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1. 2 402 4 00 mA Status Operation AO Live Values 1 AO1 4 00 mA 3 AO3 0 00mA io diag ao EE I Status Operation Al Live Values 1 AO1 4 00 mA 2 A02 4 00 mA io diag ai a ea Status Operation 1 0 Information 1 Location 4 4 2 Menu structure Fig 123 Menu structure of LC Display 1 Operation 0 00 m h VoG 1 04 m s 1 04 mis CT ere 10 3 C SoS 334 2 m s 20 0 C o 22 0 C a Status Operation Adjustment 1 Start Check Cycle 2 Maintenance lio diag ao Status Operation Status Operation Status Operation Main Menu 1 0 MCU VO Diagnosis 1 VO MCU _ _ 1 Adjustment 1 Analog Outputs 2 FLOWSIC100 2 I O Diagnosis T 2 Analog Inputs 3 1 0 Parameter 3 Information io lio diag ao hE a Status Operation I O Parameter 1 AO Parameter 2 Al Parameter lio paral 1 Operation 1 Operation Main Menu Operating Mode 1 Maintenance p 1 Maintenance L 2 Parameter 2 Operation 3 Diagnosis sensor 1 Status Operation Status Operation 1 Operation Diagnosis Error Parameter 1 Errors __f_ 1 No Errors 1 Path Length 2 Warnings 9 5 2 Installation Angle 3 Cross Section Area diag sensor 1 diag sensor 1 ert sensor 1 para Bax f Eo Back _ Ee ee oe Status
2. T k k AB 1 B8 MCU in bus middle AB x junction box x T termination required k no termination Jumper AB 2 T AB 8 i 104 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice _Assembly and Installation 3 3 8 2 Bus addressing On bus systems several sender receiver units on one MCU the required bus address of a sender receiver unit master only can be assigned by the hardware or software Hardware addressing is read in when SOPAS ET starts and has a higher priority than software addressing Software addressing is only available for SICK Service SOPAS password level SICK Service Bus addresses and sensor numbers in the MCU see Chapter 4 are always identical NOTICE 1 After a possibly necessary change of addressing the respective sender receiver units must be started anew disconnect and reconnect supply volt age The output assignments in the MCU then have to be reconfigured see Chapter 4 WARNING A N The sender receiver units must have different addresses Identical addresses for several units cause the communication with the MCU to abort 3 3 8 3 Hardware addressing As standard the address is set using a miniature switch on the digital board in the sender receiver unit 3 switches for hexadecimal addressing
3. 1 2 3 The flange with tube or connection must be suitable for the sender receiver unit see Flange with Tube Table Select the type depending on the internal duct pressure Junction box optional for longer cable lengths 164 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice Specification 6 3 Dimensions Part No All dimensions are in mm 6 3 1 Sender receiver units Standard sender receiver units Fig 129 FLSE100 M I A aG o A o T _ 275 60 132 NL 100 NL 200 350 550 Deliverable with pitch diameter 100 mm and flange diameter 125 mm on request Other nominal lengths on request Name Part No FLSE100 M 20SSTI sender receiver unit 1042678 FLSE100 M 35SSTI sender receiver unit 1042679 FLSE100 M 55SSTI sender receiver unit 1042680 FLSE100 M 2OTITI sender receiver unit 1042681 FLSE100 M 35TITI sender receiver unit 1042682 FLSE100 M 55TITI sender receiver unit 1042683 FLSE100 M 20HSHS sender receiver unit 1042684 FLSE100 M 35HSHS sender receiver unit 1042685 FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 165 Specification Fig 130 FLSE100 H o a i of s _ 91000 60 132 he NL a a 125 i NL 200 350 550 750 Other nomin
4. 273 C Calculating the gas temperature Since the sound velocity is dependent on the temperature the gas temperature can also be calculated from the transit times by resolving formulas 2 4 and 2 5 to derive 9 2 6 U_ etty 4 9 273 C re ee Formula 2 6 shows that in addition to the measured transit times the square of the values of L and the standard velocity are included in the calculation Q This means precise temperature measurement is only possible when the gas composition is constant measuring path L has been measured extremely accurately and a calibration has been carried out see Section gt p 147 4 3 6 Determining the volume flow The volume flow in operating state is computed using the geometric constants of the duct The process parameters pressure temperature and moisture content are required to calcu late the volume flow in the standard state A detailed description is provided in 2 4 page 42 Path compensation When the FLOWSIC100 is operated with a 2 path configuration the device runs with an integrated algorithm for automatic path compensation During trouble free operation gas and sound velocity relations between both measuring paths are recorded and saved Should one path then fail the system can replace invalid measured values from the failed path with theoretical values based on the learned path relations The system signals Maintenance request status at the same time This m
5. 70 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice _Assembly and Installation 3 2 8 3 2 8 1 Fig 43 Impact protector dust protector options Impact protection for FLSE100 H HAC PH and PHS The impact protector option is intended for the use of the FLOWSIC100 in high dust appli cations with particle sizes gt 0 5 mm Installing this component provides effective protection for the surface of the ultrasonic transducer against particle impact It is normally sufficient to fit the impact protector on the downstream sender receiver unit probe B gt p 15 Fig 4 Assembly gt Fit on types PH and PHS with the securing bolts of the transducers gt Fit on types H and HAC to the securing holes provided on the probe head using the delivered securing bolts Installing the impact protector option for types FLSE100 PH and PHS Flow direction Impact protector The impact protector is located on the probe head as shown in Fig 43 and must be aligned facing the flow direction FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 71 Assembly and Installation 3 2 8 2 Fig 44 3 2 9 3 2 10 Dust protector for FLSELO0 PR The optionally available dust protector PR can be used when dust contamination on the transducer surface of the single probe version FLSE100 PR causes a problem This option
6. Graphical display main display Two of a variety of possible measured values Volume flow in operating state Q a c Volume flow in standard state Q std Gas flow rate VoG Sound velocity SoS Acoustic temperature T ac Transducer temperature A T A Transducer temperature B T B Signal to noise ratio A SNR A Signal to noise ratio B SNR B Mass flow Text display 6 possible measured values See graphical display The measurement screen displays bar graphs of two selectable main measured values of a connected sensor or of the MCU Alternatively up to 8 individual measured values of a sensor can be displayed switching with button Meas Fig 19 Status Operation Power Qa c 6 5 cfm Failure 40 Maint req LC Display in graphical display left and in text display right Power Status Operation Qa c 6 5 cfm VoG 13 8 ft s SoS 1107 41 ft s Tac 64 7 F Maint TA 63 7 F req TB 64 4 F Failure If a limit value is exceeded the display alternates between the measured value and an alarm message FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 33 Product Description Control buttons Button Function Selects the measured value to be displayed Meas Toggles between text display and graphical display Displays the contrast settings after 2 5 s Ar
7. Subject to change without notice Subject to change without notice _Assembly and Installation Cable specification for the power supply of the external blower unit in junction box The following demands with regard to wire cross sectional area and specific resistance must be considered for the supply cable to ensure the power supply for the external blower unit Wire e on area Specific resistance Max cable length in m mm in O km 0 5 40 25 0 75 25 40 1 00 18 55 1 5 14 70 2 5 8 130 A separate power supply is required for the blower unit for distances greater than 130 m between the MCU N and external blower unit In this case use the purge air supply in junc tion box with connection 230 V AC Fig 54 Connection of the cooling air control option when using MCU N 230 V AC with external blower unit 24 V DC Solid state relay To MCUterminal29 To MCU terminal 15 Blower Internal 24 V DC power supply of the MCU for the blower unit External blower unit in junction box FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 83 Assembly and Installation 3 3 4 3 3 4 1 Fig 55 Fig 56 Installing optional sets for emergency air supply for devices with purge air opera tion Emergency air supply for device types M AC and H AC The emergency air supply FLOWSIC100 M AC and H AC is delivered pre assembled in its sub assemblies gt p 84 Fig 5
8. FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 43 Product Description 2 4 3 Fig 24 Damping time The damping time is the time taken by the measuring device to reach 90 of the end value after a sudden change in the measured value gt Fig 24 The damping time can be set to any value in the range 1 300 s Setting a higher damping time typically 60 90 s provides better attenuation of transient fluctuations in the mea sured value and interference to produce a smoother output signal Recommended value 60 90 s A special damping time is used to measure the gas flow rate and gas temperature The damping time of the volume flow is identical to that of the gas flow rate Damping time Measured value in 100 7 98 7 90 of the peak 96 eae Measured value with damping time 94 eS of OS Process change 92 Taua 90 anne 88 Damping time lt 86 84 4 1 10 20 30 40 50 60 70 80 90 100 tins Q The damping time should be regarded as a guide value If the signal quality of the ultrasonic pulses is poor the FLOWSIC100 requires more measured values to produce an output signal of the same accuracy As a result the damping time is higher within certain limits than the set time 44 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice _ Product Descriptio
9. vio gjo 11 Supply voltage 24 V DC RS232 Connection for 1 0 module option Connection for display module Connection for LEDs Connection for interface module option USB plug in connector Connections for sender receiver units Connections for relays 1 to 5 Connections for analog inputs 1and2 Connection for analog output Connections for digital inputs 1 to 4 digital inputs 3 and 4 not supported at present FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG 35 Product Description Type key MCU The various configuration options are defined by the following type key Control unit type key MCU X XXX XXXXXXXXXX Integrated purge air supply N Without blower P With blower C Without blower cooling air control option 24 V D Without blower cooling air control option 230 V E With blower cooling air control 24 V Voltage supply W 90 250 VAC 2 optional 24 V DC Enclosure versions 0 Wall enclosure SICK orange R 19 enclosure Display module N Without D With Other options N Without Analog input option plug in module 0 4 20 mA 2 inputs per module 0 Without n With n 1 2 2 Analog output option plug in module 0 4 22 mA 2 outputs per module 0 Without n With n 1 2 2 Digital input option plug in module 4 inputs per module 0 Without n Number on request Digital output power
10. Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Start up and Parameter Settings Subject to change without notice 4 2 5 Setting the damping time The damping time can be configured in the MCU directory Configuration Value Damping gt Fig 98 Fig 98 Value Damping submenu EEsoras Engineering Tool MCUspr new projec STE Project Edit MCU SICK MAIHAK Communication View Tools Help aj olule gt ala e a ofalaja a l Project Tree S new Project E MCU SICK MATHAK f B Overview Q Diagnosis E Configuration B Display Settings IO Configuration El System Configuration O Adjustment Maintenance mcu FLOWSIC100 Mounting location Device Identification SICK MAIHAK Damping time Sensor 1 BE Damping time Sensor 2 fo Damping time Sensor 3 fo Damping time Sensor 4 fo Damping time Sensor 5 il Damping time Sensor 6 fo Context Help SICK MAIHAK Analyzers and Process Instrumentation Authorized Operator GJ MCU SICK MATHAK Damping time Sensor 7 1 Damping time Sensor 8 1 Value Damping Time OG offline L not synchronized QD Download Immediately Field Parameter Remark Damping time Damping time for the selected measured variable gt p 44 Value ins Sensor 1 2 4 3 Damping time p Damping time of additional sensors connected to the control Value in s ae Sens
11. 108 e The Connect to new device button calls up the Connection Wizard menu The Create new project button calls up the Network Scan Assistant menu gt Select menu Connection Wizard and activate selection Show all connected devices Fig 85 Menu Connection Wizard N d Device Communication View Tools Help dja Ka gt Connection Wizard Project Tree E connection Wizard p Connection Wizard SIC The Connection Wizard helps you to establish a connection to all the cable connected devices Afterwards you can parameterize configure and monitor the devices Please select one option to connect Sensor Intelligence C Connect to specific device recommended Device type Select all Select none zl F showalldevices C Use simulated device Context Help SICK Finish Cancel Help Sensor Intelligence Network Configuration Network Scan Map Device de Details amp No Device gt Click Next and select the interface Standard Protocol for connection via COM port Internet Protocol IP for connection via Ethernet Fig 86 Interface selection E Connection Wizard Interface selection SICK Please choose the interface you would like to use to establish an online connection to your device Sensor Intelligence The list below shows all interfaces supported by each device Please choose at least one interface you would lik
12. 350 H HAC PR PM PH 76 1 100 122 550 H HAC PR PM PH 750 H PR PM PH 114 3 170 210 350 550 750 PHS Name Part No For type FLSE100 Flange with tube D7OST200 H PM PH Material St37 nominal length 200 mm 7042106 itr Flange with tube D7OST350 Material St37 nominal length 350 mm 7042109 Flange with tube D7OST550 ee Material St37 nominal length 550 mm 7042110 i Flange with tube D7OST750 Material St37 nominal length 750 mm 7042247 Flange with tube D70SS200 H PM PH Material VA nominal length 200 mm 7042111 wake Flange with tube D70SS350 Material VA nominal length 350 mm 7042112 Flange with tube D70SS550 H PR Material VA nominal length 550 mm 7042113 PM PH Flange with tube D70SS750 Material VA nominal length 750 mm 7042249 170 FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG Subject to change without notice Subject to change without notice Specification Name Part No For type FLSE100 Flange with tube D114ST350 Material St37 nominal length 350 mm 2033106 Flange with tube D114ST550 PHS Material St37 nominal length 550 mm 7042356 Flange with tube D114ST750 Material St37 nominal length 750 mm 7041949 Flange with tube D50ST125 SA SD Material St37 nominal length 125 mm 7042279 Flange with tube D50ST200 Material St37 nominal length 200 mm 7042280 M SA SD Flange with tube D50ST350 Material St37 nominal length 350 mm 70422
13. Context Help Replay x SICK MAIHAK Analyzers and Process Instrumentation 3 Operator g FLOWSIC100 M Sensor 1 COM1 x offline mapped _ not synchronized 9 Download Immediately FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG 135 Start up and Parameter Settings Type FLSE100 PH Fig 107 Project Edit FLOWSIC100 M Sensor 1 Communication View Tools Help Burst waveform HF signal unconditioned signal Esopas Engineering Tool Flowsic100M_14 spr new Project lol x Ol ojala gt sla elo olalolala Project Tree S new Project FLOWSIC100 PH Sensor 1 Overview J Diagnosis E Device Information E Error Massages Warnings E Protocols H E Configuration H GI Adjustment g Maintenance SICK MAIHAK Analyzers and Process Instrumentation Context Help Replay a Sensor Values Signal Display View envelope Transmitter receiver unit A 3 Operator g FLOWSIC100 M Sensor 1 Gy COM1 x offline mapped a not synchronized 9 Download Immediately Fig 108 Project Edit FLOWSIC100 M Sensor 1 Communication View Tools Help al Olas o alal els al glalolala a Burst waveform demodulated signal envelope SES Engineering Tool Flowsic100M_14 spr new Project 0 x Project Tree S new Project E A FLOWSIC100 PH Sensor 1 B Overview QO Diagnosis Device Information la
14. Coupling 6 10 Purge air base plate 7 11 Purge air hose 8 9 10 Compressed air onsite 68 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Hose clamp scope of delivery for emer Subject to change without notice Subject to change without notice _Assembly and Installation Fig 41 Connection emergency air supply for two purge air units Denni Compressed air onsite Sender receiver unit Hose clamp scope of delivery for emergency air supply Adapter Quick connector Compressed air hose Reducer Solenoid valve Coupling Purge air base plate 10 Purge air hose OMAN OOBRWN PS FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 69 Assembly and Installation Insert the backflow valves for overpressure in duct directly on the Y distributor of the purge air blower remove the existing purge air hose and fasten with hose clamps Fig 42 Fig 42 Fitting the backflow valve E Stop Hose clamp E ES Purge air hose Purge air unit Backflow valve aoRrwWN Pe TPIT 3 2 7 Installing the weatherproof cover for the purge air unit option The weatherproof cover consists of a cover and lock set gt Fit the lock parts from the lock set on the base plate gt Fit the weatherproof cover from above gt Insert the side lock bolts in the counterparts rotate and latch into place
15. FLSE100 XXX X XX XX XX Purge air supply yes no ee P Purged Ultrasonic transducer M Medium power H High power S Low power with small dimensions Small size PR Low power with small dimensions and measuring probe version Signal transmission D Digital identification for FLSE100 SD only A Analog identification for FLSE100 SA only Empty Digital Identification Empty No special features AC Internal cooling of ultrasonic transducer Nominal length of duct probe 12 125 mm 20 200 mm 35 350 mm 55 550 mm 75 750 mm Duct probe material SS 1 4571 stainless steel Tl Titanium HS Hastelloy Transducer material TI Titanium HS Hastelloy Example FLSE100 M 35SSTI Medium transducer power Duct probe nominal length 350 mm Duct probe material 1 4571 Transducer made of titanium The possible versions areas of application configurations and characteristics are listed in the following Tables FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG 19 Product Description Basic versions Type FLSE100 Description Number of FLSE100 per system Not purged Medium power Digital signal transmission to control unit Not purged High power Digital signal transmission to control unit Not purged With two transducers small size and high frequency Version as measuring probe for installation on one duct side Digi
16. Operating Instructions 8012513 V2 0 SICKAG Subject to change without notice Subject to change without notice Start up and Parameter Settings Type FLSE100 H HAC PHS Fig 105 Burst waveform HF signal unconditioned signal SES Engineering Tool Flowsic100M_14 spr new Project oj x Project Edit FLOWSIC100 M Sensor 1 Communication View Tools Help aj olla gt afal s la olS olala l Project Tree Sensor Values a S new Project E FLOWSIC100 H Sensor 1 B Overview Diagnosis View envelope Device Information E Error Massages Warnings Transmitter receiver unit A 1E Protocols Signal Display F g Configuration G Adjustment H oO Maintenance Context Help Replay SICK MAIHAK Analyzers and Process Instrumentation 3 Operator g FLOWSIC100 M Sensor 1 COM1 x offline mapped A not synchronized 9 Download Immediately Fig 106 Burst waveform demodulated signal envelope SEIS Engineering Tool Flowsic100M_14 spr new Project oj xj Project Edit FLOWSIC100 M Sensor 1 Communication View Tools Help i p E aj olala gt 2l els aj gigila a l Project Tree LI S new Project 8 FLOWSIC100 H Sensor 1 Signal Display le Overview E Diagnosis View envelope V A Device Information la Error Massages Warnings LA Protocols Transmitter receiver unit A g g Adjustment OQ Maintenance 4
17. Operation 1 Operation Warnings Diagnosis 1 Noise too Large 1 AGCA 10dB L Ue 2 acca 1008 3 ErA 0 4 ErB 0 diag sensor 1 warn sensor 1 diag a B Firmware 1 0 26 2 Serial 08208700 lo diag info Status Operation Status Operation AO Parameter AO 1 Parameter 1 AO 1 Parameter m 1 Limit Low 2 AO 2 Parameter 2 Limit High 3 AO 3 Parameter 3 Live Zero io para ao io para ao 1 __ Enter Back Status Operation Al Parameter Status Operation Al 1 Parameter 1 Al1 Parameter Le 2 Al 2 Parameter 1 Limit Low 2 Limit High Number d AOs Als p epends on resent FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 149 Start up and Parameter Settings 4 4 3 Fig 124 4 4 4 Fig 125 Configuring Parameters for input output analog input output or installation measuring path length installation angle duct diameter can be changed with the following procedure gt Goto the appropriate submenu select the line Limit Low or Limit High and press Enter The valid range is displayed in the fields Min and Max gt Enter the default password 1234 with the keys scrolls from O to 9 and or gt moves the cursor right gt Select the desired value for Min and Max with the keys and o
18. These activities must be carried out by qualified persons as described in Chapter 1 only If desired SICK Service or authorized Service support centers can carry out all maintenance work SICK offers a range of economical maintenance and repair agreements As part of these agree ments SICK assumes responsibility for all maintenance activities repairs are carried out by specialists on site as far as possible 154 FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG Subject to change without notice Subject to change without notice Maintenance 5 2 5 2 1 Maintaining the sender receiver units The sender receiver units must be cleaned at regular intervals and inspected for signs of corrosion and damage To do so remove the sender receiver units from the flanges with tube WARNING A N When carrying out any work on the system observe the relevant safety precau tions as well as the safety instructions in 1 3 in particular 1 3 3 Required tools and aids Spanner for Allen screws SW 2 and 4 Screwdriver Possibly a blind plug for flange with tube Brush clean cloth alcohol Removing the sender receiver units WARNING A N gt Hot and or aggressive gases can escape when removing and installing sender receiver units use suitable safety equipment gt Shut the flange with tube with a blind flange after removing the sender receiver unit gt Carry out repair work onl
19. gt 20 mA mA value to be output in case of malfunction puts General current Note Configuration Select a value lt Live Zero when connected evaluation systems can only process the range O to 20 mA Output fault Yes The fault current is output current No The fault current is not output Maintenance Value if possible mA value to be output during Maintenance mode current Live Zero Current at Last measured value The last measured value is output during Maintenance mode maintenance User defined value A value to be defined is output during Maintenance mode Measured value out The current measured value is output during Maintenance Mode put 126 FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG Subject to change without notice Subject to change without notice Start up and Parameter Settings mA Field Parameter Remark Analog Output Source value Velocity of gas The selected measured variable is output on the analog output Parameter 1 Sound velocity Qa c Qs c Range low Lower measuring Physical value at live zero range limit Range high Upper measuring Physical value at 20 mA range limit Live zero Zero point O 2 or 4 Select 2 or 4 mA to differentiate clearly between measured value and device switched off or current loop interrupted Optional Use first sec Inactive No effect Analog Output ond optional active Addition
20. normally set as parameter as default value typical for the system If an optional analog module is used as an analog input for connecting a separate humidity monitor the volume flow can be scaled with the current installation values p_duct Absolute pressure in duct parameter normally set as fixed default value typical for the system If an optional analog module is used as an analog input for connecting a separate pressure sensor the volume flow can be scaled with the current installation values p_normal 1013 mbar T_duct Duct temperature in K Here in FLOWSIC100 either a permanent default temper ature calculated with ultrasound measurement or read via the optional analog input for greater accuracy can be selected for use T_normal Standard temperature In Europe 273 K in USA 293 K Qin Qis p_normal T_duc Temperature calibration The temperature measurement must be calibrated for exact calculation of the flue gas temperature with the FLOWSIC100 There are only two cases where this calibration is not necessary Exact knowledge of the sound velocity in the flue gas under standard conditions 1013 mbar O C as is the case with air for example 331 m s Exact knowledge of the active measuring path Calibration is carried out using a reference measurement with a separate temperature sen sor for example Pt100 with at least 2 different temperatures calculating and entering the coefficients gt p 147 4 3 6
21. standard or inter nally cooled Purge air supply for purged FLSE100 Dust concentration Type of sender receiver unit Gas composition Material of duct probe and transducer Installation locations Cable and purge air hose lengths Choose components according to the Configuration Table and information in gt p 17 2 3 If necessary plan additional measures to install the flange with tube gt p 58 3 2 1 7 Plan the calibration openings Accessibility Easy and safe Provide platforms or pedestals when necessary Distances to the measure ment level No mutual interference between calibration probe and FLOWSIC100 Ensure sufficient distance between the measurement and calibration level approx 500 mm 7 Plan the voltage supply Operating voltage power requirements In accordance with Technical Data in gt p 162 6 1 Ensure sufficient cable cross sections and fuse 48 FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG Subject to change without notice Subject to change without notice _Assembly and Installation 3 1 1 Fig 25 Determining the measurement and installation location Flow profile Measuring precision is subject to the flow conditions and the position of the measurement axis Significant changes in the cross section duct curvatures fittings in the duct air dampers or inlets can cause profile deformations or t
