midi LOGGER SERVICE MANUAL 450/400/350 GL400
Contents
1. head screw f MI FN AMP shield plate o o Ll JH L_ J L IO E L Tob JP ra o cy T i 1 9 i i O 4 Re assemble the other parts in the reverse order in which they were disassembled 5 Set up the GL450 400 350 when you replace any of the boards GL400 UM 251 9370 3 8 3 DISASSEMBLY AND REASSEMBLY 3 5 Replacing the LCD GL450 400 only Disassembly 1 Remove the input terminal unit from the GL450 400 See Section 3 2 2 Disconnect the LCD flexible cable from the control panel board a o I m SINNN SX x lt N N sa I EN NN NN Top cover assembly Control panel board 3 Remove the one M2 6 binding head screw holding the LCD unit and then detach the LCD unit M2 6 binding head screw LCD unit 3 9 GL400 UM 251 9370 3 DISASSEMBLY AND REASSEMBLY Re assembly 1 Re assemble the LCD unit in the reverse order in which it was disassembled GL400 UM 251 9370 3 10 4 SETUP PROCEDURES 4 SETUP PROCEDURES Note You need the GL400 top cover assembly as2. ODID WOO yno Aepuooes i 2P018 dy JO sitea A Bunejos 70 00479 p4eog jeuiuue L Indu jeubis 11N9419 Indu jeubis 7 6 GL400 UM 251 9370
3. M MR 6 2 6 21 Top Cover GEA450 AQ0 iiic aaa ia bg an a uci DU FN caches EDNA lara 6 2 6 2 2 LCD amp Key Panel GL450 400 anara eee ELLE nL FL eaaa 6 3 6 2 3 Top Cover Reverse Side GL450 400 aaa eaaa aana anaa nana anana eaaa FN 6 4 6 2 4 Top Cover GL350 s pe e ei UU e oe utei tea LAN a ATEK Kg dd aa 6 5 6 25 Main EGAN EE AT 6 6 6 26 Bottom Case ep ndd Ry FR de aa aa Ddwyn YR Rd DY GRY ynd YAA 6 7 6 2 7 10 CH Input Terminal Units sa baa a ai ie 6 8 6 2 8 20 CH Input Terminal Unit sasi torii ARR OAN DEN nep oeste EE eene vade e nen eth stas aedi Fo 6 9 6 2 9 AC Adapter ani CG FFO bane ken na destin edge Sa aga a Aja aa aha a aaa akita ke eb ade ege 6 9 LEES kg EE iiia SNEDE aa a SEP SERENE aana Na GE di kana ga 7 1 re Block Diagram ie Ik IR YNYS 7 1 7 2 Wirnng Diagram aui YA YC CRYS RNA MARA UAWN NAC WA AN YO AW 7 2 GL400 UM 251 9370 iii GL400 UM 251 9370 1 CONFIGURATION 1 CONFIGURATION 1 1 Model Configuration GL450 10 channel model with color monitor and internal memory Replaced model from the GL400 350 GL400 10 channel model with color monitor and internal memory GL350 10 channel model with internal memory 1 2 Accessories and Options GL400 350 Model name 10 channels terminal unit 10SU 10 channels unit 2 units mountable for a maximum of 20 channels 20 channels terminal unit 20SU 20 channels unit 2 units mountable for a m
4. a 10 a 104 a 2 12 USOL uog uo6 yop Uog yog 492 yoz Uog Uog 7 4 GL400 UM 251 9370 7 BLOCK DIAGRAM t 20ch AMP block in uni Ma yog yop yog yoz ULI uos uo yog uoz uo OF 104 10 a 120 c a a Q QH 10 a ak 104 0s t a uo0c UO6L yog 4944 4994 nouo indu KS ynos ynduy peu6is ynos 3ndu peu6is Jj ynou9 3ndu peu6is 6 6 ae e E o eo e NE ME e Fre e I e LO celti see e O T O o i 9 vd E ed LO 9d eid o JE 6 e e o i e e aii e i R o 1 Te e I e En UEM EC o T o el _ _l___ e o o ld Zd 70 00779 pJeog jeiuue 4997 yno indu jeubis 1N vt 10 uo6 uog 492 uo9 nou indu peu6is ynos Indu peu6is yno49 indu peu6is a 21 ET J 2 ynos ynduy jeubis ynos ynduy peu6is 19419 ynduy peu6is noo 3ndu peu6is noso 3ndu peu6is noo ynduy peu6is
5. 6 6 e e o i e FT VEE e 3 1 f el lt 1e e I e 91 _ _ _ Jl9 6 T 6 e e ei 15 e o o Zd bd pi x0L 00719 eog jetue 1 4907 uno 19 indu eubis AF 1 OF 1 OF a 120 c ES SP 1 OF 1 QO a 120 c ES yog UTI yoe yoz yog yog uop yog uoz uot 7 5 GL400 UM 251 9370 7 BLOCK DIAGRAM Details of AMP block Jeydepy ov NycroOd pueog 011400 ulen 0 00719 ASFOO 099 101 920 90 pueog AejoM JOSUSS eimeiedue Jepooeg Y AN Wd AS OG Jojoejes Jejdnodojoud bune lt lt lt P SEHE AV13M SOW 9OUd DOO OIOI Bunejos gt 0 00719 70 00479 peog eulue Pjeog Aejoy Indu jeubls Josuos ms dw Jepooeq JP 20 0019 pieog duy Jopejes U Jojenueny 1ue uno juejsuo ep O O AV13M SOW 010Yd
6. 7 GL400 UM 251 13 9370 ___ midi LOGGER GL450 400 350 GL400 UM 251 SERVICE MANUAL GRAPHTEC HISTORY OF REVISIONS No Date issued Description of revision Page Edition 6 04 10 28 Some problem in the PDF file It corrected Al 05 7 05 03 22 Note was added for upgrading the firmware 24 06 8 05 06 30 GL450 information added AL 9 05 10 17 Part number for the main board of GL400 350 corrected 6 166 08 10 05 12 01 Part number for the AC power cables added 69 09 The remark for the terminal board and the terminal relay board added LS GL400 UM 251 9370 i TO ENSURE SAFETY This Service Manual has been compiled for the purpose of facilitating repair and maintenance of the GL450 400 350 midi LOGGER by Graphtec service personnel and other persons who have undergone eguivalent technical training Maintenance or repair by unauthorized service personnel is to be strictly avoided Because the GL450 400 350 contains numerous internal components with a high electric potential such work by unauthorized service personnel could cause human injury or serious damage to the GL450 400 350 midi LOGGER GL400 UM 251 9370 ii CONTENTS 1 CONFIGURATION 2 1 iaia eri 1 1 11 Model Configuration init 1 1 1 2 Accessories and Options i 1 1 2 UPGRADING THE FIRMWARE 2 1 21 How to Upgrade the GL450 400 350 Flash ROM from the PCMCIA Card
