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Seminars

1. QN TR SE SB Service OINEO Tronic Tronic Pulse W Users who are in charge of maintenance fault finding and repair work of welding power sources E Service and maintenance staff The participant is able to B explain the basic functions of the operation B explain the function and the interaction of the components E find and eliminate errors E replace components e g insert cards power supply units Bi upload software and characteristic curves E Vocational education in the electrical engineering Bi Certificate Qualified electrician acc to VDE 0100 E Education as electrically instructed person 1 day 1st day 09 00 a m till 04 30 p m at least 2 persons max 4 persons per seminar individual training on request E Safety instructions according to VDE 0100 EN 60974 4 VDE 0544 4 B Introduction to the welding technology E General design of welding power sources E Construction and function of individual components E OINEO operating modules ECO MASTER PREMIUM E Configuration menu E Diagnostics menu PREMIUM E Interfaces to the peripheral equipment B Wire drive units ll Preventive maintenance E Practical fault finding Seminar folder consisting of W Service presentations E Documentation on CD BW information sheets Participation certificate 83 OINEO Service aH or Quinto II Target group Aims of the course Precondition Seminar period Seminar times Participants Co
2. at least 2 persons max 4 persons per seminar individual training on request E on request E on request Participation certificate 65 OINEO AUTOMOTIVE 66 OINEO STEP OINEO Products Seminars for OINEO Products Get basic information about the CLOOS welding technology Know the possibilities of the OINEO welding machines OINEOS are the high quality welding power sources by CLOOS which have been developed specifically for commer cial and industrial welding purposes They meet every demand of manual and automated welding Moreover the mod ular OINEO system allows individual solutions which can be adapted to your specific production requirements and objectives From capacity class to special equip ment each OINEO is customised and supplemented by a comprehensive accessories program and matching ser vices With highest availability shortest delivery times and best quality OINEO welding power sources offer you consid erable economical advantages OINEO PULSE OINEO TRONIC OINEO BASIC Makes manual welding easier 8 OINEO STEP Makes manual welding easier 8 OINEO TRONIC Infinitely adjustable welding for highest precision 8 OINEO TRONIC Infinitely adjustable welding for highest precision 8 OINEO PULSE The versatile welding machine for industrial applications 8 OINEO CHAMP The new dimension in welding tech www qineo de OINEO CHAMP TEE ON TR I Information Welding P
3. E Basic knowledge of electronic sequence of operations E Willingness interest and ability to realise the knowledge learnt E Training in metal working E Technical understanding of material treatment and machining processing 5 days Monday 09 00 a m till 04 30 p m Tuesday to Thursday 08 00 a m till 04 30 p m Friday 08 00 a m till approx 12 00 p m at least 2 persons max 3 persons per seminar individual training on request Content E Introduction General E Safety briefing according to EN 775 DIN EN ISO 10218 E Robot programming B Welding functions B Signalling technology E Program functions E System adjustments Documents Seminar folder consisting of E Programming manual B Information sheets Wi Exercise sheets End of the Participation certificate course 3 32 OIROX Programming oA MW Target group Aims of the course Precondition Seminar period Seminar times Participants Content R1 TR P2 Programming R32T Advanced Course E Users who have to edit correct and maintain the robot programs E Robot programmers The participant is able to E synchronise the external robot axes E use different coordinate systems E integrate customer specific options in the working program E calculate with variables Wi create a user program incl options E generate and export working points via program commands B apply the tactile and the arc sensor B Completion of the course
4. OIROX Service aH or R32T V3 Target group Aims of the course Precondition Seminar period Seminar times Participants R1 TR SEL V3 Service for electricians R32T V3 E Users who are in charge of maintenance fault finding and repair work on robot systems B Maintenance personnel electrical and service engineers The participant is able to E explain the essential items of the DIN EN 775 10218 safety standard E Finding and elimination of faults B Replacement of components e g insert cards power supply units E Adjustment of functional groups e g R32T servo controllers E Vocational education in the electrical engineering E Willingness interest and ability to realise the knowledge learnt the participant confirms that he she is an electrically instructed person qualified electrician Elektrofachkraft 3 days Monday 09 00 a m till 04 30 p m Tuesday and Wednesday 08 00 a m till 04 30 p m at least 2 persons max 4 persons per seminar individual training on request Content Introduction General Safety briefing according to EN775 DIN EN ISO 10218 E Introduction to the robot technology E Construction and components of robots controller drives mechanics Robot programming B Explanation of the operating modes Off T1 T2 Auto E Creation of a test program Robot Control Cabinet E Construction and function of individual components in PC rack E Operating and programm
5. ON TR SE BS Service OINEO Basic Step E Users who are in charge of maintenance fault finding and repair work of welding power sources E Service and maintenance staff The participant is able to E explain the basic functions of the operation E explain the function and the interaction of the components E find and eliminate errors E replace components e g insert cards power supply units E upload software and characteristic curves only OINEO Step E Vocational education in the electrical engineering E Certificate Qualified electrician acc to VDE 0100 E Education as electrically instructed person 1 day 1st day 09 00 a m till 04 30 p m at least 2 persons max 4 persons per seminar individual training on request E Safety instructions according to VDE 0100 EN 60974 4 VDE 0544 4 E Introduction to the welding technology E General design of welding power sources E Construction and function of individual components E OINEO operating module E Interfaces to the peripheral equipment Bi Wire drive units and measuring systems W Preventive maintenance E Practical fault finding Seminar folder consisting of W Service presentations E Documentation on CD E information sheets Participation certificate 81 OINEO Service mr PULSE CHAMP Target group Aims of the course Precondition Seminar period Seminar times Participants Content Documents End of the course 82
6. R1 TR P1 Programming R32T Basic Course 5 days Monday 09 00 a m till 04 30 p m Tuesday to Thursday 08 00 a m till 04 30 p m Friday 08 00 a m till approx 12 00 p m at least 2 persons max 3 persons per seminar individual training on request Introduction General E Safety briefing according to EN775 DIN EN ISO 10218 Robot programming E Program creation at test components E Program connections of the inputs outputs E Coordinate systems base hand workpiece coordinate system E Cartesian shifting of spatial points B Synchronisation of external axes E Transformation and Mirroring B Variables E Freely programmable weaving patterns B Multilayer welding E Point generation via program command E Parallel shifting with a sensor E Arc sensor for short long and spray arc B MANAX function Bi Customer related options Documents Seminar folder consisting of Bi Programming manual B Information sheets Wi Exercise sheets End of the Participation certificate course o 33 OIROX Programming Target group Aims of the course Precondition Seminar period Seminar times Participants Content Documents End of the course 34 QR TR RPL1 Offline Programming Robo Plan Basic Course Bi Users who have to edit correct and maintain the robot programs E Robot programmers The participant is able to E operate the graphical operating surface of RoboPlan B handle the programming
7. Tandem technology Seminar folder consisting of Programming manual Exercise sheets Information sheets Participation certificate 45 46 OIROX Programming an lI v Tandem Weld Target group Aims of the course Precondition Seminar period Seminar times Participants Content OR TR TW Robot Tandem Welding E Users who have to edit correct and maintain the robot programs E Robot programmers The participant is able to E explain the Tandem welding process E optimise the Tandem parameters Bi program Master and Slave wire E show the differences between synchronous and asynchronous pulses E determine the Tandem torch adjustments Bi program arc seam tracking with Tandem E maintain and adjust torch and cable assemblies Bi determine the TCP Tool Centre Point at the Tandem torch B Completion of the course OR TR P1 Programming Basic Course E Basic knowledge of the MIG MAG welding technology 2 days 1st day 09 00 a m till 04 30 p m 2nd day 08 00 a m till 04 30 p m at least 2 persons max 4 persons per seminar individual training on request Introduction General E Safety briefing according to DIN EN ISO 10218 Wi Repetition of contents of course part 1 Welding with the robot E Definition and integration according to DVS process variants E Schematic diagram of double wire and Tandem welding E Deposition rates in comparison E Tandem equipment requirements E Basic
8. B Function Multilayer welding E Point generation via program command B Parallel shifting with a sensor E Arc sensor for short long and spray arc E Function MANAX Manual movement of external axes Bi Other customer related options Documents Seminar folder consisting of E Programming manual E Information sheets E Exercise sheets End of the Participation certificate course o 23 OIROX Programming n QIROX Target group Aims of the course Precondition Seminar period Seminar times Participants Content Documents End of the course OR TR P3 Programming Expert Course B Users who program and support high complex robot systems E Robot programmers with at least one year of practical programming experi ence Bi currently in planning stage Completion of the course BW OR TR P1 Programming Basic Course E OR TR P2 Programming Advanced Course 3 days Monday 09 00 a m till 04 30 p m Tuesday and Wednesday 08 00 a m till 04 30 p m at least 2 persons max 6 persons per seminar individual training on request Bi currently in planning stage Seminar folder consisting of E Programming manual B Information sheets E Exercise sheets Participation certificate 25 26 Upgrade Target group Aims of the course Precondition Seminar period Seminar times Participants OIROX Programming OR TR PU Programming with Teach Pendant Upgrade Course from R
