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ATV400-B 4×4 (4WD~2WD) OWNER`S & MAINTAINING
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1. 152 The horn without sound 1 Circuitry break off Reason analysis Turnoff Processing method horn switch Inspects the circuitry 2 The switch malfunctions Reason analysis The switch is bad Processing method Replace the horn switch 3 The plug has not met Reason analysis Falls off Processing method Reinstallment 4 The fuse breaks off Reason analysis Short circuit Processing method Replace the horn fuse 5 The horn is bad Processing method Replace the horn The winch work is unusual 1 The battery without electricity Processing method Replace the battery 2 The switch malfunction Reason analysis The switch is bad Processing method Replace the switch of the winch 154 3 Circuitry break off Reason analysis Turnoff Processing method Inspects the circuitry 4 The electrical machinery does not work Reason analysis The electrical machinery is bad Processing method Replace the electrical machinery of winch 5 The relay electronic connecter is short Reason analysis The relay is bad Processing method Replaces the relay 6 Internal gear damaged Processing method Replaces the winch 155
2. the gearshift pole 149 8 The shift electrical machinery not to work Reason analysis The electrical machinery is bad Processing method Replace the shift electrical machinery 9 The attrition on the gear of the electric shift gear Reason analysis The gear is bad Processing method Replace the gear of the electric shift gear before takes after takes 4 y Pe vJ 150 The display of indicator does not work 1 The indicator does not show Reason analysis The display of indicator is bad Processing method Replaces the indicator 2 Circuitry break off Reason analysis The plug falls off or turnoff Processing method Replaces the plug 3 The group of lines blowout Reason analysis Short circuit Processing method Replace the group of lines fuse 4 Display of the engine is not normal 151 Reason analysis Short circuit Processing method Replace display of the engine The vehicle run in deflection 1 The barometric pressure is inconsistent Reason analysis Leaks air or slowly seeping air Processing method Replace the tire or the valve and maintain four tires have consistent barometric pressures 2 The front assembly lean Reason analysis The pull pole becomes loose Processing method Readjust
3. NO as 10 Loosen the screw 4 and remove the air cleaner assembly 5 from the air cleaner housing Unscrew the clamp 6 Remove the air cleaner 7 from the air cleaner body 8 Gently wash the air cleaner in clean non flammable high flash point solvent such as kerosene not gasoline After cleaning gently squeeze out the remaining solvent Avoid twisting or wringing the air cleaner This can tear the foam Inspect for tears or cracks in the foam or seams of the air cleaner Replace the air cleaner if it is damaged Allow the air cleaner to dry thoroughly before applying oil A wet air cleaner will not fully absorb the oil Pour clean Pro Foam Filter Oil of original manufacturer or an equivalent over the entire surface of the air cleaner Use both hands to evenly spread the oil into the air cleaner Gently squeeze out any excess oil To keep your hands dry place the air cleaner in a clean plastici bag before spreading the oil into the air cleaner 75 UNDER SEAT 4 screw 5 air cleaner assembly 6 clamp 7 air cleaner 8 air cleaner body 11 Install the air cleaner on the air cleaner on the air cleaner body 12 Apply a thin coat of grease to the sealing surface of the air cleaner assembly 13 Install the clamp 14 Insert the air cleaner assembly into the air cleaner housing 15 Fasten the screw Starting Procedure 1 dust cover A 4 1 2 breather joint 2 s i Do not pu
4. The braking does not work 1 Inspect the thickness of pad Processing method Inspection and replacing 2 Vitta leaks oil Reason analysis Drill tubing crack screw pine Processing method Replaces the brake disc 3 Inside of the braking pumps be full of air Processing method The adjustment method 1 Open up the oil cup cover in order to ventilate 2 Exhaust step on the break shift back and forth to exhaust 3 Exhaust open the nut with the M8 open end wrench to deflates then screw the nut tightly the other two pumps as the same method to deflate till the brakes work is good attention when to deflate ones must step on the break shift and give the 156 pump certain pressure in order to exhaust the air when to screw the nut tightly also need pressure situation rear brake air hole oilcup rear brake air hole left caliper front brake air hole rear brake air hole rear brake caliper k e right caliper front brake air hole rear brake pump front brake pump 4 The brake disc has oil attached chart Reason analysis 157 Antirust oil Processing method Clean it with rag i The fan does not work 1 The fan connection peg contact is not good Reason analysis The output line of fan contact is not good and has the question about electricity The fan electrical machinery does not work Processing meth
5. ATV400 B 4x4 4WD 2WD OWNER S amp MAINTAINING Foreword Dear Customer Congratulations and thank you for your purchase our All Terrain Vehicle ATV It was designed and built to provide you with a superior ride comfort reliability utility and safety Your ATV was designed as a recreational ATV for off road use by one rider only This Operator s Manual is furnished to familiarize the operator of all proper operating procedures It also includes information about the general care and maintenance of your ATV Most importantly carefully read the following pages regarding safety warnings and active riding skills and precautions Children and adults differ in skills physical abilities and judgment Some children may not be able to operate an ATV safely Parents should always supervise their child s use of the ATV at all times Parents should permit continued use of the ATV only if they have determined that the child has the ability to operate the ATV safely and responsibly All of the information in this manual is based on the latest product data and specifications available at the time of printing the manufacturers of ATV s reserve the right to make product changes and improvements which may effect the illustrations or explanations without notice If you have any other questions regarding our ATV s operation or maintenance any authorized dealer can readily answer them Enjoy your ATV A
6. Start Button LEFT HANDLEBAR 1 start button 2 engine stop switch OFF ON The start button 1 is used for starting the engine Pushing the button in starts the engine When the start button is pushed the starter motor will crank the engine The starter motor will not operate if the engine stop switch is in the OFF position when the start button is pushed Engine Stop Switch The engine stop switch 2 is used to stop the engine in an emergency To operate push the switch to either OFF position the switch must be in the RUN position on start the engine 15 Choke Knob RIGHT HANDLEBAR 1 throttle lever CA to open the throttle The throttle controls rpm speed To increase engine rpm press the lever 1 with your thumb To reduce engine rpm release pressure on the lever The throttle will automatically return to the closed position engine idle when you remove your thumb 16 Rear Brake Pedal REAR BRAKE PEDAL The rear brake pedal is used to slow or stop your ATV To operate depress the pedal Rear brake pedal 17 Reverse Selector Knob Take hold of the left handlebar lever and then press gearshift pedal adjust your ATV into reverse 1 Rear protection bar only for reverse C1 Front Brake Lever The front brake lever 2 is used to slow or stop your ATV to operate pull the lever 18 Parking Brake RIGHT HANDLEBAR 1 lock lever
7. 121 c Take down the cover d Pull the handle starter observe cover the handle starter 122 f e Let T line on the flywheel drive at the center of the check pole and make the drain tap deepest tip Inspect the intake valve gap with the 0 1mm feeler gauge ps 123 g Inspect the row valve clearance with the 0 1mm feeler gauge 124 i Inspect the intake valve with 0 1mm feeler gauge Inspection the valve seal attached figure a Loosen the bolt of the cowl hood the torque 10N M the cowl hood the nut of the cowl hood the bolt of the cowl hood 125 b Take down the cowl hood c Loosen each bolt and nut valve nut torque35N M bolt torque 25N M cylinder head torque 10N M before unloading the nuts Chapiter bolt bolt valve nut valve assemble 126 after unloading the nut d Take down the valve assembly before takes 127 after takes before tales 128 the drain tap after takes firebox the enter valve the drain tap the spark plug the enter valve 129 f Put the air cylinder head down evenly then put clean gasoline into the combustion chamber to soak the valve and the spark plug g Inspect whether there is air bubble or leaks air 130 4 Trigger works not to be goo
8. a K0 0 0 Wo Km h mph x ege 55888 L J TIME SET MODE LG T J 2 3 Km h amp mph mode change First of all hold the MODE button then turn the ignition switch to the open position the indicator will display Km h and mph press the MODE button choose either Km h or mph needed and after that turn the ignition switch to the off position finally turn the ignition switch to the open position the indicator will display either Km h or mph whichever been chosen previously RN a ji Km h te lh sane ay A N A KA paa MN cs Yu b aT Te xX A lt gt Ze A Li al gpa AWD iE Z ZX 2 VD EE L Km h mph BE a on ell s yg e 185388 cad MODE li aa yh ie SETS Sg Se o 12 Controls amp Features Choke Knob LEFT HANDLEBAR 1 Choke knob A Fully ON B Fully OFF The choke knob may be used when starting the engine 13 Choke Knob The ignition switch is used for starting and stopping the engine Insert the key and turn it to the right for the ON position CENTER OF HANDLEBAR 1 Ignition switch ON O OFF Key position Function ON Electrical circuits on OFF O No electrical circuits function 1 14
9. 000000 m 3 os mo 3 BE Men za ir Gear Position Indicator When the ignition switch is in the ON 1 position and the engine is running the indicator displays N for neutral R for Reverse 1 Neutral position indicator 2 Reverse position indicator kO RN412345 R d md DEG as ean l E lS 2 8 88 88688 Lo 1 6 Odometer When selected the odometer 2 registers total distance traveled in miles while the ignition is ON A To change the display from trip meter to odometer press and release the Odometer Trip meter select button 1 Functions switch press the button of Mode the mode of ODO TRIP A TRIP B HR A and HR B will display in the odograph and be switched betweens the figure of speed will display and update synchronous while switching between KM H and MPH in unit of speedometer Press the button of Time Set the user can set the hour and minute Then adjust hours or minute by ascending or descending by continuing press button of mode of Set Reset user can clean the record to zero for particular period of working mileage and time by pressing the mode of Set Reset while showing mode of TRIP A and HR A in the speedometer 10 1 Speed meter 2 Time 3 Trip meter GC OC