22. 292 3 360 2 332 3 560 2 532 3 5 9 0 134 0 106 1 209 0 181 1 319 0 291 1 359 0 331 1 559 0 531 1 6 7 9 132 9 105 0 207 9 180 0 317 9 290 0 357 9 330 0 557 9 530 0 7 6 7 131 7 103 8 206 7 178 8 316 7 288 8 356 7 328 8 556 7 528 8 8 5 6 130 6 102 7 205 6 177 7 315 6 287 7 355 6 327 7 555 6 527 7 9 4 4 129 4 101 5 204 4 176 5 314 4 286 5 354 4 326 5 554 4 526 5 10 3 3 128 3 100 4 203 3 175 4 313 3 285 4 353 3 325 4 553 3 525 4 Matching flanges with tube can be provided by SICK on request please specify with order Alternatively a tube piece with premounted flanges can be ordered from SICK A tube with suitable diameter can be used to align the flange tubes for face to face mount ing After welding determine and note measure F F gt p 61 Fig 35 for later parameter setting FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 63 Assembly and Installation 3 2 2 Fig 37 Installing the control unit The control unit must be mounted on a level base at an accessible protected location as shown in Fig 37 The following must be taken into account Maintain the ambient temperature range in accordance with the Technical Data under consideration of possible radiant heat shield when necessary Protect the unit from direct sunlight Select an installation location free from vibrations when possible and stabilize vibra tions when necessary Provide sufficient clearance for cables and opening the fr
23. Al2 ae gnd oo Al ia gnd ae 20 mA on 20 mA gnd CENE ees See ee Dig in 4 he ad l Digin3 P i gnd E S ee Q 1 1 1 1 Dig In 2 Q igi Dig in zazo 5 TiO o aS za l 16 17 18o 20 21 22 23 24 25 26 27 28 29 30 36l 37 38 39 40 43 42 A 2 3 a s 6 7 8 eho st h2fisha lis 31 32 33 34 35 A Operation malfunction B Maintenance S z K K C Check cycle a z 2 D Maintenance l l E Limit values I 2 z wy F Onsite cable to second junction box A i A S m gt For bus cabling two path measurement version B G Onsite cable to second junction box For bus cabling two path measurement version A Connection cable Master Onsite cable length 5 10 50 m l G Junction box ee eee eg FLSE100 A Master GN MCU RS485aj Master RS485a_ AN E ey et eed y GN __ ___Bus RS485a 1 l GND i NE MCU RS485b Master RS485b_ YE 24 V DC 24V YEy ___ Bus RS485b 2 b unit A KWH MCU 24 V DC Master 24 V DC WH i aunit Ai wt are __Bus 24 VDC 3 Slave 24 VDC_ WH b unit B 4 ABN MCU GND Master GND___ BN i a unit B RS485 JBN TE Bus GND 4 SlaveGND__ BN t 4 Master RS485a __ ae 2 ee Me ieee 2 l 5 Slave RS485a GN rr l Master RS485b_ 5 ef Plug in connectors i 6 Slave RS485b_ 1 YE Y Connection cable Slave FLSE100 B Slave with red cable marking length 5 10 m t 77 apes 24 V DC 24V Plug in connector assign Plug in connector assign b uni
24. E S lecting a devices araa Hid Ae ee a oe RA Ei a A ee Information on using SOPAS ET cece natok daana EEA EENE e ia Online Helpi reinir danar ak ey piles a a dale Mead yal cuales Standard start up procedure cece eee te teen tee eee e nes Setting the system data parameters on the FLOWSIC100 sensor Setting the check cycle parameterS 0 cece ete ees Configuring the analog output 2 6 teens Configuring the analog inputs 0 cece et teens Setting the damping time 0 cee teen ete Data back pi autorai tetas e i iien E vith a E a thea ca auahers nace ate Starting normal measuring operation 0 SIBMAl WAVETONIM ii i a E a aa a a e A aa a a a a i Adyancedist it Up s aeih ba ne EE A E ved AE oa ea ee A T Changing the application SettingS 0 0 cece eens Configuring optional analog MOduleS 00 eee Configuring the optional interface Module cece Configuring the Ethernet module 0 0 ccc eee tee eee Changing the field bus address for the Profibus module 4 Configuring the temperature curve for the cooling air control option for device types M AC and H AC cece cee ee en ete aas Calibrating flow rate and temperature measurement 0 0 cece eee eee Operating Configuring with the LC Display option 0 00 c eee eee General information ON USE 6 ene e eee teens MOENULSTRUGEUIE aici oe 2 Scat date
25. Edit MCU SICK MAIHAK Communication View Tools Help aj olale gt l ele a olalolala Project Tree Function Check Automatic a S new Project E A MCU SICK MAIHAK B Overview J Diagnosis H E Configuration E Adjustment BB Function Check Automatic Device Identification Function Check Manual E e Maintenance mcu Variant FLOWSIC100 Mounting location SICK MAIHAK Function Check Output duration of Function control value 90 s Output control values at AO 7 Check cycle interval Function Check Start Time contexte o Hour el Minute oj Second oj SICK MAIHAK Analyzers and Process Instrumentation 3 Operator g MCU SICK MAIHAK x offline A not synchronized 9 Download Immediately Field Parameter Remark Output duration of function control Value in seconds Output duration of the check value value The last measured value is output for Output control val Inactive the duration of the check cycle ues at AO Eae r Active Check cycle is output at the analog out put Check cycle interval Time between two check cycles gt p 45 2 5 Hour Function Check Specification of a start time in hours Minute i Start Time minutes and seconds Second FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG 125 Start up and Parameter Settings 4 2 3 Configuring the analog outpu
26. Engineering Tool Flowsicl100M_14 spr new Project E loj x Project Edit FLOWSIC100 M Sensor 1 Communication View Tools Help aj ofall gt afal alallala l Project Tree S new Project B FLOWSIC100 M Sensor 1 B Overview OQ Diagnosis E Device Information a Error Massages Warnings Protocols g Configuration H E Adjustment e Maintenance Context Help Replay SICK MAIHAK Analyzers and Process Instrumentation Sensor Values Signal Display View envelope Transmitter receiver unit A 3 Operator g FLOWSIC100 M Sensor 1 Com1 x offline mapped lt not synchronized 9 Download Immediately 10 55 10 66 Fig 104 Burst waveform demodulated signal envelope SES Engineering Tool Flowsic100M_14 spr new Project 5 xj Project Edit FLOWSIC100 M Sensor 1 Communication View Tools Help aj ofall gt ala ejs aj ojlalolajaj el Project Tree S new Project E A FLOWSIC100 M Sensor 1 B Overview S Qo Diagnosis E Device Information E Error Massages Warnings A Protocol QO Configuration QO Adjustment J Maintenance Signal Display View envelope JV Transmitter receiver unit A Context Help Replay SICK MAIHAK Analyzers and Process Instrumentation 10 09 3 Operator a FLOWSIC100 M Sensor 1 COM1 x offline mapped not synchronized 9 Download Immediately 134 FLOWSIC100
27. Error Massages Warnings Protocols Configuration QO Adjustment Q Maintenance Context Help Replay SICK MAIHAK Analyzers and Process Instrumentation Signal Display View envelope V Transmitter receiver unit A 3 Operator FLOWSIC100 M Sensor 1 comi x offline mapped A not synchronized 9 Download Immediately 136 FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG Subject to change without notice Subject to change without notice Start up and Parameter Settings Type FLSE100 S Fig 109 Burst waveform HF signal unconditioned signal Ss ES Engineering Tool Flowsicl100M_14 spr new Project E oj x Project Edit FLOWSIC100 M Sensor 1 Communication View Tools Help aj ofall j sal ej ofsjojaja f Project Tree S new Project FLOWSIC100 5 Sensor 1 B Overview cP Diagnosis E Device Information la Error Massages Warnings Protocols j alues E Configuration G Adjustment g Maintenance Sensor Yalues 4 Signal Display View envelope Transmitter receiver unit A SICK MAIHAK Analyzers and Process Instrumentation Context Help Replay x 0 90 0 96 3 Operator g FLOWSIC100 M Sensor 1 COM1 x offline mapped not synchronized 9 Download Immediately Fig 110 Burst waveform demodulated signal envelope SgS Engineering Tool Flowsic100M_14 spr new
28. FLSE100 PM FLSE100 PH FLSE100 PHS Type of sender receiver unit NL D1 D2 D3 FLSE100 PM FLSE100 PH 200 350 550 750 60 3 100 125 FLSE100 PHS 350 550 750 76 170 210 Name Part No FLSE100 PM 20SSTI sender receiver unit 1042674 FLSE100 PM 35SSTI sender receiver unit 1042675 FLSE100 PM 55SSTI sender receiver unit 1042676 FLSE100 PM 75SSTI sender receiver unit 1042677 FLSE100 PH 20SSTI sender receiver unit 1042659 FLSE100 PH 35SSTI sender receiver unit 1042660 FLSE100 PH 55SSTI sender receiver unit 1042661 FLSE100 PH 75SSTI sender receiver unit 1042662 FLSE100 PH 20TITI sender receiver unit 1042663 FLSE100 PH 35TITI sender receiver unit 1042664 FLSE100 PH 55TITI sender receiver unit 1042665 FLSE100 PH 75TITI sender receiver unit 1042666 FLSE100 PHS 35SSTI sender receiver unit 1042667 FLSE100 PHS 55SSTI sender receiver unit 1042668 FLSE100 PHS 75SSTI sender receiver unit 1042669 Other nominal lengths on request FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 169 Specification 6 3 2 Flange with tube Fig 136 Flange with tube i L Dn L NL 12 D1 D2 D3 NL Type FLSE100 125 SA SD 48 3 75 100 200 350 SA SD M 350 550 M MAC 200 H PM PH
29. Instructions 8012513 V2 0 SICK AG 123 Start up and Parameter Settings Fig 94 Basic parameters Cross sectional area Circular ducts Cross sectional changes p ALA a Measuring path length L FF 2 NL FF F1 F2 Rectangular ducts L L1 L2 FI F2 2 NL e For small duct dimensions lt 0 5 m short measuring paths take the thick 1 ness of the seals used into account when determining measuring path L 124 FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG Subject to change without notice Subject to change without notice Start up and Parameter Settings 4 2 2 Setting the check cycle parameters Setting to the Maintenance operating state Select control unit MCU in the project tree and enter the Level 1 password see Fig 4 7 Now switch to the Maintenance Maintenance mode menu Activate Maintenance System and click Set Status A control lamp signals the Maintenance state as fol lows In SOPAS menu MCU Overview Inthe SOPAS status indicator in the field at the bottom left On the display of the MCU control unit only for MCU with Display option Define the check cycle output in the Adjustment Function Check Automatic menu gt Fig 95 The function check can also be started manually Fig 95 Adjustment Function Check Automatic menu SES Engineering Tool MCU spr new Project o x Project
30. M HSHS duct probe and transducer made of Hastelloy is 2 m 4 Maximum possible measuring path FLSE100 H HSHS duct probe and transducer made of Hastelloy is 5 m Minimum diameter for installation angle 45 maximum diameter for installation angle 60 Use installation angle 60 for high dust contents 7 With standard purge air unit Fitted with purge air blower 2BH1400 at overpressure gt 0 03 bar contact SICK Maximum possible dust concentration depends on the measuring path and gas temperature 10 Only for dry and non sticky dust 11 Lower ambient temperatures for FLSE and MCU on request 12 For MCU with integrated purge air blower the ambient temperatures may not sink below 40 C during operation and 20 C during blower start up operation FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG 163 Specification 6 2 Standard components The standard components required for a complete measuring system depend on the mechanical design of the sender receiver unit The following Table shows the possible combinations and the quantities required Sender receiver unit Flange with Connection cable Junction Control unit Purge air Type Number tube Master Slave box MCU N MCU P unit2 FLSE100 M H 2 2 1 1 1 1 FLSE100 PR 1 1 1 3 1 FLSE100 SA SD 1 each 2 1 3 1 FLSE100 M AC HAC 2 2 1 1 1 1 FLSE100 PM PH PHS 2 2 1 1 1 1 1
31. WARNING A N When carrying out assembly and installation work observe the relevant safety regulations and safety information in Chapter 1 Assembly and installation work on potentially dangerous installations hot or corrosive gases high internal duct pressure must only be carried out when the system is shut down Suitable protective measures must be taken to protect against any possible local or system specific danger Installing the flanges with tube Duct pipe diameter gt 0 5 m Work to be performed gt Measure out the installation location so that the planned installation angle is reached if mounting two flanges with tube observe the diameter and mark the installation location gt Remove the insulation if present gt Cut out suitable oval openings in the duct wall drill suitably sized holes in brick and concrete ducts see the Annex for templates for openings NOTICE Make sure parts cut off do not fall into the duct gt Insert the flange with tube in the opening as shown in Fig 32 Observe the minimum draw in length Le gt 20 mm or as shown in Fig 31 and Table Roughly align it and tack it into position with a few spot welds With brick and concrete ducts tack it to a holding plate gt p 59 Fig 33 Fitting the flanges with tube Duct pipe wall Av Insulation remove around flange area 58 FLOWSIC100 Operating Instructions 801251
32. amp 10 133 62 1 2111 online WF synchronized GD Download Immediately i Q Per default all measuring paths have the same weighting in the calculation of the output value for changing the weighting see Service Manual The FLOWSIC100 has a function for automatic path compensation should one measuring path in a 2 path configuration fail gt p 15 2 2 3 Setting parameters for application settings can also be done via the LC Dis play gt p 150 4 4 4 FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 139 Start up and Parameter Settings 4 3 2 Fig 114 Configuring optional analog modules Analog output module The basic settings field Analog Outputs General Configuration apply to all additional analog outputs Maximum 4 AO are also available 2 AO modules each with 2 outputs To set the parameters carry out the following procedure gt Select type MCU in the Project Tree window enter the Level 1 password and switch the measuring system to Maintenance gt p 120 4 2 gt Select directory Configuration I O Configuration Output Parameter FLOWSIC100 see gt Fig 114 gt Activate the checkbox Use first analog output module gt New dialog boxes for Analog Output 2 Parameter and Analog Output 3 Parameter are opened gt Configure the optional analog outputs according to the requirements in 4 2 3 Configuring the optional
33. available for installation gt Fig 35 On two sides On one side using the sound reflection on the opposite inside wall This solution can be used with very small ducts to lengthen the measuring path or if access is only possible from one side Fig 35 Fitting the flanges with tube Fitting on both sides uf Sender receiver unit Type FLSE100 M is shown Fitting on one side 2 oN 1 AS gt NOO Sender receiver unit Ds L L1 L2 FF F1 F2 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG 61 Assembly and Installation Fig 36 Carry out the following before fitting the flanges with tube gt Cut out suitable oval openings in the duct wall see Annex for templates gt Bevel the flange tubes at an angle of 45 or 60 gt If necessary adapt the flange tubes to the wall curvature as shown in Fig 36 Adapting the flanges with tube A 6 48 3 Di mm a mm 500 290 0 290 150 3 Flange tube length Lp Lras Lego depends on installation angle a wall thickness w and nominal length NL gt Fig 35 gt Fig 36 This correlation is expressed by the following formu las Lp NL x Lyys Lp 48 3 Lpeo Ly 27 9 lt 48 3435 _ w b 2 tana sin a b 45 10 60 8 62 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice
34. be completely free from welding beads Optional Fitting an impact protector on the sender receiver unit gt p 70 3 2 7 Push the sender receiver units into the flange tubes and fit these on the flange with the delivered bolts and the optional solid borne noise damping set 66 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice _Assembly and Installation 3 2 5 Installing the purge air unit option The steps below are only necessary when purged sender receiver units are required The following points must be taken into account when selecting the installation location The purge air unit must be installed in a location with clean air The intake temperature must match the values specified in the Technical Data gt p 162 6 1 If necessary lay an air intake hose at a location where the conditions are more favorable The fitting location must be easily accessible and meet all applicable safety require ments The purge air unit must be mounted as far below the sender receiver units as neces sary so that the purge air hoses can be installed leading downwards to the purge air unit avoiding water collection Provide sufficient clearance for replacing the filter element Provide sufficient clearance for fitting and raising the weath
35. com plete measuring system will respond in the prescribed manner when all system compo nents are intact Check cycle output on the analog output A check cycle is output as follows 90s zero value live zero 90s span value Q The output duration of 90 s is the default factory setting The value can 1 be changed in SOPAS ET gt p 125 4 2 2 This output is only expedient for measured values that depend on veloc ity gas flow rate volume flow act volume flow std 46 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice _Assembly and Installation FLOWSIC100 3 Assembly and Installation Project planning Assembly Installation FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 47 Assembly and Installation 3 1 Project planning The following Table provides an overview of the project planning work to be carried out to ensure the device is correctly installed and fully functional You can use this Table as a checklist by ticking off all the steps you have carried out Task Requirements Work step Determine the measuring and installation locations forthe device compo nents gt p 49 3 1 1 Inlet and outlet sections must be of sufficient length Homogeneous flow distri bution If possible no bends cross section variations feed pipes discharge pipes flaps or fitting
36. device types M AC and H AC a gt gt gt System configuration with control unit MCU P with integrated blower unit System configuration with control unit MCU N purge air supply 24 V DC in junction box Snap the solid state relay into place on the MCU top hat rail Disconnect the blue lead of the connection to the cooling air blower from MCU terminal 47 and connect it to the white lead of the solid state relay from relay terminal 13 using a lamp wire connector Connect the brown lead of the solid state relay relay terminal 14 to MCU terminal 47 gnd blower Connect MCU terminal 13 com limit and terminal 30 gnd with a black jumper Connect terminal A2 of the solid state relay to MCU terminal 15 n o limit Connect terminal A1 of the solid state relay to MCU terminal 29 24 V DC See terminal connection diagram gt p 82 Fig 53 b System configuration with control unit MCU N purge air supply 230 V AC in junction box Same connection as the configuration in a but with the following change Connect terminals 13 and 14 of the solid sate relay to the power supply 24 V DC for the external blower unit See terminal connection diagram gt p 83 Fig 54 NOTICE 1 The colors of the leads between the solid state relay and MCU only serve as examples and can vary depending on the delivery FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 79 Assembly and Installati
37. die leh oa hand a NA Tatts tas satel ona twat deena COTES TAN eis Bie Me Seated acd one EE E E E E densely banalitye TE ase aa Changing the application Setting 0 0 6 ects Changing the display settings with SOPAS ET 0 0 cece eee ee eee FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Contents 5 MalintenanC esc aoee tees e e EEE EE EENES eE NAAA 153 5 1 General IMFOFMAUON iee i e a a a o a ie Peewee heed 154 5 2 Maintaining the sender receiver units eee tees 155 5 2 1 Removing the sender receiver units 6 ee eee 155 5 2 2 Cleaning the sender receiver unit 2 ke eee ee 156 5 3 Maintaining the purge air supply of the internally cooled types M AC and H AC 157 5 3 1 ASPECT OM ie bs cose Rois eataa lias nuts an Ea a aR O ea A aa due d aa aa 157 5 3 2 Control unit with integrated purge air supply 00 0 cece 158 5 4 Maintaining the external purge air unit OptiOn 0 0 cee eee 159 5 4 1 INSPOCUION fs scetseraes ke eaa N egra aty eie TEE GAT E a fey atthe ced avait eat oh E A E N 159 5 4 2 Replacing the filter element iaaiiai A eee a 160 6 Specification ook isc Vaasa a aa ota a E ESAT 161 6 1 Technical Datasaiis cies nnee aara a PAF le EA e a had ORES 162 6 2 Standard componentS 0 60 cece ete e nee 164 6 3 DIMENSIONS Part N Oeir wedded meara a N aed Oaa AAA 165 6 3 1 Sender receier UNITS vi recisi oni a deat Obed acd eda e A a inet aa 165 6 3 1 1 FESE LOOSAN aifi ie
38. example a pitot tube probe has been introduced va K v K correction function The correction factor k can be used for K with unimpeded axial symmetric flow profiles in round pipes VA k 0 9 lt k lt 1 In many cases however an unimpeded axial symmetric flow profile is not guaranteed due to the installation conditions short inlet sections rectangular ducts unsymmetrical flow profiles and so on For this reason a second degree calibration function has been imple mented in FLOWSIC to show the relation between middle path and area velocity Va Cv_2 v2 Cv_1 v Cv0 Q If the flow in a round pipeline is unimpeded and axial symmetric Cv_1 is equal to the correction factor k The coefficients in this calibration function can be determined by means of network measurements and regression analysis see DIN EN 13284 1 The calculated regression coefficients must then be entered in the measuring device using SOPAS ET gt p 147 4 3 6 Default values from the factory are Cv2 0 Cv1 1 CvO 0 42 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice _ Product Description 2 4 2 Calculating the volume flow in standard state The volume flow can be converted to the standard state as follows 100 Fy p_duct T_normal 100 2 act Volume flow in operating state Q sta Volume flow in standard state F Humidity in percentage volume
39. from address 1 to 7 see Fig 3 2 The address assigned to a sender receiver unit upon delivery is noted in the electronics hous ing Fig 76 Hardware addressing of sender receiver unit g Digital board Switch Mini itch Position iniature switc gt OFF ON Switch 4 serves for master slave switch the switch position for over address 1 is shown Address 0 1 2 3 4 5 6 7 Switch 14 2 13 1 1 12 3 1 2 1 3 11 12 3 1 2 3 11 12 3 11 2 3 141 12 13 ON x x xX X xX X x x xX x x NOTICE 1 Only address 1 or for two path operation addresses 1 and 2 may be selected for the FLOWSIC100 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG 105 Assembly and Installation 3 3 9 Installing and connecting the interface and I O module options Plug these modules onto the top hat rail in the MCU gt p 95 Fig 67 and connect to the associated connection on the processor board with the cable with plug in connector gt p 35 Fig 20 106 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice Start up and Parameter Settings FLOWSIC100 4 Start up and Parameter Settings Basics Standard start up procedure Advanced start up Operating Configuring with the LC Display option FLOWSIC100 Ope
40. not remove add or modify any components to or on the device unless described and specified in the official manufacturer information Otherwise The device could become dangerous Any warranty by the manufacturer becomes void Responsibility of user General information Designated users The FLOWSIC100 measuring system may only be operated by skilled technicians who based on their technical training and knowledge as well as knowledge of the relevant regu lations can assess the tasks given and recognize the hazards involved Special local conditions gt The relevant legal stipulations and associated technical regulations must be observed when preparing and carrying out work on the respective system gt All work must be carried out in accordance with the local system specific conditions and with due consideration paid to the operating dangers and specifications Retention of documents The Operating Instructions for the measuring system as well as system documentation must be kept on site and be available for reference Pass the associated documents on to a new owner of the measuring system FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice Important Information 1 3 1 3 1 1 3 2 1 3 3 Safety information and protective measures General information Handling or using the device incorrectly can result in personal injury
41. option plug in module 48 V DC 5 A 2 changeover contacts per module 0 Without n Number on request Digital output low power option plug in module 48 V DC 0 5 A 4 NO contacts per module 0 Without n Number on request Interface module option 0 Without E Ethernet P Profibus DP Special versions N Without special version Ex certification N Without Ex certification Software E Emission 2 Up to 4 analog modules on request 36 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice _ Product Description 2 3 4 Fig 21 Example MCU NWODNO1000PNNE Not purged a Wide range power pack 90 250V AC Wall enclosure SICK orange With display module Without other options Without optional analog input module With one optional analog output module Without optional digital input module Without optional digital output module 2 changeover contacts Without optional digital output module 4 NO contacts With optional interface module Profibus DP Without special version Without Ex certification Software Emission Connection cables The connection cables master Master FLSE100 and slave Slave FLSE100 are used to connect the sender receiver units with the control unit MCU Both cables are available in different lengths The connection cable master is marked with a red mark
42. request FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 141 Start up and Parameter Settings 4 3 4 Configuring the Ethernet module NOTICE 1 There is a risk of undesired access to the measuring system during communication via Ethernet gt Only operate the measuring system behind suitable protection devices e g Firewall Assigning the Ethernet module a new IP address If an IP address was specified by the customer when the device was ordered this address was set by the manufacturer If not standard address 192 168 0 10 is set Complete the following procedure to change the address gt Select directory Configuration O Configuration Interface Module gt Set the desired network configuration in the Ethernet Interface Configuration field and click Reset module under Expansion module information Fig 116 Configuration I O Configuration Interface Module directory CENE 5 E F la x Project Edit MCU P SICK Communication View Tools Help Project Tree Device Catalog Network Scan Assistant System Configuration S New Project S B mcu sick Interface Module Type Selection Overview Measuring Point 1 m Diagnosis Select the connected module Ethernet x New address ao Parameter Reset module Attention The Connection will go offline on Reset 5 Display Parameter J oO I O Configuration B Customer Data El z P Measure Point 1 Interfa
43. sender receiver unit unit 1 connections 24 31 24 32 RS485 A 33 RS485 B 34 scr 35 Master sender receiver unit unit 2 connections 24 36 24 37 A 38 B 39 scr 40 Input voltage supply 24V DC 3 24V 41 gnd 42 Output voltage supply 24 V DC 3 24V 43 gnd 44 Input 30 V electr isolated 45 46 RS232 485 3 b A 51 rx B 52 gnd 53 Interface 1 A 71 B 72 gnd 73 Us 74 Us 75 gnd 76 imp TT imp 78 res 1 79 res 2 80 1 Closed in current free state normal closed 2 Open in current free state normal opened 3 Only use after agreement with manufacturer FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 97 Assembly and Installation Fig 69 Fig 70 Fitting and connecting optional I O modules Connect the optional analog and digital modules to the slots on the module carrier as from slot 1 next to each other in the sequence AO gt Al gt DO gt DI If single module types are not present the next one follows according to the specified sequence Slots for optional modules Slots for optional 1 0 modules INTERFACE MODULE SI CK O POWER Murti CONTROL UNIT FAILURE MAINTENANCE REQUEST 0 SEB ED 8765432 1 lot for interface module option Slot Connection is made to terminals 101 180 on the backplane The following shows the I O module connection for slot 1 as an example Connect the I O modules to slots 2 8 in the same manner Analog module
