Home

Club Car Repair Manual - Edgewater Custom Golf Carts

Contents

1. 8 8 22 1010005 E 2 2 23 0007840 NUT HEXSL TT ED aos 2 2 24 0007910 8225 anne 2 2 25 0008755 SCREW HEAD 3 8 16 3 3 8 2 2 26 1016386 2 2 27 1015583 BUSHING URETHANE ae 4 4 28 1012303 BUSHING STEEL a 2 2 29 1014276 PLATE FRONT SPRING RETAINER x une neuen 1 1 30 0001624 SCREW HEAD CAP 3 8 16 1 1 2 4 4 31 0000357 WASHER LOCK 3 8 rd 4 4 32 0000706 O 4 4 Page 6 9 1 20 a gt 907 7 4 E A 9 6 10 REAR SUSPENSION ITEM PARTNO DESCRIPTION 1234 1 1012304 SHACKLE REAR SPRING ELECTRIC VEHICLE 4 1 0007569 SHACKLE REAR SPRING GASOLINE VEHICLE 4 2 0008754 NUT NYLON LOCK 6 6 3 1012303 BUSHING STEED Sealy ue ares rae sera ta actrees 4 4 4 1015583 BUSHING URETHANE Sea eet tote tele Sand Gah
2. 1 2 0007577 SCREW PAN HEAD SELF TAPPING 10 16 1 2 10 1018197 01 ASSEMBLY TRANSFORMER nee 1 4 1015914 ASSEMBLY HEATSINK WITH DIODES INCLUDES MOUNTING HARDWARE 1 5 1018285 01 AMMETER INCLUDES MOUNTING HARDWARE 1 6 1018311 01 WIRE ASS E 1 7 1018289 01 CORDSET DC 113 INCHES LONG WITH MALE 3 PIN PLUG 12 AWG 1 7 1018289 02 CORDSET DC 154 INCHES LONG WITH MALE 3 PIN PLUG 12 AWG 1 7 1018289 03 CORDSET DC 250 INCHES LONG WITH MALE 3 PIN PLUG 12 AWG 1 8 1012101 ASSEMBLY FUSE INCLUDES MOUNTING HARDWARE 1 9 1012098 BUSHING STRAIN RELIEF DC CORD 12 AWG 1 10 1019144 01 ASSEMBLY VOLTAGE SUPPRESSOR 1 11 1018287 01 BREAKER CIRCUIT 15 AMP 1 12 1018286 01 RELAY POWER 48 VDC en 1 13 1018288 01 GORDSET 80 INCHES LONG 1 13 1018288 02 CORDSET 116 INCHES LONG 1 14 1015917 BUSHING STRAIN RELIEF CORD 1 Page 14 9 1 X SE gt 14 10 POWERDRIVE CHARGER EXPORT POWERDRIVE SYSTEM 48 A
3. 1 16 N A WIRE ASSEMBLY 18 2 ee 1 17 N A WIRE ASSEMBLY 18 ORANGE 2 een ha che eh 1 18 N A WIRE ASSEMBLY 10 BLACK PART OF ON BOARD COMPUTER ASSEMBLY 1 19 N A WIRE ASSEMBLY 18 GREY PART OF ON BOARD COMPUTER ASSEMBLY 1 20 N A WIRE ASSEMBLY 10 RED PART OF FUSE AND RECEPTACLE ASSEMBLY 1 21 1017957 01 WIRE ASSEMBLY 6 BLACK 5 22 N A WIRE ASSEMBLY 18 RED 1 23 1017947 ASSEMBLY RESISTOR 22 2 Ma Hr 1 24 1018376 01 WIRE ASSEMBLY 6 RED ar ai 1 25 1017948 ASSEMBLY DIODE A ee 1 26 1015858 WIRE ASSEMBLY 6 YELLOW 1 27 N A WIRE ASSEMBLY 18 RED el 1 28 N A WIRE ASSEMBLY 10 BLACK PART OF ON BOARD COMPUTER ASSEMBLY 1 29 N A WIRE ASSEMBLY 18 YELLOW 2 2 2222 er Bee 1 30 1019201 01 HOUSING 3 22 essen 1 31 1015860 WIRE ASSEMBLY 6 GREEN 1 32 1018278 01 WIRE AND TERMINAL 6 4 0 1 33 N A WIRE ASSEMBLY 18 ORANGE WHITE 1 Page 13 15 Y Ss 1 IR 1 4 WA Oy py 1 3 1 IN I J
4. Se D gt O m 2 2 m gt FUSE AND RECEPTACLE LS Si 9 lt 2 TYPICAL 10 n o 5 PLACES 3538 wit pees SIX PIN CONNECTOR Ne Ad gt So 5 5 Eg J m 2 BLU WHT SOLENOID ON BOARD COMPUTER Lo a amp THREE PIN CONNECTOR PIN 4 WHITE WIRE PIN 5 BLUE WIRE PIN 3 GREEN WHITE WIRE PIN 6 YELLOW WIRE PIN 2 ORANGE WHITE WIRE 7 YELLOW BLACK WIRE SOLENOID PIN 1 RED WIRE PIN 8 WHITE BLACK WIRE 1 5 20 30 40 50 607 99 109 119 129 139 14915 16 101010101040 PIN 16 BLACK WIRE PIN 15 RED GREEN WIRE PIN 9 PURPLE WIRE PIN 14 LIGHT GREEN WIRE PIN 10 ORANGE WIRE PIN 13 GREEN WIRE PIN 11 BLUE WHITE WIRE PIN 12 BROWN WIRE A RESISTOR Page 13 24 WIRING POWERDRIVE PLUS VEHICLE ITEM PART NO DESCRIPTION QTY 1 2 3 4 1 1019648 01 WIRE HARNESS ate Ui ski 1 2 N A WIRE ASSEMBLY 18 1 3 N A WIRE ASSEMBLY 10 RED PART OF FUSE AND RECEPTACLE ASSEMBLY 1 4 1018278 01 WIRE AND TERMINAL 6 BLACK 1 5 N A WIRE ASSEMBLY 10 BLACK PART OF ON BOARD COMPUTER ASSEMBLY 1 6 N A WIRE ASSEMBLY 18 GRAY PART OF
5. al 4 28 1010921 SCREW HEX HEAD CAP 5 16 18 2 T2 al 4 29 1011418 PARK BRAKE PEDAL INCLUDES ITEMS 30 33 1 1 30 0001032 BUSHING NYLON 2 2 31 0007716 SCREW SLOTTED HEX WASHER HEAD 10 16 1 2 2 2 32 1013876 NUTPUSER E E E 1 1 33 1013870 E 1 1 5 5 TYPICAL 4 PLACES GASOLINE VEHICLE FRAME FOR REFERENCE ONLY FLOORBOARD REMOVED FOR CLARITY TYPICAL 4 PLACES Page 5 6 ACCELERATOR PEDAL ASSEMBLY PARTNO DESCRIPTION 1234 1 1017696 SUB ASSEMBLY ACCELERATOR PEDAL INCLUDES ITEM 2 AND 3 1 1 2 1013871 E A 1 1 0007716 SCREW SLOTTED WASHER HEAD 10 16 X 1 2 44444444 4 4 4 0001624 SCREW HEX 1 1 5 0001241 A 1 1 6 1017325 ASSEMBLY ACCELERATOR PIVOT 1 1 7 0007473 NUT NYLON LOCK 5 6 ae tok 1 1 8 0000332 T A A al 4 9 1017424 SUPPORT 1 1 10 1019669 01 NUT FLANGED LOCK 4 4 2 eo mick anand 1 1 11 1018174 01 RETAINER SPRING rss pi 1 1 12 101796
6. 1 1 8 1016939 08 BODY FRONT WITH HEADLIGHT OPENING DARK BLUE 1 1 8 1016939 09 BODY FRONT WITH HEADLIGHT OPENING DARK GREEN 1 1 9 1011014 TRIM FRONT BODY en 1 1 10 1010435 BOLT CARRIAGE es 2 2 11 0001241 AE nem se ne 2 2 12 1011017 SCREW FLANGE LOCK ne ste ee 6 6 13 1011394 NUT SLAB BASE PACKAGE as es 1 1 14 1013983 BUMPER SIDE GUARD senken 2 2 15 1012047 SCREW SELF TAPPING 8 32 X 3 8 nee nee 8 8 16 0007251 SCREW PHILLIPS TRUSS HEAD 5 16 18X1 2 17 0007473 NUT NYLON LOCK 5 16 A 2 2 2 5 2 6 REAR BODY AND FENDER GASOLINE VEHICLE ITEM PARTNO DESCRIPTION 1234 1 0008251 SCREW PHILLIPS HEAD 1 4 20 1 ccoo 10 2 1019041 01 PLATE BODY KICK een A 1 3 1016952 2 4 1012412 BODY HINGES e et en nr ne 2 5 0000332 AS 8 6 0008233 NUT NYLON LOCK 1 4 20 10 7 1015829 02 ASSEMBLY ACCESS DOOR BLACK 1 7 1015829 01 ASSEMBLY ACCESS DOOR BEIGE 1 8 1015525 LA AS 2 9 1016963 INSULATION SOUND FRONT
7. DESCRIPTION QTY 1 2 3 4 1019539 01 FE 290 OHV GASOLINE ENGINE CLOCKWISE ROTATION WITH CARBURETOR DOES NOT INCLUDE ITEMS 15 THROUGH 18 1 1 1016507 BOLT 2 ENDED M6 1 29 1 2 1016512 WASHER en ee ee ae 1 3 1016524 SHROUD ENGINE 290 5 Einer 1 4 1016456 BOLT FLANGED M6 x 1 12 15 5 1016547 NOT 3 6 1019097 01 BOLT 2 ENDED M6 X 1 27 1 7 1016526 SHROUD ENGINE FE 290 LOWER 1 8 1017221 SCREW 2 ENDED M6 x 1 46 1 9 1019156 01 HOUSING eid eles tien dan 1 10 1016525 SHROUD ENGINE FE 290 UPPER 1 11 1016443 ei Bee al tds 1 12 1016539 O RING eet 1 13 1016536 TUBE OIL FILLER FE290 1 14 1016531 DIPSTIGK 1 15 1011114 A ee 1 16 1015332 WIRE ASSEMBLY 10 BRAIDED 1 17 1015969 SCREW PAN HEAD M6 x 1 3 18 1015649 SHROUD iia rt 1 8 3 8 4 2 7 2 ALA SO ag K 3 ER U TYPICAL 2 PLACES 3 290 ENG
8. A R 15 1016550 03 SHIM CRANKSHAFT 1 23MM A R 15 1016550 04 SHIM CRANKSHAFT 1 28MM THICK A R 15 1016550 05 SHIM CRANKSHAFT 1 33MM A R 15 1016550 06 SHIM CRANKSHAFT 1 38 15 1016550 07 SHIM CRANKSHAFT 1 43MM A R 15 1016550 08 SHIM CRANKSHAFT 1 48 15 1016550 09 SHIM CRANKSHAFT 1 53MM THICK 16 1016559 SPACER Sieh a EEE 1 17 1016541 BOLT STUD 1 22 4 18 1016547 FLANGED 1 an ee 4 19 1016470 SHAFT GUIDE COUNTERBALANCE 1 20 1016571 OFRING ed id 1 21 1016469 WEIGHT GOUNTERBALANGE 1 8 13 TYPICAL 2 PLACES lt TYPICAL 4 PLACES TYPICAL 2 PLACES TYPICAL 4 PLACES 7 TYPICAL 4 TYPICAL Sd 2 PLACES a j TYPICAL 4 PLACES Page 8 14 ENGINE MOUNTING ITEM PART NO DESCRIPTION QTY 1 2 3 4 1 0007473 NUTS NYLON LOCK 5 16 18 lr 2 2 0001241 WASHER FLAT 5 1618 RAS tees 2 3 1018646 01 RETAINER SNUBBER Ren Be 1 4 1010435 BOLT 5 16 18 1 2 5 1012164
9. 1 1 9 1016416 BEARING DRIVER En ee ee ee 1 1 10 1012811 BEARING PULLER 1 1 11 1012812 BEARING PULLER WEDGE ATTACHMENT 1 1 12 1018871 01 CALIBRATION TEST MODULE u a 1 13 1018084 01 CAM INSTALLATION TOOL ae 1 1014510 CLUTCH TOOL KIT INCLUDES ITEMS 14 20 1 14 1014498 CLUTCH ALIGNMENT TOOL Ken ae 1 15 1014496 DRIVE CLUTCH PULLER 1 16 1014497 CLUTCH DRIVE HUB PULLER 1 17 1014508 DRIVEN CLUTCH CAM PULLER 1 18 1014507 DRIVEN CLUTCH PULLER PLUG 1 19 1015524 DRIVEN CLUTCH HOLDER TOOL ASSEMBLY 1 20 1018091 01 PRESS 1 21 1018318 01 COMMUNICATION DISPLAY MODULE 1 22 1016410 02 COMPRESSION GAUGE AND ADAPTER 1 23 1011273 CONTINUITY TESTER 1 1 24 1012151 LUBRICANT ee een 1 1 25 1016627 FIV WHEE POLCER KIT ee 1 26 1016418 GEAR YOKE G ae ee ee ee 1 1 PLEASE REFER THE MAINTENANCE AND SERVICE MANUAL FOR PROPER TOOL APPLICATION Page 1 3 pu 8 1 4 MAINTENANCE AND SERVICE TOOLS ITEM PARTNO DESCRIPTION 1234 28 10
10. 1 26 N A WIRE ASSEMBLY 18 1 27 1017692 GAP PROTEGTOR E 1 28 1014109 BOLT GARRIAGE 10 24X T a aa 2 29 1016175 WASHER LOCK 10 22 2 30 0001017 NWT HEX 10 27024 ba 2 31 1019492 01 a a 1 32 0001014 NUT BRASS HEX 14 20 dt nta ee Bien 9 33 0000451 WASHER LOCK 14 nn ae 9 13 9 13 10 RESISTOR AND BOARD ASSEMBLY V GLIDE 36 VOLT VEHICLE ITEM PART NO DESCRIPTION QTY 1 0001028 11 4320 uti nn a 12 2 0000451 WASHER 14 a Ba 12 3 1011931 WASHER ee a 6 4 1014045 STAND OFF RESISTOR ha eee ne lata ae oie 6 5 1014728 BOARD RESISTOR MOUNTING 1 6 0000332 WASHER FLAT T A an asia 6 7 1014476 COIL RESISTOR 5TH SPEED 182 WIRE DIAMETER 3 COIL 1 8 1014012 COIL RESISTOR 4TH SPEED 162 WIRE DIAMETER 3 COIL 1 9 1014013 COIL RESISTOR SPEED 144 WIRE DIAMETER 3 COIL 1 10 1014014 COIL RESISTOR
11. 1 8 1019524 01 DECAL INGERSOLL RAND se 2 4 3 DRIVER PASSENGER WARNING DECAL OPERATING INSTRUCTIONS Read Owner s Manual and safety warnings located on dash panel prior to driving WARNING KEY SWITCH Study and understand controls READ AND FOLLOW THESE WARNINGS AND THE OPERATING Make sure wheels are turned in desired direction INSTRUCTIONS BEFORE USING VEHICLE FAILURE TO DO SO CAN Turn key to iti db thi th CAUSE SEVERE INJURY OR DEATH urn key to position and be sure nothing is in your path Operate from driver slde by persons only While vehicle is stopped select direction by placing and only in designated areas not on public roads DO NOT start vehicle until all occupants two 2 per seat shift lever or switch in desired position maximum are seated IR F Forward N Neutral R Reverse Buzzer will sound 5 an to seat handle or handrail ct Inside vehicle and hold Vehicle will start moving when accelerator pedal is depressed Drive slowly in turns a Straight up and down slopes Slowly depress accelerator pedal to increase speed Park brake will Never stand in front of or behind vehicle 5 DO NOT operate while under the influence of alcohol or 1 release when accelerator is depressed drugs x To stop release accelerator pedal and depress brake pedal DO NOT leave childr
12. 14 a ants aes 2 5 0007847 SCREW HEX HEAD 1 4 20 3 4 2 6 1017689 CLAMP MUFFLER aidan eaten oe ae eet 1 7 1019035 01 SCREW HEX HEAD CAP M8 x 1 25 24 1 8 0007174 WASHER LOCK DO citant Sein A ee ts 1 9 1015075 WASHER FLAT 5 16 22 une ali ee 1 10 1012528 NUT 1 28 Reli 2 11 1013734 WASHER LOCK 8MM 5 2 12 1015330 EXHAUST 1 10 3 TORQUE CONVERTER 11 DRIVE CLUTCH ITEM PART NO DESCRIPTION QTY 1 2 3 4 1018339 02 ASSEMBLY DRIVE CLUTCH INCLUDES ITEMS 1 17 1 1 1016801 KIT DRIVE CLUTCH WEIGHT ooo tata ee eee 1 2 1019298 01 ASSEMBLY FIXED FACE INCLUDES ITEMS AND 4 1 3 N A PULLE Caca yy 1 4 N A SCREW WASHER HEAD HEX 3 5 1014049 BEARING IDLER Saeed ait a eee A a ea 1 6 1014050 RETAINER SPRING eck 22 dan 1 7 1014051 SPRING DRIVE CLUTCH BLACK 2 1 8 1016289 SPACER FIXED SHAFT chien a dL a 1 9 1014057 RING RETAINING er Br ER 1 10 1014059 ASSEMBLY DRIVE HUB ented ee IN tel a 1 11 1019256 01 PLUG Ms Bas cased anid 1 12 1014453 KIT DRIVE CLUTCH BUTTON 1 13 1014058 WASHER
