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Service Manual 07/28/2010

1. DRAIN VALVE ASSEMBLY Electric Model DRAIN VALVE ASSEMBLY Gas Model ELECTRIC CONDUIT ASSEMBLY eege sde ELECTRONIC IGNITION ASSEMBLY ac ona EXHAUST SIACKASSEMBLY E FAN and HIGH TEMPERATURE LIMIT CONTROL Gas Model FILTER DRAIN PAN and FILTER SCREEN ASSEMBLY MOTOR gnd PUMP e unii UU IU FIREBOX and FLUE ASSEMBLY Gas FIREBOX INSULATION ASSEMBLY Gas Model FRAME and CABINET ASSEMBLY E 3 4 3 3 3 7 3 6 3 23 3 24 3 21 3 6 3 24 3 9 3 20 3 43 3 49 3 26 3 28 3 40 Model 500 600 305 Model 500 600 3 11 INDEX OF PARTS LIST ILLUSTRATIONS continued Title Fig No Page No BPA E E 3 9 3 22 FRYPOT and GAS BURNER ASSEMBLY Gas 3 14 3 32 GASCUNTROL VALV tee 3 13 3 30 HEATING ELEMENT and HIGH LIMIT ASSEMBLY Electric Model 3 15 3 34 BIR EMBELI 3 2 3 7 LOWER FILTER PLUMBING COMPONENTS 3 20 3 46 SOLENOID VALVE ASSEMBLY gege 3 5 3 14 UPPER FILTER PLUMBING 3 22 3 51 305 3 5 Model 500 600 Figure 3 1 Control Panel FIGURE amp ITEM PART NO NUMBER DESCRIPTION 67543RB CONTROL PANEL COMPLETE Bent Panel
2. E 2 20 16809 T 2 21 44814 CONDUIL TT 1 22 19617 NUT 3 4 INCI 2 23 19708 COVER Junction E 1 24 19616 NIPPLE 1 25 19707 BOX Main Power Junctpon 1 710 3 55 Model 500 600 TN PART PER NUMBER DESCRIPTION ASSY ELECTRONIC IGNITION ASSEMBLY July 10 2006 and after SENSOR FLAME Pilot ELECTRODE Spark Sense IGNITION MODULE Recommended Parts not shown 3 56 710
3. 3 4 206 Model 500 600 Model 500 600 SECTION 1 TROUBLESHOOTING 1 1 INTRODUCTION This section provides troubleshooting information in the form of an easy to read table If a problem occurs during the first operation of a new fryer re check the installation per Section 2 of the Operator s Manual Before troubleshooting always recheck the operating procedure per Section 3 of the Operator s Manual 1 2 SAFETY The Henny Penny Pressure Fryer has many safety features incor porated However the only way to ensure a safe operation 1s to fully understand e proper installation operation and maintenance procedures The instructions in this manual have been prepared to aid you in learning the proper procedures Where information 15 of particuloar importance or safety related the words DANGER WARNING CAUTION and NOTICE are used Their usage is described below SAFETY ALERT SYMBOL 15 used with DANGER WARNING or CAUTION which indicates a personal injury type hazard NOTICE 18 used to highlight especially important information CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury DANGER INDI
4. IS COOKING SLOWLY TODAY report item 1s generated for each product that has had more than 596 slow cook warnings today This report item 15 triggered based solely on the number of slow cooks for that product whether those slow cooks are due to voltage or heating problems or due to cooking before ready cooking too much or cooking frozen product 135 FILET lt Product Name 05 COOKING SLOW D5 TODAY Press DOWN If any of the slow cooks for this product are suspected as being due user error a second bad batch report is generated for the product 05 NUG STRP Product Name D5 COOKING SLOW D5 TODAY Press 7 DOWN 305 Model 500 600 1 5 DIAGNOSTIC MODE D5 POSSIBLE DETAILS Continued D5 OVERSIZED D5 OR FROZEN 155 BATCH OF 125 NUG STRP lt Product Name D5 DETECTED D5 3 TIMES D5 TODAY Press DOWN D5 POSSIBLE D5 OVERSIZED D5 BATCH OF 05 FRIES VCDSEDBIPBOIBD D5 5 TIMES D5 TODAY D 6 Cooked Before Ready Report This section shows how many Cook Cycles were started before the READY light was on This is strictly a user error If the fryer was in the ready range when the user begins to load product but 15 out of the ready range by the time the Cook Cycle is started the control will not give you an alarm If the fryer
5. 1 1 1 1 1 5 101 2 100089 1 2 1 13 l gt Ree EK 1 16 125 Information Mode Details 1 32 SEN MAINTENANCE _ 2 1 5 AMAT OUI e EE 2 1 2 1 2 3 Fre NENNEN TE 2 2 2 4 Removing the Contool Pane een 2 2 2 5 Transformer 2 3 2 0 Temperate Probe eebe 2 4 2 7 High Temperature Limit Control Electric and Gas Models 2 6 2 8 Heating Elements Electric 2 9 2 9 Heating Contactors Electric Models E 2 12 2 10 Gas Burner Assembly Gas EE 2 15 2 11 Thermocouple Gas Models ME 2 18 2s 3s Ontrol 2 20 2 12 e ee 2 23 2 14 Pressure KEE EE 2 27 108 1 2 47 CIas C ODVETSTOPI 2 52 Daa EE 2 53 SIE ERC OTR EETA EREA 3 1 252 ___ 3 1 240 1 ____6___ ___ 3 1 255 11100235 DUNT 3 1 aud Howto rind Parts 3 1 ER E 3 2 How to Order 3 2 SM 02 28 ___ _____ _6__ ___ 3 3 250 3 3 2 7 EE 3 3 3 10 Recommended Spare Parts Tor Distributors 3 3 OIL dex OF is List
6. 0788 Be sure to press the correct product button if the fryer hasn t been used since the problem batch see Information Mode 4 B to see what product button was pressed See Diagnostic Mode D 1 to adjust color of product Check temperature probe cali bration see Checking Tempera ture Probe Calibration Section if less than 15 degrees off have probe calibrated if more than 15 degrees off replace probe If peanut ol 15 smoking or has burnt taste change peanut oil See Diagnostic Mode D 2 Change peanut oil if controls indicate it should be changed Filter peanut oil Change peanut oil If probe can t be recalibrated have probe replaced 1 3 Y PENNY ebe Foodservice 5alutians Problem C Too Light all batches Temperature probe out of calibration Slow fryer heat up recovery e Oil usage wasn t set for new peanut oil D Too Light some batches e Temperature programmed too low Product placed in peanut oil before proper temperature Wrong product button pushed 1 4 COOKING SECTION Continued Model 500 600 orrection See Diagnostic Mode D 1 to adjust color of product Check temperature probe cali bration see Checking Tempera ture Probe Calibration Section if less than 15 degrees off have probe calibrated if more than 15 degrees off replace probe See Diagnostic Mode D 4 for present day s performance or see Information Modes 5 6 7 8 an
7. 10 11 12 13 Model 500 600 Remove entire gas burner assembly by lifting and pulling toward front of fryer a Replace thermocouple 19 as required per paragraph 2 13 b Repair or replace gas control valve 20 as required per paragraph 2 14 c Replace orifices 8 and 17 as required There are 23 brass orifices and stainless steel orifice The stainless steel orifice is to be mounted adjacent to the pilot light Make other repairs or replacements as required Install entire gas burner assembly Install u bolt to rinse hose bracket and gas line Turn the filter valve handle to the CLOSED position Loosen the two screws 13 which are holding the heat shield deflector 9 in the high position and lower it to the normal operating position Tighten the two screws 13 on the heat shield Connect gas supply line 28 to the gas control valve connector 24 Install the wires onto gas control valve 2 17 Model 500 600 2 10 GAS BURNER 19 Remove control panel and install it in slot above the door ASSEMBLY 20 Connect gas control valve wires to the thermostat and high GAS MODELS 22 temperature limit control as labeled Continued 21 Install control panel per paragraph 2 4 22 Uncap and reconnect the main gas supply line to the fryer Turn on the main gas supply DANGER EXPLOSION RISK LEAKING GAS MAY CAUSE AN EXPLOSION CHECK FOR LEAKS PER OPERATOR S MANUAL PARAGRAPH
8. Y PENNY Global Foodservice Solutions Henny Penny CFA Pressure Fryer Electric Model 500 Gas Model 600 TECHNICAL MANUAL 710 Model 500 600 This manual should be retained a convenient location for future reference A wiring diagram for this appliance 1s located on the rear shroud cover of the control panel Post in a prominent location instructions to be followed if user smells gas This information should be obtained by consulting the local gas supplier The Model 600 Fryer is equipped with a continuous pilot But Fryer cannot be operated with out electric power Fryer will automatically return to normal operation when power 15 restored Do not obstruct the flow of combustion and ventilation air Adequate clearance must be left all around appliance for sufficient air to the combustion chamber FIRE HAZARD To avoid a fire keep appliance area free and clear from combustibles Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment 4 DANGER DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE FIRE OR EXPLOSION COULD RESULT FM06 003 Revised 7 28 10 TABLE OF CONTENTS Section Page Section HEEN 1 1
9. heat up and on three of the last four heat ups then the heating coils are suspect and the following message is displayed D4 CHECK COILS D4 CONTACTORS D4 AND WIRING 305 Model 500 600 1 5 DIAGNOSTIC MODE Otherwise the heating coils are presumed to be good and the DETAILS Continued following messages appear D4 HEATER COILS D4 APPEAR Press DOWN D4 CHECK D4 CONTACTORS 04 CONNECTIONS 04 AND WIRING D 5 Cook Times Slow Cooks Report This section summarizes the slow cooking status for each product Actual cook times for Cook Cycles can vary from the programmed cook time setting due to the load compensation feature Load Compensation slows the cook timer down when the actual peanut oil temperature is below a reference value and speeds up the cook timer countdown when peanut oil temperature is above the reference When the peanut oil temperature 15 lower than expected during a Cook Cycle the overall cook time will be longer than normal If the actual cook time stretches beyond a programmed limit the controller counts a SLOW event and sounds an alarm at the end of the Cook Cycle If low voltage or low amps are detected during the Cook Cycle the warning message indicates LOW VOLTAGE or LOW AMPS but the cycle will still count as a slow cook If the voltage and amps have been fine during the Coo
10. A are used to step through the report items Press M to DOWN A step forward to the next item Press to step backward through the report items UP The report information 15 grouped into sections D 1 through D 10 Most sections have several related items To toggle between English and Spanish Display Mode press 8 button then press 6 BE CANCEL To exit Diagnostic Report Mode at any point press 1 16 399 Model 500 600 1 5 DIAGNOSTIC MODE D 1 Color Adjustment DETAILS Continued This step lets the user make slight adjustments to the product color The first step of this item asks 15 PRODUCT COLOR OK If product color 15 okay and no change 15 desired press or M DOWN CANCEL to move on to the next item or press 2 to exit Diagnostic Mode If a change is desired press 1 color is not okay The controller shows ADJUST DARKNESS then displays the darkness control slider A blinking asterisk indicates the current position lt and P gt gt are used to adjust the darkness setting PROG To make the product darker press gt to move the blinking toward the DK darker side 899 To make the product lighter press to move the blinking toward the LT lighter side When done adjusting press 2 to exit and return to normal operating mode Any temperature adjustment activated by the color adjustment feature will be reflected in the normal setpoint
11. Min amps during Cook Cycle 40 MIN AMPS 34 1 Z 2 gt lt 5 551 Dress P to continue onto today s data log PROG 1 33 Model 500 600 1 6 INFORMATION MODE 5 TODAY S DATA automatically resets each day DETAILS Press to step through the following data DOWN FUNCTION DISPLAY EX 5 DATE APR 12 5B LAST HEAT 9 45 5C LAST RATE 0 82 SD LASTOK YES 5E HEAT CAP GOOD SF HEAT UPS 2 5G SLOWHT S 0 5H MAX HT TM 1 17 5I MIN RATE 0 82 51 MAX VOLT 99 K MIN VOLT 95 No of LOW VOLTAGE warnings L LOVOLT S 0 5M MAX AMPS 35 5N MIN AMPS 33 SO LOAMP S 0 SP IDLE HRS 1 23 50 OIL WEAR 3 SR TOT CK S 11 55 NOTRDY S 2 ST 0 50 DONE 21 1 5V Px CK CT 2 W Px 0 X PxSLOCT 0 Individual product frozen or overloaded SY Px FRZ OV 0 NONIO During steps 5V through 5Y press the product buttons or Manual Prog to see data on individual product items Press gt to continue onto prev day sun log PROG 1 34 305 1 6 INFORMATION MODE 305 DETAILS Model 500 600 6 PREV DAY SUN Press el to step through following data During each step press DOWN to choose the day of the week of the past 7 days FUNCTION DISPLAY EX 6G SLOW HT S 0 No of LOW VOLTAGE warnings 6Q OIL WEAR 6X Px SLOCT 0 Individual product frozen or overloaded 6Y Px FRZ OV 1 10111615 During steps 6V through 6Y press the
12. TOP ASSEMBLY Pot and Counter SN KA021JJ amp above NIPPEL PIDE EE J BOLT Burner Hold Down CASTING Burner SET Natural Gas ORIFICE Natural Gas EE ORIFICE Natural Gas Brass SET Orifice Propane Gas ORIFICE Propane Gas 9 ORIFICE Propane Gas Brass PLUG Burner Casting BRACKET Pilot Holder SCREW Pilot Holder Bracket PILOT amp ORIFICE ASSEMBLY SCREW Pilot Holder PILOT amp BRACKET ASSEMBLY LP PILOT amp BRACKET ASSEMBLY Nat ELBOW Male BOLT U Gas Line NUT Gas Supply Line Bolt LINE Gas Burner to Control NIPPLE Close ORIFICE Pilot Natural Gas ORIFICE Pilot Propane Gas PILOT ASSEMBLY Gas Tube THERMOCOUPLE VALVE Gas Control 24V See Figure 3 13 SPACER Heat Shield SCREW Heat Shield SHIELD Heat Aluminum SCREW Bracket LINE Gas Supply SN KA020JJ amp below LINE Gas Supply GAS LINE BRACKET COUPLING Pipe BRACKET Gas Line Nut 37 Flare for 5 8 OD Sleeve 37 Flare for 5 8 GUARD Gas Valve Adjustment Screw KIT 34 in x 5 ft Gas Line w quick disconnect COND Nn BW NS 5 06 013 502 002 16333 16335 29820 32407 63198 5 01 054 59966 5 02 006 40304 16326 16331 01 007 16328 16329 16330 24687 14484 d Recommended Parts not shown 710 3 33 0 Figure 3 15 Heating Element and High Limit Assembly Electric Model 505 3
13. Temperature probe out of Check temperature probe cali calibration bration see Checking Tempera ture Probe Calibration Section a If less than 5 off see Diagnostic Mode D 1 b If between 5 and 15 degrees off calibrate probe 1 more than 15 off replace probe See Diagnostic Mode D 4 for present day s performance or see Information Modes 5 6 7 8 and 9 for more information on this problem Slow fryer heat up recovery Low voltage see Diagnostic Mode D 3 for present day s voltage performance see Information Modes 4 5 6 7 8 9 and 15 for more information on this problem Low gas pressure have gas pressure checked going to burners on gas fryers Product too thick Make sure chicken filets have been fileted 1 6 305 Y PENNY Model 500 600 Foodservice Salati POWER SECTION With COOK PUMP Switch Open circuit Check to see if fryer is plugged in COOK position fryer is in completely without power Check wall circuit breaker or fuse Have a qualified service techni cian check power supply and COOK PUMP switch PRESSURE SECTION Pressure will not Exhaust line from solenoid Turn unit off and allow fryer to exhaust at end of valve to exhaust tank cool to release pressure from cooking cycle clogged frypot have all pressure lines exhaust stacks and exhaust tank cleaned Have solenoid checked and cleaned Solenoid valve clogged Turn unit off
14. ble the condesation box as follows 1 Loosen fitting at the bottom of the box 2 Remove the rear cover 3 Loosen hose clamp on the upper condensation line and pull the hose from the elbow 4 Using a Phillips head screwdriver remove screws securing the bottom of the box and pull bottom from assembly 5 Cut the silicone seal between outside and inside panels of condensation box and pull the inside from the outside panel Step 2 6 Clean outlet hole in box bottom and check the condensation tube for clogs and clean if necessary 7 Reinstall the inside panel of the box to the outside panel 8 Reinstall the condensation hose 9 Seal box with silicone sealant and unit is now ready for use 305 2 35 2 14 PRESSURE REGULATION EXHAUST Continued SCREW AG LOCKWASHER 4150 ch 522 spring TRU ARC INGE Lock 2 2 36 Model 500 600 Lid Cover Assembly Description Generally the lid spindle the limit stop the cover the hinge the inner and the reversible gasket comprise the lid cover assembly Lid Cover Removal The lid cover is easily removable for cleaning or service 1 Close lid cover and turn the spindle counterclockwise until it stops 2 Pull the lid release pin on front of crossbar lift the latch and raise the crossbar 3 The cover can now be removed from frypot 305 Model 500 600 2 14 PRESSURE REGULATION EXHAUST Continued Lid
15. 17105 YOKE Coil 1 17106 COIL 120 Volt 60 Hz 1 18706 COIL 208 240 Volt 60 Hz 1 18726 COIL 208 240 Volt 50 Hz 1 29547 COIL 24 Volt 60 Hz 1 29575 COIL 24 Volt 50 Hz 1 17123 HOUSING Coil 1 17108 BONNET Solenoid 1 17113 BODY Solenoid Valve 1 17118 ADAPTER Pipe 1 5 01 132 SCREW Adapter 2 Recommended Parts not shown 206 3 15 Model 500 600 Y PENNY treba Fooakervice 5alutians MACHINE WITH ADJUSTING NUT TOWARDS BOTTOM LU 9 LU e I 2 gt lt gt E Figure 3 6 Drain Valve Assembly Gas Model 305 3 16 FIGURE amp ITEM NO Mi 0 1 NA 5 WRN PART NUMBER 17261 17210 55152 16221 SCO1 058 502 005 17211 5 03 005 17254 67661 16293 18644 18105 17214 18111 18819 18817 24647 17255 14652 d Recommended Parts not shown 206 DESCRIPTION DRAIN VALVE ASSEMBLY Gas Model BODY Drain Valve June 1998 and above COVER Microswitch ASSY Drain Valve and Coupling May 1998 and below MICROSWITCH SCREW Microswitch NUT Microswitch BRACKET Drain Valve Rod SCREW Drain Bracket ROD Drain Valve Normally Closed ROD Drain Valve Normally Open COVER Valve Handle CONNECTOR 90 Flexible Conduit Includes Nut INSULATOR CONDUIT Flexible CONNECTOR Flexible Conduit Includes Nut EXTENSION NIPPLE SN KA020JJ and below EXTENSION NIPPLE SN KA021JJ t