10. 4 0psi 28kPa pee PRESSURE 0 28kfg cm 0 28kfg cm MINIMUM 3 2psi 22kPa 3 2psi 22kPa PRESSURE 0 22kfg cm 0 22kfg cm WTCE RECOMMENDED SAPARA PP PRESSURE 0 25kfg cm 0 25kfg cm A manually operated tire pump should be used rather than the high pressure system found in service stations This will minimize the possibility of tire damage from over inflation If you use a high pressure system at a station add air in amounts and check the pressure increase frequently to prevent possible tire damage from over inflation 91 WARNING Operating this ATV with improper tires or with uneven tire pressure may cause loss of control and you could be seriously injured or killed Always use the size and type tires specified in this owner s manual for this vehicle Always maintain proper tire pressure as described in this owner s manual Inspection Whenever you check the tire pressures you should also look for Bumps or bulges in the side of the tire or the tread Replace any tire that has a bump or bulge Cuts slits or cracks in the tires Replace the tire if you can see fabric or cord Nails or other foreign objects embedded in the side of tire or tread Excessive tread wear Also if you hit a pothole or other hard object while riding stop as soon as you safely can and 92 carefully inspect the tires for damage Tread Wear 1 Groove depth 2 Wear indicator location mark
11. Be sure your legs are Body position for Clear of the wheels Backing down a hill Stand with your body facing downhill beside the vehicle so you can reach the rear brake lever with your right hand Be sure your legs are clear of the wheels Slowly and carefully back the ATV down the hill using the rear brake lever to control speed If you lose control of the ATV for your safety get away from the vehicle 46 Riding Down Hills It s usually advisable to descend hills with the ATV pointed straight downhill Avoid angles that would cause the vehicle to lean sharply to one side WARNING Going down a hill improperly could cause loss of control or cause the ATV to overturn Always follow procedures for going down hills as described in this owner s manual On downhill shift your weight back As you approach a downhill stop and survey the terrain below Never ride past the limit of your visibility Never go down a hill at high speed When you ve selected a safe downhill path shift into a lower gear shift your weight back with your arms extended and braced against the handlebar then go down slowly with the throttle close Using mainly the rear brake to control speed Avoid using either the front brake or rear brake hard or abruptly when riding down hill Remember that operating any brake control with four wheel drive will cause braking at both the front and rear wheels Remember braking effec
12. excess current flow short circuit or overload If something electrical on your ATV stops working the first thing you should check for is a blown fuse 1 Check all the fuses before looking elsewhere for another possible cause of the problem Replace any blown fuses and check component operation 1 1 Blown fuse The main fuse and the circuit fuses are located in the battery compartment 106 Recommended Fuses Main fuse 30A Main fuse control motor fuse 30A Other fuse 15AX2 10AX2 1 Fuse 2 Fuse box Replacing a fuse with one that has a higher rating greatly increases the chance of damage to the electrical system 107 If You Crash Personal safety is your first priority after an accident If you or anyone else has been injured take time to assess the severity of the injuries and whether it is safe to continue riding If you cannot ride safely send someone for help Do not ride if you will risk further injury If there is minor damage or you are unsure about possible damage but decide to try riding the ATV back to your base ride slowly and cautiously 108 Technical Information This section contains dimensions capacities and other technical data plus information on government requirements and how to break in your ATV Vehicle Identification Serial Numbers The frame and engine serial numbers and key number may be required when orde
13. floater pin floater fastness pin floater pin 116 clean method clean out the assemble hole of main speed hole with cleanser clean method clean out the assemble hole of idle speed limited hole with cleanser 117 clean method clean out the floater pin hole with cleanser clean method clean out the idle speed limited hole with cleanser 118 clean method clean out the main speed hole with cleanser clean mothod clean out the main speed hole pin 119 3 The engine compression pressure is insufficient Reason analysis 1 Valve clearance is whether good 2 Cylinder body and piston ring are whether damage 3 Valve whether have the phenomenon of leaking air Processing method Takes down the spark plug and stops up the assembly hole of the spark plug with finger Starting the engine to try whether have the greater barometric pressure impact finger If abnormal you can turn on the engine and check the valve the valve clearance the piston the piston ring the cylinder body seals are whether good If it is abnormal please replace corresponding spare parts Alignment procedure about valve clearance adjusts from the vehicle body attached chart 120 a Loosen the cylinder cover bolt cylinder cover cylinder cover bolt b Take down the cylinder cover enter valve pin drain tap pin
14. 3 Wear indicator location mark To check the condition of a tire tread measure the groove depth 1 in the center of the tire or check the wear indicator 2 For best performance you should replace a tire before the tread depth at the center reaches the following limits 93 Front 3 16 in 4 mm Rear 3 16 in 4 mm Tire Repair Atire that is repaired higher temporarily or permanently will have lower speed and performance limits than a new or undamaged tire A temporary repair can sometimes be made in an emergency situation However since a temporary repair may not hold you must ride very slowly preferably without any cargo and have the tire replaced or permanently repaired as soon as possible A permanent repair such as an internal plug patch can be made if a tire has only a small puncture in the tread area However you may not be able to safely carry as much weight If you choose to have a tire repaired be sure a professional performs the repair work If you have a tire professionally repaired at a non original facility we recommend that you have the work checked by our dealer in your place Tire Replacement The tires that came on your ATV were designed to match the performance capabilities of your 94 ATV and provide the best combination of handling braking and comfort It is best to replace all four tires however if that is not possible you must replace the tires in pair
15. A to lock 2 front brake level parking lever The lock lever 1 on the front brake lever 2 Allows it to be used as a parking brake To operate first squeeze the rear brake lever and then lock it with the lock lever 1 CA 19 Gearshift pedal this part is in the toolbox Gearshift pedal is used to realize upshift and downshift If the electric shift is broken or couldn t work please take off the electric shift gear switch motor then fix the gear shift pedal Squeeze the gearshift is A for up shift Squeeze the gearshift is B for downshift B A Gearshift pedal 20 Auto Electric changed speed position application Button 1 is on the left handlebar switch assy which is used to rise the speed position You can change from R N 1 2 3 4 5 in turn through button 1 according to your need Button 2 fall the speed position You can change from 5 4 3 2 1 N Rin turn through button 2 according to your need Pay more attention to grasp tightly the only for reverse lever 3 when changed from N to R at the same time to push the button 2 and then release the only for reverse lever 3 so that the speed position is the R place In addition there is the foot board be used change speed position by feet in the tool box you can equip the foot board on the ATV when the Auto electric speed position can not work Note There must be have a good power supply
16. ability when you use the Auto Electric speed position see Gearshift pedal 21 On Command four wheel drive 4WD On Command four wheel drive switch 2WD 4WD This vehicle is equipped with an On Command four wheel drive switch 2WD 4WD Two wheel drive 2WD Power is supplied to the rear wheels only Four wheel drive 4WD Power is supplied to the rear and front wheels 22 WARNING POTENTIAL HAZARD Changing from 2WD to 4WD Or vice versa while the vehicle is moving WHAT CAN HAPPEN The vehicle handles differently in 2WD than in 4WD in some circumstances Changing from 2WD to 4WD or vice versa while moving may cause the vehicle to unexpectedly handle differently This could distract the operator and increase the risk of losing control and an accident HOW TO AVOID THE HAZARD Always stop the vehicle before changing from 2WD to 4WD or vice versa 23 n Command four wheel drive switch 2WD 4WD wp m 4WD On Command four wheel drive switch 2WD 4WD To change from 2WD to 4WD stop the vehicle and then set the switch to 4WD When the vehicle is in 4WD the four wheel drive indicator light 4WD To change from 4WD to 2WD and then set the switchi to 2WD 24 Basic Operation amp Riding This section gives basic riding instructions including how to start and stop your engine and how to use the throttle and brakes
17. battery cables negative cable first If your battery seems weak and or is leaking electrolyte causing slow starting or other electrical problems see our dealer in your place WARNING Battery posts terminals and related accessories contain lead and lead compounds Wash your hands after handling 97 Taking Care of the Unexpected With all the challenges you can encounter off road there s a chance that sometime something may go wrong This section gives practical advice to help you deal with a wide range of problems Take time to read this section before you ride General Guidelines Keeping your ATV well maintained is the best way to reduce the possibility of having a problem while riding However problems can arise even with well maintained machines Remember to take along your owner s manual the tool kit that came with your ATV and any other items such as tire repair supplies and additional tools that might help you solve a problem on your own If something goes wrong during a ride the first thing to do is stop as soon as you safely can Dol not continue riding if you have a flat tire or you hear an unusual noise or your ATV just doesn t feel right If you continue riding you could cause more damage and endanger your own safety After a stop take time to assess the situation Carefully inspect your ATV to identify the problem then consider your options before you decide what to do If a problem is relativel
18. clutch Processing method The adjustment method loosen the nut in the engine front cover adjust the bolt and revolves gently to the end by anti clockwise till returns by 1 4 1 3 then locks the nut examine the vehicles again to inspect whether can be in high speed Adjusting bolt of clutch 2 The battery voltage is insufficient when to gearshift with electricity Reason analysis Survey battery voltage with multimeter 147 Processing method Replaces the battery 3 The contact of the switch of electric shift gear not to be good or turnoff Reason analysis The switch is bad Processing method Replace the electric shift gear switch 4 The control unit does not work Reason analysis Control unit ECU is bad Processing method 148 Replace the control unit 5 The lines of the electric shift gear turnoff Reason analysis Burns out or falls off Processing method Replace the lines of the electric shift gear 6 The electric shift gear blowout Reason analysis Short circuit Processing method replace the fuse of the electric shift gear 7 Cooperation between the gearshift axis and the gearshift pole spline present slide attached chart Reason analysis Attrition of the spline Processing method 1 Replace the gearshift axis 2 Replace the gearshift pole
