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1. hairline Replace belt Replace belt OK to run but monitor OK to run but condition monitor condition LDAN Lanas Le e AAA Fuzzy edge cord Hook wear Stone damage Bevel wear K to run Replace belt Replace belt if damage is outboard edge only but monitor condition on edge OK to run but monitor condition 97 Maintenance Rear Shock Preload Ride Height Inspection Periodically inspect rear shock preload For the most comfortable ride and proper ground clearance adjust preload if ride height is out of specification 1 2 8 98 Verify thattire pressure is at specification See page 114 Secure the motorcycle in an upright position by clamping the front wheel in a wheel vise Remove the saddlebag if equipped Apply a strip of tape to the rear fender directly over the center of the rear axle Measure Here DARK HORSE shown 5 6 M inte suitable lift raise the motorcycle until the rear shock is completely extended Measure the distance in millimeters from the center of the rear axle to the bottom of the tape Record the results as measurement M1 Lower the motorcycle and remove the lift Load the motorcycle with all intended cargo Wearing your riding gear bring the motorcycle to the upright position and sit on the operator s seat If you plan to carry a passenger have the passenger with riding gear sit on the passenger seat Have an assistant measure
2. 132 Clock Resetting CHIEF DARK HORSE 36 CHIEFTAIN ROADMASTER 47 C Clutch Cable Lubrication Mechanical 106 Clutch Inspection Mechanical 73 C luteh Leverzs uiui mede goin gee ex 54 Clutch Lever Freeplay Mechanical 105 Clutch Lever Lubrication Mechanical 106 Compliance Vehicle 18 Console Components 21 Cruise Control Operation 85 86 Cruise Control Switches 28 D Display Units Standard Metric CHIEF DARK HORSE 36 Drive Belt Cleaning ERES 96 CONGITON rer RR ERRARE 97 Wear Analysis 97 Drive BeltInspection Rear 75 E Electrical Precautions 126 Elevating the Motorcycle 128 Emission Control System 104 EngineBreak In 76 77 Engine Compression Test 128 Engine Identification Number 6 Engine Oil Change 93 94 Engine Starter Switch 28 Engine Stop Run Switch 27 Engine Starting 79 80 Engine Stopping 4 84 E Equipment Modifications 14 Error Codes Engine CHIEF DARK HORSE 37 CHIEFTAIN ROADMASTER 46 Exhaust Safety 00200 eae 16 Exhaust System Inspection 128 F Fairing Deflectors Vents Lower 64 Fastener Inspection
3. SET UNITS VOLUME TEMPERATURE CLOCK TYPE PRESSURE EXIT SET DISTANCE MILES KILOMETERS EXIT Instrument Cluster CHI EFTAIN ROADMASTER Instrument Cluster Setup Set Units Volume Settings Use the VOLUME menu to change the instrument cluster volume units Selectgallon imperial gallon or liter 1 With VOLUME highlighted in the SET UNITS menu press LEFT TOGGLE Press RIGHT TOGGLE to select gallon imperial gallon or liter Press LEFT TOGGLE to set the desired setting Press RIGHT TOGGLE to select EXIT Press LEFT TOGGLE to exit SET UNITS DISTANCE VOLUME TEMPERATURE CLOCK TYPE PRESSURE EKIT SET VOLUME GALLON IMPERIAL GALLON LITER EXIT Set Units Temperature Settings Use the TEMPERATURE menu to change the instrument cluster temperature units Select Fahrenheit or Celsius 1 With TEMPERATURE highlighted in the SET UNITS menu press LEFT TOGGLE Press RIGHT TOGGLE to select fahrenheitor Celsius Press LEFT TOGGLE to set the desired setting Press RIGHT TOGGLE to select EXIT Press LEFT TOGGLE to exit Instruments Features and Controls SET UNITS DISTANCE VOLUME TEMPERATURE CLOCK TYPE PRESSURE EXIT SET TEMPERATURE FAHRENHEIT CELCIUS EXIT 49 Instruments Features and Controls Instrument Cluster CHIEFTAIN ROADMASTER Instrument Cluster Setup Set Units Cloc
4. 74 128 Fastener Torgues 128 Finish Care Gloss Clear Coat 135 Finish Care Matte Clear Coat 134 Floorboard Adjustments Passenger 63 Fluid Brake Fluid Specifications 151 Engine Oil Specifications 151 Fork Oil Specifications 151 Fluid Change ENGINE Od uc cipe een tede oet 93 Engine Oil Filter 94 Fluid Level ErigineOlz suc eem rex x 68 69 Front Brake Fluid 71 109 Rear Brake Fluid 72 108 Fork Inspection cc ecco east esee 102 Front Wheel Installation 112 UI pM 64 Fuel Filter 1 chaos seunaiios aus ieni E audiceats 94 Fuel Gauge C HE Esc acuit ee ect Sahin tame heroes 21 CHIEFTAIN ROADMASTER 39 CHIEF CLASSIC DARK HORSE 34 F Fuel Handling Safety 16 Fuel Level auc du e t entia eges E 75 Fuel Recommendation 151 Fuel System Inspection 104 Fuel System Priming 78 USUI cosciente te d irte E lien d ttai os 78 Fuse Replacement 125 G Gasoline Handling Safety 16 Gear ShiftLever 55 Gear Shifting uu mes ganii Aa 81 83 Gross Vehicle WeightRating 19 GVWR aia arena amtii scat aa E aon ack mua dears 19 H Hand Grip Heater Switch 30 Hazard Switch 000 0 e eee 27 HeadlightAim Adjustment 120 Headl
5. The storage surface should be free of oil and gasoline e The motorcycle should not be near a radiator or other heat source or any type of electric motor Clean and Protect the Motorcycle To prepare the motorcycle for storage begin by cleaning and polishing the motorcycle as outlined beginning on page 132 Polish chromed and other metal surfaces Apply protectant to exposed rubber vinyl and plastic parts Do not apply rubber protectant to the tire tread surfaces Fuel Stabilizer Add fresh fuel to fill the fuel tank and add fuel stabilizer Do not overfill Ride the motorcycle or start and run the engine for 15 minutes in a well ventilated area to distribute the stabilizer throughout the fuel system Tire Inflation Inflate the tires to normal pressure See page 114 Engine Protection Change the engine oil See page 93 Cleaning and Storage Care Remove the battery See page 122 i Clean the battery terminals first with a wire brush to remove any loose deposits 3 Wash the posts and the ends of the battery cables with a solution of one partbaking soda to 16 parts water Rinse with clean water and wipe dry 4 Apply athin film of dielectric grease to the posts and cable connectors 5 Clean the outside ofthe battery with a solution of mild detergent and warm water 6 Store the battery in a dry area with a temperature of 32 to 90 F 0 to 32 C 7 While in storage fully charge the battery once a
6. Instruments Features and Controls Instrument Cluster CHIEFTAIN ROADMASTER Instrument Cluster Setup Set Brightness The brightness level of the instrument cluster and display screen can be adjusted There are two methods to enter the Set Brightness menu METHOD 1 This method bypasses the instrument cluster setup menu The transmission does nothave to be in neutral using this method 1 Press and hold RIGHT TOGGLE until the SET BRIGHTNESS menu appears 2 Press RIGHT TOGGLE repeatedly to adjust the instrument cluster brightness 3 The menu will close after the desired brightness level is set 7 30 75F FM 93 7 E ZWA RANGE 250 25680 mi 6 METHOD 2 1 4 With SET BRIGHTNESS highlighted on the setup menu press LEFT TOGGLE Press LEFT TOGGLE repeatedly to adjust the brightness level from 0 to 100 When the desired brightness level is set press RIGHT TOGGLE to select EXIT Press LEFT TOGGLE to exit SETUP SET CLOCK SET UNITS SET BOTTOM SCREEN GAUGE INFORMATION TPMS EXIT SET BRIGHTNESS BRIGHTNESS EXIT 53 Instruments Features and Controls Headlights The headlights automatically come on when the engine is started WARNING Motorcycle riders must remain as visible as possible at all times To aid in this the headlight must be on at all times Do not modify the ignition headlight wiring to circumvent the automatic headl
7. bj is Instruments Features and Controls Instrument Cluster CHIEFTAIN ROADMASTER The instrument cluster includes the speedometer tachometer fuel gauge indicator lamps and multi function display MFD Indicator Lamps Speedometer L lt 6 AAN NN i TON f YA m ME 80 100 na Ma 0AN N 8 20 l Ww S m cmm S Q NS Multi Function Display Fuel Gauge Speedometer The speedometer displays forward vehicle speed in either miles per hour or kilometers per hour Tachometer The tachometer displays engine speed in revolutions per minute RPM A red line on the face of the gauge indicates the maximum safe engine speed Excessive engine speed can cause engine damage or failure which could result in serious injury or death Do not allow engine speed to exceed the red line Fuel Gauge The fuel gauge displays fuel level For the most accurate reading sit on the motorcycle and bring it to the upright position 39 Instruments Features and Controls Instrument Cluster CHI EFTAI N ROADMASTER Indicator Lamps Lamp Indicates Condition Neutral The transmission is in neutral and the power switch is ON When standard mode is selected speed displays in miles per hour Vehicle Speed When metric mode is selected speed displays in kilometers per hour ED High Beam The headlight sw
8. Cruise On Off Switch WARNING Improper operation of cruise control could cause loss of control and result in serious injury or death Follow all cruise operation procedures carefully Never use cruise control when roads are wet or slippery Do not use cruise control when riding in heavy or congested traffic Operation e ruise Control Tips Cruise control can be set in gears 4 6 Vehicle speed must be above 20 MPH 32 km h Set speed will vary slightly in hilly terrain Cruise control will not resume a pre set speed ifthe resulting acceleration or deceleration rate is too high or too low For example resuming a set speed from 40 MPH 64 km h while in 6th gear may cause cruise to disengage Cruise control will not engage if brake lights are not operating properly The clutch or either brake must have been activated at least once since the engine was started for the cruise control to function 85 Operation Using Cruise Control Speed Press and release the cruise on off switch The amber cruise control DI a A Cruise indicator will illuminate in the On Off instrument cluster Cruise control Switch is enabled but not set 2 Accelerate to the desired speed and press the SET DEC switch The green cruise control indicator Set lamp will illuminate Cruise control is set to the desired speed Resume Speed After disengaging the cruise control with the brake throttle or clutch pres
9. FM 87 5 to 108 0 MHz AM 531 to 1701 kHz Japan FM 76 1to 89 9MHz AM 522 to 1629 kHz Taiwan FM 87 5 to 108 0 MHz AM 531 to 1701 kHz 166 Radio Sources North America Sources FM AM WX USB e NAV Bluetooth Europe Europe 50 Sources FM MW e LW USB NAV Bluetooth Japan Taiwan Sources FM AM USB NAV Bluetooth Australia Sources FM AM USB NAV Bluetooth Audio System Introduction Audio Menu Options Audio Output Bass Mid e Treble Fader Automatic Volume Control AVC Bluetooth Setup Driver Device NAV Audio AM FM Clear Preset Radio Broadcast Data System RBDS Audio System 167 Audio System Audio System Introduction Audio Controls i 1 Radio On Off The audio controls are located on the left handlebar Volume a VOL Menu Scroll 2 Tuner Music Track Select Menu Navigation 3 Preset Button Select Enter Menus 4 Mute Push to Talk PTT Voice Recognition 5 Mode Button Tip Some mode menu options have sub menus Sources and menu options will be displayed only for installed components 168 Audio System Introduction Instrument Cluster Audio Display USB Connector The audio system information is displayed in the center A USB connector cord i
10. The radio will search for the headset BLUETOOTH DRIVE DEVICE EXIT DRIVE H SET ADD H SET EXIT 7 30 75F SEARCHING ADD HEADSET 7 When the headset is found its name will be displayed 8 Press and release PRE to pair the headset with the radio 9 The radio will display PAIRING during the pairing process Tip If prompted to enter a pairing code find the code in the headset user s manual Use qj or cp to enter the digits 0 9 Press and release PRE to enter the Audio System 7 30 SENA SMH10 EXIT ADD HEADSET 75F 7 30 SENA SMH10 PAIRING 75F PAIRING CODE number and move to the next digit Default codes are typically 0000 or 1234 PAIRED is displayed on the screen when the radio has successfully paired the headset 7 30 SENA SMH10 PAIRED 75F 187 Audio System Audio Mode Menus Bluetooth Setup Menu Driver Device Pairing The radio can be paired with Bluetooth devices such as smart phones 1 Inthe Bluetooth Setup Menu press lt q or cT to scroll 2 Setdevice to Discoverable Mode before starting the pairing procedure 3 Select DRIVE DEVICE Press and release PRE 5 Use cq or c to scroll to ADD DEVICE 6 Press and release PRE to select BLUETOOTH DRIVE H SET DRIVE DEVICE EXIT DRIVE DEVICE STACY S PHONE UNPAIR ALL EXIT
11. E repeatedly until the desired source is active FM AM MW LW 2 Use L or 7 to tune a radio station Press and hold PRE Press cp or c to cycle to an available presetlocation The preset location displays on the screen Tip Saving a radio station without picking a location will save the station in the next available location 5 Whenthe desired location is displayed press PRE 174 7 30 SW 75F SAVING 93 7 pase PS ans P4 P5 6 The station will be stored Tip If the desired preset location already contains a stored radio station it will be overwritten by the new selection Press PRE repeatedly to scroll through the list of radio presets 7 30 75F P2 93 7 7 30 75F FM 93 7 Selecting Audio Sources Weather Band WX Weather band channels are broadcast by the National Oceanic and Atmospheric Administration NOAA NOAA operates more than 940 transmitters covering the United States Puerto Rico the U S Virgin Islands the U S Pacific Territories and adjacent coastal waterways 1 Press MODE repeatedly button until WX source is selected Tip Typically only one weather band channel will be available for a given location When traveling ifa channel becomes unavailable search for another active channel 2 Press of gt to selecta channel Audio System USB Audio Source Flash Memory Stick The USB flash drive must be formatted using the
12. 1 Press downward on the rear brake pedal It should move freely and smoothly The pedal should feel firm and continue to feel firm until released 2 Release the pedal It should return to its rest position quickly when released 3 Ifthe rear brake pedal fails to perform as stated or travels too far before beginning to engage the brake service the brakes before riding 71 Pre Ride Inspections Rear Brake Fluid Level The rear brake fluid reservoir is located near the rear brake pedal View the reservoir level from the right side of the vehicle 1 Position the motorcycle on level ground in the fully upright position 2 View the brake fluid through the reservoir 3 The fluid should be clear Replace cloudy or contaminated fluid 4 The fluid level should be above the minimum indicator mark on the reservoir body Add brake fluid as needed See page 108 Minimum Level Mark Sight Glass ya f DA 72 Brake Lines Inspect all brake hoses and connections for dampness or stains from leaking or dried fluid Tighten any leaking connections to the proper torque values and replace components as necessary See the INDIAN MOTORCYCLE EE Manual or an authorized INDIAN MOTORCYCLE ealer WARNING Brake fluid leaks or low brake fluid levels could cause brake system failure which could result in serious injury or death Do not operate the vehicle with low
13. 25680 mi 1 NI suns SCREEN EXIT ighlighted on the setup menu Average Fuel Displ press LEFT TOGGLE SET BOTTOM SCREEN erage Ue ISP 2 Press RIGHT TOGGLE AVERAGE 25 5 repeatedly to cycle through INSTANT FUEL N menu items AVERAGE FUEL 25680 mi 3 Press LEFT TOGGLE to enter RANGE the desired SET UNITS menu Range Display 4 i RIGHT TOGGLE to select RANGE 2505 a a 5 Press LEFT TOGGLE to exit N 25680 mi EXIT Instruments Features and Controls Instrument Cluster CHIEFTAIN ROADMASTER Instrument Cluster Setup Gauge Information The instrument cluster hardware and software part and serial numbers are displayed on the Gauge Information menu 1 With GAUGE INFORMATION highlighted on the setup menu press LEFT TOGGLE 2 Press RIGHT TOGGLE to select EXIT 3 Press LEFT TOGGLE to exit 52 SETUP SET CLOCK SET UNITS SET BOTTOM SCREEN TPMS SET BRIGHTNESS EXIT GAUGE INFORMATION HW SW HW Ser EXIT Tire Pressure Monitoring System TPM S Setup Do not attempt to access the TPMS menu Withoutthe proper training and tools you may inadvertently erase the sensor identification numbers from system memory which would disable the TPMS The TPMS setup menu allows your authorized INDIAN MOTORCYCLE dealer to register new tire pressure sensors and to relearn erased sensors using the TPMS tool TPMS LEARN TPMS SENSORS ERASE TPMS SENSORS EXIT
14. Before each ride perform the Pre Ride Inspections See Always ensure proper steering head bearing adjustment page 65 Ap inspectthe rear shock absorber and the front Perform all periodic maintenance at the recommended forks for fluid leaks or damage Make any necessary intervals outlined in the Periodic Maintenance section repairs promptly See page 103 beginning on page 90 Clean the motorcycle thoroughly to reveal items in need Always maintain proper tire pressure tread condition and of repair wheel and tire balance Inspect tires regularly and Fasteners must meet original specifications for quality replace worn or damaged tires promptly Use only finish and type to ensure safety Use only genuine INDIAN approved replacementtires See the Specifications section MOTORCYCLE replacement parts and ensure that all beginning on page 143 fasteners are tightened to the proper torque 17 Electromagnetic Interference This vehicle complies with UN ECE Regulation 10 requirements and Canadian IC ES 002 18 Key Fob and Vehicle Control Module FCC IC Compliance Statement FCC W99PI01 W99PI02 IC 8296A PI01 8296A PIO2 This device complies with Part 15 of the FCC Rules and Canada license exempt RSS 210 standard Operation is subject to the following two conditions 1 THIS DEVICE MAY NOT CAUSE HARMFUL INTERFERENCE 2 THIS DEVICE MUST ACCEPT ANY INTERFERENCE RECEIVED INCLUDING INTERFERENCE THAT MAY CAUSE UNDESIRED OPERATI
15. Bolts Seat Mount Bolts 117 Maintenance Seat Removal ROADMASTER 1 2 3 4 118 Remove the left side cover to access the tool kit Remove the trunk See page 56 Disconnect the trunk harness from the main harness Locate the seat mount Rear Bracket Bolt brackets under the edge of the driver s See seat Remove the seat s mount bolt from each side ofthe seat Remove the rear bracket bolt washer and nylon grommet from the passenger portion of the seat Liftthe rear of the seat and unplug the seat heater Pull the seat rearward to disengage the front mounting tab ofthe seat from the frame mount Do not allow the seat mount brackets to contact the rear fender Seat Mount Bolts Seat Installation ROADM ASTER 1 2 3 Position the seat by inserting the seat mounting tab from rear to frontinto the mount on the top of the frame Reconnect the seat heater Rotate the rear of the seat downward and position the side mount seat brackets onto the frame Do not allow the seat mount brackets to contact the rear fender On each side thread the seat mount bolt through the seat mount bracket and into the frame Torque seat bolts to specification Torque 18 ft lbs 13 5 Nm Gently raise the rear bracket and reinstall the nylon grommet Thread the rear bracket bolt and washer through the bracket and nylon grommet Torque the bolt to specification Torque 96in Ibs 10 8 Nm Reconnectthe trun
16. MED The speedometer displays forward vehicle speed in either miles per hour or kilometers per hour Speedometer BIELJLGCJC3C3E3E3E3IF Tip 12 ime ange RPW Ji 32 Instruments Features and Controls Instrument Cluster CHI EF DARK HORSE Indicator Lamps Lamp Indicates Condition Chassis Fault The alert symbol illuminates if a chassis fault occurs Tire Pressure Monitoring System TPM S If equipped the TPMS indicator illuminates if low tire pressure is detected It will also illuminate along with the Low Battery Voltage indicator when TPMS battery power is low requiring service NI Neutral The transmission is in neutral High Beam The headlight switch is setto high beam This indicator will flash if there is a problem with the low or zD high beam light Turn Signal The turn signal indicator flashes when the left right or both turn signals hazard are active If there is a problem in the signal system the lamps will flash attwice the normal rate Check Engine If this lamp illuminates while the engine is running see your dealer promptly The light will remain on if the tilt sensor shuts down the engine If abnormal sensor or engine operation is detected the light will remain on as long as the fault condition exists Retrieve the error codes for diagnosis See page 37 3 Anti Lock Brakes Not Activated The indicator remains on until the anti lock system activates
17. Your radio s voice command mode supports the Siri Eyes Free feature on select iPhone models so you can use Siri without having to look at the screen For example Play songs by Get directions to Read my notifications Send a message to For additional commands consult your device s owner s manual Siri is available on iPhone 4s iPhone 5 iPad 3rd and 4th generations iPad mini and iPod touch 5th generation and requires internet access Siri may not be available in all languages or in all areas and features may vary by area Cellular data charges may apply For more information about Siri Eyes Free visit www apple com ios siri Audio Mode Menus Entering Mode Menu 1 Press and hold MODE until the system enters the audio system mode menus 2 Press and release MODE to cycle through the following menu items shown in order of display Audio Output Select Bass Mid Treble Fader Automatic Volume Control AVC Bluetooth Setup Bluetooth Drive Device NAV Audio FM AM Tuner Clear Presets Radio Broadcast Data System RBDS 3 Atthe RBDS screen press and release MODE to return to the beginning ofthe mode menu list Audio System Exiting M ode Menu Exitthe screen and return to the default display in one of two Ways 1 Wait 10 seconds The system will automatically exit 2 Press lt or 7 to exit Audio Output Select Use the audio output
18. perform the recommended pre ride inspections before each ride This is especially important before making along trip and when removing the motorcycle from storage WARNING failure to perform the recommended pre ride inspections could result in component failure while riding which could result in serious injury or death Always perform the pre ride inspections before each ride When inspection reveals the need for adjustment replacement or repair perform the service promptly or see your authorized INDIAN MOTORCYCLE dealer for service WARNING Read the entire Instruments Features and Controls section of this manual before riding your Ie ee A complete understanding of the features and capabilities of your motorcycle is essential to its safe operation Anything less may result in serious injury or death Pre Ride Inspections You must be familiar with all instruments and controls to perform the pre ride inspections Tip During the pre ride inspections you may use products that are potentially hazardous such asoil or brake fluid When using any ofthese products always follow the instructions and warnings on the product packaging When inspections reveal the need for adjustment replacement or repair refer to the maintenance section of this manual page 88 referto the INDIAN MOTORCYCLE Service Manual or see your authorized INDIAN MOTORCYCLE dealer 65 Pre Ride Inspections Turn the power switch on and move the stop ru
19. which occurs when vehicle speed exceeds 6 MPH 10 km h When the lamp is illuminated the anti lock brakes will notactivate butthe conventional brake system will continue to operate normally Vehicle Speed When standard mode is selected speed displays in miles per hour When metric mode is selected speed displays in kilometers per hour 33 Instruments Features and Controls Instrument Cluster CHI EF DARK HORSE Multi Function Display MFD MFD Indicators 34 Lamp Indicates Condition Lamp Indicates Condition gy Cruise Amber Lamp Cruise control is enabled but Low This lamp illuminates when battery voltage is Control not set When flashing a cruise control Battery low Turn non essential accessories off to Status related fault exists Green Lamp Cruise Voltage conserve power Make sure the charging control is setto the desired speed Read the system is operating properly See page 131 safety and ee pra e gs before using m pu also illuminates with the security cruise control See page 85 ight and or power switch when the key fob Low Oil Thislamp illuminates when oil pressure battery is low and with the TPMS lamp when Pressure drops below a safe operating pressure while the TPMS sensor battery is low the engine is running If this lamp illuminates gL e engine ang epee ae feed Fuel Gauge Display CHIEF CLASSIC DARK HORSE turn the engine off
20. your authorized dealer before attempting any service work that is beyond your level of technical knowledge or experience or if the work requires specialized equipment Operating Your M otorcycle Outside the U S A If you plan to operate your motorcycle in countries other than the USA and Canada Service facilities or replacement parts may not be readily available Unleaded gasoline may not be available The use of leaded fuels will cause engine damage damage to your emissions systems and voiding of your warranty Gasoline may have a considerably lower octane rating Improper fuel can cause engine damage Engine Identification Number The engine number is stamped into the right crankcase beneath the balance shaft cover The engine number is positioned behind the right floorboard with the engine installed in the frame Record the number in the space provided on page 5 Engine Iderttification Number About the Rider s Manual Failure to follow all recommended precautions and procedures could result in severe injury or death Always heed all safety precautions and follow all operation inspection and maintenance procedures outlined in this manual All references to RIGHT LEFT FRONT or REAR are from the operator s perspective when seated in a normal riding position If you have questions aboutthe operation or maintenance of your morge after you ve read this manual please see your authorized dealer To locate the nearest authori
21. All models Flash memory connected iPhone iPod connected Pandora on iPhone iPod only Pandora is currently available only in the United States Australia and New Zealand 7 30 MW 75F 531 7 30 LW 75F 153 7 30 WX 75F 7 30 USB ARTIST SONG TITLE 75F 7 30 iPod ARTIST SONG TITLE 75F 7 30 PANDORA ARTIST SONG TITLE 75F Audio System Selecting Audio Sources NAV source 7 30 75F FM AM MW LW Tuning All models skipped if not MW and LW radio sources are in Europe only enabled NAV 1 Press MODE repeatedly to choose the desired audio source Bluetooth Driver source 7 30 SW 75F 2 Usethe tune buttons on the left control to tune radio All models skipped if not Pe OBS CU CMM i CN stations Press and release lt or 7 to locate stations in enabled STACY S PHONE single step increments Tip Pandora is available on some 3 Press and hold lt or 7 to Bluetooth devices seek for radio stations The 130 SF radio will slew until the tune FM 93 7 button is released Atthattime 93X the radio will seek to the next ARTIST strong radio station signal FM station shawnwith RBDS FULL on 173 Audio System Selecting Audio Sources FM AM MW LW Tuning Memory Presets The audio system features 15 user defined presets for each tuner source for storing favorite stations 1 To seta preset press MOD
22. Before washing make sure exhaust pipes are cool dle for A tew minutes Cover each pipe opening with a plastic bag secured 6 Make sure the brakes are functioning properly before with a strong rubber band Check that the spark plugs riding spark plug wire caps oil fill cap and fuel caps are properly seated 2 Donotuse abrasive cleaners 133 Cleaning and Storage Windshield Care if equipped Clean the windshield with a soft cloth and plenty of warm water Dry with a soft clean cloth Remove minor scratches with a high quality polishing compound designed for use on polycarbonate surfaces NOTICE Brake fluid and alcohol will permanently damage the windshield Do not use glass cleaners water or soil repellents and petroleum or alcohol based cleaners on the windshield as these products can damage the windshield 134 Matte Clear Coat Finish Care Matte finish products are prone to trapping dirt oils and other contaminants Always clean this type of finish with warm water and a mild dish washing detergent Use a soft sponge to gently rub the surface then rinse with clean warm water For stubborn stains such as grease or oil use a citrus based cleaner Spray the cleaner onto the area and rub geniy with a soft sponge Allow the cleaner to sit for a couple of minutes then rinse well with clean warm water Repeat as needed NOTICE Never use a polishing buffing wax or any sponge that has an abrasive surface when cleanin
23. COMPANY 2100 Highway 55 Medina MN 55340 or the California Air Resources Board P O Box 8001 9528 Telstar Avenue El Monte CA 91734 8001 INDIAN MOTORCYCLE COMPANY hereinafter INDIAN MOTORCYCLE warrants that each new 2015 and later INDIAN motorcycle that includes as standard equipment a headlight taillight and stoplight and is street legal A isdesigned built and equipped so as to conform atthe time of initial retail purchases with all applicable regulations of the United States Environmental Protection Agency and the California Air Resources Board and B isfree from defects in material and workmanship which cause such motorcycle to fail to conform with applicable regulations of the United States Environmental Protection Agency or the California Air Resources Board for a period of use depending on the engine displacement of 12 000 kilometers 7 456miles if the motorcycle s engine displacement is less than 170 cubic centimeters of 18 000 kilometers 11 185 miles if the motorcycle s engine displacement is equal or greater than 170 cubic centimeters but less than 280 cubic centimeters or of 30 000 kilometers 18 641miles if the motorcycle s engine displacement is 280 cubic centimeters or greater or 5 five years from the date of initial retail delivery whichever occurs first 159 Warranty Emissions Control System Warranty Coverage Warranty defects shall be remedied during customary business hours at any authorized IND
24. Diagnostic Trouble Codes if present Trip 1 top of menu 7 30 75F FM 93 7 AVG SPEED 55 MPH 12 9 VOLTS rance 200 25680 mi 6 7 30 75F iPOD ARTIST SONG TITLE ALBUM TITLE rance 250 25680 mi 6 Instruments Features and Controls Instrument Cluster CHI EFTAI N ROADMASTER Heated Grips if equipped This screen displays the heated grip heat level setting The screen does not display if heaters are set at zero or if heated grips are not installed Press LEFT TOGGLE to cycle to Diagnostic Trouble Codes if present Trip 1 top of menu 7 30 HEATED GRIPS a Power Level mangi 250 25680 mi 75F 93 7 9 6 45 Instruments Features and Controls Instrument Cluster CHIEFTAIN ROADMASTER Infotainment Display Settings Diagnostic Trouble Codes DTCs If the CHECK ENGINE indicator is illuminated on the instrument cluster this screen will display indicatin there are Diagnostic Trouble Codes DTCs The error screen displays only when the CHECK ENGINE light is on and only during the current ignition cycle DTCs will reappear only if the fault reoccurs after restarting the engine 46 7 30 FM DTC SPN FMI RANGE 250 25680 mi 75F 93 7 598 Retrieving Error Codes Ifthe CHECK ENGINE indicator illuminates you can retrieve the error codes from the DTC display 1 Press and hold LEFT TOGGLE to enter the displ