16. ELECTRIC AUTO OETECT SENSOR ei 208v SC 70 F 1082 Ohms x MOO 2 120 240V 212 F 2 1385 Ohne PUMP MOTOR 1569 Ohms POWER INPUT e POWER BUSI y Se SSO F 1672 MODEL 500 561 SWITCH CTOR 375 F 1724 Ohms 208 240V 50 60HZ SPH pe INTO P3 FOR 20BV 400 F 1775 Ohms HENNY PENNY CORP EATON OHIO 45320 24674 505 2 53 2 HENNY PENNY Model 500 600 FIELD WIRING JUNCTION BOX __ __ gt SE ex 56000 ox ex ox DN DOCK OX OQ XN BHE gt CURRENT SENSOR JUMPER ELECTRIC AUTO DETECT JUMPER DOQQ P3 208v WA e L ef RTD PROBE VALUES 200 70 F 1082 Ohms POOOG P2 120 240 212 F 1385 Ohma 3 ee eer N L1 T COMER NO INGE S25 F 1621 Ohms SELECTOR 211207 i SWITCH FOR 120 OR 240v SSO F 1672 Ohms MODEL 500 C C PLUG INTO PP Me zt 1724 208 240 50 60HZ 1PH HENNY PENNY CORP EATON OHIO 45320 24675 2 54 505 Model 500 600 CURRENT DRAW PER PHASE MOMINAL VOLTAGE 37500 4807 61 44 Cem 13 64 45004 4804 51 2 e 16 34 L L L I FIELD WIRING JUNCTION BOX Ee ox 2 D OO Iles X LA 0000000000 u i 900 1 gt gt CURRENT SENS
17. HOSE Filter Rinse FITTING Rinse Hose Disconnect Female BRACKET Rinse Hose See chart next page SCREW Rinse Hose Bracket COVER Valve Rod ROD Filter Valve Extension model 600 ROD Filter Valve Extension models 500 16808 16809 17308 02 001 17306 FP01 015 03001 03002 FP02 007 17319 COND B WN 17334 03003 17333 5 03 005 16293 17311 18911 y Recommended Parts 3 52 206 Model 500 600 Pump to Valve Tube SN ____ 50 ag KB020J amp 3 PumptoValve Tube 18904 13 Rinse Hose Pipe Nipple 17320 __ 17 Filter Valve amp Rinse Hose Brkt 18419 KAO20J amp 3 Pumpto Valve Tube 17329 Below 13 Rinse Hose Pipe Nipple 17320 17 Filter Valve amp Rinse Hose Brkt 17224 KB021JJ to 3 PumptoValve Tube 63134 HB013JB 13 Rinse Hose Pipe Nipple 17320 17 Filter Valve amp Rinse Hose Brkt 63193 KA021JJto 3 Pumpto Valve Tube 63246 GA085JB 13 Rinse Hose Pipe Nipple 17320 17 Filter Valve amp Rinse Hose Brkt 17224 HB014JB amp 3 PumptoValveTube 27405 13 Rinse Hose Pipe Nipple _ 24982 17 Filter Valve amp Rinse Hose Brkt 23917 GA086JB __ 3 PumptoValveTube 27456 13 Rinse Hose Pipe Nipple 24982 17 Filter Valve amp Rinse Hose Brkt 27457 7
18. 1 5 DIAGNOSTIC MODE If any of the product settings do not match original values the DETAILS Continued following message 15 displayed with one or more of the product numbers blinking 10 PROD S 123456 10 DO NOT MATCH 10 ORIG VALUES In this case the blinking numbers indicate which products do not match original settings If the numbers 3 and 5 are the only numbers blinking then product 3 and product 5 each have at least one setting changed from their factory preset values Products 1 2 4 and 6 are confirmed to exactly match their original settings The second item in D 10 identifies how many items in CFA Programming Mode have been changed from their original values These Chick fil A settings mainly deal with special Chick fil A controller features like oil wear heat up monitoring new oil compensation oil idle compensation drop detection amps and voltage alarms and Clean out Mode If all items in CFA Prog Mode match their original factory preset values the following report is made 10 ALL CFA ITEMS 10 MATCH 10 ORIG VALUES If any of the items in CFA Prog Mode do not match their original values the following message 15 displayed with the actual number of changed items 10 2 CFA ITEMS 10 DO NOT MATCH 10 ORIG VALUES A similar report is made for Special Program Mode Special Program SP Mode settings deal with F C display speaker tone and volume
19. 130 54 44 1211 05 140 60 00 1232 39 150 65 56 1253 70 160 7111 1274 57 170 76 67 1296 20 180 82 22 1317 40 185 85 00 1327 99 190 87 78 1338 57 200 93 33 1359 69 210 98 89 1380 79 212 100 00 1385 00 220 104 44 1401 84 230 110 00 1422 86 240 115 56 1443 85 2 5 PENNY Model 500 600 treba Foodservice 5alur 2 7 HIGH TEMPERATURE Description LIMIT CONTROL This high temperature control is a manual reset control which ELECTRIC AND senses the temperature of the shortening If the shortening GAS MODELS temperature exceeds the safe operating limit this control switch will open and shut off the heat to the frypot When the temperature of the shortening drops to the safe operating limit the control must manually be reset To locate the high limit reset button open the door to the drain pan Look up under the controls and to the right of the filter handle for a red reset button On the left for single phase units Electric Checkout Red Reset Before replacing a high temperature limit control check to Button see that its circuit is closed The shortening temperature must be below 380 F to accu rately perform this check 1 Remove electrical power supplied to the fryer gt SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Remove the control panel Refer to Section 2 4 2
20. 305 2 47 Model 500 600 2 15 FILTERING SYSTEM Continued Installation 1 Attach the filter rinse hose with its quick disconnect female fitting to the other half male fitting inside the door next to the filter valve handle 2 To do this slide back the spring ring on the female end of the quick disconnect fitting and let it snap into place over the other half male fitting 3 With a quick tug on the hose insure the quick disconnect is locked into position Filter Valve Description The filter valve 15 a 3 8 inch two way stainless steel ball valve If this valve should develop leaks the entire valve must be replaced SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Removal 1 Drain the shortening from the frypot 2 Remove the filter drain pan from the fryer 3 Remove the cotter pin handle and extension rod 4 Remove the pipe from between the filter pump and valve If fryer is equipped with optional filter rinse hose attach ment disconnect pipe from filter valve 5 Use an adjustable wrench and remove the valve 6 Replace the valve and reassemble reverse order 2 48 305 PENNY Model 500 600 2 15 FILTERING SYSTEM Continued Filter Pump Repair The two most common causes for a fryer s inability to pump shortening is that the pump is clogged wit
21. 32 to 36 open circuit From 33 to 37 ohm reading 1700 From 22 to 26 4 ohm reading 415 Wires should be removed and labeled to obtain an accurate check of contactors 2 12 305 2 9 HEATING CONTACTORS ELECTRIC MODELS Continued Heat Contactor 30 31 32 34 35 36 CIRCUIT BREAKER os T 305 Checkout power suppled 2 Model 500 600 avoid electrical shock make connections before apply ing power take reading and remove power before remov ing meter leads The following checks are performed with the wall circuit breaker closed and the main power switch in the ON position 1 With power re applied press one of product buttons to start the unit heating 2 On fryers using single phase power check voltage as follows Test Points from pin D on circuit breaker to terminal 34 terminal 35 terminal 36 If voltage is not present check out put of primary contactor at terminals 27 28 and 29 Results The voltage should read the same at each terminal It should correspond to the voltage rating stated on the data plate 3 On fryers using three phase power check voltage as follows Test Points Heat contactor from terminal 34 to 35 from terminal 35 to 36 from terminal 34 to 36 Primary contactor from terminal 27 to 28 from terminal 28 to 29 from terminal 27 to 29 Results The voltage should read the s
22. 34 Model 500 600 FIGURE UNITS amp ITEM PART PER NUMBER DESCRIPTION ASSY 3 15 HEATING ELEMENT AND HIGH LIMIT ASSEMBLY Electric Models 1 18233 1 ELEMENT RS BER EE 3 208 Volts 4500 Watts 1 18233 2 ELEMENT COMPLETE Heating nitet ree 3 230 Volts 4500 Watts 1 18233 5 ELEMENT COMPLETE rtt hne 3 230 Volts 3750 Watts 1 18233 4 ELEMENT COMPLETE Heating 3 208 Volts 3750 Watts 1 18233 6 ELEMENT COMPLETE Heating 3 480 Volts 3750 Watts 1 18233 7 ELEMENT COMPLETE Heating 3 480 Volts 4500 Watts 2 16855 SEAL O RING c 6 3 WA01 005 WASHER Heating Element 1 6 4 501 017 INUIT Feats Element 6 5 501 014 NUL E EE E 12 6 WAO1 007 WASHER H ating 12 7 LW01 008 WASHER Lock Heating Element 6 8 18720 CLAMP ege ow ese 2 9 18248 CLAMP Front Hi DIIOIU EN 2 10 14685 KIT 5 11 18225 SPREADER Element 5 12 16226 BAR Spreader EE 5 13 SC01 055 SCREW Element Spreader including Firebars 10 14 LW02 005 WASHER Lock Element 10 15 SC01 053 SCREW 8 32 x 1 2 PH RD 55 2 16 5 02 018 SCREW Thread
23. 500 600 2 14 PRESSURE Solenoid Valve REGULATION This is an electromechanical device that causes pressure to be EXHAUST held in the frypot The solenoid valve closes at the beginning of the cook cycle and is opened automatically by the timer at the end of the cook cycle If this valve should become dirty or the teflon seat nicked pressure will not build up The solenoid valve used on all models is the same with the exception of the coil The gas model fryer uses a 120 volt 60 Hz coil The electric model fryer uses a 208 240 volt 60 Hz coil The 440 480 volt electric model uses a transformer to drop voltage to 220 240 volts To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Coil Check Procedure 1 Remove the cover of the junction box 1 the rear of the fryer Locate the solenoid wires and remove them from the wire nuts Check the ohms of the solenoid coil by checking across the solenoid wires Use chart below Test Volts Phase Results 120 volt 60 Hz 50 ohms 208 240 volt 60 Hz 150 ohms 208 240 volt 50 Hz 245 ohms 305 2 27 Y PENNY Model 500 600 2 14 PRESSURE REGULATION EXHAUST Continued Replacement Solenoid Valve Assembly 1 Remove Tru Arc retaining clip on top of the coil housing 2 Remove the nameplate and cover 3 If only the coil is replaced disconnect two coil wires at the wire nuts in
24. 6 INFORMATION MODE 305 DETAILS Model 500 600 14 ANALOG lt 1 gt 2344 This step displays the present status of any channel of the controller s a to d converter This feature may be useful to a technician troubleshooting a problem with the fryer or controller Displayed value can be toggled between volts and bits by pressing If the displayed value has a decimal point it is voltage 0 to 5 VDC If no decimal point is shown the value is a to d bits 0 4095 Press gt to continue onto volts reading 15 AC VOLTS 98 This item displays the present status of the line voltage supply to the fryer The displayed value is averaged over a 10 second pe riod so brief dips or fluctuations the voltage might not show up in this display The voltage 15 normally displayed as a percent of nominal value where 100 would indicate that voltage is right on the nominal value 1 e 208 volts for a 208v fryer The display can be toggled to an actual Voltage value by pressing 6 Press to continue onto AMPS reading PROG 16 AMPS 33 33 33 For electric fryers this display shows the present readings from the fryer s amps sensors which monitor the electrical current supplied to the heaters These sensors are not present on gas fryers On pressure fryers these values indicate the current through each supply leg to the heaters These values do not correspond directly to the current through an i
25. 6 305 INY PENNY treba Fooaseriivce 2 7 3 LIMIT CONTROL ELECTRIC AND 4 GAS MODELS Continued oo aAA 409 119 500 600 Remove the two electrical wires from the high temperature limit control Check for continuity between the two terminals after resetting the control If the circuit is open replace the control then continue with this procedure If the circuit is closed high limit is not defective Reconnect the two electrical wires Replacement SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle If the capillary tube 15 broken or cracked control will open shutting off electrical power The control cannot be reset Drain shortening from the frypot Remove control panel Loosen small inside screw nut on capillary tube Remove capillary bulb from bulb holders inside the frypot Straighten the capillary tube Remove larger outside nut that threads into pot wall Remove the two screws that secure the high limit to the high limit bracket Remove defective control from control panel area 10 Insert new 450 degree high limit part no 16738 and replace Screws Uncoil capillary line starting at capillary tube and insert through frypot wall SHOCK HAZARD To avoid electrical s
26. Cover Installation 1 Place the lid cover on the frypot 2 Thread the spindle counterclockwise until it is completely extended HOOK RES 3 Align rear retaining hook on the cover in the center slot of the crossbar Push the cross bar down and pull out on lid release pin HOOK 227 4 Push the lid to rear of frypot and latch the cross bar to the lid cover Release the pin 5 Check that lid cover is fastened properly before raising Lid Hinge Spring The hinge spring needs to be replaced if it is broken cracked or otherwise loses its tension A special spring installation tool greatly simplifies this procedure 15 available from the factory Henny Penny part number 21642 1 Pull out on retaining pin knob on the front of the cross bar to release lid cover Refer to lid cover removal instructions 2 Lift the cross bar up and away from the lid 3 Remove the tru arc locks and hinge pin if spring 15 broken If the spring is not broken use spring tool as described in steps 5 6 and 7 then remove Tru Arc lock and hinge pin 4 Remove the broken spring 5 The new spring 1s placed in loading tool so the spring coil is laying in the u shaped center of tool The perpendicular shaft 1s placed in stationary hook of the tool and the parallel shaft 1s placed so the adjustable hook will tighten it down Step 5 305 2 37 PENNY Model 500 600 ebe Foodservice 5alutians 2 14 PRESSURE Lid Hinge Spring REGULATI
27. Forming 8 geet Eeer 2 17 16738 CONTROL Hi Limit 1 18 502 001 NUT 10 32 Hex E 2 19 17216 BRACKET ASS Y Hi Limit Thermostat 20 18211 HOLDER Thermostat Bulb eren 1 21 14785 ASSEMBLY Probe Compression 1 1 Recommended Parts 710 3 35 0 Figure 3 16 Control Shroud and Components Three Phase Electric Model 305 3 36 1 1 1 2 3 3 4 5 6 7 9 18514 59233 65864 29509 29510 65073 66717 01 024 14785 16738 72854 17216 24347 18364 EF02 007 EF02 006 58850 14034 14679 14680 y Recommended Parts not shown 710 DESCRIPTION CONTROL SHROUD AND COMPONENTS Three Phase Electric Model SHROUD Three Phase KB020JJ amp below SHROUD Three Phase KB021JJ to 013 SHROUD Three Phase 14 amp above CONTACTOR 24 Volt CONTACTOR Mercury 24 VAC Before SN AA0909048 CONTACTOR EM 24VAC SN 0909048 amp Above STUD ASSY Contactor Bracket BUSHING Pipe 1 8 3 8 ASSY Probe Compression Fitting CONTROL High Limit Temperature ASSY Transformer 24 VAC ASSY Bracket High Limit ASSY Current Sense Xformers ASSY Fuse Holder 15 amp FUSE 15 amp HOLDER Fuse BRACKET Double Contactor KIT 1 Phase to 3 Phase Conversion K
28. Kit 027 to GA0SSJB Pan Cover an Pan Dolly HBO14JB amp Above 03391 14415 68065 24702 Pan Cover an Pan Dolly GAO086JB amp Above Pan Cover Pan Dolly 03343 68066 17506 03352 Model 500 600 505 Model 500 600 Figure 3 20 Lower Filter Plumbing Components 3 46 305 Model 500 600 FIGURE UNITS amp ITEM PART DESCRIPTION PER NUMBER ASSY LOWER FILTER PLUMBING COMPONENTS Gas and Electric Models 67589 MOTOR AND PUMP Filter 67583 MOTOR Only 1 2 Horse Power 17437 PUMP Only 17476 SEAL KIT Pump 5 01 022 SCREW Motor WAO1 002 WASHER 17407 CONNECTOR Male Elbow FITTING Sleeve NUT Fitting PUMP RETURN TUBE See chart next page FITTING Union Handle FITTING Male Union FITTING Female Union Also included with item 11 STANDPIPE ASSY Filter Screen See chart next page NUT Filter Screen SS TUBING See chart next page 502 002 Motor Ch NA BW WN A e bech 0 12 13 14 Recommended Parts 206 3 47 Model 500 600 Lower Filter Plumbing Components 250 60 Standpipe Assy 19102 Standpipe Tube 19101 Lea 16812 Pump Return Tube Assy includes 16808 amp 16809 Pump Return Tube se cover KA020JJ amp StandpipeAssy ASSy Below Standpipe Tube 55367 16812 includes 16808 amp 16809 64
29. MESSAGES Continued ERROR CODES DISPLAY 41 SYSTEM DATA LOST E 46 DATA SAVE FAILED ANALOG SYSTEM OR 12 VOLT FAILED E 48 INPUT SYSTEM ERROR 70 JUMPER MISSING 70 SW OR WIRES FAILED 02 24 VOLT FUSE 205 CAUSE Memory scrambled an individual product program may be scrambled ex E 41 2 DATA LOST this means product 2 program is scrambled Faulty eprom or PC board Failure of 12 volt DC supply on the I O board Amp sensors plugged in backwards Faulty PC board Failure of 12 volt DC supply on the I O board Faulty PC board Missing or broken wire in pins 1 and 2 of P11 connector or faulty connector Faulty I O board Faulty COOK PUMP switch or switch wiring faulty I O board Blown 24 volt controller fuse or bad 14 pin cable connection Stuck or clogged solenoid valve Model 500 600 CORRECTION Turn the switch OFF and back to COOK if error code persists have the PC board checked or re initialized Turn the COOK PUMP switch OFF and back to if error code persists have the board checked or re initialized Turn the COOK PUMP switch OFF and back 22 Walt READY to if the a and light up when the 8888 5 displayed have the I O board replaced Have positions of amp sensors checked Have con
