Installation Service Manual
Contents
1. gt ff OR a 18 Peon nn Timer BL W On O OR w ExtRes Ext R Time Time aK 5 Res Buzzer 3Neut 5 sw 2K Delay T l 8406 62 Buzzer Timer 8406 64 Dank es w 4 Y 2528 30 2528 20 COM NO BK iZ 1 BEW 5 Water 20 8402 26 Solenoid OR BK XO L3 OR BK mA Sa BLS Salene R y e4 lhe w oa og R O oog a 7 Bi R Wiring for ES10 Steamer eal be W with 101 or 102 control R BK e3 30 R BK P3 A BE ei Its w 8423 35 4 Steam Qo BK BL Manual __ Cycle Button lt Figure 1 Wiring Diagram ES10 Series Installation and Service Maintenance As Required Generator The cavity in the generator casting may accumulate lime and can be cleaned by scraping or wire brushing Do not remove all of this deposit since a thin coating improves steaming Water Nozzles The water nozzles may be pulled out for cleaning Clean small holes and inside of nozzle tube Located in the nozzle tube is a tool to be used for cleaning the holes in the water tube Water Inlet If the nozzle socket tube through the generator is limed remove plug at bottom and push lime out with a wire or small rod Strainers To wash strainer located in hose first remove hose from steamer Remove quick connect fitting from hose Run water through hose in reverse direction Return to original connections There is a strainer in inlet of solenoid valve that normally does not require cleaning but under extreme conditions may have to be removed and cleaned2. SS i y Trouble Chart Trouble Shooting Cha rt A DANGER READ AND UNDERSTAND THIS BULLETIN THOROUGHLY BEFORE STARTING ANY TROUBLE SHOOTING AN INADVERTENT SERVICE ERROR COULD RESULT IN SEVERE PERSONAL INJURY OR DEATH ONLY A TRAINED EXPERIENCED SERVICE TECHNICIAN SHOULD ATTEMPT ANY REPAIR PROCEDURE Qualified service agencies are available at most locations Refer to EmberGlo listing of AUTHORIZED SERVICE AGENCIES included in Standard Equipment Catalog IMPORTANT Defective wiring or loose connections can simulate the defects outlined below Check associated wiring before replacing a component I UNIT DOES NOT HEAT SWITCH ON LIGHT OUT A Confirm male twist lock plug is plugged in and properly twisted rotate clockwise B Confirm twist lock receptacle is energized reset breaker or repair house wiring A WARNING The following checks through Ill D should be done with power cord removed from receptacle C Confirm continuity in 4 conductor cord replace if defective D Confirm continuity in double pole single throw Power Switch terminals 1 2 and 4 5 replace Power Switch if defective ll UNIT DOES NOT HEAT EVENLY OR STEAMS ONLY ON ONE END OF STEAM GENERATOR CASTING SWITCH ON LIGHT ON A Confirm continuity of each of two Thermal Cut offs replace if defective B Confirm continuity of each of two Thermostats replace if defective C Confirm continuity of each of two Heating Elements replace entire Steam
3. abuse or alteration nor does it apply to limed steam generators nor does it apply to any consequential damages Most geographical areas require the use of distilled or demineralized water Tap water is permissible only with ES Series Steamers Midco s obligation will be the replacement of the product or parts removed Terms Under the terms of this Warranty Policy models considered portable devices with cords and plug caps such as EmberGlo Steamers must be taken or returned to the nearest service provider transportation prepaid returned transportation collect Non portable units with permanent wiring will be serviced on the ES10PB Manual Push Button ES10TE Automatic Programmable Timer Operation External Cycle Timer customer s premises Under these terms Midco agrees within the terms of this Warranty period to make all repairs at no charge by the authorized service provider Labor and mileage charges submitted by any other provider not authorized will be the responsibility of the customer If a part is defective due to workmanship or materials and is removed from the product within the applicable warranty period and returned to Midco in accordance with the following procedure described Midco will at its option either repair or replace the part Call the factory for Instructions on returned goods No equipment may be returned without written authorization from MIDCO Returned goods must be shipped prepaid