9. OINEO series the new CLOOS welding machine generation E Welding processes Speed Weld Vari Weld Cold Weld etc Seminar folder consisting of B Handout Bi Current information material B Manuals Function description if required Participation certificate gt 5 16 Information and Products a Target group Aims of the course Precondition Seminar period Seminar times Participants QR TR I Information robot technology People who wish to learn about the complex interrelationships of a robot system E Managers E Technical employees The participant is able to E identify the numerous CLOOS products and components E differ the CLOOS robots with regard to function and application E recognise various robot generations Bi name robot operating systems and program functions E classify peripheral components of robot systems E differ compact cells compact and robot systems E classify accessories interfaces sensors and software products with regard to their functions Bi name welding processes and to judge them partly E recognise the variety of the CLOOS automation by means of application examples No 2 days 1st day from 09 00 a m till 04 30 p m 1st day from 08 00 a m till 04 30 p m at least 2 persons max 4 persons per seminar individual training on request Content Documents End of the course E Presentation of the CLOOS company with image video E C
10. the Industriestrasse After 1 km you are at CLOOS We are looking forward to your visit How to find us Carl CLOOS Schweisstechnik GmbH Telephone 49 0 2773 85 213 Industriestrasse Telefax 49 0 2773 85 346 D 35708 Haiger E mail training cloos de www cloos de By train amp Leave the train at Haiger station amp After a walk of approx 10 min Fu weg you are at CLOOS Siegen Q Haiger O AS 24 Haiger Burbach Dortmund SE Frankfurt a M AS 25 Dillenburg Frankfurt a M Allendorfer Str Lag Ss e S 1 Empfang 2 Wareneingang Versand 3 Halle 10 Haiger Center AS Haiger Burbach me AS Dillenburg me Industriestra e em CLOOS Weld your way IndustriestraBe 11 Seminars about Information and Products Get basic information about the CLOOS welding and robot technology Learn the basics of OIROX robots and OINEO welding machines 13 fara Target group Aims of the course Precondition Seminar period Seminar times Participants 14 Information and Products OR TR P Product seminar OIROX Robots and OINEO Welding power sources Only for Cloos subsidiaries representations and authorised dealers People who wish to get acquainted with robot systems and welding power sources E Managers B Employees of the departments Demonstration Customer Service Sales The participant is able to E identify the numerous CLOOS products and
11. the knowledge learnt the participant confirms that he she is an electrically instructed person qualified electrician Elektrofachkraft 3 days Monday 09 00 a m till 04 30 p m Tuesday and Wednesday 08 00 a m till 04 30 p m at least 2 persons max 4 persons per seminar individual training on request Content Introduction General E Safety briefing according to DIN EN ISO 10218 E Introduction to the robot technology E Construction and components of robots controller drives mechanics Robot programming E Explanation of the operating modes Off manual reduced high speed Auto E Creation of a test program Robot Control Cabinet E Construction and function of individual components in PC rack Bi Operating and programming elements and their interfaces B Explanation of the block diagrams E Function of the power supply units Bi Power supply units and their tasks Interfaces to the peripheral equipment analogue and digital inputs and outputs Drives and measuring systems Function structure and setting of servo amplifiers Preventive maintenance on the robot lubrication and greasing Control the TCP Tool center point and the torch orientation TOV Tool orientation vector B Adjustment of robot mechanics E Finding of practical faults Documents Seminar folder consisting of E Service manual E Exercise sheets E Information sheets End of the Participation certificate course 53 54
12. the participant confirms that he she is an electrically instructed person qualified electrician Elektrofachkraft 3 days Monday 09 00 a m till 04 30 p m Tuesday and Wednesday 08 00 a m till 04 30 p m at least 2 persons max 4 persons per seminar individual training on request Content Introduction General Safety briefing according to EN775 DIN EN ISO 10218 E Introduction to the robot technology E Construction and components of robots controller drives mechanics Robot programming B Explanation of the operating modes Off T1 T2 Auto E Creation of a test program Robot Control Cabinet E Construction and function of individual components in PC rack E Operating and programming elements and their interfaces B Explanation of the block diagrams E Function of the power supply units B Power supply units and their tasks Interfaces to the peripheral equipment analogue and digital inputs and outputs Drives and measuring systems Function structure and setting of servo amplifiers Preventive maintenance on the robot lubrication and greasing Control the TCP Tool center point and the torch orientation TOV Tool orientation vector B Adjustment of robot mechanics E Finding of practical faults Documents Seminar folder consisting of E Service manual E Exercise sheets E Information sheets End of the Participation certificate course 557 58 OIROX Service aH d OIROX Targ
13. training on request W Presentation of the welding power source E General design of the MIG MAG welding power sources E OINEO operating modules MASTER PREMIUM E Configuration menu E Diagnostics menu E Programming menu BW DuoPulse process E Practical welding with different materials Seminar folder consisting of E Current operating manual W Documentation on CD E information brochures Participation certificate 77 OINEO Processes an A Cold Weld Target group Aims of the course Precondition Seminar period Seminar times Participants Content Documents End of the course 78 ON TR CW Cold Weld with OINEO Champ E Welding engineers welding specialists welding practitioners W Welding supervisors welders E Master craftsmen foremen The participant is able to W judge the application possibilities of Cold Weld W exactly control the heat input into the workpiece W adjust the Cold Weld parameters W judge the process limits W weld thin plates lt 1mm W Competent welding knowledge 1 day 1st day 09 00 a m till 04 30 p m at least 2 persons max 4 persons per seminar individual training on request W Presentation of the welding power source E General design of the MIG MAG welding power sources E OINEO operating module PREMIUM B Configuration menu E Diagnostics menu E Programming menu W Cold Weld process W Practical welding with different materials Semina
14. 08 00 a m till approx 12 00 p m at least 2 persons max 4 persons per seminar individual training on request Bi currently in planning stage Seminar folder consisting of E Programming manual Robo Plan E Information sheets Participation certificate 35 OIROX Programming Target group Aims of the course Precondition Seminar period Seminar times Participants Content Documents End of the course 36 OR TR LT1 Programming Online Laser Sensor Basic Course E Users who have to edit correct and maintain the robot programs E System operators and robot programmers The participant is able to E name the basic components of the laser system E show the risks and protective measures of laser radiation Wi verify and correct the sensor calibration with TCP and TOV E use the commands of the SeamTracker interface Bi create simple working programs via online laser sensors Wi create and select templates for online seam tracking B Completion of the course OR TR P1 Programming Basic Course B Completion of the course OR TR P2 Programming Advanced Course 5 days Monday 09 00 a m till 04 30 p m Tuesday to Thursday 08 00 a m till 04 30 p m Friday 08 00 a m till approx 12 00 p m at least 2 persons max 4 persons per seminar individual training on request E Safety instructions according to DIN EN ISO 10218 and EN 60825 1 E Description and application possibilities of the sens
15. 23T to OIROX B Users who have to edit correct and maintain the robot programs E Robot programmers The participant is able to Wi explain the differences between the safety standards EN 775 and DIN EN ISO 10218 E distinguish and use the OIROX menu levels E create and correct programs in PROG mode Wi program test runs and correct user programs with the OIROX teach pen dant E create welding parameter lists and to optimise weld seams B link user programs with subroutines E organise and administer user programs Completion of the course E R1 TR P1 Programmierung R32T Basic Course Wi and at least 1 year of programming experience with the ROTROL R23T control ler 2 days 1st day from 09 00 a m till 04 30 p m 1st day from 08 00 a m till 04 30 p m at least 2 persons max 4 persons per seminar individual training on request Content Introduction General E Safety briefing Differences between EN 775 and DIN EN ISO 10218 E Teach pendant programming with the OIROX Touch screen teach pen dant B Arrangement of the menu levels in the OIROX teach pendant Bi Menu programming in mode TEACH and PROG E Program functions E Corrections in the program run in TEST and EXE STEP E Creation of welding parameter lists via teach pendant E Oscillation functions E Inputs and outputs of the robot controller E Create and call subroutines in the submenu E Access possibilities to other programs E Save and loa
16. C E ORH E ss 58 Service for mechanical engineers R320 R350 R410 ss 60 Service for mechanical engineers R260 R310 R360 ssss 62 Sela COUT S Eeri nd uU 64 Seminars for OINEO Products Information Welding Power Sources 67 Adjustment OINEO Pulse eter retibus 68 Seminars Adjustment Welding Power Sources Adjustment OINEO Tron Guinan aeri eei tete b ot edess 69 Adjustment OINEO Chamnp sssseeeetttnern ntt 70 Adjustment QINEO Step Basic treten retis 71 Adjustment QUINTO M eyssia dem Ee 72 Adjustment QINEO Tronic Pulse rette edge 73 OINEO Data Management netten ttti 74 Seminars OINEO Software Welding Power Sources Validation calibration eenn EEE R 75 Weld Data Monitoring SD monitoring 76 DuoPulse with OINEO Tronic Tronic Pulse Pulse Champ 77 Seminars OINEO Processes Cold Weld with OINEO Charrp usca ttt ttes eri 78 Pulsed Arc with OINEO Tronic Pulse Pulse Champ 79 Rapid Weld with QINEO Tronic Tronic Pulse Pulse Champ 80 Service OINEOS BaSiG Ste Pirossi iini gibst 81 Service seminars Welding Power Sources Service OINEO Pulse Clapp zxuccnecesatrernceseetec catene 82 SeTVIGE OUI OAM etait et testen sa tait feme diatetuntu iru 84 CLOOS Seminars Seminars by CLOOS Learn from specialists CLOOS have been involved as robot operators for about three decades and attach as great importance to a thorough trai