19. foot resting on the brake pedal or your hands on the brake levers may overheat the brakes reducing effectiveness For information on how to apply the brakes in various riding situations see the following section Riding Your ATV Riding Your ATV Making Turns Learn how to turn your ATV properly Practice the techniques outlined in this section on level ground and at low speeds until you are confident in making turns WARNING Turning improperly can make the ATV to go out of control causing a collision or overturns Always follow proper procedures for turning as described in this owner s Practice turning at low speeds before attempting to turn at faster speeds Do not turn at excessive speeds 39 Lean your body to the inside of a turn and forward To make a turn on level ground Steer the handlebar and lean your body toward the inside of the turn Leaning helps balance the vehicle and it feels more comfortable Leaning into a turn is an important technique to master in riding an ATV To make a sharp turn at low speed It helps to shift your body slightly forward on the seat and lean inside as you steer the handlebar Shifting weight forward allows the rear wheels to turn easier and it also improves front wheel steering To make a turn from a full stop Apply the throttle gradually when you turn and start up at the same time Remember to shift your body for ward to make sharp low speed turns and wheneve
20. inspects all major parts even if you are able to make some repairs Maintenance Safety This section includes instructions on how to perform some important maintenance tasks If you have basic mechanical skills you can perform many of these tasks with the tools provided with your ATV Other tasks that are more difficult and require special tools are best performed by professionals Only our ATV technician or other qualified mechanic should normally handle removing the wheels Instructions are included in this manual only to assist in emergency service Some of the most important safety precautions follow However we cannot warn you of every conceivable hazard that can arise in performing maintenance Only you can decide whether or not you should perform a given task WARNING Failure to properly follow maintenance instructions and precautions can cause you to be seriously hurt or killed Always follow the procedures and precautions in this owner s manual 53 Important Safety Precautions Make sure the engine is off before you begin any maintenance or repairs This will help eliminate several potential hazards Carbon monoxide poisoning from engine exhaust Be sure there is adequate ventilation you operate the engine Burns from hot ATV parts Let the engine and exhaust system cool before touching Injury from moving parts Do not run the engine unless instructed to do so Read the instructions before you begi
21. lower than 12V contact ofi the wiring column is not good Reason analysis The battery without electricity the few electrolytes the wiring column of positive and negative level not be tight Processing method Guarantee the group of lines to be reliable if battery is bad replace it 2 The correlation electric circuit has the question that contact not to be good and continually the electricity including starting the start relay assy Reason analysis The related connection peg and the relay are whether good Processing method 137 Replace the correlation damaged spare parts 3 Quality question of starting motor itself Reason analysis The starting motor contact is not good Processing method Replaces the starting motor with new 7 The carburetor leaks oil and the electric chock does not work 1 The pin valve of carburetor or dobber wall up Reason analysis Whether is too dirty or has other things in the carburetor interior Processing method Clean the carburetor and open up it to examine the pin valve and dobber whether are break off then inspect the quality of selecting oil is whether good replace the carburetor if necessary 2 The resistor s solenoid does not work Reason analysis The solenoid without electricity or is bad 138 Processing method The solenoid whether has the warm f
22. maybe there is air in the hydraulic pipe following is the way how to get ride of air from pipe 1 You need 2 persons to finish this work 2 Step or take hold of brake 1 and then lose the screw 2 3 Repeat step 2 until the air out from the pipe 4 Try to test if the brake system ok if not go on to repeating step 2 The recommended brake fluid is our DOT 3 OR DOT 4 brake fluid or any brake fluid of equal quality and performance Use fresh brake fluid from a sealed container Be sure to read the label before opening the sealed container An opened container may contaminated or may have absorbed moisture from the air How to brake your ATV Your ATV with disc breaks both for front and rear brake 1 If you want to stop your vehicle when you are moving release the accelerograph after that you can step rear brake pedal and then the rear disc brake will work and make the vehicle 86 stop brake to stopping your vehicle But please sure your speed is not so fast 3 Before you break the vehicle please sure you have release the accelerograph Fluid level inspection Right Handlebar 1 Lower level mark If your inspection indicates a low fluid level please add the recommended fluid You can add or replace brake fluid if you are experienced if not please do not add or replace brake fluid freed except in an emergency If necessary have our dealer in your place to check the system After you release the acce
23. the battery will discharge Emergency Engine Stop To stop the engine in an emergency use the engine stop switch To operate move the switch to either OFF position Using the Recoil Starter The recoil starter is used to start the engine when the battery is low To operate the recoil starter 1 Grasp the starter grip 1 firmly then pull it out slowly approximately 4 in 100mm 2 Pull the grip up briefly and fully 3 After the engine starts allow the starter grip to return slowly 33 RIGHT SIDE 1 recoil starter grip 1 34 Shifting Gears ATTENTION Learning how to shift gears comes with experience Keep the following tips in mind 1 Asa general rule shift while moving in a straight line 2 When you want to change shift you should obey the operate rule that release speed in advance and then you can change 3 The transmission cannot be up shifted from neutral to first gear when the engine speed is above 3 000 rpm or the ground speed is above 6mph 10km h 4 The transmission cannot be downshifted from 1 gear to neutral when the ground speed is above 2mph 3km h 5 The upshift and downshift should master skill choose the right time throttle and gearshift 35 operation should cooperate rightly Downshift to a lower gear before you feel the engine laboring lugging at low rpm To prevent transmission damage do not coast or tow the ATV for long distances wi
24. with low pressure tubeless tires Although the tires are designed specifically for off road use they are not immune to punctures Always select your riding area with care The following pages give detailed information on how and when to check your air pressure how to inspect your tires for wear and damage and our recommendations for tires for wear and damage and our recommendations for tire repair and replacement Air Pressure Properly inflated tires provide the best combination of handling tread life and riding comfort Generally under inflated tires wear unevenly adversely affect handling and are more likely to fail from being overheated Over inflated tires make your ATV tide more harshly are more prone to damage from surface hazards and wear unevenly Make sure the valve stem caps are secure If necessary install a new cap Always check air pressure when your tires are cold If you check air pressure when your tires are warm even if your ATV has only been ridden for a few miles the readings will be higher If you let air out of warm tires to match the recommended cold tire pressures the tires will be under inflated Be sure to check tire pressure at the riding site since changes in altitude can affect air pressure 90 The recommended cold tire pressures are FRONT REAR RECOMMENDED 3 6psi 25kPa 3 6psi 25kPa PRESSURE 0 25kfg cm 0 25kfg cm MAXIMUM 4 0psi 28kPa
25. It also provides important information on riding with cargo Safe Riding Precautions Before riding your ATV for the first time please review the ATV Safety section Before Riding section Even if you have ridden other ATVs take time to become familiar with how this ATV works and handles Practice in a safe area until you build your skills and get accustomed to the ATV s size and weight Off Road Use Only Your ATVs and its tires are designed and manufactured for off road use only not for pavement Riding on pavement can affect handling and control You should not ride your ATV on pavement 25 When riding off road also remember WARNING to always to obey local off road riding laws and regulations Obtain emission to ride on private Operating this ATV on paved surfaces may seriously affect handling and control of the ATV and may cause the vehicle to go out of control properly Never operating the ATV on any paved surfaces Avoid posted areas and obey including sidewalks driveways parking lots and no trespassing signs streets You should never ride your ATV on public streets 1 WARNING roads or highways even if they are not paved Drivers of street vehicles may have difficulty seeing and avoiding you which could lead to a collision In many states it is illegal to operate ATVs on public streets roads and highways Operating this ATV on public streets roads or highways could cause you to coll
26. Processing method Inspection and replacement Does not work 1 The odometer does not show Reason analysis The indicator is bad Processing method Replace the indicator 2 Circuitry break off 164 Reason analysis Turnoff Processing method Inspects the circuitry 3 The plug has not met Reason analysis Falls off Processing method Reinsertion 4 The sensor is bad or adjusted improperly attached chart Reason analysis The sensor contact is not good Processing method After clockwise twists lowly draws back 2 2 5 circle fastness nut adjusting nut rotate speed sensor sensor switch iiion cot light hom trake steeing ae fan MIN motor shift powerreiay EAT CETS ka CSa a EE mee ajin 1 i vi i BBak BW BlackWhiie BG BlackGreen Br Brown BriB Brown Black G Green GW GreenWhie GN Green Yeliow GriGray GriR GrayRed W White WIG WhitelGreen W P WhitePurple WiY White Yellow R Red RiG RediGreen _ RW RediWhite RIB RedBlack R Br Red Brown B Buen BIW Buen BUY Bluen Yellow BIG Bluen Green 166 12V 154h GIBr GreeniBrown
27. ability When climbing hills you must shift weight toward to the front wheels to WARNING help keep them on the ground To do Climbing hills improperly could cause loss of this shift your body slightly forward on control or cause the ATV to overturn the seat and lean forward For greater weight shift move your body farther forward and lean forward Always follow proper procedures for climbing hills as described in this owner s manual 42 Shift weight forward when climbing hills Always check the terrain carefully before you start up any hill Never climb hills with excessively slippery or loose surfaces To climb a hill take a running start in an appropriate gear and speed for the conditions Maintain a steady speed as you ascend the hill Never open the throttle suddenly or make sudden gear changes The ATV could flip over backward Never go over the top of any hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other side of the hill 43 Stalling the ATV and or Rolling Backwards If you incorrectly estimate climbing capability or terrain conditions the ATV may not have enough power or traction to continue uphill If this happen the ATV can stall and or roll backwards WARNING Stalling rolling backwards or improperly dismounting while climbing a hill could result in the ATV overturning Always follow proper procedures for
