Water Specialist 1.5", 2" and 2L Control Valve
Contents
1. Air gap tt GENERAL INSTALLATION amp SERVICE WARNINGS The control valve and fittings are not designed to support the weight of the system or the plumbing Do not use Vaseline oils other hydrocarbon lubricants or spray silicone anywhere A silicone lubricant may be used on black o rings but is not necessary Avoid any type of lubricants including silicone on clear lip seals THIS WATER METER SHOULD NOT BE USED AS THE PRIMARY MONITORING DEVICE FOR CRITICAL HEALTH EFFECT APPLICATIONS Do not use pipe dope or other sealants on threads Teflon tape is recommended to be used on all threads Use of pipe dope may break down the plastics in the control valve SITE REQUIREMENTS e The plug in Power adapter is for dry locations only e The tanks should be on a firm level surface e Electrical Use an uninterrupted outlet installed within 15 feet 4 57 meters of the water conditioner All plumbing should be done in accordance with local codes 1 Locate the water conditioner so the distance between the drain and the water conditioner is as short as possible 2 Regenerant tanks that must be refilled should be located where they are easily accessible It is recommended a safety brine valve be used 3 Do not install2. 100 200 300 400 500 600 700 800 900 Pressure kPa GREEN ORDER NO V3010 15G or V3010 2W 15G Metric Units er Z PF 100 200 300 400 500 600 700 800 900 Pressure kPa ORANGE ORDER NO V3010 15H or V3010 2X 15H Metric Units Slow Rinse 100 200 300 400 500 600 700 800 900 Pressure kPa WS1 5 2 amp 2L Drawings amp Service Manual YELLOW ORDER NO V3010 15F or V3010 2V 15F US Units 4 5 3 5 Flow Rate gpm Slow Rinse Pressure psi GREEN ORDER NO V3010 15G or V3010 2W 15G US Units 6 s Total E4 2 T x 3 Slow Rinse Ta 2 Draw 1 20 40 60 80 100 120 Pressure psi ORANGE ORDER NO V3010 15H or V3010 2X 15H US Units Slow Rinse Flow Rate gpm Ja 20 40 60 80 100 120 Pressure psi WS1 5 2 amp 2L Drawings amp Service Manual Order No V3010 2A US Units 3 Slow Rinse 2 x z 2 Draw LL 1 0 20 40 60 80 100 120 Pressure psi Order No V3010 2C US Units a 2 T x z 2 LL Flow Rate gpm Flow Rate gpm 20 40 60 80 100 120 Pressure psi Order No V3010 2E US Units 20 4
3. 100 200 300 8 400 500 600 700 800 900 Pressure kPa WS1 5 2 amp 2L Drawings amp Service Manual Flow Rate gpm Flow Rate gpm VIOLET ORDER NO V3010 15B or V3010 2R 15B US Units Pressure psi RED ORDER NO V3010 15C or V3010 2S 15C US Units Slow Rinse Pressure psi WS1 5 2 amp 2L Drawings amp Service Manual Flow Rate Ipm Flow Rate Ipm WHITE ORDER NO V3010 15D or V3010 2T 15D Metric Units 100 200 300 400 500 600 700 800 900 Pressure kPa BLUE ORDER NO V3010 15E or V3010 2U 15E Metric Units 100 200 300 400 500 600 700 800 900 Pressure kPa Flow Rate gpm Flow Rate gpm Page 43 WHITE ORDER NO V3010 15D or V3010 2T 15D US Units 2 5 2 154 Slow Rinse 20 40 60 80 100 120 Pressure psi BLUE ORDER NO V3010 15E or V3010 2U 15E US Units 3 2 5 Total 2 Slow Rinse 1 5 1 Draw 0 5 20 40 60 80 100 120 Pressure psi Page 44 Flow Rate Ipm Flow Rate Ipm Flow Rate Ipm YELLOW ORDER NO V3010 15F or V3010 2V 15F Metric Units
4. Q oO eS oO N oO 20 100 200 300 400 500 600 700 800 900 Pressure kPa Order No V3010 2F Metric Units 100 200 300 400 500 600 700 800 900 Pressure kPa WS1 5 2 amp 2L Drawings amp Service Manual Page 47 Revision History 10 3 08 PAGES 14 16 Added DLFC Drain Elbow and Drain Fitting information 11 26 08 PAGE 9 Added new 2 Valve Injector information PAGES 15 16 V3158 04 WS2 Drain Elbow 3 4 Male NPT Without Silencer V3008 05 WS2 Fitting Drain 1 Male NPT Straight Without Silencer PAGE 21 Added new 2 Valve Injector information PAGES 29 32 Added new 2 Valve Injector information 2 17 09 PAGES 7 amp 20 Revised 6 INLET OUTLET PLUMBING It is recommended that the meter assembly be installed horizontally or in a downflow vertical position to reduce turbine bearing wear PAGES 27 30 Revised Troubleshooting section PAGES 31 36 2 Injector Information moved 3 4 09 PAGE 7 WS2 Quick Connect Drive Cap Assembly PAGE 8 2 Base Options PAGES 20 22 Added Motorized Alternating Valve Drawings PAGE 24 Revised Table 1 PAGES 28 33 Added Motorized Alternating Valve Instructions Page 48 WS1 5 2 amp 2L Drawings amp Service Manual CLACK CORPORATION FIVE YEAR SOFTENER AND FILTER CONTROLS LIMITED WARRANTY Clack Corporation Clack warrants to OEM that its Softener and Filter Control
5. Minimum Maximum Operating Pressures 20 psi 138 kPa 125 psi 862 kPa Minimum Maximum Operating Temperatures 40 F 4 C 110 F 43 C Power Adapter Supply Voltage Supply Frequency See Front Cover and Drive Assembly drawing Output Voltage Output Current No user serviceable parts are on the PC board the motor or the Power adapter The means of disconnection from the main power supply is by unplugging the Power adapter from the wall 1 5 Valve 60 gpm 227 Ipm 15 psig 103 kPa drop 2L Valve 75 gpm 284 lpm 15 psig 103 kPa drop 2 Valve standard base 115 gpm 435 lpm 15 psig 103kPa drop 2 Valve quick connect base 125 gpm 473 Ipm 15 psig 103kPa drop 1 5 amp 2L Valve 50 gpm 189 Ipm 25 psig 172 kPa drop Backwash flow rate 2 Valve standard base 80 gpm 303 Ipm 25 psig 172kPa drop 2 Valve quick connect base 85 gpm 322 Ipm 25 psig 172kPa drop 1 5 Valve 15 5 2L Valve 19 4 Eee 2 Valve standard base 29 7 2 Valve quick connect base 32 3 1 5 amp 2L Valves 10 0 2 Valve standard base 16 0 2 Valve quick connect base 17 0 Service flow rate CV Backwash Meter 5 1 5 Valve 0 5 60 gpm 1 9 227 Ipm 2 amp 2L Valves 1 5 150 gpm 5 7 568 Ipm Peon es tension gestions 1 5 amp 2L Valves See Injector Graphs V3010 15A through 15H 2 Valve See Injector Graphs V3010 2R 15B through 2G 1 5 Valve 1 5 Fema
6. 1 pue SAYIN Hod 9 AVN ajA s uolsid 9 0EA 10 LZOEA Bulsn saajea ZSM 10 1ZSN F LSM Jo e91d s Wesbelg UMOYS S AJLA ZSM PUP AVI 9Z0 A Page 32 WS1 5 2 amp 2L Drawings amp Service Manual Motorized Alternating Valve Poppet Style Applications For V3062 V3062BSPT V3063 and V3063BSPT Plan the position of the motorized alternator valve water meter and control valves carefully because of the following e The 8 alternator valve motor cable must be threaded through the back plate and connected to the two pin connector labeled DRIVE on the ALT A control valve board Approximately 1 of the cable length should be allowed for weaving through the back plate e The 8 interconnect cable must be threaded through the back plates and connected to the three pin connector labeled INTERCONNECT CABLE on both the ALT A and ALT b control valves Approximately 2 of the cable length 1 for each control valve should be allowed for weaving through the back plate NOTE It is possible to use the Motorized Alternating Valve on controls with individual meters with some International or Custom PC Boards When using the Motorized Alternating Valve with two meters it is necessary to disconnect or cut the left wire on the interconnect cable This is the wire closest to the center cut out on the PC Board e The 15 water meter cable must be threaded through the back plate and connected to the three pin connection labeled METER on the ALT Aor
7. The largest of the three clips is always orientated to the bottom of the drive bracket With the PC board facing up push in and down on the large clip on the drive gear cover Handle the cover and the gears carefully so that the gears do not fall off of the pegs in the cover Replace broken or damaged drive gears Do not lubricate any of the gears Avoid getting any foreign matter on the reflective coating because dirt or oils may interfere with pulse counting The drive gear cover only fits on one way with the large clip orientated towards the bottom If all three clips are outside of the gear shroud on the drive bracket the drive gear cover slips easily into place The drive bracket does not need to be removed from the drive plate if the motor needs to be removed To remove the motor disconnect the power and motor plugs from the jacks on the PC board Move the spring clip loop to the right and hold Rotate the motor at least a 4 turn in either direction before gently pulling on the wire connectors to remove the motor Pulling directly on the wires without rotating the motor may break the wires off the motor WS1 5 2 amp 2L Drawings amp Service Manual Page 35 Replace the motor if necessary Do not lubricate the motor or the gears To reinstall the motor move the spring clip loop to the right and hold Gently turn the motor while inserting so that the gear on the motor meshes with the gears under the drive gear cover Release the spring cli
8. This assembly is shipped without drain line flow control DLFC install DLFC before using Use a minimum drain line size of 74 Apply Teflon Tape _ 4 Water flow Proper DLFC orientation directs water flow toward the washer face with rounded edge Lubricate o rings with silicone Order DLFC separately Page 18 WS1 5 2 amp 2L Drawings amp Service Manual V3008 05 WS2 Fitting Drain 1 Male NPT Straight Without Silencer WS1 NUT 1 QC ee ee ae aa 100 WS1 DLFC 10 0 GPM FOR 1 ONE a 110 WS1 DLFC 11 0 GPM FOR 1 DLFC CV3190 130 WSIDLFC130GPMFoR1 MUST BE ariel WSI DLFC 17 0 GPM FOR 1 HITTING iS USED se ms CLIPRETAINING I 9 v3414_ WSISDLFCADAPTER 1 BUSHING PVC SCH 80 Order DLFC separately Teflon Tape Water flow Proper DLFC orientation directs water flow toward the washer face with rounded edge Lubricate o rings with silicone Order DLFC separately Apply Teflon Tape WS1 5 2 amp 2L Drawings amp Service Manual Page 19 V3053 WS2 2 1 2 GROOVELOCK CLAMPASY Page 20 WS1 5 2 amp 2L Drawings amp Service Manual 1 5 Piston Style MAV s See Installation Instructions on Motorized Alternating Valves Order No V3071 Description MOTOR ALT VLV 1 5 NPT REV2 or Order No V3071BSPT Description MOTOR ALT VLV 1 5 BSPT REV2 I Quantity D No Order No D ipti rawing No rder No escription V3071
