Fleck 2850s - Softenerparts.com
Contents
1. 1700 Series Injector Slow Rinse Rates 10 5 10 0 9 5 9 0 8 5 8 0 75 7 0 E 65 Got 60 3 8 3 50 45 SS 4 0 CH 35 St ei 30 E SE 25 2 0 E ST 1 5 4 10 05 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 Inlet Pressure psi 3C 4 50 6C 1700 series injectors Slow Rinse gpm 4 184 2 0 280 Ci 3C steel cap no o ring air disperser 4C 5C steel cap o ring air disperser 6C 8 7C brass cap o ring no air disperser 1600 Series Injector Slow Rinse Rates 2 40 2 20 2 00 1 80 E 160 peer amp 1 40 e L 1 00 0 80 0 60 0 40 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 Inlet Pressure psi 2 3 4 1600 Slow Rinse Rates gpm series injectors pressure 2 3 4 20 0 68 0 78 1 08 30 0 77 0 97 1 28 40 0 86 1 09 1 50 60 1 00 1 27 1 63 90 1 19 1 52 1 93 125 1 38 1 76 2 20 all injectors used the steel cap and an air disperser 1600 Series Injector Total Flow to Drain in Draw Flow Rate gpm 60 70 80 Inlet Pressure psi 3 26 MY10 Fleck 2850s 1700 Series Injector Draw Rates 3 5 3 3 29 27 2 252. 14007 eos Label Time of Day 3210 METER DELAYED TIMER ASSEMBLY 24 25 36 27 26 28 29 Item No QTY Part No Description RENTES es 13670 Housing Timer 3200 EE 13802 octave Gear Cycle Actuator Dial 2 AM Regen Assy Black Knob 3200 M dose 139290 Screw Hex Wsh 6 20 x 1 2 SASA Zaa 11999 Label Button Lis 60405 20 Program Wheel w 34 Ext Label 1 1 2 STD Set 100 Retainer Program Wheel Screw Flat Head St 6 20 x 1 2 Clip Spring Spring Detent Timer Ball 1 4 Delrin Pinion Idler Spring Idler Shaft Gear Idler Gear Drive Plate Motor Mounting Motor 120V 60Hz 1 30 RPM Motor 100V 50Hz 1 30 RPM Motor 23V 50Hz 1 30 RPM Motor 24V 50Hz 1 30 RPM Motor 24V 60Hz 1 30 RPM 61502 3210 Rev A Item No k Description Motor 230V 60Hz 1 30 RPM 19 Screw Fillister Hd 6 32 x 156 20 Pinion Program Wheel Drive 21 Clutch Drive Pinion 22 Spring Meter Clutch 23 Retainer Clutch Spring 24 Screw Phil 6 32 x 1 4 25 Bracket Hinge Timer 6 Insulator 27 Switch Micro 28 29 Switch Micro Timer Screw Pan Hd Mach 4 40 x 1 1 8 30 Label Indicator 31 Label Caution 32 Label Time of Day 33 Label Instruction 34 Harness 3200 35 Nut Wire Tan JOUE Vas 15354 01 Wire Ground 4 OT es 19210 eere Program Wheel Assy 38
3. TANK 2 126 320 94 8 17 207 64 2 11 1 2 FNPT INLET 2 70 68 58 1 75 44 45 zT 4 00 8 UN 2A 6 4 163 71 gt 2 93 74 42 THREADS 2 85 72 29 7 84 199 03 2 11 1 2 FNPT OUTLET 11 65 295 85 8 70 220 96 5 64 143 22 6 74 171 11 4 00 8 UN 2A THREADS Fleck 2850s MY10 27 SYSTEM 4 Typical Single Tank Installation with Optional Meter Optional Meter Manual Shut Off Brine Line Out Brine Tank Resin Tank SYSTEM 5 INTERLOCK Typical Twin Tank Installation with Optional Meter Interlock and No Hard Water Bypass Diaphragm hi Manual Operated Valve Shutoff Brine Line Brine Tank Resin Tank Unit 2 28 MY10 Fleck 2850s SYSTEM 6 Twin Series Regeneration Installation with a Remote Meter Remote Meter Diaphragm Operated Valve Diaphragm Operated Electrical Brine Line Brine Tank Two tanks 1 meter series regeneration system Resin Tank Both units service at the same time Lead Unit When the meter zeroes out the lead unit regenerates Once the lead unit has returned to the service position the lag unit will regenerate SYSTEM 7 Twin Alternator Installation with a Remote
4. Washer Flat 3 8 Type Do not use O ring if control is side mounted Optional No Hard Water Piston Retainer End Plug Seal Ring Retainer Piston Rod NHWBP O ring 030 Quad Ring 010 Plug End 2850s 3 Bolt Black Piston 2850s NHWBP Screw Slotted Indented Hex Head 1 4 20 x 1 2 Link Drive 2850s Piston 28505 NHWBP Retainer NHWBP Piston O ring 2850s AB eeng 14242 iiis O ring 026 POWERHEAD ASSEMBLY o e 8 7 Item No QTY Part No Description Item No QTY PartNo Back Plate Hinged WS ses yA UA Power Cord 12 US Flat 120 T4 cd s 15806 E ones Power Cord 12 Round 120V Power Cord 12 Round 240V H lasse TESI M eerte Power Cord 8 Australian T scene 108004 nine Power Cord 4 Black European 18 5 419801 ius Strain Relief Flat Cord LES net 1 5 60160 40 Seier Strain Relief Round Cord KE 5 5 1 Harness Drive Designr Envirmtl und Screw Slot Hex 1 4 20 x 1 2 22 sos i Switch Micro Taron M26 ar Pin Roll 3 32 x 7 8 24 1 106772 Screw Pan Hd Mach 4 40 x 1 25 cns pem 14202 01 T Motor Drive 115V 50 60 Hz 1581 ns Minas Motor Drive 24Vac Dc 50 60 Hz Not Shown Motor Drive 230V 50 60 Hz 1
5. 60219 02 Cam Shut off Valve TONS Screw Hex Wash Hd 8 x 3 8 1 17741 Ts 17470 Plug 750 Dia Hole Flush 61501 2850s Rev E Description Timer Assy 3200 Plug Hole Heyco Plug Hole Heyco 88 Dia Plug 1 20 Hole Plug Hole 140 Dia Plug 190 Dia Cam Drive 2850s STF Gray Connecting Rod Bearing Ring Retaining 2850s Clip Fitting Brine Valve Nut Jam 3 4 16 Screw Hex Wsh 8 32 x 17 64 Screw Hex Wsh 8 32 x 5 16 Plug Hole 125 Dia White Cover Assy Enviromental Black with Clear Window Meter Cable 16 50 1 1 2 Cable Guide Assy 2850 3150 Fleck 2850s MY10 11 MANUAL DRIVE ASSEMBLY 1 Item No QTY Part No peo denotes 125993 x 42186 WA Tissu 12596 n LP 12707 Bwawa pe 11235 ss poem 42185 Aa YA 10231 um Tasas 60224 32 1 60224 33 fi i ee 4 10800 Not Shown Vas 10909 12 MY10 Fleck 2850s 8 Description Backplate Manual Bracket 2850s manual Screw Spec Mach 1 4 20 x 1 2 Washer Spring Nut Hex 1 4 20 Mach Screw Zinc Lever 2850s Manual Screw Slot Hex 1 4 20 x 1 2 18 8 SS Cover Assy Manual Filter Cover Assy Manual Softener Screw Slot Hex Wsh 8 18 x 3 8 Type B RC44 47 Pin Link 60409 Rev G 1600 BRINE SYSTEM ASSEMB
6. 887 Plate Motor Mounting 15 ans d ausos 18743 1 Motor 120V 60Hz 1 30 RPM Tasse 18752 1 Motor 100V 50Hz 1 30 RPM 18824 1 Motor 23V 50Hz 1 30 RPM 41 66 18826 1 Motor 24V 50Hz 1 30 RPM Vase 19659 1 Motor 24V 60Hz 1 30 RPM E 19660 1 Motor 230V 60Hz 1 30 RPM 102 19218 ore Screw Sltd Fillister Hd 6 32 x 156 6 MY10 Fleck 2850s 61502 3200 Rev A Item No QTY Part No Description AAA SEN 15424 Spring Detent Timer Ui Tis 15066 2 25 Ball 1 4 Delrin 19 iie A ascia 15465 e Label Caution 202 cs y IP 1921042 Program Wheel Assy 212 1 l E Gear Main Drive Timer 22 unm TM iss 41754 s Pin Spring 1 16 x 5 8 SS Timer 29 5 ms A sess 193011 e Arm Cycle Actuator 28 cst 13864452 Ring Skipper Wheel Vi as gos 1934141 Spring Detent Timer KE 2 13300 Ball 1 4 SS Sege Visas W Skipper Wheel Assy 12 Day Tace 14860 Skipper Wheel Assy 7 Day WEN e Pointer Regeneration 291 sis Watts 40096 24 Dial 12 AM Regen Assy Black doses 40096 02 Dial 2 AM Regen Assy Black SO 13881 us Bracket Hinger Timer SU ME es 11384 Screw Phil 6 32 x 1 4 Zinc 9 Tiani 13902 Harness 3200 9 2 us 40422 Nut Wire Tan YA aca dass 15354 01 Wire Ground 4