44. thus severely damage the transducers The purge air unit must be maintained at the latest when the low pressure sensor on the filter outlet is triggered Purge air supply must be guaranteed while the sender receiver units are installed Remove the sender receiver units from the duct before replacing any damaged purge air hoses e The purge air unit does not have to be switched off to clean the filter housing L or replace the filter element i e sender receiver units can remain on the duct Inspection gt Check the running noise of the blower at regular intervals increases in the noise level can indicate a blower failure gt Check hoses are secure and free of damage gt Check the filter element for contamination If the filter element is excessively contami nated remove it clean the filter housing and fit a new filter element FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 159 Maintenance 5 4 2 Fig 128 Replacing the filter element gt Have anew filter element 2 available gt Loosen the hose clamp 6 on the purge air hose 7 and remove the hose and secure the hose at a clean location NOTICE 1 Place the end of the hose in a safe place so that impurities cannot be sucked in risk of severe damage to the blower Unfiltererd air enters the sender receiver unit during this time Remove any dust from the outside of filter housing 1 Press the two qu
45. type specific max approx 10 6 kg MCU N Dimensions 340 mm x210 mm x 120 mm enclosure made of steel plate coated Weight Approx 5 kg MCU P purge air supply in junc tion box Dimensions 440 mm x 300 mm x 220 mm enclosure made of steel plate coated Weight Approx 14 kg Subject to change without notice Flange with tube Nominal length 125 200 350 550 750 mm Pitch diameter of mounting holes 75 100 170 mm depends on FLSE100 type Material St37 V4A others on request max weight approx 6 kg Purge air unit option with blower type 2BH1300 Components Installation plate air filter purge air blower Y distributor low pressure sensor Operating voltage 200 240 V 345 415 V at 50 Hz 220 275 V 380 480 V at 60 Hz Rated current D2 6A Y1 5A Motor rating 0 37 kW at 50 Hz 0 45 kW at 60 Hz Delivery rate Max 63 m3 h 48 m3 h for counter pressure 30 mbar Ambient temperature 20 40 C Degree of protection IP 54 Hose connections 40 mm Dimensions weight 550 mmx 550 mm x270 mm weight 14 kg 1 The accuracy of flow measurements depends on calibration installation conditions flow profile and variation range of pressure and temperature parameters Typical values for one path measurement are 1 5 2 Maximum possible measuring path depends on dust content gas temperature and gas composition 3 Maximum possible measuring path FLSE100
46. unit MCU in 19 enclosure with options Slots for optional O modules INTERFACE MODULE O POWER FAILURE MAINTENANCE REQUEST SEE A Display module option SICK Mutt CONTROL UNIT Slot for interface module option Backplane with terminal connections for wiring by customer FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 31 Product Description Fig 18 Block Diagram MCU block circuit diagram MCU Processor Wide range power pack 90 250 V AC Display module option screen Unit 2 B Unit 2 A 24 V Digital 24 V inputs 1to4 screen Unit 1 B Unit 1 A 24 V 24 V rety 5 Relay 4 i a 3 Relay 2 Relay 1 32 FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG Subject to change without notice Subject to change without notice _ Product Description Options Using the following options the functionality of the MCU can be extended considerably 1 Display module Module to display measured values and status information of the connected sensors using control buttons capacitive sensors The integration of this module into already delivered control units can only be done by the supplier Displays Type Display LED Power green Voltage supply OK Failure red Functional failure Maint request yellow Maintenance request LC Display
47. valve when heavily contaminated and or corroded Fig 62 Solenoid valve electrical part pulling magnet with anchor sealing punch Spray a little spray oil in the ring gap gt Fig 62 when the anchor in the pulling magnet is sluggish switching test when removed gt Fig 62 FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 89 Assembly and Installation 3 3 4 4 Parts overview Part No Description 2051484 Emergency air supply 24V for MCU 90 FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG Subject to change without notice Subject to change without notice _Assembly and Installation 3 3 4 5 Emergency air supply fo r device types PM PH and PHS Fig 63 Connection for operating vo Motor circuit breaker onsite H In SICK scope of delivery but not fitted Itage 230 V AC Purge air unit Solenoid valve O _ Junction box Purge air blower Fig 64 Connection for operating vo Motor circuit breaker onsite i E Itage 380 V AC without phase sensor Purge air unit poy Solenoid valve In SICK scope of delivery but not fitted FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 91 Assembly and Installation Fig 65 Connection for operating voltage 380 V AC with phase sensor for monitoring failure of any phase Purge air unit Motor circuit
48. 0 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice _Assembly and Installation 3 3 3 3 1 3 3 2 Installation General instructions prerequisites Carry out the steps described in gt p 58 3 2 before starting installation work Unless otherwise agreed with SICK or an authorized representative all of the installation work must be carried out by the plant operator This includes gt Laying all the power supply and signal cables gt Connecting the power supply and signal cables to the system components gt Installing the switches and mains fuses Carry out the additional work described in 3 3 2 when using the purge air unit option gt Plan adequate line cross sections gt p 162 6 1 Technical Data 1 gt The cable ends with plug for connecting the sender receiver units must be long enough gt Cable connectors that are not connected must be protected from dirt and moisture fit cover WARNING A N Allinstallation work must be carried out in line with the relevant safety reg ulations and instructions listed in Chapter 1 Suitable protective measures must be taken to protect against local or sys tem specific danger Installing the purge air supply The following steps are only necessary when internally cooled or purged sender receiver units must be used gt Lay the purge air hoses on short routes and without kin
49. 0 0 cece eee 12 System overview and functional principle 0 cece eee 13 SYSTEM OVENVIEW f55 cocc es 4e4 ede es dd eee eww eee de ee a eee aa eRe 13 Communication between sender receiver units and control unit 14 Functional prinGipleis 4 ion voce io hes a a AR islet able iment ad 15 System COM PONE NES ssie css sete aei a a A A E naa uaa eA oada aaa a E a a aa 17 FLSE100 sender receiver Unit sussana annene 17 Standard sender receiver units 0 cee eee eee eee 22 Sender receiver units with internal Cooling 0 0 cee eee eee 25 Purged sender receiver units 0 cece eens 27 Flange With LUD G5 ais seid ae e O EE a a ences a NE a E a a T 28 Control unit MCUnru io aratna ieee dein oa E a AO OO dee Ao a aA e Aoa aes 29 Gonnection cables serres wie ra See eth ee eho a ee sole AA EE 37 P rgeair UNIT OPTION eors ace eka ee ead eae de altawe et ana egw ede Heda ada dau 38 Cooling air control option for device types M AC and H AC 00 0 ee aes 39 Optional sets for emergency air Supply for device types with purge air operation 39 Emergency air supply for device types M AC and H AC 2 000e eee 40 Emergency air supply for device types PM PH and PH S 5 41 Measuring tube Option 0 0 0 ined arinaa ett aaa 41 COMPUTATIONS iio ited ict iaae a aa de date iaaa n dha iaa a aa E a a a a a 42 Calculating and calibrating the volume flow 00 cece eee 42 Temperature Calibrat
50. 0 fc a Range low 0 00 mbar Range high 1100 00 mbar Q Authorized operator GJ MCU SICK G amp 10 133 82 1 2111 online WF synchronized O Download Immediately a Field Parameter Remark Temperature Constant A constant value is used for scaling Source Analog Input 1 The value of an external sensor connected to analog input 1 standard scope of delivery is used for scaling If this field is activated the input field for configuring the input range appears underthe Temperature Source field Sensor value The value of the integrated temperature sensor Ta Tb or the value of the acoustic temperature Tac is used for scaling Pressure Source Constant Fixed value Analog Input 2 The value of an external sensor connected to analog input 2 standard scope of delivery is used for scaling If this field is activated the input field for configuring the input range appears under the Pressure Source field Moisture Source Constant Fixed value Analog Input 3 The value of an external sensor connected to analog input 3 optional module required is used for scaling If this field is activated the input field for configuring the input range appears under the Moisture Source field Constant Value in C Temperature Value in K Constant Pressure Value in mbar Constant Moisture Value in Setting a value necessary for scaling 128 FLOWSIC100
51. 00 00 C 0 0000 0 0204 0 0000 132 FLOWSIC100 Operating Instructions 8012513 V2 0 gt SICKAG Subject to change without notice Subject to change without notice Start up and Parameter Settings 4 2 7 4 2 8 Starting normal measuring operation Normal measuring operation is started by deactivating the maintenance state deactivate checkbox in field Set Operating State gt p 120 4 2 Standard start up is now completed NOTICE 1 For internally cooled and purged sender receiver units the purge air supply has to be guaranteed during facility downtime Otherwise remove the sender receiver units from the duct Signal waveform Checking the signal waveform allows an assessment on the quality of the received ultra sonic signals To view the signal waveform select the FLOWSIC100 type used in the Proj ect Tree and then the Diagnosis Sensor Values menu in Measurement mode The ultrasonic signals of both transducers are displayed as unconditioned signals under Sig nal Display If the option View Envelope is checked the envelopes of both transducers are displayed The signal waveform should match the waveforms in the Fig 103 to Fig 112 depending on the device type FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 133 Start up and Parameter Settings Type FLSE100 M MAC Fig 103 Burst waveform HF signal unconditioned signal SRS
52. 00 for FLOWSIC100 H H AC 2056565 Assembly damping set K75 for FLOWSIC100 M M AC 2056564 FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 177 Specification 6 3 7 Control unit MCU 19 Fig 143 Control unit MCU in 19 slot Shown with display module option 1 0 MODULE INTERFACE MODULE SICK Mutm CONTROL UNIT o 4 LO REQUEST a DoBeS A 7 465 9 at gt 482 6 al gt Including E clearance for g cables Name Part No Control unit MCU NWPD in 19 housing 1046117 Control unit MCU NWTD in 19 housing 1046288 Control unit MCU N2RD in 19 housing 1046116 Options for MCU control unit in 19 slot Name Part No l ier 19 O modu e carrier 19 2050589 for installing up to 4 AI AO modules and 4 DI DO modules Interface module 19 Profibus DP 2049334 Interface module 19 Ethernet 2048377 Interface module 19 Modbus RS485 with connection cable 2049532 Connection cable for optional I O modules 2040977 6 3 8 Consumable parts for 2 years operation 6 3 9 Control unit MCU with integrated purge air supply Name Number Part No Filter element C1140 4 7047560 6 3 10 Optional external purge air unit Name Number Part No Filter element Micro Topelement C11 100 4 5306091 178 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject t
53. 012513 V2 0 SICKAG 27 Product Description Fig 14 2 3 2 Fig 15 Using sender receiver units with a nominal length greater than the flange with tube N Purge air Area heated by the gas flow Flange with tube Sender receiver unit Li ee Duct wall NLfLse1007 Nominal length sender receiver unit NL Nominal length flange with tube Flange with tube The sender receiver units are mounted in flanges with tube available in graded nominal lengths different steel types and pitch diameters Selection of a flange with tube depends on Installation angle and wall and insulation thickness of duct wall Determining the nominal length Assembly and Installation Chapter gt p 47 Type of sender receiver unit Pitch diameter of flange pipe diameter Duct material Steel type Q If required the flanges with tube can also be delivered in advance Flange with tube L a gt L NL 12 Type FLSE100 Nominal Material length in mm S 125 S M PM PH 200 St37 V4A S M MAC H HAC PR PM PH PHS 350 others on M MAC H HAC PR PM PH PHS 550 request H PR PM PH PHS 750 28 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice _ Product Description 2 3 3 Fig 16 Control unit MCU The control unit h
54. 19 housing 0 eee 96 3 3 8 Terminating the sender receiver units when operating the FLOWSIC100 with 2 path measuring configuration 0 eect eee 104 3 3 8 1 Checking the sender receiver unit s MCU connection 104 3 3 8 2 BUS ACCESSING ianya iA skeet AA A NAN EAA a argh ec aateao dik a wae 105 3 3 8 3 Hardware addressing satis cic iere En a ia dead dean A A A 105 3 3 9 Installing and connecting the interface and I O module options 106 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Contents 4 4 1 4 1 1 4 1 2 4 1 3 4 1 3 1 4 1 3 2 4 1 3 3 4 1 3 4 4 1 3 5 4 1 4 4 1 5 4 2 4 2 1 4 2 2 4 2 3 4 2 4 4 2 5 4 2 6 4 2 7 4 2 8 4 3 4 3 1 4 3 2 4 3 3 4 3 4 4 3 4 1 4 3 5 4 3 6 4 4 4 4 1 4 4 2 4 4 3 4 4 4 4 4 5 Start up and Parameter Settings 008 BASICS idan a oinn ea a tence e aA a r a E e aA apenas Awe tated General information taia veces i ao ee A FEE EE ENALD E E R Installing SOPAS ET ranri ia a a EE EAEE TORA EAE ARARE E a de Connecting the QEviCE iiaa ea A CAAA E ETRA a AEA AA A BaSic Se ttingS prre tet coe T A dial ae A het oh ast A fiat Configuring the inte mace aneia yaaa e hee daee knee aoe ie AA AAA Using the directory Network Scan Assistant to create a connection Creating a connection using the Connection Wizard menu as from SOPAS ET Version 02 32 iaaa anea Aa a Aa a A A E
55. 2 Operating Configuring with the LC Display option General information on use The display and operation interface of the LC Display contains the functional elements dis played in Fig 122 Functional elements LC Display Status line Status LED Display field Selected menu Current key functions Control buttons MEAS Key functions Key functions depend on the current selected menu Only the function currently displayed over the key is available Key Function Displays diagnostic information warnings and errors during a start using the Main i menu sensor information during a start using the Diagnostics menu see gt p 149 Diag Fig 123 This function is only active when warnings or malfunctions are present Back Returns to the next higher level Arrow ff Scrolls up Arrow Scrolls down Starts the action selected with the arrow keys go to submenu confirmation of Enter i R selected parameter during configuration Start Starts an action Save Saves a changed parameter Selects the single measured value to be displayed Toggles between text and graphic display Meas Returns to main menu from submenus Displays the contrast settings after 2 5 s FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice Start up and Parameter Settings
56. 3 V2 0 SICK AG Subject to change without notice Subject to change without notice _Assembly and Installation e When installing FLSE100 PR sender receiver units insert the flange with tube L as far as possible into the duct with the longest possible length Le Fig 33 Fitting options for the flange with tube Flange with tube welded to a stable and sturdy steel wall a Duct without insulation b Duct with insulation Flange with tube welded to thin steel wall Bracket a Duct without insulation b Duct with insulation a Duct without insulation b Duct with insulation FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 59 Assembly and Installation Fig 34 gt When fitting two flanges with tubes align both exactly to each other after tacking using a suitable tube for smaller ducts or using the SICK adjustment aid can be provided on loan see Fig 34 Aligning the flange using the optical alignment device Lamp in adjusting device Lamp flange plate Flange tube Duct Target optic flange plate Target optic visor Sight with optimum alignment NOOB WBNE Q Align the flange with target optics so that the light spot of the lamp appears 1 in the center of the target optics gt Weld on the flange tubes while constantly ensuring that the alignment is exact correct if necessary When using the alignment device first reposit
57. 5 Primary pressure set and resulting cooling air volume flow Emergency operation with compressed air Compressed air primary pressure bar Volume flow m3 h Layout and functional diagram of cooling air supply with emergency air option Compressed air connection 0 84 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice _Assembly and Installation Table 1 Table 2 Standard components 1 FLSE100 HAC or MAC Standard component 5 Hose clamp Standard component 6 Flexible cooling air hose Standard component 7 vein with integrated blower Standard component Components for the emergency air supply option M AC H AC Junction box for solenoid valve a Solenoid valve b Connection plug c Y adapter Emergency air valve 3 a Backflow valve DN25 b Screw fitting 4 Emergency air line instrument air Connect emergency air valves 3 between flexible DN 25 cooling air hoses 6 and the cooling air inlet of the S R units using hose clamps 5 The different connection diameters determine the assembly direction in flow direction of emergency air valves 3 Connect emergency air lines 4 Switched compressed air via quick connectors to Y branch 2c on junction box solenoid valve 2 and screw f
58. 5 1 25 1 15 1 05 1 60 1 70 1 60 1 50 1 40 1 30 1 20 1 10 1 00 1 65 1 76 1 66 1 56 1 46 1 36 1 26 1 16 1 06 1 70 1 82 1 72 1 62 1 52 1 42 1 32 1 22 1 12 1 02 1 75 1 88 1 78 1 68 1 58 1 48 1 38 1 28 1 18 1 08 1 80 1 93 1 83 1 73 1 63 1 53 1 43 1 33 1 23 1 13 1 03 1 85 1 99 1 89 1 79 1 69 1 59 1 49 1 39 1 29 1 19 1 09 1 90 1 95 1 85 1 75 1 65 1 55 1 45 1 35 1 25 1 15 1 95 2 01 1 91 1 81 1 71 1 61 1 51 1 41 1 31 1 21 2 00 1 97 1 87 1 77 1 67 1 57 1 47 1 37 1 27 2 05 1 92 1 82 1 72 1 62 1 52 1 42 1 32 1 01 0 51 2 10 1 98 1 88 1 78 1 68 1 58 1 48 1 38 1 06 0 53 2 15 1 94 1 84 1 74 1 64 1 54 1 44 1 11 0 54 2 20 2 00 1 90 1 80 1 70 1 60 1 50 1 16 0 55 2 25 1 95 1 85 1 75 1 65 1 55 1 21 0 56 2 30 1 91 1 81 1 71 1 61 1 26 0 58 2 35 1 97 1 87 1 77 1 67 1 31 0 59 2 40 1 93 1 83 1 73 1 36 0 60 2 45 1 99 1 89 1 79 1 41 0 61 2 50 1 94 1 84 1 46 0 63 2 55 2 00 1 90 1 51 0 64 2 60 1 96 1 56 0 65 2 65 1 61 0 66 g 2 70 1 66 0 68 E 2 75 1 71 0 69 2 80 1 76 0 70 2 85 1 81 0 71 E 2 90 1 86 0 73 3 2 95 1 91 0 74 a 3 00 1 96 0 75 FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 57 Assembly and Installation 3 2 3 2 1 3 2 1 1 Fig 32 Assembly All the assembly work has to be carried out onsite This includes Installing the flanges with tube or glands for high pressure versions gt Fitting the control unit gt Fitting the optional purge air unit gt Fitting weatherproof covers A
59. 81 Flange with tube D50ST550 M Material St37 nominal length 550 mm 7042282 Flange with tube D50SS125 SA SD Material St37 nominal length 125 mm 7042284 Flange with tube D50SS200 Material VA nominal length 200 mm 7042285 M SA SD Flange with tube D50SS350 Material VA nominal length 350 mm 7042286 Flange with tube D50S550 M Material VA nominal length 550 mm 7042287 FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 171 Specification 6 3 3 Fig 137 MCU control unit Control unit MCU N without integrated purge air supply Control unit MCU N with display module option 210 A S S 8 Jy Name Part No MCU NWONNOOOOONN control unit in wall housing orange 1040667 Supply voltage 90 250 V AC without display MCU NWODNOOOOONN control unit in wall housing orange 1040675 Supply voltage 90 250 V AC with display MCU N2ONNOOOOONN control unit in wall housing orange 1040669 Supply voltage 24 V DC without display MCU N2ODNOOOOONN control unit in wall housing orange 41040677 Supply voltage 24 V DC with display Options Name Part No Analog input module Al 2034656 Analog output module AO 2034657 Slot rail for fitting one each Al AO DI or DO module 6033578 Profibus DP interface module with MCU connection cable 2040961 Ethernet interface module with MCU connection cable 2040965 Modbus RS485 interfac
60. E i ___Bus RS485b 2 b unit A b KWH MCU 24 V Dc Master 24 v DC WH aunit O a 1 Bus 24 V DC 3 Lt l l Master GND __ RS485 JBN re Bus GND 4 ee 5 i ies ccs i a are cee F E i i l 5 Plug in connectors Connection cable Slave Plug in connector assign length 5 10 50 m ment Slave Top view RS485 to Master SS FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG 101 Assembly and Installation Fig 74 FLOWSIC100 S connection on the MCU EMUun 49 48 47 46 45 44 43 2o gnd Processor board Al2 es gnd i Al 1 am gnd 20 mA aa 20 mA gnd oe Dig In 4 7 7 y Bi l Dig In 3 fot oto 4 l gnd roa a E Q I I I Dig In 2 oe l Dig In 1 qi i ef WS 2 26 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 36 37 38 39 40 F F F F 42 41 i 1 2 3 4 516 7 8 911011 112 113 14 15 31 32 33 34 35 A Operation matfunction EIEEE l B Maintenance o Z g gt 9 5 5 C Check cycle N ol D Maintenance E E H 4 4 t 4 H 4 AER E E
61. E ee cue I z E Limit values o A B c D E 0 F Cable provided by customer to second junction box For bus cabling two path measurement version B G Cable provided by customer to second junction box For bus cabling two path measurement version A I Customer cable l S al Junction box optional l EERE A EEE FLSE100 SD GN MCU RS485a Master RS485a GN D ee y GN ___Bus RS485a 1 GND i YE MCU RS485b Master RS485b_ YE i 24 V DC 24V YE ___ Bus RS485b i b unit A i F WH MCU 24 V DC Master 24 V DC WH a unitA T aem i __Bus 24 V DC 3 i OX BN MCU GND jMasterGND__ BN RS485 JBN ees Bus GND 4 a Fkrkkrhe m A _ VVVV WY i Plug in T 6 i connector Y ea Connection cable Slave Analog connection cable Plug in connector assign length 5 10 50 m S ment Slave Outer view FLSE100 SA re RS485 to Master pean eS Ease Se ose ena se ea saseae 4 x 102 FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG Subject to change without notice Subject to change without notice _Assembly and Installation The connection cable between the control unit and junction box or terminal box must be provided and laid onsite When choosing the cable type make sure the lead lead operational capacity is less than 110 pF m and the minimum lead cross section is 0 5 mm2 AWG20 We recommend using cable type UNITRONIC Li2YCYv TP 2x2x0 5 mm2 with reinforced
62. FLOWSIC100 Gas Flow Rate Measuring Device Description Installation Operation OPERATING INSTRUCTIONS SICK Sensor Intelligence Document Information Product Product name FLOWSIC100 Document ID Title Operating Instructions FLOWSIC100 Part No 8012513 Version 2 0 Release 2012 10 Manufacturer SICK AG Erwin Sick Str 1 D 79183 Waldkirch Germany Phone 49 7641 469 0 Fax 49 7641 469 1149 E mail info pa sick de Place of Manufacture SICK Engineering GmbH Bergener Ring 27 D 01458 Ottendorf Okrilla Germany Trademarks Windows is a Microsoft Corporation trademark Other product names used in this document may also be trade marks and are only used for identification purposes Original Documents The English version 8012513 of this document is an original docu ment of SICK AG SICK AG assumes no liability for the correctness of an unauthor ized translation Please contact SICK AG or your local representative in case of doubt Legal Information Subject to change without notice SICK AG All rights reserved Warning Symbols Warning Warning Levels Signal Words HAZARD Risk or hazardous situation which will result in severe personal injury or death WARNING Risk or hazardous situation which could result in severe personal injury or death CAUTION Hazard or unsafe practice which could result in personal injury or property damage NOTICE Hazard which
63. Fig 9 FLSE100 SA A oe T G NL 125 mm 200 mm 350 mm N NL 125 mm 200 mm 350 mm Fig 10 FLSE100 SD 1 2 3 1 Electronics unit 4 Transducer 2 Connection piece 5 Connection for connection cable 3 Duct probe 24 FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG Subject to change without notice Subject to change without notice _ Product Description 2 3 1 2 Sender receiver units with internal cooling The types FLSE100 MAC and HAC can be used for gas temperatures up to maximum 450 C when fitted with internal cooling for the ultrasonic transducers A control unit with integrated filter and blower supplies the cooling air gt p 29 2 3 3 The advantages over the purged versions are Lower costs for installation and operation No flow of purge air into the measured medium therefore no direct influence on gas flow and flow rate Lower risk of dropping below the dew point with condensate on the probe head Q Fit the sender receiver units at an angle of 60 to the flow direction for dust L concentrations gt 1 g m only applicable for FLSE100 HAC The down stream sender receiver unit B in Fig 4 page 15 must be equipped with an impact protector NOTICE 1 Wet or sticky dust can cause strong contamination of the transducer and dis rupt the measuring function In this case the cooling air control option Part No 2050814 should be used on device version
64. N The emergency air supply systems only provide temporary protection for trans ducers against overheating several hours and must never be used as alterna tives for standard purge air supply because there is a risk that the emergency air supply systems create interfering noise on the transducers and therefore influence measurement On devices purged externally FLLOO PM PH and PH S there is also a risk of the emergency air not keeping transducer surfaces sufficiently clean FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 39 Product Description 2 3 7 1 Emergency air supply for device types M AC and H AC Prerequisites 1 Compressed air free from oil dust and water provided by the customer 2 Compressed air requirement about 9 11 m3 h 3 Primary pressure at least 1 5 bar measurable with emergency air in operation Cooling function during normal device operation gt p 84 3 3 4 1 In normal operation cooling air for sender receiver units is supplied via the MCU blower unit or optionally via a blower unit in a separate enclosure gt p 175 Fig 140 Air path in normal operation cooling air supply via MCU blower unit Air entry in the MCU suction opening air filter blower unit flexible DN25 hoses back flow valve cooling air inlet S R unit cooling air discharges from S R unit after deflection in probe tube The backflow valve is open in forward direction rubber poppet
