Curtis Service Manual, Parts breakdown for models
Contents
1. WILBUR CURTIS COMPANY Inc Service Manual Iced Tea amp Combo Brewer Important Safeguards Conventions This appliance is designed for commercial use Any servicing other than cleaning and maintenance should be performed by an authorized Wilbur Curtis service center Models Included e Do NOT immerse the unit in water or any other liquid ICIST e To reduce the risk of fire or electric shock do NOT open top or front panel No user serviceable parts PTT3 inside Repair should be done only by authorized service personnel e e Keep hands and other items away from hot parts of unit during operation e Never clean with scouring powders bleach or harsh implements Starting on Page 7 Conventions OP IN e CBP WARNINGS To help avoid personal injury Important Notes Cautions from the factory Sanitation Requirements Your Curtis G3 Tea Brewer is Factory Pre Set and Ready to Go Right out of the Carton Following are the Factory Settings for your TCT or PTT Iced Tea Brewing System Brew Temperature 204 F e Brew Volume Set to dispensing vessel requirements Generally there will never be a reason to change your G3 programming However should you need to make slight adjustments to meet your brewing needs programming instructions are provided later in this manual System Requirements e Water Source 20 90 PSI Minimum Flow Rate of 1 GPM e Electrical See attached schematic for standard model or visit www wilburcurtis com2. STP YEL HEATING TANK STP YEL OW 120VAC TANK GROUND STP RED UNIVERSAL CONTROL MODULE STP VIO ae 2 VIO SAFTEY SWITCH NON LIT SP MOMENTARY SAG 125V 1A8 250V ELECTRICAL RATING TABLE 1 TO HEATING MACHINE POWER meme i WATTS SC CBP 10 1600W SC CBP 20 1450W LETTERS AND OR DIFFERENT DASH NUMBER UN THEIR PART NUMBERS HAVING THE SAME ELECTRICAL RATINGS EX CBS10000 1 ALL WIRES SHALL BE 18 AWG PVC COATED NOTES UNLESS OTHERWISE SPECIFIED TRIAC 40A 600V AY ye 1 r 10 GPM 10W 120VAC HEATING ELEMENT INLET VALVE DILUTION VALVE LEGEND CONNECTOR PIN ASSIGNMENTS N C N C DILUTION VALVE INLET VALVE TANK BREW VALVE TRIAC GATE TRIAC A2 120VAC HOT TEMP SENSOR TEMP SENSOR GROUND WATER LEVEL PROBE SAFTEY SWITCH N O SAFTEY SWITCH N C N C TRIAC PIN ASSIGNMENTS peo lo BERND G N 120VAC NEUTRAL VOLTAGE 120V TIME WATTAGE SEE TABLE AMPERAGE SEE TABLE HERTZ 60 HZ mes ow ono I NUMBER LD CBS 10 TAL TOTAL CURRENT AMPERES LADDER DIAGRAM COMBO COFFEE TEA REVISION 11 Service Manual Combo Brewer Illustrated Parts List Curtis Combo Coffee amp Tea Brewer Service Manual Combo Brewer Illustrated Parts List Curtis Combo Coffee amp Tea Brewer ITEM PART N2 DESCRIPTION ITEM PART N2 DESCRIPTION 1 WC
3. to display number and change number the number can be changed 1 to 4 or lt to move place and ex to exit when complete Banner Name Factory set to WILBUR CURTIS Press to display letters and change letters or lt to move place and EX to exit when complete This feature allows up to 14 letters to be programmed for company name or regional name Programming all blanks disables Banner Name If programmed Banner Name is displayed every 5 sec on and off Continued on Page 4 3 Service Manual Tea Brewer SN Beeper On Off P Maintenance Factory set to OFF Press E to exit Beeper On Off Factory set to ON Model Select Press to Select Display TCT PTT G3 Exit Exit Tank Temperature Check Turn on brewer at the control panel ON OFF button Press and hold 3 button see illustration page 2 for 5 seconds Water Temperature will be displayed temperature in heating tank Press to Select Set gallons brewed to indicate P Maintenance Press lt or gt to adjust from Off to 3000 gallons Press to display ON or OFF Pressing either lt or gt toggles between on and off Oto set When ON this feature allows you to hear a short beep each time a button is pressed Press to select exits program mode and returns unit to operation Pressing gt returns you to Tea Recipes PARTS LIST ITEM PART N8 1 WC 3322 2 WC 3647 2A WC 8532 3 WC 3320 4 WC 3201 5 WC 37256 5A WC 3358 5B WC 33001 5C WC 37
4. 14 GRY u 10 GPM 10W 120VAC YEL WHT o o INLET VALVE RED o GPM 10W 120VAC m opo DILUTION VALVE STP RED o GPM 12W 120VAC o o WHT BREW VALVE CHASSIS GROUND PROBE AA me T TEMP HEATING SENAR STP YEL TANK GRN SW 120VAC TANK GROUND UNIVERSAL CONTROL MODULE PIN ASSIGNMENTS PIN 02 NOT USED GWO PIN DS DILUTION VALVE gt USE THIS DIAGRAM FOR ALL OTHER MODELS WITH ADDED PREFIX Momo 120VAC EN A EIN a LETTERS AND OR DIFFERENT DASH NUMBER ON THEIR PART A2 NUMBERS HA THE SAME ELECTRICAL RATINGS EX TCTS10000 WATTAGE SEE TABLE 1 TRIAC PIN ASSIGNMENTS ERTZ PIN 09 TEMP SENSOR WRES 2W G TOTAL TOTAL HEATING MACHINE POWER CURRENT ELEMENTS WATTS AMPERES kla Li ME PIN 13 NOT USED 6 PINTENOTUSED TEE 1esow 120A LADDER DIAGRAM 5 SC TCTS T 20 1450W PART NUMBER Sh em es ar PIN 01 NOT USED PIN 02 NOT USED 1 ALL WIRES SHALL BE 18 AWG PVC COATED AMPERAGE SEE TABLE1 NOTES UN THERWISE SPECIF HERTZ 50 60 ELECTRICAL RATING TABLE 1 a OTHERWISE SRECIELE D HERTZ 50 60 PIN 09 TEMP SENSOR ES PIN 13 NOT USED PIN 14 NOT USED IN 15 NOT USED Models CBS e CBP CAUTION Please use this setup procedure before attempting to use this brewer Failure to follow the instructions can result in injury or the voiding of the warranty CAUTION DO NOT connect this brewer to hot IMPORTANT water The inlet valve is no
