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Service Manual - Automated Equipment LLC
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1. 9 Oon 14 E Copyright 2006 Automated Equipment LLC All rights reserved 27 GDF14 Series Dispensers GDF14E ITEM DESCRIPTION PART NO 1 Hopper Set Includes Lid Hopper and Drum 291380 Hopper Lid Only 291333 Hopper Only 291332 Drum Only Not pictured see 202366 pg 10 Item 1 Not Diverter See pg 10 4 291335 1 pictured 2 Stainless Steel Bottom Shelf 290746 1 Optical Sensor Window Kit 293804 1 Basket Rack Crumb Tra Control Panel Assembly Includes adaptor plate for older units 291857 Control Panel only 291740 Older units 290464 Power Cord USA 202172 1 European 202790 1 Australia 202354 1 Swivel Caster with Brake 203391 2 10 Stainless Steel Leg Guard EA Assembly 291063 2 Includes mounting tape Shoulder Screw 75 DIA X 410 Fry Basket Blue Handle Recommend 6 per Dispenser Copyright O 2006 Automated Equipment LLC All rights reserved 28 GDF14EL GDF14 Series Dispensers Copyright 2006 ITEM Not pictured 2 3 4 not shown 7 10 OPT ITEM 2 a 5 DESCRIPTION PART NO Hopper Set Includes Lid Hopper and Drum 291380 Hopper Lid Only 291333 Hopper Only 291332 Drum Only Not pictured 202366 see pg 10 Item 1 Diverter See pg 11 Item 4 291335 1 Support Rod 293428 1 Optical Sensor Window Kit 93805 1 Basket Rack 93265 1 1 Power Cord USA 202172 European 202790 Australia 20
2. Step 5 Copyright 2006 Automated Equipment LLC All rights reserved 10 GDF14 Series Dispensers ASSEMBLING THE GDF14EL DISPENSER 1 Find the square opening in one end of the Dispenser Drum Item 1 Place the Dispenser Drum in the Hopper Item 2 aligning the square opening on the Dispenser Drum with the hole in the back of the Hopper Grasp the Hopper so that the hole is toward the Dispenser Align the indentations on the sides of the Hopper with the Hopper Support Bars Item 3 Push the Hopper onto the Hopper Support Bars until the Drum Motor shaft touches the Dispenser Drum CAUTION Do NOT force the Hopper back you could damage the Hopper or Drum Rotate the Dispenser Drum CLOCKWISE or COUNTER CLOCKWISE while applying gentle pressure to the Hopper until you can easily slide the Hopper fully onto the Hopper Support Bars Place the Diverter Item 4 in the Hopper Be sure that it is hooked on the LEFT edge of the Hopper Mount the Basket Rack Item 5 onto the Shoulder Bolts on the Dispenser Chassis Slide the Crumb Tray Item 6 under the Basket Rack Install the Hopper Lid Item 7 Step 5 Copyright O 2006 Automated Equipment LLC All rights reserved 11 GDF14 Series Dispensers DAILY SET UP 1 Make sure the Power Switch is OFF 2 Assemble the Dispenser see pages 9 10 3 Plug the Power Cord into a wall outlet 4 Turn ON th
3. 1 2 Flange bearing 34 x 1 x 4 6 Flange bearing 14 x 3 8 x ve 1 7 Socket head shoulder screw zinc plated 5 16 x 3 8 290294 2 1 1 1 Socket head cap screw zinc plated 74 20 x 1 1 Flat washer SAE standard zinc plated 4 1 Lock washer zinc plated 14 4 Hex nut Grade 5 zinc plated 14 20 1 Socket head cap screw zinc plated 14 20 x 1 3 1 4 4 1 1 1 1 1 2 2 4 2 2 02 CO CO IN BO O CO 0921 O O1 Co h0 O 4 Wiring harness accumulator home sensor Socket head cap screw zinc plated 4 40 x 3 8 Flat washer zinc plated 34 x 1 1 2 Socket head set screw locking zinc plated 3 16 24 x 3 16 Hex nut zinc plated 4 40 2 Socket head shoulder screw alloy steel 14 x 4 2 E style retaining ring zinc plated 34 4 1 4 1 1 Adhesive backed cable tie mount not illustrated 1 Plastic sleeve bearing 4 x 5 16 x 4 2 Spring Compression Weighing System 1 For model GDF 14 290520 For model GDF14E EL 291356 Copyright 2006 Automated Equipment LLC All rights reserved 36 GDF14 Series Dispensers DRUM MOTOR DRIVE ASSEMBLY 2 1 202797 Mounting Bracket Motor 1 20930 Drum Shaft 4 1 21301 Retaining Ring External Zinc Plated 1 5 2 290653 Set
4. 2 Scroll through the MENUS by pressing the Scroll Down until Manager Function is displayed 1 001b Ready 3 Press the Menu Enter button once to enter the Manager Function mode NOTE Each Menu description will blink until it is entered Select Language 4 Scroll by pressing the Scroll Down button until Select Language is displayed 5 Press the Menu Enter button to enter the Select Language mode 6 Press the Scroll Up or Scroll Down ton to choose a language 7 Once the desired language is displayed on the display screen press the Menu Enter button to set the language into memory 8 Press the Dispense Reset 8 to return to the Normal Operating mode DIAGNOSTICS This mode is used to select the Diagnostic function and should be used by trained personnel only Select the preferred Diagnostic function using the following procedure NOTE See Pages 22 and 23 for a list of functions available in the Diagnostics mode 1 Press and hold the Menu Enter button and at the same time press the Scroll Down button to access the MENU mode 2 Scroll through the MENUS by pressing the Scroll Down button until Manager Function is displayed 3 Press the Menu Enter buton once to enter the Manager Function mode NOTE Each Menu description will blink until it is entered Diagnostics 1 00 lb Ready 4 Scroll by pressing the Scroll Down button until Diagnostics is displayed 5 Press the Menu Ent
5. Auto Operation Auto Operation CONTROL PANEL DEFINITIONS tOLlbs Filing 8 1 0Lbs Ready DISPENSE RESET BUTTON Gg Press to dispense a load of Product Press to reset an Empty Hopper condition or a System Error Press to return to the Default Main Display at any time INDICATOR LIGHT Auto mode turns OFF when the Basket Sensor detects a Basket Light illuminates again after Accumulator dispenses load Flashes fast when a System Error occurs flashes slow when the Hopper is empty MENU ENTER BUTTON Press and hold to open a Menu mode Press to enter a Menu Option NOTE Once in the Menu mode if no further changes are made the Control Panel will return to the Normal Operating mode after 10 seconds SCROLL UP BUTTON Press to increase weight setting in the Normal Operating mode display Manual or Auto e Press to change a Menu parameter in the Menu mode Press to select a Menu function SCROLL DOWN BUTTON Press to decrease weight setting the Normal Operating mode display Manual or Auto e Press to change a Menu parameter in the Menu mode Press to select a Menu function Press to select Empty Hopper DISPLAY Illustrated above Mode e Manual Operation Dispense button must be pressed to fill a Basket default Auto Operation Dispenser will automatically fill a Basket when the Basket Sensor detects a basket and the Selected Weight has been met 10 Status e