65. Project E oj x Project Edit FLOWSIC100 M Sensor 1 Communication View Tools Help aj olala gt alaj el aj olalolaja Project Tree S new Project FLOWSIC100 5 Sensor 1 B Overview 5 Diagnosis E Device Information E Error Massages Warnings Protocol g Configuration G Adjustment g Maintenance Signal Display View envelope V Transmitter receiver unit A Context Help Replay SICK MAIHAK Analyzers and Process Instrumentation 3 Operator g FLOWSIC100 M Sensor 1 comi x offline mapped _ not synchronized 9 Download Immediately FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 137 Start up and Parameter Settings Type FLSE100 PR Fig 111 Project Edit FLOWSIC100 M Sensor 1 Communication View Tools Help aj olala gt sfa ejs gialolala l Burst waveform HF signal unconditioned signal SES Engineering Tool Flowsic100M_14 spr new Project m 5 x Project Tree S new Project S FLOWSIC100 PR Sensor 1 B Overview 5j QO Diagnosis Device Information E Error Massages Warnings E Protocols a alues 2 Configuration H E Adjustment G Maintenance Context Help Replay x SICK MAIHAK Analyzers and Process Instrumentation Sensor Values Signal Display View envelope J Transmitterfreceiver unit A 3 Operator FLOWSIC100 M Sens
66. SICK Communication View Tools Help aj oles gt gt afa alsa alale s le olalolala oe weil Device Catalog Network Scan Assistant x ig a MCU P SICK a FL100 EX S 80 Sensor 2 10 133 82 2 2111 0 12 W FL100 EX S 80 V1 1 04 Context Help a SICK Sensor Intelligence Map Device amp Operator GJ mou SICK G 10 133 82 2 2111 online W synchronized Q Download Immediately g Connecting via Connection Wizard In window Connection Wizard Found devices gt p 116 Fig 87 activate the checkbox for the desired device file and click Next This transfers the device file to window Project Tree Individual menus in the project tree can now be opened Double clicking a menu opens this menu automatically in the right working area Q After the device has been loaded and work with the Network Scan Assistant L finished the right working area remains shown with a commentary from the unused Network Scan Assistant including an empty list of found devices The devices have however been loaded by the Connection Assistant in this case Fig 89 Device file transfer B Connection Wizard Adding device s Please wait until all of the devices have been added into your project E Add device to project MCU Dresden uploading parameters from device I Close the wizard automatically if all actions are completed Finish FLOWSIC100 Operating Instructi
67. SOPAS ET and the FLOWSIC100 visibility measuring system via USB interface This must be installed on the laptop PC gt Connect the USB interface cable to the PC A message appears on the screen that new hardware has been found gt Insert the delivered CD in the PC drive and follow the installation instructions Fig 77 Installing the USB driver Found New Hardware Wizard This wizard helps you install software for EVAL232 Board USB lt gt Serial If your hardware came with an installation CD Q o floppy disk insert it now What do you want the wizard to do O Install the software automatically Recommended Install from a list or specific location Advanced Click Next to continue Found New Hardware Wizard Please choose your search and installation options D Search for the best driver in these locations Use the check boxes below to limit or expand the defaut search which includes local paths and removable media The best driver found will be installed Search removable media floppy CD ROM Include this location in the search E USB_diver x O Don t search vall choose the driver to install Choose this option to select the device driver from a list Windows does not guarantee that the driver you choose wil be the best match for your hardware lt Back _ New gt Cancer Found New Hardware Wizard Completing the Found New Hardware Wizard The wizard has finished install
68. Sensori Source Value valel Use AO scaling for bargraph V Limit low 0 Limit high 0 amp Authorized Operator GJ MCU SICK MAIHAK Qi offline L not synchronized gt Download Immediately gt To configure further analog outputs activate the checkbox Select optional module use first or second optional module The boxes to set the parameters for further analog outputs 2 3 or 4 5 are open for input gt Set the parameters for further analog outputs as described for setting the parameters for the first analog output FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice Start up and Parameter Settings 4 3 3 Configuring the optional interface module The following steps are required for selecting and configuring the optionally available interface module gt Select device file MCU set the measuring system to Maintenance mode and enter the Level 1 password gt p 118 4 1 4 gt Select directory Configuration System Configuration The installed interface module is displayed in the field Installed Interface Module gt Configure the interface module according to requirements Fig 115 Configuration System Configuration directory SEO Engineering Tool new Project SICK MATHAK 2 GSD file and measured value assignment are available for the Profibus DP module on
69. Subject to change without notice _Assembly and Installation A selection of values is provided in the following Table The Table shows that flanges with tube with the next longest nominal length than that of the sender receiver units must be selected Tube length LF LF45 LF60 at nominal length NL NL 125 NL 200 NL 310 NL 350 NL 550 a w x Lr LF45 Lr LF45 LF LF45 LF Lras LF Lras 45 1 26 1 151 1 102 8 226 1 177 8 336 1 287 8 376 1 327 8 576 1 527 8 2 24 7 149 7 101 4 224 7 176 4 334 7 286 4 374 7 326 4 574 7 526 4 3 23 3 148 3 100 0 223 3 175 0 333 3 285 0 373 3 325 0 573 3 525 0 4 21 9 146 9 98 6 221 9 173 6 331 9 283 6 371 9 323 6 571 9 523 6 5 20 4 145 4 97 1 220 4 172 1 330 4 282 1 370 4 322 1 570 4 522 1 6 19 0 144 0 95 7 219 0 170 7 329 0 280 7 369 0 320 7 569 0 520 7 7 17 6 142 6 94 3 217 6 169 3 327 6 279 3 367 6 319 3 567 6 519 3 8 16 2 141 2 92 9 216 2 167 9 326 2 277 9 366 2 317 9 566 2 517 9 9 14 8 139 8 91 5 214 8 166 5 324 8 276 5 364 8 316 5 564 8 516 5 10 13 4 138 4 90 1 213 4 165 1 323 4 275 1 363 4 315 1 563 4 515 1 a w x Lr Lego LF Lego LF LF60 LF LF60 LF LF60 60 1 13 7 138 7 110 8 213 7 185 8 323 7 295 8 363 7 335 8 563 7 535 8 2 12 5 137 5 109 6 212 5 184 6 322 5 294 6 362 5 334 6 562 5 534 6 3 11 3 136 3 108 5 211 3 183 5 321 3 293 5 361 3 333 5 561 3 533 5 4 10 2 135 2 107 3 210 2 182 3 320 2
70. WSIC100 Operating Instructions 8012513 V2 0 SICKAG 173 Specification 6 3 4 Fig 139 Purge air supply in junction box Purge air supply in junction box Name Part No Purge air unit with 2BH13 blower and purge air hose length 5 m 1012424 Purge air unit with 2BH13 blower and purge air hose length 10 m 1012409 Purge air unit with 2BH14 blower and purge air hose length 10 m 1013461 Purge air unit in junction box SLV AK 230 V 7040289 Purge air unit in junction box SLV AK 24 V 1029127 Purge air hose DN 40 sold by the meter 5304683 Purge air hose DN 25 length 3 m 7047535 Purge air hose DN 25 length 10 m 7047536 Adapter 40 25 7047019 174 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice _Specification 6 3 5 Junction box for connection cable Fig 140 Junction box for connection cable gt S Mounting holes ia 125 57 t 4 Name Part No Junction box for connection cable 2046418 Name Part No Connection cable Master 7 leads length 5 m 2043678 Connection cable Master 7 leads length 10 m 2043679 Connection cable Slave 5 leads length 5m 7042017 Connection cable Slave 5 leads length 10 m 7042018 Connection ca
71. X j oo t WS 1 a 60 u 132 MD NL 7 a 75 NL 125 mm 200 mm 350 mm 100 gt Name Part No FLSE100 SD 12SSTI sender receiver unit 1043742 FLSE100 SD 20SSTI sender receiver unit 1043747 FLSE100 SD 35SSTI sender receiver unit 1043743 Deliverablewith pitch diameter 100 mm and flange diameter 125 mm on request Other nominal lengths on request FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 167 Specification Sender receiver units with internal cooling Fig 133 FLSE100 MAC 120 75 R NL ma a 100 NL 350 550 Name Part No FLSE100 MAC 35SSTI sender receiver unit 1042771 FLSE100 MAC 55SSTI sender receiver unit 1042772 FLSE100 MAC 35TITI sender receiver unit 1042773 FLSE100 MAC 55TITI sender receiver unit 1042774 Fig 134 FLSE100 HAC NL 350 550 Name Part No FLSE100 HAC 35SSTI sender receiver unit 1042775 FLSE100 HAC 55SSTI sender receiver unit 1042776 FLSE100 HAC 35TITI sender receiver unit 1042777 FLSE100 HAC 55TITI sender receiver unit 1042778 Deliverable with pitch diameter 100 mm and flange diameter 125 mm on request Other nominal lengths on request FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice _Specification Fig 135 Purged sender receiver units
72. aiai i ale eA E ace aa idee eit EA 167 6 3 2 Fange with tUDES ii ieta A AAE T EEE A A OEE E AENEA 170 6 3 3 MCU control nit innana oA A anh E AE tint ek E E T 172 6 3 4 Purge air supply in junction DOX ce naaraana 174 6 3 5 Junction box for connection cable 0 0c ete eens 175 6 3 6 MISCEIIANCOUS nnee a devas Aedes E a a E aE Eaa KE weeded EAEE 177 6 3 7 Control unit MCU TOS coi rad eaa A E AAAA mas AA E AE A 178 6 3 8 Consumable parts for 2 years operation sssss aseene anaana 178 6 3 9 Control unit MCU with integrated purge air supply cece eee eee 178 6 3 10 Optional external purge air unit 2 eens 178 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Important Information FLOWSIC100 1 Important Information Intended use Responsibility of user Safety information and protective measures FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG Important Information 1 1 1 2 1 2 1 Intended use Purpose of the device The FLOWSIC100 measuring system is designed for no contact measurement of the gas flow rate and temperature or of the volume flow Correct use gt Use the device only as described in these Operating Instructions The manufacturer bears no responsibility for any other use gt Carry out all measures required to maintain the device e g maintenance and inspec tion transport and storage Do
73. al fields are opened for configuring optional modules gt p 110 Modules module 4 13 Limiting value Limit value Velocity of gas Selection of measured variable for monitoring a set limit value Sound velocity Q act Q std Direction Switch at If a value O is set the limit value relay switches when the value for the selected measured variable is exceeded Optional digital output module configuration without function at present FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 127 Start up and Parameter Settings 4 2 4 Configuring the analog inputs Select MCU directory Configuration I O Configuration Input Parameters gt Fig 97 to set the analog inputs Fig 97 Directory Input Parameter Ef new Project spr SOPAS Engineering Tool J Project Edt MCU SICK Communication View Tools Help 8 ioj x G FLOWSIC100 M Sensor 1 sg MCU SICK 2 Overview H Diagnosis Configuration 2 Application Selection Display Settings J 1O Configuration Output Parameters 2 Interface Module 2 System Configuration L Value Damping 4 Adjustment G Maintenance Context Help System Status MCU Path weight 1 0 5 Path weight 2 0 5 oplev 1 4020 Temperature Source F Constant Value Temperature source Analog Input 1 Sensor value SICK Sensor Intelligence Analog Input 1 Temperature Rangelow 0 00 foc X Range high 200 0
74. al lengths on request Name Part No FLSE100 H 20SSTI sender receiver unit 1042687 FLSE100 H 35SSTI sender receiver unit 1042688 FLSE100 H 55SSTI sender receiver unit 1042689 FLSE100 H 75SSTI sender receiver unit 1042690 FLSE100 H 20TITI sender receiver unit 1042691 FLSE100 H 35TITI sender receiver unit 1042692 FLSE100 H 55TITI sender receiver unit 1042693 FLSE100 H 75TITI sender receiver unit 1042694 FLSE100 H 35HSHS sender receiver unit 1042695 FLSE100 H 55HSHS sender receiver unit 1042696 Fig 131 FLSE100 PR 270 280 506 5 NL 350 550 750 Other nominal lengths on request Name Part No z FLSE100 PR 35SSTI sender receiver unit 1042698 z FLSE100 PR 55SSTI sender receiver unit 1042699 5 FLSE100 PR 75SSTI sender receiver unit 1042700 3 FLSE100 PR 35TITI sender receiver unit 1042701 FLSE100 PR 55TITI sender receiver unit 1042702 FLSE100 PR 75TITI sender receiver unit 1042703 166 FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG Subject to change without notice Specification 6 3 1 1 FLSE100 SA A Te A A 60 NL 75 kasi a NL 125 mm 200 mm 350 mm 2 100 Name Part No FLSE100 SA 12SSTI sender receiver unit 1043745 FLSE100 SA 20SSTI sender receiver unit 1043749 FLSE100 SA 35SSTI sender receiver unit 1043746 Fig 132 FLSE100 SD A LO A A ioe S A SS a C
75. analoog outputs lo x Project Edit MCU SICK MAIHAK Communication View Tools Help a olule o ala elo a olalolalo of Project Tree Network Scan Assistant Device Catalog Display Settings x S new Project E MCU SICK MATHAK Device Identification B overview ta Diagnosis mcu Variant FLOWSIC100 Mounting location SICK MAIHAK 2 System Configuration Common Display Settings 5 Value Damping amp Adjustment Language Deutsch gt Display Unit System 51 Maintenance Overview Screen Settings 1 Source Sensor Sensori Source Value Valuel Use AO scaling for bargraph V Limit low 0 Limit high 0 2 Source Sensor Sensori v Source Value Valuel v Use AO scaling for bargraph V Limit low 0 Limit high 0 3 Source Sensor Sensori Source Value Valuel Use AO scaling for bargraph V Limit low 0 Limit high 0 4 Source Sensor Sensor Y Source Value Valet v Use AO scaling for bargraph Limit low 0 Limit high 0 5 Source Sensor Sensorl Y Source Value Valuel Use AO scaling for bargraph Limit low 0 Limit high 0 Context Help x 6 Source Sensor Sensorl Source Yale fYale1 Use AO scaling for bargraph Limit low 0 Limit high 0 SICK MAI HAK 7 Source Sensor Sensori Source Yale fvaue1 Use AO scaling for bargraph Limit low a Limit high 0 Analyzers and Process Instrumentation 8 Source Sensor
76. arrow until it audi bly locks into position Install the filter housing back in the connection unit Spare part Filter element C1140 Part No 7047560 Changing the filter element for the control unit with purge air supply Strap retainer Filter housing Filter housing cover Air intake hose 158 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice i Maintenance 5 4 5 4 1 Maintaining the external purge air unit option The following work is only necessary when purged sender receiver units types FLSE100 PM PH PHS are used Maintenance activities are gt Inspecting the purge air supply Pm Cleaning the filter housing gt Replacing the filter element The dust load and wear on the filter element depend on the degree of contamination of the intake ambient air For this reason specific intervals for carrying out these activities cannot be given We recommend inspecting the purge air unit after start up at short intervals 1 to 2 weeks and then optimizing maintenance intervals over a longer period of operation The filter element must be exchanged when High contamination is visible deposits on the filter surface Purge air flow is reduced considerably compared to operation with a new filter element NOTICE 1 irregular or insufficient maintenance of the purge air supply can cause it to fail and
77. ary If contamination is limited the cleaning intervals can be gradually extended to max 6 months Reinstall the sender receiver unit after completing the work The work required for possible replacement of parts probe tube transducers is listed in the Service Manual 156 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice i Maintenance 5 3 5 3 1 Maintaining the purge air supply of the internally cooled types M AC and H AC Maintenance tasks are Inspecting the entire purge air supply Cleaning the filter housing Replacing the filter element if necessary The dust load and wear on the filter element depend on the degree of contamination of the intake ambient air For this reason specific intervals for carrying out these activities cannot be given We recommend inspecting the purge air supply at short intervals approx 2 weeks after start up and then optimizing maintenance intervals over a longer period of operation NOTICE 1 Irregular or insufficient maintenance of the purge air supply can cause it to fail and thus severely damage the sender receiver unit The purge air supply must be guaranteed while the sender receiver units are installed Disassemble the sender receiver unit before exchanging a damaged purge air hose gt p 159 5 4 Inspection gt Check the running noise of the blower at regu
78. as the following functions Control of data transfer and processing the data from the sender receiver units con nected via RS485 interface Signal output via analog outputs measured value and relay outputs device status Signal input via analog and digital inputs Voltage supply for the connected sender receiver units Communication with host control systems via optional modules System and device parameters can be set easily and conveniently via a USB interface using a laptop and the user friendly SOPAS ET operating software The parameters are stored reliably even in the case of a power failure The control unit is usually installed in a steel plate housing It is available as 19 rack as an option Versions 1 Control unit without purge air supply This control unit serves for connecting sender receiver units FLSE100 M H PR S PM PH and PHS optional for FLSE1O0 MAC and HAC Control unit MCU with options Interface module option 1 0 module option Display module option LED LC Display option Control buttons Connection board FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 29 Product Description 2 Control unit with integrated purge air supply only for types M AC and H AC This version is additionally equipped with a purge air blower air filter and purge air con nection for connecting DN 25 purge air hoses must be ordered separately gt p 167 6 3 1 1 for sender receiv
79. ber of external AO Number of external Al Serial Expansion Module Serial Expansion Module Type Profibus Address Modbus Address IP Address Subnet Mask Gateway TCP Port MCU 00004711 00000 12 Dec 2007 19 59 43 01 04 05 1 5 00 99 xx Analog Input 1 Analog Input 2 Constant Value 20 00 C 1013 25mbar 50 00 8 hours 90s yes 0 0 Ethernet Ethernet 10BaseT 126 1 010 133 082 001 255 255 255 000 000 000 000 000 2111 MCU Parameter Protocol FL100 2 Path I O Configuration Analog Output General Settings Error Current Selection Error Current Value Maint Current Selection Maint Current Value Span Value Analog Output 1 Live Zero Limit Low Limit High Calibration factor CCO Calibration factor CC1 Calibration factor CC2 Source Analog Output 2 Live Zero Limit Low Limit High Source Analog Output 3 Live Zero Limit Low Limit High Source Analog Output 4 Live Zero Limit Low Limit High Source Analog Output 5 Live Zero Limit Low Limit High Source Analog Input 1 Temperature Limit Low Limit High Calibration factor CCO Calibration factor CC1 Calibration factor CC2 yes 21 mA User defined value 0 50mA 70 4mA 100 00 100000 00 0 0000 171 0000 0 0000 Volume flow a c avg 4mA 100 00 100000 00 Volume flow s c dry avg 4mA 20 00 20 00 Velocity of Gas avg 4mA 0 00 1 00 Not Used 4mA 0 00 1 00 Not Used 0 00 C 2
80. ble Slave 5 leads length 50 m 7042019 MCU connection cable 5m prefabricated 2055431 MCU connection cable 10m prefabricated 2055432 ce eee 2x2x0 5 sold by the meter sold by the 6030855 Fastening kit 2D4 1 4571 PA material 1 4571 plastic dowel 2031890 FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 175 Specification Fig 141 Fig 142 Purge air unit Standard purge air unit SLV1 14 Weatherproof cover for purge air unit 550 Name Part No Purge air unit with 2BH13 blower and purge air hose length 5 m 1012424 Purge air unit with 2BH13 blower and purge air hose length 10 m 1012409 Purge air unit with 2BH14 blower and purge air hose length 10 m 1013461 Purge air reducer set to restrict the purge air flow 7042093 Name Part No Weatherproof cover for external blower unit 5306108 176 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice _Specification 6 3 6 Miscellaneous Name Part No Impact protector for transducer for FLSE100 PM PH H 2035283 Impact protector for transducer for FLSE100 PHS 7041980 Purge air reducer set 7042093 Hook spanner for FLSE100 H 7042115 Adjustment device 1700462 DME 2000 distance sensor 1010578 Retrofit Damping set K75 K100 2042503 Assembly damping set K1
81. breaker onsite Solenoid valve Junction box i i Purge air blower Phase sensor onsite In SICK scope of delivery but not fitted 92 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice _Assembly and Installation 3 3 5 Installing the sender receiver unit Check the following points before installation gt gt gt The sender receiver units must have at least the same nominal length as the flanges with tube The inside of the flange tubes must be free of welding beads The inside of the probe tubes on the sender receiver units must not come into contact with the flange tubes The cable connection on the electronics unit for sender receiver units with digital signal transmission must be at the bottom Q For type FLSE100 PR and under consideration of the fitting specifications as shown in Fig 28 when necessary loosen the screw connections between the electronics unit and PR connection rotate the device to the required position 90 180 270 and then screw the parts back together again Purge air supply for sender receiver units with internal cooling FLSELOO MAC HAC gt gt Check ensure the purge air supply is in operation Connect the purge air hose DN25 to the purge air connection on the sender receiver unit mount the hose clamp on the free hose end connect the purge a
82. ce selection settings example H Network Scan Internet Protocol IP SICK Connections using the Internet Protocol IP e g via ethernet Sensor Intelligence 8 oO Internet Protocol i e Internet Protocol IP Ej g Profibus Serial Port E Add address Single address 10 133 82 4 Enable IP Communication C Address range Last Cancel Help Enable all Disable all Enable AutoIP Network Configuration Network Scan OK Cancel Help gt Click Advanced and configure the interface as shown in Fig 83 Ethernet interface configuration nced scan se CoLa Dialect binay z Select TCP Port s Scan timeout ms 500 F 2111 Optimize scan speed fauto detect gt M 2112 Sopas Hub scan on X F custom Duplex mode half duplex gt Restore default values x Cancel Help 112 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice Start up and Parameter Settings 4 1 3 3 Using the directory Network Scan Assistant to create a connection gt Click Network Scan in directory Network Scan Assistant Fig 84 Search for connected devices Connection via COM port Eg network Scan Assistant x Es ja SICK IAI IAK The Engineering Tool is scanning for devices Analyzers and Process Instrumentation Starting scan Y Found s
83. cemodule Ethernet a Data Archive Settings a Linearization Parameter E Oo Adjust IP adress 192 H E Maintenance Subnet mask 255 255 0 Gateway System Time Synchronization Date Time 11 11 2009 09 56 37 Synchronize Service QJ mcu sick coms online P synchronized G Download Immediately 142 FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG Subject to change without notice Subject to change without notice Start up and Parameter Settings Assigning a new IP address using SOPAS ET gt Select Network Scan Assistant and click the Network Configuration button gt Select directory Internet Protocol IP set the Enable IP Communication input field to active and click Add gt Enter the new IP address set in the Configuration I O Configuration Interface Mod ule directory and confirm with OK Fig 117 IP address specification example iS Internet Protocol IP Connections using the Internet Protocol IP e g via ethernet Pm Click Advanced in the IP Communication directory FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 143 Start up and Parameter Settings gt Select port address 2111 and confirm with OK all other settings are factory set tings as shown in Fig 118 Fig 118 TCP port specification Advanced scan settings Exi Cota Dial
84. connection Analog module on slot 1 terminals 101 110 AO 2x Al 2x 101 a 101 a 102 b 102 b 4 103 c 103 c 104 d 104 d 105 a 105 a 106 b 106 b 107 c 107 c 108 d 108 d 109 gnd 109 gnd 110 scr 110 scr 98 FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG Subject to change without notice Subject to change without notice _Assembly and Installation Connection digital module not available at present Fig 71 Connection digital module on slot 1 101 102 103 104 105 106 107 108 109 110 Signal relay 4x a e 101 b 102 c 103 d eeo 104 a e _ _ _ __e 105 b 106 c 107 d _______ w 108 gnd 109 scr 110 Power relay 2x ULU d 8 sc a 101 102 103 104 105 106 107 108 109 110 gnd scr DI 4x FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 99 Assembly and Installation Fig 72 FLOWSIC100 connection on the MCU apart from types PR S onoono nonan gnd Processor board a
85. could result in property damage Information Symbols 1 Important technical information for this product Important information on electric or electronic func tions L Supplementary information FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Contents 1 1 1 2 1 2 1 1 3 1 3 1 1 3 2 1 3 3 1 3 4 1 3 5 1 3 6 1 3 7 2 1 2 2 2 2 1 2 2 2 2 2 3 2 3 2 3 1 2 3 1 1 2 3 1 2 2 3 1 3 2 3 2 2 3 3 2 3 4 2 3 5 2 3 6 2 3 7 2 3 7 1 2 3 7 2 2 3 8 2 4 2 4 1 2 4 2 2 4 3 2 5 2 5 1 2 5 2 2 5 3 Important Information 0 0 ccc eee 7 IME NG EM USE risna erani ioie ee a eather Aaa aT E apne ake deus eid a acne 8 Responsibility of USEF ion 3 san reina oko didi des ada dea dda eben dd aude he ea aid 8 General NfOrMAtiON ss vv sate vt ale eee HE Se He a Sh oe a ee 8 Safety information and protective measures 6 ccc eee 9 Generalinformatiohs lt a ices a cc ta ead a ao ade Wa Metzen wats dale WATEREN 9 Hazard through electrical equipment 6 ce ete 9 Hazard through hot corrosive and or pressurized ZaSES 1 6 eee 9 Hazards through ultrasonic signals 0 cece tees 10 Behavior during a purge air failure ees 10 Detecting malfUNCTIONS 0 ett 10 PREVENTING DAMA ge oeri AEE etd eG sia TEA E Wate ace ee aa ence a Ya A 10 Product Description sxe sand osavevs be eee bho vd ova nd dare td Lvs 11 System features and areas of application
86. ction limit value warning maintenance check cycle analog output analog and digital inputs according to the requirements gt Connect mains cable to terminals L1 N PE gt Fig 67 gt Close off unused cable ducts with dummy plugs FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG 95 Assembly and Installation 3 3 7 Fig 68 Connecting the control unit in a 19 housing Connections on the MCU as 19 version Terminal connection for power supply 90 250 VAC Terminal connection for wiring by customer Function Connection Terminal No Output relay 1 operation malfunction com 1 n c 1 2 n 0 2 3 Output relay 2 maintenance com 4 n c 1 5 n 0 2 6 Output relay 3 check cycle com T n c 1 8 n 0 2 9 Output relay 4 maintenance request com 10 n c 1 11 n 0 2 12 Output relay 5 limit value com 13 n c 1 14 n 0 2 15 Digital input din1 16 din2 17 gnd 18 din3 19 din4 20 gnd 21 Analog output 22 23 gnd 24 Analog input ain1 25 gnd 26 ain2 27 gnd 28 96 FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG Subject to change without notice Subject to change without notice _Assembly and Installation Function Connection Terminal No Master