4. 16 min Breakfast sausage 8 min 14 min Chicken breast lg 15 min 25 to 30 min Chicken breast precooked 5 min 15 min Deli meats 2 to 3 min Hamburger precooked 4 min 4 min Hot dogs 4 min 8 min Italian sausage 4 min 8 min Ribs precooked 10 min 18 min Noodles and Rice Macaroni 2 qt cooked 1 pt water 2 oz oil 5 min Egg Noodles 2 qt cooked 1 pt water 2 oz oil 6 to 7 min Rice precooked 5 min 8 to 10 min Spaghetti 2 qt cooked 1 pt water 5 min Vegetables Artichokes 25 to 30 min 50 min Asparagus 10 min 14 min Brussels 15 min 18 min Broccoli 10 min 12 min Carrots sliced 4 min 8 min Carrots whole baby 2 lb 15 to 20 min Cauliflower 12 min 16 min Corn on the cob 3 min 5 min Fennel 10 min Green beans 4 min 8 min Pea pods 6 min 9 min Peas 5 min 8 min Potatoes 8 whole 3 oz each 20 min Potatoes mashed 2 qt 8 min Squash Acorn 4 8 oz each 12 to 20 min Squash Zucchini sliced frozen 1b 10 Min Seafood Large clams 4 min 8 min King crab 8 min 12 min Snow crab 6 min 10 min Fish filets 6 min 8 to10 min Lobster 8 oz Tails 8 min 14 to16 min Scallops 5 min 8 to10 min Shrimp 4 min 6 min Accessories Accessories Accessories for Steamers Increase your efficiency with accessories made just for your steamer Steaming Basket Sets and Steaming Racks Take full advantage of your EmberGlo Steamer with specially designed stainless steel Steaming Basket Sets and Steaming Racks All sets and racks come with an eas
5. Export only electrical service Call your distributor for more information Standard units are furnished with a six foot four conductor 2 Hot 1 Neutral 1 Ground cord This cord is equipped with a male twist lock plug and matching loose female receptacle for convenient field installation Installation Electrical Female twist lock receptacle supplied loose with the steamer should be installed by a qualified electrician Refer to wiring diagrams Figure 1 NOTE Female receptacle must be wired to assure that voltage to the individual heating elements does not exceed 150 volts Circuits R W and BK W on Fig 1 and 2 G terminal is wired to Ground W terminal is wired to neutral Protect circuit with a 15 amp double pole circuit breaker In the United States Wiring to the Female receptacle must conform to local codes or in the absence of local codes to the National Electrical Code ANSI NFPA No 70 1990 or latest edition In Canada Wiring to the Female receptacle must conform to local codes or in the absence of local codes to Canadian Electrical Code Part 1 CSA Standard C22 1 When choosing a location for the steamer be sure that there is adequate space over the unit to lift lid completely Water Connect water hose assembly to water supply system The supply end has a 1 8 female pipe fitting and should be attached downstream of a shut off valve Steamer end of hose has a quick connect fitting which snaps onto mating fitting on steamer This
6. hose fitting has an automatic shut off valve that allows steamer to be disconnected without shutting off water supply After connecting turn on water and check for leaks No Hood Installation Required According to the Uniform Mechanical Codes per the International Conference of Building Officials Code EmberGlo Steamers do not require a separate hood for vapor produced during operation Operation 1 Push power switch to ON position switch lights up Allow approximately 15 minutes for steamer to reach operating temperature 2 MODEL ES10PB Push STEAM button momentarily for each shot of steam desired Water is sprayed into the steam generator for as long as the button is depressed If the STEAM button is depressed too long or too often flooding of the steam generator will result A one second shot of water every 20 seconds is a good rule of thumb to avoid flooding 3 MODEL ES10 A For a single shot steaming as with the ES10PB above flip the CYCLE MANUAL switch to the MANUAL side Push the STEAM button for each shot of steam desired B For unattended steaming for up to 20 minutes set the CYCLE MANUAL switch to CYCLE Depress the STEAM button to activate a steaming cycle Steaming will proceed according to the timer settings Installation Continued Maintenance Daily a ae So ES10 Series Installation and Service Timers are configured as follows CYCLE TIME Sets the total length of product cooking time d
7. Full Pan Size Food Steamers Automatic Programable Timer Operation Designed to Operate Without Distilled Water Warranty Midco International Inc Warranty Policy Exclusions Terms Customer Requirements and Instructions Only Authorized Service Providers are authorized to provide Warranty service on all EmberGlo a Division of Micdo International Inc food equipment as described under and Midco International Warranty Policy A list of providers can be found on our web site www emberglo com Provisions In lieu of an implied warranty all repairs and replacement parts furnished under our Warranty shall be f o b point of distribution but the owner must pay the necessary freight delivery and labor costs involved when required Any Federal State or Local taxes are also extra This Warranty is effective for a period of 1 one Year from the date of original installation EmberGlo Electric Food Preparation Equipment manufactured by Midco International sold under the EmberGlo trademark are guaranteed to be free from defect in material and workmanship under normal use and service for a period of 1 one year after the date of original installation Midco s obligation under this Warranty Policy shall be limited to repairing or replacing at our option any part of said equipment which Midco examination shall disclose to its satisfaction to be thus defective Exclusions This Warranty Policy does not apply to damages resulting from accident misuse