7. GL400 UM 251 9370 7 BLOCK DIAGRAM t 10ch AMP block in uni Ma 4204 yog 496 yop Uog yog yor yoz Uog uo a 1 Q 12 4 2 a 10 a 12 a D D D DO DD a 1 Q nouo 3ndu eubis cd o o o MIND AJepuosas yna indu peu6s 70 00719 pieog ewa Yoo nou indu EUBIS pueog feles Yoo 0 00 10 pueog dwy yno Ajepuooes td MB td L0 00719 Jonuo9 Ue OL 20918 div HUN ute s cd nouo Indu jeubig DID lepuooag yno Indu jeubig co o o ojojo o o o ooo pleog feles Yoo 70 00719 pieog jewo Yoo yno Indu eubis a 1 Q 12 0
8. p4eog Aejay Aapeg uondo yoed Aieyeg o webera 49019 0SE 00P 0SP 19 7 1 GL400 UM 251 9370 7 BLOCK DIAGRAM iagram D irring 7 2 W Main unit power block amp main control block No 1 Auo 087719 Josuas NPILUNH OL p4eog AIM OL P4208 dlNV OL vd vd Sld Lld 10 00719 peog jo 3uo2 Uley 10 99UUOI O JOJOBUUOD ynon i indui qnoi n3119 eUbIS Aiepuooes Kieulugd EUN ore ONILVIOSI ONILVIOSI sije ALON p 6Z1E SPVS NI OV Jejdepv OV ynoum Hewud L ON xolg OUD UW 8 ynon Aiepuooeg xoolg JOMOg YUN ue 7 2 GL400 UM 251 9370 7 BLOCK DIAGRAM Main control block No 2 0 007 19VO LHONM mova d 450 00 19 0 007 19 O3 a Cd avos A3 Ld L0 00719 94 bid pleog eM USEIH bd SUAE ga 10 00719 pleog 01 UO9 Ule A asn Old LLva NVI Zid Sid Zd 9d 6d 4140 09779 1ndino AS AMALLVE 21901 10S VIONOd r ynouio Aiepuooesg ZON 490 g JOUOD ute 7 3
9. 2 Leave the GL450 400 350 turned on for at least 10 minutes 3 After entering the System Setup mode open the Setup menu as shown below Specify the AMP Setup conditions as shown below Mode Setup3 RTD temp Slot Slot1 CH CH 2 AMP Setup Mode Setup3 RTD temp Slot Slot1 Temperature Sensor Area CH CH 2 Execute Setup setup MAC Address MAC Address 00 03 76 00 00 00 4 Move the cursor to the Execute Setup position as shown above 5 Press the ENTER key to start the Setup3 RTD temp operation TD E sesi a KN NE 6 66 V 2 0 00 VU 3 8 00 VU 4 0 00 V 5 0 00 V 6 6 66 VU T 0 00 V 8 0 00 V 9 0 00 V 16 6 66 WV PULSE LOGICI 2 3 4 Message 6 The 0 ohm START message is displayed at the location shown above 7 Input 0 ohm to the input terminals 8 Press the START key and then wait until the 350 ohm START message appears 9 Connect the resistor box and the GL450 400 350 for the 350 ohm setting as shown above GL400 UM 251 9370 4 9 4 SETUP PROCEDURES 10 Specify the resistor box s setting to 350 ohm 11 Press the START key 12 When you have finished the 350 ohm Setup operation the EEPROM ENTER message appears Press the ENTER key to begin writing the new Setup data to the EEPROM 13 After the setup parameters have been registered to the EEPROM the display closes and returns to normal mo
10. 2 1 2 2 How to Upgrade the GL400 350 Flash ROM from the TCP IP Port 2 2 3 DISASSEMBLY AND REASSEMBLY ri 3 1 3 1 Notes on Disassembly and Reassembly rr 3 1 3 2 Mounting and Removing the Input Terminal Unit iii 3 1 4 9 Replacing the Main Board rire rici iii iii 3 3 3 4 Replacing the AMP Board 3 6 3 5 Replacing the LCD GL450 400 only YY eee ELDELE 3 9 4 SETUP PROCEDURES ui 4 1 4 1 Entering the System Setup MOTPl unisiasisssans s iii ria 4 1 4 2 Setting Up Setup1 Voltage Input uuieeieninsas icn e rari rie Ru na i mih ua nri des 4 2 4 3 Setup2 Room Temperature Compensation eeeeseesseesseee 4 5 4 4 Setting Up Setup3 RID Temp ee aaa corinzio rina 4 8 5 INSPECTION AND CHECK PROCEDURES nn 5 1 5 1 Insulation Resistan ce eroe ro tratte en runner aaron HNN NNDR ana BNN NNDR VR akena RNA WD 5 1 5 2 Inspection and Check Methods 5 2 5 21 Measurement ACCURACY nti pec Mp uy OEA YDD onn yd Dn AE Honesta KAN Y YDD O esa rude 5 4 5 2 2 Temperature AccuraCy niii itn KESE aaa ERE RD Hu ERGYD AN 5 7 5 2 3 RTD ACCUTACV iaia 5 9 Did Signal to Noise Rati isi sawawa aaa bii YSW ira 5 10 6 PARIS LEI 6 1 6 1 Recommended Parts List cccceeeeceeeeeeceeeeeeeeeneneeeeeeeseeeneeeneeseeeeeeeaseeseeseeeeseeees 6 1 6 2 Parts Bis ES tasan
11. 5 3 5 INSPECTION AND CHECK PROCEDURES 5 21 Measurement Accuracy Supply the reference voltage or freguency determined for each measurement range and then check the voltage accuracy Preparation Use a voltage generator that can output up to 50 VDC using four digit settings Mutually connect the ground terminals of the voltage generator and the GL450 400 350 prior to initiating measurement Wiring connection Same wiring connection as Setup1 See Setup1 procedure Setting procedure 1 Load the condition settings file CondVolt CND from the PCMCIA card Measurement procedure 1 Press the MENU key to display the menu shown below AMP IKE RIT CH Input Range Filter EU Color Misc 0 f f If JT f f f f f f T Off Pulse Mode Range EU Slope M u Off EA Logic Input Color Yv 2 Move the cursor to the Range position of channel 1 as shown above 3 Press the ENTER key to display the menu shown below and then select the reference voltage range I CH Input Range Filter EU Color Misc ALL Vv 1 2 v 3 n 4 v 5 V 6 V T n 8 n 9 V 0 1 Li Jf Pulse Mode Rang EU Slop IE A Logic Input Color Y GL400 UM 251 9370 5 4 5 INSPECTION AND CHECK PROCEDURES 4 Press the DISPLAY key until the menu shown below appears RECORD Free Running _ 1 sec PIV lamiera n3 o o o h THE 5 measurement is within the rat