25. Electronic components Batteries Finished and unfinished surfaces Spark plugs Lightbulbs Sealed beam lamps 153 Warranty INDIAN MOTORCYCLE Warranty Policy LUBRICANTSAND FLUIDS 1 Ming oil brands or using non recommended oil may cause engine damage We recommend the use of INDIAN MOTORCYCLE engine oil 2 Damage or failure resulting from the use of non recommended lubricants or fluids is not covered by this warranty This warranty provides no coverage for personal loss or expense including mileage transportation costs hotels meals shipping or handling fees motorcycle pick up or delivery replacement rentals loss of vehicle use loss of profits or loss of vacation or personal time THE EXCLUSIVE REMEDY FOR BREACH OF THISWARRANTY SHALL BE AT INDIAN MOTORCYCLE S OPTION REPAIR OR REPLACEMENT OF ANY DEFECTIVE MATERIALS COMPONENTS OR PRODUCTS THE REMEDIES SET FORTH IN THISWARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY INDIAN MOTORCYCLE SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION WHETHER ARISING OUT OF EXPRESSOR IMPLIED WARRANTY OR ANY OTHER CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE THIS EXCLUSION OF CONSEQUENTAL INCIDENTAL AND SPECIAL DAMAGESISINDEPENDENT FROM AND SHALL SURVIVE ANY FINDING THAT THE EXCLUSIVE REMEDY FAILED OF ITS ESSENTIAL PURPOSE THE IMPLIED WARRANTY OF FITNESSFOR A PARTICULAR PURPOSE ISEXCLUDE
26. FAT32 file dec For assistance search the web for How to format FAT32 Connect the USB memory stick to the USB connector cable The following music files are recognized by the radio WAV 0GG e MP3 FLAC Music files not recognized by the radio will be ignored l Press and release MODE until USB is active When USB is 7 30 75F active the console screen will USB display USB as the active ARTIST SEMINE SONG TITLE 2 Press and hold lt or 7 to selectthe next or the previous music folder The folders are arranged in alphabetical order 3 Pressand release lt or 7 to selectthe nextor previous song 175 Audio System Selecting Audio Sources USB Audio Source iPod iPhone Connected 1 Connect a compatible iPod or iPhone device to the USB connector cable 2 Press and release MODE until iPod is the active source VQ 75F When iPod is active the console Td um screen will display iPod as the A active source SONG TITLE Tuning FF RW 1 Pressand release lt or gt gt to select the next or previous song 2 Pressand hold lt or 7 to fast forward or rewind Direct Song Selection 1 Pire and release PRE to display currently playing track ist 2 Press and release lt 4 or c to scroll track list 3 Press and release PRE Or gt gt to select the new song choice and exit to active source display 4 Press lt to exit without selecting a new song track 17
27. Hours Oil Life display 44 7 30 75F FM 93 7 INSTANT 27 5 MPG AVERAGE 34 5 Rage 250 25680 mi 6 7 30 75F FM 93 7 FRONT 36 1 psi Roe REAR 40 2 RANGE 250 25680 mi 6 Engine Hours Oil Life This screen will display the total engine hours accumulated when the engine is running Engine oil life is also displayed The rate atwhich oil life is reduced to 0 is determined by the following e Engine break in period 0 500 miles or 804 km e Routine oil change intervals Every 5 000 miles or 8 046 km Tip When engine oil life reaches 0 change the engine oil and filter After changing the engine oil and filter 7 30 75F FM 93 7 Lem ENGINE OIL a 100 Yo RANGE 250 25680 mi 6 l Press and hold LEFT TOGGLE until the value begins to flash 2 Pressand hold LEFT TOGGLE to resetthe engine oil life to 10096 3 Press LEFT TOGGLE to display Average Speed Battery Voltage screen Infotainment Display Settings Average Speed Battery Voltage This screen displays the average motorcycle speed and current battery voltage 1 Press and hold LEFT TOGGLE to reset the average speed 2 Press LEFT TOGGLE to cycle to Expanded Audio Information Expanded Audio Information In this mode the display screen will dedicate zone three to the audio system and allow for up to six lines of audio system information Press LEFT TOGGLE to cycle to Heated Grips if equipped
28. Indicator Lights Non Serviceable LED 146 Specifications Model Year 2016 DARK HORSE Dimensions Dimensions and specifications may vary with features options and accessories Overall Length 103 5 in 2630 mm Overall Width 39 4 in 1000 mm Overall Height 46 3 in 1176 mm Seat Height 26 in 660 mm Wheelbase 68 1 in 1730 mm Ground Clearance 5 5 in 140 mm Rake frame Trail 29 6 1 in 155 mm Weight Dry Weight without fuel fluids 751 Ibs 341 kg Wet Weight with fuel fluids 785 lbs 357 kg Gross Vehicle Weight Rating GVWR 1260 Ibs 573 kg Gross Axle Weight Rating GAWR Front 485 Ibs 220 kg Rear 775 Ibs 352 kg Maximum Load Capacity riders cargo accessories 475 Ibs 215 kg 147 Specifications Model Year 2016 DARK HORSE Capacities Engine Oil 5 5 qts 5 21 with filter at oil change Fuel 5 5 gal 20 8 Fuel Reserve fuel light on 1 0 gal 3 81 Fork Oil 20 3 oz 599 cc Engine Engine Type ThunderStroke 111 Configuration V Twin Displacement 111 cu in 1811 cc Cooling System Air Cooled Compression Ratio 9 5 1 Valve Train 2 Valves Per Cylinder Hydraulic Lifters Bore and Stroke 3 976 x 4 449 101mm x 113mm Fuel System Throttle Body Bore Closed Loop Fuel Injection 54 mm Exhaust System linto 2 with
29. Lamp Replacement CHIEFTAIN 1 Remove the two bolts securing the front trim SER d bezel to the fairing Pull this piece forward Step2 bes to access the PZN headlight ec 2 Remove the four screws securing the headlamp retaining ring Remove the retaining ring Tool Phillips screwdriver or universal tool 3 Remove the headlight assembly from the headlight Carrier 4 Remove the sealing boot Press the looped end of the wire bulb retainer clip and swing the end toward the center of the bulb to release it from the latch tab 5 With the wire connector attached pull the bulb out Disconnect the wire harness 6 Install the new bulb and secure the retainer Tip Avoid touching a halogen lamp with bare fingers Oil from your skin leaves a residue ae a hot spot that will shorten the life of the lamp If a lamp is touched clean it thoroughly with denatured alcohol E Maintenance 7 Reinstall the sealing boot Make sure it seals tightly around the bulb base and lens to prevent condensation 8 Reinstall the headlight assembly into the carrier being sure to index the assembly properly 9 Reinstall the retaining ring with the four screws Torque 12in lbs 1 4 Nm 10 Reinstall the front trim bezel and bolts Torque 36in Ibs 4 Nm Headlight Lamp Replacement ROADMASTER The LED headlight is not serviceable If the headlight becomes damaged or inoperable the entire headlight assembly must be replace
30. Setting Bluetooth Drive Source When the Bluetooth device audio source is active and laying press and hold PRE until the system enters the 1 MUSIC MODE menu Press cQ or c to navigate to either DEFAULT or PANDORA Press and release PRE to make the selection MUSIC MODE DEFAULT PANDORA Voice Recognition Mode The radio features voice recognition when a driver headset is connected and turned on Radio Bluetooth functionality is dependenton the capabilities of the device Please see your device s user manual Tip Make sure the Bluetooth volume on your device is turned all the way up The device s signal and battery strength are shown on the display with a range of zero to five 0 5 with 5 representing maximum strength Initiating a Phone Call To initiate a phone call double press IETT to request voice recognition mode Speak phone commands into microphone Press and release PRE or press and release j prr while in voice recognition mode to re send or resume voice recognition request When the phone call is initiated DIALING and either the caller ID or OUTGOING CALL will be displayed Press MODE to cancel outgoing call if desired 7 30 SW 75F ALEX PHONE VOICE COMMAND ACTIVATE PRESET CANCEL MODE SIGNAL 5 BATT 5 Full screen mode shown 7 30 SW 75F ALEX PHONE OUTGOING CALL DIALING When the call is answered th
31. Tires WARNING Operating the motorcycle with incorrect tires incorrect tire pressure or excessively worn tires could cause loss of control or accident Underinflation can cause a tire to overheat and result in a tire failure Always use the correct size and type of tires specified by INDIAN MOTORCYCLE for your vehicle Always maintain proper tire pressure as recommended in the rider s manual and on safety labels Tire Pressure Improper tire pressure can resultin irregular tire wear tire failure reduced fuel economy and a poor riding u experience It can also affect handling and stopping ability Slow tire pressure loss over time is normal for a functional tire Although a tire pressure monitoring system TPMS will alertthe user to a low pressure condition i TM always inspecttire pressure and condition before each ride Check tire pressure before riding when the tires are cold This will provide the mostaccurate reading as riding warms the tires and increases tire air pressure Tires remain warm for atleast 3 hours after a ride Do not adjust tire pressure immediately after riding As tires cool the pressure will drop and result in underinflation Always check and adjust tire pressure when tires are cold Using a good quality pocket style gauge adjust tire pressure to the recommended pressure See page 114 70 Tire Condition Inspect the tire sidewalls road contact surface and tread base If inspection reveals cuts p
32. cannot become involved in individual problems between you your INDIAN MOTORCYCLE dealer or Indian Motorcycle Company To contact NHTSA or obtain other information about motor vehicle safety you may either call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 visitthe NHTSA web site at www safercar gov or write to ADMINISTRATOR NHTSA 1200 New Jersey Avenue SE West Building Washington DC 20590 19 Safety Safety and Information Labels Labels are model specific and market specific Some of the following labels will be present only if your motorcyle is equipped with the feature 1 Vehicle Identification Number VIN side of steering head 7 Shock Air Pressure Warning under side cover 2 Vehicle Emission Control Information VECI 8 Rear Wheel Service Warning under side cover 3 Noise Emission Control Information NECI 9 Trunk Rack Capacity Label 4 Operator Warning Fuel Recommendation 10 Trunk Capacity Label 5 Saddlebag Cargo Warning 11 Lower Fairing Glove Box Cargo Capacity Labels inside covers 6 Highway Bar Warning 12 Rear Tip Over Bar Warning ROADMASTER shown 20 Console Clutch Lever 1 2 Auxiliary Light Switch CHIEF VINTAGE CHIEFTAIN ROADMASTER Fuel Gauge CHIEF VINTAGE Instrument Cluster Power Switch Security Light new Component Identification 6 Front Brake Master Cylinder 7 Throttle Control Grip 8 Front Brake Lever 9 12 Volt Outlet CH
33. connections to one of each pair ing position Tip Turning the source off in the MODE MENU will not prevent the device from connecting on prevents it from appearing on the audio source loop This allows a device to be paired and connected only for the purpose of receiving phone calls Lefthand audio controls are limited to basic functions when devices are connected via Bluetooth To maintain full left hand audio controls connectthe device to the USB cable Toenable maximum functionality when streaming Pandora over a device select Pandora from the MUSIC MODE menu See Bluetooth Device Music Mode Settings To enable maximum functionality when playing Pandora on an iPod or iPhone connectthe device using the USB cable 186 Audio Mode Menus Bluetooth Setup Menu Driver Headset Pairing Tip Incoming phone calls cannot be answered if driver headset is not connected Press and release PR calls to voice mail E or MODE to send the 1 Press and hold MODE to access the audio menu 2 Press and release MODE until BLUETOOTH SETUP is displayed 3 Press and release PRE to access the Bluetooth Setup Menu options 4 Inthe Bluetooth Setup Menu press qj or c to navigate through selections Select DRIVE H SET 5 Press and release PRE 6 Press PRE to select ADD H SET Tip Sena SMH10 motorcycle Bluetooth headsets are recommended Reference the headset user manual to enable Bluetooth pairing
34. country where your motorcycle was purchased you should take your motorcycletoan authorized INDIAN MOTORCYCLE dealer You must show the dealer photo identification from the country of the selling dealer s authorized location as proof of residence Upon residence verification the servicing dealer will be authorized to perform the warranty repair If you move If you move to another country be sure to contact INDIAN MOTORCYCLE Customer Assistance and the customs department of the destination country before you move Vehicle importation rules vary considerably from country to country You may be required to present documentation of your move to INDIAN MOTORCYCLE in order to continue your warranty coverage You may also be required to obtain documentation from INDIAN MOTORCYCLE in order to register your motorcycle in your new country You should warranty register your motorcycle at a local INDIAN MOTORCYCLE dealer in your new country immediately after you move to continue your warranty coverage and to ensure that you receive information and notices regarding your motorcycle If you purchase from a private party If you purchase an INDIAN motorcycle from a private party to be kept and used outside ofthe country in which the motorcycle was MALLA purchased all warranty coverage will be denied You must nonetheless register your motorcycle under your name and address with a local INDIAN MOTORCYCLE dealer in your country to ensure that you receive safety in
35. days or a repair is not complete within 30 days Any replacement part can be used in an emergency repair INDIAN MOTORCYCLE will reimburse the owner for expenses including diagnosis not to exceed INDIAN MOTORCYCLE s suggested retail price for all warranted parts replaced and labor charges based on INDIAN MOTORCYCLE S recommended time allowance for the warranty repair and the geographically appropriate hourly labor rate The owner may be required to keep receipts and failed parts in order to receive compensation 160 Warranty Emission Control System Warranty II Limitations The Emission Control System Warranty shall not cover any of the following A Repair or replacement required as a result of Accident Misuse Repairs improperly performed or replacements improperly installed Use of replacement parts or accessories not conforming to INDIAN MOTORCYCLE specifications which adversely affect performance and or Use in competitive racing or related events B Inspections replacement of parts and other services and adjustments necessary for required maintenance C Any motorcycle on which the odometer mileage has been changed so that actual mileage cannot be readily determined 161 Warranty Emission Control System Warranty III Limited Liability A The liability of INDIAN MOTORCYCLE under this Emission Control System Warranty is limited solely to the remedying of defects in material or workmanship by an authorized INDIAN MO
36. dipstick is located on the left side of the motorcycle A special tool is provided in the tool kit to assist with dipstick removal Always use the recommended oil See page 151 68 Engine Oil Level 1 2 Tip If the oil level is not checked within 3 minutes repeat steps 1 2 3 Sey gr Start the engine and allow it to run until it reaches normal operating temperature Stop the engine and wait one minute before checking the oil level Position the motorcycle on level ground in the fully upright and centered position Remove the dipstick and wipe it clean Reinstall the dipstick until fully seated Remove the dipstick and view the oil level Add the recommended oil as needed to bring the level within the safe operating range anywhere between the two marks on the dipstick with engine at operating temperature If the oil level on the dipstick is anywhere in the safe range do not add oil Oil should be added only if the proper oil check procedure is followed AND the level is below the safe mark Pre Ride Inspections 8 Do notoverfill Overfilling can resultin loss of engine performance and an oil saturated air filter Use a suction device to remove excess oil if overfilled Tip The approximate volume between the ADD and FULL marks on the dipstick is 32 oz 94 I 9 Repeatsteps 1 7 to ensure the level is within the safe operating range 10 Reinstall the dipstick securely 69 Pre Ride Inspections
37. do notadd more than 25 Ibs 11 3 kg to the trunk Trunk Removal Installation 1 Working from below the trunk reach up onto the shelfto access the harness plug Slide the plug upward and forward to remove it from the shelf 2 Depressthe release tab to disconnect the plug 3 Place a shop towel on the fender to prevent scratches then remove the harness from the plastic harness support and place the harness on the towel 56 4 Openthe saddlebag lids 5 Make sure the anti theft Ls latches are in the up released position HOSE Tip Locking bolts if installed must be removed to access i the latches This would also P require removing z saddlebags 6 From the rear ofthe E ILE grasp the trunk bumper firmly with both hands Pull the trunk assembly upward to disengage the trunk support legs from the saddlebag support bracket bushings Pull upward and rearward to remove the trunk from the bike 7 Placethe trunk in a safe location to prevent damage 8 Loop the harness and place the wires into the fabric pocket under the rear seat flap Place the connector in the connector storage area under the rear seat flap Lower the flap Step 5 Harness Storage Instruments Features and Controls Saddlebags if equipped Do not exceed the iE limit of each saddlebag Always 6 Tiltthe saddlebag away from the frame ofthe vehicle to distribute weight evenly in each ofthe saddlebags Refer to remove
38. gap is the amount of lever movement from the rest position to the point of cable resistance Clutch lever freeplay should be 0 5 1 5 mm Measure the gap between the clutch lever and the lever housing See page 105 Adjust clutch lever freeplay if necessary Tip The starter interlock switch is dependent on the clutch lever freeplay being set correctly to ensure activation of the clutch safety switch 73 Pre Ride Inspections Fasteners 1 Inspect the entire motorcycle chassis and engine for loose damaged or missing fasteners 2 Tighten loose fasteners to the proper torque See the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer Tip Always replace stripped damaged or broken fasteners before riding Use genuine INDIAN MOTORCYCLE fasteners of equal size and strength Front Suspension Inspect the front forks for oil leaks or damage and verify smooth suspension operation See page 102 Steering 1 Onlevel ground straddle the motorcycle and bring it to the fully upright position Turn the handlebars from stop to stop The action should be smooth but not loose 2 Make sure wires hoses and control cables do not interfere with smooth steering 74 Rear Suspension Check the rear shock absorber mounting and inspectfor leaks See your dealer for service if you discover leaks or malfunction of any kind See page 98 CHIEFTAIN ROADMASTER only Check rear shock absorber movement and air
39. in the same location Record the results as measurement M2 10 Subtract measurement M2 from M1 The result is the measured rider sag M1 M2 Sag Adjust preload as needed Adjustment Recommended Suspension Sag Procedure CHIEF 35mm See page 99 DARK HORSE 35mm See page 99 CHIEFTAIN 45mm See page 100 ROADMASTER 45mm See page 100 Maintenance Rear Shock Preload Ride Height Adjustment Applies to CHIEF DARK HORSE 1 Park the motorcycle with the sidestand down on a firm level surface Remove all riders and cargo 2 Remove the seat See page 117 Tip Using the INDIAN MOTORCYCLE spanner wrench PV 46993 will make rear Suspension adjustment significantly easier 3 The upper spanner nut on the shock is the lock nut The lower spanner nut is the adjuster nut Loosen the lock nut by turning it counter clockwise as viewed from the top of shock with the spanner wrench mega 4 Spray alight lubricant on the adjuster nut where it contacts the Preload spring more firm 5 Adjust shock preload by rotating the adjuster clockwise as viewed from the top of shock to INCREASE preload firm or counter clockwise to DECREASE preload softer 6 Recheck the preload measurement after adjusting Tighten the lock nut securely against the adjuster nut 8 Reinstall the seat Decrease Preload softer Lock Nut upper djuster Nut lower 99 Maintenance Shock Air Pressur
40. increase the possibility of losing control Safe Riding Practices Reduce speed when The road has potholes or is otherwise rough or uneven The road contains sand dirt gravel or other loose sub stances The road is wet icy or oily The road contains painted surfaces manhole covers metal grating railway crossings or other slippery surfaces The weather is windy rainy or otherwise causing slippery or rapidly changing conditions Traffic is heavy congested notallowing sufficient space between vehicles or otherwise notflowing smoothly You are being passed in either direction by a large vehicle that may produce a wind blast in its wake When approaching a curve choose a speed and lean angle that allows you to pass through the curve in your own lane without applying the brakes Excessive speed improper lean angle or braking in a curve can cause loss of control Ground clearance is reduced when the motorcycle leans Do notallow components to contactthe road surface when leaning the motorcycle in a curve asthis could cause loss of control Do nottow a trailer Towing a trailer can make the motorcycle hard to handle 10 Retractthe sidestand fully before riding If the sidestand is not fully retracted it could contact the road surface and cause loss of control To maximize braking effectiveness use the front and rear brakes together Be aware ofthe following braking facts and practices The rear brake p
41. it the saddlebag cargo warning label on or near the 7 Toreinstall place the hard bag in a fully seated position saddlebag for cargo capacity on the muffler Hard bag capacity is 22 Ibs 10 kg of cargo per side NOTICE To prevent damage to components always make sure Soft bag capacity is 15 Ibs 6 8 kg of cargo per side saddlebags are fully seated onto the muffler before engaging the latches Hard Bag Removal 8 Make sure the rubber bushings on the latch pins are 1 Unlock the electric saddlebag fully engaged in the spools Engage the quick release locks if equipped latches and flip them fully downward Tip The provided key can also be 9 Reconnectthe electrical wiring used in the latch release buttons 10 Reinstall the side cover using care to avoid damaging to unlock the saddlebag lids electrical wires 2 Remove the side cover 3 Disconnectthe saddlebag lock wiring near the seat 4 Pressthe lid latch release button and liftthe lid Spool 5 Flip the two quick release Bushi latches upward usaing Latch Pin Electrical Connection Quick Release Latch 57 Instruments Features and Controls Saddlebags Soft Bag Removal 1 Unbuckle the saddlebag lid clasps and open the lid S 2 Flip the two quick release latches upward 3 Tiltthe saddlebag away from the fender and lift upward to remove itfrom the spools WARNING Improper saddlebag installation can result in loss of control ac
42. manual See the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer Troubleshooting dea Maintenance For ie personal safety do not attemptinspection or repairs not fully described in this rider s manual Contact an authorized er for service if you cannot determine the cause of a problem or if the inspection repair exceeds your mechanical ability or tool resources Do not perform any inspection or repair with the engine running Engine Cranks But Will Not Start Possible Cause Possible Remedy Action Low Fuel Verify fuel level Fuel Pump Inoperative Turn engine STOP switch to RUN Turn the power switch on The fuel pump should run A i and then stop Check the fuel pump ignition circuit breaker See page Battery Voltage Too Low Fully charge the battery See page 124 Spark Plug s Fouled Inspect spark plugs See page 115 Spark Plug Wire s Disconnected or Loose Be sure spark plug wires are securely fastened Low Compression Please see your dealer for an engine compression test Starter Motor Clicks Does Not Turn or Turns Sowly Possible Cause Possible Remedy Action Engine Stop Run Switch in Stop Position Place switch in RUN position Battery Discharged Fully charge the battery See page 124 Battery Cables Loose or Corroded Inspect battery cables Transmission In Gear Shift transmission into neutral or pull the clutch
43. motorcycle clear of flammable materials and where people are failure In either event damage or serious injury could result If not likely to contact hot components you do not have the time tools and expertise necessary to Wear eye and face protection when using pressurized air complete a procedure properly please see your dealer for 1 service Never startthe engine or letitrun in an enclosed area Engine exhaust fumes are poisonous and can cause loss of consciousness e Review the safety related maintenance information on page 17 or death in a short time Before beginning any maintenance procedure read the During some procedures you may use potentially hazardous instructions for the entire procedure products such as oil or brake fluid Always follow the instructions Always position the motorcycle on a firm level surface before and warnings on the product packaging performing service Make sure the motorcycle will nottip or fall while elevated or while on the sidestand See page 128 88 Proper maintenance assures the highest level of safety durability and dependability for your motorcycle Break in maintenance is required to ensure warranty coverage and proper emissions system operation Perform the break in maintenance procedures when the motorcycle s odometer registers 500 miles 800 km Please see your authorized dealer for this service Perform the recommended periodic maintenance at the intervals s
44. motorcycle is designed for on road use with one rider and one passenger if the motorcycle is equipped with a passenger seat and passenger footrests Never exceed the GVWR or the GAWR Refer to the Specifications section of this manual page 143 or the Manufacturing Information VIN label on the motorcycle frame for model specific information Riding off road riding with more than one passenger or carrying weight exceeding the maximum weight rating can mare handling difficult which could cause loss of control During the first 500 miles 800 km of operation follow all break in procedures as outlined in the break in section beginning on page 76 Failure to do so can resultin serious engine damage Some motorcycles include saddlebags a windshield a trunk lower fairings or a passenger backrest as standard equipment To maintain stability be prepared to reduce the operating speed of motorcycles equipped with these items Safe Riding Practices Follow these general safe riding practices Before each ride perform the pre ride inspections as outlined beginning on page 65 Failure to do so may result in damage to the motorcycle or an accident Until you re thoroughly familiar with the motorcycle and all of its controls practice riding where there is little or no traffic Practice riding ata moderate speed on various road surfaces and in different weather conditions Know your skills and limits and ride within them Allow
45. only licensed experienced operators to ride your motorcycle and then only after they have become familiar with its controls and operation Make sure all i read and understand this rider s manual before riding Do notride when you re fatigued ill or under the influence of alcohol prescription drugs over the counter drugs or any other drugs Fatigue illness alcohol and drugs can cause drowsiness loss of coordination and loss of balance They can also affect your awareness and judgment If your motorcycle operates abnormally correct the problem immediately See the INDIAN MOTORCYCLE ae Manual or an authorized INDIAN MOTORCYCLE ealer Safety Ride defensively as if you are invisible to other motorists even in broad daylight A motorist s failure to see or recognize a motorcycle is the leading cause of automobile motorcycle accidents Ride where you re clearly visible to other motorists and observe their behavior carefully Be especially cautious at intersections as these are the most likely places for an accident To prevent loss of control keep your hands on the handlebars and your feet on the footrests Be aware that a highway bar is not designed to protect the rider from injury in a collision Obey the speed limitand adjust your speed and riding technique based on road weather and traffic conditions As you travel faster the influence of all other conditions increases which can affect the motorcycle s stability and
46. or an authorized INDIAN MOTORCYCLE dealer Elevating the Motorcycle WARNING Serious injury or death can occur if the motorcycle tips or falls Make sure the motorcycle will nottip or fall while elevated or while on the sidestand Some procedures require raising the motorcycle to remove weight from the component being inspected Elevate the motorcycle by placing a stable flat platform jack or lift mechanism on a firm flat surface and lifting under the engine crankcase The platform should be a minimum of 12 inches 30 cm square DO NOT attempt to lift the motorcycle without proper equipment Always secure the motorcycle properly before lifting so it cannot tip or fall when elevated 128 Road Test Before returning the motorcycle to regular use perform a road test in a safe area Pay special attention to the proper fit and operation of all serviced components Make any corrections or additional adjustments promptly to ensure safe reliable and enjoyable vehicle performance dais Inspection Inspect the entire motorcycle chassis and engine for loose damaged or missing fasteners Tighten loose fasteners to the proper torque See the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer 2 Always replace stripped damaged or broken fasteners before riding Use genuine INDIAN MOTORCYCLE fasteners of equal size and strength Fastener Torques Some procedures and fastener torques are not listed in this
47. provide maximum lever freeplay 3 Remove the clutch lever c clip and pin Disconnect the clutch cable from the 7 clutch lever 4 Remove any old grease and dirtfrom the lever and 7 Pin X 7 d housing Lubricate the clutch lever and pin with Cone C Clip moly assembly grease or apie all purpose grease NOTICE During installation of the lever be aware of the internal clutch switch Improper assembly can cause damage to the switch 5 Reconnectthe clutch cable Reinstall the lever C clip and pin 6 Adjustclutch lever freeplay See page 105 7 Tighten the adjuster nut and slide the protective cover over the adjuster 106 Mechanical Clutch Cable Lubrication Lubricate control cable ends at the intervals recommended in the periodic maintenance table beginning on page 91 NOTICE External casings are factory lubricated Additional lubrication could be detrimental to cable performance Verify proper routing and smooth movement Inspect for damage to the external casing and inspect exposed cable wire for fraying kinks or corrosion Replace any damaged sticky or sluggish cable 1 Disconnect the cable at the clutch lever and at the primary cover 2 Lubricate the barrel ends with all purpose grease 3 Reconnect the cable and adjust freeplay as needed Rear Brake Pedal 1 Lubricate the pivot bushing at the intervals recommended in the periodic maintenance table beginning on page 91 Also lubricate any t