6. 290720 Americas AM European EU Scandinavian SC English English English Spanish French Finnish French Canadian Dutch Swedish Portuguese German Norwegian Italian GDF14E EL EPROM and Software Languages 291365 four presets 291626 three presets Americas AM 291366 four presets 291627 three presets European EU 291367 four presets 291628 three presets Scandinavian SC English English English Spanish French Finnish French Canadian Dutch Swedish Portuguese German Norwegian Italian E Copyright 2006 33 Automated Equipment LLC All rights reserved GDF14 Series Dispensers ACCUMULATOR DOORS ASSEMBLY DESCRIPTION PART NUMBER QUANTITY Accumulator Drive Assembl 290512 1 E23 7a 2 Accumulator Door Left Hand For model GDF14 290483 Accumulator Door Right Hand For model GDF14 290484 For model GDF14E EL 291438 202082 1 is Pi 202081 6 Accumulator Collar 290603 Copyright O 2006 Automated Equipment LLC All rights reserved 34 GDF14 Series Dispensers ACCUMULATOR DRIVE ASSEMBLY NOT SHOWN ITEMS 32 33 34 Copyright 2006 Automated Equipment LLC All rights reserved 35 GDF14 Series Dispensers Complete Accumulator Drive Assembly Socket head cap screw zinc plated 10 32 x 1 12 213518 Vane home registration 290505 Kit Vane home registration includes items 19 and 20 290747 ITEM DESCRIPTION PART NUMBER QUANTITY 290468 1 1
7. Automated Equipment LLC All rights reserved 31 GDF14 Series Dispensers SYSTEM SCHEMATIC 8 3018 SNDRIVA CHU zws CC S anon VUA a ONIHUVN 318v9 NO88lMJ 73NVd Y01VH3d0 92 145 gt 2 o 8 31V108 NAYO MO1ON 23 TA wngoy MOSN3S _LHOIEM 99 C SITOA S 13S34 QNVNNWOO SLIM VIVQ 19313S ViVd 1431V GNNOYO NOLLOH 31VALOV v1va NOLLNG NANNAN v1va NOLLOH NMOG NOLLNG SLIOA G INONId 318vO NO8H IVMLO3N c Hr aNnouo Et avn _ Sci 6 202 N d 2 55 19 AlddNS N3MOd OQA ing Automated Equipment LLC All rights reserved Copyright 2006 32 CONTROLLER LAYOUT GDF14 Series Dispensers ITEM DESCRIPTION 1 Display Connector Ribbon Cable 2 Accumulator Home Sensor Red Band 3 Controller Prog EPROM 4 Weight Sensor Connector Green Band 5 Basket Sensor Connector Blue Band 6 Power Supply Connection Black 7 Power Supply Connection Red 8 Motor Connections White Yellow 9 Motor Connections Black Yellow 10 Motor Connections White Green 11 Motor Connections Black Green GDF14 EPROM and Software Languages 290718 290719
8. Filling Dispenser is filling the Accumulator Doors to the Selected Weight Ready Accumulator Doors are ready to dispense the Selected Weight e Empty The Hopper is Empty or product is not being weighed properly bridging Disable Weighing has been turned off e Selected Weight The amount of product the Dispenser is programmed to weigh Copyright 2006 Automated Equipment LLC All rights reserved 14 GDF14 Series Dispensers GDF14 Series MENU STRUCTURE Normal Operating Mode e Increase Decrease Weight Setting and Select Empty Hopper Push To Dispense Empty Hopper Menu Mode e Select Auto Man Operation e Calibrate m e Manager Function i Press the button to activate Drum rotation and open Accumulator Doors continue to press button until Hopper is empty Press the Scroll Up button to selected weight Manual Auto Zeroing scale Place 1 00 Ibs 0 50 kg Position weights precisely front to back on the center of the Accumulator Doors Place 2 00 Ibs 1 00 kg Add additional 1 00 Ibs 0 50 kg to total 2 00 Ibs 1 00 kg Remove Weights Remove all weight from the accumulator doors Dispenser automatically returns to Normal Operating mode Configure Preset Customize weight settings by 0 10 Ib 0 05 kg increments Select Language Scroll to enter the desired language Diagnostics This set of functions is intended for use by trained service personnel only Software Ve
9. It may only be detected by the unexpected appearance of the copyright message or by checking error counts ERROR 4 ERR NVRAM NACK This indicates an electrical failure of the non volatile memory NVRAM The solution is to replace the controller Whenever this error occurs the dispenser has been restored to English defaults and will need to be customized and calibrated before it can be used This error will only occur at power up ERROR 5 ERR NVRAM CHECK Indicates corrupt data in the NVRAM This is normal the first time a dispenser is powered up with new software It may also occur if electrical interference prevents the data from being properly written to the NVRAM Whenever this error occurs the dispenser has been restored to English defaults and will need to be customized and calibrated before it can be used This error can only occur at power up If this error happens regularly it indicates a failing NVRAM and the controller must be replaced Copyright 2006 Automated Equipment LLC All rights reserved 23 GDF14 Series Dispensers TROUBLESHOOTING TABLE Display is not Electrical outlet malfunction Check the electrical outlet and associated line circuit functioning no breaker indicator lights are on Display not Control panel malfunction Cycle the power If problem still exists open the cover and functioning but ensure the ribbon cable is connected correctly dispenser operates normally and indi
10. Optical Sensor Kit includes window sensor 291762 bracket and hardware 1 Optical Sensor only 291727 2 Sensor Window onl 293804 Adjustment Screw Indicator Light Copyright O 2006 Automated Equipment LLC All rights reserved 26 GDF14 Series Dispensers ILLUSTRATIONS amp PARTS LISTS FRONT VIEWS PART ITEM DESCRIPTION NUMBER QTY GDF14 1 1 Hopper Set Includes Hopper Drum Installed Window and Diverter Bolts 290697 Hopper Only 290496 Drum Only Not pictured see pg 290498 9 Item 2 Not Diverter See pg 9 Item 4 290500 1 pictured Diverter Shoulder Bolt Kit Small 290698 1 sl Diverter Shoulder Bolt Kit Large 291023 1 Hopper Window Replacement Kit Includes mounting hardware 290679 Window Mounting Screw only 290722 Window Mounting Screw retainer 291030 4 Accumulator Tra 290499 Optical Sensor Window Kit New style sensor 293804 7 Control Panel Assembly Includes adaptor plate for older units 291857 Control Panel only 291740 Control panel overlay Older units 290464 Power Cord USA 202172 European 202790 Australia 202354 11 Drum Pin Assembly Drum Pin Only Thumb Screw Only Retaining Ring Onl 13 Stainless Steel Leg Guard Assembly Includes mounting tape 14 15 OPT Recommend 6 per Dispenser _ B N HI TT H ME NE ei
11. system Note Remove the Hopper and any product from the Accumulator Doors prior to performing this procedure DO NOT remove the Accumulator Tray on the GDF14 Program the Dispenser for the CALIBRATE mode using the following procedure 1 Restore defaults This function is accessed via the Diagnostics Mode See pages 15 21 23 Calibrate 1 00 lbs Ready 2 Select Language see Select Language page21 3 Press and hold the Menu Enter button and at the same time press the Scroll Calibrate Zeroing Scale Down button to access the MENU mode 4 Scroll through the MENU by pressing the Scroll Down button until Calibrate is displayed 5 Press the Menu Enter button once to enter the Calibrate mode This will begin the calibration process and instructions will be prompted on the display screen 6 The message ZEROING SCALE will appear on the display screen The Accumulator Doors will open and close Calibrate 7 The Dispenser will automatically advance to the PLACE 1 00 LB or 0 50 kg if Place 1 00 Ib in the metric mode prompt At this point the operator is to place a 1 00 1b 0 50 kg weight on the Accumulator Doors NOTE Make sure the weight is placed in the center of the Accumulator Doors front to back Calibrate 8 The Dispenser will advance to the PLACE 2 00 LB or 1 00 kg if in the metric Place 2 00 Ib mode prompt At this point the operator is to place an additional 1 00 Ibs 0 50 kg of weigh
