM Filter System Setup sequence Step 1F Press NEXT and Y simultaneously for 3 seconds and release If screen in Step 2F does not appear in 5 seconds the lock on the valve is activated To unlock press W NEXT A and SET CLOCK in sequence then press NEXT and Y simultaneously for 3 seconds and re
22. d press the REGEN button to advance to the rinse position Allow water to run to drain until clear 5 Press the REGEN button to advance to the service position 6 SANITIZE Add a sanitizer to the media following dosage recommendations specified by the media manufacturer Be sure to check for local codes which may also specify sanitization methods WS 1 5 Manual Page 9 Service Instructions Drive Assembly Remove the valve cover to access the drive assembly Disconnect the power source plug black wire from the PC board prior to disconnecting the motor or water meter plugs from the PC board The motor plug connects to the two pin jack on the left hand side of the PC board The power source plug connects to the four pin jack The water meter plug gray wire connects to the three pin jack on the far right hand side of the PC board The PC board can be removed separately from the drive bracket but it is not recommended Do not attempt to remove the display panel from the PC board Handle the board by the edges To remove the PC board from the drive bracket unplug the power water meter and motor plugs from the PC board Lift the middle latch along the top of the drive bracket while pulling outward on the top of the PC board The drive bracket has two plastic pins that fit into the holes on the lower edge of the PC board Once the PC board is tilted about 45 from the drive bracket it can be lifted off of these pins To reinstall the PC board
23. ding Salt cho NEXT REGEN RETURN TO NORMAL MODE Power Loss If the power goes out for less than two hours the system will automatically reset itself If an extended E power outage occurs the time of day will flash on and off which indicates the time of day should be reset rra The system will remember the rest 4 i Error Message 003 If the word ERROR and a number are alternately flashing on the display contact the OEM for help This indicates that the valve was not able to function properly WS 1 5 CC Manual REGEN NEXT SET CLOCK i STEP 3D 342 REGEN EM NEXT REGEN i STEP 4D DAY H dud NEXT REGEN Al Page 15 Diagnostics STEP 1D Press A and Y simultaneously for three seconds If screen in step 2D does not appear in 5 seconds the lock on the valve is activated To unlock press A NEXT V and SET CLOCK in sequence then press A and Y simultaneously for 3 seconds STEP 2D Days since last regeneration This display shows the days since the last regeneration occurred Press the NEXT button to go to Step 3D Press REGEN to exit Diagnostics STEP 3D Volume since last regeneration This display shows the volume of water that has been treated since the last regeneration This display will equal zero if a water
24. e Resin or Media Type Capacity Salt or Fill Setting per Regeneration Brine Tank Size Control Valve Configuration Valve Type Valve Part Number Valve Serial Number Regenerant Refill Control spm lpm Injector Size Drain Line Flow Control spm lpm WS 1 5 Manual Page 5 General Specifications and Pre Installation Checklist Minimum Maximum Operating Pressures 20 psi 138 kPa 125 psi 862 kPa Minimum Maximum Operating Temperatures 40 F 4 C 110 F 43 C AC Adapter U S International Supply Voltage 120 V AC 230V AC Supply Frequency 60 Hz 50 Hz Output Voltage 12V AC 12V AC Output Current 500 mA 500 mA No user serviceable parts are on the PC board the motor or the AC adapter The means of disconnection from the main power supply is by unplugging the AC adapter from the wall Meter Accuracy 5 Flow Range 0 5 70 gpm 1 9 265 Ipm 1 5 NPT or BSPT 1 25 NPT 1 5 PVC Pipe for valve bodies with NPT threads 50 mm PVC Pipe for valve bodies with BSPT threads Tank Thread 41 8 NPSM Control Valve and Meter Shipping Weight 21 lbs 10 kg PC Board Memory Nonvolatile EEPROM electrically erasable programmable read only memory Compatible with the following typical Sodium chloride potassium chloride potassium concentrations of regenerants chemicals permanganate sodium bisulfite chlorine and chloramines Page 6 WS 1 5 Manual
