Installation and Service ShoreStation FlexPower Hydraulic Boat
Contents
1. 24 Installation 25 Lift Tube Installation Instructions 25 Platform Installation Instructions 37 Assembly Inspection Checklist 40 Care and Maintenance 41 Cable and Chain Inspection 41 Batteries and Electrical 41 Pulley Sheaves 41 Hydraulic Uo m 41 Oil Change 42 System Bleeding 43 Troubleshooting 44 Emergency Operation 47 15 Year Limited Warranty 48 Document Number 0004454 ShoreStarion The original since 1959 SHORESTATION A WARNING DO NOT INSTALL OR OPERATE A LIFT WITHOUT STUDYING THIS MANUAL AND INFORMATION ON LABELS INCLUDED WITH THE LIFT FAILURE TO DO SO CAN LEAD TO IMPROPER INSTALLATION RESULTING IN SERIOUS PERSONAL INJURY AND OR PRODUCT DAMAGE IF YOU HAVE FURTHER QUESTIONS AFTER REVIEWING THIS INFORMATION CONTACT A SHORESTATION REPRESENTATIVE AT 800 859 30282. CC met SE lt NEVER POSITION THE VISUALLY INSPECT THE PLATFORM HIGHER THAN CHAIN AND DOCK HEIGHT COMPONENTS FOR WEAR NEVER USE THE LIFT TO LIFT OVER HEAD OR TO REPLACE ANY CHAIN LIFT PEOPLE THAT SHOWS ANY SIGNS OF WEAR OR DEFECT Document Number 0004454 ShoreStation The original since 1959 Page 17 SHORESTATION 8000 16 3629 kg per pair Bunk Kits 0129 Ultra Bunks Capacity Weight Construction Note 41 16 19 kg Poly Aluminum bunks Stainless steel fasteners amp U Bolts brass lock nuts aluminum brackets The brackets and U Bolts are specifically designed to match the ShoreStation platform and my not be compatible with other equipment Document Number 0004454 ShoreStation The original since 1959 Page 18 SHORESTATION HA0132 Pontoon Bunk amp Guide Capacity Weight Construction Note Document Number 0004454 8000 Ibs 3629 kg total 149 lbs 68 kg Poly Aluminum bunks amp load guides Stainless steel fasteners amp U Bolts brass lock nuts painted aluminum brackets The brackets and U Bolts are specifically designed to match the ShoreStation platform and may not be compatible with other equipment ShoreStation The original since 1959 Page 19 SHORESTATION Pre Installation NOTICE Due to the variation in design and construction of boat houses it is impossible to establish a generic
3. Hydraulic Figure 13 Wired Rocker Switch Box 1 d aic gt Pump Side u a Lift Tube 222 Figure 14 Hose and Harness Routing Document Number 0004454 ShoreStation The original since 1959 Page 24 SHORESTATION Installation Instructions Lift Tube Installation Instructions Unpack Equipment Carefully remove banding and other packaging from the bundled components Try to keep bundled components organized to avoid mixing components from other equipment Sort all hardware by size You may be able to complete most of the assembly on the shoreline if a clear path exists into the boat house Mount Hanger Brackets Use the information from the boat survey to determine how you will place the lift tubes The tubes should be placed wide enough to clear the boat but not wider than the platform width minus 8 203mm 4 4 DETERMINED BY BOAT SETUP NO MORE THAN PLATFORM WIDTH 8 6 8 9 Install four brackets on each end of each lift tube as shown using the 1 2 x 4 12 hex bolts and brass locknuts and washers provided CONSULT A QUALIFIED ENGINEER BEFORE MODIFYING ANY SUPPORT BEAM Document Number 0004454 ShoreStation The original since 1959 Page 25 SHORESTATION Mount the Lift Tubes The individual lift tubes weigh over 150 Ibs 68 kg Take the weight of the tubes into consideration when deciding on a method
4. Safety Definitions Safety messages are presented throughout this document and labels affixed to the product The messages alert you to potential hazards to you and or property The signal words DANGER WARNING and CAUTION are preceded by an alert symbol and communicate the severity of potential hazard The severity of each type of message is defined as follows e DANGER indicates a hazardous situation which if not avoided will result in death or serious injury e WARNING indicates a hazardous situation which if not avoided could result in death or serious injury e CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury Safety Instructions Working with electrical equipment and installations over the water present many potential hazards to the installer Every installation presents unique conditions that the installer should evaluate before installing or servicing the equipment The following instructions must be followed but may not encompass all potential hazards WARNING e Never use this equipment to lift people People must exit the boat prior to lifting it out of the water e Never use this equipment to lift overhead Install the platform so it remains at or below the dock level e This equipment is designed to lift boats Never use it to lift other items Do not allow children to operate or play on the equipment e Do not install or
5. Note the cables on each end of the lift tube are on opposite sides of the tube The brackets should be placed to match Locknut 3 8 Locknut 3 8 Washer 1 2 13 X 1 1 2 Hex Bolt 3 8 Carriage Bolt Insert the plastic end caps into the end of the cross members The platform is now ready for installation into the boat house Document Number 0004454 ShoreStation The original since 1959 Page 38 Insert End Caps SHORESTATION Hang the Platform from the Lift The platform is now ready to hang from the lift tubes If you are installing a chain extension kit install it using the quick links onto the chain If possible use boards to hold the platform over the water until the lift can be fastened Run the cable out of the lift tubes until you are able to connect the cable end or the extension chain quick link to the platform hanger brackets Install support bunks Follow the instructions provided with the support kit you purchased for the lift The bunks or pontoon racks are installed onto the cross member tubes of the platform Document Number 0004454 ShoreStation The original since 1959 Page 39 SHORESTATION Assembly Inspection Checklist Perform the following checks prior to lifting any load Initial and date each inspection and retain this record Checklist Item Initial All fasteners are installed properly and tightened All quick links if extension chain is installed are c
6. NOT LEVEL SYSTEM LEVELS LIFT LEVELS CHECK THE LIFT LIMITS TO MAKE SURE THE LIFT CAN LEVEL WHEN RUN ALL THE WAY UP LIFT DOES NOT LEVEL THE LIMIT SWITCH MIGHT BE ADJUSTED TO TURN THE LIFT OFF BEFORE BOTTOMING THE CYLINDERS RUN THE SYSTEM DOWN AND WATCH FOR ANY DELAY ON START BETWEEN THE LIFT TUBES NO DELAY DELAY THE LIFT CAN BECOME OUT OF LEVEL IF THE LOAD IS HIGHER THAN THE CAPACITY OF THE LIFT CHECK THE BOAT FOR WATER OR EQUIPMENT ACCUMULATION THAT COULD CAUSE AN INCREASE IN LOAD IF THE DELAY IS SIGNIFICANT THE SYSTEM MAY NEED TO BE BLED TO ELIMINATE AIR IN THE SYSTEM Document Number 0004454 ShoreStation The original since 1959 Page 44 o Lu o JOULNOD 3103 333MOd AZT J318VO AdH311V8 AY3LLV4 NOVI 29IL3N5VIN GINOHS 9NISS33ld N3HM TOD 5NIS3A3 NO YOLOW 3019 JOULNOD 3043 aNnO35 v18 GQION31OS YOLOW NMOQ NMO I8 NMOG ONILLIH N3HA JIL3N5VIN 38 GINOHS 9NISS33ld N3HM TOD Q32V 1d33 38 OL GAIN AVIN JHL LN3S33Id SI 2GAve 11 32V 1d33 38 OL Q33N AVIN 1OYULNOD JDVLIOA ON HI 7 NMOG 5NILLIH N3HM 38 q1n0HS 318V2 YALAWILINWN 3803ld 318V2 YALIWILINN 380 ld SS3NHVH MOD ONISYFAIY H2V3 ONIdNN GION310S YOLOW WOdd IAIM 3019 LOANNODSIG GION3I10S 9NIS I3 A33 123H2