13. 1 15 1017141 S PPORT FRONT BODY een 1 16 1018962 01 KIT FORWARD AND REVERSE SWITCH COVER INCLUDES 2 OF ITEM 17 1 17 1010434 FASTENER PLASTIC BARREL 2402 od be 2 18 1017748 suenos cepto el 2 19 1012047 SCREW SELF TAPPING 8 32 9 8 2 20 0000304 SCREW HEAD 1 4 20 1 4 21 1010434 BARREL 4 22 1017936 FENDER INNER teen rn ale 2 23 1014306 WASHER FLAT B 1 4 e een 2 2 7 2 8 REAR BODY AND FENDER ELECTRIC VEHICLE ITEM PARTNO DESCRIPTION aI Be 123 4 1 1016952 ME 2 2 1012412 PLATE TBODY HINGE San 2 3 1019041 01 PLATE BODY KICK ne 1 4 0000332 WASHER ELAT 8 5 0008251 SCREW PHILLIPS HEAD 1 4 20 1 cocos 10 6 0008233 NUT NYLON LOCK 1 4 ee ene ad 10 7 1017936 BENDER INNER a 2 8 1010434 FASTENER PLASTIC BARREL iawn 4 9 1017814 SPACER 1 ea a ge ase ge 2 10 1012159 BOLT HEX HEAD 1 4 20 X 2 3 4 antenne 2 11 0007479 BOLT HEX HEAD 1 4 20 X 1 1 4 2 12 1017815 AT el 2 1
14. Page 13 20 COMPUTER CONTROLLER AND SOLENOID POWERDRIVE SYSTEM 48 VEHICLE ITEM PART NO DESCRIPTION QTY 1 2 3 4 1 1019652 01 PLATE COMPONENT MOUNTING 1 2 1014288 SCREW THREAD FORMING 5 16 18 3 4 4 3 0007893 NUT HEX 05 32 A a ad 2 4 1014948 ASSEMBLY DIODE sisi vec ra 1 5 0001242 NUT 5 16 Bici aa 5 6 0007174 WASHER 5 16 een Eagle 5 7 1019026 01 BOOT WIRE nee ath rie nak 1 8 1014947 ASSEMBLY RESISTOR 1 9 1019087 01 SOLENOID 48 A ee 1 10 1012285 SCREW THREAD ROLLING 1 4 20 5 8 8 11 1018402 01 CONTROLLER 48 VOLT 225 AMP 1 12 0001241 WASHER 5 16 6 13 0007173 5 16 18 3 4 2 14 0001218 HEX HEAD 5 16 18 11 14 seen 1 15 1019099 01 COMPUTER ON BOARD INCLUDES ITEMS 16 17 AND 18 1 16 1018949 01 FUSE ASSEMBLY 3 8 AMP version o 2 17 1018278 01 WIRE AND TERMINAL 6 BLACK 1 18 1019423 01 RECEPTACLE SPIN ele corte be 1 Page 13 21 13 22 MULTI STEP POWERDRIVE SYSTEM 48 AND POWERDRIVE PLUS ITEM PART NO DESCRIPTION QTY 1 2 3 4 1019320 03 ASSEMBLY WIPER SWITCH INCLUDES ITEMS 1
15. 1 24 1016587 A 1 25 1019093 01 WIRE A 1 8 5 290 ENGINE ITEM PART NO DESCRIPTION QTY 1 2 3 4 1 1016467 ASSEMBLY OIL FIETERSONV ri cdi a 1 2 1016502 An ee eee Ae 1 3 1016457 BOLT FLANGED HEX HEAD x 1 40 2 4 1016570 O RING OIL FILTER MOUNT 0 1 5 1016576 PLUG DRAIN 290 elie 1 6 1016432 GASKET DRAIN PLUG a 282 anne 1 7 1017456 SCREW FLANGED HEX HEAD M6 x 1x 12MM 6 8 1016484 COVER PUMP A Ee 1 9 1016435 Olle PUMP tive tenn 1 10 1016473 1 11 1016482 03 PUMP OlL AND ROTOR 1 12 1016429 SEAT VALVE 555 1 13 1016537 BALL STEEL PRESSURE 1 14 1016581 SPRING 1 8 7 8 8 290 DESCRIPTION QTY 1 2 3 4 1 1016442 CASE ROCKER 3 et atin 1 2 1016436 GASKET ROCKER lada 1 3 1016583 BOLT FELANGED M6X 1 35MM fe 2 4 1016569 O RING wed aerate re ee Rea le ee 2 5 1016545 NUT
16. 2 TYPICAL 2 PLACES Page 13 32 CONTROLLER ON BOARD COMPUTER POWERDRIVE PLUS VEHICLE ITEM PART NO DESCRIPTION QTY 1 2 3 4 1 0001242 HEX 5165 a A 4 2 0007174 WASHER LOCK 5 1650 4 3 0001241 WASHIER FLAT ccs elses a tik eh 8 4 0001218 BOLT HEX HEAD 9 16 18 X11 4 1 5 0007173 BOLT 5 16 18 id 3 6 1018879 01 CONTROLLER 48 VOLT 225 AMP 1 7 0008450 SCREW HEX HEAD 10 24 1 2 ae antl 2 8 1018038 WASHER 10 ki RE Bs ie ee 4 9 1016175 WASHER LOCK 0 anta ae ie Se cars 2 10 0001017 10 24 ann an ae teen Ba iia RR 2 11 1019652 01 PLATE COMPONENT MOUNTING 1 12 0008990 13 1019099 02 COMPUTER ON BOARD INCLUDES ITEMS 14 15 AND 16 1 14 1018278 01 WIRE AND TERMINAL 6 1 15 1018949 01 FUSE ASSEMBLY 3 8 1 16 1019326 01 KIT 6 PIN RECEPTACLE hee ath at tapered 1 17 1012285 SCREW THREAD ROLLING 1 4 20 5 8 5 18 1014288 SCREW THREAD FORMING 5 16 18 3 4 4 Page 13 33 14 14 2 ACCU POWER CHARGER
17. tias 1 1 2 1016604 04 PANEL CENTER DASH BLACK 1 1 1018026 01 PLUG HOLE V GLIDE 36 VOLT VEHICLE ONLY 1 4 1013343 COMPONENT RIGHT DASH BLACK 1 1 5 1015032 NAT 1 1 6 1014645 KIT SNAP WASHER BLACK INCLUDES ITEMS 7 10 2 2 7 N A SPEED E ie 1 1 8 a aa 1 1 9 SCREW 10 SHEET ee 1 1 10 COVER SCREW HEAD else ect 1 1 11 1011017 SCREW FLANGE LOCK enter 2 2 12 0007973 RIVET ALUMINUM POP 3 16 3 13 1017083 01 KIT DRINK HOLDER INCLUDES ITEMS 14 AND 15 2 2 14 0007847 BOLT HEX HEAD 1 4 20 X So 2 2 15 1016952 NUT SUR 2 2 2 16 1017682 02 KIT BAGWELL PROTECTOR INCLUDES ITEM 17 1 1 17 1010434 FASTENER PLASTIC BARREL 9 9 18 1017079 KIT REAR BUMPER INCLUDES ITEMS 19 23 1 1 19 1016379 BUMPER REAR 1 1 20 1016875 PLATE MOUNTING LONG tic ere un sn An 1 1 21 0007473 NUT NYLON LOCK 5 16 ea pe 4 4 22 1011697 WASHER SPECIAL e se taten 6 6 2
18. 17 1 13 16 FORWARD AND REVERSE SWITCH POWERDRIVE SYSTEM 48 VEHICLE ITEM PART NO DESCRIPTION QTY EEJ 1234 1 1017530 05 ASSEMBLY FORWARD AND REVERSE SWITCH INCLUDES ITEMS 2 9 1 2 1014807 SWITCH ee en See ela Staats 1 3 1014808 ecke 2 4 0008057 4 40 N da 2 5 0008058 WASHER LOCK 4 cocos 2 6 1014871 SCREW WASHER HEAD 4 40 X2 2 7 1017799 BAR 2 8 0000451 WASHER LOCK in er ee ee En 4 9 0001028 NUT REX 20 seit te eaten AAG 4 10 1012987 HANDLE FORWARD AND REVERSE 1 11 1013198 SCREW PHILLIPS HEAD MACHINE 48 32 1 12 1016845 SCREW PHILLIPS TRUSS HEAD 1 4 20 Xx 2 1 8 3 13 0008233 1 4 20 3 Page 13 17 3 PLACES TYPICAL 7 Jo TYPICAL 5 PLACES TYPICAL 9 48 zo Og 5 aa on eo Fo TYPICAL 4 PLACES TYPICAL 6 PLACES Page 13 18 BATTERIES CHARGER RECEPTACLE POWERDRIVE SYSTEM 48 VEHICLE ITEM PART NO DESCRIPTION QTY 1 2 3 4 1 1018021 01 KIT FUSE AND RECEPTACLE INCLUDES ITEMS 2 9 1 2 1017965 01 BEZEL RECEPTACLE
19. 1 Page 14 3 14 4 ACCU POWER CHARGER EXPORT 230 VOLT V GLIDE 36 VOLT VEHICLE ITEM PART NO DESCRIPTION QTY 1 2 3 4 1016434 01 CHARGER ACCU POWER EXPORT 230 VAC 36 VDC 50 HZ MODEL NUMBER 14410 11 INCLUDES ITEMS 1 14 108 IN DC CORD 108 IN CORD 2 1 1 1015907 ASSEMBLY CASE INCLUDES FASTENERS 1 2 0007577 SCREW PAN HEAD SELF TAPPING 10 16x 1 2 10 3 1015936 ASSEMBLY TRANSFORMER 2 2 neue 1 4 1015914 ASSEMBLY HEATSINK WITH DIODES INCLUDES MOUNTING HARDWARE 1 5 1015905 AMMETER INCLUDES MOUNTING HARDWARE 1 6 1015911 36 VDG RELAY ache 1 7 1015910 CAPACITOR ios 1 8 1016433 01 CORDSET DC 108 INCHES LONG 12 AWG STANDARD 1 8 1016433 02 CORDSET 146 INCHES LONG 10 1 8 1016433 03 CORDSET 242 INCHES LONG 10 1 9 1012101 ASSEMBLY FUSE INCLUDES MOUNTING HARDWARE 1 10 1012098 BUSHING STRAIN RELIEF 12 AWG DC 1 10 1012042 BUSHING STRAIN RELIEF 10 AWG 011 1 11 1015917 BUSHING STRAIN RELIEF AC CORD 1 12 1014696 CORDSET 108 INCHES LONG STANDARD 1 13 1015906 ASSEMBLY TIMER KIT INCLUDES MOUNTING HARDW
20. 1 1 WIRE ASSEMBLY 18 RED WHITE 1 2 WIRE ASSEMBLY 418 era ain 1 3 N A WIRE ASSEMBLY 18 YELLOW AND 16 1 4 N A WIRE ASSEMBLY 18 WHITE BLACK AND 18 WHITE 1 5 N A WIRE ASSEMBLY 18 GREEN 2222 04 1 6 N A WIRE ASSEMBLY 18 nennen 1 7 1015769 WIRE ASSEMBLY 6 WHITE animals 1 8 N A WIRE ASSEMBLY 16 RED AND 16 1 9 N A WIRE ASSEMBLY 16 YELLOW vicio REEL etn 1 10 1014119 WIRE ASSEMBLY 46 cite ieee RE 1 11 N A WIRE ASSEMBLY 18 YELLOW 1 12 1012382 WIRE ASSEMBLY 6 BLACK 1 13 N A WIRE ASSEMBLY 418 1 14 N A WIRE ASSEMBLY 18 BLACK PART OF REVERSE BUZZER KIT 1 15 N A WIRE ASSEMBLY 16 ORANGE PART OF THE ELECTRICAL COMPONENT BOX 1 16 1015920 WIRE ASSEMBLY 6 BRAIDED GROUND 1 1 17 1015737 WIRE ASSEMBLY 10 RED PART OF THE ELECTRICAL COMPONENT BOX 1 18 1015332 WIRE ASSEMBLY 10 BRAIDED GROUND 1 19 1018373 01 WIRE ASSEMBLY 6 1 Page 7 3 7 4 FORWARD AND REVERSE SHIFTER ASSEMBLY GASOLINE VEHICLE ITEM PART NO DESCRIPTION QTY 123 4 1016947 ASSEMBLY FORWARD AND REVERSE SHIFTER INCLUDES ITEMS 1 17
21. 1 1 27 1016219 ASSEMBLY SCORECARD PLATE INCLUDES ITEMS 28 31 1 1 28 1012565 SCREW ROUND 212 14 22225421 ae 2 29 1012566 SPRING TAPERED COMPRESSION 2 2 30 1016214 RISE AAA cat et 2 2 31 1016154 SCORECARD 1 1 32 1016663 SCREW PHILLIPS 12 11 X 5 8 2 2 Page 6 3 TYPICAL 22 6 4 STEERING GEAR ASSEMBLY ITEM PARTNO DESCRIPTION 1234 1018783 02 ASSEMBLY STEERING GEAR BOX INCLUDES ITEMS 1 22 1 1 1 1013035 SEA DUST RIGHT tota ade dc 1 1 2 0008990 MAAP AA MN 2 2 3 1018802 01 ASSEMBLY INNER BALL JOINT iii 1 1 4 1018803 01 WASHER a 2 2 5 BUSHING BAC ae TN AA 1 1 6 BOX STEERING GEAR doi 1 1 7 BEARING LOWER PINION A ee een end 1 1 8 PINION STEERING fe un ee 1 1 9 1018794 01 BEARING UPPER PINION Mr 1 1 10 1018799 01 1 1 11 1013051 a nn nn ee ss e 1 1 12 1013052 SEAL DUST STEERING ne 1 1 13 1018797 01 GUIDE STEERING RACK ats 1 1 14 1018798 01 SPRI
22. M5228 cts an 2 6 1016542 SCREW 5 8 122 lts 2 7 1016451 ARM ROCKER ed asia aii aie daa 2 8 1016450 COLLET AA Ree 2 9 1016449 RETAINER VALVE 2 10 1016523 SPRING ENGINE VALVE ih Ri et Ba 2 11 1016431 ASSEMBLY CYLINDER HEAD OHV INCLUDES ITEMS 12 AND 13 1 12 1016560 RING SNAP 2 13 1016519 GUIDE VALVE 2 14 1016479 SEAT SPRING 2 15 1016566 SEAL 2 16 1016448 VALVESEXHAUST esse ee nn Egal 1 17 1016447 VALVE INTAKE coi a einen 1 18 1016544 SCREW CROSS PAN HEAD SELF TAPPING M5 8 12MM 1 19 1016474 PLATE iii 1 20 1016483 VADE ek 1 21 1016563 2 22 1016489 BOLT STUD M8 1 25 29MM 2 23 1016452 SHAFT ROCKER a Medea aie 1 24 1016471 ROD PUSH uta ER 2 25 1016549 WASHER 2 A ee ee ate a et 1 26 1016517 A DA A 1 27 1016458 BOLT FLANGED 8 x 1 25 x 45MM 6 28 1016430 GASKET HEAD cuesta 1 8 9 8 10
23. es 3 44 1019275 01 BEARING 1 45 1012742 RING SYNCHRO N Z E R 2 46 1012741 SPRING 2 47 1019279 01 SLEEVE SYNCHRONIZER 1 48 1012740 INSERT SYNCHRONIZE R 3 49 1019280 01 S YNGHRONIZER CLUTCH faves teri esate eth ca 1 50 1019277 01 DOWEL 22 een a dea eect ee et 1 51 1018899 01 SHARAN ee 1 52 1018896 01 GEAR ASSEMBLY 25 TOOTH INPUT 1 53 1016337 WASHER id E 1 54 1019278 01 BEARING IBALL HR 1 55 1012714 SEAL INPUT ii ai eh he ee 1 56 1018926 01 GEAR 17 TOOTH ER 1 57 1018932 01 REV TERN 1 58 1018925 01 GEAR 61 TOOTH at ny 1 59 1019281 01 BEARING oh 1 60 1018895 01 GUIDE S 1 61 1019282 01 ALADO 1 62 1018939 01 WASHER Ii ia 1 63 1018923 01 GOVERNOR ASSEMBLY 1 64 1018916 01 1 65 1018919 01 GEAR CLUSTER 1 66 00
24. os 1 13 1018119 01 BOTTOM AIR BOX 1 14 1019215 01 SEAL INTAKE cias 1 15 1019713 01 CLAMP HOSE AIR INTAKE sin daa man 2 16 1018371 01 HOSES INTA KE unicidad an 1 17 1018503 01 SCREW HILO 12 1 Da en een Eee 4 18 1019177 01 POSITIONER CHOKE a er 1 19 1018057 01 ASSEMBLY CHOKE BUTTON INCLUDES ITEMS 20 21 AND 22 1 20 1018115 01 GUIDE CHOKE LEVER R unsre rn 1 21 1018562 01 SPRING COMPRESSION 1 ea aaae a aea 1 22 1018114 01 LEVER CHOKE 1 23 0000332 WASHERSELAT 1 4 2 AA 3 24 1015752 SCREW HILO 2 10X 5 8 A ee ed 3 25 1019581 01 DUGT ey 1 26 0001606 RIVET POR aii ae RR En eae td 2 27 0000183 WASHERS FLAT 4 1019710 01 AIR DUCT REPAIR KIT NOT 5 A R Page 9 11 EXHAUST SYSTEM 10 10 2 EXHAUST SYSTEM ITEM PART NO DESCRIPTION QTY 1 2 3 4 1 1018593 01 SYSTEM EXHAUST id 1 2 1015814 BRACKET MUFFLER MOUNTING 1 3 0000332 WASHER FEAT 174 at a a ern 2 4 0000451 WASHER
25. 1 12 0001242 NI A AAA 1 13 1018373 01 WIRE ASSEMBLY 6 GREEN aoa a aeaaaee na oraa aaa a paaa EEAS AEE aan EREA 1 14 1015920 WIRE ASSEMBLY 6 BRAIDED GROUND 1 15 0007473 NUT NYLON LOCK 5 16 5 18 5 ken 1 16 0001241 WASHER FEATS e een a 1 17 0007173 SCREW HEAD 5 16 18 X 3 4 1 Page 7 13 AS SEEN FROM PASSENGER S SIDE OF VEHICLE 2 Ey gt ON ATT 22215 2 5 x TERMINAL AS SEEN FROM DRIVER S SIDE OF VEHICLE Page 7 14 BATTERY GASOLINE VEHICLE ITEM PART NO DESCRIPTION 12 3 4 1 1012328 BATTERY 2 tits 1 2 1014374 SPACER BATTERY TERMINAL 2 3 1014375 SCREW HEAD CAP STAINLESS STEEL 3 8 16 1 2 2 4 1010934 BOLT HEX HEAD 5 1618 eee 1 5 1018980 01 CLAMP BATTERY accionada 1 6 0007173 SCREW 5 16 18x 8 4 1 7 0001241 5 5 16 un rear 2 8 0007473 NYLON LOCK 56 18 AA LLL ee As 2 7 15 290 ENGINE 8 8 2 290 ENGINE