12. Icon The default settings for the GL450 400 350 are set as follows IP Address 192 168 0 1 Subnet mask 255 255 255 0 Port number 8023 If you haven t changed them use these settings Also your computer s TCP IP port setting must be set to the same segment as 192 168 0 X Communication Settings Transfer F i ip OK TCPAR IP Address 19216801 Port number 8023 Cancel IV Fast Transfer Enable 9 Click the Start button to start upgrading when you are ready to upgrade TA GL400 Flash ROM rewriting tool DER File Settings Help e dl Update File Name mn D1A0D1 G40 Communication Settings TCP IP 192 168 0 1 8023 Firmware Update Status Press the Start button when preparations are complete Header Contents GRAPHTEC GL400 MAIN ROM 1 01 ADO 1 2 GL450 400 The following message will appear on the GL450 400 display in yellow characters when the upgrade is complete Also the beeper will sound for 5 seconds Please Turn Off the Power have locked up GL350 The beeper will sound for 5 seconds when the upgrade is complete 10 Turn off the power to the GL450 400 350 when the above message is displayed or when the beeper sound stops GL400 UM 251 9370 2 4 2 UPGRADING THE FIRMWARE GL400 UM 251 9370 2 5 3 DISASSEMBLY AND REASSEMBLY 3 DISASSEMBLY AND REASSEMBLY 3 1 Notes on Disassembly and Reassembly During disassembly disconnect the cables f
13. a setup jig for the GL350 when you set up the GL350 4 1 Entering the System Setup Menu 1 Press the MENU key and then press the Right Direction key until the INFO menu shown below appears AMP ANNO DATA ALM FILE I F OTHR_ Firmware Main CPU Firmware Ver 1 02 FPGA System Control Ver 0 Network MAC Address 00 03 76 00 00 00 2 Press the UP Direction key 10 times in order to display the SET UP menu shown below AMP Setup Mode Setup Basic Slot Slot Temperature Sensor Area CH CH 1 Execute Setup Setup MAC Address MAC Address 00 03 76 00 00 00 3 Move the cursor to the Mode position using the Direction keys 4 Press the ENTER key to display the menu below from which you can execute the various Setup operations Setup mode Setup1 Basic Setup2 Room temp Setup3 RTD temp 5 Select the Setup mode using the Direction keys and then press the ENTER key 6 Move the cursor to the Execute Setup position as shown above 7 Press the ENTER key to start the selected Setup operation GL400 UM 251 9370 4 1 4 SETUP PROCEDURES 4 2 Setting Up Setup1 Voltage Input This procedure is reguired when any part of the AMP board is replaced Preparation Have a voltage generator on hand that can output voltage up to 50 VDC four digit output Mutually connect the ground terminals of the voltage generator and the GL4
14. cd nouo Alepuosas pueog Aejay 4907 20 00719 pueog dwy yno Ajepuooes td vd L0 00719 Joquod We OL _ 20918 dWy HUN ute ME cd qnom A4epuooos nou indu peu6is E SSS Lue 1nduj jeubig I qnom induj eubis nouo induj eubis nouo yndy eubis IF qnom yndy jeubig l nouo induj jeubig _ yunou indu eubis u oc 4261 yog 4944 4991 a OHIO F O PF 120 nou Indu jeuBis E pee Indu jeubis una induj eubis nou induj jeubis nou jndu jeubig IE qnom induj jeuBis nouo yndy eubis _ nor induj jeubig pleog Aejay 4907 bd USOL 496 uog 492 uo9 a rat D 1041 104 6 i 6 e e St md o o o o Bp ees I TR o O KM EE o T e o i o Ol vd ed LO 9d
15. 0 50 ch Input Terminal Unit 50SU 1 or 2 GL400 350 795401110 10 ch Input Terminal Unit 10TU 1 or 2 GL450 795401120 20 ch Input Terminal Unit 20TU 1 or 2 GL450 795401150 50 ch Input Terminal Unit 50TU 1 or 2 GL450 500051951 AC Adapter SA45 3129 1 500052336 Battery Pack for GL400 350 CGR B 242 1 GL400 350 795450004 Battery Pack for GL450 1 Same as GL500 500052301 LCD KCG047QV1AA A21 1 GL450 400 500052325 Inverter for LCD CXA K0505 VJL 1 GL450 400 GL400 UM 251 9370 6 1 6 2 Parts Lists 6 21 Top Cover GL450 400 6 PARTS LISTS No Part No Part Name Description O ty Remarks 1 604400011 Rubber Grip 1 2 604350950 Emblem Plate GRAPHTEC EFBL 40 1 GL400 604450040 Emblem Plate 450 GRAPHTEC EFBL 40 GL450 1 GL450 3 604400020 Top Cover for GL400 Case top LCD 1 GL400 604450060 Top Cover for GL450 Case top 450 LCD 1 GL450 Top Cover GL450 400 GL400 UM 251 9370 6 2 6 2 2 LCD amp Key Panel GL450 400 6 PARTS LISTS No Part No Part Name Description Q ty Remarks 1 604400020 Top Cover for GL400 Case top LCD 1 GL400 604450060 Top Cover for GL450 Case top 450 LCD 1 GL450 2 604400004 Key Switch 1 3 770435105 Control Panel Board 1 GL400 795401701 Control Panel Board 450 1 GL450 4 500052301 LCD KCG047QV1AA 21 1 LCD amp Key Panel GL450 400 GL400 UM 251 9370 6 3 6 2
16. 3 Top Cover Reverse Side GL450 400 6 PARTS LISTS No Part No Part Name Description G ty Remarks 690440031 Cable GL400 03 690440040 Cable GL400 04 900052325 Inverter CXA K0505 VJL 690440020 Flexible Cable GL400 02 604400070 Inverter Insulating Sheet o o a gt co o 604400060 LCD Insulating Sheet S id Top Cover Reverse Side GL450 400 GL400 UM 251 9370 6 2 4 Top Cover GL350 6 PARTS LISTS No Part No Part Name Description G ty Remarks 1 604350950 Emblem Plate GRAPHTEC EFBL 40 2 604350040 Top Cover for GL350 Case top normal Top Cover GL350 GL400 UM 251 9370 6 5 6 2 5 Main Frame 6 PARTS LISTS No Part No Part Name Description Q ty Remarks 1 604350060 Bottom Case 1 GL400 350 604450030 Bottom Case 450 1 GL450 2 Battery Connector 1 3_ 604350211 Spring Hold down Plate 1 4 604250090 Screwdriver Spring 1 5 604350180 AMP Sheet 1 6 604400000 Rear Lift up Hook for GL400 1 GL450 400 604350280 Rear Lift up Hook for GL350 1 GL350 7 770435103 AMP Board 1 8_ 604350151 AMP Shield Sheet 1 9 604400080 Spacer for GL400 1 GL450 400 604350260 Spacer for GL350 1_ GL350 10 790435700 Main Control Board 1 GL400 350 795401700 Main Control Boar
