ZR12 service manual
Contents
1. 4 4 V 7 a 7 0 A f Zi A 1 1 4 4 um 1 i 1 A EP 1 22024 JEM ZR1 2 AL DMX MA 3 UK Plc IDUSTRIAL ESTATE NOP E 4 VL var AS m I jem service martin dk www jemsmoke com JEM Smoke Machine Training Program INDEX An Introduction To Smoke Technology Smoke Machine Markets Smoke Machine Principles CE Marking Searching for information on the NET Which fluid can use with my machine What can my machine do Specifications Service of machines Tools and optional extras Machine Overview Opening The Machine Inside The Machine How To How To Change A Heat Exchanger How To Change A Pump How To Change A PCB Control PCB Calibration Spare Parts Lists Spare Parts 240V Spare Parts 110V Appendix Fuse Ratings PCB Schematics NO O I gt Y OY 10 11 16 17 17 18 AN INTRODUCTION 5 TECHNOLOGY Smoke Machine Markets Jem Martin smoke machines are categorised into 2 ranges The Professional and the Club DJ range If a product is branded as a Martin product this is aimed at the Club DJ market All products branded as a JEM product are classed as Professional and are aimed at the higher end touring installation market All JEM Martin Smoke products can be used a2. 80 mins Operating time Continuous automatic level adjustment Warm up time Approx 7 minutes Control options Remote control Supplied or DMX with optional DMX interface module Remote contro features Instant or timer controlled output 0 100 adjustable output level Timer Range Delay 2 18 secs X1 16 144 secs X8 Run Time 2 18 secs X1 16 144 secs X8 Fluid pump Oscillating piston high pressure Onboard fluid capacity 2 5 Max fluid consumption at peak output 75 ml per minute Housing Steel amp aluminium Heat exchanger 1000 W direct thermal protection Orientation Floor No Flying Kit Available Remote control 5 pin DIN 0 10 V analogue 5 pin DIN Power cable entry Hard wired AC power EU models 220 240 V nominal 50 Hz AC power US models 110 120 V nominal 60 Hz Main fuse 220 240 V power 5 AT slow blow Main fuse 110 120 V power 10 AT slow blow US model 110 V 60 Hz 1070 W 9 72 A 115 V 60 Hz 1169 W 10 16 A 120 V 60 Hz 1273 W 10 61 EU model 220 V 50 Hz 899 W 4 08 A 230 V 50 Hz 982 W 4 27 A 240 V 50 Hz 1070 W 4 45 A Measurements made at nominal voltage Allow for a deviation of 10 Maximum ambient temperature Ta max 40 C Exterior surface temperature steady state 50 C Max nozzle temperature 200 C EU safety EN 50 081 1 EN 50 082 1 EU safety EN 60 335 1 1995 Pro Smoke Studio DX Mix fluid various sizes available Pro Smoke Super ZR
3. 5 0 10V INPUT SIGNAL 2 0ND 5 0 10 SLAVE OUPUT PL4 1 THERMOCOUPLE VE PL5 1 THERMOCOUPLE VE PL6 1 LIVE TO PUMP_ PL7 1 NEUTRAL TO HEATER PL8 1 LIVE TO HEATER PL9 1 NEUTRAL TO PUMP PL10 1 LIVE INPUT 0 0 PL1 NEUTRAL INPUT TEMPERATURE CONTROL PL1 TRAFFO 1 9V PUMP SPEED CONTROL PAGE 2 OF 2 DRAWN N SCULLY DATE 03 09 98 TITLE ZR12 MAIN PCB LAYOUT DWG No 174020 REV ZR12 DMX REMOTE CONTROL XLR PLUG PIN OUTS 2 1 NOT USED 4 0 O 5 4 NOT USED O C 3 2 BLACK GND 5 WHITE 0 10v 3 YELLOW 16v C1 VIEWED FROM THE SOLDER SIDE OF THE DIN PLUG PIN OUT DESCRIPTION 1 NOT USED 4 NOT USED 2 GND IO DMX CARD 5 TERMINAL OF SWITCH STRAIGHT TO SWITCH NOT DIODE ON BLUE WIRE 3 IO SWITCH TERMINAL ZR12 DMX Remote Pins Drawing No 2012 1A Drawn by GS 28 03 2006 y em ZR12 DMX REMOTE TEST SWITCH WHITE BLUE IN4007 BACK OF SWITCH YELLOW ZR12AL REMOTE CONTROL DIN PLUG PIN OUTS 2 1 YELLOW READY 4 C O O 4 WHITE HEAT O C 3 2 BLACK GND 5 BLUE 0 10v 3 RED 16v C1 VIEWED FROM THE SOLDER SIDE OF THE DIN PLUG PIN OUT DESCRIPTION 1 GND WHEN MACHINES UP TEMPERATURE 4 GND WHEN MACHINES HEATING 2 GND 5 0 10v INPUT NEEDS 1 5v TO HEAT AND 2v 10v PUMP SPEED WHEN MACHINES READY 3 416v OUTPUT ZR12AL Remote Plug Pin Dr
