INsTAllATION, INsTRucTION ANd seRvIce MANuAl
Contents
1. This appliance must only be used on a 230 240 Volt AC Single Phase electricity supply This radiant heater is NOT intended to be installed on recreational vehicles and or boats Do not run cord under carpeting Do not cover with throw rugs runners or the like arrange cord away from traffic area and where it will not be tripped over A heater has hot and arcing or sparking parts inside Do not use it in areas where gasoline paint or flammable liquids are used or stored To maintain Ingress Protection Rating IPX4 only IPX4 rated conduit fittings should be used for electrical installation Warning To Reduce the risk of fire with Danger To Avoid Fire This Installation Operation and Service manual should not be removed from the site of installation Installer should leave manual with the customer for future reference Any guard or other protective device removed for servicing conducted by an authorised person must be replaced before operating the heater Heaters are not intended to be installed in wardrobes The appliance must not be located directly below or in front of a wall electricity socket This is because the heat radiated from the appliance may damage the electricity outlet or plug If the appliance has not been used or will not be used for a long period of time disconnect power supply A means for disconnection of the heater must be incorporated in the fixed wiring according to the local electrical codes2. improper use The manufacturer emphasises that this appliance should be used in a responsible manner and that all procedures warnings and safety instructions contained in this booklet be followed strictly This heater is not intended for use in bathrooms laundry areas and similar indoor locations Never locate heater where it may fall into a bathtub or other water container Do not install the heater directly near a bathtub shower or swimming pool Any switches or controls must not be within reach of a person in the bathtub shower or swimming pool This heater is hot when in use To avoid burns do not let bare skin touch hot surfaces Keep combustible materials such as furniture pillows bedding papers clothes etc and curtains at least 3 900mm from the front the front of the heater and keep them away from the sides and rear Extreme caution is necessary when any heater is used by or near children or invalids and whenever the heater is left operating and unattended This appliance is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety Keep packaging materials out of reach of children Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns cl
3. to required angle Lock into position with self tapping screw 5 Make electrical connection from heater to power supply CHAIN SUSPENSION SOLD SEPARATELY 1 Heater must be installed with heater surface 96 8 above the floor level If required cut down length of chain to ensure correct installation height 2 Attach chains to heater with 5 hooks Crimp 5 hooks closed after assembly 3 Prepare ceiling structure for heater Attach chains to ceiling structure amp suspend heater 4 Make electrical connection from heater to power supply If required fix suply power cord to ceiling chain with cable ties www bromicheating com ELEMENT INSTALLATION A WARNING This Heater MUST be permanently Installed and hard wired by an authorised licenced person Do Not perform maintenance or carry out installation or assembly procedure while electrical power is switched on ala F rar Hard Arnt E 1 T p art OR 1 Remove the front cover from the heater WME 2 Check that ring terminals are crimped securely to cables 2000W amp 3000W models have one cable at each end for assembly of one element 4000W amp 6000W models have two cables at each end for assembly of two elements At each end there is one cable marked black amp one cable unmarked The first element must be connected to the marked cable at each end The second element must be connected to the unma
4. BROMIC HEATING TUNGSTEN SMART HEAT ELECTRIC HEATER BY BROMIC INSTALLATION INSTRUCTION AND SERVICE MANUAL SUITABLE FOR ELECTRIC HEATER MODELS TUNGSTEN 2000W 3000W 4000W AND TUNGSTEN 6000W IMPORTANT READ THIS MANUAL CAREFULLY SEE INSIDE COVER FOR IMPORTANT INFORMATION ABOUT THIS MANUAL KEEP INSTRUCTION WITH APPLIANCE FOR FUTURE REFERENCE Version 1 4 USA IMPORTANT This manual contains important information about the installation operation and maintenance of Tungsten Smart Heat Electric Heaters Please pay close attention to the important safety information shown throughout this instruction manual Any safety information will be accompanied by the following safety alert symbols NDANGER Z WARNING IMPORTANT e READ THIS MANUAL CAREFULLY before installing or servicing this product e Improper installation operation or maintenance can result in death severe injury or property damage e Use this heater only as described in this manual Any other use not recommended by the manufacturer may cause fire electric shock or injury to persons e This appliance is intended for fixed installation with 230 240Volt power supply e Installation MUST be carried out by licensed and authorised technician in accordance with local electrical codes e For Domestic and Commercial Use e Patent Pending amp Registered Design NOTE IMPORTANT INSTRUCTIONS SAVE THESE INSTRUCTIONS BROMIC HEAT