12. 13 6 kg e Manual or Automatic Dispense Modes e Electrically driven e Holds 2 Fryer Baskets e Disassembles for cleaning Optional equipment e Fryer Baskets e Side Basket Rack holds 4 baskets Electrical Requirements e 120 V a c 60 Hertz 0 75A US Canada e 95 240 V a c 50 60 Hertz 40 Watts 10 single phase International Other Equipment Information e Noise Emissions lt 70 dB A e Maximum Altitude 6000ft 1525 meters e Maximum Humidity 95 non condensing e Ambient Temperature 40 77 F 4 25 C Serial Number The information found in the serial number identification label on the back panel of the Dispenser is as follows Example s n 14SRO006A00082 145 Model GDF14 R Plant 00 Year of Manufacture 06 Month of Manufacture A Revision Level 00082 Sequence number Space Requirements Clear floor space near fry vat at least 15 inches 38 cm wide and 28 inches 71 cm deep Copyright 2006 Automated Equipment LLC All rights reserved GDF14 Series Dispensers WARRANTY Automated Equipment LLC hereinafter warrants the purchased product to be free from manufacturing defects in material and workmanship under normal use and conditions for the period and component specified below Components covered Term Electronic Circuit Board Assemblies 1 year Electrical and Mechanical Moving Parts 1 year Structural frame work or enclosures 1 year Crew removable components e Cru
13. 2354 291740 202381 Locator pins 290687 216596 291050 Recommend 6 per Dispenser Automated Equipment LLC All rights reserved 29 GDF14 Series Dispensers REAR VIEWS GDF14 QTY 1 1 BB c through Power Harness 290536 1 4 Control Panel Wiring Duct Ribbon Cable 26 conductor 290599 Controller Board 290551 1 1 Power Supply 202793 1 Bl Stand Off 6 32 x 34 Hex 290541 2 6 Screw with Washer 6 32 x 3 8 202795 2 8 Back Cover Mounting 202077 Optical Sensor Kit To replace older style sensor see page 25 291762 Optical Sensor Only New style 291727 Optical Sensor Window Kit 293804 Mounting Bolts Mounting Nuts 290534 Hanger used on GDF14 only Mounting Screws 290727 Not Back Cover 290465 Shown Power Cord 202172 Copyright 2006 Automated Equipment All rights reserved 30 GDF14 Series Dispensers GDF14EL F 4 1 a om 3 amp 6 l o o s Power Supply Stand Off 6 32 x 34 Hex Screw with Washer 6 32 x 3 8 5 Accumulator Doors Drive Assembly See pg 34 Optical Sensor sensor only 291727 Sensor kit sensor bracket window 291762 and Adhesive Mounting Gasket Sensor Window and Gasket onl 293805 Not Back Cover 293430 1 Shown Handle 202523 1 Door mounting Screws 10 32 x 50 213559 3 Power Cord 202172 1 Copyright O 2006
14. Hopper Lid and redistribute the food product bridge over the drum Panel inside Then press the Dispense Reset button Light is flashing slowly Display indicates EMPTY Hopper Drum is not installed Remove the Hopper Lid and Diverter Turn the Dispenser properly Drum while applying pressure to the hopper and slide the drum fully onto the shaft Reinstall the Diverter and Hopper Lid Re assemble the Hopper No objects other than food Accumulator Tray product may touch the Accumulator Tray Basket Load targets are not set Verify proper target values Adjust if necessary refer to properly section on adjusting basket loads Hopper dispense in Basket AUTO mode The Sensor needs adjustment Check and adjust the Sensor Accumulator Dispense button not functioning Verify switch wiring and switch function Repair the wiring Doors do not properly or replace Control Panel cycle Accumulator Motion Error 1 Use the Accumulator diagnostic to determine failure Copyright 2006 Automated Equipment LLC All rights reserved 24 GDF14 Series Dispensers BASKET SENSOR ADJUSTMENT GDF14 Sensor Older Style 1 Remove back panel to access basket sensor 2 Turn ON the Dispenser Set a basket on the basket rack with the front of the basket touching the basket stop NOTE Use your least shiny basket 3 Turn the adjustment screw fully counter clockwise The green light should be ON 4 Turn the adjustment screw clockwi
15. Models GDF14 GDF14E and GDF14EL Fry Appetizer Dispenser AUTOMATED Equipment Service Manual EQUIPMENT English Rev E EHE P N 291508 AUTOMATED EQUIPMENT LLC PHONE 1 800 248 2724 1 651 385 2273 FAX 1 651 385 2166 SERVICE FAX 1 651 385 2172 For Service in the US and Canada Call 1 800 248 2724 htip www autoequipllc com Business Hours 8 00 AM 5 00 PM CST After hours your call will be handled by a pager service d a Technical Support Representative will return your call TABLE OF CONTENTS INTRODUCTION FCC STATEMENT 5140 Moundview Drive Red Wing MN 55066 U S A SPECIFICATIONS WARRANTY REQUESTING SERVICE ASSISTANCE OR PARTS INTENDED USE SAFETY amp EQUIPMENT CARE INTERNATIONAL SAFETY LABELING EQUIPMENT CARE LABEL ASSEMBLING THE GDF14 DISPENSER ASSEMBLING THE GDF14E DISPENSER ASSEMBLING THE GDF14EL DISPENSER DAILY SET UP DAILY CLOSING LOADING FROZEN PRODUCT INTO HOPPER CONTROL PANEL DISPLAY CONTROL PANEL DEFINITIONS GDF14 SERIES MENU STRUCTURE NORMAL OPERATING MODE CHANGING THE DISPENSER WEIGHT SETTINGS EMPTY HOPPER MODE USER MENU AUTO MANUAL MODE CALIBRATE MODE MANAGER FUNCTION MODE CONFIGURE PRESETS SELECT LANGUAGE DIAGNOSTICS DIAGNOSTICS FUNCTIONS DEFINITIONS AND INSTRUCTIONS ERROR CODE DEFINITIONS TROUBLESHOOTING TABLE BASKET SENSOR ADJUSTMENT ILLUSTRATIONS amp PARTS LISTS FRONT VIEWS
16. N doors are shut OFF doors are not fully shut M Accumulator Motor Drive output ON output on OFF output off T Indicates half the time for a full door cycle time lapse for Accumulator Doors to close open and close again Typically in the 80 s this number is read as hundredths of a second 88 indicates 0 88 seconds This used to determine when the doors are fully open A large increase in this time number could indicate a mechanical interference C Electrical Current running through Accumulator Motor in amps typical reading 1 2 amps opening 0 5 amps closing S Status of Accumulator Door cycle Shut Open Err Indicates the program status for the Accumulator Doors button to execute the command Weighing System M Drum Motor Drive output Range is from 40 to 40 with O zero being OFF Positive values will operate the Drum Motor forward Negative values will operate the Drum Motor backward Each increment away from zero will increase the motor speed C Electrical Current running through Drum Motor typically under 0 5 amps A higher reading indicates a load on the Drum Motor S Status of Weighing cycle W Indicates the live weight on the Accumulator Doors Shut Open Err Indicates the status of the Accumulator Doors Basket Sensor Bask ON Sensor detects a basket OFF Sensor does not detect basket Test Power State Status of Basket Sensor Supply Power DC Voltage reading for the power suppl