7. 23 Flow Rate gpm 0 7 0 5 0 10 20 30 40 50 60 70 80 90 100 Inlet Pressure psi 5 0 86 3 HAC 110 120 130 140 1700 series injectors Draw Rate gpm pressure 3C 4C 5C 6C 3C steel cap no o ring air disperser 4C 5C steel cap o ring air disperser 6C 7C brass cap o ring no air disperser 1600 Series Injector Draw Rates 0 90 0 80 A 0 70 0 60 x E amp S 0 50 5 040 H y 030 020 040 0 00 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 Inlet Pressure psi SEH EEH 4 3 0 30 0 24 0 31 0 50 0 67 0 53 0 78 0 80 0 78 1700 Series Injector Total Flow to Drain in Draw 14 0 13 0 120 11 0 10 0 x 80 amp amp 80 LA 1 70 5 80 5 0 40 30 20 10 0 10 20 30 40 50 60 70 80 90 4100 mn mm 10 140 Inlet Pressure psi 2 HAC 50 HEC DIMENSIONAL DRAWING 2 45 62 28 16 30 UN SR G DRAIN THREAD 1 1 4 11 1 2 FNPT TANK 3 69 93 73
8. Tube Brine Valve 1600 2850s 18 ce er 10250 Retaining Ring 1 la KT Spring Brine Valve Brine Valve Body Assy Plastic Elbow 3 8 Tube Poly White HO esse lisse 600025 ees 500 Air Check 9 60010 XX BLFC Assy 14 MY10 Fleck 2850s 60011 Rev D Item No QTY PartNo Description 60010 25 BLFC Assy Parts 12 RRE Housing Hee 12128 25 GPM Label TS 120942 25 Flow Washer 12098 Retainer 60010 50 BLFC Assy Parts 17907 Housing Tasse 10759 cens 50 GPM Label 12095 rs 50 Flow Washer dus 12098 Retainer 60010 100 BLFC Assy Parts dress TOOT ens Housing ss 10760 1 0 GPM Label 12097 sans 1 0 Flow Washer NEEN 120988 Retainer 1700 BRINE SYSTEM 19 21 22 10 23 Item No QTY Part No scs Des dens i 5552552255 ds Astier REN 14802 B snnt 2 us 14804 ASSEMBLY 5 8 6 2 7 24 3 4 9 25 1 16 17 20 11 13 61500 2850s Rev C Description Item No QTY PartNo Description Gasket Injector Body 1600 1700 Body Injector 1700 Nozzle Injector Throat Injector Screw Hex Hd Mach 10 24 x 2 3 4 Gasket Injector Cap 1600 Screen Injector Cap Injector Stainless Steel Brine Valve Body Plug End Brine Valve Piston Brine Valve Brine Valve Stem Spacer 1700 1710 Brine Gui
9. VALVE STEP CAM 8 o Gp ap BVCAM BRINE VALVE CAM NOTE 1 BOTH VALVES IN SERVICE ONLY ONE VALVE IN REGENERATION AT A TIME 2 INDIVIDUAL LOCAL METER REGENERATION 3 VALVE SHOWN IN SERVICE 32 MY10 Fleck 2850s 40502 02 Rev C SYSTEM 6 WIRING Series Regeneration Valve Wiring REMOTE METER WIRING FLECK RM IMMEDIATE FLECK RM DELAYED FLECK ET RM BADGER AR 1 3 3 4 5 6 1 3 3 4 6 12 3 4 5 6 12 3 45 8 o o 99596 oo 9 66 o o o o o D 9 9 o o o 1 2 3 4 5 6 7 e 12 3 4 5 6 7 eo 112545867 1 1 2 3 4 5 6 7 LEAD VALVE T B LEAD VALVE T B LEAD VALVE T B LEAD VALVE T B LEAD TB1 ART REGENERATION TIMER WHITE BLUE c WHITE WHITE Zeng YELLOW YELLOW BROWN BROWN i BLUE BLUE RED RED BLACK BROWN d BLACK BLACK c 8 Le a a s GR YEL BLUE BLUE gd gt D xX 1 E e E d g x H a zz E 2 i H I Ziz f a d as al 4 jo H H Lu m DEI D a 2 a gg g g i z z Zz i i A 5 3 403 TB1 9 POSITION TERMINAL BLOCK VDM 2 z TM TIMER MOTOR e H F
10. TB 7 i ware REMOTE SIGNAL START REGENERATION TIMER G WHITE WHITE WHITE 2 RED YELLOW w YELLOW 3 ELA BROWN BROWN 4 BLUE BLUE BLUE 5 PUR RED RED 6 BLACK BLACK BLACK al Ki GR YEL S a H BLUE 3 H 1 BLACK 4 EE BLACK J z zz ul I 8 9 a 8 E al x az 3 el 35 E dg 8 de a 8 Ba o 4 dd E z z zz zz Sali d i VOM 3 H E E H U a o a RED i H TB 8 POSITION TERMINAL BLOCK TM TIMER MOTOR T1 230V TO 120V TRANSFORMER P N 40112 VDM VALVE DRIVE MOTOR SW1 TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH SW6 TIMER AUXILIARY SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM NOTE 1 TWO TANK SINGLE REMOTE METER ALTERNATING REGENERATION ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY 2 SYSTEM WIRED FOR 3 WAY SOLENOID OUTPUT COIL A CLOSES THE DIAPHRAGM VALVES OF LAG UNIT COIL B CLOSES THE DIAPHRAGM VALVES OF LEAD UNIT 3 VALVE SHOWN IN SERVICE POSITION 17727 02 Rev E Fleck 2850s MY10 35 SERVICE ASSEMBLIES 24 Hour Gear Assemblies 19205 nonis Gear Assy 24 Hour Silver 5600 12 A M 60519 02 Gear Assy 3200 24 Hour 2 Times Day W Silver Label 6051
11. 0 GPM Plastic Brine Valves 60011 Brine Valve 1650 Less BLFC 60029 AAA Brine Valve 1600 Short Stem Brass Std O rings 60029 010 Brine Valve 1600 Short Stem 25 GPM 60029 020 Brine Valve 1600 Short Stem 50 GPM 60029 020 Brine Valve 1600 Short Stem 1 0 GPM Brine Valve 1600 Short Stem Hot Water 60034 xx 1700 Brine Valve Assy Specify flow control 1 0 5 0 60604 Model 1710 Brine Valve Assy Specify flow control 1 0 5 0 Cam Assemblies 60160 40 Drive Cam Assy Std 2850s 36 MY10 Fleck 2850s Covers 60219 Environmental 602892 Designer 2 Piece 60232 110 Cover Designer 1 Pc Black Drain Line Flow Controls 60366 17 FNPT x 3 4 FNPT Specify flow control 6 7 0 60701 xx 1 FNPT x 1 FNPT Specify flow control 8 0 25 0 60702 17 FNPT x 1 MNPT Specify flow control 8 0 25 0 60708 xx 1 FNPT x 3 4 FNPT Specify flow control 8 0 25 0 60721 XX 1 FNPT x 1 FNPT Specify flow control 6 7 0 Drive Assemblies 60050 25 Drive Assy 2850s STF 120V Softener Filter Injector Assemblies Complete 60080 niei 1
12. 5 SIJAA 2 095 1 1 sreza Osrezit o oo o o 5 o o A H 2 5 o 0 0 9 5 1 9 9 1 9 9 I y 1 181 2 8 8390 8 8390 8 Wa NOTE qa vaa Wa 832 Blyld3WWI Wa 934 ONIAIM 3313Ww 310W33l Fleck 2850s MY10 31 SYSTEM 5 WIRING Interlocked Regeneration Valve Wiring BLACK YELLOW 7847 1 PRODUCTION RELEASED 9726 B ADDED SHEET 2 INTERLOCK CABLE RECEPTACLE GRN TB1 GENEE METER IMMEDIATE REGENERATION TIMER WHITE BLUE 1 WHITE 1 WHITE WHITE WHITE GR YEL 2 RED YELLOW YELLOW 3 YELLOW BROWN BROWN i 4 BLUE 3 i BLACK BROWN 5 BLACK RED RED GR YEL BLACK BLACK BLACK BE i H a 77 BLACK amp OH i a qi gt dd H E 5 Z ele T x 3 x 3 o o zd 8 3 de i al
13. 9 s 11 10 G 8 ED 2 1 Item No QTY Part No Description Guide Brine Valve Stem Ring Retaining Spring Brine Valve Quad Ring 009 SVO Body Assy Brass Valves Brine Valve Stem 1600 Seat Brine Valve Fitting Insert 3 8 Fitting Sleeve 3 8 Celcon Fitting Tube 3 8 Nut Brass Fitting Compression 1 4 x 3 8 60150 RevA Fleck 2850s MY10 17 1 METER ASSEMBLY 10 60391 Rev D Item No QTY Part No Description Le d decens 14959 Body Meter 2750 p Toss 13882 iie Post Meter Impeller Bite las 19509 Impeller Meter dicssa u si 13847 sas O ring 137 Std 560CD Meter DA PNE 1 14038 aa Meter Cap Assy STD Plastic SB RE E 15150 Meter Cap Assy Ext Plastic Cas 15218 Meter Cap Brass STD HW Dis Tas Meter Cap Brass Ext HW Ge 4 12112 5e s Screw Hex Hd Mach 10 24 x Visus Ass 14960 Flow Straightener 1 Inch losses Vase 13281 iie O ring 123 1496122 Fitting 1 Inch Quick Connector pio ME le 14962 Nut 1 Inch Meter Q C Not Shown Las 15306 1 Fitting Coupling 1 Inch Brass 18 MY10 Fleck 2850s 1 1 2 METER ASSEMBLY Item No QTY Part No Description Body Meter 2850 9500 Post Meter Impeller Impeller Meter O Ring 137 Std 560CD Meter Meter Cap Assy STD Plastic Meter Cap Assy Ext Plastic Meter Cap Brass STD HW Meter