7. SHORESTATION Installation amp Service Manual SHORESTATION FLEXPOWER HYDRAULIC BOAT HOUSE LIFT Patent Pending Models SSBH408HS SSBH608HS SSBH808HS TENET NE Document Number 0004454 ShoreStation The original since 1959 Page 1 SHORESTATION Table of Contents Click on the section title to jump to the section Safety Definitions 3 Safety 3 NR ERE ER 5 System Overview 6 Hydraulic Power 7 TODO RR RET 8 B il zdrz PERPE 9 The FlexPower System 10 PCCOSSOMES p 10 Components amp Specifications 11 Boat House Lift 11 Power Source 5 13 Battery Requirements 13 POW IAS PRI RR 14 Hanger 15 A A A E E S 18 Pre Installation 20 PCD Al AllON eT 21 Tools Required 21 S rvey the BO Al MEC 21 Hose and Harness Routing
8. 0004454 ShoreStation The original since 1959 Page 5 SHORESTATION System Overview This section provides insight into how the FlexPower Hydraulic system works The FlexPower Hydraulic Boat House Lift consists of the components shown in Figure 1 We will discuss each component s role in the operation of the boat lift Pump side litt tube Secondary side lift tube Hanger Brackets Hydraulic Power Unit PET Adjustable Extension Chain Figure 1 The FlexPower Hydraulic boat House Lift Document Number 0004454 ShoreStation The original since 1959 Page 6 SHORESTATION Hydraulic Power Unit The hydraulic power unit Figure 2 is the heartbeat of the system The power unit contains two hydraulic pumps connected to a single motor shaft This mechanical connection forces the same volume of hydraulic fluid to each lift tube and keeps the each side synchronized A wireless controller or wired dock side switch activates the motor solenoid and initiates the fluid flow The fluid is delivered to each lift tube through hoses Figure 3 The pressure from each set of hoses opens a built in counter balance valve on each lift cylinder and moves the hydraulic cylinders inside each tube Notice The ShoreStation FlexPower system comes with hose lengths and brackets to mount the power unit and batteries to the pump side lift tube Extension hoses are available if your installation
9. 14 20 x 3 4 4 20 x Ve Hex Carriage Bolt Bolts Document Number 0004454 ShoreStation The original since 1959 Page 27 SHORESTATION Route the Hoses and Limit Switch Harness The long set of hydraulic hoses from the secondary lift tube can be routed along the support beam using the plastic hangers provided If your installation requires longer hoses extension hoses can be purchased from ShoreStation The long side of the limit harness can be routed through the same hangers as one of the hydraulic hoses Connect the harness to the limit switch assemblies Limit Switch connection one on Hose and each side limit harness routing Assemble the Power Unit Lift Tube Mounting The hydraulic power unit is shipped with the motor harness battery cable and quick connects assembled Assemble the power unit bracket to the power unit using the fasteners shown Remove the shipping cap from the hydraulic reservoir and replace with the breather cap provided with the pump 3 8 16 3 4 Breather Hex Bolt Hydraulic Power Unit Power Unit Bracket Document Number 0004454 ShoreStation The original since 1959 Page 28 SHORESTATION Mount the Power Unit on the Lift Tube Connect the power unit amp second mounting bracket to the pump side lift tube using the fasteners shown The pumps side lift tube is the side with the short set of hoses 3 8 16x5 Carriage Bolt Second Mounting Bracket
10. 4 years The use of the Battery Tender system or the ShoreStation Solar panel ensures the battery performs Periodic maintenance and inspection will ensure that these systems maintain the battery s health The batteries should be inspected for terminal corrosion and damage Look for signs of corrosion on or around the battery signs of leakage a cracked case or top and missing caps Loss of water and terminal corrosion can cause permanent damage to the battery and is the main cause of premature battery failure Technicians should become familiar with correct battery maintenance and testing Your battery supplier should be able to provide you with the training resources required There are also many online resources that cover this topic If the FlexPower system includes the Battery Tender refer to the instruction manual included with it This manual provides specifications and troubleshooting information Pulley Sheaves All ShoreStation lifts include pulleys with non metallic filament wound bearings The pulleys do not require lubrication Pulleys should be inspected for wear annually NEVER OPERATE A LIFT WITH ANY WORN OR DAMAGED CABLES REMOVE AND REPLACE ANY CABLE WITH ANY BROKEN STRANDS NEVER OPERATE A LIFT WITH ANY WORN OR DAMAGED EXTENSION CHAINS REMOVE AND REPLACE ANY CHAINS THAT ARE DEFORMED OR WORN In rare circumstances a squeal may develop in the lift tube This is usually caused by the debris ac
11. PERSON BEFORE WORKING WITH BATTERIES ALWAYS WEAR PERSONAL PROTECTIVE EQUIPMENT WHEN WORKING WITH BATTERIES Battery Cable Document Number 0004454 ShoreStation The original since 1959 Page 33 SHORESTATION Connect Battery Box Strap Each battery enclosure includes a strap that retains the top of the enclosure The instructions for attached this strap are molded into the bottom of the enclosure top When attaching the strap wrap it under the battery tray to retain the box to the battery tray Mount and Connect the Wired Rocker Switch Box The FlexPower system includes a wired rocker switch box This switch box includes a 35 10 7m wire harness to give you flexibility on the placement of the box The box should be placed where the operator has clear visibility of the entire lift The harness is connected to the matching connector on the controller Connect the Battery Bank to the Motor Connect the battery cable from the battery bank to the motor battery cable The system can now be operated for the platform connection steps Check System Functions Now that the system is operational check the system functions before installing the power unit enclosure Refer to the Operating Instructions for instructions on operating the rocker switch and wireless remote The following system checks should be made e The system will run up and down with the rocker switch e he system will run up and down with both wireles
12. The Frame and Extrusion Warranty covers these parts and components of your aluminum ShoreStation hoist frame for 15 years beginning at your hoist s Warranty Start Date Extruded Aluminum guide post tube corner post tube guide post mounting extrusion winch mounting plate winch post tube winch post plate winch post mounting extrusion adjustable leg tube lower side frame tube lower frame corner bracket lower frame tube lower cross member tube side frame tube platform crossmember tube platform rail platform channel platform beam dock mounting angle frame spacer tube lower frame clamp lower corner block bottom clamp cap top rail tube clamp winch tube clamp guide post brace tube winch tube winch tube mounting bracket winch post plate platform spacer tube platform I beam tube flange tube Fabricated lift wheel winch case V frame weldment tube cradle tube weldment platform tube weldment lift arm angle drop side weldment tube Flexpower cables will be replaced free of any charge if any have failed due to workmanship or material for the first two years of first owner s use For the remainder of the 15 year warranty Flexpower cables will be replaced but the labor to conduct replacement will be the responsibility of the owner Your 2 Year Basic Limited Warranty What is covered The 2 Year Basic Warranty covers every Midwest supplied part with exceptions on your alumi