17. CLOOS eld your way Our aim is to make our customers welding processes more efficient We want to give our customers considerable advantages with innovative products such as OINEO and OIROX CLOOS Your brand for innovative weld ing technology Providing added value for our cus tomers This is the motivational force behind our 700 employees We are constantly raising our bar by pushing ourselves to provide innovative weld ing processes and solutions that will contribute to the long term commercial success of your company Our process competence is at the fore front in welding and cutting of various ferrous and non ferrous metals We offer our customers individual solutions which are optimized and adapted spe cifically to your product and production requirements Leadership and competence equals process automation and welding at its best Whatever your needs are we Weld your way CLOOS develops manufactures and delivers innovative solutions to more than 40 countries worldwide With our CLOOS Weld your way QINEO the new generation of welding machines for manual and automated applications and OIROXS the system for automated welding and cutting our product range covers the entire spectrum of arc weld ing technology Our product portfolio includes intelligent software sensor and safety technology solutions all of which are customised to meet your specific needs and requir
18. Documents End of the course 80 QN TR RW Rapid Weld with OINEO Tronic Tronic Pulse Pulse Champ E Welding engineers welding specialists welding practitioners B Welding supervisors welders E Master craftsmen foremen The participant is able to BW judge the application possibilities of Rapid Weld W define the changed weld preparations BW adjust the Rapid Weld parameters W judge the process limits W weld on one side with complete root formation E Competent welding knowledge 1 day 1st day 09 00 a m till 04 30 p m at least 2 persons max 4 persons per seminar individual training on request W Presentation of the welding power source E General design of the MIG MAG welding power sources E OINEO operating modules MASTER and PREMIUM E Configuration menu E Diagnostics menu E Programming menu E Rapid Weld process W Practical welding fillet weld and butt weld Seminar folder consisting of BW Current operating manual W Documentation on CD BW information brochures Participation certificate OINEO Service Service seminars Welding Power Sources Well educated service technicians for the maintenance of your production systems guarantee your productivity In our seminars you will be well educated by our specialists Oh STEP BASIC Target group Aims of the course Precondition Seminar period Seminar times Participants Content Documents End of the course
19. EO operating modules and their functions W use welding processes and special functions W recognise and judge process limits W select the suitable processes gases and accessories for customer related applications E use the welding power sources in practice adjust the configuration and interpret the service menu Basic knowledge of the welding technology 2 days 1st day 09 00 a m till 04 30 p m 2nd day 08 00 a m till approx 03 00 p m at least 2 persons max 4 persons per seminar individual training on request W Presentation of the welding power source E Welding processes E General design of the MIG MAG welding power sources E OINEO operating modules ECO MASTER PREMIUM B Configuration menu E Diagnostics menu E Expert mode B welding practice Seminar folder consisting of E Current operating manual W Documentation on CD E information brochures Participation certificate 73 OINEO Programming Test Seminars QINEO Software Welding Power Sources Get information about the QINEO Software products and power source validation Target group Aims of the course Precondition Seminar period Seminar times Participants Content Documents End of the course 74 ON TR ODM OINEO Data Management B Welding engineers welding specialists welding practitioners B Machine and system operators welding supervisors E Master craftsmen foremen service technicians The p
20. LOOS Robot controller QIROX ORX ROTROL RII E Operating system controller teach pendant E Teach pendant menu programming E Program functions E Peripheral components E Options Accessories E Overview of the sensors tactile arc and laser sensors Bi Overview of the interfaces information sheet E Compact cells Compact systems E Robot systems Automated welding systems E OINEO series the new CLOOS welding machine generation E Factory tour Seminar folder consisting of B Handout E Current robot information Participation certificate Day Information and Products OR TR O Operator Operator of the robot system Target group Users who are in charge of the robot handling robot operators Aims of the The participant is able to coume E explain the essential items of the DIN EN ISO 10218 safety standard B handle the axes and degrees of freedom of the OIROX robots B explain and apply the functioning of the TEACH programming E interpret messages warnings and error messages Wi execute test runs of user programs E insert and change programmed points B optimise weld seams B adjust the welding equipment and keep it in operation E organise and administer user programs Precondition No Seminar period 3 days Seminar times Monday 09 00 a m till 04 30 p m Tuesday to Thursday 08 00 a m till 04 30 p m Friday 08 00 a m till approx 12 00 p m Participants at least 2 persons max 6 persons per seminar in
21. ON TR SE PC Service OINEO Pulse Champ E Users who are in charge of maintenance fault finding and repair work of welding power sources E Service and maintenance staff The participant is able to E explain the basic functions of the operation E explain the function and the interaction of the components E find and eliminate errors E replace components e g insert cards power supply units E upload software and characteristic curves E Vocational education in the electrical engineering Bi Certificate Qualified electrician acc to VDE 0100 E Education as electrically instructed person 1 day 1st day 09 00 a m till 04 30 p m at least 2 persons max 4 persons per seminar individual training on request E Safety instructions according to VDE 0100 EN 60974 4 VDE 0544 4 E Introduction to the welding technology E General design of welding power sources E Construction and function of individual components E OINEO operating modules ECO MASTER PREMIUM E Configuration menu E Diagnostics menu PREMIUM E Interfaces to the peripheral equipment Bi Wire drive units B Preventive maintenance E Practical fault finding Seminar folder consisting of E Service presentations E Documentation on CD E information sheets Participation certificate os TRONIC Target group Aims of the course Precondition Seminar period Seminar times Participants Content Documents End of the course
22. adjustment on the welding machine E Operating modes and parameter adjustment E Control possibilities E Technical data E Process limits of Tandem welding E Practical welding with the Tandem torch E Deposition rate when MIG MAG welding steel aluminium B MAG High capacity welding according to DVS bulletin 0909 B Tandem welding with the robot Documents Seminar folder consisting of E Programming manual E Exercise sheets E Information sheets End of the Participation certificate course 47 OIROX Service Seminars OIROX Service Well educated service technicians for the maintenance of your production systems guarantee your productivity Whether for electrical or mechanical units of robots or welding power sources in our seminars you will be well educated by our special ists oRox Ve Service for electricians OIROX V6 HE STR S op OR TR SEL V6 Target group E Users who are in charge of maintenance fault finding and repair work on robot systems E Maintenance personnel electrical and service engineers Aims of the The participant is able to course E explain the essential items of the DIN EN ISO 10218 safety standard E Finding and elimination of faults E Replacement of components e g insert cards power supply units E Adjustment of functional groups e g servo controllers Precondition E Vocational education in the electrical engineering E Willingness interest and ability to realise the knowledge le
23. arnt the participant confirms that he she is an electrically instructed person qualified electrician Elektrofachkraft Seminar period 3 days Seminar times Monday 09 00 a m till 04 30 p m Tuesday and Wednesday 08 00 a m till 04 30 p m Participants at least 2 persons max 4 persons per seminar individual training on request 48 Content Documents End of the course Introduction General E Safety briefing according to DIN EN ISO 10218 B Introduction to the robot technology E Construction and components of robots controller drives mechanics Robot programming E Explanation of the operating modes Off manual reduced high speed Auto E Creation of a test program Robot Control Cabinet E Construction and function of individual components in PC rack E Operating and programming elements and their interfaces B Explanation of the block diagrams E Function of the power supply units B Power supply units and their tasks a Interfaces to the peripheral equipment analogue and digital inputs and outputs Drives and measuring systems Function structure and setting of servo amplifiers Preventive maintenance on the robot lubrication and greasing Control the TCP Tool center point and the torch orientation TOV Tool orientation vector B Adjustment of robot mechanics E Finding of practical faults Seminar folder consisting of B Service manual E Exercise sheets E Information sheets Pa