14. Cap Brass Ext HW Screw Hex Hd Mach 10 24 x 1 2 18 8 Stainless Steel Flow Straightener 1 1 2 Inch O ring 132 Fitting 1 1 2 Inch Quick Connector Nut 1 1 2 Inch Quick Connector Sleeve Meter 1 1 2 Inch x 1 Inch 60610 Rev C Fleck 2850s MY10 19 SAFETY BRINE VALVE 2300 2 60027 Rev D Item No QTY Part No Description lire dass 60027 FFA Safety Brine Valve Body 2300 Fitting Facing Arm T 60027 FFS Safety Brine Valve Body Fitting Facing Stud 2 Tasse 60028 30 Float Assy 2300 30 Blue White PON 60026 30SAN Float Assy 2350 30 HW D ni 60002 34 Air Check 500 34 Long 60003 34 Air Check 500 HW 34 Tube 20 MY10 Fleck 2850s 2310 SAFETY BRINE VALVE Item No QTY Part No Description Tissus NEE 60014 e Safety Brine Valve Assy 2310 2 senos Lis 60068 30 Float Assy 2310 w 30 Inch Rod S 60026 30 Float Assy 2350 30 Inch Red Wht ds 1 60002 34 Air Check 500 34 Inch Long 42112 Rev Fleck 2850s MY10 21 2350 SAFETY BRINE VALVE 42303 REVA Item No QTY Part No Description Safety Brine Valve 2350 Actuator Assy 2350 Brine Float Assy 2350 30 Wht Float Assy 2350 30 Hot Water Air Check 900 Commercial Less Fittings aa 60009 01 Air Check 900 Commercial Hot Water Less Fittings Not Shown Fitting Assy 900 Air Check 2350 Fi
15. S Skipper Wheel Assemblies 14860 nin Skipper Wheel Assy 7 Day 14361 Skipper Wheel Assy 12 Day Fleck 2850s MY10 37 38 MY10 Fleck 2850s Fleck 2850s MY10 39 2010 Pentair Residential Filtration LLC 42319 Rev D MY10
16. the brine tank fill cycle Ensure water goes into the brine tank at the desired rate The brine valve drive cam will hold the valve in this position to fill the brine tank for the first regeneration 6 Replace control box cover 7 Put salt in the brine tank NOTE Do not use granulated or rock salt 3200 TIMER SETTING PROCEDURE How To Set Days On Which Water Conditioner Is To Regenerate Figure 2 Rotate the skipper wheel until the number 1 is at the red pointer Set the days that regeneration is to occur by sliding tabs on the skipper wheel outward to expose trip fingers Each tab is one day Finger at red pointer is tonight Moving clockwise from the red pointer extend or retract fingers to obtain the desired regeneration schedule How To Set The Time Of Day 1 Press and hold the red button in to disengage the drive gear 2 Turn the large gear until the actual time of day is at the time of day pointer 3 Release the red button to again engage the drive gear How To Manually Regenerate Your Water Conditioner At Any Time 1 Turn the manual regeneration knob clockwise 2 This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program 3 The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing 4 Even though it takes three hours for this center knob to complete one revolution the re
17. voltage supply is compatible with your unit before installation Existing Plumbing Condition of existing plumbing should be free from lime and iron buildup Piping that is built up heavily with lime and or iron should be replaced If piping is clogged with iron a separate iron filter unit should be installed ahead of the water softener Location Of Softener And Drain The softener should be located close to a drain to prevent air breaks and back flow BY PASS VALVES Always provide for the installation of a by pass valve if unit is not equipped with one Water pressure is not to exceed 125 psi 8 6 bar water temperature is not to exceed 110 F 43 C and the unit cannot be subjected to freezing conditions Installation Instructions 1 Place the softener tank where you want to install the unit making sure the unit is level and on a firm base 2 During cold weather the installer should warm the valve to room temperature before operating 3 All plumbing should be done in accordance with local plumbing codes The pipe size for residential drain line should be a minimum of 1 2 13 mm Backwash flow rates in excess of 7 gpm 26 5 Lpm or length in excess of 20 6 m require 3 4 19 mm drain line Commercial drain lines should be the same size as the drain line flow control 4 Refer to the dimensional drawing for cutting height of the distributor tube If there is no dimensional drawing cut the distributor tube flu
18. 3 Ext Range 18 750 318 750 gallon setting Electronic Pulse Count Meter Size 4 System Type gt System 4 1 Tank 1 Meter Immediate or Delayed Regeneration B System 4 Time Clock C System 4 Twin Tank D System 5 2 5 Tanks Interlock Mechanical 2 4 Tanks Interlock Electronic Meter per unit for Mechanical and Electronic m System 6 2 5 Tanks 1 Meter Series Regeneration Mechanical 2 4 Tanks 1 Meter Series Regeneration Electronic 7 System 7 2 5 Tanks 1 Meter Alternating Regeneration Mechanical 2 Tanks only 1 Meter Alternating Regeneration Electronic G System 9 Electronic Only 2 4 Tanks Meter per Valve Alternating H System 14 Electronic Only 2 4 Tanks Meter per Valve Brings units on and offline based on flow 5 Timer Program Settings A Backwash Minutes B Brine and Slow Rinse Minutes C Rapid Rinse Minutes D Brine Tank Refill Minutes E Pause Time Minutes F Second Backwash Minutes Drain Line Flow Control gpm Brine Line Flow Controller gpm 6 7 8 Injector Size 9 Piston Type A Hard Water Bypass B No Hard Water Bypass 42319 Rev D MY10 INSTALLATION Water Pressure A minimum of 20 pounds 1 4 bar of water pressure is reguired for regeneration valve to operate effectively Electrical Facilities An uninterrupted alternating current A C supply is reguired Note Other voltages are available Please make sure your