48. recommended lubricants and components can result in damage to the motorcycle Damage resulting from the use of non recommended products is not covered by warranty Perform maintenance at the intervals specified in the periodic maintenance table beginning on page 91 Vehicles subjected to severe use must be inspected and serviced more frequently Severe Use Definition high speed operation for extended periods low speed operation for extended periods operation in dusty or otherwise adverse conditions operation in cold weather temperatures below freezing 90 Maintenance Periodic Maintenance Table Odometer Reading in Miles Kilometers p oe m m E E NE NE MI ee 7 Component Stile 8 8 8 8 8 8 8 8 8 See table key below rom io 888 g K BH ge S 6 i El 8 sss B B8 B B B 8 B 83 2888 B ai el kk E s s el g Key Fob Battery Engine Compression 128 Engine Oil amp Filter 93 R R R R R R R R R R R 2 Crankcase Vent 103 gt Engine Mount Fasteners w Oil Lines Oil System Inspection if equipped Air Filter 95 R R R Exhaust System 128 Spark Plugs 115 R Battery C onnections 122 Brak
49. side cover 126 The number 0 CANCEL switch Press and release First digit 1 9 LEFT turn switch Second digit 1 9 RIGHT turn switch Third digit 1 9 LEFT turn switch Fourth digit 1 9 RIGHT turn switch Move and release once per digit value See example below Example for entering the number 1024 LEFT CANCEL LEFT LEFT RIGHT RIGHT RIGHT RIGHT Changing Your Security System PIN To change your PIN you must have either the key fob or your existing valid PIN available to gain access to the security system If the key fob is not detected or is not available and you cannot remember your PIN please see your INDIAN MOTORCYCLE dealer Please read the entire procedure before beginning 1 Turn the power switch on Do NOT start the engine The security light and or power switch will turn on briefly until the key fob is detected or until the valid current PIN is entered 2 Push or hold the turn signal CANCEL switch for 10 seconds until the security light and or power switch turn on 3 Enter either the master PIN or your current 4 digit rider PIN within 20 seconds If the PIN is successfully entered the security light and or power switch will remain on and the horn will sound briefly Tip If the valid PIN is not entered within 20 seconds the security light and or poner switch will flash for 10 seconds then the system will shut down Return to step
50. spark plugs every 30 000 miles 48 000 km Always replace spark plugs in pairs Spark Plug Specifications Spark Plug Type NGK DCPR8E Spark Plug Gap 036 inch 9 mm Spark Plug Torque 12 ft lbs 16 3 Nm 1 Make sure the engine has cooled to room temperature 2 Turn the power switch off 3 Pull upward on the spark plug boots not the wires to remove the boots Maintenance CAUTION Wear eye and face protection when using pressurized air b Spark Plugs e Y 0 9 mm Cn x 036 inch Bi 4 To prevent debris from entering the spark plug holes use compressed air to clean the area around the plugs before removing them Tool 12 mm plug socket Tip Both spark plugs should have the same light or medium tan E deposits The electrodes should be square with sharp edges 5 Reinstall the spark plugs or install new plugs 6 Reinstall the spark plug boots 115 Maintenance Side Covers Remove the left side cover to access the tool kit shock air fitting if equipped fuse box and diagnostic connector Remove both side covers to access the seat mounting fasteners and the electrical connections for the saddlebags if equipped 1 Pull outward at each corner of the side cover to disengage the three darts 2 Remove the side cover from the motorcycle 3 To reinstall the side cover make sure each rubber grommetis properly positioned Align each dart wit
51. stem then at 90 and 270 from the valve stem as required Tires rims innertubes and air valves must be correctly matched to wheel rims Use only the proper size tires specified with the same or higher load ratings INDIAN MOTO RCYCLE recommended tires provide proper clearance between fenders swingarm drive belts and other components See the Specifications section beginning on page 143 On models equipped with innertubes innertubes MUST be replaced with new innertubes when tires are replaced Use only the proper size innertubes WARNING Mismatched tires rims and air valves may result in damage to the tire bead during mounting or may allow the tire to slip off the rim possibly resulting in tire failure Maintenance Tire Condition Inspect the tire sidewalls road contact surface and tread base for cuts punctures and cracking Replace damaged tires immediately See the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer Tire Tread Depth ii any tire with a tread depth of less than 1 16 inch 1 6 mm Tread wear indicators are located in atleastsix places on the tread circumference and become visible at a tread depth of approximately 1 16 inch 1 6 mm The tread wear indicators appear as a solid band across the tread You may also use a depth gauge or an accurate ruler to measure the depth of the center tire tread on both front and rear tires 113 Maintenance Tires Tire Pressure Alw
52. use a stiff bristle brush which can scratch the surface Do not wash with extremely hot water Do not wash the motorcycle while the surface is hot and avoid washing the motorcycle in the hot sun Minerals in the water may be difficult to remove once dried on the surface of the motorcycle Do not allow spilled gasoline motor oil or brake fluid to stand on the paint Remove these substances immediately by rinsing with water Use a soft cloth to absorb any remaining residue and dab dry To remove bug remnants or road tar use only products that are specifically designed for this purpose Follow the product manufacturer s recommendations to prevent potential damage to the finish Follow with a wash using the methods described in this section Always brush away any ice or snow do not scrape off Chips or scratches should be repaired promptly to prevent corrosion 135 Cleaning and Storage Leather Care Leather Facts Leather is a natural product and will exhibit qualities inherentin a natural material Fading wrinkles grain changes creases and small marks are assurance that this material is not man made As the product is used each leather product will exhibit tarnish from use Regular care will help keep premium leather products looking their best Exposure to Sun There are many environmental elements that will contribute to the aging of leather products Regular exposure to the sun along with heat from the sun and exhau
53. verify ground clearance Ride Height Make sure preload is adjusted properly for load See pages 99 101 Rear Drive Belt Check for wear or damage Check drive belt tension See pages 96 97 Sidestand Verify smooth operation inspect pivot bolt and spring Fasteners Inspect for loose damaged or missing fasteners Mirrors Adjust for proper rear view Trunk Saddlebags If equipped make sure the trunk and saddlebags are properly installed and that lids are securely closed 67 Pre Ride Inspections Engine Oil Level With the semi dry sump lubrication system the engine oil level on the dipstick will fluctuate depending on the Dipstick motorcycle s position and engine speed when the engine DARK HORSE is turned off To ensure a proper reading of the engine oil e level follow all inspection procedures closely Dipstick All Other WARNING SCIENS with insufficient deteriorated or NE eR contaminated engine oil will cause accelerated wear and may AAEN resultin engine or transmission seizure which could resultin loss of control and serious injury or death Check the oil level TUE We recommended checking the oil each time you refuel The engine must be at normal operating temperature when checking the oil level NOTICE Oil level will NOT be accurate if checked on a cold engine DO NOT ADD oil to bring level to the FULL mark on a cold engine asthis can resultin overfilling The oil fill cap
54. 1 to try again Maintenance Entering Your New Rider PIN 4 Enter anew 4 digit security PIN of your own choosing If the PIN is successfully entered the security light and or power switch will remain on and the horn will sound briefly Proceed to step 5 Tip If the 4 digit PIN is NOT successfully entered within 20 seconds the security light and or power switch will flash for 10 seconds then the system exits the procedure Return to step 1to try again 5 Re enter the new 4 digit PIN If this entry matches the first entry the security light and or power switch will turn off and the horn will sound briefly The new rider PIN has been saved Record your new rider PIN on page 5 Tip If the second entry is not entered within 20 seconds or does not match the first entry the security light and or power switch will flash for 10 seconds then the system exits the procedure The new PIN was NOT saved Continue to use your former valid PIN Return to step 1 to try again 127 Maintenance Engine Compression Test An engine compression test can be performed to monitor general engine condition See the INDIAN MOTORCYCLE SE Manual or an authorized INDIAN MOTORCYCLE ealer Exhaust System Inspection Check the exhaust system for stains from leaking exhaust gasses Replace damaged or leaking exhaust gaskets Check all exhaust system fasteners Tighten loose clamps and fasteners Do not overtighten See the INDIAN MOTORCYCLE Service Manual
55. 12 Windshield Care 59 134 Wheelinspection 112 Windshield Removal 59 Wheel Installation Front 112 Wheel Spoke Inspection 112 197 To locate your nearest dealer visit www indianmotorcycle com Indian Motorcycle Company 2100 Highway 55 Medina MN 55340 Phone 1 877 204 3697 French 1 800 268 6334 Part No 9926788 Rev 01 Printed in USA
56. 150 0 0 SELECT PRESSURE 175 0 10 CORRESPONDING 200 0 23 TO DOAN O AND UPANT ZE 10 30 WEIGHT REMOVE 250 23 38 ALL PASSENGERS 275 30 28 a eee BEFORE SETTING ony 36 ag CHECKING SHOCK 325 48 71 PRESSURE SET 350 60 85 PRESSURE 2 E 375 71 100 400 85 122 STAND 425 100 134 450 122 145 475 134 N A 500 145 N A Shock Air Pressure Ride Height Adjustment Applies to CHIEFTAIN ROADMASTER 1 Park the motorcycle with the sidestand down on a firm level surface Remove all riders and cargo 2 Remove the left side cover Remove the cap from the air fitting 3 Determine the recommended rear shock air pressure Refer to the label located on the inside of the left side cover 4 Install the hose fitting of the recommended gauge securely onto the air fitting Read the air pressure on the gauge 5 To reduce air pressure push the bleed button on the gauge Bleed pressure in small amounts until the desired pressure is attained 6 To increase pressure pump the handle until pressure increases to the desired amount CAUTION DO NOT exceed 150 PSI 1034 kPa in the shock 7 Remove the hose from the air fitting and reinstall the cap Tip Expectto lose up to 5 PSI 34 kPa with each pressure check 8 Repeatthe preload inspection to verify proper preload See page 98 Air Fitting Maintenance ng Arm Rear Axle Inspection Sitin the operator s seat and slowly bounce the rear suspension a few times Make
57. 188 The radio will search for the device When the device is found its name will display ADD DEVICE SEARCHING ADD DEVICE ALEX S PHONE 9 Press and release PRE to pair the device with the radio After pressing PRE a confirmation screen will appear Verify the code on the device matches the code displayed on the screen ALEX S PHONE PAIRING CONFIRM 123456 NO Use lt or c to scroll to YES Push to PRE enter key Tip Select NO ifthe codes do not match Perform steps 1 8 again to pair the device PAIRED is displayed on the screen when the radio has successfully paired the device ALEX S PHONE PAIRED Audio Mode Menus Bluetooth Setup Menu Unpairing Reconnecting Devices Tip The following steps reference the DRIVE H SET as an example 1 Unpairing other devices follows the same procedures In the Bluetooth Setup Menu use c or lt to make a selection Select DRIVE H SET Press and release PRE To unpair ALL of the devices in the DRIVE H SET location press qj or lt to select UNPAIR ALL and then press PRE Press cj or lt to select NO or YES Select YES and then press and release PRE to unpair all devices BLUETOOTH DRIVE DEVICE EXIT DRIVE H SET SCALA RIDER G9 SENA SMH10 UNPAIR ALL EXIT UNPAIR ALL DRIVE H SET NO The radio will unpair all of the devices from t
58. 26 in 660 mm 26 in 660 mm 26 5 in 673 mm Wheelbase 68 1 in 1730 mm 65 7 in 1668 mm 65 7 in 1668 mm Ground Clearance 5 5 in 140 mm 5 6in 142 mm 5 5 in 140 mm Rake frame Trail 29 6 1 in 155 mm 25 5 9 in 150 mm 25 5 9 in 150 mm Weight Dry Weight without fuel fluids 778 Ibs 354 kg Classic 815 Ibs 370 kg 897 Ibs 408 kg Wet Weight with fuel fluids 812 Ibs 369 kg Classic 801 Ibs 364 kg Vintage 835 Ibs 380 kg Vintage 848 Ibs 385 kg 930 Ibs 422 kg Gross Vehicle Weight Rating GVWR 1260 Ibs 573 kg 1385 Ibs 630 kg 1385 Ibs 630 kg Gross Axle Weight Rating GAWR Front 485 Ibs 220 kg Rear 775 lbs 352 kg Front 500 Ibs 227 kg Rear 885 Ibs 402 kg Front 500 Ibs 227 kg Rear 885 Ibs 403 kg Maximum Load Capacity riders cargo accessories 448 Ibs 204 kg Classic 425 Ibs 193 kg Vintage 537 Ibs 245 kg 455 Ibs 206 kg 143 Specifications Model Year 2016 CHIEF CHIEFTAIN ROADMASTER Capacities Engine Oil 5 5 qts 5 2 with filter at oil change 5 5 qts 5 21 with filter at oil change Fuel 5 5 gal 20 81 5 5 gal 20 81 Fuel Reserve fuel light on 1 0 gal 3 81 Fork Oil 1 0 gal 3 81 20 3 oz 599 cc 18 8 oz 557 cc Engine Engine Type ThunderS
59. 5 1 Ath Gear Ratio 1 103 1 5th Gear Ratio 0 943 1 6th Gear Ratio 0 811 1 Gear Shift Pattern 1 Down 5 Up Final Drive Type Belt Drive 152 Tooth Transmission 30 Tooth Rear Wheel 66 Tooth Ratio 2 2 1 Overall Gear Ratio 1st Gear 9 403 1 2nd Gear 6 411 1 3rd Gear 4 763 1 4th Gear 3 796 1 5th Gear 3 243 1 6th Gear 2 789 1 145 Specifications Model Year 2016 CHIEF CHIEFTAIN ROADMASTER Wheels And Tires Front Wheel Size Type 3 5 in x 16 in 40 Spoke 3 5 in x 16 in Cast Aluminum Rear Wheel Size Type 5 in x 16in 40 Spoke 5 in x 16in Cast Aluminum Front Tire Type Size White 130 90 B16 67H American Elite Black 130 90 B16 73H Dunlop Elite 3 Rear Tire Type Size White 180 65 B16 81H American Elite Black 180 60 R16 80H Dunlop Elite 3 Electrical Alternator 710W 2000 RPM Battery 12 volt 18 amp hour 310 CCA cold cranking amps Sealed Glass Mat Power Points Front 10 amp maximum Rear 10 amp maximum Combined 10 amp maximum Voltage Regulator 14 4 volts 42 amp Lamps all bulbs are 12 volt Headlight HB2 12V 60 55W CHIEF CHIEFTAIN Non Serviceable LED ROADMASTER Auxiliary Light H8 35W 35W CHIEF CHIEFTAIN Non Serviceable LED ROADMASTER Tail Brake Light Non Serviceable LED Turn Signal Non Serviceable LED License Plate Non Serviceable LED Front Fender Light Non Serviceable LED Speedometer Non Serviceable LED
60. 6 Category Select 1 Press and hold PRE until the category list appears Tip Pandora will appear only if device is connected via USB and is capable of running Pandora To navigate the categories press and release cj or c Press and 7 30 SW 75F CATEGORY ARTIST ALBUM PANDORA hold to continuously scroll through the list Press and release PRE or 7 to select new category Press and release MODE to exitto the main menu To navigate from the category menu to the sub category menu press PRE or gt gt Press and release lt or c to scroll Press and release PRE to select new subcategory and play the first song found Press 7 to browse the list of songs available Press lt to navigate back to the subcategory or category selection 7 30 SW PLAYLIST MY TOP RATED 80 S MUSIC TSF 7 30 SW 75F ROAD TUNES GIMMIE SH HONKY TONK Selecting Audio Sources USB Audio Source iPod iPhone with Pandora When using the Pandora app on an iPod or iPhone connect the device to the USB connector Using the USB connection will enable Pandora functions like skip track thumbs up and thumbs down through the left hand control Tip Pandora is intended for use only in the 2 United States Australia and New Zealand If licensing restrictions prevent Pandora from playing NOT AVAILABLE displays Turn on the Pandora app Connect a compatible iPhon
61. 84 Audio System Audio Mode Menus Bluetooth Setup Bluetooth Setup Menu Bluetooth Setup allows the user to BLUETOOTH The Bluetooth Setup Menu provides the following selections pair and unpair the headset and SETUP DRIVE H SET Pair unpair driver devices ped PRESET headset s BLUETOOTH 1 Toaccess Bluetooth Setup Press DRIVE DEVICE Pair unpair driver and hold MODE to access the device s audio menu EXIT Exit Bluetooth Setup Menu EXIT 2 Press and release MODE until BLUETOOTH SETUP is 1 Press and release cj or c to Md scroll through the list Menu BHO PRE O access MME D etaed s 2 Press and release PRE or 7 to select an item Tip The Bluetooth setup menu is not available when the motorcycle is BLUETOOTH moving or when the screen is set to SETUP NOT display Diagnostic Trouble Codes AVAILABLE DTCs 185 Audio System Audio Mode Menus Bluetooth Setup Menu Bluetooth Setup Notes The Bluetooth Setup Menu will display C next to each position BLUETOOTH when there is either a headsetor C DRIVE H SET device connected C DRIVE DEVICE Each Bluetooth position can have a EXIT maximum of three devices paired to thatlocation To add another device you must remove one or all of the paired devices e Only one device can be connected at any given time During audio system power up the radio will search through the list of paired devices and make
62. 90 B16 73H Dunlop Elite 3 Rear Tire Type Size 180 65 B16 81H Dunlop American Elite Electrical Alternator 710W 9 2000 RPM Battery 12 volt 18 amp hour 310 CCA cold cranking amps Sealed Glass Mat Power Points Front 10 amp maximum Rear 10 amp maximum Combined 10 amp maximum Voltage Regulator 14 4 volts 42 amp Lamps all bulbs are 12 volt Headlight H4 12V 60 55W Auxiliary Light H8 35W 35W Tail Brake Light Non Serviceable LED Turn Signal Non Serviceable LED License Plate Non Serviceable LED Front Fender Light Non Serviceable LED Speedometer Non Serviceable LED Indicator Lights Non Serviceable LED 150 Fuel Recommendation For best performance use only unleaded gasoline with a 91 pump octane minimum R M 2 Method DO NOT USE E 85 GASOLINE OR GASOLINE CONTAINING METHANOL Using E85 or gasoline methanol blends can result in poor starting and driveability engine damage and damage to critical fuel system components Gasoline containing up to 1596 Ethanol can be used Gasoline containing up to 1596 Methyl Tertiary Butyl Ether MTBE can be used In the eventthat the recommended premium unleaded ee is not available and low octane fuel must be used I the fuel tank only partially with unleaded regular gasoline then fill the tank fully with premium unleaded gasoline as soon as possible Specifications
63. Catalytic Converter Split Dual Exhaust with Cross over Rev Limit 5400 RPM Idle RPM 800 50 RPM Fully Warm Lubrication System Semi Dry Sump Spark Plug Gap NGK DCPR8E 034 inch 0 90 mm Chassis Front Suspension Type Travel Telescopic Fork 4 7 in 11 9 cm Front Fork Tube Diameter 46 mm Rear Suspension Type Travel Single Shock 94mm Swingarm Cast Aluminum Front Brakes Dual Floating Rotor Rear Brakes Single 2 Caliper Floating Rotor 148 Specifications Model Year 2016 DARK HORSE Drive System Primary Drive Gear Drive Wet Clutch Crank Gear 55 Teeth Clutch Gear 86 Teeth Clutch Type Wet Multi Plate Primary Reduction Ratio 1 564 1 Transmission Type 6 Speed Constant Mesh Foot Shift 1st Gear Ratio 2 7331 2nd Gear Ratio 1 864 1 3rd Gear Ratio 1 385 1 4th Gear Ratio 1 103 1 5th Gear Ratio 0 943 1 6th Gear Ratio 0 811 1 Gear Shift Pattern 1Down 5 Up Final Drive Type Belt Drive 152 Tooth Transmission 30 Tooth Rear Wheel 66 Tooth Ratio 2 2 Overall Gear Ratio 1st Gear 9 403 1 2nd Gear 6 411 1 3rd Gear 4 763 1 4th Gear 3 796 1 5th Gear 3 243 1 6th Gear 2 789 1 149 Specifications Model Year 2016 DARK HORSE Wheels And Tires Front Wheel Size Type 3 5in x 16in Cast Rear Wheel Size Type 5 in x 16in Cast Front Tire Type Size 130
64. D FROM THISLIMITED WARRANTY ALL OTHER IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY ARE LIMITED IN DURATION TO THE ABOVE ONE YEAR WARRANTY PERIOD INDIAN MOTORCYCLE DISCLAIM SALL EXPRESSWARRANTI ES NOT STATED IN THISWARRANTY SOME STATESDO NOT PERMIT THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES OR ALLOW LIMITATIONSON THE DURATION OF IMPLIED WARRANTIES SO THE ABOVE LIMITATIONSMAY NOT APPLY TO YOUIF INCONSISTENT WITH CONTROLLING STATE LAW 154 Warranty INDIAN MOTORCYCLE Werranty Policy HOW TO OBTAIN WARRANTY SERVICE If your motorcycle requires warranty service you must take itto an INDIAN MOTORCYCLE Servicing Dealer When requesting warranty service you must present your copy of the Warranty Registration Form to the dealer THE COST OF TRANSPORTATION TO AND FROM THE DEALER IS YOUR RESPONSIBILITY INDIAN MOTORCYCLE suggests that you use your original selling dealer however you may use any INDIAN MOTORCYCLE Servicing Dealer to perform warranty service In the Country where your motorcycle was purchased Warranty or Service Bulletin repairs must be done by an authorized INDIAN MOTORCYCLE dealer If you move or are traveling within the country where your motorcycle was purchased Warranty and Service Bulletin repairs may be requested from any authorized INDIAN MOTORCYCLE dealer Outside the Country where your motorcycle was purchased If you are traveling temporarily outside the
65. EMOVE s ion ripa rea De tl 122 Safety Warnings 122 Brake Fluid Level FrontBrake 71 Brake Fluid Level Rear Brake 72 Brake Fluid Front Brake 109 Brake Fluid Rear Brake 108 Brake Lever Inspection 71 Brake Lever Front Brakes 62 109 Brake Light Replacement 121 194 B Brake Line Inspection 72 Brake Pad Inspection 110 111 Brake Pedal Inspection 71 Brake Pedal Lubrication 107 Brake Pedal Rear Brakes 62 Brakes ABS Tone Ring Sensor Inspection 111 Anti Lock Brake System 60 61 Brake Fluid Precautions 107 Brake Lever Inspection 71 Brake Line Inspection 72 Brake Pad Inspection 110 111 Brake Pedal Inspection 71 Disc Inspection Cleaning 110 Front Brake Fluid 71 109 Front Brake Lever 62 109 Hoses Connections 107 Lubricatio some eem 107 Rear Brake Fluid 72 108 Rear Brake Pedal 62 Braking ces se Eme Rose De e ep B dyes 84 Break In Maintenance 89 Break in Procedure 77 Break In Engine 76 77 Breather Hose Inspection 103 C Cargo Distribution 0 15 Cargo Saloy nsen eaen nox eon e Rotes abo 15 Cleaning Products
66. Engine Oil Recommendation We recommend the use of INDIAN MOTORCYCLE Premium Synthetic Blend 20W 40 Engine Oil for your motorcycle This oil is formulated with synthetic based oil and premium engine additive which have physical properties that meet API SM and ILSAC GF 4 specifications Do not blend oil additives with engine oil Ifoil mustbe added in an emergency and the recommended oil is not available choose only a high quality 20W 40 motorcycle oil Change back to the recommended oil atthe first opportunity NOTICE Use of non recommended lubricants can result in engine damage Damage resulting from the use of non recommended lubricants is not covered by warranty Fork Oil We recommend the use of INDIAN MOTORCYCLE Fork Oil for your motorcycle Brake Fluid We recommend the use of INDIAN MOTORCYCLE DOT 4 Brake Fluid for both brake master cylinders DO NOT use DOT 5 silicone fluid 151 Warranty INDIAN MOTORCYCLE Warranty Policy LIMITED WARRANTY INDIAN MOTORCYCLE COMPANY 2100 Highway 55 Medina MN 55340 INDIAN MOTORCYCLE gives a TWO YEAR LIMITED WARRANTY on all components of your INDIAN motorcycle against defects in material or workmanship This warranty covers parts and labor charges for repair or replacement of defective parts and begins on the date of purchase by the original retail purchaser This warranty is transferable to another owner during the warranty period through an INDIAN MOTORCYCLE dealer but any such
67. FF screen Audio Compliance Information FCC and Industry Canada Compliance Statement This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment This equipment should be installed and operated with minimum distance of 20 cm between the radiator and your body This device complies with Industry Canada license exempt RSS standard s Operation is subject to the following two conditions 1 this device may not cause interference and 2 this device must accept any interference including Pees that may cause undesired operation of the evice Japan Compliance Statement This device contains a radio module with certification number ER 209 s00052 Audio System 193 Index A About the Rider s Manual 7 Doc 60 61 ABS Tone Ring Sensor Inspection 111 ABS HowtoRespond 10 Accelerating sc oe eme 84 Accessories Safety Considerations 13 Alt Fiter cc s sss sie xat rerom eror ice age 95 Anti Lock Brake System 60 61 Anti Lock Brake System Response 10 Apparel for Riding 12 Audio Compliance Information 193 Audio Mode Menus 183 190 Audio Source Selection 172 180 AudioSwitches 28 Audio System 165 169 Audio System Diagnostics 191 192 B Battery Charging Ia 124 Installation cece eee 123 R
68. FT TOGGLE switch until the trip odometer resets to zero Engine Speed Engine speed displays in revolutions per minute RPM DC Voltage The volt meter displays battery voltage If the engine is not running approximate battery voltage displays If the engine is running approximate charging voltage displays Gear Position Gear position displays at all times while the engine is running unless a fault occurs with the gear position sensor Temperature The temperature area displays ambient air temperature Fuel Range The fuel range displays the distance the motorcycle can travel on the remaining fuel in the fuel tank Average Fuel Economy Average Fuel Economy displays as of the last time the mode was reset To reset press and hold LEFT TOGGLE while viewing the fuel economy display Heated Grips Heat Level Setting if equipped The heated grips heat level displays if the heat level is above zero 35 Instruments Features and Controls Instrument Cluster CHI EF DARK HORSE Multi Function Display MFD Display Units Standard Metric The display can be changed to display either standard or metric units of measurement Standard Metric Display Display Distance Miles Kilometers Fuel U S Gallons 2Imperial Liter Liters Gallons Temperature Fahrenheit Celsius Time 12 Hour Clock 24 Hour Clock 1 Stop the engine 2 Wait 10 seconds 3 Pressand hold the LEFT TOGGLE switch while pre
69. IAN MOTORCYCLE dealer located within the United States of America in compliance with the Clean Air Act and applicable regulations of the United States Environmental Protection A ana e California Air Resources Board Any part or parts replaced under this warranty shall become the property of INDIAN MOTORCYCLE In the State of California only emission related warranted parts are specifically defined by the state s Emission Warranty Parts List These warranted parts are carburetor and internal parts intake manifold fuel tank fuel injection system spark advance mechanism crankcase breather air cutoff valves fuel tank cap for evaporative emission controlled vehicles oil filler cap pressure control valve fuel vapor separator canister igniters breaker governors ignition coils ignition wires KULI condensers and spark plugs if failure occurs prior to the first scheduled replacement and hoses clamps fittings and tubing used directly in these parts Since emission related parts may vary from model to model certain models may not contain all of these parts and certain models may contain functionally equivalent parts In the State of California only Emission Control System emergency repairs as provided for in the California Administrative Code may be performed by other than an authorized INDIAN MOTORCYCLE dealer An emergency situation occurs when an authorized INDIAN MOTORCYCLE dealer is not reasonably available a partis not available within 30
70. IEFTAIN ROADMASTER 10 Fuel Cap 11 Ornamental Cap Do not remove UE CHIEF DARK HORSE CHIEF shown CHIEFTAIN ROADMASTER CHIEFTAIN shown 21 Component Identification CHIEFTAI N shown ROADMASTER shown Ve t0 6 9 Ui fU 10 Th 22 Rear Brake Pedal 12 Volt O utlet in trunk and or in right saddlebag if equipped Right Front Turn Signal Windshield if equipped Auxiliary Lights if equipped Left Front Turn Signal Headlight INDIAN MOTORCYCLE War Bonnet Passenger s Foot Peg Floorboard if equipped Driver s Footrest Gear Shifter Glove Box Storage if equipped Speakers Mirror Trunk Cargo Rack if equipped Trunk if equipped USB Cord Taillight Right Rear Turn Signal Left Rear Turn Signal Lower Fairing Wind Deflector if equipped Lower Fairing Vent if equipped Lower Fairing if equipped 24 Front Fork 25 Fuel Tank 26 Air Box Cover left 27 Driver s Seat 28 Battery under seat 29 Passenger Seat if equipped 30 Saddlebag if equipped 31 Radio Antenna if equipped CHIEFTAIN shown 29 Component Identification ROADMASTER shown 32 Side Cover Left 33 Shock Air Fill under cover CHIEFTAIN ROADMASTER 34 Muffler 35 Sidestand 36 Rear Tipover Bar if equipped 37 Front Tipover Bar if equipped 23 Instruments Features and Controls Switches Turn Signal
71. Indian ae hief tatage Dark Horse Roadmaster Gz 77 27777 2016 RIDER S MANUAL California Proposition 65 Warning This product contains or emits chemicals known to the state of California to cause cancer and birth defects or other reproductive harm 2016 Rider s M anual Chief Classic Chief Vintage Dark Horse Roadmaster Chieftain Copyright 2015 Indian Motorcycle International LLC All information contained within this publication is based on the latest product information available at the time of publication Product improvements or other changes may result in differences between this manual and the motorcycle Depictions and or procedures in this publication are intended for reference use only No liability can be accepted for omissions or inaccuracies Indian Motorcycle Company reserves the right to make changes at any time without notice and without incurring obligation to make the same or similar changes to motorcycles previously built Any reprinting or reuse of the depictions and or procedures contained within whether whole or in part is expressly prohibited INDIAN INDIAN MOTORCYCLE 8 INDIAN CHIEF CHIEF DARK HORSE ROADMASTER and CHIEFTAIN are trademarks of Indian Motorcycle Company iPhone iPod iPod nano and iPod touch are trademarks of Apple Inc registered in the U S and other countries The Bluetooth word mark and logos are registered trademarks owne
72. ON Gross Vehicle Weight Rating GVWR WARNING Exceeding the gross vehicle weight rating of your motorcycle can reduce stability and handling and could cause loss of control NEVER exceed the GVWR of your motorcycle The maximum load capacity of your motorcycle is the maximum weight you may add to your motorcycle without exceeding the GVWR This capacity is determined by calculating the difference between your motorcycle s GVWR and wet weight Refer to the Specifications section of this manual page 143 or the Manufacturing Information VIN label on the motorcycle frame for model specific information When determining the weight you will be adding to your motorcycle and to ensure you do not exceed the maximum load capacity include the following operator body weight passenger body weight weight of all riders apparel and items in or on apparel e weight of any post production accessories and their contents e weight of any additional cargo on the motorcycle Safety Reporting Safety Defects If you believe that your vehicle has a defectthat could result in a crash or cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying INDIAN MOTORCYCLE in writing If NHTSA receives similar complaints it may open an investigation and if itfinds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA
73. Read all precautions on the label Minimum Thickness Front 4 5 mm Rear 6 5 mm Brake Pads Inspect each front brake pad on both sides ofthe frontdisc Inspect each rear brake pad on both sides of the rear disc Replace brake pads when the thinnestpointofthe friction material has worn to 1 0 mm Please see your dealer for this service Tip After replacing pads allow up to 250 miles 500 km of operation in urban driving conditions not highway cruising to allow pads to mate with new rotors Brakes should be used frequently During this time brake performance will be less effective Avoid using brakes harshly unless in an emergency Brake efficiency will gradually increase during this seating period Friction Material eS I H i gt I Minimum 1 0mm When checking brake pad friction material thickness check each brake caliper for dampness or stains from leaking or dried brake fluid If inspection reveals signs of fluid leakage do notoperate the vehicle See your dealer for service Brake Pads Front Brake Pad Inspection 1 Remove the two acorn nuts and one screw securing the protective caliper covers Remove the covers 2 Use aninspection mirror positioned atthe front side of the caliper to view the friction material 3 Reinstall th
74. Switch Horn Windshield Switches Audio Control Switches i if equipped if equipped Engine High Low plas REOR ciao Fun Left Control Light Switch Right Control Switch Jj Switch Cruise Switch On Off Switch Left Control LEFT TOGGLE Switch RIGHT TOGGLE Switch active on CHIEFTAIN and ROADMASTER 24 Instruments Features and Controls Switches CHIEF DARK HORSE CHIEFTAIN ROADMASTER Auxiliary Light Switch if equipped Power Switch Auxiliary Light Switch Hand Grip Saddlebag Trunk Heater Switch Lock Switch 25 Instruments Features and Controls Switches Symbol Switch Description A Emergency Flasher Switch Hazard Switch The hazard switch activates and cancels the emergency flashers See page 27 D High Low Headlight Beam Switch ue high low headlight beam switch toggles the headlight between high beam and low beam See page gt gt Auxiliary Light Switch if equipped Press the auxiliary light switch to turn the auxiliary lights off or on See page 29 tor Horn Switch Press the horn switch to sound the horn Turn Signal Switch Move the switch to the left to activate the left turn signals Move the switch to the right to activate the right G D turn signals A signal will deactivate automatically when speed or distanc
75. TORCYCLE dealer at its place of business during customary business hours This warranty does not cover inconvenience or loss of use of the motorcycle or transportation ofthe motorcycle to or from the INDIAN MOTORCYCLE dealer INDIAN MOTORCYCLE SHALL NOT BE LIABLE FOR ANY OTHER EXPENSES LOSS OR DAMAGE WHETHER DIRECT INCIDENTAL CONSEQUENTIAL OR EXEMPLARY ARISING IN CONNECTION WITH THE SALE OR USE OF OR INABILITY TO USE THE INDIAN MOTORCYCLE FOR ANY PURPOSE SOME STATES DO NOT ALLOW THE EXCLUSION ORLIMITATION OF ANY INCI DENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU B NO EXPRESS EMISSION CONTROL SYSTEM WARRANTY IS GIVEN BY INDIAN MOTORCYCLE EXCEPT AS SPECIFICALLY SET FORTH HEREIN ANY EMISSION CONTROL SYSTEM WARRANTY IMPLIED BY LAW INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS LIMITED TO THE EXPRESS EMISSION CONTROL SYSTEM WARRANTY TERMS STATED IN THIS WARRANTY THE FOREGOING STATEMENTS OF WARRANTY ARE EXCLUSIVE AND IN LIEU OF ALL OTHER REMEDIES SOME ET M LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU C Nodealer is authorized to modify this INDIAN MOTORCYCLE Limited Emission Control System Warranty IV Legal Rights THISWARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE V This warranty is in addition to the INDIAN MOTORCYCLE Limited Motorcycle Warranty VI Additional In
76. YCLE also has specialty products for enhancing black and silver engines cleaning engines tires and wheels removing brake dust After cleaning the motorcycle inspect for damage to the painted surfaces Chips or scratches should be repaired promptly to prevent corrosion For Matte Clear CoatFinish Care see page 134 For Gloss Clear CoatFinish Care see page 135 For more information or for answers to your cleaning and end questions please see your INDIAN MOTORCYCLE ealer Cleaning and Storage Washing the M otorcycle NOTICE Do not use pressurized water to wash the motorcycle 3 Rinse off as much dirt and mud as possible with water Water may seep in and deteriorate wheel bearings brake running at low pressure Use as little water as possible caliper assemblies brake master cylinders electrical when washing near the air intake or the exhaust pipe connectors steering head bearings and transmission openings Dry these components thoroughly before seals TE i we using the motorcycle Do not direct any water stream at air intakes exhaus outlets electrical connectors or audio system speakers 4 Clean the front fork tubes thoroughly to reduce fork seal Electrical t bed denac Haidi wear and leakage ectrical components may be damage water Do no A allow water to naet electrical components Si 5 After washing remove the rubber bands and plastic connectors bags from the exhaust pipes Start the engine and let it 1
77. accessories e Do not install accessories that impair operator visibility or the stability handling or operation of the motorcycle Before installing an accessory be sure that it does not reduce ground clearance when the motorcycle is either leaned or in a vertical position limit suspension or steering travel or your ability to operate controls displace you from your normal riding position obscure lights or reflectors Bulky heavy or large accessories can cause instability due the lifting or buffeting effects of wind and loss of control Safety Do notinstall electrical accessories that exceed the capacity of the motorcycle s electrical system Never install higher wattage light bulbs than those supplied as original equipment An electrical failure could result and cause hazardous loss of engine power or lights or damage to the electrical system See page 126 Use only genuine INDIAN MOTORCYCLE accessories designed for your model See your authorized INDIAN MOTORCYCLE dealer Do notexceed the gross vehicle weightrating GVWR for your motorcycle Adjust ride height as needed See pages 99 101 13 M odifications Modifying the motorcycle by removing any equipmentor by adding equipment not approved by the manufacturer may void your warranty Such modifications could make the motorcycle unsafe to ride and could resultin severe injury to operator or passenger as well as damage to the motorcycle Some modifi
78. ars When device operation is necessary please use voice activated devices Made for iPod iPhone 3 Bluetooth WORKS WITH PANDORA Audio System iPod iPhone Device Compatibility Your radio will connect with the following iPod and iPhone models Update your iPod and iPhone devices to the latest software before use Made for iPhone 5 iPod touch 3rd generation iPhone 4s iPod touch 2nd generation e iPhone 4 iPod nano 7th generation iPhone 3GS iPod nano 6th generation iPhone 3G iPod nano 5th generation e iPod touch 5th generation iPod nano 4th generation iPod touch 4th generation Made for iPod and Made for iPhone mean that an electronic accessory has been designed to connect specifically to iPod or iPhone respectively and has been certified by the developer to meet Apple performance standards Apple is not responsible for the operation of this device or its compliance with safety and regulatory standards Please note that the use ofthis accessory with iPod or iPhone may affect wireless performance 165 Audio System Audio System Introduction Radio Frequencies North America AM 520 to 1720 kHz FM 87 9 to 107 9 MHz WX 7 NOAA Channels 162 400 to 162 550 MHz Europe FM 87 5 to 108 00 MHz 100 kHz steps MW 531 to 1602 kHz e IW 153 to 279 kHz Europe 50 e FM 87 5 to 108 00 MHz 50 kHz steps e MW 531 to 1602 kHz e LW 153 to 279 kHz Australia
79. as soon as safely possible i and ME d level Ifthe oil beds dang crow ine evel cena PUG Gauge Display correct and the lamp remains on after the babe is a a 1 engine off A lead E E E E n eee iately 2r MA Security This indicator lamp IlTuminates while the M Sade gt a hn NANA NANA NA Y System security system is searching for the key fob f e kan Red e WA YN YN YN YN VN YN Locked signal and when the security system is uel ICON will Tash Rerue __ it i locked The lamp flashes if the key fob is not promptly detected within range or if the fob is not programmed properly It also illuminates with the low battery voltage indicator when the key fob battery is low Instruments Features and Controls Instrument Cluster CHI EF DARK HORSE Multi Function Display MFD The power switch must be ON to access the MFD Use _ Dc K the mode switches to A t toggle through the g modes of the multi function display and to change settings in LEFT TOGGLE x Clutch Lever the display Modes Available Odometer Engine Speed Trip Odometer 1 Average Fuel Economy Trip Odometer 2 DC Voltage Clock Ambient Air Temperature Gear Indicator Fuel Range Odometer The odometer displays total distance traveled Trip Odometers The trip odometers Trip 1 and Trip 2 display total distance traveled since being reset To reset a trip odometer toggle to the trip odometer then press and hold the LE
80. ate the floorboard to the desired position using the indicator mark on the rear facing supportas a guide then tighten the screws Torque 18 ft lbs 24 4 Nm To adjust the height remove both attachment screws Move the floorboard assembly to the next hole position then reinstall the fasteners adjust the angle and tighten the fasteners Torque 18 ft lbs 24 4 Nm Instruments Features and Controls Passenger Floorboard Supports if equipped The passenger floorboard height and angle can be 1 7 oF v Attachment Screws 63 Instruments Features and Controls Fuel Cap The fuel filler cap is located on the right side of the console An ornamental cap is located on the left side of the console Do not attempt to remove the ornamental cap Ornamental Cap lt Do not remove di oo AN 0 4 DARK HORSE shown 1 Turn the fuel cap counter clockwise to remove it See page 78 for fueling instructions 3 To tighten the cap turn it clockwise until the seal compresses onto the tank then continue to tighten until the cap ratchets several times r9 64 Lower Fairing Deflectors Vents If equipped open the fairing vents and wind deflectors for maximum air flow and rider cooling Close the vents and deflectors for maximum protection from wind rain and cold air flow Deflector Closed Deflector Open Vent Closed To keep your motorcycle in safe operating condition always
81. ation Adjustride height as needed See pages 99 101 Directthe passenger to hold onto you or to the passenger hand strap with both hands and to keep both feet on the passenger footrests Do notcarry a passenger who cannot place both feet firmly on the passenger footrests A passenger who is not holding on properly or who cannot reach the passenger footrests can shift their body erratically which can make the motorcycle hard to handle and cause loss of control Before riding be sure your passenger knows safe riding fe procedures Discuss any safety information unfamiliar to your passenger A passenger who is unaware of safe riding procedures may distract you or make movements that make the motorcycle hard to handle Adjust your riding style to compensate for the differences in handling acceleration and braking caused by the additional weight of the passenger Failure to do so can cause loss of control 11 Safe Riding Practices Protective Apparel Wear protective apparel to decrease the risk of injury and increase riding comfort 12 Always wear a helmet that meets or exceeds established safety standards Approved helmets in the USA and Canada bear a U S Department of Transportation DOT label Laws in some areas require that you wear an approved helmet Head injuries are the leading cause of fatalities in accidents involving motorcycles Statistics prove that an approved helmetis the most effective protection in prev
82. ay screen Tip The CHECK ENGINE icon will appear on the screen when in the DTC display mode 2 Press LEFT TOGGLE to cycle through the list of available codes 3 Record the SPN and FMI numbers 4 See an authorized INDIAN MOTORCYCLE dealer for code details and diagnosis 5 Press and hold LEFT TOGGLE to exit 7 30 75F FM 93 7 DTC SPN 598 FMI cy 2 rance 200 25680 mi 6 Instrument Cluster Setup The instrument cluster setup menus allow the following actions Set clock SET P Setunits volume temperature clock type pressure Setbottom screen display trip 1 SET UNITS distance instant fuel economy SET BOTTOM SCREEN average fuel economy and range GAUGE INFORMATION e View instrument cluster software TPMS hardware information SET BRIGHTNESS Set Tire Pressure Monitoring System TPMS dealer only Adjust infotainment display brightness To access the instrument cluster setup menus 1 2 Place the transmission in neutral Press and hold LEFT TOGGLE and RIGHT TOGGLE simultaneously until the SETUP menu appears on the display Press RIGHT TOGGLE repeatedly to cycle through the setup menu Press LEFT TOGGLE to enter the desired menu Instruments Features and Controls Instrument Cluster CHI EFTAI N ROADM ASTER Setting the Clock 1 With SET CLOCK highlighted on the setup menu press LEFT TOGGLE 2 Press LEFT TOGGLE repeatedly to set the hou
83. ays check and adjusttire pressure when tires are cold Do not adjusttire pressure immediately after riding Wait atleast 3 hours after riding to check pressure If pressure checked and adjusted while tires are warm the pressure will drop as tires cool and result in underinflation Adjusttire pressure as recommended for the total weight of your intended load see chart below For more information refer to the manufacturing information label located on the front frame downtube See page 20 WARNING Do not exceed the maximum recommended inflation pressure to seatthe bead Tire or rim failure may result Recommended Pressure Location Size Brand Type Loads up to 200 Ibs Loads up to vehicle s 91 kg maximum load capacity Black Tires CHIEF CHIEFTAIN ROADMASTER Front 130 90 B16 73H Dunlop Elite 3 36 psi 248 kPa 36 psi 248 kPa Rear 180 60 R16 80H Dunlop Elite 3 41 psi 283 kPa 41 psi 283 kPa White Wall Tires CHIEF CHIEFTAIN ROADMASTER Front 130 90 B16 67H Dunlop American Elite 36 psi 248 kPa 36 psi 248 kPa Rear 180 65 B16 81H Dunlop American Elite 40 psi 276 kPa 40 psi 276 kPa Black Tires DARK HORSE Front 130 90 B16 73H Dunlop Elite 3 36 psi 248 kPa 36 psi 248 kPa Rear 180 65 B16 81H Dunlop American Elite 40 psi 276 kPa 40 psi 276 kPa 114 Spark Plugs Inspect spark plugs after the break in period and every 15 000 miles 24 000 km thereafter Replace
84. ble condition exists INDIAN MOTORCYCLE will repair your motorcycle at no cost to you including diagnosis parts and labor Manufacturer s Warranty Coverage Class III motorcycles 280cc and larger for a period of use of five 5 years or 30 000 kilometers 18 641 miles whichever first occurs If an emission related part on your motorcycle is defective the part will be repaired or replaced by INDIAN MOTORCYCLE This is your emission control system DEFECTS WARRANTY 158 Warranty Emission Control System Werranty Owner s Werranty Responsibilities As the motorcycle owner you are responsible for the performance ofthe required maintenance listed in your Rider s manual INDIAN MOTORCYCLE recommends that you retain all receipts covering maintenance on your motorcycle butINDIAN MOTORCYCLE cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance You are responsible for presenting your motorcycle to an INDIAN MOTORCYCLE dealer as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days As the motorcycle owner you should be aware that INDIAN MOTORCYCLE may deny your warranty coverage if your motorcycle or part has failed due to abuse neglect improper maintenance or unapproved modifications If you have any questions regarding yout warranty rights and responsibilities you should contact INDIAN MOTORCYCLE
85. ble last 2 Remove the fastener securing the battery cover to the frame crossmember 3 Liftthe cover with the attached electronic module in place folding the wires toward the fuel tank Tool 5 mm hex key wrench NOTICE Do notallow the Electronic Control Unit ECU to touch the battery SON terminals or it will damage YA the ECU instantly 4 Remove the negative battery cable from the battery terminal Position the cable well clear of the terminal Tool 10 mm wrench 5 Remove the rubber cover from the positive battery cable and remove the cable from the terminal Position the cable well clear of the terminal 6 Remove the battery Negative Positive Battery Installation WARNING Improperly Dd or disconnecting batter cables can result in an explosion and cause serious injury or death When removing the battery always disconnect the negative black cable first When reinstalling the Battery always connectthe negative black cable last NOTICE Do notremove the battery cables while the engine is running Doing so may damage the Electronic Control Unit ECU Take great care not to reverse the battery leads when installing the battery Reverse power applied to the ECU will damage it instantly 1 Inspect the battery box and cover for damage Be sure pads are in good condition and properly located 2 Make sure cable ends and battery terminals are clean Apply alight film of dielectric grea
86. block 1 Press and release each of the audio control buttons to test the function of each e OON VS a button m Observe the display after each button is pressed The 7 30 75F screen will display the button name by its function If nothing displays the button is not working See your authorized dealer for service Press and release MODE to move to Tuner Location Settings VOL UP 191 Audio System Audio System Diagnostics Tuner Location Settings Tip Partial screen shown Full list will appear on screen if DTC display mode is inactive The radio tuner can be set to the geographical location where the motorcycle will be driven The following settings can be chosen under the Tuner Location Settings menu 7 30 SW 75F TUNER LOCATION NORTH AMERICA NORTH AMERICA USA CANADA MEXICO EUROPE EUROPE 50 JAPAN AUSTRALIA TAIWAN 1 Press and release lt 4 or c to make a new selection 2 Turnthe power switch OFF then ON to save the new tuner location 192 Speed Diagnostic The Speed Diagnostic menu displays vehicle speed Use this menu to verify the radio system is receiving a speed signal from the vehicle control module 7 30 TSF SPEED 0 MPH 0 KPH 1 Press and release MODE to return to the radio hardware version display screen 2 Toexitthe audio system diagnostics menu press and release lt or 7 to return to the RADIO O
87. brake fluid levels or when leaks are evident dampness or stains from dried fluid See your authorized INDIAN MOTORCYCLE dealer Throttie Rotate the throttle control grip It should rotate smoothly from the rest position to the completely open position It should return to the rest position quickly when released Sidestand 1 2 On level ground straddle the motorcycle and bring it to the fully upright position Move the sidestand up to the stored position and down to the fully extended position several times It should move smoothly and quietly Make sure the return spring holds the sidestand tightly in place when the sidestand is in the stored position Adjust or replace a loose spring Inspect the sidestand pivot bolt for looseness or wear Tighten or replace a loose or worn bolt Periodically test the sidestand safety switch for proper operation With the transmission in gear and brakes applied attempt to start the engine while the sidestand is down The engine should NEVER startin any gear except neutral if the sidestand is down If the engine starts during this test see your dealer for service Pre Ride Inspections Mechanical Clutch 1 Squeeze the clutch lever toward the handlebar and release it It should move freely and smoothly and it should return to the rest position quickly when released If the lever fails to perform as stated service the clutch lever before riding o ET Lever Freeplay
88. break in period Upon initial start up do not allow the engine to idle for long periods as overheating can occur See page 79 Avoid faststarts with wide open throttle Drive slowly until the engine warms up Avoid running the engine at extremely low RPM in higher gears lugging the engine Drive within the recommended operating speeds and gears See page 77 Operation Engine Break In Operating Speeds and Gears Odometer Break in Procedure Miles Km 0 90 0 145 Do notoperate for extended periods above 1 3 throttle or at any one throttle position Vary engine speed fre quently 91 300 146 483 Do Operae for extended periods above 1 2 throttle or at any one throttle position Vary engine speed fre quently 301 500 484 800 Do notoperate for extended periods above 3 4 throttle At At Perform the break in maintenance outlined in the maintenance section of this manual Break in maintenance 500 800 should be performed by an authorized INDIAN MOTORCYCLE dealer Break in maintenance mustinclude inspection adjustments fastener aening and an engine oil and filter change Performing break in mainte nance atthe required odometer reading he maximum service life of the engine ps ensure peak engine performance minimal exhaust emissions and 77 Operation Fueling Always dismount the motorcycle and refuel on level ground with the sidestand down Review the fuel warnings See page 16 Use only the re
89. bris environments 1 Mixa few drops of mild dish soap with a cup of warm water 2 Use asoftnylon brush to clean the belt and sprocket teeth with the soapy water Clean well in corner areas where road debris and belt dust can collect 3 Rinse the belt with clear water then dry thoroughly Tip Do notinspect or adjust drive belt tension when the belt or drive system is wet or hot Improper adjustment will result 96 Rear Drive Belt Condition Inspect the rear drive belt at the intervals specified in the periodic maintenance table beginning on page 91 Replace the drive belt if itis cracked or has broken teeth or frayed edges No matter its condition the drive belt should be replaced at periodic intervals See the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer DO NOT attempt to check belt tension if the belt has been exposed to rain or washing within a 24 hour period or if the vehicle has been run at operating temperature within the last four hours Allow the vehicle to cool down to ambient temperature before measuring belt tension Replace the drive belt and both sprockets as a set if the drive belt has over 5 000 miles 8 000 km of service at the time of damage or failure Rear Drive Belt Wear Analysis Maintenance Je 4 L e E MR DTAS Internal tooth cracks External tooth cracks Missing teeth Chipping not serious
90. cations may not be legal in your area of operation If in doubt contact your authorized INDIAN MOTORCYCLE dealer Parking the Motorcycle When leaving the motorcycle unattended turn the engine off Park the motorcycle where people are notlikely to touch the hot engine or exhaust system or place combustible materials near these hot areas Do not park near a flammable source such as a kerosene heater or an open flame where hot components could ignite combustible materials Park the motorcycle on a firm level surface Sloped or soft surfaces may not supportthe motorcycle If you must park on a slope or soft surface follow the precautions outlined on page 87 14 Saddlebags Trunk and Other Storage Whenever operating a motorcycle equipped with cargo storage features such as saddlebags a trunk racks glove boxes or other storage compartments Never ride at excessive speeds Storage features and cargo combined with the lifting or buffeting effects of wind can make a motorcycle unstable and cause loss of control Distribute weight evenly on each side of the motorcycle Do notexceed the individual weightlimit of any saddlebag trunk or other storage compartment Refer to the storage capacity label located on or near the storage feature See page 20 NEVER EXCEED the GROSS VEHICLE WEIGHT RATING GVWR or the GROSS AXLE WEIGHT RATING GAWR regardless of whether or notany storage feature is loaded to capacity Exceeding the we
91. cident and driving hazards for other motorists if saddlebag falls from the motorcycle Always make sure saddlebag mounting brackets are fully seated onto the spools before engaging latches 4 Toreinstall place the softbag in position Make sure the mounting bracket is seated fully on the spool Make sure the rubber bushings on the latch pins are fully engaged in the spools 5 Engage the quick release latches and flip them fully downward Mounting Bracket pool 58 Sidestand The sidestand is equipped with a safety switch that prevents operation of the motorcycle if the sidestand is deployed WARNING An improperly retracted sidestand could contact the ground and cause a loss of control resulting in serious injury or death Always retract the sidestand fully before operating the motorcycle To park the motorcycle swing the end of the sidestand downward and away from the motorcycle until itis fully extended Always turn the handlebars to the left for maximum stability Lean the motorcycle to the left until the sidestand firmly supports the motorcycle CAUTION Ifthe motorcycle weight is not resting on the sidestand it will not lock In this situation any movement of the motorcycle could cause the sidestand to retract slightly If the sidestand is not in the full forward position when the motorcycle weight is rested on it the motorcycle could fall over possibly causing injury and damage to the motorcycle To retra
92. commended fuel See page 151 Hold the nozzle while filling Do not rest the weight of the nozzle and hose on the filler neck Do not leave the nozzle unattended WARNING Overflows or spilled gasoline could contact a hot engine or exhaust system and cause a fire which could result in serious injury or death Do not allow gasoline to contact hot components WARNING Always remove the fuel cap slowly and fill the fuel tank slowly to prevent spillage Do not overfill the fuel tank Leave space in the tank to allow for the fuel to expand Ornamental Cap Do not remove A DARK HORSE shown 1 Turn the fuel cap counter clockwise to remove it 2 Insert the fuel nozzle into the fuel tank filler neck The nozzle stop at the bottom of the filler neck will prevent over insertion amp s 78 3 Add fuel to the tank until it touches the bottom edge of the filler neck The tank is full at this level 4 Always securely install the fuel cap before remounting the motorcycle To tighten the cap turn it clockwise until the seal compresses onto the tank then continue to tighten until the cap ratchets several times NOTICE Fuel can damage painted surfaces and plastic parts If gasoline spills on the any part of the motorcycle immediately rinse it off with water or wipe it dry witha clean cloth Priming the Fuel System If the motorcycle runs out of fuel prime the fuel system before attempting to restart the engine 1 Fil
93. ct the sidestand straddle the motorcycle and bring itto the fully upright position Swing the end of the sidestand upward and toward the motorcycle until itis fully retracted Mirrors Your vehicle is equipped with convex mirrors Objects seen in a mirror may be closer than they appear Always adjust mirrors before riding To adjustthe mirrors siton the motorcycle in the anticipated riding position Adjustthe mirrors so that you can see a small portion of your shoulders in each mirror Windshield if equipped Windshield Removal Applies to CHIEF 1 If equipped witha quick latch windshield rotate the two latches upward 2 From the front of the motorcycle pull firmly on the upper windshield to remove the windshield from the upper mounts then pull the windshield upward and away from motorcycle 3 Reverse this procedure to reinstall the windshield Rotate the latches fully downward to secure the windshield WARNING Improper windshield installation can result in loss of control accident and driving hazards for other motorists if windshield falls from the motorcycle Always make sure the windshield is fully seated before engaging latches Latches Instruments Features and Controls Windshield Adjustment Applies to CHIEFTAIN ROADMASTER Use the windshield switch to adjust windshield height for the best wind deflection Press the top of the switch to adjust the windshield upward Press the bot
94. cted device Some Bluetooth devices allow the radio to access additional features and controls when using the Pandora app The MUSIC MODE menu offers two settings DEFAULT Radio streams active music source from device with limited left hand control functions even if Pandora is the active music source on the device PANDORA Radio always commands device to use Pandora when DRIVE DEVICE is on Left hand control features expanded Pandora functionality skip track thumbs up and thumbs down MUSIC MODE Setting Bluetooth Setup Menu 1 2 Press and hold MODE until the system enters the audio system mode menus Press and release MODE to cycle through the menu items until BLUETOOTH SETUP is displayed Press and release PRE to access the Bluetooth Setup Menu options In the Bluetooth Setup Menu press BLUETOOTH qi or c to navigate through C DRIVE H SET C DRIVE DEVICE selections Select DRIVE DEVICE SIMBA 180 Press lt j or lt 9 to navigate through selections until the device yen want to configure is ighlighted Press and release PRE to select the device Press lt q or cy to navigate to MUSIC Press and release PRE Press lt or c to navigate to either DEFAULT or PANDORA Press and release PRE to make the selection DRIVE DEVICE ADD DEVICE UNPAIR ALL EXIT STACY S PHONE CONNECTED RECONNECT UNPAIR EXIT MUSIC MODE DEFAULT MUSIC MODE
95. d See your authorized INDIAN MOTORCYCLE dealer Taillight Brake Light Replacement The LED taillight and brake lights are not serviceable If the taillight or a brake light becomes damaged or inoperable the entire light assembly must be replaced See your authorized INDIAN MOTORCYCLE dealer 121 Maintenance Battery The motorcycle battery is a sealed maintenance free battery Do not remove the battery cap strip for any reason Keep the battery connections clean and tight at all times AWARNING Battery electrolyte is poisonous It contains sulfuric acid Serious burns can result from contact with skin eyes or clothing Antidote External Flush with water Internal Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Call physician immediately Eyes Flush with water for 15 minutes and get prompt medical attention Batteries may produce explosive gases Keep sparks flame cigarettes etc away Ventilate when charging or using in an enclosed space Always shield eyes when working near batteries KEEP OUT OF REACH OF CHILDREN 122 Battery Removal 1 Remove the seat See page 118 WARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death When removing the battery always disconnect the negative black cable first When reinstalling the battery always connect the negative black ca
96. d by Bluetooth SIG Inc and any use of such marks by INDIAN MOTORCYCLE is under license Other trademarks and trade names are those oftheir respective owners Pandora the Pandora logo and the Pandora trade dress are trademarks or registered trademarks of Pandora Media Inc Used with permission Garmin and zumo are registered trademarks of Garmin Ltd or its subsidiaries JCASE G8 is a registered trademark of Littelfuse Inc Printed in U S A P N 9926788 Table of Contents Introd UCHOM sca ern a A 93 MILA 4 Sidi feu a eee dnd but PR E 7 Reporting Safety Defects 19 Component Identification 21 Instruments Features amp Controls 24 Pre Ride Inspections 65 Operation 76 Maintenance 88 Cleaning and Storage 132 Specifications 143 Warranty 152 Maintenance Log 163 Audio System ifeguipped 165 luo IIIA Kaa 194 Introduction Congratulations on your purchase of anew INDIAN motorcycle You have joined an elite family of motorcycle riders who have acquired a celebrated piece of American history by choosing to own an INDIAN motorcycle Your new motorcycle is the end result of true dedication and craftsmanship by our engineering design and assembly teams It was designed and manufactured to meet our goal of providing you with a high quality motorcycle tha