9. pw a qeol ddy JON s el 4 I J linO OL oinos 80JNOS Sd3S qeS ddv ON oSf SAICA OJJUOO O JeWJON W014 k a SA JBA Z A JPA V1TV qliy eiqeoddy 1oN Sef PORNO OL lOJJuoO WO oJUOD WO Z A JBA AJLA IOJJuOO WOJ IO uooO uuoid D So O oe 9 Od WOJ SMO 4 V HOd W041 Smo g HOd W0 SMO 4 D So O aran I V HOd W01 Smo Od 0 V HOd WO SMO 4 HOod 0 g Hod WO SMO d SAIC uoljei0do ssedAg Ja eAA PCH ON WS1 5 2 amp 2L Drawings amp Service Manual uoijei0do uonei do JO eu1i9 V MuEe l UIML 991nos a e1edaS Od 0 V HOd WO1 SMO 4 jod 0 g Mod WO SMO QLIV VLIV qeo ddv ON oSf 9 INO OL wa TC MEA JONUOD LOAIEAIoUOD z CC TOTO MO UONISOg A EA UO SId UONIBI9S BJEMYOS UONEJUSHO UOJSId SUOND UUOD Buiquinid suomneinBiJjuoS Ajea ssedAg JEAA PACH ON 9 AJLA Buneui V p ZzlioJ oOlN Page 30 Page 31 WS1 5 2 amp 2L Drawings amp Service Manual seam Buiie q 9np 1 o uonisod JedILIBA MOJJUMOP e ul 10 Ajje UOZIIOY p unoui q pinous 19 9N B5uiquunid y u suoiun uuos 3ALyY o p pu wwo 1 SI uu s s u 10 ssed q dAjeA 39314 e PUL AJLA 01 U09 u52e JO SOAJLA jeq uo e josi 9 NO X J lul e SUI o sp u 1J e Suj 99u9 19J 1 104 Sue SHUIMeIP S YL 9 ON lqeO 1 NW lqeO uolnesunwwoy OJIM 1OJON AVN pno Hod lt AVIN Hod V AVIN 1 eM pJey YIM Bu eij 9u B
10. ALT b control valve board Approximately 1 of the cable length should be allowed for weaving through the back plate NOTE If using the Motorized Alternating Valve with a meter on each control it is necessary to connect each meter to the PC Board e The 15 AC Adapter cable must be thread through the back plate of both the ALT A and ALT b control valves Approximately 1 of the cable length should be allowed for weaving through the back plate The AC adapter should be installed to a properly grounded not switched outlet Try to allow sufficient slack in cables so cables may be zip tied to plumbing lines to prevent the cables from being accidentally pulled Where necessary break out the tab in the back plate to allow two cables to be woven through the same slot in the back plate No more than two cables may be woven through one back plate slot To help prevent damage to cables allow solder joints to cool or solvent cement joints to cure after completing the various service drain and regenerant plumbing connections Thread the various cables through the appropriate back plate s and connect as described in the bullets above Service Water Plumbing Connections Connect the water service line to the water inlet of control valves programmed as ALT A and ALT b Connect the outlet of the control valve programmed as ALT A to the port labeled A on the alternator valve Connect the outlet of the control valve programmed as ALT b to the port labeled B on t
11. Drawings amp Service Manual Page 13 WS1 5 and 2L Drain Line 34 WSI Drain Elbow Male Asy V3162 075 WS1 DLFC 7 5 gpm 28 4 Ipm for 34 fitting is V3162 090 WS1 DLFC 9 0 gpm 34 1 Ipm for 34 usec V3162 100 WS1 DLFC 10 0 gpm 37 9 Ipm for 34 3 amp 5 can be ordered as a complete assembly V3331 WS1 Drain Elbow and Retainer Asy Valves are shipped without drain line flow control DLFC install DLFC before using Use a minimum drain V3162 032 WS1 DLFC 3 2 gpm 12 1 Ipm for 74 3 99 V3162 042 WS1 DLFC 4 2 gpm 15 9 Ipm for 34 One DLFC V3162 053 WS1 DLFC 5 3 gpm 20 1 Ipm for 3 4 must be V3162 065 WS1 DLFC 6 5 gpm 24 6 Ipm for 74 used if 34 line size of 34 Drain Line location on WS2L wer Proper DLFC orientation directs water flow towards the washer face with rounded edge Water Flow Page 14 WS1 5 2 amp 2L Drawings amp Service Manual WS1 5 and 2L Drain Line 1 Description Locking Clip I WS1 5 DLFC Adapter WS1 Drain Ftg 1 Straight O ring 019 WS1 Drain Ftg Adapter 1 WSI Nut 1 QC WSI Split Ring V3105 O ring 215 V3166 WS1 Drain Ftg Body 1 V3190 090 WS1 DLFC 9 0 gpm 34 1 Ipm for 1 V3190 100 WS1 DLFC 10 0 gpm 37 9 Ipm for
12. Hard Water Bypass installation prevents water from entering the downstream plumbing If a downstream plumbing device or local Note code requires an uninterrupted water supply design the installations If there is a treated water demand during regeneration separate to accommodate source water will be used WS1 5 2 amp 2L Drawings amp Service Manual Page 29 Twin Tank Alternator If the control valve manual does not include instructions for setting up ALTA and ALTb software visit www clack corp com to download the current copy of the instructions If the control valve is in an error state during regenera tion mode the MAV will close the B port and keep open the A port until the error is corrected and reset REGENERATION WITH HARD WATER VALVE VALVE INLET CONTROL OUTLET VALVE ALTb UNTREATED TREATED WATER a WATER INLET SA y OUTLET La via METER Follow meter instruction KK A sheet PORT CONTROL OUTLET C REGENERATION WITH SOFT WATER Note WS2 valve cannot be used in this type of installation VALVE VALVE INLET CONTROL OUTLET VALVE O MEE p Follow meter in PORT struction sheet UNTREATED TREATED WATER OUTLET VALVE CONTROL OUTLET VALVE METER Follow meter in struction sheet wWnNnWIXeN do0LL wNWwIul 4 07 s inieji dui l Bunei do WINWIXeW ISd SZL WNWIUIN ISd 02 s inss iq Bunei do
13. PC Board for 5 seconds and then reconnect c Properly insert motor into casing do not force into casing Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect d Replace piston and stack assemblies Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect a Open up MAV NHBP valve and check piston and seal stack assembly for foreign material Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect b Check piston and seal stack assembly check reduction gears drive gear interface and check MAV NHBP black drive pinion on motor for being jammed into motor body Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect Page 42 VIOLET ORDER NO V3010 15B or V3010 2R 15B Metric Units 5 5 4 5 Total 5 3 5 Slow Rinse x 25 iL 1 5 r TITI 0 5 100 200 300 400 500 600 700 800 900 Pressure kPa RED ORDER NO V3010 15C or V3010 2S 15C Metric Units Slow Rinse Flow Rate Ipm
14. V3071BSPT 1 1 1 N A 1 V3110 WS1 DRIVE REDUCING GEAR 12X36 Operating Pressures 20 PSI Minimum 125 PSI Maximum Operating Temperatures 40 F Minimum 110 F Maximum Piston Orientation 2 No Hard Water Bypass Valve Configurations Piston Orientation 1 Motorized Alternating Valve and No Hard Water Bypass Valve Configurations WS1 5 2 amp 2L Drawings amp Service Manual Page 21 2 Piston Style MAV s See Installation Instructions on Motorized Alternating Valves Order No V3076 Description MOTOR ALT VLV 2 NPT REV2 or Order No V3076BSPT Description MOTOR ALT VLV 2 BSPT REV2 Quantity D No Order N D ipti rawing No rder No escription V3076 V3076BSPT 1 V3110 WS1 DRIVE REDUCING GEAR 12X36 V 3264 WS2 BYPASS REDUCTION GEAR AXLE 1 1 N A Not Shown V 3474 WS ALT CONNECT CORD 8FT BLK 1 T 10 11 a E a 5 ae 9 O __Not Shown Operating Pressures 20 PSI Minimum 125 PSI Maximum Operating Temperatures 40 F Minimum 110 F Maximum Piston Orientation 2 No Hard Water Bypass Valve Configurations Piston Orientation 1 Motorized Alternating Valve and No Hard Water Bypass Valve Configurations Page 22 WS1 5 2 amp 2L Drawings amp Service Manual 1 5 or 2 Poppet Style MAV s See Installation Instructions on Motorized Alternating Valves V3062 MOTOR ALTERNATING VLV 1 5 NPT V3062BSPT MOTOR ALTERNATING VLV 1 5 BSPT V3063 MOTOR ALTERNATING VLV 2 NP
15. a screwdriver as a ratchet or the V3193 01 wrench until the black o ring on the spacer stack assembly is no longer visible through the drain port Excessive force can break the notches molded into the drive back plate Make certain that the main drive gear still turns freely The exact position of the piston is not important as long as the main drive gear turns freely Page 36 WS1 5 2 amp 2L Drawings amp Service Manual Reattach the drive assembly to the control valve and connect all plugs After completing any valve maintenance press and hold NEXT and REGEN buttons for 3 seconds or unplug power source jack black wire and plug back in This resets the electronics and establishes the service piston position The display should flash all wording then flash the software version and then reset the valve to the service position Spacer Stack Assembly To access the spacer stack assembly remove the drive assembly drive cap assembly and piston The spacer stack assembly can be removed easily without tools by using thumb and forefinger Inspect the black o rings and clear lip seals for wear or damage Replace the entire stack if necessary The spacer stack assembly has been 100 tested at the factory to insure proper orientation of one way seals Do not disassemble the stack The spacer stack assembly may be chemically cleaned dilute sodium bisulfite or vinegar or wiped with a soft cloth The spacer stack assembly can be pushed into the control v
16. and the display reads Backwash The backwash time will begin to count down 3 Open the inlet water supply valve very slowly allowing water to fill the tank in order to expel air CAUTION If water flows too rapidly there will be a loss of media out of the drain 4 When the water is flowing steadily to the drain without the presence of air press the REGEN button to advance the control to the brine position The brine time will begin to count down 5 Fully open the water supply inlet valve Check to verify that water is being drawn from the regenerant tank There should be a slow flow to the drain Allow three minutes for the media bed to settle 6 Press the REGEN button again to advance to the next position and allow water to run to drain for 2 3 minutes The display will read backwash or rinse depending on the program used If backwash is displayed press the REGEN button to advance the control to the rinse position Allow water to run to drain until clear 7 Press the REGEN button to advance to the next position The display should read fill Allow water to run into the regenerant tank and prepare it for the next regeneration Allow the regenerant tank to fill automatically 8 While the regenerant tank is filling load it with regenerant 9 SANITIZE Add a sanitizer to the regenerant tank brine well following dosage recommendations specified by the media manufacturer Press and hold the REGEN button for three seconds to beg
