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Infusomat P - Frank`s Hospital Workshop

1. 6 2 Infusomat P 2 0gb Technical Safety Inspection TSI Index c Kopiervorlage Ger tedokumentation beifugen Checklist for Technical Safety Inspection Every 24 Months Unit Infusomat P Manufacturer B Braun Melsungen AG Observe the service manual and the instructions for use All measured values are to be documented Accessories used should be included in testing Make exclusive use of calibrated measuring instru ments 1 Visual Inspection 2 Safety Inspection 4 Functional Inspection as per IEC EN60601 1 O Cleanliness completeness O Check mains Switch on Unit Drop Sensor damage voltage VACIO Self test O Simulate occlusion alarm O Pump sealing diaphragm O Protective conductor resist O All symbols in LCD with closed roller clamp O Softkeys rubber feet ance O Control lamps O Simulate free flow alarm O Control unit lock mecha incl mains Compare with Display nism pump cover cable lt 0 29 99 Set delivery rate Electronic Occlusion Pressure O Flow inhibitor O Insulation resistance O Set volume O Check alarm with switch O Mains cable and mains plug gt gt 2 MQ 900 Set time off pressure connector O Earth leakage current O Press every key once low and high O MFC connector incl MFC lt 30 uA HA Battery Test cable Switch mains battery mains Mechanical Occlusion Pressure O Drop sensor line and 3 Accessories
2. FM SystemplattenanschluB Fig 4 7 7 g Designation Ord No Rear panel with screws M3 and seal 3450 1860 Cover for opticalinterface 3477 3164 Strip seal for rear panel 3477 3142 MFC connector board 3450 3374 Potential equalization bolt 3477 0550 fm recessed plug 3 pin 3477 3177 Screw 30x8 for fm recessed plug 20 pcs 3477 3185 U Washer 3 2 20 pcS 0 cece cence eens 3477 3193 Mains module 200 230 240 V 3450 1886 Mains module 100 110 120V 3450 1894 Mainsmodule230V 3450 190A Drop sensor socket incl cable and plug 3450 1878 Pin Signal Name Function No Pin 1 Uext Input of external supply voltage connection of shield Pin 2 not assigned Pin 3 IGND Reference level OV Pin 4 Staff call Output open collector or standard 74HC level each with 220 Q series resistance Pin 5 Ub Output supply voltage Pin 6 MFC KAD Analogue input K Pin 7 Emergency Off Input interface Pin 8 MFC FAD Analogue input F Pin 9 Tx Transmit line interface Pin 10 STB Output with 470 Q series resist ance activation of MFC circuit Table 4 2 MFC Pin Assignment Infusomat P 2 0gb Rear Panel IP 019 Infusomat P 2 0g
3. 3450 1860 Cover for optical interface 3477 3164 Strip seal for rear panel 3477 3142 MFC connector board 3450 3374 Potential equalization bolt 3477 0550 fm recessed plug 3 pin 3477 3177 Screw 30x8 for fm recessed plug 20 pcs 3477 3185 U Washer 3 2 20 pcs 3477 3193 Mains module 200 230 240 V 3450 1886 Mains module 100 110 120V 3450 1894 Mains module 230 V 3450 190A Drop sensor socket incl cable and plug 3450 1878 Front Panel Front panel without clamp lever and torsion spring 3450 2092 Circular seal 571 mm 45mm 3477 3126 Tamper proof caps 10 mm 50 pcs 3477 3134 Pump housing cpl 2 KA 3450 3390 Cover QA sida ieii Irena er AIR eda ee M 3450 3412 Clamp lever with torsion spring and pin 4x20 3450 3420 TOrsiOn SPriNg III eee 3450 3439 Reed Senso cin be BE ra E een Aeg 3450 1754 10 1 Designation Ord No Pump Unit Note When replacing the finger pump adhere to Table 4 1 Compat ibility List pg 4 6 Speke 3450 1746 pump cover seal membrane and occlusion sensor board software IFPC installed up to unit serial no 5505 Finger pump without motor including pump won 3452 0481 pump cover seal mem
4. pg 4 1 2 Dismount housing see Housing and Handle pg 4 5 3 Dismount controller board see Controller Board gt pg 4 6 4 Disassemble front panel see Front Panel pg 4 11 5 Press the complete sensor from behind and out of the frame 6 Insert new sensor and seat the cables firmly with cable ties Note Be sure that the cables of the reed sensor and air sensor do not hinder the function of the occlusion sensor and the monitoring of the motor speed slot disc Check After exchange of the air sensor Check the air value please refer to the TSI list see Techni cal Safety Inspection TSI pg 7 1 Check the water value please refer to the TSI list see Tech nical Safety Inspection TSI pg 7 1 Check the calibration value alarm threshold and adjust if necessary refer to the TSI list see Technical Safety In spection TSI pg 7 1 Safety check functional check Infusomat P 2 0gb 4 13 Operating Unit Support Plate Zero Force Insertion Connector Flex Cable Preformed LCD Module Frame Operating Unit Fig 4 18 Infusomat P 2 0gb Unit Elements Designation Ord No Membrane keypad with support plate and seal 3450 1800 LCD module 44 sn barr gd ata eae eee 3450 1819 Flex cable preformed 3450 8830 Frame incl pressure spring and magnet 3450 1835 Flexible cable 42 m
5. 2 Press the Align key 3 Open the unit door and remove tube 4 Check the occlusion sensor for cleanliness and function briefly operate the sensor and check whether the displayed measurement value changes 5 Wait until the displayed measurement value does not change any more one digit The measurement value must be be tween 150 and 220 digits 6 Acknowledge the measurement value with YES 7 Return to the initial function with END It is not allowed to enter the zero point value via the keypad Occlusion Sensor Function 500 0 Measurement and setting of the zero value 3 of the occlusion sensor Ord No 3452 0589 Calibration see Occlusion Sensor pg 4 15 1 Press the OK key twice 2 Press the Align key 3 Open the unit door and remove tube 4 Check the occlusion sensor for cleanliness and function briefly operate the sensor and check whether the displayed measurement value changes Pay attention to the indications in Table 4 1 Compatibility List pg 4 6 Until software IFPC From software IFPe IFPE Infusomat P 2 0gb Infusomat P 2 0gb Service Program 5 Wait until the displayed measurement value does not change any more one digit The measurement value must be be tween 250 and 400 digits 6 Acknowledge the entry with YES 7 Return to the initial function with END It is not allowed to enter the zero point value via the keypad Scale Factor Funct
6. Service Program 3 Structure of the Service Program Service Plug Inserted Switch On 1 Short Display Tube Type Selection software version user language Standard Operation see operating flow diagram Special Functions see operating flow diagram Service Program Activated Group Unit Data Group Group History Data Test Group Unit Modification Group Calibration Software Version 100 0 Operating Hours 200 0 Air Sensor 300 0 Service Language 400 0 Occlusion Sensor 500 0 Drug 110 0 Battery Op Hours 210 0 Occlusion Sensor 310 0 User Language 410 0 Scale Factor 510 0 Ward Identification 120 0 Tube Type 1 130 0 Pump Head Cycles 220 0 Temperature Sensor 320 0 Alarm Tone 420 0 Air Sensor 520 0 Serial Number 140 0 Alarms 230 0 DIANET Type No 150 0 Staff Call 430 0 Comp Head Volume 530 0 Special Function 440 0 Occlusion Level 540 0 Menu 450 0 Pump Data 550 0 Delivery Rate 460 0 History 3 560 0 Air Alarm 470 0 Dianet Mode Display 2 u Only software IFPC 2 From software IFPe IFPE 3 From software IFPE 480 Fig 3 1 Infusomat P 2 0gb 3 1 Service Program Additional Functions with I
7. Staff Call Connect MFC test plug Generate an alarm e g open pump cover during operation red LED is on in the test plug If dynamic is set 1 sec If static is set until the alarm is acknowledged Alarm Suppression Press the alarm key The current alarm is suppressed for 2 minutes Infusomat P 2 0gb 4 Pump Unit Inspection Infusomat P 2 0gb Procedural Instructions for Inspection General Room temperature 20 28 C Use infusion line Intrafix AIR P PVC only once Connect manometer to the outlet side of the pump and posi tion the manometer approx to medium height of the Infuso mat P Vent manometer filled with water 4100 mm or 160 mm Measurement range 4 bar The results differ according to different measurement procedures With electronic measurement devices the values may be approx 0 1 bar higher than indicated Electronic Occlusion Pressure Occlusion Sensor Switch off drop control Set 600 ml h and deliver in an open system for one minute Close the system and build up pressure against a manometer with 100 ml h Occlusion sensor threshold low 400 to 1000 mbar Occlusion sensor threshold high 1000 to 1600 mbar Note The pressure threshold can be changed in the service program not recommended Default setting low pressure 0 6 bar high pressure 1 2 bar Tolerance range set value 0 3 bar Mechanical Occlusion Pressure Set
8. Additional notes and warnings are set off as follows Note Gives additional or special notes on information and working steps CAUTION Is used for working steps which may result in damage to the unit system or to a connected device WARNING IS USED FOR WORKING STEPS WHICH MAY RESULT IN PERSONAL INJURY Infusomat P 2 0gb Technical Training Entry for the Product Training Ordering of Spare Parts and Test Eguipment Return of Spare Parts Service Hotline Safety Officer Translation Infusomat P 2 0gb General Information B Braun Melsungen AG Stadtwald Haus 6 D 34 212 Melsungen Germany Responsibility Dieter Gundlach Tel 49 5661 71 37 74 Fax 49 5661 71 28 81 Only via the responsible representative B Braun Melsungen AG P O Box 11 20 D 34209 Melsungen Germany Hospitals and Suppliers Tel 49 800 2 27 28 24 of Hospitals Fax 49 5661 71 37 98 Dealer and Tel 49 5661 71 36 28 29 Medical Houses Fax 49 5661 71 35 50 B Braun Melsungen AG Schwarzenberger Weg 73 79 Wareneingang Werk C D 34 212 Melsungen Germany Mr Tippel Mr Clobes Tel 49 56 61 71 35 25 Fax 49 56 61 71 35 26 E Mail karl tippel bbraun com E Mail christian clobes bbraun com Dr Wilhelm Wucherpfennig Fax 49 56 61 71 46 36 E Mail wilhelm wucherpfennig bbraun com Bruckner GmbH Germany General Information For your notes Infusomat P 2 0gb System Overview 1 Design The Infuso
9. 0770 1446 Pin punch 6 mm x 125 mm for hinge pin assembly of the pump cover 0770 1454 Flat tool 100 x 20 mm for assembly disassembly of the tube adapter of the Infusomat fmS 0770 1462 Special socket spanner M18 for disassembly of the recessed plug 0770 1497 ManometerO 4bar 0770 1357 Service plug red 0770 0709 MFC service plug 3450 1215 OIL test infusion line for Infusomat fmS 0770 1500 Template 2 2MM sosse sei Ka eee eee eee 0770 5034 Calibration device 0770 501A Screw driver Torx T6 Screw driver Torx T10 Infusomat P 2 0gb 9 1 Test Eguipment and Special Tools For your notes Infusomat P 2 0gb Unit Elements Designation Ord No Mains Fuses Fuse T 0 16 A for 200 230 240 V TOPOS e E gods ain dgr v n treo 3477 2847 Fuse T 0 315 A for 100 110 120 V MOPS tuk MA tee ein eee 3477 0534 F s holdE AI 3450 0979 Battery Battery incl connector plug 1 2Ah 7 2Vandholder 3450 2556 Door Lock Door lock complete with push button 3450 5601 Spring holder for door lock 3450 5440 Mounting for door lock 3477 2790 Pump Cover Pump cover with lock 3450 1916 Blind plug 7 1 mm 10 pes 3477 3207 Torsion spring in lever