13. setup Use the Boat Setup Chart included in this document to record important measurements NEVER WORK ALONE ALWAYS WEAR PERSONAL FLOATATION DEVICES WHEN WORKING IN AND OVER WATER ALWAYS WEAR PERSONAL PROTECTIVE DEVICES WHEN ASSEMBLING AND INSTALLING EQUIPMENT OBSERVE ALL SAFETY REQUIREMENTS FOR ALL EQUIPMENT USED FOR INSTALLATION AVOID ELECTROCUTION DO NOT WORK ON OR NEAR THE DOCK WITHOUT FIRST VERIFYING THAT A FUNCTIONING GFCI IS PRESENT ON ANY A C SUPPLY TO THE DOCK amp BOAT HOUSE NEVER ASSUME VERIFY THE FUNCTION OF GFCI USING A GFCI OUTLET TESTER Document Number 0004454 ShoreStation The original since 1959 Page 21 o Lu o BOAT SETUP CHART OVERALL LENGTH OVERALL WIDTH OVERALL HEIGHT CENTER OF GRAVITY HULL LENGTH TOTAL WEIGHT OF BOAT FUEL amp GEAR _ NOTES IF THE BOAT HAS A TRAILER YOU MAY BE ABLE TO DETERMINE THE CENTER OF GRAVITY BASED ON THE AXLE PLACEMENT ON THE TRAILER RELATIVE TO THE LENGTH OF THE HULL ALSO NOTE THE LOCATIONS OF HULL FEATURES WATER PICKUPS PADDLE WHEELS LIFT STRAKES ETC TO HELP WITH FINAL BUNK PLACEMENT Figure 10 Boat setup measurements Page 22 The original since 1959 ShoreStation Document Number 0004454 SHORESTATION The boat measurements should be used to determine the location of the beams in the boat house lift Figure 11 shows an example of a cor
14. such as team lifting and proper lifting posture DO NOT GO NEAR LEAKS e High pressure oil easily punctures skin causing serious injury gangrene or death If injured seek emergency medical help Immediate surgery is required to remove oil Do not use finger or skin to check for leaks Lower load or relieve hydraulic pressure before loosening fittings Document Number 0004454 ShoreStation The original since 1959 Page 4 SHORESTATION Introduction ShoreStation s FlexPower Hydraulic system is the most safe amp reliable boat lift on the market The intention of this document is to provide qualified installers the information needed to ensure a safe and satisfying expenence for the end user The end result of this expenence will be repeat business for you The FlexPower Hydraulic Boat Lift has key features that add value for the owner and end user e Speed The hydraulic system can lift 8 in less than one minute This is 4 5 times faster than gear plate systems on the market This speed is accomplished without requiring large modifications to existing electrical circuits with the unique FlexPower amp System e Cable Life There is no winch so the cable is not being wound The most common cause of cable failure is fatigue caused by winching and wear caused by the cable rubbing together during winching With the ShoreStation FlexPower Hydraulic system the cables are pulled by hydraulic cylinders Large cable s
15. the cylinder from movement This safety feature eliminates the possibility of an un intended leak down if a hose gets cut or a fitting fails The down side of this fail safe is that the cylinders require pressure to move If the power unit has completely failed will not run at all another power unit is required to pump the cylinders down ShoreStation dealers should consider stocking an extra power unit to address this type of failure If the DOWN function fails on one or both sides of the lift but the lift will still run in the UP function it is possible to lower the boat out of the lift This type of failure would occur if one of the reversing coils on the lift failed The male and female fittings on the pump can be swapped on the pump to reverse the pump flow This will cause the lift to run down when pressing UP Document Number 0004454 ShoreStation The original since 1959 SHORESTATION 15 Year Limited Warranty Your ShoreStation Hoist Limited Warranties During the terms of the Limited Warranties on your aluminum ShoreStation hoist Midwest Industries Inc hereafter referred to as Midwest covers the cost of all parts and labor needed to repair or replace any Midwest supplied item that proves defective in material workmanship or factory preparation These repairs or replacements parts and labor will be made by your dealer at no charge using new or remanufactured parts What is Covered
16. use the lift if there are any signs of damage The wireless control system should only be operated if the operator has clear vision of the lift equipment and its surrounding location e Never install or work on the equipment without first verifying that the A C power supply if present is protected by functioning Ground Fault Circuit Interrupt GFCI in accordance with National Electric Code section 210 8 and any additional local code requirements Document Number 0004454 ShoreStarion The original since 1959 Page 3 SHORESTATION e Review all operating instructions with the user s before allowing them to operate the lift Disable the lift by disconnecting the battery power to the motor until you have an opportunity to train the user e Disconnect all A C power from the dock before installing or working on the equipment Do not exceed the recommended capacity of the equipment Donot modify the equipment unless you have received direct written approval from the manufacturer ShoreStation e Remove any metallic objects from your person before working with DC or AC electrical components e Always wear proper personal protective equipment such as safety glasses gloves hardhats and clothing e Installation may require entering the water Never enter the water without a proper personal floatation device Disconnect any power to the lift and dock before entering the water e Never work alone and observe safe lifting practices
17. 3 8 Washer 3 8 Brass Hex Locknut Document Number 0004454 ShoreStation The original since 1959 Page 29 SHORESTATION Mount the Controller to Power Unit Brackets Mount the control unit to the bottom of both power unit mounting brackets using the fasteners shown The brackets may need to be flexed a bit to line the holes up Control Unit Self Tapping Hex gs Head Screw 1 4 X 3 At Connect Motor amp Limit Harness to Controller Connect the motor harness to the control unit using the large grey connector Connect the quick connect from the limit harness to the connector labeled Top Limit on the motor harness Motor Harness Connector Document Number 0004454 ShoreStation The original since 1959 Page 30 SHORESTATION Connect Hydraulic Hoses Connect the hydraulic hoses to the power unit using the hydraulic quick couplings The couplings provided are flat face leak free connects Wipe off any debris from the face of the couplings before connecting The couples can be locked by twisting the release sleeve To unlock line up the release sleeve detent with the ball as shown Each side s set of hoses must be connected to either the top or bottom set of quick couplings on the power unit as shown Connections are made to the couple simply by pressing the free end of the hose into the pump s quick coupling Secondary Side Hoses Document Number 0004454 ShoreStation The origin
18. O A GROUNDED TYPE RECEPTACLE PROTECTED BY A GROUND FAULT INTERRUPTER GFCI AS REQUIRED BY NATIONAL ELECTRIC CODE Article 210 8 Section C include the batteries The following specifications are recommended for the battery selection Always use two of the Size Type same types of batteries on the system Group 24 or 27 Marine Deep Cycle Marine Cranking Amps 625 Reserve Capacity Document Number 0004454 180 25A ShoreStarion The original since 1959 Page 13 SHORESTATION Platforms Model PL114 128 PL126 128 PL138 128 Capacity 8000 lbs 3629 kg 8000 Ibs 3629 kg 8000 Ibs 8629 kg Weight 118 lbs 54 kg 126 Ibs 57 kg 135 Ibs 61 kg Construction ALUMINUM Included Equipment Platform cross members platform spacer l beams cable hanger brackets end caps All hardware is provided VARIABLE _ PL114 128 OO E 5 3 4 146 126 1 8 3202 gt SSS nues 438 3506 Q Document Number 0004454 ShoreStation The original since 1959 Page 14 SHORESTATION Hanger Kits HK BH Capacity 8000 lbs 3629 kg total over 16 brackets Construction Galvanized Steel Stainless steel fasteners brass lock nuts The HK BH hanger kit mounts the lift tubes from a ceiling mounted beam The fasteners provided should allow attachment to common sized beams such as a doubled 2x8 wood beam In some cases it may be requir