25. ervice position Drive Cap Assembly Main Piston and Regenerant Piston The drive assembly must be removed to access the drive cap assembly The drive cap assembly must be removed to access the piston s The drive cap assembly is threaded into the control valve body and seals with an o ring To remove the drive cap assembly use the special plastic wrench V3193 01 Figure 1 or insert a Y4 to Y flat bladed screwdriver into one of the slots around the top 2 of the drive cap assembly so it engages the notches molded into the drive back plate around the top 2 of the piston cavity See Figure 2 The notches are visible through the holes Lever the screwdriver so the drive cap assembly turns counter clockwise Once loosened unscrew the drive cap assembly by hand and pull straight out A Part Number V3193 01 Figure 1 Figure 2 The drive cap assembly contains the drive cap the main drive gear drive cap spline piston rod and various other parts that should not be dissembled in the field The only replaceable part on the drive cap assembly is the o ring Attached to the drive cap assembly is the main piston down flow and if a regenerant is used a regenerant piston The regenerant piston the small diameter one behind the main piston is removed from the main piston by unsnapping it from its latch Chemically clean in dilute sodium bisulfite or vinegar or replace the regenerant piston if needed To remo
26. for 3 stall position seconds or unplug power source jack black wire and plug back in Error Code 1003 or E3 Motor ran to reset control valve too long timed out trying to reach e Motor not inserted fully to engage e Check motor and wiring Replace next cycle position pinion motor wires broken or motor 1f necessary disconnected motor failure Error Code 1004 Motor ran too long timed out trying to reach home position f Drive gear label dirty or damaged f Replace or clean drive gear missing or broken gear g Drive bracket incorrectly aligned g Reseat drive bracket properly If other Error Codes display contact to back plate the factory h PC board is damaged or defective h Replace PC board 1 PC board incorrectly aligned to 1 Ensure PC board is correctly drive bracket snapped on to drive bracket Page 14 WS 1 5 Manual regeneration e Broken drive gear or drive cap e Replace the drive gear or drive cap assembly assembly f Broken piston retainter f Replace drive cap assembly g Broken main or regenerant piston g Replace main or regenerant piston a AC adapter unplugged a Connect AC adapter 7 Control valve does not regenerate b No electric power at outlet b Repair outlet or use working outlet automatically when REGEN c Broken drive gear or drive cap c Replace drive gear or drive cap button is depressed and held assembly assembly d Defective PC board d Replace PC board a Bypass valve in bypass
27. for the first cycle which in this example is BACKWASH using the W or A button Press NEXT to go to Step 4S Press REGEN to return to previous step Step 4S Select the time for the second cycle which in this example is dn BRINE using the Y or A button Press NEXT to go to Step 5S Press REGEN to return to previous step NOTE The display will flash between cycle number and time and brine direction dn Step 5S Select the time for the third cycle which in this example is RINSE using the Y or A button Press NEXT to go to Step 6S Press REGEN to return to previous step Step 6S Select the LBS for the fourth cycle which in this example is FILL using the Y or A button Press NEXT to go to Step 7S Press REGEN to return to previous step WS 1 5 CC Manual Page 7 Step 7S Set Grains Capacity using the or A button The ion exchange capacity is in grains of REGEN CAPACITY oa x 1000 SET clock NEXT REGEN m REGEN I ID SET CLOCK NEXT REGEN m SETTIME REGEN NORMAL on L SET CLOCK NEXT REGEN us SALT SET clock NEXT REGEN y RETURN TO NORMAL MODE hardness as calcium carbonate for the system based on the pounds of salt that will be used Calculate the pounds of salt using the fill time previously selected The allowable grains capacity
28. ime of 2 minutes a regeneration will occur at the scheduled regeneration time HoLd If the dP switch is closed a regeneration will be prevented from occuring Press NEXT to go to Step 4CS Press REGEN to return to previous step WS 1 5 CC Manual BACKWASH SET CLOCK NEXT REGEN 4 SET c dn BRINE SET CLOCK NEXT REGEN i STEP 6CS SET RINSE Cronk NEXT REGEN A SET FILL SET CLOCK NEXT REGEN 4 SET 5 End SET CLOCK NEXT REGEN RETURN TO NORMAL MODE Page 5 Step 4CS Press the V or A buttons until BACKWASH appears Press NEXT to go to Step 5CS Press REGEN to return to previous step Step 5CS Press the or A buttons until dn BRINE appears Press NEXT to go to Step 6CS Press REGEN to return to previous step Step 6CS Press the V or A buttons until RINSE appears Press NEXT to go to Step 7CS Press REGEN to return to previous step Step 7CS Press the W or A buttons until FILL appears Press NEXT to go to Step 8CS Press REGEN to return to previous step Step 8CS Press the W or A buttons until END appears Press NEXT to exit OEM Cycle Sequence Press REGEN to return to previous step Page 6 WS 1 5 CC Manual OEM Softener System Setup In OEM Softener System Setup the OEM chooses the time