26. 1 23 1011069 WIRE ASSEMBLY 6 RED ii 1 24 N A WIRE ASSEMBLY 18 YELLOW 82 2 A 1 25 N A WIRE ASSEMBLY 18 BLACK 1 26 1010958 WIRE ASSEMBLY 6 BLACK 5 Page 13 5 13 6 FORWARD AND REVERSE SWITCH V GLIDE 36 VOLT VEHICLE ITEM PART NO DESCRIPTION QTY 1 1017530 03 ASSEMBLY FORWARD AND REVERSE SWITCH INCLUDES ITEMS 2 8 1 2 1014808 SWITCH ee oy Santi ni 1 3 0008057 NUT HEX 440 unin mantis aici aint ind 2 4 0008058 WASHER LOCK HA os eats 2 5 1011991 SCREW SLOTTED ROUND HEAD 4 40 1 1 8 2 6 1017799 BUS ads 1 7 0000451 WASHER LOCK a 2 8 0001028 142520 20 A 2 9 1012987 HANDLE FORWARD AND REVERSE 5 1 10 1013198 SCREW PHILLIPS HEAD MACHINE 8 32 5 8 1 11 1016845 SCREW PHILLIPS TRUSS HEAD 1 4 20 Xx 2 1 8 3 12 0008233 NYEON LOCK 1 4 2 20 3 Page 13 7 13 8 WIPER SWITCH V GLIDE 36 VOLT VEHICLE ITEM PART NO DESCRIPTION QTY 1 2 3 4 1016140 ASSEMBLY V GLIDE WIPER SWITCH INCLUDES ITEMS 1 27 1 1 1014999 ASSEMBLY WIPER SWITCH CASE 6 SPEE
27. 4 7 1016202 E RING a note Aner aw aes 3 8 1015408 PIN GOVERNOR CABLE 2 9 1014413 PIN HAIR SPRING COTTER 1 8 1 0 5 8 2 10 1018322 01 BRACKET SUPPORT rer el ake es 1 11 1015845 BRACKET GOVERNOR CABLE ENGINE 1 12 1019035 01 SCREW HEX HEAD CAP M8 x 1 25 24 1 13 0007174 WASHER LOCK 5 16 EE 1 14 1011697 WASHER SELATCNS N6 1 Page 9 9 2 9 10 INTAKE DUCT CHOKE AND AIR BOX ASSEMBLY ITEM PART NO DESCRIPTION QTY 1 2 3 4 1018215 01 ASSEMBLY AIR BOX INCLUDES ITEMS 1 14 1 1 1018043 01 SCREW HIELO HEX HEAD 88 12 ie RL 2 2 1018817 01 WASHER STAINLESS STEEL HB inconciente 2 3 1019257 01 LATCH WIRE ai 2 4 1018118 01 ASSEMBLY AIR BOX TOP INCLUDES ITEMS 5 11 1 5 1018130 01 Sah hed et eo ee 1 6 1019176 01 LEVER CHOKE eet nite a it eons 1 7 1019443 01 DECAL SERVICE HER 1 8 N A O RING 5 16 RED ae endl nai a 1 9 3 8 bla te it 1 10 VALVE CHOKE 1 11 1018123 01 SPRING RETURN 1 12 1015426
28. CORD 1 10 1012042 BUSHING STRAIN RELIEF 10 AWG CORD 1 11 1015917 BUSHING STRAIN RELIEF CORD esate e 1 12 1016282 GORDSET AG 108 INCHES LONG 225 1 13 1015906 ASSEMBLY TIMER KIT INCLUDES MOUNTING HARDWARE 1 14 1015913 CABLE ee en 1 Page 14 7 Ver QUE gt D YEN Page 14 8 POWERDRIVE CHARGER DOMESTIC POWERDRIVE SYSTEM 48 AND POWERDRIVE PLUS PARTNO DESCRIPTION QTY 8 1018022 01 CHARGER BATTERY POWERDRIVE DOMESTIC 120VAC 48VDC 60 HZ MODEL NUMBER 17930 11 INCLUDES ITEMS 1 14 103 IN DC CORD WITH MALE 3 PIN PLUG 12 AWG 74 CORD WITH MALE GROUNDED PLUG 1 1018022 02 CHARGER BATTERY POWERDRIVE 120VAC 48VDC 60 HZ MODEL NUMBER 17930 18 INCLUDES ITEMS 1 14 144 IN DC CORD WITH MALE 3 PIN PLUG 12 AWG 108 IN AC CORD WITH MALE GROUNDED PLUG 1 1018022 03 CHARGER BATTERY POWERDRIVE 120VAC 48VDC 60 HZ MODEL NUMBER 17930 19 INCLUDES ITEMS 1 14 240 IN DC CORD WITH MALE 3 PIN PLUG 12 AWG 108 AC CORD WITH MALE GROUNDED PLUG 1 1 1018283 01 ASSEMBLY CASE INCLUDES FASTENERS
29. 290 ENGINE DESCRIPTION QTY 1234 1 1016535 CONNECTOR CORD 1 2 1016538 O RING a A 1 3 1016506 CLAMP aie een tells edb heater 1 4 1016544 SCREW CROSS PAN HEAD SELF TAPPING M5 x 8 12MM 1 5 1016564 PING 2 6 1016565 BEARING BALL dia 1 7 1016567 SEAL 8er 1 8 1016584 BOLT 2 ENDED 8 1 25 69 2 9 1016458 BOLT FLANGED 8 x 1 25 45MM 6 10 1016520 COVER a i 1 11 1016446 GASKET CRANKCASE COVER 1 12 1016456 BOLT FLANGED M6 x 1 12 2 13 1016510 BRACKET OIL LEVEL SVITO 1 14 1016494 SENSOR E 1 15 1016496 SCREW CROSS HEAD M4 x 7 3 16 1016454 BOLT 8 a 2 17 1016472 PLATE OlLFIETER SGREEN 24 2 2324 220 1 18 1016521 SCREEN OIL FILTER ee ee ren 1 19 1019154 01 CAMSHAFT COMPLETE ee ee en 1 20 1016453 TAPPET en ah less 2 Page 8 11 290 DESCRIPTION
30. 1018386 01 SWITCH POSITION SLIDE u a ea 1 11 1018289 01 CORDSET 113 INCHES LONG WITH MALE 3 PIN PLUG 12 AWG 1 11 1018289 02 CORDSET DC 154 INCHES LONG WITH MALE 3 PIN PLUG 12 AWG 1 11 1018289 03 CORDSET DC 250 INCHES LONG WITH MALE 3 PIN PLUG 12 AWG 1 12 1012101 ASSEMBLY FUSE INCLUDES HARDWARE 1 13 1012098 BUSHING STRAIN RELIEF DC CORD 12 AWG 1 14 1018384 01 BREAKER CIRCUIT 15 4 2 15 1018317 01 CORDSET 80 INCHES LONG WITH LEADS NO PLUG 1 15 1018317 02 CORDSET 116 INCHES LONG WITH LEADS NO PLUG 1 16 1015917 BUSHING STRAIN RELIEF CORD 1 Page 14 11 14 12 POWERDRIVE CHARGER EUROPEAN POWERDRIVE SYSTEM 48 AND POWERDRIVE PLUS PARTNO DESCRIPTION QTY 1234 1019562 01 CHARGER BATTERY POWERDRIVE EUROPEAN WITH 4 POSITION SWITCH 100 200 220 240 VAC 48 VDC 50 60 HZ MODEL NUMBER 20300 INCLUDES ITEMS 1 15 103 DC CORD WITH MALE 3 PIN PLUG 12 1 1019562 02 CHARGER BATTERY POWERDRIVE EUROPEAN WITH 4 POSITION SWITCH 100 200 220 240 VAC 48 VDC 50 60 HZ MODEL NUMBER 20310 INCLUDES ITEMS 1 15 144 DC CORD WITH MALE 3 PIN PLUG 12 1 1 1018381 01 ASSEMBL
31. 6 6 3 1016350 SLEEVE DELTA eda oe 1 1 4 1016349 SLEEVE DELTA INNER tie ett aaa 2 2 5 0008754 NUT NYLON OE 8 8 6 0007539 ee mete 1 1 7 0001308 Ma 1 1 8 0001624 BOLT HEX HEAD 3 8 16 X 1 A 2 2 9 1010138 NUT DIMPLED LOCK 3 8 4 4 10 0002402 SCREW 3 8 16 X a rd 4 4 11 1010219 ROD TIE 42 ine ee en 1 1 12 0007555 NUT HEX LEFT HAND THREAD 1 2 e e 1 1 13 0007540 BALL JOINT LEFT HAND THREAD nee u 1 1 14 1017266 STRAP PLATE du eye 2 2 15 1015813 SHOCK ABSORBER FRONT GASOLINE VEHICLE ONLY 2 15 1014235 SHOCK ABSORBER FRONT ELECTRIC VEHICLE 2 16 1010124 PLATE SPRING MOUNTING 1 1 17 1010200 BOLT HEX HEAD 3 8 16 X 4 1 4 4 4 18 1016385 ASSEMBLY DELTA SHOCK AND GEAR SUPPORT 1 1 19 1011930 A A an 3 3 20 0007602 NUT SLOTTED HEX 3 8 2i 3 21 0001035 BIN COTTER 32234 ne ee 1 1 6 7 6 8 FRONT SUSPENSION LOWER
32. nites 1 3 N A WIRE ASSEMBLY SENSE LEAD GRAY 1 4 N A WIRE ASSEMBLY 10 cin ela eu aide eels 1 5 N A WIRE ASSEMBLY 10 1 6 1017968 01 ASSEMBLY FUSE 48 VOLT INCLUDES ITEM 7 1 7 1013061 NUT NYLON LOCK caminatas deleted ra 2 8 1017705 SCREW PHILLIPS PAN HEAD 8 TYPE AB 3 9 1018949 01 ASSEMBLY FUSE 3 1 10 1018010 01 PLATE BACKING 1 11 1018320 01 SCREW PHILLIPS PAN HEAD 7 18 3 4 4 12 1017977 01 8 VOLT POWERDRIVE 6 12 1017977 02 BATTERY 8 VOLT POWERDRIVE DRY 6 13 1017978 01 BATTERY 4 PORT GANG 1 6 14 1017957 01 WIRE ASSEMBLY 46 5 15 1014304 NUT STAINLESS STEEL 5 16 18 12 16 1018030 01 HOLD DOWN BATTERY entre eects u me an nenne 3 17 1015072 NUT NYLON LOCK STAINLESS STEEL 5 16 18 6 18 1011578 WASHER FEAT TYPE B WIDE 8 16 cz ee een er 6 19 1013683 Bia Re etd nel 6 Page 13 19 TYPICAL 5 TYPICAL 2 PEAGES 2 PLACES TYPICAL sS amp 7 2 9 2 E 25 lt us EN TYPICAL 4 PLACES TYPICAL 2 PLACES IT TYPICAL 103 14 2 PLACES TYPICAL 2 PLACES
33. 20 X2 1 4 3 Page 16 3 a NOTES 5
34. 2ND SPEED 128 WIRE DIAMETER 4 COIL 1 11 1014729 COIL RESISTOR 1ST SPEED 1128 WIRE DIAMETER 6 1 12 1012285 SCREW THREAD ROLLING 1 4 20 5 8 4 13 1013971 SHIELD RESISTOR all skate SS Les 1 Page 13 11 YPICAL 2 PLACES TYPICAL 2 PLACES T 1 2 PLACES TYPICAL TYPICAL 2 PLACES TYPICAL 2 PLACES TYPICAL 5 PLACES TYPICAL 12 PLACES 07 PLACES TYPICAL 6 PLACES N 10 4 2 59 40 as 58 gt gt Eo gt a TYPICAL 6 PLACES 2 TYPICAL 6 PLACES Page 13 12 BATTERIES CHARGER RECEPTACLE SOLENOID V GLIDE 36 VOLT VEHICLE ITEM PART NO DESCRIPTION QTY 1 2 3 4 1 1015072 NUT NYLON LOCK STAINLESS STEEL 5 6 18 6 2 1011578 WASHER FLAT TYPE B WIDE S O 6 3 1010908 HOLD DOWN BATTERY 3 4 1013683 J BO iii woah Sore A A 6 5 1016616 01 BATTERY 6 ae ein es ad ceeded lias S ited 6 5 1016616 02 BATTERY 6 VOLT DRY la aaa eee 6 6 1010958 WIRE ASSEMBLY 6 BLACK 5 7 1018314 01 6 VOLT BATTERY Se eee es a a A 6 8 1012022 CLAMP CABLE AS A ee a ee 2 9 0001606 RIVET POR Dira A Ei 2 10 0008016 SOLENOID
35. 37 1 1 1014999 ASSEMBLY WIPER SWITCH CASE 6 1 2 1019580 01 ASSEMBLY 5 WIRE AND RECEPTACLE INCLUDES ITEMS 8 1 3 1019326 01 KIT 6 PIN RECEPTACLE ala 1 4 N A WIRE ASSEMBLY 18 GREEN WHITE 1 5 WIRE ASSEMBLY 18 BLUE 1 6 N A WIRE ASSEMBLY 18 BLACK WHITE 1 7 N A WIRE ASSEMBLY 18 1 1 8 N A WIRE ASSEMBLY 18 2 1 9 0000451 WASHER LOCK Tivissa 17 10 0001014 NUT BRASS HEX 145201 2228 Raum 15 11 1019469 01 PROTECTOR WIPER SWITCH RESISTOR 1 12 1019711 01 KIT 5 5 Aa aera aa AE 1 13 0008056 SCREW ROUND HEAD MACHINE 44 40 34 2 14 0008058 WASHER 4 3 15 1014807 ee anna 1 16 0008057 440 nenn gan 2 17 1014414 BUMPER WIPER SWITGH 2 2 ran 1 18 1014413 ee a ers 1 19 0007893 FO Ba 1 20 1014017 CARRIER WIPER SWITCH 1 21 1013998 SPRING WIPER SWITCH 1 22 1012903 BEARING BRONZE 2 23 1014000 STUD WIPER SWIT
36. 1 1 1012594 SCREW MACHINE 4 40 1 1 2 2 2 0008057 NUT HEX HEAD 3 44 40 coccion sii 4 3 1012431 WASHER FLAT ra 2 4 1014808 SWITCH EIMIT aa 1 5 1014807 1 0008058 WASHER LOCK nr as 2 7 1013591 PIN 178 a 1 8 1014145 BUSHING BRONZE a nn 2 9 1014727 WASHER NYLON FLAT 4 in ln BR na 2 10 1016342 BASE FORWARD AND REVERSE SHIFTER 1 11 1014089 KIT NEUTRAL LOCK OUT CAM INCLUDES ITEM 12 1 12 1014065 WASHERSREAT es E A 1 13 1013590 SPRING FORWARD AND REVERSE 1 14 1013589 RING RETAINING 1 15 0008717 NUT NYLON LOCK 1 4 28 7 1 16 1013587 WELDMENT FORWARD AND REVERSE BELL CRANK 1 17 1010954 STUD BALL 174 528 174 ii 1 18 1019515 01 CABLE TRANSMISSION INCLUDES ITEMS 19 AND 20 1 19 0007893 0 2 din 2 20 1012333 COUNT BABE a o 2 21 1013198 SCREW PHILLIPS OVAL COUNTERSUNK MACHINE 8 32 5 8 1 22 1012987 HANDLE FORWARD AN
37. 1017097 09 TOUCH UP PAINT LACQUER DARK GREEN 1 1 43 1014115 TRANSMISSION TOOL KIT A 1 44 1014161 TRANSAXLE PINION SEAL TOOL een 1 1 45 1014162 TRANSAXLE AXLE EAL TOOL 1 1 46 1016413 VALVE CLEARANCE ADJUSTER SCREW HOLDER 1 47 1016412 01 VALVE GUIDE REAMER INCLUDES ITEM 48 1 48 1016412 02 ARBOR A 1 49 1016551 VALVE SEAT CUTTER led 1 50 1016552 VALVE SEAT CUTTER GUIDE wes e se 1 51 1016553 VALVE SEAT CUTTER 45 32MM DIAMETER 1 52 1016554 VALVE SEAT CUTTER 32 AND 45 35MM DIAMETER 1 53 1016411 01 VALVE SPRING COMPRESSOR 1 54 1011480 VOLT OHM METERS secret ae 1 1 55 1016110 02 TUNE UP KIT FE 290 INCLUDES FILTER SPARK PLUG OIL FILTER FUEL FILTERS SHOWN ci a nr 1 PLEASE REFER THE MAINTENANCE AND SERVICE MANUAL FOR PROPER TOOL APPLICATION Page 1 5 BODY AND TRIM 2 2 2 BODY TRIM ITEM PARTNO DESCRIPTION 1234 1 1013344 COMPONENT LEFT DASH BLACK ci
38. 2 AND 4 1 2 1016849 SCREW PAN HEAD HI LO 4 24 516 2 3 1016851 BUZZER REVERSE nennen 1 4 N A WIRE ASSEMBLY 18 1 5 1011229 NUT KLOCK 632 iia ella 1 6 1015720 BOLT HEX WASHER HEAD 6 32 1 2 1 7 1018306 01 ASSEMBLY SCREW AND 4 8 1018263 01 SWITCH KEY 222222 A A is 1 9 1018511 01 WASHER Ei Re 1 10 1018307 01 KEY SWITCH ee 1 11 1018345 02 CAP KEY SWITCH BLACK 1 12 1012505 E 1 13 1016630 LIGHT OILWARNINC 1 14 1019001 01 RETAINER HARNESS 3 Page 7 9 TYPICAL 4 PLACES 2 2 lt TYPICAL 2 PLACES AT F1 AND F2 TERMINALS Q SA a TYPICAL _ 3 PLACES 2 PLACES TYPICAL TYPICAL 3 PLACES SS 25 TYPICAL 2 PLACES 7 10 STARTER GENERATOR ASSEMBLY ITEM PART NO DESCRIPTION QTY 1018337 01 STARTER GENERATOR CLOCKWISE ROTATION INCLUDES ITEMS 1 30 1 1 1018752 01 HOUSING ae oe tne a Engelke 1 2 1018751 01 ASSEMBLY ARMATURE INCLUDES ITEMS 3 4 AND 5 1 3 1018750 01 RETAINER BEARING 1 4 1013001 BALL BEARING OUTPUT SHAFT 1 5