24. articipant is able to W save data and reload to the welding power source W define and administer users and cells W import and export synergic characteristic curves li modify and re program characteristic curves W administer jobs and SD jobs W read and evaluate welding data logbooks E operate the welding power source via ODM E Competent knowledge of the Windows operating system E Basic knowledge of the network technology 2 days 1st day 09 00 a m till 04 30 p m 2nd day 08 00 a m till approx 03 00 p m at least 2 persons max 4 persons per seminar individual training on request W installation of the ODM software E Set up of a network W Backup and Restore E User management E Characteristic curve management Programming E Operation via ODM PREMIUM OINEO operating module W Jobs and SD Jobs B Logbooks Seminar folder consisting of E Current operating manual W Documentation on CD E Information brochures Participation certificate Target group Aims of the course Precondition Seminar period Seminar times Participants Content Documents End of the course ON TR VALI Validation calibration Only for Cloos subsidiaries representations and authorised dealers W Repair and maintenance staff E Service technicians and electricians W Electrical engineers The participant is able to W connect the necessary testing equipment properly W effect the validation according t
25. ate and select templates for offline seam tracking E use working programs with adaptive weld parameter selection B Completion of the course OR TR P1 Programming Basic Course B Completion of the course OR TR P2 Programming Advanced Course 5 days Monday 09 00 a m till 04 30 p m Tuesday to Thursday 08 00 a m till 04 30 p m Friday 08 00 a m till approx 12 00 p m at least 2 persons max 4 persons per seminar individual training on request E Safety instructions according to DIN EN ISO 10218 and EN 60825 1 E Description and application possibilities of the sensor system E System components and mechanical electrical installation B Maintenance instructions E Creation and verification of the sensor calibration TCP and TOV E CAROLA commands for the sensor parameterisation E Use of the seam tracking software template creation E Combined programming of OIROX and Q S LS L S E Use of manual and menu guided programming technics E Data management for data backup E Practical application and programming examples E Welding parameter selection in the case of component tolerances in the weld geometry Documents Seminar folder consisting of E Programming manual Laser sensor OR SN LS L S E Current robot information E Notes on laser protection B Technical issues E Application examples End of the Participation certificate course o 39 40 OIROX Programming H Target group Aims of the course Preconditi
26. ation certificate course Serves as proof to obtain the access right for the CSC controller 43 OIROX Programming OR TR RW CS Robot Welding Welding with the robot Target group E Users who have to edit correct and maintain the robot programs E Robot programmers Aims of the The participant is able to course E judge and apply the different welding processes E recognise and judge the process limits E optimise welding parameters at the robot E optimise robot user programs with regard to the welding technology Bi recognise welding faults Precondition B Completion of the course OR TR P1 Programming Basic Course Seminar period 3 days Seminar times 1st day 09 00 a m till 04 30 p m 2nd 3rd day 08 00 a m till 04 30 p m Participants at least 2 persons max 4 persons per seminar individual training on request Content Introduction General E Safety briefing according to DIN EN ISO 10218 E Repetition of the content of course OR TR P1 Robot programming B Programming of different workpieces E Programming of the welding machine QUINTO II QINEO E Serial control of the welding machine WSPAR commands W Practical exercises with the robot B Welding basics B Welding with different arc types Wi Process technology errors E Correct machine equipment B Programming of weld data monitoring B Programming and welding of example workpieces Documents End of the course Demo Arc sensor Gas nozzle sensor
27. ation please see the respective seminar description Seminar language All courses can take place in German and English Seminars with translator If requested our seminars can be translated in other languages such as French Spanish or Russian for example Please contact our training centre to determine the possibilities Seminar fees The fees of the individual seminars can be found in the attached price list of the seminar program or registration if they are not separately listed in the CLOOS order confirmations The costs for travel room and board have to be borne by every seminar participant By car m From the north Follow the autobahn A45 until exit Haiger Burbach 24 Tum right to the B54 direction Dil lenburg Haiger amp Leave the roundabout at the second exit and follow the B54 B Turn right to the B277 in the direc tion of Dillenburg Haiger at the next crossroad amp Follow the B277 until the end of the village Haiger Allendorf amp Turn right at the crossroads and fol low the road for approx 3 km until the 4th traffic light amp Turn right into the Werkstrasse After 300 m you are at CLOOS From the south Follow the autobahn A45 until exit Dillenburg 25 amp Leave the autobahn and drive on the B277 in the direction of Haiger Follow the B277 in the direction of Haiger for approx 3 km amp Turn left into the Industriestrasse at the next crossroads Follow
28. components E differ the CLOOS robots with regard to function and application E recognise various robot generations Bi name robot operating systems and program functions E classify peripheral components of robot systems E differ compact cells compact and robot systems Wi classify accessories interfaces sensors and software products with regard to their functions E name welding processes and to judge them partly E move the robot and generate a simple program E recognise the variety of the CLOOS automation by means of application examples B explain the CLOOS software products Bi name the OINEO product range and explain their functions E name and differ various welding processes No 3 days 1st day 09 00 a m till 04 30 p m 2nd 3rd day 08 00 a m till 04 30 p m at least 2 persons max 4 persons per seminar individual training on request Content Documents End of the course E Presentation of the CLOOS company with image video E CLOOS Robot controller OIROX ORX ROTROL RII E Operating system controller teach pendant E Teach pendant menu programming E Program functions E Peripheral components E Options and accessories E Overview of the sensors tactile arc and laser sensors E Overview of the interfaces information possibly function description E Compact cells Compact systems E Robot systems Automated welding systems E CLOOS Software products PDM WDM UMS RSM Carola Edi E
29. course The knowledge and skills learnt are reinforced by practical exercises with real robot systems and actual components For the practical part of the welding machine and welding technology courses all our QINEO power sources are available Training concepts tailored to different target groups and methodically and didacti cally designed provide the necessary knowledge to achieve the instructional objec tives Related to product and application Training concepts tailored to different target groups and with didactical back ground provide the necessary knowledge about E General information c oe f d dm ee 25 AE dod i a PERO SPEEA EEEE OENE oo z o EE pee ids oe p V uen oe m E Process optimisation At present we offer more than 40 product related standard seminars In addition we also offer individual trainings that particularly meet the customers require ments If requested we also offer you inhouse seminars Seminar documents Each participant receives a folder with detailed training documents at the begin ning of the seminar The folder contains E Programming instructions and or service manual E System descriptions of robots and welding power sources E Current information about robot and welding technology Furthermore th
30. d programs B Alignment of the welding torch B Determination of TCP and TOV Documents Seminar folder consisting of E Programming manual B Information sheets Wi Exercise sheets End of the Participation certificate course i 27 OIROX Programming aR OR TR RE O Programming Refresh Course Refresh Programming with special contents Target group E Robot programmers with at least one year of practical programming experi ence Aims of the The participant is able to course E name and explain the contents of the courses E use the agreed course contents on the robot E user functions and commands which have not been used very often in the past E recognise useful modifications on the own system and use it after the course Precondition Completion of the course BW OR TR P1 Programming Basic Course E OR TR P2 Programming Advanced Course Seminar period By appointment Seminar times 1st day from 09 00 a m till 04 30 p m Each further day from 08 00 a m till 04 30 p m Friday 08 00 a m till approx 12 00 p m Participants at least 2 persons max 4 persons per seminar individual training on request Content Introduction General E Safety regulations according to DIN EN ISO 10218 Bi Structure of a robot welding system E Training program with different degrees of difficulty Robot programming E Explanation of the agreed course contents OR TR P1 Programming Basic Course OR TR P2 Programming Advanc
31. dividual training on request Content E Safety regulations according to DIN EN ISO 10218 E Structure of a robot welding system E Elements of the industrial robot controller drives mechanics external axes accessories E Operating modes of the the robot controller Off Manual reduced speed Manual high speed Automatic mode B Normal conditions and principles of the controller E Teach pendant programming TEACH EXE EXE STEP E Correction of welding parameters Bi Correction of points in TEACH E Alignment of the welding torch and control of TCP Tool center point and TOV Tool Oriented Vector E Reference points behaviour in the case of program offset E Save and load of programs Bi Check and maintenance of the welding equipment Documents Seminar folder consisting of E Programming manual E Current robot information E Exercise sheets End of the Participation certificate course 19 20 Target group Aims of the course Precondition Seminar period Seminar times Participants OIROX Programming Programming seminars The focus of these courses is on the programming of OIROX robots Learn directly at the OIROX Controller or with the RoboPlan offline programming system We also offer courses for the programming of laser sensors welding power sources or work ing with the Tandem torch OR TR P1 Programming Basic Course E Users who have to edit correct and maintain the robot pr