17. any water conditioner with less than 10 feet of piping between its outlet and the inlet of a water heater 4 Do not locate unit where it or its connections including the drain and overflow lines will ever be subjected to room temperatures under 40 F 4 C 5 The use of resin cleaners in an unvented enclosure is not recommended 6 INLET OUTLET PLUMBING Connect to a supply line downstream of outdoor spigots Install an inlet shutoff valve and plumb to the unit s inlet located at the left front as you face the unit Installation of a bypass valve is recommended If using plastic fittings ground the water conditioner per local electric codes If a water meter is used install the water meter on the outlet side of the control valve It is recommended that the meter assembly be installed horizontally or in a downflow vertical position to reduce turbine bearing wear The turbine assembly may be orientated in any direction but is usually orientated pointing up to reduce drainage out of the pipes during service Remove the cover and drive bracket and thread the water meter cord through the hole in the back plate Reinstall the drive bracket Weave the cord through the hooks on the right hand side of the drive bracket and connect the end to the three prong connector labeled METER on the printed circuit board Replace the cover 7 Drain Verify that the drain can handle the backwash rate of the water conditioner Correctly size the drain line and insta
18. connected to meter connection on b Connect meter to three pin connection PC Board labeled METER on PC Board 7 Control valve does not regenerate c Restricted stalled meter turbine c Remove meter and check for rotation or automatically but does when the correct button s foreign material is depressed and held For TC valves the buttons Pe ee eee are A amp V For all other valves the button is prog d Check for programming error si prog g e Meter wire not installed securely into three pin e Verify meter cable wires are installed REGEN connector securely into three pin connector labeled METER g Defective PC Board g Replace PC Board WS1 5 2 amp 2L Drawings amp Service Manual Page 39 a Bypass valve is open or faulty a Fully close bypass valve or replace b Media is exhausted due to high water usage b Check program settings or diagnostics for abnormal water usage c Meter not registering c Remove meter and check for rotation or foreign material d Water quality fluctuation d Test water and adjust program values accordingly e No regenerant or low level of regenerant in e Add proper regenerant to tank 8 Hard or untreated water is being delivered regenerant tank f Control fails to draw in regenerant f Refer to Trouble Shooting Guide number 12 g Insufficient regenerant level in regenerant tank g Check refill setting in programming Check refill flow control for restrictions or debris and clean or rep
19. 0 60 80 100 120 Pressure psi Order No V3010 2G US Units 20 40 60 80 100 120 Pressure psi Flow Rate gpm Flow Rate gpm Flow Rate gpm Page 45 Order No V3010 2B US Units 20 40 60 80 100 120 Pressure psi Order No V3010 2D US Units 20 40 60 80 100 120 Pressure psi Order No V3010 2F US Units oO ee Oo 20 40 60 80 100 120 Pressure psi Page 46 Flow Rate Ipm Flow Rate Ipm Order No V3010 2A Metric Units s Total Flow Rate Ipm Slow Rins 100 200 300 400 500 600 700 800 900 Pressure kPa Order No V3010 2C Metric Units 27 24 21 18 2 eto w 42 9 6 3 0 100 200 300 400 500 600 700 800 900 Pressure kPa Order No V3010 2E Metric Units 60 s 50 gt Slow Rinse 20 100 200 300 400 500 600 700 800 900 Pressure kPa Order No V3010 2G Metric Units 100 200 300 400 500 600 700 800 900 Pressure kPa Flow Rate lpm Flow Rate lpm Flow Rate lpm WS1 5 2 amp 2L Drawings amp Service Manual Order No V3010 2B Metric Units 100 200 300 400 500 600 700 800 900 Pressure kPa Order No V3010 2D Metric Units fal pt gt
20. 010 15G i V3010 2X 15H WS2 2H INJECTOR X ASY W V3010 15H V3010 2A WS2 2H INJECTOR ASY A V3010 2B WS2 2H INJECTOR ASY B V3010 2C WS2 2H INJECTOR ASY C V3010 2D WS2 2H INJECTOR ASY D V3010 2E WS2 2H INJECTOR ASY E V3010 2F WS2 2H INJECTOR ASY F V3010 2G WS2 2H INJECTOR ASY G E O T 5 9 ae 1 E s 2 O O 1 a WS2 INJ DRAW TUBE DOWN ASY WS2 INJ FEED TUBE DOWN ASY WASHER FLAT SS 1 4 BOLT BHCS S S 1 4 20x2 25 WS1 DLFC 022 FOR 3 4 WS2H REFILL FLOWCNTRL RETAINER Proper RFC orientation directs refill water flow toward the washer face with radius and text lt lt WS1 FTG 1 PVC MALE NPT ELBOW WS1 FTG 3 4 amp 1 PVC SLVNT 90 FTG KIT 494 BV 1 2 POLYTUBE WS2H FITTING CAP 1 IN THREADED Water Flow Quantity ptional ptional ptional Page 11 Page 12 WS1 5 2 amp 2L Drawings amp Service Manual WS1 5 and 2L Refill Flow Control Assembly and Refill Port Plug x 3 H Clip Retaining 1 4 3428 WSIS Refill Retainer ASY 1 x 5 8163 Oring 19 1 x 6 4612 Elbow Cap 5 a Nut Compression 2 Black 1 x 8 CPPS Insert Polytube 4 ES x 9 V382 WSEREC o O WS1 5 Refill Asy 5 8 x 3 4 includes fitting refill Not Shown V3434 01 retainer assembly o ring nut and polytube insert for 5 8 brine line connection V3428 contains a V3182 WS1 RFC Proper RFC orientation directs refill water flow towards the washer face with rounded edges Refill location on WS2L WS1 5 2 amp 2L
21. 1 V3190 110 WS1 DLFC 11 0 gpm 41 6 Ipm for 1 DLFC V3190 130 WS1 DLFC 13 0 gpm 49 2 Ipm for 1 must be V3190 150 WS1 DLFC 15 0 gpm 56 8 Ipm for 1 used if 1 V3190 170 WS1 DLFC 17 0 gpm 64 4 Ipm for 1 fitting is V3190 200 WS1 DLFC 20 0 gpm 75 7 Ipm for 1 aia V3190 250 WS1 DLFC 25 0 gpm 94 6 Ipm for 1 Can be ordered as a set order number V3008 02 WS1 Drain Ftg 1 Straight Order No H4615 V3414 V3008 02 V3163 V3167 V3151 V3150 Drawing No 09 1 O X X X X X One x 1 mws 2 vm 4 ve po ve d Drain Line location on WS2L TT Proper DLFC orientation directs water flow towards the washer face with rounded edge Water Flow WS1 5 2 amp 2L Drawings amp Service Manual Page 15 WS1 5 and 2L Drain Line Option The drain port on the WS1 5 amp 2L Is 1 25 Female NPT threads V3079 WS DLFC ASY 125 FNPT 15 FNPT and V3079BSPT WS DLFC ASY 125 FNPT 15 FBSPT are options are available for purchase to control the rate of flow to drain Requires one V3190 X XX drain line flow control washer and up to six of the V3162 XXX drain line flow control washers Flow rate ranges from 9 gpm up to 85 gpm Requires separate purchase of a length dependant on back plate dimensions of male NPT to male NPT threaded pipe or fitting and put Teflon tape on both ends Remove the existing fitting from the valve body WS2 Drain Line The drain port on the WS
22. 2 is 1 5 Female NPT threads The following options are available for purchase to control the rate of flow to drain V3158 04 WS2 DRN ELBOW 3 4 90 W O SIL Accepts one V3162 XXX drain line flow control washer with flow rate range up to 10 gpm Adapter and reducing bushing included in assembly V3008 05 WS2 FTG DRAIN 1 STRT W O SIL Accepts one V3190 XXX drain line flow control washer with flow rate range from 9 gpm up to 25 gpm Adapter and reducing bushing included in assembly V3080 WS DLFC ASY 15 MNPT 15 FNPT or V3080BSPT WS DLFC ASY 15 MNPT 15 FBSPT Requires one V3190 XXX drain line flow control washer and up to six of the V3162 XXX drain line flow control washers Flow rate ranges from 9 gpm up to 85 gpm Page 16 WS1 5 2 amp 2L Drawings amp Service Manual V3079 WS DLFC ASY 125 FNPT 15 FNPT V3079BSPT WS DLFC ASY 125 FNPT 15 FBSPT V3080 WS2 DLFC Assembly 15 MNPT 15 FNPT or V3080BSPT WS DLFC Assembly 15 MNPT 15 FBSPT a Quantity Drawing No Order No Description DrowineNo Oase V3079 V3079BSPT V3080 V3080BSPT ER sa T n V3645BSPT WSISDLECFLANGEOUTLETFBSPT o 1 oo o 3 V3646 WSIS DLFCFLANGEINLETMNPT Jo o o s 4 V3647 WS125DLFCFLANGEINLETPNPT Jo ot o n j j pe vm jorno o L I j Install at least one V3190 XXX in center hole Not Shown Knock out plugs allow installation of up to 6 more eee Assemblies are shipped without drain line flow control DLFC Assembly in
23. 2 valves can only be set for minutes of fill because various sizes of flow controls can be used To calculate for pounds or kilograms of salt take minutes of fill times the flow rate of the flow control being used to arrive at the number of gallons of water be added to the brine tank Each gallon of water will dissolve approximately 3 pounds of salt I O RING 231 O RING 211 O RING 215 1 1 1 1 I I WS1 NUT 1 QC I 0 1 2 3 4 5 6 Use of H4915 may severely reduce brine draw rates A V3731 WS2 INJ DRAW TUBE DOWN ASY contains one D1262 O RING 118 and two V3639 O RING 119 A V3730 WS INJ FEED TUBE DOWN ASY contains three V3638 O RING 113 V3010 2X injectors and the V3010 1ISADAPTER contain a V3283 O RING 117 and a V3284 O RING 114 The V3010 ISADAPTER can be used with any V3010 15X injector so the 2 valve can be used on smaller tank sizes The V3010 15X injector contains one V3416 O RING 012 lower and one V3171 O RING 013 upper Backwash Only Valves include a V3499 but do not include the following parts V3189 H4915 V3162 022 V3231 and V3277 WSI SPLIT RING Description WS2H INJECTOR CAP WS2 INJECTOR BODY ASY WS2 2H INJECTOR R ASY W V3010 15B WS2 2H INJECTOR S ASY W V3010 15C WS2 2H INJECTOR T ASY W V3010 15D WS2 2H INJECTOR U ASY W V3010 15E i S 2 se V3010 2R 15B V3010 2S 15C V3010 2T 15D V3010 2U 15E V3010 2V 15F WS2 2H INJECTOR V ASY W V3010 15F V3010 2W 15G_ WS2 2H INJECTOR W ASY W V3