4. ASE THE BUTTON Disconnect the CALIBRATION BOX from the THERMOCOUPLE connectors Replace the THERMOCOUPLE onto the DMX PROGRAM PCB PRE 11 06 YELLOW BLUE POST 11 06 BLACK WHITE Turn the machine on and check for current draw Let the machine heat up and check using a digital volt meter that the RED HEATING LED turns OFF at the correct point The GREEN LED should turn on about 1mV lower than the peak temperature setting RED LED TURNING OFF TEMPERATURE CALIBRATION IS NOW COMPLETE 15 Part PUMP POB PCB HEAT EXCHANGE HEAT EXCHANGE HEAT EXCHANGE HEAT EXCHANGE HEAT EXCHANGE HEAT EXCHANGE HEAT EXCHANGE CASEWORK CASEWORK CASEWORK CASEWORK OTHER OTHER OTHER OTHER OTHER OTHER OTHER SPARE PARTS LISTS Description MAIN REMOTE COMPLETE BARE Inc BRASSWORK BRASSWORK ONLY CASEWORK INSULATION THERMAL TRIP ONLY THERMAL TRIP Inc LOOM CARRY HANDLE PLASTIC TOP LID MAIN CHASSIS BOTTLE REMOTE CONTROL ANALOGUE REMOTE CONTROL DMX FLUID LINE ASSEMBLY MAINS SWITCH WIRING LOOMS COMPLETE STICKERS COMPLETE 240V Spare Part Number 05761003 62020002 62020505 26460670 26460170 n a 26520070 05041021 19200050 26561670 26561660 34300521 92765002 92765015 62520045 05523021 Comments 240V RED BODY 240v MAIN CONTROL PCB TESTED TESTED w o BUTTON TOPS OR KNOBS COMPLETE BUILT UP HEAT EXCHANGE c w BRASS FITTINGS BAR
5. COMPLETE BUILT UP HEAT EXCHANGE c w BRASS FITTINGS BARE EXCHANGE No insulation or casework c w BRASS FITTINGS BRASS FITTINGS ONLY CASEWORK AVAILABLE SEPARATELY CONTACT jem service Omartin dk PRE CUT INSULATION KIT TRIP SWITCH ONLY TRIP SWITCH INCLUDING LOOM PLASTIC CARRY HANDLE TOP LID MAIN CHASSIS BARE OTHER CASEWORK IS AVAILABLE CONTACT jem service martin dk 2 5L FLUID BOTTLE COMPLETE ANALOGUE REMOTE CONTROL COMPLETE DMX INTERFACE REMOTE CONTROL INCLUDES CAP FILTER AND CONNECTOR ILLUMINATED MAINS ON OFF SWITCH ALL WIRING LOOMS FOR MACHINE ALL STICKERS LABELS FOR MACHINE Fuse 240 110V AON 17 SLAVE SOCKET REMOTE SOCKET O O 5 LIVE A A He 3 PLE R32 SD HEATER 52 REF_2v6 T Mac REF 2V gt L 3 37V 2K2 61 476 8 2 4 Al R35 1K 04 R3 LM339 100 BY 0_5V 0 in BC847B R24 600BW R5 220R 3 vee ae 0 8 NANO 0 5 12 18k BC847B LD2 mum i REF _ VS 8K2 2K2 Y WS v nn x 41 R40 Y us 262 2K2 2X cm PL8 c RB2 SK2 5 0 242 MIN SPEED ios PUMP gt 188K one o x 01 RI7 3 86 3306 i th 1 BC847B Nia El iof R5 i 22 RI D3 22K RIG 22k REF lV75 RI2 68K 478k REF_1V7B L L 330K A
6. E EXCHANGE No insulation or casework c w BRASS FITTINGS BRASS FITTINGS ONLY CASEWORK AVAILABLE SEPARATELY CONTACT jem service martin dk PRE CUT INSULATION KIT TRIP SWITCH ONLY TRIP SWITCH INCLUDING LOOM PLASTIC CARRY HANDLE TOP LID MAIN CHASSIS BARE OTHER CASEWORK 15 AVAILABLE CONTACT jem service martin dk 2 5L FLUID BOTTLE COMPLETE ANALOGUE REMOTE CONTROL COMPLETE DMX INTERFACE REMOTE CONTROL INCLUDES CAP FILTER AND CONNECTOR ILLUMINATED MAINS ON OFF SWITCH ALL WIRING LOOMS FOR MACHINE ALL STICKERS LABELS FOR MACHINE 16 Part PUMP POB POB HEAT EXCHANGE HEAT EXCHANGE HEAT EXCHANGE HEAT EXCHANGE HEAT EXCHANGE HEAT EXCHANGE HEAT EXCHANGE CASEWORK CASEWORK CASEWORK CASEWORK OTHER OTHER OTHER OTHER OTHER OTHER OTHER Description MAIN REMOTE COMPLETE BARE Inc BRASSWORK BRASSWORK ONLY CASEWORK INSULATION THERMAL TRIP ONLY THERMAL TRIP Inc LOOM CARRY HANDLE PLASTIC TOP LID MAIN CHASSIS BOTTLE REMOTE CONTROL ANALOGUE REMOTE CONTROL DMX FLUID LINE ASSEMBLY MAINS SWITCH WIRING LOOMS COMPLETE STICKERS COMPLETE 110V Spare Part Number 05761001 62020004 62020505 26460830 26460170 26520070 05041021 19200050 26561670 26561660 34300521 92765002 92765015 62520045 05523021 APPENDIX Fuse Ratings Comments 110V RED BODY 110v MAIN CONTROL PCB TESTED TESTED w o BUTTON TOPS OR KNOBS