10. MFC interface line 0871 1661 Spare Parts List For your notes 10 4 Infusomat P 2 0gb Appendix ESD Recommendations Semiconductors can be destroyed by electrostatic discharge Es pecially MOS components can be damaged by interference from electrostatic fields even without discharge via contact This type of damage is not immediately recognizable Unit malfunctions can even occur after a longer period of operation Every workstation must be equipped according to the recommen dations with the necessary static protective measures if ESD components or boards are handled Workstation Infusomat P 2 0gb Each workstation must be equipped with a conductive table sur face The conductive surface the soldering iron or the soldering stations must be grounded via protective resistors Chairs must be of antistatic design The floor or floor mats should be of electrically conductive material Personnel must wear conductive wristbands which are connected to a central ground potential via protective resistors e g the ground contact of a wall outlet Furthermore it is recommended that personnel wear cotton clothing and electrically conductive shoes to prevent electrostatic charge Appendix Revision Service Documentation Current Information Order Form Version 2 0 This manual has been completely revised The most important changes are listed below Changed manual structu
11. OFF Alarm without switch on pulse Ward Identification Drug 1 9 0 0 1 ml h 999 9 ml h 1 5 ml h 0 30 ml Deactivated Deactivated Activated Deactivated Deactivated Activated Deactivated Deactivated Deactivated Deactivated Deactivated Deactivated Activated Off On Off Off High Optimum contrast 1 Blank Off 24h 00min 1 From software IFPE 2 No longer available in software IFPe IFPE 3 Not software IFPe Software Menu Point Default Customer Setting Calibration Data Unit Specific Data Drop Control Alarm Tone 3 Dianet Mode Display Bolus Key Bolus Rate Air Sensor Calibration Value Tube group dependent on tube Air Sensor Calibration Value Intrafix Air P dependent on tube Scale Factor dependent on tube Occlusion Level Low Occlusion Level High History Function DIANET Type No Unit No Operating Hours Battery Hours Number of Pump Head Cycles On Stage 7 60sec On 999 9 ml h 130 mV 130 mV 50 Intrafix Air 6 12 Activated Depending on unit Depending on unit Depending on unit Depending on unit Depending on unit Must not be changed Must not be changed 1 From software IFPE 2 No longer available in software IFPe IFPE 3 Not software IFPe Infusomat P 2 0gb
12. Procedural Instructions for Inspection Determination of Delivery Rate Alternative procedure 12 minutes short measurement Temperature 20 28 C Measurement Eguipment 500 ml glass bottle vented Intrafix AIR P PVC drop chamber filled 2 3 Graduated cylinder 25 ml accuracy 0 4 ml Infusion solution NaCl or distilled water Procedure Use a new infusion line for every measurement Check the system for narrow sections or kinks Delivery rate 125 ml h The system run in time is 1 2 minutes but not longer than 2 minutes Insert the outlet cannula in the graduated cylinder Measurement rate 125 ml Measured volume 25 ml Simultaneously start stop watch and Infusomat P Stop when the 25 ml mark is reached and read time As shown in the graph the delivery behaviour slightly changes over the infusion time Consequently the tolerances must be in the upper range when the delivery accuracy 5 over 8 hours is checked with a short measurement over 12 minutes Expected rate deviation due to the short time method Software IFPC 4 5 tolerance range 0 5 bis 9 5 of the set rate Software IFPe IFPE 2 5 tolerance range 2 5 bis 7 5 of the set rate Procedural Instructions for Inspection Measurement Time Deviation Rate ml h 12 min 37 9 sec 5 118 75 12 min 30 0 sec 4 120 00 12 min 22 3 sec 3 121 25 12 min 14 7 sec 2 122 50 12 min 7 3 s
13. Simulate free flow alarm O Staff call O Alarm suppression Room Temperature 20 28 C Electronic Occlusion Pressure Check alarm with switch off pressure low high Zero value setting Service program function 500 0 Mechanical Occlusion Pres sure I Flow inhibitor Pressure check gt 0 8bar no free flow Delivery accuracy Infusomat P 2 0gb Observe the procedure information see Procedural Instructions for Inspection pg 8 1 Checks after Repair For your notes 5 2 Infusomat P 2 0gb Infusomat P 2 0gb Maintenance 6 It is recommended every 2 years In addition to the technical safe ty inspection perform the following inspection points 1 Check the rubber feet and if necessary exchange 2 Check easy running of the pump cover lock mechanism and door 3 Chec easy running of the flow inhibitor clean and if neces sary exchange pressure springs 4 Chec 5 Chec seal membrane and if necessary exchange the drop sensor optic and spring mechanics and clean if necessary 6 Open unit Internal visual inspection Clean the seal surfaces and if necessary exchange seal strip 7 Check mechanical occlusion pressure and if necessary cali brate 8 Check electronic occlusion pressure and if necessary calibrate see Occlusion Sensor pg 4 15 9 Assemble and seal unit ready for operation 6 Maintenance For your notes
14. Used Switch on in battery mode O max 2 9 bar bar plug connector T MFC staff call lead and check self test O gt 1 8 bar bar O Check voltage values 4 Air Sensor 100 110 120 V T 0 315 A 3 Check with Intrafix Air P Ord O Staff call 200 230 240 V T 0 16 A No 0406 2957 in temperature O Pump cover alarm range 20 C 25 C O Alarm suppression D 0 4 ml air bubbles alarm O Flow inhibitor O Air value max 65mV pressure check up to 0 8bar O Water value min 455mV no free flow O Alarm threshold 130 mV O Check delivery accuracy ac check and if necessary enter cording to service manual CAUTION Charge battery M664 00 00 92 F04 C 38912201 Infusomat P 2 0gb 7 1 Technical Safety Inspection TSI For your notes 7 2 Infusomat P 2 0gb Procedural Instructions for Inspection 8 1 Visual Inspection Operating unit lock mechanism pump cover seal membrane flow inhibitor Door lock easy opening and closing correct top and bottom locking Pump cover must automatically open when the unit door is opened 2 Electrical Safety Inspection as per IEC EN60 601 1 Infusomat P 2 0gb Protective Conductor Resistance Protective conductor resistance lt 0 2 Q incl mains lead Measurement points Potential equalization bolt Bolt for door lock Unit housing a If the unit is not sealed countersunk screw at the rear of the unit b If the unit is sealed remove lacquer from one of the
15. activated YES NO The switch on pulse is used to test the staff call line Differ ent staff call modes can be selected with the NEKT key Dynamic with OFF Alarm Dynamic without OFF Alarm Static without OFF Alarm For further details see staff call line in the instructions for use An additional switch on pulse YES NO can be activated for each mode to test the staff call unit 1 OK activates the function 2 Select staff call type with NEXT 3 Acknowledge with YES 4 Return to the initial function with END Special Functions Function 440 0 Special functions can be activated in the service program which are then available on the user interface Deactivated special func tions will not be displayed The SM softkey will not be displayed in standard operation if all special functions are deactivated Special functions to be selected see Fig 1 1 1 OK activates the function Select special functions with NEXT Activate deactivate the respective function with YES NO e O N Return to the main menu with END Infusomat P 2 0gb Infusomat P 2 0gb Service Program Menu Function 450 0 The availability of menus on the user interface can be set Double rate entry Online rate entry Interval bolus Tube selection 1 OK activates the function 2 Activate deactivate the decimal function with NEXT 3 Acknowledge with YES 4 Return to the main menu with END Delivery Rate Function 460
16. can be operated as a stand alone unit or inte grated in an intensive care unit e g the B Braun fluid manager system fm system It is integrated by simply snapping the unit into the system Mains supply and data communication are automatically con nected Thereby data acquisition and transmission to higher com puter system levels are possible Internal Assignment LCD Module Opto Interface Text Display TP1 4 Stepper Motor Keypad with Alarm LED Rate Display Operating LED with Symbols Light Barrier Pump Revolution Keypad Query Controller Board Monitoring Memory TP1 3 Pump Data TP1 3 Drop Sensor P3 MFC Board Pressure Sensor with MFC Service Adapter Temperature Sensor FM Recessed Plug TP4 5 Mains Modul with Tranformer and Electrical 3 Rectifier Isolation Air Sensor 1 5kV NC Battery 1 2Ah TP25 27 WINGI Infusomat P 2 0gb 1 9 System Overview Accessories 1 10 General Designation Mounting clip for drop chamber TK 2000 Mounting clip for drop chamber Intrafix P Universal adapter for drop sensor Drop sensor complete Short in
17. in the 7 segment display with flashing dots FFxx is the error code 7 Segment Display Description FFO1 dummy for test FFO2 battery not present missing battery current FFO3 defective RAM memory FFO4 defective program memory ROM test error 1 FFO5 defective program memory ROM test error 2 FFO6 calibration data error from EEPROM FFO7 pump head cycle not plausible FFO8 failure inaccuracy of system clock FFO9 failure 100msec system clock FF10 reset during active operation FF12 no dynamic pressure sensor signal EDB FF14 defective temperature sensor FF16 defective membrane keypad from IFPe02003 FF17 defective program memory tube parameters Table 2 2 2 4 Infusomat P 2 0gb Software Default Values Menu Point Software Unit No Default Customer Setting Standard Function Special Functions SM Menu User Data Infusomat P 2 0gb User Language Alarm Type Staff Call Ward Identification Drug 1 9 Operating Alarms Minimum Delivery Rate Maximum Delivery Rate Maximum Air Rate Maximum Air Bubble Dose Calculation Bolus Standby Drug Selection CC Mode 2 Occlusion Pressure Drop Control Piggyback Battery Capacity Data Lock Alarm Tone 3 Contrast Clock Interval Bolus Dose Online Rate Setting Double Rate Entry Tube Selection Occlusion Pressure Contrast CC Address Drug Data Lock Standby Time Depending on Art No Single stage Static without