5. 308 Gray or 76 308 Purple Press to set Continued on Page 3 Service Manual Tea Brewer PROGRAM MENUS CONTINUED UY Tea Dilut Stir Tea Pulse Brew Tea Fast Brew Energy Save Mode Brew Count Total Cold Brew Lock Master Reset Service Call Banner Name Tea Dilution Stir Factory set to ON Press to Select Press lt or gt buttons to view selections available Standard Gray Standard Purple Tropical Gray tropical Purple 76 308 Gray or 76 308 Purple Press to set Dilution Stir applies only to the Dilution cycle by pulsing the dilution time 45 seconds on 5 seconds off Tea Pulse Brew Factory set to OFF Press to Select Press lt or gt to toggle between OFF and ON Tea Fast Brew Factory set to OFF Press to Select press lt or gt to choose ON or OFF Selecting ON will start hot water spraying in the brewcone first and then 1 minute later the dilution water will start to flow Temperature Factory set to Standard Gray amp Purple Press to Select Press lt or gt to choose Standard Gray and Purple 204 F and then to set Tropical Gray and Purple and 76 308 Gray amp Purple 196 F are the other selections Temperature range from 170 F to 208 F in 2 degree increments Energy Save Mode Factory set to OFF Press to Select or gt ON OFF or ON 140 F to set When in ON unit will automatically shut off 4 hours from last brew When feature is OFF
6. 3301 BASKET WIRE OPTIONAL 27 WC 5231 COMPOUND SILICONE 5 OZ 2 WC 3647 STRAINER BT 10 BREWCONE EXCEPT PARADISE 28 WC 5310 TUBING 5 16 ID X 1 8 W SILICONE 3 WC 3320 BREW CONE W HANDLE 8 8 D W STRNR OPTIONAL 29 TCO308A000 TEA CONTAINER OVAL 3 GAL 8 INCLD W PTT BRWR 4 _WC 3201 HANDLE BREWCONE BLACK FOR WC 3320 29A TCO417A000 TEA CONTAINER OVAL 4 GAL 17 SOLD SEPARATELY 9 WC 37256 KIT BREW CONE GOURMET PLASTIC TEA UNITS 29B TCO419A000 TEA CONTAINER OVAL 4 GAL 19 SOLD SEPARATELY A WC 37242 KIT BREW CONE BLACK PLASTIC W COFFEE LABELS 29C TCO421A000 TEA CONTAINER OVAL 4 GAL 21 SOLD SEPARATELY 5B WC 3358 BREWCONE ASSY ICED TEA OPTIONAL 30 WC 5683 LID ASSY TCO 6 WC 58117 COVER TOP BREWER 31 WC 38471 LABEL FRONT TCO ICED TEA GENERIC WC 889 VALVE DUMP LEFT 120V 12W 32 WC 3724 KIT E Z VIEW REPLACEMENT 8 WC 2977 101 FITTING SPRAYHEAD ULTEM 33 WC 1803 FAUCET SPB 8A WC 2977 01 FITTING ASSY SPRAYHEAD W O RING OLDER UNITS 34 WC 3707 KIT REPAIR SPB FAUCET 9 WC 37184 KIT LABEL amp UCM CBGT CURTIS 35 WC 1805 SEAT CUP FAUCET S 9A WC 37301 KIT LABEL amp UCM CBGT W BREW OPTIONAL 36 WC 37260 KIT FAUCET W ADAPTER COMPLETE 10 WC 2942 SPRAYHEAD GRAY 37 WC 1809 FAUCET HOT WATER 11 WC 2965 SPOUT BY PASS ASSEMBLY 38 WC 3011 SHELF ADAPTER 12 WC 8556 HEAT SINK ASSY DV 39 WC 4526 SCREW 8 32 x 188 SHOULDER 12A WC 6193 0 TRIAC 40A 600V 40 WC 169 SWITCH TEA CONTAINER TRIGGER 1A 125V 13 WC 2401 ELBOW 3
7. 8 NPT X 1 4 FLRE PLTD 41 WC 38275 LABEL PRESS TEA CONTAINER 14 WC 58017 101 COVER CENTER WRAP CBS SHORT 4 WC 8531 RAIL BASE TCTD 14A WC 58021 101 COVER FRONT CENTER WRAP CBS TALL 43 WC 3503 LEG 3 8 STUD SCREW BUMPER 15 WC 102 SWITCH TOGGLE SPST 25A 125 250VAC RESISTIVE 44 WC 3763 KIT VALVE REPAIR USE ON WC 889 16 WC 3518 LEG GLIDE 3 97 16 STUD SCREW 45 WC 3765L KIT INLET VALVE REPAIR USE ON WC 826L 18 WC 5853 102 COVER TOP HEATING TANK GEN USE 46 WC 85008 SUPPORT DECK EXTENDED SS CBP ONLY 18A WC 5851 COVER TANK W NOTCHES 47 WC 39550 LABEL BOTTOM CPB 19 WC 43062 GASKET TANK LID 48 WC 3528 LEG 4 ADJUSTABLE 3 8 16 THRD ITALIAN STYLE 21 WC 6277 TANK ASSY COMPLETE TEA BREWER 49 WC 2707 TEE FLARE u x x BRASS 22 WC 5502 01 PROBE ASSY WHEX FITTING O RING amp NUT 50 WC 53038 TUBE ASSY FLEXIBLE 1 4 FLARE 11 1 8 23 WC 904 04 ELEMENT HEATING 1 6KW 120V WJAM NUTS 51 WC 826L VALVE INLET 1 GPM 120V 10W 24 WC 4394 SHOCK GUARD HEATING ELEMENT 52 WC 801 VALVE INLET BRASS 50 GPM 120V 10W RU WB 25 WC 1438 101 SENSOR TEMPERATURE TANK Recommended parts to stock 26 WC 523 THERMOSTAT MANUAL RESET 120 220V 25A 220 F MAX Illustrated Parts List TCO Tea Server OLD UNIT WITH EZ VIEW 32 13 Illustrated Parts List TCN Tea Server ITEM PARTN DESCRIPTION WC 61436 LID BLACK PLASTIC TCN WC 38471 LABEL FRONT TCN GENERIC WC 1803 FAUCET SPB WC 37260 KIT FAUCET WADAPTER CMPLT WC 3707 KIT REPAIR SPB FAUC
8. Use tubing sized sufficiently to provide a minimum of 1 0 GPM l 2 Connect the unit to an appropriate electrical power circuit N IMPORTANT After 3 Turn on the toggle STANDBY ON switch behind the unit The heating tank will start to fill When the water level in the tank rises IMPORTANT setup run a FULL to the correct volume the heating element will energize automatically With G3 Systems there is no danger of element brewcycle Place a tea burnout caused by an empty tank container to catch both 4 The heating tank will require 20 to 30 minutes to reach operating temperature 204 F as indicated by the READY TO BREW LED hot water from the brewcone and Faso dilution water from spout on the front 5 Important Run one full brewcycle to purge the water lines and valves of air Five seconds of dilution water at the begining ee of each brewcycle is normal pre programmed operating behavior Scalding may occur 1 Brewer should be ON Confirm at rear toggle switch then press ON OFF button and Ready to Brew displayed es 2 Place filter in brew basket 3 Slide brew cone into brew 4 Press the BREW button to Pour leaf tea into basket rails Place tea container brew tea under brew cone ISO 9001 REGISTERED WILBUR CURTIS COMPANY FOR THE LATEST SPECIFICATIONS AND INFORMATION GO TO WWW WILBURCURTIS COM 1 Montebello CA 90640 Service Manual Tea Brewer Your Curtis ADS System is Factory Pre Set for Optimum Performance After connec
