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1. operating the machine in a closed room tunnel or other badly ventilated places since its exhaust contains deadly poisonous carbon monoxide If the machine is unavoidably operated in such a place discharge the exhaust outside the room by a suitable means Mufflers and other hot parts are dangerous Do not touch them with hands or any other body parts Observe the following cautions when transporting Close fuel tank cap securely and close fuel tap tightly during transportation Drain petrol or diesel from fuel tank before transporting over a long distance or on rough roads Stop engine without fail before replenishing fuel tank Never replenish fuel while the engine is running or remains hot otherwise spilled or evaporated fuel is liable to catch fire from the engine spark or muffler heat Wipe off spilled fuel before starting engine To prevent injury wear the following protective clothing Gloves hard hat work boots ear plugs safety goggles and any other protective items required by job conditions 00000 PRE START UP CHECKING e Consult engine manual for detailed starting information e Check all bolts and screws for tightness Loose bolts and screws may cause damage to the unit e Make sure that all dirt mud etc are thoroughly removed from areas such as cooling air inlet of engine carburettor and air cleaner e Check V belt tightness The normal slack should be approximately 10 15mm 1 2 when the belts are forcibly de
2. swing the handle over and pull the machine slightly e When compacting on a sloping terrain the machine may tend to slide sideways The operator must steer toward the rise causing the machine to travel at an angle e When operating the machine in wet or damp soil it may occasionally be required to clean the bottom of the base plate Mud accumulation on the base plate will slow the machine down and prevent efficient soil compaction e When operating this compactor on asphalt surface it is recommended that light oil or kerosene be applied to the bottom of the base plate to prevent asphalt sticking and or accumulation e Operating the machine on a fully compacted hard or non yielding surface will cause it to bounce and damage exciter bearings and will greatly reduce the life of the machine Reduce engine speed to eliminate bounce e When transporting the unit ensure the fuel tap is turned OFF to prevent flooding A cand s cb A i A t i n nd SHUTDOWN PETROL UNIT STEP 1 Move throttle lever to low speed position quickly and run engine for 2 3 minutes at low speed STEP 2 Turn of the stop switch the engine stops completely STEP 3 Close engine fuel cock STEP 4 Cover the machine after the muffler has cooled off and keep the compactor in a dry place EMERGENCY SHUTDOWN Move throttle lever to OFF and press engine stop button SHUTDOWN DIESEL UNIT STEP 1 Move throttle lever to low speed positi
3. CROMMELINS MACHINERY CROMMELINS COMPACTORS OPERATION amp INSTRUCTION MANUAL Thank you for your selection of a CROMMELINS Compactor This Operation Manual explains its use installation checking and maintenance We highly recommend that you retain this manual for ready reference regarding proper handling of the CROMMELINS Compactor Spare Parts amp Service Phone 1300 554 524 Freecall Fax 1800 636 281 spareparts crommelins com au www crommelins com au WA Metro 9350 5588 East Coast 1300 650 659 WA Regional 1800 655 588 email Qcrommelins com au Thank you very much for purchasing a CROMMELINS COMPACTOR This manual covers operation and maintenance of the CROMMELINS COMPACTOR This CROMMELINS COMPACTOR can be used in the mining construction hire industries and general use Please take a moment to familiarise yourself with the proper operation and maintenance procedures in order to maximise the safe and efficient use of this product Keep this owner s manual at hand so that you can refer to it at anytime Due to constant efforts to improve our products certain procedures and specifications are subject to change without notice When ordering spare parts please have handy your products model number and serial number Record these numbers in the boxes below for future reference CONTENTS Introduction amp Contents eessssessssssseseesee eese nenne nena nnne anne sa ares