19. 600 Injector Assembly 6038 EA 1700 Injector Assembly 60480 1600 3 8 Brine Specify size of injector 60481 xx 1600 Brass 3 8 Brine Specifysize of injector 60483 1700 1 2 Brine Specify size oflnjector Meters 600613 Meter Assy 2750 Electronic 1 60610 01 Meter 2850 9500 1 1 2 Std 60610 02 Meter 2850 9500 1 1 2 Ext 6039 Meter Assy 2750 0392 E EE Meter Assy 2750 1 Ext 60014 iieri Meter Assy 2850 9500 Electronic 1 1 2 Meter Brass 61560 01 Meter Assy In Line w 1 NPT Plstc Connector 61560 07 Meter Assy In Line w 1 NPT Brass Connector 61560 09 Meter Assy In Line w 1 1 2 NPT Brass Connector Piston Assemblies 1630 00 Piston Assy 28505 HW 61630 01HW Piston Assy 2850s HW BP Hot Water 61630 02 Piston Assy 28505 Manual 1631 00 Piston Assy Filter 28505 Conversion NHWBP 61631 00HW Piston Assy Filter 2850s Conversion NHWBP Hot Water Program Wheel Assemblies 60405 20 Program Wheel w 3 4 Ext Label 1 1 2 Std Set 100 60405 30 Program Wheel w 1 Std Label Set 50 60405 40 Program Wheel w 1 Ex
20. 9 03 Gear Assy 3200 24 Hour 3 Times Day W Silver Label 60519 04 Gear Assy 3200 24 Hour 4 Times Day W Silver Label 60519 06 Gear Assy 3200 24 Hour 12 00 6 Times Day W Silver Label Adapters 61415 anos Adapter Assy Sidemount 2850 2900 2930 61415 Adapter Assy Sidemount NP 2850 2900 2930 61415 20 Adapter Assy Sidemount BSP MTC 2850 2900 2930 61415 20NP Adapter Assy Sidemount BSP NP 2850 2900 2930 Air Checks 60002 34 Air Check 500 34 Long 60003 34 Air Check 500 HW 34 Tube 60009 00 Air Check 900 Commercial Less Fittings 60009 01 Air Check 900 Commercial HW Less Fittings Auxiliary Micro Switch 60320 02 Switch Kit 3200 9000 Timer Auxiliary 60320 07 Switch Assy 2850 Aux w Self Tapping Screws 60320 12 Switch Assy 1500 through 2850 Brine Line Flow Control BLFC 60020 25 BLFC 25 GPM 1600 60020 50 BLFC 50 GPM 1600 60020 100 BLFC 1 0 GPM 1600 60011 090 Brine Valve 1650 Short Stem 60010 25 BLFC 1650 25 GPM Plastic 60010 50 BLFC 1650 50 GPM Plastic 60010 100 BLFC 1650 1
21. CE POSITION 19138 01 Rev E BLACK YELLOW LAG 81 7 REMOTE SIGNAL START REGENI 1 WHITE WHITE 1 YELLOW YELLOW a BROWN BROWN ja 3 BLUE BLUE 4 BLUE RED RED i BLACK 5 BLACK BLACK BLACK E S GR YEL A E mu 8 SS i E 7 ja BLACK dd d zz zz wl B az 2 3 A 7 al Qi 3 3 U a a a f gd EE 39 81 7 POSITION TERMINAL BLOCK aS Ra a TM TIMER MOTOR 9 d VDM VALVE DRIVE MOTOR 1 SW1 TIMER HOMING SWITCH 2 2 i H RED i SW2 TIMER PROGRAM SWITCH R DP ZP SW3 VALVE HOMING SWITCH BLACK SW4 VALVE STEP SWITCH L ONE PIN SET TO TRIP_SW6_TWO MINUTES BEFORE BACKWASH SW5 BRINE CAM SWITCH NOTE SW6 TIMER AUXILIARY SWITCH 1 TWO TANK SINGLE REMOTE METER ALTERNATING REGENERATION THCAM TIMER HOMING CAM ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY TPCAM TIMER PROGRAM CAM 2 SYSTEM WIRED FOR 3 WAY SOLENOID OUTPUT HCAM VALVE HOMING CAM COIL A CLOSES THE DIAPHRAGM VALVES OF LAG UNIT SCAM VALVE STEP CAM COIL B CLOSES THE DIAPHRAGM VALVES OF LEAD UNIT BVCAM BR
22. E STEP SWITCH 1 TWO TANK INTERLOCKED SINGLE REMOTE METER SERIES REGENERATION 52 BRINE CAM SWITCH 2 BOTH TANKS NORMALLY IN SERVICE THCAM TIMER HOMING CAM 3 ONLY ONE TANK IN REGENERATION THE OTHER REMAINS IN SERVICE TPCAM TIMER PROGRAM CAM 4 LEAD VALVE REGENERATES FIRST FOLLOWED IMMEDIATELY BY LAG VALVE HCAM VALVE HOMING CAM 5 WITH 24V VALVES THE POWER CORD IS REPLACED WITH BLUE AND WHITE SCAM VALVE STEP CAM WIRES WIRE BLUE TO TB1 6 WHITE TO TB1 1 BVCAM BRINE VALVE CAM 6 VALVE SHOWN IN SERVICE POSITION 13632 02 RevL Fleck 2850s MY10 33 SYSTEM 7 WIRING Alternating Regeneration 230V 3 Way Solenoid Output Valve Wiring REMOTE METER WIRING FLECK RM IMMEDIATE FLECK RM DELAYED FLECK ET RM BADGER AR 188435 6238438 1 128488 9999 99 909 9099 eeeoo o o 9 9 g 0 o oo 17234525827885 1112328878980 11723258278939 11129258788Q LEAD VALVE T B LEAD VALVE LEAD VALVE T B LEAD VALVE T B BLACK YELLOW INTERLOCK CABLE RECEPTACLE GRN REMOTE SIGNAL
23. FETY BRINE 22 TROUBLESHOOTING s sira sie Eene San eE ht te ence 23 GENERAL SERVICE HINTS FOR METER CONTROL 24 WATER CONDITIONER FLOW DIAGRAMS 25 FLOW DATA amp INJECTOR DRAW RATES e DOWNELONW oett eter tc ee i 26 DIMENSIONAL DRAAWING e eee ee aaa ee ee aaa 27 SYSTEM Ne 28 SYSTEM 9 INTERLOCK inier rein eh et eee nea 28 HN OK cases etti ree 29 SYSTEM 7 E 29 SYSTEM 4 WIRING iii i treten eee tct covets canes 30 SYSTEM 5 MIRING sssi acces 32 SYSTEM 6 WIRINQG n tiit tette tni terit reete 33 SYSTEM SIE E 34 SERVICE ASSEMBLIES aa 36 JOB SPECIFICATION SHEET Job Number Model Number Water Hardness ppm or gpg Capacity Per Unit Mineral Tank Size Diameter Height Salt Setting per Regeneration 1 Type of Timer A 7 Day or 12 Day B Meter Initiated 2 Downflow 3 Meter Size A 3 4 Std Range 125 2 100 gallon setting B 3 4 Ext Range 625 10 625 gallon setting C 1 Std Range 310 5 270 gallon setting D 1 Ext Range 1 150 26 350 gallon setting E 1 1 2 Std Range 625 10 625 gallon setting F G H 1 Upflow Upflow Variable 1 1 2 Ext Range 3 125 53 125 gallon setting 2 Std Range 1 250 21 250 gallon setting 2 Ext Range 6 250 106 250 gallon setting 3 Std Range 3 750 63 750 gallon setting
24. Fleck 2850s Service Manual TABLE OF CONTENTS JOB SPECIFICATION SHEET 5 9 5699 99 1 INSTALLATION tasse 2 START UP INSTRUCTIONS sese 2 3200 TIMER 3 3210 TIMER SETTING PROCEDURE 4 3200 3210 3220 3230 REGENERATION CYCLE SETTING PROCEDURE artnet ret ce 5 3200 TIME CLOCK TIMER 6 3210 METER DELAYED TIMER ASSEMBLY 7 3220 METER IMMEDIATE TIMER ASSEMBLY 8 3230 REMOTE START TIMER ASSEMBLY 9 CONTROL 10 POWERHEAD ASSEMBLY essen 11 MANUAL 12 1600 BRINE 13 1650 BRINE SYSTEM ASSEMBLY sees 14 1700 BRINE SYSTEM ASSEMBLY sese 15 1710 BRINE 16 1600 SERVICE VALVE OPERATOR ASSEMBLY 17 METER ASSEMBL retenti tton 18 1 1 2 METER ASSEMBLY teet shaa 19 SAFETY BRINE VALVE 2800 20 2310 SAFETY BRINE 21 2350 SA
25. I BLUE VDM VALVE DRIVE MOTOR i SW1 TIMER HOMING SWITCH BLACK SW2 TIMER PROGRAM SWITCH NOTE SW6 SET TO TRIP FOR SIX MINUTES SW3 VALVE HOMING SWITCH TWO TANK INTERLOCKED SINGLE REMOTE METER SERIES REGENERATION SW4 VALVE STEP SWITCH 15 2 BOTH TANKS NORMALLY IN SERVICE SWS AUXILIARY TIMER SWITCH 3 ONLY ONE TANK IN REGENERATION THE OTHER REMAINS IN SERVICE THCAM TIMER HOMING CAM 4 LEAD VALVE REGENERATES FIRST FOLLOWED IMMEDIATELY BY LAG VALVE TPCAM TIMER PROGRAM CAM 5 WITH 24V VALVES THE POWER CORD IS REPLACED WITH BLUE AND WHITE HCAM VALVE HOMING CAM WIRES WIRE BLUE TO TB1 6 WHITE TO TB1 1 SCAM VALVE STEP CAM 6 VALVE SHOWN IN SERVICE POSITION 13632 01 Rev L BLACK YELLOW LAG INTERLOCK CABLE TB1 H REMOTE SIGNAL START REGENERATION TIMER WHITE WHITE YELLOw _ veuow YELLOW BROWN BROWN 2 i BLUE BLUE BLACK RED RED Gi BLACK Back 3 i a D m 3 1 g 5 i 8 d x E a g i zali Li Lu H i qi gt a H S S 2 J Z z z D 1 81 7 POSITION TERMINAL BLOCK 5 S TM TIMER MOTOR VDM VALVE DRIVE MOTOR 2 SW1 TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH NOTE SW4 VALV