17. 50 400 350 Wiring connection Voltage generator Connect both ends to GND Input cable Connect to CH1 mrs AC adapter Setup procedure 1 As shown in the figure above connect the output of the voltage generator to the GL400 350 s input terminal 2 Leave the GL450 400 350 turned on for at least 10 minutes GL400 UM 251 9370 4 2 4 SETUP PROCEDURES 3 After entering the System Setup mode open the Setup menu as shown below Specify the AMP Setup conditions as shown below Mode Setup1 Basic Slot Slot1 CH CH 1 AMP Setup Mode Setup Basic Slot Slot1 Temperature Sensor Area CH CH 1 Execute Setup Setup M C Address MAC Address 00 03 76 00 00 00 4 Move the cursor to the Execute Setup position as shown above 5 Press the ENTER key to start the Setup1 Basic operation 6 The GND START message is displayed at the location shown above 7 Input 0 000mV to the input terminals of channel 1 GL400 UM 251 9370 4 3 4 SETUP PROCEDURES 8 Press the START key and then wait until the 20 mV START message appears Specify the voltage generator s output voltage setting to correspond to one of the displayed voltage ranges in the following table and then input that voltage to the GL450 400 350 9 Repeat step 8 by seguentially setting the Measure parameter to 50 mV 100 mV 200 mV 500 mV 2 V 5 V 10 V 20 V and 50 V and
18. C E EE CB CH 1 Terba fa ar A FFF CB CH 1 Rino tA ar t HEKSE CB CH 1 Front 8 Repeat steps 1 to 7 and then confirm that each value is within the above ratings Confirm that this value is within the above ratings after data has been captured The data with an automatically generated file name is captured to the PCMCIA card 0 o gt GL400 UM 251 9370 5 6 5 INSPECTION AND CHECK PROCEDURES 5 2 2 Temperature Accuracy Preparation Use T temperature compensation leads to connect the target amp and a O C reference temperature device zero controller as shown below As shown below use copper leads to connect the O C reference temperature device zero controller to a voltage generator that can specify output up to 1pV Wiring connection Voltage generator T output side 0 C reference temperature device Zero Controller Connect CH3 and CH8 for the 10 channel input terminal unit Connect CH3 CH8 CH13 and CH18 for the 20 channel input terminal unit Connect CH3 CH8 CH13 CH18 CH23 CH28 CH33 CH38 CH43 and CH48 for the 50 channel input terminal unit AC adapter Note The compensation leads should be connected individually Do not connect in parallel Connect the FG of the voltage generator and the AC adapter GL400 UM 251 9370 5 7 5 INSPECTION AND CHECK PROCEDURES Setting procedure 1 Load the cond
19. Remove the four M2 6L6 binding head screws holding the AMP shield plate and the AMP board and then detach the AMP board from the bottom case assembly AMP board M2 6L6 bindimg head screw AMP shield plate AMP sheet Fit the AMP sheet edge to the AMP board edge at these locations GL400 UM 251 9370 3 6 3 DISASSEMBLY AND REASSEMBLY Re assembly 1 Fit the AMP sheet edge to the AMP board edge as shown below and install it to the bottom case assembly AMP board M2 6L6 bindimg head screw AMP shield plate AMP sheet Fit the AMP sheet edge to the AMP board edge at these locations 2 Tighten the top two M2 6 binding head screws as shown below At this stage keep 1 mm of open space as shown below Top M2 6 binding head screw Keep 1 mm of open space here AMP sheet with AMP board GL400 UM 251 9370 3 7 3 DISASSEMBLY AND REASSEMBLY G Install the AMP shield plate and then tighten the bottom two M2 6 binding head screws as shown below Bottom M2 6 binding
20. al Bottom Cover 450 Input Terminal Bottom Case Input Terminal Bottom Case 450 20 CH Input Terminal Top Case 20 CH Input Terminal Top Case 450 20 CH Label 6 2 9 AC Adapter These parts are Supplied by the ajajja not available with single part input terminal unit assembly it Se el tur Fame A No Part No Part Name Description Qty Remarks 2 500052004 500051951 AC Adapter AC Power Cable 100V JAPAN SA45 3129 1 361 70100020 01 Depends on the country 500052350 AC Power Cable UL UC 671 N03 Depends on the country 500052402 AC Power Cable CEE EN 514 N04 Depends on the country 500052397 AC Power Cable BS BS89 3 C7 1 8m Depends on the country GL400 UM 251 9370 6 9 7 BLOCK DIAGRAM Block Diagram 7 7 2 Block Diagram e enol Kay jsepuos3 021 8 Aey 1461 BIS Kjuo 001 05719 196611 jeu193X3 ndur asing uol ezluoluJuUA S ma Emulator yndjno uue v Andu 21607 HE pieg VI2W2d res pieog 04 UO9 UIEBIN pieog dWV p4eog ejay EE Y p4eog ejay e pieog euiwJa yndu peog jeuiuuio indu 1000 oooi 000