30. UNITS PER ASSY ra ra tra P BRN m Bh E ES BR RR OK OR 710 3 42 SN KB020JJ amp Frame and Cabinet Assembly tem No 64255 Left Side Panel 56973 2453 4 4 4 4 2 6 0 Right Side Panel 56972 0 9 Frame Assy long 2685 Right Side Panel 56972 Left Side Panel 56973 Back Shroud Cover Shroud Assy ls FrontPanel Frame Assy short Frame Assy long Right Side Panel 2 6 19 17 2 0 0 NENNEN 6 _RightSidePanel 19 NENNEN 2 64255 4 17 1 1 6 19 2 4 17 1 1 6 19 2 4 17 1 1 6 19 2 4 17 1 1 6 19 Back Shroud Cover Shroud Assy 1 FronPandl Frame Assy long _____ _____ H 24534 17602 17346 18740 17606 17604 64255 67900 56974 64018 64017 56972 56973 24534 24515 23679 26854 56972 56973 ON 4 Model 500 600 206 Model 500 600 2 PENNY HENNY Global Foodservice Salutians 19 Filter Drain Pan and Filter Screen Assembly Figure 3 3 43 710 Model 500 600 FIGURE EN p 2 DESCRIPTION FILTER DRAIN PAN AND FILTER SCREEN ASSEMBLY 65211 CATCHER Crumb SS NLA SCREEN Top Filter Order 1 3 amp 8 SCREEN Bottom Filter SN AA0503097 amp below 500 SN AN0503086 amp below 600 65447 SCREEN Bottom Filter SS SN AA0503098 amp above 50
31. Unpacking Section Close and latch lid Have solenoid valve checked or cleaned Have deadweight assembly repaired See Diagnostic Mode D 10 if pressure settings have been changed have the controls reintialized Reverse gasket or lid needs adjusted Check and replace if necessary Have pump cleaned Tighten all filter line connections Clear all filter lines of solidified peanut oil Have switch checked Have motor checked Reset thermal protector per Filter Pump Motor Thermal Protector Section 305 Y PENNY Model 500 600 treba Foodservice 5alutians FILTER SYSTEM SECTION Continued Motor hums but Clogged lines or pump Have pump and lines will not pump removed and cleaned Have pump seal rotor and rollers replaced HEATING OF PEANUT OIL SECTION Peanut oil will not heat Blown fuse or tripped circuit Reset breaker or replace fuse breaker Faulty cord and plug Check cord and plug Faulty PC board Have control panel checked Faulty or tripped high Reset high limit per Operat limit E10 ing Components Section if high limit doesn t reset have it checked Drain valve open 15 Close drain valve Possible faulty probe E6 Have temperature probe checked Possible faulty contactor See Diagnostic Modes D 4 electric models see if CHECK COILS CONTACTORS AND WIRING shows on display Gas valve knob turned to the Make sure the gas v
32. control panel and pull the switch through the front of the panel 4 Install new switch 5 Reconnect wires to switch in same position as noted on labels 6 Replace control 2 25 2 13 ELECTRICAL COMPONENTS Continued Electric Fryer L1 L2 11 GROUND Gas Fryer 2 26 Model 500 600 Fuse Holder s electric models There are two fuse holders on each model of the electric fryers There are no fuse holder assemblies for the gas models other than that at the main power source SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Checking Procedure for Fuses CONTROL PANEL FUSES 3 Phase Check from 54 to 55 and 68 to 69 on fuse assembly The circuit should be closed If not replace the fuse HP EF02 007 Cord and Plug Check Perform a check on the cord and plug as follows Test from each plug prong to the corresponding wire lead on the other end of the cord at junction box The result should be a closed circuit on each line tested Wall Receptacle voltage check Check the voltage across the following lines L1 L2 L2 L3 L1 L3 The voltage should read the same for each line test It should cor respond to the voltage shown on the data plate Check the voltage across line L1 and L2 The voltage should correspond to the voltage shown on the data plate 305 Model
33. display as part of the offset from the basic product cook temperature To view the present regulating temperature press 4 twice INFO In the example SETPT 315 F 6 the product cook temperature 185 315 F and has an additional offset of 6 F to compensate for the age of the oil how long the fryer sits idle and any color adjustments 305 1 17 Model 500 600 1 5 DIAGNOSTIC MODE D 2 Oil Wear Report DETAILS Continued This section displays information about the age of the present batch of peanut oil The first step shows how many days of use this oil has D2 THIS OIL IS D2 4 DAYS OLD The controller only counts days in which the fryer is in use Press to move to the second step This step shows the age of the 209 peanut oil by percentage of its expected lifetime The peanut oil s present accumulated wear is compared to the wear setting at which the controller will prompt for the oil to be changed D2 THIS OIL IS D2 16 USED This information can be used as the oil nears the end of its life 1 6 95 to plan ahead for when a clean out will be required Press to move on to the next section DOWN 1 18 SES 1 5 DIAGNOSTIC MODE DETAILS Continued 305 Model 500 600 D 3 Line Voltage Performance Report This section displays information about how good the line voltage supply has been for the present day and for the present batch of oil The controlle
34. only 26 Faulty contactors or PC board HEAT AMPS ARE LOCKED ON 500 fryer only 41 Memory scrambled an individual SYSTEM product program may be scrambled DATA LOST ex 41 2 DATA LOST this means product 2 program 15 scrambled 41 Memory scrambled an individual SYSTEM product program may be scrambled DATA LOST 41 2 DATA LOST this means product 2 program 1s scrambled CORRECTION Have heat components and temperature probe checked Have temperature probe and connection checked Reset high limit per Operating Components Section check peanut oil temperature for overheating have heat components checked if high limit continues to trip Close drain have drain microswitch checked if error code persists Have electrical supply wiring and elements checked Because of the seriousness of this error code turn the COOK PUMP switch OFF and back to COOK to cancel Have the contactors and PC board checked This error code could be displayed even with the COOK PUMP switch turned OFF Unplug fryer or shut off the wall circuit breaker to disconnect electrical power to fryer Turn the COOK PUMP switch OFF and back to if error code persists have the PC board checked or re initialized Turn the COOK PUMP switch OFF and back to if error code persists have the PC board checked or re initialized 205 1 4 WARNINGS AND ERROR
35. product buttons or Manual Prog to see data on individual product items Press P to continue onto 7 day totals log 1 35 1 6 INFORMATION MODE 1 36 DETAILS Model 500 600 7 7 DAY TOTALS Press to step through the following data DOWN FUNCTION DISPLAY EX 7C HEAT UPS 30 Maximum voltage 7G MAX VOLT 102 MIN VOLT 97 No of LOW VOLTAGE warnings LO VOLT S 0 7I MAX AMPS 35 Number of LOW AMPS warnings 7L LO AMP S 0 Non cooking time hrs while fryer was on 7M IDLE HRS 43 Total oil wear accumulated 7N TOT WEAR 278 Total number of Cook Cycles 70 CK S 125 Number of cycles started before ready 7P NOTRDY S 7 No cycles quit early 0 11 or more remaining 70 QUIT 11 1 sec or more 7R DONE 21 3 ndividual product cook counts 75 Px CK CT 77 ndividual product not detected counts 7T Px NO DET 3 ndividual product slow cook counts 7U Px SLOCT 0 Individual product frozen or overloaded Px FRZ OV 1 During steps 7S through 7V press the product buttons or Manual Prog to see data on individual product items Press to continue onto oil data log PROG 305 1 6 INFORMATION MODE DETAILS 305 Model 500 600 8 OIL DATA current batch resets by Clean Out Mode Press to step through the following data DOWN FUNCTION DISPLAY EX Number of days with data included in totals SC HEAT UPS 75 SD SLOWHT S 2 50 MAX VOLT 1027 Viinimum
36. reverse order 305 2 3 Y PENNY Foodservice 5alutians 2 6 TEMPERATURE PROBE REPLACEMENT Model 500 600 The Temperature Probe relays the actual shortening temperatureto the control If it becomes disabled 6 shows in thedisplay Also if the temperature is out of calibration more than 10 F or 109 the tempera ture probe should be replaced An Ohm check can be performed also See chart at end of this section 1 Remove electrical power supplied to the fryer SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Drain the shortening from the frypot 3 Remove the control panel Refer to Section 2 4 4 Using a 1 2 wrench remove the nut on the compression fitting 5 Remove the temperature probe from the frypot 6 Follow the appropriate instructions below depending upon the type of fryer gas or electric ELECTRIC PROBE INSTALLATION INSTRUCTIONS PROBE INSERTION DETAIL PROBE See insertion detail BUSHING WELDED TO POT 3 8 T01 8 REDUCER FRYPOT WALL COMPRESSION FITTING NA V8 INCH HEATING f PIS RRUL BEMENISN 7 4 V A WA e TEFLON SEALANT e d 7 COMPRESSION Insert probe to 1 8 inch from the outer surface of the elements It must not exte
37. spring with the coils of spring extending forward Refer to illustrations at left 5 Secure spring place with Tru Arc ring 2 39 Model 500 600 2 14 PRESSURE REGULATION EXHAUST Continued Lid Liner 1 Remove the four lid liner screws 2 Use a thin blade screwdriver to pry lid liner from the cover 3 Clean the liner and the inside of the cover Replace the liner and screws Reversing the Lid Gasket The gray rubber gasket surrounding the inside of lid is designed to be reversed Henny Penny recommends that this be done on a quarterly basis Purpose Because of heat expansion and the pressure used for the cooking process the gasket is constantly under extreme stress Reversing the lid gasket on a quarterly basis will help to assure that the fryer will not lose pressure through leakage 2 40 305 H 7 PENNY 2 14 PRESSURE REGULATION EXHAUST Continued Model 500 600 Reversing the Lid Gasket Continued 1 There are two lid liner screws on either side of the lid cover Back these four screws out about 1 2 inch Open lid and using a thin blade screwdriver pry out the gasket at the corners Remove the gasket Clean the gasket and gasket seat with hot water and cleaning detergent Rinse with clean hot water Install the gasket with the good side facing out Tighten the four screws Step 2 305 2 41 H PENNY Model 500 600 115 Foodseriice 5adutiaas 2 14 PRESSURE R
38. the pilot holder Step 2 Refer to exploded view figure 3 14 3 Install new thermocouple being careful not to create sharp bends in the tubing When the pilot is lit the flame must 3 8 TO 1 2 INCH surround the top of the thermocouple 4 Turn on main gas supply and reconnect the electrical PIGOT THERMOCOUPLE power Step 3 5 Light the pilot per paragraph 2 10 of the Operator s Manual and test the fryer for proper operation 305 2 19 Model 500 600 2 12 GAS CONTROL VALVE Description The gas control valve regulates the flow of gas to the pilot and the main burner The valve consists of gas regulator magnetic plug POINT Gas pilot gas tube gas valve knob pilot adjustment and screw gas REGULATOR outlet and inlet ports thermocouple connector and electrical connection The gas control valve also has dial reference point OFF PILOT ON MAGNETIC The components of the gas control valve can be serviced without removing the complete valve from the fryer ILOT ADJUSTMENT CAP Safety Precautions If converting from natural gas to propane gas or from propane gas to natural gas conversion must be done by a qualified technician DANGER TO AVOID INJURY OR PROPERTY DAMAGE BE FORE STARTING THIS PROCEDURE MOVE THE MAIN POWER SWITCH TO THE OFF POSITION DISCONNECT THE MAIN CIRCUIT BREAKER AT CIRCUIT BREAKER BOX OR UNPLUG THE SER VICE CORD AT THE WAL
39. wasn t ready before loading an alarm sounds and WAS NOT READY warning is generated The number of times this has happened today 15 indicated by the following report item D6 COOKED D6 BEFORE READY D6 11 TIMES D6 TODAY Press DOWN 305 1 25 Model 500 600 1 5 DIAGNOSTIC MODE The number of WAS NOT READY warnings for this batch DETAILS Continued of peanut oil is also reported Note that this value does not yet include the not ready warnings generated today D6 BEFORE TODAY D6 COOKED 06 BEFORE READY 8 TIMES D6 ON THIS OIL Press H DOWN Finally the controller identifies how many times the not ready warning was generated for the previous batch of peanut oil 06 LAST OIL D6 COOKED 06 BEFORE READY D6 24 TIMES D 7 Stopped Too Soon Report This section shows how many Cook Cycles were stopped early by the user before the cook timer had counted down to 0 00 and the DONET indication was given This is strictly a user error Cycles that are canceled after cooking for less than 30 seconds are not counted here For example if a cycle 15 accidentally started and the Cook Cycle is canceled after just a few seconds this cycle will not be counted as a Stopped Too Soon Cycle Also some allowance is given for stopping a cycle a little early The user can cancel the cycle up to 10 seconds early wi
40. will either install a new frypot at no cost or provide a new or reconditioned replacement fryer at no cost 3TO7YEARS During this time any frypot that fails due to manufacturing or work manship issues will be replaced at no charge for the frypot only Any freight charges and labor costs to install the new frypot as well as the cost of any other parts replaced such as insulation thermal sensors high limits fittings and hardware will be the responsibility of the owner Any claim must be presented to either Henny Penny or the distributor from whom the appliance was purchased No allowance will be granted for repairs made by anyone else without Henny Penny s written consent If damage occurs during shipping notify the sender at once so that a claim may be filed THE ABOVE LIMITED WARRANTY SETS FORTH THE SOLE REMEDY AGAINST HENNY PENNY FOR ANY BREACH OF WARRANTY OR OTHER TERM BUYER AGREES THAT NO OTHER REMEDY INCLUDING CLAIMS FOR ANY INCIDENTAL OR CONSEQUENTIAL DAM AGES SHALL BE AVAILABLE The above limited warranty does not apply a to damage resulting from accident alteration mis use or abuse b if the equipment s serial number 15 removed or defaced or c for lamps and fuses THE ABOVE LIMITED WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING MERCHANTABILITY AND FITNESS AND ALL OTHER WARRANTIES ARE EXCLUDED HENNY PENNY NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT ANY OTHER O
41. 0 1 SN AN0503087 amp above 600 COVER Filter Drain Pan See chart on next page KIT Cover Drain Extension See chart on next page FILTER Envelope Paper 100 per carton CARBON PAD Filter Envelope 30 per carton CARBON Filter Envelope 30 per carton ASSY Crumb Catcher Model 500 SN HB013JB amp below ASSY Crumb Catcher Model 500 SN HB014JB amp above ASSY Crumb Catcher Model 600 SN GA085JB amp below ASSY Crumb Catcher Model 600 SN GA086JB amp above PAN Filter Drain Assembly See chart on next page PAN Filter Drain Assy CFA SN JB095JA to HB013JB BAR Filter Sealer KIT Brush Set BRUSH Straight White BRUSH Fryer Gong Long Handle BRUSH Black L Tipped FILTER PAN DOLLY See chart on next page 4 4 5 5 5 6 6 6 6 7 7 8 R bech y Recommended Parts not shown NLA No Longer Available 3 44 710 3 45 Standard Filter Pan amp Cover Assys SERIAL NUMBER DESCRIPTION MODEL 500 MODEL 600 KB020JJ amp Below Pan Cover 18915 19206 Pan Dolly 03387 Pan Cover n 64024 Pan Dolly 58848 KB021JJ to BB016JA Pan Cover P 03389 14414 Pan Dolly Cover Drain Ext Kit KA021JJ to BA026JA Pan Cover 64021 64014 n Pan Dolly P BBO17JA to 0 Pan Cover P n Pan Dolly Cover Drain Ext
42. 0 600 FIGURE UNITS amp ITEM PART PER NUMBER DESCRIPTION ASSY COUNTERTOP INSULATION ASSEMBLY Gas Model KIT Complete Set SN KA020JJ amp Above INSULATION Complete Set SN 36886 to KA020JJ Includes Part Nos 16505 17605 16872 MS01 180 Bulk Cerefelt Insulation For Around Thermocouple Pot Fittings and Glue INSULATION Fiberglass INSULATION Cerefelt Flue Top BOARD Aircell INSULATION Countertop sides INSULATION Fiberglass INSULATION Fiberglass Notched INSULATION Heat Shield Inner HEAT SHIELD INSULATION Countertop Side INSULATION Countertop Front INSULATION Countertop Front Rear 2 3 4 5 6 7 9 9 NOR A ra ra FA ra 505 3 25 0 Figure 3 11 Firebox and Flue Assembly Gas Model 305 3 26 Model 500 600 FIGURE UNITS amp ITEM PART PER NO NUMBER DESCRIPTION ASSY 3 11 FIREBOX AND FLUE ASSEMBLY Gas Model 1 59728 STACK Flue Exhaust SN KA021JJ amp 1 1 54865 STACK Flue Exhaust SN KA020JJ amp Below 1 2 59223 CABINET ASSEMBLY Firebox SN KA021JJ amp Above 1 2 29679 CABINET ASSEMBLY Firebox SN KA020JJ amp Below 1 3 18625 BRACKET Side Panel Insulation 2 4 87448 PANEL Firebox Front EE 1 5 16406 DEFLECTOR Heat Shield WEE 6 5 03 005 SCREW Sheet Metal EE 20 7 186
43. 019JB Condensate Box Bottom use 65724 Condensate Box 015 to Condensation Line Assy GA085JB Condensate Box Top Dead Wt Tube NTS 1211 64016 64013 5 6319 995 e e oN NO QN Ne gt E 24998 24998 use 65724 5621 6866 use 65724 use 65724 6900 65621 2686 6572 4 9009 5621 6866 65724 Model 500 600 3 13 Model 500 600 ebe Foodkervice 5alutian NOTE ASSEMBLE CORE S DISC ASSEMBLY WITH SMOOTH AND ROUNDED EDGE OF BLADE TOWARD DISC SPRING GUIDE ITEM 9 Figure 3 5 Solenoid Valve Assembly 3 14 1005 Model 500 600 UNITS PART PER NUMBER DESCRIPTION ASSY SOLENOID VALVE ASSEMBLY Gas and Electric Models 17121 VALVE Solenoid 120 Volt 60 Hz 1 18724 VALVE Solenoid 208 240 Volt 50 Hz 1 18721 VALVE Solenoid 208 240 Volt 60 Hz 29515 VALVE Solenoid 24 Volt 60 Hz 1 29698 VALVE Solenoid 24 Volt 50 Hz 1 17120 KIT Solenoid Valve Repair 1 17101 CLIP Retaining 1 17109 RETAINER Spring 1 17110 SPRING Core 1 17111 CORE Disc Assembly 1 17112 GASKET Bonnet 1 17114 1 17115 GUIDE Disc Spring 1 17116 SPRING Disc 1 2117 RING Spring Retainer 1 17122 SEAT O Ring Seal 1 17102 PLATE Solenoid Name 1 17103 COVER Coil Housing 1 17104 WASHER Coil 2