19. OL Qd329V Id33 38 OL GAIN AVIN GION31OS LON 5304 YOLOW 1n8 Q33nSV3lN SISLIOA vc Q39V 1d33 38 OL Q33N AVIN TOYLNOD 3H L 39V L1OA ON JI NMOd df ONILLIH N3HM 38 GINOHS 3HIM 3f118 GIONI10S JHL JO dOL JHL OL QV31 H313INLLT1CYIA 123NNOO GION31OS YOLOW OL J318V2 AdH3 LLV8 3ALLVO3N QN O35 OL QV31 I2V18 XILIWILTNN JHL LOANNOD ONILI3S 2G A OL XJ LIWILTAN 135 LNdLNO 1OWH ILNOOD cit SSADOUd DILSONDVIG Q32V 1d33l 38 OL GAIN AVIN LINTI dOL 3H SNNY LI dN ONINNNY AYL NOILO3NNOO dOL SSANYVH TOULNOD JHL ONILYOHS AYL OL IN33S LON S3OQ HOLIMS LINTI dO JHL 41 NNY OL ANOL 1 38 LSnIN YOLIANNOD HOLIMS Ol SQV31 l313INLIL ITIN 9NILO3NNOO 34NOLL 301 HOLIMS dOL HOVI IHD ONILLAS OL MALAINILINI 135 NOILINNA HOLIMS LINT SS32Old DILSONDVIG Page 45 The original since 1959 ShoreStation Document Number 0004454 SHORESTATION DIAGNOSTIC PROCESS 3 OPERATING WITH JUMPER WIRE L JUMP BETWEEN BATTERY AND BLUE SIGNAL WIRE TO TURN MOTOR ON AND RUN UP Document Number 0004454 ShoreStation The original since 1959 Page 46 SHORESTATION Emergency Operation The FlexPower Hydraulic lift is equipped with two counter balance valves in the lift cylinders The counter balance valves lock
20. USING A CHANGE RUNS WITH OPERATION BATTERY TESTER JUMPER NO VOLTAGE VOLTAGE TRY OPERATING FROM CONTROL FROM FULLY CHARGED MOTOR SOLENOID CONTROL WITH JUMPER 3 LIFT WILL RUN DOWN NOT UP MOTOR MAY NEED TO BE DOES NOT RUN CHECK CONTROL OPERATION USING JUMPERS 3 REPLACED CHECK TOP LIMIT SWITCH 1 REPLACE MOTOR SOLENOID WORKS CHECK FOR NO REPLACE WITH CONTROL JUMPER OUTPUT 2 OUTPUT CONTROLLER TRY OPERATING REVERSE WITH JUMPER NO ONE OR BOTH SIDE CHECK REVERSING SOLENOIDS CHANGE OR OPERATION END OF COIL DOES NOT WORK Or L SHOULD BE MAGNETIC WHEN JUMPER RUN UP NOT DOWN PRESSING DOWN REPLACE POI REVERSING OUTPUT COIL SHIFT COIL COULD BE DAMAGED POWER UNIT MAY NEED TO BE REPLACE REPLACED OR REBUILT JUMPER WORKS ROCKER SWITCH TRY RUNNING THE LIFT NO THROUGH ROCKER JUMPER PROCESS REPLACE CHANGE HARNESS USING DOESN T WORK CONTROLLER JUMPER 3 LIFT RUNS CHECK ROCKER WIRELESSLY NOT SWITCH HARNESS WITH SWITCH CONNECTIONS SECOND KEY FOB DOES NOT WORK TRY REPLACING KEY FOB BATTERIES LIFT WITH DO ALL FIVE LIGHTS TRY SWITCH NOT LASH WHEN PRESSING SECOND WITH WIRELESS UNLOCK KEY FOB YES TRY RE PROGRAMMING TO NO CHANGE KEY FOB CONTROL USING REPLACE ORIGINAL KEY FOB SECOND KEY FOB WORKS PROGRAMMING INSTRUCTIONS LIFT PLATFORM IS RUM TE ett THE WAY UP UNTIL
21. al since 1959 Quick couplings Release Sleeve Ball and Detent Page 31 SHORESTATION Assemble the Battery Tray Assemble the battery tray bottom to the side brackets using the fasteners shown Side bracket 1 4 20 X 34 Carriage Bolt Side bracket 14 Nut Retaining bracket Loosely connect the retaining brackets to the side bracket The retaining bracket will be tightened after mounting to the tube The optional Battery Tender option is mounted to one of the side brackets using the 10 Screws and Nuts provided with the tray 1 4 Nut Document Number 0004454 ShoreStation The original since 1959 Page 32 SHORESTATION Mount the Battery Tray The battery tray is hung from the pump side lift tube Turn the retaining bracket from the previous step down and hang the tray on the tube Turn the retraining bracket back up and slide up to the bottom of the lift tube Tighten the fasteners Retaining bracket The battery boxes and batteries are now be placed on to the tray The batteries are connected in series to create the 24VDC required for the system To connect in series place the batteries in the boxes on the tray Connect the positive and negative terminals closest together with the provided jumper battery cable Connect to outer positive and negative terminals to the battery cable provided as shown Jumper Battery Cable REMOVE ANY METAL FROM YOUR
22. at or load on the hoist raise the platform to the maximum height or fully raised position Remove all of the oil from the pump reservoir with either a suction gun or a transfer pump Make sure all of the current oil in the pump is removed Refill the pump reservoir with new bio degradable oil DO NOT RUN PUMP Unhook the hoses with the female coupler from the pump Remove the female coupler end from the hose and place that end of the hose into a bucket to catch the old oil Using precautions to not spill any oil engage the pump to lower the hoist platform As it is being lowered the oil on the backside of the cylinder will be expelled into the bucket while the new oil is being pumped into the cylinders Additional oil may need to be added to the reservoir as the platform is being lowered to totally lower the platform Once the cylinders are fully extended or the platform is fully lowered re install the female coupler that was removed from the hose and tighten it the hose to the pump and engage the pump in the UP mode This will raise the platform as the oil that was just removed in step 6 is being replaced with the new bio degradable oil in the reservoir Raise and lower the platform several times until any air that may have been trapped in the system is removed With the platform in the fully raised position refill the reservoir to the proper oil level 1 minimum to 2 maximum from the top of reservoir Re install the br
23. by environmental factors or acts of God Environ mental factors include such things as airborne fallout chemicals tree sap salt ocean spray water hazards Acts of God include such things as rainstorms hailstorms windstorms tornadoes sandstorms lightning floods and earthquakes Your Midwest Limited Warranties do not cover the costs of repairing damage caused by poor or improper maintenance Your Midwest Limited Warranties do not cover the costs of normal scheduled maintenance of your aluminum ShoreStation hoist They do not cover the cost of lubrication replacing chains cables fasteners unless done as the result of a repair covered by your 2 Year Basic Warranty Your Midwest Limited Warranties do not cover the costs of repairing damage or conditions caused by fire or accident by abuse or negli gence by misuse by tampering with parts by improper adjustment or alteration or by any changes made to your aluminum ShoreSta tion hoist that do not comply with Midwest specifications Your Midwest Limited Warranties do not cover the cost of adding anything to your aluminum ShoreStation hoist once it is delivered to you even if parts components or modifications are changed or added as a production change on other hoists produced after your hoist was built Your Midwest Limited Warranties do not cover any incidental or consequential damages connected with the failure of your alumi num ShoreStation hoist under warranty Such
