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TECHNICAL MANUAL

1. DIAGRAM Em 4850 Philadelph ia 19135 DRWN DATE Ginsinger RL 30 Undercounter DOC 6 2010 24 www insingermachine com 800 344 4802 PART 6 ELECTRICAL SCHEMATICS p amp REPLACEMENT PARTS ev Insi Insinge 01 PANELS AND CONTAINER 3 H a 4 _ H D Pos Designation Part no Big left panel RL 30 HRL0516222 otrait left panel RL 30 RLO516224 Cover plate RL 30 RLO503121 Housing RL 30 RLO501120 Front panel RL 30 RLO504122 Control panel fixing nut TR 1812 13 RL1536006 Fixing nut TR 522 2C RL1536009 Stainless steel screw 2 9 x 16 DIN7971 RL1515022 Stainless steel screw 4 2x16 DIN 7983 RL1515069 Anular washer 8 m m RL1599006 Threaded cap 1522200 Thermometer 0 105 20 220 F RL2028018 Pressure gauge 0 100 PSI RL1026118 Tank thermometer fitting RL0834118 RL 30 Undercounter DOC 6 2010 25 www insingermachine com 800 344 4802 S 9 N co I PART 6 ELECTRICAL SCHEMATICS p amp REPLACEMENT PARTS Insinge 02 DOOR RL 30 Pos Designation 6 Doorspring tensor 8 Jaen Doorandel ef Ri0st0 __ 18 18 Door magnetic micro switch RL2019122 RL 30 Undercounter DOC 6 2010 26 www insingermachine com 800 344 4802 PART 6 ELECTRICAL SCHEMATICS p amp REPLACEMENT PARTS Insing
2. PART 6 ELECTRICAL SCHEMATICS p amp REPLACEMENT PARTS Insinge 09 BOILER RL 30 N2 Lu 4 5 Pos Designation Part no oo RL 30 Undercounter DOC 6_2010 35 www insingermachine com 800 344 4802 PART 6 ELECTRICAL SCHEMATICS p amp REPLACEMENT PARTS Insinge 11 ELECTRICAL PANEL RL 30 Designation Part no Herat terminal E 165113 16 RL2020015 Block 4 faston E 115191 03 RL2021002 Fuse holder block E 115622 22 RL2021003 Contactor 230 LC1K0910M7 RL2008321 Thermal relay LR2K0314 5 5 8A RL2022638 Condenser 161 RL2013019 Feed relay 230V 50 60 Hz RLX2A 12A 250V RL2054010 Feed relay base RL2054084 End dock E 1030002 26 RL2051085 Timing device 8 A 250V 50 60 Hz RL2054101 Timer 230V 50 60 Hz RL2005056 Level switch RL2007011 Feed relay 230V 50 60 Hz 4NANC 12 250V RL2054083 Door magnetic micro switch RL2109122 Bag fuses spare part x2 RL2021003 Wiring diagram RL6016220 DS DS DS DR Undercounter DOC RL 30 1 0 06 36 www insingermachine com 800 344 4802 PART 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS Insinge 12 DRAIN PUMP RL 30 2 Designation Part no DREES Drain hose 220 L 1530 mm RL1010294 RL 30 Undercounter DOC 6 2010 37 www insingermachine com 800 344 4802 PART 6 ELECTRICAL SCHEMATICS AN 8 8 REPLACEMENT PARTS 0 Insinger __ REPLACEMENT PARTS
3. E Ke Tole PART 6 ELECTRICAL SCHEMATICS dh l riiv inger a AZ JH Lu 77 CH kr vina 1i diac ar EE m mcum RR MIEKT dO re 20 viec Em ECC NUN momen e 5 225108 H Um men ee gegen c rm E 3 1 HEYM E c Loge mn mr i i 1 3 3130 ann 5 JA TVA KINI OS SES NEH ec TH Hs od JE de li WEEE ARA TIvM www insingermachine com 800 344 4802 42 RL 30 Undercounter DOC 6 2010 PART 6 ELECTRICAL SCHEMATICS p amp REPLACEMENT PARTS Insinge 11 Pressure Regulator Water Inlet RL 30 Designation Part no Pressure regulator water inlet RL1009220 RL 30 Undercounter DOC 6 2010 43 www insingermachine com 800 344 4802 Insinger Insinger Machine Company 6245 State Road Philadelphia PA 19135 2996 800 344 4802 Fax 215 624 6966 www insingermachine com
4. Insinger TECHNICAL MANUAL Undercounter Dishwasher RL 30 Installation Operation and Maintenance Instructions Insinger Machine Company 6245 State Road Philadelphia PA 19135 2996 800 344 4802 Fax 215 624 6966 www insingermachine com Insinger Thank this guality Insinger product On the space provided below please record the model serial number and start up date of this unit Model Serial Number Start Up Date When referring to this equipment please have this information available Each piece of equipment at Insinger is carefully tested before shipment for proper operation If the need for service should arise please contact your local Authorized Insinger Service Company A Service Network Listing is provided on our web site www insingermachine com or call Insinger at 800 344 4802 for your local authorized servicer For proper activation of the Insinger Limited Warranty a SureFire Start Up amp Check Out Service should be completed on your machine Refer to the Introduction section in this manual for an explanation of Insinger SureFire Start Up amp Check Out Program Please read the Insinger Limited Warranty and all installation and operation instructions carefully before attempting to install or operate your new Insinger product To register your machine for warranty by phone fax or the internet or for answers to question concerning installation o
5. 9315 JAOWJY OL dN LHOIVYLS 55 133 534 95 29 INIGNL SYHOLOFINNOD INIGNL 7704 2 315 207 LNOY 4315 47370 3425 3NIH2VW 9NO t l X Z 3AOW3M 1 315 inger CH www insingermachine com 800 344 4802 40 RL 30 Undercounter DOC 6 2010 5 PART 6 ELECTRICAL SCHEMATICS Insinger 9969 29 912 XV4 008r rz9 12 Jobuisu 86161 vd e aow ISOH 3SNIM 1N39ef313G 21 X 4415 578 3SNlel 2527 09 5 31500 OL 900105274 0010SZ 1M 022010114 012010174 amp 1 dWv I2 3SOH 12 ISOH x 9 JO Wwe x gi 4 9 261580 96180 00250 202 02199907 JO 1 64080 NOT dl OS d ON LdVa go x ER LN EN 0314103 5 5 946 51 4 3114 edidOedNWl 39 TIM YISNAdSIG 1NJ9Y3L3Q OL 108 341114 442404 48 JANI 0 59 UUS x 91 2 1 I X 91 3 6 1 x 1 91 8 x 35 3 5 LNIOYILIC www insingermachine com 800 344 4802 41 RL 30 Undercounter DOC 6 2010 5 CX wAVT i