87. ctions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice _ Product Description FLOWSIC100 2 Product Description System features and areas of application System overview and functional principle System components Computations Check cycle FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 11 Product Description 2 1 System features and areas of application The FLOWSIC100 measuring system conducts simultaneous measurements of the gas flow rate and temperature The volume flow under actual conditions can be calculated and output from the gas flow rate by including the gas temperature and internal duct pressure in the standard state Features and benefits Modular design By selecting the right modules you can combine the components to suit your applica tion and fulfill a wide range of requirements As a result the FLOWSIC100 can be used for very many applications Integrated measurement of the gas flow rate across the duct diameter independent of the pressure temperature and gas composition Digital processing of measured values ensures high accuracy and low susceptibility to interference Self test by means of automatic check cycle No pressure reducing fittings in the gas flow which ensures the gas flow is not dis rupted Easy to install Low wear and tear by selecting the most suitable modules for the application Minimu
88. e module with MCU connection cable 2048959 172 FLOWSIC100 Operating Instructions 8012513 V2 0 gt SICKAG Subject to change without notice Subject to change without notice Specification Fig 138 Control unit MCU P with integrated purge air supply MCU P shown with display module option 260 G8 S y yY 300 E Name Part No MCU PWONNOOOOONN control unit in wall housing orange 1040668 Supply voltage 90 250 V AC with purge air unit without display MCU PWODNOOOOONN control unit in wall housing orange 1040676 Supply voltage 90 259 V AC with purge air unit with display MCU P2ONNOOOOONN control unit in wall housing orange 1040670 Supply voltage 24 V DC with purge air unit without display MCU P2ODNOOOOONN control unit in wall housing orange 1040678 Supply voltage 24 V DC with purge air unit with display Options Name Part No Analog input module Al 2034656 Analog output module AO 2034657 Slot rail for fitting one each Al AO DI or DO module 6033578 Profibus DP interface module with MCU connection cable 2040961 Ethernet interface module with MCU connection cable 2040965 Modbus RS485 interface module with MCU connection cable 2048959 Emergency air supply set for device types M AC and H AC 2051484 Cooling air control for device types FL100 M AC and H AC 2050814 FLO
89. e sender receiver units A damping set is already included in the assembly material at the factory for device types M H M AC and H AC The set serves to prevent coupling of solid borne noise from the sys tem in the ultrasonic transducer The assembly damping set is delivered as shown in Fig 45 and is ready for installation 72 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice _Assembly and Installation Fig 45 Assembly damping set scope of delivery Designation Part No For type FLSE100 Assembly damping set 2056565 FLOWSIC100 H H AC K100 Assembly damping set 2056564 FLOWSIC100 M M AC K75 Assembly ee on existing damping set 2042503 K75 K100 FLOWSIC100 M i M AC H H AC FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 73 Assembly and Installation Fig 46 Installing the assembly damping set Screw Spring washers Seals Bushing Flange seal Silicone seal Flange seal Flange with thread 3 2 11 Installation instructions gt Position the flange seal between the flange plates gt Fit the screws with all delivered parts in the flange see Fig 46 H NOTICE Tighten the screws and then loosen them approx 2 turn to ensure the full damping effect 74 FLOWSIC10
90. e to use for you connection In the case interface optimization is needed click the Configure interface button Thought usually this is not necessary Select all Select none mefaenme Device type Oooo f D V Internet Protocol IP All device types Configure interface ne Serial Link All device types Configure interface ne V Standard Protocol All device types Configure interface Finish Cancel Help 114 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice Start up and Parameter Settings gt Check the interface configuration settings as shown in p 111 4 1 3 2 and change accordingly when necessary P Click Next FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 115 Start up and Parameter Settings Fig 87 Search for connected devices Connection via COM port E Connection Wizard Found devices SICK Please choose the devices you want to use resp link to existing devices Sensor Intelligence Sort according to Device type X Add all Add none Vv a DHC200 Sensor 1 D com 1011 Vv zi MCU Dresden W cow Advanced options Select matching SDD f MCU 01 04 01 x 6 Scan again Cancel scan Finish Cancel Help Connection via Ethernet E Connection Wizard Found devices Please choose the devices you want to use resp
91. ean air The intake temperature must match the values specified in the Technical Data gt p 162 6 1 If necessary lay an air intake hose at a location where conditions are more favorable The purge air hoses to both sender receiver units should be as short as possible They must be of equal length max hose length in each case 10 m The purge air hoses should be laid in such a way that water cannot collect The following equipment is also needed when the control unit must be installed more than 10 m away Aseparate blower unit dimensions and assembly dimensions as for MCU P Order No 7040289 Two purge air hoses DN 40 Part No 5304683 sold by the meter Two adapters 40 25 Part No 7047019 Installing the junction box Install these subassemblies on a level base plate Secure with 2 M4x20 bolts Junction box assembly dimensions Clearance for cable l j gt 150 80 gt 150 l mar N i M4 7 LO Hg siy e Suitable fastening sets are available for installation on stone concrete 1 ducts FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 65 Assembly and Installation 3 2 4 Installing the sender receiver units Check the following points before installing the sender receiver units in the prepared flange tubes Connections and sender receiver units must be compatible gt p 28 2 3 2 The inside walls of the connections must
92. eans a single path can be compensated temporarily and measurement continued with a slightly higher uncertainty until the malfunction has been cleared FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice _ Product Description 2 3 System components 2 3 1 FLSE100 sender receiver unit The sender receiver unit consists of the electronics connector duct probe and transducer mo dules These modules are available in different versions that can be combined on the basis of the relevant application data to produce the optimum configuration for the appli cat ion in question Fig 5 Schematic diagram with modules of the sender receiver unit and flange with tube 1 2 3 Electronics unit 4 Transducer Connection piece 5 Flange with tube Duct probe 6 Purge air connection only for purged versions PM PH PHS Cooling air connection only for internally cooled versions MAC HAC The modules are selected on the basis of the following criteria Gas temperature Decide whether the sender receiver unit must or can be used with or without internal cooling air so that the duct probe can be selected with regard to type of material steel titanium and the transducer type not purged cooled internally Gas composition corrosive slightly corrosive or not corrosive The duct probe and transducers are selected on the basis of their resistance
93. ect z Addressing Mode byindex Select TCP Port s Scan timeout ms s000 F 2111 Optimize scan speed auto detect x I 2112 Q gt Only activate the required TCP port gt ifa different TCP port than 2111 or 2112 is used activate the Custom dialog field and enter the number in the adjacent window gt Select directory Network Scan Assistant click Network Scan and check whether the address set is displayed Fig 119 Network scan xi Progress SICK MAI HAK The Engineering Tool is scanning for devices Analyzers and Process Instrumentation Starting scan Found sensor at COM1 L Standard Protocol Perfect match found Device supports Jar upload Scan complete Network Configuration Network Scan i Help NOTICE 1 Malfunctions in data transfers not caused by the measuring system can occur during communication via Ethernet gt The FLOWSIC100 manufacturer assumes no responsibility for malfunc tions that may occur during equipment operation when measured value transfers and their usage to control processes run solely via Ethernet Increasing the value in the Scan timeout field from 500 ms to 3000 ms can minimize communication problems 144 FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG Subject to change without notice Subject to change without notice Start up and Parameter Settings 4 3 4 1 Changing the field bus address fo
94. elp a SICK MAIHAK Analyzers and Process Instrumentation Network Configuration Network Scan Map Device Ada Details amp No Device gt If necessary set the desired language in menu Tools Language gt p 111 Fig 80 con firm with Yes and restart the program 110 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Start up and Parameter Settings Fig 80 Changing the language setting gineering Tool Project Edit No Selected Device Communication View Tools Help 9 Olu al gt ale Logn Device Strg t By Logout Device Stro U Project Tree Change DeviceGroup Strg E S nen Project Data Recorder Strg Module Manager Terminal Automatically dose device pages r Maximum number of open device pages 0 Print only open device pages m Automatically search for updates v Reset all settings made for dialogs The reset indudes the option Do not show this dialog again _Reset_ 2 You must restart the program before the new settings wil take effect Context Help Do you want to restart the program now SICK Sensor Intelligence Map Device Details amp No Device 4 1 3 2 Configuring the interface COM port gt Click Network Configuration in the Start menu gt p 110 Fig 79 and select the Stan dard Protocol menu gt Inthe grou
95. ensor at COM1 L Standard Protocol Y Perfect match Found Y Device supports Jar upload Scan complete Network Configuration l Network Scan o o ox i Connection via Ethernet Eg network Scan Assistant Progress Si CK The Engineering Tool is scanning for devices Sensor Intelligence Starting scan Found sensor at 10 133 82 1 2111 G Internet Protocol IP Y Found sensor at 10 133 82 1 2111 0 1 1 Found sensor at 10 133 82 1 2111 0 1 2 Scan complete Network Configuration Network Scan OK Help The following message appears when no device is found Troubleshooting see Service Manual B network Scan Assistant Ezi Progress The Engineering Tool is scanning for devices R SICK MAI H A K Analyzers and Process Instrumentation Starting scan Could not find a sensor at COM1 Gg Internet Protocol IP Could not find a sensor at COM4 Scan complete i Standard Protocol Network Configuration Network Scan OK Help e Problems on connections via Ethernet can be due to incorrect addressing gt Contact your system administrator gt Confirm search for connected devices with OK FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG 113 Start up and Parameter Settings 4 1 3 4 Creating a connection using the Connection Wizard menu as from SOPAS ET Version 02 32 gt Click Connect to new device in the Start menu Fig 78 p
96. ent problems in signal transmis sion in certain cases e g when using types FLSE100H HAC PH or PHS with high dust con centrations gt p 17 2 3 1 This can be achieved by installing extended flange tubes and or flanges with tube across the secant The installation conditions are shown in Fig 31 and in the following Table Installation across secant L Active measuring path Le 20 500 mm amax Di 4 a 60 Ld as in Fig 30 With a amax and circular ducts then a 60 Dimax L 2Le Ld 56 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice _Assembly and Installation Correlation between inside diameter Di and measuring path L depending on draw in length Le and installation type dimensions in m Di Measuring path L at a 60 Le and installation across Diameter Secant Le 0 05 Le 0 10 Le 0 15 Le 0 20 Le 0 25 Le 0 30 Le 0 35 Le 0 40 Le 0 45 Le 0 50 Le 0 50 ama 1 00 1 01 1 05 1 07 1 10 1 13 1 03 1 15 1 18 1 08 1 20 1 24 1 14 1 04 1 25 1 30 1 20 1 10 1 00 1 30 1 36 1 26 1 16 1 06 1 35 1 41 1 31 1 21 1 11 1 01 1 40 1 47 1 37 1 27 1 17 1 07 1 45 1 53 1 43 1 33 1 23 1 13 1 03 1 50 1 59 1 49 1 39 1 29 1 19 1 09 1 55 1 65 1 55 1 45 1 3
97. ents for every measurement are selecting the unit system metric or impe rial units to be used and entering the application parameters measuring path installation angle cross sectional area Select directory Application Parameters to enter settings gt Fig 93 The settings are uploaded to the FLOWSIC100 after switching from Maintenance to Measurement e The application parameter settings are converted automatically when the unit 1 system is changed The following is applicable for application parameters Path length Distance between the transducers L in Fig 94 Installation angle Angle between the measuring axis and main direction of the gas flow a in Fig 94 Cross sectional area required to calculate the volume flow Area in range of the ultrasonic transducer that is vertical to the flow direction and enclosed in the inner duct walls If the cross sectional area changes in the vicinity of the measurement setup enter the mean value of the areas between the sender receiver units A and B 122 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice Start up and Parameter Settings Fig 93 Directory Application Parameters settings example S4 SOPAS Engineering Tool Entering the calibration coefficients gt p 139 4 3 FLOWSIC100 Operating
98. er behind the cable box Connection cable Standard cables Master lengths 5 m 10 m 50 m Slave 5 m 10 m 50 m FLSE100 Slave B Connection cable slave Li2YCYv TP 2x2x0 5 mm FLSE100 Master A Connection cable master Onsite cable Li2YCYv TP 3x2x0 5 mm Q Cables provided onsite must fulfill the following requirements see also page 95 3 3 6 Lead lead operational capacity less than 110 pF m Min lead cross section 0 5 mm2 AWG20 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG 37 Product Description We recommend cable type UNITRONIC Li2YCYv TP 2x2x0 5 mm2 with reinforced outer sheath from Lappkabel The total length of the cable between junction box and MCU onsite cable can be up to 1000 m e When connecting bus versions with several sensors gt p 14 Fig 3 the max imum cable length is reduced as follows depending on the number of sam pling points connected Cable length with 1 sampling point 1000 m Cable length with 2 sampling points 500 m 2 3 5 Purge air unit option The purge air unit is used to supply the sender receiver units of the types FLSE100 PM PH and PHS with clean purged air Fig 22 Purge air unit SLV 1 Base plate Air filter Blower Purge air hose Depending on the internal duct pressure use additional reducers optional purge air reducer set or a purge air unit with a more powerf
99. er units with internal cooling types FLSE100 MAC and HAC Fig 17 Purge air inlet Purge air connection Standard interfaces Control unit with integrated purge air supply Purge air blower Air filter LC Display option Processor board Installation plate E vaseasessassons szsve 2 los eeenccese TETT A Power supply unit on back of installa tion plate Analog output Analog inputs Relay outputs Digital inputs Communication 1 output 0 2 4 22 mA 2 inputs 0 20 mA stan 5 changeover contacts 2 inputs for connecting USB 1 1 and RS232 active for selectable out dard without electric iso 48 V 1 A to output potential free contacts on terminals for put of measured vari lation or 0 5 10 V for status signals e g for connecting a measured value ables selectable input of Operation malfunction maintenance switch or inquiries setting Velocity optional entry of calcula Maintenance triggering a check cycle parameters and firm Volume flow act tion variables tempera Check cycle ware updates Volume flow std ture pressure moisture Warning RS485 to connect Temperature resolution 12 bit Limit value sensors Resolution 12 30 FLOWSIC100 Operating Instructions 8012513 V2 0 gt SICK AG Subject to change without notice Subject to change without notice _ Product Description Control
100. erproof cover when the purge air unit is installed outdoors gt Fig 39 Fig 39 Mounting the purge air unit Purge air hose d Clearance for fitting of weather proof cover gt 160 Purge air hose Clearance for replacing filter element eo ry 470 Q oH 50 x 5 steel pipe N DIN 2391 y Alternative Mounting bracket Ms S Q A FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG 67 Assembly and Installation 3 2 6 Fig 40 Installation work gt Prepare the bracket in accordance with Fig 39 page 67 gt Secure the purge air unit with 4 bolts M8 gt Check the filter element is in the filter housing insert when necessary Installing the emergency air supply option for device types PM PH and PH S The subassemblies are delivered pre assembled Connect adapters 3 to the purge air connections of the S R units and fasten with the hose clamps Scope of delivery gt Fig 40 Fit and wire the solenoid valve on the purge air base plate See connection gt p 91 3 3 4 5 Fig 63 Fig 65 Insert compressed air hoses 5 paired in quick connectors 6 and fasten on quick connector 4 These must always have the same length Connection emergency air supply for one purge air unit eS Sender receiver unit N gency air supply 3 Adapter 4 Quick connector 5 Compressed air hose 6 Quick connector paired 7 8 9 ULE Ea 5 Reducer Solenoid valve
101. escribed in detail in the online help and are therefore not described further here Fig 91 Online Help Software for device Parameterization The installed version is displayed Ed new Project spr SOPAS Engineering Tool R majo FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 119 Start up and Parameter Settings 4 2 Standard start up procedure This Section describes all the settings essential to ensure the device functions correctly These include entering system data active measuring path installation angle cross sec tional area and creating the check cycle analog output analog inputs to read in external signals as well as the damping time NOTICE 1 Error message Error Parameter is output as long as the system data have not been entered completely on the system component FLOWSIC100 X Sensor Parameter settings can only be made when the relevant system component FLOWSIC X Sensor or control unit MCU is in the Maintenance operat ing state Configuring the device runs using SOPAS on the system components FLOWSIC X Sensor and control unit MCU as follows Setting FLOWSIC X Sensor MCU Measuring path x S R unit s installation angle X Cross sectional area X Reaction time X Check cycle X Standard analog output X Calibration settings gt p 139 4 3 gt Drag and drop the FLOWSIC100 Sensor from t
102. f cover for the purge air unit option 70 3 2 8 Impact protector dust protector OptionS 0 cece eens 71 3 2 8 1 Impact protection for FLSE100 H HAC PH and PHS 00005 71 3 2 8 2 Dust protector for FLSELOO PR 10 eects 72 3 2 9 Emergency air Supply Option 0 0 0 00 cece eee ete eens 72 3 2 10 Solid borne noise damping set option KLOO K75 0 cece eee ee 72 3 2 11 Installation iNStrUCTIONS 6 eee A TA 74 3 3 Installations 32 04 008 Pied Gagan aida dee ada aad edwin tend ata 75 3 3 1 General instructions prerequisites 0 cette 75 3 3 2 Installing the purge air SUPPlY 6 eee eee eens 75 3 3 3 Installing the cooling air control option for device types M AC and H AC 79 3 3 4 Installing optional sets for emergency air supply for devices with purge air Operation siete A aoe beer et eed eine La Gand iste oe etck eatin 84 3 3 4 1 Emergency air supply for device types M AC and H AC 00200 ee 84 3 3 4 2 MaINtenan Ce 26ers sor oh naa aE T A ewe wad ets doe te Pk ae 88 3 3 4 3 Solenoid valve maintenance repairS 0 66 88 3 3 4 4 PAItSIOVERVIG WE ois cats ed a eieae agi oleae ceca atin tacts E a aaa aa daa Fa TD a aa a 90 3 3 4 5 Emergency air supply for device types PM PH and PHS 5 91 3 3 5 Installing the sender receiver UNit 0 eens 93 3 3 6 Connecting the control unit MCU 0 ketenes 95 3 3 7 Connecting the control unit in a
103. fitted carry out the following procedure gt Select type MCU in the Project Tree window enter the Level 1 password and switch the measuring system to Maintenance gt p 120 4 2 gt Select directory Configuration Application Selection The basic type of the sender receiver unit connected is displayed in the Connected Variant window field Applica tion setting Click Save selection to assign to the MCU e The sender receiver unit must be connected to the MCU Setting the MCU to the sender receiver unit o xi Project Edit MCU SICK Communication View Tools Help a Olea e gt ala a e wajej j 0 9 0 8 8 paiza Project Tree Device Catalog Network Scan Assistant Application Selection a S New Project cu sick B overview Diagnosis EQ Configuration Device Identification Display Settings mcu Selected variant FLOWSIC100 2 Path Mounting Location SICK H E 10 Configuration L System Configuration 2 value Damping E E Adjustment Eh Maintenance Application selection E Maintenance Connected variant FLOWSIC100 2 System Test Save selection Supported variants DUSTHUNTER 5 SB50 5B100 5F100 5P100 Context Help system Status micu 2 amp 8 eee Lae FLOWSIC100 FLOWSIC100 2 Path DH_5 FL100 Combination DH_T FL100 Combination SICK DH_C FL100 Combination Universal Sensor Intelligence Service Q meu sick
104. for example if the device is not used according to the specifications set out in the Technical Data system performance can be enhanced by optimizing the internal parameter set tings These settings however must only be configured by adequately qualified personnel since correct device operation cannot be guaranteed if the settings are defined incorrectly Changes of this kind should be carried out by SICK Service personnel only Possible set tings are listed in the Service Manual Installing SOPAS ET Prerequisites for configuring using SOPAS ET Laptop PC with Processor Pentium III or comparable type VGA graphic card USB interface alternative RS232 via adapter Working memory RAM At least 256 MB Operating system MS Windows 98SE ME 2000 XP Vista 7 not Windows 95 98 NT USB interface cable to connect the laptop PC to the FLOWSIC100 MCU The SOPAS ET software as well as the USB driver scope of delivery must be installed on the laptop PC The voltage supply must be switched on Installing SOPAS ET gt Insert the enclosed CD into the disk drive on the PC select the language choose Soft ware and follow the instructions 108 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice Start up and Parameter Settings Installing the USB driver A special hardware driver is required for communication between
105. g Flesoftype Sopas Project File spr z amp Authorized operator E MCU SICK G amp 10 133 62 1 2111 online wW synchronized QD Download Immediately 130 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice Start up and Parameter Settings Saving as protocol gt Select a device call up the Diagnosis Protocol menu and click the button for the desired type of protocol Fig 100 Diagnosis Protocol menu E The file name and file location must be specified for exporting to a PDF file Fig 101 Specifying file names and storage location ParameterPrint_FL 100 EX S 80_10218553 FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 131 Start up and Parameter Settings Fig 102 Ed print preview Example of a Parameter protocol MCU parameter protocol example kleper a 9 1 fa 3 Device Type MCU Mounting Location SICK Device Information Device Type Serial Number Ident Number System Time Firmware Version Hardware Version Bootloader Version Calculation Values Sources Temperature Source Pressure Source Moisture Source Constants Temperature Constant Pressure Constant Moisture Constant Adjustment Function Check Interval Function Check Output Duration Output Check Results on AO System Configuration Num
106. he Network Scan Assistant window to the Project Tree window gt Enter the Level 1 pass word for setting parameters gt p 118 4 1 4 gt Switch to status Maintenance to do this select the FLOWSIC100 Maintenance menu and activate the Maintenance Sensor checkbox gt Click Set Status to confirm the status switch gt Fig 92 A status indicator is on in the Diagnosis Sensor Values submenu to indicate active Maintenance mode 120 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice Start up and Parameter Settings Fig 92 Switching to Maintenance mode FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG 121 Start up and Parameter Settings 4 2 1 Setting the system data parameters on the FLOWSIC100 sensor Setting to Maintenance mode Select sensor FLOWSIC100 X Sensor in the SOPAS project tree and enter the Level 1 password see Fig 4 7 Now select the Maintenance Maintenance mode menu Activate Maintenance Sensor FLOWSIC100 X Sensor and click Set Status see Fig 4 9 A control lamp sig nals the Maintenance state as follows In SOPAS menu FLOWSIC100 X Sensor Overview Inthe SOPAS status indicator in the field at the bottom left On the display of the MCU control unit only for MCU with display option Basic requirem
107. ice Subject to change without notice _Assembly and Installation Connecting starting up the purge air unit option gt Compare the mains voltage and frequency with those specified on the type plate of the purge air motor NOTICE Do not connect the purge air unit if the values do not match gt Connect the power supply cable to the terminals on the purge air motor See supple mentary sheet on purge air motor and cover of motor terminal box connection arrange ment gt Fig 49 gt Connect a protective conductor to the terminal gt Set the motor circuit breaker in accordance with the connection data of the blower see technical data of purge air unit to a value 10 greater than the rated current gt Check the functioning and running direction of the blower flow direction of the purge air unit must match the arrows on the inlet and outlet openings on the blower Incor rect running direction on 3 phase motors Swap mains connections L1 and L2 gt Connect the optional pressure controller for monitoring the purge air supply NOTICE 1 gt Use a fail safe power supply emergency voltage supply bar with redundant supply gt The purge air unit must be fused separately from the other system components The fuse type must match the rated current see technical details of purge air unit Fuse each phase separately Provide circuit breakers to protect against a phase failure on one side In ca
108. ick release locks 4 on filter housing cover 3 to remove it Remove filter element 2 by twisting it counterclockwise Clean the inside of the filter housing and the filter housing cover with a cloth and brush NOTICE 1 Only use a cloth soaked in water to wet clean the parts and then dry the parts thoroughly gt Insert the new filter element by twisting it clockwise gt Mount the filter housing cover and ensure it is aligned correctly with the housing and snap the quick release locks into position gt Connect the purge air hose to the filter outlet again using the hose clamp Replacing the filter element 9 1 3 4 1 Filter housing 6 Hose clamp 2 Filter element 7 Purge air hose 3 Filter housing cover 8 Hose clamp 4 Quick release lock 9 Low pressure sensor 5 Air intake gland Spare part Filter element Micro Top element C11 100 Part No 5306091 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice Specification 6 FLOWSIC100 Specification Technical Data Dimensions Part No FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG Specification 6 1 Technical Data Measured value recording Measured variables Gas flow rate volume flow act volume flow std gas temperature sound velocity Measuring range Min limit 40 to 0 m s max limit from 0 to 40 m