5. Do not mount the heater vertically Install Heater so that the infrared elements are Horizontal Failure to do this may cause the heating element within the tube to sag and cause premature burnout Installing vertically will void the manufacturer s warranty CLEARANCE Do not place articles on or against this appliance A minimum safety distance of 3 900mm should always be left in front of the appliance Be sure the heater is not facing the ceiling or flammable or combustible substances materials MAINTENANCE REPAIR Installation and repair must be carried out by a qualified amp licenced service person only The heater should be inspected www bromicheating com IMPORTANT NOTES AND WARNINGS CONTINUES disposal Proper differential collection and the subsequent recycling processing and environmentally compatible disposal of waste equipment avoids unnecessary damage to the environment and possible related health risks and also promotes recycling of the materials used in the appliance For further information on waste collection and disposal contact e Check for damage the appliance regularly If damage to your local waste disposal service or the place of purchase the appliance is suspected discontinue use immediately and contact the supplier or qualified person to repair before use and at least annually serviced amp inspected by a qualified amp licenced service person e Do
6. ING BROMIC HEATING Head Office 1 Suttor Street Silverwater Sydney NSW 2128 Australia Telephone 1300 276 642 within Australia or 61 2 9748 3900 from overseas Fax 61 2 9748 4289 Email info bromicheating com Web www bromicheating com Note Bromic Heating reserves the right to make changes to specifications parts components and equipment without prior notification This Installation operation and service manual may not be reproduced in any form with prior written consent from Bromic Heating www bromicheating com CONTENTS IMPORTANT NOTES amp WARNINGS PRODUCT OVERVIEW PRODUCT DESCRIPTION AND FEATURES SPECIFICATIONS HEATER INSTALLATION INSTALLATION CLEARANCES CEILING WALL MOUNTING CHAIN SUSPENSION ELEMENT INSTALLATION ELECTRICAL INSTALLATION WIRING DIAGRAMS SERVICING MAINTENANCE TUBE ELEMENT REPLACEMENT REPLACEMENT PART LIST TROUBLESHOOTING www bromicheating com O IN O wo oo oo A h RR HB W 0 Ww WARNING Read all instructions before installing or using this heater Use this heater only as described in this manual Any other use not recommended by the manufacturer may cause fire electric shock or injury to persons Improper installation adjustment or alteration and failure to follow the warnings and instructions in this manual could result in severe personal injury death or property damage The manufacturer is not responsible for any damage that could happen from
7. LING MOUNTING MINIMUM CLEARANCE TO FLOOR INSTALLATION CLEARANCES FOR 4000W amp 6000W MODELS 4000W amp 6000W models must be installed with the minim to be used for both ceiling amp wall mounting FOR CANADA CETL APPROVAL DO NOT INSTALL LESS THAN 96 8 FROM THE FLOOR 71 16 WALL MOUNTING MINIMUM CLEARANCE TO FLOOR um installation clearances shown in below diagrams 4000W amp 6000W models are supplied with long mounting brackets to be used for both ceiling amp wall mounting Alternatively short mounting brackets can be used for wall mounting of the 4000W amp 6000W models to position the heater closer to the wall Short mounting brackets must be purchased separately 96 8 CEILING MOUNTING MINIMUM CLEARANCE TO FLOOR FOR CANADA CETL APPROVAL DO NOT INSTALL LESS THAN 96 8 FROM THE FLOOR WALL MOUNTING MINIMUM CLEARANCE TO FLOOR www bromicheating com HEATER INSTALLATION CEILING amp WALL MOUNTING 1 Mounting Hole Centres amp Heater Position 2000W amp 4000 Models 1 Mark mounting hole centres on ceiling or wall 3000W amp 6000 Models 2 Attach mounting brackets to ceiling or wall using appropriate fasteners Not supplied 3 Bring heater up to mounting brackets and lock into position with M5x10 screw amp nut 4 Rotate heater