26. INE VALVE CAM 3 VALVE SHOWN IN SERVICE POSITION 19138 02 Rev E 34 MY10 Fleck 2850s SYSTEM 7 WIRING continued Alternating Regeneration 24V 120V 3 Way Solenoid Output Valve Wiring REMOTE METER WIRING BLACK IN SET TO TRIP SNE TWO MINUTES FLECK RM DELAYED FLECK RM IMMEDIATE FLECK ET RM BADGER AR 1 8 8 4 58 1 3 5 6 4 3 4 36 1 3 4 8 92999bo90 o0o 29900 299000 90909 o o o oo 9 0 9 0e 9 99 ogo o 1 3 4 5 6 7 9106 1112345 7 go 1112 345 678 9100 1112 34567 8 9 100 LEAD VALVE T B LEAD VALVE T B LEAD VALVE T B LEAD VALVE T B BLACK INTERLOCK CABLE P 81 RECEPTACLE WHITE BLUE yi r E ES gu w
27. LY 61500 2850s Rev C Item No QTY Part No Description Item No QTY PartNo Description Gasket Injector Body 1600 1700 14 02 qus NR d E Guide Brine Valve Stem Cap Injector SS 15 5 lasse 12620 Seat Brine Valve e Menit Disperser Air 16e jr 11982 O ring 016 Gasket Injector Cap 1600 isa 2 10330 Fitting Sleeve 3 8 Celcon Le GE 12 255225 Body Injector 1600 163 5 A ee 10329 nee Fitting Tube 3 8 Nut Brass Gina Los 10914 Throat Injector 19 cnn Vase 103828 Fitting Elbow 90 Deg 1 4 NPT x Screen Injector 3 8T Screw Slot Hex Hd 10 24 x 20 T asses 10332 e Fitting Insert 3 8 18 8 21 mes T esses 12707 es Screen Brine Brine Valve Body 1600 42184 Tube Brine 1600 28505 Quad Ring 009 12747 uii Fitting Flow Control Brine Valve Stem 1600 24 cies Vas 12094 5 nee Washer Flow 25 GPM 1 10249 Spring Brine Valve PAS IMO Vaa 12088 Retainer Flow Control R 10250 2i Ring Retaining Fleck 2850s MY10 13 1650 BRINE SYSTEM ASSEMBLY Item No QTY 60011 Brine Valve Assembly Includes Items 3 15 Less BLFC 60010 Part No Description Elbow 90 1 4 NPT x 3 8 Insert 3 8 YAWA 109330 Sleeve 3 8 Nut Brine Dis lasse 10329 Tube Fitting 3 8 Nut Brine Discos 42164
28. Meter Remote Meter 4 Way Solenoid Valve SNS Diaphragm 7 Operated Valve Electrical Interlock Cord Fleck 2850s MY10 29 Single Valve Regeneration Immediate and SYSTEM 4 WIRING Delayed Valve Wiring 3 A9 L0c6L mee LES En I Co dJWiL 9 3 3 JILIN MOTIJA ON 5 1734 89 jiuHM CT 038818 CETTE NOILVYAN3934 OJAVIJA YILIN MO MJOTIZWIL 30 MY10 Fleck 2850s SYSTEM 4 WIRING continued With Remote Starter Valve Wiring 9 ed 89ZEL 3lIHM 83WIL NOILV33N3933 13 VIS TVNOIS 310W33 NOILISOd 30 835 NI NMOHS 3ATVA 14 LAL 013 S 191 3 8 IAM SI CNY 36118 HLIM CHO V1d33 SI 4303 HMOd 3 5 APT HIM NOILV83N3938 3L VIT3WWI XO 4 DC GALVILINI 2313W SLOW3SOINVI TIONIS l ALON WYO JATVA 3 48 WVOAg WYD dals WYOS WYO ONIWOH 3ATVA WYOH WYD WYAID OJd AIWIL WYVOdL WYD ONIWOH 3WIL WYOHL HOLMS WYO 3 8 SMS HOLMS 4315 3ATVA MS HOLMS ONIWOH 3ATVA EMS HOLMS W V3 OO ld CMS HOLIMS ONIWOH BWIL LMS YOLOW JAXA IMYA WOA YOLOW 33WIL WL 312018 IYNIWJJL 5 4 Z 181 181 HIJATVA SIINA 3
29. Of Brine Tank Refill Time 1 e The second group of holes in the program wheel determines the length of time that your water conditioner will refill the brine tank 2 min per hole To change the length of refill time move the two pins at the end of the second group of holes as required The regeneration cycle is complete when the outer microswitch is tripped by the two pin set at end of the brine tank refill section The program wheel however will continue to rotate until the inner micro switch drops into the notch on the program wheel BRINE amp RINSE SECTION PROGRAM 2 MIN PER HOLE WHEEL FOR REGENERATION CYCLE PIN STORAGE RAPID RINSE SECTION 2 MIN PER PIN BACKWASH SECTION 2 MIN PER PIN Figure 4 61502 3210 Rev A Fleck 2850s MY10 5 3200 TIME CLOCK TIMER ASSEMBLY Item No QTY Part No Description Mr 13670 Housing Timer 3200 KE Wawa 14265 in Clip Sping Si 14087 0 Insulator An 15 555 10896 Switch Micro Di 15920 878588 Switch Micro Timer 2 11413 iiis Screw Pan Hd Mach 4 40 x 1 1 8 Tasso 13886 Knob 3200 Basset Bees 132960 Screw Hex Wsh 6 20 x 1 2 D estie 1 11999 Label Button TOn 4255 190418 is Pinion Idler 19912 Spring Idler Shaft 12 25 dus lasse 19017 Gear ldler decens UWA ions Gear Drive d SE
30. START REGENERATION TIMER 1 WHITE WHITE T YELLOW YELLOW BROWN BROWN BLUE BLUE RED RED BLACK BLACK al red a 23 BLUE BLUE EE x CE i i z al du Si z 5 zz 1 l d i 8 35 i i E a g aa Si poog d 8 5 AEN i BIUR g g 9 9 EE 1 22 35 22 LE Gg o LATCHING 9 VOM 2 E RELAY ap vB a PINK x ki 9 BLACK c al L ONE PIN SET TO TRIP SWS TWO MINUTES BEFORE BACKWASH __ RED LT BLUE 4 44 6 TB1 12 POSITION TERMINAL BLOCK WHITE TM TIMER MOTOR PNE VDM VALVE DRIVE MOTOR GRE K1 DUAL COIL LATCHING RELAY 24V P N 17018 120V P N 16807 SW1 TIMER HOMING SWITCH RELAY TERMINAL BLOCK PINOUT SW2 TIMER PROGRAM SWITCH SHOWN IN RESET POSITION SW3 VALVE HOMING SWITCH 9 1 SW4 VALVE STEP SWITCH ie 2 SW5 BRINE CAM SWITCH un NOTE SW6 TIMER AUXILIARY SWITCH se 14 1 TWO TANK SINGLE REMOTE METER ALTERNATING REGENERATION THCAM TIMER HOMING CAM Um ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY TPCAM TIMER PROGRAM CAM 2 SYSTEM WIRED FOR 3 WAY SOLENOID OUTPUT HCAM VALVE HOMING CAM 10 11 COIL CLOSES THE DIAPHRAGM VALVES OF LAG UNIT SCAM VALVE STEP CAM VAR 4 8 COIL 8 CLOSES THE DIAPHRAGM VALVES OF LEAD UNIT BVCAM BRINE VALVE CAM is 3 VALVE SHOWN IN SERVI
31. ane REMOTE SIGNAL START REGENERATION TIMER WHITE WHITE WHITE GR YEL f RED YELLOW YELLOW i EL BROWN BROWN 177 1 4 LT BL BLUE BLUE 5 BLACK RED RED ILACK BROWN 6 BLACK BLACK BLACK f Cz 8 a ds ti BLUE BLUE EE H zi DE ee PURPLE E i Leo 8 18 a ddl dd GR YEL Ju x Az ses 3 E S 3 2 gt x E x 225 Bea a 3 3 35 8 d 8 dan amp B EE da d zz z z z LATCHING 3 gt o RELAY d VDM 2 3 N wi uj E E STE 3 KI al x a o a U ap PINK HO 2g 3 8 3 5g a 3 BLACK 5 WHITE D 3 3 BLK CER WHITE en RED RED 4 TB 13 POSITION TERMINAL BLOCK Se TM TIMER MOTOR VDM VALVE DRIVE MOTOR o K1 120V DUAL COIL LATCHING RELAY P N 16807 T1 230V 120V TRANSFORMER P N 40112 SW TIMER HOMING SWITCH u 82 TIMER PROGRAM SWITCH RELAY TERMINAL BLOCK PINOUT SW3 VALVE HOMING SWITCH SHOWN IN RESET POSITION SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH SW6 TIMER AUXILIARY SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM EVCAM BRINE VALVE CAM NOTE 1 TWO TANK SINGLE REMOTE METER ALTERNATING REGENERATION ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY 2 SYSTEM WIRED FOR 3 WAY SOLENOID OUTPUT COIL A CLOSES THE DIAPHRAGM VALVES OF LAG UNIT COIL B CLOSES THE DIAPHRAGM VALVES OF LEAD UNIT 3 VALVE SHOWN IN SERVICE POSITION 17727 04 Rev E BLACK YELLOW INTERLOCK CABLE