18. is done in reverse order CAUTION Due to the improved occlusion sensor the finger pump to be in stalled is dependent on the controller board and the software Note Be sure that the cable of the reed sensor and air sensor do not hinder the function of the occlusion sensor and the monitoring of the motor speed slot disc 4 13 Unit Elements The complete pump unit pump without motor pump cover mem brane boards was calibrated by B Braun After a complete ex change the unit data and user data must be entered in the service program again as the data memory is on the pump board 8 Enter unit and user data in the EEPROM Serial number according to the type plate DIANET type number according to the type plate If necessary enter Drug name Ward identification Alarm tone Delivery rate min max Air alarm air bubbles in ml and air rate in ml h respectively User language Special functions ON OFF Menu Staff call type Note If data is not entered Calibration Defective may be displayed af ter the unit is switched on again 9 After ending the service program save the data The counters for operating hours battery operation and pump head cycles are reset to zero when the pump unit is exchanged If Calibration Defective is displayed select the service program and quit with Save Yes Check Safety check pump unit check 4 14 Infusomat P 2 0gb 4 11 Occlusion Sensor L
19. of a wrong manual or a manual which does not cor respond to the revision state for maintenance repair and service tasks the non inclusion of the service technician in the revision service technicians who have not participated in a technical training course for the specific B Braun unit Important Information on this Manual ISO 9000 ff EN 46 000 ff Repair and Inspection only by Trained Technicians Spare Parts and Test Equipment Setting Off B Braun is certified in accordance with DIN ISO 9001 and DIN EN 46 001 This certification also includes maintenance and service The Infusomat P complies with the IEC EN60601 1 and IEC EN60601 2 24 standards and is certified with the CE label ac cording to the EC directive 93 42 EC Training may only be performed by B Braun The possession of the manual does not authorize the performance of repairs The in structions on electrostatic sensitive components ESD standards must be observed An electrical check must be performed following each repair see Checks after Repair pg 5 1 Only use original spare parts from the manufacturer Do not tamper with assembly groups which can only be exchanged com pletely The spare parts required are listed in the repair instruc tions The inspection personnel is responsible for the calibration of the test equipment Original test equipment can be calibrated at the works of B Braun Further information is available upon request
20. on the recessed mains plug with a screw driver in direction of the arrows and pull out fuse holder 2 Replace blown fuse and press in fuse holder Only use recom mended fuses Check Safety check functional check Infusomat P 2 0gb Designation Ord No Battery incl connector 1 2 AH 7 2 V and holder 3450 2556 Exchange 1 Switch off unit and disconnect from mains 2 Loosen screw open the cover of the battery compartment and remove battery 3 Pull off the battery connector 4 Assembly is done in reverse order 5 After having exchanged the battery the Infusomat P must be connected to mains before switching on the unit Thereby the charge and discharge currents are aligned 6 Charge battery 16 h Note Defective batteries must be orderly disposed of e g send back to B Braun see Return of Spare Parts pg O 7 Check Perform switch on test in battery operation and check the battery running time if necessary 4 3 Unit Elements Door Lock Spring Holder Designation Ord No Door lock complete with push button 3450 5601 Spring holder for door lock 3450 5440 Mounting for door lock 3477 2790 Exchange 1 Open door and unlatch the spring holder 2 Remove coutersunk screw and press out the mounting by pressing the holder for the door lock 3 Remove door lock in an u
21. 0 The maximum and minimum delivery rates can be set Range of adjustment of the delivery rate 0 1 to 999 9 ml h 1 OK activates the function 2 Select the min max delivery rate with NEXT 3 Acknowledge with YES 4 Enter value with a numeric key 5 Acknowledge with OK 6 Return to the initial function with END Air Alarm Function 470 0 The air sensor sensitivity of the air rate alarm in ml h total air alarm and of the maximum air bubble in ml single bubble can be adjusted Setting range air rate 0 5 to 3 5 ml h Setting range air bubble 0 01 to 0 3 ml h 1 OK activates the function Select air rate ml h or air bubble ml with NEXT Acknowledge with YES Enter value with a numeric key Acknowledge with OK Return to the initial function with END Oot oR Oe INS Service Program Dianet Mode Display Function 480 0 When operated with DianetStar the respective DianetStar mode CA CC CD with address 01 e g mode CA and address 01 is dis played by CAO1 The duration of the display after the last data transmission can be set between 0 and 255 seconds Calibration 3 10 All safety relevant parameters are set by the manufacturer If these parameters are changed a new calibration must be per formed with calibrated test equipment Occlusion Sensor Function 500 0 Measurement and setting of the zero value of the occlusion sen sor Ord No 3450 7353 1 Press the OK key twice
22. 3450 6985 Miscellaneous Assembly screw for display board PT 2 5x14 10 pcs 3477 3100 Screw PT 3x10 Torx self forming 3450 0960 Rubber feet grey 20 pes 3477 3096 Attention label fuse T 0 16 A 5 pes 3450 0898 Screw M 6x8 for fm recessed plug 20 pes 3477 3185 U Washer 3 2 20 IIIA 3477 3193 Infusomat P 2 0gb Spare Parts List Accessories Universal Clamp Fig 10 1 Universal Clamp Infusomat P 2 0gb Designation Ord No Universal clamp complete 3450 5857 Universal clamp basebody 3450 8325 Threaded rod 1 eee eee eee 3450 8333 Star handle body for universal clamp 3450 8384 Safety DOW 2 sc uhdeieidnr deans bene aa 3450 8341 Safety NOOK si an amp Scie ba re oa Bnen te lear ae dee ded 3450 5865 Plate 2 pes wwa www mamaa eee e cence ee RR RAKA 3450 2610 Connection cap D12 mm 5 pes 3477 4149 Bellows 5 pcs www wwaa man ce eee esas rk kr rk na 3477 3274 Pressure spring 5 pcs 3477 4165 Note For installation of the plate an appropriate press in tool is re quired Software Update Update Kit IFPCO2002 3450 6462 Update Kit IFPe02003 On request Update Kit IFPE13003 On request only units with controller board with loudspeaker
23. 3810 8003 IFPE Loudspeaker 3452 0589 yes 3452 0597 Table4 1 Compatibility List Language Group A German French Dutch Italian B English Dutch Spanish English C Danish Norwegian Swedish Finnish D Spanish Portuguese English Turkish E Czech Polish Hunguarian English Infusomat P 2 0gb Infusomat P 2 0gb Unit Elements If the controller board raw material no 3810 7660 is to be re placed by the new controller board raw material no 3810 8003 the occlusion sensor 3451 0589 has also to be installed see Occlusion Sensor pg 4 15 An exchange in reverse order is not permitted Exchange 1 2 3 Remove battery see Battery pg 4 1 Dismount housing see Housing and Handle pg 4 5 Press snap in pin together at the distance sleeves and remove the board carefully Pull off connector see figure Exchange the board or buzzer Assembly is done in reverse order Be careful with the optical components Insert the board into the lower guide parallel to the base plate Otherwise problems with the optical inter face can occur Note If Calibration Defective is displayed after having exchanged the controller board check that the correct board risk of mix up was assembled Check Safety check functional check Unit E 4 8 Rear Panel TI NM NE go lements Netzteil Variantenabh ngig ge g
24. Clock TD4 Text Display Data 4 LFDA Air Sensor Data TD5 Text Display Data 5 LFS Air Sensor Signal TD6 Text Display Data 6 LFSEL Air Sensor Selection TD7 Text Display Data 7 LFT Air Sensor Reset TSA Drop Sensor Output MISO Serial Data Output Interface TSCL Drop Sensor Clock MOSI Serial Data Input Interface TSE Drop Sensor Receiver MOTEIN Motor ON TSR Drop Sensor Regulation MS Motor Control TSS Drop Sensor Control P ENA Port Enable Tx Transmit Data PHO Phase 0 UBA UBB Supply Voltage for Alarm On Off Logic RTC PH1 Phase 1 UBS Switched Operating Voltage UB PH2 Phase 2 UBS M UBS Measurement Line PH3 Phase 3 UMOT Supply Voltage of Motor Drive PKS Pump Cover Sensor UMOT M UMOT Measurement Line PKS1 Pump Head Sensor 1 URTC Supply Voltage Clock Module Table1 1 Signal Table Part 2 of 2 Mains Operation When the unit is connected to mains the unit supply voltage is switched on for the duration of the switch off delay time If the microprocessor recognizes a sufficient mains voltage for the charging the voltage supply is maintained In this case only a bat tery balance is carried out because a key was not pressed The ac tual battery capacity and the battery operting hours are displayed in the LCD The unit is switched off when the ON OFF key is pressed for at least 2 seconds Thereby the self holding is trig gered and the alarm latch is reset with a delay After another 20 seconds the unit is switched off because the pulses are missi
25. Infusomat P Service Manual VAL SETT Ce oles Version 2 0 English Software IFPCO2001 IFPCO2002 IFPe02003 IFPE13002 IFPE13003 This Service Manual is valid for The complete Service Manual contains the following pages Voltage 230 V Ord No Infusomat P German 871 2174 Infusomat P BENCHI EEN 871 2182 Infusomat P Dutch 871 2190 Infusomat P Italian 871 2204 Infusomat P Danish 871 2298 Infusomat P Norwegian 871 2301 Infusomat P Swedish 871 2310 Infusomat P Finnish 871 2336 Infusomat P CZeChi IA daa eae ene 871 2344 Infusomat P Polish 871 2352 Voltages 200 V 230 V 240 V switchable Infusomat P English 871 2212 Infusomat P English 871 2379 Infusomat P Spanish 871 2263 Infusomat P Portuguese 871 2271 Infusomat P Turkish 871 2280 Voltages 100 V 110 V 120 V switchable Infusomat P English 871 2387 Infusomat P Duth is 55343 s s shine b rs 871 2395 Infusomat P Spanish 871 2409 Infusomat P Portuguese 871 2417 Page 0 1 to Page 0 8 Page 1 1 to Pa