7. ISPR 22 JEM did not carry the CE mark on products that were produced prior to 1995 These products can be identified by either the DIN XLR socket on the rear or top of the unit or the Mains PCB If the unit has a 5 pin DIN or a 4 pin XLR without the CE text on the rear the unit is classed as NON CE If the PCB has a 12 pin Molex connector fitted to it this is classed as a NON CE unit Searching for information on the INTERNET If you require information with regards to JEM Martin Smoke Haze Heavy Fog products an ideal place to start is the Internet Martin has a dedicated team of staff who are constantly monitoring and updating the information that is placed onto the INTERNET This is to ensure that the best possible service is being given to not just dealers and end users but also to internal staff Locating information is simple First go to www jemsmoke com Here you will find information on all of our current range of products including news bulletins specifications and even videos of machines in action To access support information On the left hand side of the screen there are several different categories Click on SUPPORT This will bring you to the SMOKE USER SUPPORT page If you have a LOGIN NAME AND PASSWORD then press the LOGIN icon at the top of the page and enter your username and password into the relevant boxes If you do not a LOGIN NAME you can still use the site just with limited access to
8. LUE wire to the HEAT EXCHANGER ELEMENT Reconnect the HEATER POWER wires to the TERMINALS of the Using a NEW OLIVE refit the COPPER FLUID LINE to the PUMP RECALIBRATE the temperature of the unit See Calibration Section 12 How To Change Pump AGUS OS 2 8 9 10 11 DRAIN ALL FLUID FROM THE SYSTEM FIRST DISCONNECT FROM MAINS SUPPL Y Hemove TOP COVER Disconnect the POWER wires from the PUMP Disconnect the BLACK RUBBER FLUID LINE from the rear of the PUMP Move the fluid line out of the way BE CAREFUL OF FLUID COMING BACK DOWN THE PIPE Disconnect the COPPER FLUID LINE from the front of the pump Unhook the rear RUBBER MOUNT from the pump Withdraw the pump from the front RUBBER MOUNT Remove the PUMP from the machine Hemove the BRASS FITTING from the front of the PUMP REFITTING Fit the BRASS FITTING to the front of the pump using a THREAD SEALANT COMPOUND Fit the new PUMP to the CHASSIS by inserting the front end first into the RUBBER MOUNT Hook the rear mount onto the back of the pump Reconnect the BLACK RUBBER PIPE Reconnect the POWER wires to the PUMP BROWN INSIDE BLUE OUTSIDE Turn machine on and RE PRIME the system Refit TOP COVER 13 How Change REFER SCHEMATICS DIAGRAMS IN THE APPENDIX FOR MORE DETAILS 6 7 DISCONNECT FROM MAINS SUPPLY Remove TOP COVER Remove the 2 screws at the bottom of the HEAT
9. Mix fluid various sizes available Pro Smoke Super Fragranced fluid various sizes available Pro Smoke High Density SP Mix fluid various sizes available I fog fluid various sizes available Ducting Kit Including adapter and 5m of 4 inch 104mm ducting P N 92625004 DMX Interface ZR12 P N 92765015 JEM ZR12 AL 110V P N 92215101 JEM ZR12 AL 240V P N 92215100 Cooling time before service or maintenance 20 minutes Minimum clearance around air vents 0 20 m Specifications DMX Physical Performance Control and Programming Fluid System Construction Installation Connections Electrical Typical Power and Current Thermal