24. cumulating on the plastic pulley and or guides inside the tube This situation does not cause mechanical issues but can be annoying If a squeal develops a spray lubricant such as WD 40 can be sprayed into the tube to clean the debris and eliminate the noise Hydraulic Fluid This hydraulic system is filled with Environmentally Friendly Biodegradable Hydraulic Oil The normal change interval for this oil is five 5 years This period can vary depending on use Contaminants if introduced will also accelerate the need for an oil change If you notice a change in the oil color yellow or white it could be evidence of water or other contaminate Contaminated oil must be changed to avoid permanent system damage oil from the tank using the procedure of changing oil below and refill with Environmentally Friendly Biodegradable Marine Hydraulic Oil AW46 The original oil from the factory is Jax Marine Guard Blue Series brand oil See your ShoreStation dealer for availability Never use vegetable based oil in this system NOTE Always dispose of contaminated oil properly at a reclaim station Document Number 0004454 ShoreStarion The original since 1959 Page 41 SHORESTATION Oil Change Procedure NOTE Foreign contaminants can cause permanent damage to the hydraulic system Make sure all equipment used for the procedure is clean and free of dirt and debris 1 Clg en 10 Document Number 0004454 With no bo
25. damages include lost time inconvenience the loss of the use of your aluminum ShoreStation hoist the cost of rental hoist or slip gasoline telephone travel or lodging the loss of personal or commercial property the loss of revenue etc NOTE Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitations or exclusions may not apply to you Any unauthorized modifications such as the installation of after market drives or any components other than genuine ShoreStation not recommended and will void warranty Your Midwest Limited Warranties do not cover installation devices Your Midwest Limited Warranties do not cover paint and or finishes Your Midwest Limited Warranties do not cover commercial use applications How To Get Warranty Service for Your Hoist Please contact the dealer from whom you bought the hoist for warranty service When contacting your dealer please provide them with your hoist s model number hoist identification number date of purchase and the nature of the problem If contact with the dealer is not feasible please contact Midwest Industries for further assistance Dealers Midwest Industries reserves the right to have vendors conduct their own warranty Vendors and Midwest Industries re serve the right to have parts returned for inspection as part of the warranty claim process Midwest Industries does not cover cost of returning parts I
26. dary not pump side lift tube Position a bucket or large oil rag to catch hydraulic fluid the leaks during the process Cover the fittings with a towel or rag and slightly loosen the bottom fitting until fluid starts to leak Carefully run the system down for 10 seconds Re tighten the bottom fitting Be careful not to over tighten Over tightening can permanently damage the fitting Run the system completely down until the system bypasses Slightly loosen the top fitting until fluid starts to leak Run the system up for 10 seconds Re tighten the Top fitting Be careful not to over tighten Over tightening can permanently damage the fitting Completely cycle the lift up or down to re level the system Repeat on the pump side if necessary Upper fitting Retract fitting Lower fitting extend fitting ShoreStation The original since 1959 DO NOT GO NEAR LEAKS High pressure oil easily punctures skin causing serious injury gangrene or death If injured seek emergency medical help Immediate surgery is required to remove oil Do not use finger or skin to check for leaks Lower load or relieve hydraulic pressure before loosening fittings Page 43 SHORESTATION Troubleshooting 1 ShoreSta FlexPower Hydraulic Service Guide CHECK FOR VOLTAGE FROM CONTROLLER TRY THE LIFT WITH NO CHARGE ANOTHER SET OF BATTERIES TO MOTOR 2 NO LIFT CHECK LIFT BATTERIES NO FOR CHARGE
27. eather cap DO NOT GO NEAR LEAKS ShoreStation The original since 1959 High pressure oil easily punctures skin causing serious injury gangrene or death If injured seek emergency medical help Immediate surgery is required to remove oil Do not use finger or skin to check for leaks Lower load or relieve hydraulic pressure before loosening fittings Page 42 SHORESTATION System Bleeding Bleeding is the process of removing air from the hydraulic system All hydraulic components are shipped from the ShoreStation facility pre bled Bleeding is required only if a process has introduced air into the system Air can be introduced during installation if unfilled hoses are used or the hydraulic fittings are removed causing the hoses to drain If you introduce unfilled hoses the bleeding process must be followed to avoid system malfunction The most common tell tale of air contamination is a time delay between lift tubes during the down cycle on the lift This can cause the platform to become out of level and usually is corrected by bleeding the system A minor delay can be tolerated because the lift can easily re leveled at the end of the up or down cycle Bleeding Steps 1 oon p EDU 0 11 12 Document Number 0004454 Unload the lift platform This process must be executed with no load on the platform The system we become out of level during the process Raise the lift Start with the secon
28. ed to drill into the beam to mount the bracket Modifications such as this should be reviewed with a qualified engineer prior to installing the brackets NEVER DRILL OR MODIFY THE LIFT TUBES WITHOUT WRITTEN CONSENT FROM SHORESTATION Figure 7 HK BH installation 16 inches or less THE BRACKETS MUST BE INSTALLED SO LESS THAN 16 INCHES 406MM OF THE LIFT TUBE OVERHANGS Figure 8 Maximum tube overhang should be less than 16 inches 406mm Document Number 0004454 ShoreStation The original since 1959 Page 15 SHORESTATION p mm jew 5 WASHER USS FLAT 1 2 STAINLESS 32 HEX LOCKNUT 1 2 13 BRASS NYLON Document Number 0004454 ShoreStation The original since 1959 Page 16 SHORESTATION Extension Chains Model HK EX8 Capacity 8000 Ibs 3629 kg total over 4 chains Construction 5 16 A316 stainless steel chain with 2500 Ibs minimum working load Included Equipment Includes 8 stainless steel quick links and 4 4 1 2m chains The HK EX8 hanger kit extends the distances between the lift tubes and the platform The chain also provides future adjustment of the platform height without requiring modification to the lift cables Installers may choose to source and provide their own chain ShoreStation requires that any chains and chain hardware have a minimum working load of 2400 16 li
29. ensive A C circuits The A C supply option uses the existing dock circuit to power a Battery Tender that constantly monitors the battery state and applies the appropriate charging method This system can supply full power even if the A C circuit voltage drops to 90V A C The A C circuit is buffered from the surge of power required by the hydraulic system and reduces nuisance tripping of breakers and GFClIs caused by the power demands of a boat lift The solar option supplies power to the battery via 20W solar panel This panel will easily restore power to the lift using the sun s energy It will typically take about 1 3 of a day assuming full sun to replenish the power used to do 1 full lift 8 The lift battery bank stores enough power to perform at least 10 full lifts Solar is a great option for most users who use the lift heavily on the weekend but sparingly during the week oC BEEN A C Circuit nC Power Limit POWER LIFT SPEED Regardless of the power supply the FlexPower system will provide safe reliable operation in conditions where traditional A C systems fail When the storms knock out the dock circuit the FlexPower system will still operate Accessories Accessories are available from ShoreStation These components are not covered in this document but include the following Load guide poles Lights Pontoon boat support systems Bow stops Canopies Contact ShoreStation for information about the access