44. 05 Model 500 600 2 14 PRESSURE 17 Slip spindle through limit stop hold idle nut against acme REGULATION nut and thread spindle through both There should be 20 to EXHAUST Continued 60 thousandths between acme nut and idle nut To increase FEELER dimension turn idle nut counterclockwise to decrease turn GAUGE clockwise HERE 18 Install the locking collar locking pin and ball Install the ball seat in the lid Install the retainer and spring 19 Reassemble the crossbar to the lid cover according to the Lid Cover Installation procedure 20 Readjust the lid limit stop during the test cook cycle 2 15 FILTERING SYSTEM Filter Rinse Hose The filtering system consists of the filter valve motor and filter pump assembly filter screen assembly and tubing SHORTENING WITH TEMPERATURE IN EXCESS OF 200 F FLOWS THROUGH THIS FILTER RINSE HOSE HEAT CAUSES THE RUBBER HOSE TO AGE AND DETERIORATE SEVERE BURNS WILL RE SULT IF THIS RINSE HOSE ASSEMBLY LEAKS OR RUPTURES THE HOSE AND FITTINGS SHOULD BE CHECKED DAILY IF AGING OR DISCOLORATION IS SEEN THE HOSE SHOULD NOT BE USED Removal 1 Close the filter valve 2 Turn the pump switch to the OFF position 3 Detach the hose DANGER THE HOSE AND FITTING WILL BE HOT USE PROTECTIVE GLOVES OR CLOTH WHEN FOL LOWING THIS PROCEDURE OR SEVERE BURNS COULD RESULT This hose 15 not connected to fryer during normal operation
45. 10 3 53 Model 500 600 2 41 COUNTER TOP TS SOLENOID VALVE LA gt T 3 BACK RIGHT PN 1 IL IN 20 o 19 gt NONE Al o R 10000 417 2 GAS pem SOLENOID CONTROL h ms Sg A 9 6 080088 Figure 3 23 Electric Conduit Assembly 3 54 305 Model 500 600 FIGURE UNITS amp ITEM PART PER NO NUMBER DESCRIPTION ASSY 3 23 ELECTRIC CONDUIT ASSEMBLY 18527 CONDUIT Te 1 2 18105 BUSHING Anti Short 8 3 18111 CONNECTOR Conduit 2 01 018 COUPLING PING eebe 1 5 18113 CONNECTOR Conduit 90 24 402 2 2 21 2 6 59218 TUBE Conduit Solenoid eee 1 7 16804 GROMMET Umbrella 1 8 18107 CONNECTOR Conduit 90 24 22 1 1 9 17221 CONDUIT TE 1 10 30291 1 11 16104 CONNECTOR Conduit 2 84 2 12 18108 BUSHING ADU gege 2 13 33628 CONDUIT Flexible 14 18101 COVER 1 15 18102 BOX 1 16 18103 CONNECTOR Power Cord eee 1 17 53656 CORD Power With Grounded Plug Gas Models only 1 17 93889 CORD ASSY 12 Gauge CFA 480V 18 18644 CONDUIT CONNECTOR 2 1 19 16817
46. 2 8 23 Connect the service cord to the wall receptacle or close circuit breakers 24 Relight gas pilot per the instructions in paragraph 2 10 of the Operator s Manual 2 1 THERMOCOUPLE The thermocouple controls the gas control valve It generates GAS MODELS voltage in the millivolt This voltage signals the gas control valve to remain open to the pilot and burner When the voltage 15 not generated the gas control valve will shut off not allowing gas to the pilot and main burner NOTICE If converting from natural gas to propane gas or from propane gas to natural gas conversion must be done by a qualified TO AVOID INJURY OR PROPERTY DAMAGE BE FORE STARTING THIS PROCEDURE MOVE THE MAIN POWER SWITCH TO THE OFF POSITION DISCONNECT THE MAIN CIRCUIT BREAKER AT THE CIRCUIT BREAKER BOX OR UNPLUG THE SERVICE CORD AT THE WALL RECEPTACLE TURN OFF THE MAIN GAS SUPPLY TO THE FRY ER DISCONNECT AND CAP THE SUPPLY LINE TO FRYER OR EXPLOSION COULD RESULT 2 18 305 H 7 PENNY Model 500 600 2 11 THERMOCOUPLE GAS MODELS Continued GAS CONTROL Replacement of Thermocouple VALVE 20 Removal of the thermocouple is accomplished with the main gas supply shut off The main burner may remain inside the fryer but the work is more easily performed with the burner removed 1 Using a 3 8 wrench remove nut securing the thermocouple 19 in the gas control valve 20 2 Remove nut securing the thermocouple in
47. 20 17618 5 01 072 41836 5 04 003 17627 17611 5 01 143 5 01 067 503 050 5 01 234 DESCRIPTION FRAME AND CABINET ASSEMBLY FRAME ASSEMBLY See chart on next COVER Back Shroud See chart on next page SCREW Panels and Bracket Sheet Metal SHROUD ASSEMBLY See chart on next page INSULATION Side Panel Gas only PANEL Right Side SS See chart on next page INSERT Aluminum Feet 1 in x 1 1in INSERT Aluminum Feet 1 in x 1 1 2 1n BRACKET Magnetic Catch MAGNET Mc 2211 2 EE CASTER Less Brake CASTER w Brake DOOR ASSEMBLY Complete KB020JJ amp below ele KA020JJ amp below gas DOOR ASSEMBLY Complete KB021JJ amp above ele KA021JJ amp above gas HINGE Bottom HINGE DOP SCREW Door Hinge een reete HANDLE Door eren PANEL Front Stainless Steel See chart on next page SCREW Back Shroud WEE PANEL Side Left SS See chart on next SCREW Grounding ieren SE 5 8 18x4 Hex Hd bright finish adjust legs 5 8 18x3 1 4 Hex black finish adjust legs NUTSERT 28 32 Steel CAD Plated hinge nutserts SCREW 8 32x1 2 PH Flat Hd Door to Frame Model 500 600
48. 26 BRACKET Side Panel Insulation Rear 2 not shown 710 3 27 Model 500 600 NOTE CUT THE SIDE PANEL INSULATION AT THE PERFORATIONS TO FIT FIREBOX 5 NOTE TO INSTALL INSULATION USE FOSTER 5 FIBEROUS ADHESIVE 81 27 Figure 3 12 Firebox Insulation Assembly Gas Model 3 28 305 Model 500 600 FIGURE amp ITEM PART NUMBER DESCRIPTION FIREBOX INSULATION ASSEMBLY Gas Model INSULATION Firebox Complete Set Cerefelt Inside Firebox INSULATION Side Panel Cerefelt INSULATION Back Panel Cerefelt INSULATION Bottom Panel Cerefelt INSULATION Front Panel Cerefelt 305 3 29 Model 500 600 PENNY Foodservice 5alutians Style 1 Style 4 Style 3 13 Gas Control Valve Style 2 Figure 3 710 3 30 Model 500 600 FIGURE amp ITEM PART NO DESCRIPTION GAS CONTROL VALVE VALVE Gas Control See Table 1 Below OPERATOR Gas Control Valve 120 Volt Natural OPERATOR Gas Control Valve 120 Volt Propane REGULATOR Gas Control Valve Natural Gas REGULATOR Gas Control Valve Propane Gas KNOB Gas Control Valve FITTING Compression Pilot Tube KIT Nat to LP Conversion KA020JJ amp Below KIT LP to Nat Conversion KA020JJ amp Below KIT Nat to LP Conversion KA021JJ to July 10 2006 KIT LP to Nat Conversion KA021JJ to July 10 2006 KIT Sol
49. 33 1 Pump Retur Tube ie eee Ee ____ Koum Tube 5887 ___ Standpipe Assy LI 14732 StandpipeTube 7006 ____ Tube 5887 Standpipe Assy 169 Standpipe Tube 29 2 23800 e includes 16808 amp 16809 Standpipe Assy 14664 Standpipe Tube 4 1 24284 23800 Pump Return Tube Assy includes 16808 amp 16809 3 48 710 305 Figure 3 21 Filter Motor and Pump Model 500 600 Model 500 600 FIGURE amp ITEM PART DESCRIPTION NUMBER FILTER MOTOR AND PUMP 67583 MOTOR 1 2 HP 50 60 Hz 17476 SEAL KIT 17437 5 01 132 17451 17447 17446 17453 17454 BODY Pump 17456 SHIELD Pump SC01 026 SCREW Pump Shield y Recommended Parts 3 50 206 Model 500 600 NOTE REMOVE THIS PIPE PLUG TO ASSEMBLE FILTER RINSE HOSE ATTACHMENT FITTINGS 10 OPTIONAL Figure 3 22 Upper Filter Plumbing Components 305 3 51 Model 500 600 FIGURE amp ITEM PART NO NUMBER DESCRIPTION UPPER FILTER PLUMBING COMPONENTS 17407 11233 CONNECTOR Male Elbow PIN Cotter Valve TUBING Stainless Steel See chart next page FITTING Sleeve NUT Fitting VALVE ASSEMBLY Filter NIPPLE Close TEE Pipe PLUG Pipe HOSE ASSY Filter Rinse Optional models 500 HOSE ASSY Filter Rinse Optional models 600 NIPPLE Pipe ELBOW Pipe NIPPLE Rinse Hose Pipe See chart next page FITTING Rinse Hose Disconnect Male
50. 500 SN KB020JJ amp Below 600 SN KA020JJ amp Below 67544RB CONTROL PANEL COMPLETE Flat Panel 500 SN KB021JJ to HB013JB 600 KA021JJ to GA085JB 67830RB CONTROL PANEL COMPLETE Flat Panel 500 SN 1 amp Above 600 SN GA086JB amp Above 61576 DECAL CFA Bent Panel SN 500 K B020JJ 4 Below 600 SN KA020JJ amp Below 24281 DECAL CFA Flat Panel SN 500 K B021JJ to HB013JB 600 K A021JJ to GA085JB 32669 DECAL CFA Flat Panel 02 SN 500 HB014JB amp Above 600 GA086JB amp Above 29898 COOK PUMP SWITCH 26974 SPEAKER ASSEMBLY 61725 MENU CARD CFA COMPUTRON ME90 011 RELAY 24VAC COIL DPST 53669 GUARD POWER SWITCH y Recommended Parts not shown 3 6 710 Model 500 600 FIGURE amp ITEM PART NO NUMBER v LID ASSEMBLY 16170 LID ASSEMBLY 16169 COVER ASSEMBLY 16155 COVER Lid 5 01 083 SCREW Lid Cover 16133 HOOK Cover Retaining SC06 027 SCREW Retaining Hook 16166 RETAINER SC06 010 SCREW Retaining Hook Allen Head 16165 SPRING Return 16164 PIN Locking 16163 BALL Seat CO NM BR WN ra 305 3 7 Model 500 600 FIGURE UNITS PART PER NUMBER DESCRIPTION ASSY LINER Inner Lid GASKET Reversible Inner Lid Liner KIT Latch Spring PRIN PIN Latch LATCH Lid KNOB Latch RING Tru Arc Latch KNOB Retaining Pin PIN Knob Roll COLLAR Locking PIN Locking Collar BALL Thrust NUT Idle NUT Ac
51. B020JJ amp below KIT 1 Phase to 3 Phase Conversion KB021JJ to HB013JB KIT 1 Phase to 3 Phase Conversion 014 amp above Model 500 600 3 37 Model 500 600 Figure 3 17 Control Shroud and Components Single Phase Electric Model DESCRIPTION CONTROL SHROUD AND COMPONENTS Electric Model Single Phase Model 500 600 29510 CONTACTOR Mercury 24 VAC Before SN AA0909048 65073 CONTACTOR EM 24VAC SN AA0909048 amp Above 29509 CONTACTOR 24 Volt 16738 NSO1 014 WAO01 007 LW02 005 18242 BREAKER CIRCUIT 50 amp 1 24347 ASSY Current Sense Xformers 1 72854 ASSY Transformer 24 VAC 1 18364 ASSY Fuse Holder 15 amp 2 02 007 FUSE 15 amp 2 EF02 006 HOLDER Fuse 2 17216 ASSY Bracket High Limit 1 18244 SHROUD Single Phase 020 below 1 63226 SHROUD Single Phase KB021JJ to 1 1 27418 SHROUD Single Phase 14 amp above 1 29687 BRACKET Double Contactor 1 14033 KIT 3 Phase to 1 Phase Conversion KB020JJ amp below 1 14677 KIT 3 Phase to 1 Phase Conversion KB021JJ to HBOI3JB 1 14678 KIT 3 Phase to 1 Phase Conversion 014 amp above 1 Recommended Parts not shown 710 3 39 Model 500 600 Figure 3 18 Frame and Cabinet Assembly 305 FIGURE amp ITEM 3 41 5 03 005 59730 54225 17612 59230 17002 03007 17630 17629 17639 58849 176
52. B095JA to HB013JB FITTING Teflon Sleeve NUT Fitting UMBRELLA GROMMET CONDENSATE BOX Bottom See chart on next page SCREW 8 32 AB x 1 2 PH PHD S REDUCER 3 8 to 1 2 BI TUBE Condensation Assembly See chart on next page BRACKET Condensation Hose CONDENSATE BOX Top See chart on next page TUBE Deadweight See chart on next page HOSE Deadweight to Steam Box See chart on next page CONNECTOR Male ASSY Condensate Box See chart on next page WELD ASSY Steam Box Outer WELD ASSY Steam Box Inner SCREW 8 32 x 3 8 PH PHD 5 ASSY Exhaust Stack 500 SN KB020JJ amp Below 1 2 2 2 1 4 1 1 1 1 1 1 3 1 1 1 6 1 906 Exhaust Stack Assembly 500 KBO20JJ amp Condensation Line Assy 18502 16838 16854 Condensation Line Assy Dead Wt Tube KB021JJ to Condensation Line Assy 14320 BB016JA Condensate Box Top 64013 Dead Wt Tube 39221 DW Steam Box Hose 6319 Condensate Box 885 KA021JJto Condensation Line Assy BA026JA Condensate Box Top Dead Wt Tube DW To Steam Box Hose Condensate Box BB017JA to Condensation Line Assy 15 Condensate Dead DW Steam Box Hose Condensate Box 0277 to Condensation Line Assy 014 Condensate Box Dead Wt Tube DW To Steam Box Hose Condensate Box EB016JB to Condensation Line Assy HB013JB Condensate Box Top except Dead Wt Tube EBO18JB amp DW To Steam Box Hose 26866 EB
53. BLIGATION OR LIABILITY 2 60 305 Model 500 600 SECTION 3 PARTS INFORMATION 3 1 INTRODUCTION This section lists and illustrates the replaceable parts of Henny Penny Model 500 561 and 600 pressure fryers built after November 6 2000 If your unit was built prior to that date some differences may exist If you have any doubts please contact your distributor As with all contacts to your distributor include the model number and serial number from the nameplate on your unit 3 2 GENUINE PARTS Use only genuine Henny Penny parts in your fryer Using a part of lesser quality or substitute design may result in fryer damage or personal injury 3 3 MODEL VARIATIONS This section covers model variations due to options different applications gas or electric and to cover the latest design improvements When you order replacement parts be sure to check for model variations as stated the figure title and the DESCRIPTION column of the parts list 3 4 HOW TO FIND PARTS To find the items you want to order proceed as follows 1 Use the index of illustrations paragraph 3 10 to find the page number of the proper illustration 2 Referring to the illustration find the part desired and its item number SAMPLE 305 3 1 Model 500 600 _ 3 Find the item number in corresponding parts list which shows the Henny Penny part number a description of the 2 2 E part any model or usage limita
54. CATES AN IMMINENTLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED WILL RESULT IN DEATH OR SERIOUS INJURY 1 1 Model 500 600 1 3 TROUBLESHOOTING isolate malfunction proceed as follows 1 Clearly define the problem or symptom and when it occurs 2 Locate the problem 1 the troubleshooting table 3 Review all possible causes Then one at a time work through the list of corrections until the problem is solved Refer to the maintenance procedures in Section 2 of this manual to safely and properly make the checkout and repair needed If maintenance procedures are not followed correctly injuries and or property damage could result 1 2 305 Y PENNY treba Foodservice 5alutians COOKING SECTION Product Color Not Correct A Too Dark some batches Temperature programmed too hot e Breading product too far in advance e Done alarm ignored for more than 20 seconds e Wrong product button pressed B Too Dark all batches Temperature probe out of calibration e Peanut oil too old e Peanut oil too dark Faulty probe E6 305 Model 500 600 orrection See Diagnostic Mode D 10 if temperature settings have been changed have the controls reintialized Bread product just before frying If the fryer hasn t been used since the problem batch see Information Mode 4 H for more information on this problem see Information Modes SU 6 0 7
55. D9 LOADING D9 LOOKED OK D9 PREVIOUS OIL Otherwise for each product that has more than 5 of loads in which the controller failed to detect the drop point the following message 1s displayed D9 PREVIOUS OIL D9 IRREGULAR D9 LOADING D9 FOR 6 OF D9 BRK FIL lt Product Name D 10 Non Standard Program Items Report The last section 1 the diagnostic report identifies how many programmable settings have been altered from their original factory default settings For each of the various program modes the controller either reports that all settings match original values or reports items do not match original values This report makes it easy to see if any cook parameters or other settings have been changed from CFA settings Some programming items may have been changed from original values under the direction of CFA corporate headquarters In some cases a controller should have values that don t match original values A report that all items match original values could actually be an indication that something isn t set right Keep in mind also that the number of such approved alterations might be different for different versions of software If all product cook settings match the original factory default values the controller displays the following message 10 ALL PROD S 10 MATCH 10 ORIG VALUES 1 30 305 Model 500 600
56. E VALVE WHILE FRYER IS OPERATING SEVERE BURNS OR OTHER INJURIES COULD RESULT 1 Open the lid and then remove the deadweight valve cap and deadweight 2 Use a wrench to loosen the valve from the pipe elbow turn counterclockwise to remove 3 Clean the inside of the pipe elbow with hot detergent 4 Immerse the safety relief valve in a soap water solution for 24 hours Use a 1 1 dilution rate The valve cannot be disassembled It is factory preset to open at 14 1 2 pounds of pressure If it does not open or close it must be replaced safety valve TO AVOID PERSONAL INJURY DO NOT DISASSEM BLE OR MODIFY THIS VALVE TAMPERING WITH THIS VALVE WILL VOID AGENCY APPROVALS AND THE APPLIANCE WARRANTY AND COULD CAUSE SERIOUS INJURIES Pressure Gauge The pressure gauge can be recalibrated should it be out of adjustment ADJUSTING SCREW Calibration Steps 1 Remove the rim and glass 2 If the indicating hand shows a pressure or vacuum reading when it should stand at 0 turn the recalibrator screw in the same direction in which the indicating hand is to be moved until the hand stands at proper 0 position 3 Replace the rim and glass 305 3 33 PENNY Foodservice 2 14 PRESSURE REGULATION EXHAUST Continued CUP OF CLEANING SOLVENT 4 Condensation Box Bottom Step 2 3 34 Model 500 600 Pressure Gauge Cleaning Steps 1 R
