965 009 A Engine Parts Oil Catch Tank Toyota 86
Contents
1. caution after product installation Always install products according to the automobile manufacturer factory service manual unless otherwise specified in this installation manual An immediate possibility of serious injury and or even death can be assumed to the individual and or to the third party if this indication is ignored VAN Dang er and wrongful usage and or operation is performed Any service to the car with removal of the parts shoulod be performed by trained professionals at a properly equipped workshop Resting sleeping in the car or working in the car or in the closed garage can cause carbon monoxide poisoning which can be fatal Must turn the engine off and keep the area well ventilated Always place wheel chock to prevent the vehicle from moving Be careful with wiring when making connections directly in relationship with driving equipment such as engine steering brake and air bag Always make sure that the wiring is done properly Take extra caution when dealing with positive and negative polarity Make sure that the wires are insulated and there are no loose wires If any wiring is performed in error it may cause a fire on this product and or the vehicle Please disconnect the battery terminal wires before beginning the installation process In case if it is not possible to shut off the power supply it is your own responsibility to protect yourself from any injury as well as avoid electric shock and or short circuit which can2. Cusco products are not permitted for use on public highways This product includes all components listed in this instruction manual If there are any missing or damaged parts please contact an authorized CUSCO retailer Always disconnect the battery before beginning any type of work on the vehicle CUSCO cannot be responsible for any loss or damage to the product or the vehicle when used in combination with other product s and or unauthorized tamperment to this product CUSCO cannot be responsible for any injury or damage caused to the individual or third party as well as malfunction of the vehicle products and or accessories This product and accessories can be changed without prior notice due to production and manufacturing reasons CUSCO cannot be responsible for any factory OEM parts lost during temporary removal process when performing installation Some components such as car audio and clock can lose memory when the battery is disconnected while installating After completion of the installation process recover the setting refering to each instruction manual CUSCO cannot be responsible for lost settings Perform periodical inspection The durability of this product can vary depending the surrounding conditions and usage CUSCO cannot be responsible for any voided factory warranty due to installation of this product Acknowledge that the installation of CUSCO products will alter vehicle control characteristics Operate vehicle with extreme
3. PROGRESSIVE EQUIPMENT CUSCO Installation Manuali 965 009 A Oil Catch Tank Kit Our objective is to develop your enjoyment e of driving through motor sports CUSCO USA Inc 16631 Gemini Lane Huntington Beach CA 92647 Tel 714 907 0033 Fax 714 369 8142 info cuscousainc com www cuscousainc com Installation Manual PROGRESSIVE EQUIPMENT Oil Catch Tank Kit CUSCO Thank you for purchasing CUSCO products Please make certain that this instruction manual and the vehicle s factory service manual is fully read and acknowledged prior to installation When transferring usage of the product please make sure the instruction manual is given to the new owner with the product or to anyone operating the vehicle When this product or the vehicle equipped with this product is given let borrow to others please hand this manual to the person who receive the product or vehicle ENP Wear protective eyewear and gloves Please read this first A potential possibility of malfunction and or breakage can result to the product and or to the vehicle if this indication is ignored if wrongful usage and or operation is performed This instruction manual includes the usage and installation Read this manual thoroughly before operating Please keep this instruction in the vehicle at all times This product is for off road or competition use only By reading this warning the customer acknowledges that
4. Tank Hose Band Clamps Installation Manual PROGRESSIVE EQUIPMENT Oil Catch Tank Kit Procedure 1 Remove the two nuts located on the firewall of the vehicle then install the bracket as pictured below with the factory triangle brace still in the same position Installation Manual PROGRESSIVE EQUIPMENT Oil Catch Tank Kit CUSCO 3 Unplug the factory blow by hose from the air intake tube plug and clamp down with the included hardware 5 Attach the Cusco teflon braided line to the factory blow by hose by using the hose joint and secure with the hose clamp N WARNING Use caution when working around any electrical components relating to the throttle Make sure that the Cusco Teflon Braided Hose does not interfere with any of the electrical mechanical throttle control 6 Route the Teflon Braided Hose to the oil catch tank Please cut the hose to adjust to the desired length Make sure that this hose does not interfere with any moving rotating engine components Attach hose to oil catch tank with included hose clamps 7 Use the included Zip Ties to secure the Teflon Braided hose to the A C hose Installation Manual PROGRESSIVE EQUIPMENT Oil Catch Tank Kit CLISCO A Following Installation Check for the following points before starting the engine 1 Make sure no tools or components have been left inside the engine bay area 2 The transmission is in neutr
5. al gear for manual and in the Park position for automatic 3 The vehicle is not on a lift jacks or jack stands All 4 wheels must be on the ground Further Notes Re torque all nuts and bolts periodically after driving the vehicle Stop vehicle operation when any abnormal noise or characteristic appears Pull over vehicle to a safe area and have a professional inspect the cause of the problem Do not reuse any damaged product Always replace with a new unit Check local laws and race regulations before installing ptroduct This product is made for off road use only Do not use this product in sub freezing conditions Fluids inside the braided hose may become frozen preventing proper operation of this product Periodically retorque all nuts and bolts after vehicle use Draining the Oil Catch Tank Press in the blue plastic and gently pull off clear hose Insert back the clear hose when finished draining Swivel joints a Drain into EPA approved container and dispose the oil properly Periodically check and retighten any nuts and bolts that were involved with this installation after operating the vehicle