109. ing the software for Q USB Serial Converter Click Finish to close the wizard FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 109 Start up and Parameter Settings 4 1 3 4 1 3 1 Fig 78 Deactivation of the start dialog Fig 79 Connecting the device Basic settings gt Connect the USB cable to the MCU control unit gt p 35 Fig 20 and the laptop PC gt Switch the measuring system on gt Start the software from the SICK SOPAS start menu gt The Start dialog appears on the screen can be suppressed for further program usage Start dialog JwelcometoSOPAS es Available devices If your device is not listed here please use the Connect to new device button to perform a full search Create a new project Open an existing project Open last project Remember my decision TO and do not show the dialog again Project choice The following Start menu is shown after pressing Create new project Start menu Project Edit n d ication View Tools Help Device Communi aj olaje j olalolalo l Project Tree Device Catalog Network Scan Assistant a now Project Detected Devices Communication Interface Suitable Device Types 9 The list of scanned devices is empty Please start scanning by pressing the Network Scan button The scan settings can be changed by pressing the Configuration button Context H
110. ion 2 0 0 0 cece tenet eens 43 Dampih g UME miai reah e an ate aa aaen Aea aA a data aTa 44 CHECK CYCIO ruinie seor eei E a a i di E E A a ia elaine 45 Zero POINU CONTION iinit eaea e E E a EAE EES AEE ONN R dew A NEA REN 45 Span CES Cis seas cesses e Seite Gee seth i dees aaa E ss A hats aE A ar aE ae aude 46 Check cycle output on the analog output 0 ccs 46 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Contents 3 Assembly and Installation cc ccc eee eee 47 3 1 Project PIAA MIN tec iucisvect eeii a ed iara thea ded oaan eked batik ras 48 3 1 1 Determining the measurement and installation location 0005 49 3 1 2 Further planning information 00 00 cece eee eee ee 52 3 1 3 Selecting the flanges with tube 0 0 ccc eee 55 3 2 Assembly sieas ve aaa a Sea eee Lakh ek kad Oe eel Os kA 58 3 2 1 Installing the flanges with tube 0 ccc eee 58 3 2 1 1 Duct pipe diameter gt O 5 MM ce cette eee Aa ee 58 3 2 1 2 Duct tube diameter lt 0 5 Misini rerna en idan de Pad weld boar eee ae 61 3 2 2 Installing the control UNIT rissies ane a eae wa eee ee ee 64 3 2 3 Installing the junction DOX 6 ketene ete 65 3 2 4 Installing the sender receiver units 0 6 eet 66 3 2 5 Installing the purge air unit OPTION 0 6 eee ens 67 3 2 6 Installing the emergency air supply option for device types PM PH and PH S 68 3 2 7 Installing the weatherproo
111. ion the flange plate with lamp and flange plate with target optics before welding the second flange tube on gt Measure and note the installation angle for configuring the parameters later gt Measure and note the distance between the two flanges dimension F F in Fig 30 and make a note of it for configuring the parameters later The DME 2000 distance sensor from SICK can be used on request when required for this purpose gt With thin walled ducts lines provide suitable brackets reinforcement to prevent distor tion and vibration gt p 59 Fig 33 gt Seal the flange with a blind plug optional gt Insulate the flange tube if necessary e When mounting two flanges with tube the alignment of the two flange tubes has priority over the installation angle Distortions as a result of temperature changes or mechanical stresses can change the measuring path 60 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice Assembly and Installation 3 2 1 2 Duct tube diameter lt 0 5 m The work is generally the same as for larger diameters The difference with small diameters is that installing the flanges and sender receiver units can have a greater impact on the flow characteristics To minimize this impact the flange tubes should not be inserted in the pipeline but rather mounted and welded flush on the outside Two options are
112. ir hose and secure it with the hose clamp Make sure purge air is fed from below and discharged from below see Fig 66 If this is not guaranteed loosen the screwed connections between the purge air con nection and the duct probe rotate the unit accordingly 90 180 270 and screw the parts back together again If the optional purge air supply in the junction box is used slide the free end of the purge air hose on adapter 40 25 and secure it with the hose clamp FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 93 Assembly and Installation Fig 66 Purge air supply for purged sender receiver units gt To minimize corrosion when using corrosive gases ensure the nominal lengths of the sender receiver units are at least one length longer than the nominal lengths of the flanges with tube gt p 27 2 3 1 3 gt Check ensure the purge air supply is in operation gt Connect the purge air hoses to do this connect the hose clamp loosely on the free hose end connect the purge air hose to the purge air connection on the sender receiver units and secure it with the hose clamp Check ensure the purge air is fed from below and the purge air flows out in the direc tion of the gas flow Alignment of cable connection and purge air supply for purged sender receiver units shown for type FLSE100 PM PH fitted on a vertical duct Discharged purge air Duct Cable connection Pu
113. is designed to prevent possible contamination of dust on the ultrasonic transducers It comprises the components right dust protector and left dust protector Fit the compo nents to the downstream sides of the transducers in accordance with Fig 44 Fitting of the dust protector option on type FLSE100 PR Dust protector The dust protector is mounted on Flow direction the securing bolts of the trans ducer carrier Dust protector Transducer NOTICE 1 The effectiveness of the dust protector depends on the dust texture and flow conditions in the duct and can therefore considerably vary Emergency air supply option An optional emergency air supply is available to prevent damage to the transducers caused by purge air failure on devices FLOWSIC100 PM PH and PH S Prerequisite for using this subassembly is the onsite provision of compressed air free from oil and dust Solid borne noise damping set option K100 K75 In some installations vibrations in the resonance range of the ultrasonic transducer come from the system over the flange to the sender receiver units and therefore have an effect on the transducer and create interference signals direct acoustic coupling The optional solid borne noise damping set K100 can be used to prevent such disturbances It com prises additional gaskets cup springs and washers as well as appropriate longer securing bolts which are used for fitting th
114. ittings 3b on emergency air valves 3 Connect the compressed air supply instrument air free from oil grease and water via connection plug 2b Arrange the MCU 7 S R units supply lines and junction box solenoid valve so that both flexible DN25 cooling air hoses 6 from the MCU blower unit and emergency air lines 4 from junction box solenoid valve 2 to both S R units have the same length same pres sure loss Same amount of cooling air on FLSE100 A and B FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 85 Assembly and Installation Fig 57 Fig 58 Electrical installation Solenoid valve electrical connection To solenoid valve 49 48 47 46 45 44 43 O MCU BOARD O O Make a 2 wire connection to the solenoid valve blade terminal There are no require ments on polarity because the pulling magnet is electrically isolated from the valve body Pulling magnet connection values 24 V DC 0 43 A continuous current Function test in normal operation with MCU blower unit a Start the blower by switching the MCU on When using the optionally available cooling air control for device types M AC and H AC start blower operation in a suitable manner e g with a fixed blower connection on the 24 V rail or bridging the relay b Remove the emergency air valves gt p 86 Fig 58 and start the MCU blower The blowing air flow must lift the valve plate evenly approx 2 mm ou
115. k amp come online WP synchronized QD Download Immediately Cooling air control function check gt Set the temperature limit close to the ambient temperature of the S R units and check whether the cooling air control switches on and off 146 FLOWSIC100 Operating Instructions 8012513 V2 0 gt SICKAG Subject to change without notice Subject to change without notice Start up and Parameter Settings 4 3 6 Calibrating flow rate and temperature measurement This Section describes parameter settings that are necessary for calibrating gas flow rate and temperature measurements and for outputting the volume flow in the standard state To do this set the measuring system to Maintenance mode and enter the Level 1 pass word For input select type FLOWSIC100 in the Device Catalog register field Detected Devices gt p 118 4 1 4 and then select subdirectory Installation Parameters Refer also to gt p 42 2 4 Entering calibration coefficients for gas flow rate measurement Enter the calibration coefficients determined with a network point measurement using a reference system in the group Calibration coefficients Calibration coefficients for flow rate Default values from the factory are Cv2 0 Cv1 1 CvO O Calibrating temperature measurements The accuracy of the acoustic temperature measurement with the FLOWSIC100 depends quadratical on the active measuring path and sound
116. ks shorten if necessary gt Leave sufficient clearance to hot duct walls gt Ensure cooling air can escape freely when installing on isolated ducts gt p 25 Fig 11 Fig 2 3 1 3 Control unit with integrated purge air supply MCU P gt Connect the mains cable to terminals L1 N and PE on the terminal strip gt Connect the DN 25 purge air hose to the purge air outlet on the underside of the MCU P gt p 76 Fig 47 and secure it with a strap retainer The purge air outlet in the middle must be adjusted as displayed correct if necessary FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 15 Assembly and Installation Fig 47 Underside of control unit with integrated purge air supply Purge air inlet Peeeseeneeeeres asses y eosoosesaseoses sosoo 5 E Terminals for mains connection Purge air outlet DN 25 Purge air supply in junction box gt Connect the mains cable to terminals L1 N and PE on the terminal strip gt Connect the DN 40 purge air hose to the purge air outlet on the underside of the junc tion box gt Fig 48 and secure it with a strap retainer The purge air outlet in the middle must be adjusted as displayed correct if necessary Fig 48 Underside of purge air supply in junction box N Purge air outlet DN 40 Purge air inlet Purge air outlet 76 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without not
117. lar intervals increases in the noise level can indicate a blower failure gt Check hoses are secure and free of damage gt Check the filter element for contamination The filter element must be exchanged when High contamination is visible deposits on the filter surface Purge air flow is reduced considerably compared to operation with a new filter element Q The purge air supply need not be switched off to clean the filter housing or replace the filter element in other words the sender receiver unit can remain on the duct FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 157 Maintenance 5 3 2 Fig 127 Control unit with integrated purge air supply Cleaning or replacing the filter element gt gt gt gt v Open the door of the connection unit with the appropriate key Open the strap retainer on filter outlet 1 and pull the filter off connection piece 2 Remove the filter housing Rotate the cover of the filter housing cover in the direction of the arrow OPEN and remove the cover Remove the filter element and exchange with new insert Clean the inside of the filter housing and filter housing cover with a cloth and brush NOTICE 1 Only use a cloth soaked in water to wet clean the parts and then dry the parts thoroughly gt gt gt Insert the new filter element Mount the filter housing cover and rotate against the direction of the
118. les impacting on the transducer sur face causing malfunctions impairing measuring behavior g See gt Shortening the measuring path page 56 for further options 1 54 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice _Assembly and Installation 3 1 3 Selecting the flanges with tube The criteria listed under gt p 28 2 3 2 are applicable for selection Inside coated ducts The following points must also be taken into account when the inside of the duct pipeline is coated rubber insulation Since the inside of the flange tubes also has to be coated it might be necessary to select flange tubes with a larger inside diameter The minimum distance between the probe tube and flange tube is 3 mm ifa standard flange with tube cannot be used make the flanges with tube onsite deliv erable by SICK on request To ensure coating is complete the flanges must be mounted before being coated Plastic ducts The standard flanges with tube generally cannot be used for plastic ducts pipelines Possi ble solutions to be carried out onsite On GRP ducts Laminate the steel core with pitch diameter of the mounting holes The inside diameter of the laminated flange tube must match the selected FLSE100 Use flanges with tube made from duct pipe material weld mount or fit with plastic adhesive Mount adapter flange
119. link to existing devices Sensor Intelligence Sort according to Device type Add all Add none A a DHC200 Sensor 1 10 193 92 4 2111 01 A mcu sick 10 133 82 4 2111 Advanced options Select matching SDD E MCU 01 04 01 70 Scan again Cancel scan Einish Cancel Help The following message appears when no device is found Troubleshooting see Service Manual E connection Wizard Found devices SICK Please choose the devices you want to use resp link to existing devices Sensor Intelligence Sort according to Device type 7 Add all Add none the interface configuration It might be necessary to deselect the option Skip advanced No device was found Please go back and check the device and interface selection as well as interface configuration to be able to access the interface settings Scan again Cancel scan lt Back Next gt Finish Help 116 FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG Subject to change without notice Subject to change without notice Start up and Parameter Settings 4 1 3 5 Selecting a device Connecting via the COM port using the Network Scan Assistant Select the desired device file in directory Connection Wizard Found devices and move it to window Project Tree drag and drop or doubleclick per mouse or use click Add Fig 88 Select device ET Salar Project Edit MCU P
120. m maintenance requirements Applications The measuring devices in the FLOWSIC100 series can be used to measure gas flows in pipelines flue gas and exhaust gas ducts as well as chimneys If configured accordingly the devices can measure the flow rate in both clean and raw gases upstream of filter instal lations As a result applications range from determining the volume flow in open and closed loop control systems used in process control to flow monitoring for emission measurements The system is suitable for use in the following areas Operating measurements and emissions monitoring in Energy supply Power station and industrial boilers for all energy sources Waste disposal Waste and residual waste incineration plants Basic industries Systems in the cement and steel industry Process control engineering Chemical industry Drying and processing systems in the pharmaceutical food and foodstuffs indus tries Heat treatment and extraction plants used in plastics processing Flow measurements in ventilation heating and air conditioning systems in both indus try and agriculture Certification The measuring system is performance tested in accordance with 13th 17th 27th Blm SchV and according to TI Air FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice _ Product Description 2 2 2 2 1 Fig 1 System overview and f
121. max DN500 for easy mounting welding the flanges with tube Basis for exact design are cus tomer specific data Measuring tube option Installation A S on both sides Flange accord ing to DIN 2573 Installation on A N one side K A Tube and flanges made of St37 or 1 4571 other materi als on request L 5xDN for DN 150 to DN 200 L 3xDN for DN gt 200 to DN 500 FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 41 Product Description 2 4 2 4 1 Computations Calculating and calibrating the volume flow Volume flow in operating state Acoustic velocity monitors from the FLOWSIC100 series are usually used to determine the volume flow in closed pipes and ducts The volume flow Qa through the representative cross sectional area A and the mean gas flow rate across the cross section va area veloc ity is defined as Q act Va A The FLOWSIC100 however determines the representative mean value of the flow velocity on a sound path v path velocity between the two sender receiver units The sound path is generally arranged across the diameter gt p 49 3 1 1 Since the mean values of the path and area velocity are not identical particularly in small duct diameters a functional systematic correlation between the calculated path velocity and the mean area velocity similar to the point based flow measurement for
122. n Input signals Analog inputs Digital inputs 2 inputs 0 5 10 V or 0 20 mA without electric isolation resolution 10 bits further analog inputs with I O modules option 4 potential free contacts for connection of maintenance switch activation of check cycle separate zero point control separate span test Further digital inputs with I O modules option Communication interfaces USB 1 1 RS232 on terminals For measured value retrieval configuration and firmware update via PC laptop with SOPAS ET RS485 For connection of sender receiver unit Interface module option For communication with host PC optionally for RS485 Profibus USB Ethernet Power supply Operating voltage 90 250 V AC 50 60 Hz Maximum power input Approx Types FLSE100 PM PH PHS S M H PR 40 W Types FLSE100 MAC HAC Approx 75W 162 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Specification Ambient conditions Temperature range 11 40 60 C Sender receiver units 40 60 C Control unit MCU N 40 45 C Control unit MCU P purge air supply in junction box 12 Storage temperature 40 70 C Degree of protection IP 65 sender receiver units IP 65 MCU N IP 54 MCU P Dimensions weight FLSE100 Nominal length type specific 200 260 350 550 750 mm Weight
123. n 2 5 2 5 1 Check cycle A check cycle can be triggered on the FLOWSIC100 to test whether the device components are functioning correctly The check cycle can also be triggered automatically the interval can be set using SOPAS ET and or via a digital input gt p 29 2 3 3 Any deviations from normal behavior are output as a warning or error If a malfunction is present or a warning is displayed a check cycle can be triggered manu ally to locate the cause of the problem see Service Manual The check cycle consists of a zero point control and span test The check values can be output via the analog output The progress of the check cycle is output on the correspond ing relay and if the display module option is used indicated by the text Check cycle on the display g lf the check cycle is not output on the analog output the last measured value is output for the duration of the check cycle approx 20 s if the check runs correctly To trigger a zero point control and span test as well as a check cycle via a digital input a contact must be closed at the corresponding terminals for at least 2 s Automatic check cycles are carried out periodically from the configured time interval until the interval setting is changed or the device is reset After a device reset or power failure the check cycle begins at the defined time when the device resumes operation lf the automatic check cycle and check cycle trigge
124. nt 1 path configu ration Fit the sender receiver units at an angle of 60 to the flow direction for dust concentrations gt 1 g m only applicable for FLSE100 H H AC PH and PH S The downstream sender receiver unit B in gt p 15 Fig 4 must be equipped with an impact protector FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice _ Product Description Fig 6 Fig 7 The following differences exist in addition to the possible versions Type FLSE100 Transducer and duct probe M Nominal diameter 35 mm H Nominal diameter 60 mm PR Measuring probe version 2 transducers SA SD Duct probe 35 mm transducer 15 mm FLSE100 M 1 p dD lt NL 200 mm 350 mm 550 mm NL i al 1 Electronics unit 4 2 Connection piece 5 3 Ductprobe Transducer Connection for connection cable The type FLSE100 M is also available with other flanges on request gt p 165 6 3 1 FLSE100 H 1 2 3 4 A a al Gls oo g gt HF NL NL 200 mm 350 mm 550 mm 750 mm 1 Electronics unit 4 Transducer 2 Connection piece 5 Connection for connection cable 3 Ductprobe FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 23 Product Description Fig 8 FLSE100 PR 350 mm 550 mm 750 mm
125. o change without notice Subject to change without notice Specification FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 179 FLOWSIC100 SICK worldwide You will find our local subsidiary or agency at www sick com 8012513 V2 0 2012 10 Subject to change without notice Your local sales and service partner SICK SICK AG Waldkirch Germany www sick com Sensor Intelligence
126. omputes both measuring paths to one measuring result For bus wiring the set termination set at the factory must be deactivated in L those system components not at the line end see Service Manual Section 3 1 Other sensor types e g sensor for dust measurement can also be con nected to the MCU FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice _ Product Description 2 2 3 Fig 4 Sender receiver unit FLSE100 Master A Functional principle The FLOWSIC100 gas flow rate measuring devices operate according to the principle of ultrasonic transit time difference measurement Sender receiver units are mounted on both sides of a duct pipeline at a certain angle to the gas flow gt Fig 4 These sender receiver units contain piezoelectric ultrasonic transducers that function alternately as senders and receivers The sound pulses are emitted at an angle a to the flow direction of the gas Depending on the angle a and the gas flow rate v the transit time of the respective sound direction varies as a result of certain acceleration and braking effects formulas 2 1 and 2 2 The higher the gas flow rate and the smaller the angle to the flow direction are the higher the difference in the transit times of the sound pulses Gas flow rate v is calculated from the difference between both transit times independent of the sound veloci
127. on Fig 51 Connection terminals L1 24V L2 gnd Electrical connection of the cooling air control option for the MCU N purge air supply 24 V DC in junction box Solid state relay v s F od o DIN kaa a a a QF BGS OS NOTICE 1 The solid state relay is installed in the purge air supply housing on systems with purge air supply 230 V AC in junction box 80 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice _Assembly and Installation Fig 52 2 z 28 O oe 2239 2 FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 81 Assembly and Installation Fig 53 Connection between cooling air control on MCU P and MCU N with external blower unit 24 V DC To internal blower MCU P external blower MCU N m ae a ee ee ee ee ee ee we we ae ee ee we we ee we we we ee we ee we ae we we we we we we we es we am we we we a a we e Blue oo mi alles i onnector s Processor board gnd i 1Al2 P Brown White ond gt Al1 in 3 20 mA a 20 mA gnd Dig In 4 Ci at ae ee a a Dig In 3 op a4 Land oi fii Dig In 2 Q igig Dig In 1 SEE Pik Back JEg AO 24 V DC Cable onsite Cable onsite A 82 FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG
128. ons 8012513 V2 0 SICKAG 117 Start up and Parameter Settings 4 1 4 Information on using SOPAS ET Password Certain device functions are first accessible after a password has been entered gt Fig 90 Access rights are assigned in 3 user levels User level Access to O Operator machine Displays of measured values and system status supervisor 1 Authorized Operator _ Displays inquiries and parameters required for start up or adjustment to Authorized Client customer specific demands and diagnosis 2 Service Displays inquiries as well as the main parameters required for service tasks e g diagnosis and clearance of possible malfunctions Depending on program version The Level 1 password is sickoptic Fig 90 Password entry and language selection g SOPAS Engineering Tool g z iojx Project Edit MCU P SICK Communication View Tools Help 02344541 F MCU SICK We FL100 EX S 80 V1 1 04 MOU SI MCU P 01 04 06 Userlevel Authorized Client Pamo fe ae eee Sensor Intelligence Map Device amp Operator EJ MCU SICK 10 133 82 2 2111 online wW synchronized Download Immediately 118 FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG Subject to change without notice Subject to change without notice Start up and Parameter Settings 4 1 5 Online Help The individual menus and setting options are d
129. ont panel Providing suitable cables are used see Section gt p 95 3 3 6 the MCU N control unit ver sion without integrated blower can be installed up to 1000 meters from the sender receiver unit use bus lines in accordance with Fig 72 length is the overall length of all cables For easier access to the MCU we recommend installing it in a control room measuring station or similar This facilitates communication with the FLOWSIC100 for configuration or troubleshooting If the device is to be installed outdoors a weatherproof cover for the control unit or equiva lent cover corrugated roof must be provided onsite Assembly dimensions MCU assembly dimensions o LO N f Clearance for cable ee y Clearance for opening the door Mea Connection unit type sure MCU N MCU P MCU N Control unit without a 160 260 purge air supply b 320 420 MCU P Control unit with c 210 300 purge air supply d 340 440 gt p 172 6 3 3 e 125 220 f gt 350 gt 540 64 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice _Assembly and Installation 3 2 3 Fig 38 Prerequisite for using the control unit MCU P for FLSE100 MAC and HAC Additionally to the general requirements the following is prerequisites apply The purge air unit must be installed in a location with cl
130. or 1 COM1 x offline mapped _ not synchronized 9 Download Immediately Fig 112 Project Edit FLOWSIC100 M Sensor 1 Communication View Tools Help Burst waveform demodulated signal envelope EJ SOPAS Engineering Tool Flowsic100M_14 spr_ new Project al olale gt alal alo al glalolala l Project Tree S new Project E FLOWSIC100 PR Sensor 1 B Overview Et oO Diagnosis Device Information a Error Massages Warnings B Protocol G Configuration H G Adjustment Q Maintenance Context Help Replay x SICK MAIHAK Analyzers and Process Instrumentation Signal Display View envelope V Transmitter receiver unit A 8 Operator a FLOWSIC100 M Sensor 1 comi x offline mapped A not synchronized 9 Download Immediately 138 FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG Subject to change without notice Subject to change without notice Start up and Parameter Settings 4 3 4 3 1 Fig 113 Advanced start up Changing the application settings The FLOWSIC100 supports measuring on two measuring paths at the same time and then calculating and outputting one common measured value gt p 14 2 2 2 This requires 2 sender receiver units per measuring path or one measuring probe each gt Installation page 75 The necessary settings are usually made at the factory If this is not the case e g if existing devices are retro