8. Generator Casting if defective lll UNIT HEATS UP BUT DOES NOT STEAM NO WATER EVIDENT A Confirm Manual Water Supply Valve is open and Water Hose Assembly is properly hooked up Refer to INSTALLATION Water A quick way to confirm water line is operational is to disconnect Water Hose at quick disconnect fitting and push a small probe into quick disconnect fitting water should flow freely Check and clean Water Nozzles Water Inlet and Strainers Refer to MAINTENANCE AS REQUIRED Confirm continuity of Steam Push Button Switch when depressed replace if defective Confirm continuity of water Solenoid Valve replace if defective Water Solenoid Valve Power Switch on light on confirm 120 volts to GND on terminals 2 and 5 of Power Switch both terminals of both Thermal Cut offs and terminal 3 of Square Steam Button With square Stem Button depressed confirm 120 volts to GND on terminal 4 of Switch and blue lead terminal of Water Solenoid Valve An audible click should be heard when Valve is energized if no click jumper white lead terminal of Valve to GND If click is heard with jumper attached white neutral wires are faulty from Valve thru both heater elements to neutral on 4 conductor cord Locate fault and repair If no click Water Solenoid Valve is defective and should be replaced IV UNIT FLOODS SELECTOR SWITCH TO MANUAL SQUARE STEAM PUSH BUTTON NOT DEPRESSED A Water Solenoid Valve seat is dirty and valve cannot close complet
9. ely or is defective clean or replace as required A WARNING The following checks through Section V part B should be done with power cord plugged in and properly twisted Use extreme care as bare wire terminals and or bare wires are exposed V UNIT FLOODS SELECTOR SWITCH TO CYCLE A Same as IV A B STEAM SHOT OFF TIME set for too frequent shots refer to OPERATION 3B moO w Heating and Cooking Guide Heating amp The suggestions are made only to help the operator get started Since each location will have different portions and different requirements each operator must determine his own operation Cooking Guide habits The manual model is generally operated with one or two shots at the start If additional heat is required operate up to three shots per minute Since the product to be heated can only absorb heat at a certain rate do not oversteam exceeding three shots per minute will usually not improve performance The timer model controls the number of steam injections per minute The unit can be used as a warmer or cooker When the product heating time is established set the timer to obtain the same results Breads Refridgerated Frozen Bread 1 to 2 shots of steam 2 min Bagels 1 to 2 min 3 to 4 min Croissant 15 seconds Muffin 1 2 shots of steam Pastries 1 to 2 min 3 to 4 min Tamales 5 min 10 min Tortillas 1 shot of steam 10 seconds Eggs Soft Boiled 6 min Poached 3 min Scrambled dz 5 min Meat Bratwurst 8 min
10. l injury or death WARNING Signifies hazards that could result in personal injury or death CAUTION Identifies unsafe practices which would result in minor personal injury or product and property damage fax 866 580 8700 web www emberglo com Quality Designed for Proven Performance Il Ciste sp NTAT o 21 0 ih 8470 77 X Printed USA ES10 Series SS E a Specifications ES10 Steamers feature a 4 deep full size steam table pan The steamer lid is equipped with two counter balanced spring hinges and offers a convenient choice of four locations for installing the lid handle at the side or front of either front corner Models Available for either manual or fully automatic steaming Installation and Service Dimensions Inches Centimeters HEIGHT lid closed 9 3 4 24 77 HEIGHT lid open 90 degrees with lid handle mounted on front corner of lid projecting forward 29 73 66 HEIGHT lid open 90 degrees with lid handle mounted on side corner of lid projecting to the side 23 58 42 WIDTH 22 1 2 57 15 WIDTH with lid handle projecting to left or right side 28 1 2 72 39 DEPTH 22 55 88 Electrical Standard ES10 Steamers are designed for use with 208 VAC to 240 VAC 4 3 pole with ground wire single phase 60 Hz electrical service See Figure 1 The generator casting contains two heating elements each rated for 1600 Watts 13 3 amps 120 Volts 60 Hz Models are available for use on 50 Hz Non USA