6. 13 ELECTRICAL SYSTEM RL 30 Pos Designation Part no Single phase electric installation 2026118 Single phase electric current input 2026119 RL 30 Undercounter DOC 6 2010 38 www insingermachine com 800 344 4802 PART 6 ELECTRICAL SCHEMATICS p amp REPLACEMENT PARTS Insinge 14 ENTRANCE AND EXIT WATER HOSE RL 30 i Pos Designation Part no Drain hose empty pump NOT USED Drain elbow hose GS 18 RL 30 RL1010294 Drain hose GS 18 RL 30 RL1010291 RL 30 Undercounter DOC 6 2010 39 www insingermachine com 800 344 4802 9969 v69 412 0313103 5 ZL SGL SLYYd 3113 0089 9429 812 14 ON 2216 vd 2 o L Zi vGGL 1NI943130 var TT 01 14 owd ASSv xan 2208 snvo TT 0 034 1 FSVIYD NO NIS Q31VOO 55 ISOH 6180 5 2 54115 PART 6 ELECTRICAL SCHEMATICS 3 02 LNOYF FOV 1934 NMOG LHIOIVYALS 5 LIVHS A IHW3SSV 144 e3GldS NO 1715 A SLOTS NI 504012 1 INIGNL MOVIE NOlIV NI ATGWASSV 9115 4540 LON OG 357349 HIM 03002 SI FHL ATGWISSY 133 4301945 GNNOYV A T78WJSSV
7. 2 e L1 Uuuiligz a OL MW EE ZLOMY 8L SMY 21 L1 For Units After Serial Number 779 172 0 0 0 0 e o qi NV D 7 CH pYA 9 EVA ZVA SH ZW Lu az IN Wo oe IW Wo Iw oe Iw WW EL jer le 4 6 6 8 ez 96 44 LM L VM BT GL Qc 56 OL i EI 1 AL 9 CH qz e Ld LL 7 Es E vL bl D LZ 51 t 2 Ge vz 48 e e 2 L 51 0 2 G ae kb 75 ec Zei ec 4 1 e p He e au NOIL VH3dO d Ud L ZH 09 4 e 092 802 GND 4 71 e j www insingermachine com 800 344 4802 20 RL 30 Undercounter DOC 6 2010 Insinger For Units After 208 240 60 Hz AWG 12 PART 6 ELECTRICAL SCHEMATICS amp REPLACEMENT PARTS FOR UNITS AFTER 3 31 mm SERIAL NUMBER 87 768 11 12 GRD WRE Serial Number 3 WIRING DIAGRAM 87 768 8E 7 3 65KW 220V 19 35KW 208V 18 AWG 12 4 1 331 RI RIA RIA BOOSTER TANK HEATING ELEMENT OKW 240V 14 37A 3 170KW 230V 13 78A ME 5 4 4 AWG 12 331 AWG 12 3 31 2 R2 R2A R2 WASH TANK HEATING ELEMENT R2B 2 770KW 240V 11 54A 2 545KW 230V 11 06A 2 325KW 220 10 57 II 2080 208v 10 004 AWG 12 AWG 12 AWG 18 0
8. 26 01 09 1 902 NO 91 MA Lt 01 12373 _ ISOH X3H 9111 GE X ldd 4 091 NIN 4 011 5 YILYM LOH v O 3715 2538 317 Nou 40 OAP 2 O c 12 Insinger RL 30 UNDERCOUNTER DISHWASHER INTRODUCTION Purpose The purpose of this technical manual is to provide installation operation cleaning and maintenance directions A section is provided for replacement parts Scope This manual contains all pertinent information to assist in the proper installation operation cleaning maintenance and parts ordering for the Insinger RL 30 Undercounter dishwasher The installation instructions are intended for qualified equipment installers The operation and cleaning instructions are intended for the daily users of the equipment The maintenance and parts sections are intended for qualified service and or maintenance technicians Replacement parts may be ordered directly from our factory or from your local Insinger Authorized Service Agency You can speak to the Insinger Technical Services Department 800 344 4802 or e mail us at service insingermachine com When calling for warranty information or replacement parts please provide the model and serial number of your Insinger Equipment These important numbers should be noted in this manual on the spaces provided on the opening page Surefire Start up amp Check out Program Insinger is proud to offer ou
9. Aid and Detergent CAUTION Only use detergent and rinse aid which are suitable for commercial washers a non foaming industrial alkaline detergent Do not use any soap intended for a residential dishwasher This leads to large amounts of foam building up in the washer and will void your manufacturer s warranty CAUTION Detergents for commercial dishwashers cause corrosion Always follow the instructions on the packaging and drums CAUTION Do not mix different detergent products this could cause the dosing pump to break down due to crystallization www insingermachine com 800 344 4802 Insinger OPERATING INSTRUCTIONS Chemical Connections The RL 30 is supplied with integral detergent and rinse additive pumps and the chemical hoses are located on the side of the dishmachine This machine must be operated with an automatic detergent feeder and if applicable an automatic chemical sanitizer feeder including a visual means to verify that detergents and sanitizers are delivered or a visual or audible alarm to signal if detergents and sanitizers are not available for delivery to the respective washing and sanitizing systems Please see instructions for electrical and plumbing connections located in this manual and in the feeder equipment manual Detergent concentration should be between 25 300z gal and 30 3802 Note Always consult chemical manufacturer for proper concentration P
10. 17 24 11 1 13 2 1b S1 1 53 1 5 54 1 o 20 1b 2 lt 20 3 20 10 20 10 20 19 H3 H1 H2 H6 THERMOSTATS FRONT VIEW 5 2 1 9 6 5 8 9 7 10 11 CONTROL ELEMENTS 1 RL J30 oK 4844 Philadelphia 19135 DRWN DATE ER A NSIN 215 624 4800 DBC EE 215 624 6966 RL 30 Undercounter DOC 6 2010 14 www insingermachine com 800 344 4802 Insinger illur CONTROL PANEL FRONT VIEW 53 2 S1 H1 H3 52 Joe S4 H6 REAR VIEW S1 H1 S3 H2 11212212 111120 14 17 24 11 1 13 2 15 28 51 la 2 53 la H5 54 1 o 20 10 52 lt 20 3 20 10 20 10 20 10 H3 H1 H2 H6 THERMOSTATS FRONT VIEW B5 2 1 6 5 TITLE Control Elements After SN 779 172 Insinger D g B Ee 624 6966 5 5 26 07 RL 30 Undercounter DOC 6 2010 15 www insingermachine com 800 344 4802 PART 6 ELECTRICAL SCHEMATICS AN 8 8 REPLACEMENT PARTS Insinger CE REPLACEMENT PARTS 10 CONTROL PANEL RL 30 CONTROL PANEL FRONT VIEW 54 H6 53 H2 51 H1 3 52 VIEW 51 H1 53 2 12122 GND 111120 14 17 24 11 1 13 2a S2 la 2a 51 la S3 la H5 za S4 1a E 22 2 20 2 10 2 20 10 2b 1b 2b 1b 2b 1b H3 1 2 H6 THERMOSTATS FRONT VIEW B5 2 1 6 5 DWG NO E Control Elements After SN 87 768 Philadelphia 19135 DRWN DATE Insinger Under