32. e participant will receive a certificate of attendance at the end of the course Your certificate Herr Hans Mustermann hat in der Zeit vom 01 10 2012 bis 05 10 2012 an dem Lehrgang Programmieren Basic Course Stufe 1 Steuerung ROTROL der CARL CLOOS SCHWEISSTECHNIK GMBH teilgenommen Inhalte E Sicherheitsvorschriften nach DIN EN ISO 10218 Aufbau und Funktion des Roboters E Kommandos und Befehle E Programmieren mit dem Programmierhandger t PHG E Programmieren mit der Tastatur E Schwei amp parameterlisten Digitale und analoge Ein und Ausg nge Sichem und Laden von Programmen Referent Name des Trainers Haiger 05 10 2012 10 CLOOS Seminars Further information about our seminars Dates In our modern CLOOS training centre in Haiger seminars for several groups take place every week Appointments by telephone are possible at any time 8 to 10 weeks before delivery of a robot system our customers are invited to the respecive semi nars Seminar place Your seminar place is the CLOOS training centre in Haiger In special cases and under certain conditions the courses can take place in the customers factory But this requires optimum technical and room conditions in the customers factory Seminar period The average seminar period is 7 5 hours per day The training time is from 8 00 o clock arrival day 9 00 o clock until 16 30 o clock Friday approx 12 00 o clock For more inform
33. ed Course Welding functions E Explanation of the agreed contents B Welding practice System adjustments E Repetition of the contents of the OR TR P1 course E TCP TOV reference points program offset E Questions and suggestions of the participants Documents Seminar folder consisting of E Programming manual B Information sheets Wi Exercise sheets End of the Participation certificate course 29 OIROX Programming a Target group Aims of the course Precondition Seminar period Seminar times Participants 30 R1 TR P1 R1 TR P1 Programming R32T Basic Course E Users who have to edit correct and maintain the robot programs E Robot programmers The participant is able to B explain the essential items of the EN 775 DIN EN ISO 10218 safety stand ard B handle the axes and degrees of freedom of the R32T robots B explain and apply the functioning of the TEACH programming Bi program via the teach pendant menu Wi create a functioning welding program Wi do test runs and corrections of user programs Bi create welding parameter lists and to optimise weld seams E interpret user specific warnings and error messages E correct programmed points E link user programs with subroutines B adjust the welding equipment and keep it in operation E organise and administer user programs E Basic knowledge of welding technology E Ability to imagine the sequence of automatic operating cycles
34. ements CLOOS provides full service solutions all from a single source Content Seminars by CLOOS Learn from specialists Seminars about Information and Products siroeirtedci rii 14 Information robot technology ee tret a 16 lr M 18 Programmrtig Basic COUfSe c tie uU Ria iin BR NU INR ONU 20 Programming seminars Programming Advanced COUYSe seat aude en aAA 22 Programming EXP SPL COUT Eusina 25 Programming with Teach Pendant Upgrade Course 26 Programming Refresh COUTTS Eurei niana 28 R1 TR P1 Programming R32T Basic Course 30 Programming R32T Advanced Course reete 32 Offline Programming Robo Plan Basic Course 34 Offline Programming Robo Plan Advanced Course 35 Programming Online Laser Sensor Basic Course 36 Programming Online Laser Sensor Advanced Course sss 37 Programming Offline Laser Serisor rte retten 38 Software DTOGUGLS reote tienen nre e uentum ipee tiras eee a 40 CLOOS Safety Controllet otra o toe to deant 42 ROOT eldiT O e 44 Robot Tandem Welditigusutetttete eo tinet tte sitter eius 46 Service for electricians OIROX V6 tentent 48 Seminars OIROX Service Service for electricians OIROX V5 tentent tentens 50 Service electricians OIROX V4 tette tentent ntes 52 SERVICE TON electriciars R32 T V9 ncmo citate a onte tits 54 Service for electrician R32T Vi nornerne 56 Service for mechanical engineers ORC ORH OR
35. ers are able to pass on their know how they gained in long years of practical experience in differ ent departments within the CLOOS Organisation The seminar participants highly appre ciate this advantage and express it in our Happy sheet questionnaire Their satisfaction is a very important quality criterion for our trainers who regularly update their knowledge too The rising number of participants is a sign of appreciation of our training and our motivation to always keep you and us up to date Information and operation Product seminar E OIROX and OINEO Information seminar E Robot technology B Welding technology Operator seminar B Operator Optimisation of welding processes B Robot Welding E Robot Tandem Welding Adjustment Welding Power Sources B OINEO Step Basic E OINEO Tronic E OINEO Tronic Pulse B OINEO Pulse E OINEO Champ E Quinto Il Welding processes B Duo Pulse B Cold Weld BW Pulse Arc E Rapid Weld Perfect quality due to profound knowledge The introduction and application of the robot technology requires a higher qualifi cation at the workplace Therefore the employees have to be trained well to use the robot technology in a competent and efficient manner The user has to know how to operate and program the robot and to maintain it CLOOS as a manufacturer of flexible robot systems offers the appropriate training programs thus making a significant contribution to the sa
36. es adjustment possibilities 4 5 6 adjustment of the gear backlash Adjustment E Visual inspection of the marks E Adjustment of the robot mechanics check Home position B Adjustment of the robot mechanics via the electronic spirit level Maintenance and inspection E Lubrication and greasing lubrication notes lubricants B Maintenance intervals E Function check of the mechanical brakes Documents End of the course Seminar folder consisting of B Service manual E Exercise sheets E Information sheets Participation certificate P6 OIROX Service SS OR TR SEM R310 De Service for mechanical engineers R260 R310 R360 Target group E Users who are in charge of maintenance fault finding and repair work on robot systems Bi Mechanical maintenance engineers Aims of the The participant is able to ed Bi name the components of the robot mechanics and explain their functions E name the marks of the robot axes B adjust the robot mechanics via the electronic spirit level E explain the meaning of the rough and fine adjustment B adjust the axis backlash at the three manual axes E exchange motor units and gear pinions E check the different pinions for damages and grease them according to lubrication plan Precondition E A completed vocational education in a mechanical profession Seminar period 1 day Seminar times 09 00 a m till 04 30 p m Participants at least 2 persons max 4 persons per
37. et group Aims of the course Precondition Seminar period Seminar times Participants Content OR TR SEM ORx Service for mechanical engineers ORC ORH ORC E ORH E Bi Users who are in charge of maintenance fault finding and repair work on robot systems Bi Mechanical maintenance engineers The participant is able to E name the components of the robot mechanics and explain their functions Bi name the marks of the robot axes B adjust the robot mechanics via the electronic spirit level B explain the meaning of the rough and fine adjustment B adjust the axis backlash at the three manual axes E exchange motor units and gear pinions E check the different pinions for damages and grease them according to lubrication plan E A completed vocational education in a mechanical profession 1 day 09 00 a m till 04 30 p m at least 2 persons max 4 persons per seminar individual training on request Introduction General E Safety briefing according to DIN EN ISO 10218 E Structure of the robot mechanics and the different axes E Robot Teaching creation of a check program E Mechanical axis backlash E Axes adjustment possibilities 4 5 6 adjustment of the gear backlash Adjustment E Visual inspection of the marks B Adjustment of the robot mechanics check Home position E Adjustment of the robot mechanics via the electronic spirit level Maintenance and inspection E Lubrication and greasing
38. functions of the offline system Bi create and modify paths and points E simulate and check programs E generate simple user programs offline via Robo Plan B Completion of the course OR TR P1 Programming Basic Course B PC knowledge 5 days Monday 09 00 a m till 04 30 p m Tuesday to Thursday 08 00 a m till 04 30 p m Friday 08 00 a m till approx 12 00 p m at least 2 persons max 4 persons per seminar individual training on request Introduction General E Safety briefing according to DIN EN ISO 10218 Offline programming B Handling of the Robo Plan operating surface E Import and positioning of components E Creation of welding paths via the welding path dialogue E Transfer and measuring path creation E Generation of the program code for the robot controller B Upload of working programs into Robo Plan B Simulation and collision check E Customer related features Seminar folder consisting of B Programming manual Robo Plan E Information sheets Participation certificate Target group Aims of the course Precondition Seminar period Seminar times Participants Content Documents End of the course OR TR RPL2 Offline Programming Robo Plan Advanced Course Wi Users who have to edit correct and maintain the robot programs E Robot programmers Bi currently in planning stage 5 days Monday 09 00 a m till 04 30 p m Tuesday to Thursday 08 00 a m till 04 30 p m Friday
39. ing elements and their interfaces B Explanation of the block diagrams E Function of the power supply units B Power supply units and their tasks Interfaces to the peripheral equipment analogue and digital inputs and outputs Drives and measuring systems Function structure and setting of servo amplifiers Preventive maintenance on the robot lubrication and greasing Control the TCP Tool center point and the torch orientation TOV Tool orientation vector B Adjustment of robot mechanics E Finding of practical faults Documents Seminar folder consisting of E Service manual E Exercise sheets E Information sheets End of the Participation certificate course 55 56 OIROX Service aH or R32T V1 3 Target group Aims of the course Precondition Seminar period Seminar times Participants R1 TR SE V1 2 Service for electricians R32T V1 2 E Users who are in charge of maintenance fault finding and repair work on robot systems E Maintenance personnel electrical and service engineers The participant is able to E explain the essential items of the DIN EN 775 10218 safety standard E Finding and elimination of faults B Replacement of components e g insert cards power supply units E Adjustment of functional groups e g R32T servo controllers E Vocational education in the electrical engineering E Willingness interest and ability to realise the knowledge learnt