28. bolts are tight Check for smooth operation of the throttle lever from fully open to fully closed in all steering positions If there is a problem see our dealer in your place Inspect the condition of the throttle cables from the throttle lever down to the carburetor If the cable is kinked if chafed have it replaced Check the cables for tension or stress in all steering positions Lubricate the cables with a commercially available cable lubricant to prevent premature wear and corrosion 79 Carburetor Choke Cable amp Knob LEFT HANDLEBAR 1 1 choke knob 1 Check the condition of the choke cable 2 Check the operation of the choke knob 1 If the cable is damaged or kinked have it replaced by our dealer in your place 80 Clutch System Your ATV s shift activated wet mutilate clutch is part of the primary drive system Proper adjustment allows a smooth gradual engagement when shifting gears Throttle Inspection Front 1 lock nut 2 switch adjuster 1 Make sure the ignition switch is OFF O 2 Loosen the lock nut 1 3 Turn the clutch adjuster 2 counterclockwise until you feel slight resistance 4 Turn the adjuster 1 4 turn clockwise and then tighten the lock nut to hold the adjuster in this position 5 After adjustment start the engine and test ride your ATV to be sure the clutch is operating properly If you cannot get proper adjustment or the clutch does not work pr
29. climbing a hill as described in this owner s manual What to do if the ATV stalls or rolls backwards when climbing hill If you are about to lose all forward speed 1 Using the front and rear brakes together bring the ATV to s stop with the vehicle pointed straight uphill 2 Get off the ATV while you continue holding the brakes 3 Shift into neutral set the parking brake and turn the engine off 4 Then assess the situation If the ATV starts rolling backwards before you begin braking 44 1 Keep your weight uphill 2 Carefully apply the front brakes first and then carefully apply the rear brake Do not apply either brake abruptly if you are rolling backwards or the vehicle may overturn If the ATV continues sliding backwards After you ve applied the brakes get off and away from the vehicle Remember that operating any brake control with four wheel drive will cause braking at both the front and rear wheels What to do after the ATV has stalled or rolled backwards If the hill is too steep or too slippery or if you have any doubt whether you can safely walk the ATV back down the hill leave the vehicle where is and get help If possible block the wheels so the vehicle doesn t roll backwards If the hills is not too steep and you have good footing you may be able to walk the ATV back down the hill Make sure your intended path is clear in case you lose control of the ATV 45 Sad
30. d Reason analysis Trigger to be bad Processing method Replace the spare parts The engine acceleration incapable and it cannot run in high speed 1 The engine has the problem that it breaks fire when to accelerate Reason analysis Q The contact about ignition switch alternator ignition coil D CDI unit fuse and each connection peg whether do good ignition coil D CDI unit fuse alternator 2 D CDI unit ignition coil spark plug whether has the phenomenon of leakage in the process of engine working normally Processing method Guarantee the connection peg to be reliable and replace the spare parts that leak electricity 2 The oil duct is not unimpeded Reason analysis 1 Inspect the oil duct entering into the carburetor is whether unimpeded 2 The carburetor pump is whether good or whether have the phenomenon of leaking oil 3 Oil material is whether good Processing method 132 1 Guarantee the oil duct to be unimpeded before entering into the carburetor 2 Clean various pin valves oil hole of carburetor and replace them if necessary 3 The oil material is whether good 3 Difficult to push the vehicle Reason analysis Brake by self the movement has interference Processing method Push the vehicle and inspect the resistance whether too oversized if it is too oversized ones should inspect the bra
31. dition Having a breakdown can be difficult especially if you are stranded off road far from your base To help avoid problems inspect your ATV before every ride and perform all recommended maintenance Your ATV comes with a hangtag and several labels containing important safety information Anyone who rides the vehicle should read and understand this information before riding The labels should be considered permanent parts of the vehicle If a label comes off or becomes hard to read contact your dealer for replacements Instruments amp Controls This section shows the location of all indicators and controls you would normally use before or while riding your ATV This items listed on this page are described in this section Instructions for other components are presented in other sections of this manual where they will be most useful Front Component locations Reverse lever Front brake fluid reservoir Engine stop switch 2WD 4WD Selectable Indicators aa W Throttle lever Turn light button Headlight dimmer switch Horn button Ignition switch Indicators amp Display HIGH BEAM INDICATORLOW BEAM INDICAT TURN LEFT INDICATOR TURN RIGHT INDIC BSE REVERS s p JW NEUTR Al TF RN A A w WW a IND CI JN Cail SPEEDME He Ie DD OK DEON NA oug ilo gt
32. dy near the seal RIGHT SIDE 1 Oil filter cover Bolts Oil filter 4 O rings Rubber seal OUTSIDE mark 4 Reinstall the oil filter cover making sure the bolts are tightened to the specified torque 7 lbf ft 10N m 1 0 kgf m 67 5 Pour the drained oil into a suitable container and dispose of it in an approved manner NOTICE Improper disposal of drained fluids is harmful to the environment Add Engine Oil 1 DARN 7 Check that the drain plug sealing washer is in good condition If necessary replace the sealing washer Reinstall the oil drain plug and tighten it in to the specified torque 18 Ibf ft 25N m 2 5 em Fill the crankcase with the recommended grade oil approximately 1US qt 2 0 1 1 8 Imp qt Reinstall the oil filler cap and dipstick Start the engine and let it idle for a few minutes Stop the engine and check the oil level Make sure the oil is between the upper and lower level marks on the dipstick If necessary add more oil but do not overfill Check that there are no oil leaks If a torque wrench is not used for installation see our dealer in your place as soon as possible to verify proper assembly 68 Gear Case Oil Rear Final Gear Case Oil Type Hypoid gear oil Viscosity weight SAE 80 Shaft drive oil of original manufacturer or equivalent Suggested oil Changing Oil Changing the oil with the gea
33. e damage RIGHT SIDE LEFT SIDE 1 2 3 4 Dipstick Upper level mark Lower level mark Oil filler cap a an ws wae NYS WH 65 Changing Engine Oil amp Filter Your ATV s oil filter has very specific performance requirements Use a new genuine oil filter specified for your model or a filter of equal quality NOTICE Using the wrong oil filter may result in leaks or premature engine damage This procedure requires mechanical skill and professional tools such as a torque wrench and oil filter wrench as well as a means for disposing of the drained fluid If you do not have the skills on the tools see our dealer in your place Drain the engine Oil 1 With the ATV on level ground remove the oil filler cap from the left side of crankcase 2 Place an oil drain pan under the crankcase and remove the oil drain plug 1 Under Engine 1 Oil drain plug 66 Install a New Engine Oil Filter 1 Remove the oil filter cover 1 by removing the bolts 2 Let the remaining oil drain out Discard the oil filter 3 2 Check that the oil filter cover O rings 4 are in good condition and then install a new oil filter Use only the genuine oil filter or a filter of equivalent quality may cause engine damage 3 Install the filter with the rubber seal 5 facing out away from the engine You will see the OUTSIDE TOWARDS FILTER COVER mark 6 on the filter bo
34. e it produces fewer engine deposits and extends the life of exhaust system components Your engine is designed to use any gasoline that has a pump octane number of 90 or higher Gasoline pumps at service stations normally display the pump octane number Use of lower octane gasoline can cause persistent pinging or spark knock a loud rapping noise which if severe can lead to engine damage Light pinging experienced while operating under a heavy load such as climbing a hill is no cause for concern If pinging or spark knock occurs at a steady engine speed under normal load change brands of gasoline If pinging or spark knock persists consult our dealer in your place 59 Never use stale or contaminated gasoline or an oil gasoline mixture Avoid getting dirt dust or water in the fuel tank Fuel Capacity Fuel tank capacity including reverse 3 43 US gal 13 0L 2 86 Imp gal Reserve capacity 0 85 US gal 3 2L 0 70 Imp gal The tank should be refilled as soon as possible after switching to reserve and the fuel valve should be returned to the ON position after refueling to avoid running out of fuel with no reserve Refueling Procedure 4 L r 1 fuel fill cap 2 handlebar cover hole F 3 breather tube A 4 filler neck z 60 1 To open the fuel fill cap 1 turn it counter clockwise 2 Pull the breather tube 2 out of the handlebar cover hole 3 3 Add fu
35. ect the problem see our dealer in your place If your ATV won t start listen as you press the start button If you don t hear the starter motor turning refer to the Starter motor doesn t operate symptom If you can hear the starter motor working normally refer to the Starter motor works but the engine won t start symptom Symptom Starter motor doesn t operate Possible cause What to do Ignition switch OFF Turn the ignition switch ON Transmission not in neutral Shift into neutral Replace with a new fuse of the Blown fuse same rating Tighten the battery lead Charge Battery lead loose the battery If charging doesn t help see your dealer If all possible causes are Faulty starter motor negative the starter motor may be faulty See your dealer 100 Symptom Starter motor works but the engine won t start Possible cause What to do Out of fuel Fill the fuel tank Flooded engine See Flooded Engine Loose or unconnected spark plug cap Install the spark plug cap securely If the engine still won t start see your dealer Loose battery cables Tighten the battery terminal bolts Weak battery Charge the battery If charging doesn t help see your dealer Symptom Engine starts but runs poorly Possible cause What to do Idles roughly too fast stalls Check engine idle adjustment If the problem persist