29. iston Regenerant Piston Spacer Stack Assembly Drive Back Plate Main Body and Meter Drawing No Order No Description Quantity 1 V3004 WS 1 Drive Cap Asy 1 2 V3135 O ring 228 1 3 V3407 WS 1 5 Piston Downflow Asy 1 4 V3174 WS 1 Regenerant Piston 1 5 V3423 WS 1 5 Backplate Dowel 1 6 V3430 WS 1 5 Spacer Stack Asy 1 7 V3178 WS 1 Drive Back Plate 1 8 V3419 O ring 347 1 9 V3418 O ring 328 for valve bodies with NPT threads 1 V3441 O ring 226 for valve bodies with BSPT threads Not Shown V3437 MiS a Straightener located inside meter 1 10 V3401 01 WS 1 5 Meter Housing i V3401BSPT 01 WS1 5 Meter Housing BSPT 11 V3223 WS2 Meter Clip 1 12 V3003 WS1 Meter Asy 1 13 V3118 01 WS1 Turbine Asy 1 14 V3105 O ring 215 1 15 V3400 01 WS1 5 Valve Body Downflow V3400BSPT 01 WS1 5 Valve Body Downflow BSPT BSPT threads on inlet and outlet ports on the V3400BSPT 01 and V3401BSPT 01 NPT threads on drain and injector ports on V3400BSPT 01 V3174 WS1 Regenerant Piston not used for backwash only valves V3010 15Z Injector Plug and V3195 01 WS1 Refill Port Plug ASY must be used for backwash only valves After attaching the meter housing to the valve break out the tab in the back plate and thread the meter cord through Order number V3003 includes V3118 01 and V3105 Install upper diffuser not shown Notch marks appear on hex if BSPT threads Page 20 WS
30. lease SET E NEXT REGEN y Step 2F Choose FILTERING using the V or A buttons Press NEXT to go to Step 3F Press SET REGEN to exit OEM Filter System Setup FILTERING Ee NEXT REGEN i Step 3F Select the time for the first cycle which in this example is BACKWASH using theW or A SET button Press NEXT to go to Step 4F Press REGEN to return to previous step MIN BACKWASH E NEXT REGEN i Step 4F Select the time for the second cycle which in this example is dn BRINE using the V or A SET button Press NEXT to go to Step 5F Press REGEN to return to previous step c E NOTE The display will flash between cycle number and time and brine direction dn Brine BR ES MIN 1 2 E SET NEXT REGEN CLOCK Step 5F Select the time for the third cycle which in this example is RINSE using the or A SET button Press NEXT to go to Step 6F Press REGEN to return to previous step Lu E MIN RINSE SET clock NEXT ReGen Step 6F Select the gallons for the fourth cycle which in this example is FILL using the Y or A SET button Press NEXT to go to Step 7F Press REGEN to return to previous step SET CLOCK NEXT REGEN Page 10 WS 1 5 CC Manual Step 7F Set Volume Capacity using the W or A b
31. let of a water heater 4 Do not locate unit where it or its connections including the drain and overflow lines will ever be subjected to room temperatures under 40 F 4 C 5 The use of resin cleaners in an unvented enclosure is not recommended 6 INLET OUTLET PLUMBING Connect to a supply line downstream of outdoor spigots Install an inlet shutoff valve and plumb to the unit s inlet located at the left front as you face the unit Installation of a bypass valve is recommended Ifusing plastic fittings ground the water conditioner per local electric codes If a water meter is used install the water meter parallel to the floor on the outlet side of the control valve The turbine assembly may be orientated in any direction but is usually orientated pointing up to reduce drainage out of the pipes during service Remove the cover and drive bracket and thread the water meter cord through the hole in the back plate Reinstall the drive bracket Weave the cord through the hooks on the right hand side of the drive bracket and connect the end to the three prong connector labeled METER on the printed circuit board Replace the cover WS 1 5 Manual Page 7 7 Drain Verify that the drain can handle the backwash rate of the water conditioner Correctly size the drain line and install an appropriately sized drain line flow control An adapter fitting is supplied with a valve that can connect to a fitting that can be used with drain line flow controls