11. 2 2 103 114 SECONDS DETERGENT DISPENSER _ I 2 FINAL DRAIN 30 SECONDS 5 2b WIRING DIAGRAM 30 REV D 05 04 10 A Philadelphia 19135 DRWN DATE Insin ger 215 624 4800 DBC FAX 215 624 6966 10 12 06 21 www insingermachine com 800 344 4802 PART 6 ELECTRICAL SCHEMATICS p amp REPLACEMENT PARTS Insinge WIRING DIAGRAM HEATERS AND PUMP 208 240 V 1Ph 60 Hz L1 214 3 31 AWG 12 3 31 R1A R1 3 wires 60 T m HIGH POWER 4 20 KW 240 V 20 A AWG 12 AWG 18 3 92 KW 230 V 19 A 3 31 mm 0 823 mm 365KW220v19A 4 3 35 KW 208 V 18 T1 AWG 12 15 Cp KM3 L1 AWG 18 0 823 mm 1 7 I RED Ti R28 208 240 OPERATION RAR HEATING ELEMENT HEATING ELEMENT BOILER TANK 3 450 Kw 240 V 14 37 2 770 Kw 240 V 11 54 3 170 Kw 230 V 13 78A 2 545 Kw 230 V 11 06 PIDE HE 2 900 Kw 220 V 13 18 A 2 325 Kw 220 V 10 57 A 2 500 Kw 208 V 12 50A 2 080 Kw 208 V 10 00 A RL 30 Undercounter DOC 6 2010 22 www insingermachine com 800 344 4802 Insinger mda 5 5 Wiring Diagram Index RL 30 TANK SAFETY THERMOSTAT _ RL 30 Undercounter DOC 6 2010 23 www insingermachine com 800 344 4802 Insinger illur
12. 823 mm AWG 18 0 823 m RED THEATER CONTROLS RL 30 Undercounter DOC 6 2010 BOOSTER THERMOSTAT WASH TANK THERMOSTAT PRESSURE SWITCH LEVEL CONTROL MAGNETIC DOOR MICRO SWITCH BOOSTER SAFETY THERMOSTAT HI LIMIT WASH TANK SAFETY THERMOSTAT HI LIMIT B7 TEMP GUARD THERMOSTAT je C1 WASH PUMP CAPACITOR D1 2 Minutes GL ss 7 F1 FUSE 6 3 Amp 20 ib 4 F2 FUSE 6 3 Amp 2 H1 ON OFF INDICATOR LIGHT 07 22 41 4 H2 WASH CYCLE INDICATOR LIGHT rae H3 DRAIN PUMP INDICATOR LIGHT Le H5 TEMP GUARD INDICATOR LIGHT H6 DELIME CYCLE INDICATOR LIGHT 9 5 q K1 WASH PUMP THERMAL RELAY gt van MAGNETIC DOOR MICRO SWITCH RELAY S Y2 KA2 TEMP GUARD RELAY e 4 DRAIN PUMP RELAY K KA4 DELIME CYCLE RELAY 324517 20 E 5 DRAIN PUMP TIMER 1 BOOSTER HEATING ELEMENT CONTACTOR 6 0 KM2 WASH TANK HEATING ELEMENT ET WASH PUMP CONTACTOR KM4 SAFETY CONTACTOR M1 WASH PUMP M2 DRAIN PUMP R1 BOOSTER HEATER R2 WASH TANK HEATER S1 ON OFF SWITCH S2 DRAIN PUMP PUSH BUTTON S3 START CYLE PUSH BUTTON S4 DELIME PUSH BUTTON 1 FILL RINSE SOLENOID VALVE Y2 RINSE AID DISPENSER OPTION DETERGENT DISPENSER TIMING CYCLE 0 2 SECONDS RINSE 2 103 SECONDS WASH 103 114 SECONDS RINSE WA 114 120 SECONDS DWELL 96 99 SECONDS RINSE AID DISPENSER Se 15 18 SECONDS RINSE AID DISPENSER L 2
13. ENT PARTS Insinge 07 WASHING PUMP RL 30 Pos 00000 ir _ RL 30 Undercounter DOC 6 2010 31 www insingermachine com 800 344 4802 PART 6 ELECTRICAL SCHEMATICS ui amp REPLACEMENT PARTS Insinge 08 RINSING RL 30 1 6 POS 12 RL1012012 5 6 3 19 20 11 OO 1 10 4 14 15 16 x 12 Designation Part no Locking nut 72 Outlet boiler fitting stainless steel 3 8 O ring 20 x 2 5 Seal 35x22x2 Spray jet cap Atmospheric Vacuum Breaker 0 0 22 Rinse hose fitting Undercounter DOC RL 30 1 0 06 32 www insingermachine com 800 344 4802 Plastic revolving arm bush white RL4047002 PART 6 ELECTRICAL SCHEMATICS p amp REPLACEMENT PARTS Insinge 10 CONTROL PANEL RL 30 Pos Designation DIN Drain pump push button RL2003046 Frontal panel embellish cover right side 14032508 RL 30 Undercounter DOC 6 2010 33 www insingermachine com 800 344 4802 PART 6 ELECTRICAL SCHEMATICS 1 amp REPLACEMENT PARTS Insinger oC REPLACEMENT PARTS 10 CONTROL PANEL RL 30 FOR UNITS AFTER 1 SERIAL 87768 os Designation Part no HE parei RESO SOx 108mm 7 78 Gon 820570 RL0504037 7 fa 1 Undercounter DOC RL 30 1 0 06 34 www insingermachine com 800 344 4802
14. GEr s 624 4800 257 215 624 6966 10 12 06 18 www insingermachine com 800 344 4802 Insinger illur For Units Before Serial Number 779 172 WIRING DIAGRAM SIGNAL RL 30 11 o1 018 KA5 22 Q 29 2 200 240 60 2 16 22 e L2 1 1 2 L1 21 A1 1 5 20 11RMMU TIMER C POSITION _ 2 a H K 1 a 2 1 1 TIMER MZ M3 AWG 18 0 823mm AWG 12 301mm AWG 10 5 261mm 2 3 03 19 KA4 5 3 19 320 19 2211 71 YI d 2 18 vL 7 2 0 41 17 24 044 1 1 53 10 12 L1 L2 GND WIRING DIAG HEATERS amp PUMP RL 30 SK 484 Philadelphia PA 19135 DRWN DATE WON nislnger 215 624 4800 DBC 215 624 6966 10 12 06 RL 30 Undercounter DOC 6_2010 19 www insingermachine com 800 344 4802 AWG 12 3 31mme 3 wires REPLACEMENT PARTS PART 6 ELECTRICAL SCHEMATICS Insinger ZH 09 0 2 002 NOILISOd 9 NANING LL IH o o Cl LA CA 2 e EE V uu ag Lr g LA svy 20 T a ES BN LAG OLV 5 LZ 11 6 02 81 m 22 e o LE W TVM e 2 4 T ep 11 2 6l i 8 94 6 gt 2 2d Ld 404 140 21 GL Zou LL dz 76 7 LE LSS ec VM VM ptc