36. ed oil 8 2 US oz 241cm 8 5 Imp oz Make sure the oil level is at the lower edge of the oil filler inspection hole 3 6 Install the oil filler cap 1 Oil drain plug 2 Oil filler cap 3 Oil filler inspection hole 72 Air Cleaner Proper air cleaner maintenance is very important for off road vehicles A dirty water soaked worn out or defective air cleaner will allow dirt dust mud and other impurities to pass into the engine Service the air cleaner more frequently if you ride in unusually wet or dusty areas Our dealer in your place can help you determine the correct service interval for your riding conditions Your ATV s air cleaner has very specific performance requirements Use a new air cleaner of original manufacturer specified for your model or an air cleaner of equal quality NOTICE Using the wrong air cleaner may result in premature engine damage Proper air cleaner maintenance can prevent premature engine wear or damage expensive repairs low engine power poor gas mileage and spark plug fouling NOTICE Improper or lack of proper air cleaner maintenance can cause poor performance and premature engine wear 73 Cleaning 1 Remove the seat by pulling the seat lock lever 1 up UNDER SEAT 3 1 Seat lock lever 2 Retainer clips 3 Air cleaner housing cover 2 Unlatch the four retainer clips 2 3 Remove the air cleaner housing cover 3 74
37. eeling with your hands after open up the electrical source replace the carburetor if it s non response E The whole vehicle without electricity 1 Battery without electricity Processing method Replace the battery 2 The contact of the ignition switch not to be good attached chart Reason analysis The electronic contact falls off Processing method Replace the ignition switch 3 Blowout Reason analysis Electricity Processing method Replace the fuse the ignition switch 139 4 The switch or the indicator can not inserted firmly or falls off Reason analysis The switch is bad Processing method Replace the switch 5 The group of lines turnoff Reason analysis Burns out or falls off Processing method Replace the group of lines Without electric start up or starter cannot stop 1 Start blowout Attached figure Reason analysis assembled switch indicator insertion insertion starting fuse 140 Short circuit Processing method Replace the starting fuse 2 The electricity starting switch is not normal Reason analysis The switch is bad Processing method Replace electricity starting switch ha ial electricity starting switch 3 The group of lines turnoff Reason analysis Burns out or falls off Processing
38. el until the level reaches the bottom of the filler neck 4 Avoid over filling the tank There should be no fuel in the filler neck WARNING Gasoline is highly flammable and explosive You can be burned or seriously injured when handling fuel Stop the engine and keep heat sparks and flame away Handle fuel only outdoors Wipe up spills immediately 4 After refueling turn the fuel fill cap clockwise until it clicks 5 Insert the breather tube 2 into the handlebar cover hole 3 6 If the fuel valve was set to RES turn the fuel valve ON If you replace the fuel fill cap use only a genuine our replacement part 61 Oil Recommendation SG or higher except oils labeled as API classification energy conserving on the circular API service label Viscosity weight SAE 10W 40 JASO T 903 standard MA Pro GN4 or HP4 without molybdenum Suggested oil additives 4 stroke oil USA amp Canada or an equivalent motorcycle oil Suggested oils are equal in performance to SJ oils that are not labeled as energy conserving on the circular API service label Your ATV does not need oil additives Use the recommended oil Do not use API SH or higher oils displaying a circular API energy conserving service label on the container They may affect lubrication and clutch performance 62 NO GOOD OK Do not use non detergent vegetable or castor based racin
39. ent We recommend that you have your ATV dealer perform these tasks unless you have advanced mechanical skills and the required tolls and equipment Procedures for such items in this schedule are provided in an official ATV Service Manual available for purchase If you do not feel capable of performing a given task or need assistance remember that your ATV dealer knows your ATV best and is fully equipped to maintain and repair it If you decide to do your own maintenance use only genuine ATV parts or their equivalents for repair or replacement to ensure the best quality and reliability Perform the pre ride inspection and owner maintenance on this section at each scheduled 55 maintenance period Each item on the maintenance schedule requires some mechanical knowledge Certain items particularly those marked and may require more technical information and tools Consult your ATV dealer Should be serviced by your ATV dealer unless you have the proper tools and service data and are mechanically qualified In the interest of safety we recommend only your ATV dealer service these items Summary of Maintenance Schedule Notes amp Procedure NOTICE 1 Service more frequently when riding in dusty areas sand or snow 2 Service more frequently after riding in every wet or muddy conditions 3 Replace every 2 years Replacement requires mechanical skill 56 Maintenance Record Keeping an accu
40. ery J The direction is unstable Reason analysis Ts 2 3 4 5 The pressure is inconsistent The front assembly lean Attrition about the tire is serious The gap of ball oversized Four wheels not tight and swing 7 i The taillight is not bright 1 The bulb is bad Reason analysis The fuse of bulb is bad Processing method 161 Replace the bulb 2 The plug has not met Reason analysis Falls off Processing method Reinsertion 3 Circuitry break off Reason analysis Turnoff Processing method Inspect the circuitry and replace 4 The fuse break off Reason analysis Short circuit Processing method Replace the fuse taillight The direction lamp not to be bright 162 1 The switch malfunction Reason analysis The switch is bad Processing method Replaces the switch 2 Circuitry break off Reason analysis Turnoff Processing method Inspects the circuitry 3 The plug has not met Reason analysis Falls off Processing method Reinstallment 4 The bulb is bad Processing method Replace the bulb flashing amber 163 5 Flashing amber contact is not good Reason analysis Flashing amber is bad Processing method Replace the flashing amber 6 The fuse break off Reason analysis Short circuit
41. g oils Other viscosities shown in the following chart may be used when the average temperature in your riding area is within the indicated range SAE 20W 50 Lee ES aan SAE 20W 40 EN ae SE EST SAE 1lOW 40 Sy a ee SAE lOW 30 ee a ic a 63 JASO T 903 standard JASO T 903 standard is an index to choose engine oils for 4 stroke motorcycle engines There are two classes MA and MB Oil conforming to the standard has the following classification on the oil container 1 code number of the sales company of the oil 2 oil classification Checking amp Adding Oil Check the engine oil level each day before operating your ATV and add if needed 1 Park your ATV on a firm level surface 2 Start the engine in a well ventilated area and let it idle for a few minutes Stop the engine and wait 2 3 minutes 3 Remove the dipstick 1 from the front crankcase cover and wipe it clean 64 4 Insert the dipstick without screwing it in then remove the dipstick and check the oil level The oil level should be between the upper level mark 2 and the lower level mark 3 on the dipstick 5 If required remove the oil filler cap 4 from right side of the crankcase and add the specified oil into the filler cap hole up to the upper lever mark on the dipstick Do not overfill 6 Reinstall the oil filler cap and dipstick NOTICE Running the engine with improper oil level can cause serious engin
42. holes and other obstacles in the terrain When you approach any obstacle reduce your speed and get prepared to stop Never try to ride over large obstacles such as large rocks or fallen logs WARNING Improper operating over obstacles could cause loss of control or a collision and could cause the ATV to overturn When you go over obstacles always follow proper procedures as described in this owner s manual Riding Through Water Your ATV is designed to travel through water up to approximately 10 inches deep Before crossing a stream make sure the water is not too deep or flowing too fast 1 Choose a path where both banks have gradual slopes 2 Proceed through the water at a slow steady speed 50 3 Watch out for submerged obstacles and lipper rocks 4 Avoid getting the spark plug or air cleaner wet as this would cause the engine to stop 5 After leaving the water always test both the front and rear brakes Riding through water can make the brakes less effective than normal and may reduce stopping ability If necessary apply the brakes repeatedly until they dry out and operate normally lf the brakes don t regain effectiveness stop your ATV Parking Set the parking brake BQ N WARNING The ATV tires have some ability to float Operating this ATV through deep or fast flowing water may cause a loss of traction and loss of control which could lead to an accident Never ope
43. ide with another vehicle Never operate this ATV on any public streets roads or highways 26 Keep Hands and Feet on Controls Always keep both hands on the handlebars and both feet on the footplate when riding your ATV This is important to maintain your balance and to control the vehicle Removing even one hand from the handlebars or one foot from the footplate can reduce your ability to control the ATV or could cause you to lose your balance and fall off the ATV WARNING Removing hands from handlebars or feet from footplate during operation can reduce your ability to control the ATV or could cause you to lose your balance and fall off of the ATV Always keep both hands on handlebars and both feet on the footplate of our ATV during operation Control Speed Riding at excessive speed increases the chance of an accident In choosing a proper speed you need to consider the capability of your vehicle the terrain visibility and other operating conditions plus your own skills and experience 27 WARNING Operating this ATV at excessive speeds increases your chances of losing control of the ATV which can result in an accident Always go at a speed that is proper for your vehicle the terrain visibility and other operating condition and your experience Gearshift pedal Before riding in a new area always check the terrain thoroughly Don t ride fast on unfamiliar terrain or when visibility is
44. king system whether there is the phenomenon of abnormal rubs replace it if also have the problem 4 The air feeder stops up or leaks air Reason analysis The air feeder bursts or the filter element stops up Processing method Replace the air feeder or the filter element while exist this question 5 The friction of main clutch pad and the secondary piece of the engine is serious Reason analysis Opens the host and the secondary coupling pad block and the friction piece to inspect 133 whether wears and tears seriously Processing method Replaces the host and the inferior coupling the friction piece and replaces new assembly if necessary 6 Cylinder piston spark plug ring wear seriously and the valve leaks air Reason analysis Cylinder piston spark plug ring wear seriously and the valve whether have the phenomenon of leaking air Processing method Open corresponding spare parts to observe the situation of attrition if exist this problem replace the related spare parts 7 The exhaust pipe and the muffle stop up Reason analysis The exhaust pipe and the exhaust whether stop up the excessive deposition of carbon and the vent pipe with catalyzer are easy to cause this problem Processing method Replace the spare parts if necessary 134 The engine idle speed is unstable and ha