32. as soon as the capacity gallons reaches zero NOTE The program wheel to the left may be different than the program wheel on the product NOTE To set meter capacity rotate manual knob one 360 revolution to set gallonage 24 Hour Gear Manual Regeneration Knob TO SET TIME OF DAY XN PRESS RED BUTTON AND Service UD ERE TURN LARGE DIAL UNTIL Positi TIME IS AT ARROW osition i TO MANUALLY Indicator START CYCLE Capacity Gallons Remaining Program Wheel Red Time Set Button White Dot Gallon Capacity Gallons Label Immediate regeneration timers do not have a 24 hour gear No time of day can be set 61502 3200 RevA Figure 3 4 MY10 Fleck 2850s 3200 3210 3220 3230 REGENERATION CYCLE SETTING PROCEDURE How To Set The Regeneration Cycle Program The regeneration cycle program on your water conditioner has been factory preset however portions of the cycle or program may be lengthened or shortened in time to suit local conditions 3200 Series Timers Figure 4 1 To expose cycle program wheel grasp timer in upper left hand corner and pull releasing snap retainer and swinging timer to the right To change the regeneration cycle program the program wheel must be removed Grasp program wheel and squeeze protruding lugs toward center lift program wheel off timer Switch arms may require movement to facilitate removal Return timer to closed position engaging snap retain
33. c Sea MES 13881 Bracket Hinge Timer 29 icon Sunt 14087 Insulator 24 sine 15314 00 Micro Switch VASTE ONA 19320 Switch Micro Timer ZO 2 5 TA AS eee Screw Pan Hd Mach 4 40 x 1 1 8 Label Indicator Label Caution Label Time of Day Label Instruction Harness 3220 Nut Wire Tan 39 sme lisses 15354 01 Wire Ground 4 Program Wheel Assy 9000 3230 Pin Spring 1 16 x 5 8 SS Timer Gear Main Drive 3230 REMOTE START TIMER ASSEMBLY Item No QTY Part No Description issues ass 138702 Housing Timer p 122 1420 ett Spring Clip Sasi 14087 sis Insulator A ns Tasse 15314 Micro Switch 14 5 15920 Switch Micro Timer AWA 2 11413 Screw Pan Hd Mach 4 40 x 1 1 8 Knob 3200 Screw Hex Wsh 6 20 x 1 2 Label Button sees Pinion Idler Idler Shaft Spring e Gear Idler KAWA Drive Gear Y Plate Motor Mounting EE Motor 120V 60 Hz 1 30 RPM Motor 100V 50Hz 1 30 RPM 61502 3230R REV Item No QTY Part No Description d us 18824 1 Motor 23V 50Hz 1 30 RPM Las 18826 1 Motor 24V 50Hz 1 30 RPM Tues 19659 1 Motor 24V 60Hz 1 30 RPM dac 19660 1 Motor 230V 60Hz 1 30 RPM 16 es 2 13278 Screw Sltd Fillister Hd Label Caution Program Wheel Assembly 3200 Main D
34. de Stem Spring Brine Valve O ring 210 560CD Brine Quad Ring 009 Ring Retaining Nut 2900 w Sleeve Retainer Flow Control Tube Brine 1700 2850s Fitting Elbow Male 1 2T x 3 8 NPT Ts 13201 Quad Ring 020 Pline 15415 Fitting Insert 1 2 Tube Set arani T PER 12092 Washer Flow 5 0 GPM Fleck 2850s MY10 15 1710 BRINE SYSTEM ASSEMBLY Description Brine Valve 1700 Plastic Top Retainer Flow Control O Ring 210 560CD Brine Spacer 1700 Brine Piston Brine Valve Stem Brine 1710 Plastic 2900 Brine Valve 1700 Plastic Bottom Sleeve Brine Valve Stem Quad Ring 009 O Ring 2mmx35mm Spring Brine Valve Ring Retaining Guide Brine Valve Stem Screw Hex Wsh Mach 8 32 X 5 16 18 8 Stainless Steel Nut Assembly 1 2 Plastic Nut 2900 w Sleeve Fitting Insert 1 2 Tube 16 e MY10 Fleck 2850s 60604 Rev F Description Tube Brine 2850 2900s Tube Brine 2850s Tube Brine 2900 2750 Tube Brine 2900s U F Gasket Injector Body 1700 Body Injector 1700 Throat Injector xxc is Injector Size 2 is 14801 xxc Nozzle Injector xxc is Injector Size Gasket Injector Cap 1600 Cap Injector Screw Hex Head Mach 10 24 x 2 3 4 18 8 Stainless Steel Zawa las 154413 ec Fitting Elbow Male 1 2T X 3 8NPT Not Shown Ts 19151 Washer Flow 1 0 Gpm 1600 SERVICE VALVE OPERATOR ASSEMBLY e
35. e gallon capacity of the system subtract the necessary reserve reguirement and set the gallons available opposite the small white dot on the program wheel gear Figure 3 NOTE Drawing shows 8 750 gallon setting The capacity gallons arrow 15 shows zero gallons remaining The unit will regenerate tonight at the set regeneration time How To Set The Time Of Day 1 Press and hold the red button in to disengage the drive gear 2 Turn the large gear until the actual time of day is opposite the time of day pointer 3 Release the red button to again engage the drive gear How To Manually Regenerate Your Water Conditioner At Any Time 1 Turn the manual regeneration knob clockwise 2 This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program 3 The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing 4 Even though it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set for only one half of this time 5 In any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line Immediate Regeneration Timers These timers do not have a 24 hour gear Setting the gallons on the program wheel and manual regeneration procedure are the same as previous instructions The timer will regenerate
36. ections must be connected according to local codes Be certain the outlet is uninterrupted 60002 RevE Figure 1 Residential Air Check Valve START UP INSTRUCTIONS The water softener should be installed with the inlet outlet and drain connections made in accordance with the manufacturer s recommendations and to meet applicable plumbing codes 1 Turn the manual regeneraton knob slowly in a clockwise direction until the program micro switch lifts on top of the first set of pins Allow the drive motor to move the piston to the first regeneration step and stop Each time the program switch position changes the valve will advance to the next regeneration step Always allow the motor to stop before moving to the next set of pins or spaces NOTE For electronic valves please refer to the manual regeneration part of the timer operation section If the valve came with a separate electronic timer service manual refer to the timer operation section of the electronic timer service manual 2 Position the valve to backwash Ensure the drain line flow remains steady for 10 minutes or until the water runs clear see above 3 Position the valve to the brine slow rinse position Ensure the unit is drawing water from the brine tank this step may need to be repeated 4 Position the valve to the rapid rinse position Check the drain line flow and run for 5 minutes or until the water runs clear 5 Position the valve to the start of