26. Infusomat P 2 0gb The pump head is driven by a stepper motor Each full step of the motor is realized by 5 microsteps The motor is driven by an FET output stage The function processor controls the motor with the MS signal A slot disc which is mounted on the pump head axle is scanned by two light barriers PKS1 and PKS2 signal Thereby the control microprocessor monitors the direction of rotation and speed of the pump head The pump head position is also determined with the PKS2 signal The motor can therefore be accelerated during the withdrawal phase Thus a nearly pluse free flow is realized in the lower deliv ery range lt 100 ml h The total pump head cycles and running time are available in the service program under history data System Overview Mechanical Occlusion Pressure The Infusomat P has a linear peristaltic pump This pump has 12 slides which are driven by a camshaft When the pump cover is closed the pump tube is squeezed oc clusion by at least one of the slides independent of the pump head position The complete pump unit is mounted behind the front panel in the cabinet frame The hinges and the locking bow for the pump cover are led through the front panel The pump cov er is automatically closed when the operating unit door is closed The slides are pressed against the pump cover by a spring system in the pump unit Thereby a delivery pressure is realized and me chanically limited by the springs If the p
27. age Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page 0 3 Table of Contents Controller Board Page 4 6 Rear Panel Page 4 8 Front Panel Page 4 11 Pump Unit Page 4 13 Occlusion Sensor Page 4 15 Air Sensor Page 4 18 Operating Unit Page 4 19 Barcode Label Page 4 20 Frame with Seal Page 4 20 Checks after Repair Page 5 1 Maintenance Page 6 1 Technical Safety Inspection TSI Page 7 1 Procedural Instructions for Inspection 1 Visual Inspection Page 8 1 2 Electrical Safety Inspection as per IEC EN60 601 1 Page 8 1 3 Functional Inspection Page 8 2 4 Pump Unit Inspection Page 8 3 Test Equipment and Special Tools Test Equipment and Special Tools Page 9 1 Spare Parts List Unit Elements Page 10 1 Colours Page 10 2 Miscellaneous Page 10 2 Accessories Page 10 3 Software Update Page 10 3 Appendix ESD Recommendations Page A 1 Workstation Page A 1 Revision Service Documentation Page A 2 Current Information Page A 2 Order Form Page A 2 0 4 Infusomat P 2 0gb Important Information on this Manual The following notes should be observed Service Work Technical Safety Inspections Current Versions Revision Service Non Liability Infusomat P 2 0gb The present manualis for your information only The possession of this manual does not authorize th
28. b Unit Elements Pin Signal Name Function No Pin 11 Rx Receive line interface Pin 12 Uext Input of external supply voltage Table 4 2 MFC Pin Assignment Exchange Rear Panel 1 Remove battery see Battery pg 4 1 2 Dismount housing see Housing and Handle pg 4 5 3 Pull off the rear panel connectors and loosen both screws on the unit bottom Unit Elements Exchange MFC Connector Board Tools Special socket spanner M18 1 Remove nuts at the fm recessed plug red blue 2 Pull off the connector to the mains power supply and drop sensor see Fig 4 7 3 Loosen the MFC socket with special socket spanner M18 4 Assembly is done in reverse order Exchange fm Recessed Plug Cable Red Cable Blue 1 Loosen screws and nuts Note The new recessed plug must be slightly moveable after assembly Exchange Potential Equalization Bolt 1 Remove nuts with ring spanner 2 Exchange the bolt 2x M4 each Fig 4 11 4 10 Infusomat P 2 0gb Power Supply Unit Fig 4 12 3 X Torx M3x10 Unit Elements Exchange Mains Module Tools Screw driver Torx T10 1 Loosen 3 screws and remove the power supply unit Note The voltage selection for switchable power supplies is at the fuse element Exchange Drop Sensor Socket 1 Loosen nut and exchange the drop sensor socket 2 Safety lock with Sicomet 50 3 Make gro
29. brane and occlusion sensor board software IFPe IFPE installed from unit serial no 5506 Finger pump without motor including pump Finger pump without motor and board 3452 0597 incl pump pump cover and seal membrane Motor with pinion for finger pump 3450 1924 Occlusion Sensor Occlusion sensor cpl 3450 7353 Software IFPC installed up to unit serial no 5505 Occlusion sensor cpl 3452 0589 Software IFPe IFPE installed from unit serial no 5506 only delivered when a pressure adjusting device is available Air Sensor Air sensor incl connector 3450 193A 10 2 Spare Parts List Designation Ord No Operating Unit Membrane keypad with support plate and seal 3450 1800 LOD MOdUIE 0 inoaii aia ae Ho dens 3450 1819 Flex cable preformed 3450 8830 Frame incl pressure spring and magnet 3450 1835 Flexible cable 42 mm 5 pes 3477 3347 HINGEUNIT ke dante woe re ar dr tie eke 3450 5571 Hinge pin 3 mm 0 00c cece eee eee 3450 5580 Magnet srira aa 3450 5849 Barcode Label Barcode lani IIIA rr 3450 9070 see Order Form pg A 2 Frame with Seal Frame with seal plate 3450 1770 Colours Touch up pen RAL 9001 white 3450 6977 Touch up pen RAL 7032 grey
30. e Alarms of the function processor 80c535 are displayed in the text field of the LCD Alarms of the control processor 68HC11 are dis played in the 7 segment display The alarms help to troubleshoot unit malfunctions As not all malfunctions can be considered unit malfunctions with different messages which are not listed can be displayed or there may be no message Detected unit alarms are displayed in the text field as Unit Alarms in the selected language Additionally the error number is displayed in the text field ay ay wy Text Field Text Field Description 100 defective RAM memory 101 UMOT cannot be switched on 102 UMOT still switched on despite overvoltage 103 UMOT still switched on despite MOTEIN 0 104 UMOT still switched on despite undervoltage 105 ON OFF key pressed longer than 14 sec 106 defective air sensor calibration value 107 defective program memory 108 defective program flow 109 different number of pump head cycles 110 different keypad gaps between 80c838 and 68hc11 111 different program versions between 80c535 and 68hc11 112 defective program flow 113 testbit 0 out of switch on test 116 defective program memory text 117 defective program memory text does not match with program 118 reset during active operation 119 defective program memory transit time ROM test 120 defective program memory tube parameters Table 2 1 Infusomat P 2 0gb Software Control Microprocessor 68hc11 FFxx is displayed
31. e Program Air Sensor Function 300 0 After exchange check the function of the air sensor See TSl List for permissible check values see Technical Safety Inspection TSI pg 7 1 1 Press OK The received signal amplitude is displayed as a measurement value The test value with NEXT is not important 2 Insert an infusion line filled with air and check the maximum permissible air value 3 Insert an infusion line filled with fluid and check the mini mum permissible water value 4 Return to the initial function with END Pressure Sensor Function 310 0 Test Equipment 2 2 mm template see Test Equipment and Special Tools gt pg 9 1 1 Push in the bottom slide of the finger pump Press OK twice Open unit door Note the measurement value actual value Insert the 2 2 mm template and close the unit door om or oe GE a The new measurement value will be displayed It must be 15 to 25 digits higher than the first value 7 Return to the initial function with END If the 15 to 25 digits are not reached the pressure sensor unit must be mechanically aligned see Occlusion Sensor pg 4 15 Temperature Sensor Function 320 0 Display of the measured temperature of both processors Devia tions are possible the display is only for internal use 1 OK activates the display 2 Return to the initial function with END Infusomat P 2 0gb Service Program Unit Modifications Service Langua
32. e performance of service work Service tasks may only be executed by persons who have received appropriate training on the system from B Braun are included in the revision service possess the necessary test equipment and mechanical aids and fulfil the personal requirements training and knowledge B Braun also recommends training on the technical safety in spections or to perform at least the steps indicated in the current version of the manual as the TSI requires that the instructions in the manuals are ob served the manuals are a reference for measurements depending on the unit type the service program must be called up which may lead to a dangerous unit condition in the case of an inappropriate operation Furthermore a special service connector may be necessary This manual version corresponds to the state when the manual was written Technical changes especially software modifications must always be expected The state of the revision is indicated by the index number on the title page The possession of this manual does not automatically mean inclu sion in the revision service You will be included in the revision service after technical training by B Braun Melsungen or a written order placed with the sales department of B Braun incurred costs B Braun Melsungen AG does not assume any responsibility for in juries to persons property damages or other damages caused by the use
33. ec 1 123 75 12 min 0 0 sec 0 125 00 11 min 52 9 sec 1 126 25 11 min 45 9 sec 2 127 50 11 min 39 0 sec 3 128 25 11 min 32 3 sec 4 130 00 11 min 25 7 sec 5 131 25 11 min 19 7 sec 6 132 50 11 min 12 9 sec 7 133 75 11 min 6 7 sec 8 135 00 11 min 0 6 sec 9 136 25 10 min 54 5 sec 10 137 50 10 min 48 5 sec 11 138 75 10 min 42 9 sec 12 140 00 10 min 26 1 15 143 75 Table 8 1 Measurement Examples The inspection and calibration if required must be performed with the infusion line Intrafix AIR P PVC Alternative Measurement Procedure Inspection of the delivery rate with a weight measurement Avoid errors due to evaporation Measurement Equipment Scales Accuracy OG sic ee ea ee a 12 min Delivery Rate Determination Set the delivery rate to 125 ml h The run in time is 1 2 minutes Insert the outlet cannula in container and simultaneously start stop watch and Infusomat P After the time has expired stop Infusomat P and stop watch Immediately determine the delivery rate Infusomat P 2 0gb Test Equipment and Special Tools 9 Test Equipment and Special Tools For Repair for Technical Safety Inspection TSI Order No Test equipment case Infusomat fm complete 0770 1527 with Template 4 mm for adjustment after exchange of the pump cover for Infusomat fmS 0770 1489 Pin punch 1 8 mm x 160 mm for hinge pin disassembly of the pump cover