15. P 52 20 FLA ON 220 240 1 60 NEMA 16 30 5 CLEARANCE BETWEEN RACK AND UPPER WASH DRAIN CONNECTION SEE NOTE 2 24 HEIGHT 3 4 x 4 LG FLEX HOSE RINSE ARM IS 11 3 4 TOP VIEW 2 39 3 4 5 e 5 4 K e N 22 5 d N 2 LEFT SIDE FRONT Note For all rough in connections see installation and layout detail drawing Capacity Per Hour 30 racks SPECIFICATIONS 750 dishes CONSTRUCTION Machine wash tank casing and rinse pipes are made of 304 68 meals stainless steel The polypropylene wash manifold arms and jets are heat alkali 7 4 adl and rust resistant n ee CONTROLS Front mounted controls are easy to read with indicator lights for Motor Size 1hp wash power heat and drain Control components mounted in splash proof box Box is SCO Slides for easy service Electric Usage 2 8 kW wash tank WASH RINSE SYSTEM 42 fixed high volume spray nozzles 14 full coverage 3 5 kW built in booster 407 707 rise rinse nozzles Water Inlet Temperature 1109F to 140 DRAIN SYSTEM Separate drain pump lifts up to 24 inches above floor level INTERNAL HEIGHT 11 1 2 inches Final Rinse Peak Flow lt at 20 psi min 4 75 gallons minute Final Rinse Consumption 23 8 gallons hour at 20 psi min 0 79 gallons rack Exhaust Hood Requirement None Time Cycle 120 seconds Peak Rate Drain Flow 9 gallons minute Shipping Weight 165 Ibs Curren
16. STALLATION AND CONNECTION WARNING Installation and connection of the washer to the customer s water inlet waste water drainage and electric connections are to be carried out in accordance with national and local criteria by qualified engineers Check for Completeness After unpacking the machine first check the delivery against the packing slip to ensure that it is complete and inspect for damage that may have occurred during transportation Immediately report any damage to the carrier the insurance company and the manufacturer Setting Up and Alignment When setting up the machine remember that the machine gives off steam during operation when you open the door Protect adjacent wooden furniture to prevent it absorbing moisture and swelling CAUTION Protect the washer against frost Systems that carry water can be damaged if they freeze The machine must be completely level when in stalled Adjust the machine s feet to compensate for any unevenness of the floor CAUTION Note all the information on the enclosed connection diagram For the machine to work correctly the required water pressure and flow rate must be guaranteed at all times Connection to the Water Supply Use a ball valve and a pressure reducing valve for the water supply and drain near the washer and in an easily accessible position It should not be located behind the washer PRV should be set to supply 20 psi flow pressu
17. Unit comes equipped with a NEMA L6 30P plug power cord comes attached from the fac tory if replacement is needed it must be done by certified personnel only Final Tasks The washer must be connected to all services elec tricity supply and to the fresh water and waste water systems prior to testing the machine amp installation Make sure incoming water line is flushed of debris before connecting to unit www insingermachine com 800 344 4802 PART 3 OPERATING INSTRUCTIONS Insinger OPERATING INSTRUCTIONS Turn on the main power 51 The machine will fill the booster tank fills and continues until the wash and or the wash tank a cycle may be started tank of the machine is full Once the wash tank is by pressing the cycle switch S4 If final rinse full the booster tank heater R1 is turned on Once temperature has been achieved the unit will run the booster has reached operating temperature a normal 2 minute cycle and stop If final rinse At any point during the heating cycle of the booster 185 F 85 C set by B1 the wash tank heater R2 temperature has not been achieved the unit will stay is activated until optimal wash temperature 158 F 70 C set by B2 is reached in wash mode until the final rinse reaches preset temperature TempGuard feature TempGuard is adjustable by B7 TempGuard thermostat water level in the wash tank e 0 should be within 1 2
18. counter DOC RL 30 1 0 06 16 www insingermachine com 800 344 4802 PART 6 ELECTRICAL SCHEMATICS AN 5 e 8 REPLACEMENT PARTS 0 Insinger__ REPLACEMENT PARTS 12 14 2 24 32 34 42 44 2999 d d d d 11 21 31 41 KA1 KA2 RELAY 4 NANC 6A 250 V KA3 KA4 RELAY 2 NANC 124A 250 V KA5 DRAIN PUMP TIMER 1 to 1 MIN REGULATE APPOX 30 SECONDS POSITION 1 C POSITION A1 A2 Y1 15 16 18 09 9 QI 9 C9 111 312 513 13NO A 1 4 CONTACTORS Ith 20 Amp KM Ui 690 V 211 4 2 613 14 2 09 C9 9 9 C9 CONTROL ELEMENTS 2 12 420 4845 Philadelphia 19135 DRWN DATE 215 624 4800 D Insinger A 624 6966 RL 30 Undercounter DOC 6 2010 17 www insingermachine com 800 344 4802 Insinger MAIN BLUE RT 208 240 60 2 MOTOR PUMP INTERNAL WIRING See SK 4987 for unit wiring STOP RESET 97NO 95 98 96NC 2098 F RT 211 4 2 613 EC kt Ft 09 9 09 C9 09 111 312 13 1 KM 211 412 6T3 14NO A2 09 C9 9 C9 C9 RL 30 Undercounter DOC 6 2010 PART 6 ELECTRICAL SCHEMATICS amp REPLACEMENT PARTS BLUE RED AUX BROWN BROWN A 4 1 MOTOR PLUG A VIEW C1 A K1 THERMAL RELAY LR2 K0314 5 5 8 Amp KM1 TO KM4 CONTACTORS Ith 20 Amp Ui 690 V CONTROL ELEMENTS 5 RL 30 SK 4846 A Philadelphia 19135 DRWN DATE WON INSIN