24. 3105 In 2008 a modification was made to Meter Housings to use V3632 WS1 5 2 3 Meter Retaining Clip Do not use V3632 on old style housings which have holes through the castings to accept the U shaped V3223 WS2 Meter Clip Page 10 WS1 5 2 amp 2L Drawings amp Service Manual WS1 5 and 2L Injector Cap Injector Screen Injector Plug Bolts and O Ring s i i X WS1 5 Injector Asy G Green WS1 5 Injector Asy H Orange Nashwa vain Joso lt The injector or the injector plug each contain one V3416 o ring 012 lower and one V3171 o ring 013 upper WS1 amp 1 25 WS1 5 INJECTOR PLUG INJECTOR PLUG Injector Location on WS2L BLACK DO NOT USE ON WS1 5 VALVES WS1 amp 1 25 WS1 5 INJECTOR INJECTOR ALL THROATS ARE ALL THROATS ARE COLORED BLACK AND ALL NOZZLES AND ALL NOZZLES ARE WHITE ARE COLORED Injector Nozzle Color Injector Throat Black NA Se DO NOT USE ON WS1 5 VALVES WS1 5 2 amp 2L Drawings amp Service Manual WS2 Injector Valve Body Refill Flow Control and Injector Order No 1 V3477 2 V3152 3 V3727 O RING 135 2 3 V3731 V3730 V3315 V3724 V3643 V3162 022 V3231 V3277 V3105 V3150 V3151 x 6 vw V3189 H4915 V3499 Any V3162 XXX flow control may be used WS2 valves are shipped with a V3162 022 2 2 gpm flow control Flow control sizes range from 0 7 up to 10 gpm WS
25. 61 01 WS2H FLANGE BASE V3260 02 WS2H SIDE MOUNT BASE NPT l Q V3260BSPT 02 WS2H SIDE MOUNT BASE BSPT ASY Drawing No V3280 O RING 332 V3260BSPT 01 WS2H SIDE MOUNT BASE BSPT When using a side mount base with 2H BSPT valves replace distributor pilot o ring V3452 O RING 230 with V3280 O RING 332 See exploded view of 2H valve in WS2H manual for specific location of distributor pilot o ring WS1 5 2 amp 2L Drawings amp Service Manual Page 9 Meter Assembly for WS2 and WS2L Valves Note Only 2 meters should be used on WS2 valves Standard meter cable used for spacing up to 3 between valve body and meter body longer distance requires longer cable V3221 Service or replace the turbine by 1 Turn the bypass for the system off and relieve the pressure on the system 2 Press downward on the remote meter assembly to relieve tension on the retaining clp V3632 or the U shaped V3223 WS2 Meter Clip Remove the clip and take the meter assembly out of the housing 3 Remove the bend from the two exposed tips of the retaining clip V3501 and remove clip 4 Service or replace the V3118 03 WS15 2 Turbine Assembly and place it back in the turbine shaft 5 Insert the V3501 WS15 2 Turbine Clip and re bend the exposed ends of the clip The V3118 03 turbine has a groove to line up with the V3501 WS15 2 Turbine Clip 6 Insert meter assembly back into the meter housing 7 Re install the
26. 8 BSPT w V3465 Plug V3468 WS2 Plug 1 4 Hex NPT included when ordering V3453 03 Not Shown V3465 WS2 Plug 1 4 Hex BSPT included when ordering V3453 BSPT 03 D1300 TOP BAFFLE DFSR CLACK 1 5 50MM BSPT threads on inlet and outlet ports on the V3453BSPT 03 NPT threads on drain and injector ports on V3435BSPT 03 V3174 WS1 Regenerant Piston not used for backwash only valves V3010 15Z Injector Plug and V3195 01 WS1 Refill Port Plug ASY must be used for backwash only valves B indicates BSPT N indicates NPT Install D1300 upper diffuser not shown ee Page 6 WS1 5 2 amp 2L Drawings amp Service Manual WS2 Drive Cap Assembly Downflow Piston Regenerant Piston Spacer Stack Assembly and Main Body x 6 V362 BOLTBHCSS S 1 4 20X125 Refer to Programming and Cover Drawing Manual x 8 V379 WS2STACKASY S 9 V349 O RING 347 FOR WS15 V3641 O RING 225 for valve bodies with NPT threads V3441 O RING 226 for valve bodies with BSPT threads V3700 01 WS2 BODY NPT V3700BSPT O1 WS2 BODY BSPT V3468 WS2H PLUG 1 4 HEX NPT Not Shown V3465 WS2H PLUG 1 4 HEX BSPT D1300 TOP BAFFLE DFSR CLACK 1 5 50MM BSPT threads on inlet and outlet ports on the V3700BSPT O1 NPT threads on the drain port on V3700BSPT O1 B indicates BSPT N indicates NPT Drive bracket can be removed 9 by sqeezing 2 lock tabs amp rotating counter clockwise f Install D1300 upper diffuser not shown WS1 5 2 amp 2L D
27. T and V3063BSPT MOTOR ALTERNATING VLV 2 BSPT 2 vae wsvororasysr Jo 3 32 WS2SCREW8X1 SSHEXSELFTAP 3 x V326201 WS1 582ALT 2BY REDUCGEARCVRASY 1 s veno WST DRIVE REDUCING GEAR 12X36 3 e versa WS2BYPASS REDUCTION GEAR AXLE 3 7 3292 WS2 SCREWBSHD SS 114 20x1 4172 4 8 309 WS1 582ALT 2BYPAS AUTODRIVEASY 1 anna eee WWG eee Not Shown V3474 WS ALT CONNECT CORD 8 FT BLK Operating Pressures 20 PSI Minimum 125 PSI Maximum Operating Temperatures 40 F Minimum 110 F Maximum q Le 4 6 N Stamp means threads are NPT B Stamp means threads are BSPT ATR AMR A Le gt DN is Tp WS1 5 2 amp 2L Drawings amp Service Manual Page 23 Installation Summary Installation Date Installation Location Installer s Phone Number Application Type Softener Other Water Source Water Test Results Hardness Iron pH Other Misc Service Flow Rates min max Tank Size Diameter Height Resin or Media Volume Resin or Media Type Capacity Salt or Fill Setting per Regeneration Brine Tank Size Control Valve Configuration Valve Type Valve Part Number Valve Serial Number Regenerant Refill Control gpm lIpm Injector Size Drain Line Flow Control gpm Ipm Page 24 WS1 5 2 amp 2L Drawings amp Service Manual Table 1 General Specifications and Pre Installation Checklist
28. UNDER SHALLNOT EXCEED THE COST OF THE PRODUCT UNDER NO CIRCUMSTANCES WILL CLACK BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OR FOR ANY OTHER LOSS DAMAGE OR EXPENSE OF ANY KIND INCLUDING LOSS OF PROFITS ARISING IN CONNECTION WITH THE INSTALLATION OR USE OR INABILITY TO USE THE CONTROL VALVES OR ANY WATER TREATMENT SYSTEM THE CONTROL VALVE IS INCORPORATED INTO Form No V3435 3 4 2009 U S Patents 6 402 944 6 444 127 and 6 776 901
29. Valves will be free from defects in material and workmanship under normal use and service for a period of five years from the date of shipment of such Valves from Clack s plant in Windsor Wisconsin when installed and operated within recommended parameters No warranty is made with respect to defects not reported to Clack within the warranty period and or defects or damages due to neglect misuse alterations accident misapplication physical damage or damage caused by fire acts of God freezing or hot water or similar causes For outdoor installations where the Softener and Filter Control Valves are not under cover the weather cover must be utilized for the warranty to be valid Clack s obligation to OEM under this Limited Warranty shall be limited at its option to replacement or repair of any Softener and Filter Control valve covered by this Limited Warranty Prior to returning a Control Valve OEM must obtain a return goods authorization number from Clack and return the Control Valve freight prepaid If any Control Valve is covered under this Limited Warranty Clack shall return the Control Valve repaired or its replacement prepaid to the original point of shipment CLACK GIVES THIS WARRANTY TO OEM IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND HEREBY EXPRESSLY DISCLAIMS ALL OTHER SUCH WARRANTIES CLACK S LIABILITY HERE
30. Water Specialist 1 5 2 and 2L Control Valve Drawings amp Service Manual Table of Contents WS1 5 Drive Cap Asy Downflow Piston Regenerant Piston Spacer Stack Asy Main Body and Meter 4 WS2L Drive Cap Asy Downflow Piston Regenerant Piston Spacer Stack Asy and Main Body 5 WS2 Drive Cap Asy Downflow Piston Regenerant Piston Spacer Stack Asy and Main Body 6 WS2 Quick Connect Drive Cap Asy Downflow Piston Regenerant Piston Spacer Stack Asy and Main Body 7 V3064 WS2H 2L 4 Inch Base Asy V3055 WS2H 2L Flange Base Asy V3260 02 WS2H Side Mount Base NPT V3260BSPT 02 WS2H Side Mount Base BSPT Asy scssecciccssavssdesavsossacendasusanecacassasanteseenannesevantandendeacsenrsancoseneenesoenesonsles 8 Meter Assembly for WS2 and WS2L Valves aa 9 WS1 5 and 2L Injector Cap Injector Screen Injector Plug Bolts and O Ring 10 WS2 Injector Valve Body Refill Plow Control and InJectfor 11 WS1 5 and 2L Refill Flow Control Assembly and Refill Port Plug 12 Wy oo and 2L Dramn LIne r annoiare aiana iaaa d aai aa AAE a an 13 kS D DA EN ea E E E E E E E E T OEEO E O EEEE 14 W513 and2 L Dra
31. a 1 2 fitting Note that 1 2 tube runs longer than 6 feet may restrict draw rates with G and H injectors A 5 8 fitting is also available See the Refill Flow Control Assembly diagram in the Programming and Drawings Manual for injector part numbers See Table 2a for injector color codings Table 2a 1 5 amp 2L Valve Injector Order Information I gt 6 is The 2 control valve regenerant port has a 1 threaded outlet connection To ensure acceptable operation of the injectors use 1 pipe to connect to the brine tank Smaller drain line flow controls may result in the injector performance not matching the injector graphs Use an adequately size drain line flow control to ensure proper brine draw Table 2b 2 Valve Injector Order Information All injector graphs are at the end of this manual for total slow rinse and draw flow rates An overflow drain line from the regenerant tank that discharges into an acceptable drain is recommended as a regenerant overflow could damage furnishings or the building structure Connect a line to the overflow fitting on the regenerant tank If an overflow fitting is not already installed on the regenerant tank install one Do not elevate the overflow drain line Discharge the overflow drain line through an air gap to a receptacle in accordance with local plumbing codes 9 Power Adapter If a Power Adapter is already connected to the control valve plug the Power Adapter into an uninterr