34. fusion pole Drop chamber holder Mains lead 200 240V Mains lead 100 120V Mains lead USA CAN Universal Clamp Universal clamp complete Pole Clamp rotating Ord No SpA rar ra 3477 3223 SO 3477 3215 eit ES 0871 1747 Bete Bi Bees 3450 578A hie 0870 1644 FREE ER ee 3477 3088 ka 3450 2718 AWA 3450 5423 AN Roni 3450 5393 Sara ger EN 3450 5857 Scant RID 0871 8482 Infusomat P 2 0gb Software Update Position 12345 S A g Digit F PEt amp 05053 Revision Level Hardware Identification Software Group Infusomat P Fig 2 1 Coding Infusomat P 2 0gb Software 2 Designation Ord No Update Kit IFPCO2002 3450 6462 Update Kit IFPe02003 On request Update Kit IFPE13003 On request only units with controller board with loudspeaker MFC interface line 0871 1661 The higher digit always replaces the lower digit for the revision level e g IFPE13003 replaces IFPE13002 When the software group changes IFPE13002 the unit functions are changed too Therefore unit users must be informed e g in struct the user and exchange the instructions for use software coding e g IFPE is on the cover page of the instructions for use Note Mark the unit after having updated the
35. ge 1 10 Page 2 1 to Page 2 6 Page 3 1 to Page 3 12 Page 4 1 to Page 4 20 Page 5 1 to Page 5 2 Page 6 1 to Page 6 2 Page 7 1 to Page 7 2 Page 8 1 to Page 8 6 Page 9 1 to Page 9 2 Page 10 1 to Page 10 4 Page A 1 to Page A 4 Infusomat P 2 0gb Important Information on this Manual General Information System Overview Software Service Program Unit Elements Infusomat P 2 0gb Table of Contents Service Work Technical Safety Inspections Current Versions Revision Service Non Liability ISO 9000 ff EN 46 000 ff Repair and Inspection only by Trained Technicians Spare Parts and Test Equipment Setting Off Technical Training Entry for the Product Training Ordering of Spare Parts and Test Equipment Return of Spare Parts Service Hotline Safety Officer Translation Design Operation Flow Chart Function Voltage Supply Signal Table Mains Operation Battery Operation Alarm Circuit Pump Unit Computer Interface Braun fluid manager system fm system Internal Assignment Accessories Software Update Approved Software Versions Error Messages and Alarms Software Default Values Structure of the Service Program Additional Functions with Inserted Service Plug Start Quit the Service Program Unit Data History Data Test Unit Modifications Calibration Mains Fuses Battery Door Lock Pump Cover Pump Housing Housing and Handle Page Page Page Page Page Page Page Page Page Page Page P
36. ge Function 400 0 English or German can be selected 1 OK activates the function 2 Select language with NEXT 3 Acknowledge with YES 4 Return to the initial function with END User Language Function 410 0 Four user languages per language group are available depending on software 1 OK activates the function 2 Select language with NEXT The language no and text version are displayed 3 Acknowledge with YES 4 Return to the initial function with END Alarm Tone Function 420 0 Different alarm modes can be selected Single stage A 10 minutes off alarm can be selected In this mode the audible alarm is activated with a delay of 10 minutes The activation of the 10 minutes off alarm is only permissible if the staff call is connected and the Infusomat P has an attention label label drawing no M007100000F04 1 OK activates the function Select alarm tone with NEXT Acknowledge with YES Return to the initial function with END FORN Infusomat P 2 0gb 3 7 Unit OFF Optical Alarm Alarm ON Alarm OFF Audible Alarm Staff Call Alarm ON Alarm OFF Fig 3 6 Service Program UNIT ON UNIT OFF Operating Alarm i START Swilch On Test 7 Alarm OFF E i 2min Switch On Pulse i 1sed Dynamic without OFF Alarm 1see Dynamic with OFF Alarm Static without OFF Alarm Staff Call Function 430 0 Select first whether the switch on pulse shall be
37. holes in the foot stands Note Do not use the foot stand assembly screws as alternative meas urement points Document the largest value Insulation Resistance Insulation resistance gt gt 2 MQ Measurement with 500 V between shorted mains connectors and potential equalization bolt Earth Leakage Current Earth leakage current lt 30 pA incl mains cable Measurement under standard conditions at the protective con ductor of the mains cable Two measurements one with changed poles Document the largest value Procedural Instructions for Inspection 3 Functional Inspection La Switch on Test Switch on test keypad and display check correct procedure Alarm tone display rate 000 0 VOL TIME etc display of all pixel contrast display light alarm and operating LED Battery Test Switch mains battery mains Interrupt mains supply twice in in tervals of 1 second Pay attention to the switch over in the dis play The unit must not switch to malfunction Note Running time minimum 30 minutes after charging of 16 hours Air Sensor Set rate to 400 ml h Then inject 0 4 ml air bubble inject piece An alarm must be ac tivated Drop Sensor Set rate to 400 ml h Simulate occlusion Clamp infusion line in front of the pump to prevent any drops Alarm in less than 5 sec Simulate free flow Press the bottom part of the drop cham ber together to generate a jet Immediate alarm
38. ight Barrier Board Screw 1 Occlusion Sensor jy cpl Plain N Washer gt i Serrated Lock Washer ai Screw 2 Occlusion Sensor Board Do not loosen screw Fig 4 15 Infusomat P 2 0gb Unit Elements Test Equipment Ord No Template 2 2 MM waweka aaa salar s 0770 5034 Calibration device 0770 501A Designation Ord No Note When replacing the occlusion sensor pay attention to Table 4 1 Compatibility List pg 4 6 Occlusion sensor cpl 3450 7353 Software IFPC installed up to unit serial no 5505 Occlusion sensor cpl 3452 0589 Software IFPe IFPE installed from unit serial no 5506 only delivered when a pressure calibration device is available Exchange CAUTION The occlusion sensor unit is mechanically very sensitive It must not be dismounted which means that the occlusion sensor board and the spring element must not be detached from the occlusion sensor support plastic part Make sure that the movement of the coil core inside the coil is not hindered The occlusion sensor consists of the light barrier board with EEP ROM and the occlusion sensor board with holder Coil core and bending element are screwed on this holder Both boards are con nected via a flat cable 1 Dismount the rear panel see Rear Panel pg 4 8 or the pump unit see Pump Unit pg 4 13 2 Pull off
39. ing Note Do not use the pump housing again but replace it by a new one Pump Housing Tamper Proof Caps 4 4 Infusomat P 2 0gb 4 6 Housing and Handle PT5 0x16 Infusomat P 2 0gb ha di iii IP 015 Unit Elements Designation Ord No Housing Labelling Germa renere regn SES FIS TESS NESS E E AAA 3450 1851 PRON as reen rs der RE pe RA EA 3450 1851 Dut eh IIIA 3450 1851 MA or LEE db n EE 3450 1851 ji Yo II WAA UTA AAA Es aei 3450 3382 SPAMISM aa 3450 3382 ETI KAA AA seia AAA 3450 3404 NAWA aa ani aaa at 3450 3404 SWediS hiss ninar eaa reed 3450 3404 FEAR IS ena a a e 3450 3404 Portuguese posui chr aA dee cai pai 3450 3382 Ui noe he neien ee NA a aa 3450 3358 POM S WE AA a AWA 3450 3358 TUPKISN AA does Rate nae heated 3450 3382 Foot stand complete with rubber feet 3450 5415 Rubber feet 20 pes 3477 3096 Unit handle with O rings and PT screws 3450 3450 Exchange 1 Remove battery see Battery pg 4 1 2 Loosen 4 screws from the foot stands and remove foot stands 3 Remove the safety seal from the rear panel break tamper proof cap and remove screw 4 Slidly widen the sides at the bottom of the housing and pull off to the top 5 Lay the unit on the front side and assemble in reverse order 6 Safety seal the rear panel screw after functional check Check Safety check Unit Elements 4 7 Controller Board Cable Output Motor Air Se
40. ion 510 0 The scale factor can be set in the limits between 40 and 99 digits for each tube type Every digit step is equivalent to a 0 5 mod ification of the delivery rate An increase of the scale factor re duces the pump speed and a decrease increases the pump speed 1 Press the OK key twice to activate the function Select the tube type with the NEXT key Yes activates the function for the selected tube type The value can be changed with the entry keypad Acknowledge the entry with OK Return to the initial function with END Quit the service program and save changes with YES oN DP oO FF WD Switch on unit and check the delivery rate see Delivery Ac curacy pg 8 4 If necessary repeat the delivery rate measurement Air Sensor Function 520 0 Alignment or check of the air sensor value alarm threshold see Air Sensor pg 4 18 Note The value is dependent on the tube type 1 Press OK twice and then YES to activate the function Press OK again to activate the air sensor value The value can be changed with the entry keypad Acknowledge the entry with YES AIR SENSOR IS SET acknowledges the entry Return to the initial function with END Noo g ae er ob Quit the service program and save changes with YES Compensation Head Volume Function 530 0 Only for test purposes at the manufacturers The compensation of the head volume must always be activated 3 11 Service Program Occlus
41. ion Level Function 540 0 Setting of the occlusion threshold values for the occlusion levels low and high 1 Press the OK key twice to activate the function 2 Select the occlusion level with NEXT 3 YES activates the entry mode 4 Enter the pressure value via the numeric keys pay attention to the displayed limit values 5 Press the YES key to take over the settings 6 Return to the initial function with END Pump Data Function 550 0 Note Compatibility between controller board and pump must be checked before acknowledging Only press YES if pump corre sponds to controller board History Function 560 0 The history function can be activated or deactivated 1 Press the OK key twice to activate the function 2 Select the history function with NEXT 3 ON activates the function The history protocol memory is in itialized the actual software version and the serial number are registered Press the OFF key to deactivate the function The history pro tocol memory is deleted 4 Return to the initial function with END Only software IFPC From software IFPE 3 12 Infusomat P 2 0gb 4 1 Mains Fuses Unit Elements 4 Designation Ord No Fuse T 0 16 A for 200 230 240V TO PES aaa 3477 2847 Fuse T 0 315 A for 100 110 120 V 10 pes ieira iranis i a ao 3477 0534 FUSE holder IIIA aa 3450 0979 Note Only use recommended fuses Exchange 1 Press the expansion clamps at the fuse holder