21. and PC If you connect P to P use a cross LAN cable If you connect with a hub use a parallel LAN Cable How to upgrade os Windows 2000 XP Software GL40upd exe lt Upgrade software file xxx dll lt Upgrade software dll file Firmware Mxxxa001 G40 lt Main Program file for GL450 400 350 Mxxxa002 G40 Main Program file for GL450 400 350 Use from version 2 0 to the GL450 Do not use latest version 2 0 to the GL400 350 1 Copy the two upgrade software files to the same directory in the PC 2 Turn on the power switch of the GL450 400 350 3 Execute GL40upd exe 4 Open File Icon Communication Settings TCP IP 192 168 0 1 8023 Transmission Icon Firmware Update Status Preparing Header Contents GL400 UM 251 9370 2 2 2 UPGRADING THE FIRMWARE 5 Click the Open File icon to show the menu as below TE GL400 Flash ROM rewriting tool Open File Icon entia File Name m1014001 G40 M101A002 G40 M1014001 GL400 Update Files g40 T5 J 6 Select the main update file as Mxxxa001 G40 7 Click the Open Button M101A001 G40 M101A002 G40 41014001 GL400 Update Files 940 zen J LA GL400 UM 251 9370 2 3 2 UPGRADING THE FIRMWARE 8 If you need to change the TCP IP settings click the transmission icon to set up the TCP IP conditions GL400 Flash ROM rewriting tool File Settings Help elm i lam Transmission
22. aximum of 40 channels 50 channels terminal unit 50SU 50 channels unit 2 units mountable for a maximum of 100 channels Battery Pack Jes Battery Charger BEY Logic Alarm Cable BS13 ur DC Drive Cable ESS bb Cable to connect main units together B 515 GL450 mem meee name 10 channels terminal unit 10TU 10 channels unit 2 units mountable for a maximum of 20 channels 20 channels terminal unit 20TU 20 channels unit 2 units mountable for a maximum of 40 channels 50 channels terminal unit 50TU 50 channels unit 2 units mountable for a maximum of 100 channels Humidity Sensor B 530 GL400 UM 251 9370 1 1 1 CONFIGURATION GL400 UM 251 9370 1 2 2 UPGRADING THE FIRMWARE 2 UPGRADING THE FIRMWARE The version of your GL450 400 350 s firmware can be upgraded by rewriting the flash ROM on the pertinent circuit boards using a choice of methods You can upgrade the firmware by loading the update program from either a personal computer via the TCP IP port or from a PCMCIA card 21 How to Upgrade the GL450 400 350 Flash ROM from the PCMCIA Card Preparations for the upgrade Firmware Mxxxa001 G40 lt Main Program file for GL450 400 350 Mxxxa002 G40 lt Main Program file for GL450 400 350 Use from version 2 0 to the GL450 Do not use latest version 2 0 to the GL400 350 1 Connect the AC adapter for the GL450 400 350 2 Turn on the GL450 400 and then adjust the monito
23. cify the AMP Setup conditions as shown below Mode Setup2 Room temp Slot Slot1 Temperature Sensor Sensor1 Area Area2 CH CH 3 AMP Setup Mode Setup2 Room temp Slot Slot1 Temperature Sensor Sensori Area CH CH 3 Execute Setup gt Setup MAC Address MAC Address 00 03 76 00 00 00 11 Repeat steps 4 to 8 for Area2 of Sensor 12 If you have the 20 channel input terminal unit repeat steps 4 to 8 for Sensor2 13 If you have the 50 channel input terminal unit repeat steps 4 to 8 until Area 5 of Sensor2 14 Turn off the GL450 400 350 This completes the Room temp setup Setup flow for the Room temp Area 1 Area 1 Area 1 Sensor 1 Sensor 1 Sensor 1 Sensor 2 Sensor 1 Sensor 2 Sensor 1 Area 5 pm e O AeOO A O II MRI Area 1 Area 2 6pm em Area 3 EB e O A O SN Area 4 Area 5 GL400 UM 251 9370 4 7 4 4 Setting Up Setup3 RTD Temp Preparation As shown below use a resistor box Wiring connection Connect one of the resistor terminals and GND for the 0 ohm setting Te Resistor Box de a r AP Connect both of the resistor terminals for the 350 ohm setting and then set the resistor to 350 ohm Connect to and b terminals of CH2 AC adapter GL400 UM 251 9370 4 8 4 SETUP PROCEDURES 4 SETUP PROCEDURES Setup procedure 1 Connect the resistor box and the GL450 400 350 for the 0 ohm setting as shown above
24. d for GL450 1 GL450 11 604450010 Spacer for Humidity Sensor Jack 1 GL450 Main Frame GL400 UM 251 9370 eg cQ 6 2 6 Bottom Case 6 PARTS LISTS 8 604350801 Caution Label 9 604350830 Warning Label No Part No Part Name Description Q ty Remarks 1 604350020 Battery Cover 1 GL400 350 604450020 Battery Cover 450 1 GL450 2 305820001 Screwdriver NDV 4 1 3 613262360 Informatiom Label Japanese model only 1 Japanese only 4 054025740 Serial Number Label 1 5 604350060 Bottom Case 1 GL400 350 604450030 Bottom Case 450 1_ GL450 6 795350310 Input Terminal Unit 10SU 1 GL400 350 Input Terminal Unit 10TU 1 GL450 7_ 604350941 Model Name Label GL350 1 GL350 604400911 Model Name Label GL400 1 GL400 604450070 Model Name Label GL450 1 GL450 1 1 1 10 604350000 Input Terminal Unit Cover Bottom Case GL400 UM 251 9370 6 7 6 2 7 10 CH Input Terminal Unit 6 PARTS LISTS No Part No Part Name Description Q ty Remarks 1 393020060 Spacer ASB 2006 2 2 604350850 TM Bottom Label 2 10SU 604450130 TM Bottom Label 450 2 10TU 3 604350860 CAT Label 1 4 054025740 Serial Number Label 1 5 Input Terminal Board These parts are not available with single