4. OO AATINd L0 NISNOH YOLOA O 890 N DNA YAA THOT SONV VENDA Gas na HALDA an WAL ALFId ONLLNNOW W3 LIOX3 DNINAOW waa 1108 N3IDXG 35v NOLLdI3I2S8CI 1S SLYVd 334vdS 8 9NIMV 3IO 0300 1dX3 402439 1300W YOLIVdNOD ALVId AMOLVUSIA 12 CC9OR EXPLODED DRAWING amp SPARE PARTS LIST sm Hsnawaeany z f oon SE 3AVIJONINNOW INDNI S vana 9 xv L mn s vna 6 Arne HOLO L M3A0 0104 P ss 0Y 3S 0 NTE P uwewuo AAA wa NISMO HOLY 9i wa u a ae 0m o3 omoa amp _ Tid ase o LSI SLYVd 33VdS 8 ONIMVAG G3d01dx3 4069 1300W YOLOVdINOD ALW1d AHOLVM8IA 13 CC92R EXPLODED DRAWING amp SPARE PARTS LIST VIBRATORY PLATE COMPACTOR MODEL CC92R 2 o a Lu ac a o o O a a Lu a O onl Oo x Lu t ic Tii 14 15
5. ne at a time STEP 3 Adjust the engine position by moving engine base to ensure v belts are tight enough IMPORTANT Normal slack should be approximately 10 15mm 1 2 when the belts are forcibly depressed in the middle position between rotor pulley and clutch pulley Tighten all engine bolts and cover V belt and pulley with belt cover tighten cover bolts STORAGE e Ensure fuel tank tap is turned off e Make sure that the engine is completely cooled off before storage e Clean up oil and dust accumulation on rubber parts e Clean the base plate and wipe on a light coat of oil to prevent rust formation e Cover the machine and store it in a dry place For Long term Storage e Remove fuel from the fuel tank Also remove fuel remaining in the fuel line and chamber of the carburettor To drain fuel from the chamber of the carburettor remove the drain plug provided at the chamber and remove fuel PLATE COMPACTOR SPECIFICATION CHART Side Valve Recoil Engine Features OHC OHV Start Fuel Tank 2 8L 3 6L 3 2L Manufacturers Warranty PLATE COMPACTOR SPECIFICATION CHART Side Valve Recoil Engine Features OHC Start Fuel Tank 3 8L 3 6L Noise Level db 7m Manufacturers Warranty Centrifugal Force kn Plate Shoe Size LXW mm TROUBLE SHOOTING GUIDE If the compactor malfunctions immediately shut the machine down Following are some simple trouble shooting tips PROBLEM CAUSE SOLUTION Engine won t start or
6. on quickly and run engine for 2 3 minutes at low speed STEP 2 Move the throttle lever to the stop position STEP 3 Cover the machine after the muffler has cooled off and keep the compactor in a dry place WARRANTY Consult the CROMMELINS Machinery warranty leaflet supplied with your new product for full details and a list of service dealers for this product also available online at www crommelins com au CROMMELINS GF ae PRODUCTS umm ESS WARRANTY FMPORTANT WARRANTY DETAILS ENCLOSED t s warranty on Monvtocture c gt SUBARU Industrial Engines Mamdasturer s warrenty on CROMMELINS brand products fit o SUBARU Industrial Engine MAINTENANCE CAUTION FLAMMABLE LIQUID When performing maintenance stop engine and do not smoke in adjacent area HIGH TEMPERATURE Allow machine and engine to cool down before performing maintenance Contact with hot components can cause serious injury MOVING PARTS Make sure engine is shutdown before maintenance Contact with moving parts can cause serious injury Daily Service e Check air cleaner element and clean as necessary e Check engine oil levels e Check for any loose fasteners e Check belt tension Weekly Service every 50 hours of operation e Refer to engine service manual BELT SETTING STEP 1 Loosen engine base bolt underneath engine to allow engine base movement STEP 2 Insert V belt into clutch pulley and reducer pulley o