6. cause damage to the product and or the vehicle Use and install Cusco products only as directed by the manufacturer Do not modify product to fit unspecified application Misuse of product may lead to serious injury or death W An potential possibility of serious injury and or even death can be assumed to the individual and or to the third party if this VAN arnin g indication is ignored and wrongful usage and or operation is operformed Exhaust manifold radiator and engine can be very hot Please provide sufficient cool down time before starting any installs Exhaust manifold radiator engine can be extremely hot while the vehicle is running immediately prior to vehicle usage There is high possibility of injury when coming in contact with such components Keep clear from infants small children and animals Keep small parts away to avoid accidents prevent the parts from being swallowed inhaled Exhaust pipe can be very hot Wear proper protective clothing when working in or around this area Avoid installing any product in areas that can interfere with vision of the front windshield driving equipments and or air bag system and other safety features Take caution when installing this product near elecrtic wires water hoses and air hoses and avoid inflicting and damages to them Damaging the electric wires water hoses and air hoses can cause shot circuit and or critical engine damage cC t m An potential possibility of serious inj
7. e with PCV 1 Locate an open area inside the engine bay to mount the oil catch tank AN Do not place oil catch tank near rotating objects such as fan belts and heated components such as the exhaust area 2 Install main bracket onto oil catch tank by using the included M6 x 25 bolt and M6 raised nut and temporarily bolt down the oil catch tank inside the engine bay using the remainder of the brackets Once the location has been decided hand torque the nut bolt 3 Remove one end of the factory blow by hose from engine valve cover 4 Insert the included hose joint to the open end of this factory hose to the Cusco braided oil line Use 2 of the included hose band clamps to secure the joint Make sure there is enough slack when cutting the braided hose to the desired length 5 Insert the open end of the braided hose to the oil catch tank opening and secure it with the hose band clamp 6 Install the remaining hose from the other open valve of the oil catch ctank to the valve cover opening Secure both ends with the hose band clanp 7 Use the included zip ties to secure the hose away from making contact with any moving components and away from heated components such as exhaust manifolds Oil Catch Tank Diagram Hose Joint Method 2 Routed In line PCV system Factory Blow by Hose Hose Band Clamps Cusco Braided Hose Hose Band Clamps a gt wt Cle 7 Hose Band Clamps Cusco Braided Hose Oil Catch
8. h such symptom can lead to accident or vehicle damage CUSCO cannot be responsible for any damages while using this product or any damages caused by this product usage Installation Manual Oil Catch Tank Kit aisco Part Number 965 009A Application Toyota 86 Scion FR S ZN6 Subaru BRZ ZC6 Product Cusco Oil Catch Tank Kit Description Oil Catch Tank with 15mm hose kit Contents Oil Catch Tank x1 Bracket x1 Teflon Braided Hose 1meter x1 Hose Clamp 15mm x4 Rubber Plug x1 M6 x 25 Flanged Bolt x1 M6 Nut x1 Zip Tie x2 Hose Joint x1 There are two basic methods of installing the Cusco Oil Catch tank to your engine Method 1 Atmospherically vented layout typical Method 2 In line placement with existing PCV Conventionally all Cusco Oil Catch Tanks are installed so that the clean air is vented into the atmosphere If any drops in engine idle speed is experienced with the atmosphereic vent layout Method 1 please reinstall the oil catch can with the In line layout Method 2 Method 2 will require separate purchase of the Cusco Hose Kit of 00B 009 A09 9mm hose or OOB 009 A15 15mm hose The Method 2 installation is also included in this installation manual Installation Manual PROGRESSIVE EQUIPMENT Oil Catch Tank Kit CUSCO Preparation Refer to Figure 1 Method 1 Installation Vent to atmosphere 1 Locate an open area inside the engine bay to mount the o
9. il catch tank Do not place oil catch tank near rotating objects such as fan belts and heated components such as the exhaust area 2 Install main bracket onto oil catch tank by using the included M6 x 25 bolt and M6 raised nut and temporarily bolt down the oil catch tank inside the engine bay using the remainder of the brackets Once the location has been decided hand torque the nut bolt using a wrench 3 Remove one end of the factory blow by hose from engine valve cover 4 Cap off the opening of this hose by using the included stop plug and tuck the hose away to a secure area where it will not conflict with any normal engine operation 5 Install the included braided hose to the valve cover opening and secure it with the hose band clamp Make sure there is enough slack when cutting the braided hose to the desired length 6 Install the other open end of the braided hose to the oil catch tank and secure it with the hose band clanp 7 Use the included zip ties to secure the hose away from making contact with any moving components Basic Oil Catch Tank Diagram Method 1 Vent to Atmosphere Factory Blow by Hose Stop Plug M6 x 25 Bolt ie M6 Raised Nut gt Hose Band Clamps i g Oil Catch Tank Oil Catch Tank Cusco Braided Hose Installation Manual PROGRESSIVE EQUIPMENT Oil Catch Tank Kit z CLISCO Preparation Refer to Figure 2 Method 2 Installation Oil Catch tank Routed In lin
10. ury and or even death can be assumed to the individual and or to the third party if this A i aution indication is ignored and wrongful usage and or operation is operformed Dropping and or applying the excessive force to this product before or during installation can cause damage resulting in malfunction of the product This product is designed to be used in 12V power vehicles only Do not install this product in different voltage supplied vehicle Make sure to insulate the unused connector and wirings to avoid short circuiting Always use the supplied hardware Installiation of components on the passenger side or center section can interfere with safety standards Please check within local regulations before installing Use a soft cloth to clean the product gently Using cleaners or abrasive agents can damage the product Installation by non professionals and unauthorized shops voids product warranty Always focus on driving first and never on the gauge displays This may cause vehicle accidents and can even result in death Perform product setting adjustment and other operation when the vehicle is parked at safe place Do not disassemble or apply any modifications to this product Such alterations can cause vehicle accidents or product damage This also voids the product warranty If any problem is found wet odor smoke erratic movement etc stop using the product IMMEDIATELY and contact your local retailer Prolonged usage wit
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