9. original equipment at time of purchase only The Wilbur Curtis Company Inc assumes no responsibility for substitute replacement parts installed on Curtis equipment that have not been purchased from the Wilbur Curtis Company Inc The Wilbur Curtis Company will not accept any responsibility if the following conditions are not met The warranty does not cover and is void under the following circumstances 1 Improper operation of equipment The equipment must be used for its designed and intended purpose and function 2 Improper installation of equipment This equipment must be installed by a professional technician and must comply with all local electrical mechanical and plumbing codes 3 Improper voltage Equipment must be installed at the voltage stated on the serial plate supplied with this equipment 4 Improper water supply This includes but is not limited to excessive or low water pressure and inadequate or fluctuating water flow rate 5 Adjustments and cleaning The resetting of safety thermostats and circuit breakers programming and temperature adjustments are the responsibility of the equipment owner The owner is responsible for proper cleaning and regular maintenance of this equipment 6 Damaged in transit Equipment damaged in transit is the responsibility of the freight company and a claim should be made with the carrier 7 Abuse or neglect including failure to periodically clean or remove lime accumulations Manufacturer i
10. unit does not have the energy saving mode In the ON 140 F position temperature goes down to 140 F if unit has not brewed in 4 hours This feature will save energy by maintaining a lower temperature in the tank during periods of non operation Brew Count Odom Press to display total brew cycles Press ex or Reset Brew Count Total Press to Select Shows total gallons and total brew cycles on the unit Not resettable Brew Count Total Press to Select Shows total gallons and total brew cycles on the unit Not resettable Cold Brew Lock Factory set to 5 F Press to select lt or gt to select desired setting CBL 5 15 or OFF to set The Cold Brew Lock feature allows the brewer to brew at three different temperature levels from the actual set point The first setting is within 5 degrees of set point next is within 15 degrees of set point OFF is within 30 degrees of set point for the Ready to Brew message however it will brew at any temperature Master Reset Press to display Are You Sure Then lt for Yes gt for No When Master Reset is used the all of the menu selctions in the UCM return to factory defaults Service Call Phone number Factory set to 800 995 0417 Press to display number and change number or lt to move place and EX to exit when complete This number will be displayed during a Heating system SENSOR ERROR or during a WATER ERROR Access Code Factory set to 1 2 3 4 Press
11. 239 6 WC 58117 7 WO 2977 101 8 WC 37189 9 WC 39398 9A WC 39628 10 WC 29025 10A WC 2942 11 WC 2965 12 WC 8556 13 WC 2401 14 WC 88017 14A WC 58021 14B WC 58101 15 WC 102 16 WC 3518 DESCRIPTION BASKET WIRE 6 4 DIA USE W WC 3320 OPTIONAL STRAINER BT 10 BREWCONE EXCEPT PARADISE STRAINER TROPICAL BREWCONE BREW CONE WHANDLE 8 8 D W STRNR OPTIONAL HANDLE BREW CONE BLACK FOR WC 3320 KIT BREW CONE GOURMET PLASTIC ICED TEA BREWCONE W WC 3320 WC 3322 amp WC 3647 OPTNL BREWCONE ASSY PARADISE TEA OPTIONAL KIT BREW CONE BLK PLASTIC PARADISE TEA ONLY COVER TOP BREWER FITTING SPRAYHEAD ULTEM UCM KIT LABEL amp OVERLAY 120V TCTS T LABEL UCM PANEL TCT PTT GT3 W O FAUCET CURTIS LABEL UCM PANEL W HALF BATCH W O FAUCET SPRAYHEAD PURPLE ADVANCE FLOW SPRAYHEAD GRAY OLDER UNITS SPOUT BYPASS ASSEMBLY HEAT SINK ASSY DV ELBOW 3 8 NPT X 1 4 FLRE PLTD COVER CENTER WRAP TCT 35S TCTDP 35S COVER FRONT CENTER WRAP TCTT TCTD 35S COVER CENTER WRAP SS PTT3 SWITCH TOGGLE SPST 25A 125 250VAC RESISTIVE LEG GLIDE 3 8 16 STUD SCREW DESCRIPTION LEG 8 32 STD SCREW BUMPER RAIL BASE TCTD WC 5853 102 COVER TOP HEATING TANK GEN USE COVER TANK W NOTCHES OLDER UNITS GASKET TANK LID TANK ASSY COMPLETE TEA BREWER COMPOUND SILICONE 5 OZ WC 5502 01 PROBE ASSY WHEX FITTING O RING amp NUT WC 904 04 ELEMENT HEATING 1 6KW 120V WWAM NUTS SHOCK GUARD HEATING ELEMENT WC 1438 101 SE