17. REAR VIEWS SYSTEM SCHEMATIC CONTROLLER LAYOUT ACCUMULATOR DOORS ASSEMBLY ACCUMULATOR DRIVE ASSEMBLY DRUM MOTOR DRIVE ASSEMBLY BASKET RACK ASSEMBLY GDF14 BASKET RACK ASSEMBLY GDF14EL Copyright O 2006 Automated Equipment LLC All rights reserved 4 O O1 BR GDF14 Series Dispensers The information in this manual is subject to change without notice IN NO EVENT WILL AUTOMATED EQUIPMENT LLC BE LIABLE FOR TECHNICAL OR EDITORIAL OMISSIONS MADE HEREIN NOR FOR DIRECT SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM THE FURNISHING PERFORMANCE OR USE OF THIS MATERIAL This manual is copyrighted with all rights reserved Under the copyright laws this manual may not be copied in whole or part without the written consent of Automated Equipment LLC Product names mentioned herein are for identification purposes only and may be trademarks and or registered trademarks of their respective companies Copyright 2006 Automated Equipment LLC All rights reserved 2 GDF14 Series Dispensers INTRODUCTION The GDF14 Series Frozen Product Dispenser is a compact semi automated system that replaces manual basketing of Frozen Fries Appetizers There are two models in the Series GDF14 and GDF14E The GDF14 Series Frozen Product Dispenser weighs loads of frozen product and dispenses the selected weight into the Fryer Basket each time the Dispense button is pressed or a
18. Screw Socket Head Cup Point 3 8 24x3 8 6 4 213136 Cap Screw Socket Head Zinc Plated 10 32 x 1 V 7 4 218140 Lock Washer Zinc Plated 10 8 1 202896 Flat Washer Zinc Plated ix1 7 x 047 9 1 290124 Harness Distribution 24VDC 80 Copyright O 2006 Automated Equipment LLC All rights reserved 37 GDF14 Series Dispensers BASKET RACK ASSEMBLY GDF14 OPTIONAL BASKET RACK REPLACEMENT PARTS DESCRIPTION Basket Rack Mounting Screw Basket Rack Kit Side Mount 291064 Drip Tray Only 291047 Locking Plate Only 291048 Custom Fry Basket Recommend quantity of 6 per dispenser NSF Certification Label Assembly Instructions Side Mount Basket Rack NOTES The information shown above applies to both the GDF14 and the GDF14E e Baskets are NOT included in standard Dispenser package Copyright O 2006 Automated Equipment LLC All rights reserved 38 GDF14 Series Dispensers BASKET RACK ASSEMBLY GDF14EL OPTIONAL For a complete Basket Rack Assembly order part no 291041 Fry Baskets are not included in Assembly See Item 5 below BASKET RACK REPLACEMENT PARTS ITEM DESCRIPTION PART NUMBER 1 Basket Rack Mounting Screw 293433 Basket Rack Kit Side Mount Drip Tray Only Locking Plate Only Custom Fry Basket Recommend quantity of 6 per dispenser Assembly Instructions Side Mount Basket Rack 291065 Baskets are NOT included in stan
19. The waiting amount must be dispensed into a basket After delivery the Dispenser will dispense the newly selected weight Copyright 2006 Automated Equipment LLC All rights reserved 16 Auto Operation 1 00 Ibs Filling Auto Operation 1 00 lbs Empty Auto Operation 1 00 lbs Ready Auto Operation GDF14 Series Dispensers EMPTY HOPPER MODE Press the Scroll Down button to access the Empty Hopper function NOTE Be sure to have an empty basket under the Accumulator Doors before continuing this procedure Press the Dispense Reset button and hold to activate the Drum rotation and open the Doors to empty the Hopper Continue holding the button until the Hopper is empty of all product The button can be released and pressed repeatedly until the Hopper is empty Press the Scroll Up Mutton to return to desired weight The Dispenser will revert to the previously selected Auto or Manual mode operation Copyright 2006 Automated Equipment LLC All rights reserved 17 GDF14 Series Dispensers USER MENU 1 Press and hold the Menu Enter button and at the same time press the Scroll Down button to access the Menu mode 2 Scroll through the available Menus by pressing the Scroll Up Down buttons NOTE The available Menus Auto Manual Calibrate and Manager Functions will blink until an option is selected Once in the Menu mode if no further changes are made the Control Panel will
20. Weight Sensor the Display will indicate that the Dispenser is Ready to deliver the product into a Fryer Basket Fill a Fryer Basket by placing it under the Accumulator Doors In the Auto mode product is automatically delivered into a Fryer Basket when the Basket is placed under the Accumulator Doors Slide the Basket back toward the Dispenser Chassis The Indicator Light will go OFF when the Basket is detected by the Optical Basket Sensor After half a second the Accumulator Doors will cycle to deliver the product into the Basket The Indicator Light will then come back on In the Manual or Auto mode pressing the Dispense Reset button will also deliver the product into the Basket CHANGING THE DISPENSER WEIGHT SETTINGS While in the Normal Operating mode the operator can easily change the Dispenser weight settings Press the Scroll Up button or Scroll Down button to select the preset weight settings These values will be shown on the display screen The preset default weight selections are 0 50 15 0 25 kg 1 00 Ib 0 50 kg 1 50 lbs 0 75 kg and possibly 2 00 165 1 00 kg The basket weight can be adjusted by 0 10 Ib 05 kg increments If the new weight selection is increased from the previous selection the Drum will turn to achieve the new increased weight before delivering a basket load If the new weight selection is decreased from the previous selection the previous higher weight is already waiting on the Accumulator Doors
21. cator lights are on Control Panel Hopper is empty Fill the Hopper with food product and press the Dispense Lamp flashing button slowly about one Food product has formed a Remove the Hopper Lid and redistribute the food product flash per bridge over the drum inside Press the Dispense button second Display Hopper Drum is not installed Remove the Hopper Lid and Diverter Turn the Dispenser indicates EMPTY Drum while applying pressure and slide it fully onto the shaft Re install the Diverter and Hopper Lid Weighing system malfunction Verify Weight Sensor calibration see page 19 consistently light Accumulator Tray product may touch the Accumulator Tray or heavy Incorrect Diverter installation Verify proper Diverter installation and position Shaft Collar touching the Chassis Position the Shaft Collars properly No Drum in the Hopper Install the Drum in the Hopper The weighing system has Recalibrate follow the procedure in the manual Ensure malfunctioned the calibration is done with the Accumulator Tray in place Verify weighing values see page 19 Dispenser Drum The Accumulator Doors are full The Dispenser Drum will rotate only when the Hopper is not rotating accumulator requires more food product Hopper is empty Panel Light is Fill the Hopper with food product and press the flashing slowly Display indicates Dispense Reset button EMPTY Food product has formed a Remove the
