OWNER`S MANUAL Installation and Service Manual
Contents
1. BLUE OX BLUE OX f UE OX AIR CLEANERS OWNER S MANUAL OX1100 Series Installation and Service Manual INTRODUCTION SPECIFICATIONS UNPACKING MOUNTING ELECTRICAL OPERATION MAINTENANCE REPLACEMENT PARTS TROUBLESHOOTING IMPORTANT THIS MANUAL CONTAINS PRECAUTIONARY STATEMENTS RELATING TO WORKER SAFETY READ AND SAVE THIS MANUAL COMPLETELY AND COMPLY AS DIRECTED ALL THE POTENTIAL HAZARDS OF DUST AND MIST CONTROL SYSTEMS AND EQUIPMENT ARE IMPOSSIBLE TO LIST THEREFORE OBTAIN THE SERVICES OF A PROFESSIONAL INSTALLER A FIRE PROTECTION EXPERT SHOULD BE OBTAINED IN THE EVENT THE PRODUCT IS INTENDED FOR USE THAT PRESENTS A POTENTIAL RISK OF FIRE OR FIRE PROPAGATION REFER TO APPROPRIATE AUTHORITIES AND DISCUSS YOUR INTENDED USE WITH YOUR LOCAL DISTRIBUTOR OR BLUE OX WORKERS HANDLING EQUIPMENT OR SYSTEMS SHOULD BE INSTRUCTED TO CONDUCT THEMSELVES IN A SAFE MANNER RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE Blue Ox is a Product of Air Cleaning Specialists Inc 2011 www blueoxaircleaners com SPECIFICATIONS OF THE BLUE OX1100 16 GA Cold Rolled Steel Brown Polyester Powder Coating Paint Circuit Blue and Black also available Standard 44 L 20 W 15 H 1100 Standard 1100 CF 2 Carbon After Filter 1100 CC Carbon Canister Bank 18 Ibs 1100 HE HEPA Filter Standard 95 Ibs Carbon After Filter 100 Ibs 18 Ib Carbon Bank 131 Ibs HEPA Filter 125 Ibs 12. a system BLUE OX can offer basic guidelines for such an installation however final installation design 18 the responsibility of the filtration unit Owner User Explosion relief vents are required on some applications Consult with an insurance underwriter or an NFPA manual to determine proper vent size ratio Dust or mist collectors must be located outdoors unless otherwise indicated by NFPA standards Dust and mist collectors DO NOT CONTAIN EXPLOSION RELIEF VENTS as shipped from the factory and must be field installed per NFPA standards ALWAYS USE BLUE OX REPLACEMENT FILTERS amp PARTS TO MAINTAIN WARRANTY TO ORDER REPLACEMENT PARTS CALL 866 455 2135 OR EMAIL info aircleaningspecialists com BLUE OX LIMITED WARRANTY Air Cleaning Specialists Inc warrants all products sold only to purchasers for use in business or for resale against defects in workmanship or materials under normal use for three years after date of purchase from Air Cleaning Specialists Inc This three year warranty does include standard warranties from purchased parts such as blowers motors valves etc All purchased items will fall under the manufacturers standard warranty Any part which is determined to be defective in material or workmanship and returned to Air Cleaning Specialists Inc or authorized service facility as Air Cleaning Specialists Inc designates shipping cost prepaid will be as the exclusive remedy repaired or replaced at Air Cleaning Spec
3. drawing 3 5 Amps Blue Ox is a Product of Air Cleaning Specialists Inc 2011 www blueoxaircleaners com Option 2 Wall Mounting w L Brackets Front Exhaust End Rear Air Inlet Filter End Bolt to Mounting Bracket Lag Screw to Wall Stud Bolt with Spreader Nut if no Stud Block Wall L Bracket Installed BLUE OX AR CLEANERS L Brackets should be 6 from the ends of the unit Blue Ox is a Product of Air Cleaning Specialists Inc 2011 www blueoxaircleaners com BLUE OX products are designed to improve your environment OX1100 series collects dust smoke oil mist oil smoke and other atmospheric pollutants in industrial plants shops schools and factories with high efficiency 2 or 8 stage filtration It is a complete air filter packaged unit that can be installed easily and used as a free hanging air filter unit to clean the ambient pollutants smoke and haze The OX1100 consists of a 1 foam pre filter that traps dust and larger particles The second stage micro glass multi pocket bag filter has 98 arrestance and 95 efficiency on the atmospheric dust spot test removing smoke and other submicron size particles from the air Changing out the filters 18 easy as 1 requires no tools The 1 foam pre filter pulls from the unit and can be washed The foam pre filter can be used several times before needing replacement Allow the foam filter to air dry for best results The main filter is