45. lerograph you can also take hold of your left handle brake front As a general rule we use rear brake pedal to stop the vehicle sometimes if rear brake work not so good you can use front brake level also please sure you make the speed not so fast 87 as soon as possible NOTICE Brake fluid can damage plastic and painted surfaces Be careful Wipe up spills immediately Avoid contact with skin or eyes In case of contact wash thoroughly and call a doctor immediately if it contacts your eyes 1 Make sure there are no fluid leaks 2 Check for deterioration or cracks in the hoses and fittings If the hoses are worn or cracked have them replaced by our dealer in your place Rear Brake Pedal free Play 1 Rear brake pedal 88 Inspection Measure the distance of the rear brake pedal 1 moves before the brake starts to take hold Free play measurement at the tip of the end of the pedal should be 9 16 1316 in 15 20 mm If necessary adjust to the specified range Tires To safely operate your ATV your tires must be the proper type and size in good condition with adequate tread and correctly inflated WARNING Using tires that are excessively worn or improperly inflated can cause a crash in which you can be seriously hurt or killed Follow all instructions in this owner s manual regarding tire inflation and maintenance 89 This ATV is equipped
46. limited It s sometimes difficult to see obstructions like hidden rocks bumps or holes in time to react WARNING Failure to use extra care when operating this ATV on unfamiliar terrain could result in the ATV overturning or going out of control Go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the ATV Never ride past the limit of visibility Maintain a safe distance between your ATV and other off road vehicles Always exercise caution and use extra care on rough slippery and lose 28 terrain WARNING Failure to use extra care when operating on excessively rough slippery or loose terrain could cause loss of traction or vehicle control could result in an accident including an overturn Do not operate on excessively rough slippery or loose terrain until you have learned and practiced the skills necessary to control the ATV on such terrain Always keep especially cautions on these kinds of terrain Do Not Perform Stunts You should always operate your ATV in a safe and reasonable manner When ridding always keep all four wheels on the ground WARNING Attempting wheelies jumps and other stunts increases the chance of an accident including an overturn Never attempt stunts such as wheelies or jumps Don t try to show off 29 Starting amp Stopping the Engine Always follow the proper star
47. method Replace the group of lines 4 The electronic contact is not good 141 Processing method Replace the electronic contact 5 The relay is not normal Reason analysis The electronic contact is bad Processing method Replaces the relay 6 The electrical machinery work is not normal Reason analysis The electrical machinery is bad Processing method relay Replaces the electrical machinery flameout switch electrical machinery 142 7 The flameout switch is out of place Processing method Puts it to the correct position Ji It is difficult to shift the gearshift foot electricity Firstly adjust the adjusting screw 0 Move the control electromotor i 143 Remove the gear cover Remove the front crankcase cover Remove the front crankcase cover 144 Remove the clutch handle and take away the guard ring then remove 6903 bearing and bearing seat Remove the clutch assembly and sole clutch 145 Remove the locknut and clutch then takeaway the vitta short vitta and Oring Remove the gearshift spindle gearshift tray and spring then take away the transform apparatus bolt plug and spring 146 1 The adjusting of clutch is improper Reason analysis Readjusts the
48. n and make sure you have the tools and skills required To reduce the possibility of a fire or explosion be careful when working around gasoline Use only non flammable solvent not gasoline to clean parts Keep cigarettes sparks and flames away from all fuel related parts Remember that your ATV dealer knows your ATV best and is fully equipped to maintain and repair it To ensure the best quality and reliability use only new genuine our parts or other equivalents for repair and replacement If you have the tools and skills required for additional maintenance jobs you can purchase an official ATV Service Manual 54 Maintenance Schedule The required Maintenance schedule that follows specifies how often you should have your ATV serviced and what things need attention It is essential to have your ATV serviced as scheduled to maintain safe dependable performance and proper emission control The service intervals in this Maintenance Schedule are based on average riding conditions Some items will need more frequent service if you ride in unusually wet or dusty areas or at full throttle Consult your ATV dealer for recommendations applicable to your individual needs and use Some items in the Maintenance Schedule can be performed with basic mechanical skills and hand tools Procedures for these items are provided in this manual Other items involve more extensive procedures and may require special training tools and equipm
49. n the throttle slightly High Air Temperature 35 C _ 95F or above LEFT HANDLEBAR 1 start button 1 Do not use the choke 31 2 When air temperature is below 15 C 5 F push the starting primer knob two or three times With the throttle slightly open press the starter button 1 1 NOTICE Extended use of the choke may impair piston and cylind Wall Lubrication and shorten the life of the engine Do not race the engine during the warm up period Racing a cold engine wastes fuel and increases engine wear If the engine fails to start after repeated attempts it may be flooded with excess fuel To clear Flooded Engine a flooded engine g e wN Ss Move the engine stop switch to OFF Push the choke knob down all the way to fully OFF Open the throttle fully Press the start button for 5 seconds or operate the recoil starter several times Wait 10 seconds and then turn the engine stop switch to RUN 32 6 Repeat the Normal Air Temperature Starting procedure But don t use the choke How to Stop the Engine Normal Engine Stop To stop the engine make sure the transmission is in neutral by checking that the neutral indicator lights and turn the ignition switch OFF The engine stop switch should normally remain in the RUN position even when the engine is OFF If your ATV is stopped with the engine stop switch OFF and the ignition switch ON
50. nd if you respect your ATV respect the environment the local and state laws and act responsibly You will gain the respect of others X Product and specifications are subject to change without notice ATV Safety This section presents some of the most important information and recommendations to help you ride your ATV safely Please take a few moments to read these pages This section also includes information about the location of safety labels on your ATV Important safety information Your ATV can provide many years of service and pleasure if you take responsibility for your own safety and understand the challenges you can meet while riding There is much that you can do to protect yourself when you ride You ll find many helpful recommendations throughout this manual The following are a few that we consider most important Follow the age recommendation The minimum recommended age of this ATV model is 16 Children under age 16 should never operate this vehicle Always wear a helmet It s a proven fact helmets significantly reduce the number and severity of head injuries So always wear an approved motorcycle helmet We also recommend that you weaaye Protection sturdy boots gloves and other protective gear Ride off road only Your ATV is designed and manufactured for off road use only The tires are not made for pavement and the ATV does not have turn signals and other features required f
51. od Replaces the fan assembly 2 The oil temperature sensor is bad Reason analysis The sensor does not play the role Processing method Replace the sensor 75 The front and rear drive reducer have noise 1 Gear attrition 158 Reason analysis The gear is bad Processing method Replace the gear of drive reducer 2 Electrical machinery damage Processing method Replace the electrical machinery 3 Ehe controller is bad Processing method Replaces the controller 4 The switch is bad Processing method Replaces the switch 5 Gear block Reason analysis 6 The gear does not return to the position Processing method Replace the gear 7 Dials break off 159 Processing method Replace the dials The battery without electricity 1 Short circuit Reason analysis The fuse is bad Processing method Inspect and replace the circuit again 2 The magneto does not charge or charges weakly Reason analysis The coil quality is bad Processing method Replaces the magneto 3 The regulator is bad or falls off Reason analysis The regulator not live pressure or without electricity Processing method 160 Replaces the regulator 4 The battery aging Processing method Replace the batt
52. operly the cable or clutch friction discs may be worn See our dealer in your place 81 Engine Idle Speed The best way to assure proper carburetion is to see our dealer in your place for regularly scheduled servicing including carburetor adjustment Remember idle speed adjustment is not a cure all for other problems in your engine s fuel delivery system Adjusting the idle will not compensate for a fault elsewhere The engine must be at normal operating temperature for accurate idle speed adjustment RIGHT SIDE 1 Throttle adjust screw 1 82 Spark Plug Reverse Lock system adjustment DPRTEA 9 NGK or Standard spark plug X22EPR U9 DENSO For cold climate DPRGEA 9 NGK or below 5 C 41 F X20EPR U9 DENSO Use only the recommended type of spark plug in the recommended heat range NOTICE Using spark plugs with an improper heat range can cause engine damage Spark Plug Replacement amp Inspection 1 Clean any dirt from around the spark plug base 2 Disconnect the spark plug cap 1 Take care to avoid damaging the spark plug wire when disconnecting the cap 83 Using the spark plug wrench provided in the tool kit remove the spark plug Inspect the electrodes and center porcelain for deposits corrosion or carbon fouling If the corrosion or deposits are heavy replace the plug Clean a carbon or wet fouled plug wi
53. or use on public roads If you need to cross a paved or public road get off and walk your ATV across Take time to learn amp practice Even if you have ridden other ATVs take time to become familiar with your skills and get accustomed to the ATV is size and weight Because many accidents involve inexperienced or untrained riders we urge all riders to take a training course approved by the ATV safety institute Contact an authorized ATV dealer to find out about the training courses nearest you Be alert for off road hazards The terrain can present a variety of challenges when you ride off road Continually read the terrain for unexpected turns drop offs rocks ruts and other hazards Always keep your speed low enough to allow time to see and react to hazards Ride within your limits Pushing limits is another major cause of ATV accidents Never ride beyond your personal abilities or faster than conditions warrant Remember that alcohol drugs fatigue and inattention can significantly reduce your ability to make good judgments and ride safely Don t drink and ride Alcohol and riding don t mix Even one drink can reduce your ability to respond to changing conditions and your reaction time gets worse with every additional drink So don t drink and ride and don t let your friends drink and ride either Keep your ATV in safe condition It s important to keep your ATV properly maintained and in safe riding con