57. ES COULD RESULT valve ring gauge deadweight valve and safety relief valve are located side by side at the back of unit The valve next to the pressure gauge is the operating control valve and the other valve is a 14 1 2 Ib safety relief valve Valves are working properly when OPERATING ZONE is indicated on gauge by the pointer The gauge pointer should not normally exceed operating zone At 14 1 2 psi the safety relief valve opens to release steam pressure from the frypot DANGER safety valve deadweight valve BURN RISK DO NOT MANUALLY ACTIVATE THE SAFETY RE LIEF VALVE HOT STEAM RELEASES FROM THE VALVE WHEN THE RING IS PULLED KEEP BODY PARTS AWAY FROM SAFETY VALVE EXHAUST OR SEVERE BURNS COULD RESULT Cleaning Steps 1 Clean the deadweight valve at the end of each day Turn the fryer OFF and release all the pressure Open the lid and then remove the deadweight valve cap and deadweight 2 Place both the cap and weight in hot detergent water and clean Make certain to thoroughly clean inside cap the weight seat and around the deadweight orifice 3 Rinse thoroughly with hot water Dry parts and replace immediately to prevent damage or loss 2 32 305 H PENNY Model 500 600 loh 5alutian 2 14 PRESSURE Removal and Cleaning REGULATION of Safety Relief Valve EXHAUST Continued The safety relief valve should be cleaned once a year DANGER DO NOT ATTEMPT TO REMOV
58. L RECEPTACLE TURN OFF THE MAIN GAS SUPPLY LINE TO FRYER DIS CONNECT AND CAP THE SUPPLY LINE TO FRYER OR EXPLOSION COULD RESULT If the gas control valve must be replaced remove per paragraph 2 10 Operator Replacement 1 Depress the gas valve knob and turn to the OFF position 2 Remove control panel per paragraph 2 4 3 Label and remove the gas control valve wires 2 20 305 PENNY 2 12 GAS CONTROL VALVE Continued Gasket Operator Spring Interior Screw Cap Exterior Screw Cap 305 Model 500 600 Operator Replacement continued 4 Using a T20 star screwdriver remove 4 screws securing the operator and gasket 5 Secure the new operator and gasket with the four screws provided 6 Reconnect the gas control valve wires 7 Install the control panel per paragraph 2 4 Check Procedures 120 volt 50 60 HZ 2350 ohms 208 240 volt 50 60 Hz 880 ohms 24 volt 50 60 Hz 7 ohms Regulator Spring Replacement 1 Remove the screw to the regulator 2 Remove the plastic interior screw cap and spring 3 Use gas control valve manufacturer s instructions from the envelope containing the regulator spring and follow the directions 2 21 500 600 loka Foodservice 2 12 GAS CONTROL Adjusting Pilot Burner VALVE Continued The following two procedures must be
59. Melt and Idle Modes and how the product buttons function start cook or merely select product 10 ALL SP ITEMS 10 1 SPITEMS 10 MATCH 10 DO NOT MATCH 10 ORIG VALUES 10 ORIG VALUES 305 1 31 1 5 DIAGNOSTIC MODE INFORMATION MODE 1 6 1 32 DETAILS Continued DETAILS Model 500 600 The final item D 10 identifies if any changes have been made to the heat control settings These settings affect the fryer s heating algorithms and include the PC factors rate of rise compensations and heat pulse cycle time etc 10 ALL HC ITEMS 10 3 HC ITEMS 10 MATCH 10 DO NOTMATCH 10 ORIG VALUES 10 ORIG VALUES This historic information in this mode can be recorded and used for operational and technical help Press gt and at the same time and INFO MODE PROG INFO shows in the display followed by 1 E LOG Press and hold to exit Information Mode at any time PROG or after 2 minutes controls automatically exit back to normal operation 1 E LOG error code log Press gland date amp time NOW shows display This DOWN is the present date and time Press and if a error was recorded 1B date time and error DOWN code infromation shows in display This is the latest error code that the controls recorded Press and the next latest error code information can be seen Up DO
60. ODEL NO SERIAL 103 TOTAL ORDER 3 7 PRICES 3 8 DELIVERY 3 9 WARRANTY 3 10 RECOMMENDED SPARE PARTS FOR DISTRIBUTORS 206 Your distributor has a priced parts list and will be glad to inform you of the cost of your parts order Commonly replaced items are stocked by your distributor and are shipped when your order is received Other parts are ordered by your distributor from Henny Penny Corporation Normally these are sent to your distributor within 3 working days All replacement parts except lamps and fuses are warranted for 90 days against manufacturing defects and workmanship If damage occurs during shipping notify the sender and the carrier at once so that a claim is properly filed Refer to warranty in the front of this manual for other rights and limitations Recommended replacement parts stocked by your distributor are indicated with Y in the parts lists Please use care when order ing recommended parts because all voltages and variations are marked Distributors should order parts based upon common voltages and equipment sold 1 their territory 3 3 3 11 INDEX OF PARTS LIST ILLUSTRATIONS Title CONTROL SHROUD and COMPONENTS eessen Electric Model Single Phase CONTROL SHROUD and COMPONENTES Three Phase Electric Model CONTROL PANE E ecciesie eee COUNTERTOP INSULATION ASSEMBLY Gas Model DEADWEIGHT
61. OFF position before resetting the filter pump motor s manual reset protection device 2 51 2 16 GAS CONVERSION 2 52 Model 500 600 Gas model fryers are factory available for either natural gas or propane gas Factory conversion kits for natural gas and propane gas are available that require the burner jets pilot jet and regulator assembly to be changed Refer to the Technical Manual illustrated parts breakdown for kit identification Conversion must be accomplished by an authorized Henny Penny dealer or service representative or personal injury could result Service Hints On natural gas installation the gas pressure regulator on the automatic gas control valve is factory set at 3 5 inch water column On propane gas installations the gas pressure regulator on the automatic gas control valve is factory set at 10 0 inch water column After converting the fryer turn on the gas supply and check for leaks A simple method is to brush all the connections with soapy water and watch for bubbles which indicate escaping gas 4 DANGER NEVER USE AN OPEN FLAME TO TEST FOR LEAKS ESCAPING GAS COULD CAUSE AN EXPLOSION AND PERSONAL INJURY OR PROPERTY DAMAGE COULD RESULT 305 gt HENNY PENNY Model 500 600 FIELD WIRING JUNCTION BOX ot tH BLACK ORANGE age sir Fees A d 4 Zei LA X RENT SENSOR INPUTS AUTO DETECT JUMPER
62. ON Continued EXHAUST Continued 6 Tighten the handle on the tool as far as it will go Step 6 7 Place the spring loaded 1 the tool into position so that the u shaped center of tool 15 toward the front of the fryer and the tool handle 15 toward the top of the fryer 8 Replace hinge pin and Tru Arc locks Loosen and remove the tool 9 Refer to the lid installation procedure and reinstall the lid 2 38 906 2 14 PRESSURE REGULATION EXHAUST Continued SPRING COIL CENTER BAR LATCH SPRING 33480 TRU ARC RING 16121 Any SPACER 16198 SPACER 16198 305 Model 500 600 Latch Spring Installation The latch on the crossbar must have the external coil type latch spring mounted on the latch pin If a latch spring is weak or bro ken it must be replaced with a new spring part number 33480 To avoid severe burns and injuries make sure the lid is secure during a cook cycle The latch spring must be in good working order and properly installed Refer to il lustrations at left If the latch spring is weak broken or mounted backwards it will provide little force against the latch 1 Replace the crossbar from the lid Refer to previous steps on Lid Cover Removal 2 With the crossbar in the upright position remove one of the two Tru Arc rings from latch pin 3 Tap out pin from latch while grasping latch and remove latch and latch spring 4 Install new latch
63. OR TE 528 58 INPUTS AJTO DETECT JUMPER ELECTRIC AUTO DETECT JUMPER 2067 em prose VALUES ECG i poo q e az 707 1082 E _ 300 F 1569 Ohms POWER INPUT POWER SELECTOR PLUG INTO 3251 1621 Ohms MODEL 500 C C SWITCH Sue INIS PS FOR eu 3751 1724 Ohms Ange nus EATON OHIO 45320 24676 505 2 55 TEN HENNY PENNY Model 500 600 SOLENOID VALVE 1 PUMP REAR 27 7 9 JUNCTION HEATING ELEMENTS 13 112154 PR I MARY SECONDARY CONTACTOR CONTACTOR TERMINAL BLOCK JUNCTION BOX 12 HIGH LIMIT MODEL 500 380 415V 50HZ 3PH 4W4G HENNY PENNY CORP EATON OHIO 45320 63197 2 56 505 Y PENNY Model 500 600 Global Facaseerice FILTER 120V SOLENOID 9 VALVE 6 GREEN GROUND WHITE em BLACK v OPTIONAL _____ 120V SAFETY VALVE MOTOR B E YELL mA USE IF SAFETY VALVE PRESENT INSULATE 51 4 52 YELLOW WIRES F NOT USED 24 TO LINE VOLTAGE ERTER 2 M CK WHITE INTERLG CONTACTS 24 Sall 12 1 a 9 E COOK PUMP Deg 3 3 3 E e COM C A 0000 000000000 9 28 CURRENT SENSE NOT USED ON GAS UNITS 9 9 208 FAN hod RTD PROBE VALUES Qoo OD RAD PROBE VAL
64. UES 2 Ki 2 CYpOQa 2 120 240 eee 2 PUMP MOTOR LER Dir 1 rea EL M POWER 350 F 2 1672 Ohma 1 MODEL 600 SWITCH 375 F 1724 Ohms W L INE VOLTAGE CONTROLS P2 FOR 120 OR 240 230V 120V 50 60HZ 1PH PLUG INTO P3 FOR 208V HENNY PENNY CORP EATON OHIO 45320 68598 305 2 57 HENNY PENNY Model 500 600 SE IF SAFETY VALVE PRESENT INSULATE 51 amp 52 IF NOT USED PROBE FRYPOT WALL t 1 TEMP PROBE 15 4 a mm em em mie dae cule ar d Kr koi 13 fe 2 2 DCH ON x D v 5340 tO OA 2 UNITS PESO t CONNECTOR or L 1 z 1 4 slt 9 tane 212 1985 Ohms Ween 120 S2S F 1821 Ohms SELECTOR S S F 1724 Ohme 120 BO G0HZ 375 F 1724 Ohms LB 6 NEN 5 _ ELECTRONIC SPARK IGNITION 67199 2 58 906 Model 500 600 Wiring Diagram Legend Lo P PRESSURE __ 98 1 2 ______ ________ OF THE SAME SIGNAL 710 2 59 Y PENNY Model 500 600 ebe 5alutians LIMITED WARRANTY FOR HENNY PENNY APPLIANCES Subject to the following conditions Henny Penny Corporation makes the following limited warranties to the original purchaser only for Henny Penny appliances and replacement parts NEW EQ
65. UIPMENT Any part of a new appliance except lamps and fuses which proves to be defective in material or workmanship within two 2 years from date of original installation will be repaired or replaced without charge F O B factory Eaton Ohio or F O B authorized distributor To validate this warranty the registration card for the appliance must be mailed to Henny Penny within ten 10 days after installation REPLACEMENT PARTS Any appliance replacement part except lamps and fuses which proves to be defective in material or workmanship within ninety 90 days from date of original installa tion will be repaired or replaced without charge F O B factory Eaton Ohio or F O B authorized distributor The warranty for new equipment and replacement parts covers only the repair or replacement of the defective part and does not include any labor charges for the removal and installation of any parts travel or other expenses incidental to the repair or replacement of a part EXTENDED FRYPOT WARRANTY Henny Penny will replace any frypot that fails due to manufacturing or workmanship issues for a period of up to seven 7 years from date of manufacture This warranty shall not cover any frypot that fails due to any misuse or abuse such as heating of the frypot without shortening 0TO3 YEARS During this time any frypot that fails due to manufacturing or work manship issues will be replaced at no charge for parts labor or freight Henny Penny
66. WN to 10 error codes 1B to 1K can be stored in the E LOG section Press gt to continue to P LOG 2 P LOG power up log Press and 2A date amp time NOW shows in display This DOWN is the present date and time Press vj and latest power up 15 shown 2B date time PWR UP DOWN 305 1 6 INFORMATION MODE DETAILS 305 Model 500 600 Press and the next latest power up date 15 shown Up DOWN to 10 power ups 2B to 2K be stored the P LOG section Press Pj to continue onto the heat up log PR 3 HEAT UP S Press and date amp time NOW shows display This DOWN is the present date and time Press 7 and the latest heat up is shown along with heat up rate DOWN ex 3B 22 8 37A 1 25 The heat rate 15 the maximum rate degrees second the controller recorded during the shown time frame Press and the next latest heat up 15 shown Up to 10 heat ups DOWN 3B to 3K can be stored in the HEAT UP log Press to continue onto the COOK 4 COOK DATA Press to step through the following data DOWN FUNCTION DISPLAY EXAMPLE 4A STARTED 10 254 4B PRODUCT I 4 READY YES 4D DETECT T 14 4E DROP ADJ T 14 4F CK TM ADJ 13 4G ACT TIME 4 50 Stopped time remaining or secs past 4004 STOP DONE 2 4LSLOW NC 41 FRZ OVL NO AVG TMP 317 F 4L MAX VOLT 999 4N AMPS 35
67. alve knob OFF position gas models is turned to ON Faulty thermocouple on gas Have thermocouple checked control valve gas models Faulty COOK PUMP switch e See Information ModelO Faulty drain switch E15 and check to see if the Possible faulty gas control input code is present if not have fryer checked by a certified service technician Pilot not lit gas models Light pilot per Gas Pilot Lighting Procedure section Operator s Manual 305 1 9 Y PENNY Foodservice Salati Problem Model 500 600 orrection HEATING OF PEANUT OIL SECTION Continued Low or improper amps Peanut oil heating slowly Low or improper voltage Weak or burnt out elements elec model Burnt or charred connectors Faulty contactor electric models Wire s loose Supply line too small low gas volume gas models Improper ventilation system gas models See Infomation Mode 16 for present amperage or see Information Modes 4 5 6 7 8 9 for more information on this problem Diagnostic Mode D 4 gives present day s heating performance See Diagnostic Modes D3 amp D 4 for present day s voltage and heating performance or see Information Modes 4 5 6 7 8 9 and 15 for more infor mation on this problem See Diagnostic Modes D 4 see 1 CHECK COILS CONTACTORS AND WIRING shows on display if so have fryer checked by a certified serv
68. ame at each terminal It should correspond to the voltage rating stated on the data plate 2 13 2 9 HEATING CONTACTORS ELECTRIC MODELS 2 14 treba Foodkervice Model 500 600 Replacement If either contactor is defective it must be replaced as follows SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Remove only those wires directly connected to the contactor being replaced Label the wires On the mercury heat contactor use a 5 16 socket or nut driver and loosen four nuts securing contactor to shroud Slide contactor up and then pull out through the slotted holes in the base of the contactor On the primary contactor remove two mounting screws on the base plate and remove contactor Install the new contactor and tighten the two mounting SCTCWS Connect the labeled wires to their respective positions Install the control panel Reconnect power to the fryer and test the fryer for proper operation 305 2 10 GAS BURNER ASSEMBLY GAS MODELS MAIN GAS CONTROL VALVE BURNER CASTING 305 Safety Precautions Model 500 600 Description The gas model fryer has a gas burner assembly consisting of a burner casting orifices thermocouple pilot holder and main gas control valve If converting from natural gas to propan
69. and allow fryer to cool to release pressure from frypot remove deadweight and clean per Cleaning the Dead Operating pressure too high Deadweight clogged weight Valve Section Exhaust line to stack clogged Clean exhaust line to stack DANGER DO NOT OPERATE UNIT IF PRESSURE GAUGE SHOWS HIGH PRESSURE CONDITIONS SEVERE INJURIES AND BURNS WILL RESULT IMMEDIATELY PLACE THE POWER PUMP SWITCH IN THE OFF POSITION WHICH RELEASES THE PRESSURE BY ALLOW ING THE UNIT TO COOL DO NOT RESUME USE OF UNIT UNTIL CAUSE OF HIGH PRESSURE HAS BEEN FOUND AND CORRECTED 305 1 7 Y PENNY Foodservice Salati Problem Pressure does not build Filter motor runs but pumps peanut oil slowly Filter switch on motor does not run 1 8 Cause PRESSURE SECTION Continued Not enough product in fryer or product not fresh Metal shipping spacer not removed from deadweight id open or not latched Solenoid valve leaking or not closing Deadweight assembly leaking Pressure not programmed Lid gasket leaking Safety relief valve leaking FILTER SYSTEM SECTION Pump clogged Filter line connection loose Solidified peanut oil Defective COOK PUMP switch Defective motor Motor thermal protector tripped Model 500 600 Correction Place proper quantity of fresh product within frypot to generate steam Remove shipping spacer see
70. ch NUT Microswitch COVER Microswitch BUSHING Snap PIN Cotter KIT PFE500 Norm Open Drain Switch 3 19 Model 500 600 Figure 3 8 Fan High Temperature Limit Control Gas Model 3 20 305 FIGURE amp ITEM PART NO NUMBER _ 16738 5 02 018 502 001 17216 81208 5 01 266 WAO1 006 502 005 72654 14331 36097 1 2 3 4 5 6 7 8 9 1 1 y Recommended Parts not shown 206 DESCRIPTION FAN AND HIGH TEMPERATURE LIMIT CONTROL Gas Model CONTROL High Temperature Limit SCREW Thread Forming 78 NUT 10 32 Hex Keps BRACKET ASSY High Limit Thermostat FAN 120 Volt SCREW Fan WASHER Fan ASSY TRANSFORMER 24 VAC KIT Temperature Probe PROBE GUARD Model 500 600 LR BR Be KR NH HN 3 21 305 Model 500 600 2 2 3 ak eh CNN H 77727727222 RA 77777 Ka LAN 522 2 777777771 GES Figure 3 9 Fry Basket Ye EE Y PENNY ebe Foodservice 5alutian 3 22 Model 500 600 FIGURE amp ITEM PART NO NUMBER DESCRIPTION FRY BASKET Gas and Electric Models BASKET Without Legs Gas Model Only BASKET 3 Layer Gas Model Only BASKET Expanded Metal Electric Model Only Knot shown 305 3 23 0 Figure 3 10 Countertop Insulation Assembly Gas Model 305 3 24 Model 50