12. 76 308 4 min Set and exit by pressing Tea by Time has a range of 0 00 to 9 59 Incre ments are minutes and seconds The HALF BREW button will be set at half the brew time Dilution Delay Press to Select Press or to toggle between STANDARD TEA 30 sec TROPICAL TEA 9 min and RECIPE 3 76 308 4 min Range is from 0 seconds 1 minute to 10 minutes Dilution Volume Press to Select Display will now show Push START To Begin Press the BREW button then water starts running when desired volume is reached press BREW button again to stop the flow Now the volume has been set Pressing button will display the subsequent menu features Dilution Time Press to Select Press lt or to toggle between STANDARD TEA 4 min 05 sec TROPICAL TEA 4 min 26 sec and RECIPE 3 76 308 4 min 55 sec Dilution Time is from 30 sec to 9 min 59 sec Tea Dilution Stir Factory set to Standard Tea Press to Select press lt or for a choice of Standard Tea Tropical Tea or Recipie 3 Dilution Stir applies only to the Dilution cycle by pulsing the dilution time 45 seconds on 5 seconds off Tea Pulse Brew Factory set to OFF Press to Select press lt or gt to choose ON OFF or D manual programming D will give you a pulsing spray of 1 20 pulses on and off at 5 second increments depending on the total time set for brew see Tea by Time Tea Fast Brew Factory set to OFF Press to Select press lt or gt to c
13. ET WC 1805 SEAT CUP FAUCET S WC 38163 LABEL CURTIS SWP CLR WHT WC 5686 DRIP TRAY OCTAGON STYLE oo N ISD o IA JO Im CLEANING IMPORTANT Clean out the screen within the IMPORTANT i brewcone to maintain the flow of brewed tea Neglecting this screen will eventually cause the brewcone to overflow spilling hot liquid over the unit AR CAUTION DO NOT use undiluted bleach or chlorine CAUTION TO Do not immerse airpots in water Do not place in dishwasher Do not use harsh powders or cleansers containing chlorine Do not use a wire brush or pot scourer to clean inside liner 14 Regular cleaning of your airpots and tea containers will maintain the highest quality coffee and iced tea your equipment is capable of producing A proper cleaning is essential in preserving the appearance of the brewer 1 Turn off the unit button on the front control panel 2 Wipe exterior surfaces with a damp cloth removing spills and debris 3 Slide the brewcone out and clean it Thoroughly soap the sprayhead area with a mild detergent solution 4 Wash the brewcone and wire brew basket if applicable Use a soft bristled brush for hard to clean areas Wash both parts with a detergent solution or put these parts through a dishwasher 5 Wash the tea container and top cover with a detergent solution Remove the faucet assembly Unscrew the handle assembly from the faucet and remove Clean the faucet shank with a
14. Gray Standard Purple Tropical Gray tropical Purple 76 308 Gray or 76 308 Purple Press to set Tea By Volume Tea By Time Tea Dilut Delay Tea Dilut Volume Tea Dilut Time Tea by Volume Press to select Display will now show Push START To Begin Press the BREW button then hot water starts running when desired volume is reached press BREW button again to stop the flow Now the volume has been set Pressing gt button will display the subsequent menu features Tea by Time Factory set to Standard Tea Purple Press to Select By pressing lt or gt buttons you can view selections available Standard Gray Standard Purple Tropical Gray tropical Purple 76 308 Gray or 76 308 Purple Press to set Tea Dilution Delay Factory set to Standard Tea Purple Press to Select Press lt or gt buttons to view selections available Standard Gray Standard Purple Tropical Gray tropical Purple 76 308 Gray or 76 308 Purple Press to set Tea Dilution Volume Press to Select Display will now show Push START To Begin Press the BREW button and water will flow when desired volume is reached press BREW button again to stop the flow Now the volume has been set Press gt to display subsequent menu features Dilution Time Factory set to Standard Tea Purple Press to Select Press lt or gt buttons to view selections available Standard Gray Standard Purple Tropical Gray tropical Purple 76
15. NSOR TEMPERATURE TANK ITEM PART N8 16A WC 3503 17 WC 8531 18 18A WC 5851 19 WC 43062 20 WC 6277 21 WC 5231 22 23 24 WO 4394 25 26 WC 523 27 WC 5310 28 WC 5683 29 WC 38471 30 WC 3724 31 WC 1803 32 WC 1805 33 WC 3707 34 WC 37260 35 WC 2707 36 WC 53038 37 WC 826L 38 WC 801 THERMOSTAT MANUAL RESET 120 220V 25A 220 F MAX TUBING 5 16 ID X 1 8 W SILICONE LID ASSY TCO LABEL FRONT ICED TEA GENERIC KIT EZ VIEW REPLACEMENT OLDER UNITS FAUCET SPB SEAT CUP FAUCET S KIT REPAIR SPB FAUCET KIT FAUCET WADAPTER COMPLETE TEE FLARE x x BRASS TUBE ASSY FLEXIBLE 1 4 FLARE 11 1 8 VALVE INLET 1 GPM 120V 10W VALVE INLET BRASS 50 GPM 120V 10W RU WB Recommended parts to stock Service Manual Tea Brewer OLD UNIT WITH EZ VIEW Service Manual Tea Brewer Illustrated Parts List TCN ITEM PARTN DESCRIPTION WC 61436 LID BLACK PLASTIC TCN WC 38471 LABEL FRONT TCN GENERIC WC 1803 FAUCET SPB WC 37260 KIT FAUCET WADAPTER CMPLT WC 3707 KIT REPAIR SPB FAUCET WC 1805 SEAT CUP FAUCET S WC 38163 LABEL CURTIS SWP CLR WHT WC 5686 DRIP TRAY OCTAGON STYLE oo IN ITO IA A JO Im ICED TEA BREWER AUTO RESET ELECTRICAL NONLIN SPST aya sn SCHEMATIC TRIAC 40A 600V HEATING ELEMENT SEE TABLE D BLK BLK 14 BLK 14 220 F BLK 14 All py A2 BLU 14 Ana WHT 14 B CH WHT ae ea EN e GRN C1 47MF 275VAC WHT