19. e 03 BASED WASH ZONE Pos Designation Rinse liquid dispenser support Rinse liquid dispenser oafety thermostat 1409 Thermostat 939 Feet Solenoid valve support Solenoid valve 220 240V a 50 60 Hz Thermostat support prior to SN 779 172 Themostatsupport afterto SN 779 172 8155337 RL 30 Undercounter DOC 6 2010 27 www insingermachine com 800 344 4802 PART 6 ELECTRICAL SCHEMATICS p amp REPLACEMENT PARTS Insinge 04 WASHING ZONE RL 30 006602 4 0000900 990008 Designation Part no Stand pipe overflow open Metal filter GS 18 19 Complete drain collector GS 18 19 RL 30 Undercounter DOC 6 2010 28 www insingermachine com 800 344 4802 PART 6 ELECTRICAL SCHEMATICS p amp REPLACEMENT PARTS Insinge 05 WASH DISTRIBUTOR RL 30 Pos Designation Part no Complete wash manifold sup with ref 1 2 3 5 10 Complete wash manifold inf with ref 2 5 9 6 Modifications Added pos 11 12 Eliminated pos 9 10 RL 30 Undercounter DOC 6 2010 29 www insingermachine com 800 344 4802 PART 6 ELECTRICAL SCHEMATICS p amp REPLACEMENT PARTS G msi Insinge 06 WASH ARM RL 30 123 13 4 ff 0 Designation Part no Nozzle 5mm white color Wash arm without 5 and 6 RL 30 Undercounter DOC 6 2010 30 www insingermachine com 800 344 4802 PART 6 ELECTRICAL SCHEMATICS REPLACEM
20. from the DE LIME CYCLE TEMPGUARD CYCLE START POWER ON OFF DRAIN top of the overflow drain pipe Initial Start Up Rinse tank heater turned RE Rinse temperature reached Je TempGuard light turns HE Wash tank heater is turned Wash temperature reached BL Continuing Operation Depress Cycle Start switch en Zommen ja _ a tse 12 RL 30 Undercounter DOC 6 2010 CAUTION Do not place anything on the open door NOTE The booster heat and wash heat thermostat are located behind the front kick panel Booster B1 Wash B2 Turn clockwise to increase set temperature TempGuard B7 WARNING Do not open the door while the program is running There is a risk of hot water spraying out of the machine The unit is equipped with a door safety switch located behind the door www insingermachine com 800 344 4802 Insinger OPERATING INSTRUCTIONS Draining Draining Pre set timer 5 Drain Timer preset ot 30 seconds Draining the tank Remove overflow standpipe Press drain button Note If the tank does not drain completely press again NOTE Rinse heater R1 and wash heater R2 are never on at the same time To override the TempGuard feature activate relay 2 by rotating the orange lever Located on relay RL 30 Undercounter DOC 6 2010 PART 3 OPERATING INSTRUCTIONS Adding Rinse
21. haser receives prior authorization from Insinger here are no other express warrants except as set forth herein and any applicable implied warranties of merchantability and fitness are limited in duration to the period of coverage of this express written limited warranty This limited warranty supersedes all other express warranties implied warranties of merchant ability and fitness or limited warranties as of this date January 1 1998 Some states do not allow limitation on how long an implied warranty lasts so this limitation may not apply to you Insinger is not liable for any special indirect or consequential damages Some states do not allow the exclusion or limitation of incidental or consequential damages so this limitation nor exclusion may not apply to you Insinger does not authorize any person or company to assume for it any other obligation or liability in connection with the sale installation use removal return or replacement of its equipment and no such representations are binding on Insinger www insingermachine com 800 344 4802 Insinger PART 1 TECHNICAL INFORMATION INSINGER MACHINE COMPANY LIMITED WARRANTY COMMERCIAL MARINE USE Insinger Machine Company Inc Insinger hereby warrants to the original retail purchaser of this Insinger Machine Company Inc product that if it is assembled and operated in accordance with the printed instructions accompanying it installation manual then for a per
22. iod of 15 months from the date of installation on board the vessel that said Insinger product shall be free from defects in material and workmanship Insinger may require reasonable proof of your date of equipment install therefore you should retain your copy of invoice or shipping document This limited warranty shall be limited to the replacement of parts which prove defective under normal use and service and which on examination shall indicate to Insinger s satisfaction they are defective Any part that is claimed to be defective and covered by this limited warranty must be returned to Insinger Furnish serial number of machine with shipment and send to Insinger Machine Company Inc 6245 State Road Philadelphia PA 19135 2996 If Insinger s inspection confirms the defect and the claim Insinger will repair or replace such part without charge and return it to you freight or postage prepaid If part damages are not covered Insinger will contact the customer and advise If a factory trained authorized technician is required to repair or replace defective parts or material during the 18 month warranty period the cruise line will be responsible for the payment of travel expense and a minimum of four hours labor RL 30 Undercounter DOC 6 2010 Labor will be billed to the customer at a reduced rate of 40 00 per hour If sailing with a vessel is required then an eight hour per day minimum will apply This limited war