Approvals Accessories Ordering Information Service Info internal only do not publish Length 500 mm Width 225 mm Height 165 mm Dry weight 11 kg Max smoke output approx 500 m per minute Max operating time at full output approx 80 mins Operating time Continuous automatic level adjustment Warm up time Approx 7 minutes Control options Remote control supplied DMX 0 10 V analogue Remote contro features DMX Interface with manual push button DMX channels 1 Protocol USITT DMX512 1990 Fluid pump Oscillating piston high pressure Onboard fluid capacity 2 5 Max fluid consumption at peak output 75 ml per minute Housing Steel amp aluminium Heat exchanger 1000 W direct thermal protection Orientation Floor No Flying Kit Available
10. Remote control 5 pin DIN DMX data 3 pin locking XLR 0 10 V analogue 5 pin DIN Power cable entry Hard wired AC power EU models 220 240 V nominal 50 Hz AC power US models 110 120 V nominal 60 Hz Main fuse 220 240 V power 5 AT slow blow Main fuse 110 120 V power 10 AT slow blow US model 110 V 60 Hz 1070 115 V 60 Hz 1169 W 10 16A 120 V 60 Hz 1273 W 10 61 EU model 220 V 50 Hz 899 W 4 08 A 230 V 50 Hz 982 W 4 27 A 240 V 50 Hz 1070 W 4 45 A Measurements made at nominal voltage Allow for a deviation of 10 Maximum ambient temperature Ta max 40 C Exterior surface temperature steady state 50 C Max nozzle temperature 200 C EU safety EN 50 081 1 EN 50 082 1 EU safety EN 60 335 1 1995 Pro Smoke Studio DX Mix fluid various sizes available Pro Smoke Super ZR Mix fluid various sizes available Pro Smoke Super Fragranced fluid various sizes available Pro Smoke High Density SP Mix fluid various sizes available I fog fluid various sizes available Ducting Kit Including adapter and 5m of 4 inch 104mm ducting P N 92625004 DMX termination plug 3 pin male XLR P N 91613017 JEM ZR12 DMX 120 V P N 92215111 JEM ZR12 DMX 240 V P N 92215110 Cooling time before service or maintenance 20 minutes Minimum clearance around air vents 0 20 m SERVICE OF MACHINES TOOLS AND THINGS For successful servicing of a machine you will need some basic tools whic
11. S 3862 M339 BC847B 5 R28 R29 R14 68K TEMP 16K 120K BC847B Ris i E 4 j n N Ne S REF 1 8 Na ES A REF 1 75 7 519 REF 1V7E 0 READY 8 1 READY READY 1 0 5 DUE READY REF _ V5 H WAVE R24 VEM TOK 100 REF OVS REF _QVS ENG Martin Professional H S 7912 MAIN PCB SCHEMATIC T3 REVISION A PAGE 1 na DRAWN BY NIS o 174021 SCH 103020B DRTE2 09 98 TIME 1331 12V 15V A A BCS47 I 15V UNREG IN 215 2 10 OUTPUT ol GROUND el 12Vx LD2 Ya STBY Lo x 15V A PRODUCT ENG JEM SMOKE PLC REMOTE CONTROL PCB REVISION A PAGE 1l OF 1 DRAWN BY NIS DRTEG7 09 98 TIME 1057 JEM SMOKE ple CHASSIS EARTH 3 3 MAINS INPUT UN 1666060 NEUTRAL 1 LIVE MAINS SWITCH PISTON PUMP PUMP LIVE TO REMOTE CONTROL 123 4 5 PUMP NEUTRAL SILICON 16 0 2 TCO BROWN 16 0 2 SILICON 8 02 22 16 0 2 BROWN 30 0 25 HEAT EXCHANGER BLUE 50 0 25 HEATER ELEMENT RED 16 0 2 BLACK 16 0 2 THERMOCOUPLE GREEN YELL 30 0 25 MAIN PCB PAGE 1 OF 2 DRAWN N SCULLY 03 09 98 TITLE 7812 WIRING DIAGRAM DWG No 174020 REV JEM SMOKE ple CONNECTOR FUNCTIONS 1 READY LED ACTIVE LOW 2 GROUND 15V UNREG SUPPLY 4 HEATING LED