16. T A RETURN MERCHANDISE AUTHORIZATION RMA RMA NUMBER MUST BE MARKED ON THE CARTON OR SHIPPING LABEL All in warranty service calls must be performed by an authorized service agent Call the Wilbur Curtis Technical Support Department to find an agent near you e WILBUR CURTIS CO INC elia 6913 Acco St Montebello CA 90640 5403 USA Phone 800 421 6150 4 Fax 323 837 2410 Technical Support Phone 800 995 0417 M F 5 30A 4 00P PST E Mail techsupport wilburcurtis com Web Site www wilburcurtis com FOR THE LATEST SPECIFICATION INFORMATION GO TO WWW WILBURCURTIS COM Printed in U S A 10 08 F 3329 S Rev K
17. ea to activate switch BREW button into basket marked container under brew behind folded ICED TEA or TROPICAL cone coffee deck TEA Your Curtis ADS System is Factory Pre Set for Optimum Performance After connection to water and power the rear toggle switch must be on You will hear a beep sound indicating power is available to the controller The control displays CURTIS Press ON OFF button and the screen will display lt ree After three seconds CURTIS displayed CURTIS FILLIN Water will fill the tank approximately 2 3 minutes depending on water flow rate When the proper level is reached will appear on the screen It takes approximately 20 minutes to reach setpoint temperature of 204 F Control will display when temperature reaches the setpoint 204 F Unit is now ready to brew To Go Into Programming Turn off dark display by pressing ON OFF button yellow Press and hold BREW button 4 green and then press and release ON OFF button yellow Continue holding BREW button Display will read wait until is displayed Enter the 4 digit access code the digits 1 4 corre spond to the buttons see illustration below The default code set at the factory is 1 2 3 4 Then will be displayed All programming selections are performed with the three center buttons The symbols below the buttons are lt Scroll LEFT 1 BREW SELECTION or ENTER to save new parameter 2 OJ COFFEE TEA gt Scroll RIGH TB om 2
18. em Requirements e Water Source 20 90 PSI Minimum Flow Rate of 1 GPM Electrical See attached schematic for standard model or visit www wilburcurtis com for your model Equipment to be installed to comply with applicable federal state or local plumbing electrical codes having jurisdiction SETUP STEPS The unit should be level left to right and front to back located on a solid counter top Connect a water line from the water filter to the brewer NOTE Some type of water filtration device must be used to maintain a trouble free operation In areas with extremely hard water we suggest that a sedimentary and taste amp odor filter be installed This will prolong the life of your brewing system and enhance coffee and tea quality NSF International requires the following water connection 1 A quick disconnect or additional coiled tubing at least 2x the depth of the unit so that the machine can be moved for cleaning underneath In some areas an approved backflow prevention device may be required between the brewer and water supply 2 1 A 1 4 Flare has been supplied for water line connection Use tubing sized sufficiently to provide a minimum of 1 0 GPM 2 Connect the unit to an appropriate electrical power circuit 3 Turn on the toggle STANDBY ON switch behind the unit The heating tank will start to fill When the water level in the tank rises to the correct volume the heating element will energize automatical
19. for your model Equipment to be installed to comply with applicable federal state or local plumbing electrical codes having jurisdiction SETUP STEPS The unit should be level left to right and front to back located on a solid counter top Connect a water line from the water filter to the PRES CAUTION Please use brewer NOTE Some type of water filtration device must be used to maintain a trouble free operation In areas with extremely hard ard this setup procedure water we suggest that a sedimentary and taste amp odor filter be installed This will prolong the life of your brewing system and enhance before attempting to use coffee quality this brewer Failure to follow the instructions can result in injury or the voiding of the warranty NSF International requires the following water connection 1 Aquick disconnect or additional coiled tubing at least 2x the depth of the unit so that the machine can be moved for cleaning underneath 2 This equipment is to be installed with adequate back flow protection to comply with applicable federal state and local codes 3 Water pipe connections and fixtures directly connected to a potable water supply shall be sized installed and maintained in accordance with federal state and local codes NEN CAUTION DO NOT connect this brewer to hot IMPORTANT A water The inlet valve is not rated for hot water 1 A 1 4 Flare has been supplied for water line connection