25. d the four M3L10 self tapping screws from the bottom cover 3 Release the top cover hook from the bottom case and then remove the top cover assembly GL450 400 or the top cover GL350 NOTE Take care with the flexible cable connecting the top cover assembly and the bottom case assembly when you are removing the top cover assembly for the GL450 400 4 Disconnect the flexible cable from the main board for the GL450 400 GL450 400 Top cover assembly PT ee Bottom case assembly M3L3O binding head screw M3L10 self tapping screw GL400 UM 251 9370 3 3 3 DISASSEMBLY AND REASSEMBLY GL350 Top cover Hook Bottom case assembly M3L30 binding head screw M3L10 self tapping screw 3 4 GL400 UM 251 9370 3 DISASSEMBLY AND REASSEMBLY 5 Remove the four M2 6L6 binding head screws holding the main board and the remove the main board from the bottom case assembly M2 6L6 binding head screw Main board Insert this side first when installing the main board to the bottom case assembly Re assembly 1 Re assemble the main board in the reverse order in which it was disassembled 2 Set up the GL450 400 350 when you replace any of the boards GL400 UM 251 9370 3 5 3 DISASSEMBLY AND REASSEMBLY 3 4 Replacing the AMP Board Disassembly 1 Remove the input terminal unit from the GL450 400 350 See Section 3 2 2 Remove the main board from the bottom case See Section 3 3 3
26. de 14 Turn off the GL450 400 350 This completes the RTD temp setup GL400 UM 251 9370 4 10 5 INSPECTION AND CHECK PROCEDURES 5 INSPECTION AND CHECK PROCEDURES Note You need the GL400 top cover assembly as a setup jig for the GL350 when you inspect the GL350 5 1 Insulation Resistance Use a megohm meter an insulation resistance gauge to check that the insulation resistance between the following terminals is equal to or higher than the rated value Measuring Terminals Rated value Megohm meter with an 1 channel output capacity of 500 VDC insulation resistance is 50 M ohm or more Wiring connection GL400 UM 251 9370 Connect both ends to GND AC adapter 500 V megohm meter Connect to CH1 b P P 3 ziuo 5 INSPECTION AND CHECK PROCEDURES 5 2 Inspection and Check Methods Preparations for inspec Condition settings files tions and checks CondVolt CND CondT CND CondT50 1 CND CondT50 2 CND CondK CND CondK50 1 CND CondK50 2 CND CondRTD CND CondNoise CND lt Condition settings for measurement accuracy lt Condition settings for the T range accuracy for the 10 Ch and 20 Ch terminal unit lt Condition settings for the T range accuracy for ch3 8 13 18 23 of the 50 Ch terminal unit lt Condition settings for the T range accuracy for ch23 28 33 38 48 of the 50 Ch terminal unit lt Condition settings for th
27. described above 2 Press the DISPLAY key until the menu shown below appears RECURD 1 sec PIV mme ALARMI ALARM2 ALARA tal 1 5 4 483 i Od a Y LAJ CH 1 SUBE aas CB CH 1 ae nos T Off LS ie ar mn 8 Off PE B CH 3 Peru tal od ri TELE PULSE LOGIC1 2 3 4 3 Press the START key to start data capture 4 Wait until the Finished message is displayed and then display the values as shown below Message REEBRD C DL see Jom f ALARM i ALARM2 ES ALARMA ar n n gas Tf ii CH 1 ve gas Confirm that this value is within the ratings after data has been captured O inf rn o a n o gt J CB CH 3 tiro fim eri feen en 4 Kira LOGICI 2 3 4 mu The data with an automatically generated file name is captured to the PCMCIA card Hl PULSE 5 Confirm that the difference between the maximum and minimum values is within 0 06 mV GL400 UM 251 9370 5 10 6 PARTS LISTS 6 1 Recommended Parts List 6 PARTS LISTS Part No Part Name Description Q ty Remarks 790435700 Main Control Board for GL400 350 1 GL400 350 795401700 Main Control Board for GL450 1 GL450 770435103 AMP Board 1 795350310 10 ch Input Terminal Unit 10SU 1 or 2 GL400 350 795350320 20 ch Input Terminal Unit 20SU 1 or 2 GL400 350 79535037
28. e K range accuracy for the 10 Ch and 20 Ch terminal unit lt Condition settings for the K range accuracy for ch3 8 13 18 23 of the 50 Ch terminal unit lt Condition settings for the K range accuracy for ch23 28 33 38 48 of the 50 Ch terminal unit lt Condition settings for the RTD accuracy lt Condition settings for the noise ratio 1 Copy the five condition settings files to a PCMCIA card from the computer How to load the condition settings files to the GL450 400 350 from a PCMCIA card 1 Press the MENU key and then press the Right Direction key until the FILE menu shown below appears Save current settings Load settings File List File Copy File Rename File Delete Card Initialize PC Card Information Available Total Size V V V V V V v 31 7 MBytes 31 8 MBytes 2 Move the cursor to the Load settings position using the Direction keys GL400 UM 251 9370 5 2 5 INSPECTION AND CHECK PROCEDURES 3 Press the ENTER Ryn to FN the menu below current i Load settings Folder File Name Execute gt ENTER Select QUIT Ex i t Available 31 7 MBytes Total Size 31 8 MBytes 4 Specify the condition settings file to execute the various inspection operations 5 Move the cursor to the Execute position using the Direction keys 6 Press the ENTER key to load the condition settings file GL400 UM 251 9370