42. m 5 pes 3477 3347 HINIS UNIT IA aaa 3450 5571 Hinge pin 3 mm 0200c cece eee ee eee 3450 5580 Maji WI eateries 3450 5849 Exchange Tools Screw driver Torx T6 1 Remove battery see Battery pg 4 1 Disassemble the door lock Loosen countersunk screw and bridge Pwo DN Remove tamper proof caps 6 pieces on the door frame by piercing a screwdriver through the caps to loosen the coun tersunk screws 5 Unlatch the zero force insertion connector and loosen the flex cable Note The position of the flex cable must not be changed i e the pre formed section must be in the hinge area pivot Mark the cable if necessary 6 Disassemble either LCD module or support plate with mem brane keypad or door hinge pins respectively and exchange the door frame 7 Assembly is done in reverse order Pay attention to the correct direction of the door hinge pin during assembly Note Do not kink either of the flex cables Push the contacts to the stop of the zero force insertion connector and lock in same position Check Electrical safety functional check pump unit check 4 19 Unit Elements 4 14 Barcode Label IA Y IP 029 Designation Ord No Barcode label ia n Aa 3450 9070 see Order Form pg A 2 Exchange 1 Remove old barcode label if existing 2 Clean the adhesion surface with an alcoholic cleaning agent and let dry 3 Loosen barcode label from
43. mat P is a compact volumetric peristaltic infusion pump Standard delivery rate range 0 1 to 999 9 ml h The unit is operated via a membrane keypad It is equipped with an LCD liquid crystal display for the display of the delivery rate and the operating support of the user Two control LEDs display alarms and the running of the infusion pump S Guide for Short Pole Clamp f eT Sensor peristaidcPunip Handl andle Flow Inhibitor MFC Socket Door Lock LCD Display L Softkeys Optical Interface fm Recessed Plug Potential Equalization Bolt Drop Sensor Socket Keypad Air Sensor Barcode Label Control LEDs Mains Connection Fig 1 1 Unit Design Infusomat P A barcode label is attached to the left front side of new Infusomat P unit versions which can be retrofitted on previous devices This barcode label is used to read the serial and DIANET type number via a scanner when the Infusomat P is operated in an fm system Infusomat P 2 0gb 1 1 System Overview Operation Flow Chart Switch On Tube Selection Standard Operation Service Plug Inserted Special Functions 3 Set Delivery Rate Preselected Volume Preselected Time Start Infusion Rate Calculation Stop Infusion Change Delivery Rate Recall Info Call up Bol
44. mly with cable ties Note Always use a new pump housing Check Safety check pump unit check 4 12 Infusomat P 2 0gb 4 10 Pump Unit Pump Unit Reed Sensor Infusomat P 2 0gb Cable Tie Unit Elements Designation Ord No Note When replacing the finger pump adhere to Table 4 1 Compat ibility List pg 4 6 Finger pump without motor including pump 3450 1746 pump cover seal membrane and occlusion sensor board software IFPC installed up to unit serial no 5505 Finger pump without motor including pump 3452 0481 pump cover seal membrane and occlusion sensor board software IFPe IFPE installed from unit serial no 5506 Finger pump without motor and board 3452 0597 incl pump pump cover and seal membrane Motor with pinion for finger pump 3450 1924 Exchange 1 Remove battery see Battery pg 4 1 Dismount housing see Housing and Handle pg 4 5 Disassemble front panel see Front Panel pg 4 11 E O Loosen motor screws pull off the motor connector and re move motor from pump unit Note Do not loosen the assembly screw on the lower occlusion sensor board Otherwise the pump has to be calibrated with the 2 2 mm template 5 Pull off the connector from the controller board 6 Press down snap in pins from the inside and tilt the pump forward and unhinge 7 Assembly
45. nd with the number on the unit type plate as this number is used in the interface mode 1 YES activates the entry mode Enter via the numeric keypad 2 YES stores the changed or new number 3 Return to the initial function with END 1 Only software IFPC Infusomat P 2 0gb History Data Bit 1514131211 109 876543210 Code 1000000000000010 Example for Alarm Pump Cover Open Battery empty battery alarm Pump cover open Drop alarm Air alarm Occlusion alarm Expired standby time Interface alarm KOR end alarm free Operating alarm Infusomat P 2 0gb Service Program Operating Hour Counter Function 200 0 1 OK activates the display 2 Return to the initial function with END Battery Operating Hours Function 210 0 1 OK activates the display 2 Return to the initial function with END Pump Head Cycles Function 220 0 Display of the pump head cycles delivered volume 1 OK activates the display 2 Return to the initial function with END Operating Alarms Function 230 0 The last 20 operating alarms can be recalled They are displayed as 16 bit binary codes and each bit position can be set from 0 to 1 1 OK activates the alarm display 2 Display operating alarms 01 to 20 with the and key 3 Delete the operating alarms with CLR 4 Return to the initial function with END In addition the last unit alarm GA will be displayed from soft ware version IFPe IFPE Test Servic
46. ng If the Infusomat P is switched off in mains operation with the ON OFF key the internal mains voltage is still present In mains operation the battery function is checked during the switch on test Therefor the charge and discharge current is Infusomat P 2 0gb System Overview measured and the charging of the battery is interrupted for the duration of the measurement Battery Operation The battery function is monitored by the following data charge current discharge current and time and self discharge time In battery operation the battery function is checked during the switch on test The theoretical load condition is read from the clock module of the battery Then the battery is connected to UBS and the voltage is measured If the minimum reguirements are not reached a battery alarm is activated Alarm Circuit The alarm generation consists of Standstill of pump due to switch off of MS motor circuit and UMOT motor operating voltage Audible alarm due to the drive of the buzzer or the loud speaker via ALA AK control channel or via ALA UB Optical alarm Is displayed in the LCD and a separate LED dis play Additionally the set rate flashes with AAA A Staff call via the MFC staff call cable The user must check the optical and audible alarm during the switch on test An alarm must be activated to test the staff call alarm of the Infusomat P e g open pump cover during operation Pump Unit
47. nserted Service Plug Software Version and User Languages 1 Insert service plug into the MFC socket at the rear of the unit 2 Switch on unit and keep the ON OFF button pressed for max 15 s 3 The software version and user languages are displayed in the LCD 4 The unit is switched on when the ON OFF button is released 5 appears in the LCD if the service plug is inserted Two LEDs are integrated in the service plug green Power supply active red Alarm The following conditions are active The operating alarms are muted All special functions are accessible including the disabled The special functions are slightly modified Example SM battery capacity has key for 0 min 32 min presetting The battery capacity display switches between the nominal and the actual capacity If the maximum battery capacity is not reached will be displayed before the new nominal ca pacity The tube type will be displayed in the tube selection menu Disabling the Occlusion Sensor The electronic pressure monitoring can be deactivated to check the mechanical occlusion pressure 1 Select Occlusion Pressure with the SM key 2 Then select mechanical 3 Return to the main menu with END A too low pump speed is indicated in the display by Pressure Alarm with underlined stars The display Pressure Alarm with underlined questions marks in dicates that no tube has been inserted 1 From soft
48. nsor Connector Motor Connector Occlusion Sensor Connector Flex Cable LCD Module Rear Panel Connector Reed Sensor Connector Loudspeaker Buzzer Press snap in pin together Fig 4 6 Designation Distance sleeve Loudspeaker Ord No 3450 3366 3450 3447 3450 8848 Controller board with buzzer raw material No 3810 7660 software IFPC can be updated to IFPe if desired Language Group New Part Exchange Ord No 3450 2041 Ord No 3488 0895 Ord No 3450 2050 Ord No 3488 0909 Ord No 3450 2068 Ord No 3488 0917 Ord No 3450 2076 Ord No 3488 0925 m ol O ol gt Ord No 3450 2084 Ord No 3488 0933 Controller board with loudspeaker volume control and history function raw material no 3810 8003 software IFPE Language Group New Part Exchange A Ord No 3450 8767 Ord No 3488 0941 B Ord No 3450 8775 Ord No 3488 0950 C Ord No 3450 8783 Ord No 3488 0968 D Ord No 3450 8791 Ord No 3488 0976 E Ord No 3450 8805 Ord No 3488 0984 CAUTION The controller boards raw material no 3810 7660 and 3810 8003 are not compatible Controller Board Software Buzzer Occlusion Sensor Calibration Device Finger Pump cpl Raw Material No Order No Order No 3810 7660 IFPC Buzzer 3450 7353 no 3450 1746 3810 7660 with update IFPe Buzzer 3452 0589 yes 3452 0597
49. occlusion sensor threshold to mechanical test plug Switch off drop control Build up pressure with 600 ml h Then measurement with 100 ml h Read 90 seconds after start of delivery Measurement upper pressure value Measurement lower pressure value Measured values see Technical Safety Inspection TSI pg 7 1 After the measurement inspection the mechanical setting must be switched off The electronic occlusion pressure is not automat ically activated again when the service plug has been disconnect ed Procedural Instructions for Inspection Mechanical Pressure Setting Check pump pressure If the deviation is max 0 3 bar from set range the pump can be calibrated Perform pressure measurement Calibrate the pressure range at the set screw with an Allen key 2 5 mm to the upper pressure val ue of 2 4 bar After the measurement inspection the mechanical setting must be switched off The electronic occlusion pressure is not automat ically activated again when the service plug has been disconnect ed Flow Inhibitor Switch to stop at high pressures Then open unit door The pres sure must stay above 0 8 bar Delivery Accuracy Temperature 22 C Rate gt 1 ml h Typically 5 at a measurement of more than 8 hours Infusomat P 2 0gb 80 0 4 ml Reference Height Deviation of delivery rate 0 12 min Measurement time ig 8 4 Graph Infusomat P 2 0gb