71. ch When in the normal operating position both red knobs should be aligned 6 Adjust the limit stop by turning it counterclockwise until it stops against the bottom hub of the spindle 7 Tighten Allen set screws 8 If the lid cover fails to seal properly steam will escape around the gasket during the frying operation The limit stop should be readjusted This time turn the spindle screw one full turn after the initial contact of the lid gasket against top of the frypot rim Spindle Screw Assembly 305 I 3 This assembly is used to tighten the lid cover against the frypot flange Loosen the set screw in the limit stop collar and loosen the limit stop Disengage the crossbar from the lid cover as described in the Lid Cover Removal Leave the lid cover in position on the frypot rim with the crossbar in the upright position Turn the spindle so the pin in the locking collar will be exposed Remove and locking collar Use a small diameter punch a hammer to drive out the pin from the locking collar Remove the locking collar 2 43 PENNY Model 500 600 2 14 PRESSURE REGULATION EXHAUST Continued 5 Remove the ball from the locking collar This may be accomplished by lightly tapping steel ball with a hammer 6 Remove and inspect the idle nut 7 Thread the spindle out of the acme nut 8 Loosen the Allen set screw in the outer ring of limit stop Thread
72. cles that beeped DONE for more than 20 seconds before the user pressed to stop it All products are grouped into one count D8 10 OF LOADS D8 BEEPED DONE D8 TOO LONG D8 TODAY Press DOWN 305 1 27 Model 500 600 1 5 DIAGNOSTIC MODE The number of Beeped Done Too Long Cycles for this batch DETAILS Continued of peanut oil 15 reported next Note that this value does not yet include the Cook Cycles from today D8 BEFORE TODAY D8 7 OF LOADS D8 BEEPED DONE D8 TOO LONG D8 ON THIS OIL Press the DOWN button Finally the controller identifies percentage of Beeped Done Too Long Cycles for the previous batch of peanut oil D LAST OIL D8 6 OF LOADS D8 BEEPED DONE D8 TOO LONG D 9 Irregular Loading Report For most Cook Cycles the controller determines when the product was placed into the peanut oil This report identifies the percentage of cycles for which this determination was not successful This drop detection detects most loads but can fail for several reasons Anytime the detection routine fails to find the true drop point the controller logs an irregular loading count Examples of failed drop detection might be the Operator takes too long to load the product to the time he presses the start button or the Operator cooks a very light product load one or two filets for example In these instances no drop poi
73. d 9 for more information on this problem Low voltage see Diagnostic Mode D 3 for present day s voltage performance see Information Modes 4 5 6 7 8 9 and 15 for more information on this problem Low gas pressure have gas pressure checked going to burners on gas fryers See Diagnostic Mode D 2 for the age of the oil see section 3 7 for setting the age of the oil e See Diagnostic Mode D 10 if temperature settings have been changed without authori zation have the controls reintialized f fryer hasn t been used since the problem batch see Informa tion Mode 4 C for more information on this see Informa tion Modes 5S 6 S 7 P or 8 P If fryer hasn t been used since problem batch see Information Mode 4 B to see what product was selected 305 Y PENNY ebe Foodservice 5alutians Problem D Too Light some batches Continued Dryness of Product Burned Taste 305 Model 500 600 COOKING SECTION Continued Cook Cycle aborted before alarm See Diagnostic Mode D 7 and DONE flashes Frozen product placed in peanut oil Moisture loss prior to cooking Over cooking the product Time of Cook Cycle set too long Wrong product button pushed Low operating pressure Burned peanut oil flavor Peanut oil needs filtering Frypot not properly cleaned to see how many times the Cook Cycle was stopped before the end of the cycle Use fresh or thawed pr
74. ds the bulb in place Reconnect the wires to the appropriate terminal as labeled when they were removed Replace the front control panel Connect the power cord to the wall receptacle or close wall circuit breaker Heating elements should never be energized without shortening in the frypot or damage to elements could result Check the heating elements as described paragraph 2 17 of Operator s Manual Replace the shortening in the frypot 2 11 Model 500 600 2 9 HEATING CONTACTORS ELECTRIC MODELS ae Description Each electric fryer requires two switching contactors One 15 the primary contactor and the second in line is the heat contactor When open the primary contactor allows no power to flow to the heat contactor When closed the primary contactor completes the timer circuit and the high limit heat circuit It also supplies power to the heat contactor which 15 controlled by the thermostat Heat Contactor Checkout power removed 30 31 32 1 Remove electrical power supplied to the fryer SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Remove the control panel 3 Perform a check on the contactor as follows Test Points Results eee From 23 to 29 open circuit From 24 to 28 open circuit From 25 to 27 open circuit From 30 to 34 open circuit From 31 to 35 open circuit From
75. e output signal is detected an identifying letter is displayed see below followed by If the output is off 1s displayed H Heat output P Pressure output If heat is on H shows in display If heat is off shows in display If controls senses a problem with the heat output Hz shows in display with the flashing If pressure is on P shows in display If pressure is off P shows in display If controls senses a problem with the pressure output P shows in display with the flashing Press to view the amps status of each output DOWN and in the display means the amps are good A flashing X behind the or P means a problem exists Press to view the no connect ground NC GD status of each DOWN output This monitors a possible problem with the relays on the output PC board and in the display means everything on output PC board is good A flashing X behind H or P means a problem exists Press H to view the outputs and inputs see step 10 together DOWN Press ils to continue onto the POT TMP reading 12 POT TMP This step shows the present peanut oil temperature The display shows 12 POT TMP temp Press to continue onto the CPU TMP reading 13 CPU TMP This step shows the present PC board temperature Press J gt to continue onto the ANALOG reading 305 1
76. e gas or from propane gas to natural gas conversion must be done by a qualified service technician DANGER EXPLOSION RISK TO AVOID PERSONAL INJURY OR PROPERTY DAMAGE BEFORE STARTING THIS PROCEDURE MOVE THE MAIN POWER SWITCH TO THE OFF POSITION DISCONNECT THE MAIN CIRCUIT BREAKERS AT THE CIRCUIT BREAKER BOX OR UNPLUG SERVICE CORD FROM WALL RECEPTACLE TURN OFF THE MAIN GAS SUPPLY TO THE FRYER AND DISCON NECT AND CAP THE MAIN SUPPLY LINE TO FRY ER OR POSSIBLE EXPLOSION COULD RESULT 1 Remove the control panel per paragraph 2 4 2 Label and remove the gas control valve wires 3 Place the control panel back in upright position in the metal flanges 2 15 PENNY Model 500 600 treba Foodkervice 5alutians 2 10 GAS BURNER ASSEMBLY GAS MODELS Continued 4 Remove wires from the gas control valve 5 Disconnect gas supply line 28 from the connector 24 at control valve Refer to photo below Step 4 6 Loosen the two screws 13 on the heat shield deflector 9 on the firebox and flue assembly and raise the deflector to its highest position 7 Retighten screws 13 to hold the heat shield deflector in the 13 high position Step 6 and 7 8 Turn the filter valve rod to the OPEN position 9 Remove u bolt from rinse hose bracket 2 16 305 HENNY PENNY 2 10 GAS BURNER ASSEMBLY GAS MODELS Continued Step 10c 14 15 16 17 18 305
77. ed in the same position on the new element Loosen the bolts on the four element spreaders Slide the element spreaders to the center of the heating element Remove the brass nuts 4 and washers 3 which secure the ends of the elements through the frypot wall Remove the heating elements from the frypot as a group by lifting the far end and sliding them up and out toward the rear of the frypot rubber O rings 2 when installing Always install new heating elements Install new heating elements with new rubber O rings 2 mounted on terminal ends and spreaders loosely mounted in the center of the stacked elements Replace the heating elements terminal end first at approximately 45 angle slipping the terminal ends through the front wall of the frypot 305 Y PENNY ebe Foodservice 5alutian 2 8 HEATING ELEMENTS 305 ELECTRIC MODELS Continued SPREADERS 10 11 IZ 13 14 15 16 17 Model 500 600 Replace the brass nuts 4 and washers 3 on the heating element terminals Tighten the brass nuts to 30 foot lbs of torque Move the element spreaders from the center of the element into a position which will spread each element apart evenly on all four sides and tighten Replace the high limit bulb holder on the top element and position the bulb between the top and second element midway from side to side and tighten screw which hol
78. emove gauge and check inside the pipe fittings from dead weight body Make certain fittings are clean and open 2 Clean and reinstall the gauge Condensation Box Assembly The deadweight valve and solenoid exhausts are directed into a condensation box located in the rear of the fryer Should this box become clogged water would spew from the top of the box The box can be cleaned by running a wire or long brush from the top of the box through hole in the bottom of the box or the bottom of the box can be removed to clean Condensation Box Bottom Removal Model 500 SN KB021JB to HB013JB Model 600 SN KA021JJ to GA085JB When cleaning the frypot pour a cup of cleaning solution into the large exhaust hose at the top of the exhaust tank see figure at left This helps prevent the box from getting clogged 1 Loosen fitting at the bottom of the box 2 Usinga Phillips head screwdriver remove 4 screws securing the bottom of the box and pull bottom from assembly 3 Clean outlet hole in box bottom and check condensation tube for clogs and clean if necessary 4 Reinstall box bottom and condensation line 5 Seal box bottom with silicone sealant and unit is now ready for operation 305 PENNY Model 500 600 2 14 PRESSURE Condensation Box Disassembly REGULATION Model 500 SN HB014JB amp Above EXHAUST Continued Model 600 SN GA086JB amp Above Should the condesation box become clogged on these fryers disassem
79. eversing the Lid Gasket REGULATION Continued EXHAUST Continued ue EE Begin the installation by installing the four corners of the gasket Lid Limit Stop Adjustment The lid limit stop with proper adjustment prevents unnecessary overtightening of the spindle and as a result extends the life of the lid gasket 1 Loosen the Allen set screws on the bottom of the collar of the limit stop assembly 2 Turn the inner collar of the limit stop clockwise as far as possible Find small hole in the inner collar and use a small Allen wrench or Phillips head to help in turning the collar 3 Close lid and turn spindle until lid gasket meets top of the frypot rim 4 From this position turn spindle at least 3 4 of a turn but not over one full turn 5 After rotating spindle to this point slightly extend spindle past this position The spindle should then be at the seven o clock position The seven o clock position is only to allow slight additional turning of the spindle to relieve any side pressure that could hold the locking pin in the locking collar after all pressure has been released from the frypot Step 2 2 42 305 HENNY PENNY Model 500 600 loh 5alutian 2 14 PRESSURE Lid Limit Stop REGULATION Adjustment Continued EXHAUST Continued It may be necessary to remove knobs and change their position in order to align the red knob with the red knob on the lid cover lid lat
80. for gas fryers See below for definition of codes COOK PUMP switch turned to COOK B COOK PUMP switch in PUMP position V Volts 24 VAC detected H High Limit If H 15 present the high limit 1s good if H is missing the high limit is tripped overheated or faulty D Drain switch If D is present the drain handle is closed if D 16 missing the drain 15 open or faulty S COOK PUMP switch on interlock circuit If S is present COOK PUMP switch is in the COOK position if S 15 missing power switch is either off failed or wired incorrectly F Fan P PV Detects 24 V jumper to PV terminal gas fryers M MV Detects 24 V jumper to MV terminal electric fryers only Press v to view specific status of each input An underscore DOWN gt indicates the input is not presently detected A checkmark indicates the signal is detecting a normal input A blinking X indicates the signal is presently detected but is detected as half wave partially failed input The V H D S F P and M signals below are wired in series The first signal missing out of this sequence will generally cause all signals to the right of it to be missing as well Press to continue onto OUTP H P checks PROG 1 39 1 6 INFORMATION MODE DETAILS 1 40 Model 500 600 This mode displays the status of components and outputs If th
81. ge Report for Present Batch of Peanut Oil This report for the present batch of oil does not include data from the today It includes data for all days on the present batch of oil before today For example if low voltage warnings started appearing today but had not been displayed before the previous item might report 3 LOW VOLTAGE WARNINGS TODAY while this step reports VOLTAGE OK SINCE LAST OIL CHANGE If no low voltage warnings have been detected before today for the present batch of oil the controller shows D3 VOLTAGE D3 SINCE LAST D3 OIL CHANGE 1 20 305 Model 500 600 1 5 DIAGNOSTIC MODE If one or more low voltage warnings have been detected before DETAILS Continued today the following sequence is displayed 03 BEFORE TODAY D3 27 LOW VOLT 03 WARNINGS D3 ON THIS OIL Press DOWN D3 MIN VOLTAGE 03 BEFORE TODAY Press DOWN D3 MAX VOLTAGE 03 BEFORE TODAY D3 105 Press M to advance to the next section DOWN D 4 Heating Capacity Report This section reports the present status of the heating system The controller examines a history of heat up data and determines whether or not the heating system is operating normally The heat capacity is said to be bad only if the most recent heat up failed to meet the expected heat up rate and three of the last four heat ups also failed to achieve the expected
82. h breading or solid shortening has cooled and solidified in the lines and pump SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Cover Removal 1 Loosen the four Allen head screws on the end of pump and remove the cover 2 The inside is now exposed leaving a rotor and five teflon rollers Clean the rotor and rollers 3 To reassemble place rotor on drive shaft and place roller into rotor A small amount of grease might be needed to hold the bottom roller into place until cover plate is put on Make sure O ring 1s in proper position on plate 305 2 49 PENNY Model 500 600 2 15 FILTERING SYSTEM Continued Pump Removal 1 If the pump needs to be replaced loosen one inch nuts from the outflow and inflow lines Then remove the two bolts holding the pump to the motor with a 1 2 inch wrench 2 The shaft seal should remain on motor shaft or 1f leaking could be replaced at this time 3 To replace the pump remove the four Allen screws front plate rotor and rollers from pump Place the pump onto shaft and against the shaft seal Place the two 1 2 inch bolts through the pump and into the motor and tighten Then replace rotor rollers front plate and tighten Allen screws When removing a pump from a motor note the positions of the inlet and outlet parts Installation of the pump on t
83. he motor in any other position could cause damage to the fryer There is an indicator on the side of the two halves of the pump this mark must be together and face to the front of the fryer 2 50 305 2 15 FILTERING SYSTEM 305 PENNY Valurin ebe Foodservice Salati Model 500 600 Pump Removal Continued Continued 4 To replace the pump and motor assembly insure the main power has been removed from the fryer gt SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Remove the cover from the junction box and remove the wire nuts attaching wires leading into the flexible conduit going to the motor Loosen the two screws securing the flexible conduit to the 90 conduit connector 8 Refer to Figure 3 25 Remove tubing to the pump Refer to Figures 3 21 and 3 24 Remove hardware attaching the motor to the motor base bracket and remove motor and pump assembly Filter Pump Motor Protector Manual Reset The filter pump motor is equipped with a manual reset button in the event the motor s thermal protector actuates This reset button is located on the rear of the motor Wait approximately 5 minutes before attempting to reset this protector device BURN RISK To prevent burns caused by splashing shortening the unit s main power switch must be in the