22. ct English or Metric This function restores the weighing system settings language error counts and calibration to default settings Recalibrate the weights after restoring the default Default settings are Language English Preset Weight English Ibs ERROR CODE DEFINITIONS ERROR 1 ERR ACCUM TIME The vane sensor on the accumulator motor has failed to change state when expected This can be invoked if the sensor fails to turn off when the accumulator starts to open or if the sensor fails to come on when the Accumulator Doors are closed Error indicates a mechanical blockage in the accumulator or motor or an electrical fault in the motor vane sensor harnesses or controller This error will only occur when the accumulator is supposed to turn ERROR Z2 This is a validity check on the calibration process There are several points in the calibration ERR LINEAR process in which bad calibration data can be detected This may result from poor calibration weights improper performance of calibration interference between the accumulator and other parts of the dispenser a mechanical shift of the weighing mechanism failure of the Weight Sensor or failure of the controller This error will only occur during calibration ERROR 3 The controller has restarted itself This error indicates electrical interference with the controller ERR WATCHDOG This error is silent It does not halt the dispenser or give an error message
23. dard Dispenser package Dispenser with Basket Rack Parts Identification Copyright O 2006 Automated Equipment LLC All rights reserved 39 GDF14 Series Dispensers NOTES Copyright 2006 Automated Equipment LLC All rights reserved 40
24. e Dispenser Depending on the previous operation the Dispenser will be in either Normal Operating mode or Automatic Operation mode 5 Fill a Fryer Basket by placing it under the Accumulator Doors and pressing the Dispense button When in Auto mode the Dispenser will automatically fill the basket when it is placed under the Accumulator Doors and is detected by the Basket Sensor The Red Indicator Light on the Control Panel turns OFF does not illuminate when it detects a basket in proper position The Light illuminates when the Dispenser delivers a basket load DAILY CLOSING 1 Remove all Fryer Baskets from the Dispenser 2 If the Hopper and or Accumulator Doors are not empty select the Empty Hopper mode using the Scroll Down button on the Control Panel Press the Dispense button to empty remaining product into the waiting basket 3 Turn the Power Switch to the OFF position 4 Disconnect Power Cord from the electrical outlet 5 Remove the Hopper Lid and Drum assembly 6 Remove the Accumulator Tray Basket Rack and Crumb Tray 7 Take removable components from the Dispenser to the washing area Wash them in a hot solution of sanitizing solution and water rinse in clear water and allow to air dry wash rinse sanitize WARNING The Drum Hopper Hopper Lid Accumulator Tray Crumb Tray and Fry Diverter are NOT dishwasher safe 8 Wipe down the Dispenser with a hot solution of sanitizing solution and
25. ed by AELLC or supplied by an AELLC Factory Authorized Parts Distributor Use of replacement parts other than those supplied by AELLC or by an AELLC Factory Authorized Parts Distributor will void the warranty All charges for parts and shipping are F O B AELLC and are subject to change without notice Prices will be those in effect at the time of shipment Schwan s Technology Group Inc reserves the right to make suitable substitutions in materials depending upon their availability WARNING Only trained and or qualified personnel should perform service to this equipment Service functions described in this manual could cause irreversible damage to the equipment and or injury to personnel if performed improperly If the power cord is damaged it must be replaced by the manufacturer or its service agent or a similarly qualified person in order to avoid a hazard Copyright 2006 Automated Equipment LLC All rights reserved GDF14 Series Dispensers INTENDED USE The GDF14 Series Dispenser is intended to dispense only non meat based frozen food products NOTICE The Dispenser must be accessible from the rear for service The Dispenser must be accessible from all sides for routine cleaning and maintenance minimum of 4 inches 10cm clearance on both sides and behind the Dispenser is recommended SAFETY amp EQUIPMENT CARE Follow these guidelines during operation and repair of the GDF14 Series Frozen Product Dispen
26. er sutton to enter the Diagnostics mode 6 Press the Scroll Up or Scroll Down button to choose a Diagnostic function 7 Once the desired Diagnostic function is displayed on the display screen press the Menu Enter button to set the Diagnostic function into memory 8 Press the Dispense Reset to return to the Normal Operating mode Copyright 2006 Automated Equipment LLC All rights reserved 21 GDF14 Series Dispensers DIAGNOSTICS FUNCTIONS DEFINITIONS AND INSTRUCTIONS While in the Diagnostics mode the Dispenser will still operate normally The Dispenser can be operated while watching the Diagnostic Display If a function is manually operated with the Scroll Up Down buttons the normal function will be suspended until returning to the Normal Display screen FUNCTIONS DESCRIPTIONS Software Version Displays the version of software installed in the Dispenser Disable Weighing Turns off weighing mechanism in order to service the Dispenser The Drum does not rotate but the Accumulator Doors still activate Error Counts Records the number of errors per error code Displays two rows each containing three sets of numbers Use the Scroll Up Down buttons to show the previous or next row See Error Code Definitions page 23 Clear Errors Clears all error code counts Use the Scroll Up button to set Clear and the Scroll Down button to set Save Press Menu Enter Accumulator H Home Sensor O