54. r you turn while accelerating from a full stop 40 Skidding or Sliding The terrain surface can be a major factor affecting turns Skidding during a turn is more likely to occur on slippery surfaces such as snow ice mud and loose gravel If you skid on ice you may lose all directional control To avoid skidding on slippery terrain keep your speed low and ride with caution WARNING Skidding or sliding improperly may cause you to lose control o this ATV You may also regain traction unexpectedly which may cause the ATV to overturn Learn to safely control skidding by practicing at low speeds and on level smooth terrain If your ATV skids sideways during a turn steer in the direction of the skid Avoid hard braking or accelerating until you have regained directional control 41 Starting Procedure The ATV s ability to safely climb hills WARNING largely depends on the rider s skill and Operating on excessively steep hills can cause judgment Begin by practicing on smooth gently slopes As you gain experience you Il learn the hazards and your own limitations You may then proceed to ride on more difficult terrain However you must be able to decide which hills and hazards might cause the ATV to overturn Avoid excessively steep hills the vehicle to overturn more easily than operating on level surfaces or small hills Never operating the ATV on hills too steep for the ATV or for your
55. r case at normal operating temperature to assure complete and rapid draining 1 2 3 4 Park the ATV on level ground Place an oil drain pan under the oil drain plug 1 Remove the oil filler cap 2 and the drain plug After the oil has completely drained reinstall the drain plug and tighten it to the specified torque 69 9 Ibf ft 12N m 1 2kgf m 5 Fill the gear case with the recommended oil 2 9 US oz 85cm 3 0 Imp oz 6 Remove the oil level check bolt 3 Make sure the oil level reaches the oil level check hole 4 7 Install the oil filler cap REAR 1 oil drain plug oil filler cap 3 oil level check bolt 4 oil level check hole 70 Differential Oil Oil Recommendation Type Hypoid gear oil Viscosity weight SAE 80 Shaft drive oil of original manufacturer or Suggested oil equivalent Changing Oil Changing the oil with the differential at normal operating temperature to assure complete and rapid draining 1 Park the ATV on level ground 2 Place an oil drain pan under the oil drain plug 1 3 Remove the oil filler cap 2 and the drain plug 4 After the oil has completely drained reinstall the drain plug and tighten it to the specified torque Ibf ft 12N m 1 2kgf m 5 Fill the differential with the recommend
56. rate maintenance record will help ensure that your ATV is properly maintained Retain detailed receipts to verify the maintenance was performed If the ATV is sold these receipts should be transferred with the ATV to the new owner Make sure whoever performs the maintenance completes this record All scheduled maintenance is considered a normal owner operating cost and will be charged for by your dealer Use the space under Notes to record anything you want to remain yourself about or mention to your dealer Miles km or hours ODO or HOUR Date Performed By Notes 100 150 or 20 600 1000 Or 100 1200 2000 Or 200 1800 3000 Or 300 2400 4000 Or 400 3000 5000 Or 500 3600 6000 or 600 4200 7000 or 700 4800 8000 or 800 A A A A A A 57 Seat Removal The seat must be removed for the air cleaner battery and fuse maintenance 1 Seat lock lever 2 Seat 3 Front prongs 4 Hooks 5 Studs Removal 1 Pull the seat lock lever 1 at the right side of the seat 2 Slide the seat 2 back and lift it Installation 1 Insert the front prongs 3 into the hooks 4 on the frame and press the studs 50 into the grommets on the battery holder 2 Press down on the seat until locks 58 Fuel Fuel recommendation Type Unleaded Pump octane number 90 or higher We recommend that you use unleaded fuel becaus
57. rate this ATV in fast flowing water or in water deeper than that specified in this Owner s Manual Look for level parking area Make sure the ground surface is firm After bringing your ATV to a stop hold the brakes while you shift into neutral Turn the ignition switch OFF O If you re through riding for the day turn the fuel OFF 51 Servicing Your ATV To help keep your ATV in good shape this section includes a Maintenance Schedule for required service and step by step instructions for specific maintenance tasks You ll also find important safety precautions Information on fuels and oils and tips for keeping your ATV looking good The Importance of Maintenance Keeping your ATV well maintained is absolutely essential to your safety It is also a good way to protect your investment get maximum performance avoid breakdowns and have more fun A properly maintained ATV will also help to reduce air pollution Remember proper maintenance is the owner s responsibility Be sure to inspect your ATV before each ride and follow the Maintenance Schedule in this section WARNING Improper maintaining this ATV or failing to correct a problem before you ride can cause a crash in which you can be seriously hurt or killed Always follow the inspection and maintenance recommendations and schedules in this owner s manual 52 If your ATV overturns or is involved in a crash be sure your ATV dealer
58. ring replacement parts You may record these numbers in the Quick Reference section at the rear ofi this manual The frame number is stamped on the front of the frame The engine number is stamped on the left side of the rear crankcase 109 ITEM DESCRIPTION Nehicle Dimension LxWxH 2100 X 1210 xX 1200mm Wheelbase 1320mm Tread front 920mm Tread rear 935mm Ground clearance 280mm Seat height 920mm Dry weight 311kgs Gross Weight 356kgs Fuel tank 13L Max speed 385km h Brake system front rear Disk Disk Gearehittmede Automatic clutch five speed one neutral with inside reverse gear Transmission mode Shaft Drive system 4WD 2WD 110 Tire front 25x8 128 amp 24x8 12 Tire rear 25x10 128 amp 24x9 11 Cargo front 66lbs 30kg Cargo rear 133lbs 60kg Tow weight limit 3376N 385kgf 850lbs Tongue weight 137N 14kgf 30bs Engine Engine model 179F Efficient Capacity 359ml Engine type 4 stroke Single Cylinder Cooling system Air cooled Oil cooled7 Rated power and rotate speed 13 5kw 5500rpm Max torque and rotate speed 24N m 4000rpm Economical oil consumption L 100km lt 7 Electrical Battery 12V 14Ah Starting system Electric Hand pull Ignition DCDI 111 MAINTAINING MANUAL odes ATVS 112 Difficult to star
59. rtation we recommend that you carry a tire pump and a repair kit with the vehicle If the leak is more serious or a temporary repair doesn t hold the tire must be replaced The tire will also need to be replaced if it is damaged Replacing a tire involves removing and re installing the wheel If you are unable to repair a flat tire on the trail you will need to send for help We strongly recommend that you do not try to ride with a flat tire The ATV will be hard to handle and if the tire comes off the rim it may lock up the wheel and cause you to crash 103 Emergency Wheel Removal Installation 1 wheel nuts 2 wheel rim Removal 1 2 3 4 Park your ATV on a frim level surface Remove the wheel nuts 1 with a 17mm socket wrench Remove the wheel Raise the front or rear wheels off the ground and place a support black under the vehicle 104 Installation 1 Position the wheel 2 Position the wheel nuts so that the tapered sides face the wheel rim 2 3 Tighten the wheel nuts in a crisscross rather than a circular pattern to the specified torgue 47ibf ft 64 N m 6 5 kg fm If a torque wrench was not used for installation see your dealer as soon as possible to verify proper assembly Improper assembly may lead to loss of braking capability 105 If a fuse blows All of the electrical circuits on your ATV have fuses to protect them from damage caused by
60. s front or back with tires of the same size and type as the originals Never replace just one tire WARNING Installing improper tires on your ATV can affect handling and stability This can cause a crash in which you can be seriously hurt or killed Always use the size and type if tires recommended in this owner s manual The recommended tires for your ATV are ATV400 B Front AT25 lt 8 12 amp AT24X8 12 x Rear AT25X10 12 amp AT24X9 11 xx When you replace a tire remember 95 Have the tire replaced by our dealer in your place if possible If you have a tire professionally replaced at a non initial facility we recommended that you have the work checked by your dealer 96 Battery Your ATV has a maintenance free type battery You do not have to check the battery electrolyte level or add distilled water as you would with a conventional type battery NOTICE Your battery is a maintenance free type and can be permanently damaged if the cap Strip is removed Electrical accessories use current from the battery even when the ignition is OFF Limited operation also allows the battery to discharge If you have electrical accessories on your ATV or do not ride frequently we recommend that you charge the battery frequently If you do not expect to ride your ATV for at least two weeks we commend you remove the battery or at least disconnect the
61. s see your dealer Poor engine performance at altitudes above 3000 feet Ask your dealer to modify the carburetion with a high altitude jet Refer to High Altitude Carburetor Adjustment Oil high temperature Check the oil high temperature indicator Refer to If the Oil High Temperature Indicator Lights 101 Runs erratically misfires See your dealer Blubbers rich fuel mixture See your dealer Sooty exhaust rich fuel mixture If applicable switch to the recommended octane gasoline or change your brand of gasoline If the problem persists see your dealer After fires backfires See your dealer Pre ignition runs on after ignition switched OFF See your dealer 102 If You Have a Flat Tire How you handle a flat tire on the trail depends on how serious the tire damage is and what tools and supplies you have with you If you have a slow leak or a minor puncture use the plug method to make a temporary repair The plug method is applied from the outside of the tire and is the same as that for conventional tubeless tires A plug type repair kit available at most auto ports stores or service stations provides a plug an installation tool tire cement and an instruction sheet Follow the instructions provided with the repaired should be replaced Whenever the ATV is to be operated far from service facilities or available transpo
62. s the phenomenon of belch and easy to flameout the vehicle has noise when begin to start but then it is normal when to accelerate 1 Adjusting carburetor is improper Reason analysis The mixture air excessively thick or thin Processing method Adjust the mixture proportion according to the temperature mixed air become thick when mixed air become thin when rotated by anti clockwise rotated by clockwise 135 2 The valve clearance is bad and has the phenomenon of leaking air Reason analysis Valve clearance is too big to make exhaust gas that make the force of compression insufficient then causes the valve leaks air Processing method Readjust the valve clearance in 0 10mm 3 The problem on cam shaft and poppethead Reason analysis The cam shaft and poppethead go against the valve to cause to leak air Processing method Replace the cam assembly JY The junction of box body and oil seal leak oil 1 The sealant in the adjoining planes does not play the role because of long time Reason analysis Sealant non uniformity Processing method After open the junction plane and clean it then spread the sealant again 136 2 oil seal damage Processing method Replace oil seal and others ti The power of the starting motor is insufficient 1 Electric power in the battery is insufficient cannot be