40. isposal for sales and service In addition our experienced service team in Haiger can be called at any time for any problems In this way we can ensure effective help on site if breakdowns occur Long service life guaranteed Always at your service With maintenance and inspection at Our Service Hotline is free of charge regular intervals the technical availabil and in the case of emergencies is al a ity of a CLOOS system is nearly 100 ways available for you 24 hours service But if faults do occur we can minimise without surcharge Even in the case of downtime by means of a quick repair products which have been in use for This is ensured by well equipped spare more than 20 years we have the exper parts stores and a computer controlled tise to answer all your questions logistic system Service Hotline 49 0 27 73 85 132 Additional information regarding Ql NEO the new range of welding power sources can be obtained at www qineo de 87 Subject to technical alterations Errors and omissions excepted Seminar 28 02 13 Carl Cloos Schweisstechnik GmbH Industriestrasse D 35708 Haiger Telephone 49 0 2773 85 0 Telefax 49 0 2773 85 275 E Mail info cloos de www cloos de www cloos de CLOOS Weld your way
41. l components in PC rack Bi Operating and programming elements and their interfaces B Explanation of the block diagrams E Function of the power supply units Bi Power supply units and their tasks Interfaces to the peripheral equipment analogue and digital inputs and outputs Drives and measuring systems Function structure and setting of servo amplifiers Preventive maintenance on the robot lubrication and greasing Control the TCP Tool center point and the torch orientation TOV Tool orientation vector B Adjustment of robot mechanics E Finding of practical faults Documents Seminar folder consisting of E Service manual E Exercise sheets E Information sheets End of the Participation certificate course 51 52 OIROX Service i QIROX V4 Target group Aims of the course Precondition Seminar period Seminar times Participants R2 TR SEL V4 Service electricians OIROX V4 E Users who are in charge of maintenance fault finding and repair work on robot systems B Maintenance personnel electrical and service engineers The participant is able to E explain the essential items of the DIN EN ISO 10218 safety standard E Finding and elimination of faults E Replacement of components e g insert cards power supply units E Adjustment of functional groups e g servo controllers E Vocational education in the electrical engineering E Willingness interest and ability to realise
42. lubrication notes lubricants B Maintenance intervals E Function check of the mechanical brakes Documents Seminar folder consisting of Service manual Exercise sheets Information sheets End of the Participation certificate course 59 60 aH xd R320 Target group Aims of the course Precondition Seminar period Seminar times Participants Content OIROX Service OR TR SEM R320 Service for mechanical engineers R320 R350 R410 Bi Users who are in charge of maintenance fault finding and repair work on robot systems Bi Mechanical maintenance engineers The participant is able to E name the components of the robot mechanics and explain their functions Bi name the marks of the robot axes B adjust the robot mechanics via the electronic spirit level B explain the meaning of the rough and fine adjustment B adjust the axis backlash at the three manual axes B exchange motor units and gear pinions E check the different pinions for damages and grease them according to lubrication plan B A completed vocational education in a mechanical profession 1 day 09 00 a m till 04 30 p m at least 2 persons max 4 persons per seminar individual training on request Introduction General E Safety briefing according to DIN EN ISO 10218 E Structure of the robot mechanics and the different axes B Robot Teaching creation of a check program E Mechanical axis backlash E Ax
43. minar times Participants Content Documents End of the course ON TR E T Adjustment OINEO Tronic B Welding engineers welding specialists BW welding practitioners welders demonstration welders E Master craftsmen foremen service technicians The participant is able to W recognise various welding power source robot generations W distinguish different OINEO operating modules and their functions E judge welding processes and special functions W recognise and judge process limits W select the suitable welding power sources processes and accessories for customer related applications W use the welding power sources in practice adjust the configuration and interpret the diagnostics menu Basic knowledge of the welding technology 2 days 1st day 09 00 a m till 04 30 p m 2nd day 08 00 a m till approx 03 00 p m at least 2 persons max 4 persons per seminar individual training on request W Presentation of the welding power source BW welding processes E General design of the MIG MAG welding power sources E OINEO operating modules ECO MASTER PREMIUM B Configuration menu li Diagnostics menu W CAN Bus connection B welding practice Seminar folder consisting of B Current operating manual W Documentation on CD BW information brochures Participation certificate 69 fara Target group Aims of the course Precondition Seminar period Seminar times Participants C
44. nar folder consisting of E Programming manual E Information sheets E Exercise sheets Participation certificate ms OIROX Programming BED QR TR P2 oRox Programming Advanced Course Target group E Users who have to edit correct and maintain the robot programs E Robot programmers Aims of the The participant is able to course E synchronise the external robot axes E use different coordinate systems E transform mirror and shift programs B handle the customer related options in the user program E calculate with variables E generate a welding program with variables and external axes Wi create a user program incl options E generate and export working points via program commands Bi program the tactile and the arc sensor Precondition Completion of the course E OR TR P1 Programming Basic Course Seminar period 5 days Seminar times Monday 09 00 a m till 04 30 p m Tuesday to Thursday 08 00 a m till 04 30 p m Friday 08 00 a m till approx 12 00 p m Participants at least 2 persons max 6 persons per seminar individual training on request Content E Repetition of contents of course part 1 E Coordinate systems base hand workpiece coordinate system E Cartesian shifting of spatial points online transformation B Synchronisation of external axes E Transformation and mirroring of user programs E Variables applications links E Freely programmable oscillating figures for vertical up welds
45. ning in robot and welding technol ogy as the majority of end users Customers come from Germany and abroad to be trained at the training centre in Haiger In addition our customers are kept up to date due to a continual flow of information from CLOOS subsidiaries and agencies in Germany and abroad CLOOS offers a multitude of technical products and and their further development is getting faster and faster To keep up with this development our customers and sales partners all over the world use our versatile training courses The trainers of the CLOOS training centre are your competent partners together with a customer oriented scheduling organisation thus offering you high quality and practical trainings for all CLOOS products Training at the highest level Foreign and German operators are trained in programming and operation in the modern well equipped CLOOS training centre In team work custom ers CLOOS employees our agents service engineers are prepared for the special demands of robot technology with the aid of components which are similar to those used in practise The training centre in the CLOOS parent company in Haiger disposes of a surface of approx 700 m and five technically fully equipped training rooms for theo retical instruction 11 robot systems with peripheral equipment are avail able to deepen the theoretical knowl edge of our participants Qualified training management The respective train
46. ntent Documents End of the course 84 QN TR SE SB Service Quinto ll W Users who are in charge of maintenance fault finding and repair work of welding power sources W Service and maintenance staff The participant is able to W explain the basic functions of the operation W explain the function and the interaction of the components W find and eliminate errors B replace components e g insert cards power supply units W upload software and characteristic curves W Vocational education in the electrical engineering W Certificate Qualified electrician acc to VDE 0100 W Education as electrically instructed person 1 day 1st day 09 00 a m till 04 30 p m at least 2 persons max 4 persons per seminar individual training on request W Safety instructions according to VDE 0100 EN 60974 4 VDE 0544 4 W introduction to the welding technology E General design of welding power sources W Construction and function of individual components B Control panel B Configuration menu E Diagnostics menu W Interfaces to the peripheral equipment W Wire drive units CK CDD2 W Preventive maintenance W Practical fault finding Seminar folder consisting of W Service presentations service manual E Documentation on CD W information sheets Participation certificate i 85 86 Active worldwide There are more than 40 sales and service centres in our worldwide CLOOS organis tion which are at your d
47. o inspection manual and based on DIN 50504 E correctly enter the measured values in the inspection protocol W Vocational education in the electrical engineering W Certificate Qualified electrician 1 day 1st day 09 00 a m till 04 30 p m at least 2 persons max 4 persons per seminar individual training on request W Scope of application BW Normative references E Terms W Accuracy classes W Repetition of validations W Validation of wire feed units W Performance of the complete validation Seminar folder consisting of E Current validation manual E Documentation on CD E information brochures Participation certificate 75 OINEO Programming Test Target group Aims of the course Precondition Seminar period Seminar times Participants Content Documents End of the course 76 ON TR OSD Weld Data Monitoring SD monitoring Welding power sources OINEO Tronic Pulse Champ E Welding engineers welding specialists welding practitioners E Machine and system operators welding supervisors E Master craftsmen foremen service technicians The participant is able to E define the monitoring channels E define minimum and maximum values Bi define warning thresholds E determine time delays and error times E use the test welding mode E use the function Apply Accept set value E interpret the screen mask B Safe handling of the OINEO operating module PREMIUM E Competen