39. 36 VOL AA A 1 11 0007174 WASHER LOCK 5 16 2 12 0001242 A 2 13 1012285 SCREW THREAD ROLLING 1 4 20 X 5 8 2 14 0007893 SAA 2 15 1013425 01 KIT FUSE AND RECEPTACLE INCLUDES ITEMS 16 30 1 16 1014516 KIT FUSE INCLUDES ITEMS 17 21 ociosa een as 1 17 N A LENS FUSE ean ah ae teehee tin eters 1 18 N A FUSES nee see ad 1 19 N A HOLDER FUSE 22 ne Al 2 lia 1 20 0001016 WASHER LOCK 410 le 2 21 0008797 NUT BRASS 1032 4 22 0004107 RECEPTACLE CHARGER 2 1 23 1013092 WIRE ASSEMBLY 10 RED A EL la 1 24 1013628 BRACKET FUSE AND RECEPTACLE MOUNTING 1 25 0008796 SCREW PHILLIPS PAN HEAD SELF TAPPING 7 19 3 4 6 26 0008795 SCREW PHILLIPS PAN HEAD SELF TAPPING 7 19 1 3 4 2 27 1013649 BEZEL CHARGER REGEPTACLE 1 28 0008797 BRASS 2 29 0001016 WASHER LOCK 10 2 30 1013266
40. 42a atic ed adn enn ee eed 1 6 1013924 NUT HEX LOCK 5 16 24 een 10 7 1018346 01 BRACKET SNUBBER ae 1 8 1018271 01 PEATE MOUNTING ae a 1 9 1018330 01 FLANGE M8 X 1 20 6 10 1018848 01 SCREW WASHER 5 16 248 7 8 10 11 1018333 01 SCREW HEAD CAP M10 1 25 30MM 4 12 1018332 01 1 25 Zn 2 13 1018321 01 2 14 1018326 01 DRIVE CLUTCH SIDE 1 15 1018329 01 10 1 25 4 16 1012571 WASHER HEAVY FEAT 5 16 2222 42 2 aes eet een 4 17 1018559 01 SCREW HEAD CAP M8 x 1 25 x 43MM 4 18 1018327 01 STIFFENER FLYWHEEL SIDE dunt eg ath tt ea len 1 8 15 FUEL INTAKE AND GOVERNOR SYSTEMS 9 2 FUEL SYSTEM ITEM PART NO DESCRIPTION QTY 1 2 3 4 1 1016003 KIT FUEL TANK INCLUDES ITEMS 2 9 1 2 1015188 CAP FUEL TANK NONVENTED INCLUDES 3 1 3 1014535 GASKET ee Rn 1 4 1015143 ASSEMBLY FUEL TANK VENT eisen 1 5 1015139 GROMMET INSULATION 1 6 1015137 LINE BULK VENT AVAILABLE BY THE FOOT A R 7 1016059 CLIP STUD nee an ee 1 8 1018244 01 BAR
41. 5 16 nennen 4 1016185 MOUNT STEERING COLUMN LEFT HAND 1 1 5 1016184 MOUNT STEERING COLUMN RIGHT 1 1 6 1016269 SCREW HEX WASHER HEAD THREAD FORMING 5 16 18 2 2 2 7 0000334 WASHER FLAT J8 ds 4 4 8 1016183 SCREW HEX HEAD CAP 8216 2 2 9 0008754 NUT NYLON LOCK 3 8 16 een ee ae tens 2 2 10 1014288 SCREW WASHER HEAD THREAD FORMING 5 16 18 3 4 1 1 11 1011697 WASHER FLAT ne 1 1 12 1012499 BOOT STEERING COLUMN u 1 1 13 1016181 ASSEMBLY STEERING COLUMN INCLUDES ITEMS 14 23 1 1 14 1012605 RING RETAINING 1 1 15 1012604 WASHER STEEL A oh oma S 1 1 16 1014217 SPRING COMPRESSION EEE 1 1 17 1014125 VE 2 2 18 1014213 ASSEMBLY BEARING 2 2 19 1014126 SEAT bd 2 2 20 1015545 SHAFT STEERING COLUMN A 1 1 21 1016622 COLUMN ALUMINUM STEERING neuerer nun 1 1 22 1014214 PING RETAINING vnc ta cote 1 1 23 1014211 1 1 24 1016263 COVER STEERING COLUMN 1 1 25 1016156 WHEEL STEERING a ee 1 1 26 1017273 NUT NYLON LOCK 5 8 18 ame as
42. 8 0000334 WASHER 3 8 25 5 aa RR EEE 1 9 1018876 01 NYLON LOCK ei e 1 10 1013746 CLAMP HOSE Er MER 1 11 1016441 GASKET THROTTLE BRACKET CARBURETOR 1 12 1016582 SPRING TAROT E RE TURN 1 13 1019056 01 ASSEMBLY 1 14 1017466 2 15 1015137 EINE BULK VENT 1 16 1016572 TUBE VENT 5 se ae a 1 17 1016438 GASKET CARBURETOR INTAKE 0 1 18 1016480 PIPE INTAKE ceca an is 1 19 1016490 02 SCREW 2 STUD M6 x 1 90 2 20 1016547 FLANGED T 38 pa 2 9 7 9 8 GOVERNOR AND ACCELERATOR CABLES ITEM PART NO DESCRIPTION QTY 1 2 3 4 1 1018325 01 CABLE ACCELERATOR taaan ei 1 2 1018324 01 CABLE GOVERNOR dei oa ee eee 1 3 1013700 CLAMP CABLE RETAINING 2 4 1016546 NUT FLANGED 8 1 25 desk na ee ea eee 2 5 1018323 01 BRACKET ACCELERATOR 1 6 1012285 SCREW THREAD ROLLING 1 4 20 5 8
43. ITEM PARTNO DESCRIPTION 12 3 4 1 1010348 ASSEMBLY LEFT SPINDLE INCLUDES ITEMS 3 4 AND 5 1 1 2 1010347 ASSEMBLY RIGHT SPINDLE INCLUDES ITEMS 3 4 AND 5 1 1 3 0008067 BUSHING BRONZE SPINDLE 1 1 4 0007048 BUSHING RON E a es 1 1 5 1015597 FITTING GREASE 1 4 28 set 1 1 6 1015108 SPRING TAPERED LEAF GASOLINE VEHICLE 1 6 1012030 SPRING TAPERED LEAF ELECTRIC VEHICLE ONLY 1 7 0008745 1 1 8 0000706 HEX I en en te 1 1 9 1011892 ASSEMBLY HUB INCLUDES ITEMS 10 13 4 41411 2 2 10 1011393 PACKAGE HUB BEARING seen anne 2 2 11 1011304 LUG A 0 4 4 12 1013135 SEAL DOUBLE en Falun 1 1 13 1011887 COVER DUST sauna anal 1 1 14 0008754 NUT NYLON LOCK 3 8 16 22222 te te 4 4 15 1016387 SCREW HEX HEAD CAP 3 8 16 X 2 3 4 cnica 2 2 16 1016384 a 2 2 17 1019031 01 NUT NYLON LOCK 1 2 A idee tl 2 2 18 1010028 WASHER MOS hte a ee ee 2 2 19 1010150 BEARING THRUST es u een es 2 2 20 1016389 WASUERSKINGPINWAVE en 2 2 21 1010984
44. LEFT seen 1 1 3 1018239 01 A 1 1 4 1018238 01 WASHER PLATE 1 1 5 1010850 SA A 1 1 6 1018232 01 PACKAGE BRAKE SHOE FOUR PIECES 1 1 7 1011466 KIT SHOE RETAINER FOUR PIECES lt a 1 1 8 1018163 01 PACKAGE BRAKE SPRING FOUR PIECES 1 1 9 1018155 01 ASSEMBLY LEVER RIGHT cts eres 1 1 9 1018155 02 AE tr de a We 1 1 10 1013924 NUT HEX HEAD LOCK GRADE 8 5 16 u 8 8 11 1014153 BOLT BRAKE CLUSTER MOUNTING 8 8 12 1010829 2 2 13 0001035 COTTER 3 32 2 2 14 1019008 01 HANGER BRAKE CABLE GASOLINE VEHICLE ONLY 2 14 1013207 HANGER BRAKE CABLE ELECTRIC VEHICLE ONLY 2 15 1017911 01 AA 2 16 1011779 a 2 2 5 3 GASOLINE VEHICLE FRAME CLARITY FLOORBOARD REMOVED FOR Page 5 4 BRAKE PEDAL AND CABLE ASSEMBLY PARTNO DESCRIPTION 1234 1 0001242 a Er en ne 1 1 2 1018653 01 SPACER EQUALIZER na een 2 2 1017211 KIT EQUALIZER AND PIVOT LIMITER INCLUDES ITEM 4 1 1 4
45. PIN lead naar 1 1 5 0007473 NUT NYLON LOCK 5 16 18 1 1 6 1011403 BRAKE CABLE INCLUDES ITEMS 7 9 2 2 7 1011779 2834 oi 2 2 8 0001035 PIN COTTER ana aan 2 2 9 1010829 UNCLE seg 2 2 10 1019540 01 KIT BRAKE PEDAL INCLUDES ITEMS 11 16 19 AND 32 1 1 11 1013531 SPRING BRAKE RETURN sen en 1 12 0007716 SCREW SLOTTED WASHER HEAD 10 16 1 2 444 4 4 13 1013869 PAD BRAKE PEDALA ein 1 1 14 1019531 01 BON FOURNIER 1 1 15 1019530 01 BOLT HEX HEAD SHOULDER 38 i ng 1 1 16 0007473 NUT NYLON LOCK 5 16 18 1 1 17 1016173 PARK BRAKE ROD AND PAWL INCLUDES ITEMS 18 21 1 1 18 1017029 COTTER 7 64 1 5 1 1 19 1010877 PUSH 5 16 1 1 20 1010805 SLEEVE PARK e 1 1 21 1010932 1 1 22 1010933 SPRING PARK BRAKE TORSION 1 1 23 1010927 e a uc 1 1 24 1010878 E er ER 1 1 25 0001028 A 1 1 26 1011402 PACKAGE BRAKE MOUNTING BLOCK CONTAINS UPPER AND LOWER FOR LEFT AND RIGHT SIDES dad 1 1 27 0001241 2
46. PING GUIDE 2 a a 1 19 1018132 02 ADHESIVE GUIDE RING TUBE A R 20 1018228 01 RING INTERNAL RETAINING 1 21 1014201 BOLT HEX HEAD 1 4720 2 14 sto ets ss 3 22 0000451 WASHER LOCK 4 aii 3 23 1010934 BOLT HEX HEAD 5116 16 1 oe Ae A 1 24 0007174 WASHER LOCK Divina it a 1 Page 15 5 A 4 7 12 1 N Page 15 6 MOTOR POWERDRIVE PLUS VEHICLE ITEM PART NO DESCRIPTION QTY 1 2 3 4 1018546 01 ASSEMBLY 48 VOLT MOTOR 3 10 HP INCLUDES ITEMS 1 24 1 1 1017944 SHIELD END 1 2 1018792 01 ASSEMBLY STATOR SHELL AND WINDING 1 3 1017947 PACKAGE HARDWARE INCLUDES ITEMS 4 7 1 4 N A BUSHING INSULATOR 2 2 ea sin se 2 5 N A WASHER FLAT 5 16 4 6 N A 01618 5 ei 4 7 BUSHING INSULATOR citrico SL A ee 2 8 1017961 SCREW GEAMP BR eA est 4 9 1017953 SCREW BEARING RETAINER 0 2 10 1018793 01 SHIELD END WITH SPEED 1 11 1017949 SCREW BRUSH 2 12 1017948 RIGGING 5 ii alii 1 13 1017946 PACKAGE BRUSH 2 PIECE
47. SCREW PHILLIPS PAN HEAD SELF TAPPING 8 18 1 2 2 31 1014304 NUT STAINLESS STEEL 56 18 ae 12 13 13 SWITCH FRONT 10 REVERSE FORWARD WARNING BUZZER REVERSE LIGHT 3 SWITCH 0 E m MULTI STEP POTENTIOMETER FUSE AND RECEPTACLE BATTERY e TYPICAL 5 PLACES MOTIZA ON BOARD COMPUTER THREE PIN CONNECTOR Page 13 14 WIRING POWERDRIVE SYSTEM 48 VEHICLE ITEM PART NO DESCRIPTION QTY 12 3 4 1019110 01 WIRE HARNESS INCLUDES ITEMS 1 17 1 1 N A WIRE ASSEMBLY 18 1 2 1019327 01 KIT 6 PIN PLUG ASSEMBIN Bee 1 3 N A WIRE ASSEMBLY 18 BLUE ccoo 1 4 N A WIRE ASSEMBLY 418 PURPLE pida 1 5 WIRE ASSEMBLY 18 1 6 N A WIRE ASSEMBLY 18 GREEN WHITE 1 7 N A WIRE ASSEMBLY 18 BLACK INCLUDES RESISTOR AND 18 WHITE WIRE 1 8 N A WIRE ASSEMBLY 18 1 9 WIRE ASSEMBLY 18 WHITE BLACK 1 10 1019014 01 WIRE ASSEMBLY 6 BLUE ete Mase nn 1 11 1019012 01 WIRE ASSEMBLY 6 ORANGE 1 12 1019015 01 WIRE ASSEMBLY 6 WHITE cocacola 1 13 N A WIRE ASSEMBLY 18 RED WHITE 1 14 1019013 01 WIRE VASSEMBLY 46 BLUE 1 15 N A WIRE ASSEMBLY 18 GREEN fue
48. THRUST 1 14 1014056 5 2 15 1014052 ASSEMBLY MOVEABLE FACE INCLUDES ITEMS 16 AND 17 1 16 N A BUSHING ie er ua reines 1 17 1014055 1 18 1016203 BELT DRIVES E E E 1 19 1019167 01 STARTER GENERATOR 1 20 1019165 01 SCREW HEAD CAP 3 8 24 x 5 1 2 LEFT HAND THREADS 1 21 1017328 WASHER MOUNTING 1 Page 11 3 gt 7 DRIVEN CLUTCH ITEM PART NO DESCRIPTION QTY 1 2 3 4 1 1018340 01 ASSEMBLY DRIVEN CLUTCH INCLUDES ITEMS 2 8 1 2 1014080 RING RETAINING 2 lada 1 3 1014078 1 4 1017686 ts dank 1 5 1018362 01 SPRING GREEN pides 1 6 1014454 KIT BUTTON 23 42 22 kenn 1 7 1014072 ASSEMBLY MOVEABLE FACE WITH BUSHING 1 8 1014070 ASSEMBLY ann ad LL a ol 1 9 1018334 01 KEY SQUARE TRANSMISSION 1 10 1016203 BELT DRIVE heii tei ba ea 1 11 0007173 SCREW HEX HEAD CAP 5 16 18 3 4 1 12 1017327 WASHER MOUNTING 1 11 5 UNITIZED TRANSAXLE GASOLINE VEHI
49. WHEEL AND EXTRA TRACTION TIRE 6 PLY 18 x 8 5 8 4 4 2 1016514 01 ASSEMBLY WHITE WHEEL AND STANDARD TREAD TIRE 18 x 8 5 8 4 4 2 1016514 02 ASSEMBLY WHITE WHEEL AND PREMIUM TREAD TIRE 18 x 8 5 8 4 4 2 1016514 04 ASSEMBLY WHITE WHEEL AND PREMIUM TREAD TIRE WHITE WALES BR SB a A 4 4 2 1016514 07 ASSEMBLY WHITE WHEEL AND EXTRA TRACTION TIRE 6 PLY 18x8 5 8 4 4 3 1015707 BEIGE od ee 4 4 1014771 WHEEL WHITE sa o aio Arata 4 4 4 0007271 02 TIRE UNMOUNTED STANDARD TREAD 18 x 8 5 8 44 4 44 4 4 4 1015672 02 TIRE UNMOUNTED PREMIUM TREAD 18 x 8 5 8 44444444 4 4 4 1017693 02 TIRE UNMOUNTED EXTRA TRACTION 6 PLY 18 8 5 8 4 4 5 0007310 SE AA AA 4 4 3 3 SAFETY DECALS 4 DRIVER PASSENGER WARNING DECAL KEY SWITCH WARNING READ AND FOLLOW THESE WARNINGS AND THE OPERATING INSTRUCTIONS BEFORE USING VEHICLE FAILURE TO DO SO CAN OPERATING INSTRUCTIONS CAUSE SEVERE INJURY OR DEATH Operate from driver side by authorized persons only and only in designated areas not on public roads DO NOT start vehicle until all occupants two 2 per seat maximum are seated Remain seated with entire body inside vehicle and hold on to seat handle or handrail at all times Drive slowly in turns and s
50. da 1 10 1018236 01 INSULATION SOUND LEFT SIDE BODY 1 11 1015420 INSULATION SOUND BODY LEFT RIGHT FENDER 2 13 1018856 011 es BEIGE ar mn ann 1 12 1016926 02 BODY WHITE 1 12 1016926 04 BODY GRAY 23 O ya 1 12 1016926 06 BODY RED 1 12 1016926 09 BODY DARK BLUE 1 12 1016926 10 BODY DARK GREEN 1 12 1016962 08 BODY WITH TAILLIGHT OPENING BEIGE 1 12 1016962 09 BODY WITH TAILLIGHT OPENING WHITE 1 12 1016962 11 BODY WITH TAILLIGHT OPENING GRAY 1 12 1016962 13 BODY WITH TAILLIGHT OPENING RED 1 12 1016962 15 BODY WITH TAILLIGHT OPENING DARK BLUE 1 12 1016962 16 BODY WITH TAILLIGHT OPENING DARK GREEN 1 13 1015422 INSULATION SOUND RIGHT SIDE FENDER SHORT 1 14 1015421 INSULATION SOUND LEFT SIDE FENDER LONG
51. 0 KEY SUNK ii A el 1 23 1013765 GEAR INTERMEDIATE LARGE 1 24 1013757 GEAR CASE LEFT ci A A A e 1 25 1013759 PLUG FILL WITHiGASKET a za 2 26 1013763 BOLT MEX 50MM ze et 10 27 1012710 O 2 28 1013779 BOLT 8 1 25 7 8 29 1013782 PLATE LOCK o cito 4 30 1013767 GEAR OUTPUT Rena daa 1 31 1013772 PIN DIFFERENTIAL vests 1 32 1019105 01 KIT DIFFERENTIAL GEAR CASE INCLUDES ITEMS 33 35 1 33 1013768 GEAR CASE DIFFERENTIAL 1 34 1013773 PLATE THRUST DIFFERENTIAL 2 35 1013774 PLATE THRUST IDEER GEAR Hank 2 36 1013771 GEAR DIFFERENTIAL 2 37 1013770 GEAR DIFFERENTIAL IDLER Sethi o 2 38 1013769 GEAR CASE DIFFERENTIAL 0 1 2 0110120 200 06000000000000 000000000 1 39 1013781 visita eal 1 40 1017703 ASSEMBLY AXLE TUBE LEFT SIDE 1 41 1014193 PIN DOWEL 1 42 0000451 WASHER LOCK 1 42 3 43 1014201 BOLT HEX HEAD 1 4