32. ly 8 While the regenerant tank is filling load it with regenerant 9 SANITIZE Add a sanitizer to the regenerant tank brine well following dosage recommendations specified by the media manufacturer Press and hold the REGEN button for three seconds to begin regeneration Allow the system to complete the regeneration automatically The system will now be sanitized and producing treated water Be sure to check for local codes which may also specify sanitization methods Systems without a Regenerant Tank After installation is completed check for leaks Fully open a cold water faucet down stream of the system Allow water to run until clear Close the cold water faucet and water supply valve The system is now ready for testing 1 Press and hold the REGEN button for three seconds until the drive motor starts Wait until the motor stops and the display reads Backwash The backwash time will begin to count down 2 Open the inlet water supply valve very slowly allowing water to fill the tank in order to expel air CAUTION If water flows too rapidly there will be a loss of media out of the drain 3 When the water is flowing steadily to the drain without the presence of air fully open the water supply inlet valve 4 Press the REGEN button again to advance to the next position and allow water to run to drain for 2 3 minutes The display will read backwash or rinse depending on the program used If backwash is displaye
33. maining Days remaining is the number of days left before the system goes through a regeneration cycle Capacity remaining is the E y cubic meters that will be treated before the system goes through REGEN TODAY will SOFTENING a regeneration cycle The third display shows the current treated Flash if a regeneration wm TODAY Ed 5 water flow rate through the system The fourth display will show is expected Tonight S nex ron either dP or hold if the dP switch is closed The fifth display aor dan shows the pounds of salt remaining or flashes SALT fill when the calculated pounds of salt falls below a safety level The fifth display will not appear if the valve is set up as a filter or if the h H GAL Set Low Salt Warning is set to off see last step in OEM Softener LI System Setup The user can scroll between the displays as desired If the system has called for a regeneration that will occur at the i A preset time of regeneration the words REGEN TODAY will appear on the display REGEN H ol d If a water meter is installed the word Softening or Filtering SET FU NEXT REGEN flashes on the display when water is being treated i e water is pct sce flowing through the system ATV LBS REMAINING SALT or mp clock next REGEN Regeneration Mode Typically a
34. need to be removed from the drive plate if the motor needs to be removed To remove the motor discon nect the power and motor plugs from the jacks on the PC board Move the spring clip loop to the right and hold Rotate the motor at least a 4 turn in either direction before gently pulling on the wire connectors to remove the motor Pulling directly on the wires without rotating the motor may break the wires off the motor Page 10 WS 1 5 Manual Replace the motor if necessary Do not lubricate the motor or the gears To reinstall the motor move the spring clip loop to the right and hold Gently turn the motor while inserting so that the gear on the motor meshes with the gears under the drive gear cover Release the spring clip loop and continue to rotate the motor until the motor housing engages the small plastic bulge inside the drive bracket motor retainer Reconnect the motor plug to the two pronged jack on the lower left hand side of the PC board If the mo tor will not easily engage with the drive gear when reinstalling lift and slightly rotate the motor before reinserting Reconnect the power plug Replace the valve cover After completing any valve maintenance press and hold NEXT and REGEN buttons for 3 seconds or unplug power source jack black wire and plug back in This resets the electronics and establishes the service piston position The display should flash all wording then flash the software version and then reset the valve to the s
35. ng screens will be viewed in the User Display Note The salt used per regeneration setting can be set in increments of 0 1 pounds but the LBS REMAINING screen will round up or down to the closest whole number LBS REMAINING SALT REGEN mp NEXT SET CLOCK Once the salt remaining has gone below the set point the display will automatically flash Salt Fill SALT Ys SET clock NEXT When adding salt to the brine tank if the salt remaining feature is activated the following steps must be completed SET clock NEXT REGEN m SALT FILL Step 1US Press the NEXT button until SALT appears in the display It does not matter if the SALT display alternates with the LBS REMAINING display Step 2US Press SET CLOCK 5 NEXT REGEN i A SET LBSREMAINING Step 3US Set LBS REMAINING Use the W or A button to adjust the lbs remaining in the brine tank Er NEXT REGEN SET LBS c U NOTE Estimate the pounds of salt in the brine tank and add it to the amount of salt added to the brine tank The example at the left would indicate 200 lbs of salt being added to a brine tank that has 40 lbs cho NEXT REGEN remaining SET LBS c U Step 4US Press SET CLOCK to exit Ad