84. he crossarm Failure to hold down the lid will result in the lid springing back to a full open position Personal injury or damage to the hinge may result 4 Remove Tru Arc ring Drive latch pin out Lid will open 5 Raise lid slowly 6 Reinstall latch 7 Adjust limit stop per Pressure Regulation Exhaust section 8 Lid gasket should be properly seated in lid liner 1 12 209 H Y PENNY ebe Foodservice 5alutians Model 500 600 1 4 WARNINGS AND The controls monitor procedure problems and system failures with warn ERROR MESSAGES ings and error codes The display shows the warning or error code and an alarm sounds Pressing cancels most warnings and pressing any control button stops most Error Code alarms But there are some exceptions see be low The display shows the error until the situation 1s corrected WARNINGS DISPLAY CAUSE CORRECTION W 1 LOW Incoming supply voltage too low Have voltage at plug and receptacle checked VOLTAGE 2 Faulty components or connections Have elements connections and contactors SLOW checked HEAT UP 3 Product loaded into frypot Wait until peanut oil is at proper temperature WAS NOT before lights before loading product READY 4 Frozen too much product Do not overfill or place frozen product SLOW in frypot into the frypot COOKING 5 Product loaded into frypot Wait until peanut oil is at p
85. hock or other injury the capillary line must run under and away from all electrical power wires The tube must never be in contact with the electrical power wires or terminals 2 7 PENNY Model 500 600 2 7 HIGH TEMPERATURE LIMIT CONTROL ELECTRIC AND GAS MODELS Continued Electric 15 Carefully bend capillary bulb and tube toward bulb holders CENTER on heating elements on electric units and toward the welded clips on gas units Hang 2 high limit bulb holders for capillary bulb of the 450 degree high limit part no 16738 from the center of the top element See photo at left 13 Slip capillary bulb into 2 bulb holders located on heating elements on electric units and snap bulb in place in welded clips on gas units Pull excess capillary line from pot and tighten nut into frypot wall Be sure capillary bulb of high limit on electric units is not located past the front of the elements The capillary bulb and bulb holders should be positioned as not to interfere with basket or when cleaning the frypot wall or damage to capil lary tube could result 14 With excess capillary line pulled out tighten smaller nut 15 Replace front panel 16 Refill with shortening 2 8 409 2 8 HEATING ELEMENTS ELECTRIC MODELS 305 Model 500 600 Description Each electric fryer uses three heating element assemblies Heating elements are available for 208 220 240 or 440 480 voltage Chec
86. ice technician Have wires tightened Increase supply line size refer to installation instructions Refer to installation instructions 305 Model 500 600 1 3 TROUBLESHOOTING Continued PROBLEM CAUSE CORRECTION PEANUT OIL DRAINING Peanut oil will not e Drain valve clogged with crumbs Open valve force cleaning drain from frypot brush through drain opening all models Drain valve will not open by Replace cotter pins in valve turning handle coupling LID SECTION Gasket coming out Crumbs under gasket Remove gasket and clean per of lid liner Pressure Regulation Exhaust section Clean top rim of frypot Replace worn or damaged gasket per Pressure Regulation Exhaust section Lid spindle will not Spindle dry Lubricate spindle per Pressure Regula turn or turns hard tion Exhaust section with lid open Worn acme nut Replace acme nut per Pressure Regula tion Exhaust section 305 1 11 Model 500 600 1 3 TROUBLESHOOTING Continued PROBLEM CAUSE CORRECTION LID SECTION Continued Lid will not unlatch Lid gasket not seated properly To check the problem perform from closed position or idle nut not adjusted the following procedures 1 Remove pressure from frypot 2 Turn main switch to off position 3 Drain shortening from frypot The next procedure must be performed while holding the lid closed until the lid latch is free from t
87. id State Ign Nat to LP Conversion July 10 2006 amp after KIT Solid State Ign LP to Nat Conversion July 10 2006 amp after 1 1 1 1 1 1 2 1 1 1 1 1 1 y Recommended Parts not shown TABLE 1 Voltage Nat Electronic Ign LP Electronic Ign Nat Std Ign LP Std Ign 134439 Use 116262 SN KA020JJ 116216 116217 and 16254 and Below 24V 12316 6 6 116262 0140043 021332 29614 29728 24V SN KA021JJ to SN KA021JJ to SN KA020JJ SN KA020JJ AN0901028 AN0901028 and Below and Below 080761 080858 158863 164036 24V SN AN0901029 SN AN0901029 SN KA021JJ SN KA021JJ and Above And Above and Above and Above __ ___ e 4805 240V 50Hz 34804 34803 t Style 1 Integral lead wires Style 2 3 screw terminals Style 3 2 screw terminals and or cover Style 4 3 spade terminals and ON OFF switch NOTE Part 16216 and 16380 consist of items 2 and 3 and part 16217 and 16381 consist of items 2 and 4 710 3 31 Figure 3 14 Frypot and Gas Burner Assembly Model 500 600 305 Model 500 600 FIGURE UNITS amp ITEM PART PER NO NUMBER DESCRIPTION ASSY 09 FRYPOT AND GAS BURNER ASSEMBLY 16889 65007 18816 53834 16205 17013 1 16561 1 16562 1 17013 3 16561 3 16562 3 01 020 29969 SCOI 184 Use 11 SCOI 047 30904 30913 16336 TOP ASSEMBLY Pot and Counter SN KA020JJ amp below
88. k Cycle but the cycle was started before the Ready light came on then the warning message indicates SLOW COOK WAIT FOR READY LIGHT Otherwise the slow cooking problem will be attributed to a bad batch of product cooking too much 1 one load or cooking product that 15 too cold 1 frozen product on a pressure fryer when the product should be fresh If none of the products has more than 5 slow Cook Cycles today the following report 1s made 05 COOK TIMES D5 LOOK OK D5 TODAY 305 1 23 1 5 DIAGNOSTIC MODE DETAILS Continued 1 24 Model 500 600 Otherwise if one or more cook products have generated a slow cook warning more than 5 of the time but four or more low voltage or slow heat up warnings any combination have been generated today then the report is as follows D5 SOME SLOW D5 COOKS TODAY D5 MAYBE DUE TO D5 VOLTAGE D5 COIL PROBLEMS Such a report is saying the slow cooking may be the result of low voltage which significantly reduces heat capacity or the result of other problems with the heating system In this case the slow cook problems might not have anything to do with user error Otherwise the slow cooking 1s generally attributed to user error cooking too much product in one load cooking frozen product in the pressure fryer when it should be fresh or cooking before the Ready light illuminates etc An individual
89. k the data plate inside the door to determine the correct voltage Maintenance Hint If the shortening s temperature recovery is very slow or at a slower rate than required this may indicate defective heating element s An ohmmeter will quickly indicate if the elements are shorted or open Checkout 1 Remove electrical power supplied to the fryer SHOCK HAZARD To avoid electrical shock or property damage move power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Remove the control panel and insert it in the slot above the door Refer to paragraph 2 4 3 Perform an ohm check on one heating element at a time with wires disconnected from element If the resistance 15 not within tolerance replace the element HEATER RESISTANCE IN P N VOLTAGE _ OHMS COLD 18233 1 4500W 208VAC 9 18233 2 4500W 230VAC 11 1 5 18233 4 3750 208VAC 1171 5 18233 5 3750W 220VAC 12 2 18233 6 3750W 480 60 5 18233 7 4500W 480 50 4 18233 8 4500 380VAC 22 12 2 9 2 8 HEATING ELEMENTS Model 500 600 Replacement ELECTRIC MODELS Continued SPREADERS 1 2 3 4 5 6 7 Reference Figure 3 16 8 9 2 10 Drain the shortening Remove the high limit bulb holder from the heating element inside the frypot Remove the heating element wires from the terminals by removing nuts 5 and washers 6 and 7 Label each so it can be replac
90. me PIN Acme Nut HINGE Lid Assembly HINGE Lid SCREW Lid Hinge WASHER Lock Lid Hinge PIN Lid Hinge HINGE Lid Spring RING Retainer Tru Arc Hinge BAR Center Cross DECAL DANGER SPRING Retaining Pin COVER Retaining Pin STOP Limit Assembly STOP Limit SCREW Set Limit Stop Collar COLLAR Limit Stop SPINDLE ASSEMBLY KNOB Spindle Red KNOB Spindle Black COVER Spring KIT Spring Loading Tool me NN m BD k gt y Recommended Parts 3 8 206 305 Figure 3 3 Deadweight Valve Assembly Model 500 600 3 9 Model 500 600 FIGURE amp ITEM PART NO NUMBER DESCRIPTION DEADWEIGHT VALVE ASSEMBLY 16924 VALVE ASSEMBLY Deadweight 56305 BODY Deadweight Valve 16912 DECAL DEADWEIGHT VALVE 01 127 1 2 x 1 2 90 Degree Street L 59742 VALVE ASSEMBLY Relief 16918 DEADWEIGHT ORIFICE 16903 16902 56307 16910 16914 16909 56636 1 2 3 4 5 6 7 9 p Recommended Parts e 0 17 Figure 3 4 Exhaust Stack Assembly 3 11 906 FIGURE amp ITEM NO PART NUMBER 68086 64274 16817 16809 16804 58852 5 02 016 1 122 63992 64013 16807 65724 65725 65726 5 04 003 21302 500 600 DESCRIPTION EXHAUST STACK ASSEMBLY PAN Condensation Drain PAN Condensation Drain Short CFA SN J
91. nd beyond this Do not overtighten the compression nut or the basket will catch and bend it If not extended far enough into the pot the temperature readings will be lower than the actual oil temperature overfightening can cause the ferrule to distort the probe sheath 906 Y PENNY ebe Foodkervice 5alutians Model 500 600 2 6 TEMPERATURE PROBE REPLACEMENT Contin GAS ued PROBE BUSHING GAUGE WELDED TO POT 1 PROBE 1 CM REDUCER 7 3 8 178 H d Was NI di H Ce COMPRESSION FITTING 7a gt gt FERRULE w 6 p e TEFLON MO W COMPRESSION NUT SN LOCATE TEMPERATURE PROSE THRU WALI Cue 2 PLACE GAUGE AGAINST POT WALL 45 SHOWN 41 PUSH TEMPERATURE PROBE THRU WAKES CONTACT WITH 4 1 TIGHTEN TEMPERATURE PROBE PLACE lighten the compression nut hand tight and then a half turn with wrench Excess force will damage temperature probe 8 Connect new temperature probe to PC board and replace control panel 9 Replace shortening and turn power on and check out fryer Temp Temp Resistance Temp Temp Resistance F C Ohms F Ohms 906 50 10 00 1039 02 250 121 11 1464 79 60 15 56 1060 65 70 21411 1082 24 80 26 67 1103 80 90 32 22 1125 32 100 37 78 1146 81 110 43 53 1168 26 120 48 89 1189 67
92. ndividual heater coil The amps values should normally cycle on and off with the heat light and all three values should be about the same Press and hold to exit Information Mode at time or after 2 minutes controls automatically exit back to normal operation 1 41 Y PENNY Model 500 600 Foodkervice 5alutians Model 500 600 SECTION 2 MAINTENANCE 2 1 INTRODUCTION This section provides procedures for the checkout and replacement of the various parts used within the fryer Before replacing any parts refer to Section 1 Troubleshooting It will aid you in determining the cause of the malfunction 2 2 MAINTENANCE 1 You may use two test instruments to check the electric HINTS components Acontinuity light An ohmmeter 2 When the manual refers to the circuit being closed the continuity light will be illuminated or the ohmmeter should read zero unless otherwise noted 3 When the manual refers to the circuit being open the continuity light will not illuminate or the ohmmeter will read one A continuity tester cannot be used to check coils or motors 305 2 1 PENNY Model 500 600 Foodservice Salati 2 3 PREVENTIVE To ensure a long life of the fryers and their components regular MAINTENANCE maintenance should be performed Refer to the chart below SCHEDULE Frequency Action Daily 3 4 loads Filter shortening Daily Clean deadweight valve ca
93. nt will be found and that Cook Cycle counts as an Irregular Loading Cycle Only products that have more than 5 of loads with missed detection s are reported 1 28 305 1 5 DIAGNOSTIC MODE DETAILS Continued 305 Model 500 600 Loading Report for Today If no products have a failed to detect rate of more than 5 the controller shows D9 LOADING D9 LOOKS OK D9 TODAY Otherwise for each product that has more than 5 of loads in which the controller failed to detect the drop point the following message 1s displayed D9 IRREGULAR D9 LOADING D9 FOR 8 OF D9 FILET D9 TODAY Product Name Loading Report for Present Batch of Peanut oil The data for this batch of peanut oil does not yet include Cook Cycles from today If no products have a failed to detect rate of more than 5 the controller shows D9 LOADING 7 D9 LOOKS D9 THIS OIL Otherwise for each product that has more than 5 of loads in which the controller failed to detect the drop point the following message 1s displayed D9 FOR THIS OIL D9 IRREGULAR D9 LOADING D9 FOR 12 OF D9 NUG STRP lt Product Name 1 29 Model 500 600 1 5 DIAGNOSTIC MODE Loading Report for Previous Batch of Peanut oil DETAILS Continued If no products have a failed to detect rate of more than 5 the controller shows
94. o GA085JB EXTENSION amp DEFLECTOR SN GA086JB and above PIN Cotter KIT PFG600 Norm Open Drain Switch Model 500 600 bech 3 17 Model 500 600 NOTE VALVE MUST BE ASSEMBLED MACHINE WITH ADJUSTING NUT TOWARDS BOTTOM Figure 3 7 Drain Valve Assembly Electric Model 3 18 305 Model 500 600 FIGURE UNITS amp ITEM PART PER NO NUMBER DESCRIPTION ASSY v ER 2 o 00 1 4 4 BWN 18921 65025 18816 16239 18816 18817 58851 24633 17261 55152 18818 66123 16293 18419 59219 27412 5 03 005 18227 SCO01 058 502 005 18529 EF02 004 17255 14653 y Recommended Parts not shown 206 DRAIN VALVE ASSEMBLY Electric Model TOP ASSEMBLY Pot and Counter SN KB020JJ amp Below TOP ASSEMBLY Pot and Counter K B021JJ amp Above NIPPLE Pipe NIPPLE Pipe NIPPLE Drain Extension SN KB020JJ amp Below NIPPLE Drain Extension SN KB021JJ to HBO13JB NIPPLE Drain Extension amp Deflector SN HB014JB amp Above BODY Drain Valve SN FBO99IH and above ASSY Drain Valve and Coupling SN 981 and below ROD Drain Valve Extension Normally Closed ROD Drain Valve Extension Normally Open COVER Valve Handle BRACKET Filter amp Drain Rod SN KB020JJ amp Below BRACKET Filter amp Drain Rod SN KB021JJ to HB013JB BRACKET Filter amp Drain Rod SN HB014JB amp Above SCREW Drain Valve Bracket MICROSWITCH SCREW Microswit
95. oduct see Diagnostic Mode D 5 to see if the controls sensed any frozen or overloaded batches Use fresh product Cover product with plastic wrap reducing evaporation Done alarm ignored for more than 20 seconds if the fryer hasn t been used since the problem batch see Information Mode 4 H for more informa tion on this problem see Infor mation Modes 5 U 6 U 7R or 8R See Diagnostic Mode D 10 if time settings have been changed have the controls reintialized If fryer hasn t been used since problem batch see Information Mode 4 B to see what product was selected Check pressure gauge reading Check for pressure leaks Replace peanut oil Filter peanut ol more often Drain and clean frypot 1 5 Y PENNY Model 500 600 ebe Fooakervice 5alutians COOKING SECTION Continued Product not done Cook Cycle aborted before alarm See Diagnostic Mode D 7 and DONE flashes to see how many times the Cook Cycle was stopped before the end of the cycle Frozen product placed in Use fresh or thawed product peanut oil see Diagnostic Mode D 5 to see if the controls sensed frozen or overloaded batches If fryer hasn t been used since problem batch see Information Mode 4 B to see what product was selected Wrong product button pushed Temperature programmed too low See Diagnostic Mode D 10 or not programmed properly if temperature settings have been changed have the controls reintialized
96. ove the fan from the heat shield 5 Install the new fan on the heat shield and secure with the four screws washers and nuts 6 Reconnect the fan motor wires 7 Install control panel per Removing Control Panel section 2 23 PENNY ebe Foodservice 5alutians 2 13 ELECTRICAL COMPONENTS Continued EXTENSION ROD SCREWS AND NUTS TOWN WITH COVER IN PLA Step a m WITH COVER REMOVED Step 2 2 24 Model 500 600 Drain Switch fryer models have a drain microswitch in line with the gas control valve or heat contactor and the thermostat When drain valve 15 opened to drain the shortening this causes drain switch to open shutting off electrical power to the heating elements SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 1 The following check should be made to determine 1f the drain switch is defective All checks should be made with drain valve in closed position with the actuator pushed in a Remove drain switch cover on gas fryers b Remove wires from the switch c Check for continuity across the middle and normally open terminals on the drain switch Press on the actuator and if circuit is open drain switch 15 bad The circuit should only be opened by releasing the actuator of the drain switch 2 To replace the drain switch remove the two screws and nut
97. p weight and orifice 30 Days Lubricate spindle threads and ball seat 90 Days Reverse lid gasket 90 Days Check limit stop adjustment 90 Days Check and tighten element spreaders Once a year Remove and clean safety relief valve 2 4 REMOVING THE To replace parts inside the fryer you will often need to remove CONTROL PANEL the control panel The following steps provide the correct procedure Removal 1 Place the main power switch to the OFF position This switch is labeled COOK OFF PUMP SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Remove the screws from the of the control panel 3 With the fryer door partially closed place the lower edge of Step 3 control panel in the slot between the door and the frame of the fryer 2 2 305 Model 500 600 2 5 TRANSFORMER The transformer reduces the voltage down to accommodate REPLACEMENT those components with low voltage 1 Remove electrical power supplied to the unit gt SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Remove the control panel Refer to Section 2 4 Disconnect the white box connector 4 Remove the two screws securing transformer to the unit and remove transformer 5 Replace with new transformer in