63. sh the dust cover 1 too tar Ley N into the breather joint 2 WY We If the dust cover is dirty clean it Wee S 76 Air Cleaner Housing Drain Tube The air cleaner housing drain tube should be serviced in accordance with the Maintenance Schedule Riding through water may require more frequent inspection if deposits can be seen in the drain tube the tube must be cleaned before starting the vehicle REAR 1 drain tube 2 clip 3 cleaner housing 1 Remove the drain tube 1 by removing the clip 2 under the air cleaner housing 3 2 Drain the deposits 3 Reinstall the drain tube securing it with the clip 77 Throttle Throttle Free play RIGHT HANDLEBAR 1 8 5 16in 3 8 mm 2 amp 4 1 1 throttle lever 2 rubber sleeve 3 throttle cable adjuster 4 lock nut A decrease free play B increase free play Inspection Check free play at the throttle lever 1 Free play 1 8 5 16 in 3 8 mm 78 Adjustment Slide the rubber sleeve 2 back to expose the throttle cable adjuster 3 1 2 3 4 Loosen the lock nut 4 Turn the adjuster to obtain the correct free play Tighten the lock nut and reinstall the sleeve After adjustment check for smooth operation of the throttle lever from fully closed to fully open in all steering positions Throttle Inspection 1 2 Check that the throttle assembly is positioned properly and the securing
64. shift out of reverse and into neutral close the throttle after the engine speed stop raise the gearshift to shift into N neutral gear 37 Braking For this ATV it is equipped with disc brakes on both front wheels which are hydraulically activated by operating the left brake lever a single disc brake on the rear axle housing is hydraulically actuated by depressing the bake pedal Only depressing the brake pedal will cause braking at rear wheels For full braking effectiveness use both the pedal and lever simultaneously Using both braking systems will stop your ATV faster with greater stability To slow or stop apply the brake lever and brake pedal smoothly while downshifting to match your speed Gradually increase braking as you feel the brakes slowing your speed The increase in engine compression from downshifting will help slowing your ATV Applying the brakes too hard may cause the wheels to lock and slide reducing control of your ATV If this happens release the brake controls steer straight ahead until you regain control then reapply the brakes more gently Your ability to brake in a turn and to brake hard in an emergency situation is important riding skills When descending a long steep grade use engine compression braking by downshifting with 38 intermittent use of both brakes Continuous brake application can overheat the brakes and reduce their effectiveness Riding with your
65. t the engine 1 Without high voltage Reason analysis 1 Inspect whether each connector pins are good such as ignition switch alternator ignition coil D CDI unit fuses 2 When to start the engine the ignition coil spark plug whether have the phenomenon of spark Disposal method 1 Be sure each connector pins fastness fuses good 2 Open the ignition switch and start the engine and check the ignition coil spark plug if not ok then replace the related abnormally spare parts 2 The oil duct isn t expedite Reason analysis Q The switch of fuel tank wall up 2 The oil piledamages or stops up 3 The quality of gasoline is bad 4 The oil does not enter into the carburetor or the spray nozzle stops up 113 Disposal method 1 Inspect the oil quality vitta the fuel tank switch the oil duct are whether good 2 Inspecting the carburetor Handling the oil pump in order to find the oil in the carburetor is good or not clean and replace the carburetor if it is badthe method of Carburetor decomposition and purging attached chart spring top cover manual pump carburetor body plug bottom cover 114 bolt idle speed limited hole choke main speed hole assembled floater idle speed adjust idle speed limited hole bolt main speed hole assemble choke valve 115 floater fastness pin
66. th a plug cleaner if available or a wire brush Inspect the spark plug electrodes for wear The center electrode 2 should have a flat tip and sharp edges and the side electrode 30 should not be eroded If the electrodes and insulator tip appear unusually fouled or burned we suggest that you contact our dealer in your place Discard the spark plug if there is apparent wear or if the insulator is cracked or chipped Using a wire type feeler gauge check the spark plug gap 4 If adjustment is necessary bend the side electrode carefully The gap should be 0 03 0 04 in 0 8 0 9 mm 1 spark plug cap 1 2 center electrode 3 side electrode 4 spark plug gap 84 With the plug washer attached thread the spark plug in by hand to prevent cross threading Tighten the spark plug 1 About 1 8 1 4 turn after it seats if the old plug is good 2 About 1 2 turn after it seats if installing a new plug NOTICE Improperly tightened spark plug can damage the engine If a plug is too loose a piston may be damaged If a plug is too tight the threads may be damaged Valves Valve Inspection Valve clearance should be 0 006 in 0 15 mm Excessive clearance will cause noise Insufficient clearance will cause loss of power and possibly damage the valves 85 Brakes Inspect the system before each ride to ensure there are no fluid leaks If you feel the brake system is not work so good
67. th the engine off The engine shift is acyclic you should obey following Upshift Neutral gt 1 gt 2 3 gt 4 gt 5 Downshift 5 gt 4 gt 3 gt 2 gt 1 Neutral Cannot upshift from neutral to 5th gear directly cannot downshift from 5th gear to neutral directly also Recommended shift points Ride in the highest gear that lets the engine run and accelerate smoothly This will give you good fuel economy and effective emissions control 36 Riding In Reverse If you need to ride in reverse hit an obstacle or person behind you insulting in make sure the area behind you serious injury is clear and only operate Make sure there are no obstacles or people behind the ATV at low speed you before selecting reverse gear When it is safe to 1 Be sure there are no proceeding go slowly WARNING Improperly operating in reverse could cause you to obstacles or people in the way Take hold of the reverse protected brake lever right take hold of the left brake lever front brake and squeeze rear brake right foot brake and then use your left foot squeeze the gearshift now it be in reverse gear R Release the front and rear brake in the same time release the reverse protected brake lever right Open the throttle gradually and ride slowly Do not open the throttle suddenly or make abrupt turns To stop close the throttle and gradually apply both the front and rear brakes To
68. ting procedure described below For your safety avoid starting or operating the engine in an enclosed area such as a garage Your ATV s exhaust contains poisonous carbon monoxide gas that can collect rapidly in an enclosed area and cause illness or death Preparation 1 Before starting select a level surface and lock the parking brake 2 Ignition switch to ON Confirm the following The transmission is in NEUTRAL neutral indicator light ON The engine stop switch set to RUN The engine high temperature indicator should go off a few seconds after the engine starts Starting Procedure To restart a warm engine follow the procedure for High Air Temperature The starter motor will operate only when the transmission is in neutral 30 Normal Air Temperature 10 C 35 C 50 F 95 F 1 LEFT HANDLEBAR 1 choke knob 1 5 Pull the choke knob 1 up all the way to fully ON A position if the engine is cold With the throttle closed press the starter button Pressing the electric starter button for more than 5 seconds at a time may cause the starter to overheat and damage the starter Release the starter button for approximately 10 seconds before pressing it again Immediately after the engine starts operate the choke knob to keep fast idle Continue warming up the engine until it runs smoothly and responses to the throttle with the choke knob in the fully OFF B position If idling is unstable ope
69. tiveness is reduced on any hill with a loose surface Riding or Turning on Hills or Slopes Riding on hills or slopes is different from riding on level terrain Be careful when riding on any hill Make sure that you practice on gently smooth slopes before attempting to ride on steeper or more difficult terrain WARNING Improperly crossing hills or turning on hills could cause loss of control or cause the ATV to overturn Always follow proper procedures for crossing or turning on slopes as described in this Owner s Manual Avoid crossing steep hills if possible 48 Crossing Hills or Slopes To maintain balance and stability when riding across a slope you need to shift weight toward the uphill side of the vehicle To do this move your body off the center of the seat and lean toward the uphill side On a slippery or loose surface you may also need to steer slightly uphill to maintain a straight course across the slope Avoid to crossing hills that are excessively steep slippery or rough Shift weight uphill when crossing slopes Make Turns on Slopes Compared to riding on level ground you may need to shift more weight and lean more when making turns on slopes Do not make turns on any slopes until you have first mastered the techniques for making turns on level terrain 49 Riding Over Obstacles Before operating in a new area check for obstacles Watch out for bumps rain ruts pot
70. y minor and you have the tools supplies and skills to make a permanent repair you may be able to fix it on the trail and continue riding Or you may be able to make a 98 temporary repair that allows you to slowly ride back to your base where you can make a permanent repair or get help When a problem is more serious or you don t have the tools supplies experience or time to deal with it you need to choose the safest way to get yourself and your ATV back to base For example if you are close enough you or you and another person might be able to push it back Should you ever have a problem while riding please follow these guidelines e Always put personal safety first e Take time to assess the situation and your options before deciding what to do e If the problem is relatively minor and you have the tools supplies and skills to make a temporary repair be sure to have permanent repairs made as soon as possible e Do not continue riding if you are hurt or your ATV is not safe riding condition Additional recommendations for specific problems follow If Your Engine Quits or Won t Start Proper operation and maintenance can prevent starting and engine performance problems In many cases the cause of the problem may be a simple operational oversight If you have a problem starting the engine or experience poor engine performance the 99 following information may help you If you can t corr
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