27. freely before continuing Turn the Hopper upright to install the Diverter Item 4 The Diverter has two outer holes that have right angle slots The round part of the outer holes fits over shoulder bolts Item 5 on the inside left of the Hopper After the Diverter has been placed on the shoulder bolts slide it down and then to the left to fit the shoulder bolts into the right angle slot The two inner holes on the Diverter are provided as finger grips to help guide the Diverter into the correct position Mount the Basket Rack Item 6 onto the Shoulder Bolts on the Dispenser Chassis Place the Accumulator Tray Item 7 onto the Accumulator Doors The wider end larger opening is the topside of the Tray The Accumulator Tray has two parallel grooves to fit directly and securely on the Accumulator Door Shaft bars Grasp the front of the Hopper where indicated by the arrows to mount the Hopper to the Support Bars Slide the Hopper onto the Hopper Support Bars aligning the Drum Motor shaft with square hole in the Dispenser Drum It may be necessary to manually rotate the Drum to attain proper alignment between the Drum and the Drum Motor Shaft Do this by sliding your hand under the Hopper between the Hopper and Accumulator Tray You will feel the Drum align on the shaft as you manually rotate the drum Once the Drum Motor Shaft and Drum are properly aligned slide the Hopper completely onto the Dispenser Chassis Apply gentle press
28. his machine is in operation Hands or fingers could be pinched between the Drum and the bag or box into the bottom of the Hopper Hopper as the Drum turns against the wall opposite the Diverter 4 Release the opened end of the bag or box Empty the bag or box into the hopper by pulling it evenly toward the Diverter When adding multiple bags of fries alternate the placement of the bag or box in the hopper opposite of the previous bag or box The second bag of product should be emptied into the Hopper with the opening toward the Diverter pulling it evenly toward the Hopper Wall opposite the Diverter leaving a uniform layer of product Repeat steps 1 through 5 until the Hopper is full NOTE Do NOT fill the Hopper past the top NOTE This criss cross loading method assures an even distribution of varying length product in the Hopper and the Baskets NOTE To reduce product breakage do NOT shake or drop product from the bag or box into the Hopper 6 Close the Lid on the Hopper Copyright O 2006 Automated Equipment LLC All rights reserved 13 GDF14 Series Dispensers CONTROL PANEL DISPLAY Item Description 1 Dispense Reset button 2 Indicator Light Menu Enter button Scroll Up button Scroll Down button Display Screen 1 4 5 6 Mode 8 9 10 Auto Operation 1 0 Lb Selected Weight Status Accumulator Doors are filling Status Ready to Dispense 7
29. l start the Configure Presets process and instructions will be prompted by the display 4 The Display shows that the weight in position 1 POSN 1 is set at 0 50 Ib or 0 25 kg if in the metric mode The number 1 will be flashing 5 Use the Scroll Up button or Scroll Down button to observe the settings on positions 2 3 and possibly 4 Target 0 50 Ib Posn 1 6 Tochange position target weight press to enter the weight setting function Target 0 50 D Notice the weight setting will now begin to flash 7 Press the Scroll Up button or Scroll Down V uo to increase or decrease the setting in 0 10 Ib 05 kg increments One press of either scroll button equals 0 10 Ib 05 kg increments 8 Once the new weight is selected pressing the button will set the new value into memory The Position number will resume flashing 9 Repeat steps 6 through 9 until all settings are correct 10 Press the Dispense Reset D Je to return to the Normal Operating mode NOTE To exit Presets without making or saving changes press Dispense Reset button Copyright 2006 Automated Equipment LLC All rights reserved 20 GDF14 Series Dispensers SELECT LANGUAGE This mode is used to select the language used on the Display Panel Select the preferred display language using the following procedure 1 Press and hold the Menu Enter button and at the same time press the Scroll Down 8 to access the MENU mode Select Language
30. mb Tray 90 days e Basket Rack 90 days e Accumulator Tray 90 days Hopper Hopper Lid Diverter 90 days e Drum 90 days Fryer Baskets 90 days e Power Cord 90 days The Warranty period commences on the date of shipment from AELLC for the Frozen Product Dispenser and or Dispenser Accessories hereinafter Product EXCEPT AS OTHERWISE PROVIDED HEREIN AELLC MAKES NO OTHER WARRANTIES EXPRESSED OR IMPLIED AND SPECIFICALLY DISCLAIMS ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AELLC shall not be liable for any direct indirect consequential damages including damages for loss of business profits business interruption loss of business information and the like arising out of the use of or inability to use the Product THIS WARRANTY IS VOID IF THE PRODUCT IS NOT FUNCTIONING CORRECTLY DUE TO ABUSE OR NEGLECT BY THE PURCHASER ITS EMPLOYEES AGENTS OR OTHER REPRESENTATIVES EITHER BY BREAKING BENDING MISUSE ABUSE DROPPING ALTERATION IMPROPER MAINTENANCE OR ANY OTHER FORM OF NEGLECT OR IMPROPER USAGE THIS WARRANTY DOES NOT COVER DAMAGE TO THE PRODUCT CAUSED BY NATURAL CAUSES SUCH AS LIGHTNING ELECTRICAL CURRENT FLUCTUATIONS FLOOD FIRE TORNADOES OR OTHER ACTS OF GOD AELLC WILL INVOICE PURCHASER FOR REPAIRS MADE NECESSARY BY THE HEREIN LISTED CAUSES This warranty is governed by the substantive laws of Minnesota U S A without giving effect to the conflict of law provisions This warranty is non transfe
31. perator These safety issues are 1 BASKETS MAY BE HOT Always use the handle to pick up a Fry Basket 2 NOHANDS BELOW Hands should not be placed near or below the accumulator doors while the dispenser is energized NE BASKETS MAY BE HOT NO HANDS BELOW GDF14 GDF14E EL Copyright 2006 Automated Equipment LLC All rights reserved 7 GDF14 Series Dispensers EQUIPMENT CARE LABEL The label affixed to the side of the Controls cabinet warns against actions that may cause damage to the Dispenser Failure to abide by these label instructions will void the warranty if the machine is damaged A 5 pl GDF14E EL CE DO NOT SPRAY DO NOT STORE DO NOT ROLL DISPENSER TO DISPENSER IN DISPENSER CLEAN FREEZER ACROSS UNEVEN SURFACES Copyright 2006 Automated Equipment LLC All rights reserved 8 GDF14 Series Dispensers ASSEMBLING THE GDF14 DISPENSER 1 Turn the Hopper Item 1 upside down with the window facing forward Place the Drum Item 2 into the Hopper The end of the Drum with the square hole must face the back of the hopper The ends of the Drum fit into round indentations on the inside of the hopper Once the Drum is in place the Drum Pin Item 3 is inserted into the hole on the front of the Hopper and the thumbscrew tightened down Check that the Drum turns