50. on Tube type version Return to the initial function with END Service Program CA NEXT Drug Name Function 110 0 Memory for maximum 9 drugs and 20 characters per name 1 Display the stored drug names with the NEXT key 2 Delete displayed entry with CLR 3 Press YES to modify a drug name Move cursor to character with NEXT Select new character from line 3 with lt lt or gt gt 4 Repeat the procedure for each character 5 Return to the initial function with END Ward Identification Function 120 0 Enter and display of a ward specific unit identification Permanent display if the unit is connected to mains and switched off 1 Delete displayed entry with CLR Press YES to enter modifica tions Move cursor to character with NEXT Select new character from line 3 with lt lt or gt gt 2 Repeat the procedure for each character 3 Return to the initial function with END Tube Type 1 Function 130 0 There is only one tube type implemented in version IFPC02002 This function is for future extensions Serial Number Function 140 0 The displayed serial number must correspond with the number on the unit type plate as this number is used in the interface mode 1 YES activates the entry mode Enter via the numeric keypad 2 YES stores the changed or new number 3 Return to the initial function with END DIANET Type Number Function 150 0 The displayed serial number must correspo
51. pump cover 5 pes 3477 3363 Torsion spring for pump cover 5 pes 3477 3355 Lever pump cover es 3477 4092 Hinge pin for pump COver 3477 3967 Hinge pin for pump cover lever 3450 5725 Pump Housing Pump housing cpl 3450 3390 Housing Housing Labelling Gera Ne WA or Na 3450 1851 BreNGh cae atin pa WAA KASRI E TE MAA 3450 1851 DUTCH SU eget dan eden 3450 1851 ltaliani cin re ri aeiiae ga AN ERE SEERE SEERE 3450 1851 EA brands Dn sera ta eee ea es 3450 3382 Spanish esr Gees dod satu AE EIA WALA E 3450 3382 Danish atid tice toe tate Uda ea wd nt deve 3450 3404 Norwegian AA hate eine oe ae on 3450 3404 SWE CSN resia a Ed E dir kran D R 3450 3404 Infusomat P 2 0gb Spare Parts List 10 Designation Ord No RUS USER See SFS ERE aa a REDE SEERE SEE 3450 3404 PUGU IA AE kawa 3450 3382 UL AA AA KAA OA Asien 3450 3358 Polish AWA a ee dee A ee ee 3450 3358 TEKS Hise tocol ha ded ders voted etd Sok pale KA ERa 3450 3382 Foot stand complete with rubber feet 3450 5415 Rubber feet 20 pcs 3477 3096 Unit handle with O rings and PT screws 3450 3450 Controller Board Distance sleeve ud stand be ar A eee eee eee 3450 3366 BUZA oat een hehe PS ee Paes 3450 3447 Loudspeaker o sessie be dia Ad benene oes 3450 8848 Rear Panel Rear panel with screws M3 and seal
52. pward direction and exchange 4 Assembly is done in reverse order Check Pump unit check only mechanical occlusion pressure Infusomat P 2 0gb 4 4 Pump Cover Hinge Pin for Pump Cover Infusomat P 2 0gb Pump Cover Hinge Pin for Pump Cover Lever Torsion Spring IP 014 Unit Elements Designation Ord No Pump cover with lock 3450 1916 Blind plug 7 1 mm 10 pcs 3477 3207 Torsion spring in lever pump cover 5 pcs 3477 3363 Torsion spring for pump cover 5 pes 3477 3355 Lever pump cover 20 0ceeceeeeeeeeeee 3477 4092 Hinge pin for pump COver 3477 3967 Hinge pin for pump cover lever 3450 5725 Exchange Tools Pin punch 1 8 mm pin punch 6 mm 2 2 mm template 1 Open door and remove hinge pin with pin punch 1 8 mm from below Do not lose the torsion spring 2 Disassemble pump cover 3 Insert the torsion spring in new pump cover Insert the hinge pin from the top with a pin punch 6 mm 4 Check the occlusion sensor with 2 2 mm template in the serv ice program and align if necessary Check Safety check pump unit check Unit Elements 4 5 Pump Housing Designation Ord No Pump housing epl 3450 3390 Exchange 1 Remove 4 tamper proof caps by piercing a screwdriver through the caps 2 Loosen the screws 3 Remove the pump hous
53. r The weight must be placed without any friction in the holder i Acknowledge calibration value low 1 with gt gt and set calibration value high 2 with weight 3 166g j Acknowledge calibration value high 2 by pressing gt gt and remove weight k Acknowledge calibration value 3 Zero point with Yes I Remove the holder Note If the calibration values are known the values can also be entered manually m Call function 500 in the service program see Occlusion Sensor Function 500 0 pg 3 10 n Open the data entry window with yes o Select Calibration value low 1 and Calibration value high 2 by pressing lt lt and gt gt Enter the calibration values via the keypad and acknowledge with yes p Quit function in the service program and save data q Register the changed pressure values in the unit book 4 17 Unit Elements r Check the electronic occlusion pressure see Electronic Occlusion Pressure Occlusion Sensor pg 8 3 11 Quit function in the service program and save data 12 Check the electronic occlusion pressure see Electronic Oc clusion Pressure Occlusion Sensor pg 8 3 Check Safety check functional check 4 12 Air Sensor 4 18 Air Sensor IP 026 Designation Ord No Air sensor incl connector 3450 193A Exchange 1 Remove battery see Battery
54. r ER Sensor MDOIS g 4 Yu 535 LFS Air Detection Air Sensor PKS 1 2 Position Detection PKS 1 Speed Control Double Light Barrier Pump MS MOTEIN Motor Output Stage CF Latch rr NN Keypad Query Staff Opto SME Call MFC 0 ALA UB_ Test 5V Monitoring 7 NC Battery T 7 2V Keypad Control BES Gian Processor Reska Reset Generator HCH 5V lt lt 12V 16V fm System Operating 11V 16V External MFC UBS 6 16V Voltage Generation G i I Mains EA INT ON OFF Logic IP 004 EA TAS Infusomat P 2 0gb 1 3 System Overview Voltage Supply The voltage supply is generated either directly from mains via the FM plug 14 V connection to the fluid manager system or via the MFC connector 11 to 16 V and as an internal supply via the in ternal 7 2 V NiCD battery The mains module is available in three versions 230 V 220 230 240 V and 100 110 120 V The rated voltage has a tolerance of 10 to 15 Yo A voltage of 11 V to 18 Vis available after transformation and rec tification This voltage is fed to the battery charge circuit and the unit supply This is also valid for an external 12 V supply from the MFC or FM plug The FET V10 switches between the external and the internal vol
55. re New TSI list with new air alarm value New paragraph occlusion sensor exchange calibration New test equipment for occlusion sensor New software New spare parts Total list of spare parts The following form can be used as master to order type plates or barcode labels Infusomat P 2 0gb Appendix FAX Master B Braun Melsungen AG Fax No 05661 75 38 09 attn Mr Lohr MT PR DEO8C Hospitali ui AA Ia P O Box 1120 Ward ui AA AA KA E EA ee 34 209 Melsungen STIL CU UA aaa es Wa REDERIET ad pea zip code town email ingo lohr bbraun com Person responsible UA Ya AAA WAA Tl ead fe Order Barcode Label Order No 3450 9070 for Infusomat P DIANET Type Number 00203 We herewith order the barcode label type plate with the following serial numbers the serial number is indicated on the type plate of the pump Serial Number Serial Number Serial Number Serial Number We guarantee that we will fix the barcode label type plates to the corresponding pumps in accordance with the Service Manual and its enclosures and will carry out the necessary test steps Barcode labels or type plates that are not required will be destroyed Date Signature Infusomat P 2 0gb A 3 Appendix For your notes A 4 Infusomat P 2 0gb
56. ressure limit is exceeded there is no volume delivery The drop sensor activates an alarm If one of the springs fails the spring system will ensure that an unsafe condition cannot occur free flow The two remaining springs ensure an appropriately high occlusion pressure Electronic Occlusion Pressure The electronic occlusion sensor is mounted on the output side of the pump A spring pressure loaded slide is seated on the infusion line An increase of pressure in the infusion line leads to a deflec tion of the coil core via the pressure slide The depth of immersion is measured inductively When a preset pressure threshold is reached the pump drive is switched off and an alarm is activated The electronic occlusion pressure is a single channel circuit In case of a failure the mechanically limited maximum pressure can be reached Motor Switch Off by Both Processors Function processor MS signal to switch off the motor drive Control processor MOTEIN signal to switch off the drive of the motor operating voltage Computer Interface The Infusomat P is equipped with a computer interface It can be connected to the optical interface or via the MFC service plug To activate the computer operation please ask for a detailed descrip tion from B Braun Until software version IFPC DIANET From software version IFPe IFPE Dianet gt Infusomat P 2 0gb System Overview Braun fluid manager system fm system The Infusomat P
57. rial number according to the type plate DIANET type number according to the type plate If necessary enter Drug name Ward identification Alarm tone Delivery rate min max Air alarm air bubbles in ml and air rate in ml h respectively User language Special functions ON OFF Menu Staff call type Note If data is not entered Calibration Defective may be displayed af ter the unit is switched on again 9 Calibrate occlusion sensor Ord No 3450 7353 see Occlu sion Sensor Function 500 0 pg 3 10 Infusomat P 2 0gb Infusomat P 2 0gb Unit Elements 10 Calibrate occlusion sensor Ord No 3452 0589 Note To calibrate the occlusion sensor Ord No 3452 0589 calibration weights are required An alignment with infusion lines is not per mitted a Clean the pump front side b Place the Infusomat P without mains lead and drop sen sor and the service plug inserted horizontally front fac ing upwards in the cellular packing of the calibration device c Call function 500 in the service program see Pressure Sensor Function 310 0 pg 3 6 d Activate the calibration function with Align e Select calibration value low 1 by pressing gt gt f Open the pump cover g Fasten the holders for the calibration weights under the pump cover and let snap in at the locking bow h Position weight 1 100 g for calibration value low 1 1 04 N carefully on the occlusion senso