52. 07335 BEARING BALL 2 12 5 12 6 UNITIZED TRANSAXLE GASOLINE VEHICLE ITEM PART NO DESCRIPTION QTY 1 2 3 4 67 1018914 01 AXLE ASSEMBLY LEFT INCLUDES ITEMS 69 73 1 68 1018915 01 AXLE ASSEMBLY RIGHT INCLUDES ITEMS 69 73 1 69 1013787 STUD LUG dote 4 70 1013792 RETAINING a atic ta 1 71 1011291 BEARING OUTER AXLE TUBE 1 72 1014207 COLLAR 25 1 Di ti 1 73 1016672 RING RETAINING 1 74 1013794 SEAL OI A 1 75 1018910 01 ASSEMBLY AXLE TUBE LEFT SIDE 1 76 1018909 01 ASSEMBLY AXLE TUBE RIGHT SIDE 1 77 1013790 BOLT 105 1 5 3 RE Re IH EA 14 78 1013791 WASHER LOCK M10 14 79 0007330 BEARING INNER AXLE TUBE 2 80 1019283 01 BOLT 8 1 25 37 2 525 5 45 ee asian 8 81 1018927 01 1 82 1014193 DOWE ee a te ete 1 83 1019105 01 KIT DIFFERENTIAL GEAR CASE INCLUDES ITEMS 84 87 2 2 2 2 2 1 84 1013768 CASE GEAR CARRIER te 1 85 1013774 PLATE THRUST IDEERAGEAR ans see ee
53. 1 24 1018913 01 ARM PIVOT 1 25 1018906 01 GEAR CASE RIGHT a 1 26 1018905 01 GEAR CASE LEFI miii ia Reken 1 27 1019269 01 BOLT FLANGED 8 1 25 40MM 15 28 1012896 2 29 1013759 PLUG DRAIN INCLUDES ITEM 30 2 30 1016432 GASKE Tis safe 1 31 1012711 BREATHER 2 2522 te ita 1 32 1019287 01 GASKET LIQUID 8 8 OZ 250 GRAMS A R Page 12 3 REFERENCE DRIVER S SIDE REFERENCE PASSENGER S SIDE CASE Page 12 4 UNITIZED TRANSAXLE GASOLINE VEHICLE ITEM PART NO DESCRIPTION QTY 12 3 4 33 1018920 01 avin ea ue nice ei byte 1 34 1018900 01 FORK SHIET ea einen hie et 1 35 1012748 SPRING 1 36 1012747 BALL STEEL cuate Sas ated nase 1 37 1018894 01 GUIDE corona ea aii 1 38 0007336 BEARING BALL Gi a tee AS ae ae 4 39 1016338 WASHER SPRING een ae nenn 2 40 1018924 01 GEAR SPUR u usa 1 41 1018922 01 PLATE THRUST oh ee 3 42 1018897 01 GEAR ASSEMBLY 28 TOOTH INPUT 1 43 1019276 01 BEARING NEEDLE
54. 1013005 COMMUTATOR BALL BEARING 1 6 1019399 01 SPACER 5 16 lata 1 7 1013003 KEY WOODRUFF ra a 1 8 1018765 01 KIT PULLEY NUT AND SCREW INCLUDES ITEMS 9 12 1 9 N A WASHER LOCK MIA aan 1 10 N A NUT AEX seen 1 11 SCREW CROSS RECESSED 5 x 8 18MM 3 12 1018965 01 SCREW CROSS RECESSED 5 x 8 x 16MM WITH LOCK WASHER 2 13 1018749 01 END BELG OUTPUT 1 14 1018753 01 SET POLE SET OF 4 1 15 1018754 01 SCREW POLE PIECE 4 2 dd nenn 1 16 1018755 01 ASSEMBLY FIELD ee en 1 17 1018756 01 SETE INSULATOR eh 2 18 1018776 01 PACKAGE TERMINAL HARDWARE F1 AND 2 2 19 1018757 01 DE INSULATOR 88 ss o 1 20 1018777 01 PACKAGE TERMINAL HARDWARE DF 1 21 101301 1 02 HOLDER BRUSH INCLUDES ITEMS 22 25 1 22 1018781 01 SPRING BRUSH oi ade ead adeeb eh 4 23 1018693 02 PACKAGE BRUSH INCLUDES 4 BRUSHES 4 SCREWS 4 WASHERS 1 24 1018762 02 ASSEMBLY BRUSH CONNECTOR 2 25 1018758 02 A CONNEGTOR SET OF 2 ee ects 1 26 1018760 01 PACKAGE TER
55. 11708 SUPPORT SEAT BACK MAIN leed 2 2 19 1011710 ASSEMBLY KNEE BRACE WELDMENT 2 2 20 1017234 FASTENER PLASTIC BARREL GRAY oa een 4 4 21 1011706 PAD MOUNTING SEAT BACK SUPPORT 2 2 22 1017072 06 KIT SWEATER BASKET INCLUDES ITEMS 23 27 44444444 1 1 23 0008418 SCREW PHILLIPS TRUSS HEAD 1 4 20 X 1 1 2 44444444 1 1 24 1015075 4 4 25 1014482 ON nn de eds edo 1 1 26 0008233 NUT NYLON LOCK 1 4 20 ccoo 3 27 0000304 BOLT HEX HEAD 1 4 20 feces sas 2 2 28 0001241 WASHER FLAT NG e 2 2 29 0007818 BOLT CARRIAGE 5 16 18 X Mean anne 2 2 30 1019104 01 SCREW SELF TAPPING 5 16 18 1144 4 4 31 1017774 SPACER a Eu 4 4 2 13 WHEELS 5 3 STANDARD PREMIUM TREAD TREAD TRACTION Page 3 2 WHEELS AND TIRES PARTNO DESCRIPTION ELEC 1234 1 1010984 ce 16 16 2 1015705 01 ASSEMBLY BEIGE WHEEL AND STANDARD TREAD TIRE 18 x 8 5 8 4 4 2 1015705 02 ASSEMBLY BEIGE WHEEL AND PREMIUM TREAD TIRE 18 x 8 5 8 4 4 2 1015705 04 ASSEMBLY BEIGE WHEEL AND PREMIUM TREAD TIRE WHITE WALL 18 x 8 5 8 4 4 2 1015705 07 ASSEMBLY BEIGE
56. 19331 01 GOVERNOR SHAFT INSTALLATION 1 29 1011478 8 8 hr 1 1 30 1013593 INTERNAL RETAINING RING PLIERS conos 1 1 31 1019287 01 LIQUID GASKET TRANSAXLE CASE 1 32 1016414 PISTON RING COMPRESSOR 1 33 1016415 PISTON RING PLIERS ee 1 34 1012549 RETAINING RING PLIERS 45 EXTERNAL 1 1 35 1012560 RETAINING RING PLIERS 90 INTERNAL 1 1 36 1018231 01 SAFETY FIRST CARD 50 PER PACK 1 1 37 1012809 a 1 1 38 1016867 STARTER GENERATOR BELT TENSION TOOL 1 39 1014264 STEERING COLUMN BEARING PRESS TOOL 1 1 40 1014259 STEERING COLUMN RETAINING RING TOOL nn 1 1 41 1016112 TACHOMETER 1 42 1017097 01 TOUCH UP PAINT LACQUER BEIGE 1 1 42 1017097 02 TOUCH UP PAINT LACQUER WHITE 1 1 42 1017097 04 TOUCH UP PAINT LACQUER GREY 1 1 42 1017097 06 TOUCH UP PAINT LACQUER RED 1 1 42 1017097 08 TOUCH UP PAINT LACQUER DARK BLUE 1 1 42
57. 2 2 1 1015651 07 ASSEMBLY SEAT BACK GRAY INCLUDES ITEMS 2 AND 3 2 2 1 1015651 08 ASSEMBLY SEAT BACK BLACK INCLUDES ITEMS 2 AND 3 2 2 2 1013335 SEAT BACK BLACK A 2 2 3 1015626 01 COVER VINYL SEAT BACK BUFF 5 a e tl 2 3 1015626 02 COVER VINYL SEAT BACK WHITE 2 2 3 1015626 04 COVER VINYL SEAT BACK 2 2 3 1015626 05 COVER VINYL SEAT BACK 2 2 4 1017409 MOUNT SEAT BACK Ense nee 2 2 5 1019462 01 WASHER EXTERNAL TOOTH LOCK 1 4 8 8 6 0008248 SCREW PHILLIPS TRUSS HEAD 1 4 20 3 4 8 8 7 0008233 NUT NYLON LOCK 1 4 20 to Mie new 6 6 8 0007847 SCREW HEX HEAD 1 4 20 X 3 4 6l 6 9 0000332 WASHER FEAT ng 8 8 10 0008935 SCREW HEAD 5 16 18 2 1 4 2 2 11 1015075 WASHER FLAT a leds 4 4 12 0007473 NUT NYLON LOCK 5 16 18 cc 4 4 13 1013884 SPACER BAG da 2 2 14 1013935 ASSEMBLY BAG HOOP INCLUDES ITEMS 15 17 4 1411 1 1 1 1 15 1010434 FASTENER PLASTIC BARREL ofa neuen oe 2 2 16 1010413 TING ae ese u mn 1 1 17 1013754 B CK A PAG STRA 2 2 18 10
58. 2 01 SPRINGSBETORN et se 1 1 13 1017378 CUP SPRING Mite nu aa nun Paul use 1 1 14 1017380 BUMPER 1 1 15 0008233 NUT NYLON LOCK 1 20 al 4 16 1018188 01 cbt he a 1 1 17 1018719 01 ASSEMBLY ACCELERATOR ROD POWERDRIVE SYSTEM 48 AND V GLIDE 36 VOLT VEHICLES INCLUDES ITEMS 18 AND 19 1 17 1019124 01 ASSEMBLY ACCELERATOR ROD GASOLINE VEHICLE ONLY INCLUDES ITEMS 18 AND 19 tes 1 18 1011084 NUT UNF HEX JAM 1 4 28 2 2 19 1011734 JOINT SPRING lana 2 2 20 1011700 12 52112 A 1 1 21 1011694 SUPPORT ACCELERATOR PIVOT 2 2 22 1018619 01 SCREW CAP 1 4 20 1 1 8 al 4 23 0008754 NUT NYLON LOCK 2 2 24 1017322 B CHE ee een ie 1 1 25 0000334 ne ase oes 2 2 Page 5 7 FRONT AND REAR SUSPENSION STEERING 6 2 STEERING COLUMN ITEM PARTNO DESCRIPTION 1234 1 1013861 JOINT COMPOUND STEERING INCLUDES ITEMS 2 AND 3 1 1 2 1017226 SCREW HEAD 8 1 25 3 3 0007174 WASHER LOCK
59. 2 OF ITEM 19 1 19 1010434 FASTENER PLASTIC BARREL ee 2 20 1017141 SUPPORT FRONT BODY ci 1 21 1014306 WASHER FLAT TYPE B 1 4 essen 2 Page 2 9 TYPICAL 5 PLACES a TYPICAL 8 PLACES 2 TYPICAL zu Wen 4 PLACES Os op lt 4 TYPICAL 16 8 PLACES N gi TYPICAL 5 E gt 2 PLACES fi N REFERENCE O TYPICAL REAR BODY AND 4 PLACES we Page 2 10 SEAT BOTTOM AND ARMREST ITEM PARTNO DESCRIPTION 1234 1 1015648 04 ASSEMBLY SEAT BOTTOM BUFF INCLUDES ITEMS 2 AND 3 1 1 1 1015648 05 ASSEMBLY SEAT BOTTOM WHITE INCLUDES ITEMS 2 AND 3 1 1 1 1015648 07 ASSEMBLY SEAT BOTTOM GRAY INCLUDES ITEMS 2 AND 3 1 1 1 1015648 08 ASSEMBLY SEAT BOTTOM BLACK INCLUDES ITEMS 2 AND 3 1 1 2 1015627 01 COVER VINYL SEAT BOTTOM BUFF 1 1 2 1015627 02 COVER VINYL SEAT BOTTOM WHITE une 1 1 2 1015627 08 COVER VINYL SEAT BOTTOM BLACK 1 1 2 1015627 09 COVER VINYL SEAT BOTTOM GRAY 1 1 1010543 INSERT WOOD ES 8 8 4 1015670 ASSEMBLY SEAT BOTTOM AND ARMREST INCLUDES ITEMS 5 9 1 1 5 1015625 BRACKET SEAT SUPPORT da gg 2 2 6 1019511 01 KIT ARMREST INCLUDES IT
60. 22 25 al 1 10 0008057 NUT HEX 440 4 11 0008058 WASHER LOCK ae ie aie 2 12 1014807 SWITCH ee 1 13 1014808 SWITCH LIMIT a en 1 14 1012431 WASHER FLAT HA uan id 2 15 WIRE ASSEMBLY 16 1 16 1015878 SCREW HEAD MACHINE 4 40 1 5 8 211 2 17 1018561 01 SCREW HEX WASHER HEAD HI LO 1 4 15 1 2 1 18 1015777 ASSEMBLY VOLTAGE REGULATOR 1 19 0007893 32 2 20 0001242 5 16 TO tinc EE 2 21 1013609 SOLENOID AN 1 22 1012295 T EET 1 23 1015737 WIRE ASSEMBLY 10 RED 5 1 24 1015741 BLOCK FUSE dida 1 25 1015371 BOX ELECTRICAL COMPONENT 1 26 1015405 BOLT 5161182 en a in 2 27 0001241 WASHER FLATS 8 165 ce 2 28 0007473 NUT 5 16 18 niniaren 2 Page 7 7 a 4 e NS 1 7 8 ELECTRICAL COMPONENTS GASOLINE VEHICLE ITEM PART NO DESCRIPTION 1 2 3 4 1 1016859 KIT REVERSE BUZZER INCLUDES ITEMS
61. 3 1016876 BOLT PHILLIPS TRUSS HEAD SHOULDER 3 8 18 X 2 222444 4 4 24 1017067 02 KIT SCUFF GUARD INCLUDES ITEM 25 1 1 25 1010434 FASTENER PLAS os 12 12 2 3 2 4 FRONT BODY ITEM PARTNO DESCRIPTION 1234 1 1017080 KIT FRONT BUMPER INCLUDES ITEMS 2 5 1 1 2 1016868 1 1 0007251 SCREW PHILLIPS TRUSS HEAD 5 16 18 X 1 2 2 4 0007473 NUT NYLON LOCK 5 16 cota 2 2 5 1016967 RIVET PUSH TYPE BLIND 2 2 6 1014198 NAMEPLATE GOLD ee 1 1 7 1016925 01 BODY FRONT BEIGE eu nee 1 1 7 1016925 02 BODY FRONTS WHITE ae en ae ae 1 1 7 1016925 04 BODY FRONT GRAY en kote ee 1 1 7 9046925306 BODY FRONT RED 1 1 7 1016925 09 BODY FRONT DARK BLUE au een 1 1 7 101692510 BODY FRONT DARK GREEN 1 1 8 1016939 01 BODY FRONT WITH HEADLIGHT OPENING BEIGE 1 1 8 1016939 02 BODY FRONT WITH HEADLIGHT OPENING WHITE 1 1 8 1016939 04 BODY FRONT WITH HEADLIGHT OPENING GRAY 1 1 8 1016939 06 BODY FRONT WITH HEADLIGHT OPENING RED
62. 3 1017748 GRIP BODY KEEPER nea Motive nayon eur 2 14 1012047 SCREW SELF TAPPING 8 32 2252 2222 2 2 15 1016933 01 BODY BEIGE vs 8 de cop tenn ve er na 1 15 1016933 02 BODY WHITE 1 15 1016933 04 BODY GRAY 1 15 1016933 08 aan 1 15 1016933 09 BODY DARK BLUE 1 15 1016933 10 BODY DARK GREEN na a es na 1 15 1016962 01 BODY WITH TAILLIGHT OPENING BEIGE 1 15 1016962 02 BODY WITH TAILLIGHT OPENING WHITE 1 15 1016962 04 BODY WITH TAILLIGHT OPENING GRAY 1 15 1016962 06 BODY WITH TAILLIGHT OPENING RED 1 15 1016962 17 BODY WITH TAILLIGHT OPENING DARK BLUE 1 15 1016962 18 BODY WITH TAILLIGHT OPENING DARK GREEN 1 16 1013032 o 1 16 1013140 DOOR ACCESS BEIGE ro re une 1 17 1015525 NUT BLIND 1 4 20 A 2 18 1018962 01 KIT FORWARD AND REVERSE SWITCH COVER INCLUDES
63. 578 WASHER FEAT TYPE B WIDE 8 16 cz ee een er 6 19 1013683 Bia Re etd nel 6 Page 13 29 E TYPICAL gt 2 PLACES TYPICAL 4 PLACES TYPICAL 2 PLACES YPICAL 2 PLACES MS Page 13 30 SOLENOIDS ENERGY DISPLACEMENT MODULE POWERDRIVE PLUS VEHICLE ITEM PART NO DESCRIPTION QTY 1 2 3 4 1 1017237 NUT HEX FLANGED LOCK 5 16 24 4 2 1018882 01 TAB MOUNTING Re 2 3 1015069 SCREW HEX HEAD 1 4 20x 4 ia 2 4 1011931 WASHER FLAT VA este Anema si 2 5 0000451 WASHER LOCK WA lia cad 2 6 0001028 4520 2 7 1018028 NUT 104 32 4 8 1019344 01 WASHER FLAT BRASS 5716 4 9 1019644 01 MODULE ENERGY DISPLACEMENT 1 10 1019579 01 BRACKET MOUNTING es A aes 2 11 1012285 SCREW THREAD ROLLING 1 4 20 5 8 4 12 1018836 01 SOLENOID 48 VOLT staal ial tite fait 2 13 1019026 01 BOOT den An 1 Page 13 31 TYPICAL 2 PLACES 3 PLACES TYPICAL TYPICAL 2 PLACES TYPICAL 2 PLACES