98. performed with the gas supply reconnected and turned on The service cord must be plugged into the receptacle and the circuit breaker on 3 8 TO 1 2 INCH 1 The pilot burner is preset at the factory It may require resetting at the time of installation PILOT THERMOCOUPLE a Remove the pilot adjustment cap b Use a small flat screwdriver and rotate the adjustment screw counterclockwise to increase the size of the flame Rotate clockwise the adjustment screw to decrease the size of the flame The flame should be set high enough to surround the top of the thermocouple Adjusting Regulator 1 The pressure regulator is preset at the factory It may require resetting at the time of installation a Turn gas valve knob to OFF position b Attach a manometer to the gas control valve at the pressure tap c Turn gas valve knob to PILOT light and turn to ON d Remove the regulator adjustment screw cap 4 Rotate the adjustment screw counterclockwise to PRESSURE TAP increase the column indicated on the manometer or rotate clockwise to lower the column indicated f Turn gas valve knob to OFF and remove manometer g Replace the regulator adjustment screw cap h Turn gas valve knob to PILOT and relight Leak test with soap and water solution Natural gas regulator is factory preset at 3 1 2 inches water column MANOMETER REGULATOR Step la Propane gas regulator is factory preset at 10 0 inches ADJUSTING wate
99. r column SCREW 2 22 305 2 1 Y PENNY Model 500 600 Fooakervice 5alutians 3 ELECTRICAL Safety Precautions COMPONENTS 305 GROUND FRYER Do not disconnect the ground Earth plug This fryer MUST be adequately and safely grounded Earthed or electrical shock could result Refer to local electrical codes for cor rect grounding Earthing procedures in absence of local codes with The National Electrical Code ANSI NFPA No 70 the current edition In Canada all electrical connections are to be made in accordance with CSA C22 1 Canadian Electrical Code Part 1 and or local codes Electric motor bearings are permanently lubricated and do not require attention during the normal service life of this fryer Fan Gas Models The gas model fryers have a fan the circuit This fan operates only with the Main Power switch in the ON position The fan helps keep the control panel cool by pulling out heat from between the control panel and frypot The replacement of a faulty fan 1s accomplished using following procedure SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 1 Remove control panel per Removing Control Panel section 2 Label and disconnect fan motor wires 3 Remove the four cap screws washers and nuts securing the fan to the heat shield 4 Rem
100. r continually monitors the line voltage supplied to the fryer when the fryer is on If the line voltage drops below 90 of its nominal value the controller signals a LOW VOLTAGE alarm This alarm sounds at the end of each Cook Cycle for which low voltage has been detected While not cooking the low voltage alarm can sound as frequently as every 30 minutes around a value such as 90 means this value is programmable and might change with later software versions Voltage Report for Today If no low voltage warnings have been detected for the present day the controller shows D3 VOLTAGE OK D3 TODAY If one or more low voltage warnings have been detected for the present day the following sequence example could be displayed D3 YOU HAD 3 03 LOW VOLTAGE D3 WARNINGS D3 TODAY Press Y D3 MIN VOLTAGE D3 TODAY 83 Press D3 MAX VOLTAGE D3 TODAY 101 Press H DOWN Model 500 600 1 5 DIAGNOSTIC MODE D3 ARE OTHER DETAILS Continued D3 FRYERS D3 HAVING THIS D3 PROBLEM D3 TODAY Press or If is pressed other fryers are having this problem D3 FACILITY D3 OR UTILITY D3 PROBLEM If is pressed other fryers are not having this problem D3 CHECK CORD D3 WIRING D3 AND BREAKER In either case press to move on to the next step DOWN Volta
101. rate That is a single slow heat up will not trigger a slow heat warning The slow heat warning 15 activated only after repeated low rate heat ups is observed The controller can t assess the integrity of the heating system if the fryer has been experiencing voltage problems Low heat rates observed this situation might be due to voltage problems rather than heater problems 305 1 21 1 5 DIAGNOSTIC MODE DETAILS Continued 1 22 Model 500 600 If the fryer has witnessed two or more low voltage warnings today the following report is displayed D4 CAN T TEST D4 HEAT CAPACITY D4 DUE TO D4 VOLTAGE D4 PROBLEMS Otherwise if the assessed heat capacity rating is presently good and there has been at most one heat up today that failed to achieve the expected rate the following report 15 displayed D4 HEATING D4 CAPACITY D4 IS FINE Otherwise if the heat capacity 1s presently assessed as bad or presently assessed as good but two or more heat ups today have not reached the expected heat up rate the following report sequence is generated D4 YOU HAD 75 D4 SLOW HEATS D4 TODAY Press DOWN D4 HAVE 20 D4 SLOW HEATS 04 THIS OIL Press DOWN D4 HAD 0 D4 SLOW HEATS D4 LAST OIL Press M DOWN If the heat capacity is assessed as bad low heat up rate on last
102. rom fryer to replace seals Refer to exploded view of solenoid on page 3 14 to help identify all parts a Remove back cover b Loosen both conduit and exhaust fittings c Remove nipple from solenoid body d Unthread body from fryer e Anew solenoid can now be placed on the fryer and reassembled in reverse order of previous steps or continue on to step 7 to change the seals Conduit Fitting Step 2 30 305 2 14 PRESSURE REGULATION EXHAUST Continued NOTE ASSEMBLE CORE DISC ASSEMBLY WITH 1 SMOOTH AND ROUNDED EDGE OF BLADE TOWARD DISC SPRING GUIDE ITEM 9 20 305 Model 500 600 7 To change seals a Remove the two adapter screws 22 which attach the pipe adapter 21 to the solenoid body 20 b Remove disc spring 10 guide 9 and Teflon seat 8 c Clean the valve body d Wet O ring 12 around seat with water and insert O ring assembly flat side first in valve through IN side of body Use a pencil eraser and press in Teflon seat until irt snaps into place Be careful not to mark or nick seat The smallest nick can cause a pressure leak Replace all O ring seals found in the parts kit and reassemble valve 2 31 dv PENNY Model 500 600 treba Foodservice Salut 2 14 PRESSURE Deadweight Valve REGULATION EXHAUST Continued DANGER DO NOT ATTEMPT TO REMOVE THE VALVE CAP WHILE THE FRYER IS OPERATING SEVERE BURNS OR OTHER INJURI
103. roper temperature SLOW before lights before loading product COOKING 6 Faulty components or connections Have elements connections and contactors SLOW checked COOKING 7 Faulty components or connections Have elements connections and contactors LOW AMPS checked WO Product overcooked may Discard product immediately DISCARD appear after W 6 SLOW PRODUCT COOKING warning OIL TOO Didn t allow peanut oil to drop CANCEL button will not stop this warning HOT down to current product s setpoint once the peanut oil temperature drops to set temperature point temperature the alarm automatically stops 4 board too hot Check ventilation louvers on side of fryer for CPU TOO obstructions if louvers are clear have PC HOT board checked check cooling fan if present 205 1 13 Y PENNY ebe Foodservice 5alutians 1 4 WARNINGS AND ERROR MESSAGES Continued Model 500 600 ERROR CODES DISPLAY CAUSE 5 Controls sensing 405 F FRYER TOO or above HOT 6 or Faulty temperature probe or FRYER TEMP connection SENSOR FAILED 10 Peanut oil temperature too hot HIGH LIMIT drain valve opened while heat was TRIPPED on or faulty high limit 15 Drain is open or faulty microswitch DRAIN IS OPEN 25 Wrong or faulty elements wiring HEAT AMPS problem WERE TOO HIGH 500 fryer
104. s securing switch 3 Label and disconnect wires 4 Connect wires to new drain switch 5 Position actuator and attach drain switch and switch cover with two screws and nuts Tighten nuts to 3 4 inch pounds of torque 6 Test to see if drain valve extension rod actuates the switch Listen for click of switch while rotating drain valve extension rod 710 H Y PENNY treba Foodservice 5alutians 2 13 ELECTRICAL COMPONENTS Continued 305 Model 500 600 Cook Pump Switch all models The Cook Pump switch 15 a three way switch with a center OFF position With the switch in the COOK position the fryer will operate With the switch the PUMP position the filter pump will operate but the heating unit will not SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Continuity Check Procedure 1 Remove control panel 2 Label and remove wires from the switch 3 OFF position should be open circuit anywhere on switch 4 COOK position Check from 5 to 6 closed circuit 1 to 2 closed circuit 5 Pump position Check from 4 to 5 closed circuit 3 to 2 closed circuit Replacement 1 Remove control panel per Replacing Control Panel Section 2 Label wires at Cook Pump switch and disconnect wires at switch 3 Remove faulty switch by pressing in on tabs on the switch behind the
105. the coil housing and remove the coil from the housing Then replace nameplate cover and Tru Arc clip If complete solenoid or seals are being replaced continue on to step 4 Conduit Connector Y OT e y 4 e ig DN NOTICE The wires may be connected in any order 4 Loosen nut on 1 2 inch connector and pull piping conduit from the valve case Leave enough slack to remove the coil housing and yoke 2 28 305 H PENNY Model 500 600 2 14 PRESSURE REGULATION 5 If the core disc assembly 15 sticking due to buildup of shortening EXHAUST Continued breading and food particles proceed with the following steps a Unscrew the solenoid bonnet assembly from the solenoid valve body b Remove the solenoid bonnet assembly and the bonnet gasket c Remove the core disc assembly core spring retainer and the core spring 305 2 29 PENNY Model 500 600 ebe Foodservice 5alutians 2 14 PRESSURE d Wash all parts in soap and hot water REGULATION EXHAUST Continued Y OT If replacing Teflon seals complete valve proceed to step 6 otherwise assemble in reverse order of disassembly Assemble valve core and blade 6 with the smooth side of the hole towards the disc spring guide 9 See drawing on next page 6 Arepair kit Part No 17120 is available if any of the seals are replaced If any one seal is defective all seals should be replaced Remove the solenoid body f
106. the inside portion up and down several times to Step 7 check for ease of operation If thread feels tight or must be forced threads may be damaged Discard and replace with new limit stop assembly Step 8 2 44 305 H 7 PENNY Model 500 600 Foodkerpice 5alutianr 2 14 PRESSURE REGULATION EXHAUST Continued acme nut must be changed when there is excessive play and movement between the spindle and the acme nut 9 Using a nylon tape type wrench unthread the limit stop collar from the acme nut Step 9 10 Gently tap the acme nut from the center crossbar Inspect the acme nut for thread damage If the threads are thin and sharp or worn replace with a new acme nut 11 Use an Allen wrench and ratchet to remove the retainer 305 2 45 H NY PENNY Model 500 600 2 14 PRESSURE REGULATION EXHAUST Continued 12 Remove the locking pin and spring Inspect and replace if necessary When reinstalling the locking pin be certain it is put back in its original position The angled side of the pin should be to the right 13 Use a magnet to remove the ball seat Inspect and replace if necessary 14 Install the acme nut and limit stop collar Lubricate the acme nut with a special grease product number 12124 15 Thread the limit stop assembly into the limit stop collar 16 Lubricate the spindle with special grease product number 12124 every 30 days 2 46 3
107. thout penalty Otherwise however any cycle that was stopped with more than 10 seconds remaining 0 10 on the cook clock with be counted as a Stopped Too Soon Cycle The first item displays what percent of cycles today were stopped with more than 0 10 remaining All products are grouped into one count D7 8 OF LOADS D7 WERE STOPPED D7 TOO SOON D7 TODAY Press M DOWN 1 26 305 Model 500 600 1 5 DIAGNOSTIC MODE The number of Stopped Too Soon cycles for this batch of peanut DETAILS Continued oil is reported next Note that this value does not yet include the Cook Cycles from today 07 BEFORE TODAY D7 3 OF LOADS D7 WERE STOPPED D7 TOO SOON D7 ON THIS OIL Press DOWN Finally the controller identifies percentage of Stopped Too Soon Cycles for the previous batch of peanut oil D7 LAST OIL D7 5 OF LOADS D7 WERE STOPPED D7 TOO SOON D 8 Beeped DONE Too Long Report Diagnostic Report section 8 reveals how many Cook Cycles beeped DONE for more than 20 seconds before the user pressed the timer button to stop the cycle This 15 strictly a user error The controller cannot detect when the product 15 actually removed from the fryer It only identifies how long the controller beeped DONE before the user pressed to stop the alarm The first item displays the percent of today s Cook Cy
108. tions and the quantity of enm vacent parts used on that illustration SAMPLE 3 5 SUBASSEMBLIES In some cases items in the parts list can be purchased in groups called subassemblies instead of purchasing individual parts The part list shows these subassemblies by indenting the description of the parts included within the subassembly For example TIMER Automatic Reset SWITCH Timer LIGHT Timer Indicator COIL Timer Buzzer The items can be ordered separately switch light or coil or order the timer and all three parts are included 3 6 HOW TO ORDER PARTS Once you have found the parts to be ordered write down the following information 1 From the parts list SAMPLE Figure number 3 3 Item number 6 Part number 16918 Description DEADWEIGHT ORIFICE Page number 3 11 Page date code 401 3 2 305 PENNY Foodservice 5alutians DATA PLATE Model 500 600 2 From the data plate on your unit SAMPLE Model number 500 Serial number 10133 3 The following table has been provided as a sample format you to use in preparing your spare parts orders By providing all the entries your distributor will be able to send you the correct parts Also prepayment expedites your order From laris List Your rder Foge Fate Quantity Price Todal VII Lol Lier Each rice SAMPLE 3 1 16 oh ENDR Thermostat 3 7 3 2 47 18102 ENOR Spindle Red 3 9 M
109. trol panel replaced Turn the COOK PUMP switch OFF and back to COOK if the WAIT and REAPY DO NOT e light up when the 8888 5 displayed have the board replaced Have control panel replaced Have jumper wire between pins 1 and 2 checked Have I O board checked and replaced if necessary Have COOKPUMP switch checked along with its wiring have I O board checked Have the 14 pin cable connector checked or have the fryer checked for a short to ground in components such as the drain switch solenoid or high limit and wiring Have solenoid checked and cleaned Model 500 600 1 5 DIAGNOSTIC MODE The Chick fil A fryer controllers provide diagnostic functions that DETAILS let an Operator review operating and performance data for the fryer The information provided by Diagnostic Mode can be used to monitor procedural errors such as not waiting for the READY light before starting a Cook Cycle canceling cycles early etc In addition Diagnostic Mode allows slight adjustment to product color reports the age and accumulated wear of the oil and reports information about the performance of the line voltage supply Accessing Diagnostic Mode To activate Diagnostic Mode press H button then press ran DIAGNOSTICS button The controller displays the following message DIAGNOSTIC SREPORI When this introduction message 15 finished the controller displays Diagnostic step D 1 see below v
110. voltage SH MIN VC NO O OW VOLIA warnings SI LO VC D No of LOW AMPS warnings S 125 Total number of Cook Cycles 80 CK Number of cycles started before ready 8P 7 Individual product slow cook counts During steps 8S through 8V press the product buttons or Manual Prog to see data on individual product items Press gt to continue onto prev oil data log 1 37 Model 500 600 1 6 INFORMATION MODE 9 PREV OIL moved here from Oil Data log assumes new DETAILS peanut oil Press H to step through the following data DOWN FUNCTION DISPLAY EX SC HEAT UPS 98 IK MINAMPS 33 Vlinimum amp draw MIN AMPS Number of LOW AMPS warnings 9L LOAMP S 0 T3 55 466 3 ndividual product frozen or overloaded 9V Px FRZ OV NOIBICE During steps 9S through 9V press the product buttons or Manual Prog to see data on individual product items Press J gt to continue onto INPA VHDSF M checks 1 38 305 INFORMATION 1 6 305 DETAILS Model 500 600 10 A VHDSF This mode displays the status of components and inputs If the input signal 15 detected an identifying letter is displayed see below If the signal is not detected is displayed With the COOK PUMP switch turned to COOK and all inputs detected H VHDSF shows in the display for electric fryers H P VHDSFP

Service Manual 07/28/2010

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