32. rable and applies only to the original Purchaser Copyright 2006 Automated Equipment LLC All rights reserved 4 GDF14 Series Dispensers REQUESTING SERVICE ASSISTANCE OR PARTS WARRANTY SERVICE Warranty service must be initiated by calling AELLC s Technical Support Hot Line at 1 800 248 2724 U S Canada or 651 385 2273 to establish all warranty requests AELLC Technical Support personnel will determine the cause of failure and provide the appropriate resolution If replacement parts are required parts will be provided by AELLC or by an authorized Service Support Center Parts Distributor NON WARRANTY SERVICE Service is normally conducted by customer appointed personnel or by contracting a local service agent Service fees are in accordance with industry standards Replacement parts are available through local Service Support Center Parts Distributors or direct from AELLC by calling 1 800 248 2724 U S Canada or 651 385 2273 in the event a local distributor is not available AELLC s Technical Support Hot Line is available for telephone assistance providing AELLC product technical support parts and parts information and service agent referral Contact AELLC s Technical Support Hot Line at 1 800 248 2724 U S Canada or 651 385 2273 Record the following information for your records Date of Installation Service Agency Telephone Serial Number When repairing this unit use only replacement parts suppli
33. return to the Normal Operating mode after 10 seconds 3 Once the desired menu is visible on the display screen press the Menu Enter button to enter the desired function MENU MODE PROGRAMS Auto Manual Mode Calibrate Mode Manager Function Mode AUTO MANUAL MODE Use the following procedure to program the Dispenser for Auto or Manual Mode 1 Press and hold the Menu Enter button and at the same time press the Scroll Down V tion to access the MENU mode 2 Press the Menu Enter button once to enter the Auto Man mode 3 Use the Scroll Up button or the Scroll Down button to change between Auto and Manual NOTE In the Manual mode the Dispense Reset Q button must be pressed to deliver a basket load In the Auto mode automatic delivery occurs when the Basket Sensor detects a basket in proper position under the Accumulator Doors 4 Press the Menu Enter button to set the desired selection Doing so will return the Dispenser to the Normal Operating mode Depending on your selection the Dispenser is ready to fill baskets manually or automatically OR Press the Dispense Reset 8 to return the Dispenser to the Normal Operating mode without any changes in programming Copyright 2006 Automated Equipment LLC All rights reserved 18 Select Auto Man Manual Auto Operation 1 00 Ibs Filling GDF14 Series Dispensers CALIBRATE MODE This mode is used to calibrate the Dispenser weighing
34. rsion Disable Weighing Error Counts Clear Errors Accumulator Weighing System Sensor Power Weighing Values Exercise Mode Restore Defaults Copyright 2006 Automated Equipment LLC All rights reserved 15 GDF14 Series Dispensers NORMAL OPERATING MODE When the Dispenser is turned ON it will automatically be in the Normal Operating mode See Illustration on page15 It will be in either Manual or Auto mode Initially if there is no product on the accumulator doors the Drum motor will begin to turn and the Display will indicate that the Dispenser is FILLING the Accumulator Doors If the Weight Sensor does not detect product on the Accumulator Doors to meet the weight setting after 40 seconds the Dispenser will assume there is a problem with the product bridging in the Hopper or that the Hopper is empty The Indicator Light will begin to blink slowly 1 blink per second and the Display will indicate that the Hopper is Empty To correct this condition check the Hopper for product bridging there is a sufficient amount of product in the Hopper but fries or other food product have clumped together forming a bridge so that the product is not falling onto the Drum or Accumulator Doors or refill it and then press the Dispense Reset button NOTE The drum will automatically start turning after 90 seconds if the dispense Reset button is not pressed After sufficient product is dispensed on to the Accumulator Doors to satisfy the
35. se until the green light and the red light are both ON Test sensor operation by positioning the basket on the basket rack and removing it Watch sensor to ensure the red LED light turns off Must be in Auto mode to test sensor operation Item No Description 1 Adjustment screw 2 LED light green 3 LED light red GDF14E Sensor Older Style 1 Remove back panel to access basket sensor 2 To check the sensor range 5 6 or 13 15 cm required place the palm of your hand in front of sensor The red light on the back of the sensor should turn on Move your hand out in 1 increments The red light should turn off at 5 6 13 15 cm 3 To adjust the sensor range turn adjusting screw clockwise to increase counterclockwise to decrease Item No Description 1 Adjustment screw 2 LED light red Copyright O 2006 Automated Equipment LLC All rights reserved 25 GDF14 Series Dispensers New Style all models 1 Remove back panel to access basket sensor 2 To check the sensor range 5 6 or 13 15 cm required place the palm of your hand in front of sensor The red light on the front of the sensor should turn on Move your hand out in 1 increments The red light should turn off at 5 6 13 15 cm 3 To adjust the sensor range turn adjusting screw clockwise to increase counterclockwise to decrease New GDF14 GDF14E Sensor Parts PART DESCRIPTION NUMBER QTY 1 1 1
36. ser Disconnect the Dispenser Power Cord from the wall outlet before servicing If the power cord is damaged it must only be replaced by the manufacturer or its service agent or by a similarly qualified person in order to avoid a hazard Use appropriate tools for servicing this equipment Inspect the Dispenser on a regular basis to identify problems before they occur Keep the Dispenser clean Keep hands away from the following areas while the Dispenser is operating Accumulator Doors Dispenser Drum Fryer baskets may be hot Pick up by handles only Do NOT spray down the Dispenser with water The Dispenser is not sealed against jetting water therefore contaminants and moisture may get into sensitive components Do NOT roll the Dispenser to the back sink for cleaning this will cause unnecessary wear on the Dispenser Do NOT place the Dispenser in the freezer to maintain product Always remove product from the Dispenser at the end of each day WARNING Only trained and or qualified personnel should perform service to this equipment Service functions described in this manual could cause irreversible damage to the equipment and or injury to personnel if performed improperly Copyright 2006 Automated Equipment LLC All rights reserved GDF14 Series Dispensers INTERNATIONAL SAFETY LABELING Safety labels are affixed to the hopper The labels clearly indicate areas on the fry appetizer dispenser that could be harmful to the o