23. me There are de liming agents specially designed for commercial dishwashers available for this purpose please consult your detergent supplier WARNING The RL 30 must be kept free of lime for proper operation Lime will interfere with normal function Initial Start Up Add de liming solution into the wash water aM Depress De lime cycle button De lime light illuminates Wash pump starts Continues De lime cycle until button is turned OFF CAUTION De liming agents for commercial dishwashers cause corrosion Always follow the instructions for use and safety instructions on the packaging and drums www insingermachine com 800 344 4802 Insinger PART 5 TROUBLESHOOTING TROUBLESHOOTING Faults where it is not necessary to call Insinger Work on the electrical equipment should only be performed by service personnel First disconnect the You can rectify minor faults yourself following the washer from the main power switch Do not switch steps described In the table below If You are unable the washer on again until the cause of the fault has to rectify the fault contact Insinger service at 1 800 been identified 344 4802 Do not open any panels or expose any parts of the WARNING machine if tools are necessary to do so Risk of Turn off the main switch on the dishwasher electric shock so it is isolated from the power supply Problem There is no soil Connections to blocking the pressure switch pressu
24. nd the following terms WARNING CAUTION amp NOTE WARNING indicates potential physical danger CAUTION indicates potential equipment damage NOTE indicates helpful operating hints or tips You will visually be able to identify each as shown below WARNING Indicates potential physical danger CAUTION Indicates potential equipment damage NOTE Indicates helpful operating hints or tips www insingermachine com 800 344 4802 Insinger PART 1 TECHNICAL INFORMATION INSINGER MACHINE COMPANY LIMITED WARRANTY Insinger Machine Company Inc Insinger hereby warrants to the original retail purchaser of this Insinger Machine Company Inc product that if it is assembled and operated in accordance with the printed instructions accompanying it then for period of either 15 months from the date of shipment from Insinger or 1 year 12 months from the date of installation or start up that said Insinger product shall be free from defects in material and workmanship Whichever one of the two aforestated limited warranty time periods is the shortest shall be the applicable limited warranty coverage time period Insinger may require reasonable proof of your date of purchase therefore you should retain your copy of invoice or shipping document This limited warranty shall be limited to the repair or replacement of parts which prove defective under normal use and service and which on examination Shall indicate
25. peration or service contact our Technical Services Department TECHNICAL SERVICE CONTACTS 800 344 4802 Toll Free e mail service insingermachine com Web site www insingermachine com RL 30 Undercounter DOC 6 2010 TABLE OF CONTENTS Part 1 Technical Information Catalog Specification Sheet Introduction Warranty Part 2 Installation Instructions Part 3 Operating Instructions Part 4 Cleaning General Maintenance Part 5 Troubleshooting Part 6 Electrical Schematics amp Replacement Parts www insingermachine com 800 344 4802 Insinger PART 1 TECHNICAL INFORMATION Project CSI 11400 EN p Approval 00006 Insinger RL 30 Automatic Undercounter Dishwasher Automatic hot water sanitizing undercounter dishwasher with timed wash and rinse cycle Fully automatic operation with power on off button Capacity is 30 racks per hour or 750 dishes per hour 9 gallons per rack final rinse consumption Energy efficient Only requires 30 amp circuit TempGuard final rinse temperature control ensures sanitized ware STANDARD FEATURES 7 bayonet style wash arms with 42 fixed wash jets 6 upper rinse jets 8 lower revolving rinse jets Fully automatic operation Independent wash and rinse systems Automatic tank fill Continuous wash cycle Electric immersion tank heat 2 8 kW Low water protection for heater TempGuard final rinse temperature control Thermosta
26. r exclusive Surefire Start up amp Check out Program to our commercial customers This service is included in the purchase price of your new Insinger dishwasher We will provide an authorized factory service technician for the initial start up of your new Insinger dishwasher to ensure it is running at optimum levels from the very first pass Please call the factory or your local Insinger Sales Representative to schedule this service NSF 3 2003 requirements for detergent and chemical sanitizer dispensers This machine must be operated with detergent in the integral detergent dispensing system to insure proper washing RL 30 Undercounter DOC 6 2010 PART1 TECHNICAL INFORMATION Intended use The Insinger RL 30 may only be used for cleaning plates cups dishes cutlery and similar restaurant ware and commercial catering Any change in design or use of the dishwasher car ried out without the written permission of Insinger will lead to warranty nullification If damage is caused to the dishwasher due to failure to observe the instructions given in this manual no claims under the warranty agreement can be submit ted to Insinger Machine Company Safety Instructions Make sure that you have read and understood the operating instructions before you start to use the dishwasher The Insinger customer service depart ment can tell you how to operate the washer and how it works Definitions Throughout this guide you will fi