58. software The new soft ware version must be clearly recognizable Only update from old to new software versions never in reverse order e g never update from IFPCO2002 to IFPC02001 All units used in one ward should have the same software status and basic setup to avoid operator mistakes Note Software updates must be reported to B Braun for registration Observe the notes of the update program and the supplements Software Approved Software Versions IFPCO2001 Basic software Must not be used any more Please contact the Technical Service of B Braun IFPCO2002 No optical staff call after power up fluid manager system Optimized air sensor evaluation Manual bolus volume limited to 99 9 ml Optimized special bolus function IFPe02003 Preselected volume and time counted down to 0 Long time compensation of delivery rate Interface changed to DIANET Star not compatible with Dianet New special function Piggyback New special function clock Storage of alarms in case of malfunctions which can be re called in the service program menu 230 Tube selection menu Calibration occlusion sensor Tube update IFPE13002 Only controller board with loudspeaker see Controller Board pg 4 6 Alarm volume can be set History function IFPE13003 Optimized dose calculation Infusomat P 2 0gb Error Messages and Alarms 7 Segment Display L Softwar
59. tage supply The transistor V10b works as an ON OFF switch for the operating voltages UBS UMOT and 5V The 5V supplies the complete electronics including the double chan nel microprocessor system A window comparator constantly monitors the 5V for undervoltage or overvoltage The function is checked during switch on The operating voltage UBS supplies the stepper motor and the UMOT the stepper motor drive The transistor V47 switches the operating voltage UMOT In case of an alarm the motor is switched off by V47 Additionally the switching function of the transistor is checked during the switch on test The circuit has two separate assembly groups with separate sup ply voltages UBA and UBB The ON OFF circuit has a retriggerable delay switch off A follow up charging circuit drives the transis tor V10b The alarm logic operating voltage UBB is an RS latch This is set when the unit is running and activates the alarm circuit The alarm buzzer and drive are also driven by UBB The ON OFF circuit is activated and the voltage supply is switched on by pressing the ON OFF key The alarm latch is reset simultaneously A function test of the voltage monitoring motor circuit and alarm activation is performed The voltage supply is maintained by cyclic self hold ing pulses fed to the logic The alarm latch is also activated Infusomat P 2 0gb System Overview Switching Current Source gt fm Sys
60. tem i Linear Regulator 12 16V _ JE owore Battery 6x1 2V Alarm Logic Key ON OFF Logic Over and Undervoltage ny BAR i Monitoring Signal Table Signal Meaning Signal Meaning 5V Voltage Supply Electronic PKS2 Pump Head Sensor 2 5V HT Overvoltage Test PKSS Pump Head Sensor Control 5V LT Undervoltage Test PRS Staff Call Relay Control AK I Battery Charge and Discharge Current PRS F Staff Call Relay Function Channel AK LAD Battery Capacity ON OFF PKSS Pump Head Sensor Control AK Test Battery Test PRS RUF Staff Call Relay Control ALA UB Operating Voltage Alarm RDE Rate Display Enable CS Chip Select RES Power on Reset DI Data Input RES F Reset Function Channel DO Data Output RES K Reset Control Channel E A INT ON OFF by Microprocessor RTS Return to Send DIANET E A ST ON OFF Status Rx Receive Data Table1 1 Signal Table Part 1 of 2 Infusomat P 2 0gb 1 5 System Overview Signal Meaning Signal Meaning E A TAS ON OFF Key SCK Serial Data Lock EDB Electronic Occlusion Pressure TD AO Text Display Address 0 FMC F FM Connection Function Channel TD A1 Text Display Address 1 FMC K FM Connection Control Channel TD A2 Text Display Address 2 UEXT N External 12V Supply TD A3 Text Display Address 3 UEXT P External 12V Supply TD E Text Display Enable UFM P External 12V Supply FM TD R W Text Display Read Write LFCL Air Sensor
61. the base material and stick it on Note Destroy the type plate delivered Check Check that serial number and pump symbol in the plain text field of the barcode label correspond with the type plate on the pump of the Infusomat P 4 15 Frame with Seal 4 20 Designation Ord No Frame with seal plate 3450 1770 Exchange 1 Disassemble all parts as described before and exchange the frame with seal plate Check Electrical safety functional check pump unit check Infusomat P 2 0gb Checks after Repair 5 Depending on the work carried out perform the relevant check blocks 1 2 3 and or 4 1 Visual Inspection 2 Safety Inspection As per IEC EN 60 601 1 3 Functional Inspection 4 Pump Unit Inspection O OK after visual inspection O Mains voltage VAC Protective conductor re sistance incl mains cable lt 0 2Q Q O Insulation resistance gt gt 2 MQ Q O Earth leakage current lt 30 UA HA Switch on Unit O Self test O Control lamps Compare with Display O Set delivery rate Battery Test O Switch mains battery mains O Switch on in battery mode and check self test Air Sensor O 0 4 ml air bubbles alarm Air value Water value 200 Calibration value alarm threshold adjust if nec essary Values see TSI Drop Sensor Simulate occlusion alarm alarm with closed roller clamp O
62. the connecting cable to the microprocessor board 3 Loosen and remove screw 1 of the light barrier board 4 Loosen screw 2 of the occlusion sensor and remove it to gether with plain washer and serrated lock washer Then re move the occlusion sensor with occlusion sensor board and light barrier board 5 Mount new occlusion sensor CAUTION The occlusion sensor to be installed is dependent on the controller board and the software 4 15 4 16 Unit Elements Note Make sure that the occlusion sensor slide can smootly run in the guides and that the coil core can move inside the coil 6 7 Calibrate occlusion sensor a Call the pressure display in the service program see Pressure Sensor Function 310 0 pg 3 6 b Loosen hexagon socket screw M 3x6 on the occlusion sensor unit with a 2 5 mm Allen key c Push the occlusion sensor unit with board slightly for ward or backward d Tighten the Allen screw e The new measurement value will be displayed repeat if necessary until the value is increased by 15 to 25 digits f After calibration return to the initial function with END Select SAVE NO Do not operate the YES key g Switch off the unit Assembly is done in reverse order After a complete exchange the unit data and user data must be entered in the service program again as the data memory is on the lightbarrier board 8 Enter unit and user data in the EEPROM Se
63. und connection Check Safety check functional check 4 9 Front Panel Snap In Pin Rear Side ji t eA Reed Sensor X Rear Side Snap In Pin Rear Side Tamper Proof Cap Infusomat P 2 0gb Designation Ord No Front panel without clamp lever and torsion spring 3450 2092 Circularseal45mm 3477 3126 Tamper proof caps 10 mm 50 pcs 3477 3134 Cover OGA AE 3450 3412 Clamp lever with torsion spring and pin 4x20 3450 3420 Torsion spring 3450 3439 AAA rnet IAA WA 3450 1754 Exchange Tools Pin punch 1 Remove battery see Battery pg 4 1 2 Dismount housing see Housing and Handle pg 4 5 3 Disassemble pump cover see Pump Cover pg 4 3 4 Disassemble pump housing see Pump Housing pg 4 4 5 Remove countersunk screws by piercing a screwdriver through the caps to loosen the countersunk screws 6 Press reed sensor out of the holder on the rear side see Fig 4 14 7 Press both snap in pins inwards rear side top and bottom Then remove the front panel to the front 8 Exchange the flow inhibitor i e pull straight pin with M3 screw Prior to assembly slightly grease the plastic surfaces with Molikote Platislip PG 602 grease 4 11 Unit Elements 9 Insert circular seal Assembly is done in reverse order Snap in pins manually Insert reed sensor and seat the cables fir
64. us KOR Mode 2 1 See service program diagram Dose Calculation Bolus Function Standby Function Drug Change CC Mode Occlusion Pressure Drop Control Piggyback Battery Capacity Data Lock Alarm Tone Contrast Setting Clock 2 Only when preselected time or preselected volume has expired 3 Please pay attention to the activation in service program 4 Only available with IFPC 5 From software IFPe IFPE 6 From software IFPE See Instructions for Use for detailed information Infusomat P 2 0gb System Overview Function Two independent software controlled microprocessor systems control and monitor the hardware On the basis of their functions they are defined respectively as a control and a function proces sor Both systems work with independent clock freguencies and have access to different program and data memories All safety relevant functions are handled by both processors and the results are counter checked CF and FC latch The input via the keypad is fed to both processors Additionally the acknowledgement signal of the ON OFF key is fed to the mains power supply logic voltage E A TAS The function processor has also access to this logic via E A INT Description of the voltage signals see Signal Table pg 1 5 Opto DIANET MFC Text Display EEE Control Signal gt Rate Display Function TSA Drop Detection Drop a ana ae Processo
65. ware IFPe IFPE Infusomat P 2 0gb Start Ouit the Service Program Service Programm Version Group Description Function Description END GR FU OK Service Program Activate the Service Program 1 Insert service plug into the MFC socket at the rear of the unit appears in the display 2 Select Service Program with the SM key When the service program is activated the red alarm LED flashes The LED dis plays the code number of the selected group and function FUNCTION END Jumps to the initial function GR Selects group FU Selects function in the activated group OK Activates the selected function or if necessary skips to the sub functions with NEXT Quit the Service Program 1 Press END in the main menu A data storage query is acti vated Save Changes Yes No Y N terminates the service program Press END to jump to the last function Switch off the Infusomat P and remove service plug Note Disconnect the Infusomat P from mains for at least 30 seconds af ter termination of the service program memory is deleted Then the unit can be switched on again Unit Data Infusomat P 2 0gb Software Version Function 100 0 1 2 Select sub functions with NEXT The current software version is displayed in the LCD User program version with date Language with text version Further languages with Service program version Service language with text versi

Infusomat P - Frank`s Hospital Workshop

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