37. eplace complete power head Drain flows continuously Valve is not programming correctly Check timer program and positioning of control Replace power head assembly if not positioning properly Foreign material in control Remove power head assembly and inspect bore Remove foreign material and check control in various regeneration positions Internal control leak Replace seals and piston assembly Fleck 2850s MY10 23 GENERAL SERVICE HINTS FOR METER CONTROL Problem Softener delivers hard water Reason Reserve capacity has been exceeded Correction Check salt dosage reguirements and reset program wheel to provide additional reserve Reason Program wheel is not rotating with meter output Correction Pull cable out of meter cover and rotate manually Program wheel must move without binding and clutch must give positive clicks when program wheel strikes regeneration stop If it does not replace timer Reason Meter is not measuring flow Correction Check meter with meter checker 24 MY10 Fleck 2850s WATER CONDITIONER FLOW DIAGRAMS 1 Service Position Outlet Hard water enters unit at valve inlet and flows down through the mineral in the mineral tank Conditioned water enters center tube through the bottom distributor then flows up through the center tube around the piston and out the outlet of the valve 2 Backwash Position Hard water enters unit at valve inlet flows
38. er in back plate Make certain all electrical wires locate above snap retainer post Timer Setting Procedure How To Change The Length Of The Backwash Time The program wheel as shown in the drawing is in the service position As you look at the numbered side of the program wheel the group of pins starting at zero determines the length of time your unit will backwash For example if there are six pins in this section the time of backwash will be 12 min 2 min per pin To change the length of backwash time add or remove pins as required The number of pins times two equals the backwash time in minutes How To Change The Length Of Brine And Rinse Time 1 The group of holes between the last pin in the backwash section and the second group of pins determines the length of time that your unit will brine and rinse 2 min per hole To change the length of brine and rinse time move the rapid rinse group of pins to give more or fewer holes in the brine and rinse section Number of holes times two equals brine and rinse time in minutes How To Change The Length Of Rapid Rinse 1 The second group of pins on the program wheel determines the length of time that your water conditioner will rapid rinse 2 min per pin To change the length of rapid rinse time add or remove pins at the higher numbered end of this section as required The number of pins times two equals the rapid rinse time in minutes How To Change The Length
39. generation cycle of your unit might be set for only one half of this time 5 In any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line How to Adjust Regeneration Time 1 Disconnect the power source 2 Locate the three screws behind the manual regeneration knob by pushing the red button in and rotating the 24 hour dial until each screw appears in the cut out portion of the manual regeneration knob 3 Loosen each screw slightly to release the pressure on the time plate from the 24 hour gear 4 Locate the regeneration time pointer on the inside of the 24 hour dial in the cut out 5 Turn the time plate so the desired regeneration time aligns next to the raised arrow 6 Push the red button in and rotate the 24 hour dial Tighten each of the three screws 7 Push the red button and locate the pointer one more time to ensure the desired regeneration time is correct 8 Reset the time of day and restore power to the unit SERVICE POSITION INDICATOR 24 HR GEAR MANUAL REGENERATION TO SET TIME OF DAY PRESS RED BUTTON AND TURN LARGE DIAL UNTIL SKIPPER WHEEL 12 DAY SHOWS EVERY OTHER DAY REGENERATION RED TIME SET BUTTON 3200 ADJUSTABLE REGENERATION TIMER IMPORTANT SALT LEVEL MUST ALWAYS BE ABOVE WATER LEVEL IN BRINE TANK 61502 3200 RevA Figure 2 Fleck 2850s MY10 3 3210 TIMER SETTING PROCEDURE Typical Programming Procedure Calculate th
40. gt o a Sa o 9 s 1 ah a ds d y dd X7 E d TB1 7 POSITION TERMINAL BLOCK ER ER zz H TM TIMER MOTOR i VDM VALVE DRIVE MOTOR lt gt SW1 TIMER HOMING SWITCH VoM e SW2 TIMER PROGRAM SWITCH amp amp 56 SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM NOTES HCAM VALVE HOMING CAM 1 BOTH VALVES IN SERVICE ONLY ONE VALVE IN REGENERATION AT A TIME 2 INDIVIDUAL LOCAL METER REGENERATION SCAM VALVE STEP CAM BGAN EIRE VALVE CAN 3 VALVE SHOWN IN SERVICE 40502 01 Rev C BLACK YELLOW INTERLOCK CABLE GRN 81 Za METER IMMEDIATE R TION i wite EDIATE REGENERATION TIMER i i WHITE WHITE WHITE 2 RED YELLOW YELLOW 3 YELLOW BROWN BROWN A 4 if BLUE 5 BLACK RED RED GR YEL BLACK BLACK i BLACK EE H a SE BLACK 8 aa m gt TB1 7 POSITION TERMINAL BLOCK E X S d dd TM TIMER MOTOR E 6 zz zz VDM VALVE DRIVE MOTOR x E x az E i SW1 TIMER HOMING SWITCH 3 a a 3 ZS o ol SW2 TIMER PROGRAM SWITCH a amp a Ya 4 TM uH x SW3 VALVE HOMING SWITCH 1 i 8 8 d SW4 VALVE STEP SWITCH 5 3 5 3 SE i P SW5 BRINE CAM SWITCH 5 d THCAM TIMER HOMING CAM rd ees TPCAM TIMER PROGRAM CAM cO 9 S HCAM VALVE HOMING CAM 0 VOM 2 3 SCAM
41. inis APS 41754 iiie Pin Spring 1 16 x 5 8 SS Timer 13911 Gear Main Drive Timer Fleck 2850s MY10 7 3220 METER IMMEDIATE TIMER ASSEMBLY Item No QTY Part No Description Tasse lasse 13870 Housing Timer AA 1 PNE g Ee i x Gear Cycle Actuator Sys 5 dee 19886 Knob 3200 19296 Screw Hex Wsh 6 20 x 1 2 Desire Sam 11999 5 Label Button aa dis 60405 50 Program Wheel w 2 Std Label pure 13606 Retainer Program Wheel Sa ls 19748 Screw Fit Hd St 6 20 x 1 2 2 lasse 142652 Spring Clip 10 2 ces T sie 13018 Pinion Idler Mee ern ls 18563 rete Idler Shaft Spring 2 13017 iiis Gear Idler UE 13164 nmi Drive Gear 14 s T sese 19887 as Plate Motor Mounting pem 18743 1 Motor 120V 60 Hz 1 30 RPM Tina 18752 1 Motor 100V 50Hz 1 30 RPM Vase 18824 1 Motor 23V 50Hz 1 30 RPM Ts 18826 1 Motor 24V 50Hz 1 30 RPM dee 19659 1 Motor 24V 60Hz 1 30 RPM 19660 1 Motor 230V 60Hz 1 30 RPM AG 2 s 13278 Screw Sltd Fillister Hd 8 e MY10 Fleck 2850s BR61502 3220 Rev B Item No QTY PartNo Description TI era diss 14502 dus Pinion Program Wheel W 1 14501 Clutch Drive Pinion 19 14270 Meter Clutch Spring 20 mus Auen 14253 Retainer Clutch Spring Screw Phil 6 32 x 1 4 Zin