4. located directly behind the 1 foam pre filter and pulls out also For light odors there is an optional 2 50 bypass charcoal filter available MOTORS All direct drive motors are protected with automatic restart overload protection All belt driven units must be protected externally OPERATION Do not operate your units without filter for more than a few minutes at a time MAGNEHELIC PRESSURE GAGE OPTION This is an option to help determine when to change the filters As the bags fill with contaminants the needle on the gage will rise We recommend changing the bags between 1 25 1 50 above the reading with clean filters It is normal to change the pleated twice or more as much as the inside bag filter After the pleated has been change and there is no longer a drop in pressure then it is time to change main filter The reading may vary depending upon the contaminants Please consult your Sales Engineer for further information FILTERS All units are equipped with replaceable type media filters In some cases where contaminants being picked up are dry it is possible to wash the pre filters and reuse them Filters are available in a number of different degrees of efficiencies The filters in your new BLUE OX unit have been selected by your representative to best collect your particular type of contaminant Media type filters actually become more efficient as they load with contamination However as the filters load up the air flow
5. volume will decrease and eventually will reach a point where they must be replaced to restore the original air flow Changing the filters in your new BLUE OX air cleaner is really easy Old filters are simply pulled out of the entrance end of the unit and new filters are installed No tools are required Turning the unit on when installing new filters will help to pull them into place GENERAL NOTE CLEANING AND INSPECTION OF CABINET After the dirty components have been removed inspect the cabinet interior Remove foreign material wipe interior and clean all filter seating surfaces When installing new filters the opening in the bag filter should be in a vertical position Be sure the cloth part of the bag does not bunch up between the bag header and the angle iron filter stops on the cabinet Replacement filters can be supplied by your representative LOUVERS Four way lovers are provided on all units to permit you to direct the discharge air away form pilot lights on heaters and to help you obtain the best air flow pattern for maximum cleaning PARTS ALWAYS USE BLUE OX REPLACEMENT FILTERS amp PARTS TO MAINTAIN WARRANTY TO ORDER REPLACEMENTS PARTS CALL 866 455 2135 EMAIL info aircleaningspecialists com 826 Horan Drive Fenton MO 63026 Blue Ox is a Product of Air Cleaning Specialists Inc 2011 www blueoxaircleaners com 7 OX1100 Wiring Diagram MOTOR SPEED CONTROLLER POWER CORD REF 750 1000 05 OI T BLACK E B
6. wheel on motor shaft tighten if necessary No suction or pressure or some Check and open all dampers if installed suction but not as required low or no Check ducting for blockage if installed airflow Check for dirty or blocked filters refer to Maintenance section Check rotation of fan Excess vibration Check structural support members Tighten all bolts on legs and cross braces Make sure entire structure is solid Check for loose blower wheel tighten 1f necessary Contaminants blowing through unit Check for torn or damaged filters Check filter seals If carbon module 1s used make sure filter sock in place Check door seals Motor over amping nameplate Access door open close doors Incorrect filters or no filters 1n the unit Ductwork faulty If after performing the above TROUBLESHOOTING the unit fails to perform to specifications contact for further assistance Air Cleaning Specialists Inc 826 Horan Drive Fenton MO 63026 CALL 866 455 2135 EMAIL info aircleaningspecialists com Blue Ox is a Product of Air Cleaning Specialists Inc 2011 www blueoxaircleaners com 10 Motor Trouble Guide The purpose of this guide is to suggest common answers to electrical problems The information 1s not all inclusive and does not necessarily apply in all cases When unusual operating conditions repetitive failures or other problems occur consult an electric motor service firm for assistance Cause What T
7. 15 Volt 3 5 AMPS Max 1100 CFM Standard Max 875 CFM HEPA PSC Type 1 5 H P Direct Drive with thermal overload 9 48 dBA Variable Speed Switch 9 by 9 Direct Drive Centrifugal Forward Curve Four way individually adjustable blades 15 x 20 x 24 9596 or 6596 6 pocket bag filter 15 x 20 x 12 9596 or 6596 6 pocket bag filter Standard Carbon Filter HEPA Carbon Bank 15 x 20 x 1 Washable Foam pre filter 15 x 20 x 1 Pleated pre filter Beverage Board Frame 15 x 20 x 1 Aluminum Mesh pre filter Washable Silencer Reduces Db by 6 8 Magnehelic Pressure Gage shows when to change filters Eye Bolts Installed by factory for easy mounting Eye Bolt Kit Includes Eye Bolts 4 Chain and Q Link L Brackets Ideal for Wall Mounting Drain Plug Oil Mist Drain via Hose Barb Fitting Three years on all parts does not include filters www blueoxaircleaners com Cabinet Finish Size Unit Options Shipping Weight Power Capacity Motor Switch Blower Grille Bag Size Pre filter Optional Optional Options Warranty Blue Ox is a Product of Air Cleaning Specialists Inc 2011 SAFETY RULES Follow all electrical and safety codes as well as the National Electrical Code NEC National Fire Protection Association NFPA and the Occupational Safety and Health Act OSHA Qualified personnel should perform all electrical connections and wiring only National Fire Protection Associ