8. Tube Element by following element installa N WARNING tion instructions on page 8 of this manual ELECTRICAL SHOCK HAZARD Serious injury or death may occur Disconnect from electrical supply before servicing this Servicing and maintenance MUST be carried out by an authorised and licensed person only NG heater MAINTENANCE For longest product life amp to maintain product appearance mount heater under cover amp protect from rain amp weather V whenever possible WW The exterior housing of the heater should be cleaned regularly with a soft damp cloth For locations near the coast salt in the air can cause rusting of metal Additional cleaning of the heater with a soft damp cloth fortnightly will increase the life of the products appearance Ensure that there is no excessive build up of dirt dust on the reflectors or elements as this can cause overheating and premature element failure To clean the reflectors and elements ensure heater is off and has been off for at least 2 hours after operation and wipe off any dirt dust with a soft amp dry cloth TUBE ELEMENT REPLACEMENT 1 Remove Front Cover of the heater by unscrewing the 3 screws holding it in place 2 Remove first Element End Cover by unscrewing the 2 screws holding it in place 3 Remove Outer Hex Nut Lock Washer and Lead Wire Ring Terminal from the threaded stud 4 Remove second Element End Cover by unscrewing the 2 screws holding it in place
9. he two marked pig tails for the first element Use the two unmarked pig tails for the second elements Earth ground wire screw is located in the end of junction box Assemble the junction box cover amp gasket Ensure that the junction box cover gasket supplied with unit is installed to maintain the IPX4 water ingress protection rating of the heater Failure to install correctly will void the manufacturer s warranty 10 www bromicheating com TUNGSTEN SMART HEATER ELECTRIC WIRING DIAGRAM 2000 WATTS and 3000 WATTS 240 V AC AC OD Junction Heater Single Phase Box Element 1 Earth Wire CONNECT TO WARNING 240 V AC Single phase CHASSIS junction box wirings must be permanently installed by an authorised licenced person www bromicheating com TUNGSTEN SMART HEATER ELECTRIC WIRING DIAGRAM 4000 WATTS and 6000 WATTS 240 V AC AG Junction Heater Heater Single Phase Box Element I Element 2 Earth Wire WARNING 240 V AC Single phase junction box wirings must be permanently installed CONNECT TO by an authorised licenced person CHASSIS 12 www bromicheating com SERVICING AN WARNING 5 Remove Outer Hex Nut Lock Washer and Lead Wire Ring Terminal from the threaded stud Remove old Tube Element Install new
10. not perform maintenance until heater has been turned off power disconnected and heater temperature has cooled to room temperature e If the supply cord is damaged it must be replaced by authorised and licenced person in order to avoid a hazard e Atthe end of this product s useful life it must not be disposed of as domestic waste but must be taken to a collection centre for waste electrical and electronic equipment It is the user s responsibility to dispose of this appliance through the appropriate channels at the end of its useful life Failure to do so may incur the penalties established by laws governing waste PRODUCT OVERVIEW Model 200 Power connection required Volts 230 240V a c 230 240V a c 230 240V a c 230 240V a c Amps 50 60Hz 8 3A 50 60Hz 12 5 50 60Hz 16 6A 50 60Hz 25 Dimension W xD xH 44 x 8 5 x 3 5 56 x 8 5 x 3 5 44 x 8 5 x 3 5 56 x 8 5 x 3 5 Weight kg 19 8165 22165 19 8165 22165 Finish Black High Temperature Coating Heating areas are based on protected environment with mounting height of 96 8 For unprotected and extremely cold and windy environments heating areas can be less Please contact Bromic Heating for further advice PRODUCT FEATURES e The Tungsten Smart Heat Electric heaters are e PX4 water ingress protection rating commercial and residential applications glare e Suitable for indoor and o
11. othing ignition or other serious personal injury Children should be carefully supervised when they are in the area of the heater Do not attempt to alter the unit in any manner Do not paint any surface of the heater Do not touch the heater with wet hands at any time Do not insert or allow foreign objects to enter front cover or front opening as this may cause an electric shock or fire or damage the heater Do not touch the heating surface at any time even when the heater is turned off and has cooled down Do not use or store flammable materials near this appliance Do not spray aerosols or flammable materials in the vicinity of this appliance while it is in operation Never operate the heater in an explosive environment such as areas where petrol or other flammable liquids or vapours are stored Clothing or other flammable materials should not be hung from the heater or placed on or near the heater IMPORTANT NOTES AND WARNINGS INSTALLATION IMPORTANT Installation must be carried out by a licensed and authorised person The installer is to ensure that the requirements of the local authority local electrical installation code municipal building codes and any other relevant statutory regulations are carried out After unpacking make sure the appliance shows no signs of visible damage or tampering If the appliance appears damaged contact the place of purchase for assistance Remove transit protection before use