30. he adjustment for the platform distance The distance from the lift tubes to the platform will vary in every boat and boat lift installation The chains provide 4 of adjustment for this variation Chain Extensions 7 pmi LUTTE ml Cross Platform Platform Spacer Members Figure 5 Lift Platform Components Document Number 0004454 ShoreStation The original since 1959 Page 9 SHORESTATION The FlexPower System FlexPower was developed by ShoreStation and is the result of providing hydraulic and winch driven boat lifts to the marine market for over 15 years The design of this system is the result of this experience and is the fastest most robust lift system on the market FlexPower by design is immune to many of the conditions that exist in the harsh marine environment The FlexPower Hydraulic system consists of a 24V DC hydraulic power unit battery bank power supply and controller The system can be powered by either A C power supply or a 20W 24V solar panel This flexibility in power supply eliminates costly changes to existing A C circuits or it can totally eliminate the need to provide A C power on the dock The system s speed is the result of the battery s ability to deliver large bursts of power to the power unit without creating a large demand on the power supply Traditional A C systems simply cannot reliably produce this speed without large exp
31. heaves ensure that very little if any fatigue will occur This statement is backed by our 15 year warranty that includes cables FlexPower This unique power system provides maximum power to the lift without costly electrical installations or modifications The owner can use an existing 120V 50 or 60 Hz A C circuits to supply the system or opt for the 20W 24V DC solar panel The FlexPower system has its own list of advantages o Maximum motor life DC motors can deliver instantaneous torque without causing nuisance tripping of breakers and are not prone to long term damaged caused by low voltage A C conditions common in the long electrical runs that feed boat lift installations o Safety A C Power can be eliminated from the dock when using the solar option DC power is safe and reliable o Power when you need it The battery bank can supply over 10 full lifts with one charge giving you power even if the supply is disrupted Simple Operation Hydraulics can deliver power over large distances through hydraulic hoses This eliminates the requirement to have multiple motors and eliminates the need to run electric power under water The unique FlexPower Hydraulic pump mechanically ties two hydraulic pumps to one motor forcing equal volume to each side of the lift This forces the system to stay level even if the load is not balanced on the lift eliminating the need for the user to balance multiple motors Document Number
32. mportant This document contains Midwest Industries Inc Limited Warranties It should be kept in a safe place and pre sented to your Dealer if any warranty service is needed Dealers We strongly encourage you to register your customer at the time of sale at www ShoreSiation com What s Covered Under the ShoreStation Limited Warranties Frame Extrusions amp Cables Entire Lift amp Accessories Document Number 0004454 Page 49 ShoreStation The original since 1959
33. num ShoreStation hoist The Basic Warranty begins on your hoist s Warranty Start Date The Warranty Start Date is the earlier of 1 the date you take delivery of your new aluminum ShoreStation hoist OR 2 the date the hoist was first put into service for example as a dealer demo or as a Midwest company hoist The Basic Warranty lasts for 2 years 24 months from this date The Basic Warranty covers the cost of all parts and labor neededto repair any item on your aluminum ShoreStation hoist that is Document Number 0004454 ShoreStation The original since 1959 defective in material workmanship or factory preparation You pay nothing for these repairs The 2 Year Basic Limited Warranty Includes Canopy Frame Hydraulic Components Electrical Components Wood Bunks ShoreStation Accessories See separate ShoreStation Canopy Cover Warranty for canopy warranty details Your Legal Rights Under Midwest s Limited Warranties All of the Midwest Limited Warranties stated in this document are the only express written warranties made by Midwest applicable to the aluminum ShoreStation hoist These Limited Warranties give you specific legal rights and you may also have other rights which vary from state to state You may have some implied war ranties depending on the state in which your aluminum hoist is registered For example you may have 1 An implied warranty of merchant ability that your hoist is rea
34. oad on the lift ends 8 ft 2 44m minimum eA H M M a Figure 9 Support beam spacing Document Number 0004454 ShoreStation The original since 1959 Page 20 SHORESTATION Preparation Tools Required Due to the variation in the design of boat houses it is impossible to address all requirements Be sure to survey the installation site and note any additional requirements Each lift tube weighs 160 16 Installing the lift tubes requires lifting the tubes up to the support beams placed in the ceiling Scaffolding may be required to create a work platform for mounting lift tubes Common tools required for installation include 3 8 through 3 4 SAE wrenches 1 4 through 3 4 SAE ratcheting sockets and drives Cordless drill V2 diameter spade drill bit Bolt cutter or hack saw for cutting chain Banding cutters GFCI outlet tester Personal protective equipment safety glasses hard hats gloves etc Additional equipment will be required based on your installation site requirements Survey the Boat You will need to know the length width weight and center of gravity for the boat that is to be lifted If the lift is to replace an existing lift it is good to note the boat s placement on the old lift before removing Also note the distance of the platform from the support beams If this is a new boat house installation you will need to measure the geometry of the boat to prepare for the lift
35. onnected and the quick link nut has been tightened Look into the end of each lift tube and verify that the cables are seated properly into the pulley sheaves Limit switch adjustment has been performed and the lift will shut off at top limit mM The lift platform can travel up and down fully without interference or hanging on the dock structure Circuits have GFCI protection and the GFCI operation has been verified with GFCI tester All chain and cable has been inspected for wear or damage and replaced if needed All hydraulic fittings have been observed during operation and are leak free After the inspection has been performed the boat can now be moved into the lift and final bunk support system adjustments can be made Carefully observe the boat and lift when lifting for the first time The boat s load may cause the cables to seat and the cable stop may need to be re adjusted to properly shut down the lift Also be verify that the lift shuts down at the limits before the boat contacts the boat house or lift structure Document Number 0004454 ShoreStation The original since 1959 Page 40 SHORESTATION Care and Maintenance Cable and Chain Inspection Operators must inspect the lift for any cable and chain wear at every operation Any noticeable fraying or wear on the lift should be replaced by a qualified technician before use Batteries and Electrical On average a well maintained battery should last