42. rive Gear Pin Spring 1 16 x 5 8 Stainless Steel Timer 22 tis las 13011 ie Cycle Actuator Arm 295 05 138812244400 Bracket Hinge Timer DA ia esse ds 11384 Screw Phil 6 32 x 1 4 Zinc 25 eines eeng 16336 AE Harness 3230R Za 40422 Nut Wire Tan 2 scenes pm 15354 01 Wire Ground 4 Fleck 2850s MY10 9 CONTROL VALVE ASSEMBLY Part No Description re decks 42176 01 Valve Body 2850s Machd Retainer End Plug Seal Ring Retaining 074 Rod NHWBP Rod Piston 2850s Std Rod Manual Valve O ring 030 Quad Ring 010 Plug End 2850s 3 Bolt White Piston 2850s Screw Slot Hex 1 4 20 x 1 2 Seal 2850s LDF Spacer 2850s LDF Link Drive 2850s O ring 226 O ring 347 Disperser Commercial 1 1 2 2850 2900 9500 Not Shown Optional Flat Cap Filter Cap Parts 2 NW asisas Screw Hex Wsh Mach 10 24 x 3 8 Cap Injector Stainless Steel Gasket Injector Body 10 MY10 Fleck 2850s 1652679 61500 2850s Rev C Item No QTY PartNo Description Optional Side Mount TOL t diss LOTS i i S Adapter Side Mount 202 1 40310 Base 2850 2900 2930 Rotating prag RER Mirisi 40368 O ring 160 Sidemount Flange 22 5 dus 19 768 Screw Hex Hd 3 8 16 x 1 prao PRENIO Las 40972 O ring 142 24 40375
43. sh with the top of the tank 5 Lubricate the distributor O ring seal and tank O ring seal Place the main control valve on tank Note Only use silicone lubricant 6 Solder joints near the drain must be done prior to connecting the Drain Line Flow Control fitting DLFC Leave at least 6 15 cm between the DLFC and solder joints when soldering pipes that are connected on the DLFC Failure to do this could cause interior damage to the DLFC 7 Teflon tape is the only sealant to be used on the drain fitting The drain from twin tank units may be run through a common line 8 Make sure that the floor is clean beneath the salt storage tank and that it is level 9 Place approximately 1 25 mm of water above the grid plate If a grid is not utilized fill to the top of the air check Figure 1 in the salt tank Do not add salt to the brine tank at this time 10 On units with a by pass place in by pass position Turn on the main water supply Open a cold soft water tap nearby and let run a few minutes or until the system is free from foreign material usually solder that may have resulted from the installation Once clean close the water tap 2 MY10 Fleck 2850s 11 Slowly place the by pass in service position and let water flow into the mineral tank When water flow stops slowly open a cold water tap nearby and let run until the air is purged from the unit 12 Plug unit into an electrical outlet Note All electrical conn
44. t Label 60405 70 Program Wheel w 1 Ext Label SERVICE ASSEMBLIES continued Safety Brine Valves 60014 Safety Brine Valve Assy 2310 6 0038 Safety Brine Valve 2350 60027 FFA Safety Brine Valve Body 2300 Fitting Facing Arm 60027 FFS Safety Brine Valve Body Fitting Facing Stud 60026 30 Float Assy 2350 30 Red Wht 60026 305 60026 30SAN Float Assy 2350 30 HW 60028 30 Float Assy 2300 30 Blue White 60068 30 Float Assy 2310 w 30 Rod Sales and Service Aids 42666 5 5 5 5 5 Literature 28505 Spec Sheet 42319 Literature 2850s S Manual BOTA ss inc s Literature Catalog Assy PWT Residential Commercial Seal amp Spacer Kits 1692 sus Seal amp Spacer Kit 2850s 61632 20 Seal amp Spacer Kit 2850s Hot Water 61632 30 Seal 8 Spacer Kit 28505 559 PE Chemical Resistent Kit Service Eguipment 16174 Silicone 2 oz Tube 16586 8 Silicone Dow 7 8 Lb 42227 Stuffer Assy 2850s 42228 sites Puller Tool Assy 2850s 60460 Meter Checker Kit Std G04 irt trs Meter Checker Kit Ext Service Valve Operator Assemblies SVO 6015U eed SVO Assy 1600 O
45. through piston down center tube through bottom distributor and up through the mineral around the piston and out the drain line 3 Brine Position Hard water enters unit at valve inlet flows up into injector housing and down through nozzle and throat to draw brine from the brine tank brine flows down through mineral and enters the center tube through bottom distributor and out through the drain line 4 Slow Rinse Position Hard water enters unit at valve inlet flows up into injector housing and down through nozzle and throat around the piston down through mineral enters center tube through bottom distributor flows up through center tube around piston and out through drain line 5 Rapid Rinse Hard water enters unit at valve inlet flows directly from inlet down through mineral into center tube bottom distributor and up through center tube around piston and out through the drain line 6 Brine Tank Refill Position Hard water enters unit at valve inlet flows up through the injector housing through the brine valve to refill the brine tank Fleck 2850s MY10 25 FLOW DATA amp INJECTOR DRAW RATES DOWNFLOW
46. tting Assy 900 Air Check 22 MY10 Fleck 2850s TROUBLESHOOTING Water conditioner fails to Electrical service to unit has been Assure permanent electrical service check fuse regenerate interrupted plug pull chain or switch Timer is defective Replace timer Hard water By pass valve is open Close by pass valve No salt is in brine tank Add salt to brine tank and maintain salt level above water level Injector screen plugged Clean injector screen Insufficient water flowing into brine tank Check brine tank fill time and clean brine line flow control if plugged Hot water tank hardness Repeated flushings of the hot water tank is required Leak at distributor tube Make sure distributor tube is not cracked Check O ring and tube pilot bed Increase frequency of regeneration Inlet of control plugged due to foreign Remove piston and clean control material broken loose from pipes by recent work done on plumbing system Loss of mineral through drain Air in water system Assure that well system has proper air eliminator line control Check for dry well condition Improperly sized drain line flow control Check for proper drain rate Iron in conditioned water Fouled mineral bed Check backwash brine draw and brine tank fill Increase frequency of regeneration Increase backwash time Control cycles continuously Misadjusted broken or shorted switch Determine if switch or timer is faulty and replace it or r
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