7. pressed in the middle position between two pulleys To set belt tightness refer to Belt Setting at page 3 e Check fuel level and refill as required e Check engine oil level If engine oil level is low refill it with the correct engine oil as stated in the engine manual CAUTION Make sure nobody is in the vicinity of the compactor when starting the engine it might move suddenly with force STARTING PETROL UNITS STEP 1 Open engine fuel cock STEP 2 Set throttle lever to starting position STEP 3 For cold engine starting close carburettor choke lever STEP 4 Set engine switch to ON STEP 5 Pull recoil starter IMPORTANT Do not pull recoil starter rope to the end as it may cause damage When the rope is pulled out release the rope slowly Do not let the rope snap back STEP 6 After engine starts open the choke halfway and warm up the engine for 2 3 minutes with low speed position The warm up procedure should particularly be followed during cold weather STARTING DIESEL UNITS STEP 1 Set speed control to low speed STEP 2 Pull recoil starter rope until resistance is felt STEP 3 Bracing foot against engine pull recoil starter rope with both hands IMPORTANT Do not pull recoil starter rope to the end as it may cause damage When the rope is pulled out release the rope slowly Do not let the rope snap back HINTS OF OPERATION e During uphill compaction it may be necessary to
8. s anrea 2 vc 3 Pre ctr Up CNEcCkINE AP 4 A OT OPEO Ia 5 Shutdown amp Warranty tanssi nn 6 Maintenance Belt Setting amp Storage esses 7 Specincations ai E 8 9 TOUDE SNOGUNE MB RE TEIR RI 10 CC6OR Exploded Drawing amp Parts List sees 11 CC7OR Exploded Drawing amp Parts List 0000 00000nes eeen erna 12 CC9O0R Exploded Drawing amp Parts List 000 000eaee eens 13 CC92R Exploded Drawing amp Parts List ccccccsseeccceseeecceeeeecenseeeeescesseeeeseeeess 14 SAFETY This manual contains important information on how to use the following compactor models CC60R CC70R CC70RD CC9OR and CC92R properly and safely Please read through this manual before you attempt to operate this product Ensure safe operation this compactor is designed to give safe and dependable service if operated according to the instructions Always make a pre operation inspection before starting the engine For more information read engine operational manual Stay AWAY from base plate during operation Do not place flammable objects near the unit Children and pets must keep away from the area of operation at all times Never allow anyone to operate the unit without proper instructions Must know how to stop the engine quickly and understand the operation of all controls Be careful with the operating place and ventilation avoid
9. stops suddenly Engine runs but the machine does not produce any vibration IF THE FAULT PERSISTS CONTACT YOUR LOCAL DEALER No fuel in engine Engine switch being set to OFF Spark plug carbonised Fuel strainer clogged Carburettor blocked Air cleaner element clogged Lake of engine power Centrifugal clutch is slipping Improper v belt tension or excessive wear of v belt Refill Fuel Turn the engine switch to ON Clean spark plug or replace it with a new one Clean fuel strainer Dismantle and clean carburettor Dismantle the cleaner element and clean the element with proper solvent see engine manual Refer to engine manual Dismantle the clutch assembly and clean the shoe and drum with proper solvent Adjust the tension or replace the belt with new one 10 CC60R EXPLODED DRAWING amp SPARE PARTS LIST HHSAOO NOION ZZ 0 9 9NDIVHGH NISNOH NOION NOLON S 7 840UN ATA amoo WOLON AATINd HOLON L DIN MIGGAN DNA awas TASH in LIVHS HO ev A mao ma C aouns arava 7 ana TANVE mawa C oon onun av amn O mma NOLLATHOSAQ ON ATA I 2 v 5 HO MN 1S SLYYd 38vdS 8 9NIMVSO Q300 1dX3 0922 1900N YOLOVdNNOD 31V Id AJ LVUGIA 11 CC70R EXPLODED DRAWING amp SPARE PARTS LIST PS STGNWH msaani _ MWiddolsSIqvH 2 AATINd HOLNTO E SIV dONLINQON ANIONA OZ KR MHA

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