27. ranty does not cover accident abuse misuse alteration misapplication improper installation fire flood or improper maintenance or service or failure to perform normal and routine maintenance as set out in the instruction booklet operating instructions or for improper operation or failure to follow normal operating instructions as set out in the instruction booklet Insinger is not responsible nor liable for any conditions of erosion or corrosion caused by corrosive detergents acids lye or other chemicals used in the washing caring and or cleaning process Warranty service must be done by either Insinger Appointed Service Agencies or agencies custom ers galley engineers receiving prior authorization from Insinger There are no other express warrants except as set forth herein and any applicable implied warranties of merchantability and fitness are limited in duration to the period of coverage of this express written limited warranty This limited warranty supersedes all other express warranties implied warranties of merchantability and fitness or limited warranties as the above date Insinger does not authorize any person or company locally or overseas to assume for it any other obligation or liability in connection with the sale installation use removal return or replacement of its equipment and no such representations are binding on Insinger www insingermachine com 800 344 4802 G Insinner Insinger IN
28. re The washer is equipped with a drain pump maximum drain pump lift above floor is 24 RL 30 Undercounter DOC 6 2010 PART 2 INSTALLATION AND CONNECTION Connection to the Water Supply continued Connection should provide for a minimum of 24 600mm of flexible line at machine so that unit can be moved for cleaning Note Unit is provided with 37 940mm flexible connections Connection to the Drain Unit must be connected to drain capable of handling 4 75 gal min flow and must be provided with a proper air gap at connection Failure to provide air gap will result in improper or inconsistent draining of unit and potential overflow condition The maximum height of the drain connection is 24 Connection to the Power Supply Before using the washer check that all electrical protection systems are working correctly Attention The machine should not be regarded as isolated from the power supply unless switched off at the customer s main switch The total amp load is 20 fla he electrical connection of the washer is to be fused by the customer with time lag fuses or circuit breaker according to wattage see the machine rating plate No other appliances may be fused with the washer Install according to local regulations this unit requires a 30 amp circuit breaker in the electric supply Connect the power cord to the customers power system make sure the unit is properly grounded
29. re switch are air tight and opening in tub secure The pressure Verify solenoid switch is valve is operating operating properly Machine continues to fill Water supply to Solenoid valve is Machine fails to fill unit is on operating properly Verify door switch is functioning properly Verify door is closed Adjust thermostat Verify thermostat Wash termperature incorrect 82 is working Verify contactor is functioning properly Adjust thermostat Verify thermostat B1 is working Verify heater is Rinse temperature incorrect working properly Verify that the Verify that the de Verify cam due Mir p rinse temperature Check B set 4 Machine continues to wash switch is not tone a s point timer is working depressed aet limit properly Verify proper Verify drain pump Machine will not drain settings on drain is functioning delay timer KA5 properly Remove overflow tube Hold start switch Verify 51 of cam Verify S2 of cam Verify contactor Machine will not start for 1 second timer is closed timer is closed KM3 is energized RL 30 Undercounter DOC 6 2010 13 www insingermachine com 800 344 4802 PART 6 ELECTRICAL SCHEMATICS Insinger For Units Before Serial Number 779 172 CONTROL PANEL FRONT VIEW 54 6 5 53 H2 S1 H H3 S2 goleo DELIME TEMP CYCLE POWER DRAIN CYCLE GUARD START ON OFF REAR VIEW S1 H1 S3 H2 L1 2122 GND 111120 14
30. reparing for operation Locate the clear chemical pick up tubes on the side of the unit dentify the detergent pick up tube smaller diameter ID tube and place it in the container of commercial liquid detergent Place the rinse additive pick up tube larger diameter ID tube in the container of commercial liquid rinse additive RL 30 Undercounter DOC 6 2010 PART 3 OPERATING INSTRUCTIONS Priming the system The detergent pump is self priming and runs during the rinse fill cycle The amount of deter gent dispensed is controlled by the speed of the peristaltic pump This can be adjusted by turning the control screw under the pump head Ke Control screw 27 27 under the pump head e 4 4 y T he rinse additive pump is located behind the front kick panel The pump is a diaphragm type pump and can be primed by inserting a screwdriver into the screw on the front top of the pump turning counter clockwise and then depressing the screw to begin the manual priming Make several compressions until you see the rinse additive solution entering the check valve on the other side of the pump The amount of rinse additive that is added to the system can be adjusted by turning the screw clockwise to decrease and counterclockwise to increase Once set the solution is then added automatically to the rinse system Rinse pump adjusting screw and prime Rinse Pump ww