97. d significantly through use Otherwise the owner may become subject to penalties under state and local ordinances Noise Emission Warranty INDIAN MOTORCYCLE warrants that this exhaust system atthe time of sale meets all applicable U S EPA Federal noise standards This warranty extends to the first person who buys this exhaust system for purposes other than resale and to all subsequent buyers Warranty claims should be directed to Anauthorized INDIAN MOTORCYCLE dealer or INDIAN MOTORCYCLE COMPANY 2100 Highway 55 Medina MN 55340 157 Warranty Emissions Control System Warranty INDIAN MOTORCYCLE COMPANY Emission Control System Warranty Statement Your Warranty Rights and Obligations The California Air Resources Board and INDIAN MOTORCYCLE COMPANY hereinafter INDIAN MOTORCYCLE are pleased to explain the emission control system warranty on your 2015 or later INDIAN motorcycle In California new motor vehicles must be designed built and equipped to meet the state s stringent anti smog standards INDIAN MOTORCYCLE must warrant the emission control system on your motorcycle for the periods of time listed below provided there has been no abuse neglect or improper maintenance of your motorcycle Your emission control system may include parts such as the fuel injection system the ignition system catalytic converter and engine computer Also included may be hoses belts connectors and other emission related assemblies Where a warranta
98. d to restore many of the oils that are lost from leather due to exposure to environmental elements This conditioner is suitable for all oil tanned leather on your INDIAN motorcycle but it should never be used on suede This leather care dressing will also restore some of the color lost through natural aging and now includes UV protection The rate of aging depends on how often the motorcycle is used how itis stored and weather conditions While visible signs of aging are more noticeable on natural leather lack of care may cause non warrantable damage to both natural and black leather Cleaning and Storage Application Apply Leather Care Dressing as part of a regular maintenance regime such as polishing chrome and washing painted surfaces Apply this treatment at least one time per month Apply more often if the motorcycle is regularly exposed to the elements or parked in the sun 1 Wipe down leather with a sponge and clean water 2 Wipe down leather with a dry towel and allow it dry at room temperature Do not use heat to accelerate drying time 3 With a clean cloth lightly rub the dressing into the leather and wipe off any excess Be cautious not to allow droplets or globs of the treatment to siton an area of the leather as that area will darken For better results use a straight wiping motion rather than a tight swirling motion Lighter areas may need more treatment applied to darken them 4 ed the treatment to dry bef
99. der Cargo or accessories placed in these areas can cause instability due to improper weight distribution or aerodynamic changes and could cause loss of control Such items can also block air flow to the engine and cause overheating that can damage the engine Do not exceed the maximum cargo weight limit of any accessory see accessory instructions and labels Do not attach cargo to an accessory not designed for that purpose Either circumstance could resultin an accessory failure that could cause loss of control Always obey posted speed limits Do not attach anything to the motorcycle unless specifically designed for that purpose by INDIAN MOTORCYCLE 15 T ransporting the Motorcycle If you must transport the motorcycle 16 Use a truck or trailer Do not tow the motorcycle with another vehicle as towing will impair the motorcycle s steering and handling Position and restrain the motorcycle in an upright position If the motorcycle leans to one side gasoline may leak from the fuel tank and resultin a fire hazard or damage to the finish Do not restrain the motorcycle using the handlebars Loop tiedown straps from the front up and over the lower triple clamp using care to not interfere with KA and brake lines Place tiedowns as wide apartas possible on the truck or trailer bed for best stability Fuel and Exhaust Safety Always heed these fuel safety warnings when refueling or servicing the fuel system For fu
100. dressing after using the tan leather restore kit A Yes The leather care dressing should be applied at least once per month more often in extreme conditions to maintain the desired finish Apply leather care dressing as partof a regular exterior maintenance plan e g polishing chrome and washing painted surfaces Q How many applications can get out of one tan leather restore kit A Each kit contains enough product for two applications 139 Cleaning and Storage Storage Area Preparation If you will not operate the motorcycle for more than 60 days store the motorcycle to prevent damage to the fuel system and the battery and to protect components from corrosion or deterioration During storage preparation you might use products that are potentially hazardous such as fuel stabilizer When using any of these products follow the instructions and warnings on the product packaging Choose a dry well ventilated storage location inside a garage or other structure if possible The location should have a firm flat surface and allow enough space for the motorcycle WARNING Gasoline is highly flammable and explosive under certain conditions Do not store the motorcycle in any area in home or garage where it could be near open flames pilot lights sparks or electric motors Do not smoke in the storage area 140 To best preserve tire condition The storage area should have a relatively constant and moderate temperature
101. e Ride Height Adjustment Applies to CHIEFTAI N ROADMASTER For riding comfort and to ensure proper ground clearance adjust rear shock air pressure Refer to the label located on the inside of the left side cover The label shows recommended pressures based on potential load weights Always inspect and adjust shock preload ride height based on your actual load weight in addition to adjusting shock air pressure See page 98 Follow these guidelines when adjusting Park the motorcycle with the sidestand down on a firm level surface Remove all riders and cargo DO NOT exceed 150 PSI 1034 kPa in the shock Usethe INDIAN MOTORCYCLE Air Pump and Gauge P N PV 48909 Follow the instructions on the following pages Ifthe recommended air pump is not available use a gauge and a pressurized air source with a maximum line and gauge pressure of 150 PSI 1034 kPa After using the alternate gauge remove it quickly to minimize leakage Expectto lose up to 5 PSI 34 kPa with each pressure check Use only a dry air source such as a system with a water separator or air line dryer to prevent moisture from entering the shock CAUTION Air pressure increases VERY quickly when using pressurized air Wear eye and face protection 100 Air Suspension Adjustment Total Cargo amp Air Pressure psi MAX PRESSURE OccupantWeight No With 150 PSI Ibs Trunk Trunk 0 0 0
102. e screen will display CONNECTED Press and release MODE to end the phone call Receiving Answering Phone Calls When a phone is paired to DRIVER DEVICE the audio system will allow the driver to either answer or reject an incoming phone call When an incoming phone call is received the screen will display the information of the caller Press PRE to answer the call Press MODE to reject the call To end the phone call press MODE Audio System 7 30 SW 75F ALEX PHONE 123 456 7890 CONNECTED END CALL MODE SIGNAL 5 BATT 5 Full screen mode shown 7 30 SW 75F ALEX PHONE 123 456 7890 OR CALLID INCOMING CALL ANSWER PRESET REJECT MODE SIGNAL 5 BATT 5 Full screen mode shown 7 30 SW ALEX PHONE 123 456 7890 CONNECTED 75F 181 Audio System Voice Recognition Mode Error Messages If your phone receives an incoming call but you do not have your headsets connected the incoming call information and CANNOT ANSWER displays Press PRE Or MODE to send the incoming call to voice mail If you attempt to initiate a phone call but you do not have your headsets connected HEADSET NOT CONNECTED displays 182 7 30 SW 75F ALEX PHONE 123 456 7890 INCOMING CALL CANNOT ANSWER DRIVER HEADSET NOT CONNECTED 7 30 SW 75F ALEX PHONE VOICE COMMAND ERROR DRIVER HEADSET NOT CONNECTED Siri Eyes Free
103. e Fluid 108 109 R R R R R Brake Lines Brake Pads 110 Clutch Cable 106 L L L L L A4 Clutch Lever Mechanical 105 106 L L E L L L P Diagnostic Codes X Drive Belt Rear 75 97 I R I O Drive Belt Tension Adjustment See your dealer or refer to the service manual for adjustment at indicated intervals and with each tire change thereafter Electrical Equipment Switches Evaporative Emission Control System if 104 equipped Maintenance Key I Inspect clean adjust correct or replace if necessary P Perform R Replace Rebuild L Lubricate w proper lubricant Replace at specified interval or annually Replace as specified or every 2 years 91 Maintenance Periodic Maintenance Table T 5j fe E fe m N N E BN a Component et is 8 8 8 8 8 8 8 8 8 See table key below Page A 88 8 s Ka i Sg E i N S asa 8188 86188 8188 a R3 g al el R el E e Elg Fasteners 128 l l l l l l l l l Front Brake Lever 109 L L L L L L L L L L L ABS Components 111 Front Fork Oil 102 R R R Front Fork Axle 102 Fuel System Lines Fittings 104 Fu
104. e caliper covers Torque 18 ft lbs 24 Nm Front Caliper Cover Nuts Rear Brake Pad Inspection 1 Position the motorcycle on the sidestand with the handlebars turned to the left 2 Use an inspection mirror positioned at the front side of the caliper to view the friction material Maintenance Anti Lock Brake System ABS Tone is angi Sensor Inspection Visually inspect for E damaged teeth onthe front and rear ABS tone rings Inspectfor nicks and dents on the face ofthe teeth The teeth edges should be consistent in appearance If a tone ring is damaged see your dealer for replacement as soon as possible Inspectfor debris Tone Ring Wheel Speed adhering to the end of Teeth Sensor the wheel speed sensors If contamination is observed or if you are unable to visually inspect slide a thin towel across the face of the sensor between the sensor and the tone ring to remove any potential debris 111 Maintenance Wheel Spokes if equipped Inspect both wheels for loose bent broken or missing spokes if equipped To identify loose spokes grasp each spoke and try to move it side to side or up and down All spokes should be equally tight and have the same amount of flex Tighten loose spokes and replace bent broken or missing spokes see an authorized dealer WARNING Spokes adjusted or replaced improperly could distort the don make the motorcycle difficult to handle and cause loss of control Whe
105. e or iPod device to the USB connector Press and release MODE until Pandora is displayed in the screen Tip If Pandora isthe currently playing app on the device the USB source displays information and enables features specific to the app If itis not you must select Pandora from the category menu Press and hold PRE 7 30 SW 75F PANDORA NOT AVAILABLE 7 30 75F PANDORA ARTIST SONG TITLE CATEGORY PLAYLIST ARTIST ALBUM Audio System To give a THUMBS UP for the current song press and hold gt To give a THUMBS DOWN for the current song Press and hold lt To skip forward to the next song press and release gt When the skip limitis reached SKIP LIMIT REACHED displays Press and release PRE to display the station list Use cj or c to scroll through the list and then press PRE or 7 to select a new station 7 30 75F THUMBS UP ARTIST SONG TITLE 7 30 75F THUMBS DOWN ARTIST SONG TITLE 7 30 SW 75F SKIPPING TRACK 7 30 SW 75F SKIP LIMIT REACHED 7 30 SW 75F PANDORA STATION SMOOTH JAZZ PARTY ROCK 90 S POP CLASSIC ROCK TOM PETTY RADIO 177 Audio System Selecting Audio Sources NAV Source Please read this manual and the GARMIN ZUMO 660 NAV MP3 information provided with your player to become familiar with all unit features and operation The audio integration kit must be install
106. e reach predetermined levels To cancel a signal manually move the switch to the center position and push it inward Momentary Feature Move the turn signal switch left or right and hold itin that position for atleast one second The momentary feature will activate and the signal will then cancel when the switch is released Stop Run Switch Press the bottom of the switch RUN to allow the engine to start and run Press the top of the switch STOP to stop the engine See page 27 Starter Switch Use the starter switch to start the engine The engine stop run switch must be in the RUN position See page 28 G9 OX Power Switch The power switch is located above the instrument gauge Press and release the power switch to enable or disable all electrical power to the vehicle See page 27 Saddlebag Trunk Lock Switch if equipped Press the lock switch to lock or unlock the saddlebags and trunk if equipped The key fob can also be used to lock or unlock the saddlebags and trunk Heated Grip Switch Use the hand grip heater switch to turn the grip heaters on or off and to adjustthe heat level See page 30 26 Switches Power Switch The power switch is located on the center console Press and release the power switch to enable or disable all electrical power to the vehicle The power switch does not have to be on to start the engine See page 28 To disable all electrical power if the motorcycle
107. ealer for inspection and adjustment Shift Linkage Not Adjusted Properly Please see your dealer for inspection and adjustment 130 Troubleshooting Battery Charging Rate Low or Batte Maintenance ry Discharges Possible Cause Possible Remedy Action Loose Corroded Charging Circuit Connection Check clean battery cable connections Check clean charging circuit connections Please see your dealer Accessory Load Exceeds Charge Rate Limit accessory operation when the engine is off Improperly Wired Accessory Current Draw Please see your dealer to check charging system output and current draw Brake Noise Poor Brake Performance Tip See your dealer if brake performance does not return after these inspections Possible Cause Possible Remedy Action Dust Dirt On Brake Disc s Clean disc See page 110 Worn Pads Or Disc Brake Disc Damage Inspect pads See page 110 Brake Fluid Level Low Or Fluid Contaminated Inspect fluid level fluid condition See pages 71 72 Anti Lock Brake Light Remains Illu minated or Illuminates I ntermittently Possible Cause Possible Remedy Action Blown fuse Check the fuses See page 125 Loose or damaged pulse ring Inspect pulse ring for looseness or chipped teeth Debris lodged in components Inspect wheel speed sensor and pulse ring for debris Damage caused by debris Inspec
108. ease MODE to move to the next selection 190 7 30 SW 75F DRIVE DEVICE SOURCE OFF SOURCE ON 7 30 SW NAV AUDIO OFF 75F 7 30 FM CLEAR PRESETS 75F 7 30 FM PRESETS CLEARED 75F Radio Broadcast Data System RBDS 1 NJ e e e Press c or c to turn the Radio Broadcast Data System RBDS When on the screen will display artist song title etc if available in the radio signal OFF ON Station name only FULL Station name radio text 7 30 SW 75F RBDS FULL ON Press and release MODE to move to the top of the MODE menu list Audio System Diagnostics The audio system diagnostic menu allows the following actions for you or your INDIAN MOTORCYCLE dealer View radio software version e Perform left hand audio control key pad tests Setradio tuner location View vehicle speed Diagnostic Menu To access the diagnostic menu 1 Press and hold cT to turn the radio off 2 Turn the power switch OFF 3 Turn the power switch ON 4 Press and hold pre for several seconds pstiwetepemouned 730 75F correctly RADIO Tip If you do notsee this screen perform steps 1 4 again BOOT V 1 00A 6 Press and release MODE to move to Key Pad Diagnostics Audio System Key Pad Diagnostics Key pad diagnostics allows the user to the testthe function of each button on the left hand audio control
109. eatthe twist and release process with the handlebars turned fully right and fully left Service the throttle system if throttle operation is not smooth or if throttle grip does notreturn properly See the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer yz Sidestand Lubrication Periodically lubricate the sidestand bushing See page 73 for sidestand inspections Maintenance Mechanical Clutch Lever Freeplay 1 2 Position the handlebars in the straight ahead position before measuring clutch lever freeplay The clutch cable adjuster nut is located alongside the left down tube Hold the clutch cable Slide the rubber protective cover away from the lock nut Loosen the lock nut Turn the cable adjuster inward or outward until clutch lever freeplay is 0 5 1 5 mm 0 5 1 5 mm Freeplay Clutch Lever While holding the cable tighten the adjuster lock nut securely Verify that the safety switch activates properly The engine should not start in gear with the clutch lever released Tip The starter interlock switch is dependent on the clutch lever freeplay being set correctly to ensure activation of the clutch safety switch 105 Maintenance Mechanical Clutch Lever Lubrication 1 The clutch cable adjuster nut is located alongside the left down tube Slide the rubber protective cover away from the adjuster Loosen the lock nut 2 Turn the cable adjuster completely inward to
110. ed to enable outputs from the NAV MP3 such as navigation instructions or user loaded MP3 media files to play through the headsets or speakers The unitis fully functional without the kit installed but there will be no interface with the vehicle s audio system 178 Navigation MP3 Operation Tips Signals coming from the NAV MP3 unit will override any source of the motorcycle s audio system to ensure navigation instructions are communicated when needed The signals will also override the MP3 player You must set volume levels within the NAV MP3 unit Volume settings in the motorcycle s audio system control NAV MP3 volume but navigation instructions may be difficult to hear if volume levels in the unit are set too low See the GARMIN information for setting procedures The recommended initial settings are 100 80 80 MASTER 100 NAVIGATION 80 MEDIA 80 Pause or stop the MP3 player to play audio from radio source If playing MP3 files from the GARMIN ZUMO 660 unit you may need to turn down the media volume on the GARMIN unit to avoid distortion NAV audio must be turned on in the mode menu in order to play MP3 music files from the GARMIN ZUMO 660 NAV unit While in NAV source only MP3 music stored on the GARMIN ZUMO 660 will play on the radio The power switch must be ON to use the audio system Press and release MODE until NAV is the active source When navigation instructions are given the music vol
111. el Filter 94 R Gear Shift Lever Headlamp 119 4j Rear Suspension Rocker L L L f Rear Shock Unit 74 98 R u Rear Wheel Alignment 112 Rear Brake Pedal 107 Road Test 128 P BUM P P P P P P P P P P Sidestand Sidestand Safety Switch 73 105 L L Steering Bearings 103 Suspension Linkage Rear Swingarm Rear Axle 101 I I Throttle Body Throttle Control Grip L L L L L L L L L L L Tires W heels Spokes 112 114 l l Maintenance Key Inspect clean adjust correct or replace if necessary P Perform R Replace Rebuild L Lubricate w proper lubricant Replace at specified interval or annually Replace as specified or every 2 years 92 Engine Oil Filter Change Change the engine oil at the intervals specified in the periodic maintenance table beginning on page 91 Change the oil more frequently if the motorcycle is subjected to ae use especially operation in cold weather See page NOTICE Failure to perform frequent oil changes during cold weather operation can result in condensation forming Freezing condensation can resultin plugged oil lines and serious engine damage The total amount of oil required for the oil and filter chan
112. el Inspection Inspect both wheels for cracks or damage and replace damaged wheels promptly Do notoperate the motorcycle if wheels are damaged or cracked See the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer Wheel Alignment Inspect rear wheel alignment at regular service intervals whenever the rear wheel is removed and when the rear drive beltis adjusted Please see your dealer for this service 112 Front Wheel Installation If the front wheel is removed for any reason it mustbe reinstalled in the correct rotating direction Clean all wheel components before installation Apply a light coat of all purpose grease to the axle and both spacers Pinch Bolts Ya 18 19 ft Ibs 24 4 25 7 Nm Axle Bolt 52 ft lbs 70 Nm oa Wheel Spacers 0 925 in 23 5 mm Tires AWARNING Operating the motorcycle with incorrect tires incorrect tire pressure or excessively worn tires could cause loss of control or accident Underinflation can cause a tire to overheat and resultin a tire failure Always use the correct size and type oftires specified by INDIAN MOTORCYCLE for your vehicle Always maintain proper tire pressure as recommended in the rider s manual and on safety labels Tire Replacement NOTICE On models equipped with a TPMS the sensors are located 180 from the valve stem Use caution when servicing tires To avoid damaging a sensor break the bead at the valve
113. eling procedures see page 78 AWARNING Gasoline is highly flammable and explosive under certain conditions Always exercise extreme caution whenever handling gasoline Always turn off the engine before refueling Always refuel outdoors or in a well ventilated area Open the fuel cap slowly Do not overfill the tank Do not fill the tank neck Do not smoke or allow open flames or sparks in or near the area where refueling is performed or where gasoline is stored Gasoline and gasoline vapors are poisonous and can cause severe injury Do not swallow gasoline inhale gasoline vapors or spill gasoline If you swallow gasoline inhale more than a few breaths Se pros vapor or get gasoline in your eyes see a physician immediately If gasoline spills on your skin or clothing immediately wash it off with soap and water and change clothing Exhaust gases contain carbon monoxide a colorless odorless gas that can cause loss of consciousness or death in a short time Never start the engine or let it run in an enclosed area Never inhale exhaust gases Safety Safety Maintenance Failure to perform safety maintenance as recommended can result in difficult handling and loss of control which could result in serious injury or death Always perform the safety maintenance procedures as recommended in this manual Perform maintenance and repairs promptly See the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer
114. ent display Trip 1 Hours Distance will display the Trip 1 Hours Distance total hours and distance in miles or FM 93 7 e Trip 2 Hours Distance kilometers Fuel Economy 1 Press and hold LEFT TOGGLE to Front Rear Tire Pressure reset Trip 1 hours and distance to uc 205 5 Engine Hours Oil Life Zero Average Speed amp Battery Voltage 2 Press LEFT TOGGLE to cycle to HR 3 5 the Trip 2 display Expanded Radio Information Heated Grip Power Level if equipped Trip 2 Hours Distance 25680 ia 6 Diagnostic Trouble Codes DTCs Trip 2 Hours Distance will display the Press LEFT TOGGLE repeatedly to cycle through the Zone total hours and distance in miles or Three displays kilometers 7 30 75F 1 Press and hold LEFT TOGGLE to FM 93 7 reset Trip 2 hours and distance to zero 2 Press LEFT TOGGLE to cycle to TRIP 2 Fuel Economy display Mi 900 2 HR 21 2 rance 290 25680 mi 6 43 Instruments Features and Controls Instrument Cluster CHIEFTAIN ROADMASTER Infotainment Display Settings Fuel Economy This screen will display the current instant and average miles per gallon MPG or liters per 100 kilometers 1 Press and hold LEFT TOGGLE to reset the average 2 Press LEFT TOGGLE to cycle to the Front Rear Tire Pressure display Front Rear Tire Pressure This screen will display the current front and rear tire pressure in PSI or kPa Press LEFT TOGGLE to cycle to the Engine
115. enting or reducing head injuries Wear eye protection to protect eyes from wind or airborne particles and objects Laws in some areas require that you wear eye protection We recommend that you wear approved Personal Protective Equipment PPE bearing markings such as VESC 8 V 8 Z87 1 or CE Make sure protective eyewear is kept clean All riders should wear bright or light colored and or reflective clothing to improve visibility to other motorists A motorist s failure to see or recognize a motorcycle is the leading cause of automobile motorcycle accidents Wear gloves a jacket heavy boots and long pants to prevent or reduce injury from abrasions lacerations or burns should the motorcycle fall Wear boots with low heels as high heels can catch on pedals or footrests The combination of boots and pants should completely cover legs ankles and feet protecting skin from engine and exhaust system heat Do not wear loose flowing clothing or long boot laces as they can catch on handlebars levers or footrests or they can become entangled in the wheels causing loss of control and serious injury Use of Accessories Because INDIAN MOTORCYCLE cannot test and make specific recommendations concerning every accessory or combination of accessories sold the operator is responsible for determining that the motorcycle can be safely operated with any accessories or additional weight Use the following guidelines when choosing and installing
116. er after each gear shift See pages 81 83 for gear shifting procedures Instruments Features and Controls Tire Pressure Monitoring System TPM S if equipped NOTICE On models equipped with a TPMS the sensors are located 180 from the valve stem Use caution when servicing tires To avoid damaging a sensor break the bead atthe valve stem then at 90 and 270 from the valve stem as required With a TPMS the pressure of each tire can be viewed in the MFD If dashes display instead of a pressure value while traveling above 15 MPH 24 km h the system may notbe functioning properly See your dealer for service The TPMS warning indicator will illuminate if low tire pressure is detected Always correct low tire pressure promptly Always inspecttire pressure and condition before each ride See page 70 The TPMS display may indicate an increase in tire pressure while riding a normal occurrence as tires warm up Riding into colder conditions may resultin a drop in tire pressure as tires cool down Regardless of conditions low tire pressures should always be corrected promptly 55 Instruments Features and Controls Trunk if equipped Do not exceed the cargo capacity of a trunk a cargo rack or a trunk cargo rack combination The capacity for the trunk alone as well as for any trunk cargo rack combination is 30 lbs 10 kg The capacity for a rack alone is 5 Ibs 2 2 kg If you load a rack with 5 Ibs 2 2 kg of cargo
117. ezel from the fairing Reinstall the bezel after adjusting the headlamp Tool M4 hex wrench or universal tool 2 To adjustthe headlamp vertically tighten both top adjustment screws equally to adjust the beam downward Loosen both screws equally to adjust the beam upward Tool M4 hex wrench or universal tool 3 To adjust the headlamp horizontally loosen the left side screw to adjust the beam to the left Loosen the right side screw to adjust the beam to the right Headlight Lamp Replacement Applies to CHIEF DARK HORSE 1 Remove the six bolts securing the front nacelle headlight shroud Pull this piece forward to access the headlight 2 Remove the sealing boot Press the looped end ofthe wire bulb retainer clip and swing the end toward the center of the bulb to release itfrom the latch tab 3 With the wire connector attached pull the bulb out Disconnectthe wire harness 4 Install the new bulb and secure the retainer Tip Avoid touching a beeen lamp with bare fingers Oil from your skin leaves a residue causing a hot spot that will shorten the life of the lamp If a lamp is touched clean it thoroughly with denatured alcohol 5 Reinstall the sealing boot Make sure it seals tightly around the bulb base and lens to prevent condensation 6 Reinstall the front nacelle headlight shroud 7 Tighten the two 2 top bolts Torque 36in lbs 4 Nm 8 Tighten the four 4 rear bolts Torque 84 in Ibs 9 5 Nm 120 Headlight
118. f equipped If itis necessary to provide power to an item that does not use one ofthe previously mentioned power jacks connect to the load side of the main circuit breaker and connect the ground wire to the engine ground atthe front left side ofthe crankcase near the circuit breaker On DARK HORSE models the circuit breaker is located under the cover nextto the oil filter adapter On all other models it s Unlocking the Security System Your dealer will provide the master personal identification number PIN for the security system Your dealer may also change the master PIN to a new rider PIN on your behalf Record both PINs on page 5 Change the dealer provided PIN to a PIN of your own choosing as soon as possible after receiving delivery of your new motorcycle See page 127 If a key fob is not available your rider PIN can be entered using the turn signal switches to unlock the security system Use the following guide to enter your valid rider PIN Turn Signal Digitto Enter Feature Used Procedure located under the cover behind the oil cooler DO NOT splice or cut any wires DO NOT tap in to any power or ground on the motorcycle unless specifically directed to do so by the INDIAN MOTORCYCLE instructions that come with the kit DO NOT Mad s electrical connectors on the vehicle unless directed to do so by the INDIAN MOTORCYCLE Service Manual DO NOT power any accessories from the diagnostic connector under left
119. formation Any replacement partthat is equivalentin performance and durability may be used in the performance of any maintenance or repairs However INDIAN MOTORCYCLE is not liable for these parts The owner is responsible for the performance of all required maintenance Such maintenance may be performed at a service establishmentor by any individual The warranty period begins on the date the motorcycle is delivered to an ultimate purchaser INDIAN MOTORCYCLE COMPANY 2100 Highway 55 Medina MN 55340 ATTN Warranty Department 162 Maintenance Log Maintenance Performed Miles Km Notes PENATEN y 163 Maintenance Log Maintenance Performed Miles Km Notes Performed by 164 Audio System Introduction Not all motorcycles are equipped with an audio system Motorcycles equipped with an audio system may notbe equipped with all components discussed in the audio section of this manual Components not installed atthe factory can be purchased from and installed by your INDIAN MOTORCYCLE dealer WARNING Distracted driving can resultin loss of control collision or accident which may result in serious injury or death Avoid using any features and devices while driving that may take your attention away from the road and safe driving habits even for a moment Always keep both hands on the handleb