12. SINK from INSIDE THE BOTTLE COMPARTMENT holding the nut that is inside the PCB compartment Disconnect the PCB WIRING LOOMS from the PCB Note orientation before removal Remove the 4 PLASTIC RIVETS irom the 5 pin din sockets The PCB is mounted on 2 mounting posts which will need to be squeezed to remove the pcb Remove the HEATSINK from the by removing the 2 screws nuts washers REFITTING 8 9 10 11 12 13 Fit the HEATSINK to the using the 2 screws nuts adding THERMAL TRANSFER PASTE underneath component Q6 Fit new PCB to the mounting posts Insert the 4 PLASTIC RIVETS into the din sockets Insert the 2 screws into the heatsink from the bottle compartment and secure with the nuts in the PCB compartment Reconnect the PCB WIRING LOOMS Observe polarity Refit the TOP COVER 14 Calibration Un D 8 9 10 11 12 13 14 Set the JEM CALIBRATION BOX to the required mV setting 13 4mV Make sure the RAMP BUTTON on your CALIBRATION BOX GREY is OFF Remove the TOP COVER Disconnect the THERMOCOUPLE from the PCB Connect the RED TERMINAL of the CALIBRATION BOX to the POSITIVE THERMOCOUPLE connector of the PCB Connect the BLACK TERMINAL of the CALIBRATION BOX to the NEGATIVE THERMOCOUPLE connector of the PCB Turn the machine on and tweak the TEMPERATURE CALIBRATION POT until the RED HEATING LED FLASHES ON AGAIN WHEN YOU RELE
13. awing No 2011 1A j m Drawn by 5 28 03 2006 ZR12AL REMOTE PCBPIN OUTS PIN 1 2 3 1 BLACK 2 BLUE 3 RED ZR12AL REMOTE PCB PIN OUTS Drawing No 2011 2A Drawn by GS 28 03 2006 v em HEATER PROBLEMS APART FROM THE OBVIOUS FUSES WIRING ETC PCB FAULT FINDING IS IN DEPTH TO COVER HERE PLEASE REFER SERVICING REPAIR TO A GUALIFIED ENGINEER
14. control Auto timer and fog level controls are available as well The machine includes all the same features as the ZR12 AL yet has added DMX input via a specially designed on board interface for extra flexibility and control The ZR12 DMX can be programmed into any DMX controller and easily incorporated into any light show design Additionally the DMX interface features a test fire button that enables operation without the DMX connection The ZR12 DMX is the result of classical Jem design principles Electronic pump ramping provides continuous and even fog output Soft start electronics gives a low level of operating noise ideal for TV and theatre environments and for ultimate flexibility multiple machines can be operated from a single remote Overheat protection is provided by the Direct Thermal Protection device Output has been enhanced through a 1000W vaporizing chamber and unlike other machines of its size the ZR12 DMX is extremely quick to heat up meaning greater control of fog when you want it Specifications AL Physical Performance Control and Programming Fluid System Construction Installation Connections Electrical Typical Power and Current Thermal Approvals Accessories Ordering Information Service Info internal only do not publish Length 500 mm Width 225 mm Height 165 mm Dry weight 11 kg Max smoke output approx 500 m per minute Max operating time at full output approx
15. cross both of the different markets without any compromise of performance or features Smoke machine principles AI JEM Martin conventional smoke machines utilise the same technology In Brief When the run button on the remote is pressed smoke fluid is pumped from a removable container situated within the machine via the flexible fluid pipe into an oscillating piston pump The fluid passes through the pump and enters the heat exchanger were the fluid is vaporised and exits as thick white smoke The heat exchanger is comprised of a heating element and a coil of copper or steel tubing between 3 and 6 metres in length This is cast into a mass of aluminium The heat exchanger is heated via the heating element This is controlled by a J Type thermocouple fitted to the heat exchanger The temperature is determined by the calibration of the main control PCB Once the working temperature is reached the main control PCB will allow the pump to be operated and the machine will now be ready to run Haze machine principles The JEM ZR24 7 and Magnum Hazer work on the same smoke generation principles as the JEM Martin smoke machines The only difference is the smoke output on a hazer exits into a metal chamber where there is a fan creating a fast moving air stream This air stream disperses the smoke output and creates the haze Again the principles are identical to that of a conventional smoke machine There is a pump heat exchange PCB