29. ile for type K as described above 6 Input the reference voltage signal for each range to the 0 C reference temperature device zero controller according to the table below then check that the level of measurement is within the rating Input voltage precision ratings Type K Input voltage Standard 0 000 mV 1 5 C to 1 5 C 48 838 mV 1197 9 C to 1202 1 C 5 730 mV 187 5 C to 192 5 C GL400 UM 251 9370 5 8 5 INSPECTION AND CHECK PROCEDURES 5 2 3 RTD Accuracy Preparation As shown below use leads to connect the target amps to the resistor box Wiring connection Resistor Box AC adapter Measurement procedure RTD accuracy 1 Load the condition settings file CondRTD CND as described above 2 As shown in the figure above connect the output of the resistor box to the GL450 400 350 s input terminal 3 Use the resistor box to successively set the reference resistance for each range according to the table below then check that the level of measurement is within the rating Input resistor precision ratings Standard 100 ohm 0 5 C to 0 5 C 400 C 247 09 ohm 399 3 C to 400 7 C 800 C 375 51 ohm 799 2 C to 800 8 C 190 C 22 8 ohm 189 4 C to 190 6 C GL400 UM 251 9370 5 9 5 INSPECTION AND CHECK PROCEDURES 5 3 Signal to Noise Ratio Preparation Short the and terminals for channel 1 Setting Procedure 1 Load the condition settings file CondNoise CND as
30. ing TI Cz 17815 T_T Jealeulation EMEN e CA CH 1 100 195 m CB CH 1 8 195 mu CAI CH 1 kbkkkkx m Bl CH 1 kokk m 3 CA CH 1 XXXXXX mi CB CH 1 XXXXXX m CA CH 1 eR mn ICB CH 4 KEREKEK m p o THE THE Input the reference voltage for each range according to the table below and then check that the level of Voltage precision ratings Input voltage 20 000 mV 19 984 mV to 20 016 mV 50 000 mV 49 96 mV to 50 04 mV 100 mV 100 00 mV 99 92 mV to 100 08 mV 200 mV 200 00 mV 199 84 mV to 200 16 mV 500 mV 500 00 mV 499 6 mV to 500 4 mV de 1 0000 V 0 9992 V to 1 0008 V 2v 50 000 V 49 96 V to 50 04 mV RECORD ALARMI ALARM2 ALARMS ALARMA Calculation 1V 2V This value will change when the reference voltage is input from the voltage generator 2 0000 V 1 9984 V to 2 0016 V Ave A CH 1 8 195 m CB CH 1 8 195 mM 2 Off CA CH 1 xxxxxxx m CB CH 1 KKKKKKK mu 3 Off CH 1 MM m CB CH 1 Xe nu 4 Off CA CH 1 PEEKEKE m CB CH 1 Kokk mu 6 Press the START STOP key when the input voltage stabilizes GL400 UM 251 9370 5 5 5 INSPECTION AND CHECK PROCEDURES 7 Wait until the Finished message is displayed and then display the values as shown below Message REEBRD C NS 1 sec DIU ALARM1 SS ALARM3 ALARMA SPAAR TU my TD Ine Fr faa
31. input terminal 2 Leave the GL450 400 350 turned on for at least 10 minutes GL400 UM 251 9370 4 5 4 SETUP PROCEDURES 3 After entering the System Setup mode open the Setup menu as shown below Specify the AMP Setup conditions as shown below Mode Setup2 Room temp Slot Slot1 Temperature Sensor Sensor1 Area Area1 CH CH 3 AMP Setup Mode Setup2 Room temp Slot Slot1 Temperature Sensor Sensori Area Areal CH CH 3 Execute Setup Setup MAC Address MAC Address 00 03 76 00 00 00 4 Move the cursor to the Execute Setup position as shown above 5 Press the ENTER key to start the Setup2 Room temp operation LDRD 2 sec DIV n WHEN H H H H H H H laL1 laL2 AL3 NE 6 66 V 2 0 00 V 3 80 00 V 4 8 00 V 5 0 00 V 0 00 V T 0 00 WV Here ics iem ene oce ec ced yd ceed ydd 83 0 00 y Roos bredd Gent usd Eid lenan Lund berti kand aner 9 6 66 WV ME eM 180 80 00 V PULSE LOGICI 2 3 4 Message 6 The rTemp START message is displayed at the location shown above 7 Press the START key and then wait until the EEPROM ENTER message appears 8 Press the ENTER key to begin writing the new Setup data to the EEPROM 9 After the setup parameters have been registered to the EEPROM the display closes and returns to normal mode GL400 UM 251 9370 4 6 4 SETUP PROCEDURES 10 Re open the Setup menu as shown below Spe
32. ition settings files from the PCMCIA card Condition settings files CondT CND lt Condition settings for the T range accuracy for the 10 Ch and 20 Ch terminal unit CondT50 1 CND lt Condition settings for the T range accuracy for ch3 8 13 18 23 of the 50 Ch terminal unit CondT50 2 CND lt Condition settings for the T range accuracy for ch23 28 33 38 48 of the 50 Ch terminal unit CondK CND lt Condition settings for the K range accuracy for the 10 Ch and 20 Ch terminal unit CondK50 1 CND lt Condition settings for the K range accuracy for ch3 8 13 18 23 of the 50 Ch terminal unit CondK50 2 CND lt Condition settings for the K range accuracy for ch23 28 33 38 48 of the 50 Ch terminal unit Measurement procedure temperature accuracy 1 Load the condition settings file for type T as described above 2 Connect to the zero controller with the T compensation leads 3 Use the voltage generator to successively input the reference voltage signal for each range to the O C reference temperature device zero controller according to the table below then check that the level of measurement is within the rating Input voltage precision ratings Type T Input voltage Standard i 0 000 mV 1 0 C to 1 0 C 9 288 mV 198 8 C to 201 2 C 20 255 mV 388 7 C to 391 3 C 200 C 5 603 mV 197 8 C to 202 2 C 4 Connect K compensation leads to each amp 5 Load the condition settings f