32. alve body bore by hand Since the spacer stack assembly can be compressed it is easier to use a blunt object 5 8 to 1 1 8 in diameter to push the center of the assembly into the control valve body The assembly is properly seated when at least four threads are exposed approximately 5 8 Do not force the spacer stack assembly in The control valve body bore interior can be lubricated with silicone to allow for easy insertion of the entire stack Do not use silicone or any other type of lubricant on the clear lip seals or the piston Reattach the drive cap assembly and piston s and the drive assembly After completing any valve maintenance press and hold NEXT and REGEN buttons for 3 seconds or unplug power source jack black wire and plug back in This resets the electronics and establishes the service piston position The display should flash all wording then flash the software version and then reset the valve to the service position Injector Cap Screen Injector Plug and Injector Remove the three bolts from the injector cap and lift off Remove the screen and clean if fouled The injector can be pried out with a small screwdriver The injector consists of a throat and a nozzle Chemically clean the injector with vinegar or sodium bisulfite The holes can be blown out with air Both pieces have small diameter holes that control the flow rates of water to insure that the proper concentration of regenerant is used Sharp objects which c
33. an score the plastic should not be used to clean the injector Scoring the injector or increasing the diameter of the hole could change the operating parameters of the injector If a valve does not use a regenerant the injector plug should not need to be cleaned Refill Flow Control Assembly or Refill Port Plug To clean or replace the refill flow control remove the nut WS2 or pull out the locking clip WS1 5 and 2L and then pull the fitting straight out Remove the flow control retainer The flow control can be removed by prying upward through the side slots of the retainer with a small blade flat screwdriver Chemically clean the flow control or the flow control retainer using dilute sodium bisulfite or vinegar Do not use a wire brush If necessary replace the flow control o ring on the flow control retainer or the o ring on the fitting Reseat the flow control retainer and reassemble the fitting Do not use Vaseline oils or other unacceptable lubricants on o rings A silicone lubricant may be used on the o ring on the elbow or the retainer Refill port plugs should not need to be serviced O rings may be replaced if necessary WS1 5 2 amp 2L Drawings amp Service Manual Page 37 Water Meter The water meter assembly is connected to the PC board by a wire If the entire water meter assembly is to be replaced remove the control valve cover and remove the power source and water meter plugs from the PC board Unlatch the drive
34. assembly and lean 1t forward Unthread the water meter wire from the side of the drive assembly and through the drive back plate To reinstall rethread the water meter wire through the drive back plate and the side of the drive assembly Reattach the drive assembly and the water meter and power plugs The water meter wire does not need to be removed from the PC board if the water meter is only being inspected and cleaned To remove the water meter assembly remove the meter clip and using a small screwdriver pry up on the meter assembly When the meter is part way out it is easy to remove the water meter from the housing Once the water meter is removed from the meter body use your fingers to gently pull forward on the turbine to remove it from the shaft Do not use a wire brush to clean Wipe with a clean cloth or chemically clean in dilute sodium bisulfite or vinegar The turbine can be immersed in the chemical Do not immerse electronics If the turbine is scored or damaged or the bearings on the turbine are worn replace the turbine Do not lubricate the turbine shaft The turbine shaft bearings are prelubricated Do not use Vaseline oils or other unacceptable lubricants on the o ring A silicone lubricant may be used on the black o ring Snap the turbine on the shaft and reinsert the water meter into the meter body Insert the meter clip Page 38 WS1 5 2 amp 2L Drawings amp Service Manual Table 3 Troubleshooting Procedures Prob
35. d for 5 seconds and then reconnect WS1 5 2 amp 2L Drawings amp Service Manual 18 Err 1006 Err 106 Err 116 MAV SEPS NHBP AUX MAV valve motor ran too long and unable to find the proper park position Motorized Alternating Valve MAV Separate Source SEPS No Hard Water Bypass NHBP Auxiliary MAV AUX MAV 19 Err 1007 Err 107 Err 117 MAV SEPS NHBP AUX MAV valve motor ran too short stalled while looking for proper park position Motorized Alternating Valve MAV Separate Source SEPS No Hard Water Bypass NHBP Auxiliary MAV AUX MAV a Control valve programmed for ALT A or b nHbP SEPS or AUX MAV with out having a MAV or NHBP valve attached to operate that function b MAV NHBP motor wire not connected to PC Board c MAV NHBP motor not fully engaged with reduction gears d Foreign matter built up on piston and stack assemblies creating friction and drag enough to time out motor a Foreign material is lodged in MAV NHBP valve b Mechanical binding Page 41 a Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect Then re program valve to proper setting b Connect MAV NHBP motor to PC Board two pin connection labeled DRIVE Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from
36. edia manufacturer Be sure to check for local codes which may also specify sanitization methods Page 28 WS1 5 2 amp 2L Drawings amp Service Manual Motorized Alternating Valve Piston Style Applications For V3071 V3071BSPT V3076 or V3076BSPT OPERATING PRESSURES 20 PSI MINIMUM 125 PSI MAXIMUM OPERATING TEMPERATURES 40 F MINIMUM 110 F MAXIMUM Service or Installation of Motor Do not lubricate the motor or the gears To install the motor move the spring clip loop to the right and hold Gently turn the motor while inserting so that the gear on the motor meshes with the gears under the drive gear cover Release the spring clip loop and con tinue to rotate the motor until the wires are horizontal and the motor housing engages the small plastic bulge inside the drive bracket motor retainer Reconnect the motor plug to the two pronged jack on the lower left side of the PC board If the motor will not easily engage with the drive gears when reinstalling lift and slightly rotate the motor before reinserting If the control valve manual does not include instructions for setting up the software for No Hard Water Bypasses NHWB Separate Source SEPS or Twin Tank Operation ALT A and ALT b visit www clackcorp com to download the current copy of the instructions Approximately 1 of cable length should be allowed for weaving a cable through a back plate Try to allow sufficient slack in cables so cables may be zip tied to plumbing lines to
37. ened unscrew the drive cap assembly by hand and pull straight out moi TD eee Loosens Drive Cap Figure 1 Figure 2 The drive cap assembly contains the drive cap the main drive gear drive cap spline piston rod and various other parts that should not be dissembled in the field The only replaceable part on the drive cap assembly is the o ring Attached to the drive cap assembly is the main piston down flow and if a regenerant is used a regenerant piston The regenerant piston the small diameter one behind the main piston is removed from the main piston by unsnapping it from its latch Chemically clean in dilute sodium bisulfite or vinegar or replace the regenerant piston if needed To remove the main down flow piston fully extend the piston rod and then unsnap the main piston from its latch by pressing on the side with the number Chemically clean in dilute sodium bisulfite or vinegar or replace the main piston The main piston is teflon coated If the teflon coating is abraided replace the main piston Reattach the main piston to the drive cap assembly Reattach the regenerant piston if needed to the main piston Do not lubricate the piston rod main piston or regenerant piston Lubricant will adversely affect the clear lip seals Reinsert the drive cap assembly and piston into the spacer stack assembly and hand tighten the drive cap assembly Continue to tighten the drive cap assembly using
38. ent b PC Board not properly snapped into drive b Properly snap PC Board into drive bracket bracket and then Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect c Missing reduction gears c Replace missing gears a Foreign material is lodged in control valve a Open up control valve and pull out piston assembly and seal stack assembly for inspection Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect b Mechanical binding b Check piston and seal stack assembly check reduction gears check drive bracket and main drive gear interface Press NEXT and REGEN buttons for 3 seconds to 15 E2 Err 1002 Err 102 Control valve resynchronize software with piston position motor ran too short and was unable to find the or disconnect power supply from PC Board next cycle position and stalled for 5 seconds and then reconnect c Main drive gear too tight c Loosen main drive gear Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect d Improper voltage being delivered to PC Board d Verify that proper voltage is being supplied Press NEXT and REGEN buttons for 3 seconds to resynchronize software wi
39. he alternator valve Connect the inlet of the water meter with a 15 cord to the port labeled COM on the alternator valve The direction of the arrow on the water meter must point away from the port labeled COM Allow for straight pipe to and from meter as specified in the meter installation instructions ALT A control valve is in service when the threaded portion of the motorized alternating valve drive gear is not visible in the clear dome of the cover If the control valve manual does not include instructions for setting up ALT A and ALT b software visit www clackcorp com to download the current copy of the instructions Not recommended for use as a No Hard Water Bypass Valve on single tank systems with pressures above 60 P S I OPERATING PRESSURES 20 PSI MINIMUM 125 PSI MAXIMUM OPERATING TEMPERATURES 40 F MINIMUM 110 F MAXIMUM Service or Installation of Motor Do not lubricate the motor or the gears To install the motor move the spring clip loop to the right and hold Gently turn the motor while inserting so that the gear on the motor meshes with the gears under the drive gear cover Release the spring clip loop and continue to rotate the motor until the wires are horizontal and the motor housing engages the small plastic bulge inside the drive bracket motor retainer Reconnect the motor plug to the two pronged jack on the lower left side of the PC board If the motor will not easily engage with the drive gears when reinstalling l