48. ograms E Robot programmers The participant is able to B explain the essential items of the DIN EN ISO 10218 safety standard E identify the axes and degrees of freedom of the OIROX robots B explain and apply the functioning of the TEACH programming Bi program via the teach pendant menu Wi create a functioning welding program Wi do test runs and corrections of user programs Bi create welding parameter lists and to optimise weld seams E interpret user specific warnings and error messages E correct programmed points B link user programs with subroutines B adjust the welding equipment and keep it in operation B organise and administer user programs E Basic knowledge of welding technology E Ability to imagine the sequence of automatic operating cycles E Basic knowledge of electronic sequence of operations E Willingness interest and ability to realise the knowledge learnt E Training in metal working E Technical understanding of material treatment and machining processing 5 days Monday 09 00 a m till 04 30 p m Tuesday to Thursday 08 00 a m till 04 30 p m Friday 08 00 a m till approx 12 00 p m at least 2 persons max 6 persons per seminar individual training on request Content Documents End of the course B Introduction General E Safety briefing according to DIN EN ISO 10218 E Robot programming B Welding functions B Signalling technology Bi Program functions E System adjustments Semi
49. on Seminar period Seminar times Participants Content Documents End of the course 68 ON TR E PU Adjustment OINEO Pulse B Welding engineers welding specialists B welding practitioners welders demonstration welders W Master craftsmen foremen service technicians The participant is able to W recognise various welding power source robot generations W distinguish different OINEO operating modules and their functions W judge welding processes and special functions W recognise and judge process limits W select the suitable welding power sources processes and accessories for customer related applications W use the welding power sources in practice adjust the configuration and interpret the diagnostics menu Basic knowledge of the welding technology 2 days 1st day 09 00 a m till 04 30 p m 2nd day 08 00 a m till approx 03 00 p m at least 2 persons max 4 persons per seminar individual training on request W Presentation of the welding power source BW Welding processes E General design of the MIG MAG welding power sources E OINEO operating modules ECO MASTER PREMIUM E Configuration menu E Diagnostics menu W CAN Bus connection B welding practice Seminar folder consisting of BW Current operating manual W Documentation on CD BW information brochures Participation certificate a TRONIC Target group Aims of the course Precondition Seminar period Se
50. on Seminar period Seminar times Participants Content QR TR SP Software products PDM UMS RMS Carola Edi E Users who have to edit correct and maintain the robot programs E Robot programmers The participant is able to E use the software products according to their possibilities Bi General knowledge about the functions of the robot system 1 2 days depending on the content 1st day from 09 00 a m till 04 30 p m 2nd day from 08 00 a m till 04 30 p m at least 2 persons max 4 persons per seminar individual training on request PDM Process Data Monitoring E Product description and system requirements E Software installation and adjustment of the Rotrol network E Display of the current system state B Time evaluation E Analysis of the produced component and the weld seams in detail E Component protocols and data management RSM Remote Service Manager E Special safety briefing for the RMS application E Product description and system requirements E Software installation and adjustment of the Rotrol network B Display of the current system state E Connection and diagnostics data UMS User Management System E Product description and system requirements E Software installation and adjustment of the Rotrol network E Display of the current system state E Design as PC and tech pendant version E Documentation and evaluation of the user data via the CLOOS PDM soft ware Carola Edi Carola Editor E Produc
51. ontent Documents End of the course 70 OINEO Operation ON TR E CH Adjustment OINEO Champ B Welding engineers welding specialists B Welding practitioners welders demonstration welders E Master craftsmen foremen service technicians The participant is able to E recognise various welding power source robot generations B distinguish different OINEO operating modules and their functions B use welding processes and special functions E recognise and judge process limits E select the suitable processes gases and accessories for customer related applications B use the welding power sources in practice adjust the configuration and interpret the diagnostics menu Basic knowledge of the welding technology 2 days 1st day 09 00 a m till 04 30 p m 2nd day 08 00 a m till approx 03 00 p m at least 2 persons max 4 persons per seminar individual training on request E Presentation of the welding power source E Welding processes AC DC E General design of the MIG MAG welding power sources E OINEO operating module PREMIUM E Configuration menu ll Diagnostics menu B Expert Mode E welding practice Seminar folder consisting of E Current operating manual BW Documentation on CD B Information brochures Participation certificate a STEP BASIC Target group Aims of the course Precondition Seminar period Seminar times Participants Content Documents End of the c
52. or system E System components and mechanical electrical installation B Maintenance instructions E Creation and verification of the sensor calibration TCP and TOV E CAROLA commands for the SeamTracker interface E Use of the seam tracking software template creation E Generation of different standard weld preparations E Practical application and programming examples Seminar folder consisting of E Programming manual laser sensors E Current robot information E Notes on laser protection E Technical issues B Application examples Participation certificate Target group Aims of the course Precondition Seminar period Seminar times Participants Content Documents End of the course OR TR LT2 Programming Online Laser Sensor Advanced Course Users who have to edit correct and maintain the robot programs incl adap tive parameter adjustment Robot programmers The participant is able to E intensify the trained skills of the basic course E name the different adaptive functions E use the adaptive welding parameter selection in the case of weld tolerances E use suitable sensor functions for multi layer programming E put the learned skills of programming examples into practice B Completion of the course OR TR P1 Programming Basic Course B Completion of the course OR TR P2 Programming Advanced Course B Completion of the course OR TR LT1 Programming Online Laser Sensor Basic Course 2 da
53. ourse ON TR E SB Adjustment OINEO Step Basic B Welding engineers welding specialists B Welding practitioners welders demonstration welders E Master craftsmen foremen service technicians The participant is able to B distinguish different OINEO operating modules and their functions B use welding processes and special functions E recognise and judge process limits E select the suitable processes gases and accessories for customer related applications B use the welding power sources in practice adjust the configuration Basic knowledge of the welding technology 2 days 1st day 09 00 a m till 04 30 p m 2nd day 08 00 a m till approx 03 00 p m at least 2 persons max 4 persons per seminar individual training on request E Presentation of the welding power source B Welding processes E General design of the MIG MAG welding power sources E Operating panels Bi Configuration menus B Welding practice Seminar folder consisting of E Current operating manual E Documentation on CD B Information brochures Participation certificate 7 OINEO Operation 8R Quinto II Target group Aims of the course Precondition Seminar period Seminar times Participants Content Documents End of the course 72 QN TR E QII Adjustment QUINTO II B Welding engineers welding specialists BW welding practitioners welders demonstration welders W Master craftsmen foremen service
54. ower Sources Target group W Employees of the departments Sales Customer Service Demonstration W Technical employees E Managers Aims of the The participant is able to course E recognise various welding power source robot generations W distinguish different OINEO operating modules and their functions W judge welding processes and special functions W recognise and judge process limits W select the suitable welding power sources processes and accessories for customer related applications W use the welding power sources in practice and select simple basic functions Precondition None Seminar period 2 days Seminar times 1st day 09 00 a m till 04 30 p m 2nd day 08 00 a m till approx 03 00 p m Participants at least 2 persons max 4 persons per seminar individual training on request Content W Presentation of the welding power source BW welding processes E General design of the MIG MAG welding power sources E OINEO operating modules ECO MASTER PREMIUM E Configuration menu E Diagnostics menu W CAN Bus connection E Options Documents Seminar folder consisting of E Current product catalogues W Documentation on CD BW information brochures End of the Participation certificate course 67 OINEO Operation Seminars Adjustment Welding Power Sources Get basic information about the operation and programming of CLOOS welding power sources aH Target group Aims of the course Preconditi