20. gage glass brush circular bristle by pushing the brush through the shank Using the same brush clean the faucet body inlet and outlet Clean the faucet cap and silicone seat cup 6 After the cleaning place the parts sprayhead brewcone and basket and faucet parts into a sink to be sanitized To sanitize the disassembled parts A Use a clean container to submerge all parts Wear rubber gloves for protection B Immerse in commerical Bar Tabs Sani Tabs sanitizing solution The solution must be warm 75 F Let the parts soak for at least one minute 7 Thoroughly rinse parts with hot water Air dry all parts that were sanitized 8 After cleaning sanitizing and drying assemble any parts taken from the tea container 9 Clean out airpots with a sponge brush and a mild detergent solution To remove mineral deposits fill liner with vinegar and allow to soak WARNING DO NOT refrigerate unused tea overnight for later consumption TEA TIPS Store tea bags in a dark cool and dry place away from strong odors and moisture Do not refrigerate Never hold finished brewed tea for more than eight hours at room temperature Discard any unused tea after eight hours Brew only enough tea that you reasonably expect to sell within a few hours A O N To protect tea flavor and to avoid bacterial contamination and growth clean and sanitize tea brewing storage and dispensing equipment at least once a day Tank Temperature Check Turn on b
21. hoose ON or OFF Selecting ON will start hot water spraying in the brewcone first and then 1 minute later the dilution water will start to flow Coffee by Volume Press to Select Display will now show Push START To Begin Press the FULL BREW button then hot water starts running when desired volume is reached press FULL BREW button again to stop the flow Now the volume has been set HALF BREW will always be half of the FULL BREW volume Next item in the sequence is Brew by Time Press to Select to change the brew time Display will now show the cur rent time By pressing lt or gt you can toggle back and forth from minutes to seconds to exit ex Change the time or set and exit by pressing Pre Infusion Factory set to OFF Press to Select Current setting in seconds is displayed lt to decrease or select gt to increase range from OFF to 10 through 60 seconds to set If Pre infusion is selected ON Cold Brew Lock is set to Delta 1 within 5 F of set point and Cold Brew Lock disappears from the list of program selections When Pre infusion is ON Pulse Brew disappears from the list of program selections Pulse Brew Factory setting OFF Press to select lt or gt to select OFF or one of four pulse patterns A to D Guidelines for Pulse Brew This feature allows tuning of the coffee flavor This option should only be used with the standard Gray or Purple AFS sprayheads The pot level should always be set first
22. ie REMO 3ASKET WH NG PROGRAM MENUS Brew Volume Factory set to 3 0 Gallons Selecting Brew by Volume or Brew by Time depends on whether you know your brew time before starting From Program Menus press display will now show the next feature Tea Recipe Factory set to Standard Tea Press to Select Press lt or to toggle between STANDARD TEA TROPICAL TEA and RECIPE 3 76 308 Set and exit by pressing Tea Recipes Continued on Page 9 Service Manual Combo Brewer Tea by Volume Scroll until Brew by Volume is displayed Press to Select The display will read Select Brew But Tea By Volume i Tea By Time Tea Dilut Delay Tea Dilut Volume Tea Dilut Time Tea Dilution Stir Tea Pluse Brew Tea Fast Brew Coffee By Volume Coffee By Time Coffee Preinfusion Coffee Pulse Brew ton Once the desired brew button is selected COFFEE or TEA the display will read Press BREW to Start 0 00 Time Press the FULL BREW button and hot water starts dispensing When the desired volume Is reached press FULL BREW again to stop the flow The brew volume has now been set HALF BREW will always be half of the FULL BREW volume When EXIT is displayed Press to select and exit the programming mode Pressing gt button will display the subse quent menu features Tea by Time Press to Select Press or to toggle between STANDARD TEA 4 min 12 sec TROPICAL TEA 3 min 30 sec and RECIPE 3
23. ly With G3 Systems there is no danger of element burnout due to an unfilled heating tank 4 The heating tank will require 20 to 30 minutes to reach operating temperature 204 F as indicated by the READY TO BREW LED readout 5 Important Run one full TEA brewcycle first before running a coffee brewcycle to purge water lines and valves of air Five seconds of pulsing dilution water at the beginning of each TEA brewcycle is normal pre programmed operating behavior BREWING INSTRUCTIONS COFFEE 1 The brewer should be ON Confirm at rear toggle switch then press ON OFF button on control panel Ready to Brew should be displayed on the UCM screen 2 Make sure folding airpot deck is rotated upright Place a clean empty airpot on the airpot brew deck 3 Place a new paper filter into the brewcone 6 Press COFFEE Brew button 4 Pour ground coffee into 5 Position filled brewcone marked brewcone COFFEE into brew rails Service Manual Combo Brewer BREWING INSTRUCTIONS TEA 1 Brewer should be ON Confirm at rear toggle switch then press ON OFF button and Ready to Brew displayed 2 Make sure deck is folded down and tea container is in place a IMPORTANT Tea container must be pushed all the way to the back to ensure the safety switch is engaged and tea brewing can start IMPORTANT 3 Place filter in brew 4 Slide brew cone into 5 Slide container in 6 Press the TEA basket Pour leaf tea brew rails Place t