36. o not use a wire brush If necessary replace the flow control o ring on the flow control retainer or the o ring on the fitting Reseat the flow control so the rounded end is visible in the flow control Reseat the white flow control retainer by pushing the retainer into the fitting until the o ring seats Remove locking clip push on the fitting to reseat and insert locking clip Do not use Vaseline oils or other unacceptable lubricants on o rings A silicone lubricant may be used on the o ring on the elbow or the white retainer Note The nut gripper and retainer sleeve is a three piece assembly that can come apart if removed from the refill flow control fitting Parts must be reassembled exactly as shown in the refill flow control assembly drawing to function properly If the nut is completely removed from the body slip the nut plastic gripper and gripper sleeve on the tube then tighten on to the fitting Refill port plugs should not need to be serviced If necessary the locking clip can be removed and the port plug removed to replace the o ring Page 12 WS 1 5 Manual Water Meter The water meter assembly is connected to the PC board by a wire If the entire water meter assembly is to be replaced remove the control valve cover and remove the power source and water meter plugs from the PC board Unlatch the drive assembly and lean it forward Unthread the water meter wire from the side of the drive assembly and through the drive back pla
37. ons The upflow cycle may not be used on the WS1 25 or WS1 5 control valves because the V3407 piston is designed for downflow use only The following is an example of how to set a valve so that when regeneration is initiated BACKWASH occurs first dn BRINE occurs second RINSE occurs third and FILL occurs fourth Step 1CS Press NEXT and Y simultaneously for 3 seconds and release Then press NEXT and V SET CLOCK NEXT REGEN SET CLOCK y NEXT REGEN y simultaneously for 3 seconds and release If screen in Step 2CS does not appear in 5 seconds the lock on the valve is activated To unlock press W NEXT A and SET CLOCK in sequence then press NEXT and Y simultaneously for 3 seconds and release Then press NEXT and W simultaneously for 3 seconds and release Step 2CS Use the A or Y to select 1 5 for WS1 5CC valve Press NEXT to go to Step 3CS Press SET NOV MES SET CLOCK REGEN to exit OEM cycle sequence SAR Step 3CS Selection only matters if a connection is made to the two pin connector labeled DP Asana reser SET CLOCK NEXT SWITCH located on the printed circuit board Following is an explaination of the options dPon0 If the dP switch is closed for an accumulative time of 2 minutes a regeneration will occur immediatly dPdEL If the dP switch is closed for an accumulative t
38. or similar causes For outdoor installations where the Softener and Filter Control Valves are not under cover the weather cover must be utilized for the warranty to be valid Clack s obligation to OEM under this Limited Warranty shall be limited at its option to replacement or repair of any Softener and Filter Control valve covered by this Limited Warranty Prior to returning a Control Valve OEM must obtain a return goods authorization number from Clack and return the Control Valve freight prepaid If any Control Valve is covered under this Limited Warranty Clack shall return the Control Valve repaired or its replacement prepaid to the original point of shipment CLACK GIVES THIS WARRANTY TO OEM IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND HEREBY EXPRESSLY DISCLAIMS ALL OTHER SUCH WARRANTIES CLACK S LIABILITY HEREUNDER SHALL NOT EXCEED THE COST OF THE PRODUCT UNDER NO CIRCUMSTANCES WILL CLACK BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OR FOR ANY OTHER LOSS DAMAGE OR EXPENSE OF ANY KIND INCLUDING LOSS OF PROFITS ARISING IN CONNECTION WITH THE INSTALLATION OR USE OR INABILITY TO USE THE CONTROL VALVES OR ANY WATER TREATMENT SYSTEM THE CONTROL VALVE IS INCORPORATED INTO Form V3435 12 15 04 U S Patents 6 402 944 6 444 127 and 6 776 901