64. 97A00000 MAINTENANCE AND SERVICE TOOLS SECTION MAINTENANCE AND SERVICE TOOLS cierne 1 3 1 5 BODY AND TRIM SECTION A 2 3 AOS au wer Mn A 2 5 REAR BODY AND FENDER GASOLINE VEHICLE 2 7 REAR BODY AND FENDER ELECTRIC VEHICLE 2 9 SEAT BOTTOM AND ARMREST iaa 2 11 SEAT BACK AND BAG ern aaah cane 2 13 WHEELS AND TIRES SECTION WHEELS AND A 2 3 3 SAFETY DECALS SECTION SAFETY 291 07 18 21 71 100 81147 116 1 5 4 3 SAFETY DECALS ELECTRIC VEHICLE 4 5 BRAKES PEDAL AND CABLE ASSEMBLIES SECTION BRAKE ASSEMB Y ua aan a lia 5 3 BRAKE PEDAL AND CABLE ASSEMBLY iii ecc 5 5 ACCELERATOR PEDAL ASSEMBLY 5 7 STEERING FRONT AND REAR SUSPENSION SECTION STEEBINGCOLUMN e 6 3 STEERING GEAR ASSEMBLY 6 5 FRONT SUSPENSION UPPER 6 7 FRONT SUSPENSION coe einen 6 9 REAR SUSPENSION Slee 6 11 ELECTRICAL SYSTEM GASOLINE VEHICLE SECTION WIRING GASOLINE VEHICLE Saeed e 7 3 FORWARD AND REVERSE SHIFTER ASSEMBLY GASOLINE VEHICLE 7 5 ELECTRICA
65. ACES Page 13 4 WIRING V GLIDE 36 VOLT VEHICLE ITEM PART NO DESCRIPTION QTY 1 2 3 4 1 1016070 WIRE ASSEMBLY 6 BROWN u 1 2 1016069 WIRE ASSEMBLY 6 PURPLE cc ii 1 3 1012651 WIRE ASSEMBLY 6 1 4 1016068 WIRE ASSEMBLY 6 GRAY debe 1 5 1014036 WIRE ASSEMBLY 6 BLACK 6TH 1 6 1014035 WIRE ASSEMBLY 6 BLUE SPEED 1 7 1014034 WIRE ASSEMBLY 6 GREEN 4TH SPEED 1 8 1014033 WIRE ASSEMBLY 6 YELLOW 3RD 0 1 9 1014032 WIRE ASSEMBLY 6 ORANGE 2ND SPEED 1 10 1014828 WIRE ASSEMBLY 6 GREEN 1 11 1014030 WIRE ASSEMBLY 6 WHITE steel la id eee 1 12 1014029 WIRE ASSEMBLY 6 1 13 N A WIRE ASSEMBLY 18 BLACK 1 14 1013092 WIRE ASSEMBLY 1 15 N A WIRE ASSEMBLY 18 ORANGE 1 16 N A WIRE ASSEMBLY 18 WHITE cud niece idles 1 17 N A WIRE ASSEMBLY 18 GREEN isnad asiera ae y denen 1 18 1012237 WIRE ASSEMBLY 10 RED 4 2 eel de ea 1 19 1011010 WIRE ASSEMBLY 10 WHITE eek 1 20 N A 18 RED 1 21 1014039 WIRE ASSEMBLY 6 WHITE 1 22 N A WIRE ASSEMBLY 18 BLUE
66. ARD ASSEMBLY V GLIDE 36 VOLT 13 11 BATTERIES CHARGER RECEPTACLE SOLENOID V GLIDE 36 VOLT VEHICLE 13 13 WIRING POWERDRIVE SYSTEM 48 VEHICLE 13 15 FORWARD AND REVERSE SWITCH POWERDRIVE SYSTEM 48 VEHICLE 13 17 BATTERIES CHARGER RECEPTACLE POWERDRIVE SYSTEM 48 VEHICLE 13 19 COMPUTER CONTROLLER AND SOLENOID POWERDRIVE SYSTEM 48 VEHICLE 13 21 MULTI STEP POTENTIOMETER POWERDRIVE SYSTEM 48 AND POWERDRIVE PLUS 13 23 WIRING POWERDRIVE PLUS VEHICLE Muenster 13 25 FORWARD AND REVERSE SWITCH TOW SWITCH POWERDRIVE PLUS VEHICLE 13 27 BATTERIES CHARGER RECEPTACLE POWERDRIVE PLUS VEHICLE 13 29 SOLENOIDS ENERGY DISPLACEMENT MODULE POWERDRIVE PLUS VEHICLE 13 31 CONTROLLER ON BOARD COMPUTER POWERDRIVE PLUS VEHICLE 13 33 BATTERY CHARGER SECTION ACCU POWER CHARGER DOMESTIC V GLIDE 36 VOLT 14 3 ACCU POWER CHARGER EXPORT V GLIDE 36 VOLT VEHICLE 14 5 ACCU POWER CHARGER EXPORT 100 VOLT V GLIDE 36 VOLT VEHICLE 14 7 POWERDRIVE CHARGER DOMESTIC POWERDRIVE SYSTEM 48 AND POWERDRIVE PLUS 14 9 POWERDRIVE CHARGER EXPORT POWERDRIVE SYS
67. ARE 1 14 1015913 ASSEMBLY CONTROL CABLE 1 Page 14 5 a 14 6 ACCU POWER CHARGER EXPORT 100 VOLT V GLIDE 36 VOLT VEHICLE PARTNO DESCRIPTION QTY 1785 183 4 1016462 01 100 36 50 2 MODEL NUMBER 14900 INCLUDES ITEMS 1 14 108 IN DC CORD 108 IN CORD 24320 1 1 1016283 ASSEMBLY CASE INCLUDES FASTENERS 1 2 0007577 SCREW PAN HEAD SELF TAPPING 10 16 1 2 10 3 1016336 ASSEMBLY TRANSFORMER 1 4 1015914 ASSEMBLY HEATSINK WITH DIODES INCLUDES MOUNTING HARDWARE 1 5 1015905 AMMETER INCLUDES MOUNTING HARDWARE 1 6 1015911 36 VDC RELAY Mer STOO A 1 7 1015939 ee 1 8 1016433 01 CORDSET DC 108 INCHES LONG 12 AWG STANDARD 1 8 1016433 02 CORDSET DC 146 INCHES LONG 10 AWG 1 8 1016433 03 CORDSET DC 242 INCHES LONG 10 AWG 1 9 1012101 ASSEMBLY FUSE INCLUDES MOUNTING HARDWARE 1 10 1012098 BUSHING STRAIN RELIEF 12 AWG
68. B VENT A an a 1 9 1018969 01 VALVE FUEL PICKUP TUBE WITH SHUT OFF 20 1 10 1014928 ASSEMBLY REAR FUEL STRAP 2 2 in et 1 11 1019553 01 ASSEMBLY FRONT FUEL 1 12 1014523 PUMP FUEL IMPULSE SQUARE 1 13 1014524 PUMP FUEL IMPULSE SQUARE BODY REBUILD 1 14 1010433 STUD FLUSH 1 4 2013 4 2 15 0000451 WASHER LOCK 2 16 0001028 NWT 14 20 rs 2 17 1013134 01 CLAMP HOSE BLACK Here een ee en 2 18 1013684 FILTER PRIMARY FUEL WHITE 15 cies ne een a 1 19 1012293 EINE BULK FUEL YELLOW re ana riesen 20 1013692 BULK FUEL BLACK tia 21 1012649 CLAMP HOSE RED al 3 22 1014522 FILTER SECONDARY FUEL BLUE 1 23 1013687 CLAMP 3 sk seating 1 24 1014116 NUT U TYPE SPEED 1 4 20 va RTA 3 25 1013746 CLAMP HOSE ee et eA 1 26 1019556 01 TRITEING ae A A att 1 27 1011988 SCREW PHILLIPS TRUSS HEAD 1 4 20 X 2 3 28 1013134 02 CLAMP HOSE GREEN 122222422 2a Rn Bei 4 Page 9 3 9 4 CARBURETOR ASSEMBLY ITEM PART NO DESCRIPTION QTY 1234 1 1019056 01 ASSEMBLY CARBURETOR INCLUDES ITEMS 2 11 1 2 1016501 AS
69. CH ADJUSTING 1 24 1014010 GROMMET SPLIT eg i 1 25 1014019 SCREW SELF TAPPING 4 40 3 8 1 26 1013887 ARM SPEED ean ci ann 1 27 1013860 ASSEMBLY SWITCH BRU GH 1 28 1013461 SCREW HEX HEAD HI LO 10 16x 1 2 2 29 1014189 SCREW HEX HEAD CAP 14 20 X2 1 30 1014253 NUT BRASS HEX JAM 1 4 20 3 31 0008990 nt in 1 32 0007473 NYEON LOCK 5618 2 22 2 222228 1 33 1012353 STUD SHORT BAM 174528 reis 1 34 1014003 CRANK BELL na re BEE 1 35 0008449 DIMPLED LOGCK 1 4 28 een sn 1 36 1016109 01 DECAL WIPER SWITCH WARNING 1 37 1013886 GOVER WIPER SWITCH 1 38 1014109 BOLT CARRIAGE 410 24 1 5 5 40 cin een 2 39 1019492 01 SHIM WIPER et 1 40 1016175 WASHER 10 Rad 2 41 0001017 NUT EX 1024 EHER ER 2 13 23 TOW 9 WITCH EN SWITCH ot e 5 FRONT A N REVERSE WARNING BUZZER 2 LIGHT 5 6 FORWARD Sy 2 MULTI STEP
70. CLE 12 2 UNITIZED TRANSAXLE GASOLINE VEHICLE ITEM PART NO DESCRIPTION QTY 1 2 3 4 1 1019226 01 BRACKET TRANSMISSION CABLE 5 1 2 1012285 SCREW THREAD ROLLING 1 4 20 5 8 3 1018336 01 UNITIZED TRANSAXLE INCLUDES ITEMS 90 1 3 1013061 NUT NYLON LOGK 10 32 2 2222 1 4 0000183 WASHER FEAT 103 ce Neves ee a Een 1 5 1010954 STUD BALL 14 28 X 9 16 conosca ad 1 6 1016341 LEVER TRANSMISSION 1 7 1017082 SCREW HEX WASHER HEAD 10 32 3 4 1 8 0008717 NUT NYLON LOCK 14 28 2a RI Ha 1 9 1018902 01 de ui 1 10 1017231 KEY WOODRUEF 00 1 11 1019273 01 RING SNAP 1 12 1018929 01 WASHER FLAT 1 13 1019272 01 SEAL 1 14 1018901 01 LEVER SHIFTER 1 15 1012752 PIN lt ROLL att Arne 1 16 1018348 01 ARMY LEVER nate aor teary an picado 1 17 1018861 01 SCREW SQUARE HEAD 1 4 20 1 1 18 0000332 WASHER FEAT see tilda delta ee 1 19 0008233 NUT NYLON LOCK 14 20 1 20 1019286 01 COTTER a 1 21 1016513 WASHER FLAT ale ices 1 22 1019271 01 SEAL Olla 1 23 1018938 01 WASHER 2 3 EHER
71. D INCLUDES ITEM 2 1 2 1014414 BUMPER WIPER SWITGCH set seen 1 3 1014253 NUT BRASS JAM 1 4 20 2 4 0007473 NYLON LOCK 5 167 18 cect 1 5 1012353 STUD 5 17428 eae 1 6 1014003 CRANK BELG ee 1 7 0008449 DIMPLED LOCK 14 28 Skene ve En 1 8 1012903 BEARING BRONZE 3 8 122 2 9 1014189 SCREW BRONZE HEAD CAP 1 4 20 2 1 10 1013886 COVER WIPER SWITCH 0 1 11 0007893 822 E 1 12 1014017 CARRIER WIPER SWITCH ARM 1 13 1013998 SPRING WIPER SWITCH 1 14 1014000 STUD WIPER SWITCH ADJUSTING 1 15 1014019 SCREW SELF TAPPING 4 40 1 16 0008058 WASHER ae 3 17 1013887 Henne 1 18 1013860 ASSEMBLY SWITCH BRUSH anata 1 19 0008056 SCREW ROUND HEAD MACHINE 4 40 3 4 2 20 1014807 SWITCH techs ee a 1 21 1014010 GROMMET ees bode ed ited da 1 22 0008057 NUT 4 40 2 23 0000451 WASHER LOCK 14 A HEHE ein 1 24 1014413 5 soul aa 1 25 N A WIRE ASSEMBLY 18
72. D REVERSE SWITCH 1 23 0008248 SCREW PHILLIPS TRUSS HEAD 1 4 20 3 4 4 24 0008233 NUT NYLON LOCK 1 4 20 ne 8 25 1014065 WASHER FLAT 38 is hide edited eee a ee 1 26 0008251 SCREW PHILLIPS HEAD 1 4 20 1 4 27 1018558 01 RETAINER 1 28 0000332 WASHER FEATS Md 4 29 1019226 01 BRACKET TRANSMISSION CABLE SUPPORT 1 30 1012285 SCREW THREAD ROLLING 1 4 20 5 8 3 Page 7 5 7 6 ELECTRICAL COMPONENT BOX GASOLINE VEHICLE ITEM PART NO DESCRIPTION QTY 1018276 01 BOX ELECTRICAL COMPONENT COMPLETE INCLUDES ITEMS 1 25 AND 1018893 02 SEE PAGE 7 3 1 1 1015372 COVER ELECTRICAL COMPONENT 2 1 2 1015752 SCREW HELO 412 210 5 8 522 52 2 A o 5 3 1013589 RING RETAIN IN G aia 1 4 1015373 1 5 1014145 BUSHING BRONZE 5 2 6 1014065 WASHER FEAT 1 7 1010954 STUD 74 28 to 1 8 1018213 01 ASSEMBLY BELL CRANK SHAFT 1 9 0008717 1 4 28000
73. DOMESTIC V GLIDE 36 VOLT VEHICLE ITEM PART NO DESCRIPTION QTY 1 2 3 4 1016464 01 CHARGER ACCU POWER DOMESTIC 120 VAC 36 VDC 60 HZ MODEL NUMBER 13800 11 INCLUDES ITEMS 1 14 108 CORD 72 AC CORD 1 1 1015907 ASSEMBLY CASE INCLUDES FASTENERS 1 2 0007577 SCREW PAN HEAD SELF TAPPING 10 16x 1 2 10 3 1015912 ASSEMBLY TRANSFORMER eet 1 4 1015914 ASSEMBLY HEATSINK WITH DIODES INCLUDES MOUNTING HARDWARE 1 5 1015905 AMMETER INCLUDES MOUNTING HARDWARE 1 6 1015911 36 VDC RELAY oriol ih 1 7 1015910 CAPACITOR a lg i De pi na 1 8 1016433 01 CORDSET DC 108 INCHES LONG STANDARD 12 1 8 1016433 02 CORDSET 146 INCHES LONG 10 1 8 1016433 03 CORDSET 242 INCHES LONG 10 1 9 1012101 ASSEMBLY FUSE INCLUDES HARDWARE 1 10 1012098 BUSHING STRAIN RELIEF 12 AWG DC 1 10 1012042 BUSHING STRAIN RELIEF 10 AWG 1 11 1015917 BUSHING STRAIN RELIEF AC 1 12 1015916 01 CORDSET 72 INCHES LONG 1 12 1015916 02 CORDSET 108 INCHES LONG 1 13 1015906 ASSEMBLY TIMER KIT INCLUDES MOUNTING HARDWARE 1 14 1015913 ASSEMBLY CONTROL CABLE
74. DSET AC CONTINENTAL EUROPE 96 LONG WITH MALE 2 PIN PLUG 1 17 1019582 01 CORDSET U K 96 LONG WITH MALE 3 PIN PLUG 1 Page 14 13 ELECTRIC MOTOR 15 15 2 V GLIDE 36 VOLT VEHICLE ITEM PART NO DESCRIPTION QTY 1 2 3 4 1018134 01 ASSEMBLY 36 VOLT MOTOR 2 97 HP INCLUDES ITEMS 1 20 1 1 1017944 SHIELD END da 1 2 1017954 ASSEMBLY STATOR SHELL AND WINDING 1 3 1017947 PACKAGE HARDWARE INCLUDES ITEMS 4 7 1 4 N A BUSHING INSULATOR ienien ea hi see 2 5 N A WASHER FLAT 5 16 828er pda 4 6 N A 5 16 a 4 7 BUSHING INSULATOR ne ee 2 8 1017952 SCREW GEAMP 2 2282 Re eA eet 4 9 1017953 SCREW BEARING RETAINER 2 10 1017951 SHIELD END os Aaa 1 11 1017949 SCREW BRUSH 0 2 12 1017948 RIGGING 1 13 1017946 PACKAGE BRUSH 2 PIECES 1 14 1011411 PACKAGE BRUSH SPRING 4 PIECES 1 15 1011290 BEARING BALL een Area nn 1 16 1017950 RETAINER BEARING hry ea ee 1 17 N A ARMATURE cca cece a 1 18 1017891 01 PING GUIDE 2 a a 1 19 1018132 02 ADHESIVE GUIDE RING TUBE A
75. EMS 7 9 1 1 7 1018809 01 RIVET MATING 3 0 en 8 8 8 ASSEMBLY ARMREST LEFT ca 1 1 9 ASSEMBLY ARMREST RIGHT e al ee 1 1 10 1012597 BUMPER STA ee Tae 1 1 11 1017384 SCREW WASHER HEAD 12 sl 5 12 1012656 GASKET SEAT SHORT GASOLINE VEHICLE ONLY 2 13 1012657 GASKET SEAT LONG GASOLINE VEHICLE ONLY 1 14 1015417 INSULATION SOUND GASOLINE VEHICLE ONLY 1 15 1018817 01 WASHER FLAT STAINLESS STEEL 8 2 2 nn 4 4 16 0000304 SCREW HEX HEAD 1 4 20 1 8 8 17 1011652 PLATE SEAT HINGE STAINLESS STEEL 2 2 18 1018809 01 RIVET POP STAINLESS STEEL 3 16 aa ana 4 4 Page 2 11 2 12 ITEM PARTNO DESCRIPTION 1234 1 1015651 02 ASSEMBLY SEAT BACK WHITE INCLUDES ITEMS 2 AND 3 2 2 1 1015651 05 ASSEMBLY SEAT BACK BUFF INCLUDES ITEMS 2 AND 3