33. part 6 Input Terminal Relay Board Supplied by the input terminal unit assembly 7 604350010 Input Terminal Top Case 1 10SU 604450100 Input Terminal Top Case 450 1 10TU 8 604350030 Input Terminal Bottom Cover 1 10SU 604450110 Input Terminal Bottom Cover 450 1 10TU 9 604350801 Input Terminal Flat Plate 1 10SU 604450120 Input Terminal Flat Plate 450 1 10TU 10 604350160 Input Terminal Flat Rubber 1 10 CH Input Terminal Unit GL400 UM 251 9370 6 8 CAT I o sovpp 9 30VACrms H 60VDC max Oe y 6 2 8 20 CH Input Terminal Unit 6 PARTS LISTS No Part No Part Name Description Q ty Remarks 20 CH Input Terminal Relay Board 393020060 604350860 604350240 054025740 604350030 604450110 604350112 604450140 604350102 604450150 604350820 20 CH Input Terminal Board Spacer ASB 2006 CAT Label 20 CH Insulating Sheet Serial Number Label Input Terminal Bottom Cover Input Termin
34. r contrast using the monitor control dial when you are going to upgrade the GL450 400 Turn off the GL450 400 after adjust the monitor contrast 3 Copy the two main program files to a PCMCIA card from the computer How to upgrade 1 Insert the PCMCIA card containing the main upgrade program into the GL450 400 350 s PCMCIA card slot 2 Turn on the GL450 400 350 to automatically execute the upgrade program 3 Wait until the display shown below appears or until the beeper sound stops Note Don t turn off the GL450 GL400 or the GL350 until this process is finished GL400 The following message will appear on the GL400 display in yellow characters when the upgrade is complete Also the beeper will sound for 5 seconds Please Turn Off the Power have locked up Note Adjust the the monitor contrast using the monitor control dial when the above message will not appear on the GL450 400 GL350 The beeper will sound for 5 seconds when the upgrade is complete 4 Turn off the power to the GL450 400 350 when the above message is displayed or when the beeper sound stops 5 Delete the two main program files in a PCMCIA card from the computer This is avoiding to upgrade by mistake GL400 UM 251 9370 2 1 2 UPGRADING THE FIRMWARE 2 2 How to Upgrade the GL400 350 Flash ROM from the TCP IP Port Preparations for the upgrade 1 Connect the AC adapter for the GL450 400 350 2 Connect the LAN cable for the GL450 400 350
35. rom the specified connectors as necessary During reassembly double check to ensure that the proper cables have been correctly re connected to the pertinent connectors Some areas of the control panel unit possess a high electrical potential so exercise caution to avoid an electrical shock When handling the LCD shield and LCD protective plate be careful not to leave fingerprints or other marks on them 3 2 Mounting and Removing the Input Terminal Unit This section describes how to mount and remove the input terminal unit CAUTION Make sure that the power supply has been turned off before mounting or removing the input terminal unit Removing the Input Terminal Unit 1 Remove the cover from the input terminal mounting area 2 Press down on the lock button while pulling the input terminal unit towards you At this time grip the input terminal unit firmly while removing it GL400 UM 251 9370 3 1 3 DISASSEMBLY AND REASSEMBLY Mounting the Input Terminal Unit 1 Remove the cover from the input terminal mounting area 2 As shown in the figure below insert the input terminal unit in the GL450 400 350 At this time be sure to check that the terminal unit is locked onto the connector GL400 UM 251 9370 3 2 3 DISASSEMBLY AND REASSEMBLY 3 3 Replacing the Main Board Disassembly 1 Remove the input terminal unit from the GL450 400 350 See Section 3 2 2 Remove the M3L30 binding head screw an
36. then inputting the corresponding voltage 10 When you have finished the Setup operation for 50 V the EEPROM ENTER message appears Press the ENTER key to begin writing the new Setup data to the EEPROM 11 After the setup parameters have been registered to the EEPROM the display closes and returns to normal mode 12 Turn off the GL450 400 350 This completes the voltage amp setup GL400 UM 251 9370 4 4 4 SETUP PROCEDURES 4 3 Setup2 Room Temperature Compensation Preparation As shown below use T temperature compensation leads to connect the target amps to the O C reference temperature device Zero controller Also be sure to use T temperature compensation leads to connect the input terminal Wiring connection Input O V for the output side or short the and terminals T output side T input side O C reference temperature device Zero Controller T compensation lead Connect CH3 and CH8 for the 10 channel input terminal unit Connect CH3 CH8 CH13 and CH18 for the 20 channel input terminal unit Connect CH3 CH8 CH13 CH18 CH23 CH28 CH33 CH38 CH43 and CH48 for the 50 channel input terminal unit AC adapter CAUTION Connect each compensation copper lead to a single terminal as shown in the above diagram parallel wiring is not permitted 1 As shown in the figure above connect the input of the zero controller to the GL450 400 350 s
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