120. formation and notices regarding your motorcycle 155 Warranty INDIAN MOTORCYCLE Warranty Policy EXPORTED VEHICLES EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW THERE ISNO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER S AUTHORIZED LOCATION This policy does not apply to vehicles that have received authorization for export from INDIAN MOTORCYCLE Dealers may not give authorization for export You should consult an authorized dealer to determine this vehicle s warranty or service coverage if you have any questions This policy does not apply to vehicles registered to government officials or military personnel on assignment outside the country of the selling dealer s authorized location This policy does not apply to Safety Bulletins NOTICE If your vehicle is registered outside of the country where it was purchased and you have not followed the procedure set above your vehicle will no longer be eligible for warranty or service bulletin coverage of any kind other than safety bulletins Vehicles registered to Government officials or military personnel on assignment outside of the country where the vehicle was purchased will continue to be covered by the Limited Warranty Please work with your dealer to resolve any warranty issues Should your dealer require any additional assistance they will contact the appropriate person at INDIAN MOTORCYCLE This warranty gives you specific lega
121. g a matte finish These products will buff the matte surface of the finish and result in a glossy finish Never clean matte finishes with a pressure washer as this will further imbed contaminants into the clear coat and may damage labels and decals Gloss Clear Coat Finish Care The Axalta Sports and Equipment Finish System was used to provide the original gloss finish on your motorcycle This finish system provides superior protection against the elements To maximize the benefits of this system use the following guide to care for the gloss finish on your motorcycle During the first 30 days when the finish is still fresh clean the motorcycle with a water rinse only Do not wax the motorcycle for the first 60 days Doing so can cause loss of the gloss After 60 days use only waxes designed for new clear coat finishes Do notuse pressurized water to wash the motorcycle When paintis still fresh pressurized water could damage the finish If using a pressure washer is unavoidable keep the spray nozzle at least 24 inches 60 cm away from the surface ofthe motorcycle Wash your motorcycle often especially when exposed to salty dusty acidic or alkaline environments Use warm or cool water and a soft cloth for cleaning Use soaps that are non abrasive and have a neutral pH non acidic non alkaline detergents Cleaning and Storage Do not use solvent based solutions Do not use a dry cloth to remove dust Do not
122. ge is approximately 5 5 qts 5 2 I Follow all instructions carefully Do not overfill NOTICE After an oil change the low oil pressure indicator may illuminate when the engine is started If this occurs do not increase RPM above idle speed until the indicator turns off Operating above idle speed could result in damage to the engine 1 Change the oil and filter when the engine is warm If the engine is cold start the engine and allow it to run atidle for at least 5 minutes 2 Park the motorcycle with the sidestand down on a firm level surface If using a service lift the motorcycle should be centered Maintenance 3 Clean the area around the two drain plugs Place a drain pan under both drain plugs CAUTION Hotoil can cause burns to skin Do notallow hotoil to contact skin 4 Remove the drain plugs Allow the oil to drain completely 5 Install new sealing washers on the drain plugs The sealing cou surfaces on drain plugs and engine should be Dish vo clean and free of burrs nicks or scratches 6 Reinstall the drain plugs Torque to 15 ft Ibs 20 Nm CAUTION Hot oil can cause burns to skin Do not allow hot oil to contact skin Wear leather gloves when handling hot components 7 Place shop towels beneath the oil filter Using an oil filter wrench turn the filter counter clockwise to remove it 93 Maintenance Ze Oil Filter Change Using a clean dry cloth clean the filter seal
123. gher gear accelerate smoothly to the 82 recommended shift point See Recommended Shift Points chart With a quick motion simultaneously close the throttle completely and disengage the clutch Raise the toe shift lever until you feel it stop at the next gear Simultaneously release the clutch lever and open the throttle in one smooth motion Tip Within the recommended speed ranges see Recommended Shift Points chart you can downshift to slow the motorcycle or to increase power You may want to downshift when climbing a hill or passing Downshifting also helps to decrease speed when combined with closing the throttle To shift to a lower gear downshift simultaneously pull the clutch lever toward the handlebar and close the throttle Move the toe shift lever downward until you feel itstop atthe next gear Simultaneously release the clutch lever while opening the throttle WARNING Downshifting improperly could cause transmission damage loss of traction and loss of control which could result in serious injury or death Reduce speed before downshifting Always downshift within the recommended shift points Use extreme caution when epar n on wet slippery or other low traction surfaces Release the clutc lever very gradually in these conditions Avoid downshifting in a curve Downshift before entering the curve Shifting Gears Recommended Shift Points Upshifting Accelerating Downshift
124. h continuous motion When you reach the recommended speed for upshifting shift up one gear WARNING Accelerating abruptly could cause your body to shift rearward suddenly which could result in loss of control Accelerating abruptly could also cause loss of control on low traction surfaces Loss of contro could result in serious injury or death Always eg gradually especially on wet slippery or other low traction surfaces Stopping the Engine Before stopping the engine bring the motorcycle toa complete stop Shift to neutral or disengage the clutch WARNING Stopping the engine with the transmission in gear while the motorcycle is moving could cause loss of rear wheel traction or engine and transmission damage which could cause loss of control and serious injury or death Always stop the engine after the motorcycle is fully stopped and the transmission is in neutral If the engine stops unexpectedly while the motorcycle is moving guide the motorcycle to a safe location off the road and away from traffic Turn the power switch off 1 When fully stopped shift into neutral 2 Move the engine stop run switch to the STOP position 3 Turn the power switch off Using Cruise Control The cruise control switches are located on the right handlebar Read this section and understand how to safely operate this feature before using the cruise control A Resume Accelerate Oo Switch RES7ACC S SET DEC Set Decelerate Switch 9 m
125. h the appropriate grommet and press inward firmly to secure each dart 116 Seat Removal Applies to CHIEF CHIEFTAIN DARK HORSE Remove the seat to access the battery 1 Remove the left side cover to access the tool kit 2 Locate the seat mount brackets under the edge of the driver s seat Remove the seat mount bolt from each side of the seat 3 Remove the rear bracket bolt washer and nylon grommet from the passenger portion ofthe seat if equipped 4 Liftthe rear ofthe seat and pull rearward to disengage the front mounting tab of the seat from the frame mount Do not allow the seat mount brackets to contact the rear fender Seat I nstallation Applies to CHIEF CHI EFTAIN DARK HORSE l Position the seat by inserting the seat mounting tab from rear to front into the mount on the top ofthe frame 2 Rotate the rear of the seat downward and position the side mount seat brackets onto the frame Do not allow the seat mount brackets to contact the rear fender 3 On each side thread the seat mount bolt through the seat mount bracket and into the frame Torque seat bolts to specification Torque 18 ft lbs 13 5 Nm 4 Secure the passenger seat if equipped Gently raise the rear bracket and reinstall the nylon grommet Thread the rear bracket bolt and washer through the bracket and nylon grommet Torque the bolt to specification Torque 96in Ibs 10 8 Nm Maintenance Rear Bracket Bolt if equipped Seat Mount
126. harge isless than 12 5 DC volts Replace the battery if itfails to reach 12 5 volts after the second charge 124 Fuse Replacement NOTICE Use fuses with the recommended amperage to avoid damage to the electrical system Standard Fuses The standard fuse box is located under the left side cover This fuse box houses all standard service fuses i and the automatic circuit breakers Fuse application and size are provided on a label on the fuse box cover Tip Use the fuse puller provided in the tool kitto remove a fuse Fuse Box 1 Remove the left side Cover Clips cover See page 116 2 Release the locking tabs then squeeze the upper and lower cover clips to remove the fuse box cover 3 After replacing a fuse reinstall the fuse box cover and side cover High Current Fuses The JCASE 8 fuse box contains the high current fuses for the chassis vehicle control module and anti lock brake system This fuse box E located nextto the battery OX Fuse application and size are provided on alabel on the fuse box cover Maintenance JCASE SX Fuse Box 125 Maintenance Electrical Precauti ons Be aware ofthe following precautions regarding the electrical system to avoid disruption of electrical signals and possible system malfunction DO use ONLY genuine INDIAN MOTORCYCLE parts and accessories designed for your model and follow the instructions provided DO use the accessory power jack provided i
127. he TPMS sensor battery is ow Cruise Control Status Amber Lamp Cruise control is enabled but not set When flashing a cruise control related fault exists Green Lamp Cruise control is set to the desired speed Read the safety and operation procedures before using cruise control See page 85 ABS Not Activated The indicator remains on until the anti lock system activates which occurs when vehicle speed exceeds 6 MPH 10 km h When the lamp is illuminated the anti lock brakes will not activate but the conventional brake system will continue to operate normally Check Engine This lamp illuminates briefly when the power switch is turned ON This indicates proper function If this lamp illuminates while the engine is running see an authorized dealer promptly The light will remain on if the tilt sensor shuts down the engine If abnormal sensor or engine operation is detected the light will remain on as long as the fault condition exists Retrieve the error codes for diagnosis See page 46 Tire Pressure Monitoring System TPMS The TPMS indicator illuminates if low tire pressure is detected It will also illuminate along with the Low Battery Voltage indicator when TPMS battery power is low requiring service Security System Locked This indicator lamp illuminates while the security system is searching for the key fob signal and when the security system is locked The lamp flashes if the key fob is not detec
128. he engine stop run switch must be in the RUN position and the transmission must be in neutral Right Control WA o Starter Switch 28 Keyless Ignition When the electrical system is activated with either the power switch or the starter switch the key fob must be within range If the key fob is not detected the security light and or power switch will flash The electrical system will automatically shut down The starter motor will not engage during this time If a key fob is not available your personal identification number PIN can be entered using the turn signal switches to unlock the security system See page 126 Audio System Switches if equipped See page 165 for audio systems operation Cruise Control Switches Refer to the Cruise Control section of this manual beginning on page 85 for cruise control operation Switches High Low Headlight Beam Switch The headlights automatically come on when the engine is started See page 54 The high low headlight beam switch toggles the headlight between high beam and low beam To activate the high beam press the upper portion of the switch To activate the low beam press the lower portion of the switch Instruments Features and Controls Auxiliary Light Switch if equipped The auxiliary lights provide additional lighting on each side of the headlight Some drivers prefer using the auxiliary lights when opera
129. his location and return to the Bluetooth Setup Menu To unpair individual devices in the DRIVE H SET location press and release lt 4 or 9 to select the device you want to unpair Press and release PRE to select the device Press and release qj or c to select UNPAIR Push and release PRE to unpair the device UNPAIRED will be displayed after the device is removed from the list The radio will return to the DRIVE H SET device location To connect a different paired device ata location selectthat device and press PRE to select it Select RECONNECT Press PRE Audio System DRIVE H SET SENA SMH10 SCALA RIDER G9 UNPAIR ALL EXIT SCALA RIDER G9 RECONNECT EXIT SCALA RIDER G9 UNPAIRING SCALA RIDER G9 UNPAIRED DRIVE H SET UNPAIR ALL EXIT SCALA RIDER G9 UNPAIR EXIT 189 Audio System Audio Mode Menus Bluetooth Driver Device 1 Press cp or c to turn the DRIVER Bluetooth device source ON or OFF SOURCE ON SOURCE OFF 2 Press and release MODE to move to the next selection NAV Audio 1 Press lt 4 or c to turn the NAV AUDIO source ON or OFF 2 Press and release MODE to move to the next selection Tuner Clear Presets 1 To clear all FM or AM radio station presets press qj or c to select FM or AM clear presets 2 Press PRE to clear the presets for the desired tuner band 3 Press and rel
130. ight Aim Inspection 119 Headlight Lamp Replacement CHIEF DARK HORSE 120 CHIEFTAIN mia 121 ROADMASTER s irren 121 Headlights i522 cone canna ER tenis da 54 High Low Headlight Beam Switch 29 I Identification Number Records 5 Ignition Key FOD iiemet a ian aa 28 Ignition Keyless ecean aaa ua 28 Indicator Lamps CHIEF DARK HORSE CHIEFTAIN ROADMASTER Infotainment Display Settings CHIEFTAIN ROADMASTER Instrument Cluster CHIEF DARK HORSE CHIEFTAIN ROADMASTER Instrument Cluster Setup CHIEFTAIN ROADMASTER Labels Information Labels Safety LeatherCare Light Switch Auxiliary Lights Low Oil Pressure Display CHIEF i tesa n Maintenance Break In Maintenance Major Maintenance Periodic Maintenance Maintenance for Safety Maintenance Log Maintenance Required Major Maintenance MIA Wa ea Modifications Vehicle Motorcycle Safety Foundation Multi Function Display MFD CHIEF DARK HORSE CHIEFTAIN ROADMASTER Index saree ages 33 195 Index Oo Oil Change Engine Oil Filter 93 94 Oil Level Engine Oil 68 69 Oil Recommendation 151 P PARKING uuo seo todo De Pen etn Dans 87 Parking omn a Slope ao bcc ndidwdagaces 87 Parking on a SoftSurface 87 Parking the Motorcycle 14 Passenger F
131. ight feature The headlights operate only when the engine is running You can use the high low headlight beam switch to override this function and allow the headlights to operate when the engine is not running Turn the power switch on then toggle the high low headlight beam switch to turn the headlights on Throttle Control Grip The throttle control grip is located on the right handlebar Use the throttle control grip to control engine speed While seated in the proper riding position Roll the grip rearward to open the throttle increase engine speed and power Roll the grip forward to close the throttle decrease engine speed and power The control grip is spring loaded When you release the grip the throttle returns to the idle position Decrease Speed J Increase Speed 54 Clutch Lever The clutch lever is located on the left handlebar Disengage the clutch before shifting gears For smooth clutch operation pull the lever quickly and release itin a brisk but controlled manner To disengage the clutch pull the lever toward the handlebar To engage the clutch release the lever in a brisk but controlled manner Clutch Lever Gear Shift Lever The gear shift lever is located on the left side of the motorcycle Operate the lever with your foot Press downward on the toe lever to shift to a lower gear Lift upward on the toe lever to shift to a higher gear Release the lev
132. ightrating can reduce stability and handling and cause loss of control Adjust ride height as needed See pages 99 101 Carrying Cargo Use the following guidelines when attaching cargo or accessories to the motorcycle Where applicable these guidelines also refer to the contents of any accessories Keep cargo and accessory weight to a minimum and keep items as close to the motorcycle as possible to minimize a change in the motorcycle s center of gravity Changing the center of gravity can cause loss of stability and handling and could cause loss of control Adjustride height as needed See pages 99 101 Do notexceed the gross vehicle weight rating GVWR for your motorcycle Distribute weight evenly on both sides of the motorcycle Maintain even weight distribution by checking accessories and cargo to make sure they re securely attached to the motorcycle before riding and whenever you take a break from riding Uneven weight distribution or sudden shifting of accessories or cargo while you re riding may cause difficult handling loss of control and driving hazards for other motorists if cargo falls from the motorcycle For riding comfort and to ensure proper ground clearance adjust rear shock air pressure if equipped as specified on the label located under the left side cover See page 100 Safety Do notattach large or heavy cargo such as cec ping bags duffel bags or tents to the handlebars front fork area or front fen
133. ime binding is evident Use all purpose grease 2 Inspect brake pads as outlined on page 110 Brake Hoses C onnections Inspect all brake hoses and connections for dampness or stains from leaking or dried fluid Tighten any leaking connections and replace components as necessary See the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer Maintenance Brake Fluid Precautions AWARNING Using the wrong fluid or allowing air or contaminants into the fluid system can damage the system seals or result in a malfunction that could lead to serious injury or death Use only DOT 4 brake fluid from a sealed container Do not operate the front brake with the reservoir cover removed Fluid could overflow from the reservoir and allow air to enter the system Air in the brake system could cause the brakes to malfunction An over full reservoir may cause brake drag or brake lock up which could result in serious injury or death Maintain brake fluid at the recommended level Do not overfill NOTICE Brake fluid will damage painted surfaces and plastic parts Always clean spilled brake fluid immediately with water and a mild detergent 107 Maintenance Rear Brake Fluid Cha peri add nge the brake fluid at the intervals recommended in the odic maintenance table beginning on page 91 Always brake fluid from a new unopened container Always use the recommended fluid See page 151 1 2 108 Position
134. ing Decelerating Gear Change Recommended Speed Gear Change Recommended Speed 1to2 15 MPH 24 km h 6to5 40 MPH 64 km h 2to3 25 MPH 40 km h 5to4 35 MPH 56 km h 3to4 35 MPH 56 km h 4to3 25 MPH 40 km h 4to5 45 MPH 72 km h 3 to 2 15 MPH 24 km h 5 to 6 50 MPH 80 km h 2tol 10 MPH 16 km h Operation 83 Operation Braking Always allow sufficient stopping distance so that brakes can be applied gradually Tip Applying slightly more front brake than rear brake generally provides the best braking performance 1 To slow the motorcycle with the brakes close the throttle and apply the front and rear brakes evenly and gradually Tip When the anti lock brakes engage during a braking event the rider will feel pulsing at the brake levers Continue to apply steady pressure to the brakes for the best stopping performance 2 As the motorcycle slows disengage the clutch or downshift each time vehicle speed reaches a downshift point WARNING Braking improperly could result in loss of control which could result in serious injury or death Avoid braking abruptly Always apply the brakes gradually especially on wet slippery or other low traction surfaces Avoid braking in a curve or turn Bring the motorcycle to the upright position before applying the brakes 84 Accelerating Accelerate by opening the throttle rolling the throttle control grip i For even acceleration open the throttle with a smoot
135. ing surface on the engine 9 Lubricate the o ring on the new filter with a film of fresh engine oil Check to make sure the o ring is in good condition 10 Install the new filter and rotate it clockwise by hand until the filter gasket contacts the sealing surface then turn it an additional 3 4 to one full turn 11 Remove the dipstick Add only 4 5 qts 4 25 ofthe recommended oil at this step Do not overfill 12 Reinstall the dipstick securely 13 With the motorcycle in an upright centered position start the engine and run it at varied speeds up to 2500 RPM for approximately 3 minutes 14 Stop the engine and add an additional one quart 95 of engine oil Do not overfill Overfilling can result in loss of engine performance and an oil saturated air filter Use a suction device to remove excess oil if overfilled 94 15 To ensure the oil level is within the safe operating range re check the oil level as outlined on page 68 NOTICE After an oil change the low oil pressure indicator may illuminate when the engine is started If this occurs do not increase RPM above idle speed until the indicator turns off Operating above idle speed could result in damage to the engine 16 Dispose of used filter and oil properly 17 CHIEFTAIN ROADMASTER Reset the oil change life in the instrument gauge See page 46 Fuel Filter The fuel filter is attached to the electric fuel pump located inside the fuel tank See yo
136. is moving and the engine is running press and hold the power switch for more than three 3 seconds Tip To save battery power the vehicle will power off after five minutes of inactivity Hazard Switch The power switch must be ON to activate the flashers but once activated the flashers will continue to flash when the power switch is turned off When the flashers are active all four turn signals flash Press the switch to activate the flashers Press the switch again to cancel the flashers Instruments Features and Controls Engine Stop Run Switch Use the engine stop run switch Stop to turn the engine off quickly Run Press the top of the switch STOP to interrupt the A circuits and stop the engine The engine should not start or 2 run when the switch is in the put STOP position Press the bottom of the switch peace RUN to complete the circuits and allow the engine to start AA and run A Tip The nean na accessories plugged into power ports will remain on Right Control until the power switch is turned off 27 Instruments Features and Controls Switches Engine Starter Switch Read the engine starting procedures before starting the engine See page 79 The power switch does not have to be on to start the engine Press and hold the starter switch to engage the one touch starting p feature which activates the 8 electrical system and starts the SEIZE engine T
137. itch is setto high beam This indicator will flash ifthere is a problem with the low or high beam light Low Oil This lamp illuminates when oil pressure drops below a safe operating pressure while the engine is running If Pressure this lamp illuminates while the engine is running above idle speed turn the engine off as soon as safely possible and check the oil level If the oil level is correct and the lamp remains on after the engine is restarted turn the engine off immediately See your dealer Low Fuel This lamp illuminates when approximately one gallon 3 8 liters of fuel remains in the fuel tank The LCD Display will switch into a Low Fuel Mileage Counter Mode to provide the rider with mileage tracking from the time the indicator was activated Turn Signal One arrow flashes when the corresponding turn signal is activated Both arrows flash when the hazard signal is a gt activated If there is a problem in the signal system the lamps will flash at twice the normal rate 40 Instruments Features and Controls Instrument Cluster CHIEFTAIN ROADMASTER Indicator Lamps Lamp Indicates Condition na Low Battery This lamp illuminates when battery voltage is low Turn non essential accessories off to conserve power Make Voltage sure the charging system is operating properly See page 131 This lamp also illuminates with the security light Hees power switch when the key fob battery is low and with the TPMS lamp when t
138. k Type Use the CLOCK TYPE menu to change the clock format Select 12 hour or 24 hour format 1 With CLOCK TYPE highlighted in the SET UNITS menu press LEFT TOGGLE 2 Press RIGHT TOGGLE to select 12 hour or 24 hour 3 Press LEFT TOGGLE to set the desired clock format 4 Press RIGHT TOGGLE to select EXIT 5 Press LEFT TOGGLE to exit 50 SET UNITS DISTANCE VOLUME TEMPERATURE CLOCK TYPE PRESSURE EKIT SET CLOCK TYPE 12 HOUR 24 HOUR EXIT Set Units Pressure Use the PRESSURE menu to change the pressure display format Select PSI or KPA 1 With PRESSURE highlighted in the SET UNITS menu press LEFT TOGGLE 2 Press RIGHT TOGGLE to select PSI or KPA 3 Press LEFT TOGGLE to setthe desired pressure display format 4 Press RIGHT TOGGLE to select EXIT 5 Press LEFT TOGGLE to exit SET UNITS DISTANCE VOLUME TEMPERATURE CLOCK TYPE EXIT SET PRESSURE s KPA EXIT Instruments Features and Controls Instrument Cluster CHI EFTAI N ROADMASTER Instrument Cluster Setup Set Bottom Screen Menu SENP Trip 1 Distance Display Use the SET BOTTOM SCREEN SET CLOCK TRIP 2505 a i menu to display one of the N following items in ZONE FOUR of SET UNITS the display screen 25680 mi Trip 1 Distance GAUGE INFORMATION Instant Fuel kia Instant Fuel Display Average Fuel SET BRIGHTNESS INSTANT 29 5 Range
139. k harness to the main harness Reinstall the trunk See page 56 Headlight Aim Inspection CHIEF CHIEFTAIN DARK HORSE On HIGH beam the center of highest intensity appearing as adiamond shape should be 7 5 in 19 cm lower than the headlamp and centered straight ahead at 25 feet 7 6 m ROADMASTER On LOW beam the top of the low beam cut off appearing as a diamond shape should be 3 in 7 6 cm lower than the headlamp center height at 25 feet 7 6 m 1 Verify that tire pressure is at specification See page 114 2 Verify that rear suspension ride height preload is at specification See page 98 3 Position the motorcycle on a level surface with the headlight 25 feet 7 6 m from a wall 4 With the operator and passenger if applicable on board bring the motorcycle to the fully upright position 5 Start the engine and switch the headlamp to uae beam Observe the headlight aim on the wall 6 Make any necessary adjustments to headlight aim See page 120 Maintenance 25 ft 7 6 m E HIGH Beam C WEF CHIEETA N DARK HORSE 7 5in 19 cm Headlamp Center Height 25 ft 7 6 m A LOW Beam ROADMASTER 3in 7 6 cm Headlamp Center Height 119 Maintenance Headlight Aim Adjustment Adjustment Screws The headlamp adjustment screws are located inside the headlamp housing 1 Remove the two headlight bezel screws CHIEFTAIN ROADMASTER only and remove the b
140. ke lever activates the front brake calipers The rear brake pedal activates the rear brake caliper For maximum brake effectiveness apply the front brake lever and the rear brake pedal together Front Brake Lever The front brake lever is Hole located on the right handlebar This lever controls only the front brakes The front brakes should be applied m simultaneously with the rear y Wheel brakes To apply the front Pin brake pull the lever toward the handlebar See page 84 for braking procedures Front brake lever reach distance to the hand grip is adjustable 1 Gently push and hold the lever away from the hand grip The adjuster wheel is located between the lever and the switch cube 2 Toincrease reach distance rotate the adjuster to align a lower number of hash marks with the pin 3 To decrease the reach distance rotate the adjuster to align a higher number of hash marks with the pin 4 Make sure the pin is fully seated into the selected hole 62 Rear Brake Pedal The rear brake pedal islocated on the rightside ofthe motorcycle Press downward on the rear brake pedal to apply the rear brake WARNING Resting your foot on the brake pedal will cause excessive and premature wear of brake pads and reduced braking efficiency which could result in severe injury or death See page 84 for braking procedures Rear Brake Pedal adjusted To adjust the angle loosen both attachment screws Rot
141. l rights and you may also have other rights which vary from state to state or in different countries If any of the above terms are void because of federal state local law all other warranty terms will remain in effect For questions call INDIAN MOTORCYCLE Customer Assistance United States amp Canada 1 877 204 3697 French 1 800 268 6334 156 Warranty INDIAN MOTORCYCLE Warranty Policy Motorcycle Noise Regulation Tampering with noise control systems is prohibited Federal law prohibits the following acts or causing thereof The removal or rendering inoperative by any person other than for the purposes of maintenance repair or replacement of any device or et of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while itis in use or The use of the vehicle after such device or element of design has been removed or rendered inoperative by any person Among those acts presumed to constitute tampering are Removal or puncturing of the muffler baffles header pipes or any other component which conducts exhaust gasses Removal or puncturing of any part of the intake system Lack of proper maintenance Replacing any moving part ofthe vehicle or parts of the exhaust system or intake system with parts other than those specified by the manufacturer This product should be checked for repair or replacement if the motorcycle noise has increase
142. l the fuel tank Turn the power switch on Move the engine stop run switch to the RUN position Allow the fuel pump to run until it stops about 2 seconds Move the engine stop run switch to the STOP position Repeat steps 3 5 four to five times Move the engine stop run switch to the RUN position Start the engine See page 79 Is oo n U Starting the Engine The starter interlock system allows the engine to be started only when the transmission is in neutral or when the transmission is in gear with the clutch disengaged clutch lever pulled in The engine should NEVER startin any gear except neutral if the sidestand is down See page 58 Tip If the motorcycle runs out of fuel prime the system before attempting to restart the engine See page 78 1 Perform the Pre Ride Inspections See page 65 Properly secure any cargo 2 Straddle the motorcycle and bring it to the fully upright position Retract the sidestand Tip When the electrical system is activated with either the power switch or the starter switch the key fob must be within range See page 28 3 Move the engine stop run switch to the RUN position Shift the transmission to neutral 5 Apply the front brakes Disengage the clutch pull the clutch lever fully toward the handlebar B Operation 6 Press and hold the starter switch to engage the one touch starting feature which activates the electrical system and starts the engine An