40. ift and slightly rotate the motor before reinserting Motorized Alternating A Valve Treated 4 x Water Outlet Meter Follow meter instruction sheet Inlet Outlet Outlet inlet Control Valve ALTA Control Valve ALTb Untreated Water Inlet Page 33 WS1 5 2 amp 2L Drawings amp Service Manual 1e A Buiie q 5np i1 o uonisod e911 A MOJJUMOP e ul Jo Ajje UOZIIOY p unoui q pinous 1 9 lN Buiquunid y UI SUOIUN uuos DALY o p pu uuuuo281 SI uu s s y 104 ssed q SAJeA 9 91Uu PUL BAILA ojjuo5 u2e 10 SOAJLA JEG UOI EJOSI 9 NO X J lui e SUI o sp u 1J e Su 95u 19J 1i 104 Due SHUIMEIP S YL JON lqeO uol eS5iunuttuo9 A ss _ J lul 33 1NO gas Ws AVIN M Hod 1030W AVIN co AVN JOJEM pipu UUM Bu ei1 u B iu pue s AVIN 9I 3S j ddod 90 A 10 Z90 A But sn saajea ZSM 10 1ZSM S L SA JO jeoid s WeubeIg UMOUS S3AJLeA ZSM pue AYN E90EA Page 34 WS1 5 2 amp 2L Drawings amp Service Manual Service Instructions Drive Assembly Remove the valve cover to access the drive assembly Disconnect the power source plug black wire from the PC board prior to disconnecting the motor or water meter plugs from the PC board The motor plug connects to the two pin Jack on the left hand side of the PC board The power source plug connects to the four pin Jack The water meter pl
41. in Line Opti0u uuu lll aasan aa asukanaqawkaqqasaquqayqusnawashuyshiykibkusntasataqkaqtasqayakaqskkaqusuaqupaupuski 15 WW Di Li i u E ood A uama mnnn cae nana wesc amana saus 15 V3079 WS DLFC ASY 125 FNPT 15 FNPT V3079BSPT WS DLFC ASY 125 FNPT 15 FBSPT V3080 WS2 DLFC Assembly 15 MNPT 15 FNPT or V3080BSPT WS DLFC Assembly 15 MNPT 15 FBSPT 16 V3158 04 WS2 Drain Elbow 3 4 Male NPT Without Silencer 17 V3008 05 WS2 Fitting Drain 1 Male NPT Straight Without Silencer 18 V3053 WS2 2 1 2 Groovelock Clamp Assembly a a ssssssssssssssssssssssssssssssssssssasa 19 J Pi O SD NI 1 lt coasetaacansasamansacacasannaneag snatcentinadcsn saantsnnoinapecsecosacsecesuecautesaauebastedsaaaauidaagidaannberhanteannanacanenetatnoasunces 20 2P COM AFE L NL yu up uunussnaasssstaasuaqssaspaakquspashaskunasqassasakatzqssaansaiasaspsqaaussautamkqaqasqusnaspaqusosasaaasasssusqas 21 JO 2 OP S yle MAN orreee EE 22 lastili on Sum yu uuu suu Saa E OE ETE E Ee EE wasa esi eee eens eee ee 23 General Specifications and Pre Installation Check List a 24 li Ho Oa AA E A A 25 s IC Tiap O iai EEE E AE EEE O E E 34 Troubleshooting Procedures uuu qalpussusasqukusqaspasawwaqapqkauwuasnaqwshaupaqkuqaquayaaqaqasphunqiuwaskunaqasad
42. in regeneration Allow the system to complete the regeneration automatically The system will now be sanitized and producing treated water Be sure to check for local codes which may also specify sanitization methods Systems without a Regenerant Tank e After installation is completed check for leaks e Fully open a cold water faucet down stream of the system e Allow water to run until clear e Close the cold water faucet and water supply valve e The system is now ready for testing 1 Press and hold the REGEN button for three seconds until the drive motor starts Wait until the motor stops and the display reads Backwash The backwash time will begin to count down 2 Open the inlet water supply valve very slowly allowing water to fill the tank in order to expel air CAUTION If water flows too rapidly there will be a loss of media out of the drain 3 When the water is flowing steadily to the drain without the presence of air fully open the water supply inlet valve 4 Press the REGEN button again to advance to the next position and allow water to run to drain for 2 3 minutes The display will read backwash or rinse depending on the program used If backwash is displayed press the REGEN button to advance to the rinse position Allow water to run to drain until clear 5 Press the REGEN button to advance to the service position 6 SANITIZE Add a sanitizer to the media following dosage recommendations specified by the m
43. lace h Damaged seal stack assembly h Replace seal stack assembly i Control valve body type and piston type mix 1 Verify proper control valve body type and matched piston type match j Fouled media bed j Replace media bed a Improper refill setting a Check refill setting b Improper program settings b Check program setting to make sure they are specific to the water quality and application needs c Control valve regenerates frequently c Check for leaking fixtures that may be exhausting capacity or system is undersized a Low water pressure a Check incoming water pressure water pressure must remain at minimum of 25 psi b Incorrect injector size b Replace injector with correct size for the 10 Residual regenerant being delivered to service cee 9 Control valve uses too much regenerant c Restricted drain line c Check drain line for restrictions or debris and clean a Improper program settings a Check refill setting b Plugged injector b Remove injector and clean or replace c Drive cap assembly not tightened in properly c Re tighten the drive cap assembly d Damaged seal stack assembly d Replace seal stack e Restricted or kinked drain line e Check drain line for restrictions or debris and or un kink drain line 11 Excessive water in regenerant tank f Plugged backwash flow controller f Remove backwash flow controller and clean or replace g Missing refill flow controller b Faulty rege
44. le NPT or BSPT 2 amp 2L Valves 2 Female NPT or BSPT 1 5 amp 2L Valves 1 25 Female NPT 2 Valve 1 5 Female NPT Distributor Tube Opening Female NPT Inlet amp Outlet Female BSPT Inlet amp Outlet 2 Valves with Quick Connect base 2 375 OD 2 0 NPS 63 mm OD All other 1 5 2L and 2 Valves 1 90 OD 1 5 NPS 50 mm OD Tank Connection 2 Valves with Quick Connect base 4 8UN 6 Flange Side Mount All other 1 5 2L and 2 Valves 4 8UN 1 5 Valve and Meter 21 Ibs 10 kg 2L Valve and Meter 29 lbs 13 kg 2 Valve standard base and Meter 30 Ibs 14 kg 2 Valve quick connect and Meter 30 lbs 14 kg PC Board Memor Nonvolatile EEPROM y electrically erasable programmable read only memory Compatible with the following typical Sodium chloride potassium chloride potassium concentrations of regenerants chemicals permanganate sodium bisulfite chlorine and chloramines Accuracy Flow Range Shipping Weight WS1 5 2 amp 2L Drawings amp Service Manual Page 25 Installation 1 5 Top view 2L Top view 2 Top view basic installation Regenerant Shut off valve Line Regenerant Line te Regenerant Line 4 Out _ Drain In I Q Out B Line Drain n Line p Drain Regenerant I ly Tank In O
45. lem Possible Cause Solution a No power at electric outlet a Repair outlet or use working outlet b Control valve Power Adapter not plugged into b Plug Power Adapter into outlet or connect outlet or power cord end not connected to PC power cord end to PC Board connection board connection w L S c Improper power supply c Verify proper voltage is being delivered to PC Board d Defective Power Adapter d Replace Power Adapter e Defective PC Board e Replace PC Board a Power Adapter plugged into electric outlet a Use uninterrupted outlet controlled by light switch b Tripped breaker switch and or tripped GFI b Reset breaker switch and or GFI switch c Power outage c Reset time of day If PC Board has battery 2 PC Board does not display correct time of day back t the batt b ack up present the battery may be depleted See Front Cover and Drive Assembly drawing for instructions d Defective PC Board d Replace PC Board a Bypass valve in bypass position a Turn bypass handles to place bypass in service position b Meter is not connected to meter connection on b Connect meter to three pin connection PC Board labeled METER on PC Board c Restricted stalled meter turbine c Remove meter and check for rotation or foreign material d Meter wire not installed securely into three pin d Verify meter cable wires are installed 3 Display does not indicate that water is flowing Refer to user instructions for how the displa
46. ll an appropriately sized drain line flow control For 1 5 amp 2L valves an adapter fitting is supplied with a valve that can connect to a fitting that can be used with drain line flow controls up to 10 gpm or an optional 1 fitting that can be used with drain line flow controls up to 25 gpm If necessary the adapter can be removed and the 1 1 4 NPT threaded drain outlet may be used For 2 valves the drain outlet is 1 5 NPT threads Solder joints near the drain must be done prior to connecting the drain line flow control fitting Leave at least 6 152 4 mm between the drain line flow control fitting and solder joints to prevent heat from damaging the flow control Avoid elevating the drain line above the control valve where possible Discharge the drain line through an air gap to a receptacle in accordance with local plumbing codes Page 26 WS1 5 2 amp 2L Drawings amp Service Manual IMPORTANT Never insert a drain line directly into a drain sewer line or trap Always allow an air gap between the drain line and the receptacle to prevent back siphonage 8 Regeneration If the control valve is to be used to regenerate the water conditioner with brine saturated salt solution or other regenerants use a polyethylene tube to connect the brine valve contained in the regenerant tank to the regenerant port on the control valve It is recommended the brine valve contain a safety float The 1 5 amp 2L control valve regenerant port has