76. IDE BATTERY COMPARTMENT POWERDRIVE PLUS VEHICLES ONLY Page 4 4 SAFETY DECALS ELECTRIC VEHICLE PARTNO DESCRIPTION ent ELEC 1234 1 1019606 01 DECAL DRIVER PASSENGER WARNING 1 2 1018251 01 DECAL KEY SWITCH 1 3 1016216 01 DECAL OPERATING INSTRUCTIONS 1 4 1019599 01 DECAL MOTOR BRAKING POWERDRIVE PLUS VEHICLE 1 5 1013496 DECAL RESISTOR WARNING V GLIDE 36 VOLT AND POWERBRIVE PLUS VEHICLES 1 6 1013677 DECAL BATTERY DANGER POISON 1 7 4019524201 DECAL INGERSOLL RAND 2 8 1016109 01 DECAL POTENTIOMETER CAUTION conocio 1 9 1019086 01 DECAL TOW SWITCH POWERDRIVE PLUS VEHICLE 1 4 5 BRAKES PEDAL AND CABLE ASSEMBLIES 5 2 BRAKE ASSEMBLY PARTNO DESCRIPTION 1234 1018233 01 CLUSTER RIGHT BRAKE INCLUDES ITEMS 1 9 un 1 1 1018233 02 CLUSTER LEFT BRAKE INCLUDES ITEMS 1 9 1 1 1 1018240 01 ASSEMBLY BACKING PLATE RIGHT INCLUDES ITEMS 2 AND 4 1 1 1 1018240 02 ASSEMBLY BACKING PLATE LEFT INCLUDES ITEMS 2 3 AND 4 1 1 2 1018165 01 MECHANISM ADJUSTING RIGHT 1 1 2 1018165 02 MECHANISM ADJUSTING
77. INE DESCRIPTION QTY 1 2 3 4 1 1019157 01 a 1 2 1019158 01 FAN GRAY 1 3 1017448 SCREW FLANGED HEX HEAD x 1 10 3 4 1016548 WASHER FLAT 16 tee ee 1 5 1016505 NOT MAG 25 aa 1 6 1017455 PLATE FLYWHEEL 1 7 1016562 KEY r 1 8 1016455 BOLT FLANGED 5 x 8 25 2 9 1019092 01 COIL IGNITION WITH INTERNAL IGNITER 1 10 1016578 GROMMET ee ele ie 1 11 1016588 TUBE ana thi Onna N ls 1 12 1016493 ASSEMBLY PLUG GAR 1 13 1016111 aio E 1 14 1016456 BOLT FLANGED M6 x 1 12 2 15 1012981 GLAMP 1 16 1016579 MOUNT RPM LIMITER gr 1 17 1016586 DAMPER RPM LIMITER Ran 1 18 1019094 01 LIMITER RPM OHN era 1 19 1016445 BRACKET RPM LIMITER iden ata een 1 20 1019095 01 CLAMP iba ei 1 21 1016497 SCREW CROSS PAN HEAD M5 8 8MM 1 22 1016544 SCREW CROSS PAN HEAD SELF TAPPING 5 8 12MM 1 23 1016561
78. L COMPONENT BOX GASOLINE VEHICLE 74 ELECTRICAL COMPONENTS GASOLINE VEHICLE 7 9 STARTER GENERATOR ASSEMBLY 7 11 STARTER GENERATOR MOUNTING a 7 18 BATTERY GASOLINE VEHICLE zu nace a tt 7 15 FE 290 ENGINE SECTION 290 ENGINE gt u len ee ee 8 3 8 13 ENGINE MOUNTING 22 8 15 FUEL INTAKE AND GOVERNOR SYSTEMS SECTION UE LSS TEN coto ltd edil 9 3 9 5 CARBURETOR INSTALLATION estr cad 9 7 GOVERNOR AND ACCELERATOR CABLES ns de ee esse 9 9 INTAKE DUCT CHOKE AND AIR BOX ASSEMBLY en nalen 9 11 EXHAUST SYSTEM SECTION EXHAUST SYSTEM oct een en ae 10 3 TORQUE CONVERTER SECTION DRIVE CLUTCH ten ee 11 3 a Te Re sen 11 5 UNITIZED TRANSAXLE GASOLINE VEHICLE SECTION UNITIZED TRANSAXLE GASOLINE VEHICLE 12 3 12 7 ELECTRICAL SYSTEM ELECTRIC VEHICLE SECTION ELECTRICAL COMPONENTS FRONT BODY ELECTRIC VEHICLE 13 3 WIRING V GLIDE 36 VOLT Y EC ects see ee ee 13 5 FORWARD AND REVERSE SWITCH V GLIDE 36 VOLT VEHICLE 13 7 WIPER SWITCH V GLIDE 36 VOLT VEHICLE 52 ete alk 13 9 RESISTOR AND BO
79. MINAL HARDWARE 1 AND 2 2 27 1018763 01 COVER BRUSH INSPECTION PORT SET 4 INCLUDES ITEM 28 1 28 1017653 COVER BRUSH INSPECTION PORT WITH DRAIN 1 29 1018764 02 END BELL 1 30 1018790 01 BOLT 1 180 55552 22225 2 31 1014289 PULLEY SILVER COLOR oes asks 1 7 11 2 PLACES TYPICAL AS VIEWED FROM THE DRIVER S SIDE OF VEHICLE AS VIEWED FROM THE PASSENGER S SIDE OF VEHICLE Page 7 12 STARTER GENERATOR MOUNTING ITEM PART NO DESCRIPTION QTY 1018337 01 STARTER GENERATOR a 1 1 2 1015240 01 BRACKET MOUNTING FE290 suicidar 1 3 1019167 01 nn Brei 1 4 1016883 ADJUSTING ee 1 5 0008754 NUT 3 8 41 6 2 een 2 6 1015075 WASHER ELAT 5 16 ica tia 1 7 0000705 BOLT 3 8 16 1 1 4 es 2 8 1019035 01 SCREW HEAD CAP 8 x 1 25 2 2 9 0007174 WASHER LOCK 5A 0 an aa Era ee 3 10 1016074 SCREW TORX HEAD 8 x 1 25 x 18MM 1 11 1015932 BOLT 516 18 1 arias int
80. ND POWERDRIVE PLUS PARTNO DESCRIPTION QTY 4 1018315 03 CHARGER BATTERY POWERDRIVE EXPORT WITH 4 POSITION SWITCH 100 200 220 240 VAC 48 VDC 50 60 HZ MODEL NUMBER 18780 11 INCLUDES ITEMS 1 16 103 IN DC CORD WITH MALE 3 PIN PLUG 12 AWG 74 IN CORD WITH PLUG a ee ae a su 1 1018315 04 CHARGER BATTERY POWERDRIVE EXPORT WITH 4 POSITION SWITCH 100 200 220 240 48 VDC 50 60 HZ MODEL NUMBER 18780 18 INCLUDES ITEMS 1 16 144 IN DC CORD WITH MALE 3 PIN PLUG 12 AWG 108 IN CORD WITH PLUG ee ats 1 1 1018381 01 ASSEMBLY CASE INCLUDES FASTENERS 1 2 0007577 SCREW PAN HEAD SELF TAPPING 10 16 1 2 10 3 1018382 01 ASSEMBLY TRANSFORMER tirita 1 4 1015914 ASSEMBLY HEATSINK WITH DIODES INCLUDES MOUNTING HARDWARE 1 5 1019144 01 ASSEMBLY VOLTAGE SUPPRESSOR 1 6 1018385 01 becca sate etna eee 1 7 1018285 01 AMMETER INCLUDES HARDWARE 1 8 1018383 01 RELAY POWER 48 VDC INCLUDES MOUNTING HARDWARE 1 9 1018387 01 BRACKET POWER RELAY MOUNTING 1 10
81. NG es aa 1 1 15 1013044 NUT LOCK RACK SCREW 1 1 16 SCREW RACK GUIDE 1 1 17 RACK STEERING ade a eal 1 1 18 1018795 01 WASHER STOP da 2 2 19 1018796 01 RING STOP oane cee not 1 1 20 1018800 01 O 1 1 21 1018801 01 O RING DUST SEAL RETAINING essen 1 1 22 1019260 01 CAP RACK 1 1 23 0001035 PIN COTTER 1 1 24 0007540 BALL JOINT LEFT HAND THREAD INCLUDES ITEMS 25 26 AND 27 1 1 25 1015597 FITTING THREAD FORM GREASE 1 4 28 iia 1 1 26 0007602 NUT EIBESLOTTED 8522 2522 esse 1 1 27 1011930 BOOT DUSTA een cos 1 1 28 0007555 NUT HEX LEFT HAND THREAD 15520224 1 1 29 1012467 LINK RACK AND PINION DRAG 1 1 30 1013042 NUT ann a 1 1 31 0001624 BOLT HEX HEAD 3 8 16 11 2 32 0000334 WAS aces nthe 3 3 33 1010138 NUT DIMPLED LOCK 3 8 16 Page 6 5 6 6 FRONT SUSPENSION UPPER ITEM PARTNO DESCRIPTION 1234 1 1016353 ASSEMBLY DELTA A PLATE INCLUDES ITEMS 2 AND 4 2 2 2 1016346 BUSHING URETHANE taka eas leal
82. ON BOARD COMPUTER ASSEMBLY 1 7 N A WIRE ASSEMBLY 10 BLACK PART OF ON BOARD COMPUTER ASSEMBLY 1 8 1017957 01 WIRE ASSEMBLY 6 BLACK 5 9 1018535 02 WIRE ASSEMBLY 10 ORANGE 1 10 1019028 01 WIRE ASSEMBLY 6 RED inuit 1 11 1018536 02 WIRE ASSEMBLY 10 1 12 1019687 01 WIRE ASSEMBLY 6 WHITE inca 2 13 1019128 01 WIRE ASSEMBLY 6 GREEN 1 14 1019200 01 WIRE ASSEMBLY 6 YELLOW caciones 1 Page 13 25 TYPICAL 3 PLACES REFERENCE DECALS SECTION 3 Page 13 26 FORWARD AND REVERSE SWITCH TOW SWITCH POWERDRIVE PLUS VEHICLE ITEM PART NO DESCRIPTION QTY 1 2 3 4 1 1018560 01 SWITCH FORWARD AND REVERSE 1 2 1018550 01 CASE FORWARD AND REVERSE 5 1 3 1018561 01 SCREW HIELO HEAD 1 4 1512 u anne Hr 3 4 0008248 SCREW TRUSS PHILLIPS MACHINE 1 4 20 x 3 4 2 5 1019225 01 BRACKET TOW SWITCH vecindario 1 6 1019084 01 BOOT TOW SWITCH cute aki nk el ia 1 7 0000332 WASHER ELA 2 8 0008233 NUT NYLON LOCK 12 20 consu Se A A 2 9 1019081 01 er Ad ee 1 10 0008990 222 Ai A 13 27 177 TYPICAL 4 PLACES T
83. ON QTY 16 1234 1017683 02 TRANSAXLE INCLUDES ITEMS 1 4 1 1 1013785 AXLE ASSEMBLY RIGHT INCLUDES ITEMS 7 1 2 1013786 AXLE ASSEMBLY LEFT INCLUDES ITEMS 3 7 1 3 1013787 STUD LU 8 4 1014207 BUSHING 25 le tee ek 1 5 1011291 BEARING OUTER AXLE TUBE orth dade 2 6 1013792 TYPE ee A en da 2 7 1016672 RING eli DEIN Alan 2 8 1013790 BOLT 10 1 55 30 10 9 1013791 WASHER 13 2 2 10 10 1013775 SEAL INPUT SHAFT E E 1 11 1013756 GEAR CASE RIGHT 1 12 1012711 SH ee 1 13 1013758 GASKET 1 14 0007330 BEARING INNER AXLE TUBE 2 15 1013789 GASKET AXLE TUBE ai 2 16 1017704 ASSEMBLY AXLE TUBE RIGHT SIDE 1 17 1013794 SEAL 5 22 near ann 2 18 0007335 BEARING ANPUTGEAR o e e ee te 3 19 1013764 a a 1 20 0007336 BEARING INTERMEDIATE GEAR 20 1 21 1013766 GEAR INTERMEDIATE SMALL 1 22 101378
84. QTY 1 2 3 4 1 1016568 SEALS ee ne nee dis ate ed aa 1 2 1019155 01 CRANKCASE COMPLETE OAV RE aids ct 1 3 1016558 RINGS 5 ted Bean 2 4 1016460 PIN PISTON aid 1 5 1016459 01 PISTON STANDARD 1 5 1016459 02 PISTON 25MM 5 2 1 5 1016459 03 OVERSIZED 1 6 1016461 01 RING SET PISTON STANDARD 1 6 1016461 02 RING SET PISTON 25MM 5 1 6 1016461 03 RING SET PISTON 50 OVERSIZED 1 7 1016475 01 ASSEMBLY CONNECTING ROD STANDARD INCLUDES 2 EACH OF ITEM 8 1 7 1016475 02 ASSEMBLY CONNECTING ROD 50MM UNDERSIZED INCLUDES 2 EACH OF ITEM 8 1 8 1016509 BOLT HEX HEAD M7 x 1 6 2 9 1019233 01 CRANKSHAFT OHV INCLUDES ITEMS 10 11 AND 12 1 10 1016533 GEAR 1 11 1016532 GEAR ZI 1 12 1016516 ASSEMBLY CONNECTING ROD INCLUDES ITEM 13 2 13 1016580 BEARING PLA N eee 2 14 1016562 KEY a AS a ern 1 15 1016550 01 SHIM CRANKSHAFT 113 15 1016550 02 SHIM CRANKSHAFT 118
85. R 20 1018228 01 RING INTERNAL RETAINING 1 21 1014201 BOLT HEX HEAD 1 4720 2 14 ets lassen ee 3 22 0000451 WASHER 1 41 4 3 23 1010934 5 16 18 outs A RER 1 24 0007174 WASHER LOCK Divina a 1 15 3 15 4 MOTOR POWERDRIVE SYSTEM 48 VEHICLE ITEM PART NO DESCRIPTION QTY 1 2 3 4 1018133 01 ASSEMBLY 48 VOLT MOTOR 3 10 HP INCLUDES ITEMS 1 20 1 1 1017944 SHIELD END os chen tena el he a oe Oe ak eee 1 2 1017958 ASSEMBLY STATOR SHELL AND WINDING 1 3 1017947 PACKAGE HARDWARE INCLUDES ITEMS 4 7 1 4 N A BUSHING INSULATOR ienien ea hi see 2 5 N A WASHER FLAT 5 16 828er pda 4 6 N A 5 16 a 4 7 BUSHING INSULATOR ne ee 2 8 1017961 SCREW GEAMP 2 2282 Re eA eet 4 9 1017953 SCREW BEARING RETAINER 2 10 1017951 SHIELD END os Aaa 1 11 1017949 SCREW BRUSH 0 2 12 1017948 RIGGING 1 13 1017946 PACKAGE BRUSH 2 PIECES 1 14 1011411 PACKAGE BRUSH SPRING 4 PIECES 1 15 1011290 BEARING BALL een Area nn 1 16 1017950 RETAINER BEARING hry ea ee 1 17 N A ARMATURE cca cece a 1 18 1017891 01
86. S est 1 14 1011411 PACKAGE BRUSH SPRING 4 PIECES 1 15 1011290 BEARING ee en 1 16 1017950 RETAINER BEARING sine 1 17 ARMATURE veces ea 1 18 1017891 01 RING GUIDE 1 19 1018132 02 ADHESIVE GUIDE RING A R 20 1018228 01 RING INTERNAL RETAINING 1 21 1019258 01 SENSOR HALL EFFECT INCLUDES ITEM 22 1 1 22 1018951 01 HOUSING FEMALE 3 WIRE 1 23 1019303 01 PLATE RETAINING As 1 24 1019304 01 SCREW RETAINING Dee ea 3 25 1014201 BOLT 1 4 20 2 1 4 et eee MA 3 26 0000451 WASHER LOCK 14 2 a Rilke 3 27 1010934 BOLT HEX HEAD 5 16 18 1 Hin 1 28 0007174 WASHER LOCK 5 16 1 29 1019201 01 HOUSING MALE GREY ei 1 Page 15 7 TRANSAXLE ELECTRIC VEHICLE N N 5 7 2 x 7 2 LA Ar gt LS 9 N gt u N Ox TNA MS Ir N No 27 4 Sas amp 2 55 5 1 4 P CY 2 2 7 1 16 2 TRANSAXLE ELECTRIC VEHICLE ITEM PART NO DESCRIPTI
87. SEMBLY IDLE SCREW 7 2 2 dh in par ee eee I 1 3 1019730 01 ASSEMBLY PILOT AIR SCREW in 25er 1 4 1019731 01 JET PILOT 40 cuan in die 20H ei la 1 5 1016486 ASSEMBLY uvas 1 6 1019732 01 NOZZLE iene Ania 1 STANDARD JETTING 7 1016425 82 4 0 3 000 FEET 2 eaa 7 1016425 80 JET 3 000 5 000 FEET A R 7 1016425 78 JET 5 000 8 000 FEET 2 in Rain 7 1016425 75 JET MAIN 8 000 10 000 7 1016425 72 JET 10 000 FEET AND ABOVE A R 8 1016437 GASKET FLOAT CHAMBER 1 9 1017461 ASSEMBLY FLOAT CHAMBER INCLUDES ITEM 10 1 10 1016499 ASSEMBLY 5 1 11 1016585 ASSEMBLY BOLT nebenan 1 9 5 CARBURETOR INSTALLATION ITEM PART NO DESCRIPTION QTY 1 2 3 4 1 1016440 GASKET INSULATOR sonora ne id lai 1 2 1016481 02 INSULATOR 1 3 1016439 GASKET CARBURETOR INSULATOR TO THROTTLE BRACKET 1 4 1016444 BRACKET THROTTEE een At ees 1 5 1018202 01 GUARD GOVERNOR es ee Een 1 6 1016103 SCREW PAN TORX HEAD SELF TAPPING 6 32 1 4 2 7 0000332 WASHER FLAT 1
88. TEM 48 AND POWERDRIVE PLUS 14 11 POWERDRIVE CHARGER EUROPEAN POWERDRIVE SYSTEM 48 AND POWERDRIVE PLUS 14 13 ELECTRIC MOTOR SECTION MOTOR V GLIDE 36 VOLT VENICE cet te oa ea ade 15 3 MOTOR POWERDRIVE SYSTEM 8 15 5 MOTOR POWERDRIVE PLUS VEHICLE arde Melia in 15 7 TRANSAXLE ELECTRIC VEHICLE SECTION TRANSAXLE ELECTRIC VEHICLE 0 anne 16 3 SERVICE TOOLS omy MAINTENANCE AND SERVICE TOOLS ITEM PARTNO DESCRIPTION 1234 1 1018710 01 ACCELERATOR PEDAL ADJUSTMENT TOOL 1 1 2 1016985 ADHESION PROMOTER ARMORFLEX 1 1 1018132 02 ADHESIVE GUIDE RING GRAM TUBE 1 4 1017295 ARMORFLEX REPAIR KIT an eu o 1 1 5 1018319 01 BATTERY DISCHARGE MACHINE 36 48 VOLT 1 6 1014305 BATTERY TERMINAL PROTECTOR SPRAY 1 1 7 1011767 2 ee 1 8 1016417 BEARING AND OIL SEAL REMOVER ASSEMBLY