37. t on the Accumulator Doors for a total of 2 00 Ibs 1 00 kg NOTE Make sure the weight is placed in the center of the Accumulator Doors front to back Calibrate 9 Afterthe calibration weight is detected the Dispenser will prompt the operator to Remove Weight REMOVE WEIGHT Remove all weight from the Accumulator Doors The Dispenser will automatically return to the Normal Operating mode 10 Turn Dispenser power OFF for 15 seconds Complete assembly and resume operation SERVICE NOTE Calibration must be performed anytime a controller pcb e prom or NCWS component is replaced Copyright 2006 Automated Equipment LLC All rights reserved 19 GDF14 Series Dispensers MANAGER FUNCTION MODE CONFIGURE PRESETS This mode is used to adjust the preset weight values for use in the Normal Operating mode by the Dispenser operator functions see page16 Program the Dispenser for the CONFIGURE PRESETS using the following procedure Configure Preset 1 Press and hold the Menu Enter button and at the same time press the Scroll 1 001b Ready Down button to access the MENU mode 2 Scroll through the MENU by pressing the Scroll Down button until Manager Function is displayed 3 Press the Menu Enter button once to enter the Manager Function mode NOTE Each Menu description will blink until it is entered 9 Press the Menu Enter button once to access the Configure Preset program Pressing the Menu Enter button wil
38. ure to the Hopper to fully engage the Hopper onto the Hopper Support Bars CAUTION Do NOT force the Hopper back damage to the Hopper or Drum could occur Slide the Crumb Tray Item 8 under the Basket Rack Install the Hopper Lid Item 9 Copyright O 2006 Automated Equipment LLC All rights reserved 9 GDF14 Series Dispensers ASSEMBLING THE GDF14E DISPENSER 1 Find the square opening in one end of the Dispenser Drum Item 1 Place the Dispenser Drum in the Hopper Item 2 aligning the square opening on the Dispenser Drum with the hole in the back of the Hopper Grasp the Hopper where indicated by the arrows so that the hole is toward the Dispenser Align the indentations on the sides of the Hopper with the Hopper Support Bars Item 3 Push the Hopper onto the Hopper Support Bars until the Drum Motor shaft touches the Dispenser Drum CAUTION Do NOT force the Hopper back you could damage the Hopper or Drum Rotate the Dispenser Drum CLOCKWISE or COUNTER CLOCKWISE while applying gentle pressure to the Hopper until you can easily slide the Hopper fully onto the Hopper Support Bars Place the Diverter Item 4 in the Hopper Be sure that it is hooked on the LEFT edge of the Hopper Mount the Basket Rack Item 5 onto the Shoulder Bolts on the Dispenser Chassis Slide the Crumb Tray Item 6 under the Basket Rack Install the Hopper Lid Item 7
39. utomatically dispenses when the Auto mode is activated The GDF14 Dispenser s Hopper holds frozen product prior to Basket Loading See the Specifications for capacities Capacity varies depending on the type and volume of the fry cut or appetizer A rotating Dispenser Drum inside the Hopper transfers the product onto the Accumulator Doors where a weighing system accurately weighs the frozen product NOTE This equipment is manufactured in the U S therefore all hardware measurements are in English and the metric conversions stated are approximate HAZARD COMMUNICATION STANDARD HCS The procedures in this manual may include the use of chemical products These chemical products will be highlighted with boldface letters followed by the abbreviation HCS in the text portion of the procedure See the HCS Manual for the appropriate Material Safety Data Sheets MSDS IMPORTANT This equipment is only to be installed in locations where use and maintenance is restricted to trained personnel This equipment must be placed on a horizontal surface with a tilt of less than 2 degrees FCC STATEMENT WARNING This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause interference to radio communications SPECIFICATIONS Features e Bulk storage of frozen product GDF14 36 lbs 16 3 kg GDF14E 30lbs 13 6 kg GDF14EL 30165
40. water Repeat wipe down with clear water and allow to air dry WARNING Do NOT spray down the Dispenser with water The Dispenser does not provide an airtight seal Contaminants and moisture may get into sensitive components 9 Move the Dispenser out from the wall to clean behind and underneath it WARNING Do NOT move the Dispenser to the back sink for cleaning this will cause unnecessary wear on the Dispenser 10 Dry all parts and reassemble the Dispenser 11 Roll the Dispenser back into place Copyright 2006 Automated Equipment LLC All rights reserved 12 GDF14 Series Dispensers LOADING FROZEN PRODUCT INTO HOPPER To achieve optimum yield and the most consistent basket loads it is important to use the following technique for loading frozen product into the Hopper See Specifications on page 3 for Hopper capacities Capacity varies depending on the type and volume of the fry cut or appetizer For each bag or box of frozen product 1 Remove the bag or box of product from the case Be careful not to crush the product Open the top of the bag or box completely If your supplier uses bags make sure the bag top is fully open If it is partially open the product may be retained by the bag Hold the opened end of the box or bag closed with your hand and lay the opened end of the WARNING PINCH HAZARD Personnel should take care not to place hands or fingers near the Drum inside the Hopper while t
41. y Copyright 2006 Automated Equipment LLC All rights reserved 22 GDF14 Series Dispensers Weighing Value A B C D 11 73 17 78 27V 20 2398 E F The calculations must stay within range to work properly A Mathematically limited range between 68 and 83 Mathematically limited range between 87 and 115 Linearity measure range between 15 and 23 Derived from other values Input in volts Used to check electrical behavior of the weighing mechanism Range measurement between 14 and 28 Normal value is near 20 A reading outside this range indicates scale calibration issues G Offset reading range between 0 and 7378 Normal range is 2000 to 4000 The following conditions hold true if any value is within normal range 1 Range and Linearity numbers are good 2 Weight reading is near 0 when the accumulator is empty 3 Slight upward pressure on the accumulator provides a negative weight reading D E F If the Offset reading is in the normal 2000 to 4000 range but the calibration is not correct then there is mechanical interference with the accumulator assembly Check the following areas 1 Shaftoollars 2 Interference between the hopper and accumulator tray 3 Accumulator bearings Exercise Mode Dispenser performs a continuous basket cycle Drum Motor turns Accumulator Doors open The number indicates the number of times the cycle has occurred Restore Defaults Sele
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