131. or 2 unit bus wiring FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 129 Start up and Parameter Settings 4 2 6 Data backup All parameters relevant for the collection processing and input output of measured values and current measured values can be saved and printed This simplifies reentering set device parameters e g after a firmware update as well as registering device data or device states for diagnostic purposes The following options are available Saving as project Saving the data as a project allows saving not only device parameters but also data logs Saving as protocol Device data and parameter are recorded In the parameter protocol A diagnosis protocol can be generated for analyzing the device function and to identify possible malfunctions Saving as project gt Select device select the Project Save project menu and define target directory and file name The name of the file to be saved is freely selectable It is useful to specify a name with a reference to the respective sampling point name of company and facility See Service Manual for description 8 10 x 02 36 5185 100 M 1 4 C100 PR 1 4 08 Import device p1 04 05 Export device Device properties F8 of Pret gt Exit Akt F4 1 C Doc HNew Project spr Context Help System Status MCU SICK Sensor Intelligence
132. or material damage Read this Section carefully and ensure you observe the safety precautions during all work on the FLOWSIC100 Always observe the warnings provided in these Operating Instruc tions The following applies at all times The relevant legal stipulations and associated technical regulations must be observed when preparing and carrying out work on the installation Extreme caution must be exercised in installations with high hazard potential pressure pipes installations with explosive atmospheres The applicable special regulations must be followed at all times All work must be carried out in accordance with the local system specific conditions and with due consideration paid to the operating dangers and specifications The Operating Instructions for the measuring system as well as system documentation must be available on site The instructions for preventing danger and damage con tained in these documents must be observed at all times Hazard through electrical equipment The FLOWSIC100 measuring system is an item of electrical equipment designed for use in industrial high voltage systems Make sure the power supply is switched off before working on mains connections or live components If necessary replace shock protection measures before reconnecting the power supply Hazard through hot corrosive and or pressurized gases The sender receiver units are mounted directly on the gas carrying duct In installation
133. outer sheath from Lappkabel When connecting bus versions with several sensors gt p 14 Fig 3 the maximum cable length is reduced as follows depending on the number of sampling points connected Cable length with 1 sampling point 1000 m Cable length with 2 sampling points 500 m To implement longer cable lengths Use larger lead diameter e g cable type with 4 lead pairs and 2 lead pairs for power supply Use an MCU with more powerful power supply unit Both solutions are available from the manufacturer on request For bus wiring the termination set at the factory must be deactivated in system components not at the line end See Service Manual Section 3 1 FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 103 Assembly and Installation 3 3 8 3 3 8 1 Fig 75 Terminating the sender receiver units when operating the FLOWSIC100 with 2 path measuring configuration Checking the sender receiver unit s MCU connection Checking the termination The connection between sender receiver units and MCU must be terminated at the start and end with resistors for both single and bus wiring The terminating resistors are already on the circuit boards and are activated by plugging jumpers on the respective pins Termination of bus wiring MCU at bus start Processor board A Mie SSCs 2 Cs ISSS 2 YYYVYYS B EO Jumper Loa A aes gr
134. p Select COM Ports select the interface that appears after connecting the MCU and laptop PC click Advanced and configure as shown in Fig 81 settings only need to be made the first time a connection is made to the measuring system Fig 81 COM port selection and configuration sintered G cota dialect z Serial connection for SICK devices like LMS VMS LD others Sd Addressing Mode foy index z E Internet Protocol lt 2 Internet Protocol IP 7 Enable Serial Communication Scan timeout J500 B Profibus g irs Q Hilscher E40 Serial Port f Select COM Ports Sopas Hub scan enabled 2 OD Series SerialLink cone m Enable all a raif duplex coms m meo a uss z C USB Communication _Disableal disabled d Port settings o Databits s v 5 Parity none v z D 2 Stop bits fi x 2 2 Restore default values 2 3 PS E ee a Cancel Help FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG 111 Start up and Parameter Settings Fig 82 Fig 83 Ethernet g To connect to the measuring system via Ethernet the Ethernet interface L module must be installed on the MCU gt p 106 3 3 9 and the parameters set gt p 142 4 3 4 gt Click Network Configuration in the Start menu gt p 110 Fig 79 and select the Inter net Protocol menu gt Click Add enter the IP address and confirm with OK Ethernet interfa
135. r and confirm with Save The selected value is saved to the device Menu structure for configuration AO 1 Parameter Limit Low Limit Low 1 Limit Low eos Password 0000 00 m h 2 kini High Se 4934 Min 3 Live Zero Max io para ao 1 io para ao 1 io para ao 1 Ee feer Status Operation 0 000 Pa Status Operation Status Operation Al 1 Parameter Limit Low 1 Limit Low 2 Limit High Password Min io para ai 1 1 Operation Status Operation Status Operation Parameter Limit Low Limit Low 1 Path Length Password 6 2m 2 Installation Angle pose ae 234 Min 3 Cross Section Area Be Max sensor 1 para sensor 1 para sensor 1 para Back a Enter Changing the application setting gt Inthe menu I O MCU select submenu I O Parameter select line MCU Vari ant and confirm with Enter gt Select FL100 2 path in the MCU Variant submenu and confirm with Enter Menu structure for selecting two path measurement Status Operation Status Operation 1 AO Parameter 1 FL100 1 path 2 Al Parameter 2 FL1002 path 3 MCU Variant 3 Unlimited 150 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice Start up and Parame
136. r receiver units are installed in vertical ducts wet gases can cause con densate to accumulate in the flange tube of sender receiver unit A gt p 15 Fig 4 The fol lowing onsite solutions can help prevent measuring problems malfunctions caused by solid borne noise see Service Manual or damage when removing the sender receiver unit condensate runs out Completely insulating the flange with tube reduces temperatures on the flange with tube below the dew point Draining continuous or periodical condensate through an opening if necessary close able at the deepest point of the flange tube e g hole 4 mm with plug gt Fig 29 only when the condensate cannot damage the system or the environment Returning the condensate to the duct through a hose connection between flange tube and duct gt Fig 29 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG 53 Assembly and Installation Fig 29 Condensate drain backflow Condensate drain Condensate backflow Duct wall Flange with tube Opening with plug Using the sender receiver units with high dust contents gt 1 g m The measuring path must be as short as possible This requires installing the sender receiver units at an angle of 60 to the flow direction In addition fit impact protectors on the downstream sender receiver unit gt p 15 Fig 4 on types FLSE100 PH PHS and H HAC to prevent partic
137. r the Profibus module The Profibus DP interface module is set to field bus address 126 at the factory Complete the following procedure to change the address gt Check in the Configuration System Configuration directory gt p 141 Fig 115 that the interface module field Interface Module is set to Profibus DP gt Select the Configuration I O Configuration Interface Module directory and enter the new address in the Fieldbus address window field Profibus DP Configuration Fig 120 Configuration I O Configuration Interface Module directory EJ SOPAS Engineering Tool New Project H A FLOWSIC100 H Sensor 1 MCU SICK I O Configuration Input Parameters eeenreoee FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 145 Start up and Parameter Settings 4 3 5 Fig 121 Configuring the temperature curve for the cooling air control option for device types M AC and H AC NOTICE H A firmware update is necessary for MCU firmware versions older than 1 0 50 gt Select device file MCU set the measuring system to Maintenance mode and enter the Level 1 password gt p 118 4 1 4 gt Select directory MCU Configuration I O Configuration Output Parameters and set the temperature limit Ta or Tb for the sender receiver unit The temperature limit should be approx 20 K above the gas dew point 150 180 C the hysteresis sho
138. rating Instructions 8012513 V2 0 SICK AG 107 Start up and Parameter Settings 4 1 4 1 1 Basics General information Start up primarily comprises entering system data e g measuring path installation angle parameter settings for output variables and reaction times and if required the check cycle setting gt p 120 4 2 A zero adjust is not required Additional calibration of the velocity measurement by means of a network point measure ment using a reference system for example dynamic pressure probe is only necessary when the velocity profile along the measuring axis is not representative for the entire cross section gt p 49 3 1 1 The regression coefficients determined can then be entered into the device without problems gt p 139 4 3 If the gas temperature determined with the FLOWSIC100 is to be used to scale the volume flow a calibration with external temperature sensor is necessary in such cases gt p 139 4 3 This is because the sound velocity of the real gas under standard conditions is seldom known The operating and configuration software SOPAS Engineering Tool SOPAS ET is supplied with the device for configuring the system parameters The required settings can be easily configured using the software menus Other functions Such as data backup and graphical display functions are also available If the standard settings do not provide adequate stability under all plant conditions
139. red via a digital input occur at the same time only the cycle triggered first takes effect Zero point control A special circuit arrangement in the sender receiver units ensures transmission signals from the transducers can be read back without delay and with the original waveform These transmission signals are received as reception signals amplified demodulated and evaluated If the device is operating correctly the exact zero point is calculated here This check comprises a full check of all the system components including the transducers A warning is output for offsets greater than approx 0 25 m s depending on the measuring path and gas temperature In this case check the transducers and electronic compo nents If the signal amplitude or waveform does not match the expected values the trans ducers or electronic components are defective and in this case an error message is out put FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 45 Product Description 2 5 2 2 5 3 Span test During the electronic zero point test the time difference between both directions of signal transmission is determined and computed with the system parameters gas temperature measuring path and sound velocity as a velocity offset at the zero point This offset is added to the selected span value and output The span value can be set to between 50 and 70 in steps of 1 using SOPAS ET default value from the factory 70 The
140. rge air feed Gas flow Discharged purge air Ultrasonic transducer Cable connection Purge air feed Installation and electrical connection WARNING A N Only install the sender receiver units when it is safe to do so for example when the system has been shut down see gt p 9 1 3 3 gt Remove the blind plug from the flange gt Insert the sender receiver units in the flanges with tube as previously described and screw the components together gt Connect the cable to the control unit to the plug in connector on the sender receiver unit 94 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice _Assembly and Installation 3 3 6 Connecting the control unit MCU Fig 67 Component layout in the MCU without purge air supply with options Display module option ES Interface module option 1 0 module option Processor board Terminals for power supply Power supply unit int qels ape ae alo de i S a e e behind connection PONIES OS IIIIIOPo ogg board NININININININININIININININ MINING Necessary work gt Connect the connection cable as shown in Fig 72 Q We recommend using a bus wiring configuration when the distance between 1 the sender receiver units and the control unit is large gt Connect the cables for status signals operation malfun
141. rows Selects next previous measured value screen Status Displays alarm or error messages Menu Display of main menu The following functions are additionally available in the display module Entering parameters for start up Initiating a check cycle Switching to Maintenance mode 2 1 0 module For installation on module carriers communication via I C bus or in rack MCU in 19 enclosure selectable as 2x analog output 0 4 22 mA to output further measured variables load 500 Q 2xanalog input 0 4 22 mA to read in values from external sensors a One module carrier is necessary for each module to insert on top hat rail One module carrier has to be connected to the processor board with a special cable other module carriers can be docked to it Maximum for installation and use 2 optional AO modules 1 optional Al module 3 Interface module Module to pass measured values system status and service information to higher level control systems optional for Profibus and Ethernet for insertion in slot gt p 35 Fig 20 e Profibus DP VO for transfers via RS485 according to DIN 19245 Part 3 as well as IEC 6115 34 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice _ Product Description MCU processor board connections Fig 20 Connections on the MCU processor board 1 2 SMS MSE oo
142. s continuously variable Accuracy of emission measure ment 1 0 1 m s Reproducibility of process measurement standard sender receiver units 1 for v gt 2 m s 0 02 m s for v lt 2 m s Damping time 1 300 s freely selectable Displays LC Display For measured variables warning and malfunction messages LED Voltage supply OK malfunction maintenance request Installation FLSE100 M H PR SA SD MAC HAC PM PH PHS Measuring path 0 2 43 2 154 0 27 0 2 2 0 2 2 0 2 4 2 13 0 5 3 1 10 12 13 transducer transducer m 2 0 28 Internal duct diameter m 5 0 15 1 4 13 gt 0 40 10 15 10 15 0 15 1 4 0 35 2 5 0 7 8 7 1 4 3 4 1 7 1 7 3 4 11 3 11 3 Gas temperature C 40 260 40 150 40 450 l 40 450 i angle recommended 45 60 45 45 60 45 60 Internal duct pressure bar 0 1 0 03 7 0 1 8 Max dust concentration 1 100 10 1 100 10 100 g m std 9 Cable length between Max 1000 junction box and MCU m Output signals Analog output 0 2 4 22 mA max load 750 Q resolution 12 bits further analog outputs with I O modules option Relay outputs 5 potential free outputs changeover contacts for status signals operation malfunction limit value warning maintenance check cycle load 48 V 1 A low voltage protection Further relay outputs with I O modules optio
143. s in the inlet and outlet sections Comply with specifications for new installations choose the best possible location for existing installations if nec essary determine flow profile in accor dance with DIN EN 132841 if inlet outlet sections are too short Inlet section gt outlet section E S Accessibility accident pre vention Device components must be easily and safely accessible Provide platforms or pedestals when necessary Vibration free installation Accelerations lt 1 g Take appropriate measures to eliminate reduce vibrations Ambient conditions Limit values in accordance with Technical Data If necessary Fit weatherproof covers sun protection Cover or insulate device components Purge air supply for purged FLSE100 only Clean intake air as little dust as possible no oil humidity corrosive gases Choose the best possible intake location Instrument air only for optional emergency air sets for purged cooled device types Free from oil dust and grease Choose the best possible installation location EE EE E Choose the device compo nents Internal duct diameter Type of sender receiver unit Duct wall strength with insulation Nominal length of sender receiver unit flange with tube Internal duct pressure Type of sender receiver unit purge air unit ver sion for purged FLSE100 Gas temperature Type of sender receiver unit
144. s with a low hazard potential no risk of injury ambient pressure low temperatures no risk of explosion these units can be installed and removed while the installation is in operation providing the applicable specifications and safety regulations for the system are adhered to and all necessary and suitable protective measures are taken WARNING A N Systems and processes with toxic gases high pressure or high temperatures must be shut down before the sender receiver units are installed or removed DANGER Hot gas A N Hot gas can escape should the purge air supply fail when using externally purged devices device types PM PH and PH S in pressurized pipelines and ducts This can lead to serious damage to health and material damage to the system The system owner must take suitable protective measures to prevent such damage Technical solutions for the FLOWSIC100 to prevent gas escap ing should the purge air fail are available from the manufacturer on request FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG Important Information 1 3 4 1 3 5 1 3 6 1 3 7 Hazards through ultrasonic signals Do not expose unprotected hearing to the sonic beam of the transducer especially type H Wearing suitable hearing protection is recommended when inspecting the duct connecting the device outside the duct or similar activities Behavior during a purge air failure Some system versions are equipped
145. s on openings prepared onsite Determining the nominal length The required nominal length of the flanges with tube can be determined using the following Figures Fig 30 Determining the nominal length of the flanges with tube Lp Length of flange with tube minimum Le Draw in length min 20 Da Outer diameter of flange Dr Outer diameter of tube a Installation angle s Flange thickness 10 L Active measuring path input value Thickness of duct wall insulation Di Inside diameter of duct WwW Lw y w sina Ld Dp tanB a Dy Dp Lamin ae tanB Di D b 90 a A R o Ma Lemin Se 2 ath a sina vie Di D 2 Le Ld w w sina Dimensions in mm 1 GRP glass fiber reinforced plastic FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 55 Assembly and Installation Fig 31 Maximum possible wall and insulation thickness as a function of the nominal length of the flanges with tube flange size pipe diameter Dp and installation angle a Le 20 mm Maximum wall and insulation thickness w mm Nominal length Lr mm Dp 114 3 DR 76 1 Dp 48 3 a 45 a 60 a 45 a 60 a 45 a 60 125 15 45 200 49 97 68 110 350 112 196 155 227 174 240 550 253 369 297 400 315 413 750 395 543 438 573 Shortening the measuring path It may be necessary to shorten the measuring path to prev
146. s with internal cooling M AC and H AC Use an external device version when necessary The following differences exist in addition to the possible versions Type FLSE100 Transducer and duct probe MAC Nominal diameter 35 mm HAC Nominal diameter 60 mm Fig 11 FLSE100 MAC 1 2 3 4 NL 350 mm 550 mm 1 Electronics unit 5 Connection for connection cable 2 Connection piece 6 Cooling air connection 3 Ductprobe 7 Guard plate 4 Transducer Q The type FLSE100 MAC is also available with other flanges on request gt p I 165 6 3 1 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG 25 Product Description Fig 12 FLSE100 HAC 1 q BwWNH Re NL 350 mm 550 mm Electronics unit 5 Connection for connection cable Connection piece 6 Cooling air connection Duct probe 7 Guard plate Transducer 26 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice Product Description 2 3 1 3 Purged sender receiver units Fig 13 FLSE100 PM PH PHS 1 3 200 mm only PM and PH 350 mm 550 mm 750 mm 1 Electronics unit 4 Transducer 2 Connection piece 5 Connection for connection cable 3 Ductprobe These sender receiver units are intended only for u
147. se of doubt or when using a special motor version the operating instructions supplied with the motor have priority over any other information Fig 49 Electrical connections for the purge air unit option Low pressure sensor Blower motor in delta connectionstar connection v1 U2 V1 va W2__W1 pakani U1 V2 U2 T I l 1 l W2 w1 U1 f 1 BO ee eile A a Are hee a 1 i W2 U2 V2 l W2 _ U2 V2 i i 1 1 Gut Poneman 1 O I 1 a O i i l U1 V1 7W17 PE U1 V1 W11 PE Motor T al ae ale ies Power supply circuit eel Seely oe 4x 1 5 mm2 breaker 11 eae 1 1 A Lae eee PN alee EN Oss Installed onsite 11 2 us Pe 11 2 Ls PE L 24v FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 77 Assembly and Installation Installing the purge air reducer option If necessary connect a purge air reducer gt p 38 2 3 5 as shown in Fig 50 Fig 50 Purge air unit Reducer approx 200 mm Clamping tape Purge air hose to sender Purge air unit hose receiver unit connection 78 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice _Assembly and Installation 3 3 3 Installing the cooling air control option for
148. se with wet and sticky dust when the transducer surface is in high danger of contamination Purge air is supplied by a purge air unit to keep the active transducer surface clean and therefore protect against contamina tion gt p 41 2 3 8 The purge air flow is optimized to maximize the directivity of the ultra sound beam An integrated temperature sensor records the transducer temperature which can then be displayed in SOPAS ET L See the Application Range Table on page 21 for limitations of use e For dust concentrations gt 1 g m install the sender receiver units at an angle of 60 to the flow direction only applicable for FLSE100 PH and PHS The downstream sender receiver unit B in gt p 15 Fig 4 has to be equipped with an impact protector e At low gas temperatures the purge air supply can cause the temperature to drop below the dewpoint To minimize the possible corrosion on the probe head for example due to acid formation with corrosive gas compositions duct probes with a nominal length greater than that actually required for the flanges with tube must be selected for temperatures between 150 C and 200 C for example if the nominal length of the flange with tube is 350 mm a duct probe with a nominal length of 550 mm should be used The purge air is then heated by the gas temperature in the probe tube which minimizes temperature drops below the dewpoint FLOWSIC100 Operating Instructions 8
149. sembly and Installation 3 3 4 2 3 3 4 3 Repeat the test shown in Fig 59 with the S R unit connected gt p 84 Fig 56 The escaping air should still also be clearly felt on the probe exhaust slots gt p 84 Fig 56 gt Finally reconnect all connections as shown in gt p 84 Fig 56 reset any changed parameters and set the device to the operating state Maintenance The emergency air supply should be able to bridge temporary cooling air failures up to 24 hours Measuring operation could be interrupted during this time noise disturbance due to increased instrument air noise It is recommended to take the S R units out of the sample gas duct during longer term restrictions or complete failure of the standard cooling air supply Check parts carrying air as shown in gt p 84 Fig 56 after longer emergency air operation gt Remove the DN 25 cooling air hoses and check the insides for condensate oil and gen eral contamination Clean the insides of the hoses when necessary and replace hoses with heavy contamination Use hoses with the same length for both S R units gt Remove the emergency air valves and open to check gt p 86 Fig 58 gt Remove any contamination and dry the valve replace emergency air valve 3 when contamination is heavy or when the valve is damaged spring valve plate rubber seal gt Apply talcum powder to the dry rubber seal of the valve plate to prevent the valve plate s
150. slightly inclined from horizontal to prevent possible condensate from entering the duct gt Fig 27 Installing the sender receiver units on horizontal ducts Ss FLSE100 Slave B NOTICE 1 On FLOWSIC100 S devices the sender receiver unit FLSE100 SD with elec tronics unit is the master 52 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice _Assembly and Installation Installing the sender receiver unit type FLSE100 PR Fig 28 Installing the sender receiver unit type FLSE100 PR Horizontal duct Vertical duct Middle of trans ducer trans ducer distanc Di 0 35 0 8 m ne a b i Di gt 0 8 m x 2 0 242 Di 2 accord to ISO DIS 7145 x representative wall clearance at which the local gas flow rate is the same as the mean velocity in the duct cross section Sender receiver units with special lengths can be delivered if the condition for x with stan dard nominal lengths cannot be observed e In vertical ducts a negative sign is shown on the LC Display of the control unit 1 when the flow direction is from top to bottom To change the displayed values to positive values enter a negative linear regression coefficient gt p 139 4 3 Preventing condensate accumulations If standard sende
151. t Select MCU directory Configuration I O Configuration Output Parameters gt Fig 96 to set the analog output Fig 96 Directory Output Parameter new Project spr SOPAS Engineering Tool 8 lol x Project Edt MCU SICK Communication View Tools Help a New Project G FLOWSIC100 M Sensor 1 5 g cu sick B Overview J Diagnosis EJ Configuration A Application Selection i Display Settings Analog Outputs General Configuration J 10 Configuration Input Parameters Output Error current fres z Error Current 21 mA Interface Module System Configuration a Current in maintenance User defined value Maintenance current 0 5 mA J Adjustment J Maintenance Optional Analog Output Modules Use first analog output module T Use second analog output module Analog Output 1 Parameter Analog Output 1 Scaling Value on analog output 1 vokume Flow a c avg Live zero fama z Range low 100 00 mh z Output checkcycle resuks onthe AO V Range high 100000 00 mh z Write absolte value 5 Context Help System Status MCU Limiting Value SICK Limit value Temperature Ta z Sensor intelligence Lime value 95 00 foc Hysteresis 5 00 foc Switch at Over Limit z amp Authorized operator E MCU SICK 10 133 82 1 2111 online wW synchronized O Download Immediately Field Parameter Remark Analog Out Differential Value