89. USING THE ILLUSTRATED PARTS LIST A WARNING THIS MANUAL 15 TO BE USED ONLY FOR IDENTIFICATION AND ORDERING OF SERVICE PARTS SURE TO READ AND USE THE MAINTENANCE AND SERVICE MANUAL BEFORE ATTEMPTING ANY VEHICLE REPAIRS This manual covers all 1998 Club Car DS Tranquility V Glide 36 volt DS PowerDrive System 48 and DS PowerDrive Plus vehicles The manual is divided into 16 sections Sections 1 through 6 pertain to both gasoline and electric vehi cles sections 7 through 12 pertain to gasoline vehicles only and sections 13 through 16 pertain to elec tric vehicles only Note that there are two or three flags on the outside edge of each page The first flag contains the section number of which that page is a part The other flag or flags contains either the letter G or E signifying that the page pertains to either the gasoline or electric vehicle only or to both the gaso line and electric vehicles Use the Table of Contents to find the sections and pages that contain the parts and assemblies you seek The Table of Contents lists section titles and numbers and under them the individual page titles and numbers to be found in that section Unless a page title specifies a particular vehicle s the page applies to all DS vehicles Typically there is a two page spread for each individual page title in the Table of Contents however some titles require several spreads On the left hand page is an illustration sho
90. Y CASE INCLUDES FASTENERS 1 2 0007577 SCREW PAN HEAD SELF TAPPING 10 16 1 2 10 1018382 01 ASSEMBLY TRANSFORMER 5 1 4 1015914 ASSEMBLY HEATSINK WITH DIODES INCLUDES MOUNTING HARDWARE 1 5 1019144 01 ASSEMBLY VOLTAGE SUPPRESSOR 1 6 1018385 01 a ds al 1 7 1018285 01 AMMETER INCLUDES HARDWARE 1 8 1018383 01 RELAY POWER 48 VDC INCLUDES MOUNTING HARDWARE 1 9 1018387 01 BRACKET POWER RELAY MOUNTING 1 10 1018386 01 SWITCH 4 POSITION SLIDE nenne 1 11 1018289 01 CORDSET DC 103 LONG WITH MALE 3 PIN PLUG 12 AWG 1 11 1018289 02 CORDSET DC 144 LONG WITH MALE 3 PIN PLUG 12 AWG 1 11 1018289 03 CORDSET DC 250 LONG WITH MALE 3 PIN PLUG 12 AWG 1 12 1012101 ASSEMBLY FUSE INCLUDES HARDWARE 1 13 1012098 BUSHING STRAIN RELIEF DC CORD 12 AWG 1 14 1018384 01 BREAKER CIRCUIT 15 AMP ui noO eile T es ce cdo 2 15 1019735 01 RECEPTACLE AC CORD receto 1 16 1019583 01 COR
91. YPICAL 2 PLACES 5 PLACES h TYPICAL YPICAL 12 PLACES LACES 4404 TYPICAL y TYPICAL 6 PLACES TYPICAL 6 PLACES Page 13 28 BATTERIES CHARGER RECEPTACLE POWERDRIVE PLUS VEHICLE ITEM PART NO DESCRIPTION QTY 12 3 4 1 1018021 01 KIT FUSE AND RECEPTACLE INCLUDES ITEMS 2 9 1 2 1017965 01 BEZEL RECEPTACLE cotas Rt eee ed de ae 1 3 N A WIRE ASSEMBLY SENSE LEAD GRAY 1 4 N A WIRE ASSEMBLY 10 1 5 WIRE ASSEMBLY 10 1 6 1017968 01 ASSEMBLY FUSE 48 VOLT INCLUDES ITEM 7 1 7 1013061 NYLON LOCK camion cote dentin la 2 8 1017705 SCREW PHILLIPS PAN HEAD 8 TYPE 3 9 1018949 01 ASSEMBLY FUSE 3 1 10 1018010 01 PLATE BACKING 1 11 1018320 01 SCREW PHILLIPS HEAD 7 18 3 4 4 12 1017977 01 8 VOLT POWERDRIVE 6 12 1017977 02 BATTERY 8 VOLT POWERDRIVE DRY 6 13 1017978 01 BATTERY 4 PORT GANG 1 6 14 1017957 01 WIRE ASSEMBLY 46 5 15 1014304 NUT STAINLESS STEEL 5 16 18 12 16 1018030 01 HOLD DOWN BATTERY entre eects u me an nenne 3 17 1015072 NUT NYLON LOCK STAINLESS STEEL 5 16 18 6 18 1011
92. aa 2 86 1013773 PLATE THRUST DIFFERENTIAL GEAR 1 87 1013769 COVER GEAR CASE li lal ai an ole 1 88 1013772 PIN DIFFERENTIAL hen 1 89 1013770 GEAR DIFFERENTIAL 0 2 90 1013771 GEAR DIFFERENTIAL 2 12 7 ELECTRICAL SYSTEM ELECTRIC VEHICLE Sr Page 13 2 ELECTRICAL COMPONENTS FRONT BODY ELECTRIC VEHICLE ITEM PART NO DESCRIPTION QTY 1 2 3 4 1 1016859 KIT REVERSE BUZZER INCLUDES ITEMS 2 AND 3 1 2 1016849 SCREW PAN HEAD HI LO 4 24 Xx 5 16 2 3 1016851 BUZZER REVERSE testes te eat 1 4 1018306 01 ASSEMBLY SCREW AND 2 5 1018262 01 SWITCH tects alae ie da 1 6 1018511 01 WASHER coco eatin esti Rate in ack ee 1 7 1018307 01 5 a eng 1 8 1018345 02 CAP KEY SWITCH 1 9 1012505 KEY as ara 1 10 1018026 01 PLUG HOLE V GLIDE 36 VOLT VEHICLE 1 11 1019355 01 LIGHT BATTERY WARNING AMBER POWERDRIVE SYSTEM 48 AND POWERDRIVE PLUS eee nie heen 1 12 1019009 01 RETAINER HARNESS vra 3 Page 13 3 FUSE AND RECEPTACLE or 5 _ IS BULLET or PO CONNECTOR 29 RESISTOR TYPICAL 5 PL
93. en unattended on vehicle at any time gt Att 1019606 01 stopping firmly depress park brake until it locks Place forward and reverse switch in neutral position Turn key OFF and remove key when not in use 1016216 01 OPERATING INSTRUCTIONS DECAL Maximum vehicle speed is limited during downhill with accelerator pedal depressed Vehicle will brake gently when accelerator pedal is released System is activated only when tow switch is in the RUN position DANGER DECAL When towing vehicle tow switch must be in the TOW position postion BODY UNDER SEAT MOTOR BRAKING DECAL DANGER POISON POWERDRIVE PLUS VEHICLES ONLY SULFURIC ACID Wi SPARKS CAUSE expose FLAMES gui BLINDNESS OR GASES SMOKING SEVERE BURNS HELP CAN CAUSE BLINDNESS OR INJURY WARNING MATA SANO RESISTOR WARNING DECAL ON FRAME UNDER SEAT ON V GLIDE 36 VOLT VEHICLE ON MOUNTING PLATE UNDER ACCESS PANEL ON POWERDRIVE PLUS VEHICLE TOW SWITCH WARNING DECAL O ON TOW SWITCH BRACKET UNDER SEAT ATA NOTICE DO NOT DIRECT WATER PLACE TOW SWITCH IN TOW POSITION BEFORE FAILURE TO 00 50 COULD RESULT IN DAMAGE STREAM AT THIS SWITCH 1016109 01 TOWING TO VEHICLE OR BATTERY EXPLOSION POTENTIOMETER CAUTION DECAL ees ON WIPER SWITCH COVER INS
94. ial wets 12 12 5 1010145 a 24 een ren 4 4 6 1013164 SHOCK ABSORBER INCLUDES ITEMS 7 9 AND 10 un 1 1 7 1014236 SHOCK ABSORBER REAR er anne Seem 2 2 8 1011415 KIT SHOCK ABSORBER CUSHION INCLUDES ITEMS 9 AND 10 4 4 9 N A RETAINER SHOCK ABSORBER CUSHION 8 8 10 N A CUSHION SHOCK ABSORBER ss ee 8 8 11 1012180 AA ale a 2 2 12 1012324 SPRING REAR LEAF GASOLINE VEHICLE ann nass 2 12 1010974 SPRING REAR LEAF ELECTRIC VEHICLE 2 13 1014557 AO 4 4 14 1014555 NUT NYLON LOCK 7 16 24 ccoo 4 4 15 0008755 SCREW HEX HEAD 3 8 16 3 3 8 6 6 16 1012182 PAD SPRING LEFT 1 1 16 1012181 PAD SPRING RIGHT 1 1 17 1019008 01 HANGER BRAKE CABLE GASOLINE VEHICLE 2 17 1013207 HANGER BRAKE CABLE ELECTRIC VEHICLE ee nee 2 Page 6 11 ELECTRICAL SYSTEM GASOLINE VEHICLE FORWARD REVERSE ASSEMBLY LIMIT SWITCHES RED WHITE FRAME GROUND D 17 N M u 84062840 9 TAS GROUND Page 7 2 WIRING GASOLINE VEHICLE ITEM PART NO DESCRIPTION QTY 12 3 4 1018893 02 WIRE HARNESS INCLUDES ITEMS 1 11
95. parts manifold amp muffler KEEP CLEAR 1019605 01 MOVING PARTS AND HOT MANIFOLD DECAL ON STARTER GENERATOR AND ENGINE PERIODIC SERVICE DECAL ON AIR INTAKE BOX Periodic Service Schedule Service Regular Interval 1 Check Engine Oil Level Monthly 2 Change Engine Oil and First 100 Hours Then Filter One Year or 200 hours 3 Check and Clean One Year Under Normal Use Air Filter Element Six Months Under Dusty Conditions 4 Change Air Filter Two Years or 300 Hours 5 Check Tire Pressure Monthly See Manual 6 Replace Fuel Filters Two Years or 300 Hours 7 Check Fill Transaxle One Year or 150 Hours Whichever comes first For easy access to air filter housing remove the intake hose from the front of the housing INGERSOLL RAND DECAL ON BODY PANEL Page 4 2 SAFETY DECALS GASOLINE VEHICLE ITEM PARTNO DESCRIPTION 1234 1 1019606 01 DECAL DRIVER PASSENGER WARNING 1 2 1018251 01 DECAL KEY SWITCH en 1 1016216 01 DECAL OPERATING INSTRUCTIONS 1 4 1015476 01 DECAL GASOLINE DANGER 25 Zee een 1 5 1019605 01 DECAL HOT MANIFOLD WARNING 2 6 1019152 01 DECAL NEGATIVE FRAME GROUND WARNING 1 7 1019443 01 DECAL PERIODIC SERVICE SCHEDULE
96. traight up and down slopes Never stand in front of or behind vehicle DO operate while under the influence of alcohol or Read Owner s Manual and safety warnings located on dash panel prior to driving Study and understand controls Make sure wheels are turned in desired direction Turn key to ON position and be sure nothing is in your path While vehicle is stopped select direction by placing shift lever or switch in desired position F Forward N Neutral Reverse Buzzer will sound Vehicle will start moving when accelerator pedal 16 depressed Slowly depress accelerator pedal to increase speed Park brake will release when accelerator pedal 15 depressed To stop release accelerator pedal and depress brake pedal After stopping firmly depress park brake until it locks Place forward and reverse switch in neutral position Turn key OFF and remove key when not in use 1016216 01 OPERATING INSTRUCTIONS DECAL drugs DO NOT leave children unattended on vehicle at any time 1019606 01 A WARNING FRAME GROUND AND GOVERNOR WARNING DECAL ON VEHICLE FRAME NEAR BATTERY WARNING A WARNING CAN CAUSE SEVERE INJURY GASOLINE EXPLOSION FIRE CAN CAUSE SEVERE INJURY OR DEATH NO SMOKING SPARKS OR OPEN FLAME STOP ENGINE ALLOW TO COOL BEFORE REFUELING CCI 1015476 01 GASOLINE WARNING DECAL ON VEHICLE FRAME NEAR FUEL TANK Moving
97. wing the parts in their relative positions the parts are each tagged with an item number in a balloon The right hand page is the parts list page and gives the page title at the top then the item numbers corresponding to the numbers on the illustration part descriptions and quantity of parts used Some item numbers have more than one part number because several models and or configurations of a component are represented together on one spread Note that a part description may be indented This indention corresponds to a parts assembly level indi cated by the numbers 1 2 3 and 4 at the top left corner of the parts description area of the parts list page part that is indented to level 2 is a component of the level 7 part assembly that it is listed under A level 3 part is a component of the eve 2 part that it is listed under and a evel 4 part is a component of the evel 3 part preceding it In each case the part quantity given for a level 2 or 4 part is the quantity used per next higher level assembly of which it is a component A part that is not indented is a 1 This means that the quantity given is the quantity used per the portion of the vehicle illustrated on that particular spread Club Car Box 204658 Augusta Georgia 30917 4658 USA Telephone 706 863 3000 Service Parts Fax 706 855 7413 1997 CLUB CAR INC All rights reserved This manual effective August 18 1997 Manual print code 08

Download Pdf Manuals

Related Search

Related Contents

  PG3A User`s Manual  イ士様  Approach® S6 – Benutzerhandbuch  Tripp Lite Cat6, 38.1m    MANUAL  Samsung SGH-C200N User Manual  MWS2400-230 - Meister Werkzeuge  Thyristor power units TC3000 Three  

Copyright © All rights reserved. Failed to retrieve file