8. FOR USES WHICH PRESENT A POTENTIAL RISK OF FIRE OR FIRE PROPOGATION REFER TO APPROPRIATE AUTHORITIES AND DISCUSS YOUR INTENDED USE WITH AIR CLEANING SPECIALISTS INC Initial Inspection If your new BLUE OX units were shipped in by truck you should inspect the carton for damages or possible shortages If there are any signs of possible shipping damages unpack the units and make a note of the shortage or damage on the freight bill before signing 1 If the carton 1s opened at a later time and there 8 damage to the unit you should file a concealed damage claim with the delivery carrier They are responsible for any damages in shipment or shortages that were actually shipped Installing Your New BLUE OX Units All installations must meet all electrical or mechanical building codes that may apply in your particular area If there are no local requirements you should follow the National requirements If the optional Drain Plug was installed in your unit you can connect an appropriate 3 8 I D rubber hose for oil mist routing All chains hooks bolts or other items used in the installation must be at least strong enough to support FOUR times the weight of each unit Unit weights are as follows BLUR OXTIOO T 90 lbs tima eb ind mea qe 95 Ibs BLUE OX1100 ELE 2sscasedesesasspesscacedessnannnnesencnipersiaeioesagdes 105 lbs BLEUE OX 5 OG Lonopiem dique terete UEM edes 115 lbs Methods for Mounting your OX1100 Unit There a
9. LACK RED BLACK MOTOR LISY AC Blue Ox is a Product of Air Cleaning Specialists Inc 2011 www blueoxaircleaners com OX1100 Replacement Parts 6 j1r202 I1ZPOWERCORD OX1100 Replacement Filters 15 X 20 X 12 95 Bag Filter 15 X 20 X 24 95 Bag Filter 15 X 20 X 19 65 Bag Filter 15 X 20 X 24 65 Bag Filter 15 X20 X 1 Foam Pre Filter 6 HE40501 15 X 20 X 1 Pleated Pre Filter 15 X 20 X 1 Aluminum Mesh Pre Filter 8 BOF500 CF 15 X 20 X 2 Carbon After Filter 9 BO11121812HEPA 12 X18 X12 HEPA Filter Frame 15x20 ALWAYS USE BLUE OX REPLACEMENT FILTERS amp PARTS TO MAINTAIN WARRANTY TO ORDER REPLACEMENT PARTS Air Cleaning Specialists Inc 826 Horan Drive Fenton MO 63026 CALL 866 455 2135 EMAIL info aircleaningspecialists com Blue Ox is a Product of Air Cleaning Specialists Inc 2011 www blueoxaircleaners com Troubleshooting Motor starts with a whine and does If three phase powered stop motor not reach full speed immediately It may be single phasing and will overheat possibly damaging internal windings Check fuses and or wires for an interruption in one of the lines The motor may be operating on two phases only Motor makes a scraping or knocking Check motor cooling fan and its cover It may noise have been damaged or shifted in transit and motor fan is rubbing Check for loose blower
10. ation NFPA standards require specific duct design and dust collector configuration when collecting potentially reactive metal dusts such as aluminum magnesium and other materials NFPA also covers other dusts such as grain and plastics etc A guideline for determining the precautions to be taken can be found in NFPA 497 Other NFPA standards may apply to your specific application Consult current NFPA standards available for NFPA 1 Batterymarch Park Quincy MA 02269 800 344 3555 for applicable safeguards which may be required for the Installation Operation and Service of this product Additional references are the Uniform Building Code and the Uniform Mechanical Code WARNING Avoid mixing combustible materials such as but not limited to buffing lint paper wood dust aluminum or magnesium with dust generated from the grinding of ferrous materials This creates a potential for fire due to the mixing of sparks and combustible materials Under no conditions should the machine operator be allowed to put lit cigarettes or any burning object into this or any dust mist control system Installation of this unit in applications where there 1s a chance for heated and or flammable materials to enter the unit should be evaluated to determine if a fire protection extinguishing system should be installed Federal state or local codes a required by organizations such as NFPA and Factory Mutual Insurance or your insurance carrier may require such