152. t A ment Master Top view ment Slave Top view i a unit A i RS485 to MCU RS485 to Master i 7 x 4 S i t _RS485 F Set ay V3 a ey Plug in connectors 100 FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG Subject to change without notice Subject to change without notice _Assembly and Installation Fig 73 FLOWSIC100 PR connection on the MCU MCU Ceren Processor board ee ea ana l Q I I 1 i Q iala l Sa iii YS al aO l 36 37 38 39 40 l 42 41 31 32 Jg 35 A Operation malfunction 8 I B Maintenance z l N C Check cycle Ga lite cle Span see EE De pel re Vm se gee ee cl EN E aS Le oer ec D Maintenance 8 E Limit values A B c D E l F Cable provided by customer to second junction box For bus cabling two path measurement version B l G Cable provided by customer to second junction box For bus cabling two path measurement version A Onsite cable l G l Junction box optional l GN MCU RS485a Master RS485a_ GN PSEIRORR C e e Bet e ea y GN i___ Bus RS485a 1 GND O NE MCU Rs485b Master RS485b YE 24 V DC 24v Y
153. t of its seating and the cooling air flow passing through must be clearly felt When necessary close off the other line Lift the valve plate mechanically when the valve sticks in its seating long storage time Then repeat the test to ensure the blower can open the valve on its own Removing and throughflow test on the emergency air valves G a Valve open b Air test opening control 86 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice _Assembly and Installation Function test emergency air operation with instrument air gt Make a compressed air connection between the junction box for solenoid valve 2 and emergency air valve 3 as shown in gt p 84 Fig 56 gt Separate the emergency air valve from the cooling air hoses and S R units gt Switch the MCU supply voltage off solenoid valve 2a must switch audibly and release the instrument air flow gt Emergency air flow direction test see gt Fig 59 Fig 59 Emergency air direction test Blocking direction Direction test emergency air The air flow in flow direction must be noticeable approx 2 8 I s No significant leakage flow should flow in the blocking direction gt Fig 59 Leakage rates up to 3 of the nominal air flow are allowed FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 87 As
154. tal signal transmission to control unit Not purged With one small size and high frequency transducer Digital signal transmission to control unit SD 1 each Not purged Medium power Digital signal transmission to control unit Air cooled internal Purged Medium power Digital signal transmission to control unit Purged High power Digital signal transmission to control unit Purged Very high power Digital signal transmission to control unit 20 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice Product Description Application range Max gas Active meas gt Type FLSE100 puni prope UWS es temperature distance 1 Euev albe material material 3 diameter m C m SS TI TI 0 2 4 0 15 3 4 Hastelloy 0 2 2 0 15 1 7 2 15 1 4 13 SS TI TI 260 H 1 5 2 5 2 1 1 2 5 3 Hastelloy 2 5 1 4 4 3 PR SS TI 0 27 0 28 gt 0 40 SA SD SS 150 0 2 2 0 15 1 7 MAC 0 2 4 0 15 3 4 HAc SS TI 450 2 13 1 4 11 3 7i 1 5 2 5 2 1 1 2 5 3 PM SS 0 5 3 0 35 2 5 1 10 0 7 8 7 PH SS TI 450 1 2 2 0 7 2 3 2 13 1 4 11 3 PHS SS 1 5 2 5 2 1 1 2 5 3 1 The maximum possible measuring path depends on the dust content gas temperature and gas composition 2 For extremely high dust concen
155. ter Settings 4 4 5 Changing the display settings with SOPAS ET To change the factory settings select the type MCU in the Project Tree window enter the Level 1 password and select the Configuration Display Settings menu Fig 126 Configuration Display Settings menu E3 SOPAS Engineering Tool New Project Project Edit MCU SICK MAIHAK Communication View Tools Help Bo ofall gt al ej ofslalala e Device Catalog Network Scan Assistant Display Settings S New Project S MCU SICK MATHAK i E Overview J Diagnosis J Configuration mcu Variant FLOWSIC100 Mounting location SICKMAIHAK o B Display Settings 4 9 1 0 Configuration a System Configuration Common Display Settings Value Damping amp G Maintenance Language Deutsch Display Unit System s1 ad Overview Screen Settings 1 Source Sensor sensori gt vave gt Use AO scaling for bargraph 2 Source Sensor sensori Jvauer Use AO scaling for bargraph 3 Source Sensor sensori Jvauer Use AO scaling for bargraph 4 Source Sensor sensori Jvauer Use AO scaling for bargraph 5 Source Sensor sensori aue gt Use AO scaling for bargraph 6 Source Sensor sensori gt value use AO scaling for bargraph 7 Source Sensor sensori aue Use AO scaling for bargraph SICK MAIHAK Sensor E voue e tee eee Analyzers and Process Instrumentation Con
156. text Help a PER RUO Authorized Operator GJ MCU SICK MAIHAK offline 2 not synchronized GQ Download Immediately Field Significance i Language Language used on LC Display Common Dis Disolay Unit S play Settings sia o a al Unit system used on LC Display Source Sensor Sensor address for the first measured value bar of the 1 to 8 graphic display Source Value Measured value index for the first measured value bar Overview If active the measured value bar of the corresponding Screen Use AO scaling for Settings bargraph analog output is scaled If the checkbox is not checked the limit values must be defined separately Limit low Values for the separate scaling of the measured value bar Limit high independent of the analog output FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG 151 Start up and Parameter Settings 152 FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG Subject to change without notice Subject to change without notice Maintenance FLOWSIC100 5 Maintenance General information Maintaining the sender receiver units Maintaining the purge air supply of the internally cooled types M AC and H AC Maintaining the external purge air unit option FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 153 Maintenance 5 1 General information Maintenance strategy Just like any o
157. that the applicable accident pre vention and occupational health and safety regulations are observed In vertical ducts the installation angle should be selected depending on the duct diameter so that only one platform is necessary An additional basic platform and or sealable open ing in the platform with a protection cage or similar can be helpful gt Fig 26 Ensure suffi cient clearance is provided for installing and removing the sender receiver units 50 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice _Assembly and Installation Fig 26 Installing the sender receiver units on a vertical duct A x NL 270 sina B y NL 270 cosa NL nominal length of FLSE100 see gt p 17 2 3 1 FLSE100 installed below the platform with removable open ing and basket guard Installation above platform attach platform if necessary FLSE100 FLSE100 withdrawn Platform Platform or stage Type M shown here e Select an installation angle of 60 for duct diameters as from approx 4 5 m FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 51 Assembly and Installation 3 1 2 Fig 27 Further planning information Installing the FLSE100 in horizontal ducts On horizontal ducts and pipelines the sender receiver units should be installed
158. ther electronic measuring system the FLOWSIC100 requires regular mainte nance By inspecting the system regularly and replacing wear and tear parts in good time the service life of the device can be lengthened significantly and ensures measurements are always reliable Even though the FLOWSIC100 is often deployed in harsh environments its design and measuring principle are such that the device requires only minimal maintenance Maintenance tasks The maintenance tasks are limited to Sender receiver unit Purge air unit only necessary for purged sender receiver units Before you carry out these maintenance tasks set the FLOWSIC100 to Maintenance Mode This can be done using an external maintenance switch connected to digital input 1 using SOPAS ET or via the LC Display option gt p 148 4 4 Switch the system from Maintenance back to Measuring after completing the work Maintenance intervals The maintenance intervals are assessed according to the qualification test The mainte nance interval depends on the specific conditions at the plant such as operation gas com position temperature and humidity as well as the ambient conditions and therefore shorter maintenance intervals may be necessary if conditions are unfavorable The activities required and their completion must be documented by the operator in a Maintenance Manual Maintenance agreement Regular maintenance activities can be carried out by the plant operator
159. ticking in the seating gt Carry out the opening and blocking direction function check as shown in gt p 87 Fig 59 gt Remove the DN25 cooling air hoses from the MCU outlet and check the MCU outlet for any moisture inside possibly from compressed air leakage flow gt Open the air filter housing in the MCU and check the paper filter element gt Replace the filter element when penetrated by moisture or extremely contaminated air filter replacement analog Ol Section 5 3 Solenoid valve maintenance repairs gt Open the junction box for the solenoid valve WARNING The solenoid valve surface can be hot gt 70 C gt Test switch the solenoid valve with varying compressed air primary pressures 1 3 bar gt Should valve switching fail use central screw 1 gt p 89 Fig 60 on the solenoid switch to open the valve gt Screw the tension rod out above hexagon 2 gt p 89 Fig 60 88 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice _Assembly and Installation Fig 60 Opening the solenoid valve 1 Solenoid valve central screw 2 Hexagonal solenoid valve a The valve seating is now open gt Fig 61 and can be cleaned when necessary WARNING Do not use any sharp objects Fig 61 Valve seating sealing surface in solenoid valve Replace the complete solenoid
160. ting and operating a temporary emergency air supply of instrument air to be provided by customer for sender receiver units with internal cooling Emergency air supply option for externally purged sender receiver units FLSE1OO PM PH PH S Set for connecting and operating a temporary emergency air supply of instrument air to be provided by customer for externally purged sender receiver units FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG 13 Product Description 2 2 2 Fig 2 Fig 3 Communication between sender receiver units and control unit Standard version The two sender receiver units work as master and slave The master FLSE has a second interface to be able to completely separate communication to the slave FLSE and to the MCU The master triggers the slave and controls measurement The MCU can request the measured values from the master units independently of the measuring cycle asynchro nous For the cabling the junction box used to separate the interfaces has to be installed on the master FLSE The junction box is optional for FLOWSIC100 types PR and S for longer cable lengths Standard version 1 sensor pair Bus version with several measuring systems connected Bus connection FLSE100 MCU 2 sensor pairs Bus line Junction box With the bus version two autonomous measuring paths 2 x 2 FLSE100 can be connected to a control unit MCU for 2 path measurement The MCU c
161. to corro sion probe made from stainless steel titanium transducers made from titanium hastelloy Duct diameter sound dampening dust content The transducers are selected on the basis of the required transmitter power medium power high power Dust properties Decide whether purged sender receiver units need to be used prevention of contami nation with very sticky dust Wall and insulation thickness of the gas duct Selection of the duct probe and flange with tube according to the nominal length graded standard lengths Other lengths can be supplied on request Assembly type On two sides each with a sender receiver unit on the opposite duct walls or on one side with one sender receiver unit as measuring probe version FLOWSIC100 Operating In structions 8012513 V2 0 SICK AG 17 Product Description Flange size Small or large flange dimensions pitch diameter of the fixing holes 75 mm 100 mm or 114 mm Internal duct pressure Pressure resistant versions must be used with pressures above 100 mbar see Ol FLOWSIC100 PROCESS Certification requirements Selection after performance tests for emission measuring 18 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice _ Product Description The various configuration options are identified by a type key structured as follows Type key sender receiver unit
162. trations up to max 100 g m 3 For installation across secant gt p 55 3 1 3 FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 21 Product Description Duct probe configuration options Type FLSE100 Duct probe Nominal length in mm Material 125 200 350 550 750 SS Tl HS Xx x xX xX xX xX H X X X X X X X PR X X X X X SA SD X X X x MAC x x xX xX HAC X x xX X PM X X X X X PH xX X xX xX X xX PHS x x xX X 2 3 1 1 Standard sender receiver units A special transducer design makes it possible to use these sender receiver units without cooling by external purge air even with higher gas temperatures A purge air unit is there fore not necessary The advantages are Lower expense for mounting and installation Easier maintenance Lower operating costs For these reasons standard sender receiver units should be used where possible e The types FLSE100 M H and PR are intended for use with gas tempera tures up to max 260 C The types FLSE100 SA and SD are intended for use up to 150 C The measuring system FLOWSIC100 S contains one sender receiver unit FLSE100 SA and one unit FLSE100 SD The type FLSE100 SA has no electronics unit Communication to the FLSE100 SD as master which communicates with the MCU control unit runs via an analog connection cable fixed length 3m Install one FLSE100 SA and one FLSE100 SD per sampling poi
163. ty value Therefore changes in the sound velocity caused by pressure or temperature fluctuations do not affect the calculated gas flow rate with this method of measurement Functional principle of the FLOWSIC100 v Gas flow rate in m s L Measuring path in m a Angle of inclination in ty Signal transit time in flow direction t Signal transit time against flow direction Calculating the gas flow rate Measuring path L is equal to the active measuring path that is the area through which the gas flows Given measuring path L sound velocity c and angle of inclination a between the sound and flow direction the sound transit time in the direction of the gas flow forward direction when the signal is transmitted can be expressed as 2 1 V e v cosa ey Against the gas flow backward direction L t j c Vv cosa 2 2 After the resolution to v eee C 2 3 2 cos a FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 15 Product Description Apart from the two measured transit times this relation only contains the active measuring path and the angle of inclination as constants Sound velocity Sound velocity c can be calculated by resolving formulas 2 1 and 2 2 2 4 c st Based on the dependencies in formulas 2 5 and 2 7 the sound velocity can be used to determine the gas temperature and for diagnosis purposes J 9 2 5 c co I
164. ul blower as shown in the following Table Internal duct pressure mbar Reducer Blower type 100 20 40 7 20 10 40 10 2BH1300 10 30 30 100 2BH1400 38 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice Product Description 2 3 6 Cooling air control option for device types M AC and H AC The Cooling air control for device types M AC and H AC subassembly serves minimizing the number of temperature drops below the dewpoint on the ultrasonic transducer The cooling air blower is switched on or off depending on the transducer temperature Cooling therefore only runs for appropriately high gas or transducer temperatures This prevents permanent cooling air operation overcooling the probe Setting the required limit values for switching the cooling air supply on and off is made in SOPAS ET gt p 146 4 3 5 2 3 7 Optional sets for emergency air supply for device types with purge air operation The optional sets for emergency air supply serve preventing severe damage to transducers should the purge air supply fail The sets are usable as described in the respective written versions for the FLOWSIC100 measuring system with 1 path configuration SOPAS applica tion setting FLOWSIC100 The emergency air supply systems monitor failures in supply voltage for the purge air blower WARNING A
165. uld be approx 2 C Temperature limit configuration Eisopas Engineering Tool New Project 5 x Project Edit mcu SICK Communication view Tools _ Help TE aj ojala gt aja ajjaj a i glalolala Project Tree Device Catalog Network Scan Assistant Output Parameters FLOWSIC100 Maintenance bed New Project Device Identification mcu sick B Overview f i SIC H Diagnosis MCU Variant FLOWSIC100 Mounting Location sick EQ Configuration E Application Selection 2 Display Settings J 1 0 Configuration E Input Parameters FLOWSIC100 x E System Configuration 2 Value Damping E Adjustment SQ Maintenance E Maintenance SICK Sensor Intelligence Context Help a Analog Outputs General Configuration Output Error current yes E Current in maintenance Last value X Error Current 21 mA v Maintenance current a5 m Optional Analog Output Modules Use first analog output module 7 Use second analog output module Analog Output 1 Parameter Analog Output 1 Scaling Value on analog output 1 Volume flow a c X Range low 100 00 m h ive zeta ma Range high 10000 00 m gt Limiting Yalue Limit Hysteresis type Limit value Temperature Ta gt Percent Absolute Limit value 150 00 fec Hysteresis 2 00 Switchat Over Limit amp Authorized client B mcu sic
166. unctional principle System overview The measuring system comprises the following components FLSE100 sender receiver unit For transmitting and receiving ultrasonic pulses signal processing and controlling the system functions Flange with tube For mounting the sender receiver units on the gas duct MCU control unit For control evaluation and output of the data of the sensors connected via RS485 interface Connection cables For signal transmission between the sender receiver units and control unit Junction box connection cable For connecting the connection cables Purge air unit option For using certain sender receiver units to keep the ultrasonic transducers clean and cool at high gas temperatures Measuring tube option Tube piece with flanges preassembled for installation in an existing pipeline with flanges with tube to fit the sender receiver units FLOWSIC100 system components Sender receiver unit FLSE100 Slave B Flange with tube MCU Sender control unit receiver unit FLSE100 Master A Connection cable Junction box Cooling air control option for device types M AC and H AC Used to control the cooling air supply for sender receiver units with internal cooling by switching the cooling air blower on and off automatically depending on the transducer temperature Emergency air supply option for sender receiver units with internal cooling FLSE100 MAC and HAC Set for connec
167. urbulence that will impair the result of the measurement To ensure measurement is as accurate and trouble free as possible select a measuring location where the gas flow is to a large extent homogeneous gt Fig 25 Regular unimpeded profiles are most likely with long inlet and outlet sections The longer the inlet section in particular the greater the reproducibility of the measurement results If possible the inlet section should be more than 20 times greater and the outlet section 10 times greater than the internal diameter of the duct Di With rectangular cross sections the diameter is calculated as 4 times the cross section divided by the duct circumference On existing installations choose the optimum location If flow conditions are uncertain measure the profile at the measuring location for exam ple using dynamic pressure probes see DIN EN 13284 1 Calibration apertures must be provided for this purpose The measuring axis must then be defined in such a way that any changes in the profile will only have a minimum impact on the result of the measurement If the FLOWSIC100 is to be used for official measurements for example emission measurements pursuant to BImSchV the measuring location should be determined by a legally authorized expert for example by means of an expert appraisal of a measuring location authorized in accordance with BImSchV Articles 26 and 28 Installing the sender receiver units Installation
168. valve Cooling function in emergency operation cooling air failure due to interruption or fail ure of the voltage supply to the cooling air blower An installed solenoid valve releases a flow of compressed air should the standard cooling air fail If the compressed air flow is pressurized the emergency air valve gt p 84 Fig 56 with integrated backflow valve closes in the blocking direction and the compressed air flows into the cooling channels of both S R units gt p 84 Fig 56 40 FLOWSIC100 Operating Instructions 8012513 V2 0 SICK AG Subject to change without notice Subject to change without notice _ Product Description 2 3 7 2 Fig 23 Emergency air supply for device types PM PH and PH S Prerequisites 1 Compressed air free from oil dust and water provided by the customer 2 Compressed air requirement Gas temperature Primary pressure Consumption Up to 200 C 1 0 bar Approx 6 m3 h Up to 300 C 1 5 bar Approx 8 m3 h Up to 400 C 2 0 bar Approx 10 m3 h Versions Designation Part No Emergency air supply for 1 purge air unit 380 V AC 7042118 Emergency air supply for 1 purge air unit 230 V AC 7042117 Emergency air supply for 2 purge air units 230 V AC 7042119 Emergency air supply for 2 purge air units 380 V AC 7042120 Measuring tube option A tube piece as shown in Fig 23 can be supplied for pipelines with diameters up to
169. velocity of the real gas under stan dard conditions gt p 15 2 2 3 Exact acoustic temperature measurements are only possi ble when the sound velocity of the real gas remains constant at a reference temperature Since this is seldom the case the internal temperature calculation in the device must be calibrated if it is to be used to scale the volume flow To calibrate the measurement determine the value pairs from separately measured gas temperature for example with PT100 sensor and display on the LC Display at a minimum of two different gas temperatures Convert the calculated values to absolute temperatures add 273 15 K Then use a regression function to calculate the coefficients for two pairs by linear with more value pairs also by quadratic regression Enter CT_2 CT_1 and CT_O in the Calibration coefficients Calibration coefficients for temperature group Default settings from the factory are CT_2 0 CT_1 1 CT_O 0 Example FLOWSIC display Measured value PT100 Measurement aa Tin C Tabsolute in K Tin C Tabsolute IN K 1 128 401 115 388 2 186 459 170 443 Tka CT_1 Trrowsic CT_O T2 PT100 7 T1 1100 CT_1 T2rLowsic TLrtowsic CT_O e T2pt100 T 1prioo CT_1 T2 Lowsic T1rtowsic CT_1 0 9483 CT_O 7 7310 FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 147 Start up and Parameter Settings 4 4 4 4 1 Fig 12
170. with a purge air unit to protect the ultrasonic trans ducers from hot or corrosive gases The transducers can be severely damaged should the purge air supply fail For this reason the operator must ensure The power supply for the purge air unit operates reliably and without interruption A failure of the purge air supply is detected immediately for example by using pressure controllers The sender receiver units are removed from the duct in the event of a purge air failure and the duct openings are covered for example with a flange cover Detecting malfunctions Any deviations from normal operation must be regarded as a serious indication of a func tional impairment These include Significant drifts in the measuring results Increased power input A rise in system component temperatures Triggering of monitoring devices Unusually strong vibrations or unusual operating noise from a purge air blower Smoke or unusual odors Preventing damage To prevent personal injury or damage to the system the operator must ensure The maintenance personnel responsible can reach the site immediately and at any time The maintenance personnel is sufficiently qualified to respond to malfunctions on the FLOWSIC100 and any resulting operational malfunctions In case of doubt switch the defective equipment off immediately Switching off the equipment does not indirectly cause further malfunctions 10 FLOWSIC100 Operating Instru
171. with inlet and outlet sections of sufficient length Inlet section Outlet section Duct pipe line Flow distribution Sender receiver unit not uniform down stream of curvature Uniform flow distribution Installation with short inlet section fE G View A FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 49 Assembly and Installation Installation location The sender receiver units can be installed on vertical horizontal or inclined ducts or pipe lines In vertical stacks a minimum distance from the stack outlet approx 30 m must be observed to prevent noise disturbance caused by rain drops on the probe head The installation location for the device components must be as free as possible from vibra tions If a purge air unit is required it must be mounted at a location that allows intake of the cleanest possible air The intake temperature must match the values specified in the Tech nical Data Ensure a connection for instrument air free from oil dust and grease is available at the fit ting location when using optional emergency air supply sets The installation location should be equipped with power connections and permanent light ing Platform The sender receiver units must be easily accessible for installation and maintenance If necessary provide a suitably wide platform secured by a handrail WARNING A N The plant operator is responsible for ensuring
172. y when hot parts have cooled sufficiently gt Disconnect the purged sender receiver units from the purge air Supply only after complete removal Procedure gt Loosen the cable connection on the sender receiver unit by rotating the knurled nut on the plug counterclockwise and carefully removing the plug gt Protect the loose cable ends from dirt or moisture Seal the socket on the sender receiver unit using the associated screw cap NOTICE Moist or corroded contacts will cause malfunctions gt Loosen the screws on the sender receiver unit flange gt Carefully remove the sender receiver unit and place it in a suitable location gt If necessary for example if the duct is pressurized seal the flange with tube using a blind plug available as an option FLOWSIC100 Operating Instructions 8012513 V2 0 SICKAG 155 Maintenance 5 2 2 Cleaning the sender receiver unit Clean the outside of the sender receiver unit after it has been removed Inspect the probe tube and transducers for signs of corrosion and replace them if necessary Dust deposits and caked dust can generally be removed without disassembling the transducer NOTICE 1 The transducer must be cleaned with extreme care Do not damage the trans ducer diaphragm e Depending on system conditions the probe tube and transducers may initially L require maintenance more frequently approx every 2 weeks or less if neces s

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