36. ories available for this lift Document Number 0004454 ShoreStarion The original since 1959 Page 10 SHORESTATION Components amp Specifications ShoreStation provides a number of standard components to create the lift solution The following components are used in combination to create a complete lift In some cases additional hardware and or components are required Contact ShoreStation if you require information on additional components Boat House Lift Systems Model SSBH408HS SSBH608HS SSBH808HS Capacity 4000 lbs 1814 kg 6000 Ibs 2722 kg 8000 Ibs 3629 kg Weight Vertical Lift Travel System Voltage Construction Control Supply Power Options Included Equipment Hydraulic Fluid Document Number 0004454 562 lbs 255 kg 8 ft 2 4 m 24V DC Aluminum enclosure stainless amp brass fasteners Nylon sheaves w GARMAX Bearings FlexPower Wireless Control with 2 transmitters one wired dock side switch 120V AC 50 60 Hz Battery Tender Plus 20W 24V Solar Panel Lift tubes battery boxes and hanger hydraulic power unit controller 2 wireless key fobs wired rocker switch box pump side and secondary side hose sets Jax Marine Guard Blue Series AW46 ISO 22 32 46 68 100 Meets U S Coast Guard Static Sheen Test requirements as defined in 40 CFR Part 435 Subpart A Appendix 1 amp U S EPA testing of Pimephales promelas fathead minnow Oncorhynchus mykiss rainbow trout and Mysidopsis bahia shrim
37. p see EPA EPA 821 R 02 012 570 Ibs 259 kg 580 Ibs 263 kg ShoreStarion The original since 1959 Page 11 SHORESTATION STANDARD PUMP SDE HOSE STANDARD SECONDARY SIDE HOSE SET 13FT 3962 MM LONG 134 3404 MAX BASED ON PL138 128 PLATFORM 1118 FULLY RETRACTED d 128 5 8 3266 Figure 6 SSBH408HS SSBH608HS and SSBH808HS lift dimensions inches mm Document Number 0004454 ShoreStation The original since 1959 Page 12 SHORESTATION Power Source Kits A C Battery Tender Part Number Input Voltage amp Frequency Output Current Output Voltage A C Plug Style Charging Method Features 9310286 120 VAC 50 60 Hz 2 5 Amps 24V DC NEMA 5 15 4 Step Initialization Bulk Absorption amp Float e Waterproof e Short Circuit amp Reverse polarity protected e Provides full charge current down to 90VAC Solar Panel Part Number HA0135 Rated Max Power Pmax 20W Current at Pmax Imp 6A Voltage at Pmax Vmp 33 0V Short Circuit Current Isc 65 Open Circuit Voltage Voc 40 0V Harness Length 25 ft 7 6m Battery Requirements The FlexPower Hydraulic system requires 24V DC power This is created by connecting two 12V DC batteries in series The FlexPower system includes the require battery cables and harnesses to connect two standard marine deep cycle batteries together The system does not RISK OF ELECTRIC SHOCK CONNECT ONLY T
38. re Install the power unit enclosure on the lift tube The enclosure may need to be flexed open a bit to fit over the power unit Be very careful to not snag the motor harness when installing The enclosure is held in place with two straps Loop the straps through the slots in the enclosure and over the lift tube The strap is cinched together over the tube There should be a gap between the bottom of the lift tube and the enclosure opening to allow for the hydraulic hoses and harnesses Enclosure Straps Enclosure Document Number 0004454 ShoreStation The original since 1959 Page 36 SHORESTATION Platform Installation Instructions Assemble the Platform Spacers Assemble the platform spacer to the platform cross members using the l beam mounting brackets and hardware shown The 3 8 carriage bolts are slid into the t slots in the cross member The should be placed as wide as possible but still able to clear the boat house structure and pilings Repeat this assembly on each end of the two spacer beams 5 16 18 X 3 4 Hex Bolt AU Cross 3 8 16 X 1 ember Carriage bolt 3 8 Locknut Document Number 0004454 ShoreStation The original since 1959 Page 37 SHORESTATION Assemble the Cable Attachment Brackets Assemble cable attachment bracket as shown The front and rear brackets on each side of the platform should be placed to match the cable drop from the lift tube
39. recommendation for the structural requirements for the boat house Installers should enlist the help of a qualified engineer who is familiar with the codes and requirements for your region Some local authorities require permitting for construction or modification of a boat house structure The ShoreStation FlexPower amp system is designed to be hung from at least two beams supported by the boat house structure Each beam installation should be designed to safely support the load of the boat and boat lift equipment The load considerations for the design each beam should also account for any misuse of lift that could cause variation in the load experienced This must include off center loads both across and lengthwise wind loads and possible unplanned overload due to water accumulation or equipment in the boat Beam installation must be on a minimum of 8 2 44m centers The lift tubes can be installed above or below the support beams The hanging bracket kit HK BHTM shown in Figure 9 is designed to mount to beams of varying dimensions above or below the lift tubes In some cases holes will need to be drilled into the beam to properly mount the hanging brackets Other hanging bracket kits are available but the same support spacing requirements apply Be sure to perform a survey of the boat see the Survey the Boat section of this document The boat geometry must be taken into account for beam placement This will ensure even distribution of the l
40. rect setup The boat has been placed on the lift so there is sufficient room for the bow of the boat The beams have been placed so the load is equally distributed across the two platform members The extension chains have been adjusted so the platform does not rise higher than the deck of the dock PLACE BEAM TO ALLOW SUFFICIENT DISTANCE BETWEEN THE FRONT OF THE BOAT AND FRONT OF BOAT HOUSE SLIP MINIUM 8 SPACING ADJUST CHAINS TE at ALLOW PLATFORM TO COME UP EVEN WITH DECK OF DOCK OR LOWER 2 5 GRAVITY EQUAL LOAD ON EACH PLATFORM MEMBER Figure 11 Correct Boat Placement NEVER USE THE LIFT TO LIFT OVER HEAD ShoreStation platforms are available in three widths The cross members can be trimmed to match the boat house width The cable attaching brackets are easily adjusted within the extruded t slots in the cross members SET THE PLATFORM AT DOCK LEVEL OR LOWER NEVER USE THE EQUIPMENT TO LIFT PEOPLE Figure 12 Cable attaching bracket adjustment NEVER EXCEED THE RATED CAPACITY OF THE EQUIPMENT Document Number 0004454 ShoreStation The original since 1959 Page 23 SHORESTATION Hose and Harness Routing The FlexPower Hydraulic lift requires routing hoses and a limit switch harness to each lift tube The standard out of the box setup contains enough hose and harness for a standard tube mounted pump setup The pump side lif
41. requires the power unit to be mounted in a different location Tandem Controller Pumps Figure 2 Hydraulic Power Unit lt EN Q lt Hydraulic SN Hose b 1 OW No amS I DES a Ls Hydraulic Hose Document Number 0004454 ShoreStation The original since 1959 Lift Tube J e m lt T7 NS Figure 3 Fluid Power Delivery Power Unit Motor Ty Page 7 SHORESTATION Lift Tubes The two lift tubes create lifting action by retracting the lift cylinder Figure 4 The rod of each lift cylinder pulls a pulley block and creates cable movement This lifting principle creates a few key advantages e The lift cylinder retracts to lift the boat This causes the rod surface to be retracted into the cylinder when the boat is lifted The polished rod surface is protected from exposure to the harsh marine environment e Pulling the cables instead of winching dramatically increases the lifespan of the cables This in combination with the stainless material used ensures that the cable life will match the life of the lift e The system cannot be over winched or back wound which is common problem for plate gear and winch type systems If the system is run too far the hydraulic cylinders will bottom out and the hydraulic flow is relieved through the pump The lift tubes ship from the ShoreStation factory with the cables pre strung There are no cables for the installer to modif