16. enables operation without the DMX connection The ZR12 AL provides an economical solution with a built in remote for easy command access The ZR12 AL and ZR12 DMX are extremely quick to heat up meaning greater control of fog when you want it Both the ZR12 AL ZR12 DMX are suited for a wide variety of applications From rental to theatres TV studios and clubs You can use either control option in either machine for greater flexibility of use ZR12 AL controller in ZR12 DMX machine and vice versa Create a greater accuracy of fog placement with the ZR ducting system Available as an accessory to the whole ZR family the ducting extension ensures uniformity and coverage in any environment The ZR12 AL is the result of classical Jem design principles Electronic pump ramping provides continuous and even fog output Soft start electronics gives a low level of operating noise ideal for TV and theatre environments Overheat protection is provided by the Direct Thermal Protection device Output has been enhanced through a 1000W vaporizing chamber and unlike other machines of its size the ZR12 AL is extremely quick to heat up meaning greater control of fog when you want it Jem s unique 8 x Mode expands the time capability of the standard timer settings by multiples of 8 far beyond those normally found on fog machine remotes And uniquely for a machine of its class multiple machines can be linked and operated from the multifunctional remote
17. h are in good working order and the right size for the job Other tools equipment are available for specific jobs but in most cases these are not needed for general service Equipment needed Screwdrivers Pozidrive size 1 and 2 Flat tip size small and medium Wrenches mm 12mm x2 Pliers Needle Nose small Wire Cutters small Digital Multi Meter With ability to measure mV Additional Items recommended Cable Ties p n 13104000 Silicone Sealant JEM Calibration Box p n 92620005 Paper towels or other absorbent material Ammeter For measuring current draw of machine could be handheld or bench mounted Epsilon 5 Portable ISP Programmer p n 50502004 Common Sense WARNING MAINS VOLTAGE DISCONNECT FROM MAINS SUPPLY BEFORE REMOVING COVERS AND SERVICING THIS MACHINE PROCEED WITH EXTREME CAUTION ZR12 MACHINE OVERVIEW The Outside ANALOGUE CONTROL bil 12 UE i 4 JA STATUS LIGHTS Ww WAT T n T 165mm Revision Informution Sigma lc _ den Product Material Pori a i E p B lji nu m 10 First Angle Projection Measurement without tolerance to DS ISO 2768 Opening The Machine 1 DISCONNECT FROM MAINS SUPPLY 2 Remove the 10 M4x10 pozidrive TAPTITE screws from the outside of the machine and store sately 3 Lift off the lid The In