47. m the two exposed tips of the retaining clip V3501 and remove clip 4 Service or replace the V3118 03 WS15 2 Turbine Assembly and place it back in the turbine shaft 5 Insert the V3501 WS15 2 Turbine Clip and re bend the exposed ends of the clip The V3118 03 turbine has a groove to line up with the V3501 WS15 2 Turbine Clip 6 Insert meter assembly back into the meter housing 7 Re install the meter retaining clip V3632 as shown below 8 Open the bypass for the system slowly to bring back into service and check to be sure you have no water leaks B or indent indicates BSPT Typical meter retaining clip installation Ensure clip is fully engaged in groove and tabs positioned in slot as shown B indicates BSPT s J N indicates NPT Install D1300 upper diffuser not shown i genes ol WS1 5 2 amp 2L Drawings amp Service Manual Page 5 WS2L Drive Cap Assembly Downflow Piston Regenerant Piston Spacer Stack Assembly and Main Body x 2 vs Org28 OOO _ x 3 V307 WSIS PistonDownflowAsy TI O 1 O x 4 3174 WSI Regenerant Piston 2 L 1 _ pS V3423 WSIS Backplate Dowel x TITI O 1 _ x 6 V380 WSIS SpacerStackAsy L 1 _ x 7 BackPlate Refer to Programming and Cover Drawing Manual x 8 3419 _O rng347 5 IS O ring 328 for valve bodies with NPT threads O ring 226 for valve bodies with BSPT threads Elbow Fix 3 8 x 1 4 NPTF Polypro iG V3453 03 WS2L Body 4 8 NPT w V3468 Plug V3453BSPT 03 WS2L Body 4
48. meter retaining clip V3632 as shown below or the U shaped V3223 WS2 Meter Clip 8 Open the bypass for the system slowly to bring back into service and check to be sure you have no water leaks The V3118 03 has a groove to line up with the V3501 WS1 5 2 Turbine Clip Typical meter retaining clip installation Ensure clip is fully engaged in groove and tabs positioned in slot as shown Bend clip Z Jp after install A SA Ay hE 4 detail Description WS1 5 2L 2H Meter Commercial Asy WS1 5 2 Turbine Asy O Ring 215 WS 1 5 2 Turbine Clip WS2 Meter NPT Housing 3 V3222BSPT 01 WS2 Meter BSPT Housing E K E r 6 amp vz WS2 Meter Clip l x 6b V362 WS1 5 2 3 Meter Retaining Clip l V3488 WS2 Flow Straightener located inside meter housing Installation of the WS2 Meter NPT Assembly can be accomplished with 2 NPT pipe or by using a 244 groove lock coupling For WS2 Meter BSPT Assembly use 63mm pipe It is recommended that the meter assembly be installed horizontally or in a downflow vertical position to reduce turbine bearing wear After installing the meter break out the tab in the back plate and thread the meter cord through WHEN INSTALLING THE METER MAKE SURE THE ARROW ON THE METER BODY IS GOING THE SAME DIRECTION AS THE WATER FLOW OPERATING PRESSURES 20 PSI MINIMUM 125 PSI MAXIMUM OPERATING TEMPERATURES 40 F MINIMUM 110 F MAXIMUM Order number V3003 02 includes V3118 03 V3501 and V
49. nerant piston c Regenerant line connection leak 12 Control valve fails to draw in regenerant d Drain line restriction or debris cause excess back d Inspect drain line and clean to correct pressure restriction e Drain line too long or too high e Shorten length and or height f Low water pressure f Check incoming water pressure water pressure must remain at minimum of 25 psi a Power outage during regeneration a Upon power being restored control will finish the remaining regeneration time Reset time of day If PC Board has battery back up present the battery may be depleted See Front Cover and Drive Assembly drawing for instructions b Damaged seal stack assembly b Replace seal stack assembly c Piston assembly failure c Replace piston assembly d Drive cap assembly not tightened in properly d Re tighten the drive cap assembly 13 Water running to drain Page 40 WS1 5 2 amp 2L Drawings amp Service Manual a Motor not inserted full to engage pinion motor a Disconnect power make sure motor is wires broken or disconnected fully engaged check for broken wires make sure two pin connector on motor is connected to the two pin connection on the PC Board labeled MOTOR Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect 14 El Err 1001 Err 101 Control unable to sense motor movem
50. o the three pin connection labeled METER on the control valve board NOTE A meter must be used for twin tank operation meters are recommended but not required for NHWB or SEPS operation If using the Motorized Alternating Valve with a meter on each control it is necessary to connect each meter to the PC Board The 15 AC Adapter or power cable must be thread through the back plate of all control valves The AC adapter should be installed to a properly grounded not switched outlet No Hard Water Bypass Separate Source Regeneration The MAV will be driven closed before the first regeneration cycle that The MAV will be driven closed i e let water flow from A port to C is not FILL or SOFTENING or FILTERING and be driven open after port before the first regeneration cycle and be driven open i e let the last regeneration cycle that is not FILL If the control valve enters water flow from B port to C port after the last regeneration cycle into an error state during regeneration mode the MAV will remain in If the control valve enters into an error during regeneration mode its current state until the error is corrected and reset the MAV will remain in its current state until the error is corrected and reset UNTREATED WATER IN WATER SEPARATE NLET CONTROL REGENERATION m UNTREATED SOURCE Feo VALVE TREATED WATER OUT CONTROL outtet TREATED VALVE WATER OUT Caution No
51. p loop and continue to rotate the motor until the motor housing engages the small plastic bulge inside the drive bracket motor retainer Reconnect the motor plug to the two pronged jack on the lower left hand side of the PC board If the mo tor will not easily engage with the drive gear when reinstalling lift and slightly rotate the motor before reinserting Reconnect the power plug Replace the valve cover After completing any valve maintenance press and hold NEXT and REGEN buttons for 3 seconds or unplug power source jack black wire and plug back in This resets the electronics and establishes the service piston position The display should flash all wording then flash the software version and then reset the valve to the service position Drive Cap Assembly Main Piston and Regenerant Piston The drive assembly must be removed to access the drive cap assembly The drive cap assembly must be removed to access the piston s The drive cap assembly is threaded into the control valve body and seals with an o ring To remove the drive cap assembly use the special plastic wrench V3193 02 Figure 1 or insert a 14 to 1 2 flat bladed screwdriver into one of the slots around the top 2 of the drive cap assembly so it engages the notches molded into the drive back plate around the top 2 of the piston cavity See Figure 2 The notches are visible through the holes Lever the screwdriver so the drive cap assembly turns counter clockwise Once loos
52. prevent the cables from being accidentally pulled Where necessary break out the tab in the back plate to allow two cables to be woven through the same slot in the back plate No more than two cables may be woven through one back plate slot To help prevent damage to cables allow solder joints to cool or solvent cement joints to cure after completing the various service drain and regenerant plumbing con nections Thread the various cables through the appropriate back plate s and connect as described in the bullet points below For twin tank operation the 8 interconnect cable must be threaded through the back plates and connected to the three pin connector labeled INTERCONNECT CABLE on both the ALT A and ALT b control valves The 8 interconnect cable is not used for No Hard Water Bypass NHWB or Separate Source SEPS operation NOTE It is possible to use the Motorized Alternating Valve on controls with indi vidual meters with some International or Custom PC Boards When using the Motorized Alternating Valve with two meters it is necessary to disconnect or cut the left wire on the interconnect cable This is the wire closest to the center cut out on the PC Board The 8 alternator valve motor cable must be threaded through the back plate and connected to the two pin connector labeled DRIVE on the control valve board for twin tank operation connect to ALT A The 15 water meter cable must be threaded through the back plate and connected t
53. rawings amp Service Manual Page 7 WS2 Quick Connect Drive Cap Assembly Downflow Piston Regenerant Piston Spacer Stack Assembly and Main Body x 2 V335 WS2PISTONDOWNFLOWASY 1 x 3 V32 oRN20 O o x 4 V378 WS2DRIVECAPASY j _ x 5 N324 WASHERFLATSS1 4 j 4 _ x 6 V362 BOLT BHCS S S 1 4 20X125 j 4 _ x 7 BackPlate _ Refer to Programming and Cover Drawing Manual 1 8 N329 WS2STACKASY j 1 _ 9 N39 ORNG36 o o 1 _ 10 V3280 O RING 332 for valve bodies with NPT threads V3452 O RING 230 for valve bodies with BSPT threads m WS2 BODY QC NPT WS2 BODY QC BSPT V3054 V3468 WS2H PLUG 1 4 HEX NPT Not Shown 1 V3465 WS2H PLUG 1 4 HEX BSPT NotShown D1300 01 TOP BAFFLE DFSR CLACK 2 63MM V3054 WS2H 4IN BASE CLAMP ASY includes a V3276 WS2H BOLT HEX 5 16 18 X 1 3 4 and V3269 WS2H NUT 5 16 18 SS HEX BSPT threads on inlet and outlet ports on the V3737BSPT 01 NPT threads on the drain port on V3737BSPT 01 B Indicates BSPT N Indicates NPT Drive bracket can be removed TES by sqeezing 2 lock tabs D amp rotating counter clockwise Install D1300 01 upper diffuser not shown when using the 4S _ 4 Quick Disconnect V3064 l l l l l l l l l l l l l L Page 8 WS1 5 2 amp 2L Drawings amp Service Manual V3064 WS2H 2L 4 INCH BASE ASY V3055 WS2H 2L FLANGE BASE ASY O RING 6 FLANGE ADAPTER PARK 6 V32