24. ly shut off 4 hours from last brew When feature is OFF unit does not have the energy saving mode In the ON 140 F position temperature goes down to 140 F if unit has not brewed in 4 hours This feature will save energy by maintianing a lower temperature in the tank in periods of non operation Brew Count Odom Press to display total brew cycles Press ex or Reset Brew Count Total Press to Select Shows total gallons and total brew cycles on the unit Not resettable Cold Brew Lock Factory set to 5 Press to select lt or gt to select desired setting CBL 5 15 or OFF to set The Cold Brew Lock feature allows the brewer to brew at three different temperature levels from the actual set point The first setting is within 5 degrees of set point next is within 15 degrees of set point OFF is within 30 degrees of set point for the Ready to Brew message however it will brew at any temperature Master Reset Press to display Are You Sure Then lt for Yes gt for No Brewer factory defaults are then reset Service Call Phone number Factory set to 800 000 0000 Press to display number and change number or lt to move place and EX to exit when complete This number will be displayed during a Heating system SENSOR ERROR or during a WATER ERROR Access Code Factory set to 1 2 3 4 Press to display number and change number the number can be changed 1 to 4 or lt to move place and ex to exit when comple
25. rewer at the control panel ON OFF button Press and hold 3 button see illustration page 8 for 5 seconds Water Temperature will be displayed temperature in heating tank 15 Product Warranty Information The Wilbur Curtis Company certifies that its products are free from defects in material and workmanship under normal use The following limited warranties and conditions apply 3 Years Parts and Labor from Original Date of Purchase on digital control boards 2 Years Parts from Original Date of Purchase on all other electrical components fittings and tubing 1 Year Labor from Original Date of Purchase on all electrical components fittings and tubing Additionally the Wilbur Curtis Company warrants its Grinding Burrs for Forty 40 months from date of purchase or 40 000 pounds of coffee whichever comes first Stainless Steel components are warranted for two 2 years from date of purchase against leaking or pitting and replacement parts are warranted for ninety 90 days from date of purchase or for the remainder of the limited warranty period of the equipment in which the component is installed All in warranty service calls must have prior authorization For Authorization call the Technical Support Department at 1 800 995 0417 Effective date of this policy is April 1 2003 Additional conditions may apply Go to www wilburcurtis com to view the full product warranty information CONDITIONS amp EXCEPTIONS The warranty covers
26. s not responsible for variation in equipment operation due to excessive lime or local water conditions The equipment must be maintained accord ing to the manufacturer s recommendations 8 Replacement of items subject to normal use and wear This shall include but is not limited to light bulbs shear disks 0 rings gaskets silicone tube canister assemblies whipper chambers and plates mixing bowls agitation assemblies and whipper propellers 9 Repairs and or Replacements are subject to our decision that the workmanship or parts were faulty and the defects showed up under normal use All labor shall be performed during regular working hours Overtime charges are the responsibility of the owner Charges incurred by delays waiting time or operating restrictions that hinder the service technician s ability to perform service is the responsibility of the owner of the equipment This includes institutional and correctional facilities The Wilbur Curtis Company will allow up to 100 miles round trip per in warranty service call RETURN MERCHANDISE AUTHORIZATION All claims under this warranty must be submitted to the Wilbur Curtis Company Technical Support Department prior to performing any repair work or return of this equipment to the factory All returned equip ment must be repackaged properly in the original carton No units will be accepted if they are damaged in transit due to improper packaging NO UNITS OR PARTS WILL BE ACCEPTED WITHOU