11. ialists Inc option Any liability for consequential and incidental damage is expressly disclaimed Air Cleaning Specialists Inc liability in all events 1s limited to and shall not exceed the purchase price paid Title and risk of loss pass to buyer on delivery to the common carrier If product is damaged in transit recipient must file claim with carrier Air Cleaning Specialists Inc will make a good faith effort for prompt correction or other adjustments with respect to any product that proves to be defective within the warranty period DISCLAIMER Although instructions and recommendations are included for installation or your mist or dust collector equipment the manufacturer does not assume responsibility for the installation of this equipment nor shall be held liable for direct or consequential damages resulting from improper methods structural failure or inadequate supports SAFETY Blue Ox is a Product of Air Cleaning Specialists Inc 2011 www blueoxaircleaners com 3 READ AND SAVE THIS MANUAL COMPLETELY AND COMPLY AS DIRECTED THIS MANUAL CONTAINS PRECAUTIONARY STATEMENTS RELATING TO WORKER SAFETY WORKERS HANDLING EQUIPMENT OR SYSTEMS SHOULD BE INSTRUCTED TO CONDUCT THEMSELVES IN A SAFE MANNER ALL THE POTENTIAL HAZARD OF DUST AND MIST CONTROL SYSTEMS AND EQUIPMENT ARE IMPOSSIBLE TO LIST THEREFORE OBTAIN THE SERVICES OF A PROFESSIONAL INSTALLER A FIRE PROTECTION EXPERT SHOULD BE OBTAINED IN THE EVENT THE PRODUCT IN INTENDED
12. o Do Motor fails to start Blown fuses Replace with time delay fuses or circuit breakers Check for grounded winding Low voltage Use higher voltage tap on transformer terminals increase wire size Check for poor connections Improper line connections Check connections against diagram supplied with motor Overload tripped Check and reset relay in starter Check heater rating against motor nameplate current rating Check motor load If the motor has manual re set thermal protector check if it has been tripped Motor may be overloaded Reduce load Increase motor size If permanent split capacitor motor capacitor may be open Indicated by humming sound Replace run capacitor See nameplate for correct value Defective motor or starter Repair or replace Motor stalls Overloaded motor Reduce load or increase motor size Low motor voltage See that nameplate voltage 8 maintained Motor does not come up to speed Not applied properly Consult motor service firm for proper type Use larger motor Motor takes too long to accelerate Excess loading high inertia load Reduce load Increase motor size Inadequate wiring Increase wire size Check for poor connections Applied voltage too low Reconnect to a higher transformer tap Increase wire size Check for poor connections Defective motor Repair or replace Inadequate starting torque Replace with higher horsepower m
13. otor Blue Ox is a Product of Air Cleaning Specialists Inc 2011 www blueoxaircleaners com 11 12 Motor misaligned Realign High voltages Check wiring connections transformer Worn damaged dirty or overloaded bearings Replace check loading and alignment Loose or defective or out of balance air mover Tighten set screw s repair or replace Insufficient motor load Use a lower horsepower motor Reduce system restrictions blower Increase system restriction blower fan Overload Reduce load 1ncrease motor size Dirt preventing ventilation Clean motor Faulty connection Clean tighten or replace High or low voltage Check voltage at motor should not be more that 1096 above or below rated Defective motor Repair or replace www blueoxaircleaners com Motor vibrates or 1s excessively noisy Insufficient speed change Motor overheats while running under load Blue Ox is a Product of Air Cleaning Specialists Inc 2011
14. re many different ways to install your units The most common method of installing the units 18 to support them from the ceiling structure with four chains If you are going to utilize this method you should have 4 holes drilled down through the top of the unit approximately 6 from each end and 1 from each side of the unit The factory will then install Eye Bolts that can be used to attached chain or rod An eye bolt kit is available at an additional cost and includes 5 sections of chain and Q links The top end of the chains must be secured to the ceiling structure in a safe and acceptable manner Another typical method for installation is a duel L Bracket mount which is ideal for wall mounting The next page includes sketches indicating possible methods of mounting your OX1100 cabinets Please ensure all installations are secure and meet all local state and federal codes Be sure your unit is connected to the proper voltage and is protected by correct size fuses or breakers Blue Ox is a Product of Air Cleaning Specialists Inc 2011 www blueoxaircleaners com 4 Blue OX1100 Installation Mounting Options Option 1 Mounting w Eye Bolts Chain Swinging to Ceiling Roof Truss Threaded Rod to Ceiling Roof Truss x lt Eyebolts Factory Installed 1 from sides amp 6 from unit end 15 44 lo wy Standard Filtration Unit Weight 95 Lbs Electrical 115V AC Single Phase with 12 power cord
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