39. ssembly The drive bracket is properly seated when it snaps under the latches on the drive back plate If resistance is felt before latching then notches are not fully engaged the piston rod is not in hole the wires are jammed between the drive bracket and drive back plate or the gear is not engaging the drive cap assembly To inspect drive gears the drive gear cover needs to be removed Before trying to remove the gear cover the drive bracket must be removed from the drive back plate Refer to the instructions above regarding removing the drive bracket from the drive back plate The drive gear cover can be removed from the drive bracket without removing the motor or the PC board The drive gear cover is held in place on the drive bracket by three clips The largest of the three clips is always orientated to the bottom of the drive bracket With the PC board facing up push in and down on the large clip on the drive gear cover Handle the cover and the gears carefully so that the gears do not fall off of the pegs in the cover Replace broken or damaged drive gears Do not lubricate any of the gears Avoid getting any foreign matter on the reflective coating because dirt or oils may interfere with pulse counting The drive gear cover only fits on one way with the large clip orientated towards the bottom If all three clips are outside of the gear shroud on the drive bracket the drive gear cover slips easily into place The drive bracket does not
40. stem 1s now ready for testing 1 Manually pour enough water into the regenerant tank to reach the top of the air check valve 2 Press and hold the REGEN button for three seconds until the drive motor starts Wait until the motor stops and the display reads Backwash The backwash time will begin to count down 3 Open the inlet water supply valve very slowly allowing water to fill the tank in order to expel air CAUTION If water flows too rapidly there will be a loss of media out of the drain 4 When the water is flowing steadily to the drain without the presence of air press the REGEN button to advance the control to the brine position The brine time will begin to count down 5 Fully open the water supply inlet valve Check to verify that water is being drawn from the regenerant tank There should be a slow flow to the drain Allow three minutes for the media bed to settle Page 8 WS 1 5 Manual 6 Press the REGEN button again to advance to the next position and allow water to run to drain for 2 3 minutes The display will read backwash or rinse depending on the program used If backwash is displayed press the REGEN button to advance the control to the rinse position Allow water to run to drain until clear 7 Press the REGEN button to advance to the next position The display should read fill Allow water to run into the regenerant tank and prepare it for the next regeneration Allow the regenerant tank to fill automatical
41. system is set to regenerate at a time of low water usage An example of a time with F c low water usage is when a household is asleep If there is a demand for water when the system is BACKWASH regenerating untreated water will be used When the system begins to regenerate the display will change to include information about the step of the regeneration process and the time remaining for that step to be completed The system runs through the steps automatically and will reset itself to provide treated water when the regeneration has been completed Manual Regeneration CAPACITY REMAINING Sometimes there is a need to regenerate the system sooner than when the REGEN TODAY will be GAL system calls for it usually referred to as manual regeneration There may be displayed if a regeneration a period of heavy water usage because of guests or a heavy laundry day is expected Tonight REGEN TODAY SET TA NEXT REGEN To initiate a manual regeneration at the preset delayed regeneration time when the regeneration time option is set to NORMAL or NORMAL 0 press and release REGEN The words REGEN TODAY will flash on the display to indicate that the system will regenerate at the preset delayed regeneration time If you pressed the REGEN button in error pressing the button again will cancel the request Note If the regeneration time option is set to on 0