27. t rated for hot water setup run a full TEA cycle first before running a COFFEE cycle Place an empty tea container to catch both hot water from the brewcone and dilution water from spout on the front cover IMPORTANT IMPORTANT After WARNING HOT LIQUID Scalding may occur Avoid splashing Service Manual Combo Brewer Important Safeguards Conventions This appliance is designed for commercial use Any servicing other than cleaning and maintenance should be performed by an authorized Wilbur Curtis service center e Do NOT immerse the unit in water or any other liquid e To reduce the risk of fire or electric shock do NOT open top or front panel No user serviceable parts inside e Keep hands and other items away from hot parts of unit during operation e Never clean with scouring powders bleach or harsh implements Conventions WARNINGS To help avoid personal injury Important Notes Cautions from the factory IMPORTANT Sanitation Requirements Your Curtis Combo Brewer is Factory Pre Set and Ready to Go Right out of the Carton Following are the Factory Settings for your Coffee Tea Brewing System Brew Temperature 204 F e Brew Volume Set to dispensing vessel requirements Generally there will never be a reason to change your G3 programming However should you need to make slight adjustments to meet your brewing needs programming instructions are provided later in this manual Syst
28. te Banner Name Factory set to CURTIS Press to display letters and change letters or lt to move place and EX to exit when complete This feature allows up to 14 letters to be programmed for company name or regional name Programming all blanks disables Banner Name If programmed Banner Name is displayed every 5 sec on and off P Maintenance Factory set to OFF Press to Select Set gallons brewed to indicate P Maintenance Press lt or to adjust from Off to 3000 gallons Press to exit Beeper On Off Factory set to ON Press to display ON or OFF Pressing either lt or gt toggles between on and off to set When ON this feature al lows you to hear a short beep each time a button is pressed Continued on Page 11 Safety Sw On Off Factory set to ON Safety Sw On Off Model Select Press to Select Display CB Model Select Exit Service Manual Combo Brewer Press to display ON or OFF Pressing either lt or gt toggles between on and off to set When OFF this feature allows you to brew Tea or Coffee ON allows you to brew only Tea Press to select exits program mode and returns unit to operation Pressing gt returns you to Brew By Volume COMBO BREWER ELECTRICAL SCHEMATIC AUTO RESET THERMOSTAT SPST 27 7VAC 40A BL 14 Be TOGGLE SWITCH NON LIT SPST 25A 125 250VAC BLK BLK 14 LRE POWER CORD co BLK 14 C1 47MF 275VAC WHT 14 CHASSIS GROUND
29. tion to water and power the rear toggle switch must be on You will hear a beep sound indicating power is available to the controller sv cis ICT G3 E The control displays Press ON OFF button and the screen will display miiirn After three seconds ELER ik displayed Water will fill the tank approximately 2 3 minutes depending on water flow rate When the proper level is reached will appear on the screen It takes approximately 20 minutes to reach setpoint temperature of 204 F Control will display when temperature reaches the setpoint 204 F The unit is now ready to brew To Go Into Programming Turn off dark display by pressing ON OFF button yellow Press and hold BREW button 4 green and then press and release ON OFF button yellow Continue holding BREW button Display will read wait until is displayed Enter the 4 digit access code the digits 1 4 corre spond to the buttons see illustration below The default code set at the factory is 1 2 3 4 Then will be displayed All programming selections are performed with the three center buttons The symbols below the buttons are Scroll LEFT BREW SELECTION or ENTER to save new parameter T 2 3 4 gt Scroll RIGHT PROGRAM MENUS Program Menus Program Menus screen Press gt button to show the next menu item Tea Recipes Factory set to Standard Tea Purple Press to Select Press lt or gt to scroll through recipes Standard
30. with this option OFF Depending on your grind profile and water conditions the three Pulse Brew options help tune or change the coffee flavor Filter Pack type coffees typically extract better with the A and B pulse setting Decaff coffees typically extract better with the B pulse setting High Yield coffees typically extract better with the C pulse setting Of course any of the A B or C settings may be used to suit your taste profile Continued on Page 10 9 Service Manual Combo Brewer Coffee Drip out Mode Energy Save Mode Brew Count Odom Brew Count Total Cold Brew Lock Master Reset Service Call Access Code Banner Name Beeper On Off 10 If Pulse Brew is selected ON Cold Brew Lock is set to Delta 1 within 5 F of set point and Cold Brew Lock disappears from the list of program selections When Pulse Brew is ON Pre infusion disappears from the list of program selections Drip out Mode Factory set to 2 minutes Press to Select Press lt or gt to move to desired time Settings are OFF 1 2 3 4 and 5 minutes Press to Select time Temperature Factory set to 204 F Press to Select Press lt or gt to move to desired temperature and then to set Temperature is programmable from 170 F to 204 F in 2 degree increments Energy Save Mode Factory set to OFF Press to Select or gt ON OFF or ON 140 F to set When in ON unit will automatical
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