143. lever in to disengage the clutch See starting procedures on page 79 Key Fob Not Authenticated Make sure key fob is within range and that key fob battery voltage is not low Sidestand is Down With Transmission in Gear Shift to neutral or retract the sidestand fully 129 Maintenance Troubleshooting Engine Starts But Misses or Runs Poorly Tip Turn engine OFF before inspecting any of these items Possible Cause Possible Remedy Action Battery Discharged Fully charge the battery See page 124 Battery Cables Loose or Corroded Inspect battery cables and connections Spark Plug s Fouled Inspect spark plugs See page 115 Spark Plug Wire s Loose or Wet Inspect spark plug wires ensure dry secure Contaminated Fuel Inspect fuel for water contamination Please see your dealer Engine Oil Level Incorrect Or Wrong Type Inspectlevel and quality of oil See page 68 Loose Broken Shorted Ignition Coil Wires Inspect coil primary wires Please see your dealer Air Intake Restricted Inspect air filter See page 95 Intake Leaks Inspect air box throttle body and intake boot joints Shif ng Difficulties or Hard to Find Neutral Possible Cause Possible Remedy Action Shift Linkage Bushings Dry Or Worn Lubricate shift linkage Clutch Damage Replace clutch Clutch Cable NotAdjusted Properly Please see your d
144. lock brakes will not activate but the conventional brake system will continue to operate normally 4 When the anti lock brakes engage during a braking event the rider will feel pulsing at the brake levers Continue to apply steady pressure to the brakes for the best stopping performance 5 Ifthe ABS light does not come on when the key is turned to the ON or PARK position see your authorized INDIAN MOTORCYLE dealer for service 60 Instruments Features and Controls Brakes Anti Lock Brake System ABS If the lamp continues to illuminate after vehicle speed exceeds 6 MPH 10 km h the ABS system is not functioning See your INDIAN MOTORCYCLE dealer promptly for service Operating with non recommended tires or improper tire pressure may reduce the effectiveness of the anti lock brake system Always use the recommended size and type of tires specified for your vehicle Always maintain the recommended tire pressure The anti lock brake system will not prevent wheel lockup loss of traction or loss of control under all conditions Always adhere to all safe motorcycle riding practices as recommended Itis not unusual to leave tire marks on the road surface during a hard braking event The anti lock brake system does not compensate for or reduce the risks associated with excessive speed reduced traction on rough uneven or loose surfaces poor judgment improper operation 61 Instruments Features and Controls Brakes The front bra
145. loorboard Adjustments 63 Passenger Carrying Safely 11 Periodic Maintenance 90 92 Power Switch iode mes tme 27 Preload Adjustment Rear Shock CHIEF DARK HORSE 99 Preload Inspection Rear Shock 98 R Rear Axle Inspection 101 Refueling Safety 16 Ride Height Adjustment CHIEF DARK HORSE 99 CHIEFTAIN ROADMASTER 100 101 Ride Height Inspection 98 Riding Safety 8 12 Road Testing saeia iaiu 89 128 S Saddlebag Lock Switch 31 Saddlebag Removal Hard Bag 57 Saddlebag Removal Soft Bag 58 Saddlebags cq rete 57 58 Saddlebags Using Safely 14 196 S Safety Defects Reporting to NHTSA 19 Safety Gef is sss asas ese eei eaten 12 Safety Symbols llle eee eee 7 Seat Heater Switches if equipped 31 Seatinstallation 117 118 Seat Removal aru vcd asi a E 117 118 Security System Changing Your PIN 127 Unlocking With PIN 126 Service Manual ccc cece eee 6 SeverelSe E Efl cea nce 90 ShifE POIDS uua a hoe es diet edt dd e 83 Shif ng Gears iius emi bes ni botes 81 83 Shock Air Pressure Adjustment CHIEFTAIN ROADMASTER 100 101 Shock Preload Adjustment CHIEF DARK HORSE 99 Shock Preload Inspection 98 Side Covers Rem
146. ls to raise or lower volume Press lt or cj to adjust volume 7 30 75F VOLUME 8 Turn the Radio Off Press and hold cT until the radio f turns off 7 30 75F RADIO OFF M ute Push To Talk PTT Press SITT once to mute the audio system volume Press cq or c or prr to un mute the audio system volume Double press 7 prr to activate voice recognition feature on a paired phone Audio System Low Voltage Mute Ifthe battery voltage drops to 10 5 0 5 volts the radio will mute to 7 30 75F reduce voltage drain on the battery MUTE Full volume will be restored when LOW the battery voltage returns to 11 5 VOLTAGE 12 5 volts If battery voltage drops below 8 5 volts the radio will turn off Radio function will not be available until the battery is charged 171 Audio System Selecting Audio Sources Press MODE repeatedly to choose the desired audio source Each press changes the audio source as follows e FM e AM e MW Europe only e LW Europe only e WX Weather North America only e USB NAV If enabled Bluetooth Driver if enabled FM source 7 30 75F All models shown with RBDS FULL CM 957 93X ARTIST AM source 7 30 75F All models excluding Europe AM 1500 172 MW Medium Wave source Europe models only LW Long Wave source Europe models only WX Weather source North America models only USB sources
147. meter The error screen displays only when the CHECK ENGINE lightis on or when it Mr E Number SPN goes on and off during one ignition cycle Error codes display only during the current ignition cycle When the power switch is turned OFF the code and message is lost but will reappear if the fault reoccurs after restarting the engine Ifthe CHECK ENGINE indicator lamp illuminates retrieve the error codes from the display 1 Ifthe error codes are not displayed use the LEFT TOGGLE switch to toggle until Ck ENG displays on the main line ofthe display 2 Pressand hold the LEFT TOGGLE switch to enter the diagnostics code menu 3 Record the three numbers displayed in the gear position clock and Failure Mode Indicator FMI odometer displays 4 Seean authorized dealer for code details and diagnosis 37 Instruments Features and Controls Instrument Cluster CHI EF DARK HORSE Multi Function Display MFD Low Oil Pressure Display CHI EF LO OIL displays under the following conditions Condition Indicates Action Required Engine oil pressure has dropped while the engine is running Oil pressure is below a safe operating pressure Stop the eine as soon as Safely possible nd check the oil level If the oil level is sufficient but LO OIL continues to display after restarting the engine stop the engine immediately 38 MEP INLH I TII IJI F LI if
148. month See page 124 Maintenance During Storage During extended storage periods maintain tire pressure and battery voltage at the recommended levels 141 Cleaning and Storage Rodents Mice and other rodents are often the worst enemy of a stored motorcycle If the motorcycle will be stored in an area where mice are aconcern particularly in rural areas barns sheds etc be sure to take extra measures to deter their infestation This may include placing a screen mesh over any intake or exhaust openings remember to remove them when you remove the motorcycle from storage Park and Cover the Motorcycle 1 Park the motorcycle in its storage location Block the frame to take some of the weight off the front and rear wheels Tip Starting the motorcycle periodically during storage is NOT recommended Water vapor is a by product of the combustion process and corrosion may result unless the engine is operated long enough to bring the oil and exhaust system to normal operating temperature 2 Secure a plastic bag over the cooled exhaust outlets to prevent moisture from entering the exhaust system 3 Coverthe motorcycle with a cover made from a durable breathable material designed for storage Covering the motorcycle helps protectitfrom dustand other airborne materials The cover must be of a breathable material to prevent moisture from building up on the motorcycle which can cause oxidation of metal surfaces 142 Removal F
149. n switch to RUN before performing the following electrical inspections Turn the power switch off after completing these inspections If inspection of any electrical item reveals component failure repair or replace the component before operating the motorcycle Item Inspection Procedure Electrical Headlamp Move the headlight switch from low beam to high beam to turn the lights on and verify operation of both beams Start the engine Switch to high beam Verify that the high beam indicator comes on and that lamp brightness increases Taillights Brakelight Verify that the taillights and license plate light illuminate Verify that the taillight lamps increase in brightness when the front brake lever is applied and also when the rear brake pedal is applied Turn Signals Move the turn signal switch to the left Verify that front and rear left turn signals flash as well as the corresponding light on the indicator panel Move the switch to the center position and push it inward to cancel the signal Verify that the signals and the indicator light stop flashing Repeat the procedure for the right turn signals Emergency Flashers Press the hazard switch to activate the flashers Verify that all four turn signals flash as well as the lamps on the indicator panel Turn the flashers off Verify that all signals and indicator lamps stop flashing Horn Press the horn switch Verify that the horn sounds loudly Ne
150. nal component wear Replace fork oil atthe recommended intervals Special tools are required to perform this procedure See the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer Steering Head Inspection 1 Elevate and support the motorcycle with the front tire slightly off the floor See page 128 CAUTION Make sure the motorcycle is stable when elevated Injury may occur if the motorcycle tips or falls 2 Turn the handlebars from stop to stop The action should be smooth but not loose Make sure wires hoses and control cables do not interfere with smooth steering 3 Position the front wheel straight ahead Grasp the front forks near the front axle and attempt to move the wheel front to back If there is front to back movement at the steering head see your dealer for service 4 fsteering binds feels rough or uneven or if movement is detected atthe steering stem see your dealer for service 5 Rotate the front wheel and inspect for smooth rotation of front wheel bearings If roughness or unusual sounds are present see your dealer for service 6 Turn handle bars full rightor left and hold againstthe fork stop Attemptto move front wheel side to side If movement is observed see your dealer for service Maintenance Crankcase Breather Hoses Inspect both breather hoses along their length and at both ends Make sure hoses are notrestricted kinked cracked or otherwise damaged Replace any worn o
151. nd result Do not allow the dye to pool as this will create dark spots A small amount of leather cleaner may be used to remove dye from chrome studs conchos buckles and paint Apply up to three coats of sealer Allow a minimum of five 5 hours of drying time before riding If residual dye transfers to clothing typically only the first time the bike is ridden after being featured the dye can be removed by machine washing the clothing Leather Care Frequently Asked Questions Q Can I use shoe polish to restore leather color A Shoe polish should not be used on the leather items on your INDIAN motorcycle Shoe polish contains a dye that can damage the leather and may leave residue on clothing Q What should I use to treat the black leather that came on my INDIAN motorcycle A INDIAN MOTORCYCLE Leather Care Dressing is suitable for all oil tanned leather on your INDIAN motorcycle Black leather uses a different tanning process and may not require application of the dressing as often Q What should use on my leather accessories A INDIAN MOTORCYCLE Leather Care Dressing is suitable for all oil tanned leather on your INDIAN motorcycle including accessories Q Where can purchase a Tan Leather Restore Kit or the INDIAN MOTORCYCLE Leather Care Dressing A Please see your authorized INDIAN MOTORCYCLE dealer for these products and for all of your motorcycle care needs Cleaning and Storage Q Canl usethe leather care
152. nt wheel uphill from the rear wheel Place the transmission in first gear and position the motorcycle so that itis stable when it rests on the sidestand Operation Parking on a Soft Surface If parking on a softsurface is unavoidable place a sidestand footrest under the foot of the sidestand to provide a firm surface The sidestand footrest must be strong enough and de enough to support the motorcycle s weight without sinking into the parking surface Asphalt becomes soft in hot weather A sidestand can sink into soft asphalt and the motorcycle may fall When parking on asphalt in hot weather use a sidestand footrest CAUTION Hotengine and exhaust components can cause burns to skin and can ignite a fire if exposed to flammable materials Always park the motorcycle clear of flammable materials and where people are not likely to contact hot components 87 Maintenance Safety During Service Procedures AWARNING Failure to follow all recommended precautions and procedures could result in severe injury or death Always heed all safety precautions and follow all operation inspection and maintenance procedures outlined in this manual Improperly installed or adjusted components can make the Hot engine and exhaust components can cause burns to skin and motorcycle unstable or hard to handle Improperly installed can ignite a fire if exposed to flammable materials Always park electrical components can cause engine or electrical system the
153. ore riding typically one our 137 Cleaning and Storage Leather Care Tan Leather Restore Kit This kit helps restore color to a tan leather seat saddlebags and other leather accessories The kit allows for an incremental color change depending on the number of coats applied As with any natural leather the appearance shade and wear ofthe leather will change forming its own natural patina over time Refer to the instructions included with the kit for proper application techniques Pay special attention to the following notes regarding product usage Estimated working time to perform the tan leather restore application to seat and saddle bags is 2 3 hours with an additional 10 12 hours of drying time Allowing the dye and sealer to dry for longer periods will help prevent dye transfer to clothing For bestresults remove leather parts from the motorcycle Saddlebag buckles must be removed for even coverage Itis not necessary to remove decorative conchos Start applying the dye in an inconspicuous area working one panel ata time Additional coats may be applied to achieve the desired look and to match colors between panels Allow the first application to dry before applying additional coats 138 Depending on how the leather has aged it s possible to get varying colors from panel to panel Work through the leather piece one panel ata time working to match itto adjacent leather Wet dye will appear darker than the e
154. other option is to turn the power switch on and with the throttle closed press and release the starter switch to start the engine The starter motor will crank until the engine starts but no more than 3 seconds If the engine does not start wait five seconds then try again 7 fstarting a COOL engine DO NOT open the throttle while starting Idle speed is computer controlled and idle speed will adjust automatically depending on engine temperature and air temperature Allow the engine to warm up for 30 seconds minimum at low RPM after starting Do notrun the engine above 2500 RPM If starting a WARM engine DO NOT open the throttle while starting 8 If either the check engine indicator or the low oil pressure indicator or display remains on after the engine starts stop the engine immediately Refer to the ey oil gies indicator display information on page or 40 NOTICE Operating an engine with a misfire or nor orian cylinder can overheat the catalytic converter which could result in catalytic converter damage and loss of emission control DO NOT OPERATE the motorcycle if a misfire or non firing cylinder exists continued on next page 79 Operation Starting the Engine 9 Leave the throttle closed and allow the engine to idle Idle speed will gradually slow to normal as the engine warms to operating temperature Tip Do not rev the engine or put the transmission in gear immediately after starting the engine All
155. oval Installation 116 SidesStalid i extensa age recettes tit dod a js 58 Sidestand Inspection 73 Sidestand Lubrication 105 Signal Words zt caseo Ia 7 Spark PlUQSis usse eme dcseens 115 Specifications Brake Fl id s suni wa ai rem 151 CHIEE E iga eie oiii toe 143 146 CHIEFTAIN iia 143 146 DARK HORSE 005 147 150 Engine Oll ineo mx eene 151 Fork Oil ii 151 ROADMASTER 143 146 S Speedometer CHIEF DARK HORSE 32 CHIEFTAIN ROADMASTER 39 Steering Head Inspection 103 Steering Inspection 74 Storage Battery Cate iis ara npa io pe UR Ree 141 Clean Protectthe Motorcycle 141 Engine Protection 141 Fuel Stabilizer 141 Maintenance During 141 Motorcycle Cover 142 Removal From sus 142 ROO OMS tds din e de RIDENS 142 Storage Area issus sss 140 Tire Inflation omm 141 Suspension Inspection Front 74 101 ED Suspension Inspection Rear Swing ArmInspection 101 Switches leeren 24 31 Audio Switches 28 Auxiliary Light Switch 29 Cruise Control Switches 28 Engine Starter Switch 28 Engine Stop Run Switch 27 Hand Grip Heater Switch 30 Hazard Switch issus 27 High Low Headlight Beam Switch 29 Powe
156. ow the engine to idle for about 30 seconds after a warm start or at least one minute after a cold start longer in cold weather This will allow oil to reach all areas before the engine is put under load NOTICE Do not run the engine at high RPM with the clutch disengaged or the transmission in neutral Maximum safe engine speed is 5400 RPM Never exceed the maximum safe RPM as this could result in serious engine damage NOTICE The engine is air cooled and requires unrestricted air flow to ensure proper nd temperature Long periods of idling or traveling at very low speeds such as during a parade may overheat the engine resulting in serious engine damage 80 Operation Shifting Gears WARNING Forced shifting with clutch engaged could cause Shifti ng Gears While Stationary damage to the engine transmission and drive train Such damage could cause loss of control which could result in serious injury or To locate neutral when the motorcycle is stationary use one of death Always pull the clutch lever fully toward the handlebars to the following techniques to load and unload the transmission disengage the clutch before shifting gears shift dogs which allows them to disengage This motorcycle is equipped with a ji 1 With the clutch disengaged lever pulled inward shift six speed transmission Neutral is it 4 into neutral while rocking the motorcycle forward and located between first and second rearward gear Press down
157. pecified in the periodic maintenance table beginning on page 91 Road Tests Before returning the motorcycle to regular use after performing service road testitin a safe environment Pay special attention to the proper fit and operation of all serviced components Make any corrections or additional adjustments necessary to ensure safe vehicle performance Maintenance Break In Maintenance Perform the break in maintenance procedures when the motorcycle s odometer registers 500 miles 800 km Please see your authorized dealer for this service Performing the break in maintenance will help ensure optimum engine performance for the entire service life of the engine Your dealer will change engine oil inspect all fluids and serviceable components ensure that all fasteners are tightened and make other adjustments as needed Major Maintenance Major repairs typically require technical skills and specially designed tools Emission system service requires special tools and training and should be performed by your dealer See the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer 89 Maintenance Periodic Maintenance Inspect clean lubricate adjust and replace parts as necessary When inspection reveals the need for replacement parts use genuine INDIAN MOTORCYCLE parts available from your dealer Record service and maintenance information in the Maintenance Log beginning on page 163 NOTICE Use of non
158. performance and longevity through the proper care and operation of your motorcycle Important areas covered by the operation section include Engine Break In Accelerating Fueling Braking Starting the Engine Stopping the Engine Shifting Gears Parking Using Cruise Control if equipped Tip Even if you re an experienced motorcycle operator or passenger read all of the safety information in this manual before operating the motorcycle See page 7 76 Engine Break In The engine break in period for your motorcycle is the first 500 miles 800 km of operation During this break in period critical engine parts require special wear in procedures so they seat and mate properly Read understand and follow all break in procedures to ensure the long term performance and durability of your engine NOTICE Failure to properly follow the engine break in procedures outlined in this manual can resultin serious damage to the engine Follow all break in procedures carefully Avoid full throttle operation and other conditions that may place an excessive load on the engine during the break in period The more cautiously you treat your motorcycle during the break in period the more satisfied you will be with its performance later on Overloading the engine at low RPM and or running the engine prematurely at high RPM may result in damage to the pistons and or other engine components Observe the following precautions during the
159. pressure to ensure the correct amount of suspension travel and ground clearance See page 100 WARNING Inadequate ground clearance could result in components contacting the ground causing loss of control and serious injury or death Always ensure ground clearance is at specification Rear Drive Belt 1 Check drive belt tension See pages 96 97 Tip The drive belt system must be cool clean and dry to accurately measure belt tension deflection Do not measure belt tension when the belt or drive system is wet or when itis hot such as immediately after riding 2 Check the drive belt teeth for stones or other debris 3 Inspect drive belt condition nee dus 97 If you discover cracks broken teeth or frayed edges replace the drive belt before riding See the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer Pre Ride Inspections Fuel Level For the most accurate reading sit on the motorcycle and bring it to the upright position CHIEF The tank fuel gauge Tank displays the fuel level Fuel Gauge CHIEFTAIN ROADMASTER The fuel level displays in the instrument cluster gauge Instrument Cluster Fuel Gauge CHIEF CLASSIC DARK HORSE The fuel level displays in the Multi Function Display See page 34 MFD Fuel Gauge rn m F INE W r NANA NANA NA VN NTN TUN UN 88 55 75 Operation The operation section of this manual describes how to ensure maximum
160. r SWITCH sc sse eae tae 27 Saddlebag Lock Switch 31 Seat Heater Switches 31 Toggle Switches 30 Trunk Lock Switch 31 Index T T Tachometer Toggle Switches 000055 30 CHIEFTAIN ROADMASTER 39 ToneRing Sensor Inspection ABS 111 TaillightReplacement 121 Transporting the Motorcycle 16 Testing After Servicing 89 128 Troubleshooting 129 131 Throttle Control Grip 54 Trunk ifequipped 56 57 Throttle Control Inspection 105 Trunk Lock SWiteh iosi easten aea e 31 Throttle Inspection 73 Trunk Removal Installation 56 Tires IIIA 55 70 112 114 Trunk UsingSafely 14 Condition kora ineei nganani paa nae 113 Recommended Pressure 114 Ww Recommended Type 114 Washing the Motorcycle 133 Replacement 113 Weight Capacity 19 Tire Condition IA 70 WheelAlignment 112 Tire PressS re science warns manne kaa 70 Wheelinspection 112 Tire Pressure Monitoring System 55 Wheel Installation Front 112 Tire Tread Depth 70 Wheel Spoke Inspection 112 Tread D plli ss cene cams 113 Windshield Adjustment 59 Wheel Alignment 4 1
161. r damaged hoses gt ie Breather Hoses 103 Maintenance Evaporative Emission Control System California Models 1 Inspect all evaporative emission control system hoses and connections Make sure all connections are tight and locked 2 The canister is located under the rear fender Make sure itis securely fastened to the mounting bracket 3 Inspect connections at the evaporative emissions canister to be sure they are secure The vent line coming from the tank should be connected to the black port The purge line should be connected to the gray or natural colored port c Evaporative Emissions Canister i California Models Y NO 104 Fu 1 2 el System Components Inspect fuel hoses for cracks or damage Inspect hose connections at the fuel tank and atthe fuel rail for dampness or stains from leaks The tank connection for the fuel line is under the tank console The fuel system is under pressure and caution must be used when inspecting and servicing the fuel system See the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer Fuel Line Quick Disconnect Throttle Control Inspection 1 With the engine OFF rotate the throttle control grip fully open and then release it Itshould rotate smoothly from the rest position to the completely open position It should return to the rest position quickly when released Rep
162. rom Storage l Install a fully charged battery 2 Check the oil level If the motorcycle was stored in an area subject to wide swings in temperature and humidity such as outdoors change the engine oil before starting the engine NOTICE During storage temperature and humidity changes can cause condensation to form in the crankcase and mix with engine oil Running the engine with oil that contains condensation can cause engine damage 3 Inspect the storage area for signs of fluid leaks Identify and perform service to any leaking components 4 Remove any intake or exhaust mesh covers installed for rodent protection 5 Install new spark plugs if necessary 6 Perform the pre ride inspections See page 65 7 Perform a road test See page 128 8 Wash and polish the motorcycle Wax polish or apply protectantto appropriate components Specifications Model Year 2016 CHIEF CHIEFTAIN ROADMASTER Dimensions Dimensions and specificati ons may vary with features opti ons and accessories Overall Length 103 5 in 2630 mm Classic 103 7 in 2634 mm Vintage 101 2 in 2571 mm 104 6 in 2656 mm Overall Width 39 4 in 1000 mm 39 4 in 1000 mm 39 4 in 1000 mm Overall Height 46 3 in 1176 mm Classic 58 7 in 1490 mm Vintage 59 5 in 1512 mm 56 6 in 1438 mm Low Windshield 58 7 in 1491 mm 58 1 in 1476 mm Low Windshield Seat Height
163. rovides 4096 ofthe motorcycle s stopping power at most Use the front and rear brakes together To avoid skidding apply the brakes gradually when the road is wet or rough or contains loose or other slippery substances If possible avoid Pr the brakes while making a turn Motorcycle tires have less traction during turns so braking will increase the possibility of skidding Bring the motorcycle to the upright position before applying the brakes With new pads and rotors allow up to 250 miles 500 km of operation in urban driving conditions not highway cruising to allow pads to mate with new rotors Brakes should be used frequently During this time brake performance will be less effective Avoid using brakes harshly unless in an emergency BET anal will gradually increase during this seating period Anti Lock Brake System Response When the anti lock brakes engage during a braking event the rider will feel pulsing at the brake levers Continue to apply steady pressure to the brakes for the best stopping performance Safe Riding Practices Carrying a Passenger Safety Do not carry a passenger unless the motorcycle is equipped with passenger seat and passenger footrests To carry a passenger safely Do notexceed the gross vehicle weightrating GVWR for your motorcycle Refer to the Specifications section of this manual page 143 or the Manufacturing Information V IN label on the motorcycle frame for model specific inform
164. rs 3 Press RIGHT TOGGLE to move to tens of minutes 4 Press LEFT TOGGLE repeatedly to set the tens of minutes 5 Press RIGHT TOGGLE to move to minutes 6 Press LEFT TOGGLE repeatedly to set the minutes 7 Press RIGHT TOGGLE to enter the time and move to EXIT 8 Press LEFT TOGGLE to exit EXIT SET TIME To 47 Instruments Features and Controls Instrument Cluster CHIEFTAIN ROADMASTER Instrument Cluster Setup Set Units Use the SET UNITS menu to set the following items DISTANCE Miles or kilometers VOLUME Gallon Imperial Gallon or Liter TEMPERATURE Fahrenheit or Celsius CLOCK TYPE 12 hour or 24 hour PRESSURE PSI or kPa 1 With SET UNITS highlighted on the setup menu press LEFT TOGGLE 2 Press RIGHT TOGGLE repeatedly to cycle through menu items 3 Press LEFT TOGGLE to enter the desired SET UNITS menu 48 SETUP SET CLOCK SET BOTTOM SCREEN GAUGE INFORMATION TPMS SET BRIGHTNESS EXIT SET UNITS VOLUME TEMPERATURE CLOCK TYPE PRESSURE EXIT Set Units Distance Setti ng Use the DISTANCE menu to change the speedometer and distance units Select either miles or kilometers 1 With DISTANCE highlighted in the SET UNITS menu press LEFT TOGGLE 2 Press RIGHT TOGGLE to select miles or kilometers 3 Press LEFT TOGGLE to setthe desired setting 4 Press RIGHT TOGGLE to select EXIT 5 Press LEFT TOGGLE to exit
165. rt that has been n SICURA modified neglected improperly maintained or used for racing competition or purposes other than for which it was esigned This warranty excludes damages or failures resulting from improper lubrication improper engine timing improper fuel surface imperfections caused by external stress heat cold or contamination operator error or abuse improper component alignment tension adjustment or altitude compensation snow water dirtor other foreign substance ingestion contamination improper maintenance modified components use of aftermarket or Mad components accessories or attachments unauthorized repairs or repairs made after the warranty period expires or by an unauthorized repair center This warranty excludes damages or failures caused by abuse accident fire or any other cause other than a defect in materials or workmanship and provides no coverage for consumable components general wear items or any parts exposed to friction surfaces EA environmental conditions and or contamination for which they were not designed or notintended including but not limited to the ollowing items Wheelsand tires Filters Fuel Injectors Throttle body components Suspension components Lubricants Engine components Brake components Bushings Drive belts Seatcomponents Sealants Hydraulic components and fluids Clutches and components Coolants Circuit breakers Fuses Steering components Bearings
166. s display on the instrument cluster All audio system located on the rightside information is displayed in zones two 2 and three 3 of the lower front fairing n poun ae old your device while 7 30 75F operating This pouch is fa padded and tethered to the fairing to securely ZONE 2 FM 93 7 hold your device Tip Device to USB adapters are not supplied with the motorcycle and must be purchased pip 41 separately Reference TRIP 1 device owner s manual for USB accessory MI 21 0 3 adapter information ZONE 3 HR 3 5 RANGE 250 25680 mi 6 169 Audio System Power and Volume Controls Audio System Power Turn the power switch ON to 7 30 75F use the audio system The _ screen will display RADIO RADIO OFF OFF Tip To parcels battery drain when the engine is not running power will automatically turn off after 5 minutes To turn the audio system on press and release MODE or one of the volume buttons The screen will display the last active entertainment source The volume level when power is turned on will default to the level in use when power was last turned off limited to level 15 170 Audio System Volume Audio is active in either the speakers or the headsets The volume controls will adjust the volume in the speakers or in the driver s Bluetooth headset Tip On some headsets the user must press or or rotate the volume dial on the headset contro