42. te To reinstall rethread the water meter wire through the drive back plate and the side of the drive assembly Reattach the drive assembly and the water meter and power plugs The water meter wire does not need to be removed from the PC board if the water meter is only being inspected and cleaned To remove the water meter assembly remove the meter clip and using a small screwdriver pry up on the meter assembly When the meter is part way out it is easy to remove the water meter from the housing Once the water meter is removed from the meter body use your fingers to gently pull forward on the turbine to remove it from the shaft Do not use a wire brush to clean Wipe with a clean cloth or chemically clean in dilute sodium bisulfite or vinegar The turbine can be immersed in the chemical Do not immerse electronics If the turbine is scored or damaged or the bearings on the turbine are worn replace the turbine Do not lubricate the turbine shaft The turbine shaft bearings are prelubricated Do not use Vaseline oils or other unacceptable lubricants on the o ring A silicone lubricant may be used on the black o ring Snap the turbine on the shaft and reinsert the water meter into the meter body Insert the meter clip WS 1 5 Manual Page 13 Table 15 Troubleshooting Procedures b No electric power at outlet b Repair outlet or use working outlet Ti d t display time of da namen y c Defective AC adapter c Replace AC adapter d Defecti
43. the reserve capacity or the specified number of days between regenerations is reached ne Reserve capacity not automatically estimated Mm NORMAL Regeneration occurs at the next Regen Set Time when volume capacity reaches 0 m Reserve capacity not automatically estimated oFF NORMAL bern Regeneration occurs at the next Regen Set Time when the specified number of days between regenerations is reached Reserve capacity not automatically estimated s An Regeneration occurs at the next Regen Set Time when volume y NORMAL y capacity reaches 0 or the specified number of days between number number regenerations is reached Reserve capacity not automatically estimated Regeneration occurs immediately when volume capacity reaches 0 AUTO On O Time of regeneration will not be allowed to be set because regeneration will always occur when volume capacity reaches 0 Reserve capacity not automatically estimated Any OnO Regeneration occurs immediately when volume capacity reaches 0 number Time of regeneration will not be allowed to be set because regeneration AUTO NORMAL on 0 capacity at the next Regen Set Time or regeneration occurs after 10 minutes of no water usage when volume capacity reaches 0 Reserve capacity automatically estimated Ag Regeneration occurs at the next Regen Set Time when volume capacity AUTO NORMAL on 0 EUR falls below the reserve capacity or the specified number of days between regenerations is reached or regeneration o
44. tronics and establishes the service piston position The display should flash all wording then flash the software version and then reset the valve to the service position Injector Cap Screen Injector Plug and Injector Remove the three bolts from the injector cap and lift off Remove the screen and clean if fouled The injector can be pried out with a small screwdriver The injector consists of a throat and a nozzle Chemically clean the injector with vinegar or sodium bisulfite The holes can be blown out with air Both pieces have small diameter holes that control the flow rates of water to insure that the proper concentration of regenerant is used Sharp objects which can score the plastic should not be used to clean the injector Scoring the injector or increasing the diameter of the hole could change the operating parameters of the injector If a valve does not use a regenerant the injector plug should not need to be cleaned Refill Flow Control Assembly or Refill Port Plug To clean or replace the refill flow control pull out the locking clip and then pull straight out on the fitting Replace the locking clip in the slot so that it is not misplaced Twist to remove the white flow control retainer The flow control can be removed by prying upward through the side slots of the retainer with a small blade flat screwdriver Chemically clean the flow control or the white flow control retainer using dilute sodium bisulfite or vinegar D
45. us step STEP 4 Next Regeneration Time hour Set the hour of day for regeneration using Y or A buttons AM PM toggles after 12 The default time is 2 00 AM This display will show on 0 if on 0 is selected in Set Regeneration Time Option in OEM Softener System Setup or OEM Filter System Setup Press NEXT to go to step 51 Press REGEN to return to previous step STEP 51 Next Regeneration Time minutes Set the minutes of day for regeneration using V or A buttons This display will not be shown if on 0 is selected in Set Regeneration Time Option in OEM Softener System Setup or OEM Filter System Setup Press NEXT to exit Installer Display Settings Press REGEN to return to previous step To initiate a manual regeneration immediately press and hold the REGEN button for three seconds The system will begin to regenerate immediately The control valve may be stepped through the various regeneration cycles by pressing the REGEN button Page 12 WS 1 5 CC Manual Installer Display Settings General Operation pum CAPACITY REMAINING REMAINING When the system is operating one of five displays may be shown REGEN i S sagt Pressing NEXT will alternate between the displays One of the t T SET displays is always the current time of day The second display dix NEXT REGEN CLOCK NEXT REGEN is one of the following days remaining or volume re