55. r folder consisting of BW Current operating manual E Documentation on CD BW information brochures Participation certificate aH l proun Puls Arc Target group Aims of the course Precondition Seminar period Seminar times Participants Content Documents End of the course ON TR PA Pulsed Arc with OINEO Tronic Pulse Pulse Champ BW Welding engineers welding specialists welding practitioners W Welding supervisors welders W Master craftsmen foremen The participant is able to W judge the application possibilities of Pulsed Arc W exactly control the heat input into the workpiece W adjust the Pulsed Arc parameters W judge the process limits W weld thin plates of at least 1 5 mm BW Competent welding knowledge 1 day 1st day 09 00 a m till 04 30 p m at least 2 persons max 4 persons per seminar individual training on request W Presentation of the welding power source E General design of the MIG MAG welding power sources E OINEO operating module PREMIUM E Configuration menu W Diagnostics menu E Programming menu W Pulsed Arc process W Practical welding with different materials Seminar folder consisting of E Current operating manual E Documentation on CD BW information brochures Participation certificate 79 OINEO Processes Rapid Weld Target group Aims of the course Precondition Seminar period Seminar times Participants Content
56. rticipation certificate i 49 50 OIROX Service OF QIROX V5 Target group Aims of the course Precondition Seminar period Seminar times Participants OR TR SEL V5 Service for electricians QIROX V5 E Users who are in charge of maintenance fault finding and repair work on robot systems E Maintenance personnel electrical and service engineers The participant is able to E explain the essential items of the DIN EN ISO 10218 safety standard E Finding and elimination of faults E Replacement of components e g insert cards power supply units E Adjustment of functional groups e g servo controllers E Vocational education in the electrical engineering E Willingness interest and ability to realise the knowledge learnt the participant confirms that he she is an electrically instructed person qualified electrician Elektrofachkraft 3 days Monday 09 00 a m till 04 30 p m Tuesday and Wednesday 08 00 a m till 04 30 p m at least 2 persons max 4 persons per seminar individual training on request Content Introduction General E Safety briefing according to DIN EN ISO 10218 E Introduction to the robot technology E Construction and components of robots controller drives mechanics Robot programming E Explanation of the operating modes Off manual reduced high speed Auto E Creation of a test program Robot Control Cabinet E Construction and function of individua
57. seminar individual training on request Content Introduction General E Safety briefing according to EN 775 DIN EN ISO 10218 E Structure of the robot mechanics E Structure and function of the axes E Structure and function of eccentrics and bearings E Structure and function of the gear units E Structure function and adjustment of compressed air system R310 E Robot Teaching creation of a check program B Mechanical axis backlash B Adjustment possibilities of axes 1 6 backlash adjustment Adjustment E Visual inspection of the marks E Adjustment of the robot mechanics check Home position B Adjustment of the robot mechanics with reference tool reference arm Maintenance and inspection E Lubrication and greasing lubrication notes lubricants B Maintenance intervals E Function check of the mechanical brakes Documents Seminar folder consisting of Bi Service manual Wi Exercise sheets E Information sheets End of the Participation certificate course 63 64 a d R310 Target group Aims of the course Precondition Seminar period Seminar times Participants Content Documents End of the course OIROX Service OR TR SO Special Course also for one person E All users of the CLOOS standard seminars W on request E on request E on request Monday 09 00 a m till 04 30 p m Tuesday to Thursday 08 00 a m till 04 30 p m Friday 08 00 a m till approx 12 00 p m
58. t description and system requirements E Software installation and adjustment of the Rotrol network E Display of the current system state E Communication with the robot controller Documents Seminar folder consisting of E Operating manuals of the different software products End of the Participation certificate course i 41 42 Safety Controller Target group Aims of the course Precondition Seminar period Seminar times Participants Content OIROX Programming OR TR SC CLOOS Safety Controller Only for Cloos subsidiaries representations and authorised dealers E Robot programmers and service technicians The participant is able to E configure the robot system with Safety Controller B Completion of the course OR TR P1 Programming Basic Course 1 day 09 00 a m till 04 30 p m at least 2 persons max 4 persons per seminar individual training on request Introduction E Access rights E Technical structure Generating the world model B CSC configuration program Check World model E Check of the Cartesian spaces TEACH T W E E Check of the single axis positions idle positions TCP Torch changing system Synchronous position E Generation check Service menu E Dialogue Check E FLAG display Programming CSCIO SPS program E Transfer of SPS file E Digital 1 O SPS E Test SPS functions Documents Seminar folder consisting of E Operating Instructions End of the Particip
59. t welding knowledge 1 day 1st day 09 00 a m till 04 30 p m at least 2 persons max 4 persons per seminar individual training on request Bi Installation of the OSD module Bi Selection and adjustment of the monitoring channels E Limit values and warning thresholds E Test welding mode E Apply Accept set value E Practical welding with a robot E Error processing on the robot controller Seminar folder consisting of E Current operating manual E Documentation on CD Bi information brochures Participation certificate OINEO Processes Seminars OINEO Processes The highly efficient processes of the OINEO welding power sources solve your welding tasks In our courses you get familiar with these possibilities and learn how to use them perfectly a CUK Duo Pulse Target group Aims of the course Precondition Seminar period Seminar times Participants Content Documents End of the course ON TR DP DuoPulse with OINEO Tronic Tronic Pulse Pulse Champ BW Welding engineers welding specialists welding practitioners B welding supervisors welders E Master craftsmen foremen The participant is able to B judge the application possibilities of DuoPulse W adjust the DuoPulse parameters B judge the process limits E create a define weld surface E Competent welding knowledge 1 day 1st day 09 00 a m till 04 30 p m at least 2 persons max 4 persons per seminar individual
60. technicians The participant is able to W recognise various welding power source robot generations E use welding processes and special functions W recognise and judge process limits W select the suitable processes gases and accessories for customer related applications W use the welding power sources in practice W adjust the configuration and interpret the diagnostics menu Basic knowledge of the welding and process technology 2 days 1st day 09 00 a m till 04 30 p m 2nd day 08 00 a m till approx 03 00 p m at least 2 persons max 4 persons per seminar individual training on request W Presentation of the welding power source B welding processes E General design of the MIG MAG welding power sources E Control panel B Configuration menu E Diagnostics menu W Interfaces B Welding practice Seminar folder consisting of B Current operating manual W Documentation on CD BW information brochures Participation certificate 8R TRONIC PULSE Target group Aims of the course Precondition Seminar period Seminar times Participants Content Documents End of the course QN TR E TP Adjustment QINEO Tronic Pulse B Welding engineers welding specialists BW welding practitioners welders demonstration welders E Master craftsmen foremen service technicians The participant is able to W recognise various welding power source robot generations W distinguish different OIN
61. tisfactory functioning of the robot system or the flexible production systems Seminar overview Programming and software Programming OIROX9 ROTROL II Bi Basic Course OIROX E Advanced Course OIROX B Expert Course OIROX9 E Upgrade Course Teach pendant E Refreshing Course Programming R32T Bi Basic course R32T E Advanced course R32T Offline Programming Bi Basic course RoboPlan E Advanced course RoboPlan Laser Programming B Basic course Online laser sensor E Advanced course Online laser sensor E Offline laser sensor Software E Software products PDM UMS RMS Carola Edi E Safety Controller E OINEO Data Manager B Validation B Weld Data Controlling Service Service OIROX9 ROTROL II R32T Electricians OIROX V6 Electricians OIROX V5 Electricians OIROX V4 Electricians R32T V3 Electricians R32T V1 2 Mechanical engineers ORC ORH E Mechanical engineers R320 R350 R410 Mechanical engineers R260 R310 R410 Service Welding Machines E QINEO Step Basic E OINEO Tronic Tronic Pulse B OINEO Pulse Champ E Quinto l Education in regular intervals The seminar leader guarantees an optimum learning progress for your employees CLOOS Seminars Individual practical and effective CLOOS training courses take place in small groups of max 6 persons and have their own specific and individual character Each group has its own room for theoretical training for the duration of the
62. ys 1st day 09 00 a m till 04 30 p m 2 day 08 00 a m till 04 30 p m at least 2 persons max 4 persons per seminar individual training on request E Creation of adaptive templates via weld seam detection software E Adaptive mode 0 Constant adaptive control offline measurement E Adaptive mode 1 Discrete adaptive control List conversion E Adaptive mode 2 Linear adaptive control online adjustment E Adaptive mode 3 Complex adaptive control multiple adjustment E Application of the Seamtrace function to the multi layer technology E Practical application and programming examples Note The parameter adjustment is made on the robot system only in simulation mode and without welding technology B ORTRLT2 Programming Online Laser Sensor Advanced Course The participants are asked to bring the folder of the basic course Participation certificate 37 38 Target group Aims of the course Precondition Seminar period Seminar times Participants Content OIROX Programming OR TR LS Programming Offline Laser Sensor E Users who have to edit correct and maintain the robot programs E System operators and robot programmers The participant is able to E name the basic components of the laser system E show the risks and protective measures of laser radiation Wi verify and correct the sensor calibration with TCP and TOV Bi create simple working programs via offline laser sensors Wi cre

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