31. t Draw Amps Electric with Built in Booster 208 240 1 60 18 20 Note Due to product improvement we reserve the right to change information and specifications without notice AUTOGUOTES 6245 State Road e Philadelphia 19135 PH 800 344 4802 FX 215 624 6966 e www insingermachine com 2010 RL 30 Undercounter DOC 6 2010 3 www insingermachine com 800 344 4802 557140 AAV 38 LSNW VAJ 143 siz Vd SNIHSVMHSIG YALNNODYFGNN ILLVNOLNV 008 209 www insingermachine com 800 344 4802 z lt t gt 08 14 i 3LON 5 TIS 1015 15431 2 LAOAVT NOLLV TIV LSNI d di Go e 4 EX N T N 80 188 0 UIENNN HLM ONLAVIS cz 6 MIN dol SNOLLO3NNOO NOLLVTIVLSNI n L 11 SI 35 HSVM NIIMLIG N 312A42 1V9 6 70 NOLLHWQSNOO ISNIY gt 9 GL ALIDYAWI HSVM gra 4402 s388nes 3791 3154 330 M o 1 F SVH ON ISOH 2 e SI 20194 d0 91 VW3N FEV 71 Qs T SILON Gei e ISOH XTU 9114 t X Ep b 335 23 02 20 2 E 402 917 VA3N HLM 09 1 092 022 NO 02 MA ZS dH 01 218 2 5 9114 8 X
32. tic controls for the wash tank and final rinse heaters Built in electric booster 3 5 kW 70 rise Only requires a 30 amp circuit Motor overload protection Double wall construction for noise reduction and thermal insulation Deep drawn side walls wash tank door and rack guides for easy cleaning Door interlock safety switch Flexible water connection Single point electrical connection for motor controls heater and booster Built in detergent and rinse aid pumps Pumped drain Food soil strainer system Pressure reduction valve and line strainer 2 plastic 20 x 20 racks 1 plate 1 silver Superior cleaning action with 7 bayonet style wash arms with 42 fixed wash jets OPTIONS Additional plastic 20 x 20 rack Drain quench system L1 6 stand 17 stand 6245 State Road e Philadelphia 19135 e PH 800 344 4802 FX 215 624 6966 e www insingermachine com RL 30 Undercounter DOC 6 2010 2 www insingermachine com 800 344 4802 Insinger PART 1 TECHNICAL INFORMATION RL 30 Automatic Undercounter Dishwasher Insinger INSTALLATION CONNECTIONS NOTES SEATON gies E EA ES HOT WATER SUPPLY 110 E MIN 140 MAX 3 4 x 3 5 FT LG FLEX HOSE DEEP FLEXIBLE RUBBER CUFF ELECT 1 0 HP 4 7 KW 18 FLA ON 208 1 60 10 3 x 8 LG SJ CABLE 3 WASH TANK CAPACITY 4 75 GAL 7 STARTING WTH SERIAL NUMBER 03881308 4 a 4 FINAL RINSE CONSUMPTION 0 79 GAL CYCLE 1 0 H
33. to Insinger s satisfaction they are defective Any part that is claimed to be defective and covered by this limited warranty must be returned to Insinger An RMA must be obtained from the Insinger Warranty Department before returning any material Return may be done through an Authorized Service Agency Furnish serial number of machine and RMA with shipment and send to Insinger Machine Company 6245 State Road Philadelphia PA 19135 2996 If Insinger s inspection confirms the defect and the claim Insinger will repair or replace such part without charge and return it to you freight or postage prepaid This limited warranty does not cover any failure or accident abuse misuse alteration misapplication improper installation fire flood acts of God or improper maintenance or service RL 30 Undercounter DOC 6 2010 or failure to perform normal and routine maintenance as set out in the instruction booklet operating instructions or for improper operation or failure to follow normal operating instructions as set out in the instruction booklet Insinger is not responsible nor liable for any conditions of erosion or corrosion caused by corrosive detergents acids lye or other chemicals used in the washing and or cleaning process Service must be done by either Insinger Appointed oervice Agencies or agencies receiving prior authorization from Insinger All warranty work must be done during normal working hours unless purc
34. w insingermachine com 800 344 4802 Insinger PART 4 CLEANING GENERAL MAINTENANCE CLEANING GENERAL MAINTENANCE Daily Cleaning At the end of each day drain the machine e Turn machine off S1 e Open door e Remove overflow stand pipe e Press drain button S2 drain pump runs for pre set time If tank does not drain completely press S2 again e Remove upper and lower plastic wash arms and flush clean with fresh water e Remove cylindrical scrap filter amp rinse with fresh water until any debris is removed e With a clean dry cloth wipe out the inside chamber of the dishmachine e Reinsert the O flow scrap filter and wash pipes e Clean the outside of the machine with a high grade stainless steel cleaner e Open door slightly to vent This will allow the interior to dry If unit is not sealed to the floor pull unit from installed position to clean floor under unit Use suitable chemicals and frequency as conditions require The outside surfaces of the unit should be cleaned using a soft cloth and a cleaner designed for use on stainless steel Note using cleaners that contain chlorine will harm the surface of stainless steel RL 30 Undercounter DOC 6 2010 12 WARNING Do not spray outside of dishwasher with a hose or high pressure steam cleaner De liming Machines that are operated in hard water areas and are not connected to an external water treatment system must be de limed from time to ti

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