42. s key fobs Document Number 0004454 ShoreStation The original since 1959 Page 34 SHORESTATION Adjust Cable Stops The cable stops are adjusted to shut the power unit down just before the bottoming out the lift tube cylinders This ensures that the lift cylinders synchronize at the top of the lift If one side is slightly ahead or behind the other the power unit will run until both sides hit the limit Limit Switch Use the rocker switch to run the lift up until the power unit goes into ever bypass The pump will make a noticeably different sound and the cable movement will stop when the lift has gone into bypass Slide the cable stop up the cable until it touches and moves the lever The lever should move enough to release the micro switch in the limit switch assembly Tighten the cable stop and repeat on the other lift tube The system should now be run again to test the settings Run the system down using the remote or rocker switch Hold the UP function again and verify that the limit switches shut down the power unit at the 1 top of the lift If power unit does not shut off the cable stops may not be adjusted far enough up the cable to shut the power unit down before it bottoms out both sides Cable Stop Note The cable stop position should be adjusted again when the boat is present Document Number 0004454 ShoreStation The original since 1959 Page 35 SHORESTATION Install Power Unit Enclosu
43. sonably fit for the general purpose for which it was sold 2 An implied warranty of fitness for a particular purpose that your hoist is suitable for your special purposes if your special purposes were specifically disclosed to Midwest itself not merely to the distributor or dealer prior to purchase These implied warranties are limited to the extent allowed by law to the time period covered by the written warranties set forth in this publication Some states do not allow limitations on how long an implied war ranty lasts so the above limitations may not apply to you Subsequent Buyer Owner This Warranty is extended only to the first buyer owner of the hoist This is defined as the first legal owner of a Midwest aluminum ShoreStation other than an authorized Distributor or Dealer who has bought the hoist from Midwest for resale to the public Hoist Alteration This warranty does not cover alteration of the aluminum ShoreStation hoist or failure of hoist components caused by such alteration Production Changes Midwest and its distributors dealers reserve the right to make changes in aluminum ShoreStation hoists built and or sold by them at any time without incurring any obligation to make the same or similar changes on hoists previously built and or sold by them Page 48 What your Midwest Limited Warranties Do Not Cover Your Midwest Limited Warranties do not cover the costs of repairing damage caused
44. t tube has mounting locations and brackets to mount the power unit and enclosure directly to the lift tube A 4 ft hose set runs from the power unit to the pump side lift tube The battery mounting tray and motor harness is designed to allow the batteries to be mounted to the pump side lift tube A 13 ft set of hydraulic hoses are included to run to the secondary lift tube See Figure 14 The hose and harness lengths are adequate to allow routing across the support beam nearest to the pump Plastic hose hangers are included that can be screwed into the beam If your installation requirement do not allow for the standard pump mounting you may need to include extension hoses to increase the overall length ShoreStation can provide extension hoses that are pre filled with fluid and include quick connects This eliminates any system bleeding requirements on the site The battery bank should always be placed close enough to the power unit to allow the cables provide to reach The lift system also includes a wired rocker switch box Figure 13 This box must be mounted where the operator has a clear view of the lift and area around it The switch box includes a 35 harness that connects to the controller mounted on the power unit This harness should be sufficient length to mount on either side of the boat house The power supplied by the controller to the switch box is 5V DC Limit Switch Harness 5V DC AN NI Secondary Lift Tube
45. to lift the tubes Be sure the lifting equipment used is rated to safely lift and hold the lift tubes in place while fastening Note Both lift tubes should be installed with the hydraulic hoses on the same end of the boat house Lift the first tube into the hanger brackets Fasten with the 12 x 5 hex bolts and washers 12 brass locknuts provided as shown Note that the bolts are installed above and below the lift tube 4 bolts must be installed on each end of each tube Repeat the steps for the second lift tube secondary lift tube with hydraulics Install pump side lift tube with hydraulics facing toward the outside of lift Document Number 0004454 ShoreStation The original since 1959 Page 26 SHORESTATION Attach Limit Switch Assemblies A limit switch assembly is attached to each lift tube using the fasteners shown The limit switch can be rotated slightly to make sure the V of the switch lever is centered on the cable The cable should not rub the switch lever The adjustable cable stops are attached to the cable on the same end of the lift tube This stop will be adjusted later when the system Fasten to the cable so it is tight enough to stay in place but can still be slid up and down the cable The stops should be place near the loop end of the lift cable until the adjustment process is performed Lift Tube 174 20 Nut Limit Switch nu Ae Assemble gt
46. y or install in the field This makes installation of the lift tubes very simple Each lift cylinder has a counter balance valve built in This valve locks the fluid flow when there is no pressure This ensures that the hydraulics cannot move even if the hydraulic hoses are cut The cylinders can only move if the system pressure has opened the counter balance The lift motion is stopped by a limit switch on the end of each lift tube This limit switch will stop the lift when both lift tubes have hit the switch lever This will correct any out of level and ensure the system shuts down at the end of the lift Pulley block Lift Cylinder Limit Long Lift Switch Cable Short Lift Figure 4 The lift tube components Cable Document Number 0004454 ShoreStarion The original since 1959 Page 8 SHORESTATION Lift Platform The lift platform is specifically designed for use with the FlexPower Hydraulic Lift The aluminum construction aluminum brackets and stainless fasteners ensure the components will withstand the harsh marine environment NEVER USE THIS The unique Ultra Bunks are made from aluminum and plastic and eliminates the need eee A SLING for any wood on the lift platform for boat support This bunk system is specifically designed to conform to the shape of the boat hull The system is also completely adjustable to match the width of the boat house The stainless steel chain extension creates t
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