11. to purge air from lines Food Pan and Grid on all models should be removed and washed with a detergent or run through a dishwasher WARNING Under no circumstances should the entire Steamer be run through a dishwasher If any of the switches or timers in electric control compartment get wet they can malfunction Never try to use a device that has been wet replace it All exposed stainless steel surfaces should be wiped with a damp cloth or cleaned with a chlorine free stainless steel cleaner Rust spots can develop on stainless steel surfaces that are not cleaned daily Heating Ww Do not connect to a circuit operating Input Element Wa Heating at more than 150 Volts to ground 208V 240V 60 Hz 1600W Element Neutral_ zale BK BK 1600W BK BK BK 55 4 O Thermostat E BK Thermal Cut off 2 r er Thermostat Thermal O eae Bk w R BK Y Buzzer ot 1 NC 6 Him y L IN Duration Mot 2 Bu 1 3 NO Ext Res Bi Da YA 2528 10 g Buzzer 9 COM 7 2528 40 Neut Hot Load nD BR 7 BL 1425 00 Cycle Shot Timer BR BL fim RQ U 2HOT Cyce Time BOW
12. to the factory No Hood Installation Required According to the Uniform Mechanical Codes per the International Conference of Building Officials Code EmberGlo Steamers do not require a separate hood for vapor produced during operation NOTE EmberGlo ES10 Series Steamers use a cast aluminum steam generator with two cast in electric heating elements For best steaming the generator casting should contain some mineral deposits During final inspection each generator casting is pre seasoned with a solution of baking soda and water The water marks and mineral deposits seen on a new generator casting when the perforated food pan is removed is your assurance that the unit has passed final inspection test and will readily produce steam Specifications 240 volts 60HZ AC 3200 watts 13 3 amp or 208V 60HZ AC 2400 watts 11 6 amps Automatic timer operation timer models only Single shot operation End of cycle buzzer 10 seconds E Glo SAFETY INFORMATION TERMS The following terms are used to identify hazards safety precautions or special notations and have standard meanings throughout this manual When you see the safety alert symbol EmberGlo A Division of Midco International Inc 4140 West Victoria Street Chicago Illinois 60646 tel 866 705 0515 and one of the safety information terms as shown below be aware of the hazard potential DANGER Identifies the most serious hazards which will result in sever persona
13. uring which steam is automatically supplied at adjustable intervals At the end of the set time steaming stops and the buzzer sounds Adjustable from 0 2 to 20 minutes STEAM SHOT ON TIME Sets the amount of time that water is supplied to the steam generator to create steam Adjustable from 0 1 to 0 5 seconds STEAM SHOT OFF TIME Sets the amount of the time between steam shots when no steam is supplied Adjustable from 6 to 18 seconds BUZZER DURATION Sets the length of time that the buzzer will sound after automatic steaming is completed Adjustable from 0 1 to 10 seconds DELAY FROM LAST SHOT TO BUZZER Sets the length of time between the last shot of steam and the sounding of the buzzer This dwell time allows absorption of steam into the food Adjustable from 0 1 to 30 seconds The adjustment features have been located within the steamer control box and made accessible only with a screwdriver in order to discourage tampering or readjustments by unauthorized personnel A DANGER Use extreme caution when adjusting timers Bare wire terminals and or bare wires are exposed Unplug male twist lock plug or use extreme caution if steamer is plugged in when making timer adjustments Use an insulated or fiberglass screw driver IMPORTANT KEEP LID CLOSED WHEN NOT IN USE This keeps the food pan hot and reduces condensation in the steam chamber When steamer is first installed or when reconnecting water hose operate STEAM button several times
14. y to use removable handle Increase your efficiency by dual steaming different items in separate baskets or in a mesh Food Pan with a separator Freshen or heat up tortillas and pita bread in a TorPita Steaming rack Half Pan Size Basket 5608 72 TorPita Rack _ Quarter Pan Size Basket 2 pk 5608 73 for Tortillas amp Pitas 5608 71 3 in One Basket Set 1 Half and 2 Quarters 5608 70 Basket Sets come with a Handle Generator Cleaning Brush Scrapping off mineral build up is easy with our Cleaning Brush 8450 62 sturdy stainless steel Generator Cleaning Brush Egg Poacher A quick and healthy way to serve poached eggs 4 Cup Egg Poacher 2070610 4 6 Cup Egg Poacher C B 2070615 5608 71 TorPita Tortilla Pita Rack w Handle 10 1 4 Lx 7 5 8 W x 3 5 32 H 5608 70 Three in 1 Basket Kit w Handle 10 2 3 Lx 8 1 8 W x 3 H 5608 72 1 2 Size Basket w Handle 10 2 3 Lx 8 1 8 W x 3 H 5608 73 Two of 1 4 Size Basket w Handle 7 7 8 Lx 51 8 Wx 3 H 2070610 4 Cup Egg Poacher 9 L x 9 W x 3 H 2070615 6 Cup Egg Poacher 12 3 4 L x 12 5 8 W x 3 H 8450 62 Steam Generator Cleaning Brush 7 3 4 L 210 EmberGlo A division of Midco International Inc 4140 West Victoria Street Chicago Illinois 60646 8470 77 7 Z tel 773 604 8700 fax 773 604 4070 web www emberglo com email sales emberglo com Printed in USA
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