167. s the RES ACC switch to return to the set speed m Resume or Accelerate Accelerate While cruise control is engaged tap and release the RES ACC switch to increase speed in approximately 1 MPH 1 2 km h increments Press and hold the RES ACC switch to accelerate to anew set speed resets when switch is released Tip If you use the throttle to accelerate and then release it the cruise control will resume the previously set speed 86 Decelerate While cruise control is engaged tap and release the SET DEC switch to decrease speed in approximately 1 MPH 1 2 km h increments Press and hold the SET DEC switch to decelerate to a new set speed resets when switch T a or to the minimum cruise speed of 20 MPH 32 m T Decelerate Cancel Cruise Control To temporarily cancel the cruise control and allow use ofthe resume feature apply the brakes or close the throttle disengage the clutch To cancel the cruise control and erase the set speed from memory press the cruise on off switch Parking Choose a firm level surface to park the motorcycle 1 When fully stopped shift into neutral 2 Stopthe engine 3 Fully extend the sidestand 4 Turn the handlebars to the left and lean the motorcycle to the left until the sidestand firmly supports the motorcycle 5 Turn the power switch off Parking on a Slope If parking on a slope is unavoidable park with the fro
168. se to the terminal bold threads 3 Carefully position the battery into the battery box with the negative terminal toward the front of the motorcycle Maintenance Make sure the positive cable is routed horizontally and perpendicular to the long side ofthe battery Connect the positive cable to the positive battery terminal Torque 45in Ibs 5 Nm Install the negative cable last Route the starter ground cable beneath the frame ground cable on the negative battery terminal Torque 45in Ibs 5 Nm Reinstall the battery cover and fastener Torque 84 in Ibs 9 5 Nm Reinstall the seat See page 118 Positive Cable 123 Maintenance Battery Charging If your motorcycle will not be used for a period of four 4 weeks or longer a maintenance charger should be connected to the battery A maintenance charger can be oe through your authorized INDIAN MOTORCYCLE ealer 1 Following the charger manufacturer s instructions use a battery charger designed for use with 12 volt batteries The charger should have a maximum charging rate of 1 8 amps Charge the battery for approximately 10 hours at a rate of 1 8 amps If you use a taper or trickle charger it will take longer to charge the battery 2 After charging the battery allow the battery to sit 1 2 hours before checking the state of charge with a DC volt meter The charge should be a minimum of 12 5 DC volts Repeatthe charging cycle ifthe c
169. select menu to directthe audio outputto either 7 30 75F the external speakers or headsets AUDIO OUT Speakers SPEAKERS Headsets HEADSETS 1 Press lt or c to adjust 2 Press and release MODE to move to the next selection Bass Setting 7 30 75F Press Or to adjust qj or lt to adj m Press and release MODE to move 6 to next selection Mid Setting 7 30 75F Press or to adjust e lt or lt to adj op Press and release MODE to move 1 to next selection 183 Audio System Audio Mode Menus Treble Setting l Automatic Volume Control AVC Pe When set this feat ill P iust this feature will lower or 3 lt q eric ans TREBLE raise the speaker headset volume 7 30 75F Press and release MODE to move 4 automatically based on vehicle AVC to next selection speed HIGH F r Settin Off No Adjustment MEDIUM ade g Low Least aggressive setting EUM l Press cq or c to adjust speaker fader balance Medium Moderate setting OFF 2 Use the fader adjustment t high Most aggressive seting menu to control audio sound 7 30 7SF 1 Press cy or c to adjust the automatic volume settings balance between front and i rear speakers FADER 2 Press and release MODE to move to next selection Tip Fader setting menu not shown if 0 headsets are selected as the output 3 Pressand release MODE to move to next selection 1
170. ssing the power switch 4 When the display flashes the distance setting tap the LEFT TOGGLE switch to advance to the desired setting 5 Press and hold the LEFT TOGGLE switch to save the setting and advance to the next display option 6 Repeatthe procedure to change remaining display 36 settings Clock Tip The clock must be reset any time the battery has been 1 2 disconnected or discharged d s LEFT TOGGLE switch to toggle to the odometer isplay Press and hold the LEFT TOGGLE switch until the hour segment flashes Release the switch With the segmentflashing tap the LEFT TOGGLE switch to advance to the desired setting Press and hold the LEFT TOGGLE switch until the next segment flashes Release the switch Repeat steps 3 4 twice to set the 10 minute and 1 minute segments After completing the 1 minute segment step 4 will save the new settings and exitthe clock mode Instruments Features and Controls Instrument Cluster CHIEF DARK HORSE Multi Function Display MFD Diagnostic Functionality Certain conditions will cause an error message to display in the screen If this occurs please see your authorized dealer Message Location Indicates ERROR All Checksum error gauge malfunction LO CHIEF DC Voltage Screen Voltage remains below 11 0 volts for more than 10 seconds OV CHIEF DC Voltage Screen Voltage remains above 15 0 volts for more than 10 seconds Engine Error C Odes Suspect Para
171. st system or engine components may rapidly fade the leather Heat from the sun will dry the leather potentially causing it to crack Periodic application of INDIAN MOTORCYCLE Leather Care Dressing will replace the oils maintaining the leather s natural surface Periodic use of the Tan Leather Restore Kit will help restore and maintain the oil tanned color and finish to help keep itlooking its best 136 Exposure to Moisture If leather is exposed to moisture wipe down the leather products and allow them to dry naturally at room temperature Do not attempt to accelerate the drying process by using heat Heating the leather will remove the natural oils and cause itto dry out and crack Whenever possible take steps to protect the leather from exposure to moisture NOTICE The leather used on INDIAN motorcycles is an all natural product exposure to moisture will result in structural changes to the material causing permanent damage Regular usage of INDIAN MOTORCYCLE Leather Care Dressing will help preventthis type of damage Exposure to Dirt Dust Leather items on motorcycles can get extremely dirty with normal use Itis acceptable to wipe down leather products with a sponge and clean water especially after a long ride If extremely dirty use a small amount of mild soap in the water and follow with a clean water rinse Leather Care Leather Care Dressing INDIAN MOTORCYCLE Leather Care Dressing is a leather conditioner formulate
172. sure the suspension moves freely without binding Listen for abnormal noises 2 Elevate and support the motorcycle with the rear tire slightly off the floor See page 128 CAUTION Make sure the motorcycle is stable when elevated Injury may occur if the motorcycle tips or falls 3 Grasp the rear wheel and attempt to move the wheel side to side If there is movement at the front of the swingarm or in the axle area see your dealer for service 4 With the transmission in neutral slowly rotate the rear wheel If the wheel does not rotate smoothly see your dealer for service 101 Maintenance Front Fork Suspension Inspection 1 Place the motorcycle on the sidestand and inspect the front forks If fork oil is present on the outer tube do not ride the motorcycle See your dealer for service before operating If fork oil is present around the fork seals or inner tubes replace the fork seals Fork Inner D Tube AA Fork Seal General Representation 102 Clean the fork tubes to remove bugs tar or buildup which may cause seal wear or leakage Inspect the outer surfaces of the inner fork tubes for scratches or damage from foreign objects Straddle the mon iene and bring itto the fully upright position Apply the front brake and push downward hard on the handlebars several times The front suspension should operate smoothly and quietly Fork oil condition and level affects front suspension performance and inter
173. t wheel speed sensor for cracked housing Damaged components See service manual or authorized dealer 131 Cleaning and Storage Matte Clear Coat Finishes Matte finish products are prone to trapping dirt oils and other contaminants Always clean this type of finish with warm water and a mild dish washing detergent Use a soft sponge to gently rub the surface then rinse with clean warm water For stubborn stains such as grease or oil use a citrus based cleaner Spray the cleaner onto the area and rub Jeny with a soft sponge Allow the cleaner to sit for a couple of minutes then rinse well with clean warm water Repeat as needed NOTICE Never use a polishing buffing wax or any sponge that has an abrasive surface when cleaning a matte finish These products will buff the matte surface of the finish and result in a glossy finish Never clean matte finishes with a pressure washer as this will further imbed contaminants into the clear coat and may damage labels and decals 132 Cleaning Products This section provides tips on the very best way to clean polish and preserve every surface of your beautiful new INDIAN motorcycle We recommend the use of our new INDIAN MOTORCYCLE cleaning and polishing products and accessories which have been specially designed to offer the best care possible for your INDIAN motorcycle In addition to the products recommended in this section for cleaning and polishing INDIAN MOTORC
174. t you can ride trouble ues for many years to come We hope you will take as much pride in riding your new motorcycle as our team did in building it for you We urge you to read this rider s manual thoroughly It contains information essential to safe riding and proper maintenance of your motorcycle Your authorized INDIAN MOTORCYCLE dealer knows your motorcycle best and should be consulted for service and assistance Skilled technicians using advanced equipment and methods are best qualified to perform all major repairs and service your motorcycle may require INDIAN motorcycles comply with all federal state and local safety and emission regulations for the area of intended sale Identification Number Records Introduction Record important identification numbers below Vehicle Identification Number VIN see page 20 Engine Identification Number see page 6 Master PIN Rider PIN Key Fob 1 Serial Number Key Fob 2 Serial Number Key Fob 3 Serial Number Key Fob 4 Serial Number Introduction Service and Warranty I nformation Some procedures are beyond the scope of this manual See your dealer to purchase an INDIAN MOTORCYCLE Service Manual Some procedures provided in the service manual require specialized knowledge equipment and training Be sure you have the required technical skills and tools that are needed before you attempt ANY service on your motorcycle Please contact
175. ted within range or if the fob is not programmed properly It also illuminates with the low battery voltage indicator when the key fob battery is low 41 Instruments Features and Controls Instrument Cluster CHIEFTAIN ROADMASTER Multi Function Display MFD The power switch must be on or the engine must be running to view or change settings in the MFD Use the LEFT TOGGLE and RIGHT TOGGLE switches to toggle through the modes of the multi function display and to change settings in the display See page 30 LEFT TOGGLE 42 RIGHT TOGGLE Infotainment Display Settings There are four zones in the center display 1 7 30 75F ZONE ONE 1 provides the USB time and outside air ARTIST temperature While the units for SONG TITLE time and temperature can be changed these items cannot be TRIP 1 adjusted by the rider MI 205 5 ZONE TWO 2 will always 3 display audio system HR 3 5 information ZONES THREE 3 and FOUR 4 will display vehicle engine 4 Rance 250 6 information 25680 mi Tip Zone three can be set to display expanded audio information See page 45 You can modify the items in zone four by changing the settings in the SET BOTTOM SCREEN menu See page 51 Instruments Features and Controls Instrument Cluster CHI EFTAI N ROADMASTER Infotainment Display Setti ngs The following items can be displayed in Zone Three on the Trip 1 Hours Distance ae e infotainm
176. the motorcycle on level ground in the fully upright position The rear brake fluid reservoir is located near the rear brake pedal View the reservoir from the right side of the vehicle Wipe the fluid container and the area around the reservoir cover with a clean cloth If the fluid level is low inspect brake pads as outlined on page 110 If pads are not worn beyond the service limit inspect the brake system for leaks Remove the cover and diaphragm The fluid level should be above the minimum indicator mark on the reservoir body Add brake fluid as needed Do not overfill Minimum Level Mark Sight Glass Reinstall the cover and diaphragm Wipe away any fluid spills Check for signs of brake fluid leaks around hoses fittings reservoir and brake calipers Front Brake Lever 1 2 table beginning on page time binding is evident See page 62 for front brake lever reach adjustments Lubricate the pivot pin and brake lever hinge points at the intervals recommended in the periodic maintenance Pivot Pin 91 Also lubricate any Use all purpose grease Inspect brake pads as outlined on page 110 Front Brake Fluid Change the brake fluid at the intervals recommended in the periodic maintenance table beginning on page 91 Do not attempt to change the anti lock brake system fluid Please see your dealer for this service Always add brake fluid from a new
177. ting in foggy conditions or when Auxiliary Light Switch CHIEFTAIN ROADMASTER passing a vehicle to help RN improve visibility to other Lye motorists SH Set ies y Press the auxiliary light switch SEA GG 7 to turn the auxiliary fights onor ST off The switch background Ba Las color to indicate whether lights are on or off OFF Red Light ON Green Light The auxiliary lights turn off when the power switch is turned off The auxiliary lights automatically turn on when the engine starts if they were on when the engine was shut down The switch background light flashes if a fault exists with either auxiliary light Auxiliary Light Switch CHIEF VINTAGE DARK HORSE 29 Instruments Features and Controls Switches Toggle Switches All models are equipped with toggle switches on the front side of the left and right handlebar controls The LEFT TOGGLE switch is active for all models The RIGHT TOGGLE switch is active only for CHIEFTAIN and ROADMASTER models The power switch must be ON Use the switches to toggle through the modes of the multi function display and to change settings in the display RIGHT TOGGLE active for CHIEFTAIN and ROADMASTER LEFT TOGGLE a Right Control 30 Hand Grip Heater Switch if equipped Press the top or bottom of the switch to turn the hand grip heaters on The center of the switch illuminates when heaters are on Press the center of the switch
178. to turn the heaters off INCREASE or S Wwe Y DECREASE M Cm The heaters have 10 heat levels ranging ram OFF level 0 to highest heat level 10 Press and release the top of the switch to increase the heatlevel by one increment Press and release the bottom of the switch to decrease heat by one increment The heaters turn off when the engine is turned off When the engine is restarted the heaters turn on atthe previous heat level setting Ifthe center of the switch flashes the heaters may not be working properly Please see your dealer Switches Saddlebag Trunk Lock Switch if equipped Use the key fob or the lock switch on the console to lock and unlock Key Fob the electric saddlebag and trunk Unlock Lock locks When using the console lock switch the key fob must be within range If the key fob is not detected the security light and or power switch will flash The system will not perform the lock or unlock command Instruments Features and Controls Seat Heater Switches The seat heater toggle Seat Heater Switches switches are located on Passenger s the lower left edge of the Driver s Switch if seat Switch equipped Toggle Heat Position Setting Up HIGH Down LOW Center OFF 31 Instruments Features and Controls Instrument Cluster CHI EF DARK HORSE The instrument cluster includes the speedometer indicator Speedometer lamps ang Mulu Functon Display
179. tom of the switch to adjust the windshield downward Windshield Care NOTICE Brake fluid and alcohol will permanently damage the windshield and some types of thread locking agents Do not use glass cleaners water or soil repellents and petroleum or alcohol based cleaners on the windshield as these products can damage the windshield The windshield provides wind protection and increased riding comfort but will not protect riders in a collision with another vehicle the road birds or any other object Do not ride with a loose or damaged windshield or mounting hardware Regularly check all fasteners for tightness Clean the windshield with a soft cloth and plenty of warm water Dry with a soft clean cloth Remove minor scratches with a high quality polishing compound designed for use on polycarbonate surfaces 59 Instruments Features and Controls Brakes Anti Lock Brake System ABS The anti lock brake system automatically reduces or increases brake pressure as needed to provide optimum braking control reducing the chance of wheel lock up during hard braking events or when braking on rough uneven slippery or loose surfaces See page 10 1 The anti lock brake system cannot be turned off 2 The ABS indicator always illuminates when vehicle power is turned on It remains illuminated until the anti lock system activates which occurs when vehicle speed exceeds 6 MPH 10 km h 3 When the lamp is illuminated the anti
180. transfer will not pod the original term ofthe warranty The duration of this warranty may vary by international region based upon local laws and regulations REGISTRATION Atthe time of sale the Warranty Registration Form mustbe completed by your dealer and submitted to INDIAN MOTORCYCLE within ten days of purchase Upon receipt of this registration INDIAN MOTORCYCLE will record the registration for warranty No verification of registration will be sentto the purchaser as the on of the Warranty Registration Form will be your proof of warranty coverage If you have notsigned the original registration and received the customer copy please contact your dealer immediately NO WARRANTY COVERAGE WILL BE ALLOWED UNLESS YOUR MOTORCYCLE IS REGISTERED WITH INDIAN MOTORCYCLE Initial dealer preparation and set up of your motorcycle is very important in ensuring trouble free operation Purchasing a vehicle in the crate or without proper dealer set up will void your warranty coverage 152 Warranty INDIAN MOTORCYCLE Warranty Policy WARRANTY COVERAGE AND EXCLUSIONS LIMITATIONS OF WARRANTIESAND REMEDIES This INDIAN MOTORCYCLE limited warranty excludes any failures that are not caused by a defectin material or workmanship THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN This warranty also does not cover acts of God accidental damage normal wear and tear abuse or improper handling This warranty also does not cover any motorcycle component or pa
181. troke 111 Air Cooled Configuration V Twin Displacement 111 cu in 1811 cc Cooling System Air Cooled CHIEF Air Oil Cooler CHIEFTAIN ROADMASTER Compression Ratio 9 5 1 Valve Train 2 Valves Per Cylinder Hydraulic Lifters Bore and Stroke 3 976 x 4 449 101mm x 113mm Fuel System Throttle Body Bore Closed Loop Fuel Injection 54 mm Exhaust System 1 into 2 with Catalytic Converter Split Dual Exhaust with Cross over Rev Limit 5400 RPM Idle RPM 800 50 RPM Fully Warm Lubrication System Semi Dry Sump Spark Plug Gap NGK DCPRS8E 034 inch 0 90 mm Chassis Front Suspension Type Travel Telescopic Fork 4 68 in 11 9 cm Telescopic Fork 4 68 in 11 9 cm Front Fork Tube Diameter 46 mm 46 mm Rear Suspension Type Travel Single Shock 94mm Single Shock 114mm Swingarm Cast Aluminum Front Brakes Dual Floating Rotor Rear Brakes Single 2 Caliper Floating Rotor 144 Specifications Model Year 2016 CHIEF CHIEFTAIN ROADMASTER Drive System Primary Drive Gear Drive Wet Clutch Crank Gear 55 Teeth Clutch Gear 86 Teeth Clutch Type Wet Multi Plate Primary Reduction Ratio 1 564 1 Transmission Type 6 Speed Constant Mesh Foot Shift 1st Gear Ratio 2 733 1 2nd Gear Ratio 1 864 1 3rd Gear Ratio 1 38
182. uld result in property damage NOTE A NOTE indicates information that helps clarify procedures Safe Riding Practices Improper use of a motorcycle can result in serious injury or death to you your passenger and others To minimize the risk of injury read and understand the information contained in this section before operating the motorcycle This section contains safety information specific to the INDIAN motorcycle as well as information about general motorcycle safety Anyone who rides the motorcycle operators and passengers must follow these safety precautions Motorcycling has inherent risks You can minimize those risks but you can t eliminate them completely Even if you re an experienced motorcycle operator or Pees read all of the safe this manual c information in efore operating the motorcycle Take a rider education course from the Motorcycle Safet Foundation or another qualified instructor The course will help you develop or refresh your expertise in safe riding habits through instruction and riding For information on Motorcycle Safety Foundation rider education courses in your area call 1 800 446 9227 or visit www msf usa org Read and understand all information in this rider s manual Observe all maintenance requirements specified in this manual See the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer Design characteristics affect how you should ride the motorcycle The
183. ume will be 7 30 75F muted and NAV will be displayed on the line below the active source NAV Selecting Audio Sources Bluetooth Sources Press and release MODE until DRIVE DEVICE is displayed on the screen Tip If a Bluetooth compatible device is paired to the DRIVE DEVICE the radio will automatically turn on the DRIVE DEVICE in the audio source loop Make sure the Bluetooth volume on your device isturned all the way up Bluetooth Source Driver When a device is paired and connected to the Driver Device 7 30 SW 75F STACY S PHONE location selecting this mode will stream music to the radio When a device is paired but not connected to a Bluetooth source location the display will alternate between SEARCHING and NOT CONNECTED 7 30 SW 75F STACY S PHONE SEARCHING J 7 30 SW 75F DRIVE DEVICE NOT CONNECTED When a device is paired to a Bluetooth source and is in the process of connecting to the radio CONNECTING willbe displayed When Driver Device is turned on NO AUDIO will be displayed as the radio resumes connection with the device Audio System STACY S PHONE 7 30 SW 75F CONNECTING 7 30 SW 75F STACY S PHONE NO AUDIO 179 Audio System Selecting Audio Sources Bluetooth Device Music Mode Settings The DRIVE DEVICE source will play the music source that is active on the conne
184. unctures cracks or other wear or damage replace the tire before riding Always use the correct size and type of tires specified by INDIAN MOTORCYCLE for your vehicle Tire Tread Depth Measure the tread depth near the center ofthe tread on both tires See page 113 Replace any tire with a tread depth of less than 1 16 inch 1 6 mm Front Brake Fluid Level 1 5 Straddle the motorcycle and bring itto the fully upright position Position the handlebars so that the fluid reservoir is level View the fluid level through the sight glass The fluid should be clear Replace cloudy or contaminated fluid The fluid level should be above the minimum indicator mark in the sight glass If the fluid level is low inspect brake pads as outlined on paces 110 111 If pads are not worn beyond the service imit inspect the brake system for leaks Check for signs of brake fluid leaks around hoses fittings reservoir and brake calipers Add brake fluid if necessary See page 109 Sight Glass Minimum Level Mark Pre Ride Inspections Front Brake Lever 1 Pull the front brake lever toward the handlebar and hold it The lever should move freely and smoothly The lever should feel firm and continue to feel firm until released 2 Release the lever It should return to its rest position quickly when released 3 Ifthe front brake lever fails to perform as stated service the brake lever before riding Rear Brake Pedal
185. unopened container Always use the recommended fluid See page 151 1 Position the motorcycle on level ground in the fully upright position Position the handlebars so that the fluid reservoir is level Wipe the fluid container and the area around the reservoir cover with a clean cloth Maintenance If the fluid level is low inspect brake pads as outlined on page 110 If pads are not worn beyond the service limit inspect the brake system for leaks To add fluid remove Sight the reservoir cover Glass screws Remove the cover and diaphragm The fluid level should be above the minimum indicator mark in the sight glass Add brake fluid as needed Do not overfill Reinstall the diaphragm cover and screws Torque 13in lbs 1 4 Nm Wipe away any fluid spills Check for signs of brake fluid leaks around hoses fittings reservoir and brake calipers Check for deterioration of hoses Minimum 109 Maintenance Brake Disc Inspection Cleani ng 1 110 Inspect brake discs for nicks scratches cracks or other damage Inspect the thickness of each brake disc at four or more locations around the disc If any disc is worn to the minimum thickness at the thinnest point or if a disc is damaged see your dealer for replacement Clean discs if minor squeaks develop due to dirtor dust Apply brake cleaner to a clean shop towel and wipe the discs DO NOT allow brake cleaner to contact painted or plastic parts
186. ur authorized INDIAN MOTORCYCLE dealer for replacement Air Filter The air box is located on the left side of motorcycle Inspect the air filter often if riding in unusually wet or dusty conditions Replace the filter at the intervals specified in the periodic maintenance table beginning on page 91 1 Remove the three air box cover screws and washers Remove the cover Remove the three air filter screws and remove the air filter assembly Remove the air filter Clean the filter sealing surface on the backing plate Verify that the air box cover seal is properly seated in the groove around the outer edge of the air box backing plate LZ Step 2 za Air Filter LY External Cover Step 1 Step 5 Step is he X Air Ze AI Filter YA AI d s wo y d Maintenance 6 Position the air filter assembly againstthe air box backing plate 7 Reinstall the three screws Torque to specification Torque 5 ftIbs 7 Nm 8 Reinstall the external air box cover and screws Torque to specification Torque 7 4 ft lbs 10 Nm NOTICE A loose fitting cover or improperly installed filter element may allow debris to enter the engine which may cause premature engine wear 95 Maintenance Rear Drive Belt Cleaning Cleaning the drive belt will maximize belt and sprocket life and minimize drive line noise Clean the belt at every tire change Clean the belt more often if riding in dirty dusty or high de
187. utral Indicator Place the transmission in neutral Verify that the neutral indicator lamp illuminates and that the letter N displays in the gear position display Low Oil Pressure Display Start the engine CHIEF DARK HORSE Verify that LO OIL is not displayed in the MFD CHIEFTAIN ROADMASTER Verify that the low oil pressure indicator is not illuminated Engine Stop Run Switch Start the engine Move the stop run switch to the STOP position Verify that the engine stops Attempt to restart the engine to verify that the engine WILL NOT start 66 Pre Ride Inspections Item Inspection Procedure General Engine Oil Check the oil level See page 68 Fuel Check the fuel level See page 75 Fluid Leaks Check the vehicle and the ground floor for any fuel oil or hydraulic fluid leaks Tires Inspect condition pressure and tread depth See page 70 Brake Operation Inspect pedal and lever movement Brake Fluid Levels Check front and rear brake fluid levels Brake Components Inspect hoses and connections Throttle Inspect hand grip and throttle movement Clutch Check lever operation and freeplay Front Suspension Check for leaks debris and damage Steering Check for smooth operation by turning handlebars full left and full right Rear Suspension Check mounting and inspect for leaks CHIEFTAIN ROADMASTER Check shock movement and air pressure
188. ward on the toe lever to shift to a lower gear Lift upward on the toe lever to shiftto a higher gear Release the clutch lever after each gear shift Shifting to neutral is easiest if the motorcycle is rolling slowly To shift from first gear to neutral gently lift the toe lever a half stroke Tip The transmission is in neutral if you can move the motorcycle forward or rearward freely without disengaging the clutch If the power switch is ON the neutral indicator illuminates when the transmission is in neutral 2 With the transmission in first gear gently release the clutch until itjust begins to engage Apply upward pressure on the toe lever and quickly pull the clutch inward To shift gears when the motorcycle is stationary engine may be running or stopped disengage the clutch and apply slight pressure on the shift lever while rocking the motorcycle forward and rearward 81 Operation Shifting Gears Shifting Gears While Driving 1 Start the engine See page 79 2 With the engine atidle speed apply the front brakes 3 Disengage the clutch pull the clutch lever fully toward the handlebar 4 Push the toe lever downward until you feel it stop in first gear 5 Release the brake lever 6 Simultaneously release the clutch lever while opening the throttle rolling the throttle control grip rearward in one smooth motion As the clutch begins to engage the motorcycle will move forward 7 To shiftto a hi
189. zed INDIAN MOTORCYCLE dealer visit the INDIAN MOTORCYCLE web site at www indianmotorcycle com Carefully read and understand the information found in the Safety section beginning on this page To keep your motorcycle in peak condition on the road or in storage understand and follow the procedures outlined in the Maintenance section beginning on page 88 Bring the manual along when you ride Following the precautions and procedures in the manual will add to your enjoyment and help keep you safe If you lose or damage this manual please purchase a new one through any authorized INDIAN MOTORCYCLE dealer This rider s manual should be considered part of the motorcycle and should remain with the motorcycle when ownership changes Safety Symbols and Signal Words The following signal words and symbols appear throughout this manual Your safety and the safety of others is involved when these words and symbols are used Become familiar with their meanings before reading the manual A The safety alert symbol indicates a potential personal injury hazard DANGER A DANGER indicates a hazardous situation that if not avoided will result in death or serious injury WARNING A WARNING indicates a hazardous situation that if not avoided could result in death or serious injury CAUTION A CAUTION indicates a hazardous situation that if not avoided could result in minor or moderate injury NOTICE A NOTICE indicates a situation that co

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