18. information Select SMOKE from the menu on the left hand side Go to the PRODUCTS MENU and choose the PRODUCT you require information on Now go to the CATEGORY menu and select which piece of information you require parts manuals etc Once you have done this press the SEARCH icon All of the information relevant to the product you have chosen will now be displayed A LOGIN is required for access to TECHNICIAN and DISTRIBUTOR SUPPORT areas Please direct all inquires regarding access to your national distributor Which fluid can use with my machine Pro Smoke Pro Smoke Pro Smoke l Fog Reg DJ Party Pack Pro Haze Heavy Fog Heavy Fog X NO Studio Super High Fluid Fluid Fluid O YES DX Mix ZR Mix density SP B2 Mix C3 Mix Mix sa sa sa m sa sa E a T 3 c Di A s B Hi a 4 rj a ZR12 AL DMX O O O O O X X X X What can my machine do The ZR12 brothers are mid sized portable fog machines with enhanced output to provide a continuous flow of dry dense fog Distinguished from each other by their features of control the ZR12 AL uses a multifunctional remote while the ZR12 DMX has added DMX input for extra flexibility and control These individual command features allow you to equip yourself with the right tool for the right job The ZR12 DMX can be programmed into any DMX controller and easily incorporated into any light show design Additionally the DMX interface features a test fire button that
19. s and onboard controls The major difference is the air chamber A radial fan is used with this system It is used to allow the exiting smoke to have the maximum dispersal As with several of the smoke machines the haze machine has a low fluid shut off system This is an electronic temperature control device that measures the temperature of the heat exchange over a short period If the temperature has not changed but the unit has been pumping the unit will assume that the system has run out of fluid and shut down This prevents the system from running dry and burning out the pump products that are produced by JEM Martin carry the CE Certification These products meet the reguirements of the following EC Standards and as such comply with the EMC Electromagnetic Compatibility and LVD Low Voltage Directives directives of the European Community EN 50 081 1 1992 Generic Emission Standard for domestic and light Industrial environments 50 082 1 1992 Generic Immunity Standard for domestic and light Industrial environments EN 60 335 1 1995 Safety of household and similar electrical appliances These standards reference the following European standards Emissions EN 55 022 B RF voltage and field strength EN 60 555 Harmonic current content EN 55 014 RF voltage discontinuous Immunity IEC 801 2 Electrostatic discharge to case IEC 801 4 Common mode fast transients These standards also meet the requirements of C
20. side S MAINS INPUT uM EARTH POINT HEAT EXCHANGE v f E A a 2 THERMAL TRIP 7 L Vy P 4 E R gt gt Y Ho NING Bc REI a Sus gt lt E EEES gt gt NN V THE ma s Rip THERMOCOUPLE ANALOGUE LINK ZA NOT REMOTE SOCKET ag 5 ae COPPER FLUID LINE 7 BRASS FITTINGS 11 REFER SCHEMATICS DIAGRAMS IN THE APPENDIX FOR MORE DETAILS How To Change A Heat Exchange Always try to change a HEAT EXCHANGE when it is cold as the exposed metal parts can be VERY HOT DISCONNECT FROM MAINS SUPPLY Remove TOP COVER Disconnect the THERMOCOUPLE from the MAIN Disconnect the HEAT EXCHANGE POWER WIRES from the terminals of the PCB Remove the negative BLUE wire from the heater Undo the brass nut that connects the BRASS ASSEMBLY to the HEAT EXCHANGE and disconnect the fluid line from the pump Undo the 4 screws that hold the HEAT EXCHANGER to the CHASSIS Withdraw the NOZZLE of the heater through the hole and remove the heat exchange from the chassis Refitting Your New Heater mino o Replace heat exchange in chassis NOZZLE FIRST Screw the 4 screws back in through the bottom of the chassis Replace the negative B
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