54. structions 1 Determine the desired flow rate Select one V3190 XXX for the center hole and a combination of V3162 X XX to arrive at the desired flow rate At least one V3190 XXX must be used and up to six of the V3162 XXX may be used Using a drill or punch remove the desired knockout s in V3081 Smooth holes Install appropriate size s of drain line flow control washers Play close attention to proper DLFC orientation Fit V3441 o ring onto V3081 Retainer DLFC Asy and assemble Properly orientate the V3081 in direction of flow Inlet threads for 1 25 female are NPT Inlet threads for 1 5 male are NPT Outlet threads for 1 5 are either female NPT or BSPT 1 5 female outlet is stamped with N or B to indicate NPT or BSPT oa 19 S A N indie NPT gt S I Washer SS Radius C4 DLFC not supplied At least one V3190 XXX must be installed in center hole Plugs may be knocked out or drilled to use up to six V3162 XXX KS oF WS1 5 2 amp 2L Drawings amp Service Manual Page 17 V3158 04 WS2 Drain Elbow 3 4 Male NPT Without Silencer Drawing Order Decio Qt Number Number i y V3649 _ BUSHING PVC SCH80 1 5 1 25 NPT V3414__ WS15 DLFC ADAPTER H4615__ CLIP RETAINING 474 WS1 V3162 007 WS1 DLFC 0 7 gpm for 3 4 V3162 010 WS1 DLFC 1 0 gpm for 3 4 V3162 013 WS1 DLFC 1 3 gpm for 3 4 V3162 017 WS1 DLFC 1 7 gpm for 3 4 4 rae en ieee cae O RING 019 l WS1 DRN ELBOW 3 4 MALE
55. th piston position or disconnect power supply from PC Board for 5 seconds and then reconnect a Motor failure during a regeneration a Check motor connections then Press NEXT and REGEN buttons for 3 s seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect b Foreign matter built up on piston and stack b Replace piston and stack assemblies Press 16 E3 Err 1003 Err 103 Control valve assemblies creating friction and drag enough to NEXT and REGEN buttons for 3 seconds motor ran too long and was unable to find the time out motor to resynchronize software with piston next cycle position position or disconnect power supply from PC Board for 5 seconds and then reconnect c Drive bracket not snapped in properly and out c Snap drive bracket in properly then Press enough that reduction gears and drive gear do NEXT and REGEN buttons for 3 seconds not interface to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect a Drive bracket not snapped in properly and out a Snap drive bracket in properly then Press 17 E4 Err 1004 Err 104 Control valve enough that reduction gears and drive gear do NEXT and REGEN buttons for 3 seconds motor ran too long and timed out trying to reach not interface to resynchronize software with piston posi home position tion or disconnect power supply from PC Boar
56. top of the drive bracket towards your body The lower edge of the drive bracket has two notches that rest on the drive back plate Lift up and outward on the drive bracket to disengage the notches To reassemble seat the bottom of the drive bracket so the notches are engaged at the bottom of the drive back plate Push the top of the drive bracket towards the two latches The drive bracket may have to be lifted slightly to let the threaded piston rod pass through the hole in the drive bracket Maintain a slight engaging force on top of the drive bracket while deflecting the bracket slightly to the left by pressing on the side of the upper right corner This helps the drive gears mesh with the drive cap assembly The drive bracket is properly seated when it snaps under the latches on the drive back plate If resistance is felt before latching then notches are not fully engaged the piston rod is not in hole the wires are jammed between the drive bracket and drive back plate or the gear is not engaging the drive cap assembly To inspect drive gears the drive gear cover needs to be removed Before trying to remove the gear cover the drive bracket must be removed from the drive back plate Refer to the instructions above regarding removing the drive bracket from the drive back plate The drive gear cover can be removed from the drive bracket without removing the motor or the PC board The drive gear cover is held in place on the drive bracket by three clips
57. ug gray wire connects to the three pin Jack on the far right hand side of the PC board The PC board can be removed separately from the drive bracket but it is not recommended Do not attempt to remove the display panel from the PC board Handle the board by the edges To remove the PC board from the drive bracket unplug the power water meter and motor plugs from the PC board Lift the middle latch along the top of the drive bracket while pulling outward on the top of the PC board The drive bracket has two plastic pins that fit into the holes on the lower edge of the PC board Once the PC board is tilted about 45 from the drive bracket it can be lifted off of these pins To reinstall the PC board position the lower edge of the PC board so that the holes in the PC board line up with the plastic pins Push the top of the PC board towards the valve until it snaps under the middle latch weave the power and water meter wires into the holders and reconnect the motor water meter and power plugs The drive bracket must be removed to access the drive cap assembly and pistons or the drive gear cover It is not necessary to remove the PC board from the drive bracket to remove the drive bracket To remove the drive bracket start by removing the plugs for the power source and the water meter Unweave the wires from the side holders Two tabs on the top of the drive back plate hold the drive bracket in place Simultaneously lift the two tabs and gently ease the
58. upted outlet If the Power Adapter cord has not yet been connected to the control valve remove the control valve cover and the drive bracket and thread Power Adapter cord through the hole in the back plate Reinstall the drive bracket Weave the cord through the hooks on the right hand side of the drive bracket and connect the end to the four prong connector on the printed circuit board Replace the cover Plug the Power Adapter into an uninterrupted outlet 10 Program the control valve It is very important to program the control valve for the type of system e g water softener of filter and the end use application Check the program used prior to testing the system Actual injector size used may vary depending on the design and application of the system The injectors in Tables 2a amp 2b are sized for a typical downflow softener using standard mesh synthetic cation exchange media regenerating with sodium chloride WS1 5 2 amp 2L Drawings amp Service Manual Page 27 Systems with a Regenerant Tank e After Installation Is completed check for leaks e Fully open a cold water faucet down stream of the system e Allow water to run until clear e Close the cold water faucet and water supply valve e The system is now ready for testing 1 Manually pour enough water into the regenerant tank to reach the top of the air check valve 2 Press and hold the REGEN button for three seconds until the drive motor starts Wait until the motor stops
59. y indicates water is flowing connector securely into three pin connector labeled METER f Defective PC Board f Replace PC Board a Power outage a Reset time of day If PC Board has battery back up present the battery may be depleted See Front Cover and Drive Assembly drawing for instructions b Time of day not set correctly b Reset to correct time of day c Time of regeneration set incorrectly c Reset regeneration time d Control valve set at on 0 immediate d Check programming setting and reset to regeneration NORMAL for a delayed regen time 4 Control valve regenerates at wrong time of day e Control valve set at NORMAL on 0 delayed e Check programming setting and reset to and or immediate NORMAL for a delayed regen time a Power outage a Reset time of day If PC Board has battery back up present the battery may be depleted See Front Cover and Drive Assembly drawing for instructions a Broken drive gear or drive cap assembly a Replace drive gear or drive cap assembly 5 Time of day flashes on and off 6 Control valve does not regenerate automatically when the correct button s is b Broken Piston Rod b Replace piston rod depressed and held For TC valves the buttons are A amp V For all other valves the button is REGEN c Defective PC Board c Defective PC Board a Bypass valve in bypass position a Turn bypass handles to place bypass in service position b Meter is not
60. yekayuskaqa 38 lijcector Graphs tor WSTI eg 2 Deerin rn ome ener mene hele rene a nee eee ee arene erence Cr TT Tree 42 li CUO AS Oe W 1 uuu EE N E EE EEEE E E E EE EEE 45 Page 4 WS1 5 2 amp 2L Drawings amp Service Manual WS1 5 Drive Cap Assembly Downflow Piston Regenerant Piston Spacer Stack Assembly Main Body and Meter 7 o wssseeasaas a jom _ _ _ SS a WS1 5 2 3 Meter Retaining Clip WS1 5 2L 2H Meter Commercial Asy BSPT threads on inlet and outlet ports on the V3400BSPT 01 and V3401BSPT 01 NPT threads on drain and injector ports on V3400BSPT 01 V3174 WS1 Regenerant Piston not used for backwash only valves V3010 15Z Injector Plug and V3195 01 WS1 Refill Port Plug ASY must be used for backwash only valves Order number V3003 02 includes V3118 03 V3501 and V3105 Tn 2008 a modification was made to Meter Housing to use V3632 WS1 5 2 3 Meter Retaining Clip Do not use V3632 on old style housings which have holes through the casting to accept the U shaped V3223 WS2 Meter Clip If using a meter on WS1 5 valves select 1 5 if valve software records in gallons and 38 if valve software records in cubic meters Service or replace the turbine by 1 Turn the bypass for the system off and relieve the pressure on the system 2 Press downward on the remote meter assembly to relieve tension on the retaining clip V3632 Remove the clip and take the meter assembly out of the housing 3 Remove the bend fro
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