12. rked cable at each end 2000W amp 3000W Models 3 Fasten elements to cables Remove outer nut amp lock washer from the threaded stud on the element Assemble ring terminal to the threaded stud amp secure with outer nut and lock washer Use one spanner to hold the inner nut on the element while fastening the outer nut with a second spanner Repeat for other end of element 4 Put elements in the support bracket For 2000W amp 3000W models put element in the centre position For 4000W amp 6000W models put elements in the outside positions 2000W amp 3000W Models www bromicheating com 4000W amp 6000W Models 4000W amp 6000W Models ELEMENT INSTALLATION continueb 5 Close element lock bracket amp fasten with self tapping screw Repeat for other end of heater 6 Assemble end caps at both ends of the heater with 2 self tapping screws For 4000W amp 6000W models ensure that the middle tab of the end caps are slotted behind the element support bracket 7 Assemble front cover onto the heater Hook front cover to one side of the heater and push other side down Fasten into position with 3 self tapping SCrews in it E i www bromicheating com ELECTRICAL INSTALLATION A WARNING This Heater MUST be permanently Installed and hard wired by an authorised licenced person Do Not perform maintenance or carry out installation or assembly proced
13. ure while electrical power is switched on N WARNING ELECTRICAL SHOCK HAZARD Serious injury or death may occur Disconnect from electrical supply before installing or servicing this heater Read and follow installation clearance requirements outlined in this manual The Appliance MUST be connected to a properly grounded electrical source ELECTRICAL INSTALLATION 1 Check product label for correct voltage and wattage Make sure power source conforms to the heaters requirements 2 Junction box has a 0 86 22mm to a standard 1 2 weather tight conduit fittings Install cord grip with minimum rating of IPX4 to maintain the water ingress protection rating of the heater Failure to install cor rectly will avoid the manufacturer s warranty 3 For supply connections use suitable power supply wire at least 90 C 194 F Use Copper or aluminium wire For 2000W Model Use only on 15 Ampere branch circuit For 3000W Model Use only on 20Ampere branch circuit 4 Make electrical connections in accordance with local electrical code regulations For outdoor installation all connections must be made in accordance with local electrical code regulations for outdoor wiring Only use wiring components approved for outdoor use with minimum IPX4 rating For 2000W amp 3000W models the junction box has one active and one neutral pig tail For 4000W amp 6000W models the junction box has the two marked and two unmarked pig tails Use t
14. utdoor heating e Wall and ceiling mounting brackets allowing applications such as restaurants cafes bars and adjustable angle of the heating direction clubs factories office spaces designated smoking areas public areas hotels and more e heaters are available in 2000W 3000W 4000W and 6000W models to suit a range of environments e Tube elements are included with the heater and easily installed e Heater is equipped with spectral reflector for excellent radiant heat output i e Patent Pending amp Registered Design e High temperature corrosion resistant coating www bromicheating com HEATER INSTALLATION A WARNING DO NOT MOUNT THE HEATER VERTICALLY Heater MUST be installed so that the tube elements are horizontal Failure to do this will cause the heating element within the tube to sag and cause premature burnout Installing vertically will void the manufacturers warranty INSTALLATION CLEARANCES FOR 2000W amp 3000W MODELS N WARNING DO NOT MOUNT THE HEATER VERTICALLY For outdoor installation heater must be mounted with face of heater angled down For longest product life amp to maintain product appearance mount heater under cover amp protect from rain amp weather whenever possible 2000W amp 3000w models must be installed with the minimum installation clearances shown in below diagrams 2000W amp 3000W models are supplied with short mounting brackets 96 8 CEI
15. www bromicheating com REPLACEMENT PART LIST Pre min 2000W 3000W 4000W 6000W fom ones em femmes mms moms enes ve _ resi E E mr meer vr _ me me me me TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE S CORRECTIVE ACTION Element does not energize 1 Defective element 1 Replace element 2 Improper connection 2 Check connection to power outlet Not enough heat 1 Heater too small for application 1 Add additional heater s 2 Heater mounted too high or too 2 Decrease mounting height or far distance Too much heat 1 Heater too large for application 1 Replace with smaller heater 2 Heater mount too low or too close 2 Increase mounting height or distance Hot spot in Tube 1 Heater is not level 1 Adjust to level mount 2 Grease or moisture on tube 2 Clear tube replace if problem persists www bromicheating com
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