46. utton If value is set to SET REGEN in Ll e OFF regeneration will be based solely on the day override set see Installer Display Settings Step g GAL 3I or e as a number allowable range 20 to 250 000 regeneration initiation will be based off the value SET CLOCK NEXT REGEN m specified Increment increase is 20 for the range 20 to 2 000 1 000 for the range of 2 000 to 10 000 10 000 for the range 10 000 to 50 000 and 2 000 for the range of 50 000 to 250 000 See Table 2 for more detail Press NEXT to go to Step 8F Press REGEN to return to previous step Step 8F Set Regeneration Time Options using the W or A button If value is set to SETTIME REGEN NORMAL an NORMAL means regeneration will occur at the preset time on O means regeneration will occur immediately when the volume capacity reaches 0 zero or NORMAL on 0 means regeneration will occur at one of the following SET RETURN TO NORMAL MODE al NEXT REGEN Volume Capacity Any number Any number Any number Any number the preset time when the volume capacity falls below the reserve or the specified number of days between regenerations is reached whichever comes first Or immediately after 10 minutes of no water usage when the volume capacity reaches 0 zero See Table 2 for more detail Press NEXT to exit OEM Filter
47. ve PC board d Replace PC board a Switched outlet a Use uninterrupted outlet Timer does not display the correct b Reset time of day time of day c Defective PC board c Replace PC board a Bypass valve in bypass position a Put bypass valve in service position b Meter connection disconnected b Connect meter to PC board No softening filtering display c Restricted stalled meter turbine c Remove meter and check for when the water is flowing rotation or foreign material 4 Replace meter e Defective PC board e Replace PC board a Power outages a Reset control valve to correct time of day Control valve regenerates at b Time of day not set correctly b Reset to correct time of day wrong time of day c Time of regeneration incorrect c Reset regeneration time d Control valve set for immediate d Check control valve set up regeneration procedure regeneration time option a Control valve has just been a Press NEXT and REGEN for 3 serviced seconds or unplug power source jack black wire and plug back in to reset control valve pen on followed byicode number b Foreign matter is lodged in control b Check piston and spacer stack Error Code 1001 or E1 Unable t valve assembly for foreign matter rror Code or El Unable to recognize start of regeneration c High drive forces on piston c Replace piston s and spacer stack assembly Error Code 1002 or E2 Unexpected d Control valve piston not in home d Press NEXT and REGEN
48. ve the main down flow piston fully extend the piston rod and then unsnap the main piston from its latch by pressing on the side with the number Chemically clean in dilute sodium bisulfite or vinegar or replace the main piston The main piston is teflon coated If the teflon coating is abraided replace the main piston Reattach the main piston to the drive cap assembly Reattach the regenerant piston if needed to the main piston Do not lubricate the piston rod main piston or regenerant piston Lubricant will adversely affect the clear lip seals Reinsert the drive cap assembly and piston into the spacer stack assembly and hand tighten the drive cap assembly Continue to tighten the drive cap assembly using a screwdriver as a ratchet or the V3193 01 wrench until the black o ring on the spacer stack assembly is no longer visible through the drain port Excessive force can break the notches molded into the drive back plate Make certain that the main drive gear still turns freely The exact position of the piston is not important as long as the main drive gear turns freely WS 1 5 Manual Page 11 Reattach the drive assembly to the control valve and connect all plugs After completing any valve maintenance press and hold NEXT and REGEN buttons for 3 seconds or unplug power source jack black wire and plug back in This resets the electronics and establishes